EtherCAT

and Industrie 4.0 & Industrial Internet of Things

1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model

Oliver
4. ETG I4.0Fels
& IoT
Initiative:
Technology
Marketing
EtherCAT &
OPC UA
5. Use Cases

EtherCAT
Technology Group
6. MoU
ETG
Headquarters,
Germany
7. EtherCAT
and
Industrie 4.0
Today!

22.09.2016

EtherCAT + Industrie 4.0 & IoT

What is Industrie 4.0?

1. What is
Industrie 4.0?

Industrie 4.0: the 4th Industrial Revolution

2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

EtherCAT + Industrie 4.0 & IoT

Industrie 4.0:
Smart Factories within the Internet of Things
1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

Introducing the Internet of

Things and Services into
the manufacturing
environment
Cyber-Physical-Systems
(CPS)
Smart machines and
production facilities
capable of autonomously exchanging information,
triggering actions and controlling each other
independently
Smart Factories with Smart Products
Smart Products are uniquely identifiable, know their
history, current status and alternative routes to
achieving their target state

EtherCAT + Industrie 4.0 & IoT

Industrie 4.0 and IoT Goals

1. What is
Industrie 4.0?

Automatic engineering

2. The Industrie
4.0 Platform

Seamless integration from sensor to MES

3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases

From shop floor into the cloud

Scalable production
Self organization and optimization
Goal: flexible, dynamic and transparent production

6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

EtherCAT + Industrie 4.0 & IoT

Industrie 4.0 in one statement

1. What is
Industrie 4.0?

Industrie 4.0 is
the Convergence
of Automation and IT

2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

EtherCAT + Industrie 4.0 & IoT

Organizational Change
in Industrie 4.0 Platform
1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

Originally set up by
the Federal Association for Information Technology,
Telecommunications and New Media (BITKOM),
the German Engineering Federation (VDMA),
and the German Electrical and Electronic
Manufacturers Association (ZVEI)

The new Industrie 4.0

platform is headed by
the German Economic
Affairs Minister Sigmar
Gabriel, Research
Minister Johanna Wanka,
as well as key
representatives from
industry and industrial associations, the German
Metalworker Union, and the Fraunhofer Society.
EtherCAT + Industrie 4.0 & IoT

Reference Architectural Model Industrie 4.0

1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

EtherCAT + Industrie 4.0 & IoT

Industrie 4.0 Component Model

1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

http://www.zvei.org/Downloads/Automation/ZVEI-Industrie-40-Component-English.pdf
22.09.2016

EtherCAT + Industrie 4.0 & IoT

ETG Industrie 4.0 and IoT Initiative

1. What is
Industrie 4.0?

Industrie 4.0 and the Internet of Things are all about

2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

Communication
EtherCAT is the Ethernet Fieldbus with outstanding
real-time capabilities
OPC UA is about scalable communication with integrated
security by design
Both complement each other in an ideal way

EtherCAT + Industrie 4.0 & IoT

ETG & OPCF: Memorandum of Understanding

1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

EtherCAT + Industrie 4.0 & IoT

Communication Requirements
1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU

MES

Connectivity

Cloud

SCADA

Cyclic data transfer

HMI

7. EtherCAT and
Industrie 4.0
Today!

High deterministic, short cycle times

22.09.2016

EtherCAT + Industrie 4.0 & IoT

EtherCAT + Industrie 4.0 & IoT

Communication Technologies
1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
EAP
for

Cloud

MES

EtherCAT &
OPC UA
5. Use Cases
6. MoU

OPC-UA

3. Reference
horizontal
Architectural
communication
Model
within
the
4. ETG I4.0 & IoT
Initiative: world
EtherCAT

SCADA

EtherCAT Automation Protocol

7. EtherCAT and
Industrie 4.0
Today!

EtherCAT for hard real time

EtherCAT Device Protocol: Ethernet on-the-fly

22.09.2016

OPC-UA for
vertical
communication
and for
connectivity to
non-EtherCAT
systems

EtherCAT + Industrie 4.0 & IoT

HMI

EtherCAT Automation Protocol

1. What is
Industrie 4.0?

EtherCAT Automation Protocol

2. The Industrie
4.0 Platform

4. ETG I4.0 & IoT

Initiative:
EtherCAT &
OPC UA

Factory-Network

3. Reference
Architectural
Model

MES
Remote
Access

WiFi

SCADA

Central Computer

HMI

Configuration/
Diagnosis
Handheld

5. Use Cases
Automated
Guided Vehicle
(AGV)

6. MoU
PLC

PLC

Fieldbus-Network

7. EtherCAT and
Industrie 4.0
Today!

EtherCAT Device Protocol (processed on the fly)

22.09.2016

EtherCAT + Industrie 4.0 & IoT

PLC

EtherCAT & OPC-UA: Option 1

1. What is
Industrie 4.0?

EtherCAT Automation Protocol

OPC Client

2. The Industrie
4.0 Platform

4. ETG I4.0 & IoT

Initiative:
EtherCAT &
OPC UA

Factory-Network

3. Reference
Architectural
Model

MES

OPC Client
SCADA

OPC-UA server
on each
EAP device

OPC Client
HMI

5. Use Cases

7. EtherCAT and
Industrie 4.0
Today!

OPC Server

OPC Server

OPC Server

EAP

EAP

EAP

Fieldbus-Network

6. MoU

EtherCAT Device Protocol (processed on the fly)

22.09.2016

EtherCAT + Industrie 4.0 & IoT

EtherCAT & OPC-UA: Option 2

1. What is
Industrie 4.0?

OPC-UA / EAP
OPC Client

2. The Industrie
4.0 Platform

4. ETG I4.0 & IoT

Initiative:
EtherCAT &
OPC UA

Factory-Network

3. Reference
Architectural
Model

MES

OPC Client
SCADA

OPC Client
OPC Server

HMI

EAP

5. Use Cases
6. MoU
EAP

Fieldbus-Network

7. EtherCAT and
Industrie 4.0
Today!

EtherCAT Device Protocol

22.09.2016

EtherCAT + Industrie 4.0 & IoT

EAP

EAP

EtherCAT & OPC-UA: horizontal connectivity

1. What is
Industrie 4.0?

OPC-UA / EAP

2. The Industrie
4.0 Platform

4. ETG I4.0 & IoT

Initiative:
EtherCAT &
OPC UA

Factory-Network

3. Reference
Architectural
Model

MES

SCADA

HMI

5. Use Cases
6. MoU

OPC Client

OPC Server

OPC Server

EAP

EtherCAT Device Protocol

22.09.2016

EAP

EAP

xyz

PLC

Fieldbus-Network

7. EtherCAT and
Industrie 4.0
Today!

OPC Client

EtherCAT + Industrie 4.0 & IoT

EtherCAT & OPC-UA: vertical connectivity

1. What is
Industrie 4.0?

OPC-UA / EAP

2. The Industrie
4.0 Platform

4. ETG I4.0 & IoT

Initiative:
EtherCAT &
OPC UA

Factory-Network

3. Reference
Architectural
Model

MES
Remote
Access
SCADA

OPC Client

OPC Server

HMI

EAP

5. Use Cases

OPC Client

6. MoU
EAP

EAP

Fieldbus-Network

7. EtherCAT and
Industrie 4.0
Today!

EtherCAT Device Protocol (processed on the fly)

22.09.2016

EtherCAT + Industrie 4.0 & IoT

EAP

EtherCAT & Industrie 4.0: Reality today!

1. What is
Industrie 4.0?

Example: Nobilia-Werke
J. Stickling GmbH & Co. KG,
2. The Industrie
4.0 Platform
Verl,
Germany
3. Reference
Oracle Data Base
Architectural
Model
540 PC clients
4. ETG
& IoT
LotI4.0
size
1
Initiative:
EtherCAT
>1 million
&
OPC UA

manufacturing
transactions/day
Part identification by
5. Use
Cases
barcode
and RFID
6. MoU
No intelligence or data storage in
7. EtherCAT
and
manufactured
parts!
Industrie 4.0
Today!
centralized data ware housing
Manufacturing by wire
EtherCAT enabled
Low cost manufacturing in high cost Germany!
Europe's leading manufacturer of kitchen
2700 kitchen/day = 30.000 cupboards/day, 500.000 kitchen/year!
2600 employees, 946 Mio. sales (2014)
22.09.2016

EtherCAT + Industrie 4.0 & IoT

Industrie 4.0:
not only Future, but Reality today!
1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

Lot Size 1
22.09.2016

EtherCAT + Industrie 4.0 & IoT

Merci pour votre attention!

1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT and
Industrie 4.0
Today!

22.09.2016

EtherCAT + Industrie 4.0 & IoT

Contact
1. What is
Industrie 4.0?
2. The Industrie
4.0 Platform
3. Reference
Architectural
Model
4. ETG I4.0 & IoT
Initiative:
EtherCAT &
OPC UA
5. Use Cases
6. MoU
7. EtherCAT
and
ETG
Headquarter
Industrie 4.0
Ostendstrae
196
Today!
90482 Nuremberg
Germany
Phone:
+49 (911) 540 56 20
E-Mail:
info@ethercat.org
Web:
www.ethercat.org
22.09.2016

EtherCAT + Industrie 4.0 & IoT

About
1. WhatEtherCAT
is
About
Technology Group (ETG):
Industrie 4.0?
The EtherCAT Technology Group (ETG) is an association in which key user companies from various
2. The Industrie
industries
and leading automation suppliers join forces to support, promote and advance the EtherCAT
4.0
Platform
technology. With over 3,700 members from 62 countries, the EtherCAT Technology Group has become the
largest
fieldbus organization in the world. Founded in November 2003, it is also the fastest growing
3. Reference
association
of its kind.
Architectural
Model

About
4. ETGEtherCAT
I4.0 & IoT :
Initiative:is the fastest Industrial Ethernet technology and stands for high-performance, low-cost, ease of
EtherCAT
&
useEtherCAT
and a flexible
topology. It was introduced in 2003 and became an international standard and a SEMI
OPC
UA
standard in 2007. The EtherCAT Technology Group promotes EtherCAT and is responsible for its continued
development.
5. Use Cases EtherCAT is also an open technology: anyone is allowed to implement or use it.

6. MoU

For
further information please visit: www.ethercat.org
7. EtherCAT and
Industrie 4.0
Today!

EtherCAT, Safety over EtherCAT, are trademarks or registered trademarks.

Other designations used in this presentation may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
22.09.2016

EtherCAT + Industrie 4.0 & IoT