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Desalination
journal homepage: www.elsevier.com/locate/desal
Desalination Technologies Research Institute (DTRI), Saline Water Conversion Corporation (SWCC), P.O. Box 8328, Al-Jubail 30951, Saudi Arabia
Hitachi Zosen Corp., Osaka, Japan
H I G H L I G H T S
Operational performance of Fresnel concentrating solar power (CSP) system.
Cost effectiveness of a commercial solar assisted thermal desalination plant
Impact of DNI, thermal energy storage and fuel cost on the feasibility of CSP assisted thermal desalination plant.
a r t i c l e
i n f o
Article history:
Received 29 December 2015
Received in revised form 18 May 2016
Accepted 11 June 2016
Available online 17 June 2016
Keywords:
CSP
Fresnel
Desalination
Cost effectiveness
a b s t r a c t
Extensive pilot plant experimental studies for a period of one year were carried out to study the impact of climatic
conditions on the operational performance of an innovative Fresnel solar collecting system. The solar measurements revealed that the total yearly Direct Normal Irradiance (DNI) on the tested site amounts to 1132 kWh/
m2. The thermal collector efciency, which depends on climatic conditions such as solar insolation, ambient temperature, receiver temperature as well as heat losses, ranges from 60% to 80%. The cost effectiveness when the
tested Fresnel solar collection system with solar multiple of 1.0 (limited to day time operation) is combined
with a commercial thermal desalination plant is compared with one completely run by fossil fuel. The breakeven
fuel cost whereby the levelized cost of water of the two cases will be equal is yielded at a fuel cost of $92/bbl.
When the tested Fresnel solar collection system is run at a location with a relatively high annual DNI level
(1937 kWh/m2), the fuel breakeven cost falls to $52/bbl. This study also revealed that combining a Fresnel
solar collection system with an MED thermal desalination plant under specic climatic conditions is considered
more cost effective when operated without thermal energy storage.
2016 Elsevier B.V. All rights reserved.
1. Introduction
The Saline Water Conversion Corporation (SWCC) of Saudi Arabia is
currently operating small scale single purpose thermal desalination
plants with water production capacities ranging from 250 to 9000 m3/
day. One of the major problems that impede the cost effectiveness of a
single purpose thermal desalination plant is its high fuel energy consumption. Techno-economic feasibility of small scale MSF or MED thermal desalination plants driven directly by boilers can be greatly
enhanced when solar energy is employed to provide all or part of the
thermal energy consumption.
http://dx.doi.org/10.1016/j.desal.2016.06.008
0011-9164/ 2016 Elsevier B.V. All rights reserved.
Nomenclature
A
total collector aperture area (m2)
ATAN
inverse tangent value
CAPEX
total capital expenditure of solar eld ($)
COSd cosine absolute value of sun's direction angle
Cp
specic heat (kJ/(kg C))
CRF
capital recovery factor
DNI
direct normal irradiation (kW m2)
DNIeff
actual or effective received irradiation (kW/m2)
T
oil temperature rise (C)
K_(_) longitudinal correction factor
K_(_) transversal correction factor
LCOW
levelized cost of water ($/m3)
n
amortization period (years)
OPEX
total annual operational and maintenance expenditure
($)
Ploss
heat loss from receiver per unit length (W/m)
Pth
net (useful) thermal energy absorbed by the receiver
(kW)
q
oil volumetric ow rate (m3/s)
SINd sine absolute value of sun's direction angle
Tabs
average of inlet and outlet temperature of heat transfer
uid (C)
TAN
tangent value
Wc
MED annual water production (m3/year)
Z
discount rate (%)
0
optical efciency at zero
sy
overall solar system efciency (%)
th
thermal efciency (%)
a
sun's measured height angle ()
d
sun's direction angle ()
II
sun irradiation longitudinal angle ()
L
sun irradiation transversal angle ()
density (kg/m3)
plant and can then be used to run a reverse osmosis (RO), electrodialysis
(ED) or mechanical vapor compression (MVC) desalination plant.
CSP collectors developed and tested so far can be broadly divided
into two categories: Line focus collectors and point focus collectors
[21]. Line focus collectors include both the parabolic trough (PT) and
Linear Fresnel (LF) types which use a single axis tracking system and
can yield moderate temperatures up to 400 C, while point focus collectors include parabolic dish and central receiver collectors with dual-axis
tracking systems generating temperatures as high as 1000 C or more.
CSP technology offers two main advantages [21]. First, all CSP technologies can be combined with thermal energy storage systems. Second, CSP
plants can be operated with fossil fuel backup (hybrid operation). The
use of thermal energy storage systems and/or hybrid operation provides
the possibility of continuous 24 h operation of solar assisted desalination plants.
A number of studies have been reported comparing between parabolic trough and linear Fresnel applications [2232]. Lined focused parabolic and linear Fresnel solar concentrators [22] both consist of a long
reector, which act as the only concentrator aligned on a northsouth
axis. One advantage of these systems is the tracking which is primarily
only in one dimension. The reector is rotated to track the sun's movement and it's reected solar energy is concentrated along a focal line
and captured by receiver tube containing a heat absorbing uid that absorbs the concentrated heat. One-axis solar concentration provides a
simple operation and highly reliable system to reach maximum operation temperatures about 400 C. Normally, medium concentration ratios
71
between 15 and 40 are attainable; therefore, one-axis sun tracking is required [23]. Synthetic oils are used as heat transfer uid in conventional
solar PT collectors, which limits the top temperature. Nevertheless, the
synthetic oil may be replaced by water in order to generate steam directly into the absorber pipe and temperatures up to 400 C may be
allowed. Direct steam generation (DSG) offers the potential for higher
performance of the plants and for cost reduction [24]. Parabolic trough
collector (PTC) using DSG has identical collector structures as for thermal oil. On the other hand, linear Fresnel collectors (LFC) with DSG
use a potentially cheaper design mainly due to the use of at mirrors
and structural advantages, however with a lower optical efciency.
DSG avoids the costs of heat transfer uid and the central oil heated
steam generator. The DSG system is not without its technical challenges,
with the risk of overheating tubes and potential ow instabilities [25].
Sophisticated controls are required to accommodate the use of the
two-phase ow of water and steam.
Compared with parabolic troughs, linear Fresnel collectors suffer
from lower optical efciency [26]. However, the low-prole setting of
the linear Fresnel collector poses no mechanical difculty to maximize
the collector geometrical concentration ratio (the ratio of mirror aperture to receiver aperture), which enables high temperature output.
The high temperature output would give rise to high power cycle efciency and accordingly a great reduction of storage system cost. The
low-prole setting of the mirrors also leads to a lower wind load requirement and thus lower-cost mirror assembly design. Further, it will
also help in lowering the O&M cost for a power plant. The xed receiver
assembly greatly reduces the risk of heat transfer uid (HTF) leakage
and the resulting maintenance labor. A comparison has been made between the optical performance of parabolic trough collectors and linear
Fresnel reectors using multi-tube receivers and secondary [27]. The results reveal that PTC efciency is higher than the efciency of LFCs, either with multi-tube or secondary reector receiver. This was due to
the fact that PTCs conform a perfect parabola with its aperture perpendicular to the impinging beam, in the transversal plane, at all moments.
However, LFC are characterized by a simpler conguration: narrower
mirrors, and thus lighter structure, xed receiver, and leakages avoidance. Comparison of the annual performance and economic feasibility
of Integrated Solar Combined Cycles (ISCC) using two solar concentration technologies: parabolic trough collectors and linear Fresnel reectors, is reported [28]. Results show that the thermal contribution is
higher with PTC, but LFR may improve the economic feasibility of the
plant.
Existing commercial CSP plants are mainly used for electricity generation rather than water production. The National Renewable Energy
Laboratory (NREL) [33], has compiled data on concentrating solar
power (CSP) projects around the world that are either under operational, construction, or development stage. CSP technologies include parabolic trough, linear Fresnel reector, power tower, and dish/engine.
The majority of solar assisted power generation plants are using parabolic trough collectors with planned electricity generation per plant in
the range 1800 to 175,000 MWh/year and are equipped with thermal
storage system of molten salt (60% sodium nitrate, 40% potassium nitrate). There are seven operational solar power projects which are
employing Fresnel solar collectors with plant generated electricity in
the range of 2000 to 280,000 MWh/year and the majority of which are
without storage. Around 24 concentrating solar power (CSP) projects
that are either operating or under construction use power tower systems and molten salt for storage. Only one CSP project is under construction that uses dish/engine systems with at turbine capacity of
1 MW and without storage system.
A number of parabolic collector desalination demonstration plants
have been implemented and tested [6]. At the plataforma Solar de
Almeria, Spain, a parabolic trough collector eld was connected to an
MED plant with a water thermal storage system. At the second phase
of the project, a double-effect absorption heat pump was coupled with
the solar desalination plant. Subsequently, the thermal energy
72
Cp
T
73
Fig. 4. The daily variation of the overall solar system efciency (sy).
Where
DNIeff = The actual or effective received irradiation.
The effective received irradiation of the LFR system is limited by
the angle at which the sunlight strikes the reectors and because
the mirrors must be oriented to reect the irradiation to the receiver,
they most often do not directly face the sun. This non-normal orientation towards the incoming sunlight is the primary optical loss for
LFR, and the loss is incurred both with respect to the transversal
plane (perpendicular to the axis of the collector) and longitudinal
plane (parallel with the axis of the collector). DNIeff is conventionally
DNIeff DNI K K
Where K_(_) and K_(_) are transversal and longitudinal correction factors respectively and depend strongly on the position of the
sun with respect to the collector [35]. They are dependent on the sun's
measured height angle (a) and sun's direction angle (d).
The transversal K_(_) and longitudinal K_(_) correction factors are usually described respectively as a function of the transversal
(L) and longitudinal (II) solar incidence angles on the collector [35].
L and II are computed from the measured(a) and (d) solar angles
using the following equation:
L 90ATANTANa=180 =SINd=180 = 180
Fig. 3. The monthly variation of direct and effective irradiance, thermal energy absorbed by receiver and receiver thermal losses.
74
10
4.1. Thermal and optical performance assessment
Fig. 2 shows the impact of variation of sun irradiation longitudinal or
transversal angle on the corresponding longitudinal or transversal correction factors. It also shows that the predicted values of the longitudinal or transversal correction factors for the Fresnel solar collector
tested in this study are to a great extent comparable with Novtec published correction factors [34].
3.3. Optical efciency
The optical efciency depends on the optical properties of the materials involved, the geometry of the collector and the various imperfections arising from the construction of the collector with regard to
receiver alignment to the focal line of the collector, and the system's
tracking precision [36]. It is dened as the ratio of energy absorbed by
the receiver to the energy incident on the collector's aperture as
shown in the following relationship:
0 Pth =A Ploss =DNIeff
11
Where Ploss is the heat loss from receiver per unit length and is determined from the following empirical equation [37]:
Ploss W=m 0:141Tabs 6:48E9Tabs 4
12
75
Table 1
Performance characteristics of reported Fresnel solar collectors.
Case 1
Novatec Solar [34]
Case 2
Novatec Solar [34]
Case 3
Industrial Solar GmbH reported [38]
40 C
100 C
300 C
No wind
900 W/m2
30
10
0.67
Novatec solar
537 W/ m2
40 C
300 C
500 C
No wind
900 W/m2
30
10
0.65
Novatec solar
525 W/m2
30 C
160 C
180 C
No wind
900 W/m2
30
0
0.663
Industrial solar
562 W/m2
0.73
Present study
620 W/m2
15.5%
0.73
Present study
567 W/m2
8.0%
0.73
Present study
632 W/m2
12.5%
temperature is below the set value, heated HTF oil is recycled and
returned to the receiver tube. Otherwise it is passed to the steam generator. As a result of the prevailing site solar irradiance, it has been found
that it is more appropriate to set the outlet temperature of the oil leaving the receiver at a relatively low value. It was rst reduced from 340 C
to 250 C and then nally to 225 C. The overall system efciency during
the period when the outlet temperature is set to 225 C, ranges from
30% to 63%.
As shown in Fig. 5, the collector thermal efciency which depends on
climatic conditions such as solar insolation, ambient temperature, receiver temperature as well as heat losses ranges from 30 to 80%.
When the receiver outlet temperature is set to 225 C, the collector thermal efciency improves and, in most cases, ranges from 60% to 80%.
The optical efciency at zero (0 (eita zero) is an important design
characteristic factor and is normally used to determine the energy
yield of the solar collector eld. The energy yield of the solar eld
(Pth) is the product of the primary reector surface, the Direct Normal
Irradiance (DNI) and the optical efciency factor (0), minus the heat
losses from the receiver radiation (P).
Pth A DNIeff 0 Ploss
13
As shown in Fig. 6, the optical efciency during the period when the
receiver outlet temperature is set at 225 C, ranges from 60% to 80% and
with about 73% average optical efciency. The optical performance of
the linear Fresnel collector (LFC) tested in this study can be compared
with commercial LFC developed by Novatec Solar [34] and Industrial
Solar GmbH [38]. Novatec Solar has developed a patented solar reector
design based on Fresnel collector technology. The solar boiler uses parallel rows of at glass mirrors to focus direct solar irradiation onto a linear receiver. Feed water is conveyed through an absorber tube to
generate steam. The operating performance of the Novatec solar
collector for two different cases is shown in Table 1. In case 1, the LFC
is operated at low evaporating temperature of 300 C generating a thermal output of 537 W/m2, while in the second case it is operated at a high
temperature of 500 C, producing superheated steam using a vacuum
receiver and with a thermal output of 525 W/m2.
Under the same solar operating conditions the thermal power output per unit area expected to be produced by the modied Fresnel collector examined in this study, can be determined using the following
relationship:
Pth A DNI 0 K K Ploss
14
Table 2
Cost data.
279 US$/m2
$ 10,000,000
$600,000
$0.28/(m3 distillate)
$5.4/(m2 year)
$0.1/(m3 distillate)
76
Fig. 8. Impact of fossil fuel cost on water production cost without storage.
examined in this study has the unique capability of controlling the curvature of each mirror together with sun tracking to focus all reected
rays on the receiver.
4.2. Potential of coupling the solar collecting system with a commercial desalination plant
The solar eld performance test results are utilized to assess the economic feasibility of a commercial solar assisted thermal desalination
plant operating under the same specic climatic conditions. A small capacity MED-TVC standalone desalination plant as normally operated at
relatively low top brine temperature (TBT) of 65 C and water production capacity of 1 MIGD (4546 m3/d) is selected. The MED-TVC distiller
will be integrated with the modied Fresnel CSP solar collector and
combined with a fossil fuel run boiler to supply part of its thermal energy requirements. When the supply of the solar energy is interrupted,
thermal energy requirements of the MED TVC desalination plant is supplied by the fossil fuel backup boiler to maintain constant heat supply
and 97% plant availability. The MED-TVC pumping and electrical energy
requirement which is around 2.0 kWh/m3 is supplied from the national
grid as shown in Fig. 7.
Based on an MED-TVC distiller with a performance ratio of 9 kg/
2326 kJ, the specic energy requirement will be 258.44 kJ/kg. The
total thermal energy requirements of 4546 m3/d (1 MIGD) distiller
will be 13.6 MWth. The monthly average thermal energy absorbed by
oil from the tested Fresnel CSP system under the specic site conditions
with annual DNI of 1132 kWh/m2 and transferred to the steam generator as obtained from Fig. 3, is 40 kWh/m2 month. The average sunshine
period at the tested site to maintain this value is around 5 h. Subsequently, the solar full load hours are 1770 h/year with a 20.8% solar
share without thermal energy storage. The remaining 79.2% of the
MED thermal requirements is covered by fossil fuel run boiler. The thermal energy ux that will be supplied by the solar eld and gained by
generated steam is 254 W/m2 assuming 90% thermal efciency. Accordingly, the total Fresnel minor area required with a solar multiple of 1.0
and without thermal energy storage to supply the MED thermal energy
requirements of 13.6 MWth is 55,737 m2.
The levelized cost of water (LCOW) is determined from the following relationship:
CAPEX is total capital expenditure of solar eld ,MED plant and backup fossil fuel boiler,
OPEX is total annual operational and maintenance expenditure of
solar eld, MED plant and fossil fuel boiler as well as the annual energy
cost of fossil fuel.
WC = MED annual water production
CRF is capital recovery factor (CRF) and determined from:
CRF
z1 zn
1 zn 1
0
B
B
LCOW B
BUS
@
m3
Where
X
CAPEX CRF OPEX
16
15
WC
Fig. 9. Impact of fossil fuel cost on water production cost without storage.
77
References
Fig. 10. Impact of fossil fuel cost on water production cost with 8 h thermal energy storage.
full load hours are 1770 h/year and fossil fuel load hours are 6727.2 h/
year.
The LCOW varies from $2.24/m3 to $6.8/m3 for the same range of
fuel cost. The breakeven fuel cost whereby the LCOW of the two scenarios will be equal is yielded at a fuel cost of $92/bbl. The obtained high
breakeven fuel cost is attributed to the low total yearly irradiance of
1132/m2, the level which is exhibited at the specic test site. When
the tested Fresnel solar collection system will be operated at a location
with a relatively high annual DNI of 1938 kWh/m2, the fuel breakeven
cost at this location reduces to $52/bbl as shown in Fig. 9.
The cost effectiveness of integrating thermal energy storage (TES)
with an oversized Fresnel solar eld is also examined. An eight hour
storage system is assumed to be integrated with the solar collection system. The solar collection area has to be selected to generate the required
thermal energy to operate the MED TVC desalination plant for a 13 h
period at the rated capacity. A fossil fuel run boiler will supply the additional heat to operate the desalination plant continuously. The required
oversized solar collection area, which corresponds to a solar multiple
of 2.6, is 144,917 m2 when the annual DNI is 1132 kWh/m2. Fig. 10
shows a comparison between a solar assisted desalination plant
equipped with an eight hour thermal energy storage (TES) system
with a100% fossil fuel operated desalination plant assuming that
the specic capital cost of the thermal energy storage system is
$35/(kWhth ). The solar full load hours are 4603 h/year and fossil
fuel load hours are 3895 h/year In this case, 54% of the thermal energy requirements of the 1 MIGD MED desalination plant will be supplied by the solar system and the remaining 46% by fossil fuel. The
breakeven fuel cost is found to be $104/bbl. Meanwhile the breakeven fuel cost without TES system as shown above is $92/bbl at annual DNI of 1132 kWh/m2. It can be concluded that combining the
Fresnel solar collection system with MED thermal desalination
plant under the specic climatic conditions considered in this study
is more cost effective when operated without thermal energy
storage.
5. Conclusions
Extensive pilot plant tests covering one year period were carried out
to assess the optical and thermal performances of an innovative conguration of a Fresnel CSP collector under Saudi Arabia climatic conditions.
Performance comparison of the modied Fresnel collector tested in this
study with those of industrial Fresnel solar collectors reported in literature reveals that it yields a relatively high thermal power output per
unit area. This can be attributed to its relatively high optical efciency
and low thermal loss.
The cost effectiveness when the modied Fresnel solar collection
system with a solar multiple of 1.0 is combined with a commercial 1
MIGD MED-TVC thermal desalination plant is compared with one
completely run by fossil fuel. The breakeven fuel cost whereby the
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