Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
A.I. LEONOV
Institute of Polymer Engineering,
College of Polymer Science and Polymer Engineering,
The University of Akron, Akron, Ohio, USA
AND
A.N. PRO KUNIN
Institute of Problems in Mechanics,
Academy of Science of Russia, Moscow, Russia
ISBN 978-94-010-4548-3
ISBN 978-94-011-1258-1 (eBook)
DOl 10.1007/978-94-011-1258-1
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Contents
Preface
Acknowledgement
Chapter 1 Constitutive Equations with a Recoverable Strain
Tensor as an Internal Parameter
1.1
Introduction
....
. . . .
1.2
Decomposition of the total strain into recoverable and
irreversible components and their relation to the
strain rate
...........
1.3
Dependences of stress on elastic (recoverable) strain
and temperature
. . . . . . . .
1.4
Balance of mechanical energy and dissipation
1.5
General dependences of the irreversible strain rate and the
dissipative function on the elastic strain and temperature
1.6
Specifications of the elastic potential and the irreversible
strain rate
........
....
1.7
On the thermodynamic stability and positive definiteness
of the dissipative function for the model specified with
. . . . . . . .
eqns (1.51) and (1.55)
1.8
Nonlinear multimodal Maxwell constitutive equations
1.9
Multimodal approach in the limit case of linear
viscoelasticity
. . . . . . . .
1.10 On the rheological parameters in nonlinear multimodal
Maxwell constitutive equations
....
1.11 On the simplest version of the viscoelastic model with
relaxation and retardation
. . . .
Xlll
xvii
5
10
12
14
16
21
23
25
28
30
vi
Contents
2.3
Chapter 3
3.1
3.2
3.3
3.4
3.5
Introduction
Some popular nonlinear viscoelastic constitutive
equations derived from continuum mechanics
2.2.1 Constitutive equations of differential type
2.2.2 Constitutive equations of integral type
2.2.3 Rational mechanical approach
Some physical models of polymeric liquids
2.3.1 Statistical mechanics of rubber elasticity
2.3.2 Statistical mechanics of dilute polymer solutions
2.3.3 Microscopic models of polymer melts and
concentrated polymer solutions
32
32
33
33
37
39
43
43
45
49
54
54
55
59
60
63
65
67
68
70
70
71
71
72
72
73
73
73
73
74
74
75
Contents
5.1
5.2
5.3
5.4
5.5
vii
78
78
79
79
80
81
84
87
92
94
94
94
95
96
96
97
97
100
102
103
105
105
106
108
109
109
113
113
114
117
117
120
122
124
124
129
132
viii
Contents
5.6
5.7
5.8
5.9
5.10
5.11
6.4
6.5
6.6
6.7
Introduction
Studies of regimes of linear extensional deformations
Experimental studies of extensional deformation in a
nonlinear region
6.3.1 Evolution of elongation strain
6.3.2 Dependences of stress and strain rates on elastic
(recovery) strain
6.3.3 Stress and strain relaxation
Constitutive equations for uniform extension
Theoretical treatment
6.5.1 Extension under a given constant strain rate
6.5.2 Extension under a given constant force
6.5.3 Extension under a given constant stress
6.5.4 Elastic recovery after uniaxial extension
Comparison of theoretical calculations with data
Qualitative features of simple extension as predicted by
some other Maxwell-like constitutive equations
6.7.1 Giesekus model
6.7.2 Larson model
6.7.3 Steady simple elongation for a new constitutive
equation
134
134
137
144
144
144
152
152
154
157
157
159
161
162
162
165
166
167
170
170
171
176
176
181
185
188
189
189
190
192
193
195
196
197
197
198
Contents
Chapter 7
7.1
7.2
7.3
7.4
7.5
IX
199
199
200
201
210
210
211
214
218
218
221
224
224
224
227
228
229
230
232
232
233
234
236
242
246
246
250
257
260
260
261
265
268
272
Contents
9.6
9.7
9.8
9.9
274
275
276
278
280
282
282
285
287
290
290
291
294
297
297
298
298
300
302
305
305
306
307
308
310
310
313
315
319
325
326
327
328
329
331
338
338
Contents
xi
339
341
342
343
344
356
396
396
400
Chapter 12
12.1
12.2
12.3
12.4
346
348
353
356
356
357
359
360
364
365
368
369
370
370
372
379
379
'380
381
381
381
382
383
388
393
400
401
402
404
xii
Contents
12.5
12.6
Polymer degradation
. . . .
12.5.1 Thermal degradation and oxidation
12.5.2 Mechanical degradation and oxidation
Problems in the rheology of other polymeric systems
12.6.1 Rheology of filled polymers
12.6.2 Rheology of polymer blends
12.6.3 Rheology of liquid crystalline polymers
12.6.4 Chemorheology
405
406
407
407
408
408
409
409
Appendices
Al
Kinematics of continuum
ALl Eulerian and Lagrangian descriptions
Al.2 Basis vectors and tensors
Al.3 Strain gradient tensors
A1.4 Cayley polar decomposition
Al.5 Strain measures
Al.6 Invariants of tensors and Hamilton-Cayley identity.
D(ensity)
. . . . . . . . .
Al.7 Scalar functions of tensors and their tensor
derivatives
. . . . . . . .
Al.8 Strain rate and vorticity tensors
Al.9 Evolution equation for strains
ALlO Continuity equation
A brief introduction into non-equilibrium thermodynamics
A2
A2.l Conservation laws: the local formulation of the
First Law of Thermodynamics
....
A2.2 Local equilibrium assumption: Gibbs' relation. A
local formulation of the Second Law of
Thermodynamics
......... .
A2.3 Expressions for entropy production, entropy flux
......... .
and heat capacity
A2.4 Generalized thermodynamic forces and fluxes
Component-wise expressions for basic equations
A3
A3.l The equations of momentum balance and
continuity for incompressible media
A3.2 Equation for temperature variations
A3.3 Component-wise expressions for the velocity
gradient tensor and the upper-convected time
derivative of recoverable strain tensor
410
410
410
412
413
414
415
References
434
Index
464
416
418
420
421
422
423
423
423
425
425
426
426
428
429
Preface
xiv
Preface
consistent with thermodynamics, which are able to describe the whole set
of experimental data, and methods of evaluation of rheological parameters in these equations. Numerous comparisons are made between
predictions and experimental data that demonstrate which properties of
the constitutive equations are particularly related to one or another
effect. Applications of some results to industrial problems, some of them
of a new type, are also considered.
Much attention has been given to the experimental results observed in
highly nonlinear regions of uniaxial extensional deformation which have
been intensively studied in recent years. These include a growth of
effective elongation viscosity (as compared to a drastic decrease in shear
viscosity), the effects of elastic recovery and the regularities of relaxation
processes.
To describe the experimental data the constitutive equations used are
mainly those that have been obtained within the general approach 8,9
based on continuum mechanics, thermodynamics and division of complete strain into recoverable (elastic) and irreversible parts. Along with
the temperature, the elastic strain tensor is chosen as a state variable. The
stress, or its elastic part is then expressed in the same way as in the
problems considered for the crosslinked rubbers. Under discussion here is
a particular version of the general theory,8,9 the so-called nonlinear
Maxwell-like constitutive equations, which in the general case, contain
some unknown material functions. To specify these we proceed, from the
reasons of simplicity and agreement, between the calculations and data.
Godunov 1o independently proposed a specific nonlinear Maxwell
model which belongs to the general class 8,9 and has been successfully
used in solving some dynamic problems of the plasticity of metals.
Distinct from Godunov's model, the herein-described specification of
general Maxwell equations describes the flow-induced anisotropy in
viscous properties of polymeric systems and therefore results in qualitatively different effects. Although close in spirit, the particular model(s)
under consideration is still completely different from the highly specified
model proposed by Giesekus,1l,12 being much more justified and free of
some of the problems of the Giesekus model.
Using the constitutive equation of Maxwell type with flow-induced
anisotropy in viscous properties, the authors describe, at least semiquantitatively, the whole complex of viscoelastic effects obtained from
standard tests and well known for polydisperse polymer melts and
concentrated solutions of polymers; the accuracy of quantitative description commonly being 20-40%.
Preface
xv
The physical approaches to rheology are intensively developing nowadays (see, e.g. Refs 5 and 6). Unlike continuum mechanics, they can in
principle bridge the constitutive equations and molecular structure of
polymers or, at least, describe the parameters in these equations. But the
constitutive equations derived from microscopic models can be successfully used only if they do not contradict some general constraints
imposed by the laws of macroscopic thermodynamics. Also, the physical
approaches tend to describe the deformation of monodisperse polymers
which are fairly different in mechanical properties from the polydisperse
polymers used in industry. For instance, the elastic strains accumulated in
flows of monodisperse polymers are not too large whereas for polydisperse polymers they can be huge.
The first chapter briefly describes the class of general nonlinear
Maxwell-like constitutive equations used throughout the book, and then
introduces in more detail some useful specifications of the equations.
Additional information about continuum mechanics and irreversible
(non-equilibrium) thermodynamics, necessary for the comprehension of
this chapter, is given in the appendices.
The second chapter presents a review of simple constitutive equations
for viscoelastic liquids, based on the approach of continuum mechanics
and derived from molecular considerations.
The third chapter deals with analyses of general Maxwell-like and
single integral viscoelastic constitutive equations. Here a simple thermodynamic derivation of the Maxwell-like equations is given. Thermodynamics is also useful in analyses of Hadamard and dissipative
instabilities associated with the modelling of various terms in the equations.
The fourth chapter discusses experimental methods and schemes of
instruments used in polymer rheology. Particular attention is paid to the
extension of liquid polymers which is an unconventional test for the
common liquids.
Chapters 5-7 are concerned with theoretical and experimental studies
of the simplest regimes of deformation which are of interest for the
rheological characterization of polymeric liquids and throw light on the
specification of constitutive equations. The choice of the experimental
demonstrations was predetermined by the existence of corresponding
theoretical calculations.
Chapter 8 presents studies of viscoelastic flows in pipes and dies. Also
under discussion are some experiments and 2D numerical simulations of
entrance viscoelastic flOWS.13
xvi
Preface
Acknowledgement
The authors are very thankful to friends and colleagues in Russia and the
USA for their generous support in the recent troublesome years and help
with everything. The authors are particularly indebted to the graduate
students of the University of Akron (USA): K.E.P. Adovale, K. Ebner, Y.
Kwon and M. Simbhabhatla, whose assistance made a valuable contribution to this book. The authors are also very grateful to the members of
their families for their encouraging support and patience.
CHAPTER 1
1.1 INTRODUCTION
In very general terms, the peculiarities in flow of polymeric liquids can
be described as follows:
(i) In many cases, polymeric liquids can be considered as incompressible media since the ratio of pressure, p, to the compressibility
modulus, K, is almost always considerably less than unity
(K ~ l09Pa, 14. There are some exceptions however, related to
highly intense moulding processes, particularly injection moulding 15 where the effects of compressibility seem to be quite important.
(ii) In any flow of a polymeric liquid, the total shear strain contains
reversible (recoverable or high elastic) and irreversible components; in other words, in polymeric liquids, the elastic strains
always appear in flow.
(iii) Huge recoverable strains (as high as tens), sometimes much greater
than in crosslinked rubbers,16 can be observed in these liquids and
the reversible changes in sizes of specimens can vary greatly. In
these media, the development of flow can never be neglected
because the irreversible strains are commensurable with the reversible ones.
Thus for a liquid polymer, the typical relaxation time, 8 = '11fl, where '1
is the viscosity and fl is the shear elastic modulus, is a fundamental
characteristic representative of the ratio of viscous to elastic forces acting
on a moving liquid particle. Associated with this typical relaxation time
is the Deborah number, De = 8VIL, where V and L are the characteristic
velocity and length of a flow. This dimensionless characteristic was
introduced in Refs 17-19 and plays a very important role, sometimes
similar to that of Re in Newtonian fluid mechanics, in analyses of
viscoelastic flows.
If a polymer system is chemically crosslinked, with the crosslinks
disposed at very few points in a chain, as in the case of vulcanized
rubbers, it makes the flow of the polymer impossible and still preserves
a capacity for the accumulation of large elastic strains. The equilibrium
theory of large elastic deformations of rubbers and rubber-like crosslinked systems is developed well enough 16 though with some reservations, as discussed in Section 2.2.2. This theory is known as the nonlinear
theory of elasticity with the elastic potentials specific to polymers. For
liquid polymers, however, the physical situation is much more complicated, mainly because of the nonlinear superposition of viscous flow and
large elastic strains.
The qualitative physics underlying flows of polymer melts by deformation of a temporary network structure might be pictured as follows. 9 The
entanglements of the molecules in a network are the result of secondary van
der Waals' bonding and hence may fluctuate both in time and space. For
long flexible polymer chains, the section between two adjacent entanglements contains many monomer units (or Kuhn's segments). When an
external force is applied, the entanglement fluctuations result in the
macroscopic flow of polymer liquid due to the ordered (on average)
displacement of the centres of gravity of the molecules. Meanwhile, the
network structure causes large elastic deformation, due to a specific
elasticity commonly attributed to the entropy variations of the long
sections of chains between the entanglements for time periods shorter than
the characteristic time period of entanglement fluctuations. The random
distribution of the entanglements in the fluctuating network means that the
distribution of chain length between entanglements, in terms of either
molecular mass or contour length, is also random. This produces a large
spectrum of fluctuation periods and relaxation times. The fluctuating
structure can be approximately considered to be made up of embedded
sub-networks; each sub-network having a characteristic length 1 and
characteristic time 8 1 . The networks are considered to interact weakly.
This behaviour has been considered many times and various rheological equations have been derived from such a qualitative model (see
Chapter 2). It also helps in understanding the nature of elastic strains that
accumulate as a polymer flows, and how the strains relate to viscous flow.
When the polymer chains are very long and flexible, the elastic deformations can be considerable. Other phenomena in polymer flows, such as
the Weissenberg effect and highly nonlinear retardation effects in rotary
rheometers and under elongation, are very similar to the behaviour of
crosslinked rubbers when deformed, as has long been recognized. 16
Thus the most important feature of polymer liquids is that they can
accumulate large recoverable strains while flowing, which may predominate over or even suppress the flow itself. The suppression of flow is
possible due to the appearance of macroscopic regions of clusters that
have almost elastic properties, probably because of topological entanglements. This behaviour is seen in many effects, such as flow cessation, open
channel siphoning and fluidity loss, which are discussed in later chapters.
It follows that perhaps all nonlinear effects in polymer liquids may be due
to the accumulation of large recoverable strains; the strains becoming
larger, the larger the external forces or strain rates. Also, these strains
would induce anisotropy in such properties of the liquid as viscosity, heat
conductivity, and dynamic birefringence, as occurs in elastomers.
Thermodynamically, this behaviour would correspond to two possible
equilibria. The first is the true thermodynamic equilibrium at rest; the
second would be an incomplete (or 'frozen') quasi-equilibrium corresponding to the high elasticity of an elastomer and typified by large
elastic strains. This yields the seemingly paradoxical result that an
increase in shear will take the liquid from the true equilibrium through
non-equilibrium states to another quasi-equilibrium state. If this is so,
then the rheology of a polymer system, especially if its molecular weight
distribution (MWD) is narrow, can be described using a single, though
highly-nonlinear relaxation mode. Although such a description will not
agree with experimental data for low shear rates, it will become more
accurate as the shear is increased, provided that the loss of fluidity is
properly described. On the other hand, several relaxation modes will be
needed if the MWD of the polymer system is wide.
In this chapter, we consider first the nonlinear viscoelastic constitutive
equations for a single Maxwell model associated with a single relaxation
time. For any flow described by such a model, we can determine the
elastic (or recovery) strain in the course of unloading a small particle of
the medium, relieving it from the influence of adjacent ones. Under such
of ep Then the value of ee can be found from eqn (1.1). Because this
procedure can be performed at any instant t, it defines the 'variable
relaxed state' proposed by Eckart. 43
Shortly after Eckart, Kondo 46 independently introduced the same
concept of a 'stress-free natural configuration' and applied it to studies of
yield in crystalline materials. Later, Kondo's concept was reformulated
more precisely47-49 and several authors 5o ,51 working in the field of
plasticity independently employed it. The concept was applied to the
rheology of viscoelastic phenomena proposed in Refs 23 and 26. The
specific viscoelastic kinematics, following mainly the results published in
Ref. 9, are briefly developed below.
Along with the continuum law of motion, x = x(t, 1;), considered in
Appendix AI, we assume that a viscoelastic liquid at any time t, can also
be characterized by an unloaded state (11) which is defined by the release
of the medium from its stresses, element by element. Thus we have the
unloading relation: 11 = 11(t, 1;). Hereafter x and I; are Eulerian and
Lagrangian coordinates of a material point of the liquid. If we assume
additionally that the unloading relation is a locally-smooth one-to-one
dependence between the positions (11) and (I;) for almost all material
points of the continuum, then by using the local gradient relations:
(1.2)
we can introduce the tensors of gradients for the complete (</J), recoverable (</Je) and irreversible (</J p ) strains. Here, according to eqn (A.ll)
derived in Appendix 1, we employ the notation </J = F- 1 for the total
strain gradient. Equations (1.2) yield the relation
(1.3)
(1.5)
where p, Po and Pp are the densities of the medium in the actual, initial
and unloaded states, respectively.
In much the same way as the velocity gradient, Vv, is represented
through the time derivative of tensor gradient (see eqns (A.39-A.41)),
differentiating eqns (1.2) and (1.3) with respect to time t under fixed ~ and
tt variables results in the kinematic relations:
(1.6a)
VV=VVe+VVp,
Vv t =
tb cp- 1,
VVtp =,,1,.
,,1,.-1. ,,1,.-1
'l'e .).
'l'p 'l'p
'l'e
(1.6b)
Here the overdots mean the time derivatives of the tensors under
consideration; v, Ve and vp are actual, reversible and irreversible velocities;
Vv, VVe and VVp are velocity gradients; e, ee and ep are respective strain
rates, symmetric parts of the velocity gradients; and w, We and wp are
respective vorticity tensors, antisymmetric parts of the velocity gradients.
In eqns (1.6), all the velocity gradients and their symmetric and antisymmetric parts are written in the Eulerian representations, i.e. in actual
'space' x. Using the same method as for the derivation of kinematic
relations (A.I-A.40) for total continuum, we can easily obtain from eqns
(1.6) the viscoelastic kinematic relation in question:
Ce -
Ce
VVe - (Vve)t Ce = 0
(1.7a)
By using the decompositions in eqns (1.6a), we can also write down the
kinematic equation (1.7a) in the identical form:
(1. 7b)
It was assumed in Refs 8, 9 and 28 that irreversible vorticity tensor wp
vanishes, i.e. wp=O. Thus
(1.8)
Certain reasons in favour of this important relation, which are outside the
kinematic considerations, are given below. Using eqn (1.8) reduces eqns
(1.7) to the final form:
(1.9a)
where hereafter we omit the subscript 'e' and define the common
operations for upper-convected, t, and co-rotational or laumann, c time
derivatives as follows:
(1.10)
(1.9b)
(1.12)
(1.13)
due to the volumetric relations (1.5), detc=(pp/p)2. Then using, additionally, the mass conservation relation written in the form:
d
- dt In(p/po)=tre
(1.14)
whence
(1.15)
Until now, all the kinematic relations obtained in this section were
valid for the description of any continuum with elastic and inelastic
strains, including plasticity in metals and viscoelasticity in polymeric
liquids. The viscoelastic phenomena in polymeric liquids display, however, one particular feature which makes these materials very different
from the metals: after unloading, the polymeric liquids return to the initial
rest state with the same density Po (and temperature T); that is, of course, if
the isotropic pressure does not tremendously exceed the volume modulus
K. This physical reason immediately leads to the relation:
Pp=Po
(1.16)
(1.17)
Equation (1.17) holds for elastic liquids regardless of whether they are
considered as compressible or not. When the volume effects are not
important, it is possible to use the incompressibility assumption which,
due to eqns (1.13H1.17), is written as follows:
tre= trep =0
detc= 1,
(1.18)
(1.19)
holds true due to eqn (1.19). Additionally, when the assumptions (eqn
1.18)) of incompressibility are employed, the relation trh=O also holds.
When Ihl ~ 1, eqns (1.9) and (1.20) result in the asymptotic kinematic
equation:
(1.21)
which is usually employed in linear viscoelasticity.
The difficulties and logical imperfections in the viscoelastic kinematics
developed above cannot be ignored. From the very beginning it was
understood that the components of the deformation gradient, 4>. and 4>p
in the decomposition (1.3) cannot be always compatible despite the
compatibility conditions being fulfilled for the total deformation gradient
4>. Thus Eckart developed his theory43 by using Riemannian geometry.
But it did not play any technical role because the kinematic equation (1.9)
which follows from Eckart's concept, operates in familiar Euclidean
space. Godunov 10 established a profound relation between the incompatibility and theory of dislocations.
The logical imperfections were employed several times in the formulation of Eckart's kinematics, when we used the non-kinematic concept of
stress in the definition of the unloaded state, as well as when arguing eqn
(1.8). Nonetheless, this approach results in easy and clear metric relations
for invariant characteristics of strains which will later enable us to
develop a class of viscoelastic constitutive equations of a differential type.
Also the advantage of the particular viscoelastic kinematics developed
is that they formulate the rheological equations in terms of recovery
10
strain, the tensor parameter that can, in principle, be measured independently of other rheological variables. Though these measurements are valuable in themselves in the characterization of polymers,
they also provide an opportunity to check independently the basic
assumptions of the theory. This is a favourable feature of this approach
as compared with other viscoelastic constitutive equations considered in
the next chapter.
1.3 DEPENDENCES OF STRESS ON ELASTIC (RECOVERABLE)
STRAIN AND TEMPERATURE
The elastic liquids under study are assumed to have no internal rotation
which means that the actual stress tensor is symmetric, i.e. (I = (It. In the
absence of internal rotations there is nothing to support a difference
between the vorticity tensors wand We' This is the main reason underlying
the use of eqn (1.8).
In all the papers that develop the approach under consideration, it is
assumed that a free energy function f (see eqn (A.35)) exists, which
depends on the elastic strain tensor c and temperature T, i.e. f = f(T, c).
The constitutive equations for elastic liquids are 'Maxwell-like' if the
actual stress (I is expressed via the recovery strain c with the same relation
as for elastic solids, i.e.
(1.22a)
Here, the tensor, (Ie defined on the right-hand side of eqn (1.22a), is called
the thermodynamic (or equilibrium) stress. Thus the Maxwell liquid can be
also defined as a medium where the actual stress tensor (I coincides with
the thermodynamic tensor (Ie'
Equation (1.22a) was derived by Murnaghan 52 who used a typical
thermodynamic argument, reasoning that there is no dissipation for
elastic solids. Equation (1.22a) being written in the equivalent form
(I/p
of/oh I
(1.22b)
states that the Hencky elastic strain hand a/p tensors are primary
thermodynamic variables related by true potential equality (1.22b). It
should be mentioned that the only physical reason to operate with eqn
(1.22a) in the thermodynamically non-equilibrium case of elastic liquids is
the assumption that polymeric liquids possess an 'elastic limit', which is a
quasi-equilibrium situation usually achieved on very rapid deformations,
11
11 =trc,
-p(j
+ 2/18
(1.27)
where /1 is the shear elastic modulus and 8, the infinitesimal strain tensor
when h-+O).
Instead of free energy I, it is sometimes more useful to employ,
especially in non-isothermal situations close to adiabatic conditions, the
internal energy u depending on elastic strain c and entropy s. Because of
the thermodynamic relation (see eqn (A.60))
(8~h,
12
pou/oh Is
(1.22c)
(i= 1, 2,3)
where
Cj
(1.28)
(1.29)
13
Here the overdot still denotes the time derivative in the frame of reference
of a moving particle, and it is also easy to see that tr(O" Vv) = tr(O" e). The
first term in eqn (1.29) is represented as pj while the second and third as
tr(O"e p ) and tr(O"e), respectively. Then eqn (1.29) can be rewritten in the
form of mechanic energy balance:
(1.30)
The right-hand side of eqn (1.30) is the power (rate of work done) of
the stresses on the total deformations in an infinitesimal particle of
the liquid. The first term on the left-hand side of eqn (1.30) is the
elastic (storage) energy, while the second term, represents the power of
the stresses on the irreversible deformations of the medium. As shown
below, this second term is related to the mechanical dissipation (or lost
energy) in the system. In addition to eqn (1.30), there is also the balance of
kinetic energy, which is easy to obtain from the momentum balance
equation:
(1.31)
where the mass forces were neglected. Multiplying scalarly this equation
by v gives, after simple manipulation, the balance of kinetic energy (per
mass unit):
p' E = V' (v' 0') - tr(O" e)
(1.32)
Here the first term on the right-hand side is the divergence of the stress
flux in the continuum. Adding eqns (1.30) and (1.32) yields the total local
balance of the mechanic energy in the system under study:
(1.33a)
This equation can be also represented in the divergent form:
ep) = V' Qm
Qm=v'O'-pv'(f +E)
(1.33b)
Here p(f + E) is the density per unit volume of total mechanical energy
in the system, which is the sum of kinetic and free elastic energies; Qm is
the total flux of mechanical energy including the convective (last) term in
the second equation (1.33b). These equations have the same form for the
incompressible case.
14
T'P s = -T-1'q'VT+tr(u'ep )
(tr(u' ep ) = tr(u d e p ))
(1.35)
where u d is the deviator of the stress tensor and the second relation holds
due to eqn (1.17). Equation (1.35) clearly demonstrates that there are two
origins of entropy production (dissipation) in the Maxwell media: inhomogeneity in temperature distribution and irreversible flow in the
liquid which is the origin of mechanical dissipation, D=TPsl. It also
shows that the expression for the dissipation is represented in the
characteristic bilinear form LXk' Yk where X k represents thermodynamic
'forces' and Yk is conjugated to these thermodynamic 'fluxes'. The
approach used here proposes that some phenomenological constitutive
relations between these do exist, which are assumed to be quasilinear, i.e.
dependent on the state variables, T and c. From this assumption and the
considerations of tensor dimensionality, the general constitutive relations
for the medium under consideration have the form:
(1.36)
15
(1.37)
where M is the rank-four mobility tensor and K is the second rank thermal
conductivity tensor, whose structures and properties of transposition have
been established in Refs 8 and 9. Equation (1.36) is the rheological
relation in question, whereas eqn (1.37) is the equation of heat conductivity. Both of them are generally anisotropic due to the flow-induced
anisotropy which occurs in flows of elastic liquids. Additionally, there is
the compressibility relation that can be written as follows:
(1.38)
This is the same condition that holds for the compressible elastic solids
since due to the kinematic constraint (1.17) in the pure Maxwell model
under study, there is no contribution of volumetric elastic forces to
dissipation. A more general situation is discussed below. Also, by using
the relation 13 = (PO/p)2, eqn (1.38) is represented in the form
(1.39a)
as in the case of a perfect gas. When, additionally, the density fluctuations
in the medium are supposed to be small enough, the linear compressibility relation
p=K(p-po)/Po
(1.39b)
Due to the Second Law this form must be positive definite in nonequilibria. The two terms in this form are independent however, which results
in separate positive definiteness of both the kinetic tensors written in the
symbolic form:
K>O,
M>O
(1.41)
16
(1.42)
(1.43)
B=4/3(1~-1 d,
(c
-> ~)
(1.45)
17
These are: the elastic potential Wand the functions b 1 and b2 in the
general expression (1.42) for irreversible strain rate e p Only the incompressible case is considered here.
First, we need to specify the elastic potential, W(T, Ii' 12)' In accordance with the qualitative physical picture of polymer liquids, the potential
should be chosen in the form considered for the crosslinked rubbers. But
even in this equilibrium case, no theoretical expressions for the free
energy have been derived, at present, that are valid over wide ranges of
variations in Ii and 12 , Thus one should use some empirical relations
known in the rubber high elasticity.16 When Ii and 12 are relatively
small, the Mooney-Rivlin potential,
W =(/l/2)[(1-a)(I 1 -3)+a(l2 -3)]
(/l, a>O)
(1.46)
(1.47)
18
next chapter. After substituting eqn (1.49a) into eqn (1.48) we can also
represent eqn (1.49a) in the following equivalent form:
W=
L 2J.1k (trc~k/2 k
3)
(1.49a)
iXk
19
e --+
for the scalar functions bk in eqn (1.42). Here, as in eqn (1.52), '1* is a
scalar viscosity, and W is a proper rubber-like elastic potential. Since for
real rubbers W(I bIz) # W(I z, 11 ), eqns (1.42) and (1.54) establish an
anisotropic relation between the tensors O'd and ep Equation (1.54) was
applied to describe the data within a multimodal approach in the case
'1* = constant and while this appeared to be good enough for shearing, it
proved to be unsatisfactory in the extension with large elastic strains 38
(see also Chapters 6 and 7). Although one more attempt 60 was made to
improve the situation, two lessons can be learnt from the comparisons: (i)
the anisotropy in the dissipative term is far more extensive than is predicted by the simple anti-symmetry property of rubber-like elastic potentials, and (ii) in good modelling, the properties of the elastic potential and
the dissipative term in kinetic equation (1.9) may not be related.
In Refs 8, 9, 25, 39, 40 and 65, eqn (1.42) was specified in the form:
b 1 =b z =e*,
(1.55)
20
which is also a particular case of eqn (1.54) for the neo-Hookean rubber
potential (1.47). Here (J* is a scalar relaxation time which, in general, can
depend on temperature T and invariants Ik of elastic strain c. Of course,
there are many other possible ways of modelling the dissipative term
rejecting the considerations of planar deformations in the simple shear.
For instance, an easy relation for the tensor ep which is non-planar in
simple shear, can be written as follows:
(1.56)
This equation will be discussed in Chapters 5 and 6.
When (J* depends only on temperature, which is denoted as (J* = (J(T),
we can use the simplified Arrhenius dependence
(1.57)
(J=(Jo exp(EIRT)
(O~fJ~ 1)
(1.58)
yaIRT),
(1.59a)
21
(1.59b)
exp( -yW/RT)
(Cl
C2- C3
(1.60)
22
Utilizing the expressions (1.60) in general Finger relation (1.24) is meaningless, and to calculate the principal stresses O"j, it is much easier to
operate with the formula:
O"j
= - p + (/1/n)c'J
(j= 1, 2, 3)
(1.61)
(i<j)
(1.62)
which gives:
Now the calculations using eqns (1.24) and (1.60) also result in eqn (1.61),
which proves the validity of eqns (1.60).
Straightforward and easy calculations with the use of eqns (1.60) show
that (1.28) ineqn are satisfied for any value of Ci if and only if
(Vi#j)
(1.63)
+ C3)(Cl -
+ (1 + C2)(C3 -
cd(c] - c'i)]
(1.66)
23
Equation (1.65) and (1.66) demonstrate that due to the condition (1.63) of
thermodynamic stability, the dissipation D is positive definite if the
relaxation time e* is positive, whether the parameter n is positive or not.
The relation between thermodynamic stability (evolutionarity) and positive definiteness of dissipation was first discovered by Godunov. 1o
1.8 NONLINEAR MUL TIMODAL MAXWELL CONSTITUTIVE
EQUATIONS
The single Maxwell model considered above cannot describe such important properties observed in polymeric liquids as the spectrum of
relaxation times and strain recovery (retardation). Retardation is defined
as slow, inertia motion followed the instantaneous release of a viscoelastic
continuum of stresses. The retardation phenomena are described in more
detail in Chapter 4. There are two ways of including the retardation
phenomena in the theoretical approach developed. The first is to consider
various nonlinear relaxation mechanisms in the system which will also
describe the relaxation spectra observed for elastic liquids in the linear
region of deformations. The second way is to assume an inequality
between the actual and thermodynamic stresses. This section discusses
only the multimodal Maxwell approach related to the connection of
several (two as minimum) nonlinear Maxwell models in parallel,8,9,38.39.40.58 while the second possibility is briefly considered in
Section 1.11; details of both methods of theoretical modelling are developed in Refs 8 and 9;
Following the qualitative physical picture of imbedded slightly-interacted networks discussed in the introduction to this chapter, we can
propose the following thermodynamic relations:
(1.67)
Here fb Uk and Sk are free energy, internal energy and entropy for each
sub-network depending on a particular Finger recoverable tensor Ck'
Equations (1.67) yield
(1.68)
which shows that the usual thermodynamic equalities are satisfied. Now
we assume that for the kth sub-network the sub-stress O'k and irreversible
24
strain rate tensor ep,k are expressed by the same formulae as in the case of
the single Maxwell model. For the multimodal approach, the straightforward implementation of particular viscoelastic kinematics developed in
Section 1.1 is impossible and needs to be generalized. Nevertheless, one
can naturally define in this case, the thermodynamic flux associated with
thermodynamic force, Uk exactly by the same expression as was derived
from kinematic considerations. This approach is valid regardless of
whether the elastic liquid is considered as compressible or not. Also, the
multimodal approach has a transparent physical sense if, in accordance
with our physical picture, we assume that the relaxation times obey the
inequalities:
(k=I,2 ... )
(1.69)
(1.70)
q=,LKk'VT=K'VT
k
Here Dk and Kk are the partial dissipation and the heat conductivity
tensor in the kth sub-network (or relaxator), respectively. It is usually
assumed that the heat conductivity tensor is isotropic and constant. In
the particular version of incompressible multimodal approach with the
specifications (1.51) and (1.55), the whole set of constitutive equations
takes the form:
(1.71)
(1. 72)
(1.73)
tre=O,
detck= 1
25
(1.74)
(1.75)
(1. 76)
where O~ are described by either eqn (1.58) or (1.59) with the constants 13k
or Yk and dimensionless elastic potential Wk or stress intensity O"k which
are related to the kth relaxator (or relaxation mode). The set of constitutive equations (1.71)-(1.76) is usually called the 'nonlinear Maxwell
equations connected in parallel' because in the linear limit, it relates to
the visual image of spring-and-dashpot models.
By virtue of ineqn (1.69), along with the complete set of equations
(1.71)-(1.76), one can also consider the so-called 'rapid adjustment'
approximation,38 when in terms of time scale t;::;;;Oko one can neglect the
fast relaxation processes beginning with k > ko and assume that the
irreversible strain rate is determined from the quasi-stationary relation
(see eqn (1.73)):
(1.77)
1.9 MUL TIMODAL APPROACH IN THE LIMIT CASE OF
LINEAR VISCOELASTICITY
(1. 78)
whereas the complete strains can be arbitrarily large and result in a
low-intensity flow. When the limit (1.78) holds, the set of equations
(1.71)-(1.76) is easily transformed into the following:
W=IWk,
k
Wk=Jik tr8~
(1.79)
Uk = 2Jik8k
(1.80)
a80at + ep,k = e,
ep,k =8k/Ok
(1.81)
26
tre=O,
Il,k
= 12 ,k = 4trsi
(1.82)
(1.83)
(1.85)
where 10 = Ip,o + f.,o is the initial length of the model in the rest state and
1.,0 is the length of springs before deformation, f(t) is the actual length of
the model in the deformed state at instant t, and f.,k and 1p ,k are the length
increments in the kth spring and dashpot. This evident behaviour of the
mechanic model under loading develops good intuition in the comprehension of real deformations of viscoelastic media.
Integrating the first (differential) equation (1.84) with allowance for the
second, results in the integral representation:
(1=
-pl5+2
m(t) =
foo m(t-r)e(r) dr
L (11k/Ok) exp( -
t/O k )
(1.86)
(1.87)
Here the rest state is assumed at the time t -+ - 00. Equation (1.87)
demonstrates that the relaxation function, m(t), monotonically decreases
to zero and is concave downwards. Its structure also shows that only the
deformation history with time r ~ 0, exerts an appreciable effect on the
27
D= -
Itoo
(1.88)
Itoo
(1.89)
m(t) >0,
Mi =
m(tO,
00
(i=O, 1,2),
M6/Ml
m(oo)=O,
M o =1],
(1.90)
=G e
It
-00
ad(T)dT+
It
-00
m(t-T)daiT)
(1.92)
28
where ad is the deviator of stress tensor and m(t) is the creep function with
the following properties:
m(t) >0,
dm/dt> 0,
m(O) =0,
(1.93)
J:
(1.94)
29
(/;::;:, -pt5+
(/k+ 2113 e
(1.96)
k=l
et
(1.97)
and, additionally, one can assume that all values of nk are the same, i.e.
There are also some methodical procedures for determining the
values of the constants from experimental data which will be discussed
later. As one example of these, we can mention that usually the process of
nk == n.
30
31
elements (k> 1) with the exception of the first one. Under this assumption, eqns (1.80) and (1.81) are reduced to the following:
08t!Ot+8t!(J1 =e,
ep,k ~ e,
(k= 1)
t11 =2J118b
t1k
~ 2IJke
(1.98)
where IJ is the Newtonian viscosity for the total model. Similarly to eqn
(1.84), eqns (1.98) can also be written in the simpler form:
(1.99)
(O~S=(Jr/(Jl
< 1)
Equation (1.99) has only three independent parameters: (Jb (Jr and IJ; (Jr
being called the retardation time. Because all of these parameters have
approximately the same temperature dependence as viscosity IJ, dimensionless parameter s has numerical values from the interval (0,1). Note
that unlike the Maxwell equations (1.84), in constitutive eqns (1.99) the
stress is not determined only by elastic strain. Equation (1.99) was
seemingly first introduced by Frohlich and Sack 68 to describe some
rheological properties of suspensions.
The derivations of linear viscoelastic constitutive eqns (1.98) and (1.99)
by using the approach of non-equilibrium thermodynamics can be found
in Refs 29-32 where, in particular, it is shown that the inequalities:
IJ > 0, (J 1 ~ (Jr ~ 0 follow from the Second Law of Thermodynamics.
The general theory of nonlinear viscoelastic models with relaxation
and retardation, which are reduced to eqn (1.99) in the linear limit, was
developed in Refs 8 and 9 by using the approach of quasilinear nonequilibrium thermodynamics. Some principles of duality between nonlinear extensions of linear models connected in parallel and in succession
have been established in detail in Ref. 9, where general theorems about
unloading and relaxation are proved and specifications of the model are
also given. At present, it is not clear which type of modelling has better
descriptive ability, the multimodal Maxwell approach considered in this
publication, or the nonlinear approach with linear limit (1.99), because
the latter has not been experimentally tested.
CHAPTER 2
2.1 INTRODUCTION
Almost 40 years of extensive research of viscoelastic liquids have resulted
in a vast number of viscoelastic constitutive equations being brought on
to the rheology 'market'. There have been many attempts to derive them
from the viewpoints of mechanics, physics and mathematics, but no deep
understanding of the nature of viscoelasticity has been reached yet. This
is directly reflected by the fact that more than 10 popular rheological
equations are in competition nowadays. Some of them were derived on
the basis of a pure phenomenological, continuum mechanics approach,
some of them by using molecular arguments. Many of them can describe
some basic rheometric flows well enough and others not so well, even in
the very limited region of Deborah numbers. Yet, many of those with a
good descriptive ability of some viscometric flows, show very quick,
'explosive' instabilities in more complicated flows as has been demonstrated in numerical simulations since the early 1970s. Because experiments with polymeric fluids also demonstrate new kinds of instabilities
as compared with Newtonian fluid mechanics, there is a lot of speculation
in the literature about relations between the instabilities in viscoelastic
constitutive equations and those observed in flows of elastic polymeric
fluids. Thus the problem of choice of rheological equations for very
complicated industrial applications is becoming increasingly important.
33
34
(2.1)
where 't' is the 'extra stress tensor' related to the actual stress tensor (1 as
follows:
(1= -pt5+'t'
(2.2)
e is the strain rate tensor subjected to incompressibility condition, tre = 0,
t is the co-rotational (or Jaumann) time derivative of tensor 't', defined by
eqn (1.10), f('t') is an isotropic tensor function, t5 is the unit tensor, p is
the pressure defined with the accuracy of an isotropic term, 1/ is the
viscosity, ,u is the elastic modulus, 8';;(,1//,u is a characteristic relaxation
time, ()( and e are numerical parameters ( -1 ~ e ~ 1). The first addend on
the left-hand side of eqn (2.1) represents the elastic term whereas the
second, f('t'), is the dissipative term. Equation (2.1) is an extension of the
linear Maxwell model and describes the nonlinear viscoelastic behaviour
of incompressible viscoelastic liquids. This equation is derived by using
the considerations of invariance, simplicity and fitting the data and, in
the particular cases discussed below, by using microscopic and thermodynamic arguments.
When:
()( = 0,
8 = const,
1/ = const,
f('t') = 't',
-1 ~ e ~ 1 (2.3)
-1 <e < 1,
f('t')='t"g(tr't'),
1/=constant,
8= constant
(2.4)
()(=o,
f('t') = 't',
8=8(IIe),
lIe =2tre 2 ,
d8/d IIe~O,
(2.5)
35
When:
rt = 2/3,
11 = constant,
~=1,
e= J-l/11 = constant
(2.6)
(2.7)
~=1,
=1
and f(1:) has a complicated form which includes only one parameter, J-l,
eqn (2.1) reduces to the simplest Maxwell model 8 9 with neo-Hookean
potential (1.47) and kinematic equations (1.9) and (1.54, 1.55).
It should be also noted that all the equations summarized in eqns
(2.1) could be extended to the multimodal approach by representing
the extra-stress as the sum 1:=~1:K and inserting 1:k in eqn (2.1) instead
of 1:.
Equation (2.1) with a linear dependence f(1:) is a particular case of
Oldroyd's general eight-constant constitutive equation: 70
err - ~
(2.8)
(2.9)
36
(2.10)
where the isotropic pressure is different from that defined in eqn (2.2) by
the term /lie. In this particular case, when ~= 1, eqns (2.10) are reduced
to the form:
(2.11)
where t is the upper-convected time derivative of tensor c, and for the
White and Metzner model (2.5), e and /l still depend on lIe.
It is assumed additionally that at the rest state, c=o. Then eqns
(2.10) and (2.11) will describe a continuous transition to the rest state,
if
lim f(c,
lim "'(c)-+O
~)-+O,
(c-+o)
(2.12)
t+ "'(c) =
(2.13)
0,
where (T.(c) is the 'equilibrium stress tensor' defined with the help of
elastic potential as in the case of elastic solids, i.e. by eqn (1.22). Some
features of these representations will be discussed in Chapter 3, but for
now it is enough to demonstrate how eqns (2.13) could represent the
general case for the class of Maxwell models with upper-convected time
derivatives, including the Larson equation (2.6) as a particular case. It
should be noted that Larson 8o has generalized eqn (2.6) and expressed
the extra-stress tensor (Te via configuration tensor c. He also found the
expression for the elastic potential W as follows:
(Te
= /lC/B(I1),
W = (3/l/2a) InB(I1)
J 1 = trc
(2.14a)
37
(2.14b)
Loo
[4>1(11,1 2 ,
(2.15)
38
the evolution equation (A.45) with the initial condition: C- 1 t=< = 15.
Unlike the constitutive equations of differential type, where the positive
definiteness of configuration tensor c should be proved, tensor C in eqn
(2.15) is always positive definite by its definition. This is an advantageous
feature of viscoelastic constitutive equations of the integral type.
When using the 'co-rotational' generalization of the Maxwell equation,
it is also possible to express the superposition integral in the form first
proposed by Goddard and Miller. 88 When using the Johnson-Segalman
differential approach, the constitutive equation can be also represented in
an integral form. 6 However, particular versions of eqn (2.15) are the most
popular today.
If the functions ({J1 and ({J2 are related by the potential expression:
1
au
({J1
=2 all'
(2.16)
39
As mentioned above, the only relationship between the differential and integral viscoelastic constitutive equations can be established for specification
(2.17) of the general superposition integral constitutive equation (2.15). All
other constitutive equations represented either in differential or in integral
form seem to look very different. Therefore two fundamental questions
arise: whether or not a general theory unifying both approaches exists and
what general properties of viscoelastic liquids (and solids) are important for
such a theory. Such questions were resolved more than 30 years ago and
resulted in the creation of rational mechanics44 93 (also, for easy reading, see
Ref. 94). This approach includes particularly, the nonlinear theory of
viscoelasticity and is formulated in strict mathematical terms.
We start with some definitions of relative kinematics of arbitrary finite
deformations. Let a material point have the Euler's coordinates X t at the
time instant t, and X; at the time instant t'. Then the strain gradient
tensor Ft(t') is defined as follows:
(2.19)
The strain gradient tensor Ft(t') presents all the information about local
geometrical behaviour in the vicinity of a material point under study,
including not only strains but also the rotations of an elementary volume.
By using the Cayley polar theorem, it can be represented in the form:
(2.20)
where R is an orthogonal tensor describing the rotations of the elementary volume, and U is a symmetric (except for some 'monstrous' cases)
positive definite tensor that describes the deformations of the elementary
volume. The Cauchy tensor C is easily defined from the expression of the
square distance between two infinitesimally close points:
(2.21)
If the time shift s is defined as s = t - t', we can also write the tensor Ct(t')
40
00
-r=%[Gt(s)]
s=o
(2.25)
41
on the pure deformation tensor c can be justified (as well as in the theory
of elasticity) only by the principle of material objectivity.
Until now, all the general formulations have been valid for both elastic
liquids and solids as well as for the plastic flows of such materials as
metals. The additional important feature which singles out the elastic
liquids as a particular class of materials, is the property of fading memory
which means that the deformation history in the remote past (s--+ (0)
contributes almost nothing to the stress at the present moment (s = 0).
This feature of elastic liquids has been used when postulating the fading
property of relaxation function met) at t--+oo, and the limit linear
viscoelasticity behaviour of the liquids has been considered (see Section
1.9). In order to introduce the concept of fading memory for the general
constitutive equation (2.25), it is necessary to choose a proper topology in
a functional space where the memory functional is defined. It is associated with estimating a difference between the values of the functional
for two 'close points' in the functional space. The choice of such a
topology could also define a characteristic relaxation time () in elastic
liquids. The conditions of smoothness chosen from the very beginning
and discussed in detail in Ref. 94 from the physical viewpoint, do not,
however, allow one to consider the pure viscous contribution to the stress
as well as the step-wise strain histories. Hence this formal approach was
recently extended to the non-smooth case 97 which results in far more
applications.
By using then a theorem by Frechet (see e.g. Ref. 98), when the strain
tensor Gt(s) is small enough, the general constitutive equation (2.25) can
be decomposed in the multiple integral form:
't"=
tXl m(s)Gls) ds+ tXl too {a(sb S2)G (Sl) "G (S2)
t
(2.26)
The multiple integral series (2.26) includes an infinite number of
unknown scalar characteristics of the material, 'relaxation functions' m, a,
p, ... with fading memory, i.e. decaying when s--+oo, Sk--+oo.
Also a general thermodynamic approach in the theory of simple liquids
has been developed,99.1oo which is popularly discussed in Ref. 94.
Though in the general case, the specific form of the functional (2.25) is
unknown and it is apparently impossible to determine it experimentally,
all the constitutive equations considered represent a particular form
specifying the general functional (2.25). For instance, in order to represent
42
(2.28)
where 1'/0 is the Newtonian viscosity, /31 and /3z are constants (/3z is
negative) expressed in terms of moments of linear relaxation spectrum
met), and A z is the second-order Rivlin-Ericksen tensor. Equation (2.28)
was derived 10z under the assumptions of 'short memory' and slowness of
the flow of viscoelastic liquid. The assumption of short memory means
43
that eqn (2.28) is valid only in a time scale that is much more than a
characteristic relaxation time e, i.e. for almost steady-state flows. Therefore the asymptotic equation (2.28) is non-applicable for solving a Cauchy
problem.
2.3 SOME PHYSICAL MODELS OF POLYMERIC LIQUIDS
All phenomenological approaches discussed above, however strict,
flexible and related to the thermodynamics they are, suffer from one
significant defect. The specifications of various terms in the constitutive equations, to some extent, are highly arbitrary and intuitive, though
sometimes they reflect important features of polymer structure, usually
found empirically. That is why, from the very beginning, a lot of
attempts were made to derive the constitutive equations for polymeric
solids and liquids on the basis of studying the deformation effects on
a molecular level, i.e. considering the motion of macromolecules and
also modelling some interactions between these. Such approaches are
very attractive and very popular nowadays, since they can in principle
provide us with an important relationship between the microscopic
structure of polymers and their macroscopic, e.g. mechanical properties. This section briefly reviews only those trends in the development of microscopic theories thought to be most important by the
authors. Readers with a greater interest can find more information in
the original references cited or in the recent reviews given in Refs 5
and 6.
2.3.1 Statistical Mechanics of Rubber Elasticity
44
where b is the length of freely joined Kuhn's segment. Then the entropy of
a single chain is expressed as follows:
(2.30)
s(R) = k lm/J(R)
The force needed to keep this end-to-end distance is:
F(R) =
(2.31a)
Tos/oR
(2.31b)
Equation (2.31b) shows that in the Gaussian chain, the force acts as in a
Hookean spring. Also very useful for applications, is the formula for the
macroscopic stress in a polymer (Ref. 5, Vol. II, Section 13.3):
O"=v fFRI/I(R)
(2.32)
dR=v(FR)
where v is the average number of chains per unit volume and hereafter the
symbol
is used for averages over the (generally non-equilibrium)
distribution function 1/1.
When considering a quasi-equilibrium, deformed, state of the macromolecular chains in a crosslinked rubber, the formula for distribution
function I/I(R) is changed; for example, for the Gaussian statistics, it is
<>
( 3)3/2 [3
I/I(R)= 2rcb 2
(2.33)
Here C is the Cauchy tensor. Equations (2.29) and (2.33) are usually
derived from the random-walk considerations. Equation (2.33) can also
be derived by using equilibrium distribution function (2.29) and the
evolution (Liuville) equation for distribution function (Ref. 5, Vol. II,
p. 361).
(2.34)
under the affinity assumption:
(2.35)
where Vv is the macroscopic velocity gradient tensor. If the common
formula
(2.36)
45
for the deformation entropy of the whole continuum is used, where t/!(R)
is expressed by eqn (2.33), it results in the well-known expression:
[)S = - k/2(trC- 1 - 3)
(2.37)
(2.38)
This feature has been recently discussed 105 and when using the Gaussian
distribution function (2.33) it leads to the surprising result:
[)S=S[t/!] -S[t/!oJ =0
(2.39)
46
(2.40)
47
(2.41)
(2.42)
= Il<RR),
Il = 3vkT Ib 2
(2.43)
b)le = 0
(2.44)
where e= ,b 2 j(12kT). When comparing eqns (2.43) and (2.44) with eqns
(2.11) where l/J(C)=C-b, which represents the upper-convected Maxwellian model via configuration tensor c, one can find their identity if
c= <RR). This is why the tensor c is called the 'configuration tensor'.
Moreover, because of this representation, the tensor c should be evidently
48
positive definite. Thus only the solutions of eqn (2.44) that preserve this
positive definiteness have physical sense. We shall discuss this matter for
the general case in more detail in Section 3.3.5 of Chapter 3.
These results are easily extended for the more realistic, bead-and-spring
Rouse model (see e.g. Ref. 6, Section 2.7) where the same transformation
to the normal modes is possible as in the completely linear case, described
in earlier papers.106-108,110,111 This transformation to the normal relaxation modes results exactly in the multimodal approach discussed in
Section 2.2 with the same elastic moduli for each relaxator and the
familiar Rouse relaxation spectrum. Also, the pure viscous contribution
of solvent to the stress can be incorporated into the modelling, but
usually it is done on the level of phenomenology. Some recent attempts
were also made to use more strict derivations from first principles,
including the solvent contribution to the stress (see, e.g. Ref. 114 and the
bibliography contained therein).
The parameters of the macroscopic constitutive equation (2.11) as well
as of its multimodal generalization are not completely described in
molecular terms, since the value of drag coefficient , is still uncertain.
Nevertheless, this way of derivation undoubtedly means progress in our
understanding of viscoelastic phenomena because it establishes an important relation between macroscopic and microscopic parameters in the
model.
In spite of this success, a lot of problems remained unsolved in the
more realistic modelling of the viscoelastic behaviour of dilute polymer
solutions. Some of these problems were discussed by de Gennes (Ref. 115,
Chapter 6) and in Ref. 6, Chapter 8. First, the long-term hydrodynamic
interaction being taken into account even in linear Oseen approximations,lll essentially changes the structure of normal modes. In a more
detailed approach, however, accounting for the long-term hydrodynamic
interactions leads to a nonlinearity in the basic Langevin equation.
Second, the assumption of the spring being Hookean is generally not true
for good solvents even in weak viscoelastic flows, not to mention the
strong ones. Though the corrections for non-ideal elastic behaviour can
be easily made for the dumb-bell model, this supplies the second kind of
nonlinearity to the basic Langevin equation. Third, the Rouse theory
(and all nonlinear possibe improvements mentioned as well) completely
neglect the effect of the possible formation of topological knots and loops
which can be only justified for good solventsYs Fourth, even in the
dumb-bell approach, all the nonlinear terms mentioned make it impossible to use the basic assumption of the 'c:5-correlation' of Brownian forces
49
50
temporary entanglements, which contains a constant number of monomer units (or Kuhn's segments). With this interpretation, many results
obtained for the dilute solutions are hoped to be also valid for molten
polymers. But the style of physical description is getting more phenomenological. For instance, in order to derive the constitutive equations
(2.1)~(2.3) from eqn (2.42), one has to change the term Vv t in this equation
for [Vv t -(1- e)e] which was proposed by Gordon and Showalter on the
reason of 'slippage' of the strand in the medium (see aso Refs 76, 77 and 6,
Section 5.2). In order to describe the effects of finite extensibility of the
strands, the FENE approximation for the dependence F(R) was employed
(Ref. 5, Vol. II, Section 13.5). There the statistical nonlinearity was
overcome with such an assumption as transposition of averages in
nonlinear expressions: <F(x) ~ F( < x . Anisotropic effects were also
included phenomenologically in the kinetic approach (eqn (2.42)) for both
the drag and Brownian term (Ref. 5, Vol. II, Section 13.7), which are
supposed to describe the flow-induced anisotropy in the elastic liquids.
The same method of transposition of averages was employed for decoupling correlations.
Though all these assumptions are not very different from pure phenomenology, the most questionable, in the authors' opinion, is using in
the strand approach, the same concept of Brownian interaction of a
strand with surroundings as used in the theory of dilute polymer
solutions. Indeed, in contrast to the dilute polymer solution, every strand
in a polymer melt is surrounded by similar strands and interacts with
these very differently from that described by the Brownian term in eqn
(2.41).
In 1956, Yamamoto121-123 developed another kinetic approach con-
(2.45)
51
equilibrium, I/I(t, R)--+l/Io(R) and the right-hand side of eqn (2.45) should
go to zero which yields:
g(R) = h(R)l/Io(R)
(2.46)
(2.47)
holds true. Otherwise when J #- 0, integrating eqn (2.45) over the whole
space yields a kinetic equation for the variation of entanglements. In
general, both the functions g and h in eqn (2.45) have to be determined
from more profound physical studies. Even when the linear Yamamoto's
estimation (2.46) of the right-hand side of eqn (2.44) is valid, the same
statistical nonlinearity appears due to the dependence h(R). Also, some
pre-averaging procedures were proposed in the literature to obtain
viscoelastic constitutive equations (Ref. 6, Section 6.3). The activity in this
field was characterized in Ref. 6 (p. 175) as follows:
... The level of empirism involved in ... all the network models, is so
high that one should not take their molecular or structural derivations
too seriously. These models ought to stand or fall by their predictions
of stress, not by the strength of their molecular underpinning.
Serious progress in the understanding of the complicated processes
happening in flows of polymer melts, was achieved in a series of Doi
and Edwards papers.124-126 In these papers, Doi and Edwards developed
the reptation mechanism for motion of macromolecules in polymer
melts, proposed earlier by de Gennes. 127 This mechanism reflects the
simple idea that every macromolecule in a melt suffers from the constraints created by its neighbours. These constraints create an effective
'tube' along which the macromolecule only can move. The contour
of the tube is chosen stochastically by the 'head' of macromolecule,
with all the macromolecule's 'body' simply repeating the motions of
the head as in the motions of reptiles. De Gennes also developed a
52
(2.4S)
1,3, ..
<
>u
where u is the unit vector along a particular tube and the symbol
means averaging over the distribution function for the orientation of the
unit vector u. Second, Doi and Edwards used simplified statistics similar
to those discussed for the network theories to obtain the final stressstrain relation:
n=v(M/Me)kT
(2.50)
53
The reptation theories, as formulated, have taken into account only the
slowest relaxation process. Their possible extensions to the region of
rapid relaxation processes are considered in Refs 128-130.
The reptation models cannot describe microscopic features of flow in
polydisperse polymers where long chains are moved in the low molecular
environments. Neither can they be appropriate for polymers, even monodisperse, with extremely high molecular mass, where too few macromolecular ends are presented there to organize the 'tube'. It should also
be mentioned that Curtiss and Bird131.132 developed independently, a
more strict approach to the physics of polymer melts with almost the
same final results as compared to eqns (2.49)-(2.50).
Finally, we briefly discuss an independent statistical approach employed in Refs 133-137 to derive some multimodal viscoelastic constitutive equations. This approach, which starts with detailed Brownian
dynamics of the bead-and-spring model in the low and high molecular
environments and for dilute polymer solutions, is reminiscent of the
Rouse-Zimm theory. When applied to polymer melts, this approach uses
a self-consistent field approximation which considers the statistic behaviour of a single macromolecule in a viscoelastic liquid. In this case, the
Brownian forces are derived from non-Markovian statistics and the selfconsistency condition relates the maximum relaxation time of the environmental liquid to the relaxation time of the whole continuum. Only
slow and 'super-slow' relaxation processes in Gaussian approximation
were considered. A remarkable feature of this approach is the introduction of small- and large-scale macromolecular motions which, after an
averaging procedure, result in the interaction of the two relaxation
processes on the macroscopic level. A good agreement between the
predictions of the approach and data is found when the Deborah
numbers are not too high.
In conclusion, it should be noted, that a very remarkable feature of all
the differential models derived from any molecular approach is operating
only with tensor e and, in more nonlinear equations, with only its first
invariant, 11 = tre, but never with tensor e -lor other invariants of tensor
e, 12 and 1 3 , This reflects the difficulties with the statistical nonlinearity
and closure approximations made to uncouple the correlations.
CHAPTER 3
3.1 INTRODUCTION
To construct viscoelastic constitutive equations properly one needs to
know, apart from their predictability, how robust they are and what
possible underwater reefs one may meet that could ruin a weak rheological ship in the course of its difficult route through the ocean of solving
complicated problems.
This is the main reason for some possible justification of the constitutive equations in their relation to the fundamental macroscopic laws of
thermodynamics. Another field where thermodynamics seems to be
helpful is in evaluating a physical sense of instabilities that have been
mathematically established.
This chapter mainly analyses the general Maxwell-like constitutive
equations (2.10) and (2.13). First, it is demonstrated that the general form
for eqns (2.13), derived from the Poisson-bracket approach,81-84 is easier
to obtain by using a local approach of irreversible thermodynamics for
both compressible and incompressible cases. Also, the derivation is
generalized to take models (2.10) into consideration. Then some problems
of stability for these constitutive equations are studied as associated with
the modelling of elastic terms (Hadamard stability) and with the
modelling of dissipative terms (dissipative stability). Here, the analysis of
Hadamard-type stability for the single integral constitutive equations
55
(3.1)
(3.2)
56
related but by no means is equal to 1/2c - 1 "C, because the latter even does
not satisfy the frame invariance conditions. This demonstrates an ambiguity in the definition of the second thermodynamic flux, ee, associated
with the arbitrariness of the problem: how to find a tensor from a scalar
product of two tensors; one tensor being known. Thus an additional
physical assumption is needed to define the quantity ee' This has been
proposed in Ref. 8 as follows: not only thermodynamic force, lTe, but also
conjugated to this, thermodynamic flux ee, has to be defined as in the case
of quasi-equilibrium elastic solids. This assumption seems to match
reasonably well the local equilibrium hypothesis. It also results in the
following procedure: to find the solution, e, from the kinematic relation
for the co-rotational or Jaumann time derivative of tensor c, c=c"e+e"c,
valid for elastic solids (or for the total continuum) and hold the expression for the non-equilibrium case. This is exactly the same procedure as
that used in the definition of the equilibrium stress tensor lT e In so doing
we define the quantity ee searched for, as the solution of the equation:
(3.3)
The quantity ee can be expressed in an explicit form, which is too
awkward to reproduce here (see eqn (3.22) in Ref. 8). By using eqn (3.3)
it is easy to see that the term pj Iy in eqn (3.2) is reduced to the tr(lT" ee).
For the Maxwell liquids where IT=lTe, we can represent the expression
(3.2) for the dissipation in the form:
(3.4)
Finally, following the procedure of non-equilibrium thermodynamics, we
should establish a quasilinear phenomenological relation between the
thermodynamic force lTe and the generalized thermodynamic flux ep This
relation is of the form:
(3.5)
Here M is a rank-four mobility isotropic tensor function depending on
configuration tensor c, which is positive definite and symmetric in the
first two and second two indices and in transposition of the first two and
second two indices as well. Note that eqn (3.5) is reminiscent of eqn (1.36).
Further on, substituting eqn (3.5) into eqns (3.3) or (3.4) results in the
evolution equation for the configuration tensor c:
1: + t/I(c) = 0,
1: =C-C" Vv-(Vv)t.c,
t/I(c)=2c"e p (c)
t/lij(C) = 2CikM kjst(C)u e,st(c)
(3.6a)
57
which coincides with that presented in eqn (2.13). Here t is the upperconvected time derivative and t/I(T, c) is an isotropic tensor function of
tensor c defined as shown in eqn (3.6a) and related to the dissipative
processes in the elastic liquid. Additionally, in the rest state when
c---+~(Il---+12---+3, 13 ---+1), we assume that t/I(c)---+O. We also assume that this
limit transition, described by eqn (2.12), exists and is regular, meaning
that there is a limit to the linear viscoelastic Maxwell equation when the
intensity of the strain rate is very low.
Multiplying the first eqn (3.6a) from both the right and left by c- 1 ,
represents this equation in the 'dual' form:
(3.6b)
where ~-1 is the lower-convected time derivative of tensor c- 1 For the
incompressible case with linear dependences of (Ie and tfr(c 1 ) on tensor
c-t, eqns (3.1) and (3.6b) are easily reduced to the usual form of
lower-convected Maxwell model. The difference between these lower- and
upper-convected models is mainly in the dependence of stress on elastic
strain. When (Ie = I1C it corresponds to the case of rubber elasticity, while
the case (Ie = -I1C- 1 can describe the elasticity of crystals or metals.
If the new kinetic rank-four tensor L (c) is introduced
L ijk1
Cim C jn
114mnkl
then the dissipative term t/I(c) in eqn (3.6a) can be rewritten as:
(3.7)
Substituting eqn (3.7) into eqn (3.6) represents the latter in the form which
coincides with the evolution equation obtained by Beris and Edwards
(see eqn (2.13) in Ref. 84). The structure of tensor L has been revealed in
Ref. 84 and of tensor M, in Ref. 9.
In order to take eqns (2.10) into consideration also, we can now generalize formally the thermodynamic derivation of Maxwell-like constitutive
equations. For this reason, instead of natural, quasi-equilibrium relations,
(I=(le and eqn (3.3), we postulate the following non-equilibrium relations:
t/lij(c) =
(I = (leg,
Lijk1PO!/OCkl
~=e(c'e+e'c)
(3.8)
58
Thus it is shown that to obtain the equations for the general Maxwelllike model (and also other rheological models for isotropic or anisotropic
liquids) it is, at least, not necessary to use the Poisson-bracket formalism.
The definitions of thermodynamic forces and fluxes made in the natural
way and the Clausius-Duhem inequality, is all one needs for the derivation. The reason for this simplicity lies in the fact that the fundamental
expression (3.2) for dissipation is local and therefore one does not need to
employ variational procedures to derive the constitutive equations. But
the variation formulation can be very helpful in the analyses of nonlinear
instabilities (see, e.g. Refs. 85 and 86). Also, it has been demonstrated that
the local formalism of irreversible thermodynamics is not necessarily
related to the constraint trep = assumed in Refs 8 and 9 and employed
in Section 1.2. Some arguments in favour of this constraint are discussed
in Section 3.5.1.
In order to consider further the common incompressible case where
tre == V . v = 0, let us first analyse the volumetric condition in the general
quasi-equilibrium (~=o) Maxwell model (eqns (3.1) and (3.6)). Multiplying scalarly eqn (3.6) by (2C)-1 and using the mass conservation eqn (1.14)
yields
(3.9)
p~po
when
c~~. It
(trep =0)
(3.10)
59
t d/dt(ln 13 ) + trep =
(3.11)
Surprisingly enough, in this case, the free energy remains the same, i.e.
f=f(T,1 1 ,1 2 ,1 3 ), because the tensor c is not directly related to the
density. The actual stress (I is represented by:
(3.12)
Here the isotropic term is introduced to satisfy the condition of incompressibility tre = and the thermodynamic tensor (leis still defined by eqn
(3.1). This means that the tensor (Ie is not defined with the accuracy of an
isotropic term as in the equilibrium case, and therefore the isotropic
pressure is in non-equilibrium. These features result in the fact that even
in the incompressible case, expression (3.4) for the dissipation D is now
not invariant under the transformation (Ie --+(le + p~.
For the incompressible case with ~ # 1, the evolution (first) eqn (2.10)
still holds, i.e. expressed as follows:
[~-~(ce+ec)] + f(c, ~)=O
(-1~~~1)
(3.l3a)
(3.l3b)
60
V'V=o
(3.14)
61
Here
_ 1 (O(J e,ij
-",-
R ijn1 - 2J;
..
UCnl
o(Je,ij )
+ -",-
(3.15)
UCln
(3.16)
=c+bc,
VI =V+bV,Pl =p+b p
(3.17)
62
(3.18)
nCij
(3.19)
(n=w-vjkd
where n is the frequency of oscillations with Doppler's shift taken into
account. Equations (3.19) display the linear set of homogeneous algebraic
equations relative to the amplitudes of oscillations marked by overbars.
The same set holds for the complex conjugated amplitudes {c*,v*,p*}.
The remarkable feature of this set is that the dissipative term f(c, ~) is not
represented in these equations, because, due to the expression of disturbances in the form of eqn (3.18), the out-of-derivative terms in the
equations in variations are of the order of 0(8). This corresponds exactly
to the method of characteristics.
Consider first the simple case when O'e(c) is given by the neo-Hookean
relation, 0' e = (fl/ ~)c, as in the constitutive equations of Gordon-Schowalter type (eqn (2.10)). Then the term RjjnlCnlkj in the first equation (3.19)
is simplified to (flg)cijk j Excluding the quantities Cjj from the first and
third equations (3.19) and using the incompressibility condition, for the
63
64
In eqn (3.22), the variables l1i and Ki, subordinated to the incompressibility constraint l1iKi =0, are the same as defined in eqn (3.21), and the
rank-four tensor R is defined in eqn (3.15), but now with ~ = 1.
As seen from the subsequent analysis, a generalized Hermitian form
in eqn (3.22) is real valued. Then eqn (3.22) shows that the problem
is Hadamard stable if and only if the symmetric rank-four tensor B,
defined by eqn (3.23), is positive semi-definite. This is the general
evolution condition and all further analysis relates to expressing this
condition in terms of constraints imposed on possible forms of free
energy f.
Let us now demonstrate that the evolution condition obtained is the
same as the condition of thermodynamic stability for the viscoelastic
liquids under study. First consider a 'small' vicinity characterized by the
small tensor bc for a fixed stressed state with the tensor c. Here be is
represented by:
(3.24)
and fJ is the increment in the Hencky deformation tensor which is a 'true'
thermodynamic variable in Eulerian description. 52 If the constraint
detc= 1 is imposed, the additional constraint trfJ=O results. The viscoelastic liquid is said to be thermodynamically stable in the vicinity of the
stressed state c if the difference between elastic potentials in c + bc and c
'states' and the work P made by stress is positive. This definition reduces
to the following inequality:
A=Po[f(c+bc)- f(c)]-P>O
(3.25)
where the tensor B is defined by eqns (3.22) and (3.23). Then the condition
(3.25) of the thermodynamic stability is reduced to
(3.26)
Inequation (3.26) can be satisfied for arbitrary fJ only if the tensor B is
positive definite. This proves the equivalence between thermodynamic
and Hadamard stabilities for the case considered.
Godunov 145 ,146 was seemingly the first who completely studied the
constraints imposed by thermodynamics on the well-posedness of equations of gas dynamics. He also found necessary evolution conditions for
the set of equations valid for isotropic elastic solids, and formulated these
65
as some constraints imposed on the free energy.10 Previously Truesdell 147 obtained the same constraints which in an incompressible case are
employed as in eqn (1.28) in Chapter 1. For incompressible elastic solids,
the constraints imposed by the condition (3.25) of thermodynamic stability are studied in Ref. 8. It should also be noted that the results of the
study of Hadamard stabilities for viscoelastic liquids considered here, are
comparable with the results of studies of the stability of static and
dynamic deformations for elastic solids (see, e.g. Refs. 148 and 149).
3.3.3 Constraints Imposed on Possible Forms of Elastic Potential by
Hadamard (Thermodynamic) Stability
Here
(3.28)
and
1
-4 Lij=f2 CjCj+ f3 13+ fll CjCj+ f22 CjCj(Il-CJ(Il-Cj)
Po
+f331~+ f12CjCj(211
-Cj-Cj)+ f1313(Cj+Cj)
(3.29)
In eqns (3.28) and (3.29), Cj represents the principal values of tensor c and
fj = 0f/o1j, fij = a2f/iJIjolj.
Substituting expression (3.27) for tensor B into the basic form (3.22)
represents it as the sum of two independently vanishing Hermitian forms:
Q2/k 2 =
L Gj.il~jllj+~jlld2+ LIXijXjxj
j,j
(3.30)
i<j
Here
i=j
i#j
(no summation!)
(3.31)
66
Equations (3.30) and (3.31) show that the basic form is always real-valued.
In terms of stability, the independence of two Hermitian forms (eqn (3.30))
Gij~O
(3.32a)
(i))
Kij=2(Gii+Gij)+Lii+Ljj-2Lij~0
(ii=j)
(3.32b)
(3.32c)
Here Gij and Lij are represented by eqns (3.28) and (3.29), respectively.
Inequations (3.32) are th~ necessary and sufficient conditions for
Hadamard stability. It means that violation any of the inequalities results
in instability.
If the free energy I is such that ineqns (3.32) are satisfied in the total
physical region of Ci definition: 0 < Ci < 00, independently of the flow, we
call the model of elastic liquid globally stable in the Hadamard sense, and
stable in a region (or absolutely unstable) otherwise.
As a useful example, let us consider a particular case when the free
energy 1= 1(1 1 ), i.e. it depends only on the first invariant of the
configuration tensor c, as is proposed in molecular models. Then the
conditions of evolutionarity (3.32) are reduced to the following:
Ci~O;
1'~O;
(3.33)
Here l' and J" are two derivatives with respect to 11 , Also, easy
analysis,41 based on ineqns (3.32), shows that the Mooney potential (eqn
(1.28)) is globally stable in the Hadamard sense if (and only if) Ci > 0, f.1 > 0
and O~a~ l.
Let us now briefly discuss the case detc = 1, considered in Chapter 1. Here
the evolution behaviour is just the same as for the elastic incompressible
solids and the same analysis results in the expression (3.27) for the tensor B
but the quantities Gij and Lij are now changed for the following:
GQ= W1(Ci+CJ+ W 2 (Ci- 1 +Cj-l)
(3.34)
(3.35)
67
f(T,
Cl, C2,''''
cn )= Ifd T, Ck)
k
(3.36)
Here C = C- l is the (positive defined) Finger strain tensor and m(t) is the
relaxation function with properties (1.90), which guarantee the existence
of instantaneous elasticity. It should be noted that the time-strain
separability was found experimentally, and is now widely accepted 6 in
viscoelastic modelling.
The main purpose of the study described in Ref. 151 was to establish
the necessary and sufficient conditions in the general case when the
material functions <Pl and <P2 are not potential, i.e. do not obey the
conditions (2.16). In much the same way as was done for general
Maxwell-like constitutive equations, it was found that the conditions of
68
global Hadamard stability for the case under study, are expressed in the
form:
(3.22a)
with the basic form reminiscent of that expressed in eqn (3.22). Here the
symmetric rank-four tensor Bijmn is represented in the form of eqn (3.23),
where the rank-four tensor R is changed for R given by:
(3.15a)
and tensor E being defined in eqn (3.36). Because met) is a posItIve
function, the condition of Hadamard stability (3.32a) is now reduced to
positive semi-definiteness for the tensor B. These in turn, are reduced to
the same criteria stability (3.32) in the principal axes of tensor c, with the
functions Gij and Lij changed for the following:
(3.28a)
iij
Ci -
Ci - Cj)
(3.29a)
69
70
(3.38a)
W = /-l/2(Il - 3),
D=W(Il -3)/(28)
(3.38b)
71
(3.39)
Thus eqns (3.38b) and (3.39) show that the sufficient condition of
Theorem II, ineqn (3.37), is violated. This is the reason for the unlimited
behaviour of this model in simple elongation and other, more complicated flows, resulting in the appearance of dissipative instability.
3.4.2 Dumbbell-spring Model with Finite Extensibility
The easy derivation shown in Ref. 6 (Section 8.5.3), results in the canonic
form of eqns (3.1) and (3.6) where:
(Ie
= JlKe,
(3.40a)
(3.41)
= Jle,
t{!(e)=(e-(j)g(11-3)/8
(3.42a)
72
= JiC/B(I d,
W = (3p/2rx) In B(Il),
(3.43a)
(3.43b)
(3.44)
Here )1. is the elastic modulus, 8 is the relaxation time and rx is a numerical
fitting parameter (O:::;;rx:::;;l). Now, by using the criteria ofevolutionarity
(eqn (3.33)) valid for the case, we find that the model is globally
Hadamard stable. Also,
(3.45a)
(3.45c)
73
(3.46)
C{J2=0(,
(3.49)
74
3.5 DISCUSSION
In this section, we summarize and discuss the effects found in the previous
sections of the chapter. These effects are mainly related to a comparison
between the fundamental properties of the model developed in Chapter 1
and for other differential constitutive equations discussed in this and
previous chapters.
3.5.1 The Importance of trep for the Formulation of Maxwell-like
Constitutive Equations
As shown above, the general local formalism of irreversible thermodynamics results in simpler derivation of Maxwell-like constitutive
equations and their generalizations with the same results as obtained by
Poisson-bracket formalism, regardless of whether the constraint tre p = is
employed or not. By using the same method we could also easily derive
the kinetic equation for the evolution of tensor c with mixed upper- and
lower-convected derivatives bearing in mind, however, that these models
have no limit transition to the model of perfect elastic solids and that
these are Hadamard unstable. Thus below, we will discuss mostly the
nonlinear Maxwell-like viscoelastic constitutive equations (3.1) and (3.6).
The derivation shown in this chapter for both compressible and
incompressible cases, demonstrates a principal difference between the A
models, which ignore the constraint trep = 0, and the B models, which
employ it. While in the A models, the density is not described by the state
variable, configuration tensor c, which the free energy depends on, in the
B models, the density is described by the tensor c, exactly as in the case of
elastic solids. Moreover, in the A models, the configuration tensor c is a
typical non-measurable internal parameter, whereas in the B models, it
has the sense of recoverable strain and can, in principle, be measured
independently.
In the incompressible case, the condition tre p = results in the constraint 13 = detc = 1 which the A models ignore and the B models use
extensively. In the A models, ignoring this constraint results in the situation
when in general, the thermodynamic stress (1e is defined by the same
equation (3.1) as in the compressible case, and differs from the actual
stress (1 by non-equilibrium isotropic pressure. But this contradicts the
very definition of the Maxwell models. In contrast, the actual stress
tensor (1 in incompressible B models, coincides completely with the
thermodynamic stress (1e which is defined, as in equilibrium, by the
familiar Finger formula (1.24) with the accuracy of isotropic equilibrium
75
76
77
CHAPTER 4
4.1 INTRODUCTION
The rheological properties of viscoelastic polymeric liquids, which in the
case of polymeric melts and solutions, are highly viscous, are mainly
tested in very simple flows called viscometric flows and elongational flows.
With experimental data obtained by studying these flows, one can easily
and reliably evaluate the descriptive ability of various constitutive equations, define material constants and determine the differences between
materials in technological processes, etc.
The most common of the viscometric flows is simple shear with
capillary flow, with flows between cone and plate, rotating disks or
coaxial cylinders, being particular examples. The most familiar of the
elongation flows is uniaxial elongation. These two types of rheological
test are widely used for liquid polymers and are carried out under various
conditions, duplicating each other only in the linear region of deformations.
Historically, viscometric methods were developed for studying the
viscous properties of liquids, and the elongational methods, for testing
solids. However, when dealing with polymer liquids, often one has to take
into account their elastic (solid-like) properties in the shear flows and also
their liquid-like features in steady elongational flows.
79
V2=V3=0
where y is the shear rate, the axis Xl is directed along the flow, the axis
X2 being orthogonal to Xl is disposed in the shear plane, and the axis X3
is orthogonal to the shear plane. The strain rate and vorticity tensors are
represented by
e=
0
(
-1o 0)
1 0
0
0
(4.2)
(J'22
o
Usually measured quantities are:
(J'2=(J'22-(J'33
(4.4)
where (J'12 is the shear stress, and (J'l and (J'2 are thejirst and second normal
stress differences, respectively. When elastic liquids are considered as
incompressible, both the normal stress differences bear 'pure' rheological
data since in this case, the pressure p is excluded from the consideration.
For the Newtonian liquids, (J'1=(J'2=0, and the non-zero normal stress
differences reflect elastic properties of these.
When shear rate and stresses are independent of spatial coordinates,
the shear is called homogeneous, and inhomogeneous otherwise. Only the
homogeneous shear rate and the respective instruments for its study are
considered in the following parts of Section 4.2.
80
c::r=t:::::::~;::=r=::J----
---(7-.... ,
!----'.<.,.<----"----_,z,
\,1
I
I
o
I
81
-'
--
I
I
II
I
Fig. 4.2. Cylinder--cylinder rheometer.
82
y= 2eo",
(4.5)
is defined as follows:
y~QrIH=Qla
(4.6)
Here H = ra is the gap width between the cone and plate, and r is the
current radius. Note that since a homogeneous flow is distorted near the
cone edge, eqn (4.6) holds not for the whole range 0 ~ r ~ R of r variation
but only for r ~ R* < R, where R is the cone radius and R - R* = O(Ra).
Also, in homogeneous region, r < R*,
(J9r = (Jtpr = 0
(4.7)
Fig. 4.4.
(J tp9 = M 1(2nR;)
(4.9)
(4.10)
Scheme of polymer injection into the gap between the cone and plate:
1, tested liquid; 2, cone; 3, plate; 4, syringe.
83
2a2 - a 1
(4.11)
Now let us calculate the thrust, i.e. the force acting on the plane along the
rotation axis. If the calculation is confined by the contribution of the
homogeneous flow, we obtain:
F= -2n foR> a99rdr
dlnF)]
1- dlnb
(4.16)
84
y= ORj(b + Rrx)
(4.17)
Both the law of motion and tangential stress can be found from
measurements of a rotating 'surface', e.g. that of the plate.
In order to determine the value of tangential stress 0"12 for the given
kinematics, the torque M is measured which twists the shaft (4), fastened to
the body of the instrument, with the cone (3) at the end (Fig. 4.3). The torque
is estimated by the turn angle of the shaft by means of displacement
transducers having no contact with the body of device. To maintain the
stability of the shaft (4) the body is usually mounted in an air bearing (5).
If the plate is rotating under given torque, its turning angle is measured
as a function of time.
The tangential stress 0"12 = O"tp8 is calculated using eqn (4.9) where the
small conicity is taken into account and the edge effect is neglected, i.e. it
is assumed that R = R* and that M is the torque.
For the regimes with given kinematics or torque, the normal stresses
can be measured locally by transducers (6), say, of the diaphragm type
(Fig. 4.3), that are mounted over the radius of the plate (1) or the cone (3).
The descriptions of transducers can be found, for example, in Ref. 156.
One can, in principle, measure by using these transducers the whole
radial distribution for the stress 0"88(r, t). Also, when the central region of
the gap is filled in with various volumes of a Newtonian incompressible
fluid, with the polymer remaining outside, it is also possible to measure
the dependence O"rlr, t).lS7 If the distributions 0"88(r, t) and O"rlr, t) have
been measured, it is easy to calculate also the distribution of O"tptp(r, t) by
using eqns (4.10) and (4.13). From the values of normal components of the
stress tensor, we can find both the normal stress differences, 0" 1 and 0"2;
their independence from the radius controlling the validity of the experimental data.
The first normal stress difference, 0" b is most often determined, however, from measuring the thrust F and using the approximate formula
(4.15). To measure the thrust F, the rod (7) is made fast to the disk (Fig.
4.3) and the bearings (8) allow for restricted movements of the rod in the
axial direction. The rod pressurizes the beam (9); the force F being
measured by its deflection. The same method is also common for
measuring the second normal stress difference, 0"2, with the use of eqn
85
(4.16) (see, e.g. Ref. 161). All these experiments are usually carried out
G'(w) = (am/e)cos qJ
(4.18)
G"(w) = (am/e)sin qJ
(4.19)
86
Now let us present one of the possible instrument arrangements 165 ,166
operating under conditions of a given constant shear stress (Fig. 4.5(a)).
Here a liquid is sheared between the cone (2) and the plate (disk) (3). The
cone (2) rigidly connected with the pulley (4) rotates under the action of
two equal weights 5. The weights are put in motion by cutting the thread
(6). The shear is determined by the relation: y=<p/rx where rx is the angle
between the cone and the plate, and <p is the angle of the cone's turning,
which is measured by employing a potentiometer mounted on the shaft of
the cone (2). Then the strain rate is given by: y= cp/rx where the overdot
means the time derivative.
S2(i)
a)
G)
Fig. 4.5. (a) A device for simple shear at given constant shear stress: 1, tested
liquid; 2, cone; 3, plate; 4, pulley; 5, weights; 6, stopping thread. (b) A device for
measuring retardation: 1, tested liquid; 2, cone; 3, plate; 4, cone.
A good device for measuring one-dimensional retardation is sketched
in Fig. 4.5(b). The liquid (1) is sheared in two symmetric gaps between the
unmovable disk (3) whose stationary position is fixed by an electromagnet, and two similar cones (2 and 4) rotating, say, with a constant angular
speed. When reaching a certain pre-shear, the disk (3) is released
practically instantaneously. At the same time, the cones (2 and 4) are
stopped. After this, the disk (3), under action of elastic energy accumulated in the pre-shearing, starts to rotate in the direction opposite to the
initial motion of the cones. The turning angle of the disk, which can be
considerable, is recorded using a contactless method, viz., a reflected light
beam (see, e.g. Ref. 165).
87
where p is the density, n is the disk angular velocity, R is the disk radius
and 0"1 is the first normal stress difference. Here the common inequality
10" 21 ~ 1 and the empirical relation, 0" 1'" 0" 12 have been taken into account;
88
(12 being the second normal difference and (112 being the shear stress.
More detailed methods for inertia estimations and corrections can be
found in Ref. 157. The inertia effects can be reduced significantly if it is
possible to decrease the values Rand n under fixed values of y.
(c) Effects of elasticity of torsion bars
(4.21)
89
(4.23)
90
The surface tension acting at the free edge surface may appreciably affect
the value of thrust F represented by eqn (4.14) and approximately by eqn
(4.15). It may also change the normal stress distribution obtained by local
measurements, as shown in Fig. 4.3. The easy evaluation of this effect can
be made on the basis of static meniscus:
arrlR ~ 2a* /(ocR)
(4.24)
where a* is the coefficient of surface tension and ocR is the gap width at
the edge. It should be noted that more accurate estimations of surface
tension are difficult since the formulae for static meniscus could not be
applicable for motion. In order to eliminate the effect of surface tension,
the edge of the operating unit is filled up with the liquid tested so that not
only the gap between the cone and disk but also the cup (12) are filled
with liquid (see Fig. 4.3).
(h) The effects of geometry inaccuracy on the measurements of
stresses in cone-plate instruments
Due to errors in setting the gap between the cone and plate, the deflection
of torsion bar (8) (Fig. 4.3) and even because of the deformations of the
body, the cone can be displaced relative to the disk which increases the
gap between these. Figure 4.6 172 demonstrates how the gap between the
cone top and plate, b, influences the results of stress measurements,
especially those for the normal force. This factor is of considerably less
importance when measuring the tangential stresses. To eliminate this
effect, it is possible to use torsion bars with measuring schemes compensating for the deflection 168 or to raise the rigidity of the system with an
increase in the accuracy of measurements. 173 The distortions of alignment and concentricity of the cone and plate may also highly influence
the measurements of normal stresses. 168
(i) The irifluence of defects in compensating schemes on
measurements of normal stresses
91
86~-l- _
2.8 BW6+- _
88 17. 6 26.4 J5.2 !(mkm)
10 20 30
Ito
x100 %
I
fO
+_
I
20
30
1'U 2"'.4-
It
Fig. 4.6. The effect of a cone's axial displacement on the values of (a) first
normal stress difference and (b) shear stress. LOPE melt, T = 140C.
92
where H is the distance between the disks, {r, cp, z} are the cylindrical
coordinates; the z-axis being directed along the axis of rotation. The
stress tensor has the following non-zero components: l1m l1cpcp, l1 zz and l1 rz
depending only on the radius r and generally on time t. As seen, the
simple shear in flows between two disks is inhomogeneous.
Experiments with flow between coaxial disks are commonly carried out
using the same measuring apparatus and torsion bars as with the
cone-plate units. Measured here, are the torque M and thrust F which
are represented as follows:
M = 2n
LR
l1
cpAr)r 2 dr
(4.26)
93
F= -2n
f:
azz(r)r dr=n
tR
[adr) + a2{r)Jr dr
(4.27)
.......-.Q
94
The isothermal flows of elastic liquids between the disks are examined
in Chapter 5; the flows with dissipative heating are considered in
Chapter 9.
4.4 CAPILLARY RHEOMETRY
4.4.1 Basic Elements and Operational Procedure
A sketch of a capillary rheometer employed in tests of polymeric melts and
concentrated solutions is displayed in Fig. 4.8. Here an elastic liquid (1) is
pushed away from the reservoir ('bomb') (2) through a capillary (4) by a
piston (3). Usually the bomb greatly exceeds the capillary in size. The
cylindrical capillary has the length L and diameter Do = 2Ro where usually
L/Do ~ 1. Sometimes, especially when flow visualization is required, a flat
capillary is used with Do being the gap width between the planes and
L/Do ~ 1. The bomb and capillary are thermostatted. Various technical
models of capillary rheometers have been discussed in the literature (see, e.g.
Refs 176-178). Usually the motion of the piston in the bomb is considered as
very slow, thus in a good approximation one can assume that the stressed
state in the bomb is close to the hydrostatic equilibrium.
There are two major types of capillary flow: pressure controlled and
rate controlled. In the pressure-controlled flow, the pressure p in the
bomb is given and is usually a constant, whereas the flow rate Q is
measured. In the rate-controlled capillary flow, the velocity of the piston
is given and is usually constant, which for an incompressible liquid
ensures the flow rate Q to be constant; the pressure p in the bomb being
the measurable variable.
Capillary rheometers are commonly employed to measure the flow
curves in higher regions of shear rates when the cone-plate and disk-disk
rheometers are very difficult to use due to intense chipping of a tested
liquid out of the operation gap. Experiments with capillary rheometers
require usually much more polymer than those using rotation devices.
Sometimes this circumstance is important.
4.4.2 Determining Flow Curves in Isothermal Case
A steady flow in the capillary is usually considered under the assumption
that the capillary has infinite length. In this case, there is only one
component of velocity, Vz dependent on radius r and, perhaps on time t,
while the shear stress, {1m in the capillary is given by:
{1rz=rf /2,
f=f(t)=Ap/l
(4.28)
95
where Ap is the pressure drop in the capilary and 1(1 < L) is a characteristic capillary length whose value is discussed below. Here we use the
cylindrical coordinates {r, qJ, z}; the z-axis being directed along the
capillary axis. There are also normal stresses, appearing usually in the
capillary flows of elastic liquids, which usually are dynamically insignificant in developed flows. This flow is known as 'developed' flow, meaning
that it is independent of longitudinal coordinate z. A more detailed
description of capillary flow is given in Chapter 8. Equation (4.28) is
easily derived from the equations of stress equilibrium. It shows that the
simple shear flow in capillary is inhomogeneous.
In order to determine the flow curve, i.e. the dependence of the shear
rate Y on the shear stress (T = (Trz in a steady flow, we use the familiar
relation (see, e.g. Ref. 101):
.
4Q
Yn= R 3 '
n
where Yn is the shear rate at the capillary wall defined without allowance
for non-Newtonian properties of the liquid, and (Tw= (Trz(Ro) is the shear
stress at the capillary wall. The values of Yn and Ap are measured during
the capillary experiments.
When, in a rough approximation, the effects of capillary entry and exit
on the flow are not taken in the account, the pressure drop Ap is
represented as the difference between pressures in the bomb and at the
capillary exit, while 1= L, where L is the capillary length. Experimental
dependences Yn((Tw) can be approximated within a large region of (Tw
variations, by using the power 'law':
0:=(3a+ 1)j(4a)
In the case of Newtonian liquids, a =
solutions and melts, a < 1.
0: =
(4.30)
Now let us consider in more detail the flow of elastic liquids in a capillary
rheometer. When the flow is intense enough, before entering the capillary,
a very remarkable flow in the reservoir also appears.176.179-181
As shown in Fig. 4.8, the main part of this flow forms an 'entrance cone'
with (usually) slowly rotating vortices outside. In the capillary itself, the
flow close to the developed one occurs only at the distance 11 downstream
from the entrance. For low Reynolds flows of Newtonian liquids, 11 ~ R o ,
but for elastic liquids, even when Re ~ 1, the values of 11 are much
96
larger.180.181 Also, the exit flow is very different from the developed flow
and is widespread on the length 12 upstream. In the entrance and exit
regions, some complicated, usually two- or three-dimensional flows
happen, related to the rearrangement of velocity profiles. It is worth
mentioning that for elastic liquids, the length of the entrance zone II is
greater (sometimes, considerably greater) than the length of exit zone
I2' 181
In order to reduce this complicated behaviour to a one-dimensional
situation, Bagley179 suggested the following procedure usually known as
'Bagley's correction'. It is assumed that the terms (Jw and Yn((Jw) in eqn
(4.29) still hold; however, with magnitudes ,1.P and I presented in definition (Jw, now changed as follows:
(4.31)
Here the term PI reflects the total pressure losses including the precapillary flow, as well as the entrance and exit regions of capillary; the
quantity ,1.Pe is the measured pressure drop; II and 12 are the lengths of
entrance and exit zones. Though the values Pi> II and 12 are unknown, we
can estimate these from experiments with various capillary lengths Land
the same radius Ro under condition Q= constant.
4.4.4 Dissipative Heating
Unlike the flow in rotary rheometers, discussed above, even a significant
dissipative heating in capillary flows under steady conditions ,1.P = constant or Q= constant, does not violate the stationarity of flow. It could be
shown (see, e.g. Ref. 178) that the dissipative heating in the flow of a
Newtonian liquid is negligible, if
mQ,1.p/(16nqKL)~
(4.32)
97
(4.33)
As shown below (see Chapters 6 and 7), elastic liquids behave quite
differently in nonlinear regions of stretching and simple shear deformation. Additionally, in extensional flows there is no poorly controlled
interaction of a flowing polymer and the wall. This is a favourable feature
of extensional deformations as compared to simple shearing.
4.5.1 Basic Relations
We will consider here a uniform inertialess extension under isothermal
conditions. The velocity components in the Cartesian coordinate system
{Xt.X2,X3} are represented as follows:
(4.34)
(i= 1, 2,3),
where the second relation in eqns (4.34) reflects the condition of incompressibility. In the following, the axis Xl is directed along the main axis of
extension. The strain rate and vortex tensors are of the form:
m=O
where in general, the values Ki depend on time.
(4.35)
98
Commonly studied is a uniaxial extension of a specimen with cylindrical form, which is easier to carry out than other types of extension. The
particular relation for the strain rate tensor in this case, is of the form:
e=K diag{l,
-t -!}
(4.36)
Also, in the cylindrical coordinate system {r, qJ, z} with the z-axis directed
along the extension, the velocity components are:
Vz =
K(t)Z,
Vr
-K(t)r/2,
(4.37)
where 10 and Ro are the length and radius of the specimen at the initial
instant, and 1 and R at an arbitrary instant of extension (see Fig. 4.9). In
the case when the length of a specimen under extension is fixed, the
Fig. 4.9.
99
(4.39)
This relation results from the general kinematic equation (A.40) under
conditions that w=O and C- 1=diag{2,e-1,-1}, where C- 1 is the
Finger total strain tensor.
In addition to the complete strain (t), it is convenient to determine in
elongation tests, the recoverable (or highly elastic) strain,
&(t) = I(t)/Ir(t) =
R; (t)/R2(t)
(4.40)
Here Ir and Rr are the limit values at t ....Ht) of length and radius of
a specimen after its instantaneous unloading (see Fig. 4.9). This is a
typical retardation experiment where the contraction of the specimen
occurs due to an elastic energy accumulated during extension of a
polymeric liquid.
The following quantity is taken in experiments as the magnitude of
irreversible longitudinal strain: 184 ,185
In/3 = ln -Ina
(4.41)
(4.42)
Equations (4.41) and (4.42) can also be represented in the tensor form if
both the sides of each equation are multiplied by a constant tensor
P=diag{l, -!,
Let us also present the useful kinematic formulae 187 which relate the quantities I(t), R(t), K(t) and the longitudinal
velocity of mobile end, v(t):
-no
100
(4.45)
101
(4.46)
where 0 1 and O 2 are the angular velocities of the roller's rotation. For the
diagram shown in Fig. 4.11(b), O 2 =0.
(a)
Fig. 4.11. Uniform extension of polymer melt with a constant base. (a) Meissner
device: 1, specimen; 2, 3, rollers; 4, device for measuring force. (b) A device with
one fixed end and one roller: 1, specimen; 2, fixed clamp; 3, roller; 4, device for
measuring force.
102
From a methodological viewpoint, the experiments with simple elongation of polymer melts are much more complicated as compared with
those for the solids. These difficulties are due to: (i) large strains
developing usually in elastic liquids where the elongation ratio can reach
up to 12; (ii) troublesome operations with decomposition of the total
strain into reversible and irreversible parts; (iii) the necessity of measuring
fairly small forces which are often under 1O- 2 N; and (iv) difficulties with
the fixation of a liquid polymer in clamps.
Cylindrical samples are usually made of fairly viscous polymers with
Newtonian viscosities 1]? 10 5 _10 6 Pa s -1, so that they might not spread
about in course of their fastening and subsequent stretching. Samples
of melted polymers are made by either extrusion from a capillary into
equidense low-viscous liquid 186 ,187 or by pressure. 188 ,190,191 When
the melting point of a polymer is lower than the room temperature, as
103
104
Fig. 4.13.
105
106
Vz~VI +
J:
K@
d~,
(4.49)
Vr ~ RK(Z)/2,
~L.
0
Fig. 4.14.
'lit
~T
--
V'g
(4.51)
In no.n-unifo.rm extensio.n, each sectio.n o.f the specimen, perpendicular
to. the elo.ngatio.n axis z, travels alo.ng this axis in time as in the case o.f
unifo.rm extensio.n with the same fo.rce F. The fo.rmulae fo.r the transformation o.f the data o.btained in the unifo.rm extensio.n experiments into.
tho.se fo.r a no.n-unifo.rm case are given in Chapter 10.
107
2
(b)
(a) ~='77777'77777=="fFig. 4.15. Drawing of a polymer solution with free surface; (a) an experimental
device, (b) groves for jet's return: 1, stretching jet; 2, reservoir; 3, wire hook for
measuring stretching force; 4, rotating drum; 5, groove; 6, springs.
the liquid is pulled up to the rotating drum by a glass stick. Thus, the
level of liquid in the reservoir is maintained constant at steady drawing.
In order to keep the liquid steady on the drum, the latter is manufactured
with a small conicity in its middle. The groove (5) which is an acrylic plate
conforms to the contour of the drum and is pressed against it with a
spring (6), as shown in Fig. 4.15(b). In experiments where the vertical
stretching force F is measured, a withdrawing polymeric jet, before
getting on the drum, passes through a wire hook (3). The hook is
positioned so that the axis of the part of jet coming from the reservoir
might make a right angle with the axis of jet's part going to the drum.
The hook is rigidly fastened to a transducer measuring the force F.
Moreover, the flow rate in the jet can be found by a measuring glass
placed under the running jet. The distance between the free surface of the
liquid and the drum can be varied. The profiles of jet, i.e. the dependence
of its radius on the vertical coordinate, can be determined from photographs.
It turns out that not all liquids can be drawn in such a way. An ability
to be stretched from a free surface is called spinnability and the scheme of
the device considered is intended for studying this feature of polymer
solutions, which is of great importance in the fabrication of fibres and
films.
In Refs 22 and 198, stretching from the free surface was performed with
the help of an evacuated tube. At the first moment, the tube is lowered into
the reservoir, then it is raised with a liquid column inside over the free
surface. The reservoir is placed on scales to measure the stretching force.
108
2
+
s
6
Fig. 4.17. Drawing of polymer extrudate from capillary under constant load: 1,
capillary; 2, extrudate; 3, float; 4, thread; 5, roller; 8, load; 7, bath; 8, camera.
109
110
4n
n2 +2
--=-0(
(4.52)
(j
(4.53a)
111
The methods of birefringence find a lot of applications in photoelasticity where they are used for stress analyses of models of complicated
engineering constructions (see, e.g. Ref. 205).
In the simplest case, an elastic transparent glassy plate under planar
deformation can produce a birefringent pattern. The scheme of a simple
optical device, plane polariscope, which is used to determine the direction
and intensity of the principal stresses is shown in Fig. 4.18. Here the light
from a monochromatic light source (usually a laser beam) is propagating
through a polarizer with vertical optical axis. The polarized light propagates through the stressed plate (specimen), whose optical axes coincide
with the axes of principal stresses and turned on angle rx relative to the
polarizer. Here the phenomenon of double refraction occurs, which is
then analysed through the interference pattern on an analyser and then
on the screen. The easy optical analysis of this device results in the
expression:
(4.54)
=ndlln/A
Light
Source
Polarizer
Specimen
Analyser
Screen
Fig. 4.18.
112
CHAPTER 5
114
Ck
~],
0 0 1
= [:::::
:::::
~]
(5.1)
115
where y is the shear rate defined with using the stick condition at the wall;
e and (J) are the strain rate and vorticity tensors; Ck is the Finger measure
of elastic strains in the kth relaxation mode.
The incompressibility conditions, detck = 1 is written as:
(5.2)
The matrices
diagonal form:
Ck
({Jk
-sin ({Jk
~in ({Jk
cos ({Jk
COS
qk =
0]
(5.3)
1
where Ck is written in the form that takes into account the incompressibility condition (5.2). Substituting the matrices (5.1) into eqns (1.71H1.76)
with an allowance for the eqn (1.59b) and incompressibility condition
(5.2) yields:
(\.11
(5.4)
Here the same notations were used as in Section 1.8. The set of
equations (5.4) and (5.5) is closed relative to two unknown sets of
variables, Ck and ({Jk> if the shear rate y is given.
Due to eqn (1.17), the elastic potential for each Maxwell mode is given by:
(5.6)
where Ji,k is the elasticity modulus and nk is a dimensionless constant.
Then the elastic energy for the simple shear flow of a polymer liquid is:
W=
W k = LJi,k/(2nD(~k +Cknk_2)
(5.7)
and according to eqn (1.96), the stress tensor is generally represented by:
(J
= - pl5 +
I
k
(Ji,k/nk)Ckk + 2s11e
(5.8)
116
1
0"11 = - P + :2 I CUk/nk)[c~k +Ck nk +(C~k -Ck nk ) cos 2<pk]
k
0"22
1
= - P + :2 I CUk/nk)[c~k +Ck nk _(C~k -Ck nk ) cos 2<Pk]
(5.9)
0" 33 = - P + I /lk/nk>
k
1
0" 12 = :2 L (/lk/nk)( C~k - Ck nk) sin 2<pk + S'1Y
k
Equations (5.4), (5.5) and (5.9) form a closed set for the description of
the isothermal shear flows.
As shown in Chapter 4, the following quantities are commonly measured in simple shearing: the first, 0"1> and second, 0"2, normal stress
differences, and the shear stress, 0"12' They are represented as follows:
0" 1 == 0" 11 - 0"22 = I (/lk/nk)(~k - Ck nk ) cos 2<Pk
k
1
0"12 =:2 I(/lk/nk)(c~k -Ck nk ) sin 2<Pk +S'1Y
k
Now let us consider separately the case nk = 1 which is mainly used for
calculations in this chapter and corresponds to the classic potential (1.47) of
the theory of high elasticity. This potential in simple shearing is of the form:
(5.11)
(5.12)
l=yfJ,
Ak =fJk/fJ,
Vk =/lk//l,
Vk = '1k fJ/('1fJk) = '1k/('1Ak))
Substituting the kinematic tensors (5.1) into the constitutive equations
(1.72H1.76) with due regard for eqns (5.2) and (5.12) yields: 65
7: = t/fJ,
(/lk = '1k/fJ k>
117
L Vk(Ck,22 -1)
k
O"T2 =0"12/f-l=
W*
(5.14)
L Vk Ck,12 + s l L VkAk
k
(5.15)
where t is time, e is the strain amplitude and w is the frequency. For the
cone-plate instrument, shown in Fig. 4.3,
(5.16)
118
where Ll m and h are the maximum linear displacement and the gap at a
fixed radius r; I/Im and a(l/Im' a ~ 1) are the maximum angle of the plane
twisting and the angle between the cone and plate. Note that the value of
8 does not depend on the radius r.
In the dynamic experiments, the tangential stress CT 12 depending on
time is measured. In the linear region, this stress should be proportional
to 8 (which is checked experimentally) and generally shifted in phase by
an angle cp in relation to strain y(t). In steady oscillations, the phase shift
cp depends only on the frequency wand properties of the liquid. For
instance, in the case of an elastic body, cp = 0, for the Newtonian liquid,
cp=n/2, and for a viscoelastic medium, O<cp<n/2. Using the functions
cp(w) and G(W)='CT12/8 obtained in the experiments, which are independent of amplitude of deformation 8, we can calculate the moduli of
elasticity (storage) G' and losses G" represented in eqns (4.18) and (4.19) as
follows:
G' =Gcoscp,
G"=Gsincp
(5.17)
The moduli G' and G" are called the real and imaginary parts of the
complex dynamic modulus G* = G' + iG". The values of the rheological
parameters and characterisations of polymeric fluids are presented in
Table 5.1. The dependences G'(w) and G"(w) obtained in experiments
with melts and solutions of polydisperse industrial polymers (fluids 1-3 in
Table 5.1) are shown in Fig. 5.1.
When shearing at constant strain rate y within the linear region of
deformations, the ratio CT 12/Y, called the effective viscosity, does not
depend on y. Typical experimental plots CT 12/Y versus time t are shown
for a polyisobutylene melt (see Table 5.1) by the curve of asterisks in
Fig. 5.2. The descending part of the curve of asterisks in Fig. 5.2
corresponds to the relaxation process after cessation of steady-state flow.
Unlike polymer solids, in polymeric liquids under relaxation the stress
drops down to zero with time. In the linear region of viscoelastic
deformation of polymeric liquids, there is a useful relation between the
dependences CT12(t) for start-up flow and relaxation after cessation of
steady-state flow:
(y = constant)
(5.18)
where t is the time counted off from the beginning of shear, r is the time
counted off from the instant to when the relaxation process starts.
Sometimes the process of relaxation is measured after an instantaneously assigned shear strain Yo. The time dependence of the modulus
NN
in polychlorinated
biphenyl Arodor
1248 at 30C)
Polyisobutylene P-20
(M~6.7x105)
Polyisobutylene P-20
at 99C M ~ 105
Y/= 1.1 X 106 Pa.s- I
0=7x10 2 s
Ge = 1.57 x 103 Pa
32.6% solution of
polystyrene
Material fluid
Dynamic
Relaxation after
instantaneously
assigned shear
-strain
3
Dynamic
Constant shear
rate
N
of modes
Dynamic
Dynamic
Type of test
in the linear
region of
deformation
2.736 x 103
5.225 X 104
7.735 x 104
9.355 X 102
3.56 X 106
1.30 x 106
1.49 x 106
1.00 X 103
1.00 X 10 1
7.7 X 105
3.3 x 105
8 x 10- 4
6.56 X
3.61 x
1.00 X
5.00 x
2.00 X
1.60 X
2.00 x
2.00 X
1.10 x
8.00 x
2.13 X 104
2.23 x 104
3.62 x 10 3
4.68 x 102
2.02 X 104
4.24 X 104
3.06 X 104
9.26 X 103
7.46 x 102
1.03 X 102
5 x 10- 4
9.91 x 10
2.27 x 10
2.55 X 10- 2
9.02 X 102
1.86 X 102
1.61 X 10 1
10 1
10
10- 1
10- 3
102
10 1
10
10- 1
10- 2
10- 4
8.0x10- 1
1.6 x 10
LOx 10- 1
1.70 x 103
1.03 X 103
1.03 x 103
1.8 x 10- 1
5.88 x 10- 2
Ok
(s)
Y/k
(Pa s)
5.27 X 10 3
3.41 X 104
3.67 X 104
3.95 X 10 3
6.99 X 103
9.25 X 104
7.7 x 102
3.30 X 104
3.24 x 102
6.18 X 103
3.62x 104
9.36 X 104
1.01 X 102
2.66 X 103
1.43 X 104
4.64 x 104
6.78 X 104
1.29 X 105
2.12 X 103
6.40 X 102
1.00 X 104
J.lk= Y/k/Ok
(Pa)
247
209
38
219
274
65
Reference no.
120
-f
-II
-3
-2
-f
tfJ,ffU, if
I(.
~'
3
~
.." 2
f
-5
-If
-3
-2
S'
-f
~ If
~. J
~2
0-(
0-2
t; -3
1
-5
-4-
-3
-2
-{
topfU, rf
Fig. 5.1. Plots of dynamic moduli G' and G" versus frequency of shear oscillations w. Symbols 1, 2 and 3 corresponds to fluids 1, 2 and 3 in Table 5.1.
"
If ......
....
...
.
{<
Gr = (J 12iYo for polystyrene solution (see Table 5.1, fluid 5) is demonstrated in Fig. 5.3. Once again, the relaxation modulus Gr(t) does not
depend on the value of Yo in the linear region of deformations.
5.3.2 Theoretical Considerations
In the linear region of deformation, the dimensional constitutive equations (5.13) and (5.14) take the form of eqns (1.84):
(J12
= L(Jk,12
k
+srry
(5.19)
121
Fig. 5.3. Time dependence of relaxation modulus G,(t) in the linear region of
deformation for relaxation following an
instantaneous jump of shear strain (fluid
5 in Table 5.1).
20~----~----~2----~~-
(or
t,
where 0"k,12 is the shear stress in the kth Maxwell element and 0"12 is the
total shear stress. In a study of dynamic deformation (5.15), the shear rate
is:
y= iWB exp(iwt)
(5.20)
Then searching for the steady oscillatory solution of the first dynamic equations in eqns (5.19) in the form: 0"k.12 = O"~ exp(iwt), we an easily obtain:
o
O"k
= Bilk 1
G:
iW(Jk
*
. (J =BG k
+IW
where
is the complex dynamic modulus in the kth relaxation mode.
The real and complex parts of
are of the form:
G:
,
(W(Jk)2
Gk = Ilk 1 + (w(Jd 2'
(5.21)
IGi.:,
k
G"= IG~+s1'fW
(5.22)
y, eqns (5.19)
(5.23)
122
When starting the stress relaxation after cessation of a steady flow with
shear rate y, the shear stress 0" 12 is instantaneously decreased by the value
S17Y which corresponds to some rapid relaxation processes not taken into
account by this model. Then
0" 12 =
(t>O)
(5.24)
0" n(t)/yo =
L (17k/(}d exp( -
tl(}k)
(5.25)
123
hold true.
In the case of 40% butyl rubber solution in transformer Oil,65 two sets
of parameters have been selected as related to two fittings of G'(w) and
G"(w) (see Fig. 5.1, fluid 1). The first approximation (N = 1, solid lines)
corresponds to the minimum number of parameters (8=0.18,
11 = 1.7 X 103 Pa s-1, () =0.8s). The second approximation (N =2, dashed
lines) describes the dynamic moduli in a wider region of w then the first
one. It should be noted that the values of (), {l and 11 obtained from the
fitting in the first approximation, were used in eqn (5.13) to introduce the
dimensionless variables and parameters. Furthermore, in this chapter, we
denote the first and second approximate results of calculations, related to
fluid 1, by solid and dashed lines, respectively. Also, a rather rough
description of linear start-up flow under a constant shear rate was used in
Ref. 38 to approximate the data in Fig. 5.2. In Refs 207 and 210 the
parameters {lk and (}k were chosen so that the theoretical dependencies
might describe the data with an accuracy of the experiment over the
whole range of existing frequencies and times (see fluids 2 and 3 in Fig.
5.1, and Fig. 5.3). As shown in Table 5.1, this requirement leads to an
appreciable increase in the number of rheological parameters involved.
As a rule, the rejected relaxation mechanisms with small relaxation times
were replaced by a single viscous term with parameter s#O (see Table 5.1,
fluids 1-3).
When evaluating the parameters (}k and {lk, a relaxation mechanism
with a large relaxation time (}1 and a small viscosity 111 as compared to
total viscosity 11, can sometimes be lost. This is the so-called 'large-scale
relaxation mechanism with a small weight' that may play an important
role in nonlinear relaxation phenomena (see Chapter 7). In order to
reveal such a relaxation mechanism, dynamic tests with very small
frequencies ((}lW~ 1) or normal stress measurements at very small shear
rates ((}ly~l) should be carried out, and these measurements may be
124
125
a)
Gt.6fi.... -,
~I
'I
l
I
................. _
B)
------!
6
C)
'lQ+ f
'l'
'&'0+ 2
126
higher the shear rate y, the more intensive is the maximum in 0"12 and the
earlier it is achieved in time (and later in the deformation, yt), as well as
the steady flow (see, e.g. Refs 1 and 65). At small values of y the maximum
on the dependences 0"12(t) degenerates as it goes to t-+oo and the curves
begin to increase monotonously (Figs. 5.2).
Usually, if the second start-up flow follows the cessation of steady-state
flow after the duration of a relaxation process shorter than a characteristic relaxation time e (which is approximately equal to the time to reach
the steady flow), the maximum 0"12 value or the repeated flow may be
somewhat smaller than the initial one. For some liquids, usually colloid
systems and polymers filled with active filler, the delay or 'rest' time
needed to achieve the initial value of maximum 0"12 in repeated shearing,
substantially exceeds the time necessary to reach the steady flow (see, e.g.
Refs 211-213). This phenomenon, known as thixotropy, is usually associated with the time evolution of such structures in these liquids as the
secondary network created by interactive (usually attractive) colloidal
particles. 214 Such liquids are not generally considered below.
Figure 5.4 also shows the dependences 0"12 (-r) after cessation of steadystate flow at instant ro.65 This is the process of stress relaxation that is
related to intramolecular motion in the polymeric liquids after stopping
the macroscopic flow by the fixation of a mobile plate. The higher the
shear rate in steady flow, the higher is the speed of the relaxation
processes. 215 ,216 Only the steady-state values were obtained for the
second normal stress difference. It should be reminded, that along with
the tangential stress in simple shearing of polymer liquids there also exist
normal stresses. The respective data of the first normal stress difference
O"l(r), defined by eqn (4.4), have qualitatively the same form; steady-state
values and relaxation occurring more slowly72,217,218 than for 0"12(r) (see
Fig. 5.5).173,219 This difference in time behaviour is often as high as
several dozens (see e.g. Refs 217 and 220). As discussed in Section 4.2, the
latter may also be due to improper operation of measuring devices. 172,174
Also, the relaxation after given shear step variations implemented by
different methods finds wide application in shear rheology. Given below are
two examples that are of interest owing to their subsequent comparison
with the calculations. Relaxation dependences of the effective shear
modulus Gr (r)=0"12(r)/yo after given shear steps173,274 demonstrated in
Fig. 5.6 show that the higher the value Yo, the lower is the respective
dependence. Using the optical method, the relaxation of shear and normal
stresses were measured after two subsequent shear steps Yo and Y1 imposed,
with the time interval to between them.209 These data are shown in Fig. 5.7.
127
~
4
....
~""
~
0-1
~3
0-2
<i;} 2
2
f
-2
-1
-I
(Wi, ;/
~
0
t, ;/
Fig. 5.6. Time dependence of relaxation modulus Gr(t) in relaxation following an instantaneous jump Yo of
shear strain (fluid 2 in Table 5.1). 0,
Yo=1.9; D, yo=9.5; 6, yo=30.9. 173 ,274
5.0
~'t;/
I
~
4.0
~
~~ 3.0
"
2.0
0
1.0
2.0
t0tl
t,
J.O
4.0
;f
Fig. 5.7. Time dependences 209 of shear stress 0"12(t) and normal stress 0"11 -0"33
in relaxation after two consequent strain jumps with Y01 = 1.47 and Y02 = 1.43 with
time interval between them to=21Os (fluid 5 in Table 5.1).
The most common, however, are the dependences of shear stress 0'12(Y),
and the first O'l(Y) and second 0'2(Y) normal stress differences obtained at
steady-state flow. These are shown in Figs 5.8 65 and 5.9. 38 ,159 Comparable results were obtained in Refs 1 and 221. The plot 0' 12(Y) is usually
called a 'flow curve'; the ratio if = 0' 12 (Y)/Y being the effective shear
viscosity. For polymer melts and concentrated solutions, the effective
viscosity if decreases with growing y and reaches the constant maximum
128
fO
15;/2,6;;,-02*'
'/
'"'"
'"
'"
0- f - 6,1 1 p=l5l~
f'
102~----------~------------~--------'-~~*~
10-(
10
10 2
Fig. 5.S. The plots of flow curve, the first and second normal stress differences
versus dimensionless shear rate r (curves 1, 2 and 3, respectively). Theoretical
predictions are shown by lines, and data for fluid 1 (Table 5.1) by dots. Data for
G' and G" versus dimensionless frequency of oscillations w* = Ow, are shown by
dots 3, 4 and 5. 65
value 11 equal to the Newtonian viscosity only at very small shear rates y.
For the commonly studied polymer melts, 11 ~:::::104 -10 7 Pa s -1,
The first normal stress difference is positive while the second is
negative. When y~O the shear stress and both normal stress differences
have asymptotes (see, e.g. Ref. I);
i= 1,2
The constants ei are known as the initial normal stress coefficients. These
asymptotes are seen in Fig. 5.8. The dependences O'u(y) and O'l(Y) increase
monotonously. At higher values of y, when they usually increase more
slowly than a linear function of y, 0'1 (y) > 0' 12(y).l There is also a lot
evidence in the literature that 10'2(y)1 also monotonously increases with
growing y and the ratio 10'2(Y)I/0'1(y);::::0.1--OA. 161 ,222-230
Experiments show that at a low shear rate y, the flow curves 0' 12(Y)
coincide with the loss modulus G"(w) while one-half of the first normal
129
2.0
1.0
0.5
1.0
Fig. 5.9. Experimental plots of shear stress 0"12 (0), the first 0"1 ( L:.) and second
0"2 (0) normal stress differences versus shear rate y: (a) fluid 4 (Table 5.1),38 (b)
32.5% PS solution in Arochlor 1232. 159
stress difference, 0" 1(y)/2, coincides with the storage modulus G'(w) (see
Fig. 5.8). These are known as the Cox and Merz rules. 231 In a wider range
of y and w, the relation commonly fulfilled is:
0" 12 (y) =
IG*(w) Iy=ro
130
In this case, set (5.13) with initial conditions (5.26) is easily studied on the
phase plane {Ck,l1; Ck,12}' The only steady point on the phase diagram is a
stable focus which means that the solution reaches the steady flow regime
with decaying oscillations; Ck, 12 Cr) and Ck,l1 (r) passing through pronounced maxima when r = By is high enough. With the increase in r, these
maxima become more intense and shift to the region of small r. The same
holds true for 0'12(r) and O'l(r). This confirms that the set can describe, at
least qualitatively, the experimental data discussed in the previous section.
When r-> 00, the solution approaches steady state which could describe
the steady shear flow of viscoelastic liquids. With Yk = 0, the stationary
solution of the set (5.13) takes the form:
Ck,12 (00) = 2A kr /(1 + Xk),
- O'!( 00) =
W*( (0) =
L vk[(2 + 2Xk)1/2 -
2]
(r=By,
xk=(1+4A~r2)1/2)
(5.27)
where 0'1, a! and 0'12 are defined by eqns (5.14). In the general case, the
set (5.13) cannot be solved analytically even when r=constant. The
results of its numerical calculations are given below in comparison with
the data.
Unlike the start-up flow, there is an analytical solution of eqns (5.13)
when Yk = 0, which describes the process of stress relaxation after cessation of flow at instant roo Studied here is the stress decay at r > ro with
r=o due to eqns (5.13) with the initial conditions:
(5.28)
The solution of the set (5.13) is easily found and then the normal and
shear stresses can be expressed as follows:
* _"
0'1 -4
VkPkl/!k exp( - ed
(1- I/!~ exp( - 2ek))(p~ +4)1/2
131
(5.29)
L t/Jiexp(-~d)
j~l,3,
~]
(5.30)
132
where A, Band D are the initial conditions for Ck.ij' In particular, when
the step-wise variation is imposed on the rest state, A = B = 1 and D = 0,
and eqn (5.30) is simplified to the perfect elastic response:
Yo 0]
1
(5.31)
IS
described as
k)
-----=2:-'--=--'----'----'-k ))
(5.32)
O'12(t) = Lllkak(t),
k
ak (t ) =
The second relationship in eqns (5.32) was noticed in Ref. 232. Also,
two-step shear deformations were considered in Ref. 207 in comparison
with literature data.
5.5.3 Discussion of Results
In Figs 5.4-5.9 the calculations are represented by lines, and the data, by
symbols. For fluid 1 (see Table 5.1), a three-parametric version is shown
by solid lines and the five-parametric one, by dashed lines.
The comparison between theoretical predictions and data demonstrates generally their quantitative agreement. To describe in more detail
the experiments at low time and high shear rates, all the smaller
relaxation time modes have to be retained.207.21o
Figure 5.10 also shows the three-parametric theoretical predictions
of dimensionless elastic energy W* for fluid 1 (Table 5.1) in start-up
shearing with a constant shear rate and in the subsequent relaxation
process. These dependences are similar to those for the stresses shown
in Fig. 5.4. The behaviour of dissipative function D(t) for this model
in simple shear can be also calculated according to the general expressions (1.43) and (1.44), and its behaviour is analogous to that of
W(t).
Additionally, the rheo-optical measurements known from the literature were compared in Ref. 210 with the predictions of the present
theory. Namely, the birefringence An and the extinction angle X for
stress growth in start-up flow with subsequent relaxation were cal-
133
2
./
./
-'-'/'-'-if1
.
2
Fig. 5.10. Theoretical predictions of time dependences of elastic energy W*(r) in
start-up flow with subsequent relaxation, r=2.88, 7.25 and 9.13 (curves 1,2 and
3, respectively).
_-----'\r--
120
100
00
1=0-01551
20
40
80
120
Time (5)
(al
0
0
Y=0-0155-1
002
0-033
0'05
007
0>
x 30
25~--~-----L----~----~--~-----L~~--
100
200
Time (5)
300
(b)
Fig. 5.11. (a) Birefringence ~n and (b) extinction angle X versus time following a
sudden imposition of shear flow at different shear rates. 210 Solid and dashed
curve correspond to 6- and 4-mode fit to theory; points represent the data of
Gortemaker et al. 219 for fluid 3 (Table 5.1).
134
100~--~--~4~O~--~--8~O~--~--~12~O~~~O~---L---J40
Time (5)
Fig. 5.12. Extinction angle X versus time following a sudden imposition of shear
flow (upper curves) together with relaxation after the attainment of steady-state
flow (right curve) or after a flow duration of 20,40 or 80 (other curves).21 0 Curves
represent theory and points represent experimental data by Gortemaker et al. 219
for fluid 3 in Table 5.1.
135
no + BW cos wt
where no, Band ware constant. The total strain rate y(t) is represented as
n(t)/O(; its constant component is Yo = nolO( and the strain amplitude of
oscillations is e = BIO(. The torque on the disk from which the shear stress
is calculated, is recorded in time simultaneously with the oscillating strain
component Y1 =e sinwt. Constant and variable components of shear
stress 0"12 were measured in these experiments, and then the phase shift
({J12 between oscillating stress and strain components as well as the
dependence of complex dynamic modulus Gt2 on wand Yo was also
determined. In these experiments, the variable component of the shear
stress was linear in e. The constant component of the thrust, and
therefore, of the first normal stress difference 0" 1> was also measured but
due to the defects in the compensating scheme mentioned in Section
4.2.5,65.172 it was impossible to detect reliably the variable component of
0"1
0---
--o{)---
-O---r::r-_:J
"-
---0---0.:: ....
0-1
A - 2
90'
~"-
10 2
--
~2
CfE , Pa
"-
0-3
10
~""-
"
to.
"1- 1
50
fQ-f
A-2
0-3
0 0
9'
ry/
.- '" 0-1
.... 0
"-
9'
700
~
,,-
to,;ff
to
136
Giz , Pa,
70
{oj
50"
tOw,
,,-I
Iii
10
41, ,,-1
Fig. 5.16. Phase shift ({J12 versus frequency OJ at various shear rates Yo in
parallel superposition of small-amplitude oscillations on steady shear flow
(compare with Fig. 5.13). Lines represent theory and dots represent experimental data for fluid 1 in Table 5.1:
Yo = 1.44 and 0.36 s -1 (curves 1 and 2,
respectively).
137
Yo, are presented in Ref. 238. At small w, the plot 1'/'12 versus w approaches
a constant depending on Yo. When w increases, the plot passes first
Theoretical treatment was covered in Refs 65, 208 and 247 and is
therefore a little generalized in this section. We shall use for the theoretical calculations, eqns (5.13) and (5.14) where
r = r 0 + 8W coswr
(5.33)
138
A-I
0-4
Fig. 5.17. The constant component aio of the first normal stress difference
versus dimensionless steady shear rate r 0 at various dimensionless frequencies w*
in parallel superposition of small-amplitude oscillations with (8 = 0.5) on steady
shear flow. Lines represent theory and dots represent experimental data for fluid 1
in Table 5.1: w*=O, 0.1, 0.316,1.0 and 10 (curves 1-5, respectively).
=1,
C12
=g,
(5.34)
c=cs+co+
(5.35)
m=l
139
{CO'Cm'Cm }=
L {Con,Cmn,Cmn} en
(5.36)
n=1
where now the matrices Cmn depend on the constant shear rate r 0 and the
frequency w. The same structure shown by eqns (5.35) and (5.36), holds
for the components f, g, and h of matrix C and the system of stresses
represented by eqn (5.14). By passing from the single to the multimodal
case we use the obvious transformations:
(5.37)
Upon substituting the expansions (5.35) and (5.36), we can always obtain
after tedious but straightforward calculations, the explicit expressions for
the first few terms in the e-expansion.
Consider first, the case when r 0 = O. Then the components of matrix C
are represented as follows:
f = 1 + e2(f 02 + f22 sin 2wr + 122 cos 2wr) + 0(e4 )
g=e(gl1 sinwr+g11 coswr)+0(e 3 )
h= 1 +e 2(h02 +h22 sin 2wr+h22 cos 2wr)+ 0(e 4 )
(5.38)
~
w 2(8w 4 + w 2 - 3)
f22 = 4(1 + W 2)2(1 + 4w 2)
h 22 =gl1gl1- f22'
140
(5.40)
a! = 62
4)
at2 = 6
3)
As seen from eqn (5.39), the expression for at2 in this approximation,
coincides with that known from linear theory of viscoelasticity.
The formulae (5.40) have been obtained in Ref. 72 by using the general
model of 'simple liquid' (see Section 2.2.3) whose particular case is now
under consideration. With the accuracy of up to 0(6 4 ), the constant (a?)
and complex dynamic modulus (Gt) for variable components of the first
normal stress difference is represented as follows:
a? = 6 2G'12(w)
(5.41)
Equations (5.41) have been tested experimentally many times (see, e.g.
Ref. 172 and display good agreement with the data.
Also the dependence for the 0'6 can be calculated including the term
0(6 4 ), but the expression is very awkward to demonstrate here. This
dependence, plotted as a? versus 62, shows the linear behaviour when 62 is
small and then the rate of its growth slows down. Such behaviour is in
qualitative agreement with the experiment described in Ref. 172.
Consider now the case of superposition of small-amplitude oscillations
on the steady shear flow (r 0 #0). With the accuracy of 0(6 2 ), the structure
of the matrix C has the general form:
C=Co+6(Cll sin w1'+cll cos w1')+6 2(c02 +C22 sin 2w1' + C22 cos 2w1') + ...
(5.42)
Here the components of matrix Co are represented by eqns (5.27) and
other matrices can be found after straightforward but tedious calculations. The components of matrices Cl and Cl which contribute in the
dynamic moduli are of the form:
_ 4row(l+w2)
11-
K(l+x)
K(l +x)
141
gl1
h
.J2w 2(W 2 + 2 - x)
1((1 +x)
,
A
gl1 =
2xrow(1 +W2)
1((1 +x)
Ii _ 2goB11 -hOJ11
_ 2g0g11 -hof11
11fo
'
11-
(5.43)
fo
where
(5.44)
Also, the difference between the f02 and h02 components along with g02
which contribute in the measured steady stresses due to oscillations, are
represented as follows:
_ (x 3 -6x 2 -x-2)(gIl +II)
3/2
f02- h024.J2x2(1+x)I/2
+2w(x-1) (f11g11+f11g11)
A
4.J2r 0(2x - x 2 + 1)
1
+x
- (3 + x)(1 + X)1/2(fI 1 +
ro(x-1)
A2
4 (
w x+
1)3/2 A
gl1
nd
(5.45)
Similar to eqns (5.40), the formulae for the dimensionless stresses are
represented in the form:
(5.46)
Here, G' and G" are the real and imaginary parts of dimensionless
complex dynamic moduli, scaled by elastic modulus ji, for every component of the stress system denoted by lower indices 1,2 or 12; the third
lower index stands for the linear (I) or quadratic (q) term in the
142
a-expansion. Also, the first terms in brackets multiplied by a2 stand for the
non-variable addends which appear due to interactions between the
modes of oscillations and steady shearing and between the modes of
oscillations themselves. Though all these characteristics depending on w*
and r 0 are expressed explicitly, 208,24 7 the respective formulae are so
bulky that only the dependences G'12b G'{21 and O"t q are shown here,
which are compared with experiments below. Using eqns (5.42)-(5.45)
and their transformations (5.37) to the multimode case, we can represent
these formulae as follows:
G'12(W*, ro)=
L Vkgk,lb
G'{2(W*,r 0)=
G'l(W*, r 0)=
O"tq(W*, r 0)=
L Vk(fk,11 -hk,l1),
k
L Vk(fk,02 -
L Vdgk, 11 +SAk W *)
G~(W*, r 0)=
L Vk(]k,ll - h
kll )
(5.47)
hk ,02)
dynamic moduli.
For the linear dynamic shear moduli G~2 and G~2' the comparison
between the data 208 and theoretical predictions given by eqns (5.43) and
(5.47) with allowance for eqns (5.37), is demonstrated in Figs 5.13-5.16.
The theoretical and experimental data are represented there in the form
of plots qJ12 and G 12 versus w*=wO and ro=YO, where
qJ12
= tan -1(G'{2/G'12),
(5.48)
The theoretical predictions are shown in these figures by lines; the first
approximation by solid lines and the second approximation by dashed
lines (see Table 5.1). In Fig. 5.16, the theoretical dependence qJ12 on w*
for the first approximation is shown only in such a region of w* when this
approximation is valid. The theoretical predictions of the data in the
region of higher w* and r 0 values are improved if more relaxation modes
with lower relaxation times Ok are taken into consideration. This was
demonstrated in the calculations of Ref. 247 where three to five relaxation
modes were used to compare the theoretical predictions with many data
available in literature.
The results of calculations 208 ,247 also showed that the amplitude of the
second harmonic for shear stress is smaller by more than an order of
magnitude than the amplitude of the first harmonic. In experiments,208
the second harmonic of shear stress has not even been revealed in the
143
are presented in Fig. 5.17 208 as plots of O"fo versus r 0 at fixed values of w*
and 8=0.5.
It should be noted once again that the variable component of first
normal stress difference 0"1 is very difficult to measure reliably. Perhaps
this is the reason why the comparisons between the theoretical predictions of present and other constitutive equations (see, e.g. Ref. 247)
revealed a very significant disagreement with the data of Ref. 248.
6
Polyisobutylene
""'<11
III
CL
F
0)
.Q
~3~----_--_L2--------_1~------~O--------L-------~2------~3
Fig. 5.18. Flow curves obtained in oscillatory flow superimposed upon Couette
flow at various strain amplitudes and constant frequency (25 Hz) for material
6 in Table 5.1 at 60C (Fig. 18 in Ref. 247). Curves are for theory; symbols
are experimental data from Ref. 248. 0, 1'0=0.0; X, 1'0=1.0; ~, 1'0=2.0;
,1'0=3.2.
144
In addition to the analytical solutions for the small-amplitude oscillations imposed on the steady shear flow, the straight numerical calculations of eqns (5.13) and (5.14) with 'Yk=O were also performed for the case
when the large-amplitude oscillations are superimposed on steady
flow. 247 The problem was solved in this work under certain initial
conditions until the steady-state oscillations appeared. Though a lot of
results of the numerical analysis can be found in Ref. 247, the only
comparison with data was made in Ref. 248 because there are few data
available on this subject in the literature. Figure 5.18 demonstrates
the effect of large-amplitude oscillations superimposed on the steady
Couette flow for fluid 6 in Table 5.1. It is seen that the increase in the
amplitude of oscillations results in a significant decrease of the averaged
shear viscosity.
The other theoretical treatments of parallel superposition of oscillations on steady shear flow of viscoelastic liquids can be found in Refs
233-236, 238, 243, 245 and 249-256.
100
.-
-('Ij
p..
3'
10
CII
e,:,
-1
SHEAR RATE (s )
0 1: 0
2: 25.4
V 3, 3': 102
4, 4': 407
...
10
100
CJ
1000
(s -1)
.-
en
~3~__~~__~~~~
~CII
f,::"
...
4'
...
0.1 L-________
__________
________
100
CJ
(s
-1
1000
Fig. 5.19. Storage modulus G 23 and dynamic viscosity '123 versus frequency of
oscillations OJ at various steady shear rates Yo for solution 1 (Table 5.2). Lines are
theoretical predictions, symbols are data from Ref. 256.
146
100
10
1: 0
2: 25.4
V 3, 3': 102
"" 4, 4;: 407
10
100
(,.) (s
10
-1
1000
r-----------,------------.-----------,
1
....
'00
.C"d
p..
t'"l
4'
.N
~
4""
"" ""
SHEAR RATE (s
o 1: 0
2: 25.4
V 3, 3': 102
"" 4, 4': 407
0.1 L -__________
1
.l
-I
__________
10
(,.) (s
Fig. 5.20.
-1
100
__________
1000
147
100
C\S
0..
6
M
C\l
SHEAR RATE (s
1:
2:
V 3:
4,
0 5:
6,
A- 7:
.Ii. 8,
10
"
10
100
-1
0
6.36
12.7
4': 25.4
50.9
6': 102
204
8': 407
1000
10
6'
.......
00
-C\S
0..
M
C\l
A- AA- A.Ii.
.Ii.
.Ii.
.Ii.
1: 0
2: 6.36
V 3: 12.7
" 4, 4': 25.4
5: 50.9
6, 6': 102
A- 7: 204
.Ii. 8, 8': 407
0
10
CJ
Fig. 5.21.
(s
-1
100
1000
148
Yo
[0~o
0
Ii
.1
W=2
[0~o
.
-Yo
0
Ii
~'l
c=
[e u
C12
C12
C22
C13
C23
en]
C23
C33
(5.49)
-1
=[
C22C33-C~3
C13C23-C12C33
Cll C33-cI3
C13C12-C~lC23
(5.50)
(5.51)
Then the total set of evolution equations for the components of tensor c
has the form:
2e
dC22
2e
dC23
1 1)/3 = 2C22eB
2e
1 1)/3 = 2e(C12 Ii
+ C23]i)
(5.52)
Equations (5.52) form the closed set which have the first integral:
detc= 1. Consider now the asymptotic solution for the superposition
149
(S.S3)
(Ie/ ~ 1)
on a steady shear flow with constant shear rate Yo. Then, C= Co + bc(t, e, Yo)
where Co is described by formulae (S.17) with Ilk = 1 and bc vanishes when
e--+O. In this case, 12 - II :::::;O(e) and the components C23 and C13 of the
order O(e), satisfy the following set of coupled equations:
20 d~~3 + (c? 1 + I)C13 + (C?2 - 2r)C23 = 2C?2 08
dC23 +C12
0
0 O'
20 dt
C13+ (0
C22+ 1)C23= 2C22
e
(r=yo)
(S.S4)
(S.SS)
we can obtain from eqns (S.S4) the expressions for dimensionless complex
dynamic moduli gt3 and g!3 of single Maxwell model as follows:
*_
2iwO[C?2(l +2iwO)+2rcg2]
g13 - (1 +C?l +2iwO)(1 +Cg2 +2iwO)+(2r -c?2M2
(S.S6)
*_
2iwO[cg2(1 + 2iwO) + 1]
g23 - (1 +C?l +2iwO)(1 +Cg2 +2iwO)+(2r -c?2M2
(S.57)
Z+ 1 +2W 202
2W 20 2
Z Z2(Z + 1)2 + 4(z + 1)w 202 + 4W 4 04
- - -=---::-------=--=-----,-....,.
"
wO(z+ 1)
z+z2+2w 202
g23=
Z
Z2(Z + 1)2 + 4(z + 1)W 202 + 4W 4 04
(z= [(1 +J1 +4r2)/2r/2)
(S.S8)
These formulae are easy extended for the multimodal case with the
transformations: O--+Ok> r --+rk=OkY, Z--+Zk, g!3--+g:,23' Thus the
Materials
No.
s
4.898 x 10- 2
3.152 x 10- 2
1.454 x 10- 2
2.54 x 10- 1
3.49 X 10- 2
4.54 X 10- 3
1.83 X 10- 1
2.13 x 10- 2
2.98 X 10- 3
2.65 X 10- 1
2.79 X 10- 2
2.71 X 10- 3
O(s)
256
256
256
Reference no.
151
n;' 11k ek
1 + Zk + 2w2e~
1123(W, Y)=11 SW +
11k(Zk + 1)
Zk
Zk + z~ + 2w2e~
Simple shearing under a given constant shear stress (when normal stresses
are usually varied) is commonly studied by applying a constant load to a
mobile surface of rheometers and measuring the motion of the mobile
surface. The experiments have been used in the parallel plate rheometer
(see, e.g. Ref. 259) and in the cone-plate rheometer (see, e.g. Ref. 156 and
Fig. 4.5(a)).
152
12
8
o-{
/),-2
'l:=t/o
Fig. 5.22. Total shear strain y versus dimensionless time T = t/8 in start-up
shearing under given dimensionless shear stress ui 2 = u12/fJ,.65 Lines are theoretical predictions, symbols are the data for material 1 in Table 5.1. Numbers
correspond to Ui2 =0.86, 1.46, 2.07, fJ,= 2.12 x 10 3 Pa, 8=0.8 s.
153
o
Fig. 5.23. Theoretical dimensionless
time dependences of shear rate 1(1:)
under given constant shear stresses
with the values shown in Fig. 5.22.
In start-up shearing with the constant strain rate 1, the complete elastic
recovery strain y",(t) depends on the time of shearing beginning with the
rest state. As shown in Fig. 5.25,259 this dependence, before reaching a
steady value, passes through the maximum. This plot is similar to the
dependence 0"12 (t) in start-up flow (see Fig. 5.4). The dependence of an
ultimate steady magnitude y", (00) on the shear rate, i.e. Y'" (1), increases
monotonously with 1 increasing as shown by the points in Figs 5.26 and
5.27,65.259.260 and may sometimes reach hundreds of per cent. 261 This
dependence is easier determined at steady flow (see, e.g. Refs 217, 227,
230,261-263). In Ref. 264 where the filled polymer was used, a maximum
on the dependence y", (1) was observed. When the values of 1 are not very
large, it is possible to estimate this dependence by the relation: Y'" (1) =
0"1(1)/(20"12(1)).1.72 When the values of 1 are very small, y",(1)=0"12/Ge
where Ge is the modulus of high elasticity. Some results were obtained in
Ref. 265 where the recovery strains were measured in the course of
154
f1 = 1](1- s)/()
(5,60)
Here 1], () and s(O~s< 1) are the rheological parameters of the model
which can be determined in the linear region of deformations, Introducing new variables and parameter m,
O'r2/S =Z(r),
C12(r)=m(z-r),
(5.63)
where the function z(r) is given. Two regimes of shearing are studied using
eqns (5.62) and (5.63), which are compared further with experiments.
(i) The start-up flow under given constant shear stress: z(r)=zoJ(r).
Here Zo = O'ho/s is a constant and J(r) is the Heaviside unit step
function. As follows from eqns (5.62), the initial conditions for the
functions r(r) and y(r) have the form:
y(O) = 1,
r(O)=z( +O)=zo
(5.64)
155
(5.65)
156
tUff J'
Fig. 5.25. Total elastic recovery strain Y00 versus total strain
Table 5.1 (Y=2s- 1 ).
yt
for fluid 2 in
-1
-3
-2
-{
to/1
(5-1)
Fig. 5.26. Total elastic recovery strain Yoo versus shear rate y in preceding steady
shearing: 0, fluid 2 in Table 5.1; 1::., 57% PS solution in decaline at 26c. 259
Figure 5.26 and 5.27 demonstrate the theoretical plots (solid lines) for
total elastic recovery strain y", versus the shear rate y in the preceding
steady shearing. 65 ,21o Figure 5.27 also shows (by a dashed-dotted line)
the similar theoretical dependence C12(Y) for the fluid I (see Table 5.1). It
can be seen that the plots C12(Y) and y",(y) shown in Fig. 5.27 are very
157
f.S
o
o
/-
.,/'.
...
---
o "
Fig. 5.27. Theoretical (lines) and experimental (open circles; fluid 1 from
Table 5.1) dependences of total elastic
recovery Yoo on dimensionless shear rate
r in steady shearing. The dashed line is
the theoretical dependence of elastic
strain el2 on r.
O~----L...--
10-1
r
_ _---l
10
close to each other for moderate shear rates, i.e. the values Y00 measured
in the tests may often be taken for the values of elastic strains C12. When
values r are larger than those presented in Fig. 5.27, the dependence
Yoo(r) for N = 1 has a maximum, whereas the dependence C12(r) tends to
a constant value with r -+ ex).
5.9 ISOTHERMAL FLOW BETWEEN TWO ROTATING DISKS 65
5.9.1 Experimental Results
Consider the flow of an elastic liquid in the gap of width H between two
parallel and co-axial disks of radius R; the upper disk being rotated with
a constant angular speed n and the lower disk at rest (Fig. 4.7). In this
case, the shear rate y=nr/H is not uniform along the gap but increases
with the increase of radius r. The magnitudes of dimensionless mean
shear stress, Km and first normal stress difference, Kr averaged over the
radius are defined as follows:
(5.67)
where M is the torque, F is the axial thrust and f.L is a characteristic elastic
modulus whose value (along with the value of characteristic relaxation
time e) is presented in Table 5.1 for single relaxation mode (N = 1). The
158
K","
1
J
-2
to
~~~~~~::===!:~~~~~~
0 2 4
1:
1;
Fig. 5.29. Dimensionless torque Km
and thrust Kr versus dimensionless
shear rate r* in steady flow of Fluid 1
(Table 5.1) between rotating disks. 65
Lines, theoretical predictions; symbols
experimental data.
159
(5.69)
Inserting eqns (5.14) into eqns (5.68), after simple manipulations, yields:
Km=
Jr.
ck,12(r,
nr 2 dr
(5.70)
where r * =nRO/H is the dimensionless shear rate at the edge of disk. In
the case of steady shearing between two rotating disks, the explicit
expressions are obtained after substituting eqns (5.33) for Ck,ij into eqns
(5.70) and following integrating. These are of the form:
sr * ~
1 ~
Vk
* k Ji.k
(5.71)
For the start-up flow and relaxation after cessation of steady flow, the
theoretical dependences Km(r) and Kr(r) were calculated numerically
160
using eqns (5.13) and (5.70). In these calculations, the initial conditions
(5.26) and (5.28) for start-up flow and relaxation, were respectively
used. The theoretical predictions for the fluid I (Table 5.l) are shown
in Figs 5.29 and 5.30 by solid lines for the first approximation and by
dashed lines for the second approximation. They are in fair agreement
with the experiment. The comparison between theoretical predictions and
4)
fl.t
000000
0,. ...... - - - - - - - - - - - - - - - - - - - - -
K... KI
Il.fJ.f
o /"
;y
</
4-'
"
Jf
/({
/;
~-
LI
_-----7J.---I::.--~-~-~-4
LI LI
t
0-1
1>-
it
C)
fl.t
---_____ 1fl.f
0-1
1>-2
Fig. 5.30. Dimensionless time dependences of torque Km(r) and thrust K r(,) in
start-up flow between rotating disks and subsequent relaxation (fluid 1, Table 5.1)
at various constant shear rate r*=(a) 0.312, (b) 0.496, (c) 0.785. 65 Lines,
theoretical predictions; symbols, experimental data.
161
data obtained here, supplements the results obtained for the simple
homogeneous shearing, since, in contrast to the latter, in shearing between rotating disks, both normal stress differences contribute to the
thrust.
c2 _c- 2 =4r
(5.72)
a~
=(l/n)(c n-
c-n)/(c + c- 1 ),
= (1/2n)(c n+ c- n-
2-
nan
aT = aT2(c - c- 1 )
(5.73)
It should be noted that unlike expressions (5.73) for the at2 and at, the
(5.75a)
162
Zp-l/2
~
a*l2~~'
-a~~
1-2zP 2p
zP
2p
a!~l
(n>O),
a~ ~ 2a!(n < 0)
(5.75b)
A qualitative comparison of data for simple shear and simple consideration of stability allows us to establish useful constraints on the values of
parameter n. First, experimental data show that the second normal stress
difference a~ is always negative and its modulus is considerably less than
a!. Due to eqns (5.75), this fact can be described if n>O, n<2. Second,
according to asymptotic expression (5.75b), the function a!2(r) increases
with increasing r if In I~ 1. Otherwise the function a!2(r) goes through a
maximum and its decreasing branch gives rise to the familiar onedimensional instability in shear flow. Thus, to describe the data qualitatively, the power elastic potential (1.51) is subsequently considered with
the constraints:
(5.76)
imposed on the possible values of parameter n. As shown in the next
chapter, for most studied polymers, n ~ 1.1-1.2.
5.11 QUALITATIVE FEATURES OF SIMPLE SHEARING AS
PREDICTED BY SOME OTHER MAXWELL-LIKE
CONSTITUTIVE EQUA TIONS 266
In this section, we briefly analyse some qualitative features of simple
shear flows predicted by Giesekus ll ,l2 and Larson's8o viscoelastic constitutive equations, as well as by an extended specification (1.56) of our
general viscoelastic model discussed in Chapter 1. In the following, only
the single Maxwell models are considered which, to unify the analysis, are
written in the canonical form represented in Section 3.4 (Chapter 3).
5.11.1 Giesekus model ll .l2
For the simple shearing, the general constitutive Maxwell equations (3.1)
and (3.6) with the specifications (3.45a), take the dimensionless form:
dCl2/dT + PCl2(Cll +C22 - 2) + C12 = rC22
dCll/dT + P(cIl + cI2 -2Cll + 1)+ Cll -1 = 2rC12
163
(5.77)
a~=a2/J-L=c22 -1
(5.78)
(5.79b)
1:\3 =0.1
;:~ :~;
4J =0.7
=0.9
5:13
__
N
....
,.,
/ ,
___ o
~---------
!_____
___________________
.... -
1_:,.::.................................................................
2
3
;/,<:: ..................................................
.. .. 5
Fig. 5.31.
164
Cij It~ 0 = Dij' converge to the steady-state values for any values of rand /3
including the case /3>t. This is the simple confirmation that
Theorem II (Section 3.3) is valid. The start-up flow also demonstrates the
appearance of overshoots on time dependences of shear and normal
stresses, which become more intense and shift to r-+O with increasing r.
However, it is easy to find that the decreasing branches of flow curves
with /3>t are one-dimensional unstable (i.e. unstable against ID disturbances) when the momentum balance equation is considered exactly,
including the inertia term. Some of these features of the Giesekus
equation are discussed in Ref. 267.
Consider now, using the inertialess approach, the start-up flow under
given constant shear stress O'TZ=C12 in the particular case /3=t for the
shear Giesekus equations (5.77) and (5.78). As mentioned previously,
these equations correspond to the single mode equations (5.13). As shown
in Section 5.8, when C12 < 1, the transitional flow is converged to the
steady shearing. Now we consider the case when C12 > 1. In this case, the
exact solution of eqns (5.77) with /3=t is of the form:
(0~/3~ 1),
c12(r)=~J(r),
1- a tan (ar/2)
cZ2(r)= 1 + (l/a) tan(ar/2)'
a 2 =ci2-1
r(r)=c12D(r)+!~[(2+a2)/c~2(r)+ 1]
(5.80)
where J(r) is the unit step function, D(r) is the Dirac delta function and the
initial jumps of variables C12, Cll and r(r) have been taken into account.
Equations (5.80) demonstrate the 'blow-up' instability when the solution
goes to infinity at a certain finite time and immediately after that the
tensor c and the dissipation lose their positive definiteness.
Consider now the start-up shear flow under a given constant shear
stress C12 for the general case of Giesekus equations (5.77) and (5.78). Let
us rewrite the third equation for the component C22 in the form:
S=C22 -1 + 1/(2/3)
(5.81)
Equation (5.81) shows that if C1Z < 1/(2/3), the solution of the initial problem
tends to a certain steady value,
It has been shown 266 that in this case,
the transitional flow has features similar to those described in Section 5.8 of
this chapter. When C12 > 1/(2/3), the solution of eqn (5.80) is of the form:
'00'
(5.82)
165
Though when /3#1 the complete analytical solution is not found, its
features are very similar to those described by eqns (5.S0). The blow-up
instability followed by lost of positive definiteness of tensor c and
dissipation also appears here.
5.11.2 Larson Model 80
For simple shearing, the general constitutive Maxwell equations (3.1) and
(3.6) with the specifications (3.43) and (3.44), take the dimensionless
canonical form:
dC12/dr + B(I 1)C12 = r,
dCll/dr + B(I l)(Cll -1)= 2rC12,
C22=C33 = 1,
B(Id= 1 +OC(Cll -1)/3
(JT2 =- (J12/ /1 = C12/B(I 1),
(JT =- (Jd /1 =(Cll -1),
(5.S3)
(r=Oy,
r=t/h,
O~oc~ 1)
where /1 is the elastic modulus, 0 is the relaxation time and oc is a
numerical (fitting) parameter characterizing the extensibility of strands.
Note that in this model, the second normal stress difference is equal to
zero.
In the steady shear flow, eqns (5.S3) are reduced to the following:
cll=1+2cI2'
C22=C33=1,
r=c12(l+2occI2/3)
OCT2 = C12/(l + 2occI2/3),
(JT =(1 + 2cI2)/(1 + 2occI2/3)
(5.S4)
When oc>O, the flow curves (JT2(r) go through the maximum with the
value max(JT2=J3/(Soc) at r=J6Ft (see Fig. 5.32); the first normal stress
difference monotonously increasing up to the ultimate value 3/oc when
r -+00. The inertialess analysis made due to eqns (5.S3) for start-up flow
with a given constant shear rate r on the phase diagram (e12, Cll) shows
that the only stationary point on the diagram is the stable focus. This
stationary point corresponds to the steady-state flow. It means the
appearance of overshoots for shear stress and the first normal stress
difference in the transitional flow and its converging to the steady-state
flow for any value of r. When using the complete calculations involving
the inertia term in momentum balance equations, the start-up flow is
one-dimensional unstable if the value of r relates to the decreasing
branches on the flow curves.
Also, the start-up flow under a given constant shear stress (JT2 = b was
analysed due to eqns (5.S3) in Ref. 266. It was shown that for positive
values of parameter oc, a transition to the steady flow exists if b < max (JT2 =
J3/(Soc). If J3/(Soc) < b < J3/(4oc), the blow-up instability occurs but is
166
1-0.=01
2-0.=0'3
3- (1=0'5
4- 0.=07
5- 0.= Og
6- 0.= 1'0
2
3
4
5
6
10
100
100C
r
Fig. 5.32. Dimensionless flow curves a!2(r) for the Larson viscoelastic model
with various values of parameter IX.
167
(5.75b) for O"T2, shows that shear stress is strictly growing when r~ 1.
Another possible way of providing the total shear stress with unlimited
growth is to add the viscous term to the viscoelastic shear stresses. If
the viscosity in the additional term is chosen properly, it is also
possible to eliminate the decreasing branches on the flow curves in
the Giesekus (/3>t) and Larson (IX>O) models and completely stabilize
the shear flow. If the viscosity in the additional term is small enough,
the decreasing branches of the flow curves in the Giesekus and Larson
models are not stabilized completely, and some windows of shear
instability will appear there. Note that the use of stabilizing viscous
terms completely changes the qualitative predictions of the viscoelastic constitutive equations in rapid flows and quick (jump)
deformations.
5.11.4 A Simple Viscoelastic Maxwell-like Constitutive Equation
This model uses the Mooney elastic potential (1.46) and specification
(1.56) for the irreversible strain rate with the power-like dependence of
relaxation time on the second invariant of elastic strain. The single mode
formulation of the constitutive equations is of the form:
0"
= - pt5 + J.l[(1-IX)C-IXC- 1]
(5.85)
~_,]
(5.86)
C3
168
(5.89)
The set (5.89) has the first integral (5.87) corresponding to the incompressibility condition. The system of dimensionless stresses scaled by the
modulus Jl is:
O'~ = -ctcr2
(5.90)
It is seen that the second normal stress difference appears only if ct > O. In
a steady-state flow, eqns (5.89) reduce to the set:
(5.91)
(z=I 2 /3)
10
2
3
0.=01
n = -2
2 - n= -1
3- n = 0
1-
4- n
= 1
5- n = 2
01
100
1000
Fig. 5.33. Dimensionless flow curves a!2(r) with various values of parameter n
(oc=O'l) for a new viscoelastic model.
169
1)
(5.92a)
(r~
1)
(5.92b)
CHAPTER 6
171
Ioo
(6.1)
m(t-r)K(r)dr
ft_
00
m(t - r)d{r) dr
(6.2)
172
where Be is the elastic (recovery) strain, m(t) is the creep function and an
overdot represents a time derivative. The first relation in eqn (6.2)
corresponds to the 'Trouton law'.268
When the recoverable strains are small,
(6.3)
Hereafter 1,10 and Ir are actual, initial and residual lengths of the stretched
sample. Equation (6.3) follows from eqn (4.40) when lell ~ 1. Note that
this condition can be satisfied even if the total strains are very great, i.e.
B = 1110 ~ 1. This means a predominant development of irreversible strains
in slow viscoelastic flows. When eqn (6.3) holds, the kinematic relation
(4.42) takes the form:
dBe
dt+ep=K
(6.4)
(6.5)
where J(t) is the unit step function. This case of deformation allows us to keep
safely to the linear region of viscoelastic behaviour since K-+O when t-+oo.
Inserting eqn (6.5) into eqn (6.1) yields:
a(t) = 3Ko
f~ m(t -
r)dr/(l + Ko r)
(6.6)
(6.7)
(6.8)
173
I'/K~
+Kot
(6.9)
+0([1 + Kotr2)}
174
ie
(,.,.)
25
20
15
fO
5
0
90
ISO
270
a60
5'10
G30
t.C:s>
175
eqn 6.11 and the value of Newtonian viscosity (see below), is in good
agreement with the value of Ge found in the shear experiment.
Figure 6.2 demonstrates the time dependences of elongation stress O"(t)
and elastic strain 8e (t) = Ie/I, obtained in these experiments. Since each
experimental curve here has only one maximum, it is seen that the
predicted inequality ts < te is satisfied. Here ts and te are the instants
where stress 0" and elastic strain 8 e pass through respective maxima. Of
most interest was testing the constancy of viscosity '1 defined by formula:
'1 =!-[In(lr/lo)] -1
(6.13)
O"(r) d,
which follows from eqns (6.2) and (6.8). Within the limit of experimental
errors (5%), the value of '1 found from recalculating the data according to eqn (6.13), was independent of time and equal to 4.2 x 10 5 Pa S-1.
This value is also fairly close to that found in shear experiments. These
calculations speak in favour of defining the irreversible strain rate ep by
relation (6.4). The value of Newtonian viscosity '1 was also determined
using relation (6.10) and completely coincided with that found using
eqn (6.13). Thus the elongation regime Vo = constant was established
L--~--...I.-_--'-_---JL....-_--'-_...J
90
180
270
360
0.10
450 t(&)
Fig. 6.2. Experimental plots of stress IJ and elastic strain lell versus time in
extension under given constant velocity Vo: 0 and /::,., 1.93 x 10 - 2 em s - 1; 0 and
V, 1.2 x 10 - 2 em s - 1.
176
and approved as a simple and reliable method for determine the basic
rheological parameters rf and Ge in linear region of deformation.
177
G
K7
.9
.-1
v-2
0-3
b.-If
0-5
0- 6
J
1
10-2
10-(
v - 2
A -
3
Ii
0-
0-
0-5
<0..
Fig. 6.4. Recovery strain & versus time t at various strain rates r. Theoretical
predictions (n= 1) are shown by lines, experimental data by symbols. Points 1-6
correspond to r = 0.384, 1.2, 3.84, 12, 38.4 and 100, respectively.
flow is equal to 3 (see the low curve in Fig. 6.3); the time taken to reach
the steady flow being of the order of 8 1 This is the region of linear
viscoelastic deformation where, in accordance with eqns (6.1) and (6.2),
the time dependence of the ratio a/(1]K) is three times higher than that in
the simple shear, a 12/(rrY).
With higher values of K, the time dependences of a/(1]K) coincide with the
linear dependence shown in Fig. 6.3 only in the beginning of stretching,
where the elastic strains are small enough. With increasing time, the sooner
178
the curves deviate from the linear one, the greater the value of K. At large
values of time t, steady-state flow can be reached, where time-independent
recovery strain ( and ratio a/(1]K) usually grow with K. In this case, the ratio
is commonly called effective elongation viscosity, 1]el. When values of K are
large enough, it is impossible sometimes to reach steady-state elongation
flow, mainly because of the limitations of the experimental procedure,
which are discussed in Chapter 4. For example, though no steady flows
were achieved at higher values of K in Ref. 190, they were found in Ref. 275
when it was feasible to use higher elongation ratios.
When a steady elongation flow was attainable, the elongation
viscosity 1]el was either constant 188 ,189,278 or grew with increasing
K190 ,271,272.274,277 starting from the value of 31] in the linear region; to
the author's knowledge, this growth was first recorded in Ref. 277. The
highest increase in 1]et. from 31] up to 201], was observed in Refs 190, 274
and 275, where also, the decrease on elongation viscosity was reported at
a very high strain rate. The latter effects are discussed in more detail in
Chapters 7 and 12. It is common for the ratio of elongation to effective
shear viscosities to exceed more than an order of magnitude (see, e.g. Ref.
274). The problems associated with the existence of steady-state elongation flow and elongation viscosity along with broad characterization of
stretched polymers are collected in Ref. 270.
With few exceptions, most papers report a monotonic increase of
recovery strain ( with time in an elongation flow with K= constant; the
function dIn (/dt being a smoothly decreasing function of time (see e.g.
Refs 190, 191, 271, 276, 277 and Fig. 6.4. In these cases, the irreversible elongation rate ep(t) increases monotonically reaching the value
ep ( (0) = K in a steady-state flow. The larger the value of K, the higher is
the contribution of the elastic component in total strain. A distinctive
feature of the curves presented in Figs 6.3 and 6.4 is the monotonic
decrease of time needed to reach steady flow with an increase in K. This is
not the case for the experiments described in Refs190.192,276 (see Chapter
7). Also, in contrast to industrial polymers, monodisperse polymers
demonstrate almost linear viscoelastic stretching behaviour up to a
certain critical stress and then they are suddenly ruptured279-281 in
elongation flow.
In Refs 191, 275 and 277 the time dependences of a/e p are represented
along with those a/K. In the linear region of deformation, the function
a/e p as mentioned above, is constant and equal to 31], while in the
nonlinear region, it changes from the value 31] to a steady elongation
viscosity 1]el if steady flow exists. Sometimes, when the value of K is high
179
enough, the ratio aje p goes through a maximum as time increases. 275
References 191 and 277 report that this maximum was observed very
close to the linear region.
(b) Extension under constant stress (a = constant)
In this case, the total and recovery & strains are measured over time.
This regime of simple elongation corresponds to stretching with intensively increasing stress, when the steady flow is not obviously attained
and deformation, sooner or later, leaves the linear region. The duration of
linear deformations is evaluated in Ref. 186.
In this regime, the time dependences of total strain e and its elastic
part & were measured for PIBs of various molecular weights and
LDPE. 184,185,193,259,282,283
o L.--fJ...O-...,,2o":--;r-=o:----:'#":O--:5~O,---'
t(s)
Fig. 6.5. Experimental plots of total strain time t in extension of polyethylene
(fluid 2 in Table 6.1, T = 150C) under given constant stress 0'0' Symbols 1 and 2
correspond to 0'0 = 8 X 104 Pa and 3.1 x 104 Pa. 273
180
Figures 6.6 and 6.7 show the plots = 1/10 and eX versus dimensionless time
r = t/fJ l 193 obtained for PIB P-20 under constant force F for various initial
stresses (Jo=F/S o where So is the initial cross-section of the stretched
specimen (remembering that for the PIB, fJ l = 10 3 s and III =7.7 x 10 2 Pa).
e
1\
0-1
0-2
A-$
0-4
f01
fX,
101
0-1
0-2
Il. - 3
If
00
181
In the time interval under study, the functions 8'(1") and &(1") increase
monotonically and are independent of (Jo at low values of 1". With time,
the larger the value of (Jo, the faster 8'(1") and &(1") increase.
For practical purposes, the dependence &(8') shown in Fig. 6.8 may
serve as a measure of macromolecular orientation for non-uniform
drawing, as in the case of fibre formation (see Chapter 10). In the regime
of extension with F = constant, this function is practically independent of
the value of initial stress (Jo. The case of extension of a pure elastic
material corresponds to a straight line &=8' drawn at 45, which is also
shown in Fig. 6.8.
/
:
Y-
0"
~~A
6. -
..
--3
..
x-I;
Fig. 6.8. Experimental plot of recovery strain eX versus total strain in extension
under various constant stretching forces (initial stress 0"0)' Symbols 1-4 correspond to the experimental results with dimensionless initial stress O"~ = 1.3, 4.29, 8.2
and 15.2.
182
&
(Pa.)
10'
(Pa.)
10 5
er:.'t
105
1>1>.16
"1
,.
",.
" ~""
o ._
'C"
...1'.
~.
- 1
"1-2
0-3
A -
4-
0- S
0- G
n.
1
2
-3
o - 46
10 3
IJ [J -
n.
183
The open symbols on Fig. 6.10 denote the dependences (J(&) obtained in
extension under given various constant stretching forces with initial
stresses (J o. These curves are plotted using the data presented in Figs 6.6
and 6.7. Figure 6.10 shows that the experimental curves (J(&) become
closer when & increases.
A comparison of dependences (J(&) obtained in regimes under given
constant elongation rates (Fig. 6.9) and constant force (Fig. 6.10) shows
that the strain rates are approximately identical at the points of their
intersection. To establish this fact the dependences n&) = 8 1 K(&) obtained
in extension with F=constant, were used (see Fig. 6.11). These curves are
plotted for various values of (Jo using the data shown in Figs 6.6 and 6.7.
The open symbols in Figs 6.12 and 6.13 denote the plots of the
dimensionless irreversible strain rate 8 1 ep (&)=r-dln&/dr versus & at
various values of given dimensionless elongation rate r = 8 1 K and force
(JO/J11, respectively. The functions &(r) shown in Fig. 6.4 were used for
constructing the curves ep (&) in the regime r=constant. The last point on
each curve at the highest value of & corresponds to a steady elongation
flow, if it was attained. In order to plot the curve ep (&) in the regime
F=constant, the experimental dependences (r) and &(r) shown in Figs
6.6 and 6.7 were used. As seen from Figs 6.12 and 6.13, the curves ep (&)
become closer when & increases.
The solid symbols in Figs 6.9, 6.10, 6.12 and 6.13 show the envelope
of the dependences (J(&) and ep (&), respectively. These envelopes are
obtained in Refs 193 and 271 from the stress relaxation experiments. In
the course of stress relaxation, the various dependences (J(&) and ep (&)
form these envelopes when the recovery strain &decreases. Steady values
of (J(&) and ep (&) in tests with r = constant lie practically on these
envelopes.
The existence of the envelope for the plots (J(&) allows us to find the
maximum elastic strain & attainable at a given stretching stress. This is
important for processing fibres and films since the strength of a polymer,
glassy after extension, increases with increasing &.
As an example, consider the simple extension under given constant
stress (J. In this case, the dependence (J(&) is the straight line parallel to
axis &. Its intersection with the envelope gives the maximum value of &
attainable at an assigned stress (J.
184
o
L
0- 1
0-2
to - 3
o
o
0-4
10
(J~31Jep
when
&~l.
(6.14)
185
....f
I"
~o~
o
10
17~
'"
10
111
",tI-
..
..
0- 1
2
3
0-4
o A -
10
v - 2
o - J
If
() - 5
tl -
"
o - {}
10 1 a:;
"
(0- 1
10
186
The method
of their
attainment a
O'xlO- 5
I
II
II
1
2
3
4
5
6
7
8
1.35
1.35
1.50
1.50
0.45
0.45
0.27
0.27
III.
IV
IX
(Pa)
---at
KX 10 2
(s -1)
ep x 10 2
(s -1)
1.82
1.75
1.61
-1.63
0.30
-0.63
0.47
0.43
3.25
3.07
3.25
0.00
0.93
0.00
0.93
0.89
1.43
1.32
1.64
1.63
0.63
0.63
0.46
0.46
d In IX
x 10 2
(s -1)
4.0
4.0
4.8
4.8
3.0
3.0
1.9
1.9
'Points 1 and 3 are achieved in extension with K=3.76 x 10- 3 s-'; points 2 and 8, in extension with
(0'0 =6.3 x 10 3 Pal; points 4 and 6, during extension with K= 10- 1 and 3.25 x 10~2 S-1.
F=constant
r.
187
D-1~I
-2
'" -3 J/
" -II
O-s}
e-Ii 8/
(OIJ
(00
(J
1\
l,(tJ
D -
f}I
--2
,.-/13}11
('0
A-
)( -7}1B
.. -8
0.8
,..
0.2
0
-"" .,
D
Ii
600
iii
1200
III
(BOO
ttl)
Fig. 6.15. Time variation of relative length of a specimen in retardation experiment after extension up to a given stress (J and recovery strain &. I-III correspond
to Table 6.1.
188
(1)=0
(6.15)
Equations (6.16) are the set of constitutive equations for the simple
extension, which represent the relations between the external parameters,
elongation stress cr and strain rate K, and internal parameter A. In this set,
the specifications (1.58) or (1.59) of relaxation time O~ can be taken into
account. Also, in deriving the formula for the total stress cr, it was
assumed that the radial component of stress tensor is equal to zero on the
surface of the stretched cylinder, which means that the surface tension is
assumed to be negligible.
As a simple approximation of the set (6.16), consider now, the model
consisting of two parallel Maxwellian elements with neo-Hookean elastic
stresses, connected in parallel. 38 In this case, assuming that the relaxation
times Ok are functions only of temperature T, we have nk = 2 and s = 0,
and eqns (6.16) take the dimensionless form:
(6/x)dx/d't' +(x 2 _x- 1 )(1 +x- 1 )= 6r
(6/y)dy/d't'+(y2 - y-l )(1 + y-l )//3= 6r
(6.17)
189
v=J1,z/J1,l,
(6.18)
(P~
1)
and Ok and J1,k are the relaxation times and elastic moduli, respectively. In
the following, we consider various cases of simple extension (K~O) in
inertialess approximation which seems to be natural for the polymeric
systems under study.
6.5 THEORETICAL TREATMENT 38 - 40
6.5.1 Extension Under a Given Constant Strain Rate (K = Constant)
In this case, eqns (6.16) represent independent differential equations for
the parameters Ak and one algebraic relation for the stress (J. If the
start-up flow from the rest state is under study, the initial conditions are:
(6.19)
We consider in this section only the case when O~ = Ok> meaning that the
relaxation times are independent of elastic strains; nk having arbitrary
admissible values.
Being more interested in steady extensional flow, we can introduce the
constant dimensionless strain rate r k = Ok K for the kth relaxation mode.
If minkrk~ 1, the asymptotic representation Ak~ 1 +ek (O<ek~ 1), for
the elastic strains Ak is valid, which when substituted into eqns (6.16) gives
the linear (Trouton's) relation for viscous elongational flow:
(J
(6.20)
= 3IJK
(J
and
(6.21)
k
190
(J = (JoB
(6.22)
B= l(t)llo
Here l(t) and 10 are actual and initial (at dimensionless time r = 0) lengths
of a cylindrical specimen, So is its initial cross-sectional area, B(t) is the
total strain of the specimen and (Jo is the engineering stress. The
dimensionless extensional strain rate is represented by
(6.23)
Substituting eqns (6.22) and (6.23) into rheological equations (6.16) results
in a closed set of equations relative to variables Ak and B.
When, in eqns (6.16), s#O, the initial conditions for the set corresponding to the start-up flow from the rest state, are:
(6.24)
(so = (JolJ-ld
(6.27)
In order to understand the qualitative peculiarities of simple elongation under a given constant force, let us consider eqns (6.17) within a
191
(6.30)
s=vf3/(l +vf3)
(6.31)
which follows immediately from eqns (6.22) and (6.33), the first equation
in (6.17) and eqn (6.29) form a closed set relative to variables x and 0"*.
This set can be represented in the standard form as follows:
X-I
(6.32)
0"*::::::x 2 ::::::3/(a-r)
(x-l
(x~
1)
1)
(6.34a)
(6.34b)
192
tng
50
n = 1.8.
193
(6.35)
hold true which reflect the active process of elongation and the liquid
viscoelastic nature of the medium. Of course, ineqns (6.35) also follow
from the set (6.17).
Introducing the notations
ex(r) = I/Ir(r),
&=ex(oo)
(r=t/Od
(6.36)
we can define the extensional strain rate r(r) during the retardation
process, as follows:
(6.37)
Thus, by taking into account eqn (6.37) and the fact that during
retardation, the total axial stress (J is equal to zero, we can rewrite eqns
(6.16) for retardation in the form:
Ok dAk (Ak+1)(A~-1)
Ok dex
-+
-=---
Ak dr
60~A~
ex
dr
(6.38)
(6.39)
194
When s = 0, all the Ak have the same jump a - t, where a is an initial jump
in the retardation; the value of the jump determining from the condition
that at r = + 0, the stress (J is equal to zero. Thus the initial conditions are
of the form:
a( +O)=a,
(s=O)
(6.40)
given by:
a = [(x6 + f3Y6)/(xo 1 + f3yo 1)] -
1/3
Since f3~1, then xo>Yo, and therefore at r>O, we have x>1 and y<1.
This means that after instantaneous unloading, the x-strain remains
stretching whereas the y-strain changes from stretching to compressing.
A further solution of the problem requires numerical calculations.
However, it is possible to find an approximate analytic solution and
establish a useful relation between Xo, Yo and total recovery strain &
which can be checked experimentally. Consider the third equation in the
set (6.17), which in the retardation (8=0) is represented as follows:
(xo>x~1,
y<1)
(6.42)
(6.43)
Consider now the phase diagram {a, x}. On the phase plane, we can
represent the set of equations in the form of one equation:
1 da
a dx
(6.44)
195
When x = 1, which corresponds to the limit t-+ 00, the respective value of
IX is equal to 1, i.e. 1X(1) = 1. This value is calculated as follows:
A
lX=a exp
[fxoa1
l+y(x)+vfJ(l+x)y'(x) ]
(6.45)
z(x)=s/2+(I-s/2)x,
p=(1-s)/(I-s/2) (6.46)
Substituting eqn (6.46) into eqn (4.42) and using further the first equation
(6.17) yields:
81 ep= [sr + (l-s)(x 2 - x- 1 }/3](1 + x}/2z(x)
(6.47)
where z(x) was defined in eqn (6.46). Equations (6.29) and (6.47), defining
the elongation stress (T(x, r) and irreversible strain rate ep(x, r), result in
the fact that at various fixed values of r, these functions have lower limits
(T(x,O) and ep(x, 0), respectively.
6.6 COMPARISON OF THEORETICAL CALCULATIONS
WITH DATA
The above theoretical predictions have been compared with experimental
results on a simple extension of PIB p_20. 38 ,285 For this reason, the
general constitutive eqns (6.16) were solved numerically under assumption 8~ = constant for various regimes of start-up flow: (i) r = constant
with initial conditions (6.19); (ii) F=constant allowing for eqns (6.22) and
(6.23), with initial conditions (6.25) and parameter eo determined from
conditions (6.26) and (6.27); (iii) for the quick adaptation approximation
(6.29), where the quantities & and ep were also calculated using eqns (6.45)
and (6.32).
196
7.7 x 10 Pa,
3.3
104 Pa)
197
(3.6) with the specifications (3.45a), take the dimensionless canonical form:
ci l dctJd,+(l- P + IJcl)(Cl -l)/cl = 2r
l
Cl dC2/d, + (1- P + PC2)(C2 -1)/c2 = - r
(0 ~ P ~ 1)
(6.48)
(no summation!)
Here the dimensionless variables are introduced as follows:
,= t/f),
(6.49)
where K is the extensional rate and all the notations are the same as in
Section 5.11. The initial conditions relating to the rest state are:
(6.50)
(i= 1,2,3)
(6.51)
cdr) and C2(r) being monotonically increased and decreased, respectively. Then, the asymptotic values of Cl (r), C2(r) and dimensional extensional viscosity, '1el(r)= O'*/r, at low and high extension rates r, are
represented as follows:
cdr)~ 1 +2r,
cdr)~2r/p,
C2(r)~ 1-r,
c2(r)~(1-fJ)r,
'1el(r)~3
'1el(r)~2/P
(r ~ 1) (6.52a)
(r~
1) (6.52b)
As seen from eqns (6.52) and an additional study, the elongation viscosity
increases monotonically when 0 < P< i and decreases at high values of r
otherwise.
6.7.2 Larson Model
In the simple extension, the general Maxwell-like constitutive eqns (3.1)
and (3.6) with the specifications (3.43) and (3.44), take the dimensionless
canonical form:
Cl l dC2/d, + B(J d(C2 -1)/c2 = - r
(6.53)
B(I d = 1 + (a/3)(cl + 2C2 - 3)
(O~a~ 1)
198
where the same dimensionless variables (6.49) and initial conditions (6.50)
are introduced.
The steady elongation flow was considered in Ref. 80 where it was
found that independently from the value of r (0 < IX::::; 1), the elongation
stress is bounded from above by value 3/1X. This means that for high
values of r, the asymptotic behaviour of elongation viscosity is ""' r- 1
Because at small values of r, there is the Troutonian limit, the total
asymptotic behaviour of the elongation viscosity at small and high values
of r is:
(6.54)
and only one maximum on the elongation viscosity 1]el (r) exists.
The one-dimensional instability of Larson equations (6.53) against long
wave disturbances was found in Ref. 266 in the regime of relaxation after
step-wise sudden extension. The reason for this instability results from
modelling of the elastic stress-strain dependence, o"(A), because the necessary and sufficient conditions of elastic stability in this situation, do"(A)/
dA > 0, is violated for the Larson model for higher values of extension
ratios A.
6.7.3 Steady Simple Elongation for a New Constitutive Equation
Consider now the new constitutive eqn (5.85). In simple elongation, it can
be represented as follows:
A-I dAjdr +(1 2/3)n [(1 2/3)A 2 -1J/(2A 2) = r,
12 =2A-A- 2
(O::::;IX~
(6.55)
1)
where the same dimensionless variables (6.49) are introduced and the
initial condition Alt=o = 1 for the start-up extensional flow should be used.
Asymptotic behaviour of variables in steady extensional flow is of the
form:
A~1+r,1]e1~3
(r~1);
(p = 1/(n + 1),
(r~1)
q=(1-n)/(n+ 1
(6.56)
Asymptotical formulae (6.56) show that elongation viscosity monotonously increases if - 3 < n < 1 and has a decreasing branch at high
values of r when n> 1. In both cases, the elongation stress 0" is a
monotonously increasing function of r.
CHAPTER 7
7.1 INTRODUCTION
This chapter presents experimental evidence related to hardening and
flow slow-down phenomena in intense extensional flows of polymeric liquids, which have been preliminarily discussed in the previous
chapter. These effects are usually accompanied by very large elastic
deformations and seem to result from them. More attention is given
to extensional flows where, unlike shear flows, these effects can be
observed in 'pure form', i.e. without the interaction of polymers with
walls. Some theoretical attempts to model these phenomena in simple
extension and simple shear are also discussed. One model developed
recently is based on the assumption that a polymeric system possesses
a large relaxation time with a small elastic modulus, which appreciably affects the flow in some situations and does not in others.
Another explanation which is similar in its manifestations to the first
one and is related to an increase in the relaxation time under increasing elastic strains, is also discussed. Also considered is the possible
mechanism of distortions of potential barriers by imposed stress which
results in decreasing the relaxation time with an increase in the elastic
strain.
200
201
(11 'Ie
3(1f21i'10 6
( Pa[1)
..
10
..
11
II
G
'"
A
v
....-:j:""
.~oO
~.
g.. -
" V""'a
4.,.,'1'
yo
D
/'
C/ . _ _.....4_.".
A Ii,
JO
.. .
mJL-______L-______L-____~~____~______~_____
10-2
10- 1
10 3
10 0
tU)
Fig. 7.1 Experimental plots of effective viscosity (JIK versus time t for extension
of polyethylene melt (Table 6.1, liquid 2) at constant strain rate K, whose values
(S-1) are denoted by figures at corresponding curves.190.275 The plot 3(J12/Y
versus time obtained at constant shear rate y= 10 - 3 S - 1 is denoted by solid dots,
the calculated plots are shown by lines.
202
F/ $.1Cf0'
(P",)
0.15
a)
gOO
f800
F/,fox
2700
t(,r)
6)
10-~
. . .. ..
(Pa)
0.2
I
I
I
I
0
$)
0.1
tn'
en;'
-en;
300
600
900 tid')
Fig. 7.2. The plots of engineering stress F/S o ((a)-(d), left-hand side) and the
total In (1), recoverable In Ii (2) and irreversible In (J (3) strains ((b)-(d),
right-hand side) versus time t for extension of polyethylene melt at constant
strain rates K=(a) 1.2 x 10- 3 , (b) 3.84 x 10- 3 , (c) 1.2 x 10- 2 , (d) 1 x 10- 1 S-I.
203
F/J'o'
10-4(Pa)
0.8
c)
o 0 0
1
I
I
I
0-2
0-3
r.z00I 0
......
7lk
1
:1 :
I
Jljlj]?
I
1111
If
Jii: 0::0
120
000
d)
d)
1
0.2
2
0.1
Jlj: j]?
I
I
I
0-2
I
I
.-$
o L-+_--,I-!-::_LI
--:S--....",.-J
5
15
25
t(.f)
1 :
15
ttj')
Fig.7.2.-contd.
204
displays the solid-like properties of the melt than the true stretching
stress O"(t).
When K= 1.2 x 10 - 3 S - \ only one maximum was observed on the
dependence F(t) as in the case of PIB (see Fig. 7.4), whereas for
K?; 1.2 X 10- 3 s-1, there were already two maxima. With K=3.84 x 10- 3
and 1.2 x 10- 2 S-1 (Fig. 7.2 (b) and (c the four regions of deformation
can be introduced.
Region I starts from the beginning (t = 0) of deformation and is
characterized by a small, e.g. less than 5%, difference between the elastic,
In Ii, and total, In 8, strains. The deformation time in region I is considerably lower than the characteristic relaxation time () and the polymer is
deformed here like a cross-linked rubber; the force in this region being
increased.
In region II, where the extensional flow of polymer develops, the
irreversible strain rate ep grows and the stretching force, having passed
through the maximum, starts to decrease.
Region III begins at the inflection point on the descending part of plot
F(t), which corresponds to the inflection point on the growing part of the
dependence
In this region, the irreversible strain rate ep starts
decreasing with increasing time and approaches zero, meaning that
In ~ constant. This means, in turn, that irreversible flow in this region
is suppressed. Also in this region, the force increases again and the molten
polymer is deformed once again as a crosslinked rubber under the
condition of Ii; = constant.
In region IV, a repeated flow with ep>O develops again.
It should be noted that in all four regions, the polymer remains equally
transparent and is deformed uniformly.
When K= 0.1 S -1 (Fig. 7.2(d)), the minimum on the plot F(t) disappears
and after the first force growth, the second one starts immediately, with
region II being practically absent. Thus in this case, the initial (t < ()
region of elastic deformations during the first period, merges with the
region of repeated hardening and in both regions the irreversible strains
do not develop at all (Fig. 7.2(c.
With the temperature rising to up to 150 DC, the character of dependences
F(t) does not change and the curves in the first region are reduced to one
master curve using the time-temperature in variance with an activation
energy of viscous flow E ~ 65.4 kJ mole - 1. In the region of the second maximum, such a reduction results in a certain divergence between the curves.
Figure 7.3 shows the plots of effective elongational viscosity, 1]e1 = 0"IK
(symbols 1-7), and tripled shear viscosity, 31] = 30" 12ly (symbols 8-10)
Pet).
." "
0..
"*
..0
-1
-2
- 3
- 4-5
205
.;. -6
~ -7
-8
-9
A - fO
Fig. 7.3. The plots of effective viscosity, (JIK in extension and 3(J12/Y in simple
shear versus time t for deformations of polyethylene with constant strain rates K
and y. Symbols 1-7 denote the values of K: 1,2 x 10-1; 2,1 x 10-\ 3, 5.65 x 10- 2 ;
4, 3.84x 10- 2 ; 5, 1.2 x 10- 2 ; 6, 1.42 x 10- 3 ; 7, 1.2 x 1O- 3 s- 1. Symbols 8-10
denote the values of y: 8, 1.42 x 10- 3; 9, 1.13 x 10- 1; 10, 3.56 x 10- 1 s-1.
206
previous section, this curve should coincide with the curve for '101 in the
linear region of deformation.
Symbol 7 shows that even in the case of minimum reliable extensional
rate, K= 1.2 x 10- 3 s-1, the LDPE melt demonstrates nonlinear behaviour at higher times, attaining the steady flow at a time which considerably exceeds the corresponding time in the linear region. It should be
reminded that for PIB, this time decreases with growing K, beginning
from the region of linear deformations.
Two maxima on the dependence F(t) were also observed in the
extension of the HDPE melt where, after secondary growth of F(t), the
sample was ruptured with a neck propagation. A repeated growth of the
force immediately following the first one, similar to that shown in Fig.
7.2(d), was also observed in the extension of the polystyrene melt, i.e.
non-crystallizing polymer. Though for these two polymers, the recovery
strains were not measured, if the hardening phenomena can be judged by
the repeated increase in force, the evidence provided here shows that this
effect is very typical for polymeric liquids of various nature.
Thus, following the secondary hardening either a secondary flow
develops or melt rupture occurs. This rupture, in principle, may also
occur in the regions of deformation times which are below the relaxation
time () and therefore rupture may not characterize the region of secondary hardening. Further discussion of the rupture of polymer melts under
extension are given in Chapter 12.
It is of interest to note that for the extension of PIB at room
temperature, discussed in Chapter 6, the hardening effects were not
observed in the whole region of elongational rates under study. In this
region, the dependences F(t) for PIB had only one maximum, exactly as
for the LDPE at small strain rates, and then monotonically decreased
(Fig. 7.4(a)), with the irreversible strain rate e p = dIn P/dt monotonically
increasing (Fig. 7.4(b)). But it is still possible that the hardening phenomena for PIB could be observed at higher elongational rates.
Although the extensional plots presented in Figs 7.1 and 7.3 look quite
similar, unlike the data reported in Refs 275-277, the effects in the
pre-stationary region of extension discussed in this section were, obviously, less pronounced.
Now let us consider the hardening effects in extensional experiments
under a given constant force. 282 The experiments were carried out with
the LDPE at 125C and PIB P-20 at 44C whose relaxation behaviour
was studied at 22 C (see Section 6.3.3). It is worth mentioning that
at such temperatures, these polymers have approximately the same
207
1'/$0"8
(0-
(a)
(Pa)4
(nl,e", tX
tn;
Cl
Cl
Cl
Cl
0
0
2,0
Cl
Cl
"
20
"0
80
60
ttf)
30
60
90
'b
120
ted
Fig. 7.4. The plots of (a) engineering stress and (b) components of strain:
- - - , total, In 8; 0, recovery, In Ii; and ., irreversible, In 13, versus time t for the
extension of PIB P-20 at 22C.
fO~
0
tJ.
Ii
Fig. 7.5.
10-2
fO- 1
tOO j(rl)
Flow curves: for LDPE at 125C (.6) and for PIB at 44C (0).
208
(a)
,,~
(b)
<~.
~
" !.A;)'
<~
<~,2
<"Q'
-I
'10
80
120
16'0
t(6)
LDPE with 0'0 =(1.0, 1.5,2.0) x 104 Pa shown in Fig. 7.6(a) and PIB with
= 1.0 X 104 Pa in Fig. 7.6(b). Here 0'0 =F/S o; F being the given constant
force and So the area of the initial cross-section of the specimen.
In spite of the proximity of the flow curves, as well as the basic
parameters e and 1'/, the rheological behaviour of these polymers in simple
extension is quite different. The time taken to attain the maximum
possible strain in these experiments, In em ~2.8, under 0'0 = 1.0 X 104 Pa is
six times higher for the LDPE than that for the PIB. The dependence
In e(t) for PIB results in an increasing strain rate, K(t) = din /dt, while for
LDPE, K(t) decreases monotonically within a large region of e and
becomes approximately constant at large times. With a further increase in
time, a growth of K(t) is observed for both LDPE and PIB.
Figure 7.6 also demonstrates a qualitative difference in plots ofln &and
In versus time for these two polymers. Especially remarkable is the
existence of a plateau for LDPE where In(e/&) ~ constant, i.e. the flow of
the polymer is almost not developed. On this plateau, the polymer
deforms almost like a solid elastic body. The height of the plateau
remains approximately the same for all three values of 0'0' This hardening
0'0
209
process results in the growth of the effective viscosity, (J/K, with the
development of subsequent flow, where the development of irreversible
strain In fJ leads to an increase in the strain rate K. Under (J 0 = 104 Pa, at
the maximum total strain In 8m ~ 2.8 achieved in the experiments, the
elastic component of strain, In (l(m, for PIB is 1.7 times smaller than that
for LDPE. This is obviously due to the hardening in the LDPE melt
under extension.
It should also be noted that at the initial instant of loading, a very
sharp growth of deformation occurs for both polymers, which is approximately equal to 10% of the initial length of the specimens.
Figure 7.7 displays the plot In eX versus In 8 for the LDPE melt, which,
as in the case of PIB (Fig. 6.8), does not depend on the initial stress (J 0 but
is qualitatively different from the latter. The extension of purely elastic
solids is shown on the figure by the straight line with a 45 0 slope.
0-1
D.-2
f
0-3
210
211
(7.1)
dJ*=dU*-TdS*
where dJ*, dU* and dS* are the specific activation free energy, internal
energy and entropy, respectively; Po is the density in the undeformed state
and T is the temperature (Kelvin). It is assumed that in strong flows, the
term dS* equal to the order of entropy of the segment participating in
the transfer act, diminishes as a result of the orientation effect of the
mechanical field. Therefore it was approximately assumed that
dS* ~ - f3w(I 1> 12 ),
f3~M */Me(O~f3 ~
w~2W.(1 1>
12 )//1
1),
(7.2)
Me = Mcr/2
(7.3)
212
(7.5)
AT
(7.6)
where
r=K(),
T=t/(),
a*=a/p,
(7.7)
(7.8)
80
40
(a)
" ",-
213
~=0'1
-..;
. . . . ~=O8 . . . . ........
~=1-o-- - - . . .
r
OC'~-~~0~'5~==~1'0~---1'~5~
.-o
(b)
(c)
Fig. 7.8. Hardening phenomena as an relaxation transition for a single Maxwell
model: (a) dimensionless extensional 'flow curves' for various values of p; (b)
(P=O.l) and (c) (P=l) are dimensionless start-up flows (right branches) and
relaxation curves (left branches) for various constant extensional rates.
214
111 ~
k=2
11k
(7.9)
where we assume, as usual, that the inequalities 11k ";311k+1 hold for k> 1.
If, in the course of deformation, the first relaxation mechanism begins
to dominate in stress over the others, the effective relaxation time of the
whole system increases. Then in the time interval !1t of the domination,
the effective Deborah number Del ;:::;8d!1t ~ 1 and the system is almost
215
n2 = 1.1,
(l1k=/1k()k,
Y1=2xlO- s Pa-1,
111=0.7x10 s,
Y2=0,
112=4x10 s,
s=7.8xlO- 2 (7.10)
11=5.1x10 s Pas- 1)
216
Fig. 7.9. Calculated plots of effective extensional viscosity versus time with
allowance for both the effects of long time relaxation mode and distortions of
potential barriers (solid lines) and without these effects (dashed lines). Curves 1-8
correspond to the strain rates K: 2 x 10 -1, 1 x 10 - \ 5.65 x 10 - 2, 3.84 x 10 - 2,
1.2 x 10- 2 , 3.84 x 10- 3 , 1.2 x 10- 3 and 3.84x 1O- 4 s-\ respectively.
if;
0.8
80
120
Fig. 7.10. Calculated (lines) and experimental (points) plots of elastic recovery
In & versus time t for extension at constant force with (To = (2.0, 1.5, 1.0,
0.5) x 104 Pa. The symbols correspond with the data in Figs 7.1-7.4.
217
mode with the larger relaxation time 8 1 . It is worth noticing that the
mechanism of distortion of potential barriers by stress does not qualitatively affect the results shown in Fig. 7.2. Also, the second maximum on
the dependences F(t) was obtained in Ref. 300 with the assumption
n1=n2=n.
Figure 7.3 shows the results of calculations of effective elongation ai,
U/K, and tripled shear, 3U12/";, viscosities depending on time t, at various
extensional rates K and shear rates ";. Here the manifestation of the mode
with the larger relaxation time 8 1 and low elastic modulus, explains why
the time of attainment of the steady flow in extension with, e.g.
K=1.2x10- 3 S- 1 is much higher than that for the linear region of
deformation in simple shear with the same strain rate, "; = K. In the linear
region of deformation, this mode is unnoticeable and hardly affects the
effective viscosity in shearing.
The delay in attainment of a steady nonlinear elongation flow and its
following decrease with K growing, was also confirmed in calculations
with nk = nand Yk = O. The case Yk;6 0 is considered here only to describe
the possible decreasing branch of steady extensional viscosity. Though no
quantitative comparison has been carried out with the data 275 shown in
Fig. 7.1, they are also in complete qualitative agreement with this
approach.
The results of calculations shown in Fig. 7.9 demonstrate the importance of both the large relaxation mode and the mechanism of decreasing
relaxation time. The model calculations, including both the effects, are
shown in Fig. 7.9 by solid lines, and those without the effects, by dashed
lines. Unlike the experimental data shown in Fig. 6.3, the steady elongational viscosity calculated without the second effect, increases unlimitedly, and when a large relaxation time mode is taken into account, it
practically dominates. In the second relaxation mode the effect of
distortion of potential barriers by the stress is insignificant throughout
the region of experimental data.
Figure 7.10 shows a comparison between the results of calculations
(lines) of recoverable strain In Ii and experimental data (symbols, see Fig.
7.6) for various initial stresses Uo = F/S o in extensional deformations at
constant force F; So being the area of the initial cross-section of the
specimens. The inconsistencies between the data and calculations at low
values of Uo can be attributed to a certain change in the rheological
properties of the large relaxation time mode that might occur during a
1-year break between the experiments with K=constant 276 and F=constant. 282 The results of these simulations showed that the higher are the
218
1)
(7.11)
where
W=Cll
+C22-2
0"2=C22-
(7.12)
1
In eqns (7.11) and (7.12) the stresses are scaled by elastic modulus 11, and
time and shear rate, by relaxation time O.
219
1-x
(7.13)
The dimensionless flow curve, u? z(r) and the first normal stress difference, u?(r), are shown in Fig. 7.11 for three values of {3. When {3 > 0, the
flow curve is double-valued; the upper branch being linearly unstable.
Thus a steady flow exists only within a bounded region, 0:;:; r O < r m({3),
where r m({3) is the maximum of rO(x) with respect to x.
\
1.0""---------
JO.5
0-
(al
10
,
I
\3
\
0.5
1.0
1.5
(bl
Fig. 7.11. Steady-state theoretical plots (a) a?2(r) and (b) a?(r) according to
eqns (7.13); for some values of parameter p: curve 1,0.0; curve 2, 0.1; curve 3, 1.0.
When r>r m(f3), steady flow does not exist and if the stick conditions
at the wall hold, the stresses grow unboundedly with asymptotic values:
(7.14)
220
10
LE
L*
b\
\
,,
"-
"-
"
0.5
1.0
10
1:
Cal
15
1:
Cbl
Fig. 7.13. Calculated transient dimensionless dependences for (a) shear stress
adt) ([3=0.1, 1*=0.918), and (b) first normal stress difference adt) ([3=1,
1 * =0.618) for some constant values of dimensionless shear rate 1: curve 1,
1 = 1 */2; curve 2, 1 = 1 *; curve 3, 1 = 1.2 1*. The left-hand side of the curves
correspond to start-up flow, the right to relaxation.
221
(=111 [01Jn12
112
O2
(y02 ~ 1)
(7.17)
Thus if (~1, the contribution of the long relaxation mode in the first
normal stress difference at y02 ~ 1 is insignificant; if, however, (> 1, its
contribution is essential.
222
In the case when n1 #n2, y02 ~ 1, and the stress distortions of the
potential barriers are taken into account, the asymptotic formula (7.17)
for the first normal stress difference changes to the following:
(J 1 ~
L (,uklnk)(4yOSk/ 2 exp[ -
(Yklnk)(4yOk)"k/2] ==
L (J 1,k
(7.18)
where (J1,k are the contributions in (J1 from the kth relaxation mode. Let
us estimate the contribution of the long-time relaxation mode in (J 1 for
the real case of shearing polyethylene when the parameters are given by
eqns (7.1 0) for y = 0.1 s - 1 (yO 2 = 10). Then, if Yk are neglected,
(J1,1 ~ 1.1 X 10 5 Pa and (J1,2 ~ 6.9 X 10 3 Pa; if Yk are taken from eqns (7.11),
(Jl,l~4xl04Pa and (J1,2~6.9x103Pa. These results show that the
long-time relaxation mode for the polyethylene contributes overwhelmingly to the normal stress in all regions of shear deformation and can be
easily detected by measurements of normal stresses. This relaxation mode
can also be revealed with the help of dynamic tests at W01 ~ 1 where
according to the Cox and Merz rule,231 G'(w)~(Jd2Iy=w' Until now,
these contradictions were not resolved.
The attempts to reveal the large-scale relaxation mechanism in simple
shear with small dimensionless frequencies and shear rates are fairly
complex even if 0 1 ~ 104 s, though available evidence (see, e.g. Ref. 581)
suggests that such relaxation times can be measured in dynamic experiments. Figure 7.14 shows the plots G'(w) and G"(w) for linear hydrogenated polybutadiene. 581 According to eqns (5.21), the asymptotic
relations
dlnG"/dlnw~l,
d In Gild In w~2
(w~O)
(7.19)
223
C OOCO
0&'8 000
o8
Fig. 7.14. Plots of dynamic moduli G' and G versus frequency of oscillations w
for linear hydrogenated polybutadiene, M ~2 x 10 5 : 581 0, G'; D, G
U
r;,z.
~1
(Pa')
JO
20
fO
0.2
0.4
0.6
0.8
1.0
t(.r)
Fig. 7.15. Plots of shear stress 0"12 (curve 1) and first normal stress difference
(curve 2) versus time in shearing with constant shear rate y= 111 S -1 for 0.2%
aqueous solution of a biopolymer (Kelsan),303 10 min after agitation of the
solution.
CHAPTER 8
8.1 INTRODUCTION
Flows of polymeric viscoelastic liquids are of particular importance in
any type of polymer processing, especially in extrusion. They are also of
interest for obtaining reliable data from capillary rheometry, as is pointed
out in Chapter 4. It is important to mention that controversy exists
between theoretical predictions of rectilinear flows and a few experimental studies of steady viscoelastic Poiseuille flows in long tubes with
arbitrary cross-sections. This is the subject for discussion of Section 8.2.
Section 8.3 considers the steady and unsteady Poiseuille flows in long
pipes with the simplest cross-sectional geometries: circular pipes and die
slits. Also, some possible hardening phenomena are briefly discussed
there. Section 8.4 deals with entrance and exit die flows, where experimental data along with numerical simulations are under discussion.
8.2 GENERAL RESULTS FOR RECTILINEAR STEADY FLOWS
OF VISCOELASTIC LIQUIDS IN LONG TUBES
WITH ARBITRARY CROSS-SECTIONS
Ericksen 304 was the first to discover the curious fact that the rectilinear steady flow of non-Newtonian liquids is generally impossible
225
(see also Refs 305 and 306). For general viscoelastic liquids, this problem
was analysed by Noll and is represented in Ref. 93 (Section 117), however, with a minor confusion of the first and second normal stress
differences. The correct results are presented in Ref. 4 (Sections 3.5
and 4.11.3). The derivation given in Refs 4 and 93 is briefly reproduced
below.
Let us assume that the rectilinear flow of an elastic liquid does exist.
In the Cartesian coordinate system shown in Fig. 8.1, the components of
velocity are:
(8.1)
Here, in accordance with the rules established in Section 4.2 for viscometric flows, the axis Xl is directed along the flow. The axes X2 and X3,
226
equation, one can obtain the following two equations for one velocity
distribution v(xz, X3) searched for:
V [l/(Y)Vu] = q
(8.2)
V [(O"z(Y)/yZ)Vu] = f(u)
(8.3)
where y = IVul is the effective shear rate, l/(Y) is the effective shear
viscosity, q = - OP/OXl is a constant longitudinal pressure gradient, O"z(y)
is the second normal stress difference, and f(u) is an arbitrary function of
the velocity u(xz, X3), which can also be equal to zero. As in simple shear
flow, the first normal stress difference O"dY) does not have any effect on
this type of flow. It should be also noted that in the original works (see
e.g. Ref. 93) the magnitude 0" 1 (y) was confusedly put into eqn (8.3) instead
of the correct quantity O"z(y),
For polymer melts and concentrated polymer solutions, the experimental values for the ratio of the second to first normal stress differences
decrease with increasing y and usually lie in interval -0,05 to -0,3 (see,
e.g. Refs 3 and 6). The values of O"z(y) are accurately detected by the
birefringence method, 3 and their absolute values increase with increasing
y. These results show that in a steady flow of viscoelastic liquids in long
tubes of arbitrary cross-sections, when De is high enough, it is impossible
to satisfy simultaneously both eqns (8.3) and (8.4), i.e. the rectilinear flow
does not generally exist.
227
Walls
(b)
Fig. 8.2.
(a)
Secondary flows in (a) elliptical and (b) square tubes induced by axial
pressure drop.4
fourth-order approximation 308 (see also Refs 309 and 310). For flows
with higher values of De, these approximations are invalid and analytical
methods of calculations are unknown.
Some experimental evidence for polymer solutions311-313 confirmed
the existence of weak secondary flows with long longitudinal periodicity,
but there was no strict experiment for a high De flow of polymer melts
in a tube with the cross-sections different from plane channel and circular
ones. Some indirect observations did not display any major contribution
of a secondary flow (Ref. 7, p. 272; Ref. 202, p. 136). The necessity for strict
experiments in this field is dictated not only by applications for processing needs, but also the fact that they could also throw light on the validity
of viscoelastic constitutive equations.
I/!(c)=YO()+YIC+Y2C2,
(1=
-P()+/31C+/32C2
(8.4)
228
8.3.1
(8.5)
This always holds in the particular case when Y2 = and f32 = 0, as in the
examples of Phan-Thien/Tanner upper-convected models (3.42(a)), new
viscoelastic model (5.85) with neo-Hookean potential (a = 0), and also for
FENE (eqns (3.40) and (3.41)), and Larson (eqns (3.43) and (3.44)) models
where the elastic potential depends only on 1 1
We now show that in this case, the problem related to the solution of
eqn (8.2) with a non-slip condition, has an elegant variational formulation
for conditional extremum:
l1>{u} =
Inr G(y)dw=min,
u
where
G(y) =
ulan=O,
f: (J12(~)d~,
y=IVul
udw=Q
(8.6)
(8.7)
(8.8)
229
M:<I>{Qv} ==
(8.10)
This solution uo(w) exists for sure if the functional <I>{Qv} is concave. If
the minimizer uo(w) has been found, the pressure gradient q can be easily
determined too. Integrating eqn (8.2) for the minimizer over the crosssection n and using Green's theorem yields:
(8.11)
Here Inl is the cross-sectional area, n is the unit normal vector of the
boundary on with elementary length dv, and t1(y) = 0' dy)/y is the nonNewtonian viscosity. Equation (8.11) establishes one-to-one dependence
q(Q), if the assumptions made about the flow curve are fulfilled.
Thus in this case, the steady rectilinear flows do exist; though, in
contrast with the experimental data, the constitutive equations used
predict the second stress normal difference.
8.3.2 10'21 ~ min (10'121, O't): Weak Secondary Flow Imposed
on a Strong Rectilinear Flow
Consider, for instance, the constitutive eqns (5.85) with the Mooney
elastic potential, with the positive parameter 0( being very small. For this
case, we can consider an approximate asymptotic solution of the steady
flow problem in long tubes represented in the formal power series of
parameter 0(:
0'1'
V2=--,
OX3
(8.12)
Here 'I' is the transversal stream function and all the functions in eqns
(8.12), except Po, depend on the cross-sectional coordinates X2, X3' The
'zero' approximation can be found to satisfy eqns (8.2) and (8.3) as the
solution of variational problem (8.6), (8.7) and boundary non-slip conditions. Then the first approximation can be found relatively easily from a
linear set of equations.
230
normal stress differences, a strong secondary flow (with velocities comparable with those in the basic flow) in long tubes of arbitrary crosssection generally occur at high De numbers. This is, for example, a
common situation for the Giesekus (eqns (3.45)) and specific Leonov
(eqns (1.9), (1.47) and (1.55)) viscoelastic models.
The above classification of the viscoelastic constitutive equations
relative to the secondary flows gives the opportunity to make a proper
choice between these equations using a qualitative conclusion about the
strength of secondary flows observed in experiments.
Assuming that the case described in Section 8.3.2 is the most realistic, it
is possible to introduce a procedure to improve the predictive ability of
constitutive equations. As an example, demonstrated below is a possible
way of improving predictions of the specific Leonov model described by
eqns (1.9), (1.47) and (1.55). In this model, we have introduced the
dissipative term l/I(e) in the evolution eqn (8.4) by reasons of flow-induced
anisotropy in viscosity, the existence of pure planar flows and simplicity.
It seems that the dependence a(e), which was taken ad hoc in neoHookean form, needs to be improved here. In so doing we will retain the
dissipative term as it is, and to improve the dependence a(e) will use the
following two-step procedure.
(a) 1st step
Finding a general dependence aO(e) allowing for
the dissipative term l/I(e) is taken in the form:
a~=O
in simple shear if
2yo= -1,
(8.13)
Using now the Finger formula (1.24) for an elastic potential WO and the
conditions (8.5) results in the relations:
2awo /131 1= R(I 2 + 211 )/6,
(8.14)
231
2W 1 =
f(z)dz
211+12
6
f(I) exp( - I d3),
(a= 15/e)
(S.17)
(S.lS)
where I is defined in eqn (S.16). Along with the Finger formula for (J"(e)
and the formulation of the dissipative term "'(e) in the kinetic eqn (S.13),
eqn (S.lS) defines the stress tensor, which satisfies the condition 0"2=0 in
simple shear. This guarantees the existence the rectilinear steady flow in
long tubes of arbitrary cross-section.
(b) 2nd step
Now we define the total elastic potential W as follows:
W(11,1 2) = (1-a)W(11>I z )+a(12- 3)
(8.19)
AZh.
/L(l-a) {
(211 +lz +6)n+1
}
W=4(n+1) 1515
exp[-(n+1)(11-3)/3]
+ {la(12 -
(8.20)
3)
+ po = /L(1-a) (
211 +lz+6)n
15
exp[ -en + 1)(11 - 3)/3]
(S.21)
232
ov
* 1 0
R-=- -
or
xn
ox
(X n U,'2)
op*
oz*
+P(r)'
P(r)= - -
'
(8.22)
(8.23)
where
v*=v(Jdb,
x*=x/b,
z*=z/b,
n = stands for flow in the die slit of thickness b, and n = 1 for flow in a
capillary with radius b; z and x are the longitudinal and transversal
dimensional coordinates; r:x is the transversal normal component of
dimensionless extra stress tensor, and a! is the dimensionless second
normal stress difference. From now on the asterisk superscript will be
omitted in this section.
Equation (8.23) is integrated to yield:
p= po(z) + p(x),
p(x)=rxx(x)+n
s:
az(xddxdxi'+C(r) (8.25)
where C is a function of time and all variables in eqns (8.22) and (8.25)
depend generally on time t.
233
P=Po-PZ+'xx+
+ 2fol
o ],
''1''1'
P= Po+O"o
L
'XZ= -xP/2,
C=
'XZ
'xx
J:
(8.26)
0"2 dx/x+C,
'ZZ
't(x) = [ 'XZ
'XZ= -xP/2,
'XZ
'xx
o
o ],
'yy
P= Po +0"0
L
P=Po-PZ+'xx+ C,
C= Ll O"l(x)dx
(8.27)
We now can use the formulae (5.27) for the dimensionless dependences
of stresses and elastic potential on dimensionless shear rate r. The
dependence r(x) is established by the relation:
- 'XZ = Px/2 = sr +
2rvkllk
Lk l+xk
(Xk =
J ,.---""7
1 + 4(ll kr)2)
(8.28)
234
(8.30)
where t(r) is shown in the right-hand side of eqn (8.28), t w =P/2 and rw
are the values of shear stress and shear rate at the wall, x = 1.
8.4.3 Hardening Phenomena in Steady Capillary Flows 302
2exp(2/1)
J.b exp(-u)du/u
a
(8.31)
b(P)=4/1/J4-P 2
where the no-slip boundary condition has been used. The dependence of
flow rate U on pressure drop P is given by
and shows that the region of existence of the steady-state flow is restricted
to 0~P~2. If /1=0, P-+2 when U-+oo. If /1>0, the dependence U(P)
defined by eqn (8.32) goes through the maximum; U max and P max
decreasing with an increase in /1. The case P > 2 cannot be considered in
steady flow for the same reason as mentioned in Section 7.5. In the case
235
f3 > 0, before the maximum U max is reached, the concavity of the velocity
profile is violated. Using eqn (7.12) where now Px/2 stands for x, we
obtain:
~ exp(2f3)
1- ~ 2
exp
(-2f3/ ~).
V ~- " ,
~=Px/2
(8.33)
0.150
U 0.100
...-,.
0.050
0.000
0.000
0.500
1.000 P
1.500
2.000
2.500
Fig. 8.3. Dependence of flow rate on pressure drop for flow in a circular pipe:
curve a, /3=0.9, one mode; curve b, /3=O.S, one mode. Onset of violation of
concavity is marked by *.302
236
1.900
1.700
Per
1.500
1.300
0.000
L-....~_~-'-~_
0.250
_-'-~~~----'-_~~--.J
0.500
0.750
1.000
{J
Fig. 8.4.
(8.35)
were evaluated by fitting the steady dependences of the flow curve and
the first normal stress difference on the shear rate for polyisobutylene
Vistanex LM-MH (Enjay) at 27e.
237
(b)
(0)
0.3
,....
'
..
0.2
15
....... 10
11
.)0..
><
:::J
0.1
Fig. 8.5. (a) Predicted gapwise distributions of velocity u at various times t (in s)
after imposing a constant bulk velocity U = 1.72 x 1O- 3 m S-l: t=(1) 0, (2) 0.02, (3)
1.0 and (4) 10. (b) Predicted shear rate at various times t (in s) after imposing a
constant bulk velocity U=1.72x 1O- 3 ms- 1 : t=(1) 0, (2) 0.02, (3) 0.1, (4) 0.4, (5)
1.0, (6) 3.4, (7) 5.0, (8) 10.0; b=2 x 1O- 3m (8=2 x 1O- 4 m).324
238
u = 1.72
......
x10- 3 m 5-1
2.6
10
'"'E
t(s)
7
U = 1.72 x 10- 3 ms-1
4.0
10
a
......
'"'E
Z
v,
"
'"
1---
1.0
1.0
'",2
"
z
0.4
0.4
0.1
3
4
U= 1.72 x10- 3 m
0.2
......
'E
0.1
t (s)
5-1
4.0
10
1.0
'-'"
<t
'0
0 ..02
00
0.5
y/b
"
'"
1.0
0.4
0.5
y/b
0.2
1.0
Fig. 8.6. (a) Predicted gapwise shear stress '12; (b) first and (c) second normal
stress differences N 1 and N2 at various times after imposing a constant bulk
velocity U; b=2x 1O-3 m (e=2x 1O-4 m).324
(ii) Pressure drop P(t) was given as a step-wise function smoothed
over a very short period of time, as proposed in Ref. 325. In this
case, the inertialess approximate solution for flow rate U(t) hardly
differed from the exact one after 1O- 4 s. Figure 8.8 demonstrates
the gapwise distributions of the velocity and shear rate, whereas
Fig. 8.9 represents the distributions of first and second normal
stress differences obtained in these calculations.
The results of the calculations in this regime, shown by solid
lines in Figs 8.10 and 8.11, were compared in Ref. 324 with
experimental data shown by symbols. Figure 8.10 displays the
239
tCS)
10
1.5
4
20
"i
oil
1.0
'"'
..
'"Q
.....
"i
:J
oil
0.5
10
.>8
1.0
0~------~~-------3
Fig. 8.8. Predicted gapwise distribution of (a) velocity u and (b) shear rate y at
different times after imposing a pressure gradient trace with a final value of
Po = 3.86 X 10 7 Pa m -1 as given in Fig. 8.7. t(s): (1) 0.005, (2) 0.01, (3) 0.02, (4) 0.05,
(5) 0.1, (6) 0.2, (7) 0.5, (8) 1.0, (9) 2.5, (10) 5.0, (11) 10.0.324
240
t(s)
10
t(s)
10
,..
0
C1.
.,.,
,..
0
C1.
'0
'0
"
Z
"N
2
0.5
0.5
0.2
0.1
0.2
0.1
0
0.5
y/b
1.0
Fig. 8.9. Predicted gapwise distribution of (a) first and (b) second normal stress
differences N 1 and N 2 on time after imposing a pressure gradient trace given by
Ref. 325; b=2 x 31O- 3 m. 324
241
1.0
, =2 5
'=0.5 s
, = 105
0.5
...Q
0
1.0
, = 1.0 5
<l
, =5 5
0.5
0.5
1.0
y/b
00
0.5
1.00
0.5
y/b
y/b
1.0
(a)
...
c::
<l
:~
..
t =6.5 5
t= 1.0 5
0
0
<l
00
1.0
1.0
(b)
Fig. 8.10. Predicted (solid lines) and experimental (points) gapwise birefringence
~n distribution at different times after imposing a smoothed pressure gradient
with a final value of Po=(a) 1.27 x 10 7 Pam- 1 and (b) 2.82 x 10 7 Pam-l;
b=2 x 1O- 3 m. 324
242
-I
Fig. 8.11. Predicted (solid lines) and experimental (points) dependences of bulk
velocity U on time after imposing a smoothed pressure gradient with different
final value Po. 324
where the amplitude factors pO and B (dimensionless) and frequency (J) are
constant. The mean values of the pressure <p) and flow rate <Q)
243
(3=0.5.
0=0.152
10.000
7.500
5.000
P
2.500
0.000
10
15
20
Fig. 8.12. Dependence of pressure drop on time in a circular pipe when the flow
rate is given. One mode, supercritical case with inertia term taken into account. 302
0.400 r - - - - - - _P_=_I_.9_9---,{3_=_0_._1_ _ _ _ _ _ _~
0.300
IT
,0.200
Fig. 8.13. Dependence of flow rate on time in a circular pipe when the
pressure drop is given. One mode, supercritical case. The curve has been
smoothed, so it does not show the oscillations due to the inclusion of the inertia
term.302
fT Po(t)dt=po,
0
<Q)=-
fT Q(t)dt
(8.37)
We can also define the amplifying flow rate factor S(6, OJ) as
S=<Q)/Qo-l
(8.38)
244
(8.39)
(8.40)
where the x-axis is directed along the centreline (y=h/2) of the gap. For
low-frequency oscillations (Ow ~ 1) non-steady effects are negligible and
only the steady-state flow characteristics of the polymers should be used.
In most practical cases, the 'power law' approximation of the flow curve,
y= com, is valid over a wide range of shear rates. Then, using the common
expression for flow rate - pressure drop dependence,
Q=a
laxapl
'
(8.41)
and eqns (8.37)-{8.39), we can represent the expression for the amplifying
factor s as follows:
W f21t/(f)
s(e, w, m) = 21t
(1 + e sin wt)m dt - 1
(8.42)
1.00
Wi
0.50
245
01 I 05 .
0.25~ 11:0 i
0.50
~i+-=----+-I
0.75~ ~
looL
.
1:1
wt
being higher than that corresponding to the average stress '0. This effect
is, in principle, similar to the nonlinear amplification of electric oscillations in the vacuum-tube amplifier having nonlinear transfer characteristics.
As seen from eqn (8.42), the amplifying effect increases with an increase
in amplitude oscillations e and power index 'm' of the flow rate. That is
why it is wise to apply this effect to polymers with essentially nonlinear
flow curves, such as PVC, PP, PS, PE, thermoelastoplastics, rubber
compounds, etc. 333 To make the 'vibroforming' effect more pronounced,
the parameters of the vibrations should be chosen so that the amplitude
of the periodic shear rate would not be less than its time-averaged value.
The practical and design aspects of vibroforming are discussed in detail in
Ref. 333.
At arbitrary frequencies, where the shear elasticity of polymers is
important, the extrusion was experimentally and theoretically studied in
Refs 327, 328, 334 and 335. The results of Refs 327 and 328 showed that
the amplifying factor s has a maximum at a certain frequency w. It was
246
also shown 334 that at a fixed frequency, the amplifying factor s reaches a
maximum at a certain constant pressure pO.
Fig. 8.15.
247
they do not occur (at least for the same values of De). For example, the
vortices were detected for LDPE,336-350 PS,336.347 PMMA,336.338
branched PDMS,340 and pp.336 However, they were never found for
HDPE,13.336.337.342.348.351 PB,346.347 PI,347 and linear PDMS. 340
The answer to this fundamental question was first proposed by
Cogswell. 338 Based on the assumption of the dominant role of elongation
flow in the entrance region, he found that the formation of the vortices in
the contraction flows of polymeric melts is tightly related to the behaviour of the viscosity '1e1 in simple elongation: the vortices exist only when
'1e1 increases with a growing elongation rate and do not occur otherwise.
This correlation was further confirmed in Ref. 348 where the formation of
248
Fig. 8.16.
Fig. 8.17.
249
the vortices was considered as a stress relief for extensional entrance flow,
and recently in Ref. 350.
It should be mentioned that from a rheological viewpoint, this result is
fundamental, because it demonstrates that the nonlinear rheological
behaviour of viscoelastic polymer systems is not predetermined only by
their linear viscoelastic properties, but also depends on some additional
parameters which are displayed only in the nonlinear region of deformation. Some examples of such behaviour are demonstrated in Chapters 6
and 7.
It is known, and stressed once again in Ref. 350, that sometimes the
difference in elongational rheology can be achieved for the same polymer
by a variation in the MWD. For instance, Miinstedt 354 found that
unimodally distributed PS shows the bounded stress in simple elongation, but that bimodally distributed PS shows a sharp increase in
elongation viscosity. Thus one can believe that the entrance flows of two
PSs will be completely different. Unfortunately, advances in molecular
rheology have not yet been enough to predict this type of behaviour, and
for a realistic modelling of viscoelastic constitutive equations, one needs
to anticipate the modelling of this effect at least on the phenomenological
level. The predominant role of elongational behaviour on the contraction
flow can be also seen in the fact that some polymers (e.g. PS)350 display
the occurrence of vortices in axisymmetric flow and do not in the planar
flow.
Additionally, unlike the low Re flows of inelastic liquids, the contraction and expansion flows of viscoelastic liquids are different in both
kinematics and stress distributions. 13 ,355
In order to estimate, at least qualitatively, the difference between
Newtonian and viscoelastic (Re -+ 0) contraction flows in the entrance
region, let us briefly discuss some patterns of their velocity distributions.
Though these profiles can be obtained using tracers, they are measured
most precisely by using laser-doppler anemometry. Paskhin 181 was
seemingly the first to apply the laser-doppler technique for measuring
complex flows of viscoelastic fluids. Some results were also obtained in
Ref. 356.
Figures 8.18 and 8.19 181 demonstrate the longitudinal and crosssectional distributions of the longitudinal velocity u(x, y) in the entrance
region of a contraction flow for Newtonian (Fig. 8.18) and viscoelastic
(Fig. 8.19) fluids. In these experiments, channels of square cross-sections
were used. Divinyl-nitrile rubber served as a Newtonian liquid and 40%
butyl rubber solution (M w ~ 3 x 104) in transformer oil, with a maximum
250
-2
Ca)
(b)
Fig. 8.18. Variations of dimensionless longitudinal velocity U o(X, Y) for Newtonian fluid in contraction flow at different mean velocities Uo m2 s -1 in smaller
channel. (a) Variation of centreline velocity U o(X, 0) along the channel axis
X: (0) Uo =0.63; (6) Uo = 1.73; (x) Uo = 5.2, (0) Uo = 10.1. (b) Cross-sectional
distributions of longitudinal velocity for various cross-sectional positions X,
uo=1.73: (0) X= -0.29, (0) X= -0.1, (6) X=OA, (0) X=3.181
Newtonian viscosity '70 = 1.7 X 104 poise, was used as the elastic liquid.
Unlike the Newtonian case (where the centreline velocity increases
monotonically in the entrance region), in the viscoelastic liquid, a
maximum in the centreline velocity starts to occur at higher De, which is
intensified and moves towards the entrance line with the increase in De
value. Also, Fig. 8.20 manifests the difference between the Newtonian and
viscoelastic flows in the exit region of the channeJ.181 It is noticeable that
the centreline velocity in the Newtonian flow monotonically decreases
whereas for the viscoelastic flow, it goes through a maximum.
8.5.2 Numerical Simulations
251
0.9.-----~------~----~
20
-1
40
(a)
(b)
(e)
Fig. 8.19. Variations of dimensionless longitudinal velocity U o(X, Y) for viscoelastic fluid in contraction flow at different mean velocities uo(m 2 S-1) in a
smaller channel. Variation of centreline velocity U o(X, 0) along the channel axis
X: (a) in the inlet region of the channel and (b) in the pre-inlet region of the
channel: (0) uo=0.67, (.6.) uo=2.92, (<) uo=7.77, (0) uo=20.1, (T) uo=46.6. (c)
Cross-sectional distributions of longitudinal velocity for various cross-sectional
positions X, uo=2.28:(<) X= -0.6, (0) X=0.3, (.6.) X=1.4, (0) X=20. 181
252
u
0.8
0.6
-2 X-L
(a)
0.9
-L...-----'---~0.8
-4
X-L
-2
(b)
-1
(e)
occur even at very low values of the De number. However, even if these
conditions are met, they do not guarantee us from the onset of a two- or
three-dimensional fluid mechanical instability of flow, as observed in
experimental studies.
On the other hand, the numerical procedure chosen for the calculations
can produce numerical instabilities of different types. Any numerical
method starts with the procedure of discretization of nonlinear partial
differential equations which form the closed set. Two methods are in use
in numerical analyses of viscoelastic flows: the finite difference method
(FDM) and the finite element method (FEM).357 FEM is the most
popular nowadays because it is more flexible in the discretization of
equations near the corners and borderlines. The procedure commonly
used in FEM is to subdivide the total domain into subdomains or
'meshes' of different sizes and configurations convenient for analysis, and
representing in every mesh the space distribution of all the functions
searched for by easy polynomials satisfying some smoothness conditions
on the mesh boundaries. Then, using the Galerkin procedure, the set of
253
L l1ek v.ck =O
k
(8.44)
V.V=O
t
(8.43)
(8.45)
254
vvm=o
(8.48)
Obviously, eqn (8.46) coincides with eqn (8.43) at the convergence where
Vm - 1 ~ Vm Numerical experiments have shown that the chosen value of
w should be close to 1 to produce the most stable results.
255
1.5
000 0 0 0 00 0 0 00 00 0
0,,"" " " " " " " " " " " "" " " "
XX)( )(
x)()(
o
o
x)()(
)(
De: a
"De:
x )( )(De=50
u/U
)( ) ( ) ( ) (
1.0
)(
')(
0.5
-8
Fig. 8.21.
-4
x/b
256
(a)
Contraction
2.0
Q(cm3 s-1)
00.0272
A 0.0759
[J 0.3080
[J
[J
[J
-5
x/b
(b)
2.0
Expansion
Q (cm3
s-1)
0.0432
A 0.117
[J 0.343
0.955
Fig. 8.22. Birefringence along centreline for (a) contraction and (b) expansion
flows at different flow rates. Lines represent theory and points represent experimental data. 355
257
1l(-00
(a)
x/b=10.0
Q=0.0272 cm3 s-1
U/b =0.17s-1
t1
2Vl.32 2_
2
y/b
2[
y/b 1
)~~ ~ ~o~~~s-1
o
-8.0
-3.26
-1.36
00
0.32
1.46
x/b=1O.0
;;1 5
Y/b
1l
U/b=0.47s-1 3
Q=0.0759cm
1-1.0-1
(e)
-0.74
Q=0.30Bcm 3 s-1
...
U/b=1.~~S-:
0 .28
~nx104
00
o{
....
~
0
Fig. 8.23. Gapwise birefringence distribution at different cross-sections in contraction flow at various flow rates. Lines represent theory and points represent
experimental data. 3 5 5
258
U/b =0.27s-1
Q:0.0437cm3 s-1
.t
x/b=10.0
2~08to~3521(b)~2.0
y/b
0 '
jo ?oQ_=O~'118Cm3S-'
U/b= 0.73 S-1
-00
x/b=10.0
00
2V:l}?
(e)
~b
-u
-2.52
-0.92.
x/b= -0.36,
0 0
0 0
U/b=5.97s-'
Q=0.955cm3 s-1
(d)
y/b
1- -1
1.0
Fig. 8.24. Gapwise birefringence distribution at different cross-sections in expansion flow at various flow rates. Lines represent theory and points represent
experimental data. 355
259
qualitative agreement with the data for another PIB, shown in Fig. 8.19.
Lines and symbols in Fig. 8.22 demonstrate the results of calculations and
data, respectively, for the birefringence along the centreline at different
flow rates for contraction (Fig. 8.22(a)) and expansion (Fig. 8.22(b)) flows
of PIB. Figures 8.23 and 8.24 show the gap wise birefringence distributions at different cross-sections in contraction and expansion flows,
respectively, and at different values of flow rate. Here the solid lines
represent the computational results, and the symbols show the data. The
difference between the two flows is very noticeable.
More extensive comparisons of the calculations with data for the same
polymer are represented in Ref. 13, where the effect of the contraction
angle was also under study. The results in Ref. 13 show the same
reasonable agreement between the predictions and data as these demonstrated in Figs 8.21-8.24.
CHAPTER 9
9.1 INTRODUCTION
This chapter presents some basic effects of non-isothermality in flows of
viscoelastic polymeric liquids. First, the equation for temperature variations is derived on the basis of the common assumption about entropy
elasticity for polymeric liquids. Though some possible alternative approaches are also briefly discussed, in the following we use the specification of the dissipative heat term resulting from the entropy elasticity
assumption. Then, specifying temperature dependences of rheological
parameters allows us to formulate a closed set of general thermorheological equations valid for the basic viscoelastic constitutive equations employed in this monograph. We also show how the principle of
time-temperature superposition facilitates searching for possible dependences of rheological parameters on temperature.
A number of steady non-isothermal shear flows with substantial
dissipative heat generation are further considered to illustrate the effects
of non-isothermality. These are of particular importance in understanding rheometric studies. For example, the effects of dissipative heating
produce the 'rheological non-invariance', bring additional disturbances in
flow, and sometimes even result in the occurrence of non-steady flows.
Most effects considered for viscoelastic liquids are similar to those known
for Newtonian liquids, which, in turn, are similar to those observed in
261
262
equation for a simple liquid. Now we shall reproduce this derivation for
our particular case. 300
Assuming that the Fourier thermal conductivity relation (1.37) is
fulfilled, we can employ the First Law of Thermodynamics written in
local form as follows (see eqn (A. 54) in Appendix A2):
p du/dt = V KO VT + tr((1e)
(9.1)
:~p
(9.2)
where the entropy elasticity assumption has been used. In the incompressible case, we consider further, u = u(T) and C = C(T). Thus, eqn (9.1)
takes the form:
pCdT/dt= V KO VT +tr((1oe)
(9.3)
Equation (9.3) can be obtained from the Second Law of Thermodynamics (eqn (A.62)) by substituting the expression for the entropy
production (eqn (A.63)) with an allowance for Yk ==Ck.
It is convenient to measure the heat capacity in liquid under relaxation condition, where C(T)=dQ/dT; Q being the amount of heat. The
basic thermo-physical constants, melting temperature Tm, density p,
scalar thermal conductivity K, heat capacity C p (which is equal to C for
incompressible fluid), and activation energy of viscous flow E, are
represented in Table 9.1366-369 for some industrial polymer melts as
compared to those for water. 370 Fairly wide variations for some constants in Table 9.1 are due to the multiplicity of industrial polymer
grades. More precise data on the values p,C p and K, along with their
change with temperature can be found in Refs 366 and 367.
Now let us analyse how the entropy elasticity assumption can affect
the constitutive equations proposed in Chapter 1. According to eqns
(1.17) and (1.18), the total free energy and entropy of the liquid IS
written as follows:
s(T, Cl,
.. ,
(9.4)
4.
3.
2.
1.
Polyisobutylene
(at 20C)
Polyethylene
(at 140C)
Polystyrene
(at 100C)
Water
(at 20C)
Polymer
designation
93
100-135
(-65)--(-80)
Tm
(OC)
1.0
1.020-1.040
0.815-0.825
0.830--0.930
X 10- 3
(kg m- 3 )
0.6
0.175-0.186
0.25-0.28
0.12-0.14
(Wm- 1 K- 1)
92-96
1.8-2.0
16.4
40-60
2.27-3.3
4.18
54-59
E
(kJ mole- 1 K- 1)
1.94
Cp
(kg kg- 1 K- 1)
264
Using eqns (9.4) and (1.22), we find the stress-elastic strain relations for
partial stresses as follows:
Equations (9.4) and (9.5) show that in isothermal processes, the variation of elastic strain is related only to the entropy variation, and for
any kth submodel, the elastic modulus Ilk ~ PT, just as for the crosslinked rubbers. 16 ,23
It should be also noted that due to eqn (A.63) one can represent the
dissipative heat generation in eqn (9.3) as follows:
tr(u oe) = D + pjlT,
D= TPsI T = L tr(ukoep,k),
p jl T =
L tr(uk oli
k
k)
(9.6)
Equation (9.6) means that in the case of entropy elasticity under discussion, the dissipative heat generation, being equal to the mechanical
power tr(u oe), takes into account both the dissipative heating D arising
with flow, and entropy variations s due to the elastic deformations.
On the other hand, by formally introducing the heat capacity at the
constant Uk, C"k by the equality
T
C"k = CCk - - L tr[(ouk/oT)] ICk o(ohk/oT)I"kJ
p
(9.7)
similar to that common for elastic solids (see, e.g., Ref. 371, p. 229 and
Ref. 23), one can easily reduce eqn (9.3) to the form:
(9.8)
where D is the mechanical dissipation defined in eqn (9.6). Now the
question is: which value of heat capacity-Cck or C"k-is (even approximately) independent of elastic strains Ck and is only temperature dependent? According to the entropy elasticity assumption, it is CCk
because within the framework of this assumption the elastic moduli are
proportional to pT, i.e. Ilk~pT. This conclusion is in fairly good
agreement with the data. Nevertheless, the alternative statistical approach to rubber elasticity l05 discussed in Section 2.3.1, also predicts
that Il is proportional to pT, but without a significant contribution of
elastic strains in the macroscopic entropy. In this case, the assumption
of quasi-equilibrium immediately results in eqn (9.8) with C"k depending
approximately only on temperature.
265
exp[E/R(T-1- To 1)],
266
Ge~ constant
(m=E/RT5) (9.9a)
represented as follows:
(i= 1, 2)
(9.10)
where 0"12 is the shear stress, 0"1 and 0"2 are the first and second
normal stress differences and y is the shear rate, and the approximation (9.9a) has been used. In dimensionless form, eqns (9.10)
are rewritten as
0" 12/G e
O"i/Ge =
qJ~(yo,
267
~(3
1m
...
C"
~
at B}~P Be BC-P
2rC
Gt JE....
ff1Lo
Go'e m
80'C"
100*C.
f20'C 0
l/to-C
"
CI
"
II
4
3
7
9
lOS (i'p) to!l(CtJp) (Pa)
11
Fig. 9.1. Temperature-invariant plots of tangential stress (T12 and first normal
stress difference (T 1 in steady simple shear versus dimensionless shear rate y, in
comparison with these for G'(w) and G"(w) for two butyl rubbers.
268
GO
180 to(d)
i2Q
0" 12 =
2 L (J1k/n)f(Ck)
0"2
(9.12)
y=du/dx 2
where 0"1 and 0"2 are the first and second normal stress differences, 0"12 is
the shear stress, Ck represents the maximum principle elastic strains in
the kth relaxation mode with elastic modulus J1k and relaxation time ()k,
and y is the velocity gradient in simple shearing. Note that according to
269
where v(xz) is the velocity distribution. Equation (9.13) holds because all
the stress components depend on Ck, and according to eqn (9.12),
Ck=Ck(Akr). Also used in eqn (9.13) is the approximate temperature
dependence (9.9a) for the first relaxation time e1 , with elO being a
constant pre-exponential factor.
Due to eqn (9.3), the equation for the temperature variations in
steady simple shear flow of a viscoelastic liquid is:
dZT
K
z
d-
Xz
+ 0"12 (y)y =0
(9.14)
dv
elO V
dxz = e(T) 2h
(9.15)
u=ve1o/hr
p=O"lZ(r, Ak)mrhz/(Ke 10 )
(9.17)
270
(9.19)
271
Substituting eqn (9.20) into the second eqn (9.18) and integrating the
latter with the use of the stick condition (9.19) at ~ = -1, gives:
u=2JaP/2[th(~JaP/2)+thJaP/2J
Satisfying the second boundary condition (9.19) at
~=
(9.22)
+ 1 yields:
r is = 2r J aP/2' thJaP/2
(9.23)
Equation (9.23) forms the dependence ris(r), because P and a are the
functions of r. Thus for the same stressed state of the liquid, there are two
temperature distributions and velocity profiles as described by eqns (9.20)
and (9.22), depending on the two choices of constant a in eqn (9.21).
Figure 9.4 represents the dependences r on r is for low-molecular PIB,
at various values of the dimensionless parameter
(9.24)
IT = 2111 mh2/KOlO
0" 12
(9.25)
rIT/III
10'
t0 2
10J
101{.
10 5
'i.J
272
(9.26)
Then the solutions (9.20) and (9.22) of eqns (9.18) with conditions (9.19) at
~ = -1 and conditions (9.26) correspond to the following non-isothermal
steady shearing: the plate ~ = -1 is at rest and thermostatted and the
plate ~ = 0 moves with the speed U /2 and is heat-insulated. The nonisothermal shear flows of various non-Newtonian liquids, with an allowance for dissipative heat generation and different temperatures of the
plates, is considered in Ref. 376.
273
Cp dT/dt=q(T)-v(T - To)j(2h)
where q(T) is the dissipative heat generation, T is the liquid's temperature, To is the ambient temperature, t is the time, v is the convective heat
transfer coefficient, and 2h is the gap width between plates. Equation
(9.27) stands for the heat balance equation averaged over the gap, i.e. it is
obtained by integrating eqn (9.3) over the gap. It is assumed that
(9.28)
where v depends on the parameters of flow of the liquid and its physical
characteristics. When the plates are thermostatted, T --+ To and v--+ 00.
Note that eqn (9.28) is strictly true only when the temperature is
distributed almost uniformly across the gap, i.e. when the following
condition for the Biot criterion,
Bi=vh/K~
(9.29)
is satisfied. When it is approximately the case, eqn (9.27) can be considered as the equation of thermal conductivity averaged over the gap.
Using this equation below, we first need to find the type of heat source
q(T) to analyse the behaviour of the solution. As mentioned proviously,
we consider only the simplest case of a Newtonian liquid that does not
have any effect on our qualitative analysis. In this approximation,
q(T)=~f: 0"12ydx2~0"12Y
and the right-hand side of eqn (9.30) does not depend on
the time-dependent temperature T(t).
(9.30)
X2
but only on
274
d0/dr=exp(0)-0/K
(9.31 )
where
q(To)E
r= CpRT6t,
K = -.:2q:.. :. T....::o-,-=)h_E
(
vRT6
(9.32)
275
5
/;
1
L-1~2S~~~~Fl=:-- z
276
them. The mobile disk (2) was thermos tatted with a free jet of a liquid
coolant or was made heat-proof.
It was found that when R2 ~ h ~ R 1 , the effect of the hole on the flow of
polymer between the disk was negligible. When R2 was greater than h
(say, R2=7 and 15mm, h=2mm), measures were undertaken to exclude
the contribution of central region to the measured pressure Pl' To do
this, the experiments were conducted both with the gap (5) completely
filled up with the polymer, and with only the central or marginal zone
filled. The effects of rotation speed n and geometrical parameters hand
R2 on the value of pressure Pl and the torque M were measured. The
studies were carried out with PIB of molecular mass M ~ 5.7 X 103 , whose
Newtonian viscosity 1'/ at 20C was: 1'/ ~ 103 Pa s - 1.
9.6.2 Theoretical Analysis
It is convenient to study the flow between the disks in the cylindrical
coordinate system {r, cp, z} with the origin placed in the middle plane
between the disks. One disk is at rest and another rotates with a constant
angular speed n. The equation for the steady temperature variations,
with allowance for the angular symmetry, is of the form:
K[T,zz + r -1 (rTor)" ] =
tr(O' e)
(9.33)
vl z = -h =0,
(9.35)
The boundary conditions for the stress are discussed later. Note that the
last boundary condition (9.34) can also be used to describe the temperature distribution when the radius of hole R2 (Fig. 9.5) is small enough and
the effect of hole on the polymer flow can be neglected.
The assumption h ~ Rl results in the inequality:
(9.36)
which in turn, reduces eqn (9.33) to the simplified form:
KT,zz =
tr(O' e)
(9.37)
277
For this equation, the boundary conditions (9.34) at r=O and r=R 1
should be omitted. Then at each fixed value of r, the solution of this
problem coincides, up to isotropic pressure, with that valid for the flow
between parallel plates, considered in the previous section. Therefore, the
'rheological' stress components, 0"1> 0"2 and 0"12, and the dimensionless
shear rate r are some single-valued functions of the parameter
(9.38)
yields:
P1=P2+
+0"2
---dr
R 2 0"1
Rl
(9.39)
where 0" 1 and 0"2 are the first and second normal stress differences defined
in eqn (9.12). The expression for the torque on the rotating disk is:
(9.40)
278
pz=O.
Figure 9.6 shows the plots of the pressure P1 (Fig. 9.6(a)) and torque M
(Fig. 9.6(b)) versus the speed of revolution of the disk, n. The curves and
symbols 1, 2 and 3 correspond to the radii R z of the hole when R2 = 1, 7
and 15 mm, respectively, when one of the disks was thermostatted at
temperature To = 20C and another was thermo-insulated. The curves
and symbols 4 correspond to the case R z = 7 mm with both disks being
thermos tatted. The external rims of the disks (R1 = 40 mm) were thermostatted in both cases.
The symbols denote the results obtained by measuring the pressure P1
by a manometer. The solid lines represent the results of calculations
which ignored the thermostatting effect of the disk's rims, and the
dashed lines indicate an allowance for this effect. It is seen that in these
experiments, thermostatting the rims had almost no effect on the results
of the calculations. For more viscous liquids, however, where under the
same conditions, the effects of dissipative heat generation are more
significant, there is a noticeable increase in the contribution of the
stresses to the pressure P1 and torque M due to the motions near the
nm.
Figure 9.6 shows that at fixed value of n, the larger the radius R z of an
internal hole, the less is the pressure P1 and torque M. At high values of
R z , the dissipative heating manifests itself relatively strongly, with the
maxima on the plots. The maxima are related to the dependence qris )
shown in Fig. 9.4. In the central zone where the dissipative heating is not
so important, qris ) increases, whereas at the disk's periphery where the
heating is essential, it decreases. When the value of R z is high enough, the
increase in the relative contribution of the rim region results in the
appearance of the maxima.
At a fixed geometry and with high values of n, the pressure P1 and
torque M are, obviously, larger for both thermostatting disks than for
one being thermo-insulated (see symbols 2 and 4 in Fig. 9.6). The
coincidence of the dependences 2 and 4 for small rotation speeds indicates
that the flow is almost isothermal.
279
P(MPo.J
0.24
()
1
---------0.16
e-1
0.08
0-2
v-3
()-4-
v
-----
0r-------------------------________
(Nm)2.0
('0
80
160
2M
n(RPM)
Fig. 9.6. Plots of (a) pressure P and (b) torque M versus the number of
revolutions Ii of the rotating disk in a self-heated flow. The radius of disks
R 1 = 40 mm, and the distance between discs H = 1.7 mm. Curves 1-3 correspond
to the radius of inner hole R2 = 1, 7 and 15 mm, respectively, with one disk being
thermostatted; curve 4 corresponds to R2 = 7 mm with both disks being thermostatted. Points represent experimental data; solid lines are the results of calculations with thermostatting effect of the disk's rims ignored; dashed lines are those
with allowance for this effect.
The calculations also showed that the pressure and the torque at fixed
values of rotation speed and radii Rl and R 2 , sharply decrease with an
increase in the gap width H or with growing temperature on the
thermostatted surfaces.
280
281
Fig. 9.8. Sketches (a) single and (b) connected in series sealing units with
polymeric liquid for the rotary shaft: 1, rotating shaft; 2, rotating disk; 3,
cylindrical body; 4, stationary disk; 5, sheared polymeric liquid; 6, sleeve.
Estimations of the pressure drop and torque in the sealing are carried
out on the basis of the approach developed in Section 9.6 for the
non-isothermal shearing of a viscoelastic liquid between rotating disks
with holes in their centres.
The stability of functioning the shaft sealing when the pressure difference changes is based on the change in the polymer volume in the
working gap between the disks.
It should be also noted that in the case where the upper region, which
is under the pressure Pi, is filled up with a fluid such as water, and the
disks are made of metal, the polymer can break away from the wall
with the formation of a thin water film. This apparently occurs due to
surface tension forces. In this case, coating the disks with a hard
polymer prevents the breaking away of polymer from the walls. When
there is no motion, or the water is replaced by a gas, this phenomenon
is not observed. These phenomena are discussed in more detail in
Chapter 12.
The single sealing can maintain a not so high pressure difference:
Llp~0.1-O.3 MPa at n~ 100 rpm is the usual order of magnitudes. To
increase the total pressure drop in the sealing, these can be connected in
series, as shown in Fig. 9.8(b). If each sealing element can maintain the
pressure Llp., the total pressure difference in the 'battery' of N elements is
Llp = N Llps. The intermediate regions in the sealing battery are usually
282
This section focuses on general fluid mechanical problems whose qualitative peculiarities are almost independent of the rheology of liquids.
Nevertheless, the problems discussed in this section can hopefully be
useful for the modelling of non-isothermal high De flows of polymeric
fluids in various problems of polymer processing.
9.8.1 The Problem Formulation
where tin, f) and t y are the characteristic times of inertia, relaxation and
temperature variations, respectively. When ineqs (9.41) are satisfied, the
non-isothermal steady flows of viscoelastic liquids in very long tubes are
similar to those of the inelastic power liquids, which in turn, do not differ
qualitatively from the similar flows of highly viscous Newtonian liquids.
The analysis of the problem 390 showed that the thermal entrance
effects with the dissipative nonlinearities taken into account, play an
important role in the formation of the flow. These effects do not lead to
the hydrodynamic thermal explosion phenomena 38o but to a possible
drastic jump-like transition, with a continuous change in the pressure
drop, from a low-temperature steady flow to a high-temperature one, and
back. Moreover, hysteresis occurs in the forth and back transitions when
the critical conditions for these do not coincide. It was noticed in Ref. 390
that these effects belong to the same class of phenomena as ignition and
extinction in combustion theory378 and in magnetic gas dynamics,391 due
to the nonlinearities in the dependences of the reaction rate and electric
conduction on temperature.
283
To simplify the problem, let us assume that the temperature distribution in the tube cross-section is almost constant and that the conductive
longitudinal heat flux is negligible in comparison with that in the
cross-sectional direction and with axial convective heat flux. As mentioned previously, the first assumption is appropriate for small Biot
numbers, Bi = VR/K ~ 1, and the second one with large Peclet numbers,
Pe = pCQ/nRK ~ 1, where v, K and C are the coefficients of crosssectional heat transfer, thermal conductivity and heat capacity, respectively, p is the density and Q is the flow rate. If the condition Bi ~ 1 is
not satisfied and cross-sectional temperature variations are essential,
the approach given below is still qualitatively valid when operated with
the temperature averaged over cross-section and effective heat transfer
coefficient v.
With these assumptions, the equation of steady thermal balance per
unit liquid volume is written in the form:
pCQ dT
2v
-=q(T)--(T-To)
nR2 dz
R
(9.42)
~I'/o
(1'/0, m = constant)
(9.43)
f:
vrdr,
2
q(T)=R2
fR (r-dP)
dv
- -rdr
0
2 dz
dr
(9.44)
284
we can obtain the expressions for the pressure gradient along the tube
and dissipative source as follows:
8t/oQ
-dp/dz~--4
nR
(9.45)
(9.46)
fL
0
(9.49)
exp[ - m( T - To)] dz
Two regimes of steady pipe flow are usually under study: ratecontrolled (flow rate Q is given) and pressure-controlled (pressure drop
J1p is given). For the non-isothermal flow under study, the first case is
related to the solution of the initial problem (9.47), (9.48) with given
parameter Q. The second problem is related to the solution of that with
the additional nonlinear integral condition (9.49) serving to determine
the flow rate Q.
By introducing the dimensionless variables and parameters
0=m(T-To),
m
P=-J1p
pC
'
(9.50)
285
we can reduce the set of eqns (9.45), (9.47) and (9.49) with the initial
condition (9.48) to the following dimensionless form:
exp( -8) d~
8(0) = 0,
(9.51)
For the sake of brevity, the notation for the dimensionless variables is
retained below, i.e. w is retained as the flow rate, P as the pressure drop,
8 as the temperature, and B as the heat transfer coefficient.
9.8.2 Some Results of a Numerical Study
Let us consider first the results of the numerical solution of the problem.
Of primary interest here is the dependence of the temperature at the tube
exit, 8 1 == 8(1), on the given pressure drop P. A family (1-7) of such
curves, corresponding to different values of heat transfer coefficient B, is
depicted in Fig. 9.9. The straight line (1) in the figure describes the
adiabatic flow when B=O and has the simplest form: 8 1 =P. The result
immediately follows from eqns (9.51). As shown in Ref. 394, at w -+ 00
there are the asymptotic expressions:
(9.52)
independently of the value of parameter B. This means that the adiabatic
regime represented by the straight line (1) in Fig. 9.9 is the asymptote for
all the temperature distributions.
When the value of parameter B is small enough, e.g. B= 10 and 30 as
for the curves 2 and 3 in Fig. 9.9, the exit temperature 8 1 increases
monotonically with the pressure drop P increasing. Thus, only one steady
temperature distribution is possible in this case. This is the so-called
low-temperature regime which corresponds physically to the slow flow of
01
84
Fig. 9.9. Plots of relative exit temperature 8 1 versus assigned pressure drop P
at various values of heat transfer coefficient B. Curves 1-7 represent B = 0, 10,
30, 60, 100, 250 and 500, respectively.
286
a low viscosity liquid. In this case, I8 I ~ 1 and one can neglect the effect
of temperature on the dissipative heat generation:
q(8) == w 2 exp( - 8) ~ w 2 = constant
(9.53)
With approximation (9.53), the solution of the problem (9.51) has the
form:
w~P
(9.54)
287
"
..:In"
f}
DO1
0.8
0.1i
t5
0.2
'I
~ ,g/UI1
Fig_ 9.10. Plots of relative exit temperature e/e o versus assigned flow rate
w at various values of heat transfer
coefficient B. Curves 1-7 represent
B=O, 10, 30, 60, 100, 250 and 500,
respectively.
2 3
5" 6 7tnJ
Fig. 9.11. Plots of pressure drop P
versus flow rate w for various values of
heat transfer coefficient B. Curves 1-7
represent B=O, 10,30,60,100,250 and
500, respectively.
288
problems. 391 ,395 This method was also applied to the analysis of nonisothermal flow in long pipes. 39o Instead of a temperature distribution
along the tube, this method operates with a certain mean value of
temperature 0. To simplify the notations, hereafter the circumflex is
omitted. The key element in this method is using the finite-differential
approximation of the derivative dE>/d~ in the simplified 'zero-dimensional' form: dE>/d~~E>. Then eqns (9.51) are reduced to the simplified
algebraic form:
wE>=w 2 exp( -E-BE>,
(9.55)
P=wexpCE
When the flow is under given pressure drop P, the relations can be
rewritten in the following form:
(9.56)
Thus the study of the steady regimes in this approach is related to the
easy analysis of the intersection of the straight line q2(E with the curve
ql(E, the left-hand side of eqn (9.56). The geometrical interpretation of
this analysis is presented in Fig. 9.12. Figure 9.12(a) shows the lowtemperature regime. Figure 9.12(b) demonstrates the critical conditions
for the transition from the low- to the high-temperature regime and the
occurrence of a single contact point between the line ql and curve
Q2' Figure 9.12(c) illustrates the phenomena of hydrodynamic thermal
c)
Fig. 9.12.
Determining the steady points of eqn (9.56): (a), (b) and (c) correspond
to various values of parameters Band P (see text).
ignition (contact line 2) and extinction (contact line 4), with the jump-wise
transition from low- to high-temperature regions and the occurrence of
the hysteresis.
Figure 9.13 compares the results of exact calculations (solid lines) and
approximate ones (dashed lines), represented as the plots of the exit
289
290
w* =B* =4 exp(2)~30
(9.57)
exp(0)-K0=O,
(9.58)
where the parameter K is the ratio of heat transfer to heat generation. 380
In this case, the high-temperature steady flow along with the extinction
does not exist. Instead, the phenomenon of hydrodynamic thermal
explosion occurs here with the obvious critical ignition condition: 380
291
In Ref. 396 the calculations according to eqns (6.16) with nk=l, 8=0 and
e~ = e(T) were performed for non-isothermal elongation flows of polymers. The calculations were compared with elongational experiments298.397 for a polystyrene under a constant cooling rate and under
sudden changes in temperature. These experiments were carried out
under a constant strain rate and under a constant pulling rate.
The relative temperature shift factor
I ogaT=
-C1C2(T-Tr)
(C 2 + Tr- Tg)(C 2 + T - Tg)
(9.60)
292
(Pas- 1 )
2.96 x
8.49 X
1.48 X
1.78 X
3.12 X
8.76 X
(}k(S-l)
10 5
104
104
3.01 X
3.11 x
3.54 X
3.22 X
2.38 X
1.64 X
10 3
10 2
10 1
10 1
10
10- 1
10- 2
10- 3
10- 4
6
./"
......
0
....'
Q..
"=
<!>
Cl
...J
2
-3
-2
-I
Log W (5-')
Fig. 9.15. Frequency dependence on shear loss modulus G"(w). The solid line
shows the result of linear viscoelastic fitting with the values of parameters given in
Table 9.2. Points correspond to the data for polystyrene TC 3-30 (Shell) at
160 C. 396
D
293
9.0 r - - - - - - - - r - - - - - - . - - - - - - - ,
8.0
70
t:II
...J 6.0
5.0
Fig. 9.16. Time dependence of elongational viscosity l1e for two different cooling
rates R with an initial temperature of 160C at a strain rate of 0.0528 S-I:
(---) prediction with 'equilibrium' value Tg=94C, (----) prediction with
Tg=108C; 0, R=0.91Cs- 1 ; 6., R=2.18Cs-I.396
and R2 =2.18 C S-l. Solid lines show the predictions with Tg =94 C and
dashed lines with Tg = 108 0c. Figures 9.17 and 9.18 compare the results
of calculations 396 and data 397 for the restructuring of the tensile stress
with temperature jumps (Fig. 9.17) and drops (Fig. 9.18) in elongational
flows under a constant pulling speed.
Though there were no data available for sample dimension variations
during the experiments, the good agreement between the predictions and
the data demonstrated in Figs 9.15-9.18 indirectly testifies in favour of
the quick thermal adaptation achieved in these experiments.
294
::;.
to
CIl
60
...J
119C
50
7.0 r - - - - , - - - - - , - - - - - - - r - - - - - - - ,
10
60
CIl
5.0
_~
-----'-0-1-----::-,-::-1
'------L--l
10
Log t (5)
2.0
3.0
Fig. 9.17. Time dependence of tensile stress (J under a constant pulling speed (an
initial strain rate of 0.0833 S-I). The temperature jumps from 119 to 137C at
times indicated by arrows in (a) and (b). Solid lines are predictions with
temperature jumps, dashed lines are isothermal predictions, and points represent
experimental data.396.397
295
119"C /
,/
137'C' 0
5.0
7.0,-----,-----.--------,
"ti'
.e;,
<0 60
50
/
0
//
I19"C//
L,
1
C-...-/--'-------'---_
1.0
Log t (s)
2.0
3.0
Fig. 9.18. Time dependence of tensile stress (J under a constant pulling speed (an
initial strain rate of 0.0833 s -1). The temperature drops from 137 to 119C at
times indicated by arrows in (a) and (b). Solid lines are predictions with
temperature jumps, dashed lines are isothermal predictions, and points represent
experimental data. 396 ,397
Cylindrical specimens have been isothermally pre-extended at temperatures of 22 and 70C. The processes of strain recovery were carried out
both isothermally at the extension temperatures, and non-isothermally at
free cooling with an environmental temperature of 22C after extension
at 70 0C. The characteristic thermal time tT ~ 100 s, was of the same order
as the retardation time.
Figure 9.19 shows the time dependences for the ratio 1./1 in isothermal
and non-isothermal regimes of retardation. Here f.(t) is the length of the
contracting specimen. In all the three cases of retardation, the samples
were stretched up to the stress level (J = 1.3 X 10 5 Pa with elastic strain
Ii = 2.6. As shown in Chapter 4 (see also Ref. 287), the extension regime
with which certain values of (J and Ii were attained, has no further effect
296
l,.
O.G
x-I
0-2
..
x
- J
600
1200 t(~)
Fig. 9.19. Time dependence of relative elastic recovery fT/1 after isothermal
extension up to the stress a = 1.3 x 10 5 Pa and elastic strain Ii = 2.6. Symbols 1 and
2 correspond to isothermal retardations at 22 and 70C, respectively; symbol 3
corresponds to the retardation under non-isothermal conditions.
on the retardation process. Figure 9.19 shows that the limiting length IT in
the non-isothermal retardation is larger than that in the isothermal cases.
This means that the non-isothermality results in a decrease in the
specimen's contraction. Note that, unlike the isothermal cases, the
principle of time-temperature superposition is not generally applicable to
non-isothermal cases.
The effect of suppressing retardation under cooling was explained in
Ref. 197 by the occurrence of tangential stresses distributed across the
specimen, whose relaxation consumes a part of the elastic energy
accumulated in the previous extension. No calculations have been
performed to confirm the explanation. When stress recovery is under
cooling conditions with the temperature below glass transition or melting
temperatures, the contraction of the specimen decreases additionally due
to the hardening effect. It is known (see e.g. Ref. 400) that extrudate swell
can be simulated by strain recovery. The results of this section show that
isothermal swelling is greater than non-isothermal swelling.
CHAPTER 10
10.1 INTRODUCTION
Several complex problems of viscoelastic fluid mechanics, of both scientific and industrial importance, are gathered in this chapter. Special
attention is paid to easily estimating their solution and to revealing the
properties of the constitutive equations responsible for the occurrence of
new effects.
First we discuss the helical flow of viscoelastic fluids in annular dies,
which can produce an increase in output for the Poiseuille flow by the
rotation of one of the cylinders. This effect uses the shear thinning
properties of viscoelastic fluids and is discussed in Chapter 8 (Section
8.4.5) when the imposition of a pulsatile component in the pressure drop
is considered. The effect of the first normal stress differences in shearing
is very important in understanding the peculiarities of flow in a disk
extruder. In order to describe effectively the helical flow and the flow in
a disk extruder we will use some simplifications in viscoelastic constitutive equations. Both the shear and normal stresses dependences on the
shear rate are important in the design of rotary rheometers with 'optimal
geometry' as well as in the optimal design of a 'floating' thrust bearing
with variable clearance between rotating surfaces.
The chapter also establishes some easy approximate relations between
uniform and non-uniform extensions which are applied to the certification
298
AP
Fig. 10.1.
The problem was first studied in Ref. 401 where the effect of the flow
was considered in a general form. Experimentally, the flow was first
investigated in Refs 402 and 403 for inelasic dispersed media with a
sharply pronounced anomaly of viscosity. Theoretically, the problem was
solved in Refs 404-414 by using the various rheological models, of which
the most general constitutive equation for viscoelastic liquids was a
model of a simple liquid. lol
The mutual interests in this problem were stipulated by its importance
in technical applications related to a notable increase in the output of the
basic Poiseuille flow by rotation of the cylinder. This effect has been
widely used in the extrusion of polymers and in oil drilling.
299
try. From this point, the effects of the entrance and exit flows are ignored,
assuming that L~ R2 - R i . Then in the fully developed flow, there are two
components of velocity, Vz = u(r) and vq> = rQ(r), subordinated to the
non-slip conditions at the walls:
(10.1)
-,0'-0]
The strain rate and vorticity tensors are represented in the form:
e~~
u'
[:'
rQ'
o~] ,
m~~[~,+o
-u'
0
(10.2)
v=u'/y,
(10.3)
this problem is reduced to the effective simple shear in a certain
orthogonal curvilinear coordinate system, with the effective shear rate y
and the three common viscometric functions: shear stress ,(y), and the
first 0" 1 (y) and the second 0"2 (y) normal stress differences. Then the reverse
transformation results in the following expressions for the non-trivial
components of the stress tensor (1 in the cylindrical coordinate system:
O"rz =
0"q>z
vr(y),
= J.lVO" 2 (y),
O"rq> = J.l'(Y)
O"rr - 0" zz = 0" 1 (y)
+ V 2 0" 2 (y)
(10.4)
For the particular case of a pure annular flow, J.l = 1 and v = 0, the
problem is considered in Section 8.4.2. The same formulae hold for
orthogonal steady shearing in an annular die when Ap = 0 and, say, the
external cylinder has an axial motion with a constant speed U.
The steady flow problems which can be locally reduced to simple shear
are called viscometric. 101 Helical flow is one example of such complex
flows. Another example, a possible rectilinear flow in a long tube of
arbitrary cross-section, is considered in Section 8.2.
300
In the following, we shall use the general formulae (10.4) which are
independent of the particular viscoelastic constitutive equation employed. All that we need here are the three basic viscometric functions,
which can be, for example, specified by the simple shear relations
established in detail for the viscoelastic constitutive equations under
study in Chapter 5.
10.2.2 Expression for the Flow Rate
Following Refs 101 and 413, this section aims to obtain an expression for
the flow rate Q as a function of the pressure drop I1p/L and angular
velocity Q o. For this purpose, as shown below, only one viscometric
function, the flow curve ,(]i), has to be known, because as in this case of
steady shearing under study, the normal stresses do not affect the flow.
This means that the results of this study are of general importance,
whether the liquid possesses shear elasticity or not.
In this section, the flow curve ,(y) is simply specified by the power law,
y= eLm, with e and m being constants. As shown below, this flow curve
describes the practically important interval of shearing very well. Then
using eqns (10.3) and (10.4) one can obtain the expressions for the shear
stresses arz and au" as follows:
rz
~
e 1/ m[(U')2 + (rQ,)2]<1-mJ/2m'
a r </>=
erQ'
1/m[(u,)2+(rQ,)2J<1-mJ/2m
(10.5)
op
1 0
uZ
r ur
-;- = -
-;-(l"G"rz),
assuming that all the components of the stress tensor, except the isotropic
pressure p, depend only on radius r. In eqn (10.6), 'rr is the component of
extra stress tensor. The solution of eqn (10.6) for the pressure and
tangential stresses is of the form:
p = -
Jz+h(r),
arz =
-;:- -
rJ
2'
(10.7)
301
Q'
to obtain
(10.9)
i (b/~-U/2)rrn-l(.;)d~,
r
JR1
Q(r)=aC
i rrn-l(~)d~/~3
r
JR2
(10.10)
The value of constant a is evaluated from the known value of the torque,
by the relation: M = 2nr2 a rcp L= 2naL. Additionally, I is the known
pressure gradient. Thus,
a=M/(2nL),
I=!lp/L
(10.11)
To determine the constant b in the first formula of eqn (10.10), one should
simply use the non-slip boundary condition (10.1) for the longitudinal
velocity u(r) at r = R 2 , which gives:
R2
(b/r - rl/2)rm-l(r)dr=0
R,
(10.12)
CM lR2 rm - l(r)
- - 3 - dr
nL R,
r
-2
(10.13)
Substituting the expression (10.10) for the longitudinal velocity u(r) into
the common formula for flow rate through the cross-section perpendicular to the z-axis
Q= 2n
R2
u(r)r dr
Rl
302
Thus, in assigning values of the constants a and j from eqn (10.11), one
can find the value of constant b from eqn (10.12) to obtain finally the two
gross characteristics of the flow, the dependences no(M, Ap/L) and
Q(M,Ap/L).
Using eqns (10.10)-(10.14) for m > 1, one can prove that:
(1) there is only one solution b(M,J) (f = Ap/L) of eqn (10.12);
(2) 8b/8j> 0, 8b/8M ~O;
(3) the shear stress (!rz= b/r-rj/2, considered at a fixed value of j as a
function of torque M, is limited;
(4) the longitudinal velocity u(r) always has a maximum value attained
at r=ro, where rORl +R 2)/2;
(5) at a fixed value of j, the flow rate Q and the angular velocity no are
increasing functions of the torque M.
In the case of a Newtonian liquid (m= 1), the flow rate Q does not depend
on no. When the liquid is dilatant (m< 1), i.e. possesses shear-thickening
properties, the flow rate Q decreases with growing no and the flow in the
annular gap with a rotating cylinder can be used as a locking device.
Of practical interest is the case when the inequality
(10.15)
holds true. This is the case when a relatively small pressure drop can
produce a substantial flow rate at the expense of a great decrease in the
effective shear viscosity caused by the rotating cylinder. Integrating eqns
(10.12)-(10.15) under assumption (10.15) yields:
m - 1 1 - s2m - 4
2m-2'
m-s
R1
s= - ,
R2
b~jRi-2
41
nC
Q~jR14(m_3)(1-s2m-4) 2nLRi
C [ M ]m
---2 (1_s2m)
2m 2nLR l
no~ -
]m-l [
. 1-
(m-1)(m-3) 1_S2m - 4]
(m-2)2
1_s2m-2
(10.16)
Equations (10.16) show that under assumption (10.15), the flow rate is
proportional to the pressure drop and nli -11m .
10.2.3 Results of Theoretical Calculations and a Comparison with
Experimental Data
The experiments were carried out using industrial PP with the molecular
weight M ~ 3.5 X 105 at 230C. The pilot plant for the study of complex
303
lOll-
-r(Pa)
100
Fig. 10.2.
304
10
Fig. 10.3. Plots of torque per length unit M /1 versus angular velocity of internal
cylinder no for helicoidal flow. Curves 1, 3 and 5 denote the pressure drops
1=(0.5, 3.0, 4.5) x 10 5 Pa cm - 1.
1.0
f..f
a
3 1
cm s-
cm3 g-1
0.75
0.5
4.
8 .520 (s-1)
o~
2.5
____ ____
~
5.0
~~~
s.!o(S-') 10
result even in the region where the values of pressure drop are fairly high.
Gapwise distributions of the effective shear viscosity ~ can be seen from
the diagrams shown in Fig. 10.6. Its value varies between the two limiting
bounds: the upper curve is close to that for the flow of polymer with fixed
305
o.05~~------'---~~---'---------'
0.85
D.lJO
t(em) 1.00
Fig. 10.6. Gapwise distributions of effective viscosity for the pressure drops
J=4.5 x 10 5 Pa cm -1. Curves 1,2,3,4 and 5 are related to the values of angular
velocity of internal cylinder no =0.87, 1.8, 3.1, 5.3, 12.9 S-l.
cylinders; the lower one to the flow between two rotating cylinders with
dp=O.
Figures 10.4 and 10.6 clearly show that the effect of a rotating cylinder is
associated with diminishing the mean effective viscosity, which in turn, results in an increase in the flow rate Q. In the study under discussion,413 it was
possible to increase the flow rate more than two-fold by the action of the
rotating cylinder at a constant pressure drop, as compared to the case
no = O. Figures 10.4 and 10.5 also show that to obtain the same increase in
the flow rate by increasing pressure drop only, requires a drastic increase in
the pressure drop, at least for the polymer considered. Therefore enhancing
the flow rate in this kind of flow by the rotation of one of the cylinders is energetically profitable. This can be also proved by straightforward calculations.
It should be also mentioned that the comparison between the calculations
and data obtained for the flow of a polymer solution with one combination
of angular velocity and average axial flow speed, is demonstrated in Ref. 410.
An increase in the flow rate in an extruding polymer through an
annular die at a constant pressure drop can be also achieved by torsional
vibrations of one of the cylinders, imposed on the longitudinal flow (see,
e.g. Refs 333,415-417).
306
Fig. 10.7. A sketch of a disk extruder. 1, Steady flow of elastic liquid; 2, rotating
upper disk; 3, immobile lower disk.
with a constant angular velocity n around the z-axis, the lower disk (3) is
immobile. There is a hole with radius R2 in the central part of the disks.
Under the action of normal stresses arising in the main shearing flow in
the gap and directed to the centre, a secondary centripetal flow occurs
which results in the extrusion of the liquid through the central hole with a
flow rate Q. The secondary flow of an elastic liquid is steady if the liquid
is fed from the periphery of the disks. The name 'disk extrusion' came
from the polymer processing industry where the machine is sometimes
used for pumping or feeding polymer melts. It is remarkable that at
similar hydrodynamic conditions, the flow of a Newtonian liquid is
centrifugal under the action of inertia forces.
In these machines, the inequalities between dimensions: Rl ~ R2 ~ h
are commonly satisfied. Thus as the first approximation, the flow of
elastic liquids can be considered as that between the disks of unlimited
radius.
Below we consider steady flow within the inertialess approach. The
main objective of the theoretical treatment is to analyse the secondary
centripetal flow at relatively small angular rotation speeds n, when
non-isothermal effects are negligible. At the end of the chapter we discuss
the phenomena occurring in disk extrusion at arbitrary values of n.
10.3.2 Formulation of the Problem
We proceed from the single Maxwell-like model discussed in Chapter 1
(see eqns (1.9a), (1.42) and (1.51)):
c-c. Vv -(Vv)t. c+ [c 2 -C(ll - 12 )/3 -0]/28 = 0
detc= 1,
11 = trc,
12 = trc- \
t1
= - po + (p/n)c n (10.17)
where c is the elastic strain tensor, t1 is the stress tensor, 0 is the unit
tensor, v is the velocity vector, and /1, {} and n are the elastic shear
modulus, relaxation time and the power factor, respectively, which are
307
Now, disregarding the terms of order higher than 0(Q 2 82 ) and using eqn
(10.18) and flow symmetry over 08, we can write eqns (10.17) in the
component-wise form:
20 r vr - (28 rr + 8;",)/(28) = 0,
Or Vz + OzV r - (28 rz + 8r",8 rz )/(28) = 0
(10.19)
= -
pO + 118
(10.20)
(10.22)
Vz=O
308
8rr
= _
(10.23)
1 o. 202r2
o.rO
8q>z=h
8zz=-2~'
(10.24)
where the condition p(R 2 )=0 has been taken into account. Using the
second condition p(R1)=0, gives the value of the constant b:
b=
~o.20 Ri-R~
8
In(RdR2)
(10.25)
(10.26)
It should be noted that if there is a pipe flow above the hole in the disks,
the pressure at the hole does not vanish, i.e. p(Rd = Po # O. Here Po should
be determined by equalizing the flow rates in the pipe flow and the value
of flow rate in the disk extruder. In this case, the value of constant b will
be changed.
10.3.4 High Intensity Disk Extrusion
Solution (10.23) can be considered as the sum of the main shear flow
without a hole (b = 0) and a disturbance produced by a hole and
represented as a secondary radial flow. Then the terms containing
positive powers of radius r will correspond to the non-distributed flow
between disks, while the terms with negative powers will correspond to
the disturbance due to the presence of the hole. This representation seems
physically quite natural, since a small hole in the centre of disks will
hardly cause a substantial flow at a large distance.
When o.O~ 1, the problem of disk extrusion, using a single UCM
model as an example, was considered in Ref. 418. It was shown there that
309
the disturbance of viscometric flow between disks due to the hole can be
presented as the sum of series over the inverse powers of radius. As a
result, the flow rate was found to be in a good agreement with the
experiments,419 as a limited function of the rotation speed and geometrical parameters. The results of the comparison between calculations 418
and experiments419 are presented in Fig. 10.8. In principle, there may also
exist other causes restricting the flow rate in disk extrusion: dissipative
heating and melt flow instabilities.
'I
3
2
6.-1
0-2
.-3
Fig. 10.S. Theoretical (lines) and experimental (points) plots of flow rate
versus the number of revolutions fi in disk extrusion (R1 = 3.5 cm, R2 =0.07 em).
Curves 1, 2 and 3 are related to the gap thicknesses h = 3.2, 1.6 and 0.8 mm,
respectively.419
Since in steady disk extrusion, the radial flow rate Q defined in eqn
(10.26) is a constant, all the components in radial velocity Vr with the
powers of radius other than j = -1 do not contribute to the flow rate.
310
(10.27)
In addition, there is a simple relation that may be easily derived from
eqns (10.27):
Rl cos ({J d({Jldr= 1
(10.28)
z
.....- - r , - - - - - > - !
1-_---:.~I:..------1---,l--r
311
V={Y X 2,0,0},
In
the gap is
Y= wr/ho(r)
(10.30)
where y is the local shear rate, and the local stress system corresponding
to the simple shear is:
N 2(y) = 0"22-0"33
(10.31)
where 0"12 is the shear stress, O"ii are the normal components of the stress
tensor, and Nl(y) and N 2 (y) are the first and second normal stress
differences.
Along the meridianal direction X3, the equilibrium condition for a
small rotating liquid element is:
d/dcp(0"33 hoR2 sin cp)- 0" 11 hoRl cos cp - 0"22R2 sin cp dho/dcp =
By using the relation R2 sin cp = r along with eqns (10.28) and (10.32), this
equation can be rewritten in the form:
(10.32)
312
ds
= J1 +z{?
(10.33)
f2
+N2+xN2h~(x)/ho(x)J dx/x
f2
[N1
[N 1 + N 2 +xN
2h~(x)/ho(x)J dx/x
(10.34)
where Po is a certain external pressure given at r=r2'
The total thrust produced by the liquid flowing through the gap is
T= -2n
r2
f(J22 cos qJ ds
r1
After substituting here the expression for (J22 from eqn (10.34) and using
the relation cos qJ. dqJ/dr = 1 resulting from eqns (10.27), the latter equation can be represented in the form:
T=n(d-ri)po+n
f ro [(r-ri/r)(N1-Ndr/Y}-2N2/rJ dr
r1
(10.35)
The formulae for the torque M, the gap's volume V, and the area of
median surface F are of the form:
(10.36)
F=2n
(10.37)
313
(10.38)
A tedious but standard analysis of the first problem (i), where both values
r1 and r2 were also varied, resulted in very general and distinct conclusions.
For a certain elastic liquid, there are only two local solutions of the
variational problem: minzo,hoMI V=const.:
(a) The regular solution
zo(r)=O;
ho(r) = rep
(10.39)
314
V=(t)n(r~-ri)cp;
y=w/cp
(10.40)
ctJ(O<z~L),
ho(r) = constant
(10.41)
(10.42)
It is seen that the Couette rotameter delivers an absolute minimum for
thrust T which is T = O. Also, at the same values of shear rate y and
volume V, the value of torque M provided by both the late biconical and
cylindrical Couette rotameters, are the same and minimal between other
possible configurations of the gap.
In practical rheometry, the Couette cylindrical rheometer is usually
provided with a bottom. An example of the rotary rheometer of combined geometry is shown in Fig. 10.10. If the combined rheometer is
designed to consume a minimum energy (torque), the previous consideration shows that 10 = 0, the parameters Land R, limiting the size of the
instrument, should be given, and the question remains about the relation
between the values of gaps, cp and h/R. If we consider further the problem
of minimum torque for the combined rheometer
~~x
315
= Ge,,(y),
N1=GeO"l(Y)'
Nz=-GeO"z(y)
(y=yO)
(10.43)
where Ge and 0 are the high elastic modulus and the mean relaxation time
defined in Section 1.9, and" and O"j (O"j>O) are dimensionless shear and
normal stress differences. In order to avoid using special viscoelastic
models we assume the following general properties of the viscometric
functions a small and large values of dimensionless shear rate y:
O"j(Y):::::CjY Z
O"l(y):::::ay
(0<f3~r:x<
(CZ/Cl <1);
O"Z(y):::::aly
a;
1,
a1 ;
0<r:x 1 ~r:x,
,,(y):::::y
,,(y):::::byfJ
O<al ~a)
(y~l)
(1O.44a)
(y~
1) (1O.44b)
316
also hold true. The two power asymptotes (10.44) at low and high values
of shear rate, as well as the ineqns (10.45), are usually well fulfilled in
reality. As an example, Fig. lO.ll(a) and (b) display empirical plots 426 for
N 1 and a 12 versus generalized shear rate 110 y that are represented in
double logarithmic coordinates. The data of Fig. lO.11(a) for PIB P-20
and those of Fig. 10.11(b) for a butyl rubber distinctly show that in both
cases, there is an overlapping range of applicability of the power
asymptotes (10.44) for N 1 and a12, which reaches almost to two orders of
shear rate. According to Fig. lO.11, for PIB, a ~ 0.60 and p~ 0.30, and for
butyl rubber, a~0.69 and p~0.25. Unfortunately, the absence of data 426
on the second normal stress difference and also, on the constants 110 and
Ge did not allow for the determination of the values a, b, Cl and C2 in
asymptotic presentations (lO.14).
5
6
7
8
Ig (l1o~ )[dn/cM']
Ig (l1o~ )[dn/cM']
Fig. 10.11. Plots of the first normal stress difference N d2 and of the tangential
stress 0"12 versus the generalized shear rate 'loY according to Ref. 426: (a) PIB P-20
(C(~O.60, p~O.30); (b) butyl rubber (C(~O.69, p~O.25).424
317
one should search for such a configuration with the plate geometry
(zo = 0) where torque is minimal, and in the region where the shear rates
are high enough. To simplify the results we use the asymptotic formulae
(10.44b) for the basic visco metric functions (10.43). In this case, one
can represent the basic functionals (10.35)-(10.37) in the asymptotic
form:
T-ndpo
2G
nr2 e
V
nr2
J V =-23
(10.46)
where dimensionless functionals J y and J m depend only on the geometry of the gap and have the form:
J y=
(K(X) = x/(h(x)J J
X[K(X)Y dx,
(10.47)
where x=r/r2 and h=ho/r2 and the volume constraint is now written
as:
X2 dX/K(x) = 1
(10.48)
From eqns (10.47) one can easily perceive that the only method to
attain the increase in J y without essential variation of J m is making a
distribution k(x) singular a x = O. This distribution should be localized
in a narrow vicinity of the axis of revolution (0, xo) and the rest of the
interval's part (xo, 1) should utilize the plate biconical geometry for the
gap, which corresponds to the minimum of J m . In this case, we additionally demand:
(10.49)
where the value 1/3 1 + P corresponds to minJm with Xo = 0 and
arbitrarily small positive number.
In so doing, we can accept the singular distributions:
K*(x)=v'f(x),
f(x) =
{i
xo / x )2/a
is an
(10.50)
318
where the quantities v and Xo are determined from eqn (10.48) and in eqn.
(10.49), and are given by
v(
Xo
)= 3ct+2(1-x6)
3(3ct + 2) ,
J m == vP [t + ctX6/(3ct - 2f3)]
<(1 + 8)/3 1 + p
(10.51)
From relations (10.51) one can determine the values of parameters v and
Xo depending on values of ct, f3 and 8. For the cases of PIB P-20 and butyl
rubber, discussed above, the results of these and following calculations
are represented in Table 10.1.
Table 10.1 Numerical values of parameters in eqns (10.49)--{lO.52) for rheological
parameters (;( and f3 (according to Fig. 10.11)
Parameters
Xo
J1' = -A ln2+B
A
Jm
min J m
(;(=0.60
f3=0.30
0.05
0.536
0.306
0.0326
0.398
0.252
0.240
0.05
0.657
0.287
0.0468
0.295
0.266
0.253
(;(=0.69
f3=0.25
319
Fig. 10.12. Sketch of device for non-uniform extension under constant stretching force F: 1, large roller; 2, polymeric sample; 3, bath with thermostatting
liquid; 4, mobile clamp; 5, float; 6, thread; 7, small roller; 8, load.
320
But in this case, shear stresses in the capillary exit may distort the
extensional flow much more than that shown in the scheme in Fig. 10.12.
It is convenient to consider the extension in the cylindrical coordinate
system with z-axis directed along the elongated sample and originated at
the point z = 0 where the sample is detached from the roller. We denote
by R(z) and v(z) the radius and longitudinal velocity of a polymeric jet
extended by the stretching force.
Two main assumptions are usually made when considering weakly
non-uniform stretching (see e.g. Refs 294 and 428):
(i) the total time derivative d/dt in viscoelastic constitutive equations
is approximated by the expression
d/dt ~ v(z) d/dz
(IR'I=ldR/dzl ~ 1)
(10.53)
(ii) with the accuracy of OCR'), the kinematics and stress distribution
are almost the same as in the case of homogeneous simple
elongation.
Although the effect of surface tension is usually disregarded, it can be
easily incorporated into analysis when working with a small viscosity and
extremely thin jets.
The above two assumptions mean that in this approach, all the tensors
in the viscoelastic constitutive equations, the stress (1 and the strain rate e
tensors in particular, can be considered as diagonal. Then the total
longitudinal components of these tensors are defined as
(F = const),
K(z)=dv/dz
(10.54)
J:
vz=V(Z)~VI + K(~)d~,
vr ~ - K(z)r/2,
(10.55)
321
ence between the stretching time t in uniform extension and the position z
of a cross-section in non-uniform extension is given by:
z=
J;
Vet)
d, =
V1
J;
a(,) d,
(10.56)
where a=(Ro/R)2 is the relative elongation of the sample (see eqn (4.38)).
This expression is obtained from eqn (10.53) with allowance for
(10.57)
where Q is the flow rate and for the particular scheme of extension shown
in Fig. 10.9, the speed V1 of polymeric jet at z=O, V1 ~Q1R1. As follows
from eqns (4.37) or (10.57), the profile R(z) is related to the relative
deformation a(t) as
R(z) = Ro [a(t)] -1/2
(10.58)
To check eqn (10.58) one should use the dependences a(t) and R(z)
obtained from corresponding uniform and non-uniform extensions under
the same given stretching force F.
The residual length Zr in non-uniform extension is now defined as the
length that is achieved after total contraction in the elastic recovery
process (0- = 0) for the stretched section of the sample, which is simultaneously cut at the cross-sections with the positions 0 and z. The relation
between the appropriate values of Zr in uniform and non-uniform
extensions is as follows
(10.59)
where Ii is the elastic strain in uniform extension under a given constant
force (see eqn (4.40)). In deriving eqn (10.59), the formulae (4.40), (10.53)
and (10.57) were utilized. In order to calculate the dependence Zr(z) one
should use the experimental data on uniform extension under F = constant (see, e.g. Figs 6.6, 6.7 and 7.5) along with eqns (10.56) and (10.59). As
seen from these relations, Zr#z/Ii(z); the latter expression being even
independent of V1.
To compare the non-uniform steady and uniform non-steady extensions under a given constant value of stretching force F, a special
experiment with non-uniform steady extension was carried out using the
same PIB P-20 that was employed for the uniform extension (see Chapter
6). At 22C, its Newtonian viscosity '1 and shear high elastic modulus Ge
have the values: '1 = 1.1 x 106 Pa s -1 and Ge = 1.57 x 10 3 Pa.
322
The experiment with uniform extension whose results are used for
calculations, was carried out with values (Jo=F/S o =6.3x10 3 Pa (So is
initial cross-sectional area of the sample) on the device shown in Fig. 4.10
and was discussed in detail in Section 6.3. The stress (J 0 was assigned by
the load F = 0.18 N in weight. The initial length of the sample was varied:
lo = 2-5 cm; the initial radius being Ro ::::;0.3 cm. The plots 8= l(t)/lo and
&(t) = l(t)/lr(t) which did not depend on lo are shown in Figs 6.6 and 6.7 by
open triangles.
In experiments with non-uniform extension, carried out with the device
shown in Fig. 10.12 with a roller ofradius R1 =4 cm, the values Ro and F
were found to be the same as in the uniform extension; initial velocities V1
of the sample being varied as: v1 = 2.13 x 10 - 4, 1.07 x 10 - 4 and
0.54 x 10 - 4 m s. -1 The polymeric jet's profiles were registered by photography on a 1: 1 scale. During measurements of parameter Z" the time of
elastic recovery was found to be the same as in homogeneous extension.
The extension under study was steady. But it was found that the
polymer on the roller started to deform slightly at a distance of 0.5-1 cm
before the point z = O. This pre-deformation slightly increased with a
decrease in value V1.
The curves 1 and 2 in Fig. 10.13 demonstrate the plots R/Ro and Zr/V1
versus Z/V1, respectively, re-calculated from the experimental data on
uniform extension shown in Figs 6.6 and 6.7 by using eqns (10.56), (10.57)
and (10.59). The various points relating to different values of V1 show the
experimental data on non-uniform extension. It is seen that the experimental points form the single curves which do not depend on values V1' A
good agreement between the two sets of data is observed in the region
z > 0, with a certan discrepancy in the vicinity z = 0, seemingly attributed
to the pre-deformation in the region z < O. The derivative of jet's profile,
dR/dz= -RoK/(V182 / 3 ), reaches the value -0.05 which is higher than
those commonly found in practice.
Besides, the dependence t(z) according to eqn (10.56) was also checked
directly. During the experiments, a mark perpendicular to the z-axis
was made on the sample, using paint, and then the motion of the mark
was observed in time along the axis using the initial condition tl z = 0 = O.
Open symbols in Fig. 10.13 denote the data t as a function of Z/V1 for
various values of V1. The maximum values of z measured in experiments
with above values of velocities V1 were Z= 12.7, 6.35 and 3.2 cm. The
radius of the sample, R, decreased more than three-fold on these
lengths. Curve 3 in Fig. 10.13 shows the dependence t(z/vd re-calculated
from Fig. 6.6 using eqn (10.56). It is seen that the function t(z/vd
323
R/Ro
0-. -1
'I 0,5
ll-.-2
0-. -3
If
0
5" Z IV; fO-zCd')
does not depend on VI' With the minimum value vl=0.54x 1O- 4 ms-1,
a small deviation between the points and the curve is observed, which
is presumably due to the pre-deformation of the sample on the
roller.
Now let us consider another case when non-uniform steady extension
is achieved not by the action of a constant force but by the second roller
with radius R2 = Rj, rotating with angular velocity O 2 (0 2 ) Od; the
distance between the roller's centres being equal to L (see, e.g. Ref. 429).
The scheme of the experiment is shown in Fig. 4.11(a). It is commonly
accepted that in such an instrument, the 'elongation viscosity' defined as
rye) = a(L)/K(L) coincides with that defined in the steady uniform elongation flow. Using eqns (10.28) and (10.31) one can quickly establish,
however, that in this steady non-uniform extension, the following formulae
K=dv/dz
(10.60)
324
hold true. Therefore (J(L) = (J OV2/Vb K(L) = dv/dz IL and expressions (10.60)
show that the value of K(L) is not steady. This means that deriving
elongational viscosity from such an experiment is not generally correct.
Formulae (10.53)-(10.60) which relate uniform and non-uniform extensions allow us to analyse non-uniform extension which usually prevails in
polymer processing, by means of well defined rheological methods
developed for the uniform extension of polymer melts. In particular, these
methods allowed us to show the following: 40o
(i) drawing of a polymer from a capillary with allowance for deformation in polymer extrudate can be simulated by a uniform
retardation with additional extension under F = constant superposed on it (see Section 10.7);
(ii) the extrudate swell in non-isothermal conditions, with the temperature varying inside and outside capillary, can be substantially
decreased as compared to the isothermal case.
Finally, let us briefly discuss the possible manifestation of the hardening effects in non-uniform extension ('flow slow-down'), which are studied
in Chapter 7 for homogeneous extension. It should be remembered that
this effect was observed in the region of highly nonlinear deformation for
LDPE and was not observed in the simple elongational flow of PIB. The
plots of R/Ro versus Z/Vl recalculated from known dependence i(t) (Fig.
7.6) by using eqns (10.56) and (10.58), are presented in Fig. 10.14. Curve 1
1.0
0.8
'-
o ~------~------~--------~------~~r---~--o
10
13
20
-2
40
325
in the figure denotes the jet's profile R(z) for polyethylene at 125C; curve
2, for polyisobutylene at 44C. As noted before, at the indicated temperatures, the two polymers show almost the same rheological behaviour in
the linear region of deformation.
The profiles shown in Fig. 10.14 correspond to a polymer extrudate
exiting from the capillary with the mean flow velocity Vl and extended by
a constant force F; the extrudate swell being neglected. Because of
the hardening phenomena, the elongational rate K(t) for LDPE is
much lower as compared with that of PIB, with the same values of Vl
and F. Figure 10.14 demonstrates that this results in the fact that the
same value of radius is attained for LDPE considerably later than with
PIB.
326
As an additional elongational test, Refs 431 and 432 propose the use of
uniaxial uniform extension under constant force. As has been discussed in
Section 4.5, this test is simply to carry out and keep under isothermal
conditions. Additionally, the results of the test are easy to interpret and
re-calculate, by using formulae (10.53)-(10.60), to the non-uniform extension, and this test is the closest to real polymer processing. In this test, the
time to attain a fixed relative elongation is measured in the extension
under a standard load.
The calculations and experiments discussed in Chapters 6 and 7
demonstrate that unlike the simple extension with assigned kinematics,
the extension under a given force is very sensitive to the dependence of
stress on the recoverable deformaton, i.e. to the form of elastic potential
(see, e.g. Fig. 6.16). This also speaks in favour of applying this regime of
extension to the certification of raw polymer materials.
Also, this method proved to be sensitive to changes in the molecular
mass, molecular-weight distribution and branching ratio of macromolecules. Using uniform extension at a constant force it is also possible
to predict the discontinuities on a polymer extrudate (see Chapter 11)
which may occur in forming fibres and films. Numerous examples of the
certification of polymeric raw materials on the basis of extension under a
constant force are given in Ref. 432.
327
sufficiently large value, the polymer may even be pulled off the capillary
wall. 436
A theoretical description of the problem without any simplifying
assumptions is extremely difficult to obtain, even numerically, and so
several approaches have been taken in the literature to enable us to
obtain at least some simplified numerical results. A simplified approach
for calculating the swelling ratio without stretching was proposed by
Tanner (see, e.g. Ref. 4). The theoretical description of the swelling ratio
under stretching was proposed in Refs 437 and 438, taking into account
the polymer flow both inside and outside the capillary. The solutions
were matched by equating the elastic energy flux at the die outlet.
However, their results can only be treated as semi-empirical because
outside the die, the extrudate was considered to be purely elastic (thus not
permitting the computations of the jet's profile) and in the internal
capillary region empirical data were employed to calculate the values of
the elastic strain energy.
Another one-dimensional approach utilizing basic relations such as the
mass and momentum balances with some constitutive equations has been
proposed a number of times for calculating the tensile thread parameters.
Such an approach was used in Refs 77 and 439, for example, where the
calculation of the thread parameters was only carried out downstream of
the point corresponding the maximum swelling ratio. This model, which
ignores the polymer deformations in the upstream region of capillary
flow, can also be treated as semi-empirical, since it requires information
about the cross-sectional area at the point of maximum swelling; a
parameter that is sought for itself.
The main objective of this section is to develop a theoretical model for
solving the problem in question without the requirement of any empirical
data other than the rheological parameters in constitutive equations. The
parameters should be determined in visco metric tests separately.
328
>
detck= 1
(k= 1, 2)
(10.61)
All the notations in eqns (10.61) coincide with those in eqns (1.71)-(1.76),
specified with nk = 1, s = 0, N = 2, )\ = O. In the case of simple shear, these
equations are presented in detail as eqns (5.13)-(5.14) with h =0, and for
simple elongation as eqns (6.17).
2;
(10.62)
329
(10.63)
330
v*=vedR o,
z* =z/Ro
O"~=O"O//11o
t* = t/e b
R*=R/Ro
(10.64)
(10.65)
z=uj;S(tddt b
s=R- 2
(10.66)
where s(t) is the total strain (Hencky measure). Also, to simplify the
notation, the stars in dimensionless variables in sets (10.65)-(10.66) are
omitted. The closed set of equations (10.65) should be solved under the
initial conditions:
(10.67)
(10.68)
W(t)U
we can write down the matching condition for inlet and outlet flow of
elastic liquid as follows:
(10.69)
-xo 1 +V(Y6- Yo 1)
(10.70)
331
The matching conditions (10.69) and (10.70) whose left-hand sides are
known from capillary flow, deliver two additional equations to determine
the unknown values Xo and Yo.
The set of algebraic equations (10.69)-(10.70) is easily decomposed into
two independent equations
(a-xo 1 )2(b -x6)= v 3 ,
Yo = vXo/(axo -1)
a=1+v-1(0"0-<vW);nIU),
b=a+O"o
(10.71)
which readily allow the calculation of the parameters Xo and Yo. As soon
as the set (10.65) with conditions (10.71) is solved, the dimensionless
dependence R(z) is restored using parametric relations (10.66)
In the particular case 0"0 = 0, the problem is reduced to computing the
swelling of free polymer extrudate exiting from the capillary. VJY often
the simpler problem of determining the swelling ratio '}' = II 8( co) is
considered. This magnitude can be immediately calculated by using the
formula (6.45) with a = 1 and the dependence y(x) being established from
the third equation (10.65) at 0"0=0.
As a comparative example, we also consider the case given by the
solution of eqns (10.65) with the initial conditions:
Xl t =0=80,
ylt=o =80
(10.72)
86 -860"0/(1 + v)-l =0
(10.73)
332
The stretching of the polymer extruded from the capillary die as well
as its free swelling, were studied in the apparatus shown in Fig. 4.17.
Here, under constant pressure Po, the liquid polymer jet (2) was extruded from the capillary (1) of length L= 10 cm and radius
Ro = 0.25 cm. In stretching experiments, with capillary flow also maintained under given pressure, the end of the polymer extrudate was
attached to the bushing (3) connected to the thread (4) passed over the
roller (5) to the load (6). In order to remove the effect of gravity and for
thermostatting, the polymer was extruded into the water bath (7). The
extrudate profile was photographed on a 1: 1 scale with a camera (8)
movable in the axial direction. A decoder was also used to enlarge the
dimensions of the extrudate profile. The typical photograph of the
extrudate is shown in Fig. 10.15. In order to determine the limiting free
swelling ratio y at F = 0, the specimen's diameter was measured at a
downstream position where the diameter was practically constant. A
typical time of motion of the extrudate's cross-section from the die
outlet to the measuring position was approximately 10 min. At a given
value of capillary pressure Po, the flow rate Q was determined by
weighting of polymer jet pieces extruded in a certain time. Thus, the
quantities R(z), y(Po) and Q(po) were measured in the experiments. For
all the experimental data, the errors did not exceed 7%.
Fig. 10.15. Photograph of a polymer jet extruded from a capillary and extended under a constant stretching force.
333
fOf
Fig. 10.16. Flow curve for PIB P-20. Data are denoted by points; the line is
drawn according to the expression for 0"12(1) in eqn (10.63).433
Fig. 10.16 demonstrate the flow curve of the polymer. The line is the
theoretical flow curve according to dependence 0"12(r) in eqn (10.63)
with the following values of fitting parameters: 111 =2.7 x 103 Pa,
112 = 7.8 X 104 Pa, 8 1 = 380 s, 82 = 3.5 s. These parameters were determined from the experimental flow curve and the empirical values of
parameter 1] and Ge given above, by using the linear relations (1.91):
Ge=1]2/~1]k8k
One can see that the basic inequalities (1.69) are satisfied. The values of
dimensionless parameters f3 and v are: f3=9.21 x 10-3, v32.6. For
y< 10 - 3S -1, the flow curve has a Newtonian region which is not shown
in Fig. 10.16. For y> 10- 1 S - 1, the description of the flow curve by the
expression 0"12(r) given in eqn (10.63) becomes impossible.
The results concerning the free swelling are demonstrated in Fig.
10.17(b) where the 'capillary flow curve' Q/nR'6 versus Tw is also shown. It
is seen that the discrepancy between the experimental flow curve and its
theoretical description displayed in Fig. 10.16, also results in the appearance of that in the capillary flow curve (line and symbols 1, respectively).
Symbols 2 and the corresponding solid line in Fig. 1O.17(b) represent the
experimental data and calculated results, based on eqn (6.45), for the
values of swelling ratio y versus Tw' As seen, these dependences are
invariant with respect to value Ro and L, and increase monotonically
with the increase in Tw'
334
a)
ZP
1.5
1.0
a5~------~--~--~~----~S
{04
fa
CCw
(Pa)
Fig. 10.17. Free swelling of polymer jet extruded from capillary. (a) Sketch of
the polymer flow. (b) Plots of qjnR5 (0, curve 1) and the limiting swelling ratio
)I(i:,., curve 2) versus shear stress at the capillary wall 'w' Solid lines denote the
appropriate theoretical plots. 433
335
2
0
*Q::
01
.2
o 3
0.25
0.50
0.75
1.00
1.25
z*/<v*>
Fig. 10.18. Dimensionless profiles R(z) for free extrudate swelling. Data denoted
by symbols 1, 2 and 3 correspond to the values of dimensionless wall shear stress
"rw = 7.47, 18.5 and 23.15, respectively. The solid lines 1, 2 and 3 denote relevant
theoretical dependences. 43 3
1.6
D 1
2
o 3
..
Q::
1.0
0.8
0.6
0.4
0
"-
'-...
'-...
........
-- ----
0.25
0.50
3
2
0---0-1
0.75
1.00
1.25
1.50
z*/<v*>
Fig. 10.19. Dimensionless profiles R(z) for the stretched polymer jet extruded
from the capillary die (ao = 2.59). Data denoted by symbols 1, 2 and 3 correspond
to the values of dimensionless wall shear stress "rw = 7.47, 18.5 and 23.15,
respectively. The solid lines 1, 2 and 3 denote relevant theoretical dependences.
The dashed line indicates the dimensionless theoretical profile without taking into
account shearing polymer in capillary, i.e. the solution of eqns (10.65HlO.66) with
initial conditions (10.72) and 80 = 1.026 366. 433
336
stream monotonically; their limiting values corresponding to the swelling ratios}, shown in Fig. 1O.17(b) by symbols 2 (open triangles).
Under a stretching force the plots of profile R(z) passed through the
maxima at approximately the same dimensionless value Zm. The maximum value Rm is larger, the more intense is shearing inside the capillary,
i.e. the larger is the value Tw. The occurrence of swelling under stretching
force in extrudate implies the initial macromolecular disorientation when
the polymer exits the capillary, which changes to the increase in orientation when the polymer moves further downstream.
The theoretical calculations represented in the figures were accomplished using eqns (10.65)-(10.66) with initial conditions (10.67) fixed by
eqns (10.71). All the computational parameters are presented in Table
10.2. This table shows that the values of dimensionless shear rate at
capillary wall, r w, the dimensioness flow rate U, the dimensionless elastic
energy flux <vW), and the parameter xo(xo> 1) increase monotonically
with the growth of T w , whereas the parameter Yo(Yo < 1) decreases with
increasing Tw. It is of interest to note that at (J 0 = 2.59 the values of Xo are
higher and those of Yo are smaller than at (J 0 = o. Calculating the
functions x(t), y(t) and e(t) revealed the following behaviour of these. At
(Jo =0, the functions x(t) and e(t) decrease while y(t) increases monotonically. At (Jo =2.59, the behaviour of all the functions is more complicated.
Namely, x(t) decreases initially, and increases again after passing through
a minimum; the function e(t) behaves similarly but with the minimum
attained earlier relative to that of x(t), and the function y(t) still monotonically decreasing. All these facts are quite conceivable from the
viewpoint of the mechanical behaviour of the rheological model under
consideration.
The dashed line in Fig. 10.19 corresponds to the dimensionless plot
R(z) calculated at (Jo = 2.59 without an allowance for capillary shearing,
i.e. by using the initial conditions (10.72) with the value eo = 1.026366 as
the solution of eqn (10.73).
Table to.2 Parameters of computations
No. of
'Lw
rw
(v)
(VW)in
regime
1
2
3
Xo
(Jo=O
7.47
18.5
23.2
22.5
82.0
137
5.29
17.8
26.8
25.3
229
477
2.57
3.66
4.14
Yo
0.937
0.867
0.830
0.960
0.887
0.848
337
In the experiments, the value of (Jo did not exceed 0.7% of the
minimum capillary pressure value. Therefore the stretching of the extrudate had no effect on the flow rate. This also explains why in the
experiments, the polymer did not break away from the capillary wall.
The latter was justified by the fact that the diameter of extrudate just
beyond the die outlet coincided with the internal diameter of the
capillary.
The theoretical results reveal at least a semi-quantitative agreement
with the data, describing all their features. However, the theoretical
values regularly exceed those of the experimental data. Maximum discrepancies of 13.8% occur in regime II for free extrudate swelling. In the
case of the stretched polymer extrudate, the discrepancies are smaller
with a maximum of 7.7% in regime III.
Apart from the possible inadequacy of the constitutive equations used
within the shear rates under study (or a non-optimal choice of the parameters in these), the following may lead to errors in the proposed
theoretical model:
(i) dissipative losses within region II (see Fig. 10. 17(a)) are not
negligible;
(ii) an average description of the flow in polymer extrudate is not
acceptable near the die outlet.
The fact that all the theoretical curves lie above the relevant experimental ones gives support to (i). The fact that the disagreements are
smaller for the stretched polymer extrudate gives support to (ii), since
by virtue of evidence given in Ref. 434 one can assert that the velocity
distribution in the stretched polymer extrudate at the die outlet is
more homogeneous than in the case of free swelling extrudate. Thus it
seems that both sources of errors arise in the theoretical model. However, although the dissipative losses can be roughly estimated, it is
impossible within the framework of the theoretical model proposed, to
take into account the inhomogeneity in the initial region of the polymer
jet.
It is also worth mentioning that the matching condition (10.69) leads to
the closed set of equations only in the case of two relaxation modes
(N = 2). In the case of arbitrary N, one can use the same matching
conditions (10.69) for every kth relaxation mode with the partial free
energy function Wb taking into account that immediately after the die
outlet there is an elastic jump 80.
338
G)
339
Fig. 10.21. (a) Symmetrical and (b) asymmetrical forms of jets for a 0.5%
aqueous solution of PEO drawn from a reservoir with a free surface.
340
Sv = q = constant
(10.74)
where S is the cross-sectional area of the jet of actual radius r(z), 11 is the
stress, p is the density, l' is the surface tension coeffient, g is the
acceleration due to gravity, and z denotes the coordinate of the jet's axis
counted off from the free surface level of the liquid in the container.
Inertia terms are neglected in the first, momentum balance equation in
eqns (10.74).
Because of deformative orientation, the rheological behaviour of the
solution in region 1 is assumed to be identical to that of a crosslinked
rubber. Then, using the elastic limit for eqns (6.16), we can write the
expression for stress 11 as:
(A~
1)
(10.75)
where !1 is the elastic modulus and n is a constant (1 < n < 2). Assming that
z ~ R, where R, is the meridianal radius of 'viscoelastic meniscus' we
obtain in the sightly non-uniform elastic approximation that
.1= Ao(ro/r)2 =AoSo/S
(10.76)
11= Go(So/st-1'F/S,
Go = 110 +1'jn/So
(10.77)
where .1 0 , ro, So and 110 are the elastic strain, jet's radius, cross-sectional
area and stress at the level z = R, which should be determined by
matching the behaviour of the liquid in regions 2 and 3.
As shown experimentally,294 the flow in region 3 (z < 0), is not
important, because the stress in the jet is determined mainly by the weight
of liquid column over the free surface (z > 0) and, to a certain extent, by
the influence of surface tension. The values of ro, Rand 110 were estimated
in Ref. 294 by using dimensional and geometrical arguments as follows:
R=rJ.(qB)1/3;
v=rJ./fJ;
ro=fJ(qB)1/3;
110~pgmR+2v1'/R
2
m=v [i+(1 + 1M2-n(l + 1/v)/2]
(10.78)
where B is the relaxation time, rJ. and fJ are two numerical parameters
which were estimated in Ref. 294 by the fitting of experimental and
341
theoretical jet profiles. The first term in the expression for the stress a in
eqn (10.78) arises because of the weight of the liquid column and the
second one describes the contribution of surface tension. According to the
expression for ao as a function of R, there is a minimum value, min ao,
with corresponding values of Ro and qo, given by:
minao = J8pgymv,
Ro = J2vy/(pgm),
(10.79)
The values of Ro and qo are treated as the critical ones, below which the
steady flow does not exist.
When the effect of surface tension in region 1 is negligible, the solution
in this region is represented as:
r/ro = [z/(cR) + l-l/c] -1/2n,
v = q(z/cR)l/n/(nr'f;),
K=v/(nz)
(10.80)
(c = m(l-l/n))
It is seen that when z ~ R, the stress is independent of the flow rate and is
related only to the action of gravity force.
In experimental works, as well as in industry, the ratio 1'/* = a/K is often
used as a measure of elongational viscosity. When z ~ R, the expression
for 1'/* is:
2
(10.81)
Pas 2 cm- 2 ,
Pa,
n~
1.34,
y ~ 6.4 Pa cm -1,
C(~0.87,
8 ~ 0.7 s -
v=C(/f3~2.6
(10.82)
342
Figure 10.22 and 10.23 demonstrate the comparison between data and
calculations for the jet's profile for various flow rates and stress distributions along the jet, respectively. Overall, the discrepancy between the
results of the calculations and the data does not exceed 20%. Note that
all the calculated profiles are somewhat below the corresponding experimental curves.
o1
x2
'13
4
~5
V' V'
16
24
z (em)
10.8.4 Generalizations
Let us now consider the situation shown in Fig. 10.24, in which the jet
(1) with length Lb passes over the two wires (2) with horizontal flow (3)
between them, and then falls under its own weight as the liquid column
(4) with length L 2 This problem has a steady solution, if a viscoelastic liquid from a class considered in Section 10.8.3, is kept in both
reservoirs 5 and 6 at certain constant levels. To construct the solution of
the problem we can apply the results of the previous problem studied
in Section 10.8.3. If the lengths of both jets are measured from the
free surface levels, then at some flow rate q, defined by certain conditions, both jets will have identical profiles and equal lengths. This
result follows immediately from eqns (10.76), (10.77) and the above
343
60
3
ru
a.
50
2
'$2 40
)(
30
20
10
0
10
20
z(cm)
Fig. 10.24. A possible design of openchannel siphon. 441 The jet (1) passes
over the two wires (2) with horizontal
flow (3) between them, and the falls
under its own weight as a liquid column (4).
344
(10.84)
where f is the cross-sectional area of the bar, v is the velocity, (J is the
normal stress (defined as in the uniform case, with the zero stress
condition on the bar free surface), U is the specific internal energy, q is the
longitudinal heat flux, T is the temperature, To is the ambient temperature, a is the lateral heat exchange coefficient, x is the longitudinal
coordinate, and t is the time; the quantities f, v, (J, U and T being
considered as averaged over the bar's cross-section.
To close the set (10.84) it is necessary to formulate the thermodynamic
and rheological constitutive equations. Let us assume that a bar consists
of a dissipative rubber-like material of the raw (uncured) rubber or
polymer melt type. As discussed in Chapter 1, the following rubber-like
thermodynamic functions
U = U o +c;.(T - To),
S=So -/l'P(A)+c;.ln(T/To)
(10.85)
345
b~O,
(10.86)
m>O)
i..
'V'"
@
A
Fig. 10.25. Qualitative forms of: (a) the dimensionless elastic potential '1'(.1.); and
(bHd) its three derivatives. Solid lines represent the BST potential (eqn (10.86)),
dashed lines represent the classic potential (n = 2, b = 0).442
In the case of slightly non-uniform compression-extension, the thermorheological constitutive equations can be written in the form:
Ot 2 -1 + ox(v2 -1) = cp(2)j[68(T)2],
0"(2, T)=Il'TA'P'(2),
2'P s (2)='P(2)+'P(2- 1 ),
8(T)= 8oexp(AEjRT)
cp(2) =
q= -K(2, T)oxT
(K>O)
(10.87)
346
Ca ,
is introduced by common
formulae:
Jl'- )
( y -pc).
(10.89)
rxl.Z=VU..
rx3=V
2
u; =ui + a /(pc;. T),
pui = 22d/d2(a/2)IT
(10.90)
347
achieved
uo(T) =
eqn
the condition of thermodynamic stability in the one-dimensional case
under study, also provides the condition of strong hyperbolicity or
Hadamard stability (uf >0) for the set of equations in question. It is also
possible to obtain the equation relating the values of dynamic variables a
a weak discontiuity x* (t).
Strong discontinuities can also exist in the set (10.84), (10.85) and
(10.87), which is reminiscent of the gas dynamic equations, with the
cross-sectional area f corresponding to the gas density. Let xo(t) be a
line of strong discontinuity in the x-t plane. Choosing the x-axis
direction so that Xo > 0, we denote all values in front of the shock wave
(x=xo-O) by the superscript 1, and behind the shock wave (x=xo+O)
by the superscript 2. The conditions at jumps for the above set are:
[f(v-xo)] =0,
[A-1(V-XO)] =0,
(10.91)
Here the standard notations for the jump are used: [y] = Y2 - Yl.
The first to fourth equalities in eqns (10.91) correspond to the conservation of mass, momentum, elastic strain and energy fluxes, respectively, through a shock wave; the mass flux being negative in a fixed
coordinate system considered here. Using eqns (10.91), it is easy to find
that
[fA] =0,
p[v] = - [A]J[a/A]/[A]
(10.92)
The first equality in eqns (10.92) shows that the passage through the
shock wave is accompanied by the pure elastic deformation; the second
one gives the alternative:
[a/A] <0,
[A] <0,
[v]>O
(1O.93a)
[a/A] >0,
[A] >0,
[v]<O
(1O.93b)
348
(10.94)
(10.95)
[S]
c...
(J
In 2+Y[A]\f'1 -y[\f]
(10.96)
2-y[A]\f2
Due to the dissipation associated with the shock waves, [S] >0. This
allows us to establish the conditions for the existence of the shock
waves. When \f'" changes sign, as in the case of the rubber-like elasticity
shown in Fig. 10.25, it is also necessary to consider their stability (see,
e.g. Ref. 447). These conditions are of the form:
sgn( 8[ S]/8A2) = sgn[A],
sgn(8[S]/8A 1) = -sgn[A]
(10.97)
The condition of existence, [S] >0, and stability conditions (10.97) made
it possible to establish in Ref. 442 a complete diagram of stable shock
waves propagating along a viscoelastic bar, and to consider some useful
examples.
10.9.3 Striking a Viscoelastic Bar of Finite Length
Against a Rigid Obstacle
v = vo,
t>O:
Vlx=L=O,
f = fo = constant,
Alx=l(t)= 1
(O~x~L)
(10.97)
where l(t) is the free bar end coordinate. The boundary condition A= 1
at x = l(t) in eqn (10.97) corresponds to the dynamic condition (J = 0 at
the free bar end.
349
v(L, t* + 0) < 0
v(L,t* +0)=0
(1O.98a)
Here, the adhesion stress ao was roughly taken as kE, with a numerical
coefficient k of the order of unit. The condition (10.98a) corresponds to
detachment from the wall, and (1O.98b) is the stick condition.
Employing as characteristic values of dimensionality of length 2L,
time 2L/vo, cross-sectional area /0, and stress 2jl, reduces the above set
of equations to the dimensionless form, with the three dimensionless
parameters:
{J
(10.99)
350
scheme (see, e.g. Ref. 448). The computational errors were checked by
the mass and momentum integral disbalance, as well as by the comparison of results obtained, using networks with 80 and 200 nodes.
The parameters of BST potential were chosen as: n = 1.64, m = 3.1 and
b=4.91 x 10- 4 Additionally, the classic potential (n=2, b=O) was used.
The Mach number M was varied from 0.4 to 2, and for most results
the value r = 2.4 M was used. Parameter [3 was taken as either 0 or 1.
Figure 10.26 demonstrates the calculations with classic elastic potential, for time variations of a bar's free end, with several values of Mach
number. The increase in amplitude of oscillations is seen with increasing
values of Mo. Though in the initial compression phase of oscillation, the
effect of [3 is negligible, its infuence on the subsequent phases of oscillations becomes more important, and results in the augmentation of the
amplitude and a reduction in the oscillation frequency with growing [3.
This is explained by an increase in the relaxation time with an increase
in [3.
The effect of adhesion and separation conditions (10.98) on the bar's
dynamics is presented in Fig. 10.27. The relationships between the
dimensionless stress at the wall (jO(t) (solid lines), and the mass averaged
velocity U(t) (dashed lines), are shown here for f3 = 1 and various values
to
0.41--j'+-___,_----,----.J->O'cf---1,---~,____----___,_---___,
.--
--1,0
-0.2r-------'------\r'----~!--
Fig. 10.26. Time dependences of the dimensionless coordinate I(t) of the free
end of the bar. Curves 1, 2 and 3 correspond to M 0 = 0.4, 1.0 and 2.0; solid lines
for {3=0, dashed lines for {3= 1. 442
351
-10 '-----;-t.'-;;OSO.2-----;;Oc,..4--~O.6-
Fig. 10.27. Effect of the adhesion and separation conditions (eqn (10.98)). a O is
the dimensionless stress at the wall (---) and U is the mass average velocity
of the bar (- - - -). Curves 1, 2 and 3 correspond to M 0 = 0.4, 1.0 and 2.0,
respectively.442
352
5
v
~-r----+--~
( c)
---- I
-01
-0.2
0.0
0.2
0.4
0.8
I
I
I
I
I
(b)
0.4
-0.2
6" -
I
I
I
0.2
Q4
:x:
2)
0.2
0.4
5-"" 4 - 3....-
/l
I
Fig. 10.28. Distributions of dimensionless variables along a bar: (a) crosssectional area f(x, t); (b) stress a(x, t); and (c) velocity v(x, t), for Mo= 1 and
fJ= 1. Curves 1-6 represent different dimensionless time instants tk =0.053,0.128,
0.205, 0.268, 0.310 and 0.465. 442
right to left. Also, the calculations with BST elastic potential made no great
difference to the results as compared to computations based on the classic
potential. The reason for that is that at the values of Mach number used,
the values of A in the extensional phase were not so high, but in the
compression phase both the potentials predict almost the same results.
More complicated behaviour was found for the case when preliminary
stretched viscoelastic bar strikes against a rigid obstacle. An interested
reader can find the results of these numerical simulations in Ref. 442.
353
e(t)=K(t).diag{l, -1,0},
ro(t) = 0
(10.100)
Now let us consider the pure shear flow of viscoelastic liquids. In the
case of constitutive eqns (1.71)-(1.76), all the elastic matrices Ck have a
diagonal form similar to that for the total Finger tensor C, so these
equations take the form: 38
O"u = ~)ftk/nk)(c~k-Cknk),
k
0"22=0,
W k = (ftk/2n~)( c~~ + Ck nk - 2)
0"33= L(ftk/nk)(l- ck nk)
k
(10.101)
It was taken into account that on the free surface of the sheet, the stress
component 0"22 =0.
354
For the steady isothermal pure shear flow with a constant extension
rate K, the first (evolution) equation in eqns (10.101) yields:
(10.102)
Then for small and large values of strain rate K, there are the following
asymptotic expressions for the stress components:
r 1 ~ 1 (1O.103a)
k
(J 11
L (.Uk/nk)Ck\
r N'P 1
(1O.103b)
- sin CfJk
qk = sin CfJk
cos CfJk
Y sin 2CfJk
(10.104)
355
We now show that <fJk depends on the index k. For this purpose,
consider the steady isothermal simple shear with simplifying assumption
(J~=(Jk(T). In this case, eqns (10.104) are reduced to:
(10.105)
Formulae (10.105) show that the angle <fJk is determined by the dimensionless strain rate r k = (Jk y. This means that there is no unified
orthogonal transformation, independent of the number of relaxation
mode, which relates the simple and pure shears by a single rotation of
coordinate axes. The same results hold for the BKZ viscoelastic constitutive equations. 6 It should be noted that in the linear region of viscoelastic
deformations, where ck ....... 1, <fJk ....... n/4, as in the case of Newtonian liquid,
and such transformation is possible.
CHAPTER 11
11.1.1 Historical
In 1942, Garvey et al. 450 were probably the first to describe and
photograph severe distortions, while extruding synthetic rubber compounds from dies. In thermoplastics, the first observation of extrudate
distortion is attributed to Nason 451 who, in 1945, extruded cellulose
acetate, PS and PV through a flat entry die with a small length to
diameter ratio. At a low shear rate, the extrudates were smooth; but at
higher rates they become rough and wavy. As the pressure drop was
increased, the roughness and waviness also increased. Nason noticed that
the waviness occurred at Reynolds numbers in the range 800-1000. Three
to five years later, Spencer and Dillon452-454 reported the flow of molten
PS through capillary dies with the aspect ratios ranging from 20 to 40.
Instability of flow was discovered at a constant value of the wall shear
357
stress of approximately 0.1 MPa. This critical shear stress was independent of temperature and inversely proportional to molecular weight. At
low shear stresses, the extrudate surface was smooth and the usual die
swell occurred. At higher shear stresses, Spencer and Dillon observed a
regular extrudate spiralling with some sort of surface roughness. At much
higher stresses, the surface roughness disappeared but the extrudate was
grossly distorted. Tordella,455 in 1956, gave the name 'melt fracture' to
the phenomenon. He observed various instabilities for PTFE, PE,
PMMA and Nylon 66. 344 ,456-459 In 1957, Clegg460 reported another
type of irregularity with wavelengths much smaller than the capillary
radius. This was later known as 'sharkskin'. Since then, many researchers
have observed surface and core irregularities of varying degrees in a
number of different polymers and have introduced a variety of names to
describe the phenomenon. Such names include 'elastic turbulence', 'waviness', 'ripple', 'bamboo effect', 'sausage link', 'matte', 'spurting', and lately,
'ring', 'crack' and 'cork flow'.
Several excellent reviews on the subject have been published; the most
recent being presented in Refs 461-463. Thus the present review is
focused on the basic effects and the recent results.
11.1.2 Extrudate Appearance
Many reports include photographs showing the appearance of the
irregularities. Some of them are shown in Fig. 11.1. 456 The type of
roughness varies considerably; the degree and extent of the distortion
depending on melt temperature, capillary geometry and polymer structure as well. Whereas the surface was usually smooth and glossy at a low
shear rate, the appearance at high shear rates was unpredictable. Some
extrudates were smooth and glossy at shear rates well above those where
melt fracture normally occurs. This was later attributed to 'superextrusion'. Bagley464 demonstrated that exterior surfaces could be smooth
although the interior showed evidence of melt fracture. Sometimes an
uneven or spiral appearance was readily visible, while in some other
cases, an apparently smooth surface would show imperfections when
viewed under low power magnification. Since there is no distinct criterion
to define surface roughness, it is impossible to find precisely the shear rate
at which it is initiated. Generally, the various irregularities can be
grouped into three classes:
358
Shear stress
(D cm~2)
2-6)( 1Q6
Fig. 11.1. Specimens of PMMA extrudate at various wall shear stresses. Conditions: 0.060 cm radius; 0.020 cm long capillary; T= 170C. The first irregularity
occurred at 4.8 x 10 6 dn cm 2 stress. The bottom specimen was broken in
handling. 456
359
the surface of the extrudate shows any distortion, the core assumes
the form of a regular helix. 345 ,465 Linear PE shows a characteristic
screw-thread appearance. 461 Elastomers exhibit a quasi-thread
reminiscent of a cone within a cone. 461 Polyvinylidene fluoride
produces a double entwined helix. 459 Copolymers exhibiting irregularities include ethylene-propylene copolymer,461 and tetrafluoroethylene-hexafluoropropylene copolymer,45o both of which
exhibit screw-thread appearances. Styrene-butadiene copolymer is
grossly distorted over all ranges of shear rate even though PS 453
and PB 350 are known to display very regular extrudate distortions.
Further descriptions and details of a wide variety of polymer melts
can be found in the reviews by Tordella,459 White,461 Ballenger et
al. 350 and Bialas and White. 466 ,467
11.1.3 Superextrusion: Second Stable Regime
In 1960, Schreiber et al. 468 observed that at shear rates higher than those
resulting in gross extrudate distortion, a second stable flow regime may
occur where the extrudate would again be smooth. A 1961 DuPont
patent (VS Patent No.2 991 508 VI) indicated that for linear PE, there
is a shear rate range above the normal critical rate, where the extrudate
again becomes smooth, thus allowing a higher processing rate. The
phenomenon was reportedly utilized in high-speed blow moulding at
10000 s -1 .469 Tordella 458 ,459 has observed similar behaviour for linear
PE and tetrafluoroethylene-hexafluoropropylene copolymer. Although
the critical shear rate for PTFE is normally as low as 10 - 5 S - 1 at 380C,
at much higher shear rates smooth extrudates were obtained, generally at
high pressures combined with high temperatures. The explanation given
is that the melting point for PTFE is very pressure-sensitive, the gradient
being about 10 C for a change in pressure of 6.9 MPa compared with
2-3 C for many polymers. The effect occurs under conditions where the
high pressures increase the melting point above the processing temperature. As the PTFE flows down the capillary, it is decomposed and a
smooth extrudate is formed. The best results appear to be obtained at
high pressures (e.g. 69 MPa) and temperatures (380C).
Dennison469 stated that polymers such as branched PE, PP and PS do
not appear to show a second stable regime; however, Schreiber et al. 468
indicated that it should be possible for any polymer system to exhibit this
behaviour.
Tordella459 and Ramamurthy470 reported that a group of Japanese
researchers found a second region of stable flow for PE followed by a
360
second unstable region where the extrudate was distorted again. These
investigators claimed that linear PE requires low temperatures, large
capillary diameter and high shear rates to attain the second region of
stability. Yung 471 also observed a second region of stability in linear PE
and found that lower values of melt index seemed to favour the attainment of the second stability regime.
This process is particularly advantageous for such polymers as FEP,
whose onset in melt fracture happens at relatively low shear rates. In
superextrusion, the polymer melt is believed to slip relatively uniformly
along the die wall.
11.1.4 Change of Slope in Flow Curve
Apart from visual observation, the onset of melt flow instability has been
associated with a distinct change in the slope of the effective flow curve,
wall shear stress versus apparent shear rate. 456 Some researchers have
established that sharkskin surface melt fracture is accompanied by a
change in slope followed by a sharp increase at the onset of gross melt
fracture. 472 Others recognized that surface irregularities may not always
be detectable on the flow curve for every polymer susceptible to extrudate
irregularities, and thus suggested that a change in the slope of the flow
curve must occur around or at the onset of melt fracture, whether they
are the surface irregularities or gross distortions. 473 This change of slope
is real and is consistently reproducible for the many polymers investigated.
An examination of the published flow curves for such widely studied
polymers as both linear and branched PEs reveals, in many cases, a
change of slope around a value of wall shear stress of approximately
0.1-0.14 MPa. Above and below this value, a power law could be used to
accurately represent the steady flow data. For a narrow MWD HDPE at
190 0 e with a melt index (MI) equal to one, Lupton and Regester 474
reported a change in slope from 0.59 to 0.4 at wall shear stress of
0.14 MPa. At 160 o e, Metzner et al. 475 observed a change in slope from
0.49 to 0.32 for HP-LDPE at a wall stress approximately equal to
0.12 MPa. Also, in the tabulated corrected data of Bagley464 for both
HDPE and HP-LDPE, slope changes were revealed at a wall shear stress
of about 0.1 MPa. However, it is not clear from the published data
whether or not these investigators observed any surface irregularities at
stresses corresponding to the slope change.
On the other hand, Kurtz 476 indicated a change of slope at the point
where surface melt fracture is observed for three different LLDPEs with
361
a melt index of 0.5 to 2.0 and weight average MW ~0.93 x 10 5 -1.39 X 105
The measurement of onset and depth of melt fracture was done by optical
microscope. Kurtz determined the onset of melt fracture by the first sign
of a periodic surface wave under 40X magnification and side lighting.
This level of melt fracture was well below that seen with the naked eye or
even by surface roughness measurements.
Before any conclusion is reached, it should be pointed out that not all
polymers have a sharkskin surface during extrusion from dies. Sharkskin
melt fracture as described by Brydson477 and Cogswell,478 is generally
found with linear polymers of narrow MWD and in certain filled
polymers. In particular, unmodified linear low density polyethylene
(LLDPE) extruded through standard film dies displays sharkskin melt
fracture whereas low density polyethylene (LDPE) with long chain
branching does not.
Herranen and Savolaninen 479 utilized an ultrasonic method to observe
the melt fracture phenomenon on-line in the extrusion of LLDPE and its
blends with (branched) LDPE. The experiments were performed using a
Nokia MP40-24D extruder equipped with a special head for measuring
the melt temperature and pressure and to enable the ultrasonic velocity
in the melt to be determined. The Maddock-UC polyethylene and an
HDPE screw with two mixing sections were used in the experiments. The
melt temperatures were 237 and 267C. Unifos LLDPE 8020 (MI-0.9,
0.919) and Pekema LDPE B1222-05 (MI-1.2, 0.922) were the raw materials. The sharkskin surface appeared at a shear stress of 0.35 MPa. The
value of shear stress was independent of the screw geometry. At a melt
temperature of 267C, the critical shear rate was about 1000 s - 1 and it
decreased with decreasing temperature. Increasing the shear rate produced alternate wavy and smooth sections. At still higher shear rates this
behaviour ceased and the surface of the extrudate became completely
smooth, due to supposedly continuous slip along the surface of the die.
Above this super-flow region the second melt fracture occurred, with a
corresponding shear stress of 0.5 MPa, independent of temperature and
screw geometry. The critical shear rate was about 5000 s - 1 at a temperature of 267C and decreased to 3600 s -1 when the temperature was
decreased to 237C (Fig. 11.2).
Blending LDPE with LLDPE (10:90) reduced the shear rate and shear
stress at which the fine scale surface roughness was observed (Fig. 11.3).
The smooth super-flow region was narrower than that for pure LLDPE.
Melt fracture, however, appeared at the same shear rate for both pure
LLDPE and LLDPE/LDPE blends (90: 10). Increasing the amount of
362
Fig. 11.2. Specimens of LLDPE extrudate at various shear rates at 237c. 479
LDPE in the blend caused the sharkskin to disappear and only gross
melt fracture was obtained.
Melt fracture of pure LDPE was observed at a shear rate of 1400 S-1
and shear stress of 0.21 MPa. The low value of the shear stress for LDPE
was as a result of the short length of the die. It was also demonstrated
that the occurrence of melt fracture can be correlated with the shape of
the shear rate versus shear stress curves.
Herranen and Savolaninen 479 reported that in asymmetric flow, the
extrudate distortion increases for branched LDPE as the die length is
increased. Increasing the length/distortion (L/D) ratio from 15 to 26 results
in an LDPE extrudate without any melt fracture while the melt distortion
of LLDPE moves to lower shear rates. Thus we can conclude that for
polymers that exhibit sharkskin, the onset of the instability is detectable by
a change of slope in the flow curve, and for polymers that do not exhibit
2 (a)
363
2 (b)
aJ
iiil_
10
21
.c
V1
Fig. 11.3. Shear rate versus shear stress for ((a)-(d)) LLDPE and ((e)-(i))
LLDPE/LDPE blends--+sharkskin<-melt fracture. (a) HDPE screw at 237C; (b)
Maddock UC screw at 237C; (c) HDPE screw at 267C; (d) Maddock UC screw
at 267C. All data for (e)-(i) were obtained for HDPE screw at 267"C with an
LLDPE/LDPE content ratio equal to: (e) 0.9:0.1; (f) 0.75:0.25; (g) 0.5:0.5; (h)
0.25 :0.75, (i) 1.0:0.0. 479
this, a change in the slope of the flow curve indicates the onset of gross melt
fracture. It is known that even for polymers that exhibit sharkskin, the
temperature and upstream flow conditions are crucial. Thus a critical shear
stress, weakly affected by temperature and molecular weight, will trigger off
sharkskin and it will be noticed as a change of slope in the flow curve.
364
11.1.5 Hysteresis
In 1958, Bagley et al. 480 first reported the occurrence of a doubly
branched flow curve for linear HDPE extruded through a capillary at
constant pressure. At the critical pressure drop, the output became
double valued and a hysteresis effect was noticed. When the pressure
drop increases, a point is reached at which the output jumps from a low
to a high value. With further increases in pressure drop, the output
continued to increase at the higher level. As the pressure was decreased,
the output decreased until a point where it jumped to a lower value.
The pressure at which this jump occurred was lower than the pressure
at which the jump to the higher output occurred. Tordella345.455 observed this hysteresis effect for both linear polyethylene and tetrafluoroethylene-hexafluoropropylene copolymer. Lupton and Regester 474
also observed this phenomenon while extruding HDPE in a constant
rate capillary rheometer. They noted that under either constant stress or
constant rate operations, there are some parts of the flow curve (Fig.
11.4) that are related to a steady flow. However, steady flow cannot be
maintained on the left branch above an 'upper apparent critical shear
stress', Seu, or on the right branch below a 'lower apparent critical shear
stress', Sci' If either of these cases is attempted, the flow shifts to the
other branch. Kissi and Piau 472 also reported hysteresis in the flow
curves in both the pressure and flow-rate controlled capillary
rheometers, for a series of highly entangled PDMS. Uhland 481 has also
reported the same phenomenon. Myerholtz 482 was seemingly the first to
demonstrate the onset and increase in the hysteresis loop with the
increasing narrowness of MWD for HDPEs and their copolymers
(Fig. 11.5).
365
Shear r a t e -
Fig. 11.5.
11.1.6 Oscillations
Tordella 456 pointed out that at the onset of melt flow instability, the
volumetric flow rate becomes irregular. He did not indicate, however,
whether the experiment was conducted at a constant pressure or at a
constant flow rate, and it is assumed that a constant flow rate was used.
Metzger et al. 483 studying the flow behaviour of low molecular weight
PE, showed the plots of load in a constant-rate capillary rheometer as the
shear rate was increased and decreased. The loads were constant in value
whether the melt was fracturing or not. Thus, it was not possible to detect
melt fracture from the loads recorded. The polymer exhibited melt
fracture but there were no inflections or discontinuities in the curves, even
when the apparent viscosity was increased by reducing the melt temperature. On the other hand, when high molecular weight HDPEs were
extruded through capillaries, it was noted 480 that at high shear rates, the
load no longer remained constant but oscillated between two values; both
the upper and lower load values remaining essentially constant. If the
piston's velocity was increased further, beyond that at which the load
oscillates, then steady conditions occurred again.
Metzger et al. 483 pointed out that under conditions of oscillating loads
(Fig. 11.6), the appearance of the extrudate alternated between smooth
and rough, or it was continuously rough with the degree of roughness
varying. In some cases, the extrudate remained smooth, but based on the
high and low readings, alternate stress appeared to be double-valued.
Since load oscillation may occur at several shear rates, the flow curve
would then contain an envelope. Furthermore when the load cycled, the
366
I1J
.9
Time_
367
'iii
.9- 4000
~
:J
Oscillating flow
d'=2200
1
L
2000
0::
/~
S-1
Steady flow
Time (min)
(a)
'iii
.9~ 4000
a.
a;
t2000
E
0::
;1/------
Time
(b)
'~
~4oo0
:J
<11
a; 2000
0::
0.1
Time (min)
0.2
(c)
Fig. 11.7. Oscillating capillary flow of PE at 190C, LID = 16. (a), (b) and (c)
correspond to various apparent flow rates Q in the hysteresis loop shown in
Fig. 11.4.474 (1 psi = 6895 Pa.)
which extrudate emerges from the die and recurring changes in the diameter
and surface characteristics of the extrudate, and through oscillations in
pressure head. Other investigators have also noticed this oscillation
368
phenomenon. Kalika and Denn 484 observed that the onset of stick-slip
melt fracture is also accompanied by periodic fluctuations in pressure when
the rheometer is operated in the constant plunger velocity mode. Uhland,481 Lim and Schowalter485 and Kissi and Piau 472 have also mentioned that for a controlled average rate of flow, the instability is
accompanied by oscillations in instantaneous pressure and flow rate.
Ballenger et al. 347 den Otter 340 and Bagley and Schreiber486.487 all have
observed oscillations of stress at the critical rates with constant rate instruments. Den Otter indicated that LDPE did not exhibit oscillations of stress
at the critical stress. It seems that polymers that exhibit branched polyethylene-type behaviour do not appear to exhibit discontinuity in their flow
curves, but exhibit pressure fluctuations instead. Ballenger and White 336
reported the pressure fluctuations in a constant-rate experiment with PS.
Typically, the period of oscillation is of the order of 1 s. In 1967,
Myerholtz 482 showed that the period of oscillation increases with as the
plunger speed increases.
There are also other aspects of the oscillating flow phenomena, which
can be summarized as follows.
(1) The effects seem most marked with HDPE. There is, however,
(2)
(3)
(4)
(5)
369
HDPE;489
(2) increasing the die length has resulted in a decrease in severity of
distortion for LDPE but the reverse for HDPE;
(3) discontinuity in the flow curve for HDPE but not for LDPE.
These observations tend to suggest that the onset of extrudate distortion for LDPE is related to disturbances in the entry region 489 while for
HDPE it has often been suggested that a stick-slip mechanism at the die
land causes the instability.490,491
It should be noted, however, that there are a lot of confusing results for
other polymers, as related to their linear and branched structure, which
are not so clear as in the case of polyethylenes (see, e.g. the review in Ref.
462). Also, there are a lot of indications that polymer MWD plays a very
370
Sharkskin is characterized by: (i) steady flow through a die, (ii) a repeated
pattern of a wavy or ridged surface perpendicular to the flow direction on
the polymer extrudate, and (iii) a central core that is uniform in its stress
distribution in the axial or flow direction. In its milder form, it is known
as mattness or matte where the extrudate has a lack of surface gloss.
Rubber extrudates are invariably matte in surface appearance.
Sharkskin has been distinguished by Howells and Benbow 492 from
gross melt fracture, for the following reasons.
(1) Sharkskin has a perpendicular distortion whereas the gross disturbances usually have helical or irregular patterns.
(2) Sharkskin can occur at lower extrusion rates than gross melt
fracture and appears to be a function of the linear output rate
Q/nR2 as opposed to the critical apparent wall shear rate 4Q/nR 3
for the gross distortions.
(3) Sharkskin is very temperature dependent, being considerably delayed by an increase in temperature.492.493 Cogswe1l494.495 observed that die tip cooling can be used to eliminate sharkskin for a
wide range of polymers.
(4) Lubricating the die or use of PTFE in the die will lessen or
eliminate sharkskin. 476
(5) Sharkskin appears to be unaffected by die entry angle, the L/D
ratio of the die, and the material of construction of the die. A slight
371
372
10-8
(//j/
,
I
"
I:
"
10
20
30
40
P(MPa)
Fig. 11.S. Technical flow curves for spurt flow of polybutadiene PB-3 at 20 e in
capillaries having a diameter D = 1 mm and lengths L of (1) 1.2, (2) 5.4, (3) 9.9,
(4) 15.0 and (5) 20.4 mm.
0
373
fracture and elastic turbulence do depend on die entry angles, and the
LID of the die.
Hatzikiriakos and Dealy recently reported the occurrence of
slip and melt fracture for HDPE using capillary and slit rheometers 510
and a new developed sliding plate rheometer. 511 The HDPE used had
MW=1.79 x 105 and MW/MN=9.4. They observed a critical shear
stress of 0.09 MPa for the onset of slip and melt fracture in the three
instruments. They carried out steady and oscillatory shear experiments
using a Rheometries Mechanical Spectrometer and discovered that not
only the critical shear stress is independent of frequency, but its value still
remains approximately the same, equal to 0.09 MPa, as obtained for
steady shear experiments. Their results depicted in Figs 11.9 and 11.10
demonstrate that the presence of fluoroelastomer coating the interface in
the slit and capillary dies makes about 80% reduction of the critical stress
for the onset of slip, and also altered the relationship between the slip
velocity and wall shear stress. According to their report, the critical shear
stress for the onset of extrudate distortion was unaffected. The results
implied that while slip may be occasioned or accompanied by the
breakdown of adhesion at the polymer wall interface, extrudate distortion
is not primarily due to the occurrence of melt slip. They thus distinguished between the critical shear stress for the onset of slip and that for
the onset of melt fracture. While the critical shear stress for the onset of
slip is independent of temperature, that for the onset of melt fracture is a
0.10 T=180 0 C,h=0.36mm
Resin 569/3830
O.OB
I:.
'& 0.06
2
0'+J
O~
o~
0.04
0.02
l"
Jeri'
I:.
01:.
o
o
ceo
0000
0~~10~~2~0~~3~0~-4~0~~5~0~~60
Yn(s-1 )
Fig. 11.9. The effect of fluorocarbon (Dynamar 9613) on the adhesion of HDPE
56Bj3830.510
374
[J
[J
function of temperature, the diameter of the die and the LID ratio. They
also reported that the action of the fluoroelastomer was very different
from that of a lubricant layer. The lubricant layer was found to shift the
flow curve downwards at all shear rates used when such a critical shear
stress for the onset of slip did not exist (Fig. 11.10).
The results from the sliding plate rheometer are, however, not as
definite. One fluorocarbon (DFL Spray) reduces the slip velocity but does
not affect the critical shear stress for the onset of slip, while another
fluorocarbon (Dynamar 9613) increases the slip velocity greatly and
reduces dramatically the critical shear stress for the onset of slip, from
0.09 MPa to 0.025 MPa.
These findings are very important and, if independently confirmed,
could resolve in perspective a number of contradictions on the melt
fracture and the stick-slip. Lowering the critical stress for the onset of slip
is attributed to the fact that the presence of a layer of fluorocarbon alters
the adhesion characteristics of the interface. The extent of the onset of
slip, for both the capillary and slit rheometers, from 0.109 MPa to
0.02 MPa and from 0.09 MPa to 0.025 MPa, respectively, is significant.
To the authors' knowledge, no other study, except that of Vinogradov et
al. 508 has yet presented such a result, giving a quantitative measure of the
effect of fluoroelastomer on the critical rates.
375
Vinogradov et al. 508 also presented flow curves (shown in Fig. 11.11) for
well characterized polybutadiene PB-3 flowing through steel, glass and
Teflon capillaries. At low shear rates, the flow curves describe Newtonian
behaviour, coinciding for all types of capillaries. The steel capillaries began
to show the deviations from Newtonian flow roughly at critical wall shear
stress 'spo However, in Teflon capillaries, this deviation occurs at
'er ~ 'sp/5; the polymer shear rate increasing faster than the shear stress.
Also, spurting began to occur at shear stresses Lcr ~Lsp/5 at the channel
exit for Teflon capillaries. This is because the outer edge, being a stress
riser, creates large and prominent transverse grooves on the extrudate
during spurting. Since the adhesion of PB to Teflon is much poorer, the
spurting at the outlet edge propagates into the channel to a considerable
depth. The polymer flows at the channel inlet and slides over the wall near
the exit. It is further shown that the stress value calculated with due
account for the entire channel length turns out to be lower as compared to
the actual one, and an apparent viscosity anomaly may seem to occur.
When the stress approaches Ls l, sliding begins even near the channel inlet.
This is indicated by the fact that the flow rates through a Teflon capillary
exceed those during spurting in steel and glass capillaries. Once the shear
stress Lsl is reached, PB slides perceptibly over the Teflon capillary surface.
376
that the onset of sharkskin, for example, occurs as a result of the failure of
adhesion. In particular, Ramamurthy made the following observations
and conclusions.
(1) The applicability of the no slip at the rigid boundary assumption is
limited to a certain critical shear stress below which the extrudates
are smooth and glossy. The assumption is not valid when either
surface or gross irregularities are present.
(2) Loss of extrudate gloss and the initiation of slip in the die land
region, which occurs at a critical shear stress with an approximation value of 0.1-0.14 MPa, denotes the onset of extrudate
irregularities.
(3) Within the range of variables examined, the critical shear stress is
independent of the molecular structure (MW, MWD and branching), melt temperature, and the detailed design of the capillary.
(4) Failure of adhesion at the polymer/metal interface in the die land
region at the critical stress appears to be primarily responsible for
the initiation of slip and the observed extrudate irregularities.
(5) Under conditions of continuous blown film fabrication, some
methods providing good adhesion at the polymer/metal interface
by proper choice of materials of construction for the die land
region and/or the use of adhesion promoters in the resin, essentially eliminate the rate limiting effects of melt fracture.
(6) Standard capillary rheometer methods are unable to delineate the
influence of materials of construction and/or adhesion promoters on
melt fracture behaviour of polyethylenes. The effect of such variables
should be determined under actual fabrication conditions.
Kalika and Denn 484 virtually agreed with Ramamurthy's conclusions.
They pointed out:
'Our results are consistent with those of Ramamurthy: there is evidence
that the onset of sharkskin and the apparent curvature of the flow
curve are both caused by slip at the capillary surface. We observe more
intense slip with increasing throughput, and there is an apparent
periodic adhesive failure and reattachment on the scale of the residence
time in the capillary; multiple periodicities presented in the stick-slip
flow regime are associated with compressibility of the melt in the
reservoir.'
Kalika and Denn categorically stated that the sharkskin region also
demonstrates slip, but of lower intensity, and possibly continuously. They
377
admitted that the precision of their experiments does not allow them to
reveal any periodicities in the pressure curve for the region. They
surmised about the stick-slip melt fracture that a catastrophic failure of
adhesion at the melt/metal interface occurred, characterized by nearly
complete slip for a period of the order of a residence time in the capillary.
Despite the possibility of stress relaxation following failure, re-adhesion
does not occur until the stressed material near the wall has been removed
from the capillary. This may happen because of a free-energy change
affected by the mechanism of desorption (diffusion from the bulk being
too slow, so that convective flow is the only possible replacement
mechanism). The new material adheres (with a small amount of sharkskin-type slippage) until the stresses build up again to the point of
catastrophic failure.
Piau, Kissi and Tremblay 515,516 argued that the conclusions reached
by Ramamurthy and co-workers are not consistent with their experimental findings. They studied the flow of four PDMS through thin-walled
orifice dies (0.1 <L/D< 1), and clearly detected surface defects in the form
of scratches at the free surface which were capable of evolving into more
severe forms of extrudate distortions, called 'loss of gloss' or 'sharkskin'.
They also observed melt fracture for all the silicones studied and from
their visualization of the upstream flow concluded that the surface defect
even in its more severe form as sharkskin is an exit phenomenon related
to relaxation of stretching at the orifice outlet. This was because flow
upstream remains perfectly stable as long as the rupture regime is not
reached. On the other hand, instabilities were generated in the upstream
region for the flow regime at which the melt fracture appears downstream. Specifically, they argued:
(1) For very short capillaries and moderately high molecular weight
silicones with minimum entanglements, wall slippage is a minor
phenomenon, and cannot be responsible for the observed extrudate's defects.
(2) The onset of sharkskin in extrudate is not controlled by a critical
wall shear stress: the stress thresholds vary with the fluids and the
die geometry used and therefore cannot be considered as a criterion for the onset of surface defects.
(3) The onset of gross melt fracture defects appears to be controlled by
a stress critical value. This value varies according to the fluid
considered but is independent of the diameter and length of the die
for a given fluid.
378
Piau et al. 516 further carried out extensive flow visualization studies of
slightly, moderately and highly entangled PDMS in capillary dies of
appreciable aspect ratios. Three well characterized silicone gums PDMS
were used (BG, LG2 and LG3). These had a critical molecular weight
MWc of the order of 27 000. This gives a rough estimation for the MW e ,
molecular weight between entanglements, two to three times lower than
the MW c' Thus Piau et al. satisfied the criterion given by Vinogradov et
al. 50B that for polydispersed polymers with MWjMN~ 1, slip occurs only
if the ratio MWjMW e > 10. Piau et al. carefully photographed the
extrudate distortions and their transition from one form to another,
covering scratch, crack, sharkskin, cork flow and chaotic melt
fracture, for slightly entangled (MW jMW c = 5), moderately entangled
(MWjMWc = 16), and highly entangled PDMS (MWjMWc >30).
They also extended the observations of Vinogradov et al. SOB to other,
particulary highly entangled, PDMS polymers and demonstrated the role
of test apparatus rather than that of construction material. Their conclusions include the following.
There is a difference in flow structure depending on the type of
capillary experiment. As shown first by Lupton and Regester,474 fluid
compressibility is a major parameter when screw or piston speed is
applied to the fluid in the flow rate controlled system, whereas it is
insignificant in the pressure drop controlled instrument. For pressurecontrolled conditions, slip appears simultaneously with a sudden increase
in the flow rate, and the flow curve exhibits a hysteresis regime. Under
flow-controlled conditions, slip is accompanied by oscillations of the flow
rate and pressure drop around their mean values, as a result of polymer
compressibility. Specifically,
(a) in the case of controlled pressure flow, a major jump in the flow
rate is seen on the curves while the cracks and sharkskin disappear
suddenly;
(b) in the case of speed-controlled flow there are oscillations in the
actual pressure between two flow phases: during the compression
phase, pressure increases with time and the actual flow rate is low,
the polymer adheres to the capillary wall and cracks as it leaves the
die; during the expansion phase, when the pressure drop decreases
with time and the actual flow rate is high, slip occurs and the
extrudate is virtually but not totally smooth.
The sizes of the sections disturbed by the sharkskin effect, corresponding to polymer adhesion on the wall, and of the smooth sections,
379
corresponding to polymer slip along the wall, depend on the length and
frequency of the compression and the expansion phases at a given
average flow rate.
In the cases of lower and very high flow rates, the experimental
apparatus appeared to have no effect. At low flow rates, the fluid adheres
to the wall and the sharkskin appearance is observed. At high flow rates,
slip may occur at the wall and this, in addition to the upstream
hydrodynamic instabilities, affects the appearance of the extrudate.
The following conditions for slip are established:
(a) the greater the MW and the smaller the LID ratio, the lower the
pressure at which slip occurs;
(b) the greater the MW, MWD, and LID ratio, the greater the jump in
flow rate generated by the occurrence of slip;
(c) for a given PDMS and die diameter, unstable flow corresponding
to the increase in flow rate or to the discontinuity in the flow curve,
is characterized by the mean mass flow rate independent of the die
length considered;
(d) for a given PDMS, the curve representing variations in mean flow
velocity V as a function of critical shear stress L Sp ' for the flow
regime with slip is independent of the dimensions of the capillary
(Fig. 11.12).
From the review of experimental effects in melt flow instability one
obtains the impression that the disturbances in capillary entry region are
the major factor for the polymers whose elongational viscosity increases
as a function of the extensional strain rate (e.g. LDPE). Other polymers
can be subdivided into two groups. For those that have relatively broad
MWD, only the sharkskin effect produced in the exit region is seemingly
possible (e.g. HDPE with wide MWD); and those with very narrow
MWD will display hysteresis, wall slip and oscillations in the land region
(e.g. narrow distributed polybutadienes).
11.3 MECHANISMS OF MELT FLOW INSTABILITIES
11.3.1 Viscoelastic Criterion for the Onset of Unstable Flow
Even in the early stages of the study of melt fracture it was concluded that
for polymer melts, inertia terms were insignificant. 456 Thus in 1963, the
characteristic number, r = eVil was introduced in Refs 17 and 18 (e, V
and 1 being characteristic relaxation time, velocity and length), which
380
102
Gum LG2:
Tungsten carbide
capillaries
L/O =2010.5
[J L/O =1010.5
A L/O = 20/2
...I
1d
til
E
E
~
10
1C51
10-1
t~ (bar)
10
Fig. 11.12. Average velocity V versus wall shear stress ri for the flow of LG2
through capillaries of different dimensions. 472
381
tions at the walls. However, the conditions of unstable flow will now
depend on the Deborah number but not (or weakly) on the Reynolds
number. A considerable number of theoretical investigations of the
problem reviewed in Ref. 462 have demonstrated the strong dependence of the instability on the specifications of the constitutive equations involved. Since at present there are many such equations, the
authors consider that further discussion of the problem here would be
futile.
It should also be mentioned that attempts are being made to relate the
instabilities observed in the experiments with the internal instabilities of
viscoelastic constitutive equations (for a review see, e.g. Ref. 520). As
shown in Chapter 3, all these instabilities have no fundamental reason
and are seemingly related to poor modelling of different terms in
constitutive equations.
11.3.3 Fracture (Discontinuity) of Polymer Melts in Flow
Hutton 521 ,522 proposed the mechanism of onset of melt flow instability
owing to crack and discontinuity formation in the polymer flows under
elevated stresses. Despite the criticism,459,523 this idea warrants consideration since, in practice, there are many cases in which polymer extrudate
breaks into a number of almost solid pieces. In Ref. 524 some suggestions
were made on how to improve Hutton's approach.
11.3.4 Wall Slip Effects
This is the most popular mechanism that might be the cause of many
types of melt flow instabilities. It was first suggested by Benbow and
co_workers 490 ,491,525 and broadly discussed in Section 11.2.1. This mechanism is related to the occurrence of hysteresis on the effective capillary
flow curve, to the spurt flow phenomena and oscillations of flow
parameters. Direct laser-Doppler measurements of flow slip in unstable
regimes of flow of PIB were first performed by Paskhin. 181 The theoretical studies (see, e.g. Ref. 462) suggest, however, that the wall slip produce
instabilities in flow only if there is a decreasing branch of wall shear stress
on the slip velocity. We will discuss in more detail the physical reasons for
the occurrence of wall slip phenomena, along with some theoretical
models of spurt flow effects in Section 11.5.
11.3.5 Other Explanations and Assumptions
At the end of the 1950s Spenser and Dillon452 .453 proposed a mechanism
for the buckling of polymer extrudate due to differences in the orientation
382
of polymer parts in the near-wall region and core of flow. Though this
cannot explain the occurrence of melt flow instability in the land region,
Vinogradov et al. 508 argued that the mechanism is able to explain the
flow events in the exit zone of capillary flow.
Tordella 459 also suggested viscous heat generation as a possible source
of disturbances. Though the studies of non-isothermal effects considered
in Chapter 9 do not deny such a possibility, Lupton and Register 474 and
Clegg 526 have presented convincing evidence that these effects, at least for
studied polyethylenes, are negligible.
Overdiep and Van Krevelen 314 suggested the onset of instability as a
result of a loss of concavity in the velocity profile in flowing polymers.
These effects have been considered in Chapter 8 when discussing the
Poiseuille flow with hardening phenomena. As shown by Paskhin,181
these effects usually occur on the background of sharkskin distortions of
extrudates.
11.3.6 A Concept of Polymer Fluidity Loss in Intense Flows
In Refs 291-294 a concept was formulated that under large strain rates
polymer liquids could lose their fluidity because of deformation orientation, and so gain the properties reminiscent of polymer behaviour in
the solid rubber-like or even glassy states. Such a 'transition' of trivial
form can be established in pre-steady situations in which the characteristic flow time llV is less than characteristic relaxation time
8. 517 ,518 Another and less trivial situation may arise in steady flows of
polymers and be induced by the increase in relaxation time due to
orientational phenomena. The physical ideas of this 'relaxation transition' have been discussed in relation to the hardening phenomena and
the possible methods of their mathematical modelling 8,65 in Section 7.4.
In high Deborah capillary flows of polymers, the loss of fluidity may be
displayed either in slip of polymer along the wall or (if the adhesion of
polymer to wall is high enough) in a cohesion rupture with crack
formation. On the contrary, in extensional flows of polymers, the loss of
fluidity will result in the fracture of the extended specimen. The ruptures of stretched liquid polymers, observed by Vinogradov and coworkers 5oo ,503,528 is discussed in Chapter 12.
The concept of fluidity loss, being not so developed theoretically, still
gives an opportunity for a uniform, at least qualitative, explanation of a
number of unusual effects observed in flows of polymers at high Deborah
numbers.
383
-7
-5
-3
-,
,;
Fig. 11.13. Coefficient of sliding friction for nitrile rubber pad sliding on wavy
glass (WLF Transform). Results by Grosh 530 for the same rubber are also shown.
The values of sliding velocity, V are (_) 10- 3, (0) 10- 2 , ( ....) 10- 1 and (0)
1.0 mm s -1, respectively.536
384
(11.1)
(Jw being the shear stress at the contact, u = vs/v~. The values of parameters (J~, m, y and v~ were roughly estimated in Refs 170 and 171
through molecular characteristics of the elastomer: at low normal pressures p( P ~ Pm), (J~ ~ GP/Pm, and at high pressures (p ~ Pm), (J~ ~ G. Here G
is the Hookean elastic modulus of elastomer, Pm is a characteristic
pressure depending on the asperities of friction interface. The characteristic sliding velocity v~ is proportional to the Flory radius and reciprocal to
the relaxation time of the part of the macromolecule between two
crosslinks. Parameter y characterizing the effect of Brownian fluctuations
of a thermal segment attached to the wall, is more than unity. Parameter
m, usually very small, is the mean ratio of hovering time of a polymer
bond after its detachment from the wall to the time of bounded state. The
increase in modulus G (e.g. due to growing crosslinking density) results in
a dramatic increase in the value v~ and a substantial increase of
parameter m. At the same time, parameter y decreases slightly.
Figure 11.14171 demonstrates the effects of parameters m and y on
characteristics feu) defined in eqn (11.1). It is seen that the maximum
value of feu) is almost independent of both m and y values. The minimum
value of feu) depends only on parameter y, decreasing when y is growing.
The position of the minimum, Umin, depends on the value of parameter m,
approximately as l/m. Unfortunately, there are no data available with
which the predictions can be carefully compared. The main problem in
385
0.900,...--------,.---------,
I
lb
..
I
I
20 I
0.600
: 2b
I
,,
0.300
0.000 l-~___''--'~___'_ _
-1.500
0.000
1.500
3.000
,,'
,'- "
_ _ L _ ___'_~_:___-'--'
4.500
6.000
Log u
obtaining the data is the onset of either stick-slip on the sliding friction of
the rubber pad, or the occurrence of Schallamach's waves of detachment
when working with spherical sliders. These waves, shown in Fig. 11.15,535
were first described by Schallamach 533 in experiments with elastomers
when the tangential stress on the sliding contact is distributed nonuniformly, as in the case with spherical sliders. This is a typical example
when one has to take into account the bulk mechanical properties of the
elastic body, along with the characteristics of sliding friction. In order to
study these phenomena theoretically or numerically, one has to resort to
solving complete equations of continuum mechanics with some (usually
non-linear) boundary conditions on sliding contact. No such theory for
Schallamach waves has been proposed in literature.
An additional, static friction component of adhesive nature was observed and found equal to 0.063-0.083 MPa in experiments 537 with
peroxided natural rubbers within the restricted time of experiments (24 h).
This critical friction behaviour seems contradictory to the kinetic theories. 170 ,171,533,534 To resolve this contradiction one can notice that in
these theories, the breakage of polymeric bonds was considered both due
to the stochastic thermal excitations, and unconditional adhesive reasons;
the latter occurring when the free energy or elastic force in polymeric
bonds exceeds a critical 'adhesive' value. It means that under any small
given tangential stress, the polymeric bonds are eventually broken. This,
in turn, results in the absence of the adhesive threshold observed in Ref.
537 and extremely slow sliding (perhaps negligible in the experiments)
when the elastic energy accumulated in polymeric bonds is less than the
Fig. 11.15.
Propagation of Schallamach waves in the area of contact of a rigid sphere sliding on a smooth surface of
rubber.535
387
adhesive energy. The situation here is very similar to that well known
for the long-time strength of bulk polymers and other materials. In
this case, more thorough experimental data are also needed. The
static friction component also occurs when there is some surface roughness. In the case of friction of elastomers, however, this component is
small in comparison with that of adhesive friction represented in eqn
(11.1).
A dynamic problem for the simple shear of an elastic plate sliding over
a smooth surface was studied analytically and numerically in Ref. 538
using eqn (11.1) as a characteristic of sliding friction. The exact numerical
results of the self-oscillations, occurring in the unstable region (Ul' U2)
(Fig. 11.16) almost coincided with approximate solution of 'relaxation
type', shown by arrows on the diagram. Additionally, these long periodic
and large-amplitude oscillations were always accompanied by short-scale
and small-amplitude oscillations.
4.0
3.8
3.6
....
f max
fmin
3.4
3.2
-1
2
log u
Fig. 11.16. The phase diagram of inertialess oscillations for sliding friction of
cross-linked polymers 538 and its possible transformations (i)-(iii) for wall slip of
polymer melts: (i) steady slip in the region acb and self-oscillations without
stick-slip; (ii) steady slip region arb and self-oscillations with stick-slip, and (iii)
self-oscillations of stick-slip type without a steady slip region.
388
389
viscometer. This instrument consists of two axial symmetrical, successivelyconnected cylinders, a large reservoir of radius R and length L, and a
small capillary of radius r and length l, where 1~ Land r ~ R. The
'integral flow curve' experimentally observed in Ref. 474 is qualitatively
represented in Fig. 11.17. Here
prj(2l) is the wall shear stress,
3
Y= 4Qj(nr ) is the averaged capillary shear rate, p is the pressure in the
reservoir and Q is the flow rate. Usually the length of the decreasing
branch (Yl, Y2) is about one to two decades of Y variation, whereas the interval ('1> '2) is no more than 10% of, variations. Therefore the multiple
region on the integral flow curve often remains unnoticed. The form of
the curve in Fig. 11.17 was shown to be due to the wall slip of polymer,
which at high values of Y contributes overwhelmingly (up to 70-80%) to
the flow rate. 474 In contrast to the opinion of Myerholtz,482 the integral
flow curve in Fig. 11.17 cannot be caused by the decreasing part of actual
flow curve which produces a hysteresis-type integral flow curve with two
increasing branches .
,=
'"1
"
"2
io~
t*
Tz
~ t
Fig. 11.17. A characteristic cycle of selfoscillations in the capillary flow of polymer melts. 539
Tordella 457 pointed out that the integral flow curve in Fig. 11.17 is
almost independent of the hydrostatic pressure. This does not contradict
the sliding friction nature of the curve, because the dependence of friction
force on pressure is caused by the difference between actual and nominal
contact areas, which, in the case of polymer melts, almost coincide.
The cycle of self-oscillations revealed in Ref. 474 consists of the motion
along the contour abcd pointed out by arrows on the phase diagram '-Y
in Fig. 11.17. The oscillations occur only if the mean-integral shear rate
Yu = 4U R2 ja 3 defined by the constant plunger velocity U lies in the
interval (Yl, Y2). For the incompressible material, this can be only if large
cavities are formed in the capillary during the extrusion. A more
reasonable assumption was made and confirmed in Ref. 474 that the
change in Y during the self-oscillations is due to the compressibility of the
polymer in the reservoir. Though at the common pressures of "" 10 MPa
390
(11.2)
1,
where
V(t) = Vo -nR 2 Ut+Jp,
(11.3)
Here V(t) is the actual volume under the plunger in the reservoir, p(t) is
the actual average density of polymer in the reservoir, Po is the polymer's
density at atmospheric pressure, Q(t) is the flow rate in the capillary, 13 is
the polymer's compressibility, J is the compliancy of the reservoir's walls.
Equations (11.2) and (11.3) result in the following:
dr
dt
na 3 ro(Yu
4Vo
-y)+yu r
(11.4)
1 +A- Ut/L
where
r 0 = r /(2113),
A=J/(f3VO )
(11.5)
391
and the very small term 1/3r2 in eqn (11.4) was neglected. If
]iur~ro(Yu -]i), we can also neglect the term ]iur in the numerator of eqn
(11.4). This would give the equation obtained in Ref. 474 on the basis of
which the values of dr/dt were calculated at the beginning of cycles and
coincide with accuracy of 10% with those observed.
Equation (11.4) should be complemented by a rheological equation,
relating the values r and ]i. Within the framework of the averaging assumptions made, such an equation was written in Ref. 539 as
follows:
8(]i) dr/dt + r = cp(y)
(11.6)
The functions 8(y) and cp(y) were simplistically represented on the parts ab
and cd of the integral flow curve in Fig. 11.7 in the piecewisely-linear
form:
(Yo <Y<Yl)
(Ji2 <Y<Y3)
(11. 7)
Finally, the set (11.4) and (11.6) results in the single equation relative the
shear stress r as follows:
11k =
{ '11
112
. {yO
'Yk = .
Y2
(11.8)
(yo <y<yd
(Y2 <Y<Y3)
Equation (11.8) is quickly reduced to a set of recurrent algebraic equations which allow for an exact but somewhat awkward solution. The
solution showed that the period of oscillations decreases linearly with
time, which exactly corresponds to experimental data obtained in Refs
474 and 482.
It should be noted that in common capillary instruments, the
plunger moves extremely slowly. Therefore the period of oscillations
changes very weakly and during an appreciably long time it is almost
constant. Then the expression for the first period of oscillation, depending on the effective shear rate Yu, can be approximately represented in
392
the form:
(11.9)
;
I
I
"
\
I
393
Or-----~;----r~~----~----
(a)
.r
~~~~__
--.~~-,.---~r-+-,.--~~~
~r-------~----+--r~----~-;---
~r---~-+~--~-r~----;-~-
ro~-=rnr-t~--+-~~~~
O~~--~~--~-r~~~4----
(b)
Fig. 11.19. The qualitative forms of self-oscillations for (a) stress and (b) flow
rate depending on the ratio T UT 1 of semi-periods of oscillations for the first
cycle. 539
'w
394
involved the wall slip, showed reasonable behaviour of this model. There
is the question, however, of what the real mechanism for the returning
polymer flow from slip to the stick conditions is. This question was
resolved in Ref. 540 where the self-oscillation in Couette flow with wall
slip with decreasing characteristics of sliding friction, were considered for
a non-linear Maxwell liquid. Using the Galerkin method, the problem
was reduced to a set of ordinary differential equations where the inertia
term was essential. Additionally, a two-dimensional instability in plane
flow with fading characteristics of wall slip was discovered in inertialess
flow for Oldroyd B liquid. 54! It is also worth noticing that a twodimensional plane short-wave incremental instability has recently been
found 542 for a problem of flow of an elastic liquid with the sliding friction
at the interface. It was shown that the inclusion of a 'memory term' in the
friction characteristics can destabilize the problem. Thus, in this case, the
instability can also appear on the increasing branch of the sliding friction
characteristics.
There is also the question of how the oscillations in the land region of
capillary flow can be transferred in the extrudate distortions. To some
extent, this question was clarified on the linear model of wall slip!69
where the basic set of equations for the extrudate distortions was
reduced to a set of linear partial differential equations for the recoverable strain and deviations of cross-sectional area and longitudinal velocity in the extrudate from their mean values. The solution of the problem
was obtained in the closed form. Then, using the continuity of elastic
energy flux (10.69) as the matching condition between capillary and
extrudate flows, it was possible to relate the extrudate distortions with
the functions which characterize the oscillatory flow inside the capillary.
It was also shown that the extrudate distortions do occur not immediately but increase downstream from zero to a steady oscillating value
achieved at the distance from die outlet approximately equal to
s8u/(1 + s). Here u is the averaged flow velocity, s is the ratio of
retardation to relaxation, e, times. It is also possible to employ this
procedure for the nonlinear case.
As has been mentioned, attempts were made to describe the spurt flow
phenomena by unstable viscoelastic constitutive equations with stick
conditions at the wall. For example, a good quantitative theoretical
description of spurt flow phenomena and oscillations of Vinogradov's
capillary flow data 292 was achieved in Refs 154 and 155 utilizing the
Johnson-Segalman model (2.10), stabilized by a very small additional
Newtonian term. By fitting Vinogradov's data, the authors of Refs 154
395
and 155 found the parameters of the rheological model. Then in accordance with the common philosophy, they should also have been able to
describe other viscoelastic flows for the same polymers using the constitutive equation with the same rheological parameters. But the authors of
Refs 154 and 155 never attempted to do that. In Ref. 543 the predictions
of the model 154 ,155 were compared with extensional flow data obtained
by Vinogradov and co-workers 507 for the same polyisoprene that was so
successfully used in Refs 154 and 155 for fitting the Vinogradov's
capillary spurt flow data. The results of the comparison 543 clearly
demonstrated that the model 154 ,155 fails to describe in a consistent
fashion the extensional data for polyisoprene in both steady and unsteady
elongational flows.
Further progress in understanding the melt flow instabilities should be
achieved, in the authors' opinion, with more precise experimental investigations, as well as with more profound theoretical and numerical studies
of various types of unstable flows.
(a) The experimental studies of melt flow instabilities should be
focused, in the authors' opinion, on such precise characterizations
of particular types of unstable flow as laser Doppler measurements
of velocity profiles and their fluctuations, combined with the
measurements of stresses by flow birefringence methods.
(b) Several problems of theoretical and numerical modelling are also
important to achieve a deeper understanding of melt flow instabilities:
(i) more precise modelling and experimental verifications of wall
slip phenomena;
(ii) theoretical and numerical modelling of the spurt flows and
self-oscillations related to these;
(iii) numerical modelling of high Deborah entrance flows, especially those related to the occurrence of asymmetrical entrance
vortices;
(iv) numerical modelling of high Deborah exit flows.
Evidently, problems (iii) and (iv) present a challenge to our modern
computational ability.
CHAPTER 12
397
398
-I
Log f (5)
1.0
o.s
2.0
-(n~
Fig. 12.3. Plots of rupture stress (5 versus elastic strain In eX. Different points correspond to the regimes of extension at
constant strain rates at stress at various
temperatures. 582
399
should be also noted that Figs 6.9 and 6.10 demonstrate the existence of
envelope for the dependence <T(&), to the right of which there is a
forbidden region, non-attainable for any regime of extension. Along with
the rupture dependence <Tp(&), the envelope defines the maximum values
for elastic strains attainable at various stresses.
There are two more curious observations found by Vinogradov and
co-workers for the monodisperse polybutadienes and polyisoprenes,
which are in striking resemblance with the strength behaviour of cured.
rubbers. The first is the failure envelope shown schematically in Fig.
12.4 281 for these polymers, which is well known for the cured rubbers as
the 'Smith's envelope'.544 The envelope splits the total <T(e) diagram in
two (forbidden and attainable for deformation) zones; the marginal line
being the line of rupture. The lower part of the marginal line relates to
relaxation transition to rubbery state when extension rates are relatively
small, the upper part of the line, to relaxation transition to the glassy
state under action of high strain rates. One can find in Fig. 9 of Ref. 503
an example of constructing the Smith's envelope from experimental data.
The second observation relates to the long-term durability of uncured
polymers. This is demonstrated in Fig. 12.5 281 as WLF plots for monodisperse polybutadienes and polyisoprenes. For both polymers, these
plots present some power-like dependences with almost the same value of
10.---------------
0.1
1
Fig. 12.4.
E*
400
J
.......
~
... 1
I-'
\::)
Cl
.Q
Fig. 12.5. The long-term durability plots for (A) polybutadienes and (B) polyisoprenes, invariant relative to temperature and molecular mass, for different
molecular weights. 2s1
401
industrial fibre spinning and has been reported in the literature several
times for various polymer systems: polyesters,545 aqueous solution of
polyethylene oxide,436 polyisobutylene melt,433 and recently for aqueous
glycerin solutions of Separan AP30 of different concentrations. 546 The
effect was most intensively studied in Ref. 433 where it was also shown
that the onset of the detachment depends not only on the drawing ratio
and rheological properties of polymer fluid, but also on the wall's
material. The latter is attributed to failure of adherence of polymeric
liquid to the wall, which has not yet been studied quantitatively, either
experimentally or theoretically. Sometimes the effect is accompanied with
pulsations of the stretched extrudate's diameter, as has been observed in
Ref. 436.
A periodic change in extrudate diameter with time under its stretching,
without detachment of polymer from the die walls, has been observed
many times in the literature. These oscillations were called 'draw resonance', because they begin, even under isothermal conditions, at a certain
drawing ratio. 54 7 A good review of the effect can be found in Ref. 462.
The draw resonance was observed both for the Newtonian 196 and
viscoelastic fluids.548-551 Both linear 547 ,549,55o,552,553 and recent nonlinear 554 ,555 theoretical analyses showed that the elasticity of liquid plays
a secondary role on the onset of the oscillations.
12.2.2 Detachment of a Deformed Polymer from the Wall
under the Action of a Low Molecular Fluid384
402
H
H
_l_
Air
..L
][
when the water was replaced by air, no penetration of air through the
polymer layer, as well as the polymer detachment (at least, complete)
from the wall was observed. By coating the steel wall by acrylic plastic,
the penetration of water through the polymer layer disappeared, even in
shearing. This effect is apparently due to the surface tension acting at the
interface between the water, the wall and the polymeric liquid.
403
I
II1II1111.II1II
.11111.
(a)
tI
Fig. 12.7. Capillary decay of jets of a Newtonian and polymeric liquids: (a) 70%
glycerin in water; (b) 025% aqueous solution of Na-CMC; (c) 025% aqueous
solutioh of polyacrylamide. 557
the disturbances was sharply slowed down and, before the rupture, a line
of small droplets connected by very thin threads was formed (Fig.
12.7(b)). For the polyacrylamide solution, more elastic than the solutions
of Na-CMC, no wave formation was observed and the first visible
disturbance appeared in the form of a large separated drop connected by
thin threads of random length (Fig. 12.7(c)). Some intermediate structures
were also observed in Ref. 557 for other elastic liquids.
All viscoelastic fluids studied in Ref. 557 displayed the rupture distance
1 to be much larger than that corresponding to Newtonian liquids.
Similar but less representative results were obtained with low-concentration polymer solutions. 558 Only PIB solution in tetraline 559 was found to
follow the predictions of linear analysis of viscoelastic disturbances with
value lless than in the corresponding Newtonian liquid.
The mechanism of capillary break-up in polymeric jets was qualitatively explained in Ref. 560 where the authors pointed out that the dropletthread structure is caused by stretching of the threads when the droplets
are forming under the action of surface tension. One can assume that a
sharp loss of fluidity of an elastic liquid under extension, accounts for the
surprising stability of threads between the droplets. Also, in the short
nozzles, the jet can be appreciably stretched when exiting the capillary.
This can also slow down the growth of capillary disturbances and lead to
an increase in the length 1.
These ideas were employed in theoretical calculations 561 based on
quasi-one-dimensional jet dynamics and a molecular rheological
mode1 562 which predicts a sharp increase in extensional viscosity. The
authors of Ref. 561 succeeded in describing analytically and numerically
404
the process of jet evolution with the quasi-steady droplet-thread structures, assumed to be formed according to experimental observations. But
the mechanism of formation of the structure remained unclarified. These
results were later reproduced numerically in Ref. 563, where a Maxwellian rheological model was used.
Also, the capillary break-up of vertical jets of aqueous polyacrylamide
solutions was studied in Refs 564 and 565, where the same effects were
observed. An additional extension under the action of weight can cause an
even higher stability of jet. But this effect was not verified experimentally.
2B
0
0
0
W
20
12
4
0
16
48
80
t
112
144
176
(h)
Fig. 12.8. Total strain versus time t (h) in stretching high molecular polyisobutylene under a constant force. 566
405
loading was removed. Also, some crystallization effects were observed 567 in
elongational flows of polypropylene in extensional rheometer of Meixner
type. At suitable temperatures, certain critical elongation rates were
detected in these experiments, above which the crystallized spots along the
extended fibre occurred. Flow-induced crystallization was also reported in
Ref. 568 for an isothermal flow of polypropylene in the entrance capillary
region, where the extensional flow is dominant. Even more remarkable
effects have been found 569 in an isothermal polymer flow in the entrance
region of an annular die, where the flow was nearly extensional. At some
temperature, the crystallization in flow occurred in the form of a continuous
fibre which could be detected even in the extrudate.
In contrast to the simple elongation, the effects of flow-induced
crystallization in simple shearing are not so pronounced and usually
occur in high shear rate flows, but they are easily detectable. Flowinduced crystallization in capillary flows of polymer melts was observed in
Ref. 570. A lot of experimental evidence reviewed in Ref. 567 exposed the
crystallization in shear flow very distinctly. These effects were observed
under steady conditions by birefringence measurements coupled with
rheometry. In particular, it was found that after an induction period, the
shear stress sharply increased, especially under cooling conditions. It is
remarkable that the rate of crystallization in a flow can be several decades
higher than that in the quiescent crystallization of polymers. This is
explained in Ref. 567 by the highly increased speed of nucleation in flow.
A kinetic model for crystallization in steady shearing flows of polymers
proposed by Janeschitz-Kriegl and co-workers has been discussed in
detail in many publications (for a review, see Ref. 567) and seems to be
robust and descriptive. But in order to be more applicable to various
processing operations, the model needs to be extended to unsteady and
general types of polymeric flows. The next necessary stage in modelling
these phenomena is a description of the rheological behaviour of polymer
melts during crystallization under non-isothermal quiescent and flow
conditions. No studies in this direction have been carried out.
406
The degradation of polymers is more complex than the depolymerization on its low molecular weight compounds of similar structure. This is
due to the fact that the polymer structure is not simply a repetition of
polymer units. Such polymer features as chain branches, unsaturated
links, impurities and a variety of other factors impose drastic effects on
the degradation phenomena.
Because of the importance of degradation for all polymer technologies
and applications, many papers and books have considered the problem.
In the following brief discussion, we only refer to Ref. 288 and to two
recent monographs 571 ,572 devoted to the chemical and physical aspects
of polymer degradation.
There are many types of polymer degradation: thermal, photo, oxidation, mechanical degradation and oxidation, degradation caused by
electric fields, etc. From the viewpoint of polymer rheology and processing, the most important of these are the thermal and mechanical
degradation and oxidation.
12.5.1 Thermal Degradation and Oxidation
407
Many elementary chemical reactions in the thermal and oxidative degradation of polymers are accompanied by a change in the MW and MWD
of their macromolecules. Among these reactions are the decomposition of
macromolecules and macro radicals, and reactions of recombinations. The
former result in a decrease of MW, while the latter result in an increase. The
presence of oxygen shifts the reactions to a decrease of MW and MWD.
408
and their solutions, many studies, especially in the last decade, have been
devoted to other, more complex polymeric systems of industrial importance.
12.6.1 Rheology of Filled Polymers
Filled polymers form a vast class of complex systems used traditionally
in the rubber and tyre industries. The common compounds consist of
natural or synthetic rubbers highly filled with black carbon. Small
(usually submicron) filler particles with additional attractive interparticle
or polymer-particle interactions, create a particulate labile network
which is ruptured in flow and restored in the rest state. In slow flows,
these peculiarities of structure usually result in the occurrence of yield
and thixotropic behaviour. Though these systems are of great industrial
importance, there is still a need for extensive experimental and theoretical studies of their rheology, especially for modelling their rheology and
industrial processes. Two types of continuum mechanics (phenomenological) descriptions were developed to model the rheological properties of the systems. One of them, which uses the traditional approach
of the plasticity theory with yield criteria modified by a viscoelastic
functional, was recently reviewed in Ref. 573. Another approach 214
operates with more detailed kinetic description of the labile particulate
network, additionally to the viscoelastic constitutive equations. This
approach predicts the yield and thixotropic phenomena without mathematically complicated yield criteria, as a transition of a bifurcation
type from static to flow behaviour. Though this approach is very
promising, especially in the applications, its testing was started very
recently. Some more detailed micromechanical theories reviewed in Ref.
214 have not resulted yet in the constitutive equations consistent with
experimental data.
12.6.2 Rheology of Polymer Blends
This quickly developing field of study is very important for industrial
applications. Most studies are industry-oriented and focus on how to
create polymer blends and compounds with material properties better
than the properties of their constitutents. The blends can be thermodynamically compatible or not. In the first case, some physical
approaches can be applied to study thermodynamic and kinetic conditions of compatibility and phase separation. The problem, however, is
that these approaches are usually not applicable to the flow phenomena
that occur in processing operations of polymer blends. Some compli-
409
Appendices
Al KINEMATICS OF CONTINUUM
This appendix presents only that material which is directly used in the
basic text. The reader is assumed to be familiar with elements of tensor
algebra and analysis that can be found elsewhere (see, e.g. Refs 578 and
579). For more details on the common presentation of continuum
kinematics see Refs 94, 148, 371 and 580; and for more strict results of
rational mechanics, see Ref. 93.
A1.1 Eulerian and Lagrangian Descriptions
Appendices
411
O~1~2C which is generally very different from the initial one. The
coordinates ~i of material points of the continuum are called Lagrangian
coordinates. Along with a clock, these form a movable (deformed and
rotated generally) frame of reference. In Newtonian mechanics, the time
in movable and fixed frames of references is the same.
The coordinate lines ~i are demonstrated in Fig. AI, where for the sake of
simplicity, a two-dimensional picture is shown. Usually it is also assumed
that initially ~i = Xi. The method describing motions of continuum by
using Lagrangian coordinates is called the Lagrangian description.
All the information about the continuous deformation of a medium is
contained in the continuum law of motion, i.e.
x=x(r,l;)
(O~r~t),
x(O, 1;) = I;
(A.I)
{x(~,O)
e2
o
Fig. AI.
Though both descriptions are identical, the relations between these are
complicated and generally implicit. Thus the choice between the two
descriptions is usually made on the basis of simplicity. For instance, when
studying the deformation in elastic solids, where the distance between two
arbitrary points is limited, it is more convenient to use the Lagrangian
description. On the contrary, when studying the flows of liquids, and
especially their steady-state flows, it is more convenient to use the
Eulerian description, as is done in this book, which is why the Eulerian
description is developed in the following parts of the appendix.
412
Then using eqn (A.2) we can define two main sets of basis vectors, related
to the initial (,=0) and actual (,=t) time instants:
(A.3)
Here the first relation in eqn (A.3) is valid due to the initial condition in
eqn (A.t). Also, at the time instant, = t, the material point M with fixed
coordinates ~ is related to the basis vectors
(A.4)
(A.5)
Here the overcircles denote the scalar product of two vectors. Then the
contravariant components of the metric tensors can be also determined
from the common relations:
b~={l, i=k
0,
i =fk
(A.6)
Appendices
413
(A.ll)
Here, for the sake of simplicity, the vector differentials of spatial coordinates at constant actual time t, bl; and bx are denoted as follows:
bx=dr(t,l;)
(A.12)
(A. 13)
(A.14)
414
which is why both of them (more often tensor F) are known as strain
gradient tensors. In coordinate form, the tensors F and can be expressed
as follows:
(A.1S)
Equations (A.ll) can be also written as the transformations between the
two basis vectors, Cj and ej:
(A. 16)
F=VR*=R*U
(A.18)
where V and U are left and right strain tensors (symmetrical and almost
always positive definite second-rank tensors) and R* is another orthogonal tensor. Because the gradient tensor F is inverse to the tensor ,
there are relations between orthogonal tensors Rand R* as well as
between the Eulerian strain tensors i and i, and Lagrangian strain
tensors V and U:
(A.19)
Appendices
415
(A.20)
where the symbol
defined as follows
is called the Green (or sometimes the Almansi) strain tensor. The last
relation in eqn (A.21) is due to eqn (A.18). Sometimes, instead of the
Green strain tensor, the Green measure of strain G is used. This is defined
as follows:
G=l(o-C)
(A.22)
Equation (A.20) and (A.21) show that the Green tensor C is the image of
the metric tensor b in the basis ei where t\ = gij. In the basis ('ii, the
components of the Green tensor are the following:
_
8~m 8~k
Cij = 8x i 8x j gkm
If we consider the square of infinitesimal distance between two close
points of continuum at actual time distant 1: = t, then similar to eqn
(A. 20), the following relations hold:
(A.20a)
416
(A.23)
and is monotonous.
Now we define a strain measure as any isotropic monotonous tensor
function of Finger (or Green) strain tensor C- 1 ( or C). This means that
these strain tensors are strain measures. Another example of Green strain
measure G has been introduced by eqn (A. 22). We can introduce one
more strain measure, called the Hencky strain measure h, as follows:
h =! In(C- 1 )=!(C- 1 _ fJ)-t(C- 1-fJ)2 + ...
C- 1 =exp(2h)=fJ+2h+2h2 + ...
(A. 24)
417
Appendices
13=detc
11 =trc,
(A.26)
Ck
(A.28b)
418
initial coordinate system {~} as Cartesian, and the coordinate system {x}
at actual time T = t as orthogonal (generally curvilinear) and coinciding
with that formed by principal axes of tensor c. Consider now infinitesimal
parallelepiped in initial state formed by the componets d~i' Its volume is
dVo=d~1 d~2d~3' The image of the initial elementary parallelepiped in
the deformed state is formed by the components dXi = Ai d~i = d/2d~i'
Thus its volume is
dV(t) =dx1 dX2 dX3 =(C1C2C3)1/2 d~ 1 d~2 d~3 =g/2 d Vo
(A.29)
(A.30)
Here pet) and Po are the densities in the actual and initial states.
Comparing eqns (A.29) and (A.30) yields:
13 =detc=[po/p(t)J2
(A.31)
Using eqn (A. 17) for polar Cayley decomposition and formulae (A.21), we
can also represent the volume-density relations in the equivalent forms:
p(t)/po =(detC)1 /2 = detF= detU=detV
(A.32)
Appendices
419
(A.35)
where the last transition in the above chain equality was made due to
Hamilton-Cayley identity (A.25). This result is evident from the viewpoint
of representing 13 through the principal values Ck as shown in eqn (A.27).
Thus eqns (A.35) and (A.36) finally result in:
df/dc = (fl +f212)b-f2c+f313c-l
(A.37)
420
v=or(~, t)/otl~
I
OVdOXl
Vv= [
OVZ/OXl
ovdoxz oVz/oxz
OVdOX3
(AAO)
OVZ/OX3
(2ejj =
VjVj
+ VjVj)
(AA1)
421
Appendices
under condition
(A.39), yields:
~=
b~ =
dt/J/dt t/J -1 br
0
(A.42a)
Now differentiating the identity t/J F = 0 with respect to time yields:
0
This, upon substituting into eqn (A.42a) gives the equivalent representation of velocity gradient tensor through the Green strain tensor and its
time derivative as follows:
(AA2b)
(A.43)
The second relation (A.43) was obtained from the first one by using the
common tensor operations: (dt/J/dt)t= dt/Jt/dt and (AoB)t=Bt.At. Let us
derive first, the evolution equation for the Finger strain tensor c == C- 1 .
Differentiating the equality c = t/J t/J t (see eqn (A.21a)) with respect to time
gives:
(A.44)
0
With allowance for eqn (A.44), the sum of the first relation in eqns (A.43)
right multiplied by t/J t and the second left multiplied by t/J, yields:
(c==dc/dt)
(AA5a)
(AA5b)
422
Also, representing eqn (AA2) and its transposed equation in the form
dF/dt= -F'(Vv)t,
(A.46)
C+Vv'C+C'(Vv)t:=C=O
(A.47a)
C is
+ C'e+e' C=O
(AA7b)
Evolution equations for strains (AA5) and (AA7) contain all the information of metric properties of continuum including the continuity or mass
conservation equation. It is demonstrated below, for instance, that the
continuity equation is a simple consequence of the evolution equation
(AA5a). For this reason, let us preliminarily establish a useful relation.
Let c = c(t, x), then 13 = 13(C(t, x)). Now differentiating 13 with respect to
time as a complex function, with allowance for the third relations in eqns
(A.26) and (A.36), yields:
(A. 49a)
(AA9b)
For the incompressible case when p = Po = constant (13= 1), the continuity equation takes the common form:
(A. 50)
423
Appendices
(A.51)
dp/dt= -pVv,
pdv/dt=VO',
pdw/dt = - V J w
(A.52)
(A.53)
Now substituting eqn (A.51) with allowance for eqn (A.53) into the third,
total energy conservation, eqn (A.52) yields the equation for balance of
internal energy:
(A. 54)
424
(T = au/as IYk , du Is =
aU/OYk Is dYk)
(A.56)
(A.57a)
Note that the local entropy s introduced here has a sense only due to the
local equilibrium assumption.
We can also introduce the specific free energy f (per unit mass) by the
common relation:
(A. 58)
for which
df=du-Tds-sdT= -sdT+dul s
df= af/oTI Yk dT + af/OYk iT dYk
(A.59)
425
Appendices
Comparing these two relations with allowance for eqn (A.56) yields:
dflT=dul s
(A.57b)
Now we can write the Second Law of Thermodynamics in the local form:
pds/dt= -VJs+P.,
(A.61)
Equation (A.62) has the same form as eqn (A.61) proposed for the entropy
balance. Comparing the respective terms gives:
TP s = - T-1Jq. VT+tr(o-e)-pdf/dtI T
(pdf/dtIT=
(A.63)
L Of/OYkITYk)
k
426
pdvjdt=V(1+pg,
Vv=o
(A.65)
427
Appendices
(A.67)
1 0
1 07: r 7:pp
r or
r ocp
r
OV",
oVq> v",ovq> vrvq>
OVq
p ( -+vr-+--+-+vzot
or r ocp
r
OZ
07: rz
OZ
1 op 1 0 2
07:'1''1' 07:q>z
-+- -(r 7: r )+-1 -+-+pg
r ocp r2 or
'" r ocp
OZ
'I'
= --
OVz
OVz Vq> OVz
OVz)
P( -;-+Vr-;-+--;-+Vz-;ut
ur r ucp
uZ
Op
OZ
1 0
r or
1 07:q>z
r ocp
07: zz
OZ
1 0
1 OVq> OV z
- -(rVr)+- -+-=0
r or
r ocp OZ
1 0
r ur
r sm
1
07:r", 7:'1''1'+'99
+-'-e --;-+ pgr
r sm ucp
r
OV9
at
OV9
r ar
V9 OVq>
v ae
v; cot e)
r
p ( -+V - + - - + - - - + - - - ' - - -
lap 1 a 2
1
a
.
= ----;-e+
2 -;-(r 7:r9 )+-'-e :1e(7:99 sme)
ru
r ur
' r sm u
(A.68)
428
oVtp
or
V9 oVtp
Vtp oVtp
r 00 r sm 0 o<p
vrvtp
r
(A.69)
vtpva
r
p ( -+vr - + - - + - . - - + - + - cot
0)
r2 or
r",
r 00
r sin 0 o<p
'r",
2 cot 0
+-;:-+--r-'tp8 + pgtp
1 0 2
1
O.
1 oVtp
-;-:(r vr)+-,-O "'0(V9 sm 0)+-'-0 -;-=0
r ur
r sm u
r sm u<p
"2
(A.70)
(A.72)
429
Appendices
(A.73)
_[ 1
=K
a( ar
aT) + r2 sinO
1
a(. 0 aT)
00
00
r2 or r
SID
1
OV'" Vr Va
)
+u"'''' ( -r 'SID
- n -;-+-+-cotO
u ucp
r r
r 00
'" or
ov'"+ - .1 - ---cotO
OVa v'"
)
+u a( -1 '" r 00
SID
0 ocp
SID 0
ocp
(A.74)
c=oc/ot+v Vc,
(A.75)
430
where Vv is the gradient velocity tensor. Below these tensors are represented in component-wise form in rectangular, cylindrical and spherical
coordinate systems.
Rectangular coordinates (x, y, z):
(Vv)YX =
ovx
oy'
ovx
(Vv)zx=az-'
(Vv)yy=
oVy
oy'
ovy
(Vv)ZY=az-'
(Vv)yz=
ov z
oy'
oV z
(Vv)zz=az-
(i,j=x, y,z)
(A.76)
(A. 77)
(A. 78)
431
Appendices
(A.79)
oC
v
rr
(c)rr=~+(v
ut
oV r
1 oV r
oV r
V)c rr - 2c rr -;-- 2crtp - -;--2crz -;ur
r u<p
uZ
(A.80)
(1
v
oCrtp
(OVtp- Vtp) -C r - oVtp+ Vr +OVr)
(c)r
=-+(vV)c
rtp -Crr tp ot
or r
tp r o<p r or
where
(A.81)
432
1
oV r v",
(Vv)",r=-'-ll -;--r sm u uep r
1
OV'" Vr Vs
(Vv)"''''=-'-ll -;- + -+- cot 8,
r sm u uep
r r
(Vv)
'"
1
OV.9
r sin 8 oep
v",
cot 8
r
s=-- - - -
1 oVs Vr
(Vv)ss=- - + r 08
r
(A.82)
v
oCrr
oV r
1 oV r
(c)rr =---;-+ (v V)c rr - 2c rr --;-- 2c r", -'-ll -;ut
ur
r sm u uep
OV'"
-2c ( -1- + -Vr+Va
- cot 8) -2c s-1 (OV",
- - v cot8 )
"'''' r sin 8 oep r r
'" r 08
'"
v
OC.99
vs)
(chs=-+(v
V)css - 2car (ovs
--;--ot
ur r
(A.83)
r
OV+
ov",
- 1. - + -Vr+Va
- cot f} )
('" or r sm 8 oep r r
-C r
-c
1
oV r
1 oV r
----cs-"'''' r sin f} oep
'" r 08
1 (OV",
- - v cot 8)
r 08
'"
-C r9-
Appendices
433
v"')
1 (av",
)
( av",
or r -C99-r --v
ae '" cot e
v
aCr9
(av9 v",) - Cr'" -.-e
1
aV9
(C)r9
= -;- + (v V)Cr
Crr --;- - vt
vr r
r SIll -;vcp
1_ aVr",
_C9(avr+~ aV9+~)_c
or r ae r '" r sin e acp
-C9S-1r -aVr
ae
-C r 9 - - -
9-
9_
where
a Vs a + v",- - a
or r ae r sin e acp
(VV)=vr -+-
(A.84)
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525.
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531.
532.
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Author Index
Author Index
465
Subject Index
Subject Index
reversible 8
Causality principle 40
see also Rational mechanics
Cayley-Hamilton identity 42, 417
Cayley polar decomposition
theorem 339, 414
Certification of raw material 325
Chemorheology 409
Clausius-Duhem inequality 4, 58
Closure approximations 49
Cohesion rupture of polymer melts
382
Compatibility conditions 416
Component-wise expressions
momentum balance 426-33
continuity equation 426-8
temperature variations 428-9
velocity gradient tensor 429-33
upper convected time derivative
430-33
Compressibility relations for elastic
solids
general 15
linear 15
Cone-plate rheometer
basic relations 81--4
schemes and methods 84-7
methodical remarks 87-92
Configuration space 47
convective diffusion 47
Configuration tensor 56
as internal state parameter 35, 55
molecular sense 47, 48
evolution equation 58
positive definiteness 68-9
Conformation entropy 261
'Conjuncture' regions 246
see also Entrance steady flows
Conservation laws 423
Constitutive equations 1, 426
for uniform extension 188-9
for simple shear 114-7
Constitutive equations of integral
type
Rivlin-Sawyers 37
Goddard-Miller 38
Oldroyd-Lodge 38, 73
Kaye-BKZ class 38, 73--4
467
468
Subject Index
Subject Index
469
470
Subject Index
Hardening phenomena-contd.
modelling as relaxation transition
211-4, 218-21, 234--6
modelling with long time
relaxation mode 214-8, 221-3
Helical flow 298
Hencky strain tensor 10, 416
High-temperature flow regime
286-7, 288
High Deborah flows 253, 382
High density polyethylene, HDPE
247, 360, 363-5, 369, 373, 379,
407
High elastic modulus 27, 80, 265
Hookean spring force 44, 46
Hugoniot's adiabate 347
Hydrodynamic (drag) force
Stokes approximation 46
Oseen approximation 48
Hydrodynamic thermal explosion
274, 282
Hydrodynamic thermal ignition and
extinction 282
Hysteresis in flow curve 364
see also Spurt Melt fracture
Ill-posedness, see Hadamard
instability
Incompressibility condition 9, 418,
422
'Index of melt fluidity' 325
Inertialess approximation 237, 269
Instantaneous elastic modulus 27
Internal energy 11, 261, 423
Internal energy balance 423
Internal rotations 423
Irreversible thermodynamics, see
Non-Equilibrium
thermod ynamics
Irreversible strains 1
Isothermal sound velocity 346
see also Nonlinear wave
propagation along a
viscoelastic bar
Isotropic pressure 11
equilibrium 74--5
non-equilibrium 74-5
Isotropic tensor function 56, 416
Isotropy 11
Jaumann tensorial time derivative,
see Tensorial time derivative,
co-rotational
Kinematics of uniform uniaxial
extension
velocities and strain rate 97-8
stretching ratio 98
recoverable strain 99
irreversible longitudinal strain
rate 99
Kinetic coefficients 426
see also Non-equilibrium
thermodynamics
Kinetic energy 13, 423
Kinetic tensors
mobility 15, 56
thermal conductivity 15
see also Non-equilibrium
thermodynamics
Kuhn's segment 44
Lagrangean coordinates 6
Lagrangean description of
continuum 410
Land region of melt fracture
initiation 369
see also Melt flow instabilities
Langevin equation 46, 48, 49
see also Statistical mechanics
Long time relaxation mode 30, 123
see also Hardening phenomena,
modeling with long time
relaxation mode
Larson model 35, 72, 165-6, 197
Laser-Doppler anemometry 249-51
measurements 381, 395
Leonov model 35, 164
Linear low density polyethylene,
LLDPE 361-3, 371
Linear model of polymer wall slip
394
see also Melt flow instabilities,
mechanisms
Linear uniform extension
general relations 171
Subject Index
471
472
Subject Index
Subject Index
473
474
Subject Index
piecewise smooth 69
Strain measure 416
Strain rate tensors 7, 420
total 7
reversible 7
irreversible 7, 14, 16
Strain tensors, left and right 414
Strands
statistics 49
slippage 50
Strength of polymer melts 396
Stress-elastic strain relation 264
Stress-optical constant 110, 240, 258
Stress-optical law 110, 112
Stress controlled flow 114
Stress relaxation 124-9
Stress tensor 10
total 10
equilibrium 10, 36
Striking a viscoelastic bar 348
Strong discontinuities, see Shock
waves
Strong hyperbolicity 347
Sub-Networks 2
Supercritical non-isothermal flow
regime 272
'Superextrusion' 357, 359-60
see also Melt flow instabilities
Supressing retardation 296
Surface tension forces 281
Swelling ratio 327
see also Extrudate swell
Symmetry of stress tensor 423
Tapering effects 246
Teflon capillaries 375
Temperature shift factor 291
Tensor invariants 416-17
Tensorial time derivatives
upper-convected 7, 57
co-rotational 7, 34, 56
lower-convected 8, 57, 422
Thermal balance equation 283--4
Thermal entrance effects 282
Thermal flow hysteresis 286, 290
Thermal flux 423
Thermo-physical constants 262
Thermodynamic (in)stability 12, 16
Subject Index
475