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Tnprovenent of Water supply Indusvial Area Siseem for Pithampur Section 7.3 Phase-l of Pithampur-Dhar-\thow Chapter +: General Speepioatons (41) hnvesiment Region TESTS: (Type Test The design of metering unit shall be type tested for short time current test, temperature rise test, lightning impulse test, accuracy test, hich voltage power frequency voltage withstand test as per IS ~ 2708/1992 and IS - 3156/1992, (ii) Routine test Coch of completely assembled ietering unlt be subjected t0 the following routine tests at the ‘manufacturer's works in accordance with the details specified in IS: 2705 and IS: 3156:- ‘a. Verification of terminal marking and polarity test of CT and PT of metering unit b. Power frequency dry withstand test on primary winding of CT and PT of metering unit © Power frequency dry withstand test on secondary winding of CT and PT of metering unit Over voltage inter turn test on CT of metering unit. Determination of errors or other characteristics according to requirements and class of ‘accuracy of CT and PT of combined metering Equipment. Induced voltage test on PT of metering unit Break down voltage test of transformer oil Pressure test on tank of metering unit at 0.8 Kg./sq.cm. Ratio & phase angle error test of CTs of metering unit Insulation Resistance test with 1 KV megger. ees 1.1.4 Switch Tripping Unit (Batteries, Battery Chargers and DC Distribution Boards) i} General Switch tripping unit shall comprise battery, charger and DC distribution board housed in a ‘common sheet steel enclosure. The enclosure shall be of cold rolled cold annealed (CRCA) and thickness shall not be less than 2mm. Enciosure shall be of indoor, floor standing, totally enclosed, dust, damp and vermin proof of adequate strength and rigidity. Degree of protection shall be IP-52 The equipment shall be so housed in the cabinet as to facilitate easy inspection and maintenance. To prevent accident all live pails inside the cabinet shall as far as possible be adequately insulated to avoid contact during maintenance. Al external fasteners shall be cadmium plated/ zinc passivated to withstand the atmosphere conditions. The cabinet shall be complete with all necascary wiring, cablo glande and eockote for incoming and outgoing circuits and suitable circuit labelinscriptions made of non-rusting ‘metal, 3 ply lamicoid or engraved PVC, Two earthing terminals shall be provided to earth the cabinet All the steel works of the cabinet shall be painted after suitable pretreatment with anti-rust paint and special finishing paint. The intemal surface shall be painted in white and the external surface in dark admiralty gray colour Battery Batteries shall be of high performance 24V DC lead acid SMF conforming to relevant IS. The battery calculations shall be attached with the bid. ihampur Jal Prabandan Company Linited ‘STUP Consultants P Tid, New Delhi Tnprovement of Water wupply System Jor” Piampur ‘Section 73 Inudusivial trea & Phase-t of Puthampur-Dhar-Athow Chapter 4 General Specifications (1) Investment Region iii) Batteries shall be suitably sized to supply the control requirements of HT and LT breakers and Annunclations wherever requires. Batteries shall have cells housed in translucent, high impact plastic containers. The containers shall be fitted with vented filler pumps. High and low electrolyte levels shall be permanently marked on the container. Cell terminals shall be of bolted type. The terminal polarity shall be permanently marked, Battery cells shall be arranged so that each is accessible for test and inspection. Cells shall be arranged in single steps, double tier rack formation and shall be not less than 300mm above floor level Batteries shall be supplied complete with all necessary connections. The connections between tiers and cells and disconnection links and fuses shall be of the multi-stranded plastic inoulated type. ‘The battery rack shall be made of mild stee! painted with alkali resistant paints and shall be supplied in knocked down condition which could be bolted and assembled at site, The batteries shall rest on treated wooden planks inside battery racks. Battery Charger Battery Charger shall conform to relevant and IS code, The charger shall be a float cum boost charger suitable for rating lead acid cells upto 1.85V per cell and also capable of quick charging the battery upto 2.2V / cell. The charger should be able to supply continuous DC load during boost charging with 10% margin. iv) Terminal Arrangoment The Battery and Battery Charger shall have terminals suitable for connecting PVC insulated, ‘armoured aluminium cables. Approved type of terminal lugs and screwed type glands for the entry of cables in the panels shall be provided. v) Accessories Each battery shall be complete with all accessories and devices including but not limited to the following: i Battery stands ji, Set of inter-cell, inter-row and inter-bank connectors and number plates as required for the complete installation. ‘One number each ofthe following accessories shall be supplied with each battery unt. i. centre zero cell testing voltmeter to IS: 1248 scaled 3-0-3 volts! i, Plastic filina bottle ii, Insulated box spanner jv. Insulated tommy bar v. End lugs vi. Bellavee washers vil, Lugged inter row cable vil Vent caps Battery Charger and DCDB shall be provided with the following Components. i. Double pole rotary switch for AC input HRC fuses with fitings for the above Pilot lamp to indicate the equipment ON condition Variac to give step less control of DC output voltage from 0-48V. than Tal Prabandian Company Uinted 7.3758 SHOP Consatants P Lad New Deli 2aT Tnprovement of Water spp System Jor Piampur - ‘Section 7.3 Indusirial trea —& Phase! of Pithanpur-Dhua-Athow Chapter 4: General Specifications (B & 1) Javestment Region ¥. Double wound, impregnated, naturally air cooled single phase mains transformer with taps, vi. Single phase, full wave bridge connected, silicon controlled rectifiers. Stack with RC net work for each SCR for surge suppression. vil. Filter circuit to reduce the ripple content to 3% RMS vii, Moving coil ammeter of suitable range and sizo to measure the DC output current ix. Moving coil voltmeter of suitable range and size to measure the DC output voltage. x HRC fuses with filings for DC output Xi, Voltage dropping diode with selector switch and contactor i. Cable connection from battery to charger xii, Cubicle internal light operated form a 240V, single phase, AC system with on-off switch, xiv. Battery earth leakage relay comprising of solid state sensing/ triggering circuit with electromagnetic relay with center zero millimeter isolating switch and fuse. xv. Space heater suitable for operation on 240V, 1 phase, 50 le, AG sysiei with ON- OFF switch, xvi, Local auto/visual annunciations for the following faulty conditions shall be provided for: -Mains fuse failure -Rectifier fuse failure -Capacitor fuse failure -D.C output overload -Reciifier control supply failure eps = Incoming feeder for DCDB comprising 1 No. double pole on/ off rotary switch and 2 Nos HRC cartridge fuses of suitable rating, ~ Required number of outgoing feeders each comprising 1 No. double pole oni off rotary switch and 2 Nos, HRC fuses of suitable rating vi) DC Power Supply: 12 The Power supplies will operate from 240V AC, and produce a 24V DC output voltage at full load current Voltage regulation 0.02% for + 10% mains voltage variation Load regulation 10.3% form zero to full oad conditions Triple at full load

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