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TheOilandGasEngineeringGuide
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Aprocessplantdrainssystems
PublishedThursday01/11/2012
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BaronHerv
He
began
his
professionnal
carreer
with an international oil
company. Starting out
with an interest in the
Operation of Oil & Gas
Facilities, his technical
curiosity about their
design saw him move to engineering
contractorstobecomeexpertinthisarea
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Thecollectionofprocessfluidstoemptyequipmentpriortotheirmaintenance,ofrainwater,fireandwash
waterinaProcessPlantentailstheprovisionofdrainagesystems.
Thissubjectisnotoftengivenproperattentionandisengineeredlast.
Ithoweverentailsseveralundegroundnetworkswhoseinstallationwillbeoneofthefirstactivitiesatthe
ConstructionSite.Inaddition,beforethesenetworksareinstalledandtheareaisbackfilledtheplanterection
cannotproceedforlackofaccess.
Undergroundnetworkscanthereforebeamajorcauseofdelayofconstructionactivities.
IthereforedeemedusefultoprovidethefollowingoverviewofaProcessPlantdrainagesystem.
ThecommonProcessplantdrainagearrangementisdepictedonthesketchhere.
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Thefollowingabbreviationsareused:
CWContaminatedWater/CWDContanimatedWaterDrain
NCWNonContaminatedWater/NCWDNonContaminatedWaterDrain
ODOpenDrain
CDClosedDrain
OWOily(Water)Drain
WWTWasteWaterTreatment
Processdrains:
Processfluidscontainedinequipmentmustbecollectedwhenequipmentareemptiedfortheirmaintenance.
Thevolumecanbesignificanthencemustberecovered.
TheinventoryiscollectedfromthebottomofthevesselstoarecoveryvesselintheClosedDrain(CD)piping
systemwhereitflowsbygravity.
Theword"Closed"referstothefactthatthedrainagesystemisnotopentoatmosphere.
Thefluidishazardous/flammablesothatitmustbepipedinaclosedpipingsystem,notincontactwith
atmosphere,totherecoveryvessel.
Ontheotherhand,numerousoperations,suchasbleedingthesmallprocessfluidinventorybetweentwo
isolationvavestodismantleafilterorforinsertinganisolatingspadeetc.willrequiresmallamountsofprocess
fluidstobedisposedoff.
Aplantwillhavenumeroussuchsmallbleedoffpoints.
Duetothesmallinventoryofprocessfluidscontained,thedrainvalveswillbeopendirectlytoatmosphere.
Thesedrainsare,forthisreason,called"OpenDrain"(OD).
Theywillbecollectedeitherbymobileequipmentordumpedintheareawaterdrainage.
Oilydrains:
Afacilitywillcontainnumerousrotatingmachineries.
Somewillbelubricatedbygreasebutmostbylubeoilsystems.
Smallamountsofoilwillneedtobedrainedfromthelubeoilsystemsoccasionally.
Thatwouldhappen,forinstance,whendismantlinganoilfilterforcleaningetc.
ThesedrainsarecalledOilWater(OW)drains.
Theyarefoundaroundpumpsandcollected,togetherwithsmallprocessdrains,bymeansofadrippan.
AswithOpenProcessDrains,astheinventoryissmall,thesedrainswillbeeithercollectedbymobile
equipmentordumpedintotheareawaterdrainage.
Waterdrainage:
Rainwaterfallingontheplantterritoryneedstobecollectedsothatthefacilityisnotflooded.
Rainwaterwillbecollectedonlyinpavedarea,roads,buildingroofsetc.Rainwaterfallingonnonpavedarea
suchasgraveletcwillnotbecollectedasitwillseepintheground.
Firewaterusedforfirefighting,inparticularfordelugingprocessequipment,alsoneedstobecollected,as
wellaswashwater.
Theywillbecollected,togetherwithrainwater,intheareawaterdrainage.
Rain/deluge/washwatercollectedinprocessareascouldbecontaminatedbyprocessfluidsand/oroil
droppingsonthepaving.
Itmustthereforebesegragatedfromwatercollectedoutsideprocessareas.
Twocollectionsystemsarethereforeinstalled:theContaminatedWaterDrain(CWD)andtheNon
ContaminatedWaterDrain(NCWD).
NonContaminatedWaterisroutedanddisposedoutsidetheplant.
ContaminatedWaterissenttotheWasteWaterTreatmentfacility(WWT),wherethesmallamountof
hydrocarbonsitcontainsisremoved,thendischargedoutsidetheplant.
Infact,notallrainwatercollectedinprocessareaiscontanimated.
Indeed,sometimeafterrainfalstarts,allhydrocarbons/oildroppingsonprocessareaspavingwillhavebeen
washedoutbywhatiscalledthe"firstflush".
Onlythisfirstflush,typicallythefirst15minutesofrainfall,needstobesenttotheWWT,whatfollowsisNon
ContaminatedWater.
Thesegragationisachievedbythesystem,whichcomprisesaningeniusautomaticflowdiversiondevice
whichroutesthefirst15minutesofrainfalltotheWWTandwhatfollowstotheNCWD.
Thesketchoftheoverflowdeviceisshownhere.
Thedeviceroutestherainwatertoasumpwhosevolumeis15minutesofrainfall.Oncethesumpisfull
rainwateroverflowsaboveaweirtotheNCWD.
TheconceptoffirstflushallowstoreducethesizeoftheCWDsystem.
Remarks:
Theaboveistrueforfacilitieshandlinghydrocarbons,suchasarefinery,wheretheprocessdrainsandoil
drainsarecompatiblefluids(asbothfluidsarehydrocarbons).
Afacilityhandlingchemicals,suchasAmineforinstance,whichisnotcompatiblewithhydrocarbonsand
connotbesenttotheWWT,willhaveanadditionaldrainnetworkforsuchchemical.
TheNCWDnetwork,handlingnonhazardous/flammablefluidscanbebyopengutterswhiletheCWDmustbe
byclosedsystem(undergoundpipes).
Hydraulicsealsmustalsobeprovidedonthelatterbetweenfirezonestoavoidfirepropagation.
Thesizeofthedrainagenetwork(crosssectionofpipes)willbecalculatedfromthemaximumofrainandfire
waterflow.Whichevergovernswilldependontheclimaticdata.
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TheCDnetworkisafreedraining(nopocket)network.TheCWD(andNCWD)aresloped.
AstheCWD(andNCWD)arecollectingrunoffwaterthatsweepsalongdebris/dirt,theyareprovidedmeansof
cleaning,includingaccesspits(manhole)atdirectionalchangesaswellascleanoutconnections.
Comments(3)
VikramWednesday21/10/2015
DearAuthor,Couldyoupleaseprovidesomedetailsonthebasisofsegregatinglighthydrocarbondrainsfrom
heavyhydrocarbondrains?Insomeprojectstandards,IcameacrossthatgasoilsandlighterareroutedtoLHD
whereasheavies(residuessuchasAR)areroutedtoHHD.WHatisthebasistosuchsegregation?
farbodTuesday11/12/2012
IhavesomecommentsonwhatSBsaidabove:Ithinkthereasonundergroundsewersmaystillbepreferedto
drainageoverpavingstoperimeterditchesisthesafetyitbringsspeciallyduringfireevents.imagine
flammableliquidswhicharespreadingoverpavinginthenonundergroundsystemandfirewillspreadas
well.u/gsystemhavemoreinherentsafety.
SBMonday12/11/2012
IThereisnoundergroundsewersysteminEthylenePlant.Oilywaterfromequipmentdrainsarecollectedby
overheaddrainsystem(piping)andtreatedinWasteWatertreatmentsystem.Rainwateriscollectedin
sumpsandpumpedtoWaterWatertreatmentsystemifitiscontaminated.Ifthesumpwaterisclean,itis
pumpedtotheperimetertrenchfordisposal.Theideaofundergroundsewersystemisdisappearingfor
modernchemicalplantsbecauseofpossibleleakofcontaminatedwaterfromundergroundpiping.
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