Sei sulla pagina 1di 24

BLOCK B - O MON PIPELINE

OPERATING COMPANY
PROJECT

BLOCK B - O MON GAS PIPELINE

PHASE

EPC

DATA SHEET FOR


PIG RECEIVER - MUI TRAM LFS

18/03/13

Issued for Approval

Rev.

Date

Description

PVE

EPC CONTRACTOR
(VSP-PVC-PTSC)

VSP
Approval

BPOC
Approval

Document Number:

BB.G-VSP-PVE-ED-20-ME-DA

Number of Pages: 6 (Including th

BLOCK B - O MON PIPELINE


OPERATING COMPANY
BLOCK B - O MON GAS PIPELINE
EPC

TA SHEET FOR
IVER - MUI TRAM LFS

CA
Approval
BB.G-VSP-PVE-ED-20-ME-DAS-001
Number of Pages: 6 (Including this page)

PROJECT

BLOCK B - O MON GAS PIPELINE

PHASE

EPC

DATASHEET FOR
PIG RECEIVER - MUI TRAM LFS

Rev.

18/03/13

Date

Issued for Approval

Description

MVD

CAJ

Prepared Checkedb
by
y

JMS

NNT

EM

PM

Discipline

Sub-Contractor

EPC CONTRACTOR
(VSP-PVC-PTSC CONSORTIUM)

PV ENGINEERING J.S.C

Document Number:

Team
Leader

EPC Contractor

PV ENGINEERING J.S.C

BB.G-VSP-PVE-ED-20-ME-DAS-001

BLOCK B - O MON GAS PIPELINE


EPC

TASHEET FOR
IVER - MUI TRAM LFS

Team
Leader

SPMB

EPC Contractor

EPC CONTRACTOR
(VSP-PVC-PTSC CONSORTIUM)

BB.G-VSP-PVE-ED-20-ME-DAS-001

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
Data Sheet No.: BB.G-VSP-PVE-ED-20-ME-DAS-001

BLOCK B - O MON PIPELINE OPERATING COMPANY

Rev: 0

Sheet:

Data sheet for Pig Receiver - Mui Tram LFS


Tag No.: 20-L-1000

Plant Location: Landfall Station at Mui Tram

Service: Natural Gas


P & ID No.: BB.G-VSP-PVE-ED-20-PR-PID-001
Calculation Ref.:
Service Description: Pig receiver

Supplier:
Purchase Order No.:
No. of Units: One (1)

55

DESIGN DATA

OPERATING CONDITIONS

Code

Technical specification

ASME Section VIII, Div 1

56

BB.G-VPS-PVE-ED-00-ME-SPC-003

57

Carbon dioxide (Max.)

Orientation

21

Horizontal

58

Hydrogen sulfide (Max.)

79

Design pressure, Max.

Design temperature, Max. / Min.

52 / -29

Intented number of operating cycles

(note 4)

Corrosion allowance

Design Factor

10

Wind pressure

950

11

Seismic loads

65

Pipeline outside dia. / int. dia.

12

Joint efficiency (shell/closure)

66

Material of connection piping:

13

Nozzle load

1
(note 21)

14

Transportation loads

15

Length

150

bar_g 59
C 60
61

Process fluid

NATURAL GAS

Density of fluid (Max./Min,)

191.09/84.2

Operating Pressure (Max./Min.)

137.49 / 70.05

Operating temperature (Max./Min.)

23.07 / 21

mm 62
63
N/m 64
2

PIPELINE DATA
Connection pipeline design code

67

0.8g Horiz, 1+/-0.35g Vert.

ASME B31.
711 / 663

Pipeline

API 5L X65

68

Major Barrel

(VTA)

(note 5)

mm 69

16

Reducer

(VTA)

(note 5)

mm 70

Major barrel

API 5L Gr. X65 or EQ

17

Minor Barrel

(VTA)

(note 5)

mm 71

Minor barrel

API 5L Gr. X65 or EQ

(VTA)

(note 5)

mm 72

18

Overall length

19

Internal diameter

20
21

Thickness

22
23

MATERIAL SPECIFICATIONS (note 2 & 24

(VTA)

mm 73

Major barrel flange


Minor barrel flange

ASTM A694 Gr.F65

Major Barrel
Minor Barrel

663

mm 74

Reducer

ASTM A694 Gr.F65

Major Barrel

(VTA)

mm 75

End Closure

See page 5

Reducer

(VTA)

mm 76

External Nozzle Necks

ASTM A106 Gr.B

mm 77

External Flanges

ASTM A350 Gr. LF6 CL

Minor Barrel

(note 6)

(VTA)
Saddles

24

Support type

25

Insulation

26

Ladders & Platforms

Yes

No

80

Nozzle Gaskets

Note 12

27

Clips for ladders & platform

Yes

No

81

Internal attachments

N/A

28

Clips for pipe supports

Yes

No

82

External attachments

API 5L Gr. X65 or EQ

29

Lifting lugs

Yes

No

83

Supports

ASTM A36 or EQ

30

Anchor Bolts (by other)

Yes

No

84

Pig signaller

See page 5

31

Earthing bosses

Yes

No

85

Seal

Viton (anti-explosion )

86

Name plate

SS 316

Hot

32

Cold

(note 7)

78

ASTM A694 Gr.F65

None

External Flange Boltings

79

FABRICATION & INSPECTION

ASTM A193 Gr. B

(Stud bolts fully threaded with two hex Nuts

33

Inspection authority

(note 17)

87

34

Post weld heat treatment

Per code

88

35

Special heat treatment

Per code

89

Temperature

Max.

37

36

Material impact test

Per code

90

Relative humidity

Avg.

82-83 %

37

Material NDT

Per code

91

Atmosphere

Salt laden and corrosive

38

Material cut edges NDT

Per code

92

Haz. Area

39

Radiography

Per code

93

CLASS 1

ZONE 2

40

Mag. partical/dye pen

Per code

94

GAS GROUP IIA

TEMP. CLAS

41

Ultrasonic

Per code

95

42

Hydrostatic test

Per code

96

43

Function test

44

(note 23)

Yes - For End Closure

PIG TOOL DETAIL

45

Type

46
48
49

Model
Length
Weight

Intelligent Pig
(VTA)
(VTA)
(VTA)

(note 5)
(note 5)
(note 5)
(note 5)

SITE CONDITIONS
C

PROTECTIVE PAINTING

97

External Painting

98

Internal Painting

BB.G-VSP-PVE-ED-60-CR-SPC-00

99
100
mm 102 Empty (Full Unit)
103 Operating (Full Unit)

WEIGHTS
(VTA)
(VTA)

50
51
52
53
54

104 Hydrotest (Full Unit)


105
106
107
108

13000 (VTC)

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
3 of

Pig Receiver - Mui Tram LFS


Plant Location: Landfall Station at Mui Tram

OPERATING CONDITIONS
NATURAL GAS
MOL %
mg/m3
191.09/84.2

kg/m

137.49 / 70.05

bar_g

23.07 / 21

PIPELINE DATA
ASME B31.8
711 / 663

mm

API 5L X65
MATERIAL SPECIFICATIONS (note 2 & 24)
API 5L Gr. X65 or EQ
API 5L Gr. X65 or EQ
ASTM A694 Gr.F65
ASTM A694 Gr.F65
ASTM A694 Gr.F65
ASTM A106 Gr.B
ASTM A350 Gr. LF6 CL.2
ASTM A193 Gr. B7 / A194 Gr.2H
(Stud bolts fully threaded with two hex Nuts)

API 5L Gr. X65 or EQ


ASTM A36 or EQ
Viton (anti-explosion )

SITE CONDITIONS
Min.

17.9

Salt laden and corrosive


ZONE 2
TEMP. CLASS T3

PROTECTIVE PAINTING
BB.G-VSP-PVE-ED-60-CR-SPC-009
N/A
WEIGHTS
(VTA)
(VTA)

kg
kg

13000 (VTC)

kg

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
Data Sheet No.: BB.G-VSP-PVE-ED-20-ME-DAS-001

BLOCK B - O MON PIPELINE OPERATING COMPANY

Rev: 0

Sheet:

Data sheet for Pig Receiver - Mui Tram LFS


Tag No.: 20-L-1000

Plant Location: Landfall Station at Mui Tram

Service: Natural Gas


P & ID No.: BB.G-VSP-PVE-ED-20-PR-PID-001
Calculation Ref.:
Service Description: Pig receiver

Supplier:
Purchase Order No.:
No. of Units: One (1)

VTA

VTA

Quick-opening
closure
N11
N5

N2

N7

N6

N8

N4

28"x32"
Eccentric
reducer
N10

Sliding
support
(note7)

N9

Original slope

Base Elevation

Sliding
support
(note 7)

VTA

Hinge door

N13

VTA

N1

N12

DN800(32")
VTA

N3

DN700(28")

To be True Vertical

VTA

(To be True Horizontal)

A-A VIEW

VTA

Note: all nozzle orientation and locations are on hold.


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

NOZZLES
Mark

Size

No.

DN

Rating

Flange
Type

SCH.

Number

N1

700

900#

WN RTJ

VTA

Inlet

N2

100

900#

WN RTJ

VTA

Balance line

N3

50

900#

WN RTJ

VTA

Purge connection

N4

50

900#

WN RTJ

VTA

Pig Signaller

N5

50

900#

WN RTJ

VTA

Pressure indicator

N6

80

900#

WN RTJ

VTA

Relief valve

N7

50

900#

WN RTJ

VTA

Pressure indicator

N8

50

900#

WN RTJ

VTA

Vent

N9

100

900#

WN RTJ

VTA

Drain

N10

100

900#

WN RTJ

VTA

Drain

N11

300

900#

WN RTJ

VTA

By-pass line

N12

100

900#

WN RTJ

VTA

Balance line

N13

800

900#

VTA

VTA

Qick Opening closure

SERVICE

REMARKS

(note 15)
(TBC)

see page 5 of

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
of

ig Receiver - Mui Tram LFS


Plant Location: Landfall Station at Mui Tram

Hinge door

A-A VIEW

NOZZLES
REMARKS

(note 15)
(TBC)

see page 5 of 6

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
Data Sheet No.: BB.G-VSP-PVE-ED-20-ME-DAS-001

BLOCK B - O MON PIPELINE OPERATING COMPANY

Rev: 0

Sheet:

Data sheet for Pig Receiver - Mui Tram LFS


Tag No.: 20-L-1000

Plant Location: Landfall Station at Mui Tram

Service: Natural Gas


P & ID No.: BB.G-VSP-PVE-ED-20-PR-PID-001
Calculation Ref.:
Service Description: Pig receiver

Supplier:
Purchase Order No.:
No. of Units: One (1)
QUICK OPENING CLOSURE

1
2

Tag No.

Model no.

Connection

Type

Bandlock 2 high pressure quick opening closure or equivalent


Butt welded end
Quick opening, Bandlock type 2 or equivalent
DESIGN CONDITION

37

MATERIAL

38 Hub/Neck Forging

ASTM A694 Gr. F65 or E

Closure Nominal Diameter

DN 800 (32")

Design pressure

150

bar_g 39 Door Plate

ASTM A516 Gr. 70 or EQ

Hydrostatic test pressure

Per Code

bar_g 40 Door Seal

Viton (anti-explosion)

10 Corrosion allowance
11

Design temperature (Max/Min)

mm 41 Hinge Mounting Plate

'52 / -29

C 42 Locking Band

12 Design code(s)

ASME Sect. VIII Div. 1

43 Bleed Screw

13 Code Stamp

Yes - U Stamp

44

14 Orientation of Closure

Horizontal

45

15 Hinge handing

Right Hand

46

16 -

ASTM A516 Gr. 70 or EQ


ASTM A479 UNS S31803
ASTM A479 316L

47

PIG SIGNALLER

17
18 Tag No.

BB-20-ZP-1851

48 Line No. / Vessel No.

20-L-1000

19 Type

Intrusive type

49 Line size

DN700

20 Design code

ASME B31.8

50

21

DESIGN CONDITION

51

MATERIAL

22 Indicator

Mechanical (intrusive type)

52 Flange / Boss material

ASTM 350 Gr. LF6 Cl.

23 Reset (when pig has passed)

(Note 15)

53 Trigger / Flag assembly

SS 316

24 Bi-directional

Yes

54 Socket set screw

SS 316

25 Connection type

Flange

55 Spring

Inconel

26 Size

DN50

56 Valve (note 25 & 26)

27 Rating

ANSI 900#

57

Design

28 Flange type

WN RTJ

58

Construction

29 Nozzle projection

(VTA)

59

Extraction tool

30 O.D (Pipe / Minor barrel)

(VTA)

60

Valve body

31 I.D. (Pipe / Minor barrel)

663

32 Trigger

Flag up

33 Pipe orientation (Minor barrel)

Horizontal

(Note 15)

60 Manufacturer

TBC

61 Model No.

TBC

62

34

63

35

64

36

65

NOTES
SEE PAGE 6 OF 6

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
5 of

Pig Receiver - Mui Tram LFS


Plant Location: Landfall Station at Mui Tram

UICK OPENING CLOSURE

MATERIAL

ASTM A694 Gr. F65 or EQ


ASTM A516 Gr. 70 or EQ
Viton (anti-explosion)
ASTM A516 Gr. 70 or EQ
ASTM A479 UNS S31803

PIG SIGNALLER

MATERIAL

ASTM 350 Gr. LF6 Cl. 2

NOTES

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
Data Sheet No.: BB.G-VSP-PVE-ED-20-ME-DAS-001

BLOCK B - O MON PIPELINE OPERATING COMPANY

Rev: 0

Sheet:

Data sheet for Pig Receiver - Mui Tram LFS


Tag No.: 20-L-1000

Plant Location: Landfall Station at Mui Tram

Service: Natural Gas


P & ID No.: BB.G-VSP-PVE-ED-20-PR-PID-001
Calculation Ref.:
Service Description: Pig receiver

Supplier:
Purchase Order No.:
No. of Units: One (1)
NOTES

1. VTA = Vendor To Advise, VTC = Vendor To Confirm, N/A = Not Applicable, TBC: To Be Confirmed
2. Vendor to specify and confirm suitability of all materials.
3. The Receiver shall be designed for a minimum service life of 30 years.
4. The frequency for the operational pigging shall be as per BB.G-VSP-PVE-ED-60-PL-PHL-001 "Philosophy for Pigging".
5. Vendor shall design the pig receiver to suit the maximum length of intelligent pig supplied by a reputed vendors that shall be

approved by PURCHASER
6. Inside diameter of the eccentric reducer shall match with the inside diameter of minor barrel.
7. Both saddles shall be of sliding type to accommodate 34mm maximum displacement due to pipeline expansion.
8. Vendor shall be responsible for calculating length of the trigger.
9. Flanges shall be in accordance with ASME B16.5 and ASME B16.47 (Series A) and meet the applicable requirements of the

"Piping Class and Valve Code" doc No. BB.G-VPS-PVE-ED-00-PI-SPC-001 & "Specification for Flanges, Fittings and Special
components" doc No. BB.G-VPS-PVE-ED-00-PI-SPC-003 unless otherwise stated.
10. Bolt holes of nozzle & grith flanges shall always straddle the principle of the pig receiver or their parallel lines.
11. All carbon steel stud bolt and nuts shall be hot dip spun galvanized.
12. RTJ gaskets shall be solution heat-treated 316 stainless steel octagonal ring to ASME B16.20 Type R with

max. 160 Brinell hardness.


13. All internal welds shall be ground flush with no intrusions into Pig flow path.
14. The nozzles, including: N2; N3; N4 and N5 on minor berrel, shall be finished at the same level.

The nozzles, including: N6; N7; N8; N11 and N12 on main berrel, shall be finished at the same level.

15. VENDOR shall include in his scope one mechanical pig signaller that shall be automatic reset after the passing of the p

However, the local flag indicator itself shall require manual resetting.
16. Vendor shall submit welding procedures for approval prior to fabrication.
17. Inspection authority shall be nominated by VENDOR and shall be approved by the PURCHASER.
18. Vendor to advise any special requirements for the end closure based on the pig receiver design.
19. End Closure shall be easy to operate by one person using hand tools only. Their design shall allow for maintenance,

greasing and re-alignment at site.


20. Closure shall be furnished in fully heat-treated condition.
21. Nozzle loads shall be as per BB.G-VSP-PVE-ED-00-ME-SPEC-002 Specification for Pressure Vessel
22. Closure shall have a pressure safety interlock to ensure that the closure cannot be opened unless

internal pressure is relieved.


23. Functional test for closure shall include functional test for pressure warning device, gasket sealing and interlock mechanism.
24. VENDOR to note that the maximum Mercury content in the pipeline gas is 50 microgam/m3. Hence no Aluminium or

Aluminium alloy material shall be used for any wetted part of the equipment or package.
The H2S content in the transported gas is 79mg/m3 (55ppmv), the CO2 content max is 21%, total sulfur is 82 ppmv.
This data sheet shall be read in conjunction with "Specification for pig launchers & pig receivers (Mui Tram LFS & O Mon GDC)"
25.
document no. BB.G-VSP-PVE-ED-00-ME-SPC-003 and refer to "Basis of Design" document No. B.G-VSP-PVE-ED-00-PM-BOD-001.

Block B - O Mon Gas Pipeline Project


EPC Phase - Detailed Design
6 of

Pig Receiver - Mui Tram LFS


Plant Location: Landfall Station at Mui Tram

NOTES

per BB.G-VSP-PVE-ED-60-PL-PHL-001 "Philosophy for Pigging".

g signaller that shall be automatic reset after the passing of the pig.

on for pig launchers & pig receivers (Mui Tram LFS & O Mon GDC)"