Connector Location1

Schematic
Location

Machine
Location

CONN 1

C-15

31

CONN 2

D-15

31

CONN 3

C-15

31

CONN 4

A-14

41

CONN 5

A-14

27

CONN 6a

A-14

CONN 6b

A-14

CONN 7 Starting and Charging Diagnostic

E-14

45

CONN 8

F-14

36

CONN 9

E-14

42

CONN 10

B-13

37

CONN 11

B-13

37

CONN 12

B-13

37

CONN 13

D13

CONN 14

D-13

CONN 15

D-13

37

CONN 16

E-13

Connector Number

Air Dryer

Component Location
Machine
Location
31

Component
Sender- Fuel Level

Schematic
Location
A-13

Machine
Location
25

Alarm - Action

B-8

Sender - Transmission Speed

B-15

28

Alarm - Backup

E-15

Sensor - Engine Speed

B-14

26

Alternator

D-14

Solenoid - A/C Clutch

A-13

22

Battery

C-14

5,6

Solenoid-Centershift

B-3

29

Beacon

A-12

Solenoid - Differential Unlock

E-14

Breaker-Alternator

D-13

Solenoid-Dual Horsepower

A-13

22

Breaker - Cab Flood Lamp

D-10

Solenoid - Engine Shutdown

D-13

22

Breaker - Converter

F-12

13

Solenoid - Forward Horn

F-3

10

Breaker - Headlamp and Right Tail! Pos

D-10

Solenoid - Park Brake

B-12

10

Breaker - Left Tail Lamp

D-10

Solenoid - Start Aid

A-13

25

22

Buss Bar

C-13

Solenoids - Blade Cushion

E-2

30

37

Control - Neutral Start

A-8

10

Solenoids - Transmission Valve (8)

D-15

31

Control - Secondary Steer

E-14

Speedometer

Control - Transmission

A-7

11

Switch - A/C Refrigeration

16

27

36

31

42 4
25

28

26

45
41

19

21

24

22

14 35

32

20

13

12

33

37

39

43

18

15

44

34

23

17 30 29
47

10

11
38

46

40

F-5

A-13

22

CONN 17

B-12

10

CONN 18

D-12

43

Converter-Voltage

F-11

12

Switch -Air Inlet Heater

B-8

CONN 19

D-12

43

Converter-Voltage

F-13

13

Switch-Beacon

B-6

CONN 20

D-12

43

CONN 21

E-12

43

Electronic Monitoring System(EMS)

E-6

Switch - Blower (A/C)

B-10

CONN 22

E-12

43

D-10

Switch - Blower (Heater)

A-10

CONN 23

E-12

43

Fuses

B-6

Switch - Brake Air Pressure

A-2

11

CONN 24

E-12

43

21

Fuses

D-10

Switch-Centershift Indicator

C-3

29

CONN 25

F-12

43

CONN 26a

A-11

38

18

Fuses

E-11

Switch - Centershift Pin

B-9

CONN 26b

B-11

38

Gauge - Articulation

F-5

Switch - Coolant Temp (Monitor)

B-14

24

CONN 26c

A-11

38

Gauge - Coolant Temperature

F-5

Switch - Coolant Temp (Start Aid)

A-14

24

Gauge - Fuel Level

E-5

Switch - Cushion Blade

B-9

Ground - Cab Frame to Front Frame

C-5

17

Switch - Defroster (Front)

A-5

Ground - Front Frame

D-5

39

Switch - Defroster (Rear)

B-5

Ground Strap - Rear Frame to Front Frame

C-12

23

Switch - Differential Unlock

D-9

Heater-Air Intake

B-15

31

Switch-Disconnect

C-14

Meter - Service

E-10

Switch - EMS Test

E-8

Motor - Blower (A/C group)

B-10

14

Switch - Engine Oil Pressure

C-13

32

Motor - Blower (Heater group)

A-10

Switch - Flood Lamps

D-9

Flasher
7

44

14

40
15

13
E
B

CONN 27

F-12

44

CONN 28a

B-10

CONN 28b

A-9

CONN 29

C-10

33

CONN 30

F-14

36

CONN 31

D-11

39

CONN 32

D-11

39

CONN 33

D-11

39

CONN 34

D-11

CONN 35

D-11

CONN 36

B-9

38

Motor-Defroster

A-12,E-4

15

Switch-Forward Horn

E-10

CONN 37

B-9

38

Motor-Secondary Steer

F-14

20

Switch-Fuel Pressure

B-13

24

CONN 38

E-10

39

CONN 39

F-9

39

Motor- Starter

C-13

19

Switch - Head/Tail Lamp

E-8

CONN 40

A-8

10

Motor - Washer (Front Lower)

B-6

16

Switch - Headlamp Dimmer

E-9

CONN 41

B-8

38

Motor - Washer (Front Upper)

C-6

16

Switch - Hydraulic Oil Temperature

C-11

33

CONN 42

E-8

39

Switch - Inching Pedal Pressure

C-15

31

CONN 43

D-8

39

CONN 44

D-8

39

CONN 45

D-8

39

CONN 46

B-7

38

CONN 47

B-7

38

B-7

CONN 49

E-3

30

CONN 50

A-6

40

CONN 51

C-6

40

CONN 52

C-6

17

CONN 53

C-6

CONN 54

C-6

CONN 55

CONN 48

Service Tool

27

42

25
2

45

41

24

33

19 26
32 22
37
8

12

31

36

16 38
35
10

23
4

28

17

34

30
29

11

39

46

43

20

Machine Harness Connector and Component Locations

Wire
Number

Wire
Color

Wire Description
Description
Power Distribution Circuits

Wire
Number

Wire
Color

Description
Accessory Circuits (Continued)

Motor - Washer (Rear)

F-6

16

Motor - Wiper (Front Lower)

C-4

17

Switch - Key Start

B-9

Motor - Wiper (Front Upper)

D-4

17

Switch - Panel Lamp Dimmer

E-10

Motor - Wiper (Rear)

B-11

18

Switch - Park Brake Pressure

B-11

34

Relay - AIH

B-15

31

Switch - Primary Steer

F-12

35

Relay - Cab Flood Lamp

E-10

Switch - Rear Flood Lamp

D-8

Relay - Flood/Tail Lamp

D-8

Switch - Secondary Steer Test

B-8

E-9

Switch - Start Aid/Monitor Test

E-l 1

D-14

Switch - Stoplamp Pressure

A-2

11

101

RD

Bat (+)

506

PU

Washer - Front

102

RD

Hd Lmp

507

WH

Washer - Rear

17

105

RD

Key Sw

508

PU

Radio Speaker- Left

17

107

RD

Eng Shut

509

WH

Radio Speaker - Left (Commom)

D-6

17

CONN 56

E-6

17

108

RD

Aux Ckt

511

BR

Radio Speaker - Right

CONN 57

E-6

17

109

RD

Alt Output (+) Term.

512

GN

Radio Speaker - Right (Common)

CONN 58

E-6

17

112

PU

Main Power Rly Output

513

OR

A/C Compressor/Refrigerant Pressure SW

CONN 59

C-5

40

113

OR

Opr Mon Panel B+ Switched

515

GY

Blower Motor (HI)

CONN 60

C-5

40

CONN 61

B-3

46

114

RD

Warning Horn (Forward)

516

GN

Blower Motor (Medium)

CONN 62

D-3

47

115

RD

Aux Ckt

517

BU

Blower Motor (Low)

116

BR

Aux Ckt

521

YL

A/C SW To Refrigerant SW

118

GY

Aux Ckt

522

WH

A/C Clutch To Thermostat SW

119

PK

Aux Ckt

537

GN

Turn Signal SW To Flasher

122

BU

Aux Ckt

538

OR

Hazard Indicator

A = Operators compartment (Dash).

124

GN

A/C

539

BU

Turn Signal

B = Operators compartment (Steering console).

126

PK

Xmsn Ctrl

556

WH

Differential Lock

C = Operators compartment (Right side console).

130

RD

Aux Ckt

570

BU

Blade Cushion Sol

134

RD

Aux Ckt

575

YL

Wiper - Aux (Park)

136

GN

Sec Ster

576

PK

Wiper-Aux (Low)

141

PK

Aux Ckt

577

PU

Wiper-Aux (HI)

144

RD

Aux Ckt

578

BU

Washer-Aux

149

PU

Aux Ckt

584

YL

Wiper SW Jumper

151

GN

Aux Ckt

592

BU

DC/DC Converter Power Output

152

BU

Aux Ckt

597

PU

A/C HI Press. Coutout SW To Low Press. SW

160

PU

Aux Ckt

A50

PK

Front Defroster Fan (Low)

165

YL

AuxCkt

A50

GN

Rear Defroster Fan (Low)

Part No.

169

PK

Aux Ckt

A50

OR

Front Defroster Fan (HI)

2M-9346

173

RD

Aux Ckt

A50

YL

Rear Defroster Fan (HI)

176

OR

Aux Ckt

A51

PK

DC/DC Converter Memory Output

CONN 63
CONN 64
CONN 65
1

Schematic
Location
F-15

Component

E-3
F-3
F-13

47
17
37

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Ground Circuits

Related Electrical Service Manuals

Title

Form Number

Alternator: 100-5047 (50A) Atch

Relay - Main
Relay - Right Tail Lamp

E-8

Switch - Transmission Direction & Speed

A-9

Relay - Secondary Steer

F-14

22

Switch - Transmission Oil Temp

C-15

31

Relay - Start

D-13

Switch - Turn Signal

E-10

A-11,E-4

Switch - Wiper (Front Lower)

A-4

Resistor - Blower Speed (A/C)

B-11

15

Switch - Wiper (Front Upper)

B-4

Resistor - Blower Speed (Heater)

A-11

Switch - Wiper (Rear)

A-4

Resistor - Panel Lamp Dimmer

E-10

Tachometer

E-5

Resistor - Starting/Charging Diagnostic

C-14

19

Thermostat (A/C)

B-11

Sender-Articulation

C-12

23

D-7

Sender- Coolant Temp

A-14

24

Resistor - Blower Speed

BK

Main Chassis

600

BR

Dash Lamp Basic

201

BK

Operator Monitor Return

601

GY

Dash Lamp Hi

202

BK

XMSN Ctrl

603

PK

Rotary Beacon

203

BK

Chassis Diagnostic

604

OR

Stop Lamp

207

BK

Starter Diagnostic

605

YL

Turn Lamp - Left

277

BK

XMSN Ctrl Ident Code 1

606

GY

Turn Lamp - Right

278

BK

XMSN Ctrl ldent Code 2

608

GN

Flood Lamp - Rear

609

YL

Flood Lamp - Side

301

BU

Starter Sol

610

OR

Head Lamp

302

OR

Starter Resistor to Diagnostic

611

PU

Head Lamp Hi

304

WH

Starter Relay No. 1 Output

614

PU

Park/Tail/Dash/Lamp

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

615

YL

Cab Flood Lamp

307

OR

Key SW To Neut Start SW

617

BR

Tail/Position Lamp

308

YL

Main Power Relay Coil

618

YL

Tail/Position Lamp

310

PU

Start Aid SW To Start Aid Sol

619

GN

Head Lamp Lo

Timer-AIH

Electrical Schematic Symbols And Definitions

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

120H Motor Grader (ES Version)

Electrical System

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

D = Operators compartment (Headliner).

E = Operators compartment (Under seat).

Harness And Wire Electrical Schematic Symbols

3E-2033

Function

Off Machine Switch Specification

Transmission Diagnostic Code Conversion

Code
Flashed

CID - FMI

Deactuate

Contact Position

45 kPa

5.0 kPa MIN

Normally Open

11

N/A

No diagnostics active

(6.5 psi)

(0.7 psi MIN)

12

N/A

No logged diagnostic codes

Normally Open

21

641 F05

Transmission Solenoid A open circuit

22

642 F05

Transmission Solenoid B open circuit

Normally Closed

23

643 F05

Transmission Solenoid C open circuit

24

644 F05

Transmission Solenoid D open circuit

Normally Closed

25

645 F05

Transmission Solenoid E open circuit

26

646 F05

Transmission Solenoid F open circuit

27

647 F05

Transmission Solenoid G open circuit

28

648 F05

Transmission Solenoid H open circuit

641 F06

Transmission Solenoid A short to ground

Stop Lamp Pressure

640 kPa MAX

530 40 kPa

(92.0 psi MAX)

(77.0 6.0psi)

38.00 3.0 C

27.0 C MINJ

(100.4 5.4 F)

(80.6 F MIN)

101.7 C MIN

93.3 C MIN

(215F MIN)

(200F MIN)

1206 kPa MAX

700.0 103 kPa

1-2 Normally Open

(175.0 psi MAX)

(101.5 15.0 psi)

1-3 Normally Closed

107.0 3.0 C

93.00 C

Normally Closed

31

(224.6 5.4 F)

(199.4 F)

32

642 F06

Transmission Solenoid B short to ground

62.0 kPa MAX

38 20 kPa

Normally Open

33

643 F06

Transmission Solenoid C short to ground

(9.00 psi MAX)

(5.5 3.0 psi)

34

644 F06

Transmission Solenoid D short to ground

75.0 kPa MAX

50.0 kPa MIN

Normally Open

35

645 F06

Transmission Solenoid E short to ground

(10.9 psi MAX)

(7.30 psi MIN)

36

646 F06

Transmission Solenoid F short to ground

Normally Open

37

647 F06

Transmission Solenoid G short to ground

38

648 F06

Transmission Solenoid H short to ground

Normally Closed

41

641 F03

Transmission Solenoid A short to battery

42

642 F03

Transmission Solenoid B short to battery

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

43

643 F03

Transmission Solenoid C short to battery

44

644 F03

Transmission Solenoid D short to battery

Contact postion at the contacts of the harness connector.

45

645 F03

Transmission Solenoid E short to battery

Brake/Park Brake Air Pressure

8C-3569
8N-2248
8T-8640
8T-9793
9X-0378
111-7088
114-5334
115-7103

Coolant Temperature
Hydrualic Oil Temperature
Steering Pressure
Coolant Temperature
Engine Oil Pressure
Inching Pedal Pressure
Refrigerant Pressure (A/C)

275 to 1750 kPa

(40 to 255 psi)

93.0 21 kPa

69 21 kPa

(13.5 3.0 psi)

(10 3.0 psi)

646

OR

Sw to Front Flood Relay

Consist No. 100-5045

SENR4130

321

BR

Bckp Alarm Lamp Travel Alarm

668

BU

Head Lamp/Tail Lamp Sw

Electronic Monitoring System

SENR2945

322

Transmission Electronic Shift Control

SENR6982

326

RD

Key SW C Term.

710

GN

XMSN Speed Pickup

Starting And Charging Systems

SENR2947

334

BU

Start Aid Sol #2

727

GN

Sec Ster Motor Relay

373

GN

Start Aid Switch To Timer

728

BU

Sec Ster Cont SW

46

646 F03

Transmission Solenoid F short to battery

751

GN

XMSN Shift Sol No. 1 Or 3

47

647 F03

Transmission Solenoid G short to battery

403

GN

Alternator (R) Term.

752

YL

XMSN Shift Sol No. 2

48

648 F03

Transmission Solenoid H short to battery

404

YL

Opr Mon Hyd Oil Temp

754

BU

XMSN Shift Sol No. 3 Or 1

52

637 F06

Backup alarm short to ground

405

GY

Opr Mon Oil Press. (Low Setting)

755

OR

XMSN Shift Sol No. 4 Or 5

54

444 F05

Starter relay open circuit

406

PU

Opr Mon Coolant Temp

758

GN

AWD Clutch Sw

408

WH

Opr Mon System Air Press.

795

YL

55

444 F06

Starter relay short to ground

Dual Hp Sol

409

OR

Opr Mon Neut

F76

BU

AWD To Inch Pedal SW

56

444 F03

Starter relay short to battery

410

WH

Opr Mon Fault Alarm

F77

BU

Centershift Sol

Resistance (Ohms)

58

688 F06

VHP solenoid short to ground

3 to 97

411

PK

Opr Mon Master

892

BR

59

688 F03

VHP solenoid short to battery

413

BR

Opr Mon Fuel Press.

893

25.0 .3

61

668 F02

Shift lever input invalid

415

GN

Opr Mon Test SW

G86

560 to 716 @ 54C (130F)

62

668 F03

Shift lever open/short to +battery

417

GY

Primary Ster SW

72 to 82 @ 110C (230F)

63

269 F00

Sensor supply voltage above normal

419

YL

64

269 F01

Sensor supply voltage below normal

439

65

701 F02

Transmission output speed signal incorrect

441

68

168 F01

System voltage below normal

447

71

520 F02

Invalid transmission configuration code

72

268 F02

Check programmable parameters

73

764 F05

Transmission indicator lamp open circuit

34.3 1.7

74

764 F06

Transmission indicator lamp short to ground

Overall 2.00 .10 Tap 1.00 .05

75

764 F03

Transmission indicator lamp short to battery

762 F04

Transmission oil temperture switch short to

ground

SENR3536

Consist No. 6V-5207

SENR3581

Consist No. 6V-5226

SENR4975

Monitoring Circuits

Fuel Pressure

Part No.

Resistor, Sender and Solenoid Specifications

Component Description

3E-5383

Sender - Articulation

Start Mod Right (-) Port/CAT Data Link (-)

GN

3T-3123

Resistor - Panel Dimmer

Start Mod Right (+) Port/CAT Data Link (+)

BU

+12 Volt Switch Power

4W-9972

Sender - Coolant Temperature

900

PU

XMSN Shift 501 No. 4

Opr Mon Parking Brake

901

WH

XMSN Shift Sol No. 6

YL

Lamp Indicator

902

BR

XMSN Shift Sol No. 7

OR

Eng Coolant Temp Gage

903

GY

XMSN Shift Sol No. 8

PK

Fuel Level Gage

921

WH

XMSN Sol No 1 Or 3 Return

449

BU

Spdom Sender (Signal No. 1)

977

YL

CST Autoshift- Auto/Manual SW 1

450

YL

Tach Sender (+)

E93

PU

MG MESH CNTL - Redundant Neutral

462

YL

Sec Ster Motor Indicator

E93

OR

MG MESH CNTL - First Gear

467

WH

System Fault (Xmsn)

E93

WH

MG MESH CNTL - Second Gear

8T-8808

6T-2217

Resistor - Starting/Charging Diagnostic

150 7.5

7T-4003

Resistor - Power

10.0 0.5

7T-9073

Solenoid - Differential Unlock

7T-9074

Solenoid - Forward Horn/Park Brake

8C-3663

Solenoid - Engine Shutdown

1.55 0.15

Stop (Unlatch) Coil

10.3 1.03

Solenoid - Centershift

488

WH

Air SW To Air SW Jumper

E94

BU

MG MESH CNTL - Third Gear

9G-1950

Resistor - Blower Speed

YL

Articulation Indicator

E94

YL

MG MESH CNTL - Fourth Gear

9G-4365

Solenoid - Start Aid

G46

GN

Transmission Temperature SW

E94

GN

MG MESH CNTL - Fifth Gear

101-1759

Solenoid - A/C Clutch

E94

BR

MG MESH CNTL - Sixth Gear

104-6387

500

BR

Wiper - Front (Park)

E94

GY

MG MESH CNTL - Seventh Gear

111-0570

501

GN

Wiper - Front (Low)

E94

PU

MG MESH CNTL - Eighth Gear

127-0574

502

OR

Wiper - Front (HI)

E94

OR

MG MESH CNTL - Forward Direct

503

BR

Wiper - Rear (Park)

E94

WH

MG MESH CNTL - Reverse Direct

504

YL

Wiper - Rear (Low)

E94

BU

MG MESH CNTL - Park

505

BU

Wiper - Rear (HI)

E94

YL

MG MESH CNTL - Neutral

E97

PU

MESH Lamp

At room temperature.

55.17 5.77

Start (Latch) Coil

A42

Accessory Circuits

33.6 1.0

Sender - Transmission Speed

Solenoid - Dual HP
Solenoids - Transmission

6.0
14.4 0.6
1000 to 1200
31.1 2.4
31.0 3.0

77

Description

Actuate

Start Aid SoI To Temp SW

Consist No. 6V-5023

Printed in U.S.A.

1998 Caterpillar
All Rights Reserved

WH

Starting Motor: 106-8555

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

311

Control Circuits

Normally closed switch that will open with an increase of a specific condition.

120H:
6NM1-254
9YR1-329

SENR2082

Warning Horn (Forward)

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Consist No. 100-5046

GY

Temperature
Symbol

Pressure
Symbol

Machine locations are repeated for components located close together.

Lighting Circuits

200

Basic Machine Circuits

Relay - Left Tail Lamp

RENR1439
March 1998

AA

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Component
Part Number

Single Wire
Connector
C

A
325-PK-14

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

STOP
TAIL

RD
WH
BR
BK

NNN
NOTE F AND G
604-OR
1
2
618-YL
L2
3
606-GY
4
200-BK

TURN

CONN 4
JJJ HH
608-GN
1
200-BK
2

L63
L63

1
2

REAR FLOOD
LAMP
9X-6775

200-BK
AAA

Y
311-WH
310-PU

CONN 6b
BK-18
1
2
BK-18

START AID
SOLENOID
9G-4365

L49

L49
T
COOLANT SW
8C-3569

522-WH

513-OR

AAA
1
2

1
2

AIR CONDITIONER
CLUTCH SOL
101-1759

3E-9169 DIODE AS.

14

200-BK

BK-18
BK-18

L41

AAA
513-OR
1
2
597-PU

DEFROSTER
9X-9657
BLOWER
9X-0343

H
1
2

BK/RD
BK

MOTOR

A504-GN
A507-YL
200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

WH/RD-14
BK-14

MOTOR

L42

601-GY
200-BK
L87

165-YL
F775-BU

CUSHION
BLADE SW
9X-9629

124-GN
521-YL
515-GY
516-GN
517-BU

3
5
CONN 26c 1
4
2

515-GY
200-BK

601-GY
200-BK
977-YL

1
2
5
4
3

1
2

BLOWER SW
6P-3236

U
U

BLOWER
9X-9363
WH/RD-14
BK-14

MOTOR

X
PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

TRANSMISSION
DIRECTION & SPEED SW.
8C-5337

10

601-GY
200-BK

U
L44
U 2

308-YL
373-GN
200-BK

1
2
3
4
5
6

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

NEUTRAL
START
CONTROL
117-9364

CONN 40 G
G460-GN
202-BK
202-BK

1
2
3
4

202-BK
G460-GN
277-BK
278-BK

L90

605-YL
617-BR

A
B
C
200-BK
617-BR
605-YL

619-GN
611-PU
200-BK
618-YL
619-GN
611-PU
606-GY

605-YL
617-BR
200-BK

OPERATOR STATION
200-BK
200-BK
200-BK
609-YL

L16
108-RD
200-BK

609-YL
570-BU

200-BK
200-BK
200-BK
200-BK
200-BK

592-BU
511-BR
512-GN
200-BK
A513-PK
113-OR
101-RD-14

538-OR
200-BK

BLADE
FLOOD
LAMP
9X-6775

L#
T
570-BU
200-BK

GN
GN

570-BU
200-BK

570-BU
200-BK

1
2

GN
GN

8
7
2
1
3
4
6
5
20
10
11
12
13
14
15
16
17
18
9
19
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
G

EMS OUT
NEUTRAL
GROUND
+BATTERY
START SW.
A/M LAMP
DUAL HP
BU ALARM
INCH PEDAL
SOLENOID 1
SOLENOID 2
SOLENOID 3
SOLENOID 4
SOLENOID 5
SOLENOID 6
SOLENOID 7
SOLENOID 8
SOLE RETN
TOS + INP
+12 V
TMP SW/DCn
DIA CODE 1
DIA CODE 2
A/M SWITCH
BUFF TOS
CAT LINK CAT LINK +
RED NEUTR
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
(N) NEUT

L21
L104

IDENT PART NO.

HARNESS AS.
A
115-9367
C
116-2868
E
115-9426
F
137-1718
G
137-1721
H
101-8161
J
115-9430
K
115-9432
L
115-9433
M
115-9436
N
137-1120
P
115-9439
U
116-2306
V
104-8588
X
124-1429
X
124-1429
Y
116-2867
AA
115-9446
CC
101-8190
EE
112-0829
HH
101-8193
KK
4E-8715
PP
115-4599
AAA 116-2869
CCC 115-9448
FFF 101-8181
GGG 101-8185
HHH 101-8196
JJJ
101-8192
NNN -------PPP 115-9450
RRR 115-9451
UUU 115-9453
EEEE 136-3153
T
101-8188

200-BK-10
200-BK
L102
200-BK

1
3
4
2

10
7
8
6
4
3
5
9
1
2
101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
601-GY
200-BK

L93

L2

L94

118-GY
118-GY

LO

576-PK
152-BU
575-YL
577-PU

BK
1
3
4
2

L 5

REAR
DEFROST SW
9X-9638

601-GY
200-BK

L
L 2
L 5

CONN 50
Han
2
7
5
L20
3
6
1
8
4

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

584-YL
141-PK

501-GN

L H

L L

500-BR
506-PU

1
3 L 584-YL
4
A504-GN
L
6
A507-YL

584-YL
151-GN

GN
GY
BR
OR

GND

MOTOR

T
B+

HI

PARK

502-OR

L95

152-BU
152-BU

577-PU

L H

FRONT LOWER
WIPER
9X-3392

576-PK

L L

2
1
4
3

FRONT
DEFROST SW
9X-9638
1 L

L93

575-YL
578-BU

3 L 584-YL
4
A503-PK
L
6
A506-OR

200-BK
200-BK
200-BK

L92

L92

504-YL
503-BR
507-WH

CAB SWITCH AND FUSE PANEL

L L

CHG LOC

LEVEL NOTE

WH-18
WH-18

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

00
00
00
00
02

(PLATFORM)
(R FRAME-ENGINE)
(R FRAME-TAIL)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)
(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER)
(CONDITIONER GP-B)
(HEATER GP)
(FUEL TANK)
(HEADLAMP BREAKER)
(BLADE FLOOD LAMP)
(2-WAY RADIO CONVERTER)
(REAR FLOOD LMP-FUEL TNK)
(CONDENSER JUMPER)
(EEC SOCKET)
(ENGINE)
(RADIATOR GRILL)
(CAB FUSE PANEL)
(SECONDARY STEERING)
(LEFT TAIL LAMP BREAKER)
(REAR FLOOD LAMP)
(CUSTOMER ROADING HARN.)
(LEFT SIDE TURN LAMP)
(RIGHT SIDE TURN LAMP)
(CAB FLOOD LAMP BKR)
(TOS)
(BLADE CUSHION)

120
200
201
202
170
182
140
181
180
160
270
100
171
271
150
154
230
141
106
208
206
155
231
220
203
183
260
142
205
145
273
272
275
202
120

WIRE AS.
LL
8Y-9603
NN
8X-9440
TTT
117-4469
XXX 117-4472

01
04
00
00

(START MTR TO ENGINE)

(HORN SWITCH)
(AIH RELAY TO AIH)
(AIH RELAY TO BUS BAR)

221
143
216
215

CABLE AS.
RR
5T-1553
TT
115-8547
UU
061-7661
VV
8X-9618
WW
115-5322
XX
101-8204
YY
115-5321
KKK
111-0871
LLL
110-6399
MMM 1S-2342
VVV
108-5747
WWW 124-2802

01
00
03
01
00
01
00
00
01
02
00
00

(NEG BAT/DISCONNECT SW)

(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(STR MTR/SEC STEER REL)
(STEERING MTR TO GND)
(STR RELAY TO STR MTR)
(POS BAT TO START MTR)
(DISCONNECT SW TO GND)
(GND-F FRAME TO CAB)
(AIH TO ENG GND)
(START MTR TO BUS BAR)

211
213
214
204
261
262
263
210
212
105
217
218

ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
NOTE F
ATCH
ATCH
ATCH
ATCH

PANEL LAMP CIRCUIT.

WIPER/WASHER CIRCUIT.
CC
609-YL
200-BK

F775-BU
200-BK

1
2

A
606-GY
618-YL
200-BK

L59

HEATER AND AIR CONDITIONER CIRCUIT.

BLADE
FLOOD
LAMP
9X-6775

GROUND CIRCUIT.
TURN SIGNAL CIRCUIT.
PAYLOAD MONITOR CIRCUIT.

CENTERSHIFT
SOLENOID
8T-8808

GN
GN

RRR

PW
L
FRONT LOWER
WIPER SW
3T-6655

NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

RRR
P
611-PU
619-GN
618-YL
606-GY
200-BK

REAR
CLEARANCE

L6
511-BR
512-GN

RIGHT SPEAKER
6T-7695

BK-18
BK-18

BRAKE AIR SW
3E-2033

1
2

BK-18
BK-18

BRAKE AIR SW
3E-2033

+
K

488-WH
201-BK
L5
L5

5
4
6
3
1
2

BU-18
RD-18
WH-18
YL-18
BK-18

3E-7586 HI/LOW/POS/TURN LAMP

STD, 3E-7587 ATCH
SIDE
TURN

SIDE TURN/CLEARANCE LAMP

117-8318
A
408-WH
408-WH 1
201-BK
488-WH 2

130-RD
604-OR

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

TRANSMISSION CONTROL CIRCUIT.

FRONT
CLEARANCE

L
L
B B

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

START AID CIRCUIT.

CONN 61

B B

THIS IS THE SCHEMATIC FOR THE 120H ES

MOTOR GRADER (146-0787 CHG 00)

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

ALL DASHED LINES ARE ATTACHMENTS.

3
2
1

L18

NOTE D: THE FOLLOWING WIRES MUST BE TWISTED

AT LEAST 1 TURN / 25 MILLIMETERS:
710-GN & 202-BK; 892-BR & 893-GN.
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
RADIO SHOULD BE SIZE 10 AWG
NOTE F: ITEMS TO BE FURNISHED BY CUSTOMER
NOTE G: DISCONNECT HARNESS CCC AND MATE HARNESS NNN
TO HARNESS E WHEN ADDING CUSTOMER SUPPLIED
ROADING HARNESS.
NOTE H: TERMINAL 3T-3157
SOCKET
3T-3158
SPRING
3T-3159
BOOT
3T-3278
CONTACT 6D-4161
NOTE J: USE 9X-9628 SWITCH WITH START AID ATTACHMENT.

STOP LAMP
SW
2M-9346

TO
24V OUTPUTS
GND
SOLENOIDS S B D W/ SOL
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET NEU
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R

E27228
5

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

L7

L15

05
00
00
01
00
02
08
01
00
03
02
01
01
02
00
00
00
00
02
02
03
00
02
01
01
03
01
01
01

STARTING CIRCUIT.

L5
L20

GAUGE CIRCUIT.

1
2

PW
L
FRONT UPPER
WIPER SW
3T-6655

PW
L
REAR
WIPER SW
3T-6655

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ELECTRONIC MONITOR SYSTEM (EMS) CIRCUIT.

L6

119-PK
119-PK

2
3

L7

119-PK
119-PK
L H
505-BU

1
4

WH-18
WH-18

CENTERSHIFT
INDICATOR SW
3E-9367

L
L
B B

439-YL
113-OR

L71

200-BK
L18

603-PK

L 2

PARK

L71

BEACON SW
9X-9639

T
B+

HI

L CONN 60

L94

601-GY
200-BK

MOTOR

FRONT UPPER
WIPER
9X-3392

144-RD

601-GY
200-BK

GN
GY
BR
OR

GND

L19

1
5
4
6
3
2
7

CONN 59 L

L19
L71
L7

BK

501-GN
118-GY
500-BR
502-OR

CAB FLOOD
LAMP
9X-6775

LO

200-BK
K

200-BK

L100

200-BK-8
4
CAB MMM
GROUND

CAB FLOOD
LAMP
9X-6775

615-YL
200-BK

200-BK
200-BK

200-BK
200-BK

L101
K

L3

OPERATOR STATION

L19

L71

L7

MMM FRONT
FRAME

K
615-YL
200-BK
L102

L101

200-BK
101-RD-14
113-OR
A513-PK

CAB FLOOD
LAMP
9X-6775

L53

L7

CAB FLOOD
LAMP
9X-6775

615-YL
200-BK

615-YL
615-YL
615-YL
615-YL

L104

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CONN 62

200-BK
200-BK
200-BK
200-BK-10

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

ABBREV

BLADE
CUSHION
SOLENOIDS
2A-6469

T
1
2

1
2

L3

200-BK

617-BR

200-BK
617-BR
200-BK

113-OR

SYMBOL DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL

615-YL
200-BK

L7

CONN 48
SERVICE
TOOL
CONNECTOR
9W-1951

101-RD-14
113-OR
A513-PK

977-YL

3
2
1

101-RD-14
113-OR
A513-PK
592-BU
200-BK
511-BR
512-GN
509-WH
508-PU

200-BK

200-BK
617-BR

449-BU

113-OR

450-YL

113-OR
449-BU
617-BR
200-BK
439-YL
200-BK

L14

200-BK
200-BK

200-BK
200-BK

108-RD
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

L64
D
E
A
B
C
F
G
H
J
G

TRANSMISSION
CONTROL
134-6553

SHIFT CONSOLE

L20

RESISTOR
L14
7T-4003

112-PU
112-PU
112-PU
112-PU
112-PU

202-BK

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

893-GN
892-BR
126-PK
202-BK

L27

CONN 47

3 U 373-GN

AIR INLET
HEATER SW.
115-1969

892-BR & 893-GN

ARE TWISTED PAIR
NOTE D

467-WH
409-OR
202-BK
126-PK
307-OR
E975-PU
795-YL
321-BR
758-GN
751-GN
752-YL
754-BU
755-OR
900-PU
901-WH
902-BR
903-GY
921-WH
710-GN
G865-BU
G460-GN
277-BK
L90
278-BK
977-YL
449-BU
892-BR
893-GN
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
L91
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

3 U 727-GN

PPP

L103

152-BU
152-BU

112-PU-10
101-RD-4
101-RD-10
101-RD

L25
L99
E975-PU
449-BU

601-GY
L26
126-PK

449-BU
795-YL
306-GN
409-OR
467-WH

SEC STER
TEST SW
115-1967

AUTOSHIFT SW.
102-9861
U

3
5
1
2
4
7
6

2
7
4
3
5
6
1

202-BK
E975-PU
977-YL
321-BR
307-OR

CONN 46

201-BK
410-WH

CONN 41

U 2
134-RD
U
462-YL
200-BK

CENTERSHIFT
PIN SW
9X-9634
3 U F775-BU

L91

SHIFT CONSOLE

11

601-GY
200-BK

3 U 570-BU

U
U 2

609-YL

CONN 63
A CC
609-YL
1
2
200-BK

618-YL
606-GY
200-BK

601-GY
601-GY
601-GY
U
601-GY
200-BK
U 2
169-PK

CONN 26a
RESISTOR
9G-1950

L88

200-BK
200-BK

HEATER GP 8C-9787

WITH 8C-9788 COND. GP.,

CONN 26a MATES TO CONN 26b
WITH 8C-9787 HEATER GP.,
CONN 26a MATES TO CONN 26c

977-YL
202-BK
373-GN
462-YL
727-GN

601-GY
200-BK

1
2
3
4
5
6
7
8
9
CONN 37

L89

OFF C U
ON S U
ST B U

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

L89

ACTION ALARM
9G-9813

CONN 49
P

200-BK
618-YL
606-GY

THERMOSTAT
SW
3E-5464

1
2

RU

U
1 410-WH
2 201-BK

PPP

A
B
C

515-GY
200-BK

L20

L87

RD
BK

308-YL
KEY START SW
9G-7641

U
124-GN
521-YL
200-BK
522-WH
601-GY

L86
U
200-BK
200-BK
601-GY
601-GY

BLOWER SW
6P-3236
BLOWER
9X-9363

RESISTOR
9G-1950

U SHIFT
LEVER
PANEL
LAMP
7N-5876
NOTE H

FRONT
CLEARANCE

L10

L59

BK-18
BK-18

X
3
5
CONN 26b 1
4
2

L42

1
2
5
4
3

611-PU

L22

FRONT
FRAME

L100

HOLDER AS. 4K-5122

10A FUSE 3K-8782
FFF
L
118-GY
UPPER WIPER/WASHER
10A
L
FFF
152-BU
LOWER WIPER/WASHER
10A
FFF
L
REAR WIPER/WASHER 119-PK
10A
L
FFF
FRONT DEFROSTER 141-PK
10A
FFF
L
REAR DEFROSTER 151-GN
10A
L
L
101-RD
BEACON
144-RD
10A
L
DOME LAMP
108-RD
101-RD
10A

L40
L34

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK-8

CONN 52

604-OR
321-BR
122-BU-14

L35

L101

112-PU-10
FFF
K
CONN 51

L40

L86
124-GN
521-YL
515-GY
516-GN
517-BU

3
5
1
4
2

L39

L36

3E-7586 HI/LOW/POS/TURN LAMP

STD, 3E-7587 ATCH

SIDE
TURN

REAR
CLEARANCE

619-GN

CIRCUIT NOT CONNECTED

BLOWER
9X-0343
1 RD/BK MOTOR
2 BK

A506-OR
A506-OR
A503-PK

L101

118-GY
118-GY

CONDITIONER GP-B 8C9788

L7

L71
L40

617-BR
617-BR
617-BR

L95

L41

L41

RD
RD

1
2

601-GY

L36

BU-18
RD-18
WH-18
YL-18
BK-18

201-BK
202-BK
200-BK-8

200-BK
200-BK

504-YL
119-PK
503-BR
505-BU

L71

L64

F769-BU

H
1
3
4
2

L43
L35

L7

A506-OR
200-BK

HAZARD
INDICATOR
M LAMP
7N-5876
NOTE H

617-BR
617-BR
617-BR

200-BK
AIH
LAMP M
7N-5876
NOTE H

L71

604-OR
130-RD

1
2

307-OR

L43

L35

122-BU-14
521-YL
597-PU
200-BK-14

7
6
2
3
4
8
5
1

KK A
1
2
3
4

L26

L71

L43

L64

CONN 54 A K
113-OR
592-BU
7
615-YL
1
113-OR
2
A513-PK
3
615-YL
4
601-GY
5
101-RD
6
601-GY
A K
152-BU
3
507-WH
576-PK
1
578-BU
L18
577-PU
2
506-PU
575-YL
4
152-BU
507-WH 6
576-PK
L21
578-BU
7
577-PU
506-PU
5
575-YL
592-BU
8
101-RD
L31
A513-PK
9
101-RD-14 10 101-RD-14
A K
CONN 53
112-PU-10

L33

L34

L26

L53

DEFROSTER
9X-9657

L22

C'SHIFT PIN
INDICATOR
M LAMP
7N-5876
NOTE H

200-BK

L71

L28

L27

306-GN
795-YL
326-RD
308-YL
522-WH
597-PU

LAMP
7N-5876
NOTE H

FORWARD
HORN
SOLENOID
7T-9074

RD
RD

5
4
6
3
1
2

CIRCUIT CONNECTED

L21

L21

L44

L38

L71

R/S SYSTEM
AIR PRESS
M GAUGE
1W-3306

P
611-PU
619-GN
617-BR
605-YL
200-BK

L103

L15

334-BU
160-PU
L40

L25

126-PK
L7
L36

L23

L4
200-BK

TURN
INDICATOR M
LAMP
7N-5876
NOTE H

L14

606-GY
605-YL
611-PU
619-GN
200-BK
617-BR
618-YL

SIDE TURN/CLEARANCE LAMP

117-8318

IGN
M

160-PU

200-BK
200-BK-8
200-BK
200-BK
200-BK
200-BK-14

L33

L28

L38

LAMP
7N-5876
NOTE H

202-BK

L39
439-YL
113-OR
113-OR

L4

L/S SYSTEM
AIR PRESS
M
GAUGE
1W-3306

MASTER
ACTION
LAMP
9W-2111
NOTE H

M E975-PU
200-BK
M
M 611-PU
200-BK
M

TRANS LAMP
7N-5876 NOTE H

200-BK
200-BK
200-BK
200-BK

L10

L21

AIH
TIMER
4Y-7948

113-OR

439-YL
113-OR
113-OR

GRD

200-BK
200-BK
200-BK
200-BK

ELECTRONIC MONITORING
SYSTEM (EMS) 9X-7801

HIGH BEAM INDICATOR

7N-5876 NOTE H

M
M GRD
SIG

L24

LEFT SPEAKER
6T-7695
K
+
K
L14

508-PU
509-WH

P
1
2
3
4
5
6
7

A
1
2

114-RD
322-GY

TACHOMETER
110-8467
LAMP 8D-1429
NOTE H

SEND

FUEL
LEVEL

ALTERNATOR
TEST
ENG OIL PRESS
COOLANT TEMP
FUEL PRESS
UNUSED
UNUSED
SHIFT FAULT
PRIM STEER
+ BATTERY
ALARM
AWD (NOTE G)
BRAKE ON
HYD TEMP
BK AIR PRESS
NEUTRAL
GROUND
UNUSED
UNUSED
LAMP

609-YL

L6

L96
165-YL

3
15
5
6
13
20
16
4
12
1
10
17
19
7
8
9
2
14
18
11

IGN
M

IGN
LAMP
8M-6176

L64

556-WH
DIFFERENTIAL
UNLOCK SW
123-5862

(24 V)
(12 V)

201-BK

200-BK
200-BK
200-BK

202-BK

J
3

CONN 43
3
4
2
1

202-BK

610-OR
609-YL
403-GN
L84
556-WH

GRD

SPEEDOMETER
110-2338
LAMP 8D-1429
NOTE H

M
M GRD
SEND

L10

L47

L6

200-BK
202-BK

J
3

570-BU
F775-BU

RD-18
BK-18
YL-18
GN-18

J2

116-BR

334-BU
373-GN

200-BK

467-WH
417-GY
113-OR
410-WH
201-BK
419-YL
404-YL
408-WH
409-OR
201-BK
201-BK
201-BK
411-PK

M
A
611-PU 2 611-PU
160-PU 1
CONN 55

SEND

GRD

617-BR
200-BK

L65
570-BU

609-YL

608-GN
L27
L29

REAR FLOOD LAMPS

114-0417
J
601-GY

A CONN 44
3 609-YL
1 608-GN
2 165-YL
4 334-BU
5 373-GN

169-PK
165-YL

618-YL

201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

L17

L29

SEND

539-BU
200-BK

L47
L47

L79

L80

610-OR
610-OR

L97

FLOOD/TAIL
LAMP
86 RELAY
3E-6477
30 (ATCH)

L99

CONN 45
A
3 310-PU
2 201-BK
4 415-GN
7 403-GN
5 615-YL
1 200-BK
6 169-PK

200-BK
308-YL

165-YL

200-BK
608-GN

601-GY J
601-GY
200-BK
200-BK J 2
165-YL
J
601-GY
200-BK

L6

646-OR

L79

L78
617-BR
617-BR

618-YL
618-YL

609-YL
646-OR

609-YL

410-WH
201-BK
408-WH
201-BK
449-BU
E975-PU
200-BK

L34

608-GN

601-GY
617-BR
102-RD
149-PU

668-BU
610-OR
617-BR

200-BK
601-GY

619-GN

610-OR

200-BK
200-BK
200-BK

610-OR

617-BR
617-BR

L28

IGN

403-GN
415-GN
405-GY
406-PU
413-BR

CONN 57 A M
A429-YL
5
410-WH 6
201-BK
9
419-YL
2
404-YL
3
408-WH 1
409-OR
7
467-WH 8
417-GY
4
A M
200-BK
2
617-BR 3
539-BU 4
538-OR
1
449-BU 5 449-BU
L23
450-YL
6 450-YL
E975-PU 7
201-BK
CONN 56

IGN

411-PK
201-BK

L72
CONN 42
538-OR
L98
539-BU
617-BR
618-YL
617-BR
618-YL
617-BR
1
2
3
4

610-OR
200-BK
618-YL

308-YL

200-BK
200-BK
200-BK
200-BK
102-RD

611-PU
619-GN
601-GY

601-GY
601-GY
601-GY
601-GY
601-GY
601-GY
200-BK
200-BK

101-RD

FRONT
FLOOD
LAMPS
114-0419

L29

3 J
4

J
609-YL
200-BK
85
87

L74

CONN 36

200-BK

L20

12

668-BU

200-BK
200-BK

556-WH
308-YL
322-GY
114-RD
605-YL
606-GY

611-PU

101-RD
403-GN
556-WH
200-BK

118-GY
615-YL
609-YL

L82

107-RD

CONN 35

101-RD
115-RD

J 2

L43
GN
GY
BR
OR

RESISTOR
7T-4003

A/C REFRIGERANT SW
114-5334
NOTE A

13

105-RD
307-OR
326-RD
308-YL
134-RD
F775-BU
165-YL
570-BU
169-PK

T
B+

H
BK

L41

200-BK

J 5

200-BK
200-BK

MOTOR

PARK

L70

L41

L41

115-RD

L98

L24

ARTICULATION

119-PK

126-PK
200-BK

BEACON
128-6983
BULB
9X-7849

L27

113-OR
113-OR

COOLANT
TEMP

(24 V)
(12 V)

200-BK

403-GN
113-OR
441-OR
447-PK
415-GN
405-GY
406-PU
413-BR
201-BK
439-YL

L5

419-YL
201-BK

H
200-BK
603-PK

200-BK
200-BK
200-BK

10
1
2
3
4
5
6
7
8
9
200-BK
556-WH

403-GN

200-BK
101-RD

118-GY
609-YL
615-YL

15A

15A
CONN 34
102-RD 1
101-RD 2
105-RD

CONN 33

L66
A513-PK
592-BU
102-RD

1
2

101-RD-10

L44
GND

2
1

J 2

L96

L40

L61

L60

102-RD

200-BK

L7
L36

A
T
HYD OIL
TEMP SW
8N-2248

2 3
1

308-YL
200-BK

L25
L38

126-PK

L12

CONN 64

L53

L10

L30
417-GY
A429-YL

L61
L36

604-OR
321-BR
200-BK
200-BK

597-PU

15

VV

122-BU-14

DUAL HORSEPOWER
SOLENOID
111-0570
GN
GN

FUSES
3K-8782 (10A)
8M-8948 (15A)
8M-0456 (20A)
UUU
UUU
CAB FLOOD
112-PU 1
15A
LAMP BREAKER
118-GY 2
3T-2662
J

CONN 29

LO

GN
GN

L49

102-RD
L74
149-PU
116-BR
169-PK
165-YL
126-PK
136-GN
L76
113-OR
124-GN
122-BU-14

HEADLAMP/
TAIL SW
3E-9317
J

J 5
J

FUSE
BLOCK
9G-0747

BK
BK

HI

A507-YL
200-BK

795-YL

115-RD
115-RD
102-RD
L77
102-RD
102-RD
J
10A J BLADE FLOODS
10A J REAR FLOODS
BLADE CNTRL
10A
10A J DIFF LOCK
10A JJ XSMN CNTRL
10A J SEC STEER
10A J GAUGES
J 15A J AIR CNDTR
AIR DRYER
20A

115-RD
102-RD
102-RD
115-RD

L44

126-PK

L7

PARK BRAKE
SOLENOID
7T-9074

L52

AAA
200-BK
2
795-YL
1

L82

FLASHER (TUV)
8V-2514

L25

PARK BRAKE
PRESS SW
3E-2033

L51

L63
311-WH

BK
BK

L11

CONNECT CONN 6a TO
CONN 6b WHEN USING
CONN 6a STARTING/CHARGING
Y
ANALYZER WITHOUT
START AID
200-BK 1
ATTACHMENT
200-BK 2

L83

609-YL
615-YL

30 LEFT TAIL
LAMP RELAY
3E-6477

L77

DIMMER
SWITCH
103-5678

L80

537-GN
173-RD

L72

L61

200-BK

FUEL LEVEL
SENDER
120-9588
L52

CONN 5
HH Y
608-GN
1
2
200-BK

L2
STOP/TAIL/TURN LAMP
-------NOTE F

PK-18
BK-18

L51
608-GN
200-BK

1
2

539-BU
538-OR
200-BK

87

J
605-YL
606-GY

REAR WIPER
9X-3392

L61

L60

RIGHT TAIL
LAMP RELAY
3E-6477
618-YL
L78
617-BR

CONN 58
A
M
1
8
6
4
10
2
7
3
5
9

403-GN

WH-18
RD-18
OR-18
PU-18
GN-18
GY-18
PK-18
YL-18
BK-18

119-PK

201-BK
447-PK
200-BK

L69

BK-18
RD-18
BU-18

1
2
3

610-OR

200-BK

L72

200-BK
200-BK

413-BR

TURN W/L
C
HAZARD C2
GROUND
31
N/C 30B
TURN SW. 49A
+ BATTERY
49

L72

L37

9
5
4
6
8
7
3
2
1

CONN 10

AAA C
3 795-YL
5 597-PU
4 522-WH
1 105-RD
2 326-RD
8
7 462-YL
6 727-GN

TURN SIGNAL SW J
9G-5589

L84

101-RD

M
1
8
6
4
3
9
7
5
2

441-OR
617-BR

L18

201-BK

1
2

L51

L51

87a

L65

L44

406-PU
201-BK
AAA
COOLANT TEMP
SENDER
AAA 4W-9972
441-OR
BK
BK

L49

L83

609-YL
200-BK
86

85

L71

200-BK
200-BK

FRONT FRAME

30

202-BK

C
160-PU-4
TTT
XXX
AIR INTAKE
HEATER
107-9652
160-PU-4
VVV
TTT

FUEL
SW
AAA115-7103

REAR FRAME

86

202-BK
202-BK
202-BK
202-BK
202-BK

COOLANT TEMP
SWITCH
8T-9793

VV

618-YL
617-BR
606-GY
605-YL
122-BU-14
556-WH
200-BK
604-OR
321-BR

L30

202-BK
202-BK
202-BK

L48

405-GY
727-GN
462-YL
450-YL
202-BK
406-PU
413-BR
441-OR
597-PU
522-WH
795-YL
201-BK

CONN 11
AAA C
2 413-BR
1 405-GY
3 201-BK
4 441-OR
5 406-PU
6 450-YL
8
7 202-BK

L58

202-BK

AIH
RELAY
3E-7279

105-RD
326-RD

537-GN
L73

L44
L38

CONN 17

85

404-YL
201-BK
A429-YL
417-GY
201-BK
404-YL
450-YL
403-GN
419-YL
405-GY
406-PU
413-BR
447-PK
201-BK
441-OR
201-BK
467-WH
409-OR
538-OR
539-BU
403-GN
201-BK
415-GN
617-BR
439-YL
113-OR

A
J

87

200-BK

200-BK
200-BK
200-BK

ENGINE SPEED
SENSOR
3E-7886
AAA
WH-18
2 450-YL
BK-18
1 202-BK

2
1

200-BK-2
101-RD-4

200-BK
334-BU

L68

L85

601-GY
601-GY

L9

L68

REAR
CONN 12 FRAME
Y C
6 308-YL
L62
7 310-PU
5 306-GN
1 403-GN
4 608-GN
3 447-PK
2 200-BK

L75

101-RD
A J
101-RD-10
1 101-RD-10
A
J
112-PU-8
1 112-PU-8
112-PU
A
J CONN 32
3 102-RD
1 105-RD
L75
8 134-RD
5 130-RD
9 126-PK
7 136-GN
L76
6 113-OR
4 124-GN
2 122-BU-14
10 107-RD
CONN 31

L97

601-GY
601-GY
601-GY

601-GY
600-BR

L88

310-PU

200-BK
200-BK
200-BK

L67

L37

L52

L48

L50

CCC
606-GY
200-BK

BK-18
BK-18

L85

310-PU
201-BK

618-YL
606-GY
606-GY
605-YL
611-PU
619-GN
114-RD
322-GY
617-BR
618-YL

L13

L13

GAUGE
CLUSTER
124-0384

L72

L33

ENGINE
OIL SW
9X-0378

J
4

J 5
415-GN
J
601-GY
200-BK
200-BK

202-BK
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

1
2

AAA
201-BK
2
405-GY
1

L50

C
1 A429-YL
2 200-BK

L70

12V BATTERY
9X-9721 (1000 CCA)

L81

L39

ART
SENDER
3E-5383

UU

105-RD

L37

200-BK

VVV
ENGINE

L31

AA

1
2

L21

L16

A429-YL
447-PK

L81

J STOP LAMPS
130-RD
J SHUTDOWN CNTRL
SPARE

HHH

J 2

RESISTOR
3T-3123

173-RD

LEFT TAIL
LAMP
BREAKER
3T-2662

308-YL

PANEL LAMP
DIMMER SW
3E-9318
1 J 600-BR
3
601-GY
601-GY

EMS TEST SW
106-2477
NOTE J

601-GY
601-GY
200-BK

308-YL

RD
BK

NEG POS

L38

105-RD
114-RD
134-RD

TURN SIGNALS

HEADLAMP
& RIGHT
TAIL/POS.
BREAKER
3T-2662

L45

617-BR

CONN 39
601-GY

308-YL
326-RD
307-OR
105-RD

202-BK
710-GN

TRANS SPD SENDER

104-6387
CCC
STOP/TAIL
S RD
1 604-OR
3 618-YL
LAMP
T WH
2 200-BK
130-3452
G BK

REAR
FRAME

KKK

710-GN AND
202-BK ARE
TWISTED
PAIR
NOTE D

TURN LAMP
7X-6066

TT

EEEE
202-BK
1
2 710-GN
CONN 3

1
2

LLL

RD-00

TRANSMISSION
OIL TEMP SW
136-2632

BK-18
WH-18

200-BK

CONN 1
F
G865-BU
202-BK
G460-GN

A
B
C

L72

601-GY
200-BK

L73

L58
J
KEY SW
J HORN
J SEC STEER

HORN SW
8X-9440

24
23
22
21
20
19
18
17
16
15
2
1
3
4
5
6
7
8
9
10
11
12
13
14

FUSE
BLOCK
9G-0747
10A
10A
10A
10A
10A
10A
10A
10A
J 10A

J
2
1 322-GY
CONN 38

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL

G865-BU
202-BK
G460-GN

200-BK-10
AAA
AAA 200-BK

LL

START AID
EMS TEST SW
9X-9628
NOTE J

L37

KKK

WW

30

NN

521-YL
522-WH
124-GN
200-BK
601-GY

V
A
B
C

201-BK

BK-18
BK-18

OR-18
BK-18
YL-18

RD-00
WWW

MOTOR

UU

BK-00
200-BK-4

F
1 758-GN
2 202-BK

160-PU

V+
GROUND
SIGNAL

DISCONNECT SW
7N-0718
AAA
203-BK
LLL
BK-00
RD-00
RR
PP
TT
RR
12V
BATTERY
POS NEG
9X-9721 (1000 CCA)

BK-18
BK-18

AAA

RESISTOR
6T-2217

207-BK AAA

TRANSMISSION SOLENOIDS (8)

127-0574
INCHING PEDAL
(TRANSMISSION)
PRESSURE SW
111-7088

AAA MTR BAT

301-BU

AAA
301-BU 1
302-OR 2

86

SERVICE
METER
3E-9359
J
+ R
J

5
4
3
1
2

903-GY
921-WH

85

200-BK

SOL 8
127-0574

L56

L56

L10

L32

200-BK

113-OR

L42

1
2

758-GN
202-BK

L55

L67

87

CONN 18

L67

3
4

200-BK

GN
GN

902-BR
921-WH

L45

112-PU-8
112-PU-10
101-RD-4

101-RD-4

SHUTDOWN
SOLENOID
BUSS BAR 8C-3663
124-5814
C
101-RD-4
WWW
XXX

AAA
304-WH-10
S

710-GN AND
202-BK ARE
TWISTED PAIR
NOTE D

CAB FLOOD
LAMP RELAY
3E-6477

L65

L44

201-BK

1
2

STARTER
106-8555

112-PU-10
112-PU-8

L21

L10

L35

608-GN
310-PU
618-YL

L33

GN
GN

301-BU-10

PP
101-RD
200-BK
PP
SOCKET AS.
9R-7941

112-PU-4

L55

AAA
200-BK-10 GND
301-BU-10 START

AAA

L61

L36

SOL 7
127-0574

AAA
STOP
326-RD
Y

608-GN
405-GY
403-GN
413-BR
447-PK
201-BK
441-OR
406-PU
450-YL
419-YL
201-BK

L41

SOL 6
127-0574

901-WH
921-WH

CONN 14

L56

101-RD-4

L57

1
2

80A

112-PU-4

101-RD-4

200-BK

SOL 5
127-0574

900-PU
921-WH

L54

GN
GN

Y ALT Y
R
403-GN
+ 109-RD-4
ALTERNATOR
100-5047 50A STD
Y
3E-7577 75A ATCH
200-BK-4

PP

STEERING CONSOLE

L55

L45

L45

CONN 20

200-BK
200-BK

1
2

ALTERNATOR
BREAKER
9S-0174 STD
9S-4693 ATCH

C
112-PU-4

L52

GN
GN

755-OR
921-WH

L56

1
2

Y 60A

101-RD
101-RD-4
101-RD

CONN 19

L62
CONN 15

L55

SOL 4
127-0574

GN
GN

109-RD-4
109-RD

L62

L55

L54

CONN 2
N F
1 751-GN
9 921-WH
2 752-YL
3 754-BU
4 755-OR
5 900-PU
10 921-WH
6 901-WH
7 902-BR
8 903-GY

L57

754-BU
921-WH

311-WH
L63
310-PU
200-BK
L11
200-BK
200-BK
200-BK

1
2

L48
311-WH
L69
L51
L9

GN
GN

SOL 3
127-0574

109-RD-10

326-RD
105-RD

304-WH
304-WH-10

L41

L50

START
RELAY
3E-7279

109-RD-4

L57

L54

101-RD-4

752-YL
921-WH

L54

L56

L37

L37

L35

L37

1
2

200-BK
200-BK
606-GY

618-YL

604-OR

SOL 2
127-0574

Y
MAIN
RELAY
101-7740

L57

RD-00

1
2

112-PU
112-PU-4

L50

L62

L52

GN
GN

751-GN
921-WH

310-PU
308-YL
306-GN

L68

200-BK
200-BK

1
2

109-RD-4

GN
GN

L46

SOL 1
127-0574

200-BK
200-BK
306-GN

L56

101-RD-4
112-PU-10
101-RD-10

308-YL
308-YL
200-BK

CONN 22

7
5
8
4
3
2
1
6
311-WH
109-RD
112-PU
308-YL
306-GN
304-WH
101-RD
310-PU

308-YL

C A
10 107-RD
9 202-BK
1 105-RD
2 308-YL
5 310-PU
3 306-GN
4 326-RD
6 795-YL
8 597-PU
7 522-WH

200-BK

5
16
17
3
7
2
9
1
12
8
6
4
13
10
11
15
18
19
20
14
311-WH

308-YL

101-RD-4

606-GY

L1

CCC
604-OR
617-BR
200-BK

CONN 16

1
2
3
4
6
5
7

L17

403-GN
608-GN
447-PK
405-GY
413-BR
201-BK
441-OR
406-PU
450-YL

CONN 21 EEEE G
1 202-BK
2 710-GN

CONN 13

1
3
2

AAA
Y

2
1

RD
WH
BK

S
T
G

CCC
605-YL
200-BK

L1

AAA

BK-00

STOP/TAIL
LAMP
130-3452

1
2

200-BK
200-BK
200-BK
200-BK
200-BK

L32

601-GY

3
2

RD
BK

L46

160-PU
334-BU
462-YL
727-GN
417-GY
136-GN
728-BU
A429-YL
200-BK

G
751-GN
752-YL
921-WH
754-BU
755-OR
202-BK
758-GN
G
900-PU
901-WH
902-BR
903-GY
G865-BU
G460-GN
F769-BU

1
2
3
4
5
6
7

INSTRUMENT CONSOLE

606-GY
605-YL
618-YL
617-BR
556-WH
608-GN
310-PU
308-YL

6
5

TURN LAMP
7X-6066

321-BR
200-BK

105-RD

CCC

CONN 24

CONN 23 F

1
3
5
2
4
6
7
8
9

L54

STARTING AND CHARGING

DIAGNOSTIC CONNECTOR

200-BK

CCC

160-PU
334-BU
200-BK

L54

L9
CONN 7

9
8
1
2
3
4
5
6
7

200-BK
200-BK
200-BK

507-WH
506-PU
578-BU

L32
L13
L16
L12

L12

507-WH
200-BK

L72

L65

L35

L35

L16

403-GN
403-GN

L55

108-RD
200-BK

L12

L65

A MOTOR A
REAR
+
WASHER
7T-8891

A MOTOR A
MOTOR
FRONT LOWER
+ A FRONT UPPER
+ WASHER
A WASHER
7T-8891
7T-8891

L13
L16
L12
L65

1 4

BACKUP
ALARM
3T-1815

200-BK

605-YL
604-OR
617-BR
618-YL

L8

L69

200-BK

403-GN
GGG

3
1
2

DOME LAMP
8C-9678

727-GN

RD-0

L48

WH
RD
BK

L66

L35

L13

CONN 25

200-BK
200-BK
728-BU

L9

7
L32

L65

L55

L68

L46

REAR FLOOD LAMP

9X-6775

SECONDARY
STEERING
3E-5184

L32

L16

202-BK
200-BK

L69

ALTERNATOR

L69

136-GN
308-YL

L13
L16

L25

STEER SW

1
2
9
6
8
4
5
3
7

113-OR
200-BK
200-BK
592-BU
102-RD
A513-PK

2
3
6
5
1
4

L32

L61

GROUND

JJJ HH CONN 9
608-GN
1 608-GN
2 200-BK
200-BK
L8

A513-PK
592-BU
200-BK
508-PU
509-WH
511-BR
512-GN
113-OR

L36

ARC SUPPRESSOR
105-8827

LICENSE PLATE
LAMP
-------NOTE F

RD-18
YL-18
PK-18
BR-18
BK-18
BU-18
PU-18
OR-18
WH-18

+ BATTERY
KEY SW

2
1

2
1

5
6
3
2
1
8
7
4

200-BK
A429-YL

MOTOR RELAY GN-18

GY-18
OPR PANEL

24 TO 12 VOLT
CONVERTER
119-1733

L13

101-RD-14

L60

GN
GN

200-BK

YL
RD
BK
WH
WH/BK
GY
GY/BK

160-PU
334-BU
200-BK

200-BK
200-BK

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073

GGG
727-GN
1
2
417-GY

10
A

+ BATTERY
GROUND
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY
L72

GGG C
727-GN
6
417-GY
7
136-GN
1
728-BU
4
308-YL
2
200-BK
3
5
403-GN

L51

203-BK
207-BK
302-OR
109-RD
101-RD
112-PU
308-YL
306-GN
304-WH

RD
BK

L51

K
101-RD-14
113-OR

CONN 65

BK-00

L2
NNN
617-BR
1
200-BK
2

462-YL

L8

1
2

TURN
604-OR
618-YL
606-GY

321-BR
200-BK
321-BR
200-BK

CCC

310-PU
311-WH
311-WH

TAIL

NNN
1
604-OR
2
617-BR
3
605-YL
4
200-BK

B+ MEMORY
B+
GROUND
+ LH SPEAKER
- LH SPEAKER
+ RH SPEAKER
- RH SPEAKER
ANTENNA

L48

RD
WH
BR
BK

321-BR
200-BK

STOP

CONN 30

ANTENNA
9W-3072
CABLE AS.
9X-3073

11
A
BU
3
RD
2
728-BU
BK
1
200-BK
PRIMARY
STEER SW
8T-8640

CONN 27
EE
1
2

(NOTE E)
113-OR
EE
24V TO 12V CONVERTER
3E-8646
12V RADIO
(EUROPEAN VERSION)
135-5946

727-GN
200-BK

L51

NOTE G
NNN
NOTE F AND G
618-YL
605-YL
604-OR
617-BR
606-GY
200-BK

LOCALIZED 12V OUT

GROUND
IGNITION
STUD

SECONDARY
STEERING
RELAY
3E-0154
WW
YY
RD-0
RD-0
AAA
AAA
AAA

12
25A CONVERTER
BREAKER
3T-2662
EE
EE
176-OR-14
15A

176-OR-14
200-BK-10

24V IN
GROUND

XX

200-BK
556-WH

BK-0

SECONDARY
STEERING
MOTOR
117-3915

CONN 8
E
CCC
618-YL
5
605-YL
1
604-OR 2
617-BR
3
606-GY 4
200-BK
6

L8

MOTOR

XX

L67

E
1 122-BU-14
2 200-BK

BK-22
BK-22

STOP/TAIL/TURN LAMP
-------NOTE F

13
YY

404-YL

14
AIR DRYER
8W-3087

727-GN
462-YL
200-BK

15