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EXPERIMENTAL PROCEDURES
Materials. SME (purity, 89.53%) was prepared using a 20
kg/hcapacity sulfonation pilot plant in MPOB. The ingredients used in making powder detergents and reagents for
the analyses were obtained from commercial suppliers.
Experimental procedure. The production of PPD was carried
out using a 120-kg mixer equipped with a paddle mixer, a
JOURNAL OF SURFACTANTS AND DETERGENTS, VOL. 9, NO. 2 (QTR 2, 2006)
162
Z.A. MAURAD ET AL.
TABLE 1
Formulation of Concentrated PPD
Components (%)
Surfactants
SME
Co-surfactant 1
Co-surfactant 2
Builders
Sodium tripolyphosphate
Buffers
Silicates
Bleaching agent
Activator
Other ingredients
(% by weight of composition)
II
III
IV
18.7
18.7
22
16.5
2
4
30
30
30
30
20.8
34.8
21.1
35.1
9
9
9
9
12
12
2
----------------Add to 100----------------
[1]
163
SME IN PALM-BASED POWDER DETERGENTS
LC (mg/L)
<0.01
0.010.1
0.101.0
1.010.0
Rating
LC (mg/L)
10.0100.0
Slightly toxic
Practically nontoxic 100.01,000.0
Relatively harmless
>1,000.0
TABLE 3
Characteristics of Palm SME Produced by an SME
Pilot Plant in MPOB
Specifications
Value (%)
85.090.0
4.06.0
5.0100.0
5.06.0
2.04.0
0.010.10
0.10.4
1.01.5
Appearance
Off-white flakes
the range of concentrated powder, and introduction of concentrated powders has been accepted by many consumers. The
move to high concentration has provided many technical innovations leading to improved soil removal, lower washing temperatures, lower dosages per wash load, a good ecological profile, and less packaging (10). Even though powders have been
overshadowed by liquids, many powders are currently touted as
possessing numerous functions since powders can be blended
with any detergent ingredients without stability problems.
Performance of powder detergents based on SME. Applications
of SME in the detergent industry have been widely studied,
and these studies show that it has equal or better washing performance than LAS (1113). The differences between the interfacial and physical properties of SME and LAS, such as critical micelle concentration (CMC), surface tension, Krafft
point, and water hardness tolerance of different chain
lengths, have been well documented (14). Due to its excellent detergency and lower CMC, less SME is required in detergents than other surfactants for the same level of performance (15). The only setback is its high Krafft temperature,
which could affect the solubility of the products. Effective
methods to increase the solubility of SME include adding a
hydrotrope or mixing it with other surfactants that have a
lower Krafft temperature (16). Therefore, PPD have been developed based on incorporating SME with other surfactants.
The performance of the PPD was compared with the best
commercial detergent available in Malaysia to determine the
properties of SME in detergent applications. The performance of the detergents was evaluated based on their detergency, foaming power, stability, wetting characteristics, and
physical properties such as pH, density, moisture, and particle size. Table 4A shows the properties of the five most popular powder detergents in Malaysia; the best of these (COM
P1) was used as the control. Table 4B shows the properties of
formulated PPD in comparison with the control.
The physical or physicochemical properties of the powders could be modified by agglomeration. Key agglomerate
properties include size, density (porosity), strength, and
their associated distribution. Figure 2 shows the densities of
the PPD, which ranged from 0.7 to 0.9 g/mL. The PPD and
the control are assessed as concentrated products. Agglomerated products with higher densities result in lower transport costs and better compactability for tabletting.
Considerable variation exists for the term concentrated
powder detergents. Some concentrates have only increased
the powder density with the same active level. Some have increased both active and density levels in the formulation (17).
Surfactants, in particular anionic surfactants, are important as
the active ingredient in laundry detergent, comprising as
much as 10 to 40% of the total formulation. The active ingredients present in the formulated PPD and the control were
determined using a potentiometric titrator. Results indicated
that less than 20% active levels were used in the PPD while
30% of active level was found in the control (Table 5).
A description of the powder is given by its particle-size
distribution. Figure 3 shows the particle-size distribution of
JOURNAL OF SURFACTANTS AND DETERGENTS, VOL. 9, NO. 2 (QTR 2, 2006)
164
Z.A. MAURAD ET AL.
TABLE 4A
Properties of Commercial Detergents (COM P1 through COM P5)
COM P1
COM P2
COM P3
COM P4
II
III
IV
1000
500
250
Control
60
COM P5
50
Flow
density (g/mL)
0.84
0.96
0.73
0.84
0.77
Tap density
(g/mL)
0.88
1.15
0.96
0.98
0.84
Moisture (%)
11.73
15.16
11.05
7.05
13.56
pH
10.23
10.17
Appearance
White
Blue
powders powders
with green
and blue
specks
(medium)
1.016
White
powders
with
green
specks
(low)
11.10
10.54
White
powders
with green
and blue
specks
(low)
Yellowish
powders
with
green
specks
(medium)
Percentage, %
Physical
characteristics
40
30
20
10
0
2000
1400
125
106
II
Flow
density (g/mL)
0.78
0.73
0.84
Tap density
(g/mL)
0.86
0.80
0.87
0.79
0.88
Moisture (%)
7.76
9.26
7.11
11.92
11.73
pH
10.97
10.36
10.93
10.35
10.23
Appearance
White
White
powders White
powders
powders
with green
specks
White
powders
with
green
specks
White
powders
with
green
and blue
specks
density tap
III
IV
Control
0.73
0.84
density flow
density, gm1
1
0.8
0.6
0.4
0.2
0
I
II
III
IV
Control
TABLE 5
Active Levels in the Formulated PPDs and the Control
Products
I
II
13.26 (SME)
16.59 (SME)
III
IV
Control
18.31 (SME)
12.79 (SME/soap)
26.90 (LAS)
formulated PPD as compared to the control. The particlesize distribution of the formulated PPD is similar to the control. The trend attained from the graph indicates that the
particle-size distribution of the PPD and the control is narrowing either at 500 or 250 m; this leads to increased the
product homogeneity, which is desirable. The homogeneity
of a powder detergent ensures that the same chemical composition is present in every use of the detergent. Agglomeration of small and large particles improves the handling
properties of the powder, such as its flowability, and reduces
dust formation. Other improvements of the agglomerated
powder include a higher dissolution rate by reducing lump
formation or flotation of the powder (18).
The washing performance of the formulated PPD was
evaluated via a detergency test on 10 artificially soiled
swatches under ordinary washing condition in Malaysia
using a top-loading washing machine. The use of washing
machines instead of a Terg-O-Tometer provides an overall
picture of the stain-removal efficiency that might be expected in real life. Table 6 describes the soiled swatches and
TABLE 6
Description of Artificially Soiled Swatches (19)
Swatchesa
Soiling
Effects
AS 12
Pigment/
groundnut oil/milk
AS 9
Pigment/
groundnut oil
AS 1
Soot/mineral oil
CS 32
Sebum
Bleach action
CS 2
Cocoa
CS 8
Grass stain
Enzymatic action
CS 23
Mango
Bleach action
CS 25
Spinach
Bleach action
BC 4
Curry
Bleach action
BC 3
Tea
165
SME IN PALM-BASED POWDER DETERGENTS
effects on detergency testing. The detergency tests have indicated that the PPD exhibit good washing performance
and are comparable to the control even though the level of
the active ingredient in the formulated PPD is lower than
the control (Fig. 4 and 5). At a total concentration of 0.8
g/L, good detergency of the PPD was obtained when only
using 12% to 18% SME compared to the control with 27%
active.
Additionally, the detergency of detergents formulated
with an equal weight percentage of LAS and SME was carried out. The results showed that detergents based on SME
have better soil removal on 10 soiled swatches compared to
the detergent based on LAS. SME is most effective at removing sebum soil types (unpublished data). This result indicates that SME has better detergency compared to LAS,
and this result is supported by other studies, as highlighted
earlier.
Foam has an aesthetic utility in many detergent products.
Consumer attitudes and expectations toward foaming products typically involve psychological factors where foam provides evidence of detergent activity (19). Foaming tests of
PPD in comparison with the control were carried out at
0.1% concentration with deionized water at room temperaAS1
CS 32
AS12
AS9
70
60
50
foaming
40
30
20
10
0
I
II
III
IV
Control
350
300
250
200
150
100
50
0
I
CS23
CS2
CS8
CS25
BC4
BC3
60
II
III
IV
Control
50
25
40
30
20
10
0
III
IV
Control
Detergency, %
stability
400
Foam Height, ml
Detergency, %
80
20
15
10
5
0
I
II
III
IV
Control
166
Z.A. MAURAD ET AL.
ated by -oxidation as the major intermediate, with a biological oxygen demand (BOD) removal of 65%, and
indicated that the inorganic sulfate release was one of
the final steps in the biodegradation (22).
The biodegradability and ecotoxicity of the PPD and
the control were determined and documented (2324).
The biodegradability of the PPD and the control were calculated based on the theoretical oxygen demand (ThOD)
values of the active ingredients only. This study has shown
that the biodegradability of PPD is faster than the control,
where the maximum period to reach the pass level (60%)
is 14 d. The control requires 24 d to reach the biodegradability pass level (Fig. 8). Studies have shown that the PPD
I formulation is a readily biodegradable compound because it reached the pass level (60%) in 12 d and its maximum biodegradability is 80.1%. The PPD II formulation
was found to achieve 80% biodegradability within 16 d.
Formulation III is biodegradable within 14 to 16 d, which
is when it reaches the pass level (60%). The biodegradability of formulation IV seems to proceed rapidly and has
reached the pass level within 4 d.
The ecotoxicity test was conducted to determine the
toxicity of the PPD and the control by exposing fish to various concentrations of the products. The test method
used was OECD 302, the Fish Acute Toxicity Test. The toxicity of the PPD and the control is tabulated in Table 7.
The results show that the toxicity of the PPD is in the
range of 5.668.0 mg/L, which is within the classification
of moderately toxic. The toxicity of the control is also
within the same range.
Based on these findings, SME may be the only oleochemical-based surfactant that has the potential to compete with
LAS in terms of price and performance. Due to increased
Biodegaradation, %
II
III
IV
Control
190
140
Pass level
60%
90
40
-10
-60
-110
12
16
20
24
28
Days
TABLE 7
Toxicity Level of the PPD and the Control
Powder detergents
LC50 (mg/L)
I
II
III
IV
Control
6.4
8.0
8.0
5.66
5.66
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SME IN PALM-BASED POWDER DETERGENTS
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Zulina Abd Maurad received her first degree in chemical engineering at the Universiti Teknologi Malaysia (UTM) in 2001. Since
then, she has served as a research officer at Advanced Oleochemical
Technology Division (AOTD), MPOB. Her research interests are in
process development, product development, and optimization with
an emphasis on oleochemical derivatives.
Razmah Ghazali received her first degree in chemistry from Universiti Kebangsaan Malaysia (UKM) in 1993 and a master of environment degree from Universiti Putra Malaysia in 1998. She
joined PORIM (now MPOB) in 1993 as a research officer. Currently, she is a senior research officer in the Oleochemical Methods
and Standards unit in AOTD. Her research focuses on the
biodegradation and ecotoxicity studies of products.
Parthiban Siwayanan obtained his bachelor of chemical engineering degree from Universiti Technology Malaysia (UTM) in
1994. Then he joined PORIM (now MPOB). Currently, he is the
research group leader for the Process and Optimization group at
MPOB. His area of interest is in pilot-plant development projects.
Zahariah Ismail worked as an assistant research officer in PORIM
(now MPOB) in 1983. She received her first degree in science at the
Universiti Sains Malaysia in 1995. She obtained her Ph.D. in 2002;
her major was surfactant chemistry. Currently she is a senior research
officer and group leader for Cosmetic Pharmaceutical and Personal
Care group under the olechemical product development unit in AOTD.
Salmiah Ahmad received her first degree in 1977 and an M.S.
in 1980, both in organic chemistry from NIU (Illinois, USA). She
joined PORIM (now MPOB) in 1982 as a research officer. Then
she obtained her Ph.D. and DIC in physical chemistry in 1991. In
1992, she was appointed group leader for Non Research group; she
was later appointed head of the Product Development and Quality
unit in MPOB. In 1994, she was appointed head of the Advanced
Oleochemical Technology Centre (AOTC), MPOB. In 2004, AOTC
was upgraded to division (AOTD), and she was elected director of
AOTD, a position that she currently holds.