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Conveying Solutions Application Album The Next Step in Belting

Conveying Solutions

Application Album

Conveying Solutions Application Album The Next Step in Belting
Conveying Solutions Application Album The Next Step in Belting
Conveying Solutions Application Album The Next Step in Belting
Conveying Solutions Application Album The Next Step in Belting
Conveying Solutions Application Album The Next Step in Belting
Conveying Solutions Application Album The Next Step in Belting
Conveying Solutions Application Album The Next Step in Belting
Conveying Solutions Application Album The Next Step in Belting

The Next Step in Belting

Table of Contents

SuperDrive™

 

3-26

DualDrive™

 

27-32

DualDrive Small Pulley (DDSP)

 

33-38

Food Grade Flat Belts

 

39-62

Flat Belts for the General Industry

63-74

The Art of Fabrications

75-80

V & Round Profiles

 

81-92

Power Transmission

 

93-96

Timing Belts

 

97-100

Roller Coating Sleeves

 

101-103

Success Stories

 

104-118

Notes

119

2
2

Volta Belting Technology Ltd.

Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3
Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3
Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3
Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3
Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3

Conveying Solutions

SuperDrive™

Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3
Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3
Conveying Solutions SuperDrive™ Volta Belting Technology Ltd. 3

Volta Belting Technology Ltd.

3
3

SuperDrive TM

Raw meat conveyed on Modular belt - High operation costs, Low profit

1
1
2
2

Retrofitting the Modular belt with SuperDrive™ belt - Hygiene improvement and Cost reduction.

3
3
4
4

Volta Belting Technology Ltd.

4
4

Retrofitting a Modular belt with SuperDrive™ belt with cleats. Wear Resistant, Improved Hygiene & Reduced Noise.

5
5
6
6

Retrofitting a rubber conveyor with SD™ for potato intake. Cut and Impact Resistance.

7
7
8
8

Volta Belting Technology Ltd.

5
5

SuperDrive TM

Volta Drive Pulleys

9
9

Volta Tail Pulleys

10
10

Locking Collars

11
11

Square Plastic (UHMW) Locking Collar

12
12

Round Plastic (UHMW) Locking Collar

Drum Motor for the SuperDrive™ belt

13

13
13
13

Square Metal Locking Collar

14
14
6
6

Volta Belting Technology Ltd.

Slidebed made of Stainless steel strips

159
159

Slidebed made of UHMW Strips

16
16
17
17
Slidebed made of Stainless steel strips 159 Slidebed made of UHMW Strips 16 17 Volta Belting

Volta Belting Technology Ltd.

7
7

SuperDrive TM

Belt Take-up Device (Tensioner)

18
18
20
20
8
8

Volta Belting Technology Ltd.

19
19
21
21

Endless Welding with Volta FT welding tool

22
22

Cleaning the excess melted material after welding

24
24

Endless Welding with Volta FBW welding tool

23
23

Welding Sidewalls with base

25
25

Volta Belting Technology Ltd.

9
9

SuperDrive TM

Swan neck (Z) conveyors –SD™ operates without tensioning and is ideal for this application

UHMW Strip Bed Construction

26
26

1. Tail Pulley

2. Roller Set: Transition Horizontal to Incline

3. Incline UHMW Slide Bed

4. Top Roller: Transition Incline to Horizontal

5. Drive Pulley

6. Roller Set: Return transition horizontal to decline

7. Return Support Roller

8. Bottom Roller: Return transition decline to horizontal

9. Take-up Device (Tensioner) for tail pulley

28
28

FMB-3-SD

10
10

Volta Belting Technology Ltd.

Roller Bed Construction

27
27

1. Tail Pulley

2. Roller Set: Transition Horizontal to Incline

3. Roller Slide Bed

4. Top Roller: Transition Incline to Horizontal

5. Drive Pulley

6. Roller Set: Return transition horizontal to decline

7. Return Support Roller

8. Bottom Roller: Return transition decline to horizontal

9. Take-up Device (Tensioner) for tail pulley

29
29

FMB-3-SD

Swan neck (Z) conveyors

30
30
31
31
32
32

Volta Belting Technology Ltd.

11
11

SuperDrive TM

SD™ Bead Elevator FHB - 3 - SD

33
33
35
35
12
12

Volta Belting Technology Ltd.

34
34

Metal Detector

36
36

SD™ belts working in Trough Conveyors

SD™ belts working in Trough Conveyors 37 38 FHB - 3 - SD 40 FHW -
SD™ belts working in Trough Conveyors 37 38 FHB - 3 - SD 40 FHW -

37

SD™ belts working in Trough Conveyors 37 38 FHB - 3 - SD 40 FHW -
SD™ belts working in Trough Conveyors 37 38 FHB - 3 - SD 40 FHW -
38
38

FHB - 3 - SD

40
40

FHW - 3 - SD

39
39

FHW - 3 - SD

Volta Belting Technology Ltd.

13
13

SuperDrive TM

SD™ in Potato processing

41
41
43
43
44
44
14
14

Volta Belting Technology Ltd.

42
42
SuperDrive T M SD™ in Potato processing 41 43 44 14 Volta Belting Technology Ltd. 42

SD™ in Potato Industry

45
45
47 49
47
49
46
46
48
48
49
49

Volta Belting Technology Ltd.

15
15

SuperDrive TM

Perforated SD™ in Lettuce Processing – Working under Water - FMB - 3 - SD

50
50
16
16

Volta Belting Technology Ltd.

51
51

SD™ in Corn processing

52
52

SD™ in packaging line

54
54
53
53

SD™ in Fruits processing

55
55
56
56

Volta Belting Technology Ltd.

17
17

SuperDrive TM

Cabbage

57
57

Dried Marinated vegetables

59
59

Yam take-in

60
60
18
18

Volta Belting Technology Ltd.

Tomato Processing

58
58

SD™ with Sidewalls & Flights

61
61

SD™ in Candy Production

62
62

FHB-3-SD Melted Candy Mass +80˚C

64
64
66
66

FMW - 3 - SD™ Nuts and Dried Fruit Applications

63
63
65
65

Volta Belting Technology Ltd.

19
19

SuperDrive TM

SD™ in Bakery

Bread Crumbs

67
67

Cookies

69
69
20
20

Volta Belting Technology Ltd.

SD™ Elevator

68
68

Dough Pump

70
70

SD™ in Fish and Seafood Processing

71
71
73
73
75
75
72
72
74
74

With ITO50 Impression Top

76
76

Volta Belting Technology Ltd.

21
21

SuperDrive

SuperDrive

TM

TM

SD™ in Poultry Processing

77
77
78
78
79
79
80
80
22
22

Volta Belting Technology Ltd.

SD™ in Poultry Processing

81
81
82
82
83
83
84 FMB - 3 - SD
84
FMB - 3 - SD
SD™ in Poultry Processing 81 82 83 84 FMB - 3 - SD Volta Belting Technology

Volta Belting Technology Ltd.

23
23

SuperDrive TM

SD™ in Meat Processing

85
85

FHW-3-SD –Frozen Meat Blocks

SD™ with Support Flights

87
87
24
24

Volta Belting Technology Ltd.

86
86
88
88

FHB - 3 - SD

89
89

FMB-3-SD-ITO50

SD™ in Meat Processing

90
90
92
92
94
94
91
91
93
93
SD™ in Meat Processing 90 92 94 91 93 Volta Belting Technology Ltd. 25

Volta Belting Technology Ltd.

25
25

SuperDrive TM

FMB - 3 - SD™ LT Belt Runs from Deep Freezer at -35°C to Ambient of +5°C

95
95
97
97
26
26

Volta Belting Technology Ltd.

96
96
98
98
Conveying Solutions DualDrive™ Volta Belting Technology Ltd. 27

Conveying Solutions

DualDrive™

Conveying Solutions DualDrive™ Volta Belting Technology Ltd. 27
Conveying Solutions DualDrive™ Volta Belting Technology Ltd. 27
Conveying Solutions DualDrive™ Volta Belting Technology Ltd. 27

Volta Belting Technology Ltd.

27
27

DualDrive™

Retrofitting to DualDrive™ Belt Hygiene Improvement and Cost Reduction

99
99

Plyed belt

101
101
28
28

Volta Belting Technology Ltd.

100
100

Modular belt

102
102
103
103

Volta DualDrive™ Replaces 2” pitch Modular Belts

104
104

Volta Sprockets

106
106
108
108
105
105
107
107
109
109

Volta Belting Technology Ltd.

29
29

DualDrive™

As DualDrive™ Belts Run with No Pre-Tension it is Possible to Contain the Belt Rather than Track or Guide.

110
110

1. Flanged rollers on the return way.

Return-way Support Roller

112
112
111
111

2. Flanged rollers before the drive side

Smooth Tail Pulley

113
113
114
114
30
30

Volta Belting Technology Ltd.

Volta DualDrive™ Belts

115
115
117
117
119
119
116
116
118
118

Leaves on IRT texture

120
120

Volta Belting Technology Ltd.

31
31

DualDrive™

Volta DualDrive™ Belt in the Meat Industry

121
121
123
123
125
125
32
32

Volta Belting Technology Ltd.

122
122
124
124
126
126
Conveying Solutions DualDrive SP Volta Belting Technology Ltd. 33

Conveying Solutions

DualDrive SP

Conveying Solutions DualDrive SP Volta Belting Technology Ltd. 33
Conveying Solutions DualDrive SP Volta Belting Technology Ltd. 33
Conveying Solutions DualDrive SP Volta Belting Technology Ltd. 33
Conveying Solutions DualDrive SP Volta Belting Technology Ltd. 33
Conveying Solutions DualDrive SP Volta Belting Technology Ltd. 33
Conveying Solutions DualDrive SP Volta Belting Technology Ltd. 33

Volta Belting Technology Ltd.

33
33

DualDrive SP

Modular Belt

127
127

Volta DDSP Belt

128
128
34
34

Volta Belting Technology Ltd.

Volta DDSP Pulleys

129
129
130
130

FMB - 2.5 - DDSP in Seafood and Size Sorting

131
131
132
132
133
133

Volta Belting Technology Ltd.

35
35

DualDrive SP

Conveyors with DDSP Belts

134
134
135
135
36
36

Volta Belting Technology Ltd.

136
136

Dairy

137
137

Paneer

138
138
139
139

Volta Belting Technology Ltd.

37
37

DualDrive SP

FMB - 2.5 - DDSP after Meat Slicing Machine

140
140
141
141
38
38

Volta Belting Technology Ltd.

Conveying Solutions Food Grade Flat Belts Volta Belting Technology Ltd. 39

Conveying Solutions

Conveying Solutions Food Grade Flat Belts Volta Belting Technology Ltd. 39

Food Grade Flat Belts

Conveying Solutions Food Grade Flat Belts Volta Belting Technology Ltd. 39
Conveying Solutions Food Grade Flat Belts Volta Belting Technology Ltd. 39
Conveying Solutions Food Grade Flat Belts Volta Belting Technology Ltd. 39

Volta Belting Technology Ltd.

39
39

Food Conveyor Belts

Replacement of Multi-Ply belt. Fraying and short operation life

142
142

Delaminated Fraying flights

144
144

Volta belt FEMB - 2.5 - ITO50 No fraying and long operation life

143
143

Volta Homogeneous Flights

145
145
40
40

Volta Belting Technology Ltd.

FEMB - 2.5 - ITO50 No fraying and long operation life 143 Volta Homogeneous Flights 145

Replacement of Plied Belt in Chocolate Powder Conveying

146
146
147
147

Modular Belts in Pickled Vegetables Industry

148
148

Before

149
149

After

Volta Belting Technology Ltd.

41
41

Food Conveyor Belts

Stainless Steel Belt Replacement to Volta FHW or FHB Belts in Meat Cutting Lines

150
150
152 Solid Welded Guide
152
Solid Welded Guide
154
154
42
42

Volta Belting Technology Ltd.

151
151
153 Broken Guide
153
Broken Guide
155
155

Volta Belts with Center Guide

156
156
158
158
159
159
157
157
160
160

Volta Belting Technology Ltd.

43
43

Food Conveyor Belts

FLB Used on Curves

161
161

Metal Detector

163
163
44
44

Volta Belting Technology Ltd.

Meat Processing

162
162

Perforated FMB Belt Working under Water

164
164
161 Metal Detector 163 44 Volta Belting Technology Ltd. Meat Processing 162 Perforated FMB Belt Working

Meat Processing

165
165
167
167
166
166
168
168
169
169

Volta Belting Technology Ltd.

45
45

Food Conveyor Belts

Poultry Processing Lines

170
170

Crescent Top (CT)

172
172

Spikes (SP)

173
173

Nub Top (INT)

46
46

Volta Belting Technology Ltd.

171
171
174
174

Poultry Processing Lines

175
175
177
177

Meat Cleat (MC)

176
176
178
178

Volta Belting Technology Ltd.

47
47

Food Conveyor Belts

Volta FHB Belt in Tuna Processing

179
179
180
180
Food Conveyor Belts Volta FHB Belt in Tuna Processing 179 180 FEMW and FRMW CEB Sealed

FEMW and FRMW CEB Sealed Edge Belt in Tuna Squeezing Machine

181
181
48
48

Volta Belting Technology Ltd.

SMW Spikes Belt in Fish Filleting

182
182

Salmon Processing FELB-2.5-MC

183
183

Fish Filleting Plant

184
184
186
186

Scrap Conveyor

185
185

Volta Belting Technology Ltd.

49
49

Food Conveyor Belts

Salmon Filleting

187
187

Fish Sorting

189
189

FELW for Optical Scanners

191
191
50
50

Volta Belting Technology Ltd.

188
188

Perforated FMB with Sidewalls

190
190

Cooked Fish Packaging Line

192
192

Fish & Seafood Proccesing

193
193
195
195
197
197
194
194
196
196

Volta Belting Technology Ltd.

51
51

Food Conveyor Belts

Cheese Processing - FEMB

198
198
200
200
52
52

Volta Belting Technology Ltd.

199
199
201
201
202
202

Bakery

203
203
205
205

FRMB

207
207

FRLW-2

204
204
206
206
Bakery 203 205 FRMB 207 FRLW-2 204 206 Volta Belting Technology Ltd. 53

Volta Belting Technology Ltd.

53
53

Food Conveyor Belts

Dough Processing - FRMB – Smooth & with ITO50 texture

208
208
210
210
212
212
54
54

Volta Belting Technology Ltd.

209
209
211
211
Belts Dough Processing - FRMB – Smooth & with ITO50 texture 208 210 212 54 Volta
Belts Dough Processing - FRMB – Smooth & with ITO50 texture 208 210 212 54 Volta

Volta Belts In the Bakery Industry - FRMB - ITO50

213
213
214
214
216
216
215
215
217
217

Volta Belting Technology Ltd.

55
55

Food Conveyor Belts

Straight Baseless Sidewalls with HF Welded Flights

218
218
219
219

SD™ in Chocolate Snacks & Sweets Manufacturing

220
220
56
56

Volta Belting Technology Ltd.

221
221
222
222

Citrus Packaging Warehouse Sleeves FEL & FELB

223
223

Impression Roof Top (IRT)

225
225

Pineapple

224
224

Blueberry Processing Line

226
226

Volta Belting Technology Ltd.

57
57

Food Conveyor Belts

Rice Processing

227
227
229
229
228
228
230
230
Food Conveyor Belts Rice Processing 227 229 228 230 58 Volta Belting Technology Ltd.
58
58

Volta Belting Technology Ltd.

Corn Processing Lines

231
231

Perforated FMB belt In Lettuce Washing Machine

233
233
Lines 231 Perforated FMB belt In Lettuce Washing Machine 233 232 Tomato Processing 234 235 Volta
232
232

Tomato Processing

234
234
235
235

Volta Belting Technology Ltd.

59
59

Food Conveyor Belts

Perforated Belts for Vegetable Washing

236
236

Rabbit Ear Belts in Corn Processing

238
238
60
60

Volta Belting Technology Ltd.

“Dragon” belt - Endive Processing

237
237

Volta Bead Elevator Belts

239
239

FMB/W, FHB/W, FL/W Volta belts used as Skirts/Scrapers and Hammocks on Conveyors

240
240
241
241
242
242

Volta Belting Technology Ltd.

61
61

Food Conveyor Belts

FMW-Beige/FMB-Blue/FMWC-Clear Belt used as Funnels

243
243
244
244
245
245

Flexible Tube

247
247
62
62

Volta Belting Technology Ltd.

246
246
248
248
249
249
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63

Conveying Solutions

Flat Belts for the General Industry

Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63
Conveying Solutions Flat Belts for the General Industry Volta Belting Technology Ltd. 63

Volta Belting Technology Ltd.

63
63

Flat Belts for the General Industry

Magnetic Metal Separator with Cut and Impact Resistant Belt

250
250

FRPZ-8 belt repaired with electrode

252
252
Resistant Belt 250 FRPZ-8 belt repaired with electrode 252 64 Volta Belting Technology Ltd. 251 Magnetic
64
64

Volta Belting Technology Ltd.

251
251

Magnetic Elevator

253
253

Volta Belts with Sidewalls and Flights in the Nails Production Line

254
254
256
256
255
255
257
257
Volta Belts with Sidewalls and Flights in the Nails Production Line 254 256 255 257 Volta

Volta Belting Technology Ltd.

65
65

Flat Belts for the General Industry

Volta FRG,FRGZ and FRGST Belts in Automotive Industry

258
258

Car Panels - Post- Stamping Conveyors - Cut Resistant and non- Delaminating

259
259

FEZ3.2 with Sidewalls Used in Pre-Painting - Non Fraying and Silicone Free

260
260
66
66

Volta Belting Technology Ltd.

FEZ-3.2 with CL/VL Guides Used for Minimum Contact with the Products

261
261

Volta FRGZ-5 narrow Belts in the Glass Industry

262
262
263
263

Volta Belt with Flights for Conveying Screws

264
264

Corrugated Carton

266
266

Plastic Injection Molding Line

265
265

Volta Belting Technology Ltd.

67
67

Flat Belts for the General Industry

VMW-17 Profile & FK-3 belt in Floor Slab Production

267
267

FK-3 belt in Brick Pre-Oven Conveyors

269
269
68
68

Volta Belting Technology Ltd.

FRGZ-3 in Brick Production

268
268
270
270
271
271

Volta Belts in Floortile Production Line

272
272
274
274
273
273
275
275

Volta Belting Technology Ltd.

69
69

Flat Belts for the General Industry

Metal Recycling

276
276

Glass Recycling

278
278
70
70

Volta Belting Technology Ltd.

Paper Recycling

277
277
279
279

Sewage Treatment Lines

280
280
282
282
281
281
283
283
284
284

Volta Belting Technology Ltd.

71
71

Flat Belts for the General Industry

Industrial Chemical

285
285

Fertilizer Trough belt –

FRGZ-5/FRPZ-6

287
287

Detergent Conveying Lines

289
289
72
72

Volta Belting Technology Ltd.

Salt Processing

286
286

Volta Belts with Flights in the Soap Industry

288
288

Biomass Production

290
290
291
291

SuperDrive™ Belt in Gravel Conveying

292
292
293
293
Biomass Production 290 291 SuperDrive™ Belt in Gravel Conveying 292 293 Volta Belting Technology Ltd. 73
Biomass Production 290 291 SuperDrive™ Belt in Gravel Conveying 292 293 Volta Belting Technology Ltd. 73

Volta Belting Technology Ltd.

73
73

Flat Belts for the General Industry

FRGZ -3 in Peanut Intake

294
294

FEZ - 3.2 in Carrot Processing Lines

295
295
Peanut Intake 294 FEZ - 3.2 in Carrot Processing Lines 295 Eggplant Packaging 296 74 Volta

Eggplant Packaging

296
296
74
74

Volta Belting Technology Ltd.

Potato Processing

297
297
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75

Conveying Solutions

The Art of Fabrications

Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75
Conveying Solutions The Art of Fabrications Volta Belting Technology Ltd. 75

Volta Belting Technology Ltd.

75
75

The Art of Fabrications

Special Guides on Volta Belts

298
298
300
300
302
302
76
76

Volta Belting Technology Ltd.

Special Flights

299
299
301
301
303
303

Baseless Sidewalls

304
304

Volta Belts with Sidewalls with Base and Flights

306
306

Baseless Sidewalls and Guide

305
305

Straight (Siped) Sidewalls and Hinge Lace

307
307

Volta Belting Technology Ltd.

Volta Belting
Volta Belting
77
77

The Art of Fabrications

Special tailor-made Fabrications

308
308

Felt

310
310

Metal Spikes

312
312
78
78

Volta Belting Technology Ltd.

309
309
311
311

Recessed Edges

313
313

Surimi Belt

314
314

Fabrication for Almond Scanning

316
316

Roundels for Chocolate Coins

315
315

Leek Cutting on SD™

317
317

Volta Belting Technology Ltd.

79
79

The Art of Fabrications

Volta Hinge Lace

318
318

Plastic Lace

319
319
320
320

Stainless Steel Metal Lace

321
321
80
80

Volta Belting Technology Ltd.

322
322
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81

Conveying Solutions

`V` & Round Profiles

Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81
Conveying Solutions `V` & Round Profiles Volta Belting Technology Ltd. 81

Volta Belting Technology Ltd.

81
81

‘V’ & Round Profiles

Volta RO Profiles

323
323

Volta RL-9.5 Profiles

326
326
82
82

Volta Belting Technology Ltd.

324
324
325
325

Volta RPN/RPS Profiles

327
327

Volta RMW/RCW Profiles

328
328
330
330
329
329
331
331

Volta Belting Technology Ltd.

83
83

‘V’ & Round Profiles

Volta Profiles in Special Construction Conveyors

332
332
333
333

Volta RM in Frozen Food Packaging below -25ºC

334
334
335
335

Volta RPS-10 in Automated Sorting - Greenhouses

336
336
84
84

Volta Belting Technology Ltd.

337
337

Volta Round Belts Used for Power Transfer

338
338
339
339
340
340
341
341

Volta Belting Technology Ltd.

85
85

‘V’ & Round Profiles

Necking Effects can be Solved by Using Overlap Welding

342
342

Volta MultiGrip and Super Grip welded on Volta V-profiles

344
344
346
346

F-51 Pliers for V&Round Profiles

86
86

Volta Belting Technology Ltd.

Overlap Welding Procedure Using Volta Tools

343
343

Non-Volta SuperGrip glued on V-profiles

345
345
347
347

Easy Overlap Welding Tool

Volta VM-17/B Profile on Beer Can Elevator

348
348

Can Elevator Lines

350
350
352
352

Mini Pliers R-8

349
349
351
351
353
353

F-51 Pliers for Special Profiles

Volta Belting Technology Ltd.

87
87

‘V’ & Round Profiles

Volta YPF-17 Profile in Floor Tile Manufacturing Line

354
354

RPZS/PRS Profile for Floor Tile Conveying

356
356

Volta V-profile with Multigrip in Floor Tile Manufacturing

355
355
357
357
Tile Conveying 356 Volta V-profile with Multigrip in Floor Tile Manufacturing 355 357 88 Volta Belting
88
88

Volta Belting Technology Ltd.

RPS-15 Profile and FRMW-5 Belt for Roof tile Conveying

358
358

RMW -15 Profile for Roof Tile Conveying

360
360
362
362
359
359

VMW in Concrete block production

361
361

Volta Belting Technology Ltd.

89
89

‘V’ & Round Profiles

RPN/RPS in Ceramics Printing Lines

363
363
364
364

Volta Profiles, Sleeves and FRGZ Belt in Ceramics Production

365
365
90
90

Volta Belting Technology Ltd.

366
366

Volta belts in Wood Processing Conveyors - White Volta Power Belts can also Work on these Applications

367
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369
369
Conveyors - White Volta Power Belts can also Work on these Applications 367 369 368 370
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Volta Belting Technology Ltd.

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91

‘V’ & Round Profiles

Volta RLC profile in Library Automation System

371
371
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372

Volta RPS and VL profile in Cardboard Production

373
373
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92

Volta Belting Technology Ltd.

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374
Conveying Solutions Power Transmission Volta Belting Technology Ltd. 93
Conveying Solutions Power Transmission Volta Belting Technology Ltd. 93
Conveying Solutions Power Transmission Volta Belting Technology Ltd. 93

Conveying Solutions

Power Transmission

Conveying Solutions Power Transmission Volta Belting Technology Ltd. 93
Conveying Solutions Power Transmission Volta Belting Technology Ltd. 93
Conveying Solutions Power Transmission Volta Belting Technology Ltd. 93

Volta Belting Technology Ltd.

93
93

Power Transmission

Volta Power Belts in the Wood Industry

375
375
377
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379
379
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94

Volta Belting Technology Ltd.

376
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378
380
380

Volta Power Belts in Mining and General Industry

381
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Volta Belting Technology Ltd.

95
95

Power Transmission

Volta Power Twist

385
385

Volta Power Belts in Bowling Alley

387
387
96
96

Volta Belting Technology Ltd.

386
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Power Transmission Volta Power Twist 385 Volta Power Belts in Bowling Alley 387 96 Volta Belting
Conveying Solutions Timing Belts Volta Belting Technology Ltd. 97
Conveying Solutions Timing Belts Volta Belting Technology Ltd. 97
Conveying Solutions Timing Belts Volta Belting Technology Ltd. 97
Conveying Solutions Timing Belts Volta Belting Technology Ltd. 97

Conveying Solutions

Timing Belts

Conveying Solutions Timing Belts Volta Belting Technology Ltd. 97
Conveying Solutions Timing Belts Volta Belting Technology Ltd. 97

Volta Belting Technology Ltd.

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97

Timing Belts

Volta Fabricated Timing Belts on Wet-wipes Applications

389
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391
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393
393
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98

Volta Belting Technology Ltd.

Fabricated Timing Belts in the Plastics Industry

394
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396
396
398
398
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395
397
397
399
399

Volta Belting Technology Ltd.

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99

Timing Belts

Volta Fabricated Timing Belts In Lip Pencil Lines

400
400
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401

Volta Fabricated Timing Belts in Bakery

402
402
403
403

Volta Timing Belts welded on FZ Belt with Sidewalls and Flights

404
404
100
100

Volta Belting Technology Ltd.

405
405
Conveying Solutions Roller Coating Sleeves Volta Belting Technology Ltd. 101

Conveying Solutions

Roller Coating Sleeves

Conveying Solutions Roller Coating Sleeves Volta Belting Technology Ltd. 101
Conveying Solutions Roller Coating Sleeves Volta Belting Technology Ltd. 101
Conveying Solutions Roller Coating Sleeves Volta Belting Technology Ltd. 101

Volta Belting Technology Ltd.

101
101

Roller Coating Sleeves

Volta Sleeves in the Ceramics Industry

406
406
408
408
407
407
409
409
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410
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102

Volta Belting Technology Ltd.

Volta Sleeves in the Ceramics Industry

411
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Volta Sleeves in the Wood Industry

413
413
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414
415
415

Volta Belting Technology Ltd.

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103
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.

Conveying Solutions

Success Stories

Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
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Volta Belting Technology Ltd.

Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.
Conveying Solutions Success Stories 104 Volta Belting Technology Ltd.

Meat processing industry Heavy load with accumulation

Company:

Turkey and Ham processors in France.

Application:

Horizontal belt with accumulation.

Challenge:

Batch loading of 800Kg of sticky/fatty products on narrow long belts with accumulation.

Solution:

FMB-3-SD and FMB-4-SD. FMB-4-SD preferred for heavy accumulation.

Result:

Problem-free conveying with no off-tracking and no deformation of the belt.

Fast cleaning and low maintenance.

with no off-tracking and no deformation of the belt. Fast cleaning and low maintenance. Volta Belting

Volta Belting Technology Ltd.

105
105

Success Stories

Conveying in sub-zero conditions

Company:

Meat processing factory in Hungary.

Application:

Crates filled with cuts of meat on shock freezing lines.

Challenge:

Modular belts frequently broke on low temperature applications.

Solution:

Volta FMB-3-SD-LT.

Result:

Low temperature material works perfectly in sub-zero temperatures down to -35C°.

106
106

Volta Belting Technology Ltd.

Low temperature material works perfectly in sub-zero temperatures down to -35C°. 106 Volta Belting Technology Ltd.
Low temperature material works perfectly in sub-zero temperatures down to -35C°. 106 Volta Belting Technology Ltd.

Paying back the Investment

Company:

Vegetable pickling.

Application:

Conveying mixes of delicate/ high value vegetables.

Challenge:

Expensive and difficult cleaning process of original modular belts.

Solution:

Volta FMB-3-SD-ITO50 and FMB-3-SD belts.

Result:

Cleaning time reduced by 50% - projected factory saving; one full time worker.

Additional savings in water and water recycling costs.

Entire factory moving to Volta with twelve modular conveyors changed in two years.

Additional Benefit:

No loss of dried herbs between belt slats - improved product quality.

Hygienic Z-conveyor

belt slats - improved product quality. Hygienic Z-conveyor FMB-3-SD after washing Volta Belting Technology Ltd. 107

FMB-3-SD after washing

belt slats - improved product quality. Hygienic Z-conveyor FMB-3-SD after washing Volta Belting Technology Ltd. 107
belt slats - improved product quality. Hygienic Z-conveyor FMB-3-SD after washing Volta Belting Technology Ltd. 107

Volta Belting Technology Ltd.

107
107

Success Stories

The Art of Fabrications - Volta Funnels

Industries & Applications:

Snacks Producers. Integration into packing lines for Nuts, Cookies, Frozen Meat Nuggets and Pet-food.

Challenge:

The existing funnels are made of hard Stainless Steel or rigid plastic materials. The latter breaks very easily and funnel fragments enter the production flow.

exible Tube

Solution:

Volta Funnels made of FMB- Blue, FMW-Beige or FMWC-Clear homogenous material.

Result:

Long lasting, food approved material commonly used in freefall metal detectors. Reduced noise level. The flexible material prevents damage to the final product. Easy to install. Custom-made designs (additional shapes and Volta references can be supplied).

108
108

Volta Belting Technology Ltd.

install. Custom-made designs (additional shapes and Volta references can be supplied). 108 Volta Belting Technology Ltd.
install. Custom-made designs (additional shapes and Volta references can be supplied). 108 Volta Belting Technology Ltd.
install. Custom-made designs (additional shapes and Volta references can be supplied). 108 Volta Belting Technology Ltd.
install. Custom-made designs (additional shapes and Volta references can be supplied). 108 Volta Belting Technology Ltd.
install. Custom-made designs (additional shapes and Volta references can be supplied). 108 Volta Belting Technology Ltd.
install. Custom-made designs (additional shapes and Volta references can be supplied). 108 Volta Belting Technology Ltd.

Recessed edge Food belts

Company:

Bakery Industry.

Application:

Cracker production line.

Challenge:

Fraying of plied belts and delamination on the edges caused by the oil used in the dough contaminate and damage the end product.

Solution:

Volta FRLB-2.5-ITO50.

Result:

The homogenous Volta material is highly resistant to oils and fats. Even where a reinforced Volta belt is needed, the recessed edges prevent the webbing from contact with food and avoid product contamination. The ITO50 texture reduces the contact area between the belt and the dough, providing good product release. High quality end product and reduced product loss.

Before

good product release. High quality end product and reduced product loss. Before After Volta Belting Technology

After

good product release. High quality end product and reduced product loss. Before After Volta Belting Technology

Volta Belting Technology Ltd.

109
109

Success Stories

Volta Belting in the Vegetable Industry

Volta Belting in the Vegetable Industry

Company:

Salad processing plant from Spain.

Application:

Elevator.

Challenge:

Changing the Mesh belt every 3 months.

Over 30 minutes Cleaning Time.

Huge product waste.

Solution:

Volta FEMB-2-ITO50 homogenous belt with embossed bottom and “diamond” shaped texture top.

Result:

Long-lasting belt.

Cleaning time reduced to 10 minutes.

Severely reduced waste.

110
110

Volta Belting Technology Ltd.

One of Europe’s largest salad processors operates three plants in Spain. At one of the plants a mesh belt created a number of issues for the customer. The belt lasted for a maximum of three months and in this time developed tears in the mesh. 30 minutes cleaning time was needed to clean the belt and although this was done every day, the condition of the belt during processing left a lot to be desired for contact with a sensitive food product. There was a continual discharge of product falling from the conveyor that could not be put back into process. No quantification was attempted prior to the refit with a Volta belt but a sister plant reported reduced wastage from 28 kg per day to 3 kg per day of lettuce leaf on a Volta-Z conveyor that replaced a modular belt.

Damaged Mesh belt

3 kg per day of lettuce leaf on a Volta-Z conveyor that replaced a modular belt.

Volta Homogenous belt

3 kg per day of lettuce leaf on a Volta-Z conveyor that replaced a modular belt.

A Volta solid thermoplastic belt (type FEMB-2 ITO50) was employed. The belt has a textured easy

release surface which facilitates product discharge and enables the belt to stay cleaner for longer. It

is extremely durable and does not, under normal circumstances, lose product.

The belt was supplied as a one to one refit. No retro-engineering required. The belt is secured by

two guides on the underside edges of the belt. These are fully compatible elements of the Volta thermoplastic program and are welded on by heat.

Waist on Mesh belt

program and are welded on by heat. Waist on Mesh belt Waist on Volta belt The

Waist on Volta belt

welded on by heat. Waist on Mesh belt Waist on Volta belt The Volta belt has

The Volta belt has been operating with no sign of wear and tear. Under normal conditions the belt will operate at the same level of performance for two years or more. Hygiene is improved by eliminating contact with the fetid damp material seen on the mesh belt. Cleaning time has been reduced to 10 minutes. In this plant which operates 20 processing belts this will represent a future saving of approximately 400 minutes a day when full refitting is achieved (in reality more time will be saved as a number of problematic modular belts are working here and require much more than 30 minutes to clean). Wastage has been severely reduced; a net saving of valuable product to the end user.

The Maintenance Manager says:

“This retro-fit is a total success. We plan to use this technology in the future. Our thanks go to Volta and their partners also for overseeing the installation”.

Success Stories

Red Meat Organ Conveyor Retrofit; Before & After

Volta belts complying with stringent veterinary demands and saving product.

Provides traceability on offal separation lines by isolating each individual set of organs and blood prior to biological tests.

Continues to maintain superior hygiene on the line due to the ease and effectiveness of cleaning which prevents bacteria growing, even on the belt return side and on the pulleys.

Before Conventional Ply Belting

side and on the pulleys. Before Conventional Ply Belting 112 Volta Belting Technology Ltd. After Volta
side and on the pulleys. Before Conventional Ply Belting 112 Volta Belting Technology Ltd. After Volta
side and on the pulleys. Before Conventional Ply Belting 112 Volta Belting Technology Ltd. After Volta
112
112

Volta Belting Technology Ltd.

After Volta Homogeneous Belting

and on the pulleys. Before Conventional Ply Belting 112 Volta Belting Technology Ltd. After Volta Homogeneous
and on the pulleys. Before Conventional Ply Belting 112 Volta Belting Technology Ltd. After Volta Homogeneous
and on the pulleys. Before Conventional Ply Belting 112 Volta Belting Technology Ltd. After Volta Homogeneous

Before Conventional Ply Belting

Before Conventional Ply Belting After Volta Homogeneous Belting Volta Belting Technology Ltd. 113
Before Conventional Ply Belting After Volta Homogeneous Belting Volta Belting Technology Ltd. 113
Before Conventional Ply Belting After Volta Homogeneous Belting Volta Belting Technology Ltd. 113

After Volta Homogeneous Belting

Before Conventional Ply Belting After Volta Homogeneous Belting Volta Belting Technology Ltd. 113
Before Conventional Ply Belting After Volta Homogeneous Belting Volta Belting Technology Ltd. 113
Before Conventional Ply Belting After Volta Homogeneous Belting Volta Belting Technology Ltd. 113

Volta Belting Technology Ltd.

113
113

Success Stories

Cut and Impact resistant belts

Company:

Metal Recycling company from Italy.

Application:

Conveying disassembled washing machine parts.

Challenge:

Changing the plied belt 4 times a year.

Solution:

Volta FHB-4mm belt.

Result:

• The belt works for more than 2 years.

• Lower maintenance.

• Longer belt life.

114
114

Volta Belting Technology Ltd.

• The belt works for more than 2 years. • Lower maintenance. • Longer belt life.

Replacement of Stainless Steel Belts

Company:

Red meat, poultry pork processing plants and tomato processing.

Application:

Cutting & processing lines.

Challenge:

Stainless Steel belts are expensive; the installation is difficult and guides are non-food grade and very difficult and costly to replace.

Solution:

Volta FHB-4-5mm belts.

Result:

VOLTA conveyor belts prove more cost effective than even steel belting. Fabricated food approved guides withstand the conditions and do not detach or wear.

Using Volta Tools the belt can be welded endlessly on the conveyor and can be repaired on site if this is necessary.

Before

on the conveyor and can be repaired on site if this is necessary. Before After After
on the conveyor and can be repaired on site if this is necessary. Before After After

After

on the conveyor and can be repaired on site if this is necessary. Before After After

After

on the conveyor and can be repaired on site if this is necessary. Before After After

Volta Belting Technology Ltd.

115
115

Success Stories

High resistance to Salt in Snacks production

Company:

Snacks Industry in France.

Application:

Extruded snacks after heavy salting.

Challenge:

Salt wears conventional belts after 2-3 years.

Solution:

Volta FHB-3-SD.

Result:

The belt works for more than 10 years with a minimum scratching and no damage.

Durability and long term resistance to abrasion.

Hygiene level remains optimal.

116
116

Volta Belting Technology Ltd.

damage. Durability and long term resistance to abrasion. Hygiene level remains optimal. 116 Volta Belting Technology
damage. Durability and long term resistance to abrasion. Hygiene level remains optimal. 116 Volta Belting Technology

Glass Recycling

Company:

Glass recycling plant.

Application:

Glass bottles recycling.

Challenge:

The conveyor transports the glass bottles from the input to the first stage of processing. Bottles are whole and broken. Standard conveyor belting is subject to cuts and slicing by the broken glass.

Solution:

Volta FRGZ and

FRPZ-4-8mm

Result:

VOLTA ‘s TPE belts are highly resistant to cutting and slicing. The thick,homogeneous belts eliminates recesses and openings for glass particles to enter the belts. The belt material resists spreading of cuts and slices, giving the VOLTA belt an operational life much longer than conventional conveyor belting. The belts are quickly and easily repaired using VOLTA Splicing tools.

conveyor belting. The belts are quickly and easily repaired using VOLTA Splicing tools. Volta Belting Technology
conveyor belting. The belts are quickly and easily repaired using VOLTA Splicing tools. Volta Belting Technology

Volta Belting Technology Ltd.

117
117

Success Stories

Avoid bacterial contamination

Company:

Cheese industry.

Application:

Cheese production line.

Challenge:

The PVC and PU plied belts crack and delaminate due to continuous exposure to grease, water and acids which provide a breeding ground for bacteria.

Solution:

Volta FMB-3-SD.

Result:

The homogeneity of the Volta material makes the belt highly resistant to water, acids and mechanical attrition. It has no fabric ply that will harbor bacteria. Can be cleaned easily and effectively in a very short time.Using Volta Tools, the belt can be welded endlessly on the conveyor and is reparable on site if this is necessary.

118
118

Volta Belting Technology Ltd.

can be welded endlessly on the conveyor and is reparable on site if this is necessary.

Notes

Company Profile

Volta Belting Technology Ltd. has been a world leader in the manufacture of Thermoplastic Elastomer (TPE) belting and profiles for over 50 years.

Volta Belting’s homogeneous belts are known for their high material strength, superior dimensional exactitude and stability. The materials are cut- and wear-resistant and impervious to water, oils and other fluids. They are easy to install on-site, with a minimum of contamination to the work area, and, if damaged, can be repaired efficiently by closing tears or replacing sections.

Volta Belting’s positive drive flat belts are uniquely designed to overcome the numerous shortcomings associated with conventional conveyor belts: suitability in wet (even submerged) conditions without off-tracking and without the need for friction rollers, thereby saving on conveyor design and bringing the food processing industry closer to its goal of providing safe, affordable food for all. Most of the food-grade belts are FDA/USDA/ USDA Dairy approved and conform to EC regulations. The materials also support HACCP principles and are suited to CIP procedures.

In general industries, the belts come into their own by offering superior durability (“for a lifetime”) and savings in maintenance and downtime. Volta Belting serves specialized industries such as wood and furniture, paper and packaging production, metal processing, automotive, recycling and mechanized logistic facilities.

Volta Belting offers the largest range of round and trapezoid (V) profiles. In a number of key industries, the profiles can be used as rings to drive roller beds.

Volta Belting provides experienced sales and technical service support in more than 50 countries, covering major industrial centers throughout North and South America, Europe, Asia and Africa. On-site training is available at Volta Belting’s main fabrication centers in North America and Europe.

Volta Belting’s innovative belting technology guarantees extended productivity, lower costs of ownership and optimal operation in every installation.

of ownership and optimal operation in every installation. Corporate Headquarters Sales and Manufacturing

Corporate Headquarters Sales and Manufacturing sales@voltabelting.com

USA Tel: +1 973 276 7905 Fax: +1 973 276 7908 Toll Free: 1-877-VOLTAUS

EUROPE Tel: +31-546-580166 Fax: +31-546-579508

www.voltabelting.com

Volta Belting makes no warranty with respect to any of its products for a particular
Volta Belting makes no warranty with respect to any of its products for a particular purpose.
See Volta General Terms and Conditions.
Copyright©2015 Volta Belting Technology Ltd.
CAT400EN00 - Ver. E - July 2015
See Volta General Terms and Conditions. Copyright©2015 Volta Belting Technology Ltd. CAT400EN00 - Ver. E -