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Document Class

Protection Relay of Generator Test

HK1

PT. HUTAMA KARYA (Persero)

EPC DIVISION
JOB.

D
C

For Commissioning
Revised as commen

B
A

Revised as comment
For approval

Rev.

Description

Agustus
03 , 2016
Date

Hasni

Rahman

Tirda

Yoga

Prepare
d

Checke
d

Reviewe
d

Approve
d

OWNER`
S
DWG.NO

PT. PLN (PERSERO)

JASA SERTIFIKASI

Clients Project No.

PLTU KENDARI UNIT 3 1x10
MW

DWG. NO.

DATE OF ISSUED
Agustus 03, 2016

REVISION NO.

PLTU Kendari Unit 3 (110 MW) Project

Protection Relay of Generator Test

REV

Commissioning Procedure
HK-

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TABLE OF CONTENTS

1.
2.
3.
4.
5.
6.
7.
8.
9.

COVER...............................................................................................................
SCOPE.................................................................................................................
OBJECTIVE........................................................................................................
REFERENCE.......................................................................................................
TEST INSTRUMENT.........................................................................................
RISK AND SAFETY PRECAUTION.................................................................
VISUAL CHECK.................................................................................................
SYNCHRONIZING RELAY TEST PROCEDURE...........................................
ATTACHMENT..................................................................................................

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PLTU Kendari Unit 3 (110 MW) Project

Protection Relay of Generator Test
REV

Commissioning Procedure

HK-

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1. Title
Protection Relay of Generator Test

2. Scope
Protection relay test for generator. Consisting of functions as follows, over
current, under and over voltage, under and over frequency loss of field reverse power.

3. Objective
This test is to assure the relay can trip or give alarm to the system when
something happend on generator operation.

4. Reference
- Manual instruction of substation test set ISA T-3000
- Manual instructur of generator relay siemens 7UM62
5. Test instrument
- Substation test set ISA T-3000
- Power supply 3 phase 0~400V
6. Risk and safety precaution
-

Everyone must wear protection personal equipment

Clear all instrument and tools
Work permit from HSE

7. Check visual
-

Check the function of the relay whether its been programmed

Check all the relay energize when power-on
Check all mounting the relay
PLTU Kendari Unit 3 (110 MW) Project
Protection Relay of Generator Test

REV

Commissioning Procedure
HK-

8. Test procedure

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1) Loss of field test

K1 : circle diameter, expressed in % of Zn

K2 : offset, expressed in % or Zn
Vn
Zn =
3 In
-

Point A = K2
Set the angle to 90o or 270o
Set the current to 5A
Increasing the voltage from zero until the relay trips
Put red cable of current of T-3000 on terminal relay #
Put black cable of current of T-3000 on terminal relay #
Put red cable of voltage of T-3000 on terminal relay #
Put block cable of voltage of T-3000 on terminal relay #
Install stop cable to rip contact of relay
PLTU Kendari Unit 3 (110 MW) Project
Protection Relay of Generator Test

REV

Commissioning Procedure
HK-

Point B = K1
Set the current to 5A
Set the angle to 270o
Decreasing the voltage from 90V to zero until the relay trips

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2) Reverse power relay

Put red cable of current of T-3000 on terminal current of relay

Put block cable of current of T-3000 on terminal current of relay
Install stop cable to trip contact of relay
Put red and block of voltage of T-3000 on terminal voltage of relay

Forward test :
I = In = 5A : = 0o press ON + TIME, the relay should out trip

Reverse test :
I = In = 5A : = 1800 press ON+TIME, the relay should trip

3) Over current relay testing

-

Put red and block of current of T-3000 on current terminal of relay

Install stop cable to trip contact of the relay
PLTU Kendari Unit 3 (110 MW) Project
Protection Relay of Generator Test

REV

Commissioning Procedure
HK-

Power on T-3000 and press ON+TIME button

Adjust current close to setting value
Relay will trip and calculate the time
Record the result
Do same thing for another phases

4) Over and under voltage testing

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Put red and block cables of voltage of T-3000 on voltage terminal of relay
Install stop cable to trip contact of the relay
Power on T-3000 and press ON+TIME button
Adjust voltage close to setting value (from zero to 120V)
Relay will trip and calculate the time
Record the result
Do same thing for under voltage

5) Over and under frequency relay testing

Frequency relay monitoring the frequency of generator voltage outputs, if the upper or
lower frequency threshold is reached, the relay issues a trip command for the circuit
breaker, in order to preserve the generator safety.
- Put red and black cable of voltage of T-3000 on terminal voltage of relay
- Install stop cable of T-3000 to trip contact of the relay
- Power on T-3000 and press ON+TIME button
- Adjust frequency reach the setting valve (from 40 to 52 Hz)
- Relay will trip and calculate the time
- Record the result
- Do same thing under frequncy