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Sun
3 % of Solar
Power change
to the wind
Dr.Wirachai Roynarin
Director of Wind Water and Solar
Research Centre RMUTT, Thailand
5/25/12
Type of Wind
Turbine
2. Horizontal Axis Wind
Type of Wind
Turbine
Turbines(HAWTs)
Turbines (VAWTs)
WWW.PRAPAI.CO.TH DEDE
1. Control System
2. Data monitoring
3. Mechanical testing
4. Power control
5/25/12
Betz Limit
All wind power cannot be
captured by rotor or air
would be completely still
behind rotor and not allow
more wind to pass through.
Theoretical limit of rotor
efficiency is 59%
Most modern wind turbines
are in the 35 45% range
1. KW Requires
2. Blade design
3. Generator design
4. Blade prototyping
5. Blade Ground Testing
6. Yaws and Nacelle design
7. Controller design and testing
8. Tower and Foundation Design
9. Assembly and Prototype Testing
10.Data record and Analyzing
11.1 years testing and modification
12.data sheet spec. and commercial
Rotor Solidity
Solidity is the ratio of total rotor
platform area to total swept area
R
A
High solidity (>0.80) = low speed, high torque
Solidity = 3a/A
Fastest
Faster
Fast
5/25/12
Tip-Speed Ratio
Tip-speed ratio is the ratio of the
speed of the rotating blade tip to
the speed of the free stream wind.
TSR =
R
V
Where,
= low
Mesh around airfoil by
ICEM mesh creator
= medium
<10 degrees
= High
Stall!!
40 Airfoils:
ClarkY, E 387, S 6062, SD 7037, NACA 2414, S 822, SD 6060, RG 15, S823, SG6042, Goe417a, SG6040, LRN1007 (B), CR-001,
SA7035, Trainer 60, S6063, RG14, E231, SD 7032, SD 7062, SG 6041, USNPS-4, S1223, E423, MO6-13-128, Davis3R, LD-79,
MH32
Put Cl and Cd
Analytical Models
program
Compute
NACA 0006,NACA 661-212,NACA66 (215-016), NACA4421, NACA 23024,NACA23021, NACA1421, NACA2412, NACA4418, and
NACA23012.
Results
5/25/12
STEP OF CFD
PROCESS
1.Momentum Theory
2.Blade Element Theory
(BET)
3.Blade ElementMomentum (BEM) Theory
4.Strip Theory
Discretization
Numerical
Solver
MATHEMATICA
L
MODEL
CFD PreProcessing
CFD
model
CFD
Solution
CFD
results
CFD PostProcessing
Scope of Study
Node
Element
Beam
(1D)
Plate
(2D)
Solid
(3D)
5/25/12
Computational Mesh
Air Properties
Boundary
Conditions
5/25/12
Mold of
Prototype
Prototype Testing
Prototype BLADE
GROUND TEST
Prototype Testing
Deflection Blade
Test results
Deflection
Blade
. 10kW PMSG
10kW PMSG Developing Focus and Objects
Electrical
For very high electrical efficiency, a 3 generator using Skew-NdFeB magnets
has been specially designed for the turbine.
Mechanical
The generator is designed to work at low rpm and so can be directly driven
by the rotor-gearless. thus eliminating a source of inefficiency, noise and
potential
Mechanical Strong
Easy Heating release
Low inertia
&
Strong- Durability.
Rated Power
rpm
Efficiency
Rotor
Stator
Specification
12 kW
120 rpm
Over 90%
Skew, Permanent Magnet
lamination core sheet
42
5/25/12
<Spacer Mold
43
44
A+
A+
BB-
C+
C+
AA-
B+
B+
CC-
Housing Mold
45
46
units
Output power
Po
kW
Rated speed
rpm
120
Output Voltage
3phase, 360(Line-Line)
Max. Efficiency
Number of Pole
30
Speed Constant
KE
Vdc/rpm
4.6
Resistance at 20 C(Line-Line)
RT
1.79
Inductance ( Line-Line)
Rotor Inertia
Stator
+
Rotor
Maximum Temperature
47
mH
Kg-m2
CMax
oC
24.9
1.47
150
Wye
Winding
Starting Torque
Nm
< 10
Shaft Play-Axial
mm
< 0.2
Kg
210
Gen. Weight
The manufactured
PMSG
94
Permanent magnet
Rotor
M&G SET
12
Wg
No load, Load
Output power vs. rpm
Insulation Resistance Examination
Starting Torque
5/25/12
Air Blower
Reactor
Monitor
Transformer
CPU ASSY
OVP
Wiring
ASSY
Electric Brake(E/B)- ON
Over power, Over Voltage, Over Temperature etc.
Generator Temp. : > 110C
Rectified DC Voltage: > 500Vdc
Emergency : Manual S/W
5/25/12
10
5/25/12
Engineering inspection
10 KW P-TECH
Technical Specification:
Tower Height: 18 m
Grid inverter outdoor type IP 54
380 Volts 3 phases 50 Hz.
11
5/25/12
Plant design
Grid Connected
WTG 5 KW x 3
Mini Wind Farm for Low Wind Zone King RAMA IX Farm
Project Located @Thayang, Pecthaburi
WTG 5 KW x 4
Designed for Low Wind Speed Zone
(Wind Class I- II @ 4-7 m/s)
S
WTG
Controller
0- 200 VAC
(Blade Length)
~ 3.2 m
(Rated Power)
~ 5000 W @ 9 m/s
(Cut-in)
~ 2.5 m/s
(Cut-out)
~ No: With Auto Furling System
(Hub Height)
~ 18 m. based on site
(Rotor Speed)
~ Variable 100-200 rpm
(Rotor Speed Control) ~ Fixed Pitch With optimum Output PWM Control
(Yaw Mechanism ) ~ Active system by tailing
(Noise Emission at 50 m. distance) ~ < 30 dBA
WTG
Controller
0-300 VDC
Grid
Connect
Inverter
Grid
Connect
Inverter
0- 220 +-5% VAC 50 Hz.
MDB
380 VAC
3 Phases
12
5/25/12
Research for rst small wind farm wind machine in Low wind speed areas
Mini Wind Farm for Low Wind Zone King RAMA IX Farm
Project Located @Thayang, Pecthaburi
13
5/25/12
Case Study for the Queen Project at remote area for Electricity
14
5/25/12
Sponsored by DEDE
Wind Turbine 10 kW
Thank you
for your Co-Operation
More info at
www.thaiwindy.com
www.prapai.com
e-mail: wirachairoynarin@yahoo.com
Dr.Wirachai Roynarin
PhD. Mechanical Engineering Dept.
Rajamangala university of technology Thanyaburi, RMUTT
Thailand 12110
15