PROJECT:

LOCATION:
1

SERVICE:

Qty:

PTTEPI
EPCI of Wellhead Platforms,
Associated Pipelines and Tie-Ins for
Zawtika Development Project Phase
1C

DOCUMENT NO

MM-ZTK-1C-WPX-MEC-DTS-0003

JOB NO.

2028

REVISION NO.

A1

DATE

30-Jun-16

CHKD

THP / SMR

DATE

30-Jun-16

APPR'D

TV

DATE

30-Jun-16

SHEET

OF

Gulf or Mottama, Myanmar

INSTRUMENT GAS FILTER COALESCERS

EQUIP. NO.

V-0833 and V-0933

2 Nos. (1 per each platform)

3
4
5

TABULATION OF REVISED PAGES

6
7
8
9

Sheet

10
11
12
13
14
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17
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19
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22
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24
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49
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61
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64
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68
69

1
2
3
4
5
6
7
8

A1

X
X
X
X

B1

C1

Revision
C2

Sheet

A1

B1

C1

Revision
C2

BY

JJN

Revision

CLIENT:

DATA SHEET FOR

INSTRUMENT GAS FILTER
COALESCERS
(V-0832 and V-0932)

PTTEPI

PROJECT:

EPCI of Wellhead Platforms, Associated

Pipelines and Tie-Ins for Zawtika
Development Project Phase 1C

LOCATION:
1

SERVICE:

Qty:

DOCUMENT NO

MM-ZTK-1C-WPX-MEC-DTS-0003

JOB NO.

2028

REVISION NO.

A1

DATE

30-Jun-16

CHKD

THP / SMR

DATE

30-Jun-16

APPR'D

TV

DATE

30-Jun-16

SHEET

OF

BY

JJN

Revision

CLIENT:

DATA SHEET FOR

INSTRUMENT GAS FILTER
COALESCERS
(V-0832 and V-0932)

GULF OF MOTTAMA, MYANMAR

INSTRUMENT GAS FILTER COALESCERS

EQUIP. NO.

V-0833/ V-0933

2 Nos. (1 per each platform)

3
4

1.0 GENERAL

Description

Instrument Gas Filter Separator

NACE Requirement

Not Required

Vessel Type

Vertical filter / coalescer

National Board No.

Not Required

Design Code

ASME Sec. VIII, Div.1, Latest edition

Specification

MM-ZTK-1C-WPX-MEC-SPE-0002

Code Stamped

ASME U-Stamp Required

A1

& PEGS-0710-PVS-001

9
10

2.0 DESIGN DATA

11

Design Pressure, Bar g

11 / FV

12

Design Temperature, C

116

Operating Pressure, Barg

8.4 to 8.8

Operating Temperature, C

13

Flow Rate, kg/h

7.8 to 34.5

(Note 15)

Pressure Drop (Allow./Cal.), Bar

14

Density, kg/m3

0.3 / VTC

(Note 15)

Performance required

(Note 14)

Design Wind Loads

Min.

-29

15
16

DESIGN LOADS

17

Nozzle Design Loads

per MM-ZTK-1C-WPX-MEC-SPE-0002 & PEGS-0710-PVS-001

per MM-ZTK-1C-WPX-MEC-SPE-0002 &

A1

18

Transportation Loads

per MM-ZTK-1C-WPX-MEC-SPE-0002 & PEGS-0710-PVS-001

PEGS-0710-PVS-001 & ZGS-GEN-003 &

A1

19

Earthquake Loads

per MM-ZTK-1C-WPX-MEC-SPE-0002 & PEGS-0710-PVS-001

API RP 2 WSD

A1

20
21

Blast Loads

No

3.0 MECHANICAL DESIGN & INSPECTION (Note 8)

A1

22

Vessel I.D., mm.

194 (VTC) (Note 14)

Vessel Length (TL/SL), mm

3,215 (VTC) (Note 14)

23

Shell / Heads Thickness, mm.

10 / 10 (VTC)

Cladding Thickness, mm

N/A

24

Shell Material

SA 516 Gr.70N / SA 106 Gr.B

Head Material (Bottom)

SA 516 Gr. 70N / SA 234 WPB

25

Corrosion Allowance, mm.

Shell:

End Flange Material (Top)

SA 105N

26

Internals

Welded SA 516 Gr.70N / SA 106 Gr.B

Nozzles Neck (Pipe / Forged)

SA 106 Gr.B / SA 105N

Loosed SA 240 TP 316L

Nozzles Flanges

SA 105N

Bolts:

SA 193 Gr. B7 (Note 8) / SA 193 B8M (For N2)

Supports Skirt/Legs

SA 516 Gr. 70N / SA283 Gr.C / SA 36

A1

Nuts:

SA 194 Gr. 2H (Note 8) / SA 194 8M (For N2)

Gaskets (Nozzle and Top End flange)

(Note 9)

A1

Filter element / Coalescer

SS 316L

Internal bolting / nuts

SA 193 B8M / SA194 8M

Nameplate / Bracket

SS 316 / SA 516 Gr 70N

27
28

External Bolting

29

Heads:

A1

30

Post Weld Heat Treatment

As per Code (UCS 56) & Spec.

31

Impact Test Requirement

As per Code (UCS 66) & Spec.

32

Radiograph

Spot:

33

Hydrostatic Test Pressure

As per Code (UG-99b)

Type of Heads

2:1 Ellip. Head (Bottom) / End Flange (Top)

34

M.A.W.P. at Design Temp, Barg

As per Code

Limited by: VTA

Other NDE & tests

Per Code & PEGS-0710-PVS-001

35

M.A.P.(New&Cold), Barg

As per Code

Limited by: VTA

Joint Efficiency

1.0 for shell & heads

Inspection Authority

AI ( Authorized Inspection)

Full:

100%

36
37

A1

4.0 INTERNAL DETAILS

38

Inlet Device

Inlet inverter (VTA) (Note 14, 20)

Vortex Breakers

No

39

Mist Eliminator

No

Oil Bucket

No

40

Weir

No

Trays

No

41

Filters / Coalescer

Yes (Filter Element w/ support)

Sand Jets / Sand Jet Piping

No

42

Special Internals

Yes (Bend Pipe at Liquid Outlet)

Internal Support / Support rings, lugs etc.

Yes

A1

43
44

5.0 EXTERNAL DETAILS

45

Insulation / Tracing

No

Lifting Lugs

Yes

46

Ladder

No

Platform

No

47

Manway

N/A

Davit

Yes, at end flange cover

48

Handholes

Yes

Anchor Bolts

Yes

49

Saddles

No

Skirt/Legs

Skirt

50

Earthing Bosses

Yes (Note 10)

Pipe Supports Cleats

Yes

51

Fireproofing

No

Supports for Insulation

No

A1

52
53

6.0 NOZZLE SCHEDULE

54
55

Nozzle

Qty / Size

Rating

Description

Internal Projection

External Projection

56

N1

1 No. / 3"

150# LWN. RF

Feed Inlet

w/ inlet inverter

As per PEGS-0710-PVS-001

57

N2 (Note 11,18)

1 No. / 2"

150# LWN. RF

Gas Outlet

58

N3

1 No. / 2"

150# LWN. RF

Liquid Outlet

59

N4

1 No. / 2"

150# LWN. RF

Drain

"

60

N5

1 No. / 2"

150# LWN. RF

Upper Chamber Drain

"

61

N6/N7 (Note 11, 23)

2 Nos. / 2"

300# LWN. RF

Level Transmitter(H/L)

"

A1

62

N8/N9 (Note 11, 23)

2 Nos. / 2"

300# LWN. RF

Level Transmitter(HH/LL)

"

A1

63

N10

1 No. / 2"

150# LWN. RF

Manual Vent

"

64

N11

1 No. / 2"

150# LWN. RF

Pressure Gauge

"

65

N12

1 No. / 2"

150# LWN. RF

Utility Connection

"

66

HH

1 No. / 4"

150# WN. RF

Hand Hole w/ blind flange

"

"
w/ Bend pipe

67
68
69

7.0 PROTECTIVE COATING

70

Surface Preparation (external)

Yes, per PEGS-0842-COR-010

Surface Preparation (internal)

No

71

Coating (external)

Yes, per PEGS-0842-COR-010

Coating (internal)

No

72
73
74
75
76
77
78
79
80
81
82

8.0 WEIGHTS

(Dry / Operating / HydroTest), Kg.

VTA

A1

"

PROJECT:

LOCATION:
1

SERVICE:

Qty:

PTTEPI
EPCI of Wellhead Platforms,
Associated Pipelines and Tie-Ins for
Zawtika Development Project Phase
1C

DOCUMENT NO

MM-ZTK-1C-WPX-MEC-DTS-0003

JOB NO.

2028

REVISION NO.

A1

DATE

30-Jun-16

CHKD

THP / SMR

DATE

30-Jun-16

APPR'D

TV

DATE

30-Jun-16

SHEET

EQUIP. NO.:

V-0833/ V-0933

OF

BY

JJN

Revision

CLIENT:

DATA SHEET FOR

INSTRUMENT GAS
FILTER COALESCERS
(V-0832 and V-0932)

GULF OF MOTTAMA, MYANMAR

INSTRUMENT GAS FILTER COALESCERS
2 Nos. (1 per each platform)

3
4

MECHANICAL NOTE

5
6

This data sheet shall be read in conjunction with MM-ZTK-1C-WPX-MEC-SPE-0002, "Project Particular Specification for Gas Knock Out Drums and Intrument Gas Filter Coalescers".

This vessel is a vertical filter coalescer separator type for instrument gas service. The vessel is to be suitable for operation on a fixed offshore wellhead platform and is to be provided

with all necessary internals and devices to allow correct operation in this environment.

Vendor to provide process and mechanical design calculations in compliance with functional specification and process design condition specified.

10

Vendor shall provide process performance guarantee and mechanical design guarantee for vessel and all internals.

11

Vendor shall design, fabrication, procurement and installation of all the process internals and welded attachments / internal supports inside the vessel i.e. filter elements, and bend pipe as outlet device.

12

External cleats required for piping supports shall be provided by the Vendor. Details of all the external support cleats , clips shall be provided by the Purchaser during the detailed engineering phase.

A1

13

The loads and moments on the nozzles / lugs / support cleats / clips will be provided by the Purchaser, it is the Vendor's responsibility to perform the local load analysis for the

A1

14
15

Shell / Head at the support locations.

8

16

Bolts and nuts shall be zinc plating and Xylan 1070 or 1424 coating (Dark Blue RAL 5003). All pressure bolting shall be per PEGS-0710-PIP-007, "Piping Material Classes" and PEGS-12059-PIP-005,

A1

"Pipes, Flanges, Fittings and Bolting for Piping".

17

Gasket materials for nozzles shall be comply to PEGS-0710-PIP-007, "Piping Material Classes" as per ASME B 16.20

A1

18

10

The vessel shall be provided with lifting lugs and 2 nos. of M10 earthing bosses located at opposite diagonal.

A1

19

11

The stainless steel weld overlay shall be applied on the vessel nozzle face which connected to stainless steel pipe or stainless steel instrument device, in order to avoid the galvanic corrosion from

A1

20

dissimilar material.

21

12

Pickled and passivation shall be performed on stainless steel surface and weldments.

A1

22

13

VTC - Vendor to Confirm, VTA - Vendor to Advise, TBC - To be Confirmed, N/A = Not Applicable

A1

23
24

PROCESS NOTE

25
26

14

Vendor shall confirm vessel size, level setting and suggest the adequate internals to achieve the efficiency below:

27

- Liquid content in gas outlet shall not exceed 0.005 US gallons/MMscf.

28

- 99% removal of particle above 0.3 m size

29

- Solid content in gas outlet shall be less than 0.1 g/m 3 removal of solid particle

30
31

A1

- Maximum oil/liquid carry over at outlet is 0.008 ppm (w/w) based on 40 ppm (w/w) inlet feed gas.
15

Operating conditions and fluid properties shall design as per table below

A1

32
33

Gas

34

Flow rate (Note 17)

35

Molecular weight

36

Density under conditions

37

Liquid

38

Flow rate

kg/h

Min (Note 21,14)

39

Density under conditions

kg/m3

747.74 / 1000.30

A1

40

Surface tension (Oil / Water)

dyne/cm

22.8 to 70.5

A1

41

Viscosity

cP

0.75 (mix liquid)

A1

kg/h

441.29

A1

19.26
kg/m3

7.51

A1

42
43

16

Design margin of 20% shall be considered on flowrate.

A1

44

17

A1

45

Instrument Gas Contains the following,

- CO2 content of 0.1 to 5 mole%

46

- N2 content of 0.001 to 22.4 mole%

47

- Hg content of 1.8 g/Nm3

48

- H2S content of 50 ppmw

49

- Trace amount of sand

A1

50

18

Nozzle N2 shall be located at minimum distance from top tangent line.

A1

51

19

Gas outlet baffle with a weep hole at bottom shall be provided. Vendor to advise the angle between tip of outlet baffle to center of top surface of filter element. Prefer angle is 60 o.

A1

52

20

Vendor shall suggest the appropriate inlet device for optimum performance of Instrument Gas Filter Coalescer.

A1

53

21

During normal operation, liquid content in feed gas is 0.1 US gallon/MMscf based on UG outlet specification of utility gas knockout drum.

A1

54

During upstream utility gas knockout drum maintenance, liquid content in feed gas will rise and shown below:

55

Liquid flowrate:

56

Density under condition:

57

Liquid viscosity under condition:

58

36.78 kg/hr

A1

747.74 / 1000.31 kg/m3

A1

0.75 cP (mix liquid)

Instrument gas filter coalescer shall be able to treat the above wet feed gas condition with fulfillment of gas outlet quality as required in note 14.

59

22

Liquid flow and properties are considered on assumption of 50% upstream liquid carry over from stand pipe.

A1

60

23

The nozzles of LG/LT shall be in the same elevation.

A1

61

24

Liquid properties are based on liquids phase in Utility Gas KO Drum carried over to Instrument Gas Filter Coalescer. The sizing case is WP9 case 5, case 1 composition, U/S choke = 34 barg,

A1

101C, D/S choke = 30 barg.

A1

62
63
64
65
66
67
68
69
70
71
72
73
74

25

Gas properties are based on the governing case for equipment sizing (WP9 case 5, case 1 composition, U/S choke = 34 barg and 101C, D/S choke = 30 barg).

A1

PROJECT:

LOCATION:
1

SERVICE:

Qty:

PTTEPI
EPCI of Wellhead Platforms,
Associated Pipelines and Tie-Ins for
Zawtika Development Project Phase
1C

DOCUMENT NO

MM-ZTK-1C-WPX-MEC-DTS-0003

JOB NO.

2028

REVISION NO.

A1

DATE

30-Jun-16

CHKD

THP / SMR

DATE

30-Jun-16

APPR'D

TV

DATE

30-Jun-16

SHEET

EQUIP. NO.:

V-0833/ V-0933

OF

BY

JJN

Revision

CLIENT:

DATA SHEET FOR

INSTRUMENT GAS
FILTER COALESCERS
(V-0832 and V-0932)

GULF OF MOTTAMA, MYANMAR

INSTRUMENT GAS FILTER COALESCERS
2 Nos. (1 per each platform)

3
4

A1

FEED COMPOSITION:

5
6

COMPONENT

MOLE FRACTION

A1

Case 5 of WP9

A1

CO2

0.0037

A1

Nitrogen

0.2230

A1

10

Methane

0.7526

A1

11

Ethane

0.0072

A1

12

Propane

0.0039

A1

13

i-Butane

0.0016

A1

14

n-Butane

0.0003

A1

15

i-Pentane

0.0003

A1

16

n-Pentane

0.0003

A1

17

n-Hexane

0.0003

A1

18

n-Heptane

0.0004

A1

19

Octane plus*

0.0003

A1

20

Benzene

0.0000

A1

21

Toluene

0.0001

A1

22

E-Benzene

0.0000

A1

23

o-Xylene

0.0000

A1

24

m-Xylene

0.0000

A1

25

p-Xylene

0.0000

A1

26

n-Octane

0.0001

A1

27

n-Nonane

0.0001

A1

28

n-Decane

0.0000

A1

29

n-C11

0.0000

A1

30

n-C12

0.0000

A1

31

n-C13

0.0000

A1

32

n-C14

0.0000

A1

33

n-C15

0.0000

A1

34

n-C16

0.0000

A1

35

n-C17

0.0000

A1

36

n-C18

0.0000

A1

37

n-C19

0.0000

A1

38

n-C20

0.0000

A1

39

n-C21

0.0000

A1

40

n-C22

0.0000

A1

41

n-C23

0.0000

A1

42

n-C24

0.0000

A1

43

n-C25

0.0000

A1

44

n-C26

0.0000

A1

45

n-C27

0.0000

A1

46

n-C28

0.0000

A1

47

n-C29

0.0000

A1

48

n-C30

0.0000

A1

49

c31*

0.0000

A1

50

c32*

0.0000

A1

51

H2O

0.0058

A1

52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74

WP9 Case 5 : Case 1 Compositions, U/S choke = 34 barg, 101oC, D/S choke = 30 barg.

A1

PROJECT:

LOCATION:
1

SERVICE:

Qty:

PTTEPI
EPCI of Wellhead Platforms,
Associated Pipelines and Tie-Ins for
Zawtika Development Project Phase
1C

DOCUMENT NO

MM-ZTK-1C-WPX-MEC-DTS-0003

JOB NO.

2028

REVISION NO.

A1

DATE

30-Jun-16

CHKD

THP / SMR

DATE

30-Jun-16

APPR'D

TV

DATE

30-Jun-16

SHEET

EQUIP. NO.:

V-0833/ V-0933

GULF OF MOTTAMA, MYANMAR

INSTRUMENT GAS FILTER COALESCERS
2 Nos. (1 per each platform)

3
4

SKETCH (NOT TO SCALE)

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
43
44
45
46
47
48
49
50
51
52
53
55
56
69
70
71
72

NOZZLE ORIENTATION

73

1.-(*) Vendor to confirm during details design stage.

74
75
76
77
78
79
80
81
82

OF

BY

JJN

Revision

CLIENT:

DATA SHEET FOR

INSTRUMENT GAS
FILTER COALESCERS
(V-0832 and V-0932)

PROJECT:

LOCATION:
1

SERVICE:

Qty:

PTTEPI
EPCI of Wellhead Platforms,
Associated Pipelines and Tie-Ins for
Zawtika Development Project Phase
1C

DOCUMENT NO

MM-ZTK-1C-WPX-MEC-DTS-0003

JOB NO.

2028

REVISION NO.

A1

DATE

30-Jun-16

CHKD

THP / SMR

DATE

30-Jun-16

APPR'D

TV

DATE

30-Jun-16

SHEET

EQUIP. NO.:

V-0833/ V-0933

OF

BY

JJN

Revision

CLIENT:

DATA SHEET FOR

INSTRUMENT GAS
FILTER COALESCERS
(V-0832 and V-0932)

GULF OF MOTTAMA, MYANMAR

INSTRUMENT GAS FILTER COALESCERS
2 Nos. (1 per each platform)

3
4

SKETCH (NOT TO SCALE)

5
6
7
8

N10

9
10
11
12

SL

13
14

N11

15

(Note 18, 19)

A1

Coalescer Element (Note 14)

A1

N2

16
17
18
N5

19
20

VGS vane

21

3215 mm(*)(TL/SL) (Note 14)

22
23
24
25
26
27
28
29
30
31

(Note 20)

HH

N1

A1

N6

N8

ID194 mm(*)(Note14)

32
33

N9

34

N12

35

N3

TL

36

N7

37
38
39
40
N4

(*)

41
42
43
44
45
46
47
48
49
50

NOZZLE ORIENTATION

51

Vendor to confirm during details design stage.

52
53
54
43

PRELIMINARY LEVEL SETTING (mm)

44
45

LAHH=950

46

LAH=800

47

OPEN = 775mm

48

CLOSE = 525mm

49
50

LAL=500

51
52

LALL=300
Bottom Tangent of Vessel

53

A1

55
56
69

REMARK

70

1) (*) - Vendor to confirm during detail design stage

71

2) Size and level setting are considered as minimum requirement and shall be confirmed by vendor.

72
73
74
75
76
77
78
79
80
81
82

A1

PTTEPI
EPCI of Wellhead Platforms,
Associated Pipelines and Tie-Ins
for Zawtika Development Project
Phase 1C

PROJECT:

LOCATION:

MM-ZTK-1C-WPX-MEC-DTS-0003

JOB NO.

2028

REVISION NO.

A1

DATE

30-Jun-16

CHKD

THP / SMR

DATE

30-Jun-16

APPR'D

TV

DATE

30-Jun-16

SHEET

EQUIP. NO.:

V-0833/ V-0933

OF

BY

GULF OF MOTTAMA, MYANMAR

SERVICE:

Qty:

INSTRUMENT GAS FILTER COALESCERS

APPLICABLE TO:

FOR

INSTRUMENT GAS FILTER COALESCERS

UNIT

SITE

BASIC ENGINEERING STUDY FOR ZAWTIKA PROJECT PHASE 1C

RFQ / P.O No

TBC

SERVICE

VENDOR

VTA

2 Nos. (1 per each platform)

PROPOSAL

PRELIMINARY ESTIMATES

DETAILED ESTIMATES

AS BUILT

SOLID / LIQUID REMOVAL OF INSTRUMENT GAS

7
WEIGHT DATA

8
9

WEIGHT STATUS

10 TARGET WEIGHT UNCERTAINTY (NOTE 4)

PROPOSAL

PRELIMINARY EST.

DETAILED EST.

AS BUILT

15%

10%

5%

1%

11 VENDOR WEIGHT UNCERTAINTY (NOTE 5)

12 DRY WEIGHT

kg

VTA

VTA

VTA

VTA

13 OPERATING WEIGHT

kg

VTA

VTA

VTA

VTA

14 TRANSPORT WEIGHT

kg

VTA

VTA

VTA

VTA

15 HYDROTEST WEIGHT

kg

VTA

VTA

VTA

VTA

17

kg

VTA

VTA

VTA

VTA

18

kg

VTA

VTA

VTA

VTA

19

kg

VTA

VTA

VTA

VTA

16 MAINTENANCE WEIGHT OF COMPONENTS:

EQUIPMENT / SKID ENVELOPE COG LOCATION

20
21
22

'L'

23
'X'

24

'W'

25
26

FRONT

COG

'Y'

27
28

PLAN
REF POINT (DATUM)

29

EQUIPMENT / SKID

30
31
COG

'H'

'Z'

32
33
34

ELEVATION

REF POINT (DATUM)

35
36
37
38
EQUIPMENT / SKID DIMENSIONS AND COG DATA

39
40 MEASUREMENT STATUS

PROPOSAL

PRELIMINARY EST.

DETAILED EST.

AS BUILT

41 DIMENSION 'L'

VTA

VTA

VTA

VTA

42 DIMENSION 'W'

VTA

VTA

VTA

VTA

43 DIMENSION 'H'

VTA

VTA

VTA

VTA

44 DIMENSION 'X'

VTA

VTA

VTA

VTA

45 DIMENSION 'Y'

VTA

VTA

VTA

VTA

46 DIMENSION 'Z'

VTA

VTA

VTA

VTA

NOTES

47
48 1

VENDOR TO SPECIFY MAXIMUM EQUIPMENT / SKID DIMENSIONS.

49 2

VENDOR TO SPECIFY MINIMUM MAINTENANCE ENVELOPE DIMENSIONS.

50 3

ALL DIMENSIONS SHALL BE IN MM AND REF POINT BE CLEARLY IDENTIFIED ON DWGS AND EQUIPMENT/SKID.

51 4

PURCHASER SHALL SPECIFY THE TARGET WEIGHT UNCERTAINTY FOR EACH EQUIPMENT/SKID.

52 5

VENDOR SHALL ADVISE THE REASONS AND PROPOSE RECTIFICATION ACTIONS, IF THE WEIGHT ESTIMATE IS OUTSIDE

53

THE SPECIFIED TARGET UNCERTAINTY.

54
55
56
57
58
59
60
61
62
63
64
65
66
FRONT
MAINTENANCE
MAINTENANCE
EQUIPMENT
EQUIPMENT
/ SKID
/ SKID

REF
REF
POINT
POINT
(DATUM)
(DATUM)

'

67
ELEVATIONPLAN

'E'

JJN

Revision

CLIENT:

DATA SHEET FOR

INSTRUMENT GAS
FILTER COALESCERS
(V-0832 and V-0932)

DOCUMENT NO