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2, 1993
Cellulose acetate (CA) films with degree of substitution (d.s.) values of 1.7 and 2.5 were exposed
to biologically active in-laboratory composting test vessels maintained at approximately 53 C.
The CA 1.7- and 2.5-d.s. films (thickness values of - 0 . 5 - 1 . 0 and 2.0 rail, respectively) had
completely disappeared by the end of 7- and 18-day exposure time periods in the biologically
active bioreactors, respectively. The relatively small CA film weight loss observed in the poisoned
control test vessels allows the conclusion that CA film erosion during the composting exposures
resulted, at least in part, from biologically mediated processes. Under strictly anaerobic conditions, an active methanogenic inoculum was developed by acclimation of a sewage sludge to a
synthetic municipal solid waste (SMSW) mixture at 42C. The CA 1.7-d.s. film samples (0.5- to
1.0-mil thickness) were exposed in anaerobic serum bottles containing a 25% solids loading of
SMSW in which methanogenic activity was rapidly established after introducing of the developed
inoculum. For exposures of 30 days only small visually distinguishable fragments of the CA 1.7d.s. films were recovered. In contrast, exposure of the CA 1.7-d.s. film to a poisoned control test
vessel resulted in negligible weight loss. Therefore, degradation of the CA 1.7-d.s. films upon
exposure to the anaerobic bioreactors was due, at least in part, to biologically mediated processes.
KEY WORDS: Solid waste; composting; methanogenesis; degradation; cellulose acetate; biodegradability;
anaerobic bioreactor; biodegradation testing,
INTRODUCTION
The treatment of disposed municipal solid wastes
(MSW) in biologically active environments is an important approach to solid waste reduction and utilization. This "biological recycling" of the organic fraction
Guest Editor: Dr. Graham Swift, Rohm & Haas.
2polymer Degradation Research Consortium, Department of Chemistry, University of Massachusetts at Lowell, Lowell, Massachusetts
01854.
3Polymer Degradation Research Consortium, Department of Biology,
University of Massachusetts at Lowell, Lowell, Massachusetts
01854.
4Polymer Degradation Research Consortium, Department of Plastics
Engineering, University of Massachusetts at Lowell, Lowell, Massachusetts 01854.
5To whom correspondence should be addressed at Department of
Chemistry, University of Massachusetts at Lowell, One University
Ave., Lowell, Massachusetts 01854.
143
1064-7564/93/0400-0143507.00i0 ' 1993PlenumPublishingCorporatmn
144
145
EXPERIMENTAL
Films Used in the Aerobic and Anaerobic
Environmental Exposures
The Eastman Chemical Company (Kingsport, Tennessee) provided in granular form CA samples with d.s.
values of 1.7 and 2.5 CA d.s.-2.5 film was made by
casting onto Teflon from acetone (15% polymer w/v)
using a Gardner Knife. For CA 1.7-d.s., film was prepared in a similar manner as above but from acetonewater (1 : 1 ratio, 17% polymer w/v). The thickness of
the CA (1.7- and 2.5-d.s.) films were approximately
0.5-1.0 and 2.5 rail, respectively, after removal of the
solvent in vacuum (1 rail = 0.0254 ram). Cellophane
film, noncoated, with a thickness of approximately 1.6
rail, was obtained from E. I. Du Pont De Nemours &
Company (Wilmington, Delaware). The Films were cut
into dimensions of 2.54 x 2.54 cm and exposed to the
test environments. Molecular weights of these samples
were determined by gel permeation chromatography
(GPC) on a chromatographic system consisting of a Perkin Elmer Model 410 pmnp, a Waters Model 410 RI
detector, and a PE Nelson 2600 computerized data station. Two PL gel columns (300 x 7.7 ram; particle size,
5 ram; pore size, l0 s and 103 A ) were placed in series
and operated at a flow rate of 1 ml/min. The sample
concentration was 2 mg/ml and the injection volume was
20/zl. The analysis was performed using dimethyl formamide (DMF) containing 0.1% (w/v) LiBr as the eluent.
Molecular weights were calculated relative to polystyrene standards without further corrections. It was determined that the 1.7- and 2.5-d.s. samples had M w and
Mw/Mn values of 200,000 and 350,000, respectively,
and 1.7 and 1.8, respectively.
outlet
Wing nut
Top aluminum
bulkhead
O-rings
Threads
infer
aluminum
bulkhead
Bottom
146
to remove CO 2 and was finally humidified by passage
through a diffusion stone at the bottom of a 500-ml Ehrlenmeyer flask containing 350 ml deionized water. Since
the aqueous solutions through which the air was passed
were equilibrated to 53C, the air was warmed by this
process before entering the bioreactors to avoid cooling
of the reactor contents. The air flow rate for each vessel
was maintained at 100 ml/min, and the bioreactor was
equilibrated to the temperature of the environmental incubation chamber, which was maintained at approximately 53C throughout the degradation exposure.
The plastic film samples were prepared a minimum
of 2 weeks prior to their use. Triplicate plastic samples
were used for each anticipated sampling time point (approximately every 5 days). The experiments were carried out in triplicate bioreactors along with a poisoned
control test vessel. The poisoned vessel was used to determine the degree to which nonbiologically mediated
degradation processes take place. The poisoned control
vessels were prepared and maintained identically to the
nonpoisoned active vessels with the exception that for
the poisoned vessels, the compost mixtures were autoclaved for 45 min after which KCN was dissolved in
water and added (2/100 g of compost). After loading the
bioreactors (and the poisoned control vessels) and carrying out test sample exposures for the desired time periods, triplicate film samples were randomly selected
from each of the three replicate vessels and one poisoned control test vessel. The withdrawn samples were
gently cleaned using a moist tissue, dried under vacuum, and the remaining material was analyzed.
During the period of composting simulation, the
compost mix within the bioreactors, as well as the poisoned control, was monitored for moisture content, total
dry weight of the mix, pH, and internal temperature.
Approximately 2 g of the compost mixture was withdrawn from the bioreactors periodically (normally at 5day intervals), the pH of the sample was measured by
placing a pH strip (accurate to _+0.2 pH unit) in contact
with the moist sample, and the moisture content was
obtained by measuring the loss in sample weight after
drying in an oven at 105C for approximately 16 h to a
constant weight. The total dry weight of the remaining
bioreactor mix was then calculated by measuring the total wet weight and subtracting the moisture content. The
internal temperature of the bioreactor was monitored at
the time of sampling using a digital display temperature
pyrometer. Mixing of the vessel contents was carried
out by hands after events of film sampling.
The plastic component of the waste mix in the
aerobic composting bioreactors used to test the biodegradability of the CA 1.7-d.s. and cellophane film sam-
1147
culation of the percentage dry methane produced by the
bioreactors.
Liquid supematant samples (1 ml, not filtered) were
withdrawn weekly from the serum bottles, the pH was
measured, and then the samples were stored frozen in
glass vials for chemical oxygen demand (COD) analysis. If the pH dropped below 5.5, an alkali solution containing an equal volume mixture of 2 M sodium carbonate and 2 M potassium carbonate was used to raise the
pH to approximately 7.0. For COD analysis, culture
samples were thawed, centrifuged (13,000 g), and filtered through Gelman (Ann Arbor, Michigan) 0.2->m
Acrodisc membrane filters. The resulting filtrate was
used for the COD analysis following the dichromate reflex procedure and titrimetric method described previously [26, 27].
148
results. Furthermore, a comparison of the average standard deviation for film weight loss between vessels, as
opposed to samples withdrawn from the same vessel,
resulted in rather similar statistical values. This suggests
that the methodology used herein for our simulated
compost and anaerobic bioreactors provided rather similar biological activity in different locations within a
vessel and in replicate vessels.
100
[~
30
12
Biere~etor ~
1.7 d.s.)
Poisoned (CA 17 d.s.)
Biore~ctor (Cellophane)
Poisoned (Cellophane)
80
.E
I
~I
! 2
0 I2
o~
60
40
o
D
E
E
20
o_
or,
-~
"5
~w
10
~
1.2
20
1,6
'~
<x
0
0
4
Time (dciys)
N
0
Time (doys)
Fig. 3. Weight loss of solution-cast 1.7-d.s. CA and cellophane films
in composting bioreactors and poisoned control. Standard deviation
values are given above the bars.
149
30
CA ( 2 5
2.2
E
E
1
[~
20
d.s.)
Active Bioreactors
Poisoned Bioreactors
2
o
2.3
o~
7=
10
1.4
1.8
10
15
2O
Time ( d a y s )
shown). In contrast, the samples exposed in the poisoned control vessels (see Experimental) showed comparatively small weight loss values (see Fig. 3). Therefore, it may be concluded that the disappearance of these
materials over the 7-day exposure period was due in
large part to biologically mediated processes.
Cellulose acetate of relatively higher degree of substitution was also exposed to the compost bioreactors.
The weight loss of CA 2.5-d.s. films (film thickness,
- 2 rail) was observed periodically over an 18-day exposure period (see Fig. 4). The study was carried out in
an identical manner to that for the CA 1.7-d.s. and cellophane films except that the steel shavings and glass
beads components to the SMSW recipe were included
(see Experimental and above). By the end of the 18-day
exposure period, the weight loss was 23.5 + 2 #g/ram 2,
which corresponded to essentially complete disappearance of the polymer films. In the poisoned reactors, CA
2.5-d.s. films showed negligible weight loss over an 18day exposure period. Once again, by comparison of the
biologically active and poisoned reactor results, it may
be concluded that the disappearance of CA 2.5 d.s. can
be attributed in large part to biologically mediated processes. In addition, as would be expected, the 1.7-d.s.
CA films showed much more rapid degradation kinetics
relative to the 2.5-d.s. film samples. If deacetylation is
indeed the first step in the biodegradation of CA of d.s.
<0.8 as suggested by Reese (see Ref. 15 and the discussion above), and accepting the idea that a critical degree of deacetylation of CA is required (to a d.s. of approximately 0.8) before cellulase enzymes are active in
Methane is the terminal product of a series of biologically mediated reactions involved in solid waste decomposition under anaerobic conditions such as those
observed in moist landfills [10-13]. The percentage of
methane in the total gas is a direct indicator of the methanogenic activities. In other words, the percentage
methane indicates that the required balance of microbial
populations has developed (such as fermentative, acetogenic, and methanogenic species) to sustain efficielit
waste decomposition. In addition, rapid and sustained
total gas production values, which show a corresponding and characteristic increase, and the chemical oxygen
demand (COD) values, which show a decrease for specific stages of the gas production profile, are useful indicators that the desired biological activity was obtained
[10, 27, 34].
The biological activity was immediately initiated
when methanogenic conditions were created in the serum
bottle which contained 10% SMSW solids loading (see
Experimental) and inoculum derived from sewage
sludge. This is evident since there was an apparent lag
phase for neither the biogas production or the percentage methane (see Fig. 5). The total gas production
reached about 60 L/kg within a 90-day time period, and
the percentage methane reached approximately 60 % by
day 30. Therefore, successful methanogenic conditions
for SMSW degradation were obtained in this test vessel.
This fermentation at day 24 was used to inoculate the
25% SMSW solids loading test bottles containing the
plastic samples.
The COD values (see Fig. 6) for the 25 % SMSW
solids loading serum bottles increased from 6000 to
40,000 mg/L in 24 days and then rapidly decreased for
extended fermentation. The initial increase in the COD
is expected and corresponds to the production of soluble
organic substrates by fermentative and acetogenic microorganisms. This results in the production of large
quantities of biogas (see Fig. 7A). In addition, the percentage methane reaches maximal values at the same
time when the maximum COD value was measured (Fig.
7B). Subsequent decreases in the COD values correspond to the utilization of the soluble organics and a
declaration of the total gas production. These general
150
O No p l a s t i c added
0 Total gas
~ % Methane
120
.....
~f{--'~{~"
Cellophane
80
CA
(t.7, d.s.)
JA4
2
>
t,,
to
<
(D
_J
4o*
&
eft
20
0~
20<
4oj 1
0
20
40
60
80
100
TIME (days)
Fig. 5. Total gas production and percentage methane in inoculumacclimation microcosms containing 10% solid loading of SMSW. Arrow indicates the time at which the fermentation was used as an inoculum for the 25 % solid loading SMSW serum bottles containing
O~ g
20
40
60
I
80
100
tIME (days)
100
plastics.
50000
0 No plastic a d d e d
Cellophane
40000
V CA (1.7, d.s.)
60
-~',
'~'
40
[ ~
~ //"
"~" 50000
0 No plastic a d d e d
Cellophane
f~C~/
V CA (1.7, d.s.)
2o {
S
o 20000
0..~
10000
(B)
l
20
40
60
80
100
TIME (days)
I
10
20
I
30
i
4O
5O
Time (deys)
Fig. 7. Total gas production (A) and percentage methane (B) in plastic degradation microcosms. All curves shown are the average o f triplicate serum bottles.
Fig. 6. Chemical o x y g e n demand (COD) change in plastic degradation microcosms over time. The values presented are measurements
made on a selected serum test bottle containing cellophane, CA (1.7
d.s.), or no plastic.
151
50
Cellophane
[ ~ ] CA (!.7, d.s.)
2
(h44)
E 2oP
~I
-~ ~0
30
60
Time (,doys)
SUMMARY OF RESULTS
In-laboratory simulation of an SMSW aerobic compost process was developed and used to study the biodegradability of CA films. The replicate test bioreactors
were maintained at approximately 53 C throughout the
study by equilibration to an external environmental
heated enclosure. The desired moisture content and
C/N ratios were initially established in the test reactors
and the moisture, internal vessel temperature, compost
dry weight loss, and film weight loss were monitored
during exposure time intervals. The exposure of CA
(1.7- and 2.5-d.s.) and cellophane films to biologically
active and poisoned in-laboratory composting test vessels clearly demonstrated that these materials were biodegradable under controlled composting conditions. In
other words, the film weight less observed resulted, at
least in part, from biologically mediated processes.
152
The development o f an experimental method to test
plastic degradation in serum bottle anaerobic bioreactors
which contain S M S W was presented. Using this approach, methanogenic activity in serum bottles which
contain a 25 % S M S W solids loading was rapidly established. The characteristic gas and C O D profiles observed demonstrated that active anaerobic microcosms
were formed. F r o m experiments where C A 17-d.s. and
cellophane films were exposed to these microcosms and
to corresponding poisoned control test bottles, it is clear
that the weight loss observed in the biologically active
test bottles was due in large part to biologically mediated processes.
The biodegradability of cellophane film in the
above exposure environments was, o f course, anticipated since cellophane is simply regenerated cellulose.
In contrast, the rapid degradation o f C A films in the
aerobic and anaerobic in-laboratory biodegradation test
methods was not expected and serves to demonstrate the
excellent potential o f C A for biodegradable plastic applications. However, the methods used above limit the
conclusions which may be reached with regard to C A
biodegradability. F o r example, since film weight loss
was the only criterion used to establish biodegradability
for the environmental simulation studies presented
herein, it is not possible from this measurement alone
to conclude the degree to which the polymers were mineralized. It may be that non-biologically mediated processes such as chemical degradation, physical disintegration, and dissolution o f degradation products
contributed to the weight loss observed during these exposures. Nevertheless, the fact that little to no degradation o f the C A films was observed in the poisoned
control vessels in combination with the expectation that
the primary biodegradation products from C A will be
acetate and cellulose (possibly with a low degree o f
acetylation) suggests that C A erosion was due in large
part to biologically mediated processes. Finally, since
the run-to-run (as opposed to between vessels within a
given run) statistical evaluation of the test methods has
not been carried out as yet, the exact values reported for
the weight loss may differ when averaged over additional trials. Future work will be carried out to address
the run-to-run reproducibility o f these test methods and
to evaluate C A mineralization during the composting and
anaerobic bioreactor processes.
W o r k is currently in progress in our laboratory to
study the mechanism of C A biodegradation using microbial isolates and their corresponding enzymes [22].
It is expected that by the careful investigation of C A
degradation mechanisms, our understanding o f p o l y m e r
ACKNOWLEDGMENTS
We are grateful for the financial support received
from 3M (Division of Environmental Engineering and
Pollution Control, support for J . - D . G . ) and the Army
Research Office, Biological Sciences Division, under
Grant DAAL03-90-G-0111. In addition, we wish to
thank Drs. Robert Gardner, Charles Buchanan, and Alan
White from Eastman Kodak for their encouragement in
pursuing biodegradation studies on C A and for results
which they shared with us on C A degradability.
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