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Agenda
HISTORY
INTRODUCTION
BASIC CONCEPTDS
Asset Integrity
History
Founded in 1964
Asset Integrity
67 locations in 21 Countries
Approximately 8200
Employees
12%
13%
29%
Asset Integrity
ROV
Subsea Products
Subsea Projects
Inspection
Advanced Technologies
10
20
30
40
Percent of Losses
50
10
15
20
Percent of Losses
25
30
35
80
60
40
20
Number
Cost
1962-71
1972-81
1982-91
BILLIONS OF DOLLARS
Number of Losses
100
INTRODUCTION
Probability of Failure
Mitigation
Activity
INTRODUCTION
Probability of Failure
Mitigation
Activity
INTRODUCTION
Probability of Failure
Mitigation
Activity
10
Mitigation
Activity
BASIC CONCEPTS
Risk
11
Probability
= of Failure x
Consequences
of Failure
RBI Definition
API 580:
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Where to inspect
What to inspect
Assessing inspection
intervals
When to inspect
Assessing inspection
methods
How to inspect
Management of Risk
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Fixed
Interval
Everything
inspected at
the same
interval
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Condition
Based
Trend Analysis
Consequences
not Considered
Reactive
(Backward Looking)
Risk
Based
Risk Analysis
(Probability and
Consequences)
Proactive
(Forward Looking)
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Other Methodologies
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High
Detail of
Engineering
Analysis
LOW
Qualitative
Semi-quantitative
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Quantitative
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Typical data needed for an RBI analysis may include but is not limited to:
a) type of equipment;
b) materials of construction;
c) inspection, repair and replacement records;
d) process fluid compositions;
e) inventory of fluids;
f) operating conditions;
g) safety systems;
h) detection systems;
i) damage mechanisms, rates, and severity;
j) personnel densities;
k) coating, cladding, and insulation data;
l) business interruption cost;
m) equipment replacement costs;
n) environmental remediation costs.
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The POF analysis should address all damage mechanisms to which the equipment being
studied is or can be susceptible. Further, it should address the situation where equipment is
or can be susceptible to multiple damage mechanisms (e.g. thinning and creep). The
analysis should be credible, repeatable and documented.
Regardless of whether a more qualitative or a quantitative analysis is used, the POF is
determined by two main considerations:
a) damage mechanisms and rates of the equipment items material of construction,
resulting from its operating environment (internal and external);
b) effectiveness of the inspection program to identify and monitor the damage mechanisms
so that the equipment can be repaired or replaced prior to failure.
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Calculate Risk
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Risk Matrix
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Risk Management
Based on the ranking of items and the risk threshold, the risk management process begins.
For risks that are judged acceptable, no mitigation may be required and no further action
necessary.
For risks considered unacceptable and therefore requiring risk mitigation, there are various
mitigation categories that should be considered.
a) DecommissionIs the equipment really necessary to support unit operation?
b) Inspection/Condition MonitoringCan a cost-effective inspection program, with repair as
indicated by the inspection results, be implemented that will reduce risks to an acceptable
level?
c) Consequence MitigationCan actions be taken to lessen the consequences related to an
equipment failure?
d) Probability MitigationCan actions be taken to lessen the POF such as metallurgy
changes or equipment redesign?
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RBI Reassessments
RBI is a dynamic tool that can provide current and projected future risk
evaluations. However, these evaluations are based on data and knowledge
at the time of the assessment. As time goes by, changes are inevitable and
the results from the RBI assessment should be updated.
It is important to maintain and update an RBI program to ensure that the
most recent inspection, process, and maintenance information is included.
The results of inspections, changes in process conditions and
implementation of maintenance practices can all have significant effects on
risks, and therefore the inspection plan and can trigger the need to perform a
reassessment.
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Or contact:
Reza Shahrivar,
rshahrivar@oceaneering.com
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Asset Integrity