Documenti di Didattica
Documenti di Professioni
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Table of contents
Safety recommendations...........................................................................................3
1.
Description........................................................................................................4
2.
Components......................................................................................................5
3.
Tools ................................................................................................................6
4.
5.
6.
7.
8.
9.
SKF TMDS 9
Safety recommendations
Never dismount a bearing from a tapered seating by means of the Oil
Injection Method without having an hydraulic nut or an SKF locking nut
screwed onto the shaft end
Use the tools in accordance with their instructions for use.
SKF TMDS 9
1. Description
For a bearing to function properly and to last, it is important that the correct mounting
method and the suitable tools are being used. Care should also be exercised with regard
to cleanliness. Mounting should, whenever possible, be carried out in a clean and dustfree room and not in the immediate vicinity of dust producing machines. If the bearing is
to be re-used, dismounting must be conducted with the appropriate care.
SKF has developed methods that simplify mounting and dismounting of bearings and also
eliminate almost completely the risks of damaging these precise machine elements.
This demonstration unit can be used for presentation of various methods including the
SKF Oil Injection Method. The use of the SKF Oil Injection Method saves considerable
effort and avoids unnecessary damages to the parts.
The demonstration unit is used to show the following:
Shaft No. 1
Mounting and dismounting ball bearing 6208, which is fitted on both shaft and
housing.
Mounting and dismounting ball bearing 6208, which is fitted in housing only.
Shaft No. 2
Mounting and dismounting angular contact ball bearing 7308 BECBP on shaft.
Mounting and dismounting ball bearing 6208 on shaft.
Shaft No. 3
Mounting and dismounting spherical roller bearing 21312 E/C3 with cylindrical bore on
shaft.
Shaft No. 4
Mounting and dismounting spherical roller bearing 21312 EK/C3 with tapered bore on
shaft.
Shaft No. 5
Mounting and dismounting spherical roller bearing 21312 EK/C3 with adapter sleeve
on shaft.
Shaft No. 6
Mounting and dismounting spherical roller bearing 21312 EK/C3 with withdrawal
sleeve on shaft.
Shaft No. 7
Mounting and dismounting self-aligning ball bearing 1209 EKTN9/C3 on a shaft in
housing SE 509.
SKF TMDS 9
Shaft No. 8
Mounting and dismounting ball bearing 6214 on shaft.
Mounting and dismounting ball bearing 6212 on shaft.
Shaft No. 9
Mounting and dismounting cylindrical roller bearing NU 2212 ECP with cylindrical bore
on cylindrical shaft.
2. Components
Component
Designation
Quantity
1.
Shaft no. 1
TMDS 9-11
2.
Shaft no. 2
TMDS 9-12
3.
Shaft no. 3
TMDS 9-13
4.
Shaft no. 4
TMDS 9-14
5.
Shaft no. 5
TMDS 9-15
6.
Shaft no. 6
TMDS 9-16
7.
Shaft no. 7
TMDS 9-17
8.
Shaft no. 8
TMDS 9-18
9.
Shaft no. 9
TMDS 9-19
10.
TMDS 9-20
11.
TMDS 9-21
12.
Disc (Shaft 2)
TMDS 9-22
13.
TMDS 9-23
14.
TMDS 9-24
15.
TMDS 9-25
16.
Stool (Shaft 7)
TMDS 9-26
17.
SE 509 (Shaft 7)
TMDS 9-27
18.
TMDS 9-28
19.
TMDS 9-29
SKF TMDS 9
3. Tools
Description
Designation
Quantity
20.
Induction Heater
TMBH 1
21.
TMFT 36
22.
TMMD 100
23.
Bearing Puller
TMMA 60
24.
Locknut Spanner
TMHN 7
25.
Feeler Gauge
729865 A
26.
TMIP 30-60
27.
TMFS 10
28.
Hook Spanner
HN 12-13
29.
Hook Spanner
HN 8-9
30.
TMBS 50E
31.
Hydraulic Handpump
729124 DU
32.
Hydraulic Nut
HMV 12E
33.
Nipple
227963
34.
Infrared Thermometer
TKTL 20
35.
TMBR NU2212EC
36.
729100
37.
Mounting Fluid
LHMF 300/5
38.
Dismounting Fluid
LHDF 900/5
39.
Dial Indicator
TMCD 5P
40.
227957 A
Note:
Demonstration Unit TMDS 9 includes Turning Table, Shafts and Accessories (1 to 19).
Demonstration Unit TMDS 9/1 includes Turning Table, Shafts, Accessories and Tools
(1 to 40).
Demonstration Unit TMDS 9/1NH includes Turning Table, Shafts, Accessories and Tools
(1 to 30).
SKF TMDS 9
Quantity
Accessory
Quantity
21312 EK/C3
H 312
21312 E/C3
AHX 312
6208
KM 12
6212
MB 12
6214
KM 10
1209 EKTN9/C3
MB 10
7308 BECBP
H 209
NU 2212 ECP
ASNH 509
MB 8
KM 8
KM 13
1
1
1
SKF TMDS 9
Description
Shaft 1
Shaft 1
Shaft 2
Shaft 2
Shaft 3
Shaft 4**
Mounting
and
dismounting
ball bearing
6208, which
is fitted on
both shaft
and housing.
Mounting
and
dismounting
ball bearing
6208, which
is fitted in
housing
only.
Mounting
and
dismounting
angular
contact ball
bearing
7308
BECBP on
shaft.
Mounting
and
dismounting
ball bearing
6208 on
shaft.
Mounting
and
dismounting
spherical
roller
bearing
21312
E/C3 with
cylindrical
bore on
shaft.
Mounting
and
dismounting
spherical
roller
bearing
21312 EK/
C3 with
tapered
bore on
shaft.
D
(optional)
M/D
729124 DU +
729832 A, 227957
A and 227963 as
required
Hydraulic
Handpump
HMV 12E
Hydraulic Nut
TMBH 1*
Induction
Heater
TKTL 20
Infrared
Thermometer
TMFT 36*
Mechanical
Fitting Tool
TMMD 100*
Bearing
Puller Set
TMMA 60*
Bearing
Puller
TMHN 7*
Locknut
Spanner
TMBR NU 2212 EC
Aluminium
Heating Ring
729865 A*
Feeler Gauge
TMIP 30-60*
Internal
bearing
puller kit
TMCD 5P
Dial Indicator
TMFS 10*
Lock Nut
Socket
HN 12-13*
Hook
Spanner
HN 8-9*
Hook
Spanner
TMBS 50E*
Strong Back
Puller
M
M
M/D
M/D
M/D
D
SKF TMDS 9
Tool
Description
Shaft 5**
Shaft 6
Shaft 7
Shaft 8
Shaft 8
Shaft 9**
Mounting
and
dismounting
spherical
roller
bearing
21312 EK/
C3 with
adapter
sleeve on
shaft.
Mounting
and
dismounting
spherical
roller
bearing
21312 EK/
C3 with
withdrawal
sleeve on
shaft.
Mounting
and
dismounting
self-aligning
ball bearing
1209
EKTN9/C3
on a shaft in
housing
SE 509.
Mounting
and
dismounting
ball bearing
6214 on
shaft.
Mounting
and
dismounting
ball bearing
6212 on
shaft.
Mounting
and
dismounting
cylindrical
roller
bearing
NU 2212
ECP with
cylindrical
bore on
cylindrical
shaft
729124 DU +
729832 A, 227957
A and 227963 as
required
Hydraulic
Handpump
M/D
HMV 12E
Hydraulic Nut
M/D
TMBH 1*
Induction
Heater
TKTL 20
Infrared
Thermometer
TMFT 36*
Mechanical
Fitting Tool
TMMD 100*
Bearing Puller
Set
TMMA 60*
Bearing Puller
TMHN 7*
Locknut
Spanner
TMBR NU 2212 EC
Aluminium
Heating Ring
729865 A*
Feeler Gauge
TMIP 30-60*
Internal
bearing
puller kit
TMCD 5P
Dial Indicator
TMFS 10*
Lock Nut
Socket
HN 12-13*
Hook Spanner
HN 8-9*
Hook Spanner
TMBS 50E*
Strong Back
Puller
SKF TMDS 9
D
(optional)
M/D
D
M
M
M/D
M/D
D
M/D
Housing
Shaft
DGBB 6208
10
SKF TMDS 9
SKF TMDS 9
11
12
SKF TMDS 9
Shaft
DGBB 6208
Disc
Lock nut KM 8
Locking washer MB 8
SKF TMDS 9
13
14
SKF TMDS 9
SKF TMDS 9
15
1
2
Lock nut KM 12
Shaft
Locking washer MB 12
16
SKF TMDS 9
SKF TMDS 9
17
1
2
Lock nut KM 12
Shaft
Locking washer MB 12
18
SKF TMDS 9
SKF TMDS 9
19
Note:
20
Never dismount a bearing from a tapered seating by means of the Oil Injection
Method without having a hydraulic nut or a SKF locking nut screwed onto the
shaft end.
SKF TMDS 9
1
2
4
3
Shaft
SKF TMDS 9
21
22
SKF TMDS 9
1
7
2
4
5
3
Lock nut KM 10
Locking washer MB 10
Shaft
SKF TMDS 9
23
After determination of the radial clearance (values of General Catalogue), the spherical
roller bearing is pushed manually on the shaft until the abutment face of the distance ring
is reached. Push the withdrawal sleeve under the bearing as far as possible. Screw on lock
nut KM 10 by the Lock Nut Socket TMFS 10 until the bearing is pressed far enough on
the withdrawal sleeve. This is the case when the required reduction is obtained.
Since the bearing is positioned on the shaft, the clearance is now measured between the
lowest rollers and the outer ring. Remount shaft locknut KM 10 to locking washer MB 10.
Finally, check again the clearance of the bearing.
24
SKF TMDS 9
SKF TMDS 9
25
Stool
Shaft
26
SKF TMDS 9
SKF TMDS 9
27
1
2
DGBB 6214
DGBB 6212
Shaft
28
SKF TMDS 9
Shaft no. 8 will show the big differences in dismounting forces between ball bearing 6212,
which will be dismounted without Oil Injection Method, and ball bearing 6214, which will
be dismounted with Oil Injection Method.
SKF TMDS 9
29
Shaft
30
SKF TMDS 9
SKF TMDS 9
31
The contents of this publication are the copyright of the publisher and may not be reproduced
(even extracts) unless prior written permission is granted. Every care has been taken to
ensure the accuracy of the information contained in this publication but no liability can be
accepted for any loss or damage whether direct, indirect or consequential arising out of use of
the information contained herein.