Documenti di Didattica
Documenti di Professioni
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CONTENTS
3.1
3.2
3.3
3.4
3.5
3.5.1
3.5.2
3.6
Engine
Fuel System
Ignition System
Cutting Attachment
Special Accessories
For User
For Service
Tightening Torques
3
3
4
4
4
4
4
5
4.
4.2
4.3
4.4
4.4.1
4.4.2
4.4.3
4.5
4.6
Clutch Drum/
Chain Sprocket
6
Chain Catcher
7
Clutch
7
Chain Brake
8
Checking Function
8
Disassembly
8
Assembly
10
Front Chain Tensioner 12
Side Chain Tensioner 12
5.
Engine
5.1
5.10
Exhaust Muffler/Spark
Arresting Screen
Leaking Test
Preparations
Pressure Test
Vacuum Test
Oil Seals
Removing and
Installing
Cylinder
Piston
Piston Rings
Crankshaft
Connecting Rod
(021 up to Serial No.
X 34 944 402)
Decompression Valve
6.
Ignition System
24
6.1
6.2
6.3
6.3.1
6.3.2
24
25
25
26
6.4
13
14
14
15
15
16
AV Handle System/
Handle Housing
30
8.1
8.2
8.3
8.4
8.5
8.6
Annular Buffers
Front Handle
Handle Housing
Switch Shaft
Contact Spring
Throttle Trigger/
Interlock Lever
30
31
31
33
34
9.
Chain Lubrication
36
9.1
9.2
36
9.3
9.4
9.5
Pickup Body
Connector/
Suction Hose
Vent Valve
Worm
Oil Pump
10.
Fuel System
10.1
10.2
10.2.1
10.2.2
34
36
37
38
38
Air Filter
Carburetor
Leakage Test
Removing and
Installing
10.2.3 Adjustment (except
023 L and USA)
10.2.4 Adjustment
(023 L and USA)
10.3
Tank Vent
10.4
Pickup Body
10.5
Suction Hose
10.6
Manual Fuel Pump
10.6.1 Fuel Hoses
10.7
Fuel Tank
er
18
18
20
22
22
8.
ev
5.5
5.6
5.7
5.8
5.9
lin
5.2
5.2.1
5.2.2
5.2.3
5.3
5.4
13
On
4.1
28
28
28
29
23
24
11.
11.1
11.2
rin
t
Specifications
Routine Maintenance
Rewind Spring
Replacing
Tensioning
SAFETY
PRECAUTIONS
ep
3.
7.1
7.2
7.2.1
7.2.2
1.
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28
fo
Introduction
Rewind Starter
ot
2.
7.
-n
Safety Precautions
sio
1.
Special Servicing
Tools and Aids
39
39
41
41
42
43
44
45
46
46
47
47
48
50
26
27
INTRODUCTION
The special servicing tools mentioned in the descriptions are
listed in the last chapter of this
manual.
Use the part numbers to identify
the tools in the "STIHL Special
Tools" manual.
The manual lists all special
servicing tools currently available
from STIHL.
Symbols are included in the text
and pictures for greater clarity.
The meanings are as follows:
rin
t
In the descriptions:
= Action to be taken as
= Pointer
-n
= Direction of movement
er
sio
ev
ot
In the illustrations:
Refer to the latest edition of the
relevant parts list to check the part
numbers of any replacement parts
needed.
Parts lists on microfiche and
CD-ROM are always more up to
date than printed lists.
rr
ep
135RA019 VA
fo
2.
On
lin
3.
SPECIFICATIONS
3.1
Engine
STIHL single cylinder two-stroke engine with special impregnated cylinder bore
40 mm
Stroke: 28 mm
Power output to ISO 7293:
35.2 cm3
2.15 cu.in
40 mm
1.57 in
32 mm
1.10 in
1.5 kW (2.0 bhp)
at 9,000 rpm
40.2 cm3
2.45 cu.in
40 mm
1.57 in
32 mm
1.26 in
1.1 kW (1.5 bhp)
at 6,500 rpm
40.2 cm3
2.45 cu.in
42 m
1.57 in
32 mm
1.26 in
1.9 kW (2.6 bhp)
at 9,500 rpm
45.4 cm3
1.8 cu.in
42,5 mm
1.7 in
32 mm
1.26 in
2.2 kW (3.0 bhp)
at 10,000 rpm
1)
11,500 rpm
12,500 rpm
13,000 rpm
2,800 rpm
Crankshaft supported in heavy-duty ball bearings, needle cages on
small and big ends
Cylindrical rollers on big end 2)
10 mm (0.39 in)
Pawl engagement
Single pawl system
min. 1/2 turn
3.0 mm (0.12 in) dia.
Centrifugal clutch without linings
3,600 rpm
4,100 rpm
3,500 rpm
3,500 rpm
fo
rr
-n
sio
Diaphragm carburetor
Open approx. 1 turn
Open approx. 1 turn
0.8 bar (11.6 psi)
ev
Carburetor:
Standard setting on carburetors
with three adjusting screws
High speed screw H:
Low speed screw L:
Carburetor leakage test
at gauge pressure:
Function of tank vent
at gauge pressure:
under vacuum:
Fuel tank capacity:
Octane rating:
Fuel mixture:
Fuel System
er
3.2
025
ep
023
ot
Bore:
023 L
rin
t
Displacement:
021
On
lin
1)
2)
Not adjustable
021 only up to serial number X 34 944 402
3.3
Ignition System
Type:
Electronic magneto
ignition (breakerless)
with integral trigger unit
0.2 - 0.4 mm (0.008 - 0.016 in)
Bosch WSR 6F,
NGK BPMR 7 A,
Champion RCJ 6Y or
Autolite 2984
0.5 mm (0.020 in)
Air gap:
Spark plug (suppressed):
Electrode gap:
rin
t
Chain lubrication:
ep
Cutting Attachment
Special Accessories
3.5.1
For User
3.5.2
For Service
On
lin
ev
er
sio
-n
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fo
3.5
rr
3.4
3.6
Tightening Torques
DG screws are used in the polymer and light-alloy components. These screws form a permanent thread
when they are installed for the first time. They can be removed and installed as often as necessary without
detrimentally affecting the strength of the screwed assembly, providing the specified tightening torque is
observed. For this reason it is essential to use a torque wrench.
IS-DG4x15
IS-DG4x15
IS-DG4x15
Spline screw
IS-DG4x15
Spline screw
IS-DG5x24
Spline screw
Spline screw
Spline screw
Spline screw
Spline screw
Spline screw
IS-DG5x24
IS-DG5x24
IS-DG5x24
IS-DG5x24
IS-DG5x24
IS-DG5x24
Spline screw
IS-DG5.3x40
Collar screw
Collar screw (rear)
DG8x18
DG8x18
M12x1L
M14x1.25
M5
M5
M8x1
M12x1.5
M5
IS-DG5x16
1.5
1.2
1.8
3.5
2.6
3.5
2.6
ot
-n
sio
er
3.5
3.7
3.5
3.5
3.5
4.0
2.6
2.8
2.6
2.6
2.6
3.0
9.5
7.0
16.0
8.0
50.0
25.0
7.0
2.7
28.0
14.0
2.0
3.7
11.8
5.9
37.0
18.5
5.2
2.0
21.0
10.3
1.5
2.8
1)
3)
2)
1)
ev
Slotted nut
Spline screw
2.0
1.6
2.5
Remarks
rin
t
Spline screw
Spline screw
Spline screw
Hexagon nut
Hexagon nut
Collar nut
Torque
Nm
lbf.ft
ep
For component
size
rr
Thread
fo
Fastener
lin
On
This procedure ensures that the screw engages properly in the existing thread and does not form a new thread,
which would weaken the assembly.
1) 023 L
2) On easy start version only
3) With quick chain adjuster
Note: Power screwdriver speed settings for polymer: Plastoform screws
DG screws
170RA005 VA
143RA007 VA
4.
4.1
sprocket.
rin
t
ep
-n
100%
80%
145RA006 VA
ot
fo
rr
er
sio
On
lin
ev
4.2
Chain Catcher
4.3
Clutch
rin
t
-n
ot
fo
rr
ep
hand AV element.
135RA022 VA
135RA024 VA
On
lin
ev
er
sio
Disassembly
rin
t
4.4.2
rr
Chain Brake
Checking Function
ep
250RA008 VA
4.4
4.4.1
fo
sio
135RA026 VA
-n
ot
On
lin
ev
er
135RA031 VA
135RA028 VA
135RA027 VA
rin
t
engine housing.
135RA032 VA
135RA029 VA
er
lin
135RA030 VA
On
135RA033 VA
ev
sio
-n
170RA014 VA
ot
fo
rr
ep
Up to serial number
X 28 310 254, remove the
spring (1).
Assembly
135RA035 VA
4.4.3
rin
t
ep
rr
-n
ot
fo
- Up to serial number
X 28 310 254, fit the cam lever.
sio
10
135RA036 VA
135RA034 VA
On
lin
ev
er
135RA041 VA
135RA031 VA
135RA038 VA
rr
sio
er
lin
ev
135RA040 VA
On
135RA042 VA
1
135RA039 VA
-n
135RA037 VA
ot
fo
ep
rin
t
bell crank.
11
4.6
135RA044 VA
rin
t
sio
On
lin
ev
er
12
135RA047 VA
135RA045 VA
-n
143RA052 VA
ot
fo
rr
ep
135RA046 VA
135RA043 VA
4.5
5.
5.1
ENGINE
Exhaust Muffler/Spark Arresting Screen
135RA053 VA
135RA050 VA
sio
135RA054 VA
135RA051 VA
-n
135RA048 VA
ot
fo
rr
ep
rin
t
if fitted.
er
135RA052 VA
On
lin
ev
13
5.2
Leakage Test
5.2.1
Preparations
rin
t
fo
ep
rr
ot
-n
securely.
sio
button, if fitted.
- Check that spark plug is properly
tightened down.
135RA056 VA
On
lin
ev
er
14
5.2.2
Pressure Test
5.2.3
Vacuum Test
Oil seals tend to fail when subjected to a vacuum, i.e. the sealing
lip lifts away from the crankshaft
during the pistons induction stroke
because there is no internal
counterpressure.
135RA060 VA
rr
ep
rin
t
ot
-n
143RA046 VA
fo
er
sio
ev
On
lin
135RA061 VA
2
1
15
5.3
Note: If the vacuum reading
remains constant, or rises to no
more than 0.3 bar (4.25 psi) within
20 seconds, it can be assumed
that the oil seals are in good
condition.
However, if the pressure continues
to rise (reduced vacuum in the
engine housing), the oil seals must
be replaced.
Oil Seals
Clutch side:
ep
rin
t
rr
On
lin
ev
er
sio
crankshaft.
143RA064 VA
135RA062 VA
ot
-n
16
fo
ep
rin
t
135RA064 VA
rr
fo
-n
135RA067 VA
ot
sio
Starter side
er
135RA066 VA
1
135RA065 VA
On
lin
ev
17
5.4
5.5
Cylinder
135RA070 VA
135RA072 VA
mounting screws.
rin
t
rr
ep
fo
sio
housing.
spring.
135RA073 VA
ot
-n
135RA068 VA
18
135RA074 VA
135RA069 VA
On
lin
ev
er
rin
t
135RA080 VA
135RA075 VA
-n
ot
fo
rr
ep
135RA082 VA
135RA079 VA
On
lin
ev
er
sio
cylinder.
135RA087 VA
Piston
135RA085 VA
5.6
rin
t
fo
rr
ep
sio
ev
er
135RA088 VA
-n
ot
On
lin
sio
On
lin
ev
1 = Arrow
2 = Long stub of crankshaft
er
982RA016 VA
-n
135RA093 VA
ot
fo
rr
ep
rin
t
21
5.7
Piston Rings
5.8
Crankshaft
135RA097 VA
170RA096 VA
rr
ep
rin
t
-n
135RA098 VA
135RA095 VA
ot
fo
sio
22
135RA100 VA
135RA096 VA
On
lin
ev
er
5.9
Connecting Rod
(021 up to Serial No. X 34 944 402)
135RA102 VA
rin
t
ev
sio
135RA105 VA
135RA103 VA
er
-n
135RA101 VA
ot
fo
rr
ep
135RA104 VA
On
lin
23
5.10
Decompression Valve
6.
IGNITION SYSTEM
6.1
rin
t
ep
rr
fo
On
lin
ev
er
sio
24
135RA107 VA
135RA106 VA
-n
ot
6.2
Ignition Lead
6.3
Ignition Module
135RA109 VA
135RA108 VA
ep
lin
On
338RA142 VA
sio
ev
er
-n
171RA146 VA
ot
fo
rr
guide.
rin
t
135RA110 VA
25
6.3.1
Ignition Timing
6.3.2
rin
t
135RA114 VA
135RA112 VA
-n
ot
fo
rr
ep
lin
ev
er
sio
On
26
Flywheel
135RA116 VA
6.4
rin
t
ep
rr
outer screw.
fo
ot
-n
135RA117 VA
On
lin
ev
er
sio
27
7.2
7.2.1
Rewind Spring
Replacing
20 mm (3/4") (dimension a)
from the edge of the assembly
tool (1) 1116 893 4800.
-n
sio
ev
er
On
lin
143RA122 VA
ot
fo
rr
ep
143RA121 VA
REWIND STARTER
Routine Maintenance
rin
t
7.
7.1
28
7.2.2
Tensioning
- Hold the starter grip firmly to
keep the rope tensioned.
135RA119 VA
rin
t
ep
er
sio
ev
lin
135RA121 VA
On
Hold the rope rotor steady.
135RA122 VA
135RA120 VA
-n
ot
fo
rr
29
8.
8.1
135RA125 VA
135RA128 VA
handle housing.
rin
t
ep
engine housing.
sio
135RA129 VA
135RA126 VA
-n
135RA123 VA
ot
fo
rr
lin
ev
er
135RA127 VA
135RA124 VA
On
8.2
Front Handle
8.3
Handle Housing
135RA133 VA
135RA130 VA
rin
t
ep
the stub.
135RA135 VA
On
lin
ev
er
buffers.
sio
135RA134 VA
-n
135RA131 VA
ot
fo
rr
31
135RA139 VA
135RA136 VA
rin
t
buffer.
135RA142 VA
135RA140 VA
-n
135RA137 VA
ot
fo
rr
ep
ev
er
sio
engine housing.
32
135RA143 VA
135RA141 VA
135RA138 VA
On
lin
4
2
3
8.4
Switch Shaft
135RA148 VA
rin
t
ep
135RA149 VA
135RA150 VA
On
lin
ev
er
sio
3
135RA147 VA
-n
ot
fo
rr
switch shaft.
33
Contact Spring
8.6
135RA156 VA
rin
t
Throttle Trigger/
Interlock Lever
135RA154 VA
135RA151 VA
8.5
ep
135RA155 VA
-n
135RA152 VA
ot
fo
rr
sio
bore.
135RA157 VA
135RA153 VA
On
lin
ev
er
34
135RA163 VA
rin
t
trigger.
ep
-n
sio
2
135RA162 VA
On
lin
ev
er
135RA161 VA
ot
fo
rr
35
CHAIN LUBRICATION
Pickup Body
9.2
135RA165 VA
Connector/
Suction Hose
rin
t
ep
135RA167 VA
135RA168 VA
On
lin
ev
er
sio
-n
ot
fo
rr
135RA166 VA
9.
9.1
36
9.3
Vent Valve
145RA252 VA
rin
t
sio
-n
ot
ep
rr
fo
(arrow).
135RA170 VA
On
lin
ev
er
37
9.4
Worm
9.5
Oil Pump
1
2
135RA173 VA
135RA176 VA
Removing
rin
t
fo
rr
ep
buffer.
sio
worm.
lin
ev
er
135RA177 VA
135RA174 VA
-n
ot
135RA178 VA
135RA175 VA
On
Installing
38
10.
10.1
FUEL SYSTEM
Air Filter
135RA183 VA
Box filter
rin
t
ep
sio
135RA184 VA
On
lin
ev
er
1
135RA182 VA
-n
ot
fo
rr
39
135RA199 VA
Fabric/fleece filter
rin
t
Foam filter
filter housing.
ep
ot
-n
sio
135RA201 VA
fo
rr
er
135RA200 VA
On
lin
ev
40
10.2
10.2.1
Carburetor
Leakage Test
023 L
- Remove the carburetor box cover - see 10.1.
turns counterclockwise.
- On 023 L, remove the filter base see 10.2.2.
ep
vertically.
rr
fo
-n
135RA188 VA
ot
sio
box cover.
rin
t
elbow connector.
1
0,4
1,0
1
2
135RA189 VA
143RA172 VA
On
0,6
0,2
lin
ev
er
41
10.2.2
135RA192 VA
135RA190 VA
locknuts.
On 023 L,
unscrew the slotted nuts (1).
rin
t
ep
rr
ot
fo
1
135RA193 VA
-n
sio
All models
Pull fuel hose off the carburetors
elbow connector.
42
135RA194 VA
135RA191 VA
On
lin
ev
er
10.2.3
Adjustment
(except 023 L and USA)
1
H
L
2
135RA210 VA
135RA208 VA
135RA205 VA
H=1
L=1
Standard setting
rin
t
135RA209 VA
-n
135RA206 VA
ot
fo
rr
ep
sio
throttle shaft.
er
ev
On
lin
43
10.2.4
Adjustment
(023 L and USA)
L
1
135RA211 VA
fo
ot
-n
ev
er
On
lin
44
Turn idle speed screw (LA) clockwise until the chain begins to run then turn it back one quarter turn.
sio
rr
rin
t
ep
135RA203 VA
Standard setting
To readjust the carburetor, start
with the standard setting.
Carefully screw down the low
speed screw (L) clockwise until it
is hard against its seat. Then open
it one full turn.
- Check chain tension.
- Check air filter and clean if
necessary.
- Inspect the spark arresting
screen and clean or replace if
necessary.
- Start the saw warm up the engine.
- Adjust idle speed correctly
(chain must not rotate).
Tank Vent
rin
t
ep
rr
fo
-n
ot
Turn idle speed screw (LA) clockwise until the chain begins to run then turn it back one quarter turn.
ev
er
sio
135RA214 VA
10.3
135RA213 VA
135RA204 VA
On
lin
45
10.5
Suction Hose
135RA217 VA
Pickup Body
135RA215 VA
rin
t
10.4
ep
rr
ot
sio
-n
135RA216 VA
fo
er
1
135RA218 VA
On
lin
ev
46
10.6
10.6.1
Fuel Hoses
rin
t
tabs.
ep
fo
rr
sio
135RA223 VA
-n
135RA219 VA
ot
er
135RA222 VA
1
135RA220 VA
On
lin
ev
47
10.7
Fuel Tank
135RA224 VA
rin
t
ep
rr
fo
wire (1).
135RA227 VA
135RA225 VA
-n
ot
2
1
sio
135RA228 VA
135RA226 VA
On
lin
ev
er
48
135RA232 VA
135RA230 VA
rin
t
ep
rr
fo
135RA231 VA
-n
135RA233 VA
ot
fitted.
sio
er
ev
135RA234 VA
135RA229 VA
On
lin
49
11.
11.1
No.
Part Name
Part No.
Application
Rem.
1
2
3
4
5
6
7
Locking strip
Press sleeve
- Guide sleeve
Puller
- Jaws (No. 6)
Puller
Crimping tool
Blocking crankshaft
Fitting oil seal
- (ignition side only)
Removing oil seals
1)
Assembly drift
10
11
12
13
14
15
16
17
- Flange
- Sleeves
Test flange
Setting gauge
18
19
Socket, 13 mm
Socket, 19 mm
20
Torque wrench
21
Torque wrench
22
23
24
25
26
27
Assembly tube
T-handle screwdriver QI-T27x150
Stud puller M8
rin
t
ep
fo
rr
Leakage test
Setting air gap between
ignition module and flywheel
Flywheel nut
Clutch
ot
-n
sio
er
ev
lin
On
50
Removing flywheel
Attaching connectors to
electrical wires
Removing and fitting
piston pin
Testing carburetor and
engine for leaks
0.5 - 18 Nm
(0.4 - 13.5 lbf.ft)
6 bis 80 Nm
(4.4 - 60 lbf.ft)
2)
3)
2)
3)
IS screws
Removing pickup bodies
Installing hookless snap rings
in piston
Attaching brake spring
For all IS screws
4)
Removing guide bar
mounting studs
Part Name
Part No.
Application
Rem.
28
29
30
31
Clamp
Installing tool
Installing tool
Assembly stand
32
- Clamping bar
rin
t
No.
Remarks:
On
lin
ev
er
sio
-n
ot
fo
rr
ep
1) Equivalent to puller 0000 890 4400, but with longer spindle 5910 890 8400.
2) DG screws must always be tightened with a torque wrench
3) Wrench has optical/acoustic signal
4) Only use for releasing DG screws
5) 021 up to serial No. X 34 944 402 only
51
11.2
Servicing Aids
No.
Part Name
Part No.
Application
Lubricating grease
(370 g/13 oz tube)
Standard commercial,
solvent-based degresant
containing no chlorinated
or halogenated hydrocarbons
Dirko sealant,
(100 g/3 1/2 oz tube)
Graphite grease
Peg on pawl
Molykote grease
STIHL Bioplus
(1 l/34 fl.oz bottle)
ep
rin
t
-n
ot
fo
rr
On
lin
ev
er
sio
52