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Alignment Principlest
ffi ALIGNMENT.RELATED
OBf ECTIVES: After studying Chapter 43, the reader
PROBLEMS
l.
3.
4.
5.
*h""1 alignment
comPonents
2. Bent or damaged steering and suspension parts
3. Sagging springs,which can change the ride height
of the vehicle and therefore the alignment angles
By adlusting the suspension and steering comPonents,the proper alignment angles can be restored. An
alignment includes checking and adiusting, if necessary,
both front and rear wheels.
Most alignment diagnosis is symptom based. The following definitions of alignment symptom terms are
used in this book:
Fttll
or $rift
Lead
drift condition.
Camber
Camber is the inward or outwctrd tilt of the wheels
from true uertical as uiewed from the front or rear of
the uehicle. See Figure 43-2.
CHAPTER 43
984
CROWN OF ROAD
Figure
needed
43-l
The crown of the road refers to the angle or slope of the roadway
to drain water offthe pavement. (Courtesy of Hunter Engineering Company)
POSITTVE
NEOATIVE
camber.
Figure 43-4 Camber tilts the tire and forms a cone shape that causes the wheel to roll
or pull outward toward the point of the cone. (Courtesy of Hunter Engineering
away
Company)
of the same tires, then the toe is called toe-in or positive (+) toe. See Figure 43-7.If the front of the tires
WEIGHT OF VEHICLE
INTERSECTS NEAR
OUTER WHEEL
BEARING
wear!
ffi4&Yffi: If the toe is improper by just U8" (3 mm) the resulting tire wear is equivalent to dragging a tire sideways 28 feet (8.5 meters) for everymile traveled (1.6 km).
a. Shims
b. Eccentric
c. Slots
cams
Toe
Toe is the dffirence in distance between the front and
rear of the tires. As viewed from the top of the vehicle (bird's-eye view), zero toe means that both wheels
on the same axle are parallel, as shown in Figure
43-6.If the front of the tires is closer than the rear
(p.987).
3. Incorrect
ftont
toe does
CHAPTER 43
t
I
Figure 43-7 Toe-in, also called positive (+) toe. (courtesy of Hunter Engineering
Company)
(-)
987
Figure 43-9 This tire is just one month old! lt was new
and installed on the front of a vehicle that had about l/4
inch (6 mm.) of toe out. By the time the customer
returned to the tire store for an alignment, the tire was
completely bald on the inside. Note the almost new tread
on the outside.
Caster
I Diagonal wear such as shown here is
usually caused by incorrect toe on the rear of a frontwheel-drive vehicle.
Figure 43-l
CHAPTER 43
pivot points. On an SLA suspension system, the upper pivot is the upper ball joint and the lower pivot
is the lower ball joint. On a MacPherson strut system, the upper pivot is the center of the upper bearing mount and the lower pivot point is the lower ball
joint. "Zero center" means that the steering axis is
straight up and down, also called zero degrees or perfectly uerticol, as shown in Figure 43-t4.
1. Positive
(*)
Figure 43-15.
2. Negative (*) caster is present when the upper
suspension pivot point is ahead of the lower
pivot point (ball joint) as viewed from the side.
3. Caster is measured in degrees or fractions of
degrees.
0o
Feaffiered or $awtoottl
Tire wear pattern
* * * *
***
FRONT
989
FRONT
(*)
Engineering Company)
d. Strut
rods
Figure 43-17 As the load increases in the rear of a vehicle, the top steering axis pivot
point moves rearward, increasing positive
Company)
(*)
990
CHAPTER 43
i
i
Turning Radius
(Toe-Out on Turns)
Whenever a vehicle turns a corner, the inside wheel
has to turn at a sharper angle than the outside wheel
because the inside wheel has a shorter distance to
travel, as shown in Figure 43-2I. Turning radius is
also called
OUTSIDETURN
SPINDLE MOVES DOWN
INSIDETURN
SPINDLE MOVES UP
Figure 43- | I As the front wheels on a vehicle with a lot of positive caster are turned,
the wheel tilts at an angle. This is called comber rol/ and can cause tire wear to both the
inside and outside edges of the tire.
Service
991
STETfrIIIG AXIS
ll{cUiltTt0t{
{AilGLE)
Setback
Setbaclz is the angle formed by a line drawn perperldicular (90") to the front axles. See Figure 43-22. Setback is a nonadjustable measurement euen though it
may be corrected. Positive setback means the right
front wheel is set back farther than the left. Negative
setback means the left front wheel is set back farther
AXIS
ncUt{til0}l
Thrust Angle
sTRltT
susPlilst0t
s.A.l.
Thrust angle is the angle of the rear wheels as determined by the total rear toe.If both rear wheels have
zero toe, then the thrust angle is the same as the
geometric center line of the vehicle. The total of the
rear toe setting determines the thrust line, or the
direction the rear wheels are pointed. See Figure
43-23 (p. 993). On vehicles with an independent
rear suspension, if both wheels do not have equal
toe, the vehicle will pull in the direction of the side
with the most toe-in.
Tracking
CAMBER
S.A.l. + CAMBER
INCLUOED ANGLE
CHAPTER 43
Figure 43-22 (a) Positive setback. (b) Negative setback. (Courtesy of Hunter
Engin'eering Company)
Figure 43-23 (a) Zero thrust angle. (b) Thrust line to the right. (c) Thrust line to the
left. (Courtesy of Hunter Engineering Company)
994
CHAPTER 43
all
an alignment. Obviously, something more
serious than an alignment caused this left rear wheel to
it needed was
ffiffi
READING ATIGNMENT
SPECIFICATIONS
There are several methods used by vehicle manufacturers and alignment equipment manufacturers to
specify alignment angles.
Plus
The Five-Wheel Alignment
The steering wheel should always be straight when driving on a straight, level road. lf the steering wheel is not
straight, the customer will often think that the wheel
alignment is not correct. One such customer complained
that the vehicle "pulled to the right" while driving on a
straight road. The service manager test drove the vehicle
995
or Minus Method
Angle-Unit Conversions
Units
Service
Fractional degrees
Conversions
tln"
Decimal degrees
0.25'
0'15',
ffi
'/""
0.50'
0'30'
"/n"
0.75'
0"45'
ATIGNMENT SETUP
PROCEDURES
other and should be checked and adjusted to specifications. The beginning technician learned that zero camber
and zero toe will be acceptable and "within specifications" on almost all vehicles and is easy to remember!
Maximum/Mlnimum/
Preferred Method
This method indicates the preferred setting for each
alignment angle and the minimum and maximum
allowable value for each. The alignment technician
should always attempt to align the vehicle to the preferred setting. See Figure 43-27.
proce-
following steps:
#tep $. Drive onto the alignment rack straight and adjust the ramps and/or turn plates so that they are
centered under the tires of the vehicle. Use chocks
(blocks) for the wheels to prevent the vehicle from
accidentally rolling off the alignment rack.
Srer6* ?. Raise the vehicle off the alignment rack. See
Figure 43-28.
Stegr 3" Attach and calibrate the wheel sensors to
each wheel as specified by the alignment equipment manufacturer, as shown in Figure 43-29.
Step 4" Unlock all rack or turn plates.
$*ep 5. Lower the vehicle and "jounce" the vehicle by
pushing down on the center of the front and then
the rear bumper of the vehicle. This motion allows the suspension to become centered.
5*eg* *. Following the procedures for the alignment
equipment, determine all alignment angles.
CHAPTER 43
ALIGNTITENT SPECIFICATIONS
AT CUNB HE|/GHT
-0.6'to
CAMBER. . AII.Side
To Side Differentiql .................
+0.6o
0.Zo or less
PNEFERRED
SET|II{G
+0.0o
0.0"
Specified In Degrees
0.4"
CASTER-
To Side Coster
0.0'
0.2"
ln
REFERENCE ANGLE
AllModels
*Side
In to
+2.0o to +4.0o
+3.0"
Differentiol
'I
Not to Exceed
NEAR WHEET AIIGI{TENT
CAMBER. . AllModels
TOTAL TOE. All Vehicles (See Nore|
Specified In Degrees
.0" or less
0.0'
PREtrERRED
-0.6" to +0.4"
-0.1"
0.,l " ln
SETTING
-0.,|5" to +0.15"
THRUST ANGLE
.TOE
NOTE: JotSl l* is the,orithmet[c sur;n of the left on{ ;ight wfree[ toe settings. Positive.is Toe-in, neqqtive is Toe-out.
lotol loe.must be,eguolll:pltl""Ylleoch fr6ntwheelto
it""ii;d;[$i:'i"iidii Fight
toe must be equol td withiri 0.02 degrees.
"nrr.JJ."-nt"r"-d
Figure 43'27 Typical alignment specifications for a vehicle at the proper curb height.
Curb height is ride height or trim height as measured at the curb weight. Curb weilht is
the weight of the vehicle with a full tank of fuel and all other flulds filled. (Courtesytf
Chrysler Corporation)
jacks,
raise the tires off the rack so that they can be rotated as
part ofthe compensating process.
T'm*
Using a Two-Wheel Alignment
Rack lor a Four-Wheel Alignment
Alignment racks designed for total four-wheel alignment
are equipped with movable plates under the rear wheels.
Older racks used for front-end-only alignment do not
move and therefore will not allow the rear suspension to
become settled. This freedom of movement is necessary
to correctly perform a four-wheel alignment, especially
on a vehicle with independent rear suspension. One
commonly used "trick of the trade" is to place a two-layer
plastic garbage bag under each rear wheel before lowering the vehicle onto the rack. As the vehicle is lowered,
the rear wheels will easily slide over the plastic-on-plastic
surface. The rear wheels will resume the normal Position'
the same as if the vehicle were lowered onto movable
turn plates. Another method that is often used is to roll
the vehicle back about 4 feet ( 1.2 m) and then forward to
allow the rear independent suspension to settle.
Toe
Service
997
Tffi#Y
turns (TOOT) is a diagnostic angle that is normally not measured as part of a regular alignment, but it is recommended that this measurement be made as a part of a total alignment
check. TOOT is measured by recording the angle of
the front wheels as indicated on the front turn
plates. See Figure 43-31. If, for example, the inside
wheel is turned 20', then the outside wheel should
Toe out on
STANPARD
NOTE
DIFFERNCE
OVERSIZE
STANOARD
TIRE
OVRSIZE
TIRF
anrhev
camber
is a vertical reference
is set by distance'
the toe angle will be too small. Toe angle is the same
regardless of tire size.
angle, alignment
SAa Steering axis inclination (SAI) is also measured by performing a caster sweep of the front
wheels. When measuring SAI separately, the usual
procedure involves raising the front wheels off the
ground and leveling and locking the wheel sensors
before performing a caster sweep. When the suspension is extended, the SAI is more accurately determined because the angle itself is expanded'
998
CHAPTER 43
indicate about 18'on the turn plate. The exact angles are usually specified by the vehicle manufacturer. The turning angle should only be checked after
the toe is correctly set. The turning angle for the
wheel on the outside of the turn should ruot uary more
than 11 l r' from specifications.
l.
Question
between
* l/2'and +l
l12'is "within
Question
to another.
Question 3. "lf
There are three types of alignment: geometric centerline, thrust line, and total four-wheel alignment.
:
I
w
ef&
Left Front
j{
-:.-ry#
w
+
TYPES OF ALIGNMENTS
uffir
@m
M,j,
ffili'I
sdffi
W1
+
Camber
ffitLl
T{s
-S]
fi,$
ltFrsAt
RtcHTtAl-
16'
LIFT CAtttBgR
-3o
I'
RIGHTCAMBER
10910
5"
gt0
iil,r'rlu,f,,,rl
1,',,1,',,1,,1,1,,,,1,i,4,,,f0
vEHlc$ cEliTtRul,lt
I
I
I
f RAi,lE
CTITTIRLINT
In this example both SAI and camber are way offfrom being equal sideto-side. However, both sides have the same included angle, indicating that the frame may
be out of alignment. An attempt to align this vehicle by adlusting the camber on both
Figure 43-33
sides either with factory or aftermarket kits would result in a totally incorrect alignment.
(Courtesy of General Motors Corporation Service Technology Group)
sAl
- l2'
CIMBER
[{ctu0tD
1o
AIlIGLE
13"
100
\1,!rr
,l,,,io
V$lC|t
CENTEnLIIIE
FRAME CENTERTI}
OII BODY
Figure 43-34 This is the same vehicle as shown in Figure 43-33, excePt now the frame
(cradle) has been shifted over and correctly positioned. Notice how both the SAI and
camber become equal without any other adiustments necessary. (Courtesy of General
Motors Corporation Service Technology Group)
999
IOOO
CHAPTER 43
l1
THRUST LINE
GEOMETRIC
cENTERLTNE
.*
.{..
THRUST LINE
<.THRUST LINE
Service
100
Many vehicles use a iam nut on the tie rod end. This jam
nut must be loosened to adiust the toe. Because the end
of the tie rod is attached to a tie rod end that is movable,
loosening the nut is often difficult. Every time force is applied to the nut, the tie rod end socket moves and prevents the full force of the wrench from being applied to
the nut. To prevent this movement, simply attach locking
pliers (Vise Grips@) to hold the tie rod. Wedge the pliers
against the control arm to prevent any movement of the
tie rod. By preventing the tie rod from moving,full force
can be put on a wrench to loosen the .iam nut without doing any harm to the tie rod end.
&d$u*metmg Ftrefls #mam$*wrfffi;am*er Most SLAtype suspensions can be adjusted for caster and cam-
* toe :
- toe :
toe-in
toe-out
IOO2
CHAPTER 43
METHODS OF ADJUSTMENT
Tools and adjustment devices may be avairabre rrom aftermarket
suppliers to perform
adjustments in cases where manufacturers do not make such'rirovisions.
sLorrEDHoLEs
thickness equally.
CASTER & CAMBER ADJUSTMENT
/ n
CAMBER ADJUSTMENT
To adjust, rotate cam bolts. Sel camber first, check/adjust castel re-check
FRONT CASTER OR
REAR TOE ADJUSTMENT
CAMBER ADJUSTMENT
CAMBER ADJUSTMENT
Figure 43-4
Company)
camoer.
Conversions
Fractionai
*'
3tt16u
tln'
.t25"
.188"
.250"
t/
'lru"
inches
Decimal
.062"
inches
I
I
#gqg; To convert from degrees to decimal inches, simply divide by 2. For example, if the total toe is 0.25',
\_'-,._-- Toe
thetr one-half (divided by 2) is equal to 0.\25" (1/8"t.
is usually specifred in degrees because it more accuratelyreflects the toe angle regardless ofthe size ofthe
i wheels/tires.
t-_..*-
Millimeters
1.60 mm
3.18 mm
4.76mm 6.35 mm
Decimal
0.125"
0.25'
0.375'
0.5'
0'8'
0015'
0'23',
0'30'
degrees
Degrees
and
minutes
1t
.hraCtlOnal -|s-^
tln"
1003
ji:::i g:i:::i#.1#siJ!-:r::aa+:<fE@=
Units
Service
" /ro
/ro
degrees
---.
-*-*--*-"
="-
FLAfS FOR
?toLsr(}
TURN DOWNWARDTO
DECREASE ROD LENGTH
TURN UPWARP
TO INCREASE
ROD LENGTH
LEFT.HAND SLEEVE
i
i
i
BALL SOCKET
XUT
TURN
DOWI{WARD
TO INCREASE
ROD LENGTH
TURN UPWARD TO
DECREASE ROD LENGTH
RIGHT.HAND SLEEVE
IOO4
CHAPTER 43
outer rim of the steering wheel. Do not use the locking feature of the steering column to hold the steering wheel straight. Always "unlock" the steering column, straighten the steering wheel, and install the
steering wheel lock.
Si$i$rtqb!41Hi{'!$I\i4itr$l$iir}.1]4iisPl1l!
I
i
i
j steering wheel
tryittiii{ftfi!iiq}lirfit$S..:S}ti,!ii
with
ffi
Service
1005
AFTERMARKET ALIGNMENT
METHODS
Accurate alignments are still possible on vehicles
without factory methods of adjustment by using
alignment kits or parts. Aftermarket alignment kits
are available for most vehicles. Even with factory
alignment methods, sometimes the range of adjustment is not enough to compensate for sagging frame
members or other normal or accident-related faults.
See Figures 43-46 and43-47.
Yry
(a)
(b)
Figure 43-46 (a) Aftermarket camber kit designed to provide some camber
adiustments for a vehicle that does not provide for any adiustment. (b) Installation of
this kit requires that the upper control arm shaft be removed. Note that the upper
control arm was simply rotated out over the wheel pivot on the upper ball ioint.
I006
CHAPTER 43
Figure 43'47 (a) The installation of some aftermarket alignment kits requires the use
of special tools such as this cutter which is being used to drill out spot welds on the
original alignment plate on a strut tower. (b) original plate being removed. (c) Note the
amount of movement the upper strut bearing mount has around the square openings in
the strut tower. An aftermarket plate can now be installed to allow both camber and
caster adiustment.
P37-4
to
rack iacking
007
the support
by
008
P37-l2
F37-
009
t0l0
P2
{i:|.:::l:
ffii'**lC.t**
::
SM
!w.
**.srt.*.***
| 6*
*-*"
rs'
ra*"
I.F
*u
*t
t rg*t,
*'
1*'
4S'
t *i"
*lt*
qit$1*
qt.
54.t
hE;{
*hr
o &'
i.tu'
as'
kt
+*
'a*. ,i-
i r**
& ?t"
t8"
&!
Bt
rh-
G rr"
,h1
I i;_
*k
t.Jt'
i,:l'
*5r-
.g#-i
+.ls'
+*'
* *'
+-*"
"
.. -r.l
aL!
f,tl"
...-".,"..,
_1nll;,
inclination (SAl).
'-'nnt-'-pF*
.*
:LT
.._
- ,-'
.ri
W[h,1i-
*
**+BW++'-:@
'I
milmtlnm.
%ww
],ts
'
t0l
ignition off
equipped)
factory
l0 t2
specifi cations.
to
be
has been adjusted, hold the tierod with a wrench while tightening the lock (jam) nut to
prevent any change in the toe setting.
ffi.
ffi
within factory
P37-4
to keep the
IOI4
CHAPTER 43
H SUMMARY
1. Toe is the most important alignment angle because
toe is usually the first alignment angle needing correction and when incorrect causes severe tire wear.
2. Caster is the basic stability angle yet does not cause
tire wear (directly) ifnot correct or equal side-to-side.
4. SAI and included angle (SAI and camber added together) are important diagnostic measurements.
5. If the toe-out-on-turns (TOOT) reading is not within
specifications, a bent steering spindle (steering knuckle)
is the most likely cause.
6.
all
four
a. Rear camber
b. Rear toe
c. Front caster and camber
d. Front toe
x REVTEYV
l.
b. Technician B only
c. Both Technicians A and B
d. Neither Technician A nor B
3. Technician A says that the vehicle will pull to the side
with the most toe in the rear. Technician B says that the
rear toe angle determines the thrust angle. Which technician is correct?
a. Technician A only
b. Technician B only
c. Both Technicians A and B
d. Neither Technician A nor B
b. Camber
c. Caster
d. Toe-out on turns
5. If metal shims are used for alignment adjustment in
the front, they adjust:
a. Camber
b. Caster
c. Toe
d. aandbonly
6. Technician A says that
a. TechnicianAonly
b. Technician B only
c. Both Technicians A and B
d. Neither Technician A nor B
QUESTIONS
Question
Camber (degree)
1.0
7.4
.8
1.5
2.7
Caster (degree)
Toe (inch)
-.10
.06
(degree) -.1
.15
ment.
Results:
X ASE CERTTFICATION.TYPE
QUESTTONS
1. Technician A says that worn upper control arm bushings can cause play in the steering. Technician B says
that
umn and the steering gear box stub shaft can cause excessive steeringwheel play. Which technician is correct?
a. Technician A only
b. Technician B only
c. Both Technicians A and B
d. Neither Technician A nor B
Camber
Caster (degree)
Toe (inch)
1.8
1.6
7.12
+.12
b.
c.
d.
edge both
tires
Pull toward the left
Wear the outside of the left tire and the inside
of the right tire
None of the above
/n
\J
t16
t/
ru
(degree) -0.3
-0.1
(degree) 3.6
Toe (inch)
-0.1,6
Caster
LA
+2
0
-
Lt
Tt2
'
Results:
Camber
-t
1.8
+0.32
31
t16
Service l0l5
b.
a. Wander
b. Wear tires, but not pull
c. Pull, but not wear tires
d. Pull toward the left and cause feather-edee
tire wear
10. Which alignment angle is most likely to need correction
and cause the most tire wear?
a. Toe
b.
c.
d.
Camber
Caster
SAYKPI