Plant Engineering and Design Foundations

Part 2 Process Engineering

Welcome!

Training Agenda

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

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PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
MATERIALS & CORROSION
CIVIL
PIPING
INSTRUMENTATION & AUTOMATION
ELECTRICAL

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary
Operating manual

Process design basis

Compressor Station

Process Engineering
TYPICAL NATURAL GAS TREATMENT

RAW GAS

PRIMARY
SEPARATION

CONDENSATE

ACID
GAS
REMOVAL

DEHYDRATION

NGL RECOVERY
DEW POINT
CONTROL

GAS
COMPRESSION

SALES
GAS

Process simulations

Process simulations

Heat & Mass Balance

Feed
composition,
flowrate,
conditions

Products flow and

composition

Process Flow Diagram + Heat & Mass Balance

The Process Flow Diagram (PFD)

The Process Description

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)

The Process Flow Diagram (PFD)

The Process Flow Diagram (PFD)

The Process Flow Diagram (PFD)

Equipment sizing

Process data sheet

Vessels

The Process Flow Diagram (PFD)

Equipment specification

Process Data sheet

Rotating equipment

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)

Piping & Instrumentation Diagram (P&ID)

Compare the
information shown on
the PFD and the P&ID

Piping & Instrumentation Diagram (P&ID)

Compare the
information shown on
the PFD and the P&ID

Cause & Effect Diagrams

Compare the
information shown on
the PFD and the P&ID

Piping & Instrumentation Diagram (P&ID)

Compare the
information shown on
the PFD and the P&ID

P&ID work sequence

P&ID
Review

IFR

IFD

P&ID work sequence

P&ID
Review

IFR

HAZOP

IFD

P&ID work sequence

P&ID
Review

IFR

HAZOP

IFD

IFC
Vendor
drawings

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy

Process Operating & Control philosophy

Process Engineering

Process Engineering

Process Fluids List

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram

Block Flow Diagram

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary

Utility Summary

Relief load summary

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary
Operating manual

Operating Manual
Table of Contents (typ.)
1 INTRODUCTION
1.1General presentation
1.2Glossary
1.3Basic data
2 DESCRIPTION OF FACILITIES
2.1General
2.2Process
2.3Utilities
2.4Auxiliaries
3 AUTOMATIC CONTROL SYSTEM
3.1System overview
3.2Operator control interfaces
3.3Telecommunications
3.4Process alarms and trips
3.6Emergency shutdown system
3.7Fire & gas system

4 OPERATION
4.1Start-up
4.2Normal operation
4.4Shutdown
4.5Depressurization
5 SAFETY
5.1Operating philosophy
5.2Escape, evacuation and
rescue
5.3Emergency power system
5.4Safety equipment list
5.5Fire protection

Operating manual

Process Engineering

PROCESS

Design basis
Process Flow Scheme
Process simulations
Process Flow Diagrams (PFD), Process description, Heat & Mass
Balance (HMB)
Equipment sizing / specification
Piping & Instruments Diagrams (P&IDs)
Process Operating & Control Philosophy
Process and Emergency shutdown (ESD), Cause & Effects Diagrams
Instrument Process Data Sheets
Fluids list
Block Flow Diagram
Utility summary
Operating manual