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Departments
TIME OF CHECK: As needed / requested.
Security Level 2
TWC
ISSUED
PAGE
Unless stamped CONTROLLED" , any hard copy from the TEC-STANDARD SYSTEM is handled
as Non-control led" Therefore, users should confirm that the copy is relevant version.
MEMO
1
0
REV.
twc1211400e.doc
0 Toyo Engineering Corp.
TWC
ISSUED
PAGE
CHECK ITEMS AND POINTS
TWC
ISSUED
PAGE
Unless stamped "CONTROLLED , any hard copy from the TEC-STANDARD SYSTEM is handled
as "Non-controlled Therefore, users should confirm that the copy is relevant version
(2) Screening meeting shall be done as per the following TWCs: - P&ID
screening meeting: TWC1-1211-105E - Plot plan screening meeting:
TWC1-1211-104E
(3) Following data for e-motors shall be provided to Electric group: ELECTRIC LOAD LIST - Motor coupling half requirements - Motor
delivery, date & place. Whether equipment vendor will mount the motor
shall also be checked. - Start-torque curve / GD2 / motor shaft
requirements, necessity of mounting plates, thrust load for vertical pumps.
- Necessity of emergency power.
(4) Check following data for e-motor: - Motor bearing type. If sleeve
bearing is applied, application of limited end float coupling. - Lube oil
type / amount / pressure / temperature requirements, if applicable. ' Scope of lube oil supply / return line, if applicable. - Speed range,
control method and necessity of speed pick-up for variable speed drive
motor. - Data for torsional analysis, if needed.
MEMO
1
0
REV.
twc1211600e.doc
0 Toyo Engineering Corp
TWC
ISSUED
PAGE
CHECK ITEMS AND POINTS
(5) Provide data sheet, performance curve & P&ID to Process Group and
inform the following design data:
- Range of pressure / temperature / turndown
- Maximum operation pressure which affects the downstream pipe
and equipment.
- Guarantee figures.
- Line spec & line no. in contractors P&ID, which shall be provided
byToyo.
- Lines which require insulation and/or heat tracing.
(7) Provide GA drawing to Piping Group and Civil Group and inform the
following design data:
- Foundation drawing with loading data. If required by Civil Group,
provide dynamic load as well.
- Special grout requirement such as epoxy grouting.
- Anchor bolt size and shape.
- Maintenance weight.
- Vibration measures, if any, for table top installed equipment.
. (8) Provide following data to Instrument Group:
- Instrument Specification including instrument manufacturer name.
- Instrument location and its hazardous area.
- Instrument connection (size / threading etc.)
- Instrument outline drawing for those instruments mounted on
Toyos gauge board.
- Interlock logic diagram and set point list
- Failure action of switches and control valves. ;
(9) For reciprocating compressors, obtain .the latest P&IDs from Process
Group and the pipe isometric drawing from Piping Group for pulsation
analysis. After receiving vendor's report, make sure to inform the
necessary modification to Process group and Piping group.
(10) Provide noise data to Applied Analysis Group.
(11) Provide all the necessary information to Inspection Group.
twc1211600e.doc
0Toyo Engineering Core.
twc1211600e.doc
0 Toyo Engineering Corp,
TITLE:
ISSUED MAR.1,2000
TWC 1-1211-700E
TIME OF
CHECK:
PAGE .1/2
ACCORDING TO THIS CHECK LIST AT APPROPRIATE TIME FOR CHECKING ANB ARE TO REPORT SUMMARIZED
RESULTS OF CHECKING AT THETIMEAFD-ISSUE OF P & I DIAGRAM.
NOTE :
HOLDING POINTS, IF ANY, ARE TO BE FOLLOWED AFTER ISSUING THE FIRST REPORT AND THE RESULT OF CHECKING
2.
3.
'4.
5.
6.
the latest one in accordance with the manner described in
TMS1-CD401 at par. 4. 4?___
When sending vendors print 'back to the vendor after
checking,
(a)
Are your comments clearly identified by marking them ( )
on the print or typed out separately if required?
(b)
Are any comments, which affect vendors manufacturing ( ) (
schedule, forwarded by faster correspondences such as
Tele-fax in advance of sending the subject print" back
to the vendor by mail?
(c)
Do you designate "APPROVED, APPROVED AS NOTED, ( ) (
REVIEWED and RESUBMIT on each print properly
corresponding to appointment?
)
) APPROVED is appointed to
"FOR APPROVAL. REVIEWED
to FOR INFORMATION.
(d)
In order to minimize the number of approval cycles, do ( ) ( )
you communicate, with the vendor separately by faster
communication ways for clarification or discussion on
the important points preventing the subject print from
being given APPROVED or APPROVED AS NOTED? .
(e)
Do you appoint clearly the resubmission date of the ( )
print when required deemly for resubmission?
(f)
Do you attach a transmittal summarizing status of ( )
approval?
Cg) Do'you designate any important notices to the vendor ( )
or other internal disciplines on the transmittal?
Are the latest revisions, if any, in the print identified ( )
clearly by marking? .
__
Are measuring units and languages applicable in compliance ( )
with pnes appointed?
Are.duplicated informations or data, which are available ( )
on each print or among prints concerned each other,
minimized?
For inter-discipline checking (abbreviated as ID CHECK
hereinafter),
(a)
Do you use the standard form for request of checking ( )
and designate clearly the checking points?
(b)
1
0
REV.
TITLE:
HOLDING POINTS, IF ANY, ARE TO BE FOLLOWED AFTER ISSUING THE FIRST REPORT AND THE RESULT OF CHECKING
TWC
ISSUED
PAGE
CHECK ITEMS AND POINTS
() JAPAN
ABC
REMARKS
(6)
Impellers
MEMO
WORK NO.
REQ. NO.
VENDOR
DOC. NO.
2
1
0
REV.
TOKYO 0 JAPAN
TOKYO
JAPAN
ABC
REMARKS
(19) Check pump rated BHP according to the equation using rated
flow, head, spec, gravity and pump efficiency designated by
vendor.
(22)
Check if case design temp, is higher than pumping temp. + 10
deg.C. as per applicable spec.
(23)
Check if case design press, is higher than max. operating
press, appointed.
Applicable high
pressure pumps
(25)
Check if impeller tip speed vs. material is as per the following
guideline;
n
Cast Iron
Bronze
Cast Steel
18-8SS
Niresist
Nodular iron
13% Cr Steel
Ref.
TEG1-121I-105
TOKYO 0 JAPAN
ABC
REMARKS
(28) Auxiliary Piping
- Check if seal piping plan is coincident with type of
mechanical seals selected.
- Check if materials of process piping are equal to or better
than case material.
- Check if cooling water piping is planned as per requirement
of cooling for bearing housings, seal cooling inserts,
pedestal cooling and so on.
- Check if seal quenching is properly appointed for such
services as heavy/crude oil, solidified liquid, caustic service,
ammonium solution, vacuum service and so on.
- Check if the external flushing sources, if any, are available
in such pressure as being supplied suitably to seals or
wearing rings without being vaporized.
- Check if the balance line (chamber), if available, is sized
properly so that the chamber pressure is within the max.
allowable pressure with leakage flow appointed by vendor.
a
D
(29) Casing Tapped Openings:
- Chock if vent and drain system is as appointed in PO
conditions and is compatible with process P & ID.
TOKYO 0 JAPAN
A
(31) Motor or Turbine-Drivers
- Check if supplier and place of mounting of the drivers are
correctly designated as per PO condition.
- Check if the rated output of the drivers are appointed in
accordance with applicable spec, or standards.
- Check if the rated output of electric motors is appointed as per
power rating standardized by TEC.
- Check the expected highest viscosity of the liquid and confirm
that the motor is not overloaded during pump operation under
such a condition.
CHECK
_____
C
REMARKS
Check if all data on the curve are coincident with data sheet
The incipient
cavitation does
potentially occur at
around 50% of
BEP.
(36) Check if specified standard spec. (API GA-112 or GA-102) is
TOKYO
JAPAN
TIMEOF CHECK : AT THE TIME OF THE FIRST ISSUE OF VENDORS DATA SHEETS
WORK FLOW CHART
CHECK ITEMS AND POINTS
CHECK
ABC
REMARKS
(3)
MEMO
WORK NO.
REQ. NO.
VENDER
DOC. NO.
2
1
0
REV.
TOKYO
JAPAN
ABC
REMARKS
Materials
0
MEMO
FORM A-G30.Q15-2/2 (9305)
TOKYO
0
JAPAN
Toyo Engineering Corf.
1/96
PAGE 3/3
TITLE :
A
(23) Check if the relief valve set pressure is not beyond pressure
rating of the discharge flange and piping.
CHECK
C
REMARKS
MEMO
TOKYO
0
JAPAN
Toyo Engineering Corp.
checking the first issue of each vendor and are to report results of checking when sending them back to
the vendor
WORK FLOW CHART
(1) Check if all requirements are filled up on the drawing in accordance with
purchasers instruction.
(2) Check if size, rating and feeing of pump nozzles are coincident with those in
pump data sheet
(3) Check the motor drawing if the rotating direction is compatible with that of the
driving motor.
(4) Check if location and size of grout holes are properly designed according to the
applicable standards and/or specifications if the pump baseplates are provided with
the grout holes.
(5) Check location and size of vent boles of the baseplate as per the applicable
standards and/or specifications.
(6) Check if length of a coupling spacer is in compliance with API Standard when
applicable.
(7) Check if a drain pan or rim is provided as per the applicable standards and/or
specifications.
(8) Check if alignment screws are equipped for the driving motor as per the
applicable standards and/or specifications.
(9) Check if a baseplate drain connection is provided and sized properly as per the
applicable standards and/or specifications.
REMARKS
MEMO
WORK NO,
REQ. NO.
VENDER
DOC. NO.
2
1
0
REV.
TOKYO
Qfy JAPAN
TITLE
checking the first issue of each vendor and are to report results of checking when sending them back to
the vendor.
WORK FLOW CHART
CHECK ITEMS AND POINTS
A
(10) Check if casing vent & drain connections are coincident with
those as per data sheet with respecificationst to the number,
size, and flanged, blinded or plugged connection.
CHECK
_____
C
REMARKS
(11) Check if the min. liquid level and sump depth from pump
intake for vertical sump pumps are correctly appointed.
MEMO
FORM A-G30.015-2/2 (9305)
TOKYO
0
JAPAN
checking the first issue of each vendor and are to report results of checking when sending them back to
the vendor.
WORK FLOW CHART
CHECK ITEMS AND POINTS
CHECK
ABC
REMARKS
2
1
0
REV.
TOKYO
JAPAN
TWC 1-1211-704E
ISSUED JUN. 1,96
PAGE 2/2
TITLE
checking the first issue of each vendor and are to report results of checking when sending them back to
the vendor.
WORK FLOW CHART
CHECK ITEMS AND POINTS
CHECK
ABC
REMARKS
GD
Note 1: To be submitted by Vendor
when required.
MEMO
TOKYO
0
JAPAN
Toyo Engineering Corf.
JUL. 1,96
PAGE 1/2
TITLE
(1)
CHECK ITEMS AND POINTS
REMARKS
(10) Confirm that ball thrust bearings are in compliance with the
requirements of API Standard if applicable.
MEMO
WORK NO,
REQ.NO.
VENDER
DOC. NO.
2
1
0
REV.
TOKYO 0 JAPAN
Tovo Engineering Corf.
TITLE
A
(11) Check if thrust balancing is properly designated according to
the applicable specifications. A balancing method using backvanes is not permitted by API Standard.
CHECK
C
REMARKS
TITLE:
TWC
ISSUED
PAGE
MEMO
1
0
REV.
TITLE:
TWC
ISSUED
PAGE
MEMO
1
0
REV.
TITLE:
TWC
ISSUED
PAGE
EXPECTED PERFORMANCE CURVES
CHECK ITEMS AND POINTS
TITLE:
---DATA SHEETS FOR RECIPROCATING COMPRESSOR-TIME OF CHECK: AT THE TIME OF THE FIRST ISSUE OF VENDORS DATA SHEETS
TWO
ISSUED
PAGE
CHECK ITEMS AND POINTS
MEMO
1
0
REV.
TITLE:
---DATA SHEETS FOR RECIPROCATING COMPRESSOR-TIME OF CHECK: AT THE TIME OF THE FIRST ISSUE OF VENDORS DATA SHEETS
TWC
ISSUED
PAGE
CHECK ITEMS AND POINTS
TITLE:
---
DATA
FOR STEAM TURBINES--TIME OF CHECK: AT THE TIME OF THE FIRST ISSUE OF VENDORS DATA SHEETS
TWO
ISSUED
PAGE
CHECK ITEMS AND POINTS
1
0
REV.
TITLE:
TWC
ISSUED
PAGE
CHECK ITEMS AND POINTS
&
TITLE:
---P & I FLOW DIAGRAMS--TIME OF CHECK: Assigned engineers are to check applicable vendors prints according to this check
list at the time of checking the first issue of each vendor and are to report results of
checking when sending them back to the vendor.
TWC
ISSUED
PAGE
MEMO
1
0
REV.
TITLE:
---P & I FLOW DIAGRAMS--TIME OF CHECK: Assigned engineers are to check applicable vendors prints according to this check
list at the time of checking the first issue of each vendor and are to report results of
checking when sending them back to the vendor.
TWC
ISSUED
PAGE
FORM A-G30.015-2/2 (9807)
TITLE:
---GENERAL LAYOUT DRAWINGS--TIME OF CHECK: Assigned engineers are to check applicable vendors prints according to this check
list at the time of checking the first issue of each vendor and are to report results of
checking when sending them back to the vendor.
TWC
ISSUED
PAGE
MEMO
1
0
REV.
TITLE:
---GENERAL LAYOUT DRAWINGS--TIME OF CHECK: Assigned engineers are to check applicable vendors prints according to this check
list at the time of checking the first issue of each vendor and are to report results of
checking when sending them back to the vendor,
TWC
ISSUED
PAGE
FORM A-G30.015-2/2 (9607)
s Prepared by Other
1-1211-400E
MAR.28,'06
1/2
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ING MACHINERY
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TWC 1-1211-700E
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PAGE .1/2
turing ( ) (
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SIGN
ING MACHINERY
DATE
SIGN
1-1211-700E
MAR.1,2000
2/2
A
TWC
1-1211-701E
JUN.28,'96 1/5
()
()
ISSUED PAGE
FORMANCE CURVE
SIGN
DATE
SIGN
A
ENGINEERING WORK CHECK SHEET
DESIGN OF ROTATING MACHINE
TWC
1-1211-701E
ISSUED
PAGE
JUN.28,'96
2/5
FORMANCE CURVE
CHECK
'
FORMANCE CURVE
TWC
1-1211-701E
ISSUED
PAGE
JUN.28,*96
3/5
EBARA
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45 (m/s)
55
74
TEG
35 (m/s)
45
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FORMANCE CURVE
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50
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64
67
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TWC
ISSUED
PAGE
65
-
50
80
1-1211-701E
JUN.28,596
4/5
FORMANCE CURVE
TWC
1-1211-701E
ISSUED
PAGE
JUN.28,1'96
5/5
DATA SHEETS
SIGN
DATE
A
SIGN
B
DATA SHEETS
CHECK
ABC
on
SIGN
DATE
A
SIGN
B
TWC
1-1211-703E
SIGN
DATE
SIGN
CHECK
B
SIGN
DATE
A
SIGN
B
TWC 1-1211-705E
ISSUED JUL. 1,96
PAGE 2/2
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MAR.31, 99
1/1
SIGN
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SIGN
RIFUGAL COMPRESSOR
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1-1211-707E
MAR. 31/99
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SIGN
RIFUGAL COMPRESSOR
1-1211-707E
MAR. 31 ,'99
2/2
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1-1211-708E
MAR.31 ,'99
1/2
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S DATA SHEETS
1-1211-708E
MAR.31 ,'99
2/2
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S DATA SHEETS
1-1211-709E
MAR. 31 ,'99
1/2
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MAR. 31 /99
1/2
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MAR. 31 ,'99
2/2
WORK NO. :
REQ.NO.
DATE
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ITEM NO. :
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REFERENCE DOC
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& REMARKS
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Including electrical
equipment and instruments.
DATE
SIGN
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WORK NO. :
CHECKER
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A :aae ->
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