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Zealcon-DGK-9000 TPD-MS-004
Issue # 001
Issue Date
Page 1 of 5
16-06-2016
00
28 July,2016
Client:
DG Khan Cement
Contractor:
SDH
Initial
Rev
Date
Signature
Initial
Signature
Initial
Signature
Initial
Signature
Description
Prepared By
Checked By
Verified By
Client Approval / FL
Smidth
Doc. No.
QA&QC/FRM-21
Rev.:
00
Date:
DG Cement
Page No:
2 of 4
ITP No : Zealcon-ITP-SS-001
S = Surveillance Inspection
1 - Contractor:
Zealcon
R= Record Review
2 - Client :
D G CEMENT
Sr.
Description of
No.
Inspections*
Frequency
(If applicable)
Acceptance Criteria
Verifying
Documents
Zealcon
Each
Document Transmittal
1.0
Drawings
1.1
2.0
2.1
Torque Wrench.
As per calibration
standard
Manufacturer specification
Calibration Certificate
2.2
Theodolite
As per calibration
standard
Manufacturer specification
Calibration Certificate
3.0
FOUNDATIONS ACCEPTANCE
3.1
Foundations Survey
QA&QC-FRM-166,44
3.2
QA&QC-FRM94/166,44
3.3
As per drawings
QA&QC-FRM-186
4.0
QUALITATIVE ACCEPTANCE OF
FABRICATED ITEMS
4.1
Zealcon-ST-SOP-001F009
4.2
General Workshop
Check the plate surface should not Zealcon-ST-SOP-001instruction 520530-8.0
rusted and pitted
F009
4.3
General Workshop
instruction 520530-8.0
Verification on packing in
accordance with MTC (If
Applicable)
Each Section
Each Section
Zealcon-ST-SOP-001F009
FL Smidth
COMPANY
Remarks
Doc. No.
QA&QC/FRM-21
Rev.:
00
Date:
DG Cement
Page No:
2 of 4
ITP No : Zealcon-ITP-SS-001
S = Surveillance Inspection
1 - Contractor:
Zealcon
R= Record Review
2 - Client :
D G CEMENT
Sr.
Description of
No.
5.0
5.1
5.2
Cutting of parts
5.3
5.4
5.6
Fit up of joints
6.0
Welding
6.1
WPS/PQR Approval
6.2
NDE
7.0
ERECTION CHECKING
7.1
7.2
Frequency
(If applicable)
Inspections*
Verifying
Documents
Zealcon
QA&QC-FRM-110
QA&QC-FRM-110
QA&QC-FRM-110
QA&QC-FRM-110
General Workshop
Check Fit up of joint is accordance
instruction 520530-8.0
to the drawing
QA&QC-FRM-110
Acceptance Criteria
General Workshop
instructions
Verification of stamps transferring
520530- 8.0 , Sec 1.2
on parts in accordance with
material
As
per
Drawings
General Workshop
instructions
Check before & after cutting
plates dimensions are as per
520530- 8.0 , para
3.1, 3.2,
drawings or in tolerance given in
attached tolerance sheets
As per Drawings
Check beveling is in accordance
General Workshop
General Workshop instruction
instruction 520530-8.0
520530-8.0
According to drawing
ASME Section IX
Approved WPS/PQR
QA&QC/FRM-66 &
QA&QC/FRM-67
If applicable
Project Specification
NDT Reports
Each Section
QA&QC/FRM-44
Dimensional checks
Each Section
As per drawings
QA&QC/FRM-99,44
FL Smidth
COMPANY
Remarks
Doc. No.
QA&QC/FRM-21
Rev.:
00
Date:
DG Cement
Page No:
2 of 4
ITP No : Zealcon-ITP-SS-001
S = Surveillance Inspection
1 - Contractor:
Zealcon
R= Record Review
2 - Client :
D G CEMENT
Sr.
Description of
No.
Inspections*
Frequency
(If applicable)
Acceptance Criteria
Verifying
Documents
Zealcon
7.3
Plumbness
Each Section
As per drawings
QA&QC/FRM-99,44
7.4
Alignment
Each Section
As per drawings
QA&QC/FRM-99,44
7.5
Each Section
As per drawings
QA&QC/FRM-99,44
7.6
Each Section
As per drawings
QA&QC/FRM-99,44
7.7
Each Section
As per specification
QA&QC/FRM-99,44
7.8
As per drawings
QA&QC/FRM-186,44
7.9
As per specification
Visual
7.10
As per drawings
QA&QC/FRM-99,44
7.11
Each Section
As per drawings
QA&QC/FRM-100,44
If applicable
QA&QC/FRM-08
8
NOTE:
1)
2)
3)
4)
5)
Inspection codes will be finailized on agreement at site between all parties involved.
Extent of testing and examination shall be as per project specification.
H-Hold Point, W-Witness Notification necessory but presence not mandatory,
MAR- Material Approval Request
MTC- Mill Test Certificates
R-Review of documents.
FL Smidth
COMPANY
Remarks