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SWISS INTERNATIONAL LLC

P.O. Box: 1840, PC:133


Al Khuwair, Sultanate of Oman

Swiss Doc No.:


SI/ITP/EP/02/15

GHATHERING STATION - ON PLOT, GHABA NORTH


SITE QUALITY CONTROL PLAN FOR EPOXY INTUMESCENT FIREPROOFING FOR
EQUIPMENTS' SADDLES
Phase

Activity Description

Type of Test

Controlling Document

Acceptance Criteria

Responsible
Frequency of
Person at
Inspection
Location

1.0

MS & ITP Approvals and Applicator's Qualification

1.1

MS & ITP Approvals

Contract Document,
DEP34.19.20.11
Approved Drawings, SPGen
1246, DEP34.19.20.11
SP-1246 Part 1 to 5
Gen

1.2

Applicator's Qualification

Verification of
applicators'
certificates

- DEP34.19.20.11 Gen
SP-1246 Part 1 to 5
- Chartek 1709
Application manual

2.0

MATERIALS INSPECTION

2.1

PFP - Chartek 1709

Visual Inspection

-DEP34.19.20.11 Gen
-Technical Data Sheet
-Materials Inspection
Report

Visual Inspection

- DEP34.19.20.11 Gen
-Technical Data Sheet
- Materials Inspection
Report

- Glass/Carbon hybrid Fibre Mesh


manufactured by International Paints
- Unopened & undamaged pack
- Matching batch number, Expiry Date

Verification
100%

Visual Inspection

- DEP34.19.20.11 Gen
-Technical Data Sheet
- Materials Inspection
Report

- Zinc phosphate baseed primer


manufactured by International Paints
- Unopened & undamaged pack
- Matching batch number, Shelf life

Verification
100%

Visual Inspection

- DEP34.19.20.11 Gen
-Technical Data Sheet
- Materials Inspection
Report

- RAL 9010
- Acrylic polyurethane based top coat
manufactured by International Paints
- Unopened & undamaged pack
- Matching batch number, Shelf life

Verification
100%

Visual Inspection

- DEP34.19.20.11 Gen
-Technical Data Sheet
-Swiss MS:SI-MS-EP01
- Materials Inspection
Report

-GTA123 thinner manufactured by


International Paints
- Unopened & undamaged pack
- Shelf life

Verification
100%

2.2

2.3

2.4

2.5

HK-1 Mesh

Primer - Intergard 251

Top Coat - Interthane 990

Thinner - GTA123

Rev.01

Company Doc No.:


Records

SWISS

AHEC

PDO

Ensure that MS and ITP are approved by


PDO. Coating system specified in the
contract document/approved drawings
shall be followed.

Verification
100%

QCE

Approved ITP and MS

R/A

R/A

Applicator should be trained & certified


by Chartek 1709 manufacturer

Verification
100%

QCE

Applicator Certificates

R/A

R/A

Verification
100%

QCE/QCI

Batch Certificates, Delivery Note,


Materials Inspection Report,
Form No. SI/QCP/EP/020, Check
List for Fireproofing. Form No.
SI/QCP/EP/026, Data Sheet

QCE/QCI

Batch Certificates, Delivery Note,


Materials Inspection Report,
Form No. SI/QCP/EP/020, Check
List for Fireproofing. Form No.
SI/QCP/EP/026, Data Sheet

QCE/QCI

Batch Certificates, Delivery Note,


Materials Inspection Report,
Form No. SI/QCP/EP/020, Check
List for Fireproofing. Form No.
SI/QCP/EP/026, Data Sheet

QCE/QCI

Batch Certificates, Delivery Note,


Materials Inspection Report,
Form No. SI/QCP/EP/020, Check
List for Fireproofing. Form No.
SI/QCP/EP/026, Data Sheet

QCE/QCI

Batch Certificates, Delivery Note,


Materials Inspection Report,
Form No. SI/QCP/EP/020, Check
List for Fireproofing. Form No.
SI/QCP/EP/026, Data Sheet

- Epoxy Intumescent PFP Materials


manufactured by International Paint
- Unopened & undamaged pack
- Matching batch number, Shelf life

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SWISS INTERNATIONAL LLC


P.O. Box: 1840, PC:133
Al Khuwair, Sultanate of Oman

Swiss Doc No.:


SI/ITP/EP/02/15

GHATHERING STATION - ON PLOT, GHABA NORTH


SITE QUALITY CONTROL PLAN FOR EPOXY INTUMESCENT FIREPROOFING FOR
EQUIPMENTS' SADDLES
Phase

Activity Description

Type of Test

Controlling Document

Acceptance Criteria

Responsible
Frequency of
Person at
Inspection
Location

Rev.01

Company Doc No.:


Records

SWISS

AHEC

PDO

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026, Blasting &
Painting Report,
Form No. SI/QCP/EP/021

3.0

INPROCESS INSPECTION - PRIMER (INTERGARD 251) APPLICATION

3.1

Paint Mixing & Application

Verification

Swiss MS: SI-MS-EP-01

- Mixing ratio: 4 Part A:1 Part B (by Vol)


as per data sheet.
- Cl-3.1 has to be followed before/during
primer application.

3.2

Dry/Wet Film Thickness

Verification

Swiss MS: SI-MS-EP-01

- WFT :80 - 119microns


- DFT:50 - 75 microns

Verification
100%

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026, Blasting &
Painting Report,
Form No. SI/QCP/EP/021

4.0

INPROCESS INSPECTION - PFP (CHARTEK 1709) APPLICATION

4.1

Surface Preparation

Inspection

Swiss MS: SI-MS-EP-01

-Free from oil, grease, rust, dirt, loose


dust etc.
-Min. 16 hours overcoating interval
- No chalking

Verification
100%

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026

4.2

Application of Chartek 1709 - First


Coat

Inspection

Swiss MS: SI-MS-EP-01

- Hand Application
- approx 5.6mm of first coat

Random
Verification

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026
WFT Report Form No.
SI/QCP/EP/022

4.3

Installation of HK-1 Mesh

Verification

Swiss MS: SI-MS-EP-01

- HK-1 at approx mid of total DFT


-Min.150mm of mesh overlap

Random
Verification

QCE/QCI

4.4

Re-application of Chartek 1709 Final Coat

Inspection

Swiss MS: SI-MS-EP-01

- Mesh can be visible,.


- No major undulation in surface finish
- Approx DFT 10.57mm

Random
Verification

QCE/QCI

2 of 4

Random
Verification

Check List for Fireproofing. Form


No. SI/QCP/EP/026

Check List for Fireproofing. Form


No. SI/QCP/EP/026
WFT Report Form No.
SI/QCP/EP/023

SWISS INTERNATIONAL LLC


P.O. Box: 1840, PC:133
Al Khuwair, Sultanate of Oman

Swiss Doc No.:


SI/ITP/EP/02/15

GHATHERING STATION - ON PLOT, GHABA NORTH


SITE QUALITY CONTROL PLAN FOR EPOXY INTUMESCENT FIREPROOFING FOR
EQUIPMENTS' SADDLES
Phase

4.5

Activity Description

Dry Film Thickness (DFT)

Type of Test

Inspection

Controlling Document

Swiss MS: SI-MS-EP-01

Acceptance Criteria

- Aveg. Thickness shall be as per


Appendix A attached to MS
-Individual DFT not less than 85% of
prescribed DFT

Responsible
Frequency of
Person at
Inspection
Location

Random
Verification

QCE/QCI

Rev.01

Company Doc No.:


Records

SWISS

AHEC

PDO

Check List for Fireproofing. Form


No. SI/QCP/EP/026
WFT Report Form No.
SI/QCP/EP/024

R/W

INPROCESS INSPECTION - TOP COAT (INTERTHANE 990, RAL 9010) APPLICATION

5.1

Surface Preparation

Inspection

Swiss MS: SI-MS-EP-01

5.2

Paint Mixing & Application

Inspection

Swiss MS: SI-MS-EP-01

5.3

Wet Film Thickness

Inspection

Swiss MS: SI-MS-EP-01

5.4

Final Dry Film Thickness

6.0

FINAL INSPECTION

6.1

Visual Inspection

6.2

Final Documentation Signed Of

DFT measurement

Review

- No oil, grease, rust, dirt, loose dust


etc.
- RAL Number/Color

Verification
100%

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026

Random
Verification

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026

Random
Verification

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026
WFT Report Form No.
SI/QCP/EP/024

- Aveg. Thickness shall be as per


Appendix A attached to MS
-Individual DFT not less than 85% of
prescribed DFT

Random
Verification

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026
WFT Report Form No.
SI/QCP/EP/024

Approved QCP

Check List

Inspection
Completion.
100%

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026

Approved QCP

Inspection reports shall be signed by all


three parties.

Inspection
Completion.
100%

QCE/QCI

Check List for Fireproofing. Form


No. SI/QCP/EP/026

Swiss MS: SI-MS-EP-01

Mixing ratio: 6 Part A:1 Part B (by Vol)


as per data sheet.

WFT : Min. 100microns

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SWISS INTERNATIONAL LLC


P.O. Box: 1840, PC:133
Al Khuwair, Sultanate of Oman

GHATHERING STATION - ON PLOT, GHABA NORTH


SITE QUALITY CONTROL PLAN FOR EPOXY INTUMESCENT FIREPROOFING FOR
EQUIPMENTS' SADDLES
Phase

Activity Description

Type of Test

Controlling Document

Acceptance Criteria

Responsible
Frequency of
Person at
Inspection
Location

Swiss Doc No.:


SI/ITP/EP/02/15

Rev.01

Company Doc No.:


Records

SWISS

AHEC

PDO

H =Hold-Need approval to proceed activity; W= Witness- Company to be notified prior to starting the activity,if company do not attend, activity can proceed; S= survey the works; R= Review- A stage during construction activity
where only review of record will be done; M= Monitor - A stage during construction activity shall be monitored, QCE= Quality Control Engineer, QCI= Quality Control Inspector.

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