Course T315 Chapter 5

AC 800M Hardware

Extended Automation System 800xA

ABB University - 1
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 AC 800M
Hardware AC 800M Hardware

n CPU
n Communication Interfaces
n I/O Connections
n Hardware Redundancy
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 CPU
CPU PM8xx
Fuses for
Modulebus and
CEX-bus

CPU
PM8XX Baseplate
TP830

TP830port
2RS-232 serial ports:
COM3 modem support(modbus)
COM4 port(TK212).IPf.w upgrade

2Ethernet ports (IEEE 802.3, 10BaseT with TCP/IP):

CN2 port
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1ModulebusIO module()
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1CEX-bus (Communication Extended Bus).module

 CPU
Different Processor Units
Unit Description On-line replacement Redundancy

48 MHz 8 Mbytes RAM 2 Ethernet ports, 1 Serial Port and 1 tool

PM860 No No
port. Electrical and Optical ModuleBus for S800 I/O

48 MHz 8 Mbytes RAM

PM856 2 Ethernet ports, 1 Serial Port and 1 tool port. Electrical and Optical No No
ModuleBus for S800 I/O. Application speed is half of PM860.
48 MHz 8 Mbytes RAM 1 Ethernet port, 1 Serial Port and 1 tool port.
PM851 Electrical and Optical ModuleBus for S800 I/O (only one cluster). No No
Application speed is half of PM860.
singular or redundant. 48 Mhz 16 Mbytes RAM 2 Ethernet ports, 1
PM861 Serial Port and 1 tool port. Electrical and Optical ModuleBus for Yes Yes
S800 I/O
Same as PM861 but can use redundant communication unit CI854A
PM861A Yes Yes
and BC810.
singular or redundant. 96 Mhz 32 Mbytes RAM 2 Ethernet ports, 1
Serial Port and 1 tool port. Electrical and Optical ModuleBus for
PM864 Yes Yes
S800 I/O. PM864 is 50% faster than PM861 in executing an
application.
Same as PM864 but can use redundant communication unit CI854A
PM864A Yes Yes
and BC810.
singular or redundant. 96 Mhz 32 Mbytes RAM 2 Ethernet ports, 1
PM865 (PA/HI) Serial Port and 1 tool port. Electrical and Optical ModuleBus for No Yes
S800 I/O. Supports S800 high integrity.
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The CPU has 64 Mbyte memory and runs with 133 MHz clock
frequency double memory size and 40% higher cyclic performance
PM866 Yes Yes
compared to PM864. PM866 is available either as single or as
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redundant. 5.0 SP2 support only.

 CPU
Start Modes

Applications
Warm Init .
retain
.CBM

RestartWarm

Applications
Cold Init Init < 2.5
cold retain
CBMRestartCold

Init > 3 Run

Reset Applications
.f.w

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set IP
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 CPU
Battery
Internal External

CPU Type
Internal External NOTE:CF Card
min time (hours) min time (weeks)
APPCold Retain Value.
PM851/PM856/PM860 48 4
PM861 36 4 APPCBM
PM864 36 3 CF card.
PM861A 118 12
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PM864A 235 24
Cold Retain Value
PM865 HI 235 24
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CBMCF Card
PM865 PA 235 24
PM866 158 15
.
 CPU
AC 800M Ports

Communication CEX_bus
expansion CPU
(CEX bus) Electrical
Modulebus
RS-232 ports
COMLI (data transfer), MODBUS and
S3964R

Optical Ports Control Network

Modulebus
port MMS

Module Bus ports

Ethernet ports COM3/4 ports TypeI/O module
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 CPU
AC 800M Ports-CF Card
AC800MCF Card Reader.

64MBCF Card

application(s).
CF CardApplication.
ES.

CF CardApplicationCF Crad
ES.

CF CardCold retain value

CF CardCrashMemory dump to CF
Card
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Compact Flash cannot be used in an AC 800M High

Integrity controller.
 AC 800M
Hardware AC 800M Hardware

n CPU
n Communication Interfaces
n I/O Connections
n Hardware Redundancy
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 Communication
Interfaces Communication Interface Units

On-line
Unit Description Redundancy
replacement

The CI851 unit is the communication interface for PROFIBUS DP-V0.

CI851 No No
Only to use with S200 I/O.
CI853 The CI853 is the RS-232C serial communication interface unit. No No
The CI854 unit is the communication interface for PROFIBUS DP-V1.
CI854 No No
Redundant Profibus lines.
The CI854A unit is the communication interface for PROFIBUS DP-
CI854A Yes Yes
V1. Redundant Profibus lines and redundant interface cards.
The CI855 unit is the communication interface for MasterBus 300 for
CI855 Yes No
the AC 800M.
The CI856 is a communication interface for the S100 I/O system.
CI856 Up to five S100 I/O racks can be connected to one CI856 where each Yes No
I/O rack can hold up to 20 I/O boards.
CI857 The CI857 unit is the communication interface for INSUM Yes No
The CI858 unit is the communication interface for ABB Drives using
CI858 No No
DriveBus
The CI860 unit is the communication interface for Fieldbus Foundation
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CI860 Yes No
HSE
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 Communication
Interfaces Communication Exchange Bus - CEX Bus

12
CEX-bus
TB850

.:
TB850 (male) or TB851 (female)
TK850 with DB25P and TB851
or
.TK850
(length of 0.7 meter)DB25P

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 Communication
Interfaces BC810 and TP857 - CEX-Bus Interconnection Unit

BC810CEX-BUS

Redundancy
CEX-Bus(
)

C1 /Yellow CEX-
BUS(service and standby BC 810)

C2 /Yellow interconnect
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standby BC810(service )
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 Communication
Interfaces CI854-Profibus DP V1

D9Profibus.
TP854

PROFIBUS-DP slave CI830 and 200-

APB12, supporting S800, S900, S200 series
I/O and Drives.

GSD fileimport to Control Builder.

.
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 Communication
Interfaces CI853-RS232

RS232-C ports RJ45 ,

TP853

75 ~ 19200 bps

CPU, PMxxx CPU loading

Modem

protocols
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 AC 800M
Hardware AC 800M Hardware

n CPU
n Communication Interfaces
n I/O Connections
n Hardware Redundancy
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 I/O
Connections I/O Connection Possibilities

I/O :
Modulebus (electrical or )
Profibus DP(ref 3BDS009029R4001 p19).

I/O clusterCI830(Profibus)
TB820(Modulebus) I/O.

I/O cluster12I/O (
I/Oloading).

S200 S900 I/O Profibus DP.

7modem

Profibus slave CI830 TB810

profibus Modulebus
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Maximum Number of Modules on CI840

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 I/O
Connections S800 I/O Connected with Modulebus
max. 2.5 meters

Base cluster 96 I/O

1 cluster(CPU loading
ModuleBus )
extension

1-7 I/O cluster

Termination
TB807
I/O cluster 1
1-12 S800 I/O
TB820 modules/cluster
Optical modem

Optical Modulebus
Simplex or Duplex,
.
I/O cluster 2 I/O cluster 3 I/O cluster 4

TB820CBM.
I/O modules in cluster
number
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8-base cluster
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303-3 cluster
Duplex
Simplex max. 15 or 200m
max. 15 or 200m
 I/O
Connections S800 I/O Connected with Profibus

CI830
Profibus slave

with CI851 24 I/O / I/O Station

TB810 Profibus
master

Base cluster 1 cluster

1-7 I/O cluster
Max. 2.5 meters
TB820 I/O cluster 1
Optical modem
1-12* S800 I/O /cluster
*CI830bus load
TB820

I/O cluster 2 I/O cluster 3 I/O cluster 4

cluster (electrical
modulebus)

Optical modulebus, Simplex or

Duplex
Duplex
Simplex max 15 or 200m
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max 15 or 200m
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 I/O
Connections S800 I/O Connected with Profibus

CI851position number =1

CI830position number=1
ProfiBus node.
CI830
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 I/O
Connections ABB Range of I/O Units
S800 modular I/O

S800 modular I/O with intrinsic safety

(IS)

S800L I/O
This is a compact I/O with an integrated
I/O and terminal unit. This I/O cannot
be replaced on-line.

S200 I/O
This I/O must be connected through an
APB12 ProfiBus module.

S900 I/O
This I/O must be connected through a
CI920 ProfiBus module. The I/O is
suitable for use in hazardous areas.
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S100 I/O
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This I/O must be connected through

communication module CI856
 I/O
Connections Module Termination Units

2 - Wire

3 Wire

Compact 4 Wire

()

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 I/O
Connections Module Termination Units

Extended

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 AC 800M
Hardware AC 800M Hardware

n CPU
n Communication Interfaces
n I/O Connections
n Hardware Redundancy
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 Hardware
Redundancy Redundant CPUs
Communication
Bus (CEX) 1
TK850 Upper CPU TK850BC810
Interconnect

1.TK850
2
1

2 Lower CPU 2.1

.Upper CPU
crash2.
RCU Link Cable
TK851 3.TK850

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 Hardware
Redundancy Redundant CPUs
Communication
Bus (CEX)
TK850 Upper CPU Switch Over
Primary
LED
1.
PrimaryCPU.

2.Control network
.:
Lower CPU .

3.ModuleBus
RCU Link Cable .
TK851
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 Hardware
Redundancy Controller and I/O Redundancy
CEX -bus splitter
BC810

Redundancy Redundant S800

Redundant I/O as direct I/O
Link Cable
PROFIBUS CI
CI854A

Redundant or Singular
S800 I/O

Optical ModuleBus
Cable

BC810-.

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RedundancyI/O-(12Module6Module)
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 Hardware
Redundancy Modulebus I/O Redundancy

RedundancyI/O
-(12Module6Module)
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 Hardware
Redundancy Profibus I/O Redundancy
CEX -bus splitter
BC810

Redundant
PROFIBUS CI
CI854A
TU846 or TU847

Redundant or Singular
S800 I/O
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 Hardware
Redundancy Summary Full Redundancy

OPC Server OPC Server

Control Network

CEX-BusRedundancy Upper CPU Lower CPU

Redundancy
CEX-Bus

ProfiBus DP CEX-Bus
RCU Link

ProfiBus
DP-V1 ModuleBus
Optic Cable

Redundant ModuleBus
Solution
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Redundant I/O Module

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 Use
SoftController ProjectSoftcontroller-(1/9)
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 Use
SoftController ProjectSoftcontroller-(2/9)
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 Use
SoftController ProjectSoftcontroller-(3/9)
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 Use
SoftController ProjectSoftcontroller-(4/9)
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 Use
SoftController ProjectSoftcontroller-(5/9)
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 Use
SoftController ProjectSoftcontroller-(6/9)
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 Use
SoftController ProjectSoftcontroller-(7/9)

SV5.0 Sp2
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 Use
SoftController ProjectSoftcontroller-(8/9)
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 Use
SoftController ProjectSoftcontroller-(9/9)
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 ABB University - 39
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