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3.

2 Load Flow Analysis for Case 1 (Steady-state without


Capacitor)
This study case analyzes the system under normal loading
condition. All three power transformers TRM1, TRL3A and TRL3B are
on-line, all loads of PE 2 plant are running at maximum capacity of
24 Tons/hr. and no power factor correction capacitor on-line.
3.2.1 Admittance and Power Data
Bus 1 which is the generator bus will be the swing bus
where the voltage is constant at 1/00 p.u and the active and
reactive power will be calculated from this bus. Bus 2, Bus 3 and
Bus 4 are the load bus where voltage will be calculated.
Table 3.1 Summary of Bus Properties for Study Case 1
Bus
Bus 1
Bus 2
Bus 3
Bus 4

Type
Generator Bus
(swing)
Load Bus
Load Bus
Load Bus

Known
V1 /10=1/00 p.u

Unknown
P and Q

P and Q
P and Q
P and Q

V2 /20
V3 /30
V4 /40

Chapter 3-Load Flow Analysis-Case 1

Page 112

Bus 1 V1
y12 =[(yTL1)-1+ (yTRM1)-1]-1
y12 =0.959989-j32.341297
Bus 2
y23 =[(yTL2)-1+(yTRL3A)-1]-1
y23 =0.693282-j4.206570

S2=P2+jQ2
S2=0.5582+ j0.332

Bus 3

V2

y24 =[(yTL3)-1+(yTRL3B)-1]-1
y24 =0.695415-j4.203698

Bus 4 V
4

V3

S3=P3+jQ3
S3=0.08946+j0.054898

S4=P4+jQ4
S4=0.07898+j0.048099

Figure 3.7 Admittance network for Case 1


From Chapter 2, values of admittances and power schedule
are summarized in Table 3.2 and Table 3.3 respectively.
Table 3.2 Summary of Admittances
Admittances Values (mho p.u)
y12

0.959989-j32.341297

y23

0.693282-j4.206570

y24

0.695415-j4.203698

Table 3.3 Scheduled Power


Bus No
S2
S3
S4

Bus 2
Bus 3
Bus 4

P (MW)

Q
(MVAR)

5.58210
0.8946
0.7898

Chapter 3-Load Flow Analysis-Case 1

3.31997
0.54898
0.48099

P (p.u) @
10MVA
base
0.558210
0.08946
0.07898

Q (p.u) @
10MVA
base
0.331997
0.054898
0.048099

Page 113

3.2.2 Bus Voltage Calculation


Bus voltages are calculated based on Gauss-Seidel Method
which is a numerical method for calculating non-linear equations.
These non-linear voltage equations are derived as follows:
Derivation of voltage equations
Bus no. 2

6.9kV Bus V2

At Bus 2 by KCL,

Current flowing into Bus 2 from Bus 1 and considering transformer


tap aTRM1 of TRM1 using Equation 3.1:

V
V2
1
I12" y12

2
aTRM1 a
TRM1

Currents flowing out from Bus 2 to Bus 3 and considering


transformer tap aTRL3A of TRL3A using Equation 3.1:

V3

I23 y23 V2
a
TRL3A

Currents flowing out from Bus 2 to Bus 4 and considering


transformer tap aTRL3B of TRL3B using Equation 3.1:

V4

I24 y24 V2
aTRL3B

And current due to power out of Bus 2:

S*
2

V2*

Chapter 3-Load Flow Analysis-Case 1

Page 114

By KCL, vector sum of currents into Bus 2 equals vector sum of


currents out of Bus 2.
V

V3
V2
V4 S*
1
y24 V2
2
y12
y23 V2
2
*
aTRM1 a
a
a
TRL3A
TRL3B V2

TRM1

Arranging the current equation yields a non-linear equation for


voltage V2.

S*
2
V2

V2*

V3
y12 V
V4
y23
y24
aTRM1
aTRL3A
aTRL3B
y12
y23 y24
aTRM12

If we let V2(k) be the initial estimate of voltage V2 then the iterative


equation V2(k+1) will be
V3(k)
V4(k)
y V
12 1 y23
y24
aTRL3A
aTRL3B
V*(k) aTRM1
V2(k 1) aTRM1 2
y12
y23 y24
aTRM12
S*
2

Equation (3.3)

Bus 3 MCC8 480V bus V3

At Bus 3 by KCL,

Current flowing into Bus 3 using Equation 3.1:

V3
2

I23" y23

2
aTRL3A a
TRL3A

And current due to power out of Bus 3:

S*
3
V3*
By KCL, vector sum of currents in equals vector sum of current out
of Bus 3.

Chapter 3-Load Flow Analysis-Case 1

Page 115

V
S*
V3
2
3
y23

2
aTRL3A a
V3*
TRL3A

Arranging the current equation yields a non-linear equation for


voltage V3.

S*
y V
3

23 2
V*
aTRL3A
V3 3
y23

aTRL3A 2

If we let V3(k) be the initial estimate of voltage V3 then the iterative


equation V3(k+1) will be

S*
y V (k)
3

23 2
V *(k)
aTRL3A
(k 1)
V3
3

y 23

aTRL3A 2

Equation (3.4)

Bus 4 MCC9 480V V4

At bus 3 by KCL,

Current flowing into the Bus 4 using Equation 3.1:

V4
2

I24" y24

2
aTRL3B a
TRL3B

And current due to power out of Bus 4:

S*
4

V4*

By KCL, vector sum of currents in equals vector sum of currents out


of Bus 4.

Chapter 3-Load Flow Analysis-Case 1

Page 116

V
V4 S*4
2
y 24

aTRL3B a
2
V4*
TRL3B

Arranging the current equation yields a non-linear equation for


voltage V4.

S*
4 y 24 V2

V*
aTRL3B
V4 4
y24

aTRL3B2

If we let V4(k) be the initial estimate of voltage V4 then the iterative


equation V4(k+1) will be
(k)
S*
4 y24 V2

V *(k)
aTRL3B
(k 1)
4

V4

y24

aTRL3B2

Equation (3.5)

Gauss-Siedel Iteration for bus voltage


Bus voltage estimates at
V2(0)= V3(0)= V4(0)= 1/00 V p.u
and V1(k)= 1/00 V p.u (for all values of k)
For TRM1, TRL3A and TRL3B,
tap=+ 2.5% (0.95, 0.975, 1.0, 1.025, 1.05)
Transformer taps (Primary) are selected at principal tap
aTRM1=1; aTRL3A=1; aTRL3B=1
Complex power values from Table 3.2.
S2=0.558210 + j 0.331997 p.u
S3=0.08946 + j 0.054898p.u
S4=0.07898+ j 0.048099 p.u
Chapter 3-Load Flow Analysis-Case 1

Page 117

Taking the conjugates of the complex power


S2*=0.558210 - j 0.331997p.u
S3*=0.08946 j 0.054898p.u
S4*=0.07898 j 0.048099 p.u
Admittance values from Table 3.2
y12=0.959989-j32.341297 p.u
y23=0.693282-j4.206570 p.u
y24=0.695415-j4.203698 p.u
(y12 + y23 + y24) = 2.348687-j40.751566 p.u
k=0, 1st iteration
For V2(1) using Equation 3.3

V3(0)
V4(0)
y12 V1

y 23
y 24
aTRL3A
aTRL3B
V2*(0) aTRM1
S*
2

V2(1)

y12

aTRM12

y 23 y 24

0.558210 + j 0.331997*
0.959989 - j32.341297 1
1
V2(1) 1

2.348687 - j40.751566
2.348687 - j40.751566

V2(1)

0.558210 - j 0.3319971 0.695415 - j4.2036981

2.348687 - j40.751566
= 0.991093-j0.013184p.u

Chapter 3-Load Flow Analysis-Case 1

Page 118

For V3(1) using Equation 3.4

y23 V2(0)

aTRL3A
V3*(0)
S*
3

V3(1)

y23

aTRL3A 2

(0.0894638 j0.0548985)*

(1)
V3 1
1
1(0.693282 - j4.206570)

V3(1) = 0.983882-j0.018611p.u
For V4(1) using Equation 3.5

y24 V2(0)

aTRL3B
V4*(0)
S*4

V4(1)

y24

aTRL3B2
(0.0789849 j0.0480991)*
(1)
V4 1
1
0.695415 - j4.203698 1

V4(1) = 0.985837-j0.016446 p.u

k=1, 2nd iteration


For V2(2) using Equation 3.3
(1)

S*
2

V2(2)

(1)

V3
V4
y V
12 1 y 23
y 24
aTRL3A
aTRL3B
V2*(1) aTRM1
y12

aTRM12

y 23 y 24

Chapter 3-Load Flow Analysis-Case 1

Page 119

0.558210 + j 0.331997*
V2(2) 1

V2(2)

0.990201 - j0.014405*

2.348687 - j40.751566

0.959989 - j32.341297 1
2.348687 - j40.751566

0.693282 - j4.2065700.983882 - j0.018611


2.348687 - j40.751566

0.695415 - j4.2036980.985837 - j0.016446

2.348687 - j40.751566
= 0.988081-j0.017155 p.u

For V3(2) using Equation 3.4

y V (1)
23 2
aTRL3A
V3*(1)
S*
3

V3(2)

y23

aTRL3A 2
V3(2)

(0.0894638 j0.0548985)*
1(0.693282 - j4.206570)0.983882 - j0.018611*

0.991093 - j0.013184
V3(2) = 0.974359-j0.031784p.u
For V4(2) using Equation 3.5

y24 V2(1)

aTRL3B
V4*(1)
S*4

V4(2)

y24

aTRL3B2

(0.0789849 j0.0480991)*
V4(2) 1
0.695415 - j4.2036980.985837 - j0.016446*

0.991093 - j0.013184
V4(2) = 0.976452-j0.029623p.u
Chapter 3-Load Flow Analysis-Case 1

Page 120

Calculating the errors


Calculating the real term errors (ereal) and imaginary term
errors (eimaginary) of voltages between the first iteration and the
second iteration
V2(1) = 0.991093-j0.013184 p.u
V2(2) = 0.988081-j0.017155 p.u
ereal =|0.991093 -0.988081| =0.003011922 (>1x10-6)
eimaginary =|0.013184 0.017155| =0.003971283 (>1x10-6)

V3(1) = 0.983882-j0.018611 p.u


V3(2) = 0.974359-j0.031784 p.u
ereal =|0.983882-0.974359| =0.00952263 (>1x10-6)
eimaginary =|0.018611 j0.031784 | = 0.013172916(>1x10-6)

V4(1) = 0.985837-j0.016446 p.u


V4(2) = 0.976452-j0.029623p.u
ereal =|0.985837-0.976452| =0.009384458 (>1x10-6)
eimaginary =|0.016446 j0.029623| = 0.013176597(>1x10-6)

Since all errors are still greater than 1x10-6 then further
iterations are required until all errors are less than 1x10-6 in which
case the solution is said to converge to the correct value.

Chapter 3-Load Flow Analysis-Case 1

Page 121

K=2, 3rd iteration


For V2(3) using equation 3.3
(2)

S*
2

V2(3)

(2)

V3
V4
y V
12 1 y 23
y 24
aTRL3A
aTRL3B
V2*(2) aTRM1
y12

aTRM12

y 23 y 24

0.558210 + j 0.331997*
V2(3)

V2(3)

0.987138 - j0.018375*

2.348687 - j40.751566

0.959989 - j32.341297 1
2.348687 - j40.751566

0.693282 - j4.2065700.973467 - j0.033004


2.348687 - j40.751566

0.695415 - j4.2036980.97556 - j0.030843

2.348687 - j40.751566
= 0.986328-j0.020102p.u

For V3(3) using equation 3.4

S*
3
V3(3)

V3*(2)

y23 V2(2)
aTRL3A

y23

aTRL3A 2

V3(3)

(0.0894638 j0.0548985)*

1(0.693282 - j4.206570)0.973467 - j0.033004*

0.988081 - j0.017155
V3(3) = 0.970934-j0.035697p.u

Chapter 3-Load Flow Analysis-Case 1

Page 122

For V4(3) using equation 3.5

y V (2)
24 2
aTRL3B
V4*(2)
S*4

V4(3)

y24

aTRL3B2

(0.0789849 j0.0480991)*
V4(3) 1
0.695415 - j4.2036980.97556 - j0.030843*

0.988081 - j0.017155
V4(3) = 0.973079-j0.033543p.u
Calculating the errors
Calculating the real term errors (ereal) and imaginary term
errors (eimaginary) of voltages between the 2nd iteration and the third
iteration:
V2(2) = 0.988081-j0.017155 p.u
V2(3) = 0.986328-j0.020102 p.u
ereal =|0.988081-0.986328| =0.001752721 (>1x10-6)
eimaginary =|0.017155 -0.020102| =0.002946738 (>1x10-6)

V3(2) = 0.974359-j0.031784 p.u


V3(3) = 0.970934-j0.035697 p.u
ereal =|0.974359-0.970934| =0.003425034 (>1x10-6)
eimaginary =|0.031784 0.035697 | =0.003913351 (>1x10-6)

V4(2) = 0.976452-j0.029623 p.u


V4(3) = 0.973079-j0.033543 p.u
ereal =|0.976452-0.973079| =0.003372922 (>1x10-6)
eimaginary =|0.029623 -0.033543 | =0.003920754 (>1x10-6)

Chapter 3-Load Flow Analysis-Case 1

Page 123

Again, since all errors are still greater than 1x10-6,


continuous iterations are required until the errors become less than
1x10-6 to converge to the correct value.
Repeating the same calculation procedure using the load
flow sheet developed by the Author up to 15 iterations yield an
error to e<1x10-6, equivalent to five (5) decimal places of accuracy.
The result of the whole calculation is summarized in Table 3.4 while
the voltage error values are summarized in Table 3.5. It shows the
error on the 15th iteration to be at least 3x10-7 which is less than
the set reference value to converge.
Table 3.4 Bus Voltage Calculation Results after k=15
k

V2 (Bus 2)

V3 (Bus 3)

V4 (Bus 4)

0.991093-j0.013184

0.983882-j0.018611

0.985837-j0.016446

0.988081-j0.017155

0.974359-j0.031784

0.976452-j0.029623

0.986328-j0.020102

0.970934-j0.035697

0.973079-j0.033543

0.985653-j0.020985

0.969046-j0.038635

0.971209-j0.036482

0.98531-j0.021637

0.968282-j0.039498

0.970456-j0.037348

0.985159-j0.021832

0.967909-j0.040148

0.970086-j0.037999

0.985093-j0.021975

0.96774-j0.040338

0.969919-j0.038188

0.985059-j0.022018

0.967666-j0.04048

0.969847-j0.038331

0.985047-j0.022049

0.967629-j0.040522

0.96981-j0.038373

10

0.985039-j0.022058

0.967614-j0.040553

0.969796-j0.038404

11

0.985037-j0.022065

0.967606-j0.040562

0.969788-j0.038413

12
13

0.985035-j0.022067
0.985035-j0.022069

0.967604-j0.040569
0.967602-j0.04057

0.969785-j0.03842
0.969783-j0.038422

14

0.985034-j0.022069

0.967601-j0.040572

0.969783-j0.038423

15

0.985034-j0.022069

0.967601-j0.040572

0.969782-j0.038424

Chapter 3-Load Flow Analysis-Case 1

Page 124

Table 3.5 Voltage Calculation Error Values


Accuracy
k

V2

V3

ereal

eimaginary

0.008907

0.0131846

0.003012

ereal

V4

eimaginary

ereal

eimaginary

0.016118

0.0186112

0.0141628

0.01644644

0.0039713

0.0095226

0.0131729

0.0093845

0.0131766

0.001753

0.0029467

0.003425

0.0039134

0.0033729

0.00392075

0.000675

0.0008832

0.0018876

0.0029381

0.0018705

0.00293904

0.000343

0.000652

0.000764

0.0008634

0.000753

0.00086607

0.00015

0.0001945

0.0003735

0.0006499

0.0003697

0.00065017

6.68E-05

0.0001433

0.0001692

0.0001892

0.0001669

0.00018988

3.32E-05

4.255E-05

7.347E-05

0.0001428

7.263E-05

0.00014288

1.29E-05

3.13E-05

3.725E-05

4.122E-05

3.675E-05

4.1391E-05

10

7.31E-06

9.259E-06

1.435E-05

3.121E-05

1.417E-05

3.1221E-05

11

2.46E-06

6.803E-06

8.149E-06

8.935E-06

8.046E-06

8.9773E-06

12

1.6E-06

2.005E-06

2.781E-06

6.785E-06

2.741E-06

6.7865E-06

13

4.65E-07

1.471E-06

1.774E-06

1.928E-06

1.752E-06

1.9381E-06

14

3.47E-07

4.322E-07

5.34E-07

1.468E-06

5.255E-07

1.4682E-06

15

8.66E-08

3.169E-07

3.842E-07

4.144E-07

3.796E-07

4.1664E-07

Calculation results:
V2(15) = 0.985034-j0.022069 p.u
V3(15) =0.967601-j0.040572 p.u
V4(15) =0.969782-j0.038424 p.u
Converting V2(15) to polar form:
V2 =

(0.985034)2+(-0.022069)2 /Arctan(-0.022069/0.985034)0

V2 = 0.985281/-1.2830 p.u
Actual value of bus voltage is
V2 =(0.985281/-1.2830 )(Vbase)= (0.985281/-1.2830 )(6.9kV)
V2 = 6.798/-1.2830 kV

Chapter 3-Load Flow Analysis-Case 1

Page 125

Converting V3(15) to polar form:


V3 =

(0.967601)2+(-0.040572)2 /Arctan(-0.040572 /0.967601)0

V3 = 0.968451/-2.4010

p.u

Actual value of bus voltage is


V3 =(0.968451/-2.4010)(Vbase)=( 0.968451/-2.4010)(480V)
V3= 464.856/-2.4010 V

Converting V4(15) to polar form:


V4 = (0.969782)2+(-0.038424)2 /Arctan(-0.038424/0.969782)0
V4 = 0.970543/-2.2690 p.u
Actual value of bus voltage is
V4 =(0.970543/-2.2690)(Vbase)=( 0.970543/-2.2690)(480V)
V4= 465.8609/-2.2690 V

Chapter 3-Load Flow Analysis-Case 1

Page 126

3.2.3 Current, Power Flow and Power Factor Calculation


V1=1/00 V p.u

Bus 1
yTL1

S12-1

I12
yTRM1

V2=0.985281/-1.2830 V p.u

Bus 2
yTL2
S2=0.5582 + j0.331
yTRL3A

S12-2

y24

S23-2

I24

I23

y24

S23-3

Bus 3
V3=0.968451/-2.4010

p.u

S3=P3+jQ3
S3=0.118437+j0.072

S24-2
S24-4
Bus 4
V4=0.970543/-2.2680 p.u

S4=P4+jQ4
S4=0.103948+j0.06

Figure 3.8 Admittance Network with Power and Current


Flows
Current Flows
Using Equation 3.1 and admittance values from Table 3.2 to
calculate the current flows:
Current flow from bus 1 to bus 2 (I 12) as referred from the primary
side (13.8kV) of TRM1:
I12=y12(V1-V2)
I12=(0.959989-j32.341297) (1-0.9850347+j0.022069)
I12= 0.728131-j0.462808 p.u
Converting to polar form:
I12 =

(0.728131)2+ (-0.462808)2/Arctan(-0.462808/0.728131)

I12= 0.862767/-32.441480 p.u

Chapter 3-Load Flow Analysis-Case 1

Page 127

Actual value of I12 is


I12= (I12 p.u)( Ibase 13.8kV)
I12= (0.862767/-32.4410)(418.36976)
I12= 360.955671/-32.4410 A
As referred to secondary:
I12= 360.955671 x (13.8/6.9)
I12=721.91 A
Current flow from bus 2 to bus 3 (I23)
I23=y23(V2-V3)
I23=(0.693282-j4.206570)(0.9850347-j0.022069-0.9676013
+j0.04057)
I23= 0.0899208 - j0.060507 p.u
Converting to polar form:
I23 =

(0.0899208)2+ (-0.0607507)2 /Arctan(-0.0607507/0.0899)

I23= 0.108382/-33.9370 p.u


Actual value of I23 is
I23= (I23 p.u)( Ibase 480V)
I23= (0.108382/-33.9370)(12028.13061)
I23= 1303.643/-33.9370 A
Current flow from bus 2 to bus 4 (I24)
I24=y24(V2-V4)
I24=(0.695415-j4.203698) (0.985034-j0.022069 0.969782+j0.038424)
I24= 0.079354-j0.0527418 p.u

Chapter 3-Load Flow Analysis-Case 1

Page 128

Converting to polar form:


I24 =

(0.079354)2 + (-0.0527418)2/Arctan(-0.0527418/0.079354)

I24= 0.095283/-33.6100 p.u


Actual value of I24 is
I24= (I24 p.u)( Ibase 480V)
I24= (0.095283/-33.6100)( 12028.13061)
I24= 1146.079/-33.6100 A

Power Flow and Power Factor


Using Equation 3.2 and the calculated bus voltages as well
as the calculated currents and power flows, power factor will be
calculated as follow:
For power out from Bus 1 to TRM1:
S1TRM1= V1I12*
S1TRM1= (1)(0.728131-j0.462808)*
S1TRM1= (0.728131+j0.4462808) p.u
Converting to polar form:
S1TRM1 =

(0.728131)2+(0.4462808)2/Arctan(0.4462808/0.728131)

S1TRM1= 0.862767/32.4410 p.u

Actual value of S12 is


S1TRM1= (S12p.u)( Sbase )
S1TRM1= (0.862767/32.4410)(10MVA)
S1TRM1= 8.627/32.4410 MVA
Calculating the Power Factor
PF1TRM1=cos(32.4410)
PF1TRM1= 0.84395 lagging at bus 1
Chapter 3-Load Flow Analysis-Case 1

Page 129

Power Flow from TRM1 to Bus 2:


STRM12= V2I12*
STRM12= (0.985034-j0.022069)(0.728131-j0.462808)*
STRM12= 0.727448+j0.439813 p.u
Converting to polar form:
STRM12 =

(0.727448)2+ (0.439813)2/Arctan(0.439813/0.727448)

STRM12= 0.850068/31.1570 p.u

Actual value of S12 is


STRM12= (S12p.u)( Sbase )
STRM12= (0.850068/31.1570)(10MVA)
STRM12= 8.50068/31.1570 MVA
Calculating the Power Factor
PFTRM12=cos(31.157)
PFTRM12= 0.85575 lagging at Bus 2
For power out from Bus 2 to TRL3A:
S2TRL3A= V2I23*
S2TRL3A = (0.985034-j0.022069)(0.089920 - j0.060507)*
S2TRL3A = 0.089910+j0.057561 p.u
Converting to polar form:
S2TRL3A =

(0.089910)2+ (0.057561)2/Arctan(0.057561/0.089910)

S2TRL3A = 0.106787/32.6530 p.u

Actual value of S2TRL3A is


S2TRL3A = (S2TRL3Ap.u)( Sbase )
S2TRL3A = (0.106787/32.6530 )(10MVA)
S2TRL3A = 1.06787/32.6530 MVA
Chapter 3-Load Flow Analysis-Case 1

Page 130

Calculating the Power Factor


PF2TRL3A=cos(32.6530)
PF2TRL3A= 0.84196 lagging
For power out from TRL3A to Bus 3:
STRL3A3= V3I23*
STRL3A3= (0.967601-j0.0405728)( 0.0899208 - j0.060507)*
STRL3A3= 0.089462+j0.0548983 p.u
Converting to polar form:
STRL3A3 = (0.089462)2+(0.0548983)2/Arctan(0.089462/0.0548983)
STRL3A3= 0.104963/31.5360 p.u

Actual value of STRL3A3 is


STRL3A3= (STRL3A3p.u)( Sbase )
STRL3A3= (0.104963/31.5360)(10MVA)
STRL3A3= 1.04963/31.5360 MVA
Calculating the Power Factor
PFTRL3A3=cos(31.5360)
PFTRL3A3=0.85232 lagging
For power out from Bus 2 to TRL3B:
S2TRL3B= V2I24*
S2TRL3B = (0.985034-j0.022069)(0.079354-j0.052741)*
S2TRL3B = 0.079331+j0.0502011 p.u
Converting to polar form:
S2TRL3B = (0.079331)2+(0.0502011)2/Arctan(0.0502011/0.079331)
S2TRL3B= 0.09388/32.3260 p.u

Chapter 3-Load Flow Analysis-Case 1

Page 131

Actual value of S2TRL3B is


S2TRL3B= (S2TRL3B p.u)( Sbase )
S2TRL3B= (0.09388/32.3260)(10MVA)
S2TRL3B= 0.9388/32.3260 MVA
Calculating the power factor
PF2TRL3B=cos(32.3260)
PF2TRL3B=0.84502 lagging
For power out from TRL3B to Bus 4:
STRL3B4= V4I24*
STRL3B4= (0.968546-j0.039988)(0.079362-j0.052937)*
STRL3B4= 0.078983+j0.048098 p.u
Converting to polar form:
STRL3B4 =

(0.078983)2+ (0.048098)2/Arctan(0.048098/0.078983)

STRL3B4= 0.092476/31.3410 p.u


Actual value of STRL3B4 is
STRL3B4= (S24p.u)( Sbase )
STRL3B4= (0.092476/31.3410)(10MVA)
STRL3B4= 0.92476/31.3410 MVA
Calculating the Power Factor
PFTRL3B4=cos(31.340)
PFTRL3B4= 0.85409 lagging

Chapter 3-Load Flow Analysis-Case 1

Page 132

3.2.4 Evaluation
3.2.4.1 Bus Voltage Evaluation
Table 3.6 Summary of Bus Voltage Calculation

V2
V3
V4

Actual

Per-unit

6.798/-1.28530 kV
464.856/-2.4010 V
465.860/-2.2690 V

0.985281/-1.28530 p.u
0.968451/-2.4010 p.u
0.970543/-2.2690 p.u

Permissible
Per-unit
Voltage
0.98
0.98
0.98

The above result shows that the bus voltage on Bus 2


(6.9kV bus) is more than the permissible limit. The secondary
voltage of both TRL3A and TRL3B are both less than the permissible
value and can still be improved by changing the transformer
primary tap from the nominal tap 3 to off-nominal tap 4 (2.5% tap
position). The per-unit tap a will be 1/0.975 or 1.02564. The
calculation results using the Microsoft Excel load flow sheet
developed by the Author is shown in Table 3.7. The result shows a
significant improvement of the bus voltages at Bus 2 (0.993 perunit) and Bus 3 (0.995 per-unit) under normal load condition.
Table 3.7 Summary of Bus Voltage Calculation after Changing
the Taps of TRL3A and TRL3B to -2.5% Off-nominal
Actual
Per-unit
0
V2
6.799/-1.283 kV
0.985281/-1.2830
V3
476.776/-2.4010 V
0.993283/-2.4010
V4
477.806/-2.2690 V
0.995429/-2.2690
3.2.4.2 Voltage Drop Evaluation
According to PEC Chapter 2.10.2.1 fine print note number
4, 2.15.1.2 and fine print note number 2 recommend that the
maximum combined voltage drop for both feeders and branch
circuit should not exceed 5%, and the maximum voltage drop on
Chapter 3-Load Flow Analysis-Case 1

Page 133

the branch circuit or feeder should not exceed 3%. As per JG


Summit Design Standards, under normal condition the maximum
permissible voltage drop on feeder shall be 2% and 3% on branch
circuit. On the other hand, during a transient event such as motor
starting, the maximum permissible voltage drop at the motor being
started is 15% while 10% for the other loads. This recommendation
is related to equipment performance and line loss issue.
Therefore,

the

voltage

drop

should

be

one

of

the

fundamental considerations in cable selection. This section will


calculate the voltage drop for:
1. Transformer Feeder Cables
2. Medium Voltage Motors
3. 480V Loads
Voltage Drop for Transformer Feeder Cables
The voltage drop of transformer feeder cable is calculated
using the equation below:

%VD

Mag[I] Mag[Z]
x100
Mag[V]
3

Equation (3.6)

Where Mag[I], Mag[Z] and Mag[V] are magnitude of


complex load current, cable impedance of the load and voltage of
the bus where the load is connected, respectively.

Chapter 3-Load Flow Analysis-Case 1

Page 134

Table 3.8 Summary of Transformer Cable Ratings


Eqpt
ID

Cable Rating
Cable Type

Size
(mm2)

Wire/

Length
(m)

R
( /km)

XL
(/km)

TL1

1CCV(8.7/15kV),
Cu/XLPE/CTS/
AWA/PVC

630

115

0.04

0.1138

TL2

3CCV(6/10(12)k
V)

185

54

0.128

0.0888

TL3

3CCV(6/10(12)k
V)

185

60

0.128

0.0888

Source: Resistance and Reactance values from Cable vendor-Fujikura Federal


Cables SDN. BHD.

Presented below are the calculations of the percent voltage


drop using the resistances and reactances from Table 3.8, as well as
the current and voltages derived from Section 3.2.3.
Voltage drop for TRM1 feeder cable TL1
For ZTL1:

Z TL1
Z TL1

[R per km jXper km ][length]


wire per phase
[0.04 j0.1138][115 / 1000]
5

Z TL1 0.00092 j0.0026174

Mag[ZTL1] =

(0.00092)2+ (0.0026174)2

Chapter 3-Load Flow Analysis-Case 1

= 0.002774

Page 135

%VDTL1:

%VD TL1

MagI12 MagZ TL1


x 100%
MagV1

3
360.9550.002774 x 100%
%VDTL1
13800

3
%VDTL1 0.013%

Voltage Drop for TRL3A feeder cable TL2


For ZTL2:

Z TL1
Z TL1

[R per km jXper km ][length]


wire per phase
[0.128 j0.0888][54 / 1000]
1

ZTL1 0.006912 j0.0047952

Mag[ZTL2] =

(0.006912)2+ (0.0047952)2

= 0.008412

%VDTL2:

%VD TL2

MagI23 MagZ TL2


x 100%
MagV2

3
1303.6430.008412 x 100%
%VDTL2
6798.445

3
%VDTL2 0.2794%
Voltage Drop for TRL3B feeder cable TL3
For ZTL3:

Z TL1
Z TL1

[R per km jXper km ][length]


wire per phase
[0.128 j0.0888][60 / 1000]
1

Chapter 3-Load Flow Analysis-Case 1

Page 136

ZTL1 0.00768 j0.005328

Mag[ZTL3] =

(0.00768)2+ (0.005328)2

= 0.009347

%VDTL3:

%VD TL3

MagI24 MagZ TL3


x 100%
MagV2

3
1146.079 0.009347 x 100%
%VDTL3
6798.445

%VDTL3 0.27292%
Table 3.9 Summary of Results for Transformer Feeder
Voltage Drop without Capacitor
Eqpt
ID

From

TL1

Bus 1

TRM1
Primary

Bus 2

Primary
of TRL3A

Bus 2

Primary
of TRL3B

TL2

TL3

To

%VD

0.013

Acceptance
Criteria

Conclusion

<3%

Acceptable

<3%

Acceptable

<3%

Acceptable

0.279

0.273

The above result for transformer feeder % voltage drop


shows acceptable values for all transformer feeders.

Chapter 3-Load Flow Analysis-Case 1

Page 137

Voltage Drop for Medium Voltage Motors during Normal Running


Condition
3.10 Summary of Motor Feeder Cable Ratings
Eqpt
ID

Cable Type

CBLKM5806
CBLYM7601
CBLKM8639
CBLKM8601

3CCV(6/10(12kV))
1CCV(6/10(12kV))
3CCV(6/10(12)kV)
3CCV(6/10(12)kV)

Size
(mm2)

Wire
/

Length
(m)

R
( /km)

X
(/km)

185

313

0.128

0.1066

240

458

0.0986

0.1027

185

218

0.128

0.1066

185

405

0.128

0.1066

Source: Resistance and Reactance values from Cable vendor-Fujikura Federal


Cables SDN. BHD.

Calculating the percent voltage drop using the resistances


and reactances from Table 3.10, as well as the current and voltages
derived from Section 3.2.3:
Voltage Drop for PE-KM5806 (running condition):
For ZCBL-KM5806:

ZCBL -KM5806
ZCBL-KM5806

[R per km jXper km ][length]


wire per phase
[0.128 j0.1066][313 / 1000]
1

ZCBL KM5806 0.0401 j0.0334


Mag[ZCBL-KM5806] =

(0.0401)2+ (0.0334)2

Chapter 3-Load Flow Analysis-Case 1

= 0.052138

Page 138

%VDCBL-KM5906:

MagI MagZ
x 100%
MagV
3
60.8460.052138 x 100%
%VDKM5806
6798.445
3

%VD

%VDKM5806 0.081%

Voltage Drop for PE-KM7601 (running condition):


For ZCBL-YM7601:

ZCBL - YM7601
ZCBL- YM7601

[R per km jXper km ][length]


wire per phase
[0.0986 j0.1027][458 / 1000]
1

ZCBL KM5806 0.0452 j0.0047


Mag[ZCBL-YM7601] =

(0.0452)2+ (0.0047)2

= 0.06520

%VDKM7601:

MagI MagZ
x 100%
MagV
3
485.8940.06520 x 100%
%VDKM7601
6798.445
3

%VD

%VDKM7601 0.807%

Chapter 3-Load Flow Analysis-Case 1

Page 139

Voltage Drop for PE-KM8639 (running condition):


For ZCBL-KM8639:

ZCBL -KM8639
ZCBL-KM8639

[R per km jXper km ][length]


wire per phase
[0.0986 j0.1027][218 / 1000]
1

ZCBL KM8639 0.0279 j0.0232


Mag[ZCBL-KM8639] =

(0.0279)2+ (0.0232)2

= 0.03631

%VDKM8639:

%VD

MagI MagZ
x 100%
MagV

3
33.0290.03631 x 100%
%VDKM8639
6798.445
3

%VDKM8639 0.031%

Voltage Drop for PE-KM8601 (running condition):


For ZCBL-KM8601:

ZCBL -KM8601
ZCBL-KM8601

[R per km jXper km ][length]


wire per phase
[0.0986 j0.1027][405 / 1000]
1

ZCBL KM8601 0.0518 j0.0432


Mag[ZCBL-KM8601] =

(0.0518)2+ (0.0432)2

Chapter 3-Load Flow Analysis-Case 1

= 0.06746

Page 140

%VDKM8601:

%VD

MagI MagZ
x 100%
MagV
3

%VDKM8601

26.8530.06746
6798.445

x 100%

%VDKM8601 0.046%
Table 3.11 Summary of %Voltage Drop and Terminal Voltage
for MV Motor Feeder Cables without Capacitor
Equipment
ID
PE-KM5806

Description

PE-YM7601

Vent
Recovery
compressor
Motor
Mixer Motor

PE-KM8639

Blower Motor

% VD

0.081

0.807

0.031
PE-KM8601

Blower Motor
0.046

Acceptance
Criteria
<3%
(normal
running)
<3%
(normal
running)
<3%
(normal
running)
<3%
(normal
running)

Terminal
Voltage
(V)

Conclusion
Acceptable

6797.435

6797.205

Acceptable

Acceptable
6798.124
Acceptable
6797.924

The running % voltage drop of all MV motors shows


acceptable results as summarized in Table 3.11. A detailed large
motor starting analysis will be presented in Chapter 6 to analyze the
effects of large motor starting to the power system under study.

Chapter 3-Load Flow Analysis-Case 1

Page 141

Voltage Drop for 480V Loads


Table 3.12 Cable Ratings for MCC8 Loads
Eqpt ID

Cable Type

CLB-GM1412
CBL-1413

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PE-

CBL-YM4078
CBL YM4089
CBL YM4352
CBL GM4356
CBL GM4357
CBL SM4360
CBL SM6825
CBL SM6828
CBL SM6853
CBL KM6831-1
CBL KM6832-1
CBL YCM6832
CBL KM6833-1
CBL KM6834-1
PE-KM68351
CBL YCM6835
CBL YM6851
CBL -GM5814-1
CBL -

(mm2)

Size

Wire
/

Length
(m)

(/km)

(/km)

70

374

0.343

0.0886

70

374

0.343

0.0886

2.5

302

9.45

0.113

2.5

302

9.45

0.113

2.5

244

9.45

0.113

2.5

216

9.45

0.113

2.5

216

9.45

0.113

237

3.93

0.101

95

426

0.248

0.0852

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

115

9.45

0.113

2.5

343

9.45

0.113

35

349

0.669

0.0893

Chapter 3-Load Flow Analysis-Case 1

Page 142

GM5821
CBL GM5812
CBL GM5815
CBL GM5825
PE-VM5814
CBL GM5806A-2
CBL GM5806B2
CBL GM5806BD2
CBL GM8102
GM8103A
CBL GM8103S
CBL SM6800
CBL -Y6860
CBL -D6810
CBL -MNDB
CBL-WRP-01
CBL-MCC
EM2
CBL-GM1504

CBLGM4351

CV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
4C+PECV(0.6/1kV)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)

16

336

1.47

0.092

50

336

0.494

0.0882

50

336

0.494

0.0882

150

343

0.16

0.0852

326

3.93

0.101

326

0.88

0.106

326

5.88

0.106

25

444

0.927

0.092

95

445

0.248

0.0852

95

445

0.248

0.0852

150

403

0.160

0.085

35

349

0.669

0.089

35

349

0.669

0.089

240

37

0.100

0.085

120

446

0.197

0.085

240

37

0.100

0.085

30

9.450

0.113

307

5.520

0.116

30

9.450

0.113

249

5.520

0.116

Chapter 3-Load Flow Analysis-Case 1

Page 143

CBL GM4355

CBL GM4353

CBL GM4354

CBL GM4358

MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC8 to
VFD
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)

30

9.450

0.113

249

5.520

0.116

30

9.450

0.113

257

5.520

0.116

30

9.450

0.113

257

5.520

0.116

30

9.450

0.113

257

5.520

0.116

Source: Resistance and Reactance values from Cable vendor-Fujikura Federal


Cables SDN. BHD.

Table 3.13 Cable Ratings for MCC9 Loads


Eqpt ID

Cable Type

CBL-7601M1

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)

CBL -YM7610
CBL GM7612
CBL 7601VG1M
CBL 7601VG2M
CBL 7604G1M-A

(mm2)

Wire
/

Length
(m)

( /km)

(/km)

95

445

0.248

0.0852

35

422

0.669

0.0893

240

448

0.0998

0.0848

50

445

0.248

0.0852

50

445

0.248

0.0852

10

444

2.33

0.0965

Size

Chapter 3-Load Flow Analysis-Case 1

Page 144

CBL 7604G1M-B
CBL7604K1M
CBL 7601G1M
CBL 7605G1M
CBL -KM7615
CBL -Y7730
CBL -Y7733

CBL-PE7604G3
CBL-PE7604G4
CBL 7601VG3M
CBL 7601VG4M
CBL- PEKM7604
CBL -SM7714
CBLSM8605
CBL-SM8606
CBL -KM8607
CBL -SM8610
CBL SM8614A
CBL -SM8641
CBL SM8645
CBL -SM5611
CBL YM5611C
CBL -YM5612
CBL -Y5160
CBL -Y5619

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)

10

444

2.33

0.0965

10

444

2.33

0.0965

25

444

0.927

0.092

50

444

0.248

0.0852

16

440

1.47

0.092

10

422

2.33

0.0965

408

5.88

0.106

35

422

0.669

0.0893

3C+PECV(0.6/1kV)

35

422

0.669

0.0893

3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PE-

445

5.88

0.106

445

5.88

0.106

50

445

0.248

0.0852

417

0.88

0.106

2.5

174

9.45

0.113

2.5

174

9.45

0.113

25

174

0.927

0.092

2.5

174

9.45

0.113

180

5.88

0.106

2.5

167

9.45

0.113

240

212

0.0998

0.0848

78

0.88

0.106

2.5

78

9.45

0.113

461

0.88

0.106

10

422

2.33

0.0965

10

422

2.33

0.0965

Chapter 3-Load Flow Analysis-Case 1

Page 145

CBL -Y5951
CBL -Y5952
CBL -SM5962
CBL TR-Ex
CBL CP-7601
CBL CP-7604
CBL CP-7600
CBL -YM7607

CBL -S5961

CV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC9 to
VFD 3C+PECV(0.6/1kV)
VFD to
Motor 4CNYCY(750V)
MCC9 to
VFD C+PECV(0.6/1kV)

10

444

2.33

0.0965

10

444

2.33

0.0965

10

444

2.33

0.0965

240

37

0.0996

0.0848

445

5.88

0.106

445

5.88

0.106

50

445

0.248

0.0852

185

412

0.121

0.0947

120

35

0.197

0.0852

89

5.52

0.116

405

0.88

0.106

Source: Resistance and Reactance values from Cable vendor-Fujikura Federal


Cables SDN. BHD.

With the calculated bus voltage at Bus 3, 464.9V, the %


voltage drop for MCC 8 loads are calculated as follows:
Voltage Drop for GM-1412 (running condition)
For ZCBL-GM-1412

ZCBL -GM-1412
ZCBL-GM-1412

[R per km jXper km ][length]


wire per phase
[0.343 j0.0886][374 / 1000]
1

ZCBL GM-1412 0.128 j0.033


Mag[ZCBL GM-1412 ]

0.1282 0.0332 0.132

Chapter 3-Load Flow Analysis-Case 1

Page 146

%VDGM1412:

%VDGM1412

MagI MagZ
x 100%
MagV
3

%VDGM1412

53.7930.132
464.9

x 100%

%VDGM1412 2.656%

Voltage Drop for GM-1413 (running condition)


For ZCBL-GM-1413:

ZCBL -GM-1413
ZCBL-GM-1413

[R per km jXper km ][length]


wire per phase
[0.343 j0.0886][374 / 1000]
1

ZCBL GM-1413 0.128 j0.033


0.1282 0.0332 0.132

Mag[ZCBL GM-1413 ]

%VDGM1413:

%VDGM1413

MagI MagZ
x 100%
MagV
3

%VDGM1413

53.7930.132492613
464.9

x 100%

%VDGM1413 2.656%

Chapter 3-Load Flow Analysis-Case 1

Page 147

Voltage drop for PE-YM4078 (running condition)


For ZCBL-YM4078:

ZCBL - YM4078
ZCBL- YM4078

[R per km jXper km ][length]


wire per phase
[9.45 j0.113][302 / 1000]
1

ZCBL YM4078 2.854 j0.034


Mag[ZCBL YM4078 ] 2.8542 0.0342 2.854

%VDYM4078:

%VD YM4078

MagI MagZ
x 100%
MagV
3

%VD YM4078

2.8662.854
464.9

x 100%

3
%VDYM4078 3.048%

Voltage drop for PE-YM4089 (running condition)


For ZCBL-YM4089:

ZCBL - YM4089
ZCBL- YM4089

[R per km jXper km ][length]


wire per phase
[9.45 j0.113][302 / 1000]
1

ZCBL YM4089 2.854 j0.034


Mag[ZCBL YM4089 ] 2.8542 0.0342 2.854

Chapter 3-Load Flow Analysis-Case 1

Page 148

%VDYM4089:

%VD YM4089

MagI MagZ
x 100%
MagV

3
2.3262.854 x 100%
%VD YM4089
464.9
3

%VDYM4089 2.473%
By repeating the same calculation to the rest of the 480V
loads, the % voltage drop for each load is determined and
summarized in Tables 3.14 and 3.15 for MCC8 and MCC9 loads,
respectively.
Table 3.14 Summary of Voltage Drop Calculation for MCC8
Loads without Capacitor and TRL3A
Nominal Tap
Equipment ID

GM-1412
GM-1413
PE-YM4078
PE-YM4089
PE-YM4352
PE-GM4356
PE-GM4357
PE-SM4360
PE-SM6825
PE-SM6828
PE-SM6853
PE-KM6831-1
PE-KM6832-1
PE-YCM6832
PE-KM6833-1
PE-KM6834-1
PE-KM6835-1
PE-YCM6835

% VD
(% of
Terminal
Voltage)
2.656
2.656
3.048
2.473
1.998
0.898
0.898
2.317
1.117
2.974
2.536
0.797
0.797
1.087
0.797
0.797
0.797
1.087

Terminal
Voltage
(V)
458.357
458.357
454.558
456.485
458.082
461.801
461.801
457.114
462.366
454.805
456.275
462.144
462.144
461.162
462.144
462.144
462.144
461.162

Chapter 3-Load Flow Analysis-Case 1

-2.5% Off Nominal


Tap
% VD
(% of
Terminal
Voltage)
2.589
2.589
2.972
2.412
1.948
0.876
0.876
2.259
1.089
2.900
2.472
0.777
0.777
1.060
0.777
0.777
0.777
1.060

Terminal
Voltage
(V)
470.273
470.273
466.475
468.402
470.000
473.720
473.720
469.032
474.285
466.722
468.193
474.064
474.064
473.081
474.064
474.064
474.064
473.081
Page 149

PE-YM6851
PE-GM-5814-1
PE-GM5821
PE-GM5812
PE-GM5815
PE-GM5825
PE-VM5814
PE-GM5806A-2
PE-GM5806B2
PE-GM5806BD-2
GM8102
GM8103A
GM8103S
PE-SM6800
PE-Y6860
PE-D6810
MNDB
WRP-01
MCC EM2
GM-1504
PE-GM4351
PE-GM4355
PE-GM4353
PE-GM4354
PE-GM4358

0.268
2.377
2.552
2.078
2.791
2.894
5.292
3.417
0.770
2.946
2.068
2.778
2.778
0.741
1.814
1.792
0.745
12.004
0.442
0.655
0.234
0.655
2.105
0.655
2.105
0.655
0.196
0.655
0.196
0.655
0.196

463.943
456.808
457.273
458.158
457.023
456.929
457.494
453.478
462.513
454.957
458.450
458.948
458.948
463.639
459.330
459.397
464.498
445.141
464.617
462.627
464.067
462.627
457.783
462.627
457.783
462.627
464.195
462.627
464.195
462.627
464.195

Chapter 3-Load Flow Analysis-Case 1

0.261
2.318
2.488
2.026
2.721
2.822
5.160
3.332
0.751
2.873
2.016
2.708
2.708
0.722
1.769
1.747
0.726
11.704
0.431
0.639
0.228
0.639
2.053
0.639
2.053
0.639
0.191
0.639
0.191
0.639
0.191

475.862
468.726
469.190
470.076
468.939
468.845
469.398
465.394
474.432
466.874
470.368
470.863
470.863
475.558
471.248
471.316
476.417
456.984
476.536
474.546
475.986
474.546
469.701
474.546
469.701
474.546
476.115
474.546
476.115
474.546
476.115

Page 150

Table 3.15 Summary of Voltage Drop Calculation for MCC9


Loads without Capacitor and TRL3B
-2.5% Off Nominal
Nominal Tap
Tap
Equipment
% VD
% VD
ID
(% of
Terminal
(% of
Terminal
Terminal
Voltage (V)
Terminal
Voltage (V)
Voltage)
Voltage)
PE-7601M1
2.827
459.604
2.757
471.545
PE-YM7610
2.763
457.735
2.694
469.677
PE-GM7612
1.990
464.979
1.940
476.922
PE-7601VG1M
1.371
462.790
1.337
474.734
PE-7601VG2M
1.371
462.790
1.337
474.734
PE-7604G1M-A
2.973
456.116
2.898
468.059
PE-7604G1M-B
2.973
456.116
2.898
468.059
7604K1M
2.548
457.445
2.485
469.388
PE-7601G1M
2.187
459.011
2.132
470.955
PE-7605G1M
1.129
463.381
1.101
475.326
PE-KM7615
2.517
457.725
2.454
469.668
PE-Y7730
6.747
443.921
6.579
455.852
PE-Y7733
6.065
445.612
5.913
457.546
PE-7604G3
2.842
457.385
2.771
469.327
PE-7604G4
2.842
457.385
2.771
469.327
PE-7601VG3M
2.910
456.150
2.837
468.093
PE-7601VG4M
2.910
456.150
2.837
468.093
PE-KM7604
1.320
462.905
1.287
474.849
PE-SM7714
0.369
464.732
0.360
476.677
SM8605
2.406
457.678
2.346
469.622
SM8606
0.438
464.364
0.427
476.309
KM8607
3.850
454.207
3.754
466.147
SM8610
2.406
457.678
2.346
469.622
SM8614A
1.549
460.609
1.510
472.553
SM8641
2.310
458.005
2.252
469.948
SM8645
2.304
464.735
2.246
476.677
PE-SM5611
0.506
464.313
0.493
476.258
PE-YM5611C
0.186
465.223
0.182
477.168
PE-YM5612
0.680
463.783
0.663
475.728
PE-Y5160
5.833
446.829
5.687
458.764
PE-Y5619
5.833
446.829
5.687
458.764
PE-Y5951
1.992
459.652
1.942
471.595
PE-Y5952
1.992
459.652
1.942
471.595
PE-SM5962
2.459
458.210
2.397
470.153
TR-Ex
0.776
465.478
0.757
477.423
CP-7601
1.605
460.358
1.565
472.302
CP-7604
2.820
456.340
2.750
468.283
Chapter 3-Load Flow Analysis-Case 1

Page 151

CP-7600
PE-YM7607

1.552
2.871
0.737
0.490
0.681

PE-S5961

462.389
463.960
464.494
464.198
463.780

1.514
2.799
0.719
0.478
0.664

474.333
475.900
476.439
476.143
475.725

Based on the % voltage drop calculation results for 480V


loads, there are several equipment that has unacceptable voltage
drop as shown in Table 3.16.
Table 3.16 Summary of 480V Loads with Unacceptable %VD
Equipment
ID

Description

Size (mm2)

% VD
(Normal)

Vent Recovery Ref


Compressor Motor
Main Cooling Pump motor

150

5.292

3.417

Pellet screener

10

6.747

PE-Y7733

Pellet Mass flowmeter motor

6.065

KM8607

Wash Air fan motor

25

3.850

PE-Y5160

Product purge bin filter

10

5.833

PE-Y5619

Low product purge bin filter

10

5.833

PE-VM5814
PEGM5806A-2
PE-Y7730

For each 480V motor from the above table that has
unacceptable voltage drop, recommendations with re-calculations
are as follows:
For PE-VM5814:
Add one (1) more wire per phase to reduce the total impedance
with the tap of TRL3A at -2.5%:

%VDVM5814

MagI MagZ
x 100%
MagV
3

Chapter 3-Load Flow Analysis-Case 1

Page 152

%VD VM5814

228.4360.031
476.776

x 100%

%VDVM5814 2.580%

For PE-GM5806A-2:
Add one (1) more wire per phase to reduce the total impedance
with the tap of TRL3A at -2.5%:

%VDGM5806A -2

MagI MagZ
x 100%
MagV
3

%VDGM5806A -2

7.1560.641
476.776

x 100%

%VDGM5806A -2 1.666%

For YM7730:
Change the wire size from 1 x 3C-10mm2 to 2 x 3C-16mm2

%VDYM7730

MagI MagZ
x 100%
MagV
3

%VD YM7730

18.4410.311
477.806

x 100%

%VDYM7730 2.078%

For YM7733:
Add one (1) more wire per phase to reduce the total impedance.

%VDYM7733

MagI MagZ
x 100%
MagV
3

Chapter 3-Load Flow Analysis-Case 1

Page 153

%VD YM7733

6.7991.2
477.806

x 100%

3
%VDYM7733 2.957%

For YM8607:
Add one (1) more wire per phase to reduce the total impedance.

%VDKM8607

%VDKM8607

MagI MagZ
x 100%
MagV
3

63.8880.081
477.806

x 100%

%VDKM8607 1.877%

For Y5160:
Add one (1) more wire per phase to reduce the total impedance.

%VDY5160

MagI MagZ
x 100%
MagV
3

%VD Y5160

15.9410.492
477.806

x 100%

3
%VDY5160 2.843%

For Y5619:
Add one (1) more wire per phase to reduce the total impedance.

%VDY5619

MagI MagZ
x 100%
MagV
3

Chapter 3-Load Flow Analysis-Case 1

Page 154

%VD Y5619

15.9410.492
477.806

x 100%

3
%VDY5619 2.843%

Table 3.17 Summary of Calculations after Correction


Eqpt. ID

Size

(mm2)

PE-VM5814
150
PE-GM5806A-2
6
PE-YM7730
16(10)
PE-YM7733
4
KM8607
25
PE-YM5160
10
PE-Y5619
10

wire/
2
2
2
2
2
2
2

(1)
(1)
(1)
(1)
(1)
(1)
(1)

I (A)

Z
()

% VD

% VD

Before

After

228.436
7.156
18.441
6.799
63.888
15.941
15.941

0.031
0.641
0.311
1.200
0.081
0.492
0.492

5.292
3.417
6.747
6.065
3.850
5.833
5.833

2.580
1.666
2.078
2.957
1.877
2.843
2.843

Based on the above results, after correcting the wire sizes


and increasing the number of conductors per phase, the percent
voltage drop of 480V loads becomes satisfactory. Total cost of the
modifications will pay for itself due to the savings in reducing the
line loss and running the motor efficiently so the recommendation is
justified.

Chapter 3-Load Flow Analysis-Case 1

Page 155

3.2.4.3 Bus Bar Loading Evaluation


Table 3.18 Current Flows and Bus bar Loading
Panel

Bus Bar
Rating
(A)

Current Flow at
-2.5%Nominal
Tap (A)

Remarks

4000

Current
Flow at
Nominal
Tap (A)
721.91

6.9kV
Switchgear
480V MCC8
480V MCC9

721.91

Satisfactory

1600
1600

1305.23
1146.08

1271.053
1117.428

Satisfactory
Satisfactory

As shown in Table 3.18, the result of current flow


calculation shows a normal loading condition for all bus bars.

3.2.4.4 Transformer Loading Evaluation


The result of the power flow calculation shows normal
loading conditions for all power transformers at normal load case.
JG Summit site operating standard recommends that the power
transformer loading be maintained below 60% (ONAN) on continues
basis and below 80% on intermittent basis (1-5 days). Based on the
calculated loading at operating condition, TRM1 can still be allowed
to handle future requirement of about 40% and is fairly sufficient.
Table 3.19 Transformer Loading on Case 1
Transformer
TRM1
TRL3A
TRL3B

Rated Capacity
(MVA-@ONAN)
40
3
3

Loading
(MVA)

8.5
1.049
0.924

Chapter 3-Load Flow Analysis-Case 1

%
Remarks
Loading
21.25
Satisfactory
34.99
Satisfactory
30.83
Satisfactory

Page 156

3.2.4.5 Power Factor Evaluation


Table 3.20 Summary of Power Factor
Location

Apparent Power

Power Factor

Remarks

Flow (MVA)
Primary side

8.627/32.4410

84.395

Lagging

of TRM1

Satisfactory
(>80 % LAG)

Secondary

8.5/31.1570

85.575

Lagging

Side of TRM1

Satisfactory
(>80 % LAG)

Primary side
of TRL3A
Bus 3

1.06/32.6560

84.196

Lagging

1.04/31.5360

85.232

Lagging

Primary side
of TRL3B
Bus 4

0.937/32.3290

84.502

Lagging

0.924/31.3410

85.409

Lagging

Satisfactory
(>80 % LAG)
Satisfactory
(>80 % LAG)
Satisfactory
(>80 % LAG)
Satisfactory
(>80 % LAG)

As presented in Table 3.23, the results of power factor


calculations show a normal loading condition for all voltage level.

Chapter 3-Load Flow Analysis-Case 1

Page 157

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