Sei sulla pagina 1di 793

Yanbu Export Refinery Project

PROJECT PROCEDURE MANUAL (PPM)


Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

PREFACE
This procedure is a revision or an overlay to a Saudi Aramco Engineering Procedure
(SAEP), for the scope of the Yanbu Export Refinery Project, YERP, unless
specifically defined as a New document. A YERP procedure consists of a revision or
an overlay and the Saudi Aramco (SA) document with the same name. An overlay
establishes any required changes to the SA document and specifically defines the
changes. If the SA document is to be used without any changes the overlay will
state there are no changes required. If the document is a new YERP document, with
no reference to a SA procedure, the overlay will state it.
The YERP Procedure Index identifies which YERP documents are new and the ones
that relate to SA documents that are unchanged, changed, or deleted.
All references to SA procedures, specifications and standards are to be defined as
references to YERP procedures, specifications and standards unless specifically
stated otherwise in the overlay.
All references to SA organizations are to be defined as the YERP Management
Team.
Interpret the following as specified:
Revise A specific revision to a SA or other Code paragraph or sentence as
noted in this specification
Add continuation of an SA or other Code paragraph with an overlay
requirement
Substitute replace the SA or other Code paragraph in entirety by the overlay
requirement New New paragraph number in the overlay with no corresponding
SA or other Code paragraph
Delete SA or other Code paragraph is deleted by the overlay

REVISION
This is a new YERP document that does not replace any Saudi Aramco Document.
ATTACHMENTS
Forms as listed: Section 7.0, Engineering Forms; Section 8.0, Inspection Forms; and
Section 9.0, HSE Forms.

General Business Confidential


Page 2 of 15

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

TABLE OF CONTENTS
1.0

PURPOSE4

2.0

SCOPE AND OBJECTIVES.4

3.0

CONFLICTS AND DEVIATIONS.4

4.0

AFFECTS.4

5.0

DEFINITIONS..4

6.0

REFERENCES5

7.0

YERP ENGINEERING FORMS5

8.0

YERP INSPECTION FORMS.13

9.0

YERP HSE (HEALTH, SAFETY, AND ENVIRONMENT) FORMS..13

FIGURES AND TABLES


TABLE 1 YERP ENGINEERING FORMS5
TABLE 2 YERP INSPECTION FORMS.13
TABLE 3 YERP HSE FORMS.13

General Business Confidential


Page 3 of 15

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

1.0

PURPOSE
The purpose of this document is to define the forms to be used by any
Contractor, Suppliers and Sub-Suppliers on the Yanbu Export Refinery Project
(YERP).

2.0

SCOPE AND OBJECTIVES


The project forms (formerly YERP forms) are documents utilized for the purpose of
reporting, documenting, or requesting information. This document collects the YERP
forms for easy reference and use. Forms referenced in project standards,
specifications, or procedures that have been determined to not be applicable to
YERP, are listed as DELETED in the date column of the tables shown in Sections
7.0, 8.0, and 9.0 of this document.
This collection of forms is in addition to YERP SA-FORMS-175, Inspection and Test
Plans, and YERP SA-NMR-FORMS, Nonmaterial Requirements.

3.0

CONFLICTS AND DEVIATIONS


Any conflicts between this document and other applicable YERP Saudi Aramco
Engineering Procedures (YERP-SAEP), YERP Saudi Aramco Engineering
Standards (YERP-SAES), YERP Saudi Aramco Engineering Procedures (YERPSAEP), YERP Materials System Specifications (YERP-SAMSS), YERP-Standard
Drawings (YERP-SASD), or industry standards, codes, and forms shall be resolved
in writing by the YERP PMT.
Direct all requests to deviate from this specification in writing to the YERP PMT who
shall follow internal project procedure YERP-SAEP-302 Instruction for obtaining a
waiver of mandatory YERP requirement.

4.0

AFFECTS
This document affects activities being performed according to project standards,
specifications, or procedures requiring the use of forms.

5.0

DEFINITIONS
Company Project Management Team (PMT) Is the group responsible for the
management of the entire project and is dedicated to the overall success,
development and execution of the work and to ensure alignment across the
numerous project interfaces.
Contractor or Contractors Any design, Construction or Service Contractor(s);
Manufacturer(s); Vendor(s); Government Agencies; and other similar organization(s)
having a contractual relationship or a prospective contractual relationship with the
Company.
General Business Confidential
Page 4 of 15

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Yanbu Export Refinery Project (YERP) As used in this procedure, shall also
mean the Yanbu Export Refinery Company and its affiliated companies. It is also
named as the COMPANY.
6.0

REFERENCES
YERP Engineering Procedure
YERP-SAEP-302

Instruction for Obtaining a Waiver of Mandatory


YERP Requirement.

Forms

7.0

YERP-SA-FORMS-175

Inspection and test plans.

YERP-SA-NMR-FORMS

Nonmaterial requirements.

YERP ENGINEERING FORMS


The YERP project engineering forms for the purpose of reporting, documenting, or
requesting information are listed in TABLE 1 YERP ENGINEERING FORMS.

Number
YERP-0145-ENG
YERP-0293-ENG
YERP-305-ENG
YERP-0777-ENG
YERP-2093-ENG
YERP-2514-M-ENG
YERP-2517-ENG
YERP-2601-ENG
YERP-2693-ENG
YERP-2694-ENG
YERP-2713-ENG
YERP-2714-ENG
YERP-2716-ENG
YERP-2731-M-ENG
YERP-2741-M-ENG
YERP-2748-M-ENG
YERP-2773-M-ENG

Title
ENGINEERING DATA TRANSMITTAL
YERP C-A GATE SECURITY LOG SHEET
CHANGE APPROVAL FORM
DATA SHEET RETRACTABLE COUPON HOLDER
EQUIPMENT INSPECTION RECORD GENERAL
ROTARY POSITIVE DISPLACEMENT PUMP DATA SHEET
PITOT TUBE METER DATA SHEET
EQUIPMENT INSPECTION SCHEDULE
DATA AND OPERATING LIMITS SHEET ATMOSPHERIC / LOWPRESSURE TANKS
DATA AND OPERATING LIMITS SHEET PRESSURE VESSELS
DATA AND OPERATING LIMITS SHELL & TUBE HEAT
EXCHANGERS
SHELL AND TUBE HEAT EXCHANGER SPECIFICATION
DATA SHEET AIR COOLED HEAT EXCHANGERS
DATA AND OPERATING LIMITS FIRED HEATERS
CENTRIFUGAL PUMP DATA SHEET FOR HORIZONTAL PUMPS AND
VERTICAL IN-LINE PUMPS
CENTRIFUGAL PUMP DATA SHEET FOR VERTICAL LINE SHAFT
PUMPS
INSTRUMENT SPECIFICATION SHEET PRESSUREINSTRUMENTS

TABLE 1 YERP ENGINEERING FORMS


General Business Confidential
Page 5 of 15

Date
11/07
05/08
05/08
05/08
11/07
05/08
12/07
11/07
12/07
12/07
12/07
04/08
04/08
12/07
05/08
12/07
12/07

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-2775-ENG
YERP-2777-ENG
YERP-2778-ENG
YERP-2780-ENG
YERP-2781E-ENG
YERP-2786-ENG
YERP-2787-ENG
YERP-2788-ENG
YERP-2790-ENG
YERP-2793-ENG
YERP-2794-ENG
YERP-2799-ENG
YERP-2811-M-ENG
YERP-2812-M-ENG
YERP-2821-ENG
YERP-3099-A-ENG
YERP-3101-ENG
YERP-3175-ENG
YERP-3176-ENG
YERP-3176A-ENG
YERP-3177-ENG
YERP-3185-ENG
YERP-3185-A-ENG
YERP-3186-ENG
YERP-3188-ENG
YERP-3195-ENG
YERP-3750-ENG
YERP-5645-1-ENG
YERP-5645-2-ENG
YERP-5645-3-ENG
YERP-5763-ENG
YERP-6078-ENG
YERP-6079-ENG

Title
INSTRUMENT SPECIFICATION SHEET BULB TYPE
TEMPERATURE INSTRUMENTS
INSTRUMENT SPECIFICATION SHEET RECEIVING
INSTRUMENTS
INSTRUMENT SPECIFICATION SHEET LOCAL FLOW
INSTRUMENTS
INSTRUMENT SPECIFICATION SHEET BLANCED BRIDGE TYPE
TEMPERATURE INSTRUMENTS
INSTRUMENT INSTALLATION SCHEDULE MISCELLANEOUS
INSTRUMENTS
INSTRUMENT SPECIFICATION SHEET TRAPS AND DRAINERS
INSTRUMENT SPECIFICATION SHEET PRESSURE REGULATORS
INSTRUMENT SPECIFICATION SHEET DIFFERENTIAL TYPE
LEVEL INSTRUMENTS
INSTRUMENT SPECIFICATION SHEET VARIABLE AREA FLOW
METERS
INSTRUMENT SPECIFICATION SHEET DRAFT GAUGES
INSTRUMENT SPECIFICATION SHEET SNAP ACTING VALVES
INSTRUMENT INSTALLATION SCHEDULE RELIEF VALVES
STEAM TURBINE / GAS EXPANSION TURBINE
DATA SHEET FOR CENTRIFUGAL COMPRESSORS
SAFETY INSTRUCTION SHEET CRITICAL PLANT PIPING
RELIEF VALVE AUTHORIZATION
SPARE PARTS RECORD
ORIFICE PLATE DETAIL FOR RF FLANGES
ORIFICE PLATE DETAIL SEGMENTAL
ORIFICE PLATE DETAIL RESTRICTION
ORIFICE PLATE DETAIL QUADRANT EDGE
INSTRUMENT MATERIAL SUMMARY SHEET
INSTRUMENT MATERIAL SUMMARY SHEET
INSTRUMENT SPECIFICATION SHEET VIBRATION SWITCHES
METER READING TABLES
INSTRUMENT SPECIFICATION SHEET PISTON OPERATED
VALVES
RELIEF VALVE MAINTENANCE REPORT
SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPLINE
MAIN LINE PIPE
SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPLINE
CRITICAL PIPING
SAFETY INSTRUCTION SHEET TERMINAL AND BULK PLANT
PIPING
REQUEST FOR YERP PHOTOGRAPH
INSTRUMENT SPECIFICATION SHEET FLOW INSTRUMENTS
INSTRUMENT SPECIFICATION SHEET - LEVEL SWITCHES

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)


General Business Confidential
Page 6 of 15

Date
12/07
12/07
12/07
12/07
03/08
12/07
12/07
12/07
12/07
12/07
12/07
12/07
05/08
05/08
12/07
12/07
04/08
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
05/08
12/07
12/07

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-6080-ENG
YERP-6081-ENG
YERP-6233-1-ENG
YERP-6237-M-ENG
YERP-6238-M-ENG
YERP-6239-ENG
YERP-6286-ENG
YERP-6409-ENG
YERP-6409A-ENG
YERP-6880-M-ENG
YERP-7076-ENG
YERP-7305-ENG
YERP-7823-ENG
YERP-7835-ENG
YERP-8001-M-ENG
YERP-8002-M-ENG
YERP-8003-M-ENG
YERP-8004-M-ENG
YERP-8010-M-ENG
YERP-8020-111-ENG
YERP-8020-115-ENG
YERP-8020-116-ENG
YERP-8020-117-ENG
YERP-8020-118-ENG
YERP-8020-124-ENG
YERP-8020-200-ENG
YERP-8020-212-ENG
YERP-8020-213-ENG
YERP-8020-312-ENG
YERP-8020-314-ENG
YERP-8020-318-ENG

Title
INSTRUMENT SPECIFICATION SHEET FILLED SYSTEM TYPE
TEMPERATURE SWITCHES
INSTRUMENT SPECIFICATION SHEET THERMOCOUPLE / RTD
SWITCHES
VALVE DATA SHEET
DATA SHEET FOR DIESEL ENGINE
DATA AND OPERATING LIMITS AIR COOLED HEATEXCHANGERS
INSTRUMENT SPECIFICATION SHEET GENERAL
RECIPROCATING COMPRESSOR DATA SHEET PLANT & INSTRUMENT
AIR SERVICE
DEVATION REQUEST
CONDITIONS OF APPROVAL FORM
SUBMERSIBLE PUMPS DATA
INSTRUMENT INSTALLATION SCHEDULE MOV/AOV/HOV/GOV
EQUIPMENT NOISE DATA SHEET
MEDIUM VOLTAGE CABLE TEST RECORD
CONTRACTOR REQUEST FOR PHOTOGRAPHY
DATA SHEET FOR RECIPROCATING COMPRESSOR, PROCESS AIR & GAS
SERVICE
COMBUSTION GAS TURBINES DATA SHEET
DATA SHEET GEAR UNIT (FOR INCREASERS & REDUCERS OF
PARALLEL SHAFT DESIGN)
LUBRICATION, SHAFT SEALING AND CONTROL OIL SYSTEMS DATA
SHEET
POSITIVE DISPLACEMENT PUMP DATA SHEET
INSTRUMENT SPECIFICATION SHEET FLOW TRANSMITTERS (DIFF.
PRESSURE TYPE)
INSTRUMENT SPECIFICATION SHEET METERING ORIFICE
CALCULATION CONVENTIONAL UNITS
INSTRUMENT SPECIFICATION SHEET VENTURI TUBE SPECIFICATION &
CALCULATION
INSTRUMENT SPECIFICATION SHEET TURBINE METERS
INSTRUMENT SPECIFICATION SHEET - LIQUID POSITIVE DISPLACEMENT
METERS
INSTRUMENT SPECIFICATION SHEET RESTRICTION ORIFICE
CALCULATION AND SPECIFICATION
INSTRUMENT SPECIFICATION SHEET PRESSURE TRANSMITTERS SMART
INSTRUMENT SPECIFICATION SHEET PRESSURE AND DIFFERENTIAL
PRESSURE GAUGES
INSTRUMENT SPECIFICATION SHEET PRESSURE AND D/P SWITCH
INSTRUMENT SPECIFICATION SHEET LEVEL GAUGE GLASSES
INSTRUMENT SPECIFICATION SHEET LEVEL INSTRUMENTS
INSTRUMENT SPECIFICATION SHEET AUTOMATIC TANK GAUGING
EQUIPMENT

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

General Business Confidential


Page 7 of 15

Date
12/07
12/07
12/07
05/08
04/08
12/07
12/07
04/08
04/08
12/07
12/07
12/07
04/08
05/08
05/08
12/07
05/08
05/08
05/08
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-8020-319-ENG
YERP-8020-400-ENG
YERP-8020-415-ENG
YERP-8020-416-ENG
YERP-8020-418-ENG
YERP-8020-419-ENG
YERP-8020-511-ENG
YERP-8020-511-ENG
YERP-8020-512-ENG
YERP-8020-514-ENG
YERP-8020-515-ENG
YERP-8020-517-ENG
YERP-8020-611-ENG
YERP-8020-611-ENG
YERP-8020-612-ENG
YERP-8020-612-ENG
YERP-8020-612-ENG
YERP-8020-617-ENG
YERP-8020-625-ENG
YERP-8020-625-ENG
YERP-8020-625-ENG
YERP-8020-711-ENG
YERP-8020-712-ENG
YERP-8020-713-ENG
YERP-8020-716-ENG
YERP-8020-717-ENG

Title
INSTRUMENT SPECIFICATION SHEET AUTOMATIC TANK GAUGE
RADAR
INSTRUMENT SPECIFICATION SHEET TEMPERATURE TRANSMITTERS- SMART
INSTRUMENT SPECIFICATION SHEET THERMOCOUPLE (T/C)
ASSEMBLY
INSTRUMENT SPECIFICATION SHEET RESISTANCE TEMPERATURE
DETECTOR (RTD)
INSTRUMENT SPECIFICATION SHEET THERMOWELL
INSTRUMENT SPECIFICATION SHEET TEMPERATURE MONITOR
INSTRUMENT SPECIFICATION SHEET CHROMATOGRAPHS (PAGE 1)
INSTRUMENT SPECIFICATION SHEET CHROMATOGRAPHS (PAGE 2)
INSTRUMENT SPECIFICATION SHEET OXYGEN ANALYZER
INSTRUMENT SPECIFICATION SHEET COMBUSTIBLE GAS AND
HYDROGEN SULFIDE MONITORS
INSTRUMENT SPECIFICATION SHEET - MOISTURE ANALYZERS
INSTRUMENT SPECIFICATION SHEET DENSITY METERS FOR GAS AND
LIQUID SERVICE
INSTRUMENT SPECIFICATION SHEET PRESSURE RELIEF VALVES
CONVENTIONAL & BALANCED TYPES (PAGE 1)
INSTRUMENT SPECIFICATION SHEET PRESSURE RELIEF VALVES
CONVENTIONAL & BALANCED TYPES (PAGE 2)
INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT
OPERATED (PAGE 1)
INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT
OPERATED (PAGE 2)
INSTRUMENT SPECIFICATION SHEET SAFETY RELIEF VALVES PILOT
OPERATED (PAGE 3)
INSTRUMENT SPECIFICATION SHEET FLAME MONITORING SYSTEMS
INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND
BEARING TEMP. MONITORING SYSTEM (PAGE 1)
INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND
BEARING TEMP. MONITORING SYSTEM (PAGE 2)
INSTRUMENT SPECIFICATION SHEET VIBRATION, AXIAL POSITION, AND
BEARING TEMP. MONITORING SYSTEM (PAGE 3)
INSTRUMENT SPECIFICATION SHEET GLOBE/ANGLE CONTROL VALVES
INSTRUMENT SPECIFICATION SHEET BALL CONTROL VALVES
INSTRUMENT SPECIFICATION SHEET BUTTERFLY / ROTARY PLUG
CONTROL VALVES
INSTRUMENT SPECIFICATION SHEET PNEUMATIC ACTUATORS (ONOFF SERVICE)
INSTRUMENT SPECIFICATION SHEET HYDRAULIC VALVE ACTUATORS

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

General Business Confidential


Page 8 of 15

Date
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008
Number
YERP-8020-718-ENG
YERP-8020-815-ENG
YERP-8020-815-ENG
YERP-8020-825-ENG
YERP-8020-827-ENG
YERP-8020-828-ENG
YERP-8020-830-ENG
YERP-8020-831-ENG
YERP-8020-913-ENG
YERP-8117-M-ENG
YERP-8130-M-ENG
YERP-8150-M-ENG
YERP-8172-ENG
YERP-8173-ENG
YERP-9305-ENG
YERP-9524-ENG
YERP-9524-ENG
YERP-9524-ENG
YERP-9541-ENG
YERP-9543-ENG
YERP-9544-ENG
YERP-9547-ENG
YERP-9548-ENG
YERP-9550-ENG
YERP-9558-ENG
YERP-9580-ENG
YERP-9594-ENG
YERP-AP-ENG
YERP-ASU-ENG
YERP-AVS -ENG

Title
INSTRUMENT SPECIFICATION SHEET ELECTRIC MOTOR
OPERATED VALVE ACTUATORS
INSTRUMENT SPECIFICATION SHEET ANNUNCIATORS (PAGE 1)
INSTRUMENT SPECIFICATION SHEET ANNUNCIATORS (PAGE 2)
INSTRUMENT SPECIFICATION SHEET ELECTRO MECHANICAL
RELAYS
INSTRUMENT SPECIFICATION SHEET SOLENOID OPERATED
VALVES
INSTRUMENT SPECIFICATION SHEET TRANSDUCERS (SIGNAL
CONVERSION)
INSTRUMENT SPECIFICATION SHEET PROGRAMMABLE
CONTROLLER
INSTRUMENT SPECIFICATION SHEET PACKAGED UNIT
INSTRUMENTATION
INSTRUMENT SPECIFICATION SHEET INSTRUMENTATION AND
THERMOCOUPLE CABLE
DATA SHEET CENTRIFUGAL FLUOROCARBON REFRIGERATION
UNITS
SIDE ENTRY MIXER DATA SHEET
PACKAGED INTEGRALLY GEARED CENTRIFUGAL COMPRESSOR
DATA SHEET PLATE AND FRAME HEAT EXCHANGER
DATA AND OPERATING LIMITS PLATE & FRAME TYPE HEAT
EXCHANGERS
CONTRACTOR PHOTOGRAPHER PERMIT
PROCESS DESIGN DATA SHEET PACKING
PROCESS DESIGN DATA SHEET STREAM COMPOSITION
PROCESS DESIGN DATA SHEET TRAYS
DATA SHEET ELECTRIC HEAT EXCHANGER
DATA SHEET PRESSURE RELIEF DEVICE PROCESS
SELECTION BASIS FOR FLARE SYSTEMS
FLARE LOAD SUMMARY
DATA SHEET FLARE TIP
SPECIFICATION SHEET FLARES
WATER-TUBE BOILER DATA SHEET
PHOTOGRAPHY CONTROL REPORT
API 620 STORAGE TANK DATA SHEET
DRAWING COMPLETION CERTIFICATE (DDC)
DATA SHET AIR PREHEATER
DATA SHEET AIR SEPARATION UNIT
DATA SHEET ATMOSPHERIC VENT SILENCER DATA SHEET

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

General Business Confidential


Page 9 of 15

Date
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
12/07
05/08
12/07
12/07
05/08
12/07
12/07
12/07
05/08
12/07
12/07
12/07
12/07
12/07
05/08
12/07
12/07
05/08
05/08
05/08

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-BC-ENG
YERP-BCR-ENG
YERP-BLOWER-ENG
YERP-BS-ENG
YERP-BT-ENG
YERP-CB-ENG
YERP-CF-ENG
YERP-CFILTER-ENG
YERP-CIFDS-ENG
YERP-CIS-ENG
YERP-CLSCRFILTERENG
YERP-COALSCERENG
YERP-CP-ENG
YERP-CVP-ENG
YERP-DEAERTORENG
YERP-DESALTERENG
YERP-DGSS-ENG
YERP-DV-ENG
YERP-EJECTOR-ENG
YERP-FAN(FURN)ENG
YERP-FAN-ENG
YERP-FANS-ENG
YERP-FHHC-ENG
YERP-FILTERS-ENG
YERP-FPTT-ENG
YERP-FWIM-ENG
YERP-GC-ENG
YERP-GISG(34.5kV)ENG
YERP-GISG(380kV)ENG
YERP-GPGUPS-ENG
YERP-GPLO-ENG
YERP-HPV-ENG
YERP-HT-ENG
YERP-ICSCOPE-ENG

Title
DATA SHEET BELT CONVEYORS
DATA SHEET BATTERY CHARGERS / RECTIFIERS
DATA SHEET BLOWER
DATA SHEET BASKET STRAINER
DATA SHEET BELT TRIPPERS
DATA SHEET CABLE BUS
DATA SHEET CENTRIFUGAL FAN
DATA SHEET CARTRIDGE FILTER
DATA SHEET COATING, INSULATION, FIREPROOFING
DATA SHET CHEMICAL INJECTION SYSTEM

Date
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
04/08
05/08

DATA SHEET COALESCER FILTER

05/08

DATA SHEET COALESCER

05/08

DATA SHEET CENTRIFUGAL PUMP


DATA SHEET CONTROLLED VOLUME PUMP

05/08
05/08

DATA SHEET DEAERTOR

05/08

DATA SHEET DESALTER

05/08

DATA SHEET DRY GAS SEAL SYSTEM


DATA SHEET DIVERTER VALVES
DATA SHEET EJECTOR EDUCTOR

05/08
05/08
05/08

DATA SHEET FAN (FURNACE)

05/08

DATA SHEET - FAN


DATA SHEET FANS
DATA SHEET FIRED HEATER HEAT CURVE SUMMARY
DATA SHEET FILTERS (GAS / SOLIDS SERVICE)
DATA SHEET FLUIDIZING PRESSURE TRANSFER TANKS
DATA SHEET FORM-WOUND INDUCTION MOTOR
DATA SHEET GRAVITY CHUTES
DATA SHEET 34.5kV GAS INSULATED METAL ENCLOSED (GISD)
SWGR
DATA SHEET 380kV GAS INSULATED METAL ENCLOSED (GISD)
SWGR
DATA SHEET GENERAL PURPOSE GEAR UNIT PARALLEL
SHAFT
DATA SHEET GENERAL PURPOSE LUBE OIL
DATA SHEET HORIZONTAL PRESSURE VESSEL
DATA SHEET HOISTS & TROLLEYS
INSTRUMENT AND CONTROLS SCOPE OF SUPPLY

05/08
05/08
05/08
05/08
05/08
05/08
05/08

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)


General Business Confidential
Page 10 of 15

05/08
05/08
05/08
05/08
05/08
05/08
05/08

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-IGC-ENG
YERPINSTRUMENTAD-ENG
YERP-LRVPCS-ENG
YERP-LVAFD-ENG
YERP-LVMCC-ENG
YERP-MBDP-ENG
YERP-MP-ENG
YERP-MS-ENG
YERP-MVMCC-ENG
YERP-OTC-ENG
YERP-PBC-ENG
YERP-PB-ENG
YERP-PCS-ENG
YERP-PDB-ENG
YERP-PD-ENG
YERP-PE-ENG
YERP-PFU-ENG
YERP-PT(4.16kV)-ENG
YERP-PT(13.8kV)-ENG
YERP-PT(380kV)-ENG
YERP-PT(480V)-ENG
YERP-RC-ENG
YERP-REACTORS-ENG
YERP-RECLAIMERENG
YERP-RV-ENG
YERP-SCIM>200HPENG
YERP-SCIM-ENG
YERP-SCP-ENG
YERP-SG(4.16kV)-ENG
YERP-SG(13.8kV)-ENG
YERP-SG(480V)-ENG

Title
DATA SHEET INTEGRALLY GEARED COMPRESSOR

Date
05/08

DATA SHEET INSTRUMENT AIR DRIER

05/08

DATA SHEET LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM
DATA SHEET LOW VOLTAGE ADJUSTABLE FREQUENCY
DRIVES
DATA SHEET LOW VOLTAGE MOTOR CONTROL CENTER
DATA SHEET MIXED BED DEMINERALIZER PACKAGE
DATA SHEET METERING PUMPS
DATA SHEET MAGNETIC SEPARATORS
DATA SHEET MEDIUM VOLTAGE MOTOR CONTROL CENTER
DATA SHEET OVERHEAD TRAVELING CRANES
DATA SHEET PIPE BELT CONVEYORS
DATA SHEET PACKAGED BOILER
DATA SHEET PNEUMATIC CONVEYING SYSTEMS
DATA SHEET POSITIVE DISPLACEMENT BLOWERS
DATA SHEET PROJECT DESIGN
DATA SHEET PIPING EQUIPMENT
DATA SHEET PASTILLE FORMING UNIT
DATA SHEET 4.16kV POWER TRANSFORMERS
DATA SHEET 13.8kV POWER TRANSFORMERS
DATA SHEET 380kV POWER TRANSFORMERS
DATA SHEET 480V POWER TRANSFORMERS
DATA SHEET ROLL CRUSHER
DATA SHEET REACTORS

05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08

DATA SHEET RECLAIMER

05/08

DATA SHEET ROTARY VALVES


DATA SHEET SQUIRREL CAGE INDUCTION MOTOR (LESS
THAN 200 HP)
DATA SHEET SQUIRREL CAGE INDUCTION MOTOR
DATA SHEET SEALLESS CENTRIFUGAL PUMP
DATA SHEET 4.16kV SWITCHGEAR
DATA SHEET 13.8kV SWITCHGEAR
DATA SHEET 480V SWITCHGEAR

05/08

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

General Business Confidential


Page 11 of 15

05/08
05/08
05/08
05/08
05/08
05/08

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-SG-ENG
YERP-SGV-ENG
YERP-SL-ENG
YERP-SLS-ENG
YERP-SM-ENG
YERP-SMIXER-ENG
YERP-SP-ENG
YERP-SPST-ENG
YERP-SSDC-ENG
YERP-STDSS-ENG
YERP-TOWERSENG
YERP-TS-ENG
YERP-UPS-ENG
YERP-VCF-ENG
YERP-VE-ENG
YERP-VFB-ENG
YERP-VPVCOLUMNENG

Title
DATA SHEET SYNCHRONOUS GENERATOR
DATA SHEET SLIDE GATE VALVES
DATA SHEET SHIP LOADER
DATA SHEET SANITARY LIFT STATION
DATA SHEET SYNCHRONOUS MOTOR
DATA SHEET STATIC MIXER
DATA SHEET SOLIDS PRODUCT
DATA SHEET SPECIAL PURPOSE STEAM TURBINE
DATA SHEET SAMPLE STATION DESIGN CONDITIONS
DATA SHEET SPRAY TYPE DUST SUPPRESION SYSTEMS

Date
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08
05/08

DATA SHEET TOWERS

05/08

DATA SHEET TRUCK SCALES


DATA SHEET UNINTERRUPTIBLE POWER SUPPLIES
DATA SHEET VERTICAL CONVEYORS / FEEDERS
DATA SHEET VACUUM EJECTOR
DATA SHEET VERTICAL FABRICATED BINS

05/08
05/08
05/08
05/08
05/08

DATA SHEET VERTICAL PRESSURE VESSEL (COLUMN)

05/08

TABLE 1 YERP ENGINEERING FORMS (CONTINUED)

General Business Confidential


Page 12 of 15

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

8.0

YERP INSPECTION FORMS


The project YERP inspection forms for the purpose of reporting, documenting, or
requesting information are listed in TABLE 2 YERP INSPECTION FORMS.

Number
YERP-00-SAIP-07
YERP-00-SAIP-08
YERP-2642-ENG
YERP-2642-1-ENG
YERP-4719-A-ENG
YERP-6133
YERP-7213
YERP-7214
YERP-7235-ENG
YERP-7627-ENG
YERP-7627-ENG

Title
PMI REPORT
PMI LOG SHEET
PRESSURE TEST REPORT
PRESSURE TEST INFORMATION SHEET
RADIOGRAPHY REQUEST/REPORT SHEET
MECHANICAL COMPLETION EXCEPTION ITEM LIST
MECHANICAL COMPLETION CERTIFICATE
PEFORMANCE ACCEPTANCE CERTIFICATE
HOT TAP DATA & CHECKLIST
HOT TAP/STOPPLE & REINFORCEMENT CALCULATION REQUEST
(PAGE 1)
HOT TAP/STOPPLE & REINFORCEMENT CALCULATION REQUEST
(PAGE 2)

Date
11/07
11/07
11/07
11/07
12/07
02/08
02/08
02/08
12/07
12/07
12/07

TABLE 2 YERP INSPECTION FORMS

9.0

YERP HSE (HEALTH, SAFETY, AND ENVIRONMENT) FORMS


The project YERP HSE (health, safety, and environment) forms for the purpose of
reporting, documenting, or requesting information are listed in TABLE 3 YERP
HSE FORMS.

Number
YERP-0203A-HSE
YERP-0203B-HSE
YERP-0203C-HSE
YERP-0206A-HSE
YERP-0206B-HSE
YERP-0215-HSE
YERP-0216-HSE
YERP-0223-HSE
YERP-0224A-HSE
YERP-0224B-HSE
YERP-0225-HSE

Title
NON-COMPLIANCE WITH HSE REQUIREMENTS
VERBAL CONFERENCE REPORT
WRITTEN CONFERENCE REPORT
HEALTH, SAFETY, AND ENVIRONMENTAL INCIDENT REPORT
MONTHLY HSE PERFORMANCE SUMMARY
COMPETENT PERSON DESIGNATION
WASTE MANIFEST
ELEVATED AERIAL WORK PLATFORM EXIT PERMIT
AIR/ELECTRIC TUGGER PULL PLAN CHECKLIST
AIR/ELECTRIC TUGGER NON CRITICAL LIFT LOG
ALTERED AND JOB MADE TOOL APPROVAL

TABLE 3 YERP HSE FORMS


General Business Confidential
Page 13 of 15

Date
01/08
01/08
01/08
11/07
11/07
08/07
12/07
08/07
02/08
08/07
08/07

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-0228A-HSE
YERP-0228B-HSE
YERP-0228C-HSE
YERP-0228D-HSE
YERP-0233-HSE
YERP-0235A-HSE
YERP-0235B-HSE
YERP-0236-HSE
YERP-0237-HSE
YERP-0238-HSE
YERP-0239A-HSE
YERP-0239B-HSE
YERP-0239C-HSE
YERP-0239D-HSE
YERP-0239E-HSE
YERP-0239F-HSE
YERP-0240A-HSE
YERP-0240B-HSE
YERP-0243-HSE
YERP-0244-HSE
YERP-0246-HSE
YERP 0247-HSE
YERP-0250A-HSE
YERP-0250B-HSE
YERP-0250C-HSE
YERP-0250D-HSE
YERP-0252A-HSE
YERP-0252B-HSE
YERP-0253A-HSE
YERP-0253B-HSE
YERP-0253C-HSE
YERP-0255-HSE
YERP-0259A-HSE
YERP-0259B-HSE
YERP-0260-HSE
YERP-0261-HSE
YERP-0263A-HSE
YERP-0263B-HSE

Title
REQUEST FOR ELECTRICAL SHUTDOWN
ELECTRICAL HAZARDOUS WORK PLAN
ENERGIZED MOTOR CONTROL CENTER UNIT INSERTION
PROCEDURE CHECKLIST
ENERGIZED MOTOR CONTROL CENTER UNIT REMOVAL
PROCEDURE CHECKLIST
CONFINED SPACE ENTRY PERMIT
CONTROL OF HAZARDOUS ENERGY
HAZARDOUS ENERGY ISOLATION LOG
CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET)
PERMIT
CRITICAL LIFT PLAN
DEMOLITION WORK PLANNING CHECKLIST
JOURNEY MANAGEMENT PLAN
DRIVERS PERMIT APPLICATION AND REGISTRATION
DRIVING/TRAFFIC HAZARD CHEKLIST
VEHICLE INSPECTION CHECKLIST
DRIVERS DAILY CHECKLIST
DRIVING OBSERVATION CHECKLIST
MEDICAL EXAMINATION FOR HEAVY EQUIPMENT OPERATORS
HEAVY EQUIPMENT OPERATOR DAILY INSPECTION CHECKLISTS
EXCAVATION PERMIT
FALL PROTECTION EQUIPMENT INSPECTION RECORD
FLOORING REMOVAL PERMIT
CHEMICAL USE APPROVAL
HOT-TAP/TIE-IN CHECKLIST
HOT-TAP DATA SHEET
HOT TAP PRE-WELDING INSPECTION
TIE-IN AUTHORIZATION
LINE BREAKING PERMIT
MASTER BLIND LIST
MEDICAL EXAMINATION FOR MOBILE EQUIPMENT OPERATORS
MOBILE CRANE NON-CRITICAL LOG
MOBILE CRANE OPERATOR DAILY INSPECTION CHECKLIST
CLOSE PROXIMITY PERMIT
PNEUMATIC/HYDROSTATIC TESTING PERMIT
CHECKLIST FOR PRESSURE TESTING SAFETY
WELDING MACHINE EQUIPMENT INSPECTION RECORD
POWDER ACTUATED TOOL/CARTRIDGE ISSUANCE CONTROL
LOG
MEDICAL EXAMINATION FOR FORKLIFT OPERATORS
FORKLIFT OPERATORS DAILY INSPECTION CHECKLISTS

TABLE 3 YERP HSE FORMS (CONTINUED)


General Business Confidential
Page 14 of 15

Date
10/07
10/07
04/08
04/08
10/07
10/07
10/07
12/07
11/07
03/08
11/07
11/07
11/07
11/07
11/07
11/07
09/07
09/07
09/07
09/07
09/07
09/07
11/07
11/07
11/07
11/07
11/07
11/07
08/07
08/07
08/07
10/07
11/07
11/07
01/08
12/07
09/07
09/07

Yanbu Export Refinery Project


PROJECT PROCEDURE MANUAL (PPM)
Project Procedure 475, Engineering, Inspection, and HSE Forms
Document No.: 100-YER-PM-PPM-0775
Revision No.: 0 Issue Date: 3 June 2008

Number
YERP-0264-HSE
YERP-0265A-HSE
YERP-0265B-HSE
YERP-0265C-HSE
YERP-0265D-HSE
YERP-0266A-HSE
YERP-0266B-HSE
YERP-0268A-HSE
YERP-0268B-HSE
YERP-0268C-HSE
YERP-0270A-HSE
YERP-0270B-HSE
YERP-0270C-HSE
YERP-0270D-HSE
YERP-0270E-HSE
YERP-0276A-HSE
YERP-0276B-HSE
YERP-0276C-HSE
YERP-0278-HSE
YERP-0723-HSE
YERP-0776-HSE

Title
WATER HANDLER PERSONAL HYGIENE FORM
REQUEST FOR TEMPORARY RADIOACTIVE SOURCE STORAGE
PERMIT
PERSONAL RADIATION EXPOSURE RECORD
IONIZING RADIATION PRODUCING EQUIPMENT/MATERIAL
UTILIZATION & TRACKING LOG
RADIATION INCIDENT NOTIFICATION
QUALITATIVE RESPIRATOR FIT TEST DOCUMENTATION
RESPIRATOR MADICAL EVALUATION QUESTIONNAIRE
SAFE WORKING PLAN
MONTHLY SAFE WORKING PLAN REVIEW
QUARTERLY SAFE WORKING PLAN AUDIT REPORT
SCAFFOLD PLAN COMPLETENESS CHECKLIST
BASE-SUPPORTED, NON-MOVABLE SCAFFOLD FIELD
INSPECTION CHECKLIST
MOBILE SCAFFOLD FIELD INSPECTION CHECKLIST
UNDERHUNG (SUSPENDED) SCAFFOLD FIELD INSPECTION
CHECKLIST
BRACKET SCAFFOLD FIELD INSPECTION CHECKLIST
MEDICAL EXAMINATION FOR TOWER & TROLLEY CRANE
OPERATORS
TOWER & TROLLEY CRANE NON-CRITICAL LIFT LOG
TOWER & TROLLEY CRANE OPERATOR DAILY INSPECTION
CHECKLIST
WELDING AND FIREBOX REQUIREMENTS CHECKLISTS
REQUEST FOR WAIVER FROM YERP SANITARY CODE
REQUIREMENT
WATER DISPOSAL APPROVAL FORM

TABLE 3 YERP HSE FORMS (CONTINUED)

General Business Confidential


Page 15 of 15

Date
11/07
12/07
12/07
12/07
12/07
12/07
12/07
11/07
11/07
11/07
01/08
01/08
01/08
01/08
01/08
02/08
02/08
02/08
02/08
02/08
02/08

ENGINEERING DATA TRANSMITTAL

SHEET

YERP-0145 ENG (11/07)

DATE

CONTROL NO.

OF

TO

FROM (NAME)

ADDRESS

LOCATION

ATTENTION

SIGNATURE

TITLE

DATE

NUMBER OF
Drawing Hard Copies
PROJECT
Job Number
ACTION

Electronic Files

Envelopes

Packages

Manuals

Title

Your Use/
File / Info

Review And
Comment

Review And
Approve

RECEIVED BY (NAME)

ID Number

SIGNATURE

DATE

Return
By (Date)

Final
Transmittal

RETURN TRANSMITTAL TO

(Please Indicate Discrepancies)


ITEM

Notes:

DOCUMENT DESCRIPTION

DOCUMENT NUMBER

REMARKS


YERPCAGATESECURITYLOGSHEET
YERP-0293-ENG (05/08)

SheetNo._________of________

Shift(00010800_____________

(Checkone)

2)

Gatename___________________________________________________________________

3)

Opened_________________________(time)By(Signature)______________________________________________________________________________________________________________________

4)

ConfirmationofRCT(HP)SurveyatInitialEntry(signature)__________________________________________________________________________________________________________

5)

Locked_______________________________(time)By(signature)________________________________________________________________________________________________________________

6)

GatelogreviewedbyOC(signature)_______________________________________________________________________________________________________________________________________

7)

SweepRequired(4hrs/26entries):

(CheckOne)

_______yes

Shift2(08011600)_____________

Shift3(16012400)__________

1)

Date_______________________________________________________________________________________

_______no

OCconcurrence(signature________________________________________

1
2
3
4
5
6
7
8
9
10
11
12
13

NAME
PRINT

WRITE
ID/CA#

ENTRANTS
SIGNATURE
IN

DESTINATION

WATCH
INITIAL
IN

ENTRANTS
SIGNATURE
OUT

WATCH
INITIAL
OUT

REMARKS

YERP-305-ENG (05/08)

CHANGE APPROVAL FORM


Initiation
Project Title: Yanbu Export Refinery Project

CAF # ______________

Initiator:
Type of Change:

Permanent,

Temporary

Facilty/WBS: _________

If Temporary, Duration of Change: _____________________________________

Date: ________________

Description of Change:
(Use attached sheet for continuation).
Affected Documents:
Reason for Change:

(Use attached sheet for continuation).

Relevant Regulation or Program:


Process Safety/Risk Management,

Environmental,

Personnel,

Other ____________________________

MOC Reviews (Attach Supporting Documents)


Review/Activity

Required

Compile Process Safety Information*

Safety and Occupational Health

Environmental

Process Engineering

Maintenance engineering

Electrical Engineering

Maintenance Procedures

Operating Procedures

Mechanical Engineering

Piping Engineering

Structural Engineering

Perform HAZOP

Training and/or Notifications

Pre-Startup Safety

Responsible Individual

Date

Signature

Initiation Section Complete, Reviews/Activities Assigned and Supporting Documents Included.


____________________________

__________

HAZOP Engineer

Date

____________________________________

________________
Date

HAZOP Manager

Approvals
Reviews Completed and Change Approved
____________________________
HAZOP Engineer

HAZOP Manager Assessment:

__________
Date

Significant,

____________________________________
HAZOP Manager

Non-Significant

________________
Date

Closure
Type of Change

Activity

Temporary

Returned to Original Condition

Made Permanent or Extended - Complete New CAF # _____________

Permanent

Completed

All

Cancelled (Attach Explanation)

After-startup Action Items Completed

Documentation and Action Items Complete


____________________________
HAZOP Engineer

__________
Date

____________________________

__________

Operations Manager

Date

____________________________________
HAZOP Manager

________________
Date

____________________________________

________________

HSE Manager

Date

YERP-0777-ENG (05/08)
1
Engineering Data Sheet Retractable Coupon Holder
2
General Data
3
Project Name
4
Job / Contract Number
5
P & ID #
6
Line Number#
7
Tag #
8
Process Data
9
Process unit description
10 Temperature (0C)
Design max:
Operating max:
11 Pressure (psig)
Design max:
Operating max:
12 Flow Rate (ft.sec.-1)
Design max:
Operating max:
13 Process Fluid State (note 1 & 2)
Liquid
Vapor
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Process fluid density (g.cm.3) (note 3


& 4)
% (by volume) water
Carbon dioxide partial pressure
Hydrogen sulfide partial pressure
Estimated Corrosion Rate (mpy) (if
known)

Page 1 of 3

Mixed Phase (note


2)

Process Piping
Line outer diameter (in.)
Pipe wall thickness (in.)
Pipe orientation (note 1)
Vertical
Horizontal
Pipe / vessel alloy (note 5)
Process Connection (note 1 & 6)
NPT Threaded
Flanged
Size (note 7)
Face type (RF, RTJ, FF) (note 8)
Flange rating (150 #, 300 #, 600 #)
(note 8)
Access valve standoff height (in.)
(note 9)
Required weight-loss coupon position
Top-of-line
Middle-of-line
Bottom of line
(see notes 1 & 10)
Coupon Holder Specification
Type
Strip, weight-loss
Mechanism
Can be inserted / removed at line pressure & temperature,
using a 1 stuffing box.
Attachment to access valve
To match process connection (see lines 24 27).
assembly
Length
Vendor to advise.
Material of construction (see note
AISI 316 stainless steel.
11).
Pressure rating
1500 psi, or where flanged stuffing box is used, to match
flange rating
Retractor tool required (see notes 1
Yes
No
& 12).
Weight-Loss Coupon Specification
Type
Strip
Dimensions
3 x x 1/16
Number required per coupon holder
2
Material of construction
To match piping alloy (see note 13)
0
Insulator Material (see note 1).
Nylon (up to
Teflon (up to
Ceramic (> 500 F)
0
0
200 F)
500 F)

YERP-0777-ENG (05/08)

44

Page 2 of 3

Notes: These are advisory, for construction of the engineering data sheet, and need not be
included in the final engineering data sheet that is sent to the vendor for inquiry purposes.
1.
2.
3.
4.
5.
6.

7.
8.
9.
10.

11.

12.

13.

Pick Option.
If mixed phase, provide percentage (by volume) of liquid phase.
Density @ process temperature & pressure should be given.
If mixed phase, liquid & vapor density should be provided.
AISI, ASTM, UNS, designation, or % composition (by weight).
Flanged connections, as opposed to threaded connections, may be specified for branches of
greater than a certain size in the general engineering specifications, especially in sour service.
The general engineering specifications should be consulted prior to specifying the process
connection type. If flanged connections are not specifically called out, the NPT threaded
connection is preferred for convenience & cost.
This defines access valve bore, and the Flange / NPT connection size (e.g. 1, 1, 2, etc. . .
. . ). The minimum valve bore clearance must be, at least 1.0 and, if flanged connections are
used, it is preferred that the flange size does not exceed 2.
Applicable only to flanged process connections.
This is the distance from the o.d. of the pipe, to the point of attachment of the coupon holder
stuffing box (see figure I, attached).
In single phase process fluids, or in vertical lines, irrespective of the number of phases, the
precise positioning of the weight-loss coupon is not critical so, by default, center of line
monitoring is normally chosen. In horizontal lines, that carry multiple phase process fluid, with
liquid water as a minority liquid phase, bottom-of-line monitoring is the required coupon
positioning. In horizontal lines where a significant proportion of liquid is present, but the active
corrosive phase is condensing vapor, top-of-line monitoring is preferred.
The default material for weight-loss coupon holders is AISI 316 stainless steel and, for most
refinery applications this is more than adequate. However, in very high chloride environments,
or low pH (> 2), it may be advisable to use Hastelloy C-276 for construction of the coupon
holder.
If the line pressure exceeds 100 psi, a retractor tool will be required for insertion / removal of
the coupon holder. However, since the retractor is moved from monitoring location, to
monitoring location, as required for insertion / removal operations, only one retractor tool will
be required, irrespective of the number of monitoring points.
If the piping alloy is any grade of carbon steel, then the material of coupon construction is AISI
1018 carbon steel.

YERP-0777-ENG (05/08)

Page 3 of 3

X flanged
stuffing box
1 FNPT
stuffing box

Weld

X NPT x 1
NPT reducing
nipple (5 min.
length)
X
flanged
X NPT ball valve

X NPT x 2
X NPT thread-o-

Access Valve
Standoff

X mating
flange
X weld-o-

FIGURE I ACCESS VALVE STANDOFF HEIGHT

EQUIPMENT INSPECTION RECORD - GENERAL


YERP-2093-ENG (11/07)
Plant/ Unit Name & Number:

Date

Equipment Name & Service:

Remarks

YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 RotPump 01 (022008)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

ROTARY PUMP (API 676-2ND)


DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

CLIENT
JOB NO.

ITEM NO.

PAGE

PURCHASE

UNIT

3 SITE

NO. OF PUMPS REQUIRED

4 SERVICE

SIZE AND TYPE

5 MANUFACTURER
0

REQ'N NO.

AS BUILT

2 FOR

6 NOTE:

OF

SERIAL NO.

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER

GENERAL

7
8 NO. MOTORS DRIVEN

OTHER DRIVER TYPE

9 PUMP ITEM NO'S

PUMP ITEM NO'S

10 MOTOR ITEM NO'S

DRIVER ITEM NO'S

11 MOTOR PROVIDED BY

DRIVER PROVIDED BY

GEAR PROVIDED BY

12 MOTOR MOUNTED BY

DRIVER MOUNTED BY

GEAR MOUNTED BY

DRIVER DATA SHEET NO.

GEAR DATA SHEET NO.

13 MOTOR DATA SHEET NO.


14

GEAR ITEM NO'S

OPERATING CONDITIONS

15

CAPACITY @ PT :

LIQUID

(L/min)

TYPE OR NAME OF LIQUID

16

@ MAXIMUM VISCOSITY

17

DISCHARGE PRESSURE:

(barG)

@ MIN. VISCOSITY

NORMAL

PUMPING TEMPERATURE:

18

MAXIMUM

MINIMUM

SPECIFIC GRAVITY

19

SUCTION PRESSURE :

(barG)

(C)
MAX

MIN
MAXIMUM

SPECIFIC HEAT

20

MAXIMUM

MINIMUM

VISCOSITY

21

DIFFERENTIAL PRESSURE

(bar)

CORROSIVE/EROSIVE AGENTS

22

MAXIMUM

MINIMUM

CHLORIDE CONCENTRATION

23

NPSH AVAILABLE

(mPa-s)

24

HYDRAULIC

(kW)

LIQUID

TOXIC

(kJ/kg C)

MINIMUM

H2S CONCENTRATION

(m)

MINIMUM
Cp

MAXIMUM

(ppm)
(ppm)

FLAMMABLE

OTHER

25
26

PERFORMANCE

SITE AND UTILITY DATA

27

RATED CAPACITY

28

NPSH REQUIRED

(m)

HEATED

29

RATED SPEED

(rpm)

ELECTRICAL AREA CLASS

GROUP

DISPLACEMENT

(L/min)

WINTERIZATION REQD

TROPICALIZATION REQD

30

(L/min)

31

VOLUMETRIC EFFICIENCY

(%)

32

MECHANICAL EFFICIENCY

(%)

33

(BkW)

@ MAXIMUM VISCOSITY
@ RELIEF VALVE SETTING

LOCATION

(BkW)

(rpm)

36

MINIMUM ALLOWABLE SPEED

(rpm)

ANSI
RATING

DUST

FUMES

UTILITY CONDITIONS

ELECTRICITY
FACING

POSITION

DRIVERS

HEATING

CONNECTIONS
SUCTION

41

DISCHARGE

COOLING WATER

42

GLAND FLUSH

TEMP

(C)

MAX

43

DRAINS

PRESS.

(barG)

MIN

44

VENTS

SOURCE

45

SHUTDOWN

HERTZ

JACKET

INSTRUMENT AIR

PHASE

46 PUMP TYPE:

PRESSURE

INTRN'L GEAR

TWIN-SCREW

VANE

EXTRN'L GEAR

3-SCREW

PROGRESSING CAVITY

49 GEAR TYPE

INLET

RETURN

MAX

DESIGN

MAX

MIN

(barG)
APPLICABLE SPECIFICATIONS:

47
48

OTHER

CONTROL

VOLTAGE

40

51

(C)

SALT ATMOSPHERE

39

SPUR

OTHER

CONSTRUCTION

50

DIV

RANGE OF AMBIENT TEMPS:MIN/MAX

MAXIMUM ALLOWABLE SPEED

SIZE

UNDER ROOF

UNUSUAL CONDITIONS

34

38

OUTDOOR

UNHEATED

SITE DATA

35

37

INDOOR

API 676 POSITIVE DISPLACEMENT PUMPS - ROTARY


GOVERNING SPECIFICATION (IF DIFFERENT)

HELICAL

REMARKS:

52
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the
express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use
and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

ROTARY PUMP (API 676-2ND)


DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

MAXIMUM ALLOWABLE PRESSURE:

(barG @

HYDROSTATIC TEST PRESSURE:

(barG @

STEAM JACKET PRESSURE:

(barG @

(C)

(C)

ROTOR MOUNT

BTWN. BEARINGS

OVERHUNG

TIMING GEARS

YES

NO

BEARING TYPE:

RADIAL

LUBRICATION TYPE:

10

PUMPED FLUID
EXTERNAL

12

LUBRICANT TYPE

13

MECHANICAL SEALS

SHAFT

THRUST

SLEEVE (S)
GLAND (S)

OIL MIST

OIL FLOOD

GREASE

API 610 SEAL CODE

18

PACKING:

TIMING GEARS
SPECIAL MATERIAL TESTS (2.9.1.3)
LOW AMBIENT TEMP. MATERIALS TESTS (2.9.5)

MANUFACTURER AND MODEL

VANES

BEARING HOUSING

MANUFACTURER CODE
API 610 SEAL FLUSH PLAN

END PLATES

CONSTANT LEVEL OILERS

14

17

STATOR

ROTOR (S)

16

CASING

RING OIL

15

19

11

QA INSPECTION AND TEST


COMPLIANCE WITH INSPECTORS CHECK LIST
CERTIFICATION OF MATERIALS
FINAL ASSEMBLY CLEARANCES

LANTERN RING

MFR. AND TYPE

SURFACE AND SUBSURFACE EXAMINATIONS

NO. OF RINGS

DRIVE MECHANISM

20
21

DIRECT-COUPLED

22

COUPLING MANUFACTURER

V-BELT

GEAR

RADIOGRAPHY
ULTRASONIC
MAGNETIC PARTICLE
LIQUID PENETRANT

DRIVERS

23

CLEANLINESS PRIOR TO FINAL ASSEMBLY

24

MOTOR:

25

MANUFACTURER

26

TYPE

TESTS

27

FRAME NO.

HYDROSTATIC

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES


FURNISH PROCEDURES FOR OPTIONAL TESTS

28

CONSTANT SPEED

(rpm)

MEHANICAL RUN

29

VARIABLE SPEED

(rpm)

PERFORMANCE

(kW)

(rpm)

31

VOLTS

PHASE

32

HERTZ

SERVICE FACTOR

33

ENCLOSURE

30

REQ'D

36

EXPORT

EXPORT BOXING REQ'D

OUTDOOR STORAGE MORE THAN 6 MONTHS


WEIGHTS (kg)
PUMP

BASE

OTHER PURCHASER REQUIREMENTS


U.S. CUSTOMARY

RELIEF VALVES BY PUMP MFRG

PUMP VENDOR

BY PUMP MANUFACTURER
SI

INTERNAL

40 PIPING FOR SEAL FLUSH FURNISHED BY:

EXTRNL.

SUBSOLE PLATES BY PUMP MANUFACTURER


DRAIN-RIM

42 PIPING FOR COOLING/HEATING FURNISHED BY:


PUMP VENDOR

44

PROVIDE TECHNICAL DATA MANUAL

DRIVER

SUITABLE FOR EPOXY GROUT

EXTENDED FOR

OTHERS

43

GEAR
BASEPLATE

OTHER (SEE SEPARATE DATA SHEETS)

38 NAMEPLATE UNITS

41

OBS

PREPARATION FOR SHIPMENT


DOMESTIC

STEAM TURBINE

37

39

WIT

NPSH

34
35

REQ'N NO.
MATERIALS

2 CASING

OF

CONSTRUCTION (CONTINUED)

ITEM NO.

PAGE

OTHERS

45 REMARKS
46
47
48
49
50
51
52
53
54
55
56

General Confidential

DRAIN-PAN

YERP-2514-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

ROTARY PUMP (API 676-2ND)


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Certification Date
Corrosion Allowance / Protection
Element Detail
Gasket Type
Purchase order Line No
Size
Start Loss
Tag Number of Parent Skid

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The manufacturer, type and size for filter elements
The Type of gasket required for sealing the mechanical connections of the instrument
Nominal Size

General Confidential

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - PITOT TUBE METER DATA SHEET


INSTRUMENT TAG NUMBER

CERT

SERVICE

LOCATION

FLUID DATA

ENGG

FLUID

API

VOLUME OR MASS FLOW RATE

CONDITIONS

NORMAL
METER TO READ
IN UNITS OF

AT

q
OR
m

OPERATING
STANDARD

PSIG

TEMP

FULL SCALE

PRESS.

PSIG

Q
OR

SPEC VOL.

LIQ. OR GAS

Cu. Ft / lb

SPEC GRAV.

1/ =

M
Q-

q-

VISCOSITY

G-

METER DATA
CALIBRATION
Mfg.

Type

F.S.Defl.

DESCRIPTION

OPERATION

SEALING FLUID

CHART DATE

Serial No.
Wet

Dry

F.S.Defl.

Wet

Dry

Matl

Grav.

Size

Number

Range

Factor

Planimeter Factor

PIPE AND PITOT TUBE DATA


PIPE

CALCULATED
BY

PITOT TUBE

Size

i. D. Inches

Make

Drawing Number

Mfg. Coef.

CHECK
BY

DESIGN DATA

Pitot tube pressure opening in center of pipe facing directly upstream

ced
u
d
pro are,
s
i
m softw
r
o
f
This Intools o. 101
by Form N

b = Ratio average velocity to maximum velocity at center of pipe. Depends


on Reynolds number & pipe roughness. Best source of data:
(1) Smooth pipe: Data of J. Nikuradse

DATE.
REV NO.

(2) Rough pipe: Data of J. Nikuradse. Petro. Engr. March thru August 1940

c = Pitot tube coefficient should be determined experimently for accurate results. Lacking other data use c = 1.00 for thin wall tube

w = Gas supercompressibility correction:

with small ratio of tube diameter to pipe diameter.

Actual vol. at meter cond. / Vol. by gas laws

DISCIPLINE
ENGINEER

GAS @ 60 F & 14.7 PSI abs.

LIQUIDS (Volume Units)


DATE:

Q = AbcD

PROJECT
ENGINEER

h/G

Q = 7710 bcD w

ANY FLUID (Mass Units)

h (p + 14.7)
G- (t + 460)

M = 359.1 bcD

h
1/

Reynolds Number
DATE:

BXq
Re =

CERTIFIED

0.00483 G- qRe =

DX

DX

0.0632 m
Re =

DX

DATE:

Values of A & B (Liquid)


CONSTRUCTION
AGENCY

If Q is in

DATE:

BPD

BBL/HR.

GPM

Q- & q- in Cu. Ft. / hr.

M & m in Lbs. / hr.

G.P.HR.

A Equals

194.4

8.098

5.669

340.1

B Equals

0.923

22.1

31.6

0.527

OPERATION

Calculations:
b=
c=
DATE:

w=
BY:

CONTROL NUMBER

Re =

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 101

YERP 2517-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YERP-2601-ENG (11/07)

ENGG CERT

(REFER TO SAEP - 20)


INSPECTION
INTERVAL-MONTHS

EQUIPMENT

Initial
T&I

INSPECTION PROCEDURE
T&I

REV.
NO.

DATE

DESCRIPTION

OSI

DISCIPLINE
ENGINEER

DATE
PROJECT
ENGINEER

DATE
CERTIFIED

DATE
CONSTRUCTION
AGENCY

DATE
OPERATIONS

DATE:

Supvr. Opns Insp.

Gen. Supvr./ Supt. Opns. Engr.

EQUIPMENT INSPECTION SCHEDULE


(DCC) NO.

EWO NO.

CONTROL NUMBER
OF THIS DRAWING IS COVERED, FOR ALL
APPROVAL/CERTIFICATION REQUIREMENTS
BY:
BY DRAWING COMPLETION CERTIFICATE

JO NO.

THIS INDICATES THAT REV. NO.

JO / EWO

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE

Superintendent Opns.

DWG. TYPE

SCH

PLANT NO.

Manager, Insp. Dept.

INDEX

DRAWING NO.

Gen. Mgr. Opns or Plt. Mgr.

SHT NO.

REV NO.

EEDSD/2601-0103.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PMT

EQUIPMENT INSPECTION SCHEDULE

YERP - 2693-ENG (12/07)


PMT OPRNS

YERP
DATA AND OPERATING LIMITS SHEET

ATMOSPHERIC / LOW-PRESSURE TANKS

SERVICE
ERECTOR

LOCATION

TANK NO.
YEAR BUILT

DESIGNER

APPLICABLE CODE

DESIGN PRESSURE

kPa (psi)
O

MAXIMUM OPERATING TEMP.

DESIGN METAL TEMP.

C(OF)

FLASH POINT

C(OF)

C( F)

NOMINAL DIAMETER

HEIGHT

m (ft)

m (ft)

MAX. OPERATING LIQUID LEVEL

WELD JOINT EFF.

NOM. CAPACITY

NO. OF WINDGIRDER

LOCATION/DIST. FROM TOP

DESCRIPTION

NOZZLE RATINGS
ASSEMBLY DWGS.

APPURTENANCE DWGS.

CORROSION ALLOWANCE: SHELL

mm(in) ;

BOTTOM

ORDER NO.

mm(in) ;

ROOF

mm(in) ;

mm(in) ;

ANCHOR BOLTS

OPERATING LIMITS
(CHANGES TO OPERATING LIMITS REQUIRE OPERATIONS ENGINEERING APPROVAL)
SHELL

REV
NO.

DATE

COURSE NO.
NOM. THICK.

mm (ins)

DES. THICK.

mm (ins)

RET. THICK.

mm (ins)

COURSE HT.

m (ft)

ROOF

BOTTOM

TYPE

FOUNDATION
SOIL
CONCRETE RING

Thick mm(ins)

Nom. Thick mm(ins)


ANUL.

BOT.

MATERIAL
MIN. YIELD

DISCIPLINEY
ENGINEER

MATERIAL

MIN. TEN.

DATE:
PROJECT
ENGINEER

SAFETY DEVICES
TYPE

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

SIZE

NO.

DRAINS

SETTING PRESSURE
mm(in) WATER / Kpa (psi)

MATERIAL

SIZE

RIM VENTS

ARTIC. PIPE

PRESSURE RELIEF VALVES

FLEXIBLE PIPE

VACUUM RELIEF VALVES

EMERGENCY

OPEN VENTS

OPEN DRAIN

QUANT.

EMERGENCY VENTS
AUTO BLEEDER VENTS

DATE:
OPERATIONS

TANK SETTLEMENT - SHELL mm (ins)


SETT. READINGS

10

11

12

13

BEFORE HYDRO.

DATE:

BY:

AFTER HYDRO.

SAFETY PRECAUTIONS

(DCC) NO.: ____________________________.

BY DRAWING COMPLETION CERTIFICATE

(NOTE BELOW ANY SPECIAL HAZARDS, RECOMMENDATIONS, INSPECTIONS, OR TESTS THAT ARE IMPORTANT FOR THIS EQUIPMENT:
APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.___________

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

SIS FOR

DWG. TYPE

SIS

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

E-

YERP

EDSD/2693-1201.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

EQUIPMENT DATA
SPECIFIC GRAVITY

YERP-2694-ENG (05/08)

VERTICAL PRESSURE VESSEL DATA SHEET (DRUM)

Page 1 of 7

REFERENCE DOCUMENT SUMMARY


Revisions

Number

Date
By
Chk
Appd
Client

Quality Purpose

1-Jan-05
xxx
yyy
zzz
aaa
bbb

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision
Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0437
100-YER-PE-YSS-0456
100-YER-PE-YSS-0057

100-YER-PE-YSS-0031
100-YER-PE-YSS-0032
100-YER-PE-YSS-0521
100-YER-PE-YSS-0248

100-YER-PE-YSS-0523
100-YER-PE-YSS-0524
100-YER-PE-YSS-0525
100-YER-PE-YSS-0526

Description

Revision
Issued

YERP-32-SAMSS-004 Manufacture of Pressure Vessels


YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers
YERP-SAES-D-001 Design Criteria for Pressure Vessels
YERP-SAEP-325 Inspection Requirements for Pressurized Equipment
YERP-SAES-A-004 General Requirements for Pressure Testing
YERP-SAES-A-112 Meterorological and Seismic Design Data
YERP-SAES-A-113 Geotechnical Engineering Requirements
YERP-SAES-A-206 Positive Material Identification
YERP-Form 175-321900 Manufacture of Pressure Vessels
YERP-SAES-W-010 Welding Requirements for Pressure Vessels
YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials
YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High
Temperature Service
YERP-00-SAIP-07 Positive Material Identification Requirements
YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI)
YERP-SAEP-1143 Radiographic Examination
YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components
YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components
YERP-SAEP-1146 Manual Ultrasonic Thickness Testing
YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and
YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings
YERP-AC-036915 Fireproofing for Column and Vessel Skirts
YERP-SAES-N -001 Basic Criteria, Industrial Insulation
PIP VEFV1101 Vessel; Nameplate Bracket
PIP VEFV1102 Vessel: Tolerances (Elevation)
PIP VEFV1103 Vessel: Grounding Lug
PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets
PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and
PIP VEFV1117 Vessel; Manway Vertical Davit
PIP VEFV1118 Vessel; Manway Horizontal Davit
PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports
PIP VEFV1124 Vessel: Vortex Breakers
PIP VEFV1125 Vessel: Internal Ladders
PIP STF05501 Fixed Ladders and Cages
PIP STF05521 Details for Angle Railings for Walking and Working Surfaces
PIP STF05535 Vessel Circular Platform Details

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express
written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such
copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-2694-ENG (05/08)
Page 2 of 7

VERTICAL PRESSURE VESSEL DATA SHEET


Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

DESIGN DATA

Rev

Design Conditions

Internal
External

Minimum Design Metal Temp


Operating Conditions Internal
Corrosion Allowance
Liquid Specific Gravity
Pressure Drop Through Internals
PWHT Required
Alloy Verification
Radiography Requirements
Shop Hydrotest Pressure
Field Hydrotest Pressure
Painting Per
Insulation
Fireproofing
Erection Weight
Empty Weight
Operating Weight
Test Weight
Vessel Designed For Wind
Vessel Designed For Earthquake
Moment At POS
Wind
Shear Force At POS Wind
Moment At POS
Earthquake
Shear Force At POS Earthquake

bar (g)
bar

at
at

C
C

C (MDMT)
bar (g)

at
at

bar (g)
C
mm

bar

Service PWHT No

mm
mm (Inside & Outside Skirt)
kg (Includes
kg (Start-Up Ready)
kg
kg

Nm
N
Nm (Operating)
N (Operating)

Nm (Empty)
N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS

Rev

Code Stamp

Construction Code
Materials for Pressure Components and Parts Welded to Pressure Components:
Shell and Heads
Standard ANSI Weld Neck and LWN Flanges
Fittings
Self Reinforcing & Special Forgings
Nozzle Necks
Upper 1000 mm of Skirt
Shell Attachments
Plate
Pipe
Structural Shapes
Materials for Parts Not Welded to Pressure Components:
Base Rings / Chairs
Plate
Pipe
Pressure Bolting
Trays
Internal Bolting
Internal Piping
Other Internals
Demister Pad
Pressure Gaskets
Gaskets
Non-pressure Gaskets

General Confidential

Yes

National Board
Registration

No

YERP-2694-ENG (05/08)
Page 3 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

GENERAL NOTES

Rev

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted.
Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained
at the time Vessel Supplier submits his quotation.
The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum.
Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit
or hinge and internal manhole grip.
Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head.
Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required
to be insulated or fireproofed.
All internal elevations are to top of support ring (if required).
All removable internals shall pass through the vessel manholes.
Vessel Supplier to provide vessel grounding lugs.
Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME
Section VIII, Division 1, Appendix 2.
Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier.
Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material
specification shown for plate, pipe or forgings on Page 2 of this data sheet.
Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on
drawing
. This includes the skirt to head attachment weld specified in Detail " ".
For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-2694-ENG (05/08)
Page 4 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TABLE OF CONNECTIONS

Rev

General Notes for Table of Connections:


A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor..
B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 para. 8.0
C. All pressure connections are to be flanged.
D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise.
E. For hill side connections see plan or plan view.
F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10).
G. All flange faces shall have a stock finish.
H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark

Size Rating Face

Service

Elevation Orient

General Confidential

Specific Notes

YERP-2694-ENG (05/08)
Page 5 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections)
Use this information for quotation purpose only.
Supply blind flange, bolts, nuts and gasket.
Elevation is given to the face of flange.
Nozzle size listed is minimum inside diameter of nozzle neck.
Furnish davit in accordance with drawing PIP VEFV1117.
Furnish hinge in accordance with drawing PIP VEFV1116.
Furnish internal pipe support in accordance with drawing
.
Furnish internal plate flange in accordance with drawing
.
Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124.
Furnish inlet hood baffle in accordance with drawing
.
Furnish inlet distributor in accordance with drawing
With internal pipe per xxxxxx.
Davit on right side facing manhole.
Davit on left side facing manhole.
Hinge on right side facing manhole.
Hinge on left side facing manhole.

General Confidential

YERP-2694-ENG (05/08)
Page 6 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-2694-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

VERTICAL PRESSURE VESSEL DATA SHEET


DATA SHEET
SI UNITS
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

AAA-B-CCCC

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Manufacturer Name
Model Number
Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No
Capacity
Certification Number
Certification Date
Certification Requirements
Certifying Authority
Design Setting
Hydrostatic Test Pressure
Hydrostatic Test Temperature
Length T-T
MAWP
Material
Maximum Diameter
Maximum Operating Pressure
Maximum Operating Temperature
Minimum Diameter
Minimum Operating Temperature
NACE
Pipe Inlet/Outlet
Pressure Rating
Purchase order Line No
Set Pressure
Shape
Size
Status
Tag Number of Parent Skid
Weight
Weight Dry / Empty
Year built

The Manufacturer details of the item


The Model Number assigned to the item
Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time


The number of certificate as issued by certifying authority
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The test or certifying authority for an item
The Certifying Authority for hazardous area equipment
Design set point for presure relief devices

Maximum Allowable Working Pressure


The physical composition of material/s for an item

The maximum Operating Temperature of the item


The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-2714-ENG (04/08)

SHELL AND TUBE EXCHANGER


DATA SHEET
R
E
V
I
S
I
O
N

(SI Units)
NUMBER
By

0
Date

By

1
Date

By

2
Date

3
Date

By

Job No.
Client
Location
ITEM NO.
Document No.
Fabricator
Serial No.
Drawing No.

Originator
Check
Approved
Client Process
Client Eng.
Issued
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
56
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
58
59
60
61
62
63
64
65
66

Service of Unit
Size
0
Surface/Unit (Gross/Eff.)
PERFORMANCE OF ONE UNIT
Fluid Allocation
Fluid Name

Page
YERP
P.O. Number
YANBU, KINGDOM OF SAUDI ARABIA

Shells/Unit

Parallel

Surface/Shell (Gross/Eff.)

kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
C
kg/m
Cp

OD 0.
ID

Type

ASME SECT. VIII DIV. 1

/
/

/
/

/
/

/
/

/
/

/
/

/
/

-12

Bundle Exit
C MTD Corr. Factor
W/m C

TUBE SIDE
/
/

kg/m s

-12

mm (Min.)
OD

OUT

/
/

mm Thk

IN

SHELL SIDE
/
/

No. of Units
1
1
Series
m

Bundle Entrance
MTD (Corrected) (Weighted)
/

MW

Design Pressure/Vacuum Pressure


bar g
Design Temperature/MDMT
C
Corrosion Allowance
mm
Test Pressure
bar g
Radiography/PWHT
No. of Passes per Shell
Connections
In
Size,
Out
Rating &
Vent
Facing
Drain
Chem. Cleaning

OUT

kJ/kg C
W/m C
bar g
dyne/cm
bar a
kJ/kg
bar g
m/s
bar
W/m C
m C/W

TUBE SIDE

IN

Tube No.
Tube Type
Shell
Channel or Bonnet
Tubesheet - Stationary
Floating Head Cover
Baffles - Cross
Baffles - Long
Supports - Tube
Bypass Seal Arrangement
Expansion Joint
Gaskets - Shell Cover/Shell
Gaskets - Channel/TS
Code Requirements
Overall Diameter
Weight - Exchanger, Empty
REMARKS:

SHELL SIDE

Fluid Quantity, Total


Vapor
Liquid
Steam
Water
Noncondensable/MW
Temperature
Density (Vapor/Liquid)
Viscosity (Vapor/Liquid)
Molecular Weight, Vapor
Specific Heat (Vapor/Liquid)
Thermal Conductivity (Vapor/Liquid)
Critical Pressure (Liquid)
Surface Tension (Liquid)
Hydrogen Partial Pressure
Latent Heat
Inlet Pressure
Velocity
Pressure Drop (Allowable/Calculated)
Film Coefficient
Fouling Resistance (Min.)
Rho-V-squared - Inlet Nozzle
Heat Exchanged
Transfer Rate (Service/Clean)
CONSTRUCTION OF ONE SHELL

of

Order Number

Special Service (Sour/Lethal/Cyclic)


(Horizontal)
Connected in

TEMA Type/Orientation
0
m

Length
mm Pitch
mm Flow Angle
Material
mm Shell Cover
Channel Cover
Tubesheet - Floating
Impingement Protection
No. Crosspasses
% Cut
Central Spacing
(Dia.)
Seal Type
Type
Tube - Tubesheet Joint
Metal Temp. for Expansion (Shell/Tube)
/
Floating Head/TS

Shell/TS
Channel Cover/Channel
Stamp
Overall Length
Exchanger, Full of Water

YES

TEMA Class

mm

"R"

Removable Bundle

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of the
YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

General Confidential

Deg.

INDEX

YERP-2714-ENG (04/08)

SHELL AND TUBE EXCHANGER


DATA SHEET
Job No.
Client
Location
ITEM NO.
Document No.
Fabricator
Serial No.
Drawing No.

Page
YERP
P.O. Number
YANBU, KINGDOM OF SAUDI ARABIA

Order Number

Ref. Pressure 1:

bar g

Pressure

Temp.

Enthalpy

Mass Vapor

bar g

kJ/kg

Fraction

Enthalpy (kJ/kg)

Fluid Name:

1.000

0.80

0.800

0.60

0.600

0.40

0.400

0.20

0.200

0.00

Mass Vapor
Fraction

Heat Release Curve


1.00

0.000
Temperature (C)
Enthalpy

Mass Vapor Frac

Density

Density

Viscosity

Viscosity

Thermal

Thermal

Sp. Heat

Sp. Heat

Surface

Liquid

Vapor

Liquid

Vapor

Liquid

Cond., Vap

Cond., Liq

Vapor

Liquid

Tension

Critical Press.

Temp.

kg/m

kg/m

cP

cP

W/m C

W/m C

kJ/kg C

kJ/kg C

DYNE/cm

bar g

Ref. Pressure 2:

bar g

Temp.

Enthalpy

Mass Vapor

bar g

kJ/kg

Fraction

Heat Release Curve

1.00

Enthalpy
(kJ/kg)

Pressure

1.000

0.80

0.800

0.60

0.600

0.40

0.400

0.20

0.200

0.00

0.000

Temperature (C)
Enthalpy

Mass Vapor Frac

Density

Density

Viscosity

Viscosity

Thermal

Thermal

Sp. Heat

Sp. Heat

Surface

Liquid

Vapor

Liquid

Vapor

Liquid

Cond., Vap

Cond., Liq

Vapor

Liquid

Tension

Critical Press.

kg/m

kg/m

cP

cP

W/m C

W/m C

kJ/kg C

kJ/kg C

DYNE/cm

bar g

General Confidential

Mass Vapor
Fraction

Fluid Name:

Liq. Crit.

Liq. Crit.
Temp.
C

of

YERP-2714-ENG (04/08)

SHELL AND TUBE EXCHANGER


DATA SHEET
Job No.

#NAME?

Client

YERP

Location

YANBU, KINGDOM OF SAUDI ARABIA

Page
P.O. Number

of
0

ITEM NO.
Document No.
Fabricator
Serial No.
Drawing No.

General Confidential

Order Number

YERP-2714-ENG (04/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SHELL AND TUBE EXCHANGER


DATA SHEET
SI UNITS (bar)
Attribute Name

Criticality Rating

SCE (Safety Critical Element)


SRD (Safety Related Device)
Datasheet Doc No
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Performance Curve Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Certificate Number
Certification Date
Certification Requirements
Certifying Authority
Cold Set Pressure
MAWP

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor

The Data Sheet Number as recorded in the Data Sheet register

General Arrangement Drawing Number


Location / Layout drawing reference
Document number of performance curves which are applicable to the item

The number of certificate as issued by certifying authority


The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The test or certifying authority for an item
The Certifying Authority for hazardous area Equipment
The pressure to which a pressure relief valve is set up on a test bed
Maximum Allowable Working pressure

General Confidential

YERP-2716-ENG (04/08)

AIR COOLED EXCHANGER


DATA SHEET
R
E
V
I
S
I
O
N

(SI Units)
NUMBER
By

0
Date

By

1
Date

By

2
Date

3
Date

By

Job No.
Page
YERP
Client
YANBU, KINGDOM OF SAUDI ARABIA
Location
Item No.
P.O. Number
Document No.
Client Document No.
Fabricator
Serial No.

Originator
Check
Approved
Client Process
Client Eng.
Issued
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62

Service Name
Bay Size (WxL)
m
m
Surface/Unit (Eff.) Finned
m
Heat Exchanged
Transfer Rate-Finned
PERFORMANCE DATA - TUBE SIDE
Fluid Name
Total Flow
kg/hr
Liquid
(In/Out)
kg/hr
Vapor
(MW=xx)
kg/hr
Ncond.
(MW=xx)
kg/hr
Steam
kg/hr
Water
kg/hr
C
Inlet Pressure
barg
PERFORMANCE DATA - AIR SIDE
Air Quantity, Total
kg/hr
Air Quantity/Fan
act m/s
Actual Static Pressure
mm water
Face Velocity
std m/s
DESIGN - MATERIAL - CONSTRUCTION
Design Pressure
TUBE BUNDLE
Bundle Size (WxL)
m
No./Bay
No. Tube Rows
Arrangement
Bundles in Parallel
Series
Bays in Parallel
Series
STRUCTURE

Flammable Service
Model No.
m
MW

Outside Bare

Lethal/Toxic Service
Draft

Temperature (In/Out)
C
Viscosity (Liq/Vap)
mPa s
Density (Liq/Vap)
kg/m
Sp. Heat (Liq/Vap)
kJ/kg C
Therm. Cond. (Liq/Vap)
W/m C
Dew/Bubble Point
/
Pressure Drop (Allow/Calc)
Velocity (Allow/Calc)
Fouling Resistance (Tubeside/Airside)
Altitude above Sea Level
Temperature In
Temperature Out
Minimum Design Ambient

No. of Units
No. of Bays

C
W/m C

C Avg. Latent Heat


/
/
/

kJ/kg
bar
m/s
m C/W

m
C
C
C

barg Test Pressure

barg Design Temp./MDMT


HEADER
Material
OD
mm/m No/Bundle
Pitch

Louvers
Bundle Weight

mm Min. Thk.
Length
mm

mm
m
(triangular)

FIN
mm
in
SCH in
SCH in
in

Type
Material
OD
No.

mm Stock Thk.
/ m Fin Design Temp.
CODE
ASME Sec.VIII, Div.1
API 661
Bundle Code Stamp
Nat. Board No.

DRIVER
Type
Mfr. & Model
No./Bay
AGMA Rating
Speed Ratio
Support

Min

kW

barg Vibration Switch


Steam Coil
Steam Coil Code Stamp
Actuators
kg Shipping Weight

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written
permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be
returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

mm
C

SPEED REDUCER

Type
Mfr. & Model
No./Bay
Volts/Phase/Cycle
kW/Driver (Design)
m/s Enclosure
Mounting
deg Rev/Min
Signal Air Press Max
+/- ? C

C
TUBE

m Type
Material
No.Pass.
Slope
Plug Material
Plug Gasket Material
Corrosion Allowance
M. Sup't c/c No./Size (Vent/Drain)
No./Size Inlet Nozzle
No./Size Outlet Nozzle
GALV Special Nozzles
Rating & Facing Type
Temp. Ind.
Pres. Ind.

of

MTD (Corrected) (Weighted)


-Clean

-Bare

Ladders, Walkways, Platforms:


Assembly:
Special Plenums:
Surface Preparation:
Winterization:
Type:
Arranged
MECHANICAL EQUIPMENT
FAN
Mfr. & Model
Blade/Hub Matl.
No./Bay
% Adj./Auto. Var.
kW/Fan (Des. /Min Amb.)
/
Tip Speed (Max. Allow/Calc)
/
No. Blades
Rev/Min
Diam.
m Pitch
GENERAL
Air Supply Pressure Max
Min
barg
Degree of Process Outlet Temperature Control
Louvers
Control
Type
Control Action on Air Failure: Fan Pitch
Plot Area (WxL)
m
REMARKS:

kg

INDEX

YERP-2716-ENG (04/08)

AIR COOLED EXCHANGER


DATA SHEET
Job No.
Client
Location
Item No.
Process Unit
Document No.

Page

YERP
YANBU, KINGDOM OF SAUDI ARABIA

Client Document No.


Heat Release Curves
Pressure (psia):
Pressure (kPa a)
Temperature (F)
Temperature (C)

Enthalpy (Btu/lb)
Enthalpy (kJ/kg)

Vapor Weight Fraction

Temperature (F)

Enthalpy (Btu/lb)

Vapor Weight Fraction

Pressure (psia):

General Confidential

of

YERP-2716-ENG (04/08)

AIR COOLED EXCHANGER


DATA SHEET
Job No.
Client
Location
Item No.
Process Unit
Document No.
Client Document No.

General Confidential

Page

YERP
YANBU, KINGDOM OF SAUDI ARABIA

of

YERP-2716-ENG (04/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

AIR COOLED EXCHANGER


DATA SHEET
SI UNITS (bar)
Attribute Name

Criticality Rating

SCE (Safety Critical Element)


SRD (Safety Related Device)
Serial Number
Datasheet Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase Order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Run Test
Signal Tubing Check
Vibration Check

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

Unique number of the instrument provided by the manufacturer


The Data Sheet Number as recorded in the Data Sheet register
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-2731-M-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


API FIRED HEATER DATA SHEET

Client
Location

Unit
Item Number

YERP
Yanbu, Saudi Arabia

Service
Description
PO Number
Manufacturer
Ref. Drawing

KBR Project
Purchaser
Document No.
Serial Number
Page Number 1 of 10

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number:

Revision:

Page:

Date:

API STD 560

1
2
3
4

2 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE
Unit
Manufacturer
Type of heater
Absorbed duty, mW (Base)

Yanbu, Saudi Arabia


LOCATION
Number Req'd
:
Reference

REV

PROCESS DESIGN CONDITIONS

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Operating case
Heater section
Service
Heat absorption,
Fluid
Flow rate,
Flow rate,
Pressure drop, allowable (fouled),
Pressure drop, calculated (clean/fouled),
Average radiant section flux density, allowable,
Average radiant section flux density, calculated,
Maximum radiant section flux density, calculated,
Convection section flux density (bare tube),
Velocity limitation
Process fluid mass velocity
Maximum allowable/calc inside film temperature,
Fouling factor
Coking Allowance

24
25
26
27
28
29
30
31
32
33

INLET CONDITIONS:
Temperature,
Pressure,
Liquid flow,
Vapor flow,
Liquid gravity, S.G at T, P
Vapor molecular weight
Viscosity, (vapor/liquid),
Specific heat, (vapor/liquid),
Thermal conductivity, (vapor/liquid),

34
35
36
37
38
39
40
41
42
43

OUTLET CONDITIONS:
Temperature,
Pressure,
Liquid flow,
Vapor flow,
Liquid gravity, S.G at T, P
Vapor molecular weight (including steam)
Viscosity, (vapor/liquid),
Specific heat, (vapor/liquid),
Thermal conductivity, (vapor/liquid),

44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62

REMARKS AND SPECIAL REQUIREMENTS:


Distillation data or feed composition:
Short term conditions:

mW
kg/hr
BPSD
bar
bar
kcal/hr-m2
kcal/hr-m2
kcal/hr-m2
kcal/hr-m2
m/s
kg/sec-m2
C
hr-m2-C/kcal
mm
C
bara
kg/hr
kg/hr
o
API / SG
cP
kcal/kg-C
kcal/hr-m-C
C
bara
kg/hr
kg/hr
o
API / SG
cP
kcal/kg-C
kcal/hr-m-C

Notes:

General Confidential

---

---

---

---

---

---

YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number:

Revision:

Page:

Date:

API STD 560

1
2
3
4

3 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE
Unit
Manufacturer
Type of heater
Absorbed duty, mW (Case B)

LOCATION
Yanbu, Saudi Arabia
Number Req'd
:
Reference

REV

PROCESS DESIGN CONDITIONS

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Operating case
Heater section
Service
Heat absorption,
Fluid
Flow rate,
Flow rate,
Pressure drop, allowable (fouled),
Pressure drop, calculated (clean/fouled),
Average radiant section flux density, allowable,
Average radiant section flux density, calculated,
Maximum radiant section flux density, calculated,
Convection section flux density (bare tube),
Velocity limitation
Process fluid mass velocity
Maximum allowable/calc inside film temperature,
Fouling factor
Coking Allowance

24
25
26
27
28
29
30
31
32
33

INLET CONDITIONS:
Temperature,
Pressure,
Liquid flow,
Vapor flow,
Liquid gravity, S.G at T, P
Vapor molecular weight
Viscosity, (vapor/liquid),
Specific heat, (vapor/liquid),
Thermal conductivity, (vapor/liquid),

34
35
36
37
38
39
40
41
42
43

OUTLET CONDITIONS:
Temperature,
Pressure,
Liquid flow,
Vapor flow,
Liquid gravity, S.G at T, P
Vapor molecular weight (including steam)
Viscosity, (vapor/liquid),
Specific heat, (vapor/liquid),
Thermal conductivity, (vapor/liquid),

44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62

REMARKS AND SPECIAL REQUIREMENTS:


Distillation data or feed composition:
Short term conditions:

mW
kg/hr
BPSD
bar
bar
kcal/hr-m2
kcal/hr-m2
kcal/hr-m2
kcal/hr-m2
m/s
kg/sec-m2
C
hr-m2-C/kcal
mm
C
bara
kg/hr
kg/hr
o
API / SG
cP
kcal/kg-C
kcal/hr-m-C
C
bara
kg/hr
kg/hr
o
API / SG
cP
kcal/kg-C
kcal/hr-m-C

Notes:

General Confidential

---

---

---

---

---

---

YERP-2731-M-ENG (05/08)
FIRED HEATER DATA SHEET
Job Number:

Revision:

Page:

Date:

API STD 560

1
2
3
4

4 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE
Unit
Manufacturer
Type of heater
Absorbed duty, mW (Case 1)

Yanbu, Saudi Arabia


LOCATION
Number Req'd
:
Reference

REV

PROCESS DESIGN CONDITIONS

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Operating case
Heater section
Service
Heat absorption,
Fluid
Flow rate,
Flow rate,
Pressure drop, allowable (fouled),
Pressure drop, calculated (clean/fouled),
Average radiant section flux density, allowable,
Average radiant section flux density, calculated,
Maximum radiant section flux density, calculated,
Convection section flux density (bare tube),
Velocity limitation
Process fluid mass velocity
Maximum allowable/calc inside film temperature,
Fouling factor
Coking Allowance

24
25
26
27
28
29
30
31
32
33

INLET CONDITIONS:
Temperature,
Pressure,
Liquid flow,
Vapor flow,
Liquid gravity, S.G at T, P
Vapor molecular weight
Viscosity, (vapor/liquid),
Specific heat, (vapor/liquid),
Thermal conductivity, (vapor/liquid),

34
35
36
37
38
39
40
41
42
43

OUTLET CONDITIONS:
Temperature,
Pressure,
Liquid flow,
Vapor flow,
Liquid gravity, S.G at T, P
Vapor molecular weight (including steam)
Viscosity, (vapor/liquid),
Specific heat, (vapor/liquid),
Thermal conductivity, (vapor/liquid),

44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62

REMARKS AND SPECIAL REQUIREMENTS:


Distillation data or feed composition:
Short term conditions:

mW
kg/hr
BPSD
bar
bar
kcal/hr-m2
kcal/hr-m2
kcal/hr-m2
kcal/hr-m2
m/s
kg/sec-m2
C
hr-m2-C/kcal
mm
C
bara
kg/hr
kg/hr
o
API / SG
cP
kcal/kg-C
kcal/hr-m-C
C
bara
kg/hr
kg/hr
o
API / SG
cP
kcal/kg-C
kcal/hr-m-C

Notes:

General Confidential

---

---

---

---

---

---

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number:

Revision:

Date:

API STD 560

Page:

5 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

Yanbu, Saudi Arabia

COMBUSTION DESIGN CONDITIONS


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

Operating Case
Type of fuel
Excess air, percent
Calculated heat release (LHV),
Fuel efficiency calculated for clean coil, percent (LHV)
Fuel efficiency guaranteed for clean coil, percent (LHV)
Radiation loss, percent of heat release (LHV)
Flue gas temperature:
leaving radiant section,
leaving convection section,
leaving combustion air preheater,
Flue gas quantity,
Draft at arch,
Draft at burners,
Ambient air temperature, efficiency calculalation,
Ambient air temperature, stack design,
Altitude above sea level,
Volumetric Heat Release,
Emissions limits:
FUEL CHARACTERISTICS: See note 5:1
Gas Type:
kcal/kg
LHV,
HHV,
kcal/kg
Header Pressure
barg
Pressure @ burner,
barg
Temperature @ burner,
C
Molecular weight
Sulfur Content, ppmv H2S
barg
Atomizing steam pressure
Atomizing steam temperature,
C
Composition

REV

mW

C
C
C
kg/h
Pa
Pa
C
C
m
kcal/h-m3
NOx: 43 ng/J (0.1 lb/MMbtu)
Particulates: 43 ng/J (0.1 lb/MMbtu)

min / norm / max


min / norm / max

BURNER DATA:
Manufacturer
:
Size/Model Number
Type
Location
Heat release per burner, MW, Design
Normal
Pressure drop across burner @ design heat release, Pa
Distance burner center line to tube center line, horizontal, mm
Distance burner center line to unshielded refractory, horizontal, mm
Pilot type
Capacity, mW
Ignition method
Flame detection, type / location
Notes:

General Confidential

Number Req'd
Orientation
Minimum
Vertical, mm
Vertical, mm
Fuel
Number

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number:

Revision:

Date:

API STD 560

6 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

Yanbu, Saudi Arabia

MECHANICAL DESIGN CONDITIONS


1
2
3
4
5
6
7

Page:

Plot limitations
Tube limitations
Structural design data,

: --: --Wind load


Snow load
: --Minimum / normal / maximum ambient air temperature, C
Heater section
Service

8
9
10
11
12
13
14
15
16
17
18
19
20
21

COIL DESIGN:
Design basis, tube wall thickness (code or specification)
Rupture strength (Minimum or Average)
Stress-to-rupture basis,
h
Design pressure, elastic / rupture
barg
Design fluid temperature,
C
Temperature allowance,
C
Corrosion allowance, tubes / fittings,
mm
Hydrostatic test pressure,
barg
Postweld heat treatment (Yes or No)
Percent of welds fully radiographed
Maximum (clean) tube metal temperature,
C
Design tube metal temperature,
C
2kcal/h-m C
Inside film coefficient,

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

COIL ARRANGEMENT:
Tube orientation
: vertical or horizontal
Tube material (ASTM specification and grade)
Tube outside diameter,mm
Tube wall thickness, mm
Number of parallel flow streams
Number of tubes
Number of tubes per row (convection section)
Overall tube length,
mm
Effective tube length,
mm
Bare tubes
: Number
2
: Total exposed surface, m
Extended surface tubes
: Number
2
: Total exposed surface, m
Tube layout (in line or staggered)
Tube spacing, center to center : Horizontal x Diagonal, mm
Spacing tube center to furnace refractory wall,
mm
Corbels (Yes or No)
Corbel width (from inside casing)
mm

41
42
43
44
45
46
47

DESCRIPTION OF EXTENDED SURFACE:


Type :
(studs)(serrated fins)(solid fins)
Material
Dimensions (height x diameter / thickness),
mm
Spacing (fins / meter), (studs per plane)
1/m
Maximum tip temperature (calculated),
C
Extension ratio (total area / bare area)

48
49
50
51
52
53
54
55
56
57
58

Notes:

General Confidential

Stack limitations
Noise limitations
Wind occurrence
Seismic zone
Relative humidity, %

REV

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number:

Revision:

Date:

API STD 560

Page:

7 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

Yanbu, Saudi Arabia

MECHANICAL DESIGN CONDITIONS (Continued)


1
2

Heater section
Service

3
4
5
6
7

RETURN BENDS:
Type
Material (ASTM spec. and grade)
Nominal rating or schedule
Location (F.B. = firebox, H.B. = header box)

REV

8
9
10
11
12
13
14
15
16
17
18
19
20
21

TERMINALS AND/OR MANIFOLDS:


Type (BEV = beveled, MANIF = manifold, FLG = flanged)
Inlet : Material (ASTM spec. and grade)
Size / schedule or thickness
Number of terminals
Flange material (ASTM specification and grade)
Flange size and rating
Outlet : Material (ASTM spec. and grade)
Size / schedule or thickness
Number of terminals
Flange material (ASTM specification and grade)
Flange size and rating
Manifold to tube connection (welded, extruded etc.)
Manifold location (inside or outside header box)

22
23
24
25
26
27
28
29

CROSSOVERS:
Welded or flanged
Pipe material (ASTM specification and grade)
Pipe size / schedule or thickness
Flange material
Quantity / Flange size / rating
Location (internal / external)
Fluid temperature,

30
31
32
33
34
35
36

TUBE SUPPORTS:
Location (ends, top, bottom)
Material (ASTM specification and grade)
Design metal temperature,
Thickness,
Type and thickness of insulation,
Anchor (material and type)

37
38
39
40
41

INTERMEDIATE TUBE GUIDES/SUPPORTS:


Material (ASTM specification and grade)
Design metal temperature,
Thickness,
Spacing

C
mm
mm

42
43
44
45

TUBE GUIDES:
Location (ends, top, bottom)
Material (ASTM specification and grade)
Type / spacing

mm

46
47
48
49
50
51
52
53
54
55

HEADER BOXES:
Location
Casing material
Lining material
Anchor (material and type)
Notes:

C
mm
mm

Hinged door / bolted panel


Thickness, mm
Thickness, mm

General Confidential

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number:

Revision:

Page:

Date:

API STD 560

8 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

Yanbu, Saudi Arabia

MECHANICAL DESIGN CONDITIONS (Continued)


1
2

REFRACTORY DESIGN BASIS: See YERP-SAES-N-100 (100-YER-PE-YSS-0146)


Ambient, C:
Wind velocity, m/s

3
4
5
6
7
8

SHIELDED RADIANT WALLS:


Lining thickness, mm
Wall construction
Anchor (material and type)
Casing material

REV

Hot face temperature, design / calculated,

Thickness, mm

Temperature, C

Hot face temperature, design / calculated,

Thickness, mm

Temperature, C

9
10
11
12
13
14

ARCH:
Lining thickness, mm
Arch construction

15
16
17
18
19
20

FLOOR:
Lining thickness, mm
Floor construction

Hot face temperature, design / calculated,

Casing material
Minimum floor elevation, mm

Thickness, mm
Free space below plenum, mm: ---

Temperature, C

21
22
23
24
25
26

TRANSITION:
Lining thickness, mm
Construction:

: --: ---

Hot face temperature, design / calculated,

Anchor (material and type)


Casing material

: --: ---

Thickness, mm

Temperature, C : ---

27
28
29
30
31
32

CONVECTION SECTION:
Lining thickness, mm
Wall construction

33
34
35

INTERNAL WALL:
Type
Dimensions, height/width, mm:

36
37
38
39
40
41
42
43
44
45

DUCTS:
Location
Size or net free area,
Casing material
Casing thickness,
Lining : Internal/external
Thickness,
Material
Anchor (material and type)
Casing temperature,

46
47
48
49
50
51
52
53
54
55

PLENUM CHAMBER:
Casing material
Lining material
Anchor (type and material)
Notes:

Anchor (material and type)


Casing material

Anchor (material and type)


Casing material

: ---

Hot face temperature, design / calculated,

Thickness, mm

Temperature, C

Material

:
Flue gas

m or m

: ---

Combustion Air

mm
mm

C
:
:
:

Thickness, mm

General Confidential

Size, mm

YERP-2731-M-ENG (05/08)

FIRED HEATER DATA SHEET


Job Number:

Revision:

Page:

Date:

API STD 560

1
2
3
4
5
6
7
8

9 of 10

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

STACK OR STACK STUB:


Number
Casing material
Inside metal diameter, mm
Lining Material
Anchor (material and type)
Extent of lining
Design flue gas velocity, m/s

9
10
11
12
13
14
15
16

DAMPERS:
Location
Type (control, tight shut-off, etc.)
Material
: Blade
: Shaft
Multiple / single leaf
Provision for operation (manual or automatic)
Type of operator (cable or pneumatic)

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62

MISCELLANEOUS: Per API 560


Platforms
Location
Radiant
Radiant level 2
Convection
Damper
Environmental
Type of flooring
Doors
:
Access
Access
Tube removal
Observation doors - 2 levels
Observation ports
Explosion
Instrument connections
Combustion air
Temperature
Pressure
Temperature
Flue gas
Pressure
Flue gas sample, environmental
Snuffing steam / purge
Combined O2 / combustibles analyzer
Vents / drains
Process fluid temperature
Tubeskin thermocouples
Tubeskin thermocouples

Yanbu, Saudi Arabia


REV

Self-supported or guyed
Corrosion allowance, mm
Height above grade, mm

Location
Min. Thick., mm
Stack len., m
Thickness, mm

Internal or external
Flue gas temperature, C
Stack/APHT By-pass

Burners

FD Fan Inlet

ID Fan Inlet

APHT By-pass

Number

Width - mm

Length / Arc

Stairs / Ladder

Access From

Number

Location

Size - mm

Bolted/Hinged

Number

Size

Location

Galvanized grating

Painting requirements
Internal coating
Galvanizing requirements
Are painters trolley and rail included
Sootblowers
Special equipment:
Air preheater
Fan(s)
Other
Notes:

General Confidential

YERP-2731-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS


API FIRED HEATER DATA SHEET
SI UNITS
Attribute Name
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

SCE (Safety Critical Element)


SRD (Safety Related Device)
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc
Certificate Number
Certification
Full Load Test
Functionality Test
Noise Level Check
Pre-Startup Safety Review
Run Test
Signal Tubing Check

General Arrangement Drawing Number


Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

PAGE

10

OF

10

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

J6491 CtPump 10 (072007)

REVISION
DATE
BY
REV/APPR

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


PROCESS DATA SHEET (ISO STANDARDS)
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSALS

CLIENT
JOB NO.

ITEM NO.

PAGE

PURCHASE

OF

15

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

SERVICE

4 NO. REQ

PUMP SIZE

5 MANUFACTURER

TYPE

NO. STAGES

MODEL

SERIAL NO.

6
7 NOTES:

INFORMATION BELOW TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER

BY MANUFACTURER OR PURCHASER

DATA SHEETS (6.1.1)

8
ITEM NO.

ITEM NO.

ATTACHED

10 PUMP

ATTACHED

ITEM NO.

11 MOTOR

ATTACHED

ATTACHED

Noise

12 GEAR

13 TURBINE
14 APPLICABLE OVERLAY STANDARD(S):
15

LIQUID (5.1.3)

OPERATING CONDITIONS (5.1.3)

16 CAPACITY, NORMAL

(m/h)

RATED

(m/h)

LIQUID TYPE OR NAME

17 OTHER

HAZARDOUS

FLAMMABLE

(5.1.5)

18
19 SUCTION PRESSURE MAX./RATED

(barG)

21 DIFFERENTIAL PRESSURE
22 DIFF. HEAD

MIN.

(barG)

20 DISCHARGE PRESSURE

(m) NPSHA

PUMPING TEMP

(C)

(bar)

VAPOR PRESS.

(barA)

(m)

RELATIVE DENSITY (SG):

23 PROCESS VARIATIONS (5.1.4)

VISCOSITY

24 STARTING CONDITIONS (5.1.4)

SPECIFIC HEAT, Cp

25 SERVICE:
26

CONT.

INTERMITTENT (STARTS/DAY)

MAX.

(mPa-s)
(kJ/kg K)

CHLORIDE CONCENTRATION

(ml/m3)

H2S CONCENTRATION (6.5.2.4)

PARALLEL OPERATION REQ'D (5.1.13)


SITE DATA (5.1.3)

27

NORMAL

(ml/m3)

WET (5.2.1.12c)

CORROSIVE / EROSIVE AGENT

(5.12.1.9)

28
MATERIALS (5.12.1.1)

29 LOCATION: (5.1.30)
30

31

INDOOR

HEATED

OUTDOOR

ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4)

32
33
34

ZONE

GR

CLASS

GR

UNHEATED

ANNEX H CLASS (5.12.1.1)

NON-HAZARDOUS

MIN DESIGN METAL TEMP (5.12.4.1)

TEMP CODE

(C)

REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)

DIVISION

WINTERIZATION REQ'D

TROPICALIZATION REQ'D.

BARREL/CASE

35 SITE DATA (5.1.30)

IMPELLER

CASE/IMPELLER WEAR RINGS

36

ALTITUDE

37

RANGE OF AMBIENT TEMPS: MIN/MAX.

(m)

BAROMETER

(barA)

SHAFT

(C)

DIFFUSERS

38
39

RELATIVE HUMIDITY:

MIN / MAX

40 UNUSUAL CONDITIONS: (5.1.30)


41

FUMES

OTHER

PROPOSAL CURVE NO.


IMPELLER DIA.

42

(rpm)

RATED

MAX.

MIN.

(mm)

IMPELLER TYPE

43

RATED POWER

DRIVER TYPE

44
45

INDUCTION MOTOR

46

OTHER

STEAM TURBINE

GEAR

MOTOR DRIVER (6.1.1 / 6.1.4)

48

(kW)

EFFICIENCY

(%)

MINIMUM CONTINUOUS FLOW:

47

49

PERFORMANCE:

(%)

DUST

THERMAL

(m/h)

STABLE

(m/h)

PREFERRED OPER. REGION

TO

(m/h)

ALLOWABLE OPER. REGION

TO

(m/h)

MAX HEAD @ RATED IMPELLER

MANUFACTURER

(m)

MAX POWER @ RATED IMPELLER

50

(kW)

(rpm)

51

FRAME

52

HORIZONTAL

ENCLOSURE

53

VOLTS/PHASE/HERTZ

54

TYPE

55

MINIMUM STARTING VOLTAGE (6.1.5)

56

INSULATION

57

FULL LOAD AMPS

DRIVERS

58

LOCKED ROTOR AMPS

HEATING

59

STARTING METHOD

60

LUBE

VERTICAL

(m) (5.1.10)

SUCTION SPECIFIC SPEED

SERVICE FACTOR
/

(kW)

NPSHR AT RATED CAPACITY

MAX/ACTUAL

(5.1.11)

MAX. SOUND PRESS. LEVEL REQ'D

(dBA)

(5.1.16)

EST MAX SOUND PRESS. LEVEL

(dBA)

(5.1.16)

UTILITY CONDITIONS (5.1.3)


TEMP. RISE

ELECTRICITY

VOLTAGE

SYSTEM VOLTAGE DIP


STEAM

61 BEARINGS (TYPE/NUMBER):

MAX. PRESS.

PHASE

HERTZ

OTHER

80%
(barG) MAX. TEMP.

(C)

MIN. PRESS.

(6.1.5)
(barG) MIN. TEMP.

(C)

DRIVERS

62

RADIAL

HEATING

63

THRUST

COOLING WATER: (5.1.19)

64

VERTICAL THRUST CAPACITY

65

UP

SOURCE

SUPPLY TEMP.

(C)

MAX. RETURN TEMP.

NORM. PRESS.

(barG)

DESIGN PRESS.

(barG)

66

MIN. RET. PRESS.

(barG)

MAX. ALLOW. D.P.

(bar)

67

CHLORIDE CONCENTRATION:

(N)

DOWN

(N)

(C)

(ml/m3)

68
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the inte
and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


PROCESS DATA SHEET (ISO STANDARDS)
SI UNITS (bar)
1

CLIENT
JOB NO.
PAGE

REMARKS

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

General Confidential

ITEM NO.

OF

15

REQ'N NO.

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


SINGLE STAGE OVERHUNG (TYPE OH)
CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS)
SI UNITS (bar)
1

REV/APPR
CLIENT
JOB NO.

ITEM NO.

PAGE

CW

CCW

MANUFACTURER'S STANDARD

3 PUMP TYPE: (4.1)


OH2

OTHER (SEE BELOW)

SPECIFICATION NO.
OH3

OH6

OTHER

IN-LINE

OTHER

PUMP:

5 CASING MOUNTING:
6

REQ'N NO.

SURFACE PREPARATION AND PAINT

CONSTRUCTION

2 ROTATION: (VIEWED FROM COUPLING END)

15

OF

PRIMER

CENTERLINE

FINISH COAT

BASEPLATE: (6.3.17)

8 CASING TYPE:
9

PRIMER

SINGLE VOLUTE

MULTIPLE VOLUTE

DIFFUSER

FINISH COAT

10 CASE PRESSURE RATING:

DETAILS OF LIFTING DEVICES(6.3.20)

11

OH6 PUMP SUCTION REGION DESIGNED FOR MAWP (5.3.6)

12

MAX ALLOWABLE WORKING PRESSURE

13

14

HYDROTEST PRESSURE

15

NOZZLE CONNECTIONS: (5.4.2)

SHIPMENT: (7.4.1)
(barG)

(C)

16

SIZE

17

DOMESTIC

EXPORT

EXPORT BOXING REQUIRED

OUTDOOR STORAGE MORE THAN 6 MONTHS


(barG)

SPARE ROTOR ASSEMBLY PACKAGED FOR:


HORIZONTAL STORAGE

FLANGE
RATING

FAC'G

POSITION

VERTICAL STORAGE

TYPE OF SHIPPING PREPARATION

HEATING AND COOLING

18 SUCTION
19 DISCHARGE

HEATING JACKET REQ'D. (5.8.9)

20

COOLING REQ'D.

21

PRESSURE CASING AUX. CONNECTIONS: (5.4.3)


NO.

22
23

DRAIN

24

VENT

25

WARM-UP

COOLING WATER PIPING PLAN (6.5.3.1)


TYPE

SIZE (NPS)

C.W. PIPING:
PIPE

TUBING;

FITTINGS

C.W. PIPING MATERIALS:


S. STEEL

26

C. STEEL

GALVANIZED

COOLING WATER REQUIREMENTS:

27

MACHINED AND STUDDED CONNECTIONS (5.4.3.8)

BEARING HOUSING

(m/h)

28

CYLINDRICAL THREADS REQUIRED (5.4.3.3)

HEAT EXCHANGER

(m/h)

29 ROTOR:
30

TOTAL COOLING WATER

COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4)

31 COUPLINGS:(6.2.2)
32

MANUFACTURER

33

RATING (kW/100 RPM)

34

SPACER LENGTH

35

COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3)

36

COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11)

37

COUPLING PER ISO 14691(6.2.4)

38

COUPLING PER ISO 10441(6.2.4)

39

COUPLING PER API 671(6.2.4)

40

NON SPARK COUPLING GUARD (6.2.14c)

41

COUPLING GUARD STANDARD PER

42

ASME B15.1

(m/h)

HEAT MEDIUM:

STEAM

OTHER

HEATING PIPING:

TUBING

PIPE

BEARINGS AND LUBRICATION

MODEL
BEARING (TYPE/NUMBER) (5.10.1) :
(mm)

EN 953

SERVICE FACT.

RADIAL

THRUST

LUBRICATION (5.11.3, 5.11.4):

`
ASME B15.1

GREASE

OIL

PURGE OIL MIST

PURE OIL MIST

CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):


OIL VISC. ISO GRADE
INSTRUMENTATION

(6.2.14a)
ISO 14120

OTHER

ACCELEROMETER (6.4.2.1)

43 BASEPLATES:

PROVISION FOR MOUNTING ONLY (5.10.2.11)

44

API BASEPLATE NUMBER

45

NON-GROUT CONSTRUCTION (6.3.13)

TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6)

46

OTHER

PRESSURE GAUGE TYPE

(ANNEX D)

FLAT SURFACE REQ'D (5.10.2.12)

47 MECHANICAL SEAL:(5.8.1)
48
49

SEE ATTACHED ISO 21049/API 682 DATA SHEET


REMARKS:

50
WEIGHTS

51
52

WEIGHT OF PUMP

53

WEIGHT OF BASEPLATE

54

WEIGHT OF DRIVER

(kg)

TOTAL WEIGHT

(kg)

55
56

REMARKS

57
58
59
60
61
62
63
64
65

General Confidential

(kg)
(kg)

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


SINGLE STAGE OVERHUNG (TYPE OH)
CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS)
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.

ITEM NO.

PAGE

OF

SPARE PARTS (TABLE 18)

1
2

START-UP

15

QA INSPECTION AND TESTING (CONT.)


TEST

NORMAL MAINTENANCE

NON-WIT

HYDROSTATIC (7.3.2)
OTHER PURCHASER REQUIREMENTS

PERFORMANCE (7.3.3)

COORDINATION MEETING REQUIRED (9.1.3)

RETEST ON SEAL

MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2)

LEAKAGE (7.3.3.2d)

MAX RELATIVE DENSITY

MAX DIA. IMPELLERS AND/OR NO OF STAGES

TRUE PEAK VELOCITY

OPERATION TO TRIP SPEED

DATA (7.3.3.4d)

NPSH (7.3.4.2)

10

OH3 BEARING HS6 LIFTER (8.1.2.6)

COMPLETE UNIT TEST (7.3.4.3)

11

CONNECTION DESIGN APPROVAL (5.12.3.4)

SOUND LEVEL TEST (7.3.4.4)

12

TORSIONAL ANALYSIS REQUIRED (5.9.2.1)

CLEANLINESS PRIOR TO

13

TORSIONAL ANALYSIS REPORT (5.9.2.6)

FINAL ASSEMBLY (7.2.2.2)

14

PROGRESS REPORTS (9.3.3)

NOZZLE LOAD TEST (6.3.6)

15

OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5)

CHECK FOR CO-PLANAR

16

ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f)

MOUNTING PAD SURFACES (6.3.3)

PIPING AND APPURTENANCES

17
18

MECHANICAL RUN UNTIL OIL

MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6)

19

VENT

DRAIN

TEMP. STABLE (7.3.4.7.1)


COOLING WATER

4 HR. MECHANICAL RUN AFTER

20

MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4)

OIL TEMP. STABLE (7.3.4.7.3)

21

FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)

MECHANICAL RUN TEST(7.3.4.7.2)

22

INSTALLATION LIST IN PROPOSAL (9.2.3L)

BRG HSG RESONANCE

23 CONNECTION BOLTING

TEST (7.3.4.6)

24

PTFE COATING

ASTM A153 GALVANIZED

25

PAINTED

SS

AUXILIARY EQUIPMENT
TEST (7.3.4.5)

QA INSPECTION AND TESTING

26

CHARPY TEST (5.12.4.3)

27

SHOP INSPECTION (7.1.4)

PER EN13445

28

PERFORMANCE CURVE APPR.

PER ASME SEC. VIII

29

TEST WITH SUBSTITUTE SEAL (7.3.3.2b)

30
31
32

MATERIAL CERTIFICATION REQUIRED (5.12.1.8)


0

CASING

OTHER

IMPELLER

CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5)

34

INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e)

35
36

SHAFT
VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)

33

37

VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)


VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)

MAG PARTICLE

LIQUID PENETRANT

INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)

RADIOGRAPHIC

ULTRASONIC

COMPLETION OF INSPECTION CHECK LIST (7.1.6)

INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) / (5.12.1.5)

38

MAG PARTICLE

LIQUID PENETRANT

39

RADIOGRAPHIC

ULTRASONIC

40

HARDNESS TEST REQUIRED:

41

ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3

42

FOR

43

METHOD

44

REQ'N NO.

(7.2.2.3)

REMARKS

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

General Confidential

WIT

OBSERVE

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


BETWEEN BEARINGS (TYPE BB)
CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS)
SI UNITS (bar)
1

CLIENT
JOB NO.

BB1

CW

CCW

FOOT

BB3

BB5

PUMP:
PUMP SURFACE PREPARATION

NEAR CENTERLINE

PRIMER
0

8 CASING SPLIT:
AXIAL

11

SINGLE VOLUTE

12

BETWEEN BEARINGS

FINISH COAT

BASEPLATE: (6.3.17)
RADIAL

BASEPLATE SURFACE PREPARATION

10 CASING TYPE:

PRIMER
MULTIPLE VOLUTE

DIFFUSER

FINISH COAT

BARREL

DETAILS OF LIFTING DEVICES(6.3.20)

13 CASE PRESSURE RATING:

SHIPMENT: (7.4.1)

14

MAX ALLOWABLE WORKING PRESSURE

15

16

HYDROTEST PRESSURE

17

SUCTION PRESS. REGIONS MUST BE DESIGNED

SHIPPING CONTAINER (8.2.8.3)

18

FOR MAWP (5.3.6)

TYPE OF SHIPPING PREPARATION

19

NOZZLE CONNECTIONS: (5.4.2)

(barG)

(C)

20

SIZE

21

DN

DOMESTIC

EXPORT

EXPORT BOXING REQUIRED

OUTDOOR STORAGE MORE THAN 6 MONTHS


(barG)

SPARE ROTOR ASSEMBLY PACKAGED FOR:


VERTICAL STORAGE (8.2.8.2)
N2 PURGE (8.2.8.4)

HEATING AND COOLING


FLANGE
RATING

FACING

POSITION

HEATING JACKET REQ'D. (5.8.9)

COOLING REQ'D.

COOLING WATER PIPING PLAN (6.5.3.1)

22 SUCTION

C.W. PIPING:

23 DISCHARGE

PIPE

24 BALANCE DRUM
25

OTHER (SEE BELOW)

SPECIFICATION NO.
BB2

CENTERLINE

REQ'N NO.

MANUFACTURER'S STANDARD

5 CASING MOUNTING:
6

15

SURFACE PREPARATION AND PAINT

(VIEWED FROM COUPLING END)

3 PUMP TYPE: (4.1)

ITEM NO.

5 OF

PAGE

CONSTRUCTION

2 ROTATION:
4

REV/APPR

TUBING;

FITTINGS

C.W. PIPING MATERIALS:

PRESSURE CASING AUX. CONNECTIONS: (5.4.3)

S. STEEL

NO.

26

SIZE (DN)

TYPE

C. STEEL

GALVANIZED

COOLING WATER REQUIREMENTS:

27

DRAIN

BEARING HOUSING

(m/h)

(barG)

28

VENT

HEAT EXCHANGER

(m/h)

(barG)

29

PRESS. GAUGE

30

TEMP GAUGE

31

WARM-UP

32

BALANCE / LEAK-OFF

RADIAL

33

MACHINED AND STUDDED CONNECTIONS (5.4.3.8)

THRUST

34

CYLINDRICAL THREADS REQUIRED (5.4.3.3)

STEAM PIPING:

TUBING

PIPE

BEARINGS AND LUBRICATION


BEARING (TYPE/NUMBER) (5.10.1):

LUBRICATION (5.11.3, 5.11.4):

35 ROTOR:

RING OIL

36

COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4)

CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):

37

SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)

MANUFACTURER

40

RATING (kW/100 RPM)

41

SPACER LENGTH

ISO 10438-2 (8.2.6.1/8.2.6.5)

MODEL

OIL PRESS. TO BE GREATER THAN COOLANT PRESSURE


REVIEW AND APPROVE THRUST BEARING SIZE(8.2.5.2.d)

(mm)

SERVICE FACTOR

OIL HEATER REQUIRED:

PUMP MFR.

STEAM

DRIVER MFR.

PURCHASER

SEE ATTACHED API-670 DATA SHEET

COUPLING WITH HYDRAULIC FIT (6.2.10)

ACCELEROMETER(S) (6.4.2.1)

45

COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3)

NONCONTACTING TRANSDUCERS (6.4.2.2)

46

COUPLING PER ISO 14691(6.2.4)

RADIAL

47

COUPLING PER ISO 10441(6.2.4)

PROVISION FOR MOUNTING ONLY (5.10.2.11)

48

COUPLING PER API 671(6.2.4)

FLAT SURFACE REQ'D (5.10.2.12)

49

NON SPARK COUPLING GUARD (6.2.14c)

RADIAL BEARING METAL TEMP.

50

COUPLING GUARD STANDARD (6.2.14a)

TEMP. GAUGES (WITH THERMOWELLS)

ASME B15.1

ELECTRIC

INSTRUMENTATION (6.4.2)

44

51

EN 953

ISO 14120

OTHER

53

API BASEPLATE NUMBER

54

NON-GROUT CONSTRUCTION (6.3.13)

55

OTHER

PER BRG.

AXIAL

MONITORS AND CABLES SUPPLIED BY (6.4.2.4)


(ANNEX D)

REMARKS

56 MECHANICAL SEAL:(5.8.1)
SEE ATTACHED ISO 21049/API 682 DATA SHEET
WEIGHTS

58

(kg)

59

PUMP

BASEPLATE

60

DRIVER

TOTAL

61

GEAR

62
63
64
65
66
67
68
69
70
71
72
73
74
75
76

General Confidential

PER BRG.

THRUST BRG METAL TEMP.

PRESSURE GAUGE TYPE

52 BASEPLATES:

57

PURE OIL MIST

OIL VISC. ISO GRADE

42 DRIVER HALF COUPLING MOUNTED BY:


43

PURGE OIL MIST

PRESSURE LUBE SYS. ISO 10438-3

38 COUPLINGS:(6.2.2)
39

HYDRODYNAMIC

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


BETWEEN BEARINGS (TYPE BB)
CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS)
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.

OF

SPARE PARTS (TABLE 18)

1
2

START-UP

SPECIFY

15

QA INSPECTION AND TESTING (CONT.)


TEST

NORMAL MAINTENANCE

NPSH (7.3.4.2)

COORDINATION MEETING REQUIRED (9.1.3)

RETEST ON SEAL LEAKAGE (7.3.3.2d)

MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2)

RETEST REQUIRED AFTER FINAL

MAX RELATIVE DENSITY

MAX DIA. IMPELLERS AND/OR NO OF STAGES

COMPLETE UNIT TEST (7.3.4.3)

OPERATION TO TRIP SPEED

SOUND LEVEL TEST (7.3.4.4)

10

HEAD ADJUSTMENT (7.3.3.5b)

11

CONNECTION DESIGN APPROVAL (5.12.3.4/8.2.1.4)

12

INERT GAS INHIBITED STORAGE OF SPARE CARTRIDGE (8.2.8.4)

FINAL ASSEMBLY (7.2.2.2)

13

TORSIONAL ANALYSIS REQUIRED (5.9.2.1)

NOZZLE LOAD TEST (6.3.6)

14

TORSIONAL ANALYSIS REPORT (5.9.2.6)

CHECK FOR CO-PLANAR

15

PROGRESS REPORTS (9.3.3)

MOUNTING PAD SURFACES (6.3.3)

16

OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5)

MECHANICAL RUN UNTIL OIL

17

ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f)

TEMP. STABLE (7.3.4.7.1)

18

LATERAL ANALYSIS REQUIRED (8.2.4.1 / 8.2.4.1.3)

4 HR. MECHANICAL RUN AFTER

19

DYNAMIC BALANCE ROTOR (8.2.4.2)

OIL TEMP. STABLE (7.3.4.7.3)

20

MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6)

21

VENT

DRAIN

CLEANLINESS PRIOR TO

4 HR. MECH. RUN TEST (7.3.4.7.2)


COOLING WATER

TRUE PEAK VELOCITY

22

MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4)

DATA (7.3.3.4d)

23

FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)

BRG HSG RESONANCE

24 CONNECTION BOLTING
25
26
27

TEST (7.3.4.6)

PTFE COATING

ASTM A153 GALVANIZED

PAINTED

SS

REMOVE / INSPECT
HYDRODYNAMIC BEARINGS

INSTALLATION LIST IN PROPOSAL (9.2.3L)

AFTER TEST (8.2.7.5)

QA INSPECTION AND TESTING

28
29
30
31

34

WIT

PERFORMANCE (7.3.3)
OTHER PURCHASER REQUIREMENTS

33

NON-WIT

HYDROSTATIC (7.3.2)

32

REQ'N NO.

AUXILIARY EQUIPMENT

SHOP INSPECTION (7.1.4)

TEST (7.3.4.5)

PERFORMANCE CURVE APPR.

CHARPY TEST (EN 13445/ASME VIII)

TEST WITH SUBSTITUTE SEAL (7.3.3.2)


0

MATERIAL CERTIFICATION REQUIRED (5.12.1.8)


0

CASING

IMPELLER

SHAFT

OTHER

VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)

35

CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5)

VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)

36

INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e)

VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)

37

MAG PARTICLE

LIQUID PENETRANT

INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)

38

RADIOGRAPHIC

ULTRASONIC

RECORD FINAL ASSEMBLY RUNNING CLEARANCES

39
40
41

INSPECTION REQUIRED FOR CASTINGS (7.2.1.3)(5.12.1.5)


LIQUID PENETRANT

RADIOGRAPHIC

ULTRASONIC

42

HARDNESS TEST REQUIRED:

43

ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3)

44

FOR

45

METHOD

46

COMPLETION OF INSPECTION CHECK LIST (7.1.6)

MAG PARTICLE

(7.2.2.3)

REMARKS

47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76

General Confidential

OBSERVE

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


VERTICALLY SUSPENDED (TYPE VS)
CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS)
SI UNITS (bar)
1

REV/APPR
CLIENT
JOB NO.

ITEM NO.

PAGE

15

OF

SURFACE PREPARATION AND PAINT

CONSTRUCTION

2 ROTATION:

(VIEWED FROM COUPLING END)

CW

CCW

3 PUMP TYPE: (4.1)


4

VS1

MANUFACTURER'S STANDARD

VS2

VS3

VS4

VS5

VS6

VS7

SUMP COVER PLATE

SEPARATE MOUNTING PLATE

(8.3.8.3.1)

SEPARATE SOLE PLATE

(8.3.8.3.3)

INLINE

PUMP SURFACE PREPARATION

8 CASING SPLIT:

PRIMER
FINISH COAT
BASEPLATE / COLUMN:(6.3.17)

AXIAL

RADIAL

BASEPLATE SURFACE PREPARATION

10 CASING TYPE:
11

OTHER (SEE BELOW)

PUMP:

5 CASING MOUNTING:

REQ'N NO.

PRIMER

SINGLE VOLUTE

MULTIPLE VOLUTE

DIFFUSER

12 CASE PRESSURE RATING:

FINISH COAT
SHIPMENT: (7.4.1)

13

MAX ALLOWABLE WORKING PRESSURE

14

15

HYDROTEST PRESSURE

16

SUCTION PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6)

HORIZONTAL STORAGE

17

NOZZLE CONNECTIONS: (5.4.2)

TYPE OF SHIPPING PREPARATION

(barG)

DOMESTIC

(C)
(barG)

18

SIZE

19

DN

EXPORT

EXPORT BOXING REQUIRED

OUTDOOR STORAGE MORE THAN 6 MONTHS

FLANGE
RATING

FACING

SPARE ROTOR ASSEMBLY PACKAGED FOR:


VERTICAL STORAGE

POSITION
HEATING AND COOLING

20 SUCTION

HEATING JACKET REQ'D. (5.8.9)

21 DISCHARGE

COOLING WATER PIPING PLAN (6.5.3.1)

22 BALANCE DRUM

C.W. PIPING:

23

PIPE

24

COOLING REQ'D.

PRESSURE CASING AUX. CONNECTIONS: (5.4.3)


NO.

25
26

DRAIN

27

VENT

28

WARM-UP

29

BALANCE / LEAK-OFF

30

MACHINED AND STUDDED CONNECTIONS (5.4.3.8)

31

CYLINDRICAL THREADS REQUIRED (5.4.3.3)

TUBING;

FITTINGS

C.W. PIPING MATERIALS:


SIZE (DN)

TYPE

S. STEEL

C. STEEL

GALVANIZED

COOLING WATER REQUIREMENTS:


0

BEARING HOUSING

(m/h)

(barG)

HEAT EXCHANGER

(m/h)

(barG)

STEAM PIPING:

TUBING

PIPE

BEARINGS AND LUBRICATION


BEARING (TYPE/NUMBER):

32 ROTOR:

RADIAL

33

COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4)

THRUST

34

SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)

LUBRICATION (5.11.3, 5.11.4):

35 COUPLINGS:
36

37
38
39

GREASE

MANUFACTURER

MODEL

RATING (kW/100 RPM)


0

(mm)

SERVICE FACTOR

RIGID

OIL VISC. ISO GRADE


REVIEW AND APPROVE THRUST BEARING SIZE

41

MANUFACTURER

42

RATING (kW/100 RPM)

43

SPACER LENGTH

44

RIGID

OIL HEATER REQUIRED:

STEAM

MODEL
INSTRUMENTATION (6.4.2)

LUBE
(mm)

SERVICE FACTOR

ACCELEROMETER (6.4.2.1)
PROVISION FOR MOUNTING ONLY (5.10.2.11)

45 DRIVER HALF COUPLING MOUNTED BY:


PUMP MFR.

FLAT SURFACE REQ'D (5.10.2.12)


DRIVER MFR.

47

COUPLING BALANCED TO ISO 1940-1 G.6.3 (6.2.3)

48

COUPLING PER ISO 14691(6.2.4)

49

COUPLING PER ISO 10441(6.2.4)

50

COUPLING PER API 671(6.2.4)

51

NON SPARK COUPLING GUARD (6.2.14c)

52

COUPLING GUARD STANDARD PER (6.2.14a)


ASME B15.1

EN 953

PURCHASER

PRESSURE GAUGE TYPE

REMARKS:

ISO 14120

WEIGHTS
OTHER

53 MECHANICAL SEAL:

WEIGHT OF PUMP

(kg)

54

WEIGHT OF DRIVER

(kg)

55

WEIGHT OF GEAR

(kg)

56

WEIGHT OF BASEPLATE

57

TOTAL WEIGHT

SEE ATTACHED ISO 21049/API 682 DATA SHEET

58
59
60

PURGE OIL MIST


PURE OIL MIST

CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):

SPACER LENGTH

40 THROUGH COUPLINGS:

46

FLOOD

FLINGER

REMARKS

61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76

General Confidential

(kg)

(kg)

ELECTRIC

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


VERTICALLY SUSPENDED (TYPE VS)
CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS)
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.

ITEM NO.

PAGE

OF

15

REQ'N NO.

SPARE PARTS (TABLE 18)

1
2

START-UP

SPECIFY

VERTICAL PUMPS (CONT.)

NORMAL MAINTENANCE

PUMP AND STRUCTURE DYNAMIC ANALYSIS (8.3.5)


DRAIN PIPED TO SURFACE (8.3.13.5)

4
OTHER PURCHASER REQUIREMENTS

QA INSPECTION AND TESTING

COORDINATION MEETING REQUIRED (9.1.3)

SHOP INSPECTION (7.1.4)

MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2)

TEST WITH SUBSTITUTE SEAL (7.3.3.2b)

PERFORMANCE CURVE APPROVAL

MAX RELATIVE DENSITY

TEST

MAX DIA. IMPELLERS AND/OR NO OF STAGES

HYDROSTATIC TEST OF BOWLS

10

OPERATION TO TRIP SPEED

NON-WIT

CONNECTION DESIGN APPROVAL (5.12.3.4)

HYDROSTATIC (7.3.2)

12

TORSIONAL ANALYSIS REQUIRED (5.9.2.1)

PERFORMANCE (7.3.3)

13

TORSIONAL ANALYSIS REPORT (5.9.2.6)

RETEST ON SEAL LEAKAGE (7.3.3.2d)

14

PROGRESS REPORTS (9.3.3)

NPSH (7.3.4.2)

15

OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5)

COMPLETE UNIT TEST (7.3.4.3)

16

ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f)

SOUND LEVEL TEST (7.3.4.4)

17

MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6)


VENT

CLEANLINESS PRIOR TO
VENT

COOLING WATER

19

MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4)

20

FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)

21 CONNECTION BOLTING
22
23

PAINTED

FINAL ASSEMBLY (7.2.2.2)


NOZZLE LOAD TEST (6.3.6)
4 HR. MECHANICAL RUN TEST(7.3.4.7.2)

PTFE COATING

SS

MECHANICAL RUN UNTIL OIL

ASTM A153 GALVANIZED

TEMP. STABLE (7.3.4.7.1)

INSTALLATION LIST IN PROPOSAL (9.2.3L)

4 HR. MECHANICAL RUN AFTER

VERTICAL PUMPS

24

OIL TEMP. STABLE (7.3.4.7.3)

25

PUMP THRUST:

26

AT MIN. FLOW

(N)

(N)

DATA (7.3.3.4.d)

27

AT RATED FLOW

(N)

(N)

RESONANCE TEST (8.3.9.2)

AT MAX. FLOW

(N)

(N)

28

MAX THRUST

(N)

29

SOLEPLATE REQ'D. (8.3.8.3.3)

30

MOUNTING PLATE REQUIRED (8.3.9.3.1)

31

SOLEPLATE THICKNESS

(+) UP

33

(-) DOWN

TRUE PEAK VELOCITY

(N)
(m)

AUXILIARY EQUIPMENT

(m)

TEST (7.3.4.5)
IMPACT TEST (/)

(mm)

32 COLUMN PIPE:

FLANGED

DIAMETER

PER EN 13445

THREADED
(mm)

PER ASME VIII

LENGTH

(m)

VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)

34 GUIDE BUSHINGS

VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)

35

NUMBER

VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)

36

LINE SHAFT BEARING SPACING

(mm)

37 GUIDE BUSHINGS LUBE:


WATER

OIL

39

GREASE

PUMPAGE

40 LINESHAFT:

OPEN

COMPLETION OF INSPECTION CHECK LIST (7.1.6)


MATERIAL CERTIFICATION REQUIRED (5.12.1.8)

ENCLOSED

41

LINE SHAFT DIAMETER:

(mm)

42

TUBE DIAMETER:

(mm)

43 LINESHAFT COUPLING:

CASING

IMPELLER

SHAFT

OTHER

CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5)


INSPECTION REQUIRED FOR CONNECTION

44

LINE SHAFT DIAMETER:

45

SUCTION CAN THICKNESS

47

INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)


RECORD FINAL ASSEMBLY RUNNING CLEARANCES

38

46

OBSERVE

AND COLUMN (8.3.13.2)

11

18

WIT

SLEEVE & KEY

THREADED

WELDS (5.12.3.4)

(mm)

MAG PARTICLE

LIQUID PENETRANT

LENGTH

(m)

RADIOGRAPHIC

ULTRASONIC

DIAMETER

(m)

INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) (5.12.1.5)

48

SUCTION STRAINER TYPE

49

FLOAT & ROD

50

IMPELLER COLLETS ACCEPTABLE (5.6.3)

HARDNESS TEST REQUIRED (7.2.2.3)

51

HARDENED SLEEVES UNDER BEARINGS (8.3.10.5)

ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3)

FLOAT SWITCH

MAG PARTICLE

LIQUID PENETRANT

RADIOGRAPHIC

ULTRASONIC

52

FOR

53

METHOD

54
55

Sump Arrangement

grade

58

low liquid level

59

l3

57

centerline of discharge

l1

sump depth

61

l2

pump length

62

l3

centerline dischage height

63

l4

height of grade above low liquid level

64

l5

datum elevation, first stage impeller

65

l6

submergence required

66

sump diameter

l5

l6

l1

l4

60

67
68
69

Refer to hydraulic institute standards for definitions

70

l1

(m)

l2

(m)

71

(m)

l6

(m)

72

l4

(m)

l3

(m)

l5

(m)

73

Key

l2

56

74
75

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


PRESSURE DESIGN CODES / WELDING REQUIREMENTS /
PURCHASER DEFINED MATERIAL INSPECTIONS
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.

OF

15

REQ'N NO.

1
2 FOR

UNIT

3 SITE

SERVICE

4 NOTES:

INFORMATION BELOW TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER

BY MANUFACTURER OR PURCHASER

5 PRESSURE VESSEL DESIGN CODE REFERENCES.


6

THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER

CASTING FACTORS USED IN DESIGN( 5.3.4)(TABLE 3)

SOURCE OF MATERIAL PROPERTIES

9
10 WELDING AND REPAIRS (5.12.3)
11

THESE REFERENCES MUST BE LISTED BY THE PURCHASER.

12

ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1)

13

Welding Requirement (Applicable Code or Standard)

(DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)

Purchaser defined

14

Default per Table 10

Welder/operator qualification

15

Welding procedure qualification

16

Non-pressure retaining structural welding such as baseplates or supports

17

Magnetic particle or liquid penetrant examination of the plate edges

18

Postweld heat treatment

19

Postweld heat treatment of casing fabrication welds

20
21 MATERIAL INSPECTION (7.2.2.1)(7.2.1.3)
22

THESE REFERENCES MUST BE LISTED BY THE PURCHASER

23

ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13)

24 Type of inspection
25

Radiography

26

Ultrasonic inspection

27

Magnetic particle inspection

28

Liquid penetrant inspection

29

(DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)

Methods

For fabrications

REMARKS

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

General Confidential

Castings

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


PUMP CURVE
CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS)
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.

10

OF

15

REQ'N NO.

1
2
3
4
5
6
7
8
9
10

CENTRIFUGAL PUMP PERFORMANCE CURVES

11
12
13
14
15
16
17
18

When this requisition is issued for purchase, the suppliers proposed curves for
the selected pump will be inserted here as a substitute for this sheet.

19
20
21

The pump performance and characteristics as given on this performance curve will be
a part of the suppliers contractual obligation within the tolerances agreed upon.

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CATEGORY 1 & 2 MECHANICAL SEALS


FOR CENTRIFUGAL AND ROTARY PUMPS

REV/APR
CLIENT

DATA SHEET (API 682 - 3rd)


SI UNITS (bar)
1 DATA SUPPLIED:
2

JOB NO.

CUSTOMARY UNITS

SI UNITS

SI UNITS

BY SEAL VENDOR OR PURCHASER

SEAL SPECIFICATION - (REF CLAUSE 4.1, FIGURES 1 TO 6)


SEAL CATEGORY 1 (4.1.1)

TYPE A (3.72)

TYPE B (3.73)

TYPE C (3.74)

ALTERNATE ROTATING (TYPE C)

TYPE

7 (CODE-CW)
8 ARR'G'T

SEAL CATEGORY 2 (4.1.1)

1 (3.2)

SEAL CODE (ANNEX D)


ALTERNATE STATIONARY (TYPE A & B)

DEFAULT CONFIGURATION

SINGLE SPRING (TYPE A)

ALTERNATIVE DESIGN

1CW-FX

1CW-FL.

FLUSH PLANS (SEE ANNEX G)

DIST. FLUSH

ALTERNATE BUSH

2 (3.3)

13
14
3 (3.4)

16

BARRIER

11

BUFFER

10

15

CUSTOMARY UNITS

DEFAULT SELECTION

5 CATEGORY

12

REQ'N NO.

BY SEAL VENDOR

15

OF

HARDWARE SUPPLIED:

INDICATES DATA COMPLETED BY PURCHASER

ITEM NO.

11

PAGE

LIQUID

2CW-CW

FX

DIST FLUSH

TANGENTIAL LBO CONN'N

11

14

23

32

50

61

02

13

21

31

41

51

62

01

13

23

41

62

75

02

14

31

52

71

76

11

21

32

61

72

GAS

2CW-CS

2NC-CS

FX

LIQUID

3CW-FB

3CW-BB

FX

01

13

53A

54

3CW-FF

TANG. LBO

02

14

53B

61

3NC-FF

3NC-FB

11

32

53C

62

GAS

3NC-BB

17 SLEEVE-SHAFT DRIVE

DIST FLUSH

01

SET SCREW ONTO SHAFT

74

ALTERNATE (6.1.3.13) - SPECIFY


MATERIALS (REFERENCE 6.1.6 & ANNEX B)

18
19

SECONDARY SEALS

SEAL FACES

20

FKM

FFKM

21

SPIRAL-W GASKET

SIC VS SIC

22

NBR

SS-SIC

23

OTHER

METAL BELLOWS

CARBON VS SIC

SPRINGS

UNS N10276 (TYPE B)

RB-SIC
VS

METAL PARTS

UNS N10276

UNS S31600/S31635

UNS N07718 (TYPE C)

OR N06455

UNS N10276

UNS N08020

UNS S31600

UNS N08020

OTHER

OR S31635

OTHER

MECHANICAL SEAL DATA

24
25

SEAL VENDOR

ALTERNATE SEAL FOR PUMP PERFORMANCE TEST

26

DATA REQUIREMENT FORM (ANNEX J)

DYNAMIC SEALING PRESSURE RATING (3.19)

(barG)

27

SIZE/TYPE

STATIC SEALING PRESSURE RATING (3.69)

(barG)

28

SEAL DRAWING NUMBER

MAXIMUM ALLOWABLE TEMPERATURE (3.40)

(C)

29

VENDOR'S SEAL CODE

MINIMUM DESIGN TEMPERATURE (6.1.6.11.1)

(C)

30

MODIFIED FACES FOR PUMP PERFORMANCE TEST


SEAL CHAMBER DATA (REFERENCE 6.1.2.4)

31
32 ASME B73.1 & 2

CYLINDRICAL

TAPERED

ISO 13709

IS0 3069-C

OTHER SPECIFY

33

BOLT-ON CHAMBER (6.1.2.5)

SEAL CHAMBER FLUSH PORT REQ'D

SEAL CHAMBER VENT REQUIRED

34

FLOATING THROAT BUSHING

FIXED THROAT BUSHING

CHAMBER HEATING

35

PUMP DATA

36 PUMP DESIGN

MANUFACTURER

37 PUMP OPERATING PRESSURE

MODEL

FRAME/SIZE

SUCTION PRESSURE (RATED)

38 SEAL CHAMBER

NORMAL

(barG)

39 SHAFT

HORIZONTAL

(barG)

MIN/MAX (MDSP, 3.42)

VERTICAL

40 SHAFT DIRECTION ( FROM DRIVER)

CW

41

DIA

(barG)

(barG)

MSSP(3.44)

(barG)

(mm)

SHAFT SPEED

(rpm)

CCW
FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA SEE PAGE 2)

42 PUMPED STREAM

HAZARDOUS

43

TYPE OR NAME

44

DISSOLVED CONTAMINANT
Cl2

45
46

CASE MATERIAL

DISCHARGE PRESSURE

CONC'N
H2S

(ml/m3)

(ml/m3)

OTHER

(ml/m3)

PUMPED STREAM SOLIDIFIES UNDER SHEAR

(ml/m3)

SPECIFY AGENTS

(C) POUR POINT

SOLIDIFIES @

SOLID CONTAMINANT

47

OTHER

FLUID SOLID @ AMBIENT

WET
@

FLAMMABLE

PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE

CONCENTRATION (% BY WEIGHT OR PPM)

@ TEMP

48

PUMPING TEMPERATURE

49

MIN

50

SPECIFIC GRAVITY AT TEMPERATURE INDICATED

51

@ NORMAL TEMP

52

VAPOR PRESSURE AT TEMPERATURE INDICATED

53

@ NORMAL TEMP

(barA)

SPECIFY;

54

ATMOSPHERIC BOILING POINT

(C)

ALTERNATE PROCESS FLUIDS & CONCENTRATION

55

VISCOSITY @ NORMAL PUMPING TEMPERATURE

(mPa-s)

(INCL. COMMISSIONING)

(C)

(C)

(C)

PUMPED STREAM CAN PLATE OUT OR DECOMPOSE


NORMAL

(C) MAX

(C)

SPECIFY CONDITIONS
PUMPED STREAM REGULATED FOR FUGITIVE OR OTHER EMISSIONS

@ MAX TEMP

(barA)

REGULATION LEVEL

(ml/m3)

SPECIAL PUMP CLEANING PROCEDURES

@ MAX TEMP

If flush fluid is pumpage, then flush fluid data is not required.

56 FLUSH FLUID (PLAN 32)


57

TYPE OR NAME

58

SEAL VENDOR REVIEW REQUIRED

CONC'N

NORMAL TEMP

59

FLUID TEMPERATURE

ATMOSPHERIC BOILING POINT

60

MIN

61

SPECIFIC GRAVITY AT TEMPERATURE INDICATED

62

@ NORMAL TEMP

(C)

NORMAL

(C)

MAX

@ MAX TEMP

VAPOR PRESSURE AT TEMPERATURE INDICATED

(C)

(barA)

MAX TEMP

(barA)
(C)

VISCOSITY @ NORMAL PUMPING TEMPERATURE

(mPa-s)

FLOW RATE REQ'D MAX/MIN

(L/min)

PRESSURE REQUIRED MAX/MIN

(barG)

63
64
65
66
67
68
69
70
71
72
73
74
75
76

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CATEGORY 1 & 2 MECHANICAL SEALS


FOR CENTRIFUGAL AND ROTARY PUMPS
DATA SHEET (API 682 - 3rd)
SI UNITS (bar)

REV/APR
CLIENT
JOB NO.

ITEM NO.

12

PAGE

OF

15

REQ'N NO.

(FLUID DATA, UTILITIES, ACCESSORIES & INSP./TEST.)


1

INDICATES DATA COMPLETED BY PURCHASER

BY SEAL VENDOR

FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA, LIQUID AND GAS)

4 QUENCH MEDIUM
5

BY SEAL VENDOR OR PURCHASER

DEFAULT SELECTION

(PLAN 51, 61)

TYPE OR NAME

SUPPLY TEMPERATURE MAX/MIN

(C)

FLOW RATE REQ'D MAX/MIN

(L/min)

6 BUFFER/BARRIER MEDIUM
7

TYPE OR NAME

PURCHASER SELECTION

SEAL VENDOR SELECTION

SPECIFIC GRAVITY AT TEMPERATURE INDICATED (LIQUID)


@ NORMAL TEMP

SEAL VENDOR REVIEW

PURCHASER REVIEW

VAPOR PRESSURE AT TEMPERATURE INDICATED (LIQUID)

10

FLOW RATE REQ'D MAX/MIN

11

COOLING/HEATING REQUIRED (+ or -)

12

SUPPLY PRESSURE MAX/MIN

FLUID OPERATING TEMPERATURE

14

MIN

@ NORMAL TEMP

(kW)
/

13

(C)

(m/h)

@ MAXIMUM TEMP

(barG)

(barA)

(C)

VISCOSITY @ NORMAL TEMP. (LIQUID)

(mPa-s)

(C)

MAX

(kJ/kg K)

(C)
SITE AND UTILITIES)

16

CONTROL VOLTAGE

VOLTS

PHASE

HERTZ

COOLING H20 SUPPLY TEMP.

17

ELECTRICAL AREA

CL

GR

DIV

COOLING H20 PRESSURE NORM/DES

ZONE

GR

TEMP

ATEX (EC DIRECTIVE 94/9/EC)

DESIGN AMBIENT MIN/MAX

(C)

GR

CAT.

JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4)

22

PIPE TAPER THREADS (8.1.9)

23

SPECIAL REQUIREMENTS FOR HAZARDOUS SERVICE

ISO 7

EQUIPMENT SUPPORT SUPPLIER


ASME B1.20.1

FILLING SYSTEMS SUPPLIER


ASME CODE STAMP REQUIRED

24

EN 13445 OR OTHER CODE APPLICABLE

25

SPECIAL CLEANING AND DECONTAMINATION REQ'TS

RESERVOIR CAPACITY (8.5.4.3)

26

UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4)

NLL TO GLAND PLATE HEIGHT (8.5.4.2)

27

TYPE AND SPEC. OF HEAT TRACING (8.6.5.8)

RESERVOIR MAWP (3.41)

28

(l)
(m)
(barG)

THERMAL RELIEF VALVES REQUIRED (9.8.3)

WATER COOLED

33

EQUIPMENT REFERENCE/CODE

34

COOLING WATER LINES SUPPLIER


0

TUBING

COOLING WATER FLOW RATE

37

SIGHT FLOW INDICATORS (8.4.3)

ISO 15649

ASME B31.3

(days)

RISING PRESSURE (ARR 2) SET @

(barG)

FALLING PRESSURE (ARR 3) SET @

(barG)

HIGH LEVEL ALARM REQUIRED (8.5.4.2.1)

GALVANIZED PIPING (8.4.2)

TEST BASED H/Q CURVE FOR INTERNAL CIRC. DEVICE


(L/min)

OPEN

CLOSED

EXTERNAL CIRCULATING PUMP (8.6.3.1)


PLAN 72 AND 74 SYSTEMS
EQUIPMENT SUPPLIER

39

HIGH FLOW ALARM SWITCH (8.6.6.5)

CONNECTING LINES SUPPLIER


TUBING

PIPING (8.5.2.2)

PLAN 75 AND 76 SYSTEMS

41

RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4)

EQUIPMENT SUPPLIER

42

CYCLONE SEPARATOR SUPPLIER

HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3)

43

PLAN 32 EQUIPMENT SUPPLIER

44

PLAN 32 FLOW IND'R

TEST CONNECTION (8.6.5.4)


PLAN 32 TEMPERATURE IND'R

45 PLAN 52 AND 53 SYSTEMS


STANDARD (FIG. G.27)

47

PRESSURE GAUGES (9.4)

DIMENSIONAL VARIATIONS TO ALTERNATE ( FIG. G.28)

PRESSURE SWITCHES (9.5.2)

OIL FILLED PRESSURE GAUGES (9.4.3)


TRANSMITTERS (9.5.2.3)

LEVEL SWITCHES (9.5.3)

51

ALTERNATE FABRICATION STANDARD


PRIMARY EQUIPMENT SUPPLIER

53

55

INSTRUMENTATION / CONTROLS

DIMENSIONAL VARIATIONS TO STANDARD (FIG. G.27)

50

54

INSTRUMENTATION
USER SPECIFICATION REFERENCE FOR

ALTERNATE (FIG. G.28)

48
49

SUPPLIER REFERENCE/CODE

TUBING

HYDROSTATIC

TRANSMITTERS (9.5.3.2)
CAPACITANCE

ULTRASONIC

LEVEL INDICATORS (9.6)


0

CONNECTING LINES SUPPLIER


0

(barG)

TEMPERATURE INDICATOR (PLAN 53B &53C)

38 PLAN 11, 12, 13, 31, 14, 21, 23, 31, 32 AND 41 SYSTEMS

40

(C)

PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON;

AIR COOLED

36

SYSTEM HOLD-UP PERIOD (PLAN 53B & 53C)

HEAT EXCHANGER SUPPLIER

32

52

SET PRESSURE RANGE, MAX/MIN

30 COOLING SYSTEM (PLAN 21, 22, 23, 41, 53B, 53C)

46

(barG)
T CLASS

PLAN 52 AND 53 SYSTEMS CONTINUED

21

35

(ml/m3)

ACCESSORIES (CLAUSES 8 AND 9)

20 GENERAL

31

Cl2

(C)

19

29

(barA)

SPECIFIC HEAT @ NORMAL TEMP

NORMAL

15

18

@ MAXIMUM TEMP

ATMOSPHERIC BOILING POINT (LIQUID)

WELD PAD

FLOW INDICATORS (9.7)

EXTERNAL, REMOVABLE (9.6.2)


TRANSMITTER (9.7.3)

SCH 80 PIPING (8.5.4.4.9)

56

INSPECTION AND TESTING

57

PURCHASER PARTICIPATION IN INSPECTION AND TEST

58

SPECIFY:

100% INSPECTION OF ALL WELDS (6.1.6.10.5.1) USING:


MAGNETIC PARTICLE

LIQUID PENETRANT

59

INSPECTION CHECKLIST (10.1.7 & ANNEX H)

RADIOGRAPHIC

ULTRASONIC

60

PURCHASER APPROVAL REQUIRED FOR WELDED

OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2)

61

CONNECTIONS DESIGNS (6.1.6.10.5)

MODIFIED FACES FOR PUMP TEST (10.3.5.2.1)

(SEE PAGE 1, LINE 30)

62

HARDNESS TEST (10.2.3 k) REQUIRED FOR:

ALTERNATE SEAL PUMP TEST (10.3.5.2.2)

(SEE PAGE 1, LINE 25)

63
64
65
66
67
68
69
70
71
72
73

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CATEGORY 3 MECHANICAL SEALS


FOR CENTRIFUGAL AND ROTARY PUMPS
DATA SHEET (API 682 - 3rd)
SI UNITS (bar)
1 DATA SUPPLIED:
2

CLIENT
JOB NO.

ITEM NO.

13

PAGE

CUSTOMARY UNITS

SI UNITS

15

OF

CUSTOMARY UNITS

BY SEAL VENDOR

SEAL SPECIFICATION - (REF 4.1, FIGURES 1 TO 6)


TYPE

6 (CODE-CW)
7

ARR'G'T

1 (3.2)

TYPE A (3.72)

TYPE B (3.73)

ALTERNATE STATONARY (TYPE A & B)

TYPE C (3.74)

ALTERNATE ROTATING (TYPE C)

SINGLE SPRING (TYPE A)

ALTERNATE DESIGN

DEFAULT CONFIGURATION
1CW-FL

FLUSH PLANS (SEE ANNEX D)

ALTERNATE BUSH

2 (3.3)

12
13
3 (3.4)

BARRIER

10

BUFFER

14

SI UNITS

BY SEAL VENDOR OR PURCHASER

DEFAULT SELECTION

11

REQ'N NO.

HARDWARE SUPPLIED:

INDICATES DATA COMPLETED BY PURCHASER

REV/APR

LIQUID

2CW-CW

FX

GAS

2CW-CS

LIQUID

3CW-FB

3CW-BB

3CW-FF

GAS

3NC-BB

3NC-FF

3NC-FB

DIST FLUSH

15 SLEEVE-SHAFT DRIVE

2NC-CS

FX

SET SCREW ONTO SHAFT

16

01

11

14

23

32

51

62

02

13

21

31

41

61

65

01

13

23

41

62

75
76

02

14

31

52

71

DIST FLUSH

11

21

32

61

72

FX

01

11

14

53A

53C

61

02

13

32

53B

54

62

74

ALTERNATE (6.1.3.13) -SPECIFY


MATERIALS (REFERENCE 6.1.6 & ANNEX C)

17

SECONDARY SEALS

SEAL FACES

18

FKM

FFKM

19

SPIRAL-W GASKET

SIC VS SIC

20

NBR

SS-SIC

21

OTHER

METAL BELLOWS

CARBON VS SIC

EPM/EPDM

SPRINGS

UNS N10276 (TYPE B)

RB-SIC
VS

22

METAL PARTS

UNS N10276

UNS 31600/ S31635

UNS N07718 (TYPE C)

OR N06455

UNS N10276

UNS N08020

UNS S31600

UNS N08020

OTHER

OR S31635

OTHER

MECHANICAL SEAL DATA

23

SEAL VENDOR

DYNAMIC SEALING PRESSURE RATING (3.19)

(barG)

24

DATA REQUIREMENT FORM (ANNEX J)

STATIC SEALING PRESSURE RATING (3.69)

(barG)

25

SIZE/TYPE

MAXIMUM ALLOWABLE TEMPERATURE (3.40)

(C)

26

SEAL DRAWING NUMBER

MINIMUM DESIGN METAL TEMPERATURE (6.1.6.11.1)

(C)

27

SEAL CODE (ANNEX D)

GENERATED HEAT @ NORM. CONDITIONS

(kW)

28

VENDOR SEAL CODE

HEAT SOAK @ NORM. CONDITIONS

(kW)

29

MODIFIED FACES FOR PUMP PERFORMANCE TEST

TOTAL SEAL AXIAL THRUST ON SHAFT

(N)

30

ALTERNATE SEAL FOR PUMP PERFORMANCE TEST

C3

SEAL CHAMBER DATA (REFERENCE 6.1.2.4)

31
32

ISO 13709 (ISO 3069-H)

OTHER SPECIFY

BOLT ON CHAMBER (6.1.2.5)

33

SEAL CHAMBER FLUSH PORT REQUIRED

SEAL CHAMBER VENT REQUIRED

CHAMBER HEATING/COOLING

34

FLOATING THROAT BUSH

FIXED THROAT BUSH

35

PUMP DATA

36 PUMP DESIGN

MANUFACTURER

37 PUMP OPERATING PRESSURE

MODEL

FRAME/SIZE

SUCTION PRESSURE(RATED)

38 SEAL CHAMBER

NORMAL

(barG)

39 SHAFT

HORIZONTAL

(barG)

MIN/MAX (mdsp, 3.42)

VERTICAL

40 SHAFT DIRECTION ( FROM DRIVER)

CW

DIA

MSSP(3.44)

(mm)

SHAFT SPEED

(barG)
(rpm)

CCW

42 PUMPED STREAM

HAZARDOUS

43

TYPE OR NAME

44

DISSOLVED CONTAMINANT

45

Cl2

CONC'N
(ml/m3)

H2S

(ml/m3)

OTHER

(ml/m3)

PUMPED STREAM SOLIDIFIES UNDER SHEAR

SOLIDIFIES @

(ml/m3)

PUMPING TEMPERATURE
MIN

(C) POUR POINT

(C)

PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE

CONCENTRATION (% BY WEIGHT OR PPM)

49

OTHER

FLUID SOLID @ AMBIENT

WET
@

FLAMMABLE

SOLID CONTAMINANT

47
48

(barG)

(barG)

FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA SEE PAGE 2)

41

46

CASE MATERIAL

DISCHARGE PRESSURE

SPECIFY AGENTS

@ TEMP

(C)

PUMPED STREAM CAN PLATE OUT OR DECOMPOSE:

(C)

(C) MAX

NORMAL

50

SPECIFIC GRAVITY AT TEMPERATURE INDICATED

51

@ NORMAL TEMP

52

VAPOR PRESSURE AT TEMPERATURE INDICATED

53

@ NORMAL TEMP

54

ATMOSPHERIC BOILING POINT

55

VISCOSITY @ NORMAL PUMPING TEMPERATURE

(C)

PUMPED STREAM REGULATED FOR FUGITIVE OR OTHER EMISSIONS

@ MAX TEMP

(barA)

SPECIFY CONDITIONS

REGULATION LEVEL

(ml/m3)

SPECIAL PUMP CLEANING PROCEDURES

@ MAX TEMP

(barA)
(C)
(mPa-s)

SPECIFY;
ALTERNATE PROCESS FLUDIS & CONCENTRATION
(INCL. COMMISSIONING)

if flush fluid is pumpage then flush fluid data is not required

56 FLUSH FLUID (PLAN 32)


57

TYPE OR NAME

58

SEAL VENDOR REVIEW REQUIRED

CONC'N

NORMAL TEMP

59

FLUID TEMPERATURE

ATMOSPHERIC BOILING POINT

60

MIN

61

SPECIFIC GRAVITY AT TEMPERATURE INDICATED

62

@ NORMAL TEMP

(C)

NORMAL

(C)

MAX

@ MAX TEMP

VAPOR PRESSURE AT TEMPERATURE INDICATED

(C)

(barA)

MAX TEMP

(barA)
(C)

VISCOSITY @ NORMAL PUMPING TEMPERATURE

(mPa-s)

FLOW RATE REQ'D MAX/MIN

(L/min)

PRESSURE REQUIRED MAX/MIN

(barG)

63
64
65
66
67
68
69
70
71
72
73
74
75

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CATEGORY 3 MECHANICAL SEALS


FOR CENTRIFUGAL AND ROTARY PUMPS
DATA SHEET (API 682 - 3rd)
SI UNITS (bar)

REV/APR
CLIENT
JOB NO.

ITEM NO.

14

PAGE

15

OF

REQ'N NO.

(FLUID DATA, UTILITIES, ACCESSORIES & INSP./TEST.)


1
2

INDICATES DATA COMPLETED BY PURCHASER


0

BY SEAL VENDOR

BY SEAL VENDOR OR PURCHASER

DEFAULT SELECTION
FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA - LIQUID AND GAS)

3
4 QUENCH MEDIUM (PLAN 51, 62)

SUPPLY TEMPERATURE MAX/MIN

(C)

FLOW RATE REQ'D MAX/MIN

(m/h)

TYPE OR NAME

6 BUFFER/BARRIER MEDIUM
7

TYPE OR NAME

PURCHASER SELECTED

SEAL VENDOR SELECTED

SPECIFIC GRAVITY AT TEMPERATURE INDICATED (LIQUID)


@ NORMAL TEMP

SEAL VENDOR REVIEW

PURCHASER REVIEW

VAPOR PRESSURE AT TEMPERATURE INDICATED (LIQUID)

10

FLOW RATE REQ'D MAX/MIN

11

COOLING/HEATING REQUIRED (+ OR -)

12

SUPPLY PRESSURE MAX/MIN

13

FLUID OPERATING TEMPERATURE

14

MIN

(C)

(L/min)

@ NORMAL TEMP

(kW)
/

NORMAL

(barG)

(C)

MAX

@ MAXIMUM TEMP

(barA)

VISCOSITY @ NORMAL TEMP. (LIQUID)

(mPa-s)

SPECIFIC HEAT @ NORMAL TEMP

(kJ/kg K)

SITE AND UTILITIES

16

CONTROL VOLTAGE

VOLTS

PHASE

HERTZ

COOLING H20 SUPPLY TEMP.

17

ELECTRICAL AREA

CL

GR

DIV

COOLING H20 PRESSURE NORM/DES

ZN

GR

18

DESIGN AMBIENT MIN/MAX

TEMP

(C)

ATEX (EC DIRECTIVE 94/9/EC)

GR

Cl2

(ml/m3)

(barG)

CAT.

T CLASS

(C)

19

ACCESSORIES (CLAUSES 8 AND 9)

20 GENERAL

PLAN 52 AND 53 SYSTEMS CONTINUED

21

JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4)

22

PIPE TAPER THREADS (8.1.9)

23

SPECIAL REQUIREMENTS FOR HAZARDOUS SERVICE

ISO 7

ALTERNATIVE CODE/INSPECTION - SPECIFY


ASME B1.20.1

EQUIPMENT SUPPORT SUPPLIER


RESERVOIR CAPACITY (8.5.4.3.)

24

(l)

NLL TO GLAND PLATE HEIGHT (8.5.4.2)


SPECIAL CLEANING AND DECONTAMINATION REQ'TS

(m)

RESERVOIR MAWP (3.41)

(barG)

26

UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4)

SET PRESSURE RANGE MAX / MIN

27

TYPE AND SPEC. OF HEAT TRACING (8.6.5.8)

SYSTEM HOLD-UP PERIOD (PLAN 53B & 53C)

28
29

(barA)
(C)

(C)

15

25

@ MAXIMUM TEMP

ATMOSPHERIC BOILING POINT (LIQUID)

@
/

(C)
(barG)
(days)

TEMPERATURE INDICATOR (PLAN 53B & 53C)


THERMAL RELIEF VALVE REQUIRED (9.8.3)

PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON;

30 COOLING SYSTEM (PLAN 21,22,23,41,53B,53C)

RISING PRESSURE (ARR 2) SET @

(barG)

31

FALLING PRESSURE (ARR 3) SET @

(barG)

HEAT EXCHANGER SUPPLIER

32

WATER COOLED

AIR COOLED

33

EQUIPMENT REFERENCE/CODE

34

COOLING WATER LINES SUPPLIER

35

TUBING

36

COOLING WATER FLOW RATE

37

SIGHT FLOW INDICATORS (8.4.3)

ISO 15649

ASME B31.3

CONNECTING LINES SUPPLIER


0

GALVANIZED PIPING (8.4.2)

(L/min)
OPEN

CLOSED

38 PLAN 11, 13, 14, 21, 23, 31, 32 AND 41 SYSTEMS


39
40

CONNECTING LINES SUPPLIER


TUBING

HIGH LEVEL ALARM REQUIRED (8.5.4.2.i)

TUBING

SCH 80 PIPING (8.5.4.4.9)

FILLING SYSTEM SUPPLIER


EXTERNAL CIRCULATING PUMP (8.6.3.1)

PLAN 72 AND 74 SYSTEM


EQUIPMENT SUPPLIER
HIGH FLOW ALARM SWITCH (8.6.6.5)

PIPING (8.5.2.2)

PLAN 75 AND 76 SYSTEM

41

RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4)

EQUIPMENT SUPPLIER

42

CYCLONE SEPERATOR SUPPLIER

HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3)

43

PLAN 32 EQUIPMENT SUPPLIER

44

PLAN 32 FLOW IND'R

TEST CONNECTION (8.6.5.4)


PLAN 32 TEMPERATURE IND'R

45 PLAN 52 AND 53 SYSTEMS


46
47

STANDARD (FIG. G.27)

USER SPECIFICATIONS REFERENCE FOR


ALTERNATE (FIG. G.28)

DIMENSIONAL VARIATIONS TO STANDARD (FIG. G.27)

48
49

52
53
54

INSTRUMENTATION / CONTROLS
PRESSURE GAUGES (9.4)
OIL FILLED PRESSURE GAUGES (9.4.3)

DIMENSIONAL VARIATIONS TO ALTERNATE ( FIG. G.28)

50
51

INSTRUMENTATION

PRESSURE SWITCHES (9.5.2)

TRANSMITTERS (9.5.2.3)

LEVEL SWITCHES (9.5.3)


ALTERNATE FABRICATION STANDARD
PRIMARY EQUIPMENT SUPPLIER
SUPPLIER REFERENCE/CODE
ASME CODE STAMP REQUIRED

55

HYDROSTATIC

TRANSMITTERS (9.5.3.2)
CAPACITANCE

ULTRASONIC

LEVEL INDICATORS (9.6)


0

WELD PAD

FLOW INDICATORS (9.7)

EXTERNAL, REMOVABLE (9.6.2)


TRANSMITTER (9.7.3)

INSPECTION AND TESTING

56

PURCHASER PARTICIPATION IN INSPECTION AND TEST

57

SPECIFY:

100% INSPECTION OF ALL WELDS (6.1.6.10.5) USING:


MAGNETIC PARTICLE

LIQUID PENETRANT

58

INSPECTION CHECKLIST (10.1.7 & ANNEX H)

RADIOGRAPHIC

ULTRASONOC

59

PURCHASER APPROVAL REQUIRED FOR WELDED

OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2)

60

CONNECTION DESIGNS (6.1.6.10.5)

MODIFIED FACES FOR PUMP TEST (10.3.5.1)

(SEE PAGE 1, LINE 29)

61

HARDNESS TEST (10.2.3.k) REQUIRED FOR:

ALTERNATE SEAL PUMP TEST (10.3.5.2)

(SEE PAGE 1, LINE 30)

62
63
64
65
66
67
68
69
70
71
72
73
74
75

General Confidential

YERP-2741-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

15

OF

15

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Certification Date
Corrosion Allowance / Protection
Element Detail
Gasket Type
Purchase order Line No
Size
Start Loss
Tag Number of Parent Skid

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The manufacturer, type and size for filter elements
The Type of gasket required for sealing the mechanical connections of the instrument
Nominal Size

General Confidential

PMT OPRNS

YERP - 2748-M-ENG (12/07)

YERP
CENTRIFUGAL PUMP DATA SHEET FOR VERTICAL LINE SHAFT PUMPS
BY MANFACTURER OF PUMPS ACC. MANF'R STD.
BY MANUFACTURER OF PUMPS ACC. 31-SAMSS-4

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

PURCHASERS REFERENCES
APPLICABLE TO:

PROPOSALS

DESIGN OPERATING / INSTALLATION DATA

PURCHASE

FIG. 1

AS BUILT

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

NOTE:

CLOSED SUCTION SYSTEM


AT NOZZLES CL

PUMP Mfr.
SIZE & TYPE
SERIAL NO.
DRIVER TYPE
THIS DATA SHEET COVER

PUMP(S)

PUMP MARK NO(S):

TOTAL SUCTION HEAD

TOTAL DIFF. HEAD

TOTAL DISCH. HEAD

NOZZLE CL ABOVE DATUM


DATUM ELEVATION

NPSHA AT DATUM

DESCRIPTION

PUMPS OF IDENTICAL TYPE & SIZE IN OPERATION

DRIVER DATA SHEET


GEAR UNIT DATA SHEET
LUBE OIL SYST. DATA SHEET
SAFETY INSTRUCTION SHEET
LCC

EF

$ / kW

DESIGN OPERATING DATA


SERVICE
CONTINUOUS

INTERMITTENT

ATTENDED

UNATTENDED

STANDBY

PUMP FUNCTION
INDIVIDUALLY

IN SERIES

DOWNSTREAM OF PUMP NO(S).

MOUNTED ON STRUCTURAL STEEL

OPEN SUCTION SYSTEM


CONCENTRIC RISER COLUMN

DATE
REV
NO.

MAX. FLOW TEMPERATURE

V.P. AT MAX. FLOW TEMP.


CHARACTER OF SOLIDS:

PULPY

NONE

VOL. %

mg/L
GRITTY

UNKNOWN
HARD

SOFT

UNKNOWN
mg/L

CI

OPERATING CONDITIONS
CAPACITY

NORMAL L/s

OPERATIONS
TOTAL DIFFERENTIAL HEAD

PUMPING LEVEL

MIN. LIQUID LEVEL

CL FIRST STAGE

OPEN SUCTION SYSTEM


MOUNTED ON CONCRETE

FOR CLOSED SUCTION SYSTEMS: ENTER DATA ON FIG. 1

DATE:
(DCC) NO. ______________________________

DRAWING

COMPLETION

CERTIFICATE

BY:

NPSH AVAILABLE AT SUCTION FLG.

BY

FOR ALL

CONTROL NUMBER

CLOSED

REQUIREMENTS,

BOTTOM OF SUMP / TANK

VISCOSITY CORRECTION FACTORS CQ ; CH ; CE

IS COVERED,

STATIC LEVEL

RATED L/s

DATE:

APPROVAL/CERTIFICATION

PRINCIPAL CORROSIVES:

DATE:

OF THIS DRAWING

DATUM ELEVATION

kPa(abs)

NONE

PH

EDSD
VERIFICATION

NOZZLE CL ABOVE DATUM

Mpa.s, mm2/s
kPa(abs)

VAPOR PRESSURE AT NORMAL FLOW TEMP.

DATE:
CONSTRUCTION
AGENCY

THIS INDICATES THAT REV. NO.__________

SIDE DISCHARGE PIPE

mg/L

TDS

VISCOSITY AT FLOW TEMP.

REVISION CERTIFICATION

FIG. 2

RELATIVE DENSITY AT NORMAL FLOW TEMP.

CERTIFIED

MOUNTED ON CONCRETE

NORMAL FLOW TEMPERATURE

GAS IN FLUID:

CL 1st STAGE IMPELLER


TO CL SUCTION NOZZLE

LIQUID PUMPED

DATE:

BARREL LENGTH

LIQUID CHARACTERISTICS

TSS

mm

DATE:
PROJECT
ENGINEER

mm

BARREL OD

IN PARALLEL

UPSTREAM OF PUMP NO(S).

DISCIPLINE
ENGINEER

BARREL WALL THICKN.

AT RATED CAPACITY

AT 120% OF RATED CAPACITY

RATED SUCTION PRESSURE

kPa(abs)

MAX. SUCT. PR. AT RATED CAP.

kPa(abs)

MAX. SUCT. PR. AT SHUT-OFF

kPa(abs)

RATED DISCHARGE PRESSURE

kPa(abs)

MAX. DISCH. PR. AT RATED CAP.

kPa(abs)

OPEN SUCTION SYSTEMS: ENTER DATA ON FIGURE 2


RATED DISCAHRGE PRESS.
DATA SHEET FOR

MOUNTED ON STRUCTURAL STEEL

SITE CONDITIONS
INDOOR

OUTDOOR

ON SHORE

COASTAL

UNDER ROOF
OFF SHORE
, DIV.

ELECTRICAL AREA CLASS

, GROUP

kPa(abs)
DWG. TYPE

DAT

PLANT NO. INDEX

DRAWING NO.

E-

SHT.NO.

REV.NO.

1 of 4

YERP

EDSD/2748-M-1-0801.XLS

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - PRESSURE INSTRUMENTS


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

PROCESS DATA
FLUID
CORROSIVE COMPOUNDS

DESCRIPTION

OPERATING TEMPERATURE

C
kPa(ga)

OPERATING PRESSURE
MAXIMUM PRESSURE

kPa(ga)

PRESSURE ELEMENT SPECIFICATION

ed
c
u
d
pro re,
s
i
orm Softsa
f
s
i
Th tools
by In No. 103
Form

PRESURE ELEMENT TYPE

PRESURE ELEMENT MATERIAL


RANGE

(FIXED / ADJUSTABLE)

RANGE SPAN

kPa(ga)

RANGE SETTING

kPa(ga)

kPa(ga)

MAXIMUM ALLOWABLE PRESSURE

PNEUMATIC OR ELECTRONIC TRANSMITTER SPECIFICATION

TYPE OF TRANSMISSION

(PNEUMATIC / ELECTRONIC)

TRANSMITTER OUTPUT RANGE

kPa(ga)

INDICATING SCALE
DATE.

METER BODY MATERIAL

PROCESS CONNECTION SIZE

REV NO.

POWER SUPPLY
TYPE OF ENCLOSURE
MAXIMUM ALLOWABLE AMBIENT TEMPERATURE
DISCIPLINE
ENGINEER

TYPE OF CASE MOUNTING


CONDUIT CONNECTION SIZE

RECORDER SPECIFICATION

DATE:
PROJECT
ENGINEER

TYPE AND SIZE OF CHART


TYPE OF CHART CLOCK

(ELECTRICAL / MECHANICAL)

FREQUENCY OF ROTATION

DATE:

POWER SUPPLY

CERTIFIED

mm

CONDUIT CONNECTION SIZE


TYPE OF CASE MOUNTING

DATE:

mm

PRESSURE CONNECTION SIZE

CONSTRUCTION
AGENCY

CHART RANGE

PNEUMATIC CONTROLLER SPECIFICATION

DATE:

PROPORTIONAL BAND
OPERATION

RESET ACTION
RATE ACTION

CONTROL INDEX
INCREASE PRESSURE. - AIR OUTPUT
DATE:

CONTROL NUMBER

AIT OUTPUT RANGE

BY:

EDSD
VERIFICATION

DATE:

AIR FAILURE VALVE

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

AUTOMATIC MANUAL PANEL

kPa (ga)
(MANUAL / REMOTE)
(INCREASES / DECREASES)
(OPENS / CLOSES)
(INTEGRAL / SEPARATE)

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 103

YERP 2773-M-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - BULB TYPE TEMPERATURE INSTRUMENTS


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

PROCESS DATA
FLUID
CORROSIVE COMPOUNDS

DESCRIPTION

OPERATING TEMPERATURE

MAXIMUM TEMPERATURE

MAXIMUM PRESSURE

PSIG

TEMPERATURE ELEMENT SPECIFICATION


TYPE OF THERMAL SYSTEM
BULB MATERIAL
LENGTH AND DIAMETER OF BULB
LENGTH OF CAPILLARY
CAPILLARY MATERIAL
RANGE LIMIT
RANGE
RANGE SETTING
THERMOWELL MATERIAL

d
e
c
u
d
ro
p
s
i
,
e
m
r
r
a
o
f
w
t
this ools Sof
by Int No. 105
Form

(FIXED / ADJUSTABLE)

LENGTH OF WELL BELOW THREAD


DATE.

WELL OUTSIDE THREAD


WELL INSIDE THREAD

REV NO.

WELL INSIDE DIAMETER


MATERIAL SOURCE OF WELL

TRANSMITTER SPECIFICATION
DISCIPLINE
ENGINEER

INDICATING SCALE SIZE NO.


AIR OUTPUT RANGE

DATE:

PSIG

TYPE OF CASE MOUNTING

INDICATOR AND RECORDER SPECIFICATION

PROJECT
ENGINEER

INDICATING SCALE SIZE


INDICATING SCALE RANGE

DATE:

CHART RANGE

CERTIFIED

TYPE OF CHART CLOCK

(ELECTRICAL / MECHANICAL)

7 DAY

FREQUENCY OF ROTATION

DATE:

24 HOURS

TYPE OF CASE MOUNTING

CONSTRUCTION
AGENCY

CONTROLLER SPECIFICATION
PROPORTIONAL BAND

DATE:

RESET ACTION
OPERATION

RATE ACTION
AIT OUTPUT RANGE

INCREASE TEMP. - AIR OUTPUT


AIR FAILURE VALVE
DATE:

CONTROL NUMBER

CONTROL INDEX

BY:

EDSD
VERIFICATION

DATE:

AUTOMATIC MANUAL PANEL

PSIG
(MANUAL / REMOTE)
(INCREASES / DECREASES)
(OPENS / CLOSES)
(INTEGRAL / SEPARATE)

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 105

YERP 2775-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - RECEIVING INSTRUMENTS


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

RECEIVING ELEMENT SPECIFICATION


TYPE OF RECEIVER

(PNEUMATIC / ELECTRONIC)

TYPE OF RECEIVING UNIT

DESCRIPTION

RANGE OF RECEIVING UNIT


SIGNAL INPUT CONNECTION SIZE

INDICATOR AND RECORDER SPECIFICATION


TYPE OF INSTRUMENT
LOCATION OF INSTRUMENT
TYPE OF CASE
TYPE OF CASE MOUNTING
POWER SUPPLY
POWER CONSUMPTION

(INDICATOR / RECORDER)

ed
c
u
d
pro re,
s
i
rm oftwa
o
f
s
i
Th tools S
by In No. 107
Form

MAXIMUM ALLOWABLE AMBIENT TEMP.

SIZE AND RANGE OF INDICATING SCALE


TYPE AND SIZE OF CHART
TYPE OF CHART CLOCK
CHART CLOCK POWER SUPPLY
DATE.

CHART SPEED

(PNEUMATIC / ELECTRONIC)

1ST PEN RANGE

REV NO.

2ND PEN RANGE

CONTROLLER SPECIFICATION
LOCATION OF INSTRUMENT
DISCIPLINE
ENGINEER

TYPE OF CASE
TYPE OF CASE MOUNTING

DATE:

POWER SUPPLY

PROJECT
ENGINEER

POWER CONSUMPTION
PROPORTIONAL BAND
RESET ACTION

DATE:

RATE ACTION

CERTIFIED

CONTROLLER OUTPUT RANGE


AIR SUPPLY / OUTPUT CONNECTION SIZES

DATE:

CONDUIT CONNECTION SIZE

CONSTRUCTION
AGENCY

CONTROL INDEX SET


INCREASING INPUT - OUTPUT

DATE:

OUTPUT FAILURE - VALVE


OPERATION

(OPENS / CLOSES)

AUTOMATIC - MANUAL PANEL SPECIFICATION


MANUFACTURER TYPE NUMBER

DATE:

(INTEGRAL / SEPARATE)

ELECTRO - PNEUMATIC CONVERTER SPECIFICATION


DATE:

CONTROL NUMBER

MOUNTING

BY:

EDSD
VERIFICATION

(MANUAL / REMOTE)
(INCREASES / DECREASES)

MANUFACTURER TYPE NUMBER

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

TYPE OF ENCLOSURE
TYPE OF MOUNTING
CONVERTER OUTPUT TO VALVE

ISS FOR

PSIG

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 107

YERP 2777-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

ENGG

GENERAL DATA

PMT

INSTRUMENT TAG NUMBER

CERT

INSTRUMENT SPECIFICATION SHEET - LOCAL FLOW INSTRUMENTS


1

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

REV NO.

MECHANICAL DATA
RECORDER
PRESS. ELEMENT

DATE.

BODY

ELEMENT

GENERAL

DESCRIPTION

PROCESS DATA

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

CONTROLLER

CONSTRUCTION
AGENCY

DATE:
OPERATION

CORROSIVE COMPOUNDS

12

MAXIMUM TEMPERATURE

13

MAXIMUM PRESSURE

14

PULSATING FLOW

15

INSTRUMENT TYPE

16

MAX. ALLOWABLE AMBIENT TEMP.

17

MOUNTING

18

TYPE

19

MATERIAL

20

CALIBRATED RANGE

21

OVERRANGE PROTECTION UPTO

22

MATERIAL (WETTED PARTS)

23

MAX. ALLOWABLE TEMPERATURE

24

MAXIMUM ALLOWABLE PRESSURE

PSIG

25

PROCESS CONN. SIZE & TYPE

26

TYPE

27

MATERIAL

28

RANGE

29

MAXIMUM ALLOWABLE PRESSURE

30

PRESSURE CONN. SIZE & TYPE

31

CHART / SCALE SIZE & TYPE

32

CHART DRIVE

33

CHART ROTATION SPEED

34

SUPPLY

35

CHART RANGE - 1ST PEN (FLOW SQRT)

36

CHART RANGE - 2ND PEN (PRESS. LIN.)

F
PSIG

ed
c
u
d
o
s pr are,
i
m
r
o
This f ools Softw
by Int No. 109
Form
(YES / NO)

(REC. / CONTR.)
F

PSI

PSIG

PSIG

(AC / DC) V

38

PROPORTIONAL BAND

39

RESET

40

SUPPLY

41

OUTPUT SIGNAL RANGE

42

SETPOINT ADJUSTMENT

43

ON DECREASING FLOW OUTPUT

44

AUTO / MANUAL SUB PANEL

45

AUTO / MANUAL SUB PANEL MODEL NO.

(AC / DC) V

(MANUAL / PNEUMATIC)
(INCREASES / DECREASES)

(SEPARATE / INTEGRAL)

HOUSING

DATE:

BY:

46

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

CONTROL NUMBER

DATE:

EDSD
VERIFICATION

FLUID

11

37

DATE:

REVISION CERTIFICATION

9
10

47

ELECTRICAL AREA CLASIFICATION

48

ENCLOSURE TYPE

49

CONDUIT CONN. SIZE

(IN ACC. WITH ANSI-B2.1)

NPT/

50

AIR CONN. SIZE

(IN ACC. WITH ANSI-B2.1)

NPT/

NOTES:
DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 109

YERP 2778-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - BALANCED BRIDGE TYPE TEMPERATURE INSTRUMENTS


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

GENERAL SPECIFICATION
OPERATING TEMPERATURE

DESCRIPTION

MAXIMUM TEMPERATURE

TYPE OF ELEMENT

(THERMOCOUPLE / RESISTANCE)

POWER SUPPLY
THERMOCOUPLE BURNOUT
ZENER DIODE
COLD JUNCTION COMPENSATION

ce
u
d
o
r
p
s
i
e,
r
m
r
a
o
w
f
t
This ools Sof
t
by In No. 111
Form
RECORDER OR INDICATOR SPECIFICATION

RANGE OF HIGH SCALE

RANGE OF LOW SCALE

THERMOCOUPLE HIGH RANGE


JO/EWO

THERMOCOUPLE LOW RANGE


NUMBER OF RECORDS
CHART TYPE AND SIZE

DATE.

CHART SPEED

(INCHES PER HOUR)

TYPE OF CASE

REV NO.

INSTRUMENT SPEED FULL SCALE

DISCIPLINE
ENGINEER

THERMOCOUPLE SWITCH BOX SPECIFICATION


SEPARATE CASE

DATE:

NUMBER OF BLACK SWITCHES

PROJECT
ENGINEER

NUMBER OF RED SWITCHES


NUMBER OF YELLOW SWITCHES

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

CONTROLLER SPECIFICATION

DATE:

PROPORTIONAL BAND
OPERATION

RESET ACTION
RATE ACTION
PSIG

CONTROL INDEX

(MANUAL / REMOTE)

INCREASE TEMP. - AIR OUTPUT


DATE:

CONTROL NUMBER

AIT OUTPUT RANGE

BY:

EDSD
VERIFICATION

DATE:

(INCREASES / DECREASES)

AIR FAILURE VALVE

(OPENS / CLOSES)

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

AUTOMATIC MANUAL PANEL

(INTEGRAL / SEPARATE)

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 111

YERP 2780-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

DWG. NO.

DWG. NO.

DWG. NO.

AMS STOCK OR
REQUISITION
NUMBER

DEV

SPECIFICATION
DRAWING NO.

SERVICE

ITEM

DWG. NO.

P & ID
SHT.

ILD / ISD
DRAWING

PIPING

SHT.

INSTALLATION
MOUNTING

DET

TYPE

DET

MANUFACTURER

MTG

REMARKS

INSTRUMENT
TAG NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

LEGEND:
MTG
F
P
DEV
C
F
H
P

- Mounting
- LOCAL MOUNTED INSTRUMENT
- BOARD MOUNTED INSTRUMENT
- DEVICE PROTOCOL
- CONVENTIONAL (e.g. 4 -20 mA)
- FOUNDATION FIELDBUS
- HART
- PROPRIETARY PROTOCOL
(e.g. FoxCom, DE, etc.)
ILD INSTRUMENT LOOP DIAGRAM
ISD INSTRUMENT SEGMENT DIAGRAM

REV.
NO.

DATE
MM-YY

JO / EWO

DESCRIPTION

CERT.

PMT

OPRNS

DRAWN BY:

CERTIFIED BY:

DATE:

DATE:

CHECKED BY:

CONSTRUCTION
AGENCY

YERP
INSTRUMENT INSTALLATION SCHEDULE

DWG TYPE

IIS

MISCELLANEOUS INSTRUMENTS

DATE:

NOTES:

REVISION CERTIFICATION

EDSD
VERIFICATION

THIS INDICATES THAT REV. NO.____________


CONTROL NUMBER
OF THIS DRAWING IS COVERED FOR ALL
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATE NO.: BY: _____________

DATE:

DISCIPLINE ENGR.

OPERATIONS

DATE:
PROJECT ENGR.
DATE:

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

SAUDI ARABIA
PLANT

INDEX

DRAWING NUMBER

SHT. NO.

REV. NO.

DYERP-2781E-ENG (03/08) "D" SIZE

EXCEL

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - TRAPS AND DRAINERS


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID DRAWING NUMBER


MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

PROCESS DATA
FLUID

DESCRIPTION

CORROSIVE COMPOUNDS
F

MAXIMUM TEMPERATURE
MAXIMUM PRESSURE

PSIG
F

OPERATING TEMPERATURE
RELATIVE DENSITY AT 60 F UPPER LIQUID
RELATIVE DENSITY AT 60 F LOWER LIQUID
TO TRAP MAX. FLOW
LITERS PER
SECOND AT 60 F

TO TRAP MAX. CAP.


FROM TRAP NORM. FLOW
FROM TRAP MAX. FLOW

CUBIC FEET PER DAY FROM TRAP NORM. FLOW


FROM TRAP MAX. CAP.
POUNDS PER HOUR

THRU TRAP NORM. FLOW

DATE.

THRU TRAP MAX. CAP.

ed
c
u
d
o
pr
s
i
m
r
e,
This fo ols Softwar
by Into o. 115
Form N
TRAP AND DRAINER SPECIFICATION

REV NO.

TYPE OF INSTRUMENT
BODY MATERIAL
BODY RATING
DISCIPLINE
ENGINEER

TRIM MATERIAL
in

INNER VALVE SIZE


DATE:
PROJECT
ENGINEER

FLOAT MATERIAL
FLOAT RATING
FLOAT SIZE

DATE:

in

CERTIFIED

DATE:
CONSTRUCTION
AGENCY

INLET CONNECTION SIZE

INCH

OUTLET CONNECTION SIZE

INCH

EQUALIZING CONNECTION SIZE

INCH

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

EDSD
VERIFICATION

DATE:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 115

YERP 2786-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - PRESSURE REGULATORS


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

PROCESS DATA
LINE SIZE

INCH

FLUID

DESCRIPTION

CORROSIVE COMPOUNDS
SPECIFIC GRAVITY AT 60 F
SPECIFIC GRAVITY AT OPERATING
DEGREE OF SUPERHEAT
OPERATING TEMPERATURE
VISCOSITY
MAXIMUM TEMPERATURE
MOLECULAR WEIGHT
INLET PRESSURE
OTLET PRESSURE
MAXIMUM PRESSURE
UNITS OF FLOW
MINIMUM FLOW
NORMAL FLOW

REV NO.

DATE.

MAXIMUM FLOW

F
CP

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 7
by I No. 11
Form
F

PSIG

PSIG

PSIG

PRESSURE REGULATOR SPECIFICATION

DISCIPLINE
ENGINEER

BODY CONNECTION SIZE

INCH

CONNECTION RATING, FACING


DATE:

TYPE OF BODY

PROJECT
ENGINEER

(ANGLE / GLOBE)

BODY MATERIAL
PORT AREA SIZE

INCH

PLUG TYPE

DATE:

PLUG SEATING

CERTIFIED

(SINGLE / DOUBLE)

TRIM MATERIAL
FUNCTION OF VALVE

DATE:
CONSTRUCTION
AGENCY

(REDUCING / BACKPRESSURE)

SET PRESSURE

PSIG

SPRING RANGE

PSIG

TYPE OF STUFFING BOX

DATE:

TYPE OF PACKING
OPERATION

TYPE OF LUBRICANT
DIAPHRAGM MATERIAL

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

EXTENSION NECK REQUIRED

(YES / NO)

RADIATION FINS REQUIRED

(YES / NO)

WEIGHT LOADED

(YES / NO)

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 117

YERP 2787-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - DIFFERENTIAL TYPE LEVEL INSTRUMENTS


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

PROCESS DATA
TYPE OF FLUID

DESCRIPTION

CORROSIVE COMPOUNDS
OPERATING PRESSURE

PSIG

MAXIMUM PRESSURE

PSIG

OPERATING TEMPERATURE

SPECIFIC GRAVITY AT OPERATING


SEALING LIQUID
SPECIFIC GRAVITY SEALING LIQUID AT 60 F
DISTANCE BETWEEN CONNECTIONS

in

REFERENCE LEG
HEIGHT OF REFERENCE LEG

DATE.

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 9
by I No. 11
Form
F

MAXIMUM TEMPERATURE

in

PNEUMATIC OR ELECTRONIC TRANSMITTER SPECIFICATION

REV NO.

RANGE SPAN - INCHES OF WATER


RANGE SETTING - INCHES OF WATER
ADJUSTABLE RANGE SUPPRESSOR
DISCIPLINE
ENGINEER

DIAPHRAGM MATERIAL
METER BODY RATING

DATE:

PROCESS CONNECTION SIZE

PROJECT
ENGINEER

INDICATING SCALE
TYPE OF MOUNTING
TYPE OF TRANSMISSION

DATE:

(PNEUMATIC / ELECTRONIC)

TRANSMITTER OUTPUT RANGE

CERTIFIED

LEVEL RISE OUTPUT


POWER SUPPLY

DATE:

TYPE OF ENCLOSURE

CONSTRUCTION
AGENCY

MAXIMUM ALLOWABLE AMBIENT TEMPERATURE

AIR SUPPLY CONNECTION SIZE

DATE:

AIR OUTPUT CONNECTION SIZE


OPERATION

CONDUIT CONNECTION SIZE

DATE:

CONTROL NUMBER

BY:

EDSD
VERIFICATION

DATE:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 119

YERP 2788-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

ENGG

GENERAL DATA

PMT

INSTRUMENT TAG NUMBER

CERT

INSTRUMENT SPECIFICATION SHEET - VARIABLE AREA FLOW METERS


1

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

PROCESS DATA

DESCRIPTION

FLUID

10

CORROSIVE COMPOUNDS

11

TEMPERATURE

12

PRESSURE

13

RELATIVE DENSITY @ OPERATING

14

VISCOSITY

15

RELATIVE MOLECULAR MASS (GAS)

16

UNITS OF MEASUREMENT

17

FLOW

NORMAL

18

FLOW

MIN.

19

FLUID CHARACTERISTIC OR COLOR

20

MAX. ALLOWABLE PRESSURE DROP

F NORM.

MAX.

PSIG NORM.

MAX.

MIN.

MAX.

MIN.

MAX.

CP

MAX.

PSI

TYPE AND SIZE

23

MOUNTING

24

CONNECTION SIZE, RATING & FACING

25

CONNECTION ORIENTATION

26

MATERIAL (BODY, FITTINGS, SPOOL)

27

INTEGRAL VALVE LOCATION

28

STEAM JACKET OR HEATING COIL

29

METER RANGE / MAXIMUM FLOW

30

ENGRAVING

MECHANICAL DATA
TUBE && FLOAT

31

TUBE TYPE AND MATERIAL

32

TUBE SIZE

33

TUBE PROTECTION

34

PACKING MATERIAL

35

FLOAT TYPE AND MATERIAL

36

NORMAL PRESSURE DROP

37

INSTRUMENT TYPE

38

SCALE SIZE & TYPE

39

TRANSMISSION TYPE

40

SUPPLY

41

OUTPUT SIGNAL RANGE

42

SWITCH TYPE

43

CONTACT ARRANGEMENT

44

CONTACT RATING

45

ACTION OF SWITCH

46

SET POINT

47

ELECTRICAL AREA CLASIFICATION

48

ENCLOSURE TYPE

49

CONDUIT CONN. SIZE

(IN ACC. WITH ANSI-B2.1)

NPT/

50

AIR CONN. SIZE

(IN ACC. WITH ANSI-B2.1)

NPT/

REV NO.

DATE.

METER BODY

22

ACCESSORIES

21

PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

HOUSING

DISCIPLINE
ENGINEER

DATE:

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 1
by I No. 12
Form

UPPER LOWER

(INLET / OUTLET)

PSI

(ELECTRIC / PNEUMATIC)
VOLTS (AC / DC)
-

VOLTS (AC / DC)

AMPS

NOTES:
ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 121

YERP 2790-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - DRAFT GAUGES


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

PROCESS DATA
TYPE OF ATMOSPHERE

DESCRIPTION

DRAFT MEASURED AT
CORROSIVE COMPOUNDS

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 3
by I No. 12
Form

DRAFT GAUGE SPECIFICATION


TYPE OF MEASURING ELEMENT
1ST POINTER
2ND POINTER
RANGE OF INSTRUMENT
ELEMENTS IN PSIG

3RD POINTER
4TH POINTER
5TH POINTER

DATE.

6TH POINTER
TYPE OF CASE

REV NO.

TYPE OF MOUNTING
SCALE LIGHTING

(YES / NO)

VOLTAGE AND FREQUENCY


DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 123

YERP 2793-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - SNAP ACTING VALVES


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER
MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

PROCESS DATA
FLUID

DESCRIPTION

CORROSIVE COMPOUNDS
MAXIMUM PRESSURE

PSIG

MAXIMUM TEMPERATURE

VALVE BODY SPECIFICATION


NUMBER OF PORTS
BODY CONNECTION SIZE

INCH

PORT DIAMETER

INCH

BODY MATERIAL
TRIM MATERIAL
SEAT MATERIAL
DATE.

BODY RATING
F

REV NO.

MAX. ALLOWABLE TEMPERATURE

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 5
by I No. 12
Form

PNEUMATIC VALVE OPERATOR SPECIFICATION


TYPE OF OPERATOR
DISCIPLINE
ENGINEER

(CYLINDER / DIAPHRAGM)

AIR CONNECTION SIZE

DATE:
PROJECT
ENGINEER

INCH

OPERATING AIR PRESSURE

PSIG

MAXIMUM AIR PRESSURE

PSIG

VALVE TRIPS ON PRESSURE

DATE:

(INCREASE / DECREASE)

SET PRESSURE

PSIG

MANUAL RESET

(YES / NO)

CERTIFIED

ELECTRIC VALVE OPERATOR SPECIFICATION

DATE:

(SOLENOID / OTHER)

TYPE OF OPERATOR

CONSTRUCTION
AGENCY

VOLTAGE AND FREQUENCY


CONDUIT CONNECTION SIZE

DATE:

INCH

TYPE OF HOUSING
OPERATION

HIGH TEMPERATURE COIL

(OPEN / CLOSED)
(ENERGIZED / DE-ENERGIZED)

DATE:

MANUAL RESET

BY:

CONTROL NUMBER

OPERATOR NORMALLY

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

EDSD
VERIFICATION

DATE:

REVISION CERTIFICATION

(YES / NO)

ENERGIZING CONTACT NORMALLY

(YES / NO)

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No.125

YERP 2794-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

P & ID

PROCESS
FLOW
DIAGRAM

INSTALL
DRAWING
NO.

INLET
MANUFACTURER

TYPE
SIZE

OUTLET

RATING
& FACING

SIZE

RATING
& FACING

SET
PRESS.

NUMBER

SPEC.
DRAWING
NO.

ORIFICE
AREA

AMS STOCK OR
REQN.

SERVICE
ITEM

INSP.
MARK NO.

INSTR.
TAG NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

REFERENCE DRAWING

P & ID INSTRUMENT AIR SYSTEM _________________


INSTRUMENT POINTS AND LINES _________________

REV.
NO.

DATE
MM-YY

DESCRIPTION

CERT.

PMT

OPRNS

DRAWN BY:

CERTIFIED BY:

DATE:

DATE:

CHECKED BY:

CONSTRUCTION
AGENCY

YERP
INSTRUMENT INSTALLATION SCHEDULE

DWG TYPE

IIS

RELIEF VALVES

DATE:

NOTES:

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________
OF THIS DRAWING IS COVERED FOR ALL
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATE NO.:

EDSD
VERIFICATION

DISCIPLINE ENGR.

OPERATIONS

DATE:
CONTROL NUMBER
BY:

PROJECT ENGR.

_____________

DATE: __________

DATE:

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

YERP
PLANT

INDEX

DRAWING NUMBER

SHT. NO.

REV. NO.

DYERP 2799-ENG (12/07)'D' SIZE


EXCEL

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 GPSteamTur 01 (092007)

CLIENT DOCUMENT NUMBER:


REVISION

DATE
BY
REV/APPR

GENERAL-PURPOSE STEAM TURBINE


(API 611-4TH) DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

CLIENT
JOB NO.

ITEM NO.

PAGE

PURCHASE

2 CLIENT

UNIT
NO. REQUIRED

4 SERVICE

DRIVEN EQUIPMENT

5 MANUFACTURER

MODEL
BY MANUFACTURER

OPERATING CONDITIONS

8
9

SERIAL NO.

INDICATES INFORMATION COMPLETED BY PURCHASER

PERFORMANCE

POWER,
OPERATING POINT

SPEED,

OPERATING POINT/

NO. HAND VALVES

(rpm)

STEAM CONDITION

OPEN (5.4.1.5)

(kW)

10 NORMAL

NORMAL/NORMAL

11

(CERTIFIED SR)

12 RATED

RATED/NORMAL

13 OTHER (4.1.4)
DUTY, SITE AND UTILITY DATA

16

WIDE SPEED RANGE

17

SLOW ROLL REQ. (4.10.4)

(1)

RATED

% RATED

HAND VALVES REQ. (5.4.1.5)

CONTINUOUS

API-611 OTHER

STANDBY
CONSTRUCTION

UNATTENDED AUTO START (4.1.6)


INDOOR

HEATED

UNHEATED

TURBINE TYPE

21

OUTDOOR

ROOF

W/O ROOF

NO STAGES

22 AMBIENT TEMP.,

(C)

MIN.

MAX

23 UNUSUAL CONDITIONS
24 (4.11.1.7)

DUST

ROTOR:

26

NON-HAZARDOUS

27 CONTROL POWER

PH.
P, (bar)

30

FLOW,

(L/min)

T, (C)

31 ALLOW. SOUND PRESS LEVEL (4.1.12)

(m)

STEAM CONDITIONS

35 INLET TEMP,

(C)

36 EXHAUST PRESS

CENTERLINE

NEMA "P" BASE

NORMAL

RE-ENTRY
RADIAL
FOOT

VERTICAL TURBINE FLANGE

dBA @

MAX

3 ROW

VERT. JACKSCREWS (4.2.13)

HZ

(barG)

(barG)

OVERHUNG

AXIAL

CASING SUPPORT
HZ

PRESS,

34 INLET PRESS,

SOLID

2 ROW

CASING SPLIT

TEMP CODE
PH.

33

VERTICAL
(mm)

BETWEEN BRGS

DIV

29 COOLING WATER:

32

WHEEL DIA.,
BUILT UP

BLADING

GROUP

HORIZ

SALT ATMOSPHERE

OTHER

25 ELECT. AREA (4.1.13) CLASS

28 AUX. MOTORS

NORMAL (4.1.4)

APPLICABLE SPECIFICATION

RAPID START

20 LOCATION (4.1.14)

37

(kg/kW-hr)

MAX EXHAUST

15 APPLICATION IS (SPARED, UNSPARED)

19

STEAM RATE,

(1) RATED/MIN. INLET -

14

18 DUTY

REQ'N NO.

AS BUILT

3 SITE

OF

OTHER (4.4.9)

TRIP VALVE

INTEGRAL

SEPARATE

INTERSTAGE SEALS

LABYRINTH

CARBON

END SEALS

CARBON RING, NO/BOX

MIN.

LABYRINTH

MATERIAL

MECHANICAL

MFR

TYPE RADIAL BEARINGS (4.9.1)


(barG)

TYPE THRUST BEARING (4.9.2)

STEAM CONTAMINANTS (4.11.1.7)

(rpm)

39

ALLOW SPEEDS,

40

MAX CONT SPEED,

41

TRIP SPEED, (rpm)

42

FIRST CRITICAL SPEED, RPM (4.8.2.1)

43

EXH. TEMP

44

POTENTIAL MAX POWER,

45

MAX. NOZZLE STEAM FLOW,

(C)

BEARING MFGR's ULTIMATE RATING

MAX

(rpm)

(bar) (4.9.15)

CALCULATED THERUST LOAD

TURBINE DATA

38

MIN

THRUST COLLAR (4.9.10.2)

(3.1.10)

NONE

(m/s)

LUBRICATION

RING OILED

PRESSURE

GREASE

OIL MIST (4.9.19)

NORMAL

NO LOAD
(3.1.20)

PURGE OIL MIST

PURE OIL MIST

BARING HOUSING OILER TYPE


CASING DESIGN

(kg/h)

46 ROTATION FACING GOVERNOR END

CCW
(N)

INTEGRAL

LUBE OIL VISCOSITY (4.10.3) ISO GRADE

BLADE TIP VEL,

(kW)

(bar)

REPLACEABLE

CW

47

DRIVEN EQUIPMENT THRUST,

48

(VERTICAL TURBINE)(4.9.3)

(4.9.11)

49

WATER PIPING FURN. BY

VENDOR

OTHERS

50

OIL PIPING FURN. BY

VENDOR

OTHERS

INLET

MAX. ALLOW. PRESS,

(barG)

MAX ALLOW. TEMP,

(C)

HYDRO TEST PRESS.,

(barG)

EXHAUST

51
52
53
54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to
third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies
strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of
such use.

General Confidential

INDEX

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

GENERAL-PURPOSE STEAM TURBINE


(API 611-4TH) DATA SHEET
SI UNITS (bar)
1

CLIENT
JOB NO.

ITEM NO.

PAGE

MATERIALS

OF

REQ'N NO.

ACCESSORY EQUIPMENT BY VENDOR

2 HIGH PRESSURE CASING

GRADE

REMOTE TRIP

3 EXHAUST CASING

GRADE

VACUUM BREAKER (5.4.2.9)

4 NOZZLES

GRADE

5 BLADING

GRADE

SOLENOID

AUTOMATIC STEAM SEALING SYSTEM (4.7.5)


GLAND VACUUM DEVICE WITH: (4.7.4)

6 WHEELS

GRADE

WATER EDUCTOR

7 SHAFT

GRADE

GLAND CONDENSER MOUNTED BY (4.7.4)

STEAM EJECTOR

SHAFT COATING UNDER PACKING (4.6.2.3)

SENTINEL WARNING VALVE (5.4.5.2)

MATERIAL

INSULATION, TYPE

10

APPLICATION METHOD

TACHOMETER (5.4.4.1), TYPE

11

THICKNESS

MFR.

12 GOV. VALVE TRIM


13 INLET STRAINER

MESH SIZE

THERMAL RELIEF VALVES (5.4.4.7.3)

14 COUPLING SPACER/HUBS

SHUTOFF VALVES FOR SHUTDOWN SENSORS

15 COUPLING DIAPHRAGMS (DISKS)


16

LOCAL GAUGE BOARD WITH FOLLOWING PRESSURE GAUGES: (5.4.3.1)

STEAM CONTROL

17 SPEED CHANGER

MANUAL

18 MFR.

PNEUM.

ELECT (5.4.2.3)

MODEL

19

CONTROLLED

20

VARIABLE

CONTROL

RANGE

SIGNAL

TO

(rpm)

TO

(barG/mA)

22

TO

(rpm)

TO

(barG/mA)

23

CONNECTIONS (4.4.1)
SIZE

RAT'G

FAC'G

THROTTLE STEAM

FIRST STAGE

NOZZLE RING

EXHAUST

LIQUID-FILLED GAUGES (5.4.4.4)

OPERATING

21 SPEED

24

MODEL

MOUNTED BY

POS.

BASEMOUNT
FREE STANDING
EXTERNAL LUBE OIL SYSTEM
CIRCULATING (4.10.5)

MATING PARTS
FURNISHED (4.4.6.5)

25

INSTRUMENT PANEL (5.4.3.2.1)

26 INLET

TURBINE

OTHER
OIL SYSTEM TO BE:

27 EXHAUST

PRESSURE (4.10.6)

VENDOR FURNISH SYSTEM FOR:

CONSOLE TYPE

MOUNTED ON BASEPLATE

28 DRAINS

OIL SYSTEM TO INCLUDE FOLLOWING EQUIPMENT: (4.10.5)(4.10.7)

29

STANDBY OIL PUMP:

30

LOW OIL PRESS ALARM SWITCH

31 COUPLINGS (5.2)

SEE SEPARATE DATA SHEET


TURBINE

TYPE DRIVER

LOW OIL PRESS TRIP SWITCH


DRIVEN

32

LOCATION

33

MAKE

34

MODEL

35

RATING

36

LUBRICATION

37

LIMITED END FLOAT

38

SPACER LENGTH

39

SERVICE FACTOR

VIBRATION PROBES (4.9.32)

40

TURBINE VENDOR MOUNTS HALF COUPLING

FURN. AXIAL POSITION PROBES

HAND OPERATED STANDBY PUMP

VIBRATION AND POSITION DETECTORS (5.4.6)


FURNISH PROVISIONS FOR MOUNTING NON-CONTACTING

MFR.
AGMA CLASS 8

44 TURBINE SHAFT

OTHER
TAPER

STRA'T

45

MOUNTING PLATES

46 TYPE: (5.3.1.1)

BASEPLATE

47 FURN. BY:

STEAM

(kW/100 rpm)

42 DYN. BALANCE CL (5.2.8)

48

ELECTRIC

OIL DRAIN SIGHT FLOW INDICATORS

41
43

HEATER (4.10.8)

HYDRAULIC FIT HUB

FURN. RADIAL PROBES

NO. OF PROBES PER BEARING

MFR.

MODEL

FURNISH BEARING METAL TEMPERATURE SENSORS FOR :


RADIAL BEARINGS

SOLEPLATE

AXIAL AND RADIAL PROBES


OTHER

BEARING TEMPERATURE SENSORS

49 EQUIPMENT TO BE MOUNTED: (5.3.2.1)


50

TURBINE

GENERATOR

51

PUMP

OTHER

52

UNGROUTED BASEPLATE (5.3.2.4)

53

SUITABLE FOR COLUMN MOUNTING

54

TURBINE VENDOR FURNISHES SUBPLATES

THRUST BEARINGS

TURBINE VENDOR SUPPLIES AND CALIBRATES MONITORS FOR :

TURBINE VENDOR

DRIVEN EQUIPMENT VENDOR

NO. OF PROBES
MODEL

SEE SEPARATE DATA SHEETS FOR DETAILS


GEAR

55
56
57
58
59
60
61

General Confidential

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

GENERAL-PURPOSE STEAM TURBINE


(API 611-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

ENGINEERING REQUIREMENTS

1
2

SUPPLY ENGR. DATA FOR LATERAL/TORSIONAL ANALYSES

(4.8.1.7)

CALCS AND/OR DATA FOR SEPARATION MARGIN (4.8.2.2)

TRAIN TORSIONAL VIBRATION ANALYSIS (4.8.3.5)

WEIGHT OF HALF KEYS (4.8.4.2)

RESIDUAL UNBALANCE CHECK (4.8.4.3)

OF

REQ'N NO.

PREPARATION FOR SHIPMENT


TURBINE AUX. EQUIPMENT AND SPARE ROTOR PREPARED FOR (6.4.1):

DOMESTIC SHIPMENT

EXPORT SHIPMENT

REMARKS:

8
9
10 REMARKS:
11
12

TESTS (6.3)

13

HYDROSTATIC (6.3.2.1)

14

MECH. RUN (6.3.3)

REQ'D.

WITN.

OBSVD. (6.1.5)

15
16

PERFORMANCE (6.3.4.1)
INSPECTION REQUIREMENTS

17

COMPLETE UNIT (6.3.4.2)

18

100% ULTRASONIC INSPECTION AFTER ROUGH MACHINING

19

(6.2.2.3.1)

SOUND LEVEL (6.3.4.4)

20

USE INSPECTOR'S CHECKLIST

AUX. EQUIPMENT (6.3.4.5)

21 CASTING SURFACE INSPECTION(6.2.2.1.1)

MSS SP-55

22

OTHER

23

GEAR (6.3.4.3)

WELD INSPECTION (6.2.2.1.2)

REMARKS:

24 SPECIAL NDT INSPECTION (6.2.1.3)


25
26
27

COMPONENT

MAG.

DYE

RADIO

ULTRA

OBSE

PART.

PENET

GRAPHIC

SONIC

RVED

WEIGHTS
WITN

TURBINE

(kg)

28 T&T VALVE

ROTOR

(kg)

29 STM CHEST

TURBINE UPPER HALF CASING

(kg)

30 CASING

MAX MAINTENANCE (IDENTIFY)

(kg)

31 PIPING

T & T VALVE

(kg)

32 ROTOR

BASEPLATE

(kg)

33

MISC.

(kg)

34

TOTAL SHIPPING WEIGHT

(kg)

DATA REQUIREMENTS (7)

35
36

PROPOSAL FOR MULTI-STAGE UNITS TO INCLUDE CURVE OF

37

STEAM FLOWS VS. POWER FOR VARIOUS HAND VALVE

38

SETTINGS (7.1.d)

39

CONTRACT DATA TO INCLUDE PERFORMANCE CURVES FOR:

40

(7.2.3)

41

STEAM FLOW VS. POWER

42

FIRST STAGE PRESSURE VS. STEAM FLOW

REMARKS:

43 REQUIRE CERTIFIED COPIES OF THE FOLLOWING:


44

MILL AND CHEMICAL DATA

45

SHOP TEST DATA

46

FINAL ASSEMBLY RECORDS (CLEARANCES)

47

CERTIFIED TEST DATA BEFORE SHIPMENT

48

ROTOR BALANCE CORRECTION

49

HYDROTEST

50 REMARKS:
51
52
53
54
55
56
57
58

General Confidential

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
1

REVISION
DATE
BY
REV/APPR

GENERAL-PURPOSE STEAM TURBINE


(API 611-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

General Confidential

ITEM NO.

OF

REQ'N NO.

YERP-2811-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

GENERAL-PURPOSE STEAM TURBINE


(API 611-4TH) DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 CentComp 02 (092007)

CLIENT DOCUMENT NUMBER:


REVISION

DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

PURCHASE

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

DRIVER TYPE (1-3.1.1)

6 MODEL

DRIVER ITEM NO.

7
8 INFORMATION TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE)

OPERATING CONDITIONS

NORMAL

10
(ALL DATA ON PER UNIT BASIS)

11

(1-2.1.1.2)

OTHER CONDITIONS (1-2.1.1.1)


A

12
13
14
15

GAS HANDLED (ALSO SEE PAGE


0

GAS PROPERTIES (1-2.1.1.4)


M/H (1.013 barA & 0C DRY)

16

WEIGHT FLOW,

17

INLET CONDITIONS

(kg/h) (WET) (DRY)

18

PRESSURE

19

TEMPERATURE

20

RELATIVE HUMIDITY %

21

MOLECULAR WEIGHT

22

Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1)

23

COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1)

(barA)
(C)

24

INLET VOLUME,

25

DISCHARGE CONDITIONS

(m/h)

(WET / DRY)

26

PRESSURE

27

TEMPERATURE

28

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1)

29

COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1)

(barA)
(C)

30

GAS POWER REQUIRED

(kW)

31

TRAIN POWER REQUIRED

(kW)

32

POWER REQ'D AT DRIVER INCL. EXT. LOSSES

33

SPEED

34

TURNDOWN (%)

35

POLYTROPIC HEAD

36

POLYTROPIC EFFICIENCY (%)

37

CERTIFIED POINT

38

PERFORMANCE CURVE NUMBER

39

PROCESS CONTROL (1-3.4.2.1)

40

METHOD

41
42
43

SIGNAL

(kW)

(rpm)

(N-m/kg)

SUCTION THROTTLING

VARIABLE INLET

SPEED VARIATION

DISCHARGE

COOLED BYPASS

FROM

(barA)

GUIDE VANES

FROM

BLOWOFF

FROM

TO

(barA)

(2-2.4.1)

TO

TO

TO

SOURCE (1-3.4.2.1)

44

TYPE

45

RANGE

ELECTRONIC
MA

PNEUMATIC

OTHER
(barG)

46
47

ANTI-SURGE SYSTEM (1-3.4.2.2)

48 REMARKS:
49
50
51

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for
appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1

CLIENT
JOB NO.

ITEM NO.

1b

PAGE

OF

12

REQ'N NO.

2 FOR

UNIT

3 SITE

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

DRIVER TYPE (1-3.1.1)

6 MODEL

DRIVER ITEM NO.

7
8 INFORMATION TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE)

OPERATING CONDITIONS

NORMAL

10

(1-2.1.1.2)

(ALL DATA ON PER UNIT BASIS)

11

OTHER CONDITIONS (1-2.1.1.1)


A

12
13

GAS HANDLED (ALSO SEE PAGE

14

GAS PROPERTIES (1-2.1.1.4)

15

M/H (1.013 barA & 0C DRY)

16

WEIGHT FLOW, (kg/h)

17

INLET CONDITIONS

18

PRESSURE (barA)

19

TEMPERATURE (C)

20

RELATIVE HUMIDITY %

21

MOLECULAR WEIGHT

(WET) (DRY)

22

Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1)

23

COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1)

24

INLET VOLUME, (m/h)

25

DISCHARGE CONDITIONS

26

PRESSURE (barA)

27

TEMPERATURE

28

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1)

29

COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1)

30

GAS POWER REQUIRED

(kW)

31

TRAIN POWER REQUIRED

(kW)

32

POWER REQ'D AT DRIVER INCL. EXT. LOSSES

33

SPEED (rpm)

34

TURNDOWN (%)

35

POLYTROPIC HEAD

36

POLYTROPIC EFFICIENCY (%)

37

CERTIFIED POINT

38

PERFORMANCE CURVE NUMBER

(WET / DRY)

(C)

(kW)

(N-m/kg)

39
40
41
42
43
44
45
46
47
48 REMARKS:
49
50
51

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER

52
53

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1

CLIENT
JOB NO.

ITEM NO.

1c

PAGE

OF

12

REQ'N NO.

2 FOR

UNIT

3 SITE

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

DRIVER TYPE (1-3.1.1)

6 MODEL

DRIVER ITEM NO.

7
8 INFORMATION TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE)

OPERATING CONDITIONS

NORMAL

10

(1-2.1.1.2)

(ALL DATA ON PER UNIT BASIS)

11

OTHER CONDITIONS (1-2.1.1.1)


A

12
13

GAS HANDLED (ALSO SEE PAGE

14

GAS PROPERTIES (1-2.1.1.4)

15

M/H (1.013 barA & 0C DRY)

16

WEIGHT FLOW, (kg/h)

17

INLET CONDITIONS

18

PRESSURE (barA)

19

TEMPERATURE (C)

20

RELATIVE HUMIDITY %

21
22
23
24

(WET) (DRY)

MOLECULAR WEIGHT
0

Cp/Cv ( K1 ) OR (KAVG ) (NOTE(NOTE 1)


COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE(NOTE 1)
INLET VOLUME, (m/h)

(WET / DRY)

25

DISCHARGE CONDITIONS

26

PRESSURE (barA)

27

TEMPERATURE

28

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1)

29
30
31

(C)

COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1)


0

GAS POWER REQUIRED

(kW)

TRAIN POWER REQUIRED

(kW)

32

POWER REQ'D AT DRIVER INCL. EXT. LOSSES

33

SPEED (rpm)

34

TURNDOWN (%)

35

POLYTROPIC HEAD

36

POLYTROPIC EFFICIENCY (%)

37

CERTIFIED POINT

38

PERFORMANCE CURVE NUMBER

(kW)

(N-m/kg)

39
40
41
42
43
44
45
46
47
48 REMARKS:
49
50
51

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWHISE DATA SHALL BE SUPPLIED BY USER

52
53

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)

CLIENT
JOB NO.

OF

12

REQ'N NO.

OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3)

OTHER CONDITIONS

2 GAS ANALYSIS:
3

ITEM NO.

PAGE

NORMAL

MOL %

REMARKS:

MW

5 AIR

28.966

6 OXYGEN

32.000

7 NITROGEN

28.016

8 WATER VAPOR

18.016

9 CARBON MONOXIDE

28.010

10 CARBON DIOXIDE

44.010

11 HYDROGEN SULFIDE

34.076

(1-2.2.1.6)

12 HYDROGEN

2.016

(1-2.2.1.9)

13 METHANE

16.042

14 ETHYLENE

28.052

15 ETHANE

30.068

16 PROPYLENE

42.078

17 PROPANE

44.094

18 I-BUTANE

58.120

19 n-BUTANE

58.120

20 I-PENTANE

72.146

21 n-PENTANE

72.146

22 HEXANE PLUS
23 CORROSIVE AGENTS

(1-2.2.1.3)

24
25 TOTAL
26 AVG. MOL. WT.
27 LOCATION:
28
29
30

(1-2.1.8)

INDOOR
0

NOISE SPECIFICATIONS: (1-2.1.9)


OUTDOOR

GRADE

HEATED

UNDER ROOF

UNHEATED

PARTIAL SIDES

31

ELEC. AREA CLASS. (1-2.1.14)

32

CLASS

GROUP

33

ZONE

GROUP

NEC

APPLICABLE TO MACHINE:

MEZZANINE

SEE SPECIFICATION

IEC

SEE SPECIFICATION

APPLICABLE TO NEIGHBORHOOD:

DIV.

ACOUSTIC HOUSING:

TEMP CLASS

34 SITE DATA (1-2.1.8)

NO

API 617, 7TH CHAPTER 2

35

ELEVATION

36

RANGE OF AMBIENT TEMPS:

(m)

37

BAROMETER

DRY BULB

38

NORMAL

(C)

39

MAXIMUM

(C)

40

MINIMUM

41

YES

APPLICABLE SPECIFICATIONS:

(barA)

WET BULB

(C)

GOVERNING SPECIFICATION (IF DIFFERENT)

PAINTING:

(C)

42 UNUSUAL CONDITIONS:

VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.54) (1-1.8) (1-2.1.3)

MANUFACTURER'S STD.
0

DUST

FUMES

OTHER

43
44

OTHER (1-2.1.8)

SHIPMENT: (4.4)

45
46

DOMESTIC
COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14)

47 COATING: (1-2.2.1.16)
48

ROTATING COMPONENTS

49

STATIONARY COMPONENTS

EXPORT

EXPORT BOXING REQ'D.

OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1)


SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10)
0

50

General Confidential

HORIZONTAL STORAGE

VERTICAL STORAGE

MO

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.

OF

12

REQ'N NO.

CONSTRUCTION FEATURES

1
2

SPEEDS:

MAX. CONT.

(rpm)

TRIP

INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.4)

MAX. TIP SPEEDS:

(m/s)

@ 100% SPEED

(m/s)

@ MAX. CONT. SPEED

(rpm)

DISCH. PRESSURE:

(barG) MAX

MIN

INLET PRESSURE:

(barG) MAX

MIN

GUIDE VANES
IGV EXTERNAL PURGE (2-2.4.2)

LATERAL CRITICAL SPEEDS (DAMPED)

FIRST CRITICAL

(rpm)

MODE

SECOND CRITICAL

(rpm)

MODE

NUMBER OF AXIAL BLADE ROWS

THIRD CRITICAL

(rpm)

MODE

NUMBER OF ADJUSTIBLE ROWS

10

FOURTH CRITICAL

(rpm)

MODE

11

LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14)

12

TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6)

NO.

13

TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.6.1)

NO. VANES EA. IMPELLER

14

TORSIONAL CRITICAL SPEEDS:

15

FIRST CRITICAL

(rpm)

TYPE FABRICATION

16

SECOND CRITICAL

(rpm)

MIN. YIELD STRENGTH

VANE CONTROL SYSTEM (2-2.4.3)

NO. VANES GUIDE VANE

MATERIAL

IMPELLERS:

DIAMETERS

TYPE (OPEN, ENCLOSED, ETC.)


MATERIAL
(MPa)

17

THIRD CRITICAL

(rpm)

HARDNESS: (Rc) (BRINNEL)

18

FOURTH CRITICAL

(rpm)

SMALLEST TIP INTERNAL WIDTH

19

LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4)

MAX. MACH. NO. @ IMPELLER EYE

20

STABILITY ANALYSIS (1-2.6.5)

MAX. IMPELLER HEAD @ 100% SPD

21

VIBRATION:

SHAFT:

22

ALLOWABLE TEST LEVEL

23

(PEAK TO PEAK)

24

NAMEPLATE (2-2.11.2)

25

(m)

27

SHAFT END:

ROTATION, VIEWED FROM DRIVEN END

CW

CCW

DIA @ COUPLING

CYLINDRICAL

SPLINED

INTEGRAL FLANGE

MIN. YIELD STRENGTH

(MPa)

RADIOGRAPHY REQUIRED FOR

SHAFT HARDNESS (BNH)(Rc)

29

ULTRASONIC REQUIRED FOR

MAX TORQUE CAPABILITY

30

MAGNETIC PARTICLE REQUIRED FOR

BALANCE PISTON:

31

LIQUID PENETRANT REQUIRED FOR

MATERIAL

32

LOW TEMPERATURE (2.2.1.15.3)

FIXATION METHOD

33

MIN.DESIGN METAL TEMPERATURE

34

AT CONCURRENT PRESSURE

(C)

NORMAL CLEARANCE

(barG)

OTHER TRAIN COMPONENTS (2.2.1.15.2)

(N-m)

AREA

(mm)

FLOW WITH NORMAL CLEARANCE

(kg/h)

FLOW WITH 2x NORMAL CLEARANCE

(kg/h)

CASING:

PRESS. CONN. BAL LINE DOWNSTREAM (2-2.5.4.3)

37

MODEL

SHAFT SLEEVES:

38

CASING SPLIT

AT INTERSTG. CLOSE

39

MATERIAL

CLEARANCE POINTS

36

40

THICKNESS

41

MAX. ALLOWABLE PRESS

(mm)

CORR. ALLOW.(mm)

AT SHAFT SEALS
(barG)

(barG) HELIUM

MATL

MATL

ACCESSIBLE (2-2.8.3)
ROTOR

42

TEST PRESS:

43

MAX. ALLOWABLE TEMPERATURE

HYDRO
(C)

44

MAX OPER. TEMP.

(C)

45

MAX CASING CAPACITY

(m/h)

46

SYSTEM RELIEF VALVE SET PT. (2-2.3.1.1)

(barG)

47

Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2)

48

DIAPHRAGMS:

49

MATERIAL

50

AXIALLY SPLIT

51

DIAPHRAGM MAX. P (BAR)(kPa):

(C) MIN. OPER. TEMP.

DISASSEMBLY AND REASSEMBLY (1-2.6.8.2.1.1)


AT SPEED BALANCING (1-2.6.8.3)
0

SEQUENTIAL LOW SPEED BAL. PREC. AT SPEED BAL. (1-2.6.8.6)


RESIDUAL BALANCE CHECK (1-2.6.8.7)
LABYRINTHS:
INTERSTAGE
TYPE

YES

NO (2-2.4.7)

(mm)

TAPERED

28

(N-m/kg)

BUILT UP

DIA @ IMPELLERS (mm)


METRIC

MATERIALS INSPECTION REQUIREMENTS (1-4.2.1.3)

35

MIN

(mm)

MATERIAL

US CUSTOMARY

26

ONE PIECE

MAX

MATERIAL

BALANCE PISTON
TYPE

General Confidential

MATERIAL

(mm)

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

LOW PRESSURE CASING CONSTRUCTION FEATURES (CONTINUED)

1
2
3

7
8

SHAFT SEALS:

BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR

SEAL TYPE (1-2.8.1.3)

PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4)

SETTLING OUT PRESSURE (1-2.8.1.1) (barG)


MIN.SEALING PRESSURE

(barG)

EDUCTOR

INJECTION (1-2.8.2.3)

SEAL MANUFACTURER

SUPPLEMENTAL DEVICE REQUIRED FOR CONTACT

LEAKAGE TO PROCESS

SEALS (1-2.8.3.4)

BUFFER GAS REQUIRED FOR:

TYPE

BUFFER GAS SYSTEM REQUIRED (2-2.8.1.5)

AIR RUN-IN

TYPE BUFFER GAS (1-2.8.1.5)

(l/day/seal)

OTHER

FLOW (PER SEAL):

10

PRESSURE (1-2.8.1.6)

(barG)

NORM:

(kg/h) @

(bar)

11

FLOWRATE (1-2.8.1.6)

(kg/h)

MAX.

(kg/h) @

(bar)

12

FILTRATION (1-2.8.1.6)

(m)

BEARING HOUSING CONSTRUCTION:

13

MANIFOLD (1-3.5.1.4)

TYPE (SEPARATE, INTEGRAL)

14

METHOD OF CONTROL (1-2.8.1.5)

MATERIAL

SPLIT

AXIAL COMPRESSOR

15
STAGE

16

10

11

12

13

14

15

16

17

18

17 ROTOR
18

BLADE MATERIAL

19

BLADE ROOT TYPE

20

CORD WIDTH

21

OUTER DIAMETER

(mm)

22

BLADE HEIGHT

(mm)

23

BLADE QUANTITY

(mm)

24 STATOR
25

BLADE MATERIAL

26

TYPE

27

(MOVABLE, FIXED,
ADJUSTABLE)

28

CORD WIDTH

29

BLADE QUANTITY

(mm)

30
STAGE

31
32 ROTOR
33

BLADE MATERIAL

34
35

BLADE ROOT TYPE


0

CORD WIDTH

(mm)

36

OUTER DIAMETER

(mm)

37

BLADE HEIGHT

(mm)

38

BLADE QUANTITY

39 STATOR
40

BLADE MATERIAL

41

TYPE

42

(MOVABLE, FIXED,
ADJUSTABLE)

43

CORD WIDTH

44

BLADE QUANTITY

(mm)

45
46 REMARKS:
47
48
49
50
51

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)

REV/APPR
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

CONSTRUCTION FEATURES (CONTINUED)

1
2 BEARINGS AND BEARING HOUSINGS
MAGNETIC BEARINGS (2-2.7.1.1.2)

4 RADIAL
5

THRUST

NON-THRUST

TYPE

ACTIVE

THRUST

MANUFACTURER

MANUFACTURER

LENGTH

UNIT LOADING - MAX

SHAFT DIA.

(mm)
(mm)

UNIT LOAD - ULT.

UNIT LOAD (ACT/ALLOW)

10

BASE MATERIAL

11

BABBIT THICKNESS

12

NO. PADS

13

LOAD: B'TWN/ON PAD

14

PIVOT: CTR/OFFSET, %

15

PAD MATERIAL

16

BEARING SPAN

(bar)

(bar)

(bar)

AREA (mm)
NO. PADS

(mm)

PIVOT: CENTER / OFFSET, %


PAD BASE MATL
COPPER BACKED (2-2.7.3.7)
LUBRICATION:

(2-2.7.2.2)

(2-2.7.2.3)

THRUST COLLAR:

(mm)

FLOODED

INTEGRAL

DIRECTED (2-2.7.3.6)
REPLACEABLE

MATERIAL

17

SIZING CRITERIUM (2-2.7.3.3)

18 BEARING TEMPERATURE DETECTORS (2-3.4.7.3)

VIBRATION DETECTORS:

19

SEE ATTACHED API-670 DATASHEET

TYPE

20

THERMOCOUPLES TYPE

MFR

21

RESISTANCE TEMP DETECTORS


RESISTANCE MAT'L

OHMS

23

ALARM TEMPERATURE (2-2.7.1.3)

(C)

24

SHUTDOWN TEMPERATURE (2-2.7.1.3)

(C)

25

SEE ATTACHED API-670

TOTAL NO.

OSCILLATOR-DETECTORS SUPPLIED BY
MFR

MODEL

MONITOR SUPPLIED BY (2-3.4.7.2)

PROVISION FOR LOCAL DISCONNECT (1-2.7.4.6)

LOCATION

ENCLOSURE

MFR.

MODEL

26

LOCATION-JOURNAL BRG

27

NO.

28

OTHER

29

LOCATION-THRUST BRG

30

NO.

31

OTHER

32

NO. (INACT)

33

OTHER

TYPE

MODEL

34

LOCAL DISCONNECTION (1-2.7.4.6)

MFR

NO. REQUIRED

35

MONITOR SUPPLIED BY (2-3.4.7.4)

OSCILLATOR-DEMODULATOR SUPPLIED BY

EA PAD

EVERY OTH PAD

PER BRG

SCALE RGE
SHTDWN:

LOCATION

37

MFR.

38

SCALE RGE

39

SHTDWN

EVERY OTH PAD

PER BRG

(m)

SET @

(m)

TIME DELAY

SEC

CASING VIBRATION MONITORS (2-3.4.7.6)


AXIAL POSITION DETECTOR:

EA PAD

EVERY OTH PAD

ENCLOSURE

MFR

MODEL
0

SET @

ALARM
(C)

MODEL

MONITOR SUPPLIED BY (2-3.4.7.2)


SET @

TIME DELAY

(C)

LOCATION

SEC

MFR.
0

41 KEY PHASOR REQUIRED

ENCLOSURE
MODEL

SCALE RGE
SHTDWN:

GEAR H.S.

SEE ATTACH. API-670


DATA SHEET

PER BRG

40

COMPRESSOR

ALARM
SET @

CASING VIBRATION TRANSDUCERS (2-3.4.7.5)

EA PAD

36

DATA SHEET

MODEL

NO. AT EA SHAFT BEARING

22

42

INACTIVE

TYPE

ALARM
SET @

(m)

SET @

(m)

TIME DELAY

GEAR L.S.

43 CASING CONNECTIONS (1-2.3.2.2)


44

ANSI/ASME
CONNECTION

(B16.1; B16.5;

FACING

46

B16.42; B16.47

BORE

FLANGED

MATING FLG

OR

& GASKET

47

VELOCITY

series A, B;

STUDDED

BY VENDOR

(m/s)

48

ISO 7005-1, -2;

(1-2.3.2.2.1)

(1-2.3.2.2.7)

49

OTHER

45

ORIENTATION

50 INLET
51 DISCHARGE
52
53
54
55

BOROSCOPIC INSPECTION PORTS (2-2.3.2.4)

56
57

General Confidential

GAS

SEC

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

OTHER CONNECTIONS
NO.

2 SERVICE:

SIZE

TYPE

NO.

LUBE-OIL INLET

PRESSURE

LUBE OIL OUTLET

TEMPERATURE

SEAL-OIL INLET

SOLVENT INJECTION

SEAL-OIL OUTLET

PURGE FOR:

SEAL GAS INLET

SEAL GAS OUTLET

BTWN BRG & SEAL

CASING DRAINS

BTWN SEAL & GAS

10

STAGE DRAINS

11

INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7)

12

VALVED & BLINDED

13

VALVED & BLINDED & MANIFOLD

SIZE

TYPE

BRG. HOUSING

14

LUBRICATION AND SEALING SYSTEMS (1-2.10) (1-3.5.1.2)

15

SEE ATTACHED API 614 DATASHEET

16

SEPARATE

17

INTEGRAL OIL RESERVOIR (1-3.3.2.11)

18

OIL TYPE (2-2.10.2)

COMBINED (2-2.10.1)

ACCESSORIES

19
20 COUPLING AND GUARDS (3.2)
21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS
22

SEE ATTACHED API-671 DATA SHEET

KEYLESS HYDRAULIC

KEYED

FLANGED

OTHER

23 COUPLING FURNISHED BY
24 MANUFACTURER

TYPE

MODEL

25 COUPLING GUARD FURNISHED BY:


26

TYPE:

FULLY ENCLOSED

SEMI-OPEN

OTHER

27 COUPLING DETAILS
28

MAX O.D.

29

HUB WEIGHT

(mm)

30

SPACER LENGTH

(mm)

31

SPACER WEIGHT

(kg)

(kg)

PLUG AND RING GAUGES (1-3.2.5)


LUBRICATION REQUIREMENTS:
NON-LUBE

CONT. OIL LUBE

OTHER

QUANTITY PER HUB

(kg) or (L/min)

32
33 MOUNTING PLATES (1-3.3)

(Note 1.)

34

BASEPLATES FURNISHED BY (1-3.3.2.1)

35

COMPRESSOR ONLY

36

OTHER

DRIVER

SOLEPLATES FURNISHED BY (1-3.3.3.1)


GEAR

THICKNESS

(mm)

SUBSOLE PLATES REQUIRED (1-3.3.3.1.3)

37

NONSKID DECKING (1-3.3.2.4)

38

LEVELING PADS OR TARGETS (1-3.3.2.6)

SLOPED DECK (1-3.3.2.4.1)

39

COLUMN MOUNTING (1-3.3.2.5)

40

SUB-SOLE PLATES REQUIRED (1-3.3.2.10)

41

STAINLESS STEEL SHIM THICKNESS

42

MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9)

EXTENT OF PIPING (2-3.5.1.1)


STAINLESS STEEL SHIM THICKNESS
COMPRESSOR

(mm)

COUNTER BORE ANCHOR BOLT HOLES (1-3.3.3.1.2)

43
44
45
46
47
48
49
50
51

General Confidential

(mm)

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1

JOB NO.
PAGE

ITEM NO.

OF

12

REQ'N NO.

UTILITIES
MANUALS

UTILITY CONDITIONS:

STEAM:

INLET MIN

(barG)

(C)

NORM

(barG)

(C)

MAX

CLIENT

DRIVERS

DRAFT MANUAL FOR REVIEW (1-5.3.5.1.2)


TECHNICAL DATA MANUAL (1-5.3.5.4)
MISCELLANEOUS:

(barG)

(C)

RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS

EXHAUST. MIN

(barG)

(C)

BEFORE SUCTION

NORM

(barG)

(C)

COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16)

MAX

(barG)

(C)

PROVISION FOR LIQUID INJECTION (1-2.1.10)

10

ELECTRICITY:

INJECTION MANIFOLD (2-3.5.1.2)


DRIVERS

11

CONTROL

SHUTDOWN

VENDOR'S REVIEW & COMMENTS ON PURCHASER'S

12

VOLTAGE

CONTROL SYSTEMS (1-3.4.1.1)

13

HERTZ

SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11)

14

PHASE

WELDING HARDNESS TESTING (1-4.2.1.5)

15

REDUCED VOLTAGE START (1-3.1.6)

INSPECT CLEANLINESS (1-4.2.1.4)

16

NUMBER OF STARTS (1-2.6.7.6.4)

DESIGN AUDIT (1-5.1.4)

17

INSTRUMENT AIR:

18

MAX PRESS

BALANCE PISTON P (1-5.3.2.1.5)


(barG)

MIN PRESS

(barG)

PROVIDE TAIL END SCHEDULES (1-5.3.3.2)

19
VENDOR'S REPRESENTATIVE SHALL (1-2.1.13)

20 SHOP INSPECTION AND TESTS: (1-4.1.4)


21

(SEE INSPECTOR'S CHECKLIST)

REQ'D

22 HYDROSTATIC (1-4.3.2)

23 IMPELLER OVERSPEED (1-4.3.3)

24 MECHANICAL RUN (1-4.3.6) (2-4.3.1)

WIT/OBV

OBSERVE FLANGE PARTING


CHECK ALIGNEMENT AT TEMPERATURE
BE PRESENT AT INITIAL ALIGNMENT
WEIGHTS:

25

CONTRACT COUPLING

IDLING ADAPTOR(S)

COMPR.

26

CONTRACT PROBES

SHOP PROBES

ROTORS:

27

PURCHASER VIB. EQUIPMENT (2-4.3.1.1.10)

(kg)
GEAR
COMPR.

DRIVER

BASE

DRIVER

GEAR

COMPRESSOR UPPER CASE

28 VARY LUBE & SEAL OIL PRESSURES

MAX. FOR MAINTENANCE (IDENTIFY)

29 AND TEMPERATURES (1-4.3.6.1.5)

TOTAL SHIPPING WEIGHT

30 POLAR FORM VIB DATA (1-4.3.6.1.2)


31 TAPE RECORD VIB DATA (1-4.3.6.1.3)

SPACE REQUIREMENTS:

(mm)

32 SHAFT END SEAL INSP (1-4.3.6.2.2)

COMPLETE UNIT:

33 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3)


34

POST TEST INTERNAL INSP (1-4.3.8.5)

35

BEFORE GAS LEAKAGE TEST

36

AFTER GAS LEAKAGE TEST

37 INTERMEDIATE HEAD/PRESSURE TOL. (2-4.3.3.1.6)


38 PERFORMANCE TEST (GAS) (AIR) (2-4.3.3.1.1)

REMARKS:

39 COMPLETE UNIT TEST (2-4.3.3.2)


40 TANDEM TEST (2-4.3.3.3)
41 GEAR TEST (2-4.3.3.4)
42 HELIUM LEAK TEST (1-4.3.8.2)
43 SOUND LEVEL TEST (1-4.3.8.3)

(SURVEY ONLY)

44 AUX. EQUIPMENT TEST (1-4.3.8.4)


45 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6)
46 HYDRAULIC COUPLING INSP (1-4.3.8.7)
47 SPARE PARTS TEST (1-4.3.8.8)
48 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6)
49 GAS SEAL TEST VENDOR SHOP (1-4.3.5)
50 ADDITIONAL INSPECTION (1-4.2.1.2)
51
52

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

1
2
3

REMARKS:

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

General Confidential

ITEM NO.

OF

12

REQ'N NO.

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

PURCHASE

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

DRIVER TYPE (1-3.1.1)

6 MODEL

DRIVER ITEM NO.

7
8 INFORMATION TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE)

OPERATING CONDITIONS (SINGLE-COOLED CONFIGURATION)

NORMAL (1-2.1.1.2)

10
(ALL DATA ON PER UNIT BASIS)

11

Section 1

Section 2

OTHER CONDITIONS (1-2.1.1.1)


Section 1

Section 2

Section 1

Section 2

12
13
14

GAS HANDLED (ALSO SEE PAGE


0

GAS PROPERTIES (1-2.1.1.4)

15

M/H (1.013 barA & 0C DRY)

16

WEIGHT FLOW,

17

INLET CONDITIONS

18

PRESSURE

19

TEMPERATURE

20

RELATIVE HUMIDITY %

21

MOLECULAR WEIGHT

22

Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1)

(kg/h) (WET) (DRY)

(barA)
(C)

23

COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1)

24

INLET VOLUME,

25

DISCHARGE CONDITIONS

26

PRESSURE

27

TEMPERATURE

28

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1)

29

COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1)

30

GAS POWER REQUIRED

(kW)

31

TRAIN POWER REQUIRED

(kW)

32

POWER REQ'D AT DRIVER INCL. EXT. LOSSES

33

SPEED

34

TURNDOWN (%)

35

POLYTROPIC HEAD

36

POLYTROPIC EFFICIENCY (%)

37

CERTIFIED POINT

38

PERFORMANCE CURVE NUMBER

39

PROCESS CONTROL (1-3.4.2.1)

40

METHOD

41
42
43

SIGNAL

(m/h)

(WET / DRY)

(barA)
(C)

(kW)

(rpm)

(N-m/kg)

SUCTION THROTTLING

SPEED VARIATION

DISCHARGE

COOLED BYPASS

FROM

(barA)

GUIDE VANES

FROM

BLOWOFF

FROM

TO

(barA)

(2-2.4.1)

TO

TO

TO

VARIABLE INLET

SOURCE (1-3.4.2.1)

44

TYPE

45

RANGE

ELECTRONIC
MA

PNEUMATIC

OTHER
(barG)

46
47

ANTI-SURGE SYSTEM (1-3.4.2.2)

48 REMARKS:
49
50
51

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER

52
53

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

PURCHASE

CLIENT
JOB NO.

ITEM NO.

10

PAGE

OF

12

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

DRIVER TYPE (1-3.1.1)

6 MODEL

DRIVER ITEM NO.

7
8 INFORMATION TO BE COMPLETED:

BY PURCHASER

10
11

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE)

OPERATING CONDITIONS (COMPRESSOR WITH TWO SIDESTREAMS)

CONDITIONS (1-2.1.1.2)

EQUIP.FLNG COND. SHOWN IN DBL-WALLED CELLS


(ALL DATA ON PER UNIT BASIS)

Section1

SS 1

Section2

SS 2

Section3

12
13

GAS HANDLED (ALSO SEE PAGE

14

GAS PROPERTIES (1-2.1.1.4)

15

M/H (1.013 barA & 0C DRY)

16

WEIGHT FLOW,

17

INLET CONDITIONS

(kg/h) (WET) (DRY)

18

PRESSURE

19

TEMPERATURE

20

RELATIVE HUMIDITY %

21

MOLECULAR WEIGHT

22

Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1)

23

COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1)

(barA)
(C)

24

INLET VOLUME,

25

DISCHARGE CONDITIONS

(m/h)

(WET / DRY)

26

PRESSURE

27

TEMPERATURE

28

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1)

29

COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1)

(barA)
(C)

30

GAS POWER REQUIRED

(kW)

31

TRAIN POWER REQUIRED

(kW)

32

POWER REQ'D AT DRIVER INCL. EXT. LOSSES

33

SPEED

34

TURNDOWN (%)

35

POLYTROPIC HEAD

36

POLYTROPIC EFFICIENCY (%)

37

CERTIFIED POINT

38

PERFORMANCE CURVE NUMBER

39

PROCESS CONTROL (1-3.4.2.1)

40

METHOD

41
42
43

SIGNAL

(kW)

(rpm)

(N-m/kg)

SUCTION THROTTLING

VARIABLE INLET

SPEED VARIATION

DISCHARGE

COOLED BYPASS

FROM

(barA)

GUIDE VANES

FROM

BLOWOFF

FROM

TO

(barA)

(2-2.4.1)

TO

TO

TO

SOURCE (1-3.4.2.1)

44

TYPE

45

RANGE

ELECTRONIC
MA

PNEUMATIC

OTHER

(barG)

46
47

ANTI-SURGE SYSTEM (1-3.4.2.2)

48 REMARKS:
49
50
51

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER

52
53

General Confidential

YERP-2812-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

PURCHASE

CLIENT
JOB NO.

ITEM NO.

11

PAGE

OF

12

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

DRIVER TYPE (1-3.1.1)

6 MODEL

DRIVER ITEM NO.

7
8 INFORMATION TO BE COMPLETED:

BY PURCHASER

10
11

BY MANUFACTURER

MUTUAL AGREEMENT (PRIOR TO PURCHASE)

OPERATING CONDITIONS (COMPRESSOR WITH TWO SIDESTREAMS)

CONDITIONS (1-2.1.1.2)

EQUIP.FLNG COND. SHOWN IN DBL-WALLED CELLS


(ALL DATA ON PER UNIT BASIS)

Section1

SS 1

Section2

SS 2

Section3

12
13

GAS HANDLED (ALSO SEE PAGE

14

GAS PROPERTIES (1-2.1.1.4)

15

M/H (1.013 barA & 0C DRY)

16

WEIGHT FLOW,

17

INLET CONDITIONS

(kg/h) (WET) (DRY)

18

PRESSURE

19

TEMPERATURE

20

RELATIVE HUMIDITY %

21

MOLECULAR WEIGHT

22

Cp/Cv ( K1 ) OR (KAVG ) (NOTE 1)

23

COMPRESSIBILITY (Z1 ) OR (ZAVG ) (NOTE 1)

(barA)
(C)

24

INLET VOLUME,

25

DISCHARGE CONDITIONS

(m/h)

(WET / DRY)

26

PRESSURE

27

TEMPERATURE

28

Cp/Cv (K2 ) OR (KAVG ) (NOTE 1)

29

COMPRESSIBILITY (Z2 ) OR (ZAVG ) (NOTE 1)

(barA)
(C)

30

GAS POWER REQUIRED

(kW)

31

TRAIN POWER REQUIRED

(kW)

32

POWER REQ'D AT DRIVER INCL. EXT. LOSSES

33

SPEED

34

TURNDOWN (%)

35

POLYTROPIC HEAD

36

POLYTROPIC EFFICIENCY (%)

37

CERTIFIED POINT

38

PERFORMANCE CURVE NUMBER

39

PROCESS CONTROL (1-3.4.2.1)

40

METHOD

41
42
43

SIGNAL

(kW)

(rpm)

(N-m/kg)

SUCTION THROTTLING

VARIABLE INLET

SPEED VARIATION

DISCHARGE

COOLED BYPASS

FROM

(barA)

GUIDE VANES

FROM

BLOWOFF

FROM

TO

(barA)

(2-2.4.1)

TO

TO

TO

SOURCE (1-3.4.2.1)

44

TYPE

45

RANGE

ELECTRONIC
MA

PNEUMATIC

OTHER
(barG)

46
47

ANTI-SURGE SYSTEM (1-3.4.2.2)

48 REMARKS:
49
50
51

Note 1: IF GAS ANALYSIS IS GIVEN, MANUFACTURER SHALL SUPPLY DATA, OTHERWISE DATA SHALL BE SUPPLIED BY USER

52
53

General Confidential

YERP-2812-M-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

CENTRIFUGAL AND AXIAL COMPRESSOR


DATA SHEET (API 617-7TH Chapter 2)
SI UNITS (bar)
Attribute Name

Area
Criticality Rating

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

12

OF

12

Description

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).
Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

PMT OPRNS

YERP 2821 ENG (12/07)

CERT

LINE NUMBER

START

END

SERVICE

PIPING CODE/ YEAR

P&ID's OR
LINE DESIGNATION TABLE

DESCRIPTION

ENGG

SAFETY INSTRUCTION SHEET - CRITICAL PLANT PIPING

7 NOMINAL PIPE SIZE

in.

in.

8 PIPE O.D.

in.

in.

in.

in.

9
PIPE

YEAR

NOM. WALL THK.

in.

#REF!

in.

in.

in.

in.

in.

10 MATERIAL SPEC.
11 MATERIAL GR.
12 ALLOWABLE STRESS

PSI

PSI

PSI

PSI

13 WELDED/ SMLS
14 WELD JOINT EFFICIENCY
FLANGES

16 FACING
17 MATERIAL SPEC.
18 MATERIAL GR.

FITTINGS

REV
NO.

DATE

EQUIPMENT DATA

15 RATING

19 RATING
20 MATERIAL SPEC.
21 MATERIAL GR.

22 REMARKS :

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER
DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

23 DESIGN PRESSURE

PSIG

24 DESIGN TEMPERATURE

26 TEST PRESSURE NEW

OPERATIONS

PSIG

PSIG

KPa

KPa

DATE:

tm (Pressure)

in.

in.

in.

30 Req. Corr. Allow.

in.

in.

in.

in.

in.

in.

in.

in.

29

31
32

tm (Code)
tm (Structural) (1)

#REF! #REF!

#REF!

in.

#REF! #REF!

(CONTACT OPERATIONS ENGINEERING BEFORE EXCEEDING THE ABOVE LIMITS)


33 REMARKS:
(1) This is the Structural Minimum Thickness (i.e., for Mechanical Strength). This T

SIS FOR
(DCC) NO.:

CONTROL NUMBER

BY:

(Structural) is listed if GREATER

than T m (Pressure). Refer to SAES-L-003.


BY DRAWING COMPLETION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

APPROVAL/CERTIFICATION REQUIREMENTS.

OPERATING LIMITS

28 SAFETY VALVE SET PRESSURE

EDSD
VERIFICATION

27 LIMITED BY

DATE:

REVISION CERTIFICATION

KPa

25 LIMITED BY

DATE:

THIS INDICATES THAT REV. NO.

DWG TYPE

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

REV. NO.

E-

YERP

EDSD/2821-1201.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YREP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBATAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

YANBU EXPORT REFINERY PROJECT

SPARE PARTS RECORD

YANBU EXPORT REFINERY PROJECT

YERP-3101-ENG (04/08)

SPARE PART RECORD


SCHED. NO.

SUPPLIER
MODEL/SIZE

PURCHASE ORDER NUMBER(S) OF BASE EQUIPMENT

SUPPLIER
DESCRIPTION

MATERIAL CLASS

EQUIPMENT TYPE

SUPPLIER

VENDOR

REQ. NO. FOR SPARE PARTS

REVISION NO.

SUPPLIER'S
CROSS-SECTION
DRAWING NO.

SUPPLIER
REFERENCE

TAG NO.

TOTAL
NO.
OF PARTS
IN UNITS

LOCATION:

ORIGINAL
EQUIPMENT
MANUFACTURER
(OEM) PART
NUMBER

SUPPLIER/SELLER
PART NUMBER
(IF DIFFERENT
FROM OEM PART
NUMBER)

NAME OF
MANUFACTURER
OF PART
IDENTIFIED IN
COLUMN 4

MATERIAL

PRICES VALID UNTIL


BY
REQUISITIONED BY:

Type of Spares ( Check One):


__ Capital
__ Precommissioning
__ Commissioning
__ Two Year Operational
QTY
RECM'D
BY
SUPPLIER

QTY
REVIEW
BY
PMT

DATE OF REVISION
CURRENCY
U. S. $

17

CLIENT
STOCK
NO.

QTY
APPR'D
BY
CLIENT

PRICE
EACH PART
OR SET

UNIT OF
MEASUR

10

11

12

13

REVISED
UNIT
PRICING
TOTAL PRICE
DUE TO
EXPIRATION
OF VALID
DATE

16

15

14

SUB-TOTAL

INSTRUCTIONS

NOTE: SUPPLIER TO COMPLETE ALL NUMBERED COLUMNS AND ROWS

CLIENT:

MATERIAL CLASS

2
3

JOB NO.

1. Size model or other identification by supplier of equipment units being supplied.


2. Contractor identification of equipment units. As given under "Tag No. or Mark" in requisition/purchase orders.
3. Quantity supplied on purchase order. If convenient, identical types may be bracketed together and their totals entered in
this column.
4. Supplier's description of the components recommended for holding as spare parts.
5. Enter in the appropriate squares, the number of components per item which are fitted in the equipment. This should be
entered in the column under equipment tag number. For groups of identical equipment, enter the number per item under your
line 3 entry.
6. The total number of those parts listed in col. 4. The number entered in col. 6 is the sum of the individual products of the
number in col. 3 and 5.
7. Cross sectional drawing no. or circuit diagram no. in which component listed in col. 4 can be identified
8. Reference or item number on cross sectional drawing which identifies the part. This column is to be used to identify Original
Equipment
Manufacturer
if
different
from
Supplier
identified
on
Purchase
Order.

9. Original Equipment Manufacturer (OEM) Part Number. This is the part number of the manufacturer who made the part.
10. Supplier/Seller Part Number. This is the part number of the manufacturer of the equipment on which the part applies. If the OEM part no.
(COLUMN 9) is used by the manufacturer, no part no. is required in this column or part number used in Col 9 may be duplicated.
11. Name of manufacturer who manufactured the part described in column 4 i.e the original equipment manufacturer or producer.
12. When applicable list the material with which the part is constructed e.g. Stainless Steel, Rubber, Graphite, etc.
13. Quantity of each part described in col. 4 recommended by supplier as spares for equipment units listed in column 1 for the operating period
stated herein and in main equipment purchase order(s).
14. Quantity recommended by supplier to be reviewed by PMT only if specific instructions issued by YERP project manager.
15. Cost of each part or set of parts or sub assemblies listed in col. 4.
16. To be used where original supplier pricing has lapsed prior to order data.
17. Currency of vendor price e.g. U.S. $
18. Remarks may be made on blank lines in Supplier Description Column.

CLIENT APPROVAL

BY SUPPLIER

BY

SUPPLIER'S REF.
NAME

DATE
REVISION NO.

DRAWN BY
CHECKED
BY
APPROVED
BY
BY KBR
REVIEWED
BY
CHECKED
BY
APPROVED
BY

DATE

APPROVED
KBR
APPROVED
CLIENT

Page 1 of 2

YERP-3101-ENG (04/08)
SPARE PARTS RECORD

YANBU EXPORT REFINERY PROJECT


SPARE PART RECORD
SCHED. NO.

SUPPLIER
MODEL/SIZE

PURCHASE ORDER NUMBER(S) OF BASE EQUIPMENT

SUPPLIER
DESCRIPTION

MATERIAL CLASS

EQUIPMENT TYPE

SUPPLIER

VENDOR

REQ. NO. FOR SPARE PARTS

REVISION NO.

SUPPLIER'S
CROSS-SECTION
DRAWING NO.

SUPPLIER
REFERENCE

TAG NO.

TOTAL
NO.
OF PARTS
IN UNITS

LOCATION:

ORIGINAL
EQUIPMENT
MANUFACTURER
(OEM) PART
NUMBER

SUPPLIER/SELLER
PART NUMBER
(IF DIFFERENT
FROM OEM PART
NUMBER)

NAME OF
MANUFACTURER
OF PART
IDENTIFIED IN
COLUMN 4

MATERIAL

PRICES VALID UNTIL


BY

DATE OF REVISION

Type of Spares ( Check One):


__ Capital
__ Precommissioning
__ Commissioning
__ Two Year Operational
QTY
RECM'D
BY
SUPPLIER

QTY
REVIEW
BY
PMT

CURRENCY
U. S. $

17

CLIENT
STOCK
NO.

QTY
APPR'D
BY
CLIENT

PRICE
EACH PART
OR SET

UNIT OF
MEASUR

10

11

12

13

REVISED
UNIT
PRICING
TOTAL PRICE
DUE TO
EXPIRATION
OF VALID
DATE

16

15

14

INSTRUCTIONS

NOTE: SUPPLIER TO COMPLETE ALL NUMBERED COLUMNS AND ROWS

CLIENT:

MATERIAL CLASS

2
3

JOB NO.

1. Size model or other identification by supplier of equipment units being supplied.


2. Contractor identification of equipment units. As given under "Tag No. or Mark" in requisition/purchase orders.
3. Quantity supplied on purchase order. If convenient, identical types may be bracketed together and their totals entered in
this column.
4. Supplier's description of the components recommended for holding as spare parts.
5. Enter in the appropriate squares, the number of components per item which are fitted in the equipment. This should be
entered in the column under equipment tag number. For groups of identical equipment, enter the number per item under your
line 3 entry.
6. The total number of those parts listed in col. 4. The number entered in col. 6 is the sum of the individual products of the
number in col. 3 and 5.
7. Cross sectional drawing no. or circuit diagram no. in which component listed in col. 4 can be identified
8. Reference or item number on cross sectional drawing which identifies the part. This column is to be used to identify Original
Equipment
Manufacturer
if
different
from
Supplier
identified
on
Purchase
Order.

9. Original Equipment Manufacturer (OEM) Part Number. This is the part number of the manufacturer who made the part.
10. Supplier/Seller Part Number. This is the part number of the manufacturer of the equipment on which the part applies. If the OEM part no.
(COLUMN 9) is used by the manufacturer, no part no. is required in this column or part number used in Col 9 may be duplicated.
11. Name of manufacturer who manufactured the part described in column 4 i.e the original equipment manufacturer or producer.
12. When applicable list the material with which the part is constructed e.g. Stainless Steel, Rubber, Graphite, etc.
13. Quantity of each part described in col. 4 recommended by supplier as spares for equipment units listed in column 1 for the operating period
stated herein and in main equipment purchase order(s).
14. Quantity recommended by supplier to be reviewed by PMT only if specific instructions issued by YERP project manager.
15. Cost of each part or set of parts or sub assemblies listed in col. 4.
16. To be used where original supplier pricing has lapsed prior to order data.
17. Currency of vendor price e.g. U.S. $
18. Remarks may be made on blank lines in Supplier Description Column.

CLIENT APPROVAL

BY SUPPLIER

BY

SUPPLIER'S REF.
NAME

DATE
REVISION NO.

DRAWN BY
CHECKED
BY
APPROVED
BY
BY KBR
REVIEWED
BY
CHECKED
BY
APPROVED
BY

DATE

APPROVED
KBR
APPROVED
CLIENT

Page 2 of 2

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

CERT

PMT

ORIFICE FLANGE DETAIL FOR RF FLANGES

REV NO.

DATE.

DESCRIPTION

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 0
by I No. 13
Form

DISCIPLINE
ENGINEER

TAG NUMBER

DATE:

MATERIAL SOURCE

PROJECT
ENGINEER

CALCULATION DWG. NO.


SIZE

DATE:

FLANGE
CERTIFIED

TYPE
RATING

LINE SCHEDULE
DATE:

CONSTRUCTION
AGENCY

B
dc

DATE:

OPERATION

DIMENSION

E
W

DATE:

BEVEL THICKNESS
BY:

CONTROL NUMBER

dw
e

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

WEEP HOLE CODE (1)

CONSTRUCTION NOTES:
FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094
(1) WEEP HOLE CODE: N - NONE, B - ONE BOTTOM, T - ONE TOP

DWG. TYPE PLANT NO.

ISS FOR

IDT

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 130

YERP 3175-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

CERT

PMT

ORIFICE FLANGE DETAIL - SEGMENTAL

REV NO.

DATE.

DESCRIPTION

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 2
by I No. 13
Form

DISCIPLINE
ENGINEER

TAG NUMBER

DATE:

MATERIAL SOURCE

PROJECT
ENGINEER

CALCULATION DWG. NO.


SIZE

DATE:

FLANGE
CERTIFIED

TYPE
RATING

LINE SCHEDULE
DATE:

CONSTRUCTION
AGENCY

B
dc

DATE:

OPERATION

DIMENSIONS

E
Hs

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

CONSTRUCTION NOTES:
1 THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND SQUARE WITHOUT NICKS OR FLAT SPOTS.
2 ALLOWABLE TOLERANCE FOR THE BORE dc SHALL BE 0.001" PER INCH OF DIAMETER dc.
3 THE MAXIMUM ECCENTRICITY OF THE BORE dc WITH RESPECT TO THE PLATE DIAMETER SHALL NOT EXCEED 0.005".
4 FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094.

RODWG. TYPE PLANT NO.

ISS FOR

IDT

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 132

YERP 3176-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 3176A-ENG (12/07)


PMT OPRNS

YERP

ENGG CERT

ROACTUAL d TO NEAREST
FIVE THOUSANDTH INCH
B

LINE SIZE AND SCHED.

DESCRIPTION

LUPSTREAM

DATE

REV
NO.

UPSTREAM EDGE

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

E
DATE:
CERTIFIED

TAG NO.
DATE:
CONSTRUCTION
AGENCY

MATERIAL SOURCE
CALCULATION DWG. NO.
SIZE
FLANGE

DATE:
OPERATIONS

TYPE
RATING

LINE SCHEDULE
C
B
DIMENSION

E
CONSTRUCTION NOTES:
THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND SQUARE WITHOUT NICKS OR FLAT SPOTS.
ALLOWABLE TOLERANCE FOR THE BORE d SHALL BE 0.005" PER INCH OF DIAMETER d.
FOR SELECTION SPECIFICATIONS SEE STANDARD DRAWING AB-036094.

ORIFICE PLATE DETAIL - RESTRICTION


(DCC) NO.:

BY DRAWING COMPLETION CERTIFICATE

BY:

DATE:

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO.___________

REVISION CERTIFICATION

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

DWG. TYPE

IDT

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

E-

YERP

EDSD/3176A-0900.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

TAG NUMBER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

CERT

PMT

ORIFICE FLANGE DETAIL - QUADRANT EDGE

REV NO.

DATE.

DESCRIPTION

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 5
by I No. 13
Form

DISCIPLINE
ENGINEER

TAG NUMBER

DATE:

MATERIAL SOURCE

PROJECT
ENGINEER

CALCULATION DWG. NO.


SIZE

DATE:

FLANGE
CERTIFIED

TYPE
RATING
SCHEDULE

LINE

DATE:

D (I.D.)

CONSTRUCTION
AGENCY

R*
C

DATE:

OPERATION

DIMENSION

dc
1.5 d

DATE:

W
BY:

CONTROL NUMBER

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

* OBTAIN VALUE FROM R=dc (0.743 (1-)-0.638) R. W. Miller "Flow Measurement Engineering Handbppk".

CONSTRUCTION NOTES:
1 THE UPSTREAM EDGE OF THE ORIFICE PLATE MUST BE HONED SMOOTH AND ROUND WITHOUT NICKS OR FLAT SPOTS.
2 ALLOWABLE TOLERANCE FOR THE BORE dc SHALL BE 0.001" PER INCH OF DIAMETER dc.
3 THE MAXIMUM ECCENTRICITY OF THE BORE dc WITH RESPECT TO THE PLATE DIAMETER SHALL NOT EXCEED 0.005".
4 FOR SELECTION SPECIFICATIONS AND DIMENSIONS SEE STANDARD DRAWING AB-036094.
ISS FOR

DWG. TYPE PLANT NO.

IDT

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 135

YERP 3177-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 3185-ENG (12/07)

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

Issue
Unit

STOCK NUMBER

01

288

777

FT

01

288

790

FT

01

288

804

FT

01

288

827

FT

02

062

824

EA

02

062

829

EA

02

062

840

EA

02

062

850

EA

02

062

870

EA

10

02

062

875

EA

11

02

062

912

EA

12

02

062

922

EA

13

02

120

454

EA

14

02

120

458

EA

15

02

120

460

EA

16

02

120

461

EA

17

02

120

462

EA

18

02

158

907

EA

19

02

158

913

EA

21

02

269

649

EA

22

02

269

657

EA

23

02

269

661

EA

24

02

269

665

EA

25

02

269

673

EA

MARK
NUMBER

REV

TOTAL

QUANTITY

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:

B.I. NO.

JOB ORDER NO.

INSTRUMENT MATERIAL SUMMARY SHEET


(DCC) NO.:

BY DRAWING COMPLETION CERTIFICATE

BY:
APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.___________

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

PHASE

ENG. ITEM NO.

DWG. TYPE

MTL
YERP

DISTRICT

PLANT NO. INDEX

DRAWING NO.

E-

START-UP DATE

SHT.NO.

REV.NO.

1
OF
8
EDSD/3185-1-0201.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

REV
NO.

DATE

DESCRIPTION

DWG.
CODE

TO

DRAWING NUMBER

FROM

CONTINGENCY

ENGG CERT

PMT OPRNS

YERP

REVISION CERTIFICATION

(DCC) NO.:

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO.___________

REV
NO.

DATE

DESCRIPTION

Requisition No. D/C material Requis.


DWG.
A
CODE
Prf
Plant Class Increment Item

B.I. NO.
Issue
Unit

JOB ORDER NO.

INSTRUMENT MATERIAL SUMMARY SHEET

Mark
Number

PHASE

ENG. ITEM NO.

DWG. TYPE

MTL

DISTRICT

PLANT NO. INDEX

DRAWING NO.

TO

FROM

ENGG CERT

PMT OPRNS

REV

TOTAL

DRAWING NUMBER

QUANTITY

DISCIPLINE
ENGINEER

DATE:

PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:

START-UP DATE

SHT.NO.

REV.NO.

E-

YERP

EDSD/3185-A-0201.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

DATE:

BY:

CONTROL NUMBER

EDSD
VERIFICATION

YERP - 3185-A-ENG (12/07)

YERP

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - VIBRATION SWITCHES


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID DRAWING NUMBER


MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

SWITCH SPECIFICATION
SENSITIVITY RANGE

DESCRIPTION

VIBRATION RANGE

HZ

SET POINT
TYPE OF ENCLOSURE

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 0
by I No. 14
Form

CONDUIT CONNECTION
CONTACT ARRANGEMENT
CONTACT RATING

VOLTS (AC/DC)

AMP.

ACTION OF CIRCUIT NO.1

(SEE NOTE 1)

ACTION OF CIRCUIT NO.2

(SEE NOTE 1)

CIRCUIT NO.1 ACTUATES


CIRCUIT NO.2 ACTUATES

DATE.

POWER SUPPLY

REV NO.

CONTROL UNIT SPECIFICATION


STARTING TIME DELAY

SECOND

MONITORING TIME DELAY

SECOND

YES

MANUAL RESET
DISCIPLINE
ENGINEER

NO

POWER SUPPLY

DATE:

TYPE OF ENCLOSURE

PROJECT
ENGINEER

DATE:

ALARM LIGHT OR ANNUNCIATOR SPECIFICATION

CERTIFIED

EQUIPMENT TAG NUMBER


MANUFACTURER

DATE:

TYPE NUMBER

CONSTRUCTION
AGENCY

MATERIAL SOURCE

DATE:
OPERATION

NOTES: 1 FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, OR CLOSES ON RISE

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 140

YERP 3186-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS
CERT

PMT

YANBU EXPORT REFINERY PROJECT

PLANT

ENGG

FE-

PLANT NO.

SERVICE
INCHES

ORIFICE DIA.
CHART RANGE

.0

0- 10
.1

RECORDER NO.
INCHES H2O

METER DIFFERENTIAL
CHART FACTOR

.2

.3

CALC. SHEET

.4

.5

.6

.7

.8

.9

DESCRIPTION

9
FULL FLOW

DATE.

FLOW UNITS

REV NO.

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 2
by I No. 14
Form

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 142

YERP 3188-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YERP

PMT

INSTRUMENT SPECIFICATION SHEET - PISTON OPERATED VALVES


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID DRAWING NUMBER


MANUFACTURER
TYPE NUMBER VALVE
TYPE NUMBER OPERATOR
MATERIAL SOURCE

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 4
by I No. 14
Form

PROCESS DATA
LINE SIZE

DESCRIPTION

FLUID
CORROSIVE COMPOUNDS
MAXIMUM LINE PRESSURE

PSIG

OPERATOR SPECIFICATION
BODY MATERIAL
AIR SUPPLY PRESSURE

PSIG

AIR CONNECTION SIZE

REV NO.

DATE.

MAX. ALLOWABLE PRESSURE

PSIG

MIN. AIR PRESSURE REQUIRED

PSIG

CYLINDER BORE I.D.

INCH

PISTON STROKE

INCH

CYLINDER POSITION RELATIVE TO LINE


DISCIPLINE
ENGINEER

EXTENSION CYLINDER MOUNTING REQUIRED

YES

NO

HANDWHEEL OPERATOR REQUIRED

YES

NO

LIMIT SWITCHES REQUIRED

YES

NO

DATE:
PROJECT
ENGINEER

LIMIT SWITCH CONTACT RATING

DATE:

CONDUIT CONNECTION SIZE

CERTIFIED

VALVE SPECIFICATION

DATE:

BODY CONNECTION SIZE

CONSTRUCTION
AGENCY

CONNECTION RATING, FACING


TYPE OF BODY

DATE:

BODY MATERIAL
OPERATION

TRIM MATERIAL
TYPE OF STUFFING BOX

TYPE OF LUBRICANT

DATE:

CONTROL NUMBER

TYPE OF PACKING

BY:

EDSD
VERIFICATION

DATE:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 144

YERP 3195-ENG

YERP

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP-3750-ENG (12/07) Front

YANBU EXPORT REFINERY PROJECT

B = BENT

U = NEW PART DUE TO CORROSION/WEAR

C = CLEANED, reused with no repair

SIGNATURE

T = CUT

R = NEW PART DUE TO MECH DAMAGE

RV TECHNICIAN ID

G = GALLED

O = OTHER

RV TECHNICIAN NAME

RELIEF VALVE MAINTENANCE REPORT

TESTED BY:

R/V Number
RECONDITIONED BY:

L = LAPPED
P = PITTED

PART REPAIR ACTIONS

Plant Number

REPAIR LOCATION

PZV Tag Number

B = BOTH

F = FOULED

P = INPLACE,
M = MACH'D/RECOND

S = SHOP,

D = DESIGN CHANGE

tube

pilot assem

(describe in Comments)

AS RECEIVED TEST RESULTS

overlap col

pallet

PART REPAIRS

pop pres **
pop vac **
Pallet Weight **

disk retainer

diaphragm

N = N/A
adj screw

rings U&L

flapper

F = failed
bellow

disk washers

gaskets

P = pass

bonnet

spring & washer

soft goods

pres test

body

spindle

yoke

N = N/A

WHY DISASSEMBLED
disk

shuttle

lifting gears

F = failed

S = STUCK' no pop at 110% of CDTP ***


disk hold

poppet

P = pass

T = Request by INPS, ENG. OPS ***

disk guide

piston

leak tests

disk collar

= Disassembly INTERVAL IS DUE

B = POPPED 10% BELOW CDTP

nozzle & seat

** Record the pressure in same units as 3099A


Do not include units description

FINAL TEST RESULTS

*** May require an Eng'r Review


see GI447.003

(only one action per part; blocks do no have to be filled in. use comment to give detail repair actions)

A = POPPED outside of tolerance


(describe in Comments)
two choices

N = NOT DISASSEMBLED
O = OTHER
VISUAL INSPECTION RESULTS
M = MECHANICAL DAMAGE ***

Pressure Unit

C = SOME CORROSION ATTACK ***

P = passed

V = SEVERE CORROSION ATTACK ***

N = not required

Vacuum Unit

seat leak test

Set Pres (CDTP)

bonnet leak test

Weight Unit

Set vacuum

(describe in Comments)
y

Pallet Weight

G = PARTIALLY PLUGGED ***

P = SEVERELY PLUGGED ***

Blowdown
m

bellows leak test

DATA ENTERED BY (MAINT.):

RV SHOP SUPVR. or Q. C.:

ENTRY DATE:

DATE:

DATA BASE COMMENTS (use the back side if this area is not enough)

Test Date

N = NO DEFECTS
O = OTHER
REPAIR WORK SUMMARY
= UNEXPECTED REPAIRS ***

M = MAJOR REPAIR
J

W = ROUTINE REPAIR OR REPLACE


K = REPLACEMENT IN-KIND
D = DESIGN CHANGE
(describe in Comments)

C = CLEANED; NO PART REPLACEMENT


O = OTHER

cc: Inspection Unit for data entry approval

YERP-3750-ENG (12/07) Reverse

COMMENTS

YANBU EXPORT REFINERY PROJECT

PMT OPRNS

YERP - 5645-1-ENG (12/07)

YANBU EXPORT RERINERY PROJECT

7
9

PIPELINE NAME

START POINT

END POINT

THIS LINE BEGINS AT Km.


MAIN PIPELINE, SHEET:

SERVICE

VALVE OPER. DIAGRAM

YR. BUILT

THIS SHEET BEGINS AT Km.

10 CRITICAL PIPING, SHEET:

THROUGH:

THROUGH:

SEGMENTS 11
12 NOMINAL PIPE DIAMETER

in.

in.

in.

in.

in.

13 NOM. WALL THICKNESS (T n)

in.

in.

in.

in.

in.

14 MATERIAL GRADE OF PIPE (eg. GR. B, X 52, etc)


15 STARTING AT Km.
17 LENGTH - (Feet)

ft

ft

ft

ft

ft

18 LENGTH - (Meters)

19 PROCESS OF MANUFACTURE (ERW, SMLS, SAW, etc.)


20 S.M.Y.S. OF PIPE - (PSI)
21 FLANGE RATING
22 CONSTRUCTION TYPE (B:BURIED, AGR or AGN: ABOVE GROUND)
23 COATING TYPE (FBE,TAP, EXTERNAL, INTERNAL)
24 REMARKS

DATE

EQUIPMENT DATA

DESCRIPTION

16 ENDING AT Km.

REV
NO.

25 M.A.O.P. AT DESIGN FACTOR (D.F.) - (PSIG)


26 M.A.O.P. LIMITING FACTOR
DISCIPLINE
ENGINEER

27 DESIGN FACTOR (eg., 0.72 , 0.5 , etc.)


28 DESIGN TEMPERATURE, ( o F)
o
29 MINIMUM TIE IN TEMPERATURE, ( F)

DATE:
PROJECT
ENGINEER

30 ALLOWABLE BENDING STRESS (Sb) - (PSI)


31 CALCULATED WALL THICKNESS @ MAOP & D.F. (T m - inch.)

DATE:

DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS

INITIAL
PRESSURE
TEST
REVALIDATION

33 TEST DATE
34 LIMITED BY
35 PRESSURE AT LOW POINT - (PSIG)
36 TEST DATE

INSTRUMENT
SCRAPING
TEST

38 BASE LINE RUN DATE

37 LIMITED BY
39 LATEST RUN DATE

40 SYSTEM M.A.O.P.

PSIG

41 LIMITED BY:

DATE:

REMARKS

43 REFERENCE DWGS.

SIS FOR
(DCC) NO.:

CONTROL NUMBER

BY:
BY DRAWING COMPLETION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

32 PRESSURE AT LOW POINT - (PSIG)

PRESSURE
TEST

42

APPROVAL/CERTIFICATION REQUIREMENTS.

THIS INDICATES THAT REV. NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

OPERATING LIMITS

CERTIFIED

DWG. TYPE

SIS

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV. NO.

E-

YERP

EDSD/5645-1-0202.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

CERT
ENGG

SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPELINE - MAIN LINE PIPE
1

PMT OPRNS

YERP - 5645-2-ENG (12/07)

SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPELINE - CRITICAL PIPING

ENGG CERT

1 PIPELINE NAME

START POINT

END POINT

4 SERVICE

7 EQUIPMENT NAME

EQUIPMENT NAME

8 LOCATION (@ Km.)

LOCATION (@ Km.)

9 SECTION

SECTION

10 EQUIP. CATEGORY

SIZE

(in)

12 W.T.

(in.)

W.T.

( in)

PIPE

PIPE

13 MATERIAL
14 WELD TYPE

DATE

OPERATING LIMITS

REV.
NO.
DATE:
CERTIFIED

SPEC. / GR.
COATING TYPE

FITTING

RATING

18 FACING
19 MATERIAL
20 SPEC. / GR.

21 REMARKS

REVALIDATION

PSIG

25 TEST PRESSURE

INITIAL
PRESSURE

TEST DATE

27 LIMITED BY

TEST

LIMITED BY

PSIG

TEST PRESSURE

SYSTEM M.A.O.P.

PSIG

LIMITED BY

33 SAFETY VALVE SET PRESS.

PZV

SAFETY VALVE SET PRESS.

34 PIPE SIZE
35 PIPE Tm

in.

in.

in.

in.

in.

in.

36 PIPE Tca

in.

in.

in.

DES THK @

DATE

WT (in)

DATE

WT (in)

in.

in.

in.

SYSTEM MAOP PIPE Tm

in.

in.

in.

PIPE Tca

in.

in.

in.

& DES TEMP

OSI DATA POINTS


DATE

WT (in)

SEQ.

DATE

WT (in)

DATE

WT (in)

DATE

WT (in)

38 REMARKS

SIS FOR

PZV

PIPE SIZE

OSI DATA POINTS

SEQ.

PSIG

LIMITED BY
PSIG

LIMITED BY

37

PSIG

REVALIDATION TEST DATE

29 TEST DATE
30 LIMITED BY

32

TEST PRESSURE

26 TEST DATE

31 SYSTEM M.A.O.P.

& DES TEMP

OSI DATA POINT INFO.


DATE:

BY:

o
DESIGN TEMPERATURE ( F)

REMARKS

REFERENCE DWGS

39 REFERENCE DWGS

(DCC) NO.:

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS.

OF THIS DRAWING IS COVERED, FOR ALL

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

PSIG, LIMITED BY:

DESIGN FACTOR

28 TEST PRESSURE

SYSTEM MAOP

OPERATIONS

MATERIAL
SPEC. / GR.

M.A.O.P.

PSIG, LIMITED BY:

INITIAL
PRESSURE
TEST

DATE:

DATE:

FACING

REMARKS

DES THK @
CONSTRUCTION
AGENCY

WELD TYPE

16 COATING TYPE

24 DESIGN TEMPERATURE:

PROJECT
ENGINEER

6 YR. BUILT

MATERIAL

15 SPEC. / GR.
17 RATING

FITTING

EQUIPMENT DATA

DESCRIPTION

(in.)

23 DESIGN FACTOR

DATE:

VALVE OPER. DIAGRAM

EQUIP. CATEGORY

11 SIZE

22 M.A.O.P.

DISCIPLINE
ENGINEER

DWG. TYPE

SIS

PLANT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

E-

YERP

EDSD/5645-2-0202.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

YANBU EXPORT REFINERY PROJECT

OPRNS

YERP - 5645-3-ENG (12/07)

ENGG CERT

SAFETY INSTRUCTION SHEET - TERMINAL AND BULK PLANT PIPING


/

1 PIPELINE IDENTIFICATION

DEPT. & AREA

2 YEAR BUILT

SERVICE & DATE (YR)

3 PLANT NAME

VOLUME & LENGTH

/
Barrels

Ft.

DESIGN INFORMATION, OPERATING DATA AND LIMITS


12 MAX. ALLOWABLE SURGE PRESSURE

DESCRIPTION

7 ASME PIPE CODE


8 DESIGN PRESSURE

PSIG

9 DESIGN TEMPERATURE

14 THERMAL RELIEF VALVE SET PRESSURE

10 SURGE PROTECTED (Yes / No)


11 SURGE VALVE RELIEF PRESS.

PSIG

13 SURGE RELIEF VALVE LOCATION

PSIG

PSIG

15 INITIAL HYDROSTATIC TEST DATE & PRESS.

On

PSIG

16 LATEST HYDROSTATIC TEST DATE & PRESS.

On

PSIG

PIPE DATA AND MINIMUM THICKNESS REQUIREMENTS


17 START POINT (See Sht. 3)
18 END POINT (See Sht. 3)
19 NOMINAL PIPE SIZE / O.D.
20 NOMINAL WALL THICKNESS

in.

in /

in.

in /

in.

n/

in.

in /

in.

in /

in.

in.

in.

in.

in.

PSI

PSI

PSI

PSI

PSI

21 SAES PIPING SPECIFICATION


22 PIPE MAT'L SPEC. & GRADE
DATE

23 WELDED OR SEAMLESS
24 WELD JOINT (QUALITY) FACTOR

REV
NO.

25 DESIGN FACTOR (B31.4 ONLY)


26 S.Y.M.S. OR ALLOWABLE STRESS
DISCIPLINE
ENGINEER

27 FLANGE RATING
28 FLANGE FACING
29 FLANGE MAT'L SPECIFICATION

DATE:
PROJECT
ENGINEER

30 ABOVE GROUND OR BURIED


31 EXTERNAL COATING SPEC.
32 INTERNAL COATING SPEC.

DATE:

DATE:

(1)(2)

in.

in.

in.

in.

in.

34 CORROSION ALLOW. (B31.3 ONLY)

in.

in.

in.

in.

in.

35 MAX. PIPE SUPPORT SPACING (3)

Ft.

Ft.

Ft.

Ft.

Ft.

33 PIPE Tmin

CERTIFIED

CONSTRUCTION
AGENCY

DRAWINGS, NOTES and REMARKS


36 VALVE OPERATING DIAGRAM(S):
37 REF. DRAWINGS (IPDs, P&IDs, etc.):

DATE:

38 (1) Tmin is only valid for straight runs of pipe with no external loads (valves, branches, road crossings, etc.). For situations where the pipe is not a straight run or external
loads are present, consult with Engineering for Tmin.

OPERATIONS

(2) For pipes NPS 20-inch and larger using saddle type supports, Tmin. within D/4 of the horn of saddle is to be D/150, where D = pipe OD.

SIS FOR
(DCC) NO.:

BY:

DATE:

(3) For pipe support spans greater than this, consult with Engineering for Tmin.

BY DRAWING COMPLETION CERTIFICATE

CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS.

OF THIS DRAWING IS COVERED, FOR ALL

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.

EDSD
VERIFICATION

DATE:

DWG. TYPE

SIS

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

REV. NO.

E-

YERP

EDSD/5645-3-0202.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HERE ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

PMT

YANBU EXPORT REFINERY PROJECT

Date Prepared:
File No:

REQUEST FOR YERP PHOTOGRAPH


YERP-5763-ENG (05/08)

NOTE:

REQUEST MUST BE FORWARDED TO YERP


A MINIMUM OF 10 DAYS BEFORE THE EVENT
TO BE COMPLETED BY REQUESTER

Prepared By:

ASSIGNMENT
INTENDED FOR:

Contractor

Address/Location

Signature

Date:

Tel:
Fax:

Progress Photos Material Damages Vendor Data Advertising


Insurance Training Engineering Data Other (Specify)

PHOTOGRAPHY
LOCATION:
PHOTOGRAPHY:
TYPE:

YERP site Aerial Port Other (Specify)


Conventional (Film) Polaroid Filming
Digital Still Photography
Other (Specify)
PHOTOGRAPHY IS REQUIRED DURING:

DATE

FROM

TO

TIME

FROM

TO

SUBJECT, PLACE & SPECIFIC DETAILS:

CONTRACTOR REPRESENTATIVE TO BE CONTACTED FOR THIS ASSIGNMENT

TELEPHONE

MOBILE

(NAME):
TO BE COMPLETED BY YERP

YERP APPROVAL _____________________________________________________


(PRINT NAME)

ACTUAL ASSIGNMENT DATE:

ASSIGNMENT COMPLETED BY:

_______________________
Date

EQUIPMENT USED:

YERP

CONTRACTOR

OPRNS

YANBU EXPORT REFINERY PROJECT

SERVICE

P&ID DRAWING NUMBER

MANUFACTURER

MODEL NUMBER

ENGG

GENERAL DATA

PMT

INSTRUMENT TAG NUMBER

CERT

INSTRUMENT SPECIFICATION SHEET - FLOW INSTRUMENTS


1

6a

M/R NUMBER
MATERIAL SOURCE

6b

AMS STOCK NUMBER

DESCRIPTION

6c MATERIAL SOURCE - ACCESSORY


7

PROCESS FLUID

CORROSIVE COMPOUNDS

MAXIMUM PRESSURE

10 MAXIMUM TEMPERATURE
SP.GR

PROCESS DATA

11 OPERATING CONDITIONS

TEMP

12 MINIMUM FLOW
13 MAXIMUM FLOW
14 CLEAN OR DIRTY
15 VELOCITY IN PIPE
16 MAXIMUM ALLOWABLE U P
17 TYPE OF FLOW

(P-PULSATING/S-STEADY)

18
19
20
21 TYPE
DATE.

22 MATERIAL
23 CONNECTION SIZE & TYPE

BODY

REV NO.

24 CONNECTION RATING & FACING

DISCIPLINE
ENGINEER

25 FLANGE FACE TO PIPE I.D.


26 I.D. OF PIPE
27 WETTED PARTS MATERIAL
28 PADDLE SIZE OR d/D

DATE:

29 MAX ALLOWABLE PRESS/TEMPERATURE

PROJECT
ENGINEER

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 6
by I No. 14
Form

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

31 RATING

VOLTS (AC/DC)

AMPS

32 ACTION OF CIRCUIT NO.1

SWITCH

MECHANICAL DATA

30 TYPE

33 CIRCUIT NO.1 ACTUATES


34 SET POINT OF SWITCH NO.1
35 ACTION OF CIRCUIT NO.2
36 CIRCUIT NO.2 ACTUATES
37 SET POINT OF SWITCH NO.2
38 CONTACT ARRANGEMENT

DATE:

39 ELECTRICAL AREA CLASSIFICATION


OPERATION

40 ENCLOSURE TYPE
41 CONDUIT CONN. SIZE & TYPE

43
44
DATE:

CONTROL NUMBER

42

BY:

EDSD
VERIFICATION

DATE:

45

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

46

NOTES:

FLOW METER SPECIFICATIONS SHALL COMPLY WITH YERP-SAES-J-100.

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 146

YERP 6078-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

SERVICE

P&ID DRAWING NUMBER

MANUFACTURER

MODEL NUMBER

ENGG

GENERAL DATA

PMT

INSTRUMENT TAG NUMBER

CERT

INSTRUMENT SPECIFICATION SHEET - LEVEL SWITCHES


1

REQUISITION NO.

6a
MATERIAL SOURCE

AMS STOCK NO.

6b

DESCRIPTION

PROCESS DATA

6c MATERIAL SOURCE ACCESSORY


7

PROCESS FLUID

UPPER

PROCESS FLUID

LOWER

CORROSIVE COMPOUNDS

10 PRESSURE

PSIG OPER.

MAX.

OPER.

MAX.

UPPER

LOWER

11 TEMPERATURE

oF

12 REL. DENSITY @ OPERATING

13 MIN. REL. DENSITY DIFFERENTIAL @ OPERATING TEMP

NO

46 MOUNTING TEE

YES

NO

47 DESSICANT FOR COLD SERVICE

YES

NO

48 HEATING COIL

YES

NO

16 TYPE (FLOAT OR DISPLACER)

ASSEMBLY

17 SIZE (FLOAT OR DISPLACER)


18 MATERIAL OF ELEMENT
19 LENGTH ROD OR ARM
20 DIFFERENTIAL IN INCHES
21 NO. OF DISPLACERS

DATE.

22 CONNECTION (SIZE & TYPE)


23 CONNECTION (RATING & FACING)
(PNEUMATIC / ELECTRIC)

REV NO.

24 TRANSMISSION TYPE
25 TYPE

VOLTS (AC / DC)

26 RATING
DISCIPLINE
ENGINEER

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 8
by I No. 14
Form

YES

14 TURBULENCE
15

AMP

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

28 ACTION OF CIRCUIT NO.1

SWITCH

MECHANICAL DATA

27 AIR PRESSURE

29 CIRCUIT NO.1 ACTUATES


30 SETPOINT OF SWITCH NO.1
31 ACTION OF CIRCUIT NO.2
32 CIRCUIT NO.2 ACTUATES
33 SETPOINT OF SWITCH NO.2
34 CONTACT ARRANGEMENT
35

DATE:

36 MATERIAL

CHAMBER

CONSTRUCTION
AGENCY

DATE:
OPERATION

HOUSING
ACCESS

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

EDSD
VERIFICATION

38 CONNECTION SIZE & TYPE


39 CONNECTION (RATING & FACING)
40 CONNECTION ARRANGEMENT
41 RADIATING FINS / EXTENSION NECK

DATE:

REVISION CERTIFICATION

37 RATING

42 ELECTRICAL AREA CLASSIFICATION


43 ENCLOSURE TYPE
44 CONDUIT CONNECTION SIZE & TYPE
45 AIR SUPPLY

OUTPUT CONNECTION SIZE

NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, CLOSES ON RISE, OPENS ON DROP. CLOSES ON DROP.
DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 148

YERP 6079-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBY EXPORT REFINERY PROJECT

SERVICE

P&ID DRAWING NUMBER

MANUFACTURER

MODEL NUMBER

ENGG

GENERAL DATA

PMT

INSTRUMENT TAG NUMBER

CERT

INSTRUMENT SPECIFICATION SHEET - FILLED SYSTEM TYPE TEMPERATURE SWITCHES


1

REQUISITION NO.

6a
MATERIAL SOURCE

AMS STOCK NO.

6b

PROCESS FLUID

CORROSIVE COMPOUNDS

OPERATING TEMPERATURE

oF
oF

10 MAXIMUM TEMPERATURE
11 MAXIMUM PRESSURE

GENERAL DATA

DESCRIPTION

PROCESS DATA

6c MATERIAL SOURCE ACCESSORY

PSIG

12 BLIND OR INDICATING

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 150
by Form N

13 SCALE SIZE & TYPE


14 ADJUSTMENT (INT. OT EXIT)
15 MOUNTING
16
17 TYPE / CLASS
18 BULB TYPE

REV NO.

DATE.

THERMAL SYSTEM

19 BULB MATERIAL
20 BULB SIZE (DIA. X SENSITIVE LENGTH)
21 RANGE

oF

22 CAPILLARY TYPE
23 CAPILLARY MATERIAL
24 ARMOUR TYPE & MATERIAL
25 CAPILLARY LENGTH

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:

27 DIFFERENTIAL RANGE SETTING

29 TYPE
30 RATING

AMPS

32 CIRCUIT NO.1 ACTUATES


33 SETPOINT OF SWITCH NO.1
34 ACTION OF CIRCUIT NO.2
35 CIRCUIT NO.2 ACTUATES
36 SETPOINT OF SWITCH NO.2
37 CONTACT ARRANGEMENT

HOUSING

DATE:
OPERATION

DATE:

38 ELECTRICAL AREA CLASSIFICATION


39 ENCLOSURE TYPE
40 CONDUIT CONNECTION SIZE & TYPE

THERMOWELL

DATE:

CONTROL NUMBER

BY:

41 TYPE

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

EDSD
VERIFICATION

VOLTS (AC/DC)

31 ACTION OF CIRCUIT NO.1

CONSTRUCTION
AGENCY

REVISION CERTIFICATION

oF

28 UNION TYPE CONNECTOR

SWITCH

MECHANICAL DATA

26 ELEVATION OF BULB WITH RESPECT TO SWITCH

42 MATERIAL
43 PROCESS CONN. SIZE (ANSI B2.1)

1" TAPER THD

44 INSIDE THREAD (ANSI B2.1)

1/2" TAPER THD

45 LENGTH BELOW THREAD (DIM. "U")


46 LAGGING EXTENSION (DIM "T")
47

NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, CLOSES ON RISE, OPENS ON DROP. CLOSES ON DROP.
DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 150

YERP 6080-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

INSTRUMENT SPECIFICATION SHEET - THERMOCOUPLE / RTD SWITCHES


1

P&ID DRAWING NUMBER

MANUFACTURER

MODEL NUMBER

6a

M/R NUMBER
MATERIAL SOURCE

6b

AMS STOCK NUMBER

DESCRIPTION

PROCESS DATA

6c MATERIAL SOURCE - ACCESSORY


7

PROCESS FLUID

OPERATING TEMPERATURE

oF

MAXIMUM TEMPERATURE

oF

10

ed
c
u
d e,
o
r
p
r
s
i
a
w
m
t
or ls Sof
f
s
i
Th Intoo o. 152
by orm N
F

11
12 INPUT

13 MOUNTING
14 ADJUSTMENT (INT. OR EXIT)
15 CALIBRATED SET POINT DIAL

GENERAL

16 DEADBAND (FIXED OR ADJUST)


17 INTEGRAL ALARM LIGHT
18 COLD JUNCTION COMPENSATION
19 T/C BURNOUT PROTECTION
20 LATCHING ACTION
DATE.

21 LATCHING ACTION - RESET


22 POWER SUPPLY

REV NO.

23 MAXIMUM AMBIENT TEMPERATURE


24
25
DISCIPLINE
ENGINEER

SENSING
ELEMENT

26 TYPE

DATE:
PROJECT
ENGINEER

27 MATERIAL
28 RANGE
oF

29 REFERENCE TEMPERATURE
30 RESISTANCE AT REFERENCE TEMPERATURE
31

DATE:

32 TYPE

CERTIFIED

VOLTS (AC/DC)

33 RATING

AMPS

34 ACTION OF CIRCUIT NO.1

DATE:

35 CIRCUIT NO.1 ACTUATES

SWITCH

CONSTRUCTION
AGENCY

DATE:

36 SET POINT OF SWITCH NO.1


37 ACTION OF CIRCUIT NO.2
38 CIRCUIT NO.2 ACTUATES

OPERATION

39 SET POINT OF SWITCH NO.2


40 CONTACT ARRANGEMENT

HOUSING

DATE:

CONTROL NUMBER

41

BY:

EDSD
VERIFICATION

DATE:

42 ELECTRICAL AREA CLASSIFICATION


43 ENCLOSURE TYPE
44 CONDUIT CONN. SIZE & TYPE

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

45

NOTES: 1. FILL IN UNDER "ACTION OF CIRCUIT" OPENS ON RISE, OPENS ON DROP, CLOSES ON DROP.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 152

YERP 6081-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 6233-1-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
VALVE DATA SHEET

DESCRIPTION

This form shall be used only for Direct Charge (DC) purchase requisitions and orders for valves in Class 04.
Valves shall be in accordance with 04-SAMSS's -035, -048, at minimum, and other 04-SAMSS's as applicable.
Service:

Tag No.

P. O. #

Line Item #

REV.
NO.

DATE

DESIGN SECTION

DISCIPLINE
ENGINEER

Valve Type:

Industrial Standard:

Sub Type:

SAMSS's (in addition to 04-SAMSS-035 & 04-SAMSS-048)

Pressure Class:

Size / Port:

End Connections:

Operator Type:

Other:

Vendor References:

Firesafe:

YES

DATE:
PROJECT
ENGINEER

NO

Installation Orientation
Pipe:

Maximum Service Temperature

(OC or OF)

Minimum Service Temperature

(OC or OF)

MAOP:
Valve Stem:

DATE:

CERTIFIED

MATERIALS SECTION
DATE:

Body / Bonnel:

Stem:

Seat / Inserts:

Wedge / Disc / Ball / Plug:

Packing / O-Rings:

Bolting:

Gaskets / Seals:

Coatings / Linings / Platings:

Sour Service

Other:

CONSTRUCTION
AGENCY

DATE:

OPERATION

DATE:
(DCC) NO. ______________________________

CONTROL NUMBER

BY:
CERTIFICATE

REQUIREMENTS,

COMPLETION
DRAWING
BY

APPROVAL/CERTIFICATION

OF THIS DRAWING IS COVERED, FOR ALL

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.__________

EDSD
VERIFICATION

DATE:

YES

NO

SPECIAL NOTES SECTION


1. *Indicates information to be provided by vendor.

DWG. TYPE

DAT

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

E-

YERP

EDSD/6233-1-1000.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

Notes To Purchaser:

YERP-6237-M-ENG (05/08)

J6491 DieselEng 02 (102007)

DIESEL ENGINE
DATA SHEET
SI UNITS (bar)
APPLICABLE TO:
1
2
3

PROPOSAL

PURCHASE

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
F1
F2
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

F3

PAGE

OF

DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO SPECIFICATION


ENGINE SHALL CONFORM TO NFPA 20 FOR FIREWATER SERVICE
UL/FM LABEL REQUIRED
INFORMATION TO BE COMPLETED
BY PURCHASER
BY MANUFACTURER
BY PURCHASER OR MANUFACTURER

ENGINE
Package Responsibility
Engine Vendor
Driven Equipment Vendor
Other
6 Type
In-Line
V
Other
Cycle
2
4
7
Manufacturer
Driven Equipment
8
Model
NA
TC
TAAC
Continuous
Intermittent
9
Serial No.
Rated Power
(BkW)
Critical Standby
Emergency Standby
10
Bore
(mm) Stroke
(mm)
Indoor
Outdoor
Under Roof
11
Piston Displacement
(liter) No. Cyl.
Attended
Unattended
12
Fuel Rate
Full Load
(m/h) Site
Chemical Plant
Saline Air
Dust / Sand
13
75% Load
(m/h)
Other
14
50% Load
(m/h)
Electrical Area Classification
15 Speeds (rpm)
Rated
Class
Group
Division
16
Minimum
Glowplug
17
1st Torsional Critical
Enclosure
Weatherproof
18
2nd Torsional Critical
Force Ventilated
19
Overspeed Trip
Sound Attenuation
20
Compression Ratio
Other
21
Complete Automatic CO2 Fire Protection System Provided by
22 Remarks:
4
5

23
24

Single
Duplicate
26
Air Starter
27
Pressure - Max
28
Drive
Direct
29
Air Tank Volume
30
Manufacturer/Model
31
Number of Starts
32
Air Comp Mfr/Model
33
Storage Tank Provided by
34
Air Compressor Provided by
35 Remarks:
25

Min
Reduction Gear

STARTING SYSTEM
Glow Plug
Electric Starter
(barG)
Manufacturer/Model
Full Load Current
(m)
Batteries
Battery Capacity
Battery Quantity
Battery Provided by
Battery Charger Model
Charger - Input - Volts
Output - Volts

Voltage

Voltage
CCA

Phase

Hertz
Current

36
37
38

Filter Type
40
Pre-filter Type
41
Max Allow P (Complete System)
42 Remarks:
39

43
44

Orientation
Horizontal
Vertical
Size - Inlet
Outlet
47
Spark Arrestor
48 Grade
Commercial
Residential
49
Exhaust Flex
50 Tail Piece
Straight
Rain Cap
51 Remarks:
45
46

AIR INTAKE SYSTEM


Primary Filter (mm H2O)
Filtration Size
Manufacturer
Model
Air Intake Silencers
EXHAUST SYSTEM
Max Allowable Back pressure
(mm)
Material
Muffler
Hospital
Exhaust Flex
Tail Pipe & Rain Cap
Mounting Hardware

microns

(mm H2O)

52
53
54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
F1
F2
F3
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
2
OF
5
REQ'N NO.

DIESEL ENGINE
DATA SHEET
SI UNITS (bar)

COOLING SYSTEM
Shell and Tube Exchanger
3
Primary Side (Engine)
Oil
Jacket Water
4
Model
Model
5
Vertical/Horizontal
Approach Temp
(C)
6
Ambient Temp
(C)
Surface Area
(mm)
7
Approach Temp
(C)
Heat Exchanged
(W)
8
Surface Area
(mm)
Cool In Temp
(C)
9
Material
Cool Out Temp
(C)
10
Heat Exchanged
(W)
Diff Press
(bar)
11
Fan Tip Speed
(m/s)
Temperature Gauge with Thermowell
12
Cool Out Temp
(C)
Cooler Inlet
Cooler Outlet
13
Diff Press
(bar)
Mfr/Model
14
Secondary Side
Shell Side
15
Temperature Gauge with Thermowell
Temperature Gauge with Thermowell
16
Oil Cooler Inlet
Oil Cooler Outlet
Cooler Inlet
Cooler Outlet
17
Mfr/Model
Mfr/Model
18
Water Cooler Inlet
Water Cooler Outlet
Cooling Media
19
Mfr/Model
Media Inlet Temperature
20
Media Outlet Temperature
21
Jacket Water Pump Type
Engine Driven
External
Media Flow Rate
22
External
Media Pressure Drop
23
Mfr/Model
Media Velocity
24
Power Source
Inlet Connection Size
25
Rating
(kW) ; Flow Rate
(m/h)
Outlet Connection Size
26
Head
(m) ; Speed
(rpm)
Shell Material
27
Material
Tube Material
28 Remarks:

1
2

Fin Fan Exchanger

Tube Side

(C)
(C)
(m/h)
(mm H2O)
(m/s)
(mm)
(mm)

29
30
31
32
33
34

Jacket Water Heater


36
Electrical - Volts
Phase
37
Power
(kW) ; Current
38
Power Density
39
Type
General Service
40
Manufacturer
41
Model
42
Engine Block Heater
43
Total Power
44
Manufacturer
45
Model
46
Electrical Data - Amps
47 Remarks:
35

HEATER
Lube Oil Heater
Hertz
Electrical Data
(amps)
Volts
Phase
(kW/mm)
Power
(kW) ; Current
Explosion Proof
Power Density
Type
General Service
Manufacturer
Model
(w)

Volts

48
49
50
51
52
53
54
55
56
57
58

General Confidential

Hertz
(amps)
(kW/mm)
Explosion Proof

YERP-6237-M-ENG (05/08)

DIESEL ENGINE
DATA SHEET
SI UNITS (bar)
1

Filtration - Type
Single
Dual
3
Filtration Size
4
Manufacturer
5
Model
6
Pressure Gauge - Type
Standard
7
Operating Pressure
8
Drain Plug
Dipstick
9
Filler cap
PCV Valve
10 Pre-post Lube Oil Pump 11
Type
Air
DC
AC
12
Supply Pressure
13
Air Consumption
14
Electrical Data - Volts
Phase
15
Power
16 Remarks:
2

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
F1
F2
F3
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
3
OF
5
REQ'N NO.
LUBE OIL SYSTEM
Switch Valve
Oil Pump (microns)
Type
Engine driven
External - Type
Manufacturer/Model
Differential
Power Source
(barG)
Rating
Head
Material
Engine Oil Capacity
Continuous Lube Oil Pump (barG)
Type
Air
DC
(m/h)
Supply Pressure
Hertz
Air Consumption
(kW)
Electrical Data - Volts
Power

External

(type)

(m/h)
(kW) ; Flow Rate
(m) ; Speed

(rpm)
(liters)

AC
(barG)
(m/h)
Phase

Hertz
(kW)

17
18
19

Fuel Heating Value


21 Day Tank - Type
In Skid
22
Capacity - In Skid
23
Filtration - Type
Single
24
Filtration Size
25
Manufacturer/Model
26
Pressure Gauge - Type
27
Operating Pressure
28
Manufacturer/Model
29 Remarks:
20

External
External
Dual

Standard

30

FUEL SYSTEM
Fuel Pump Type
Engine driven
External
(l)
External - Type
Manufacturer/Model
(microns)
Power Source
Rating
(kW) ; Flow Rate
Differential
Head
(m) ; Speed
(barG)
Material
Normal Discharge Pressure
Fuel Injector
Unitized
Non-Unitized
Fuel Regulator - Inlet
Outlet

(m/h)
(rpm)
(barG)
(barG)

31
32

Type
Oil Field
34 Runner
2 Runner
35
Dim (not incl mount block)
36
Decked
37
Runner Size
38
Cross Member Size
33

Box
4 Runner

X
Drip lip

39
40
41
42
43
44
45
46
47

Torsional Vibration Report


Engine Vibration Switch Manufacturer/Model
Trip Setting
Driven Equipment Vibration Switch Manufacturer/Model
Trip Setting
Rotation, Viewed from Driven End

48

From Air Intake


From Engine
51
From Muffler
52
From Radiator
53 Remarks:
49
50

SKID
Lifting
Pad Eye
Pad Ear
Drawbar - Size
(mm) ; Schedule
X
(m)
Mounting Block Size
Anchor Bolt Hole - Size
(mm) ; Number
(mm)
Jackscrew - Size
(mm) ; Number
(mm)
Square Nut Welded on Skid
VIBRATION
Torsional Critical Speed First
Second
(mm/sec)
Third
Fourth
Lateral Critical Speed (Damped) (mm/sec)
First
Second
NOISE
(dBA)
From Sound Enclosure Attenuation
(dBA)
From Enclosure Exhaust
(dBA)
Maximum Allowable
(dBA) Note: All Levels are Measured at 1 meter

54
55
56
57
58

General Confidential

(mm)

(rpm)
(rpm)
(rpm)
(rpm)
(rpm)
(rpm)
(dBA)
(dBA)
(dBA)

YERP-6237-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
F1
F2
F3
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
4
OF
5
REQ'N NO.

DIESEL ENGINE
DATA SHEET
SI UNITS (bar)

CONTROL
Reset Method
Manual
Synchronizing/Paralleling Capability
%
Load Sharing/Shedding Capability
(rpm)
Remote Start/Stop Capability
Transfer Switch
%
Manufacturer/Model

Governor - Speed Type


3
Manufacturer/Model
4 Speed Regulator
5
Speed Range 6
Maximum
7
Speed Regulation
8 Remarks:

Electronic

Mech-Hydraulic

Isochronous
Minimum

Droop
NEMA Class

Pneumatic

Electrical

9
10

INSTRUMENTATION

11

Local Panel - IEC Class


13
Entry From
Top
14 Instrumentation 15
Battery Voltmeter
16
Battery Ammeter
17
Tachometer
18
Fuel Pressure Gauge
19
Air Pressure Gauge
20
Hour meter
21
Frequency Meter
22
Watt Meter
23
Power Factor Meter
24
Phase Select Switch
25
Voltage Adjust Rheostats
26
Generator Voltmeter
27
Generator Ammeter
28 Alarm & Shutdown
29
High Lube Oil Temp
30
Low Fuel in Day Tank
31 Remarks:
12

Bottom

Left
Manufacturer

Right

Low Lube Oil Pressure


High Water Temperature

Model

High Vibration
Overspeed

Type

Over crank

32
33
34

Weight - (kg)
36
Engine - Dry
37
Radiator
38
Skid
39 Remarks:
35

Wet
Muffler
Total Package

40

WEIGHTS AND DIMENSIONS


Total Floor Space
X
Required to Remove Piston/Rod
Connection Sizes Starting Air
Exhaust
Heat Exchanger In
Air Inlet
Heat Exchanger Out

(m)
(m)
(mm)
(mm)
(mm)

41
42

Space Heater
44
Manufacturer/Model
45
Type
46
Volts
Phase
47
Antifreeze
48 Remarks:
43

Power
Hertz

WINTERIZATION
Heat Tracing
Manufacturer/Model
(watts)
Type
Volts

49
50
51
52
53
54
55
56
57
58

General Confidential

Phase

Power
Hertz

(watts)

YERP-6237-M-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

DIESEL ENGINE
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

The System Code Number assigned to the item


Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YANBU EXPORT REFINERY PROJECT

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - GENERAL


INSTRUMENT MARK NO.

ENGG

CERT

SERVICE

MANUFACTURER
TYPE NUMBER
SERIAL NUMBER
MATERIAL SOURCE

DESCRIPTION

P&ID NUMBER

REV NO.

DATE.

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 154
by Form N
DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

EDSD
VERIFICATION

DATE:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

NOTES:

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 154

YERP 6239-ENG

REV.NO.

YERP-6286-ENG (12/07)

Yanbu Export Refinery Project


DEVIATION REQUEST FORM
Log No.:
DR-WBS-XXX
Request originated by:

Deviation to:
Date Requested:

Reference Equipment/Instrument/Line No.:

Inspection Worksheet

No

Yes

After the fact

No

Yes

Description of Deviation:

Justification (Include discussion of impact assessment):

Impact Assessment (if any is Yes, please discuss under Justification):


Approval of this deviation will:
Decrease Facility Safety?

No

Yes

Decrease Facility reliability?

No

Yes

Increase acquisition cost?

No

Yes

Lengthen project schedule?

No

Yes

Increase life-cycle cost?

No

Yes

Cause environmental impact?

No

Yes

Cost/Schedule Impact of Request:

Originator :

Date:
Project Engineering - Contractor or YERP organization

(FOLLOWING TO BE COMPLETED BY YERP PMT)


Request is:

Accepted
Deviation for this
Case ONLY

Accepted

Accepted/Technical

Not Accepted

w/conditions

Requirements will be

Reason Below

Changed.

(Note: If appropriate, this will be sent to other Contractor's parcels as advance notice.)

Modification Of The Original Document:

Yes, modification to be included in the next revision of the document.

Financial Impact

No

Yes

Safety Impact

No

Yes

Not to be modified, accepted only for the specific case.


Discuss each item under Analysis of Request

Analysis of Request:

Conditions of Approval:

Reviewed by:

Date:
Approval signature 1 / Name

Date:
Approval signature 2 / Name

Name
Approved/Disapproved by:

Name
Date:

Date:

Approval signature 3 / Name

Approval signature 4 / Name

Name

Name
Form YERP-6409-ENG (04/08)

Yanbu Export Refinery Project


DEVIATION REQUEST FORM
Log No.:

DR-WBS-XXX

Deviation to:

Description of Conditions of Approval:

Forecasted Compliance Date:

Actual Compliance Date:

COA Complete:
Signature Originator Organization

Conditions of Approval Report issued:


(coa Report to be attached)

YES

NO

Verification Conditions of Approval Complete:


By PMT Deviation Technician
Comments:

Form YERP-6409A-ENG (04/08)

PMT OPRNS

YERP - 6880-M-ENG (12/07)

YERP
SUBMERSIBLE PUMPS DATA
PERFORMANCE DATA

A. SERVICE
1.
2.

13.

CONTINUOUS

INTERMITTENT

ATTENDED

UNATTENDED

3.

PUMP FUNCTION:

4.

PUMP OPERATING MODE:

CHARACTERISTICS AT

MIN. CONT.

STAND BY

FLOW
(PUMPING LEVEL CONSTANT)

INDIVIDUALLY

IN PARALLEL

B. LIQUID CHARACTERISTICS

.2 COLUMN AND HEAD LOSS

2.

FLOW TEMPERATURE

3.

SPECIFIC GRAVITY AT FLOW TEMP.

4.

VAPOR PRESSURE AT FLOW TEMP.

5.

TSS

mg/L
ABRASIVE

GAS IN LIQUID

NONE

E. PUMP, DRIVER AND AUXILIARIES


UNKNOWN

Cl

mg/L

FLOWING, PRESSURE AT DATUM

kPa(abs.)

PRODUCTIVITY INDEX (P.I)

3.

RATED CAPACITY

.3 SERIAL NUMBER:

L/s

HEAD ABOVE DATUM


BOWL ASSEMBLY
DIFFERENTIAL HEAD

6.

DRAWDOWN

SETTING

DEPTH OF WELL OR SUMP

OVERALL LENGTH PUMP/DRIVER

DATUM ELEVATION

STATIC LEVEL

PUMPING LEVEL
MIN. SUBMERGENCE
REQUIRED ABOVE
CLOF FIRST STAGE

DATE:
(DCC) NO.: _____________________________.

CONTROL NUMBER

BY:
BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

kg

CABLE

kg

LUBRICANT:
LEVEL READING GAUGE

1.

mm

.2 MAXIMUM DIAMETER
.3 MINIMUM DIAMETER

mm

.4 IMPELLER EYE AREA

cm

.5 EYE ENTRANCE VELOCITY


.6 PERIPHERAL EYE VEL.

m/s

mm
2

m/s

.8 NUMBER OF VANES
mm

.9 IMPELLERS:

SEMI ENCLOSED

CLOSED

.10 IMPELLERS:

COLLET FITTED

KEY FITTED

THREADED

BOLTED

2.

BOWL ASSEMBLY:

3.

PRESSURES
.1 BOWL ASSEMBLY

MAX. ALLOW. HYDRASTATIC


C) WORKING PR. TEST PRESS.
kPa(ga)

.2 COLUMN ASSEMBLY

kPa(ga)

.3 HEAD ASSEMBLY

kPa(ga)

.1 (M.A.W.P. AT

RATIO: END CURVE FLOW/RATED FLOW

4.

RATIO: SHUT OFF HD/RATED HEAD

5.

PUMP DIFF. HEAD AT END OF CURVE

6.

MAX. BHP FULL CURVE (LIQ. PUMPED)

Kw

7.

DRIVER NAMEPLATE RATING

Kw

8.

PERM. MIN. CONTINUOUS FLOW

9.

PERM. OPER. TIME AGAINST CLOSED VALVE

DATA SHEET FOR

FOLLOW
STAGES

.7 PATTERN NUMBER

3.

12. MAX. DOWNTHRUST

NONE

FIRST
STAGE

IMPELLER(S), NO.:

.1 ACTUAL DIAMETER

CAPACITY AT END OF CURVE

11. MAX. UPTHRUST

STOCK

2.

10. FIRST CRITICAL SPEED

VENDOR

F. PUMP CONSTRUCTION

SHUT OFF HEAD BOWL ASSY. AT


ACT. IMPELLER DIAMETER

OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

kg

MOTOR

CONSTRUCTION DATA

D. PUMP CHARACTERISTICS

DATE:

REVISION CERTIFICATION

PERFORMANCE DATA

1.

PUMP

.1 SAUDI ARAMCO EQUIV.:

DISCH. ELEVATION C
L

CASING DRIFT DIA

DATE:

THIS INDICATES THAT REV. NO.___________

kPa(abs.)

5.

DATE:
CONSTRUCTION
AGENCY

OPERATION

WEIGHTS

DATE
CERTIFIED

4.

REV
NO.
DATE:

CABLE

.1 MAKE/TYPE/DIAM:

DISCHARGE PRESSURE

PROJECT
ENGINEER

ELECTRIC MOTOR

.2 MODEL/TYPE/SIZE:
3.

OTHERS

DATE:

.3 SERIAL NUMBER:
.1 MANUFACTURER:

NON-FLOWING

2.

PUMP

.2 MODEL/TYPE/SIZE:
2.

C. OPERATING CONDITIONS

DISCIPLINE
ENGINEER

1.

.1 MANUFACTURER:

PRINCIPAL CORROSIVES:

WELL:

EQUIPMENT DATA

NON-ABRASIVE

VOL. %

pH

1.

kW

.8 MIN. REQ'D. SUBMERGENCE

TYPE OF GAS
7.

UNKNOWN

.2 DESCRIPTION:
6.

m/s

.5 VEL. IN COLUMN
.7 REQUIRED POWER (LIQ. PUMPED)

kPa(abs.)

NONE

125%

.6 PUMP EFFICIENCY

.1 CHARACTER OF SOLIDS:

DESCRIPTION

mg/L

TDS

110%

kPa(abs.)

.4 DISCHARGE PRESS.

LIQUID PUMPED:

100%

OF THE RATED CAPACITY

.1 BOWL ASSEMBLY DIFF. HEAD


.3 PUMP TOTAL DIFF. HEAD

1.

L/s

L/s
s
RPM
N
N

4.

CONNECTIONS

.1 RISER COLUMN JOINTS

SIZE

THREADED

in

FLANGED

in

ASME
CLASS

FACING

B2.1

TAPERED

ASME
CLASS

FACING

B2.1

TAPERED

SIZE POWER CABLE RECESS


.2 COLUMN ADAPTOR

SIZE

(PUMP TO RISER COLUMN)


THREADED

in

FLANGED

in

DWG. TYPE

DAT

PLANT NO. INDEX

DRAWING NO.

E-

SHT.NO.

REV.NO.

1 of 2

YERP

EDSD/6880-M-1-0900.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

DESIGN OPERATING DATA

AMS STOCK OR
REQUISITION

MANUFACTURER

NUMBER

ITEM

SPECIFICATION
DRAWING
NO.

SHT.

TYPE SIZE
RATING

REMARKS

INSTALLATION
PIPING
DRAWING
NO.

SHT.

INSTRUMENT
LOOP DIAGRAM
DRAWING
NO.

P & ID
DRAWING
NO.

SHT.

MTG

SERVICE

SHT.

VOD

ENGINEERING

TAG NO.

TAG NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

REFERENCE DRAWING

REV.
NO.

DATE
MM-YY

JO / EWO

DESCRIPTION

CERT.

PMT

OPRNS

VALVE OPERATING
DIAGRAM (VOD)
LEGEND :
H - HORIZONTAL MOUNTED
V - VERTICAL MOUNTED

DRAWN BY:

CERTIFIED BY:

DATE:
CHECKED BY:

DATE:
CONSTRUCTION
AGENCY

DATE:

NOTES:

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________
OF THIS DRAWING IS COVERED FOR ALL
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATE NO.:

EDSD
VERIFICATIO
CONTROL NUMBER
BY:

DISCIPLINE ENGR.

DWG TYPE

IIS

OPERATIONS

DATE:
PROJECT ENGR.

_____________

DATE:

YERP
INSTRUMENT INSTALLATION SCHEDULE
MOV/AOV/HOV/GOV

DATE:

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

YERP
PLANT

INDEX

DRAWING NUMBER

SHT. NO.

REV. NO.

DYERP 7076-ENG (12/07) 'D' SIZE


EXCEL

ContractorRequestfor
Photography

Date Prepared:
File No:

YERP-7835-ENG (05/08)

NOTE: REQUEST MUST BE FORWARDED TO YERP SECURITY


TO BE COMPLETED BY REQUESTER
Prepared By:

Contractor

Address/Location

Authorized Name of Photographer

Signature

Tel:
Fax:

Date:

Progress Photos Material Damages Vendor Use Advertising

ASSIGNMENT
INTENDED FOR:

Insurance Training Engineering Data Other (Specify)


PHOTOGRAPHY

YERP site Aerial Port

LOCATION:

Other (Specify)

PHOTOGRAPHY

Conventional Filming Polaroid


Digital Still Photography Other (Specify)

TYPE:

PHOTOGRAPHY IS REQUIRED DURING:


MONTH/YEAR

FROM

TO

DAY/WEEK

FROM

TO

SUBJECT, PLACE & SPECIFIC DETAILS:

PHOTOTGRAPHER FOR THIS ASSIGNMENT


(Name):
EQUIPMENT TO BE USED

Contractor

TELEPHONE

DESCRIPTION

MOBILE

SERIAL NUMBER

YERP APPROVAL
PERMIT NUMBER

DATE:
PRINT NAME:

APPROVED
BY YERP:

FROM:

TO:
PERMIT NO:

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 RecipComp 01 (102007)

CLIENT DOCUMENT NUMBER:


REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSALS

2 FOR/USER

CLIENT
JOB NO.
PAGE

PURCHASE

INDICATES INFO. TO BE
COMPLETED BY PURCH.

NO. WITH CYLS.

NO. REQ'D
BY MANUFACTURER OR
PURCHASER AS APPLICABLE
SERIAL NO(S)

NOMINAL FRAME RATING

MAX/MIN ALLOWABLE SPEED

8 DRIVER MFGR.

REQ'N NO.

BY MANUFACTURER
AFTER ORDER

TYPE MODEL NO(S)

6 COMPR.THROWS: TOTAL NO.

18

SERVICE

BY MANUFACTURER
WITH PROPOSAL

5 COMPR. MFGR

OF

AS BUILT

SITE/LOCATION

3 NOTE:

ITEM NO.
1

(BkW)

@ RATED RPM OF

(rpm)

DRIVER NAMEPLATE HP/OPERATING RPM

9 DRIVE SYSTEM:

(HP)

(rpm)

GEARED & COUPLED

10 TYPE OF DRIVER:
11 NO NEGATIVE TOLERANCE APPLIES:

YES - PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES.

12

NO - PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES

13

(NNT)
MAX ACCEPTABLE AVG PISTON SPEED

15

SERVICE OR ITEM NO.

16

STAGE

17

NORM. OR ALT. CONDITION

18

CERTIFIED PT. (X) MARK ONE

19

MOLECULAR WEIGHT

20

Cp/Cv (K)

21

INLET CONDITIONS:

(@ 65 C)

OR

(C)
AT INLET TO:

22

NOTE:

23

PRESSURE

(barA)

@ PUL. SUPP. INLET

24

PRESSURE

(barA)

@ CYL. FLANGE

25

TEMPERATURE

26

REF: SIDE STREAM TEMPS


COMPRESSIBILITY (Z s )

28

INTERSTAGE:

29

P BETWEEN STAGES,

30

DISCHARGE CONDITIONS:

31

PRESSURE

(barA)

AT OUTLET FROM:

PRESS.

TEMP., ADIABATIC,

(C)

34

TEMP., PREDICTED,

(C)

35

COMPRESSIBILITY (Z 2 ) OR (ZAVG )

SEPARATORS

OTHER

PULSE DEVICE

COMP. CYL. FLANGES

OTHER

RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)

IS

WET

DRY

M/H (1.013 barA & 0C DRY)

(kg/h)

42

(AT INLET TO COMPRESSSOR) & (BkW) @ CERTIFIED TOLERANCE OF 3% FOR CAP. & 3% FOR (BkW)

CAPACITY SPECIFIED
IS

WET

DRY

43

INLET

44

M/H (1.013 barA & 0C DRY)

45

(BkW)

46

TOTAL (BkW) @ COMPRESSOR SHAFT

47

TOTAL

49

COOLERS

CAPACITY SPECIFIED

40 * MFGR.'S RATED CAPACITY

48

PIPING

@ PUL. SUPP. OUTLET

36 * REQUIRED CAPACITY,

41

PULSE DEVICES

@ CYL. FLANGE

32

38

STAGE(S), THESE INLET PRESS. ARE FIXED

%/(bar)

33

(kg/h)

COMPRESSOR CYLINDER FLANGES

(C)

INTERSTAGE P INCL:

(barA)

PULSE DEVICES
SIDE STREAM TO

(C)

27

39

LUBE

OPERATING CONDITIONS (EACH MACHINE)

14

37

CYLINDERS:

(m/hr)

(m/h)

/STAGE

(kW) INCLUDING

V-BELT & GEAR LOSSES


* CAPACITY FOR NNT

50

MANUFACTURER'S = REQUIRED 0.97

51

THEREFORE REQUIRED = MFR'S x 0.97

REMARKS:

52
53
54
55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended
and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)
1

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

18

REQ'N NO.

GAS ANALYSIS AT OPERATING CONDITIONS


MOLE % (BY VOLUME) ONLY

2
3

SERVICE/ITEM NO.

STAGE

NORMAL OR ALT

REMARKS

M.W.

7 AIR

28.966

8 OXYGEN

O2

32.000

9 NITROGEN

N2

28.016

10 WATER VAPOR

H2O

18.016

11 CARBON MONOX.

CO

28.010

12 CARBON DIOX.

CO2

44.010

13 HYDRO. SULFIDE

H2S

34.076

14 HYDROGEN

H2

2.016

15 METHANE

CH4

16.042

16 ETHYLENE

C2H4

28.052

17 ETHANE

C2H6

30.068

18 PROPYLENE

C3H6

42.078

19 PROPANE

C3H8

44.094

20 I-BUTANE

C4H10

58.120

21 n-BUTANE

C4H10

58.120

22 I-PENTANE

C5H12

72.146

23 n-PENTANE

C5H12

72.146

25 AMMONIA

NH3

17.031

INDUSTRY SERVICES

26 HYDRO. CHLOR.

HCI

36.461

NACE MR-O175 (2.14.1.10)

27 CHLORINE

Cl2

70.914

APPLICABLE SPECIFICATIONS
API-618-RECIPROCATING COMPRESSORS
FOR PETROLEUM, CHEMICAL AND GAS

24 HEXANE PLUS

28 CHLORIDES - TRACES
29
30
31
32
33

CALCULATED MOL WT.


Cp/Cv (K)

(@ 65 C)

OR

(C)

34 NOTE:

IF WATER VAPOR AND/OR CHLORIDES ARE PRESENT, EVEN MINUTE

35

TRACES, IN THE GAS BEING COMPRESS'D, IT MUST BE INCLU'D ABOVE.

36
37 ELEVATION

SITE/LOCATION CONDITIONS
(m) BAROMETER

(barA)

AMBIENT TEMPS: MAX

38

MIN DESIGN METAL TEMP

(C) (2.14.8)

39 COMPRESSOR LOCATION:

INDOOR

HEATED

UNHEATED

40

OUTDOOR

NO ROOF

UNDER ROOF

41

OFF-SHORE

42

WINTERIZATION REQUIRED

43 UNUSUAL CONDITIONS:

CORROSIVES

AT GRADE LEVEL

FUMES

(C)
%

MIN

ELEVATED:

PARTIAL SIDES

WEATHER PROTECTION REQ.

DUST

(C) MIN

RELATIVE HUMIDITY: MAX

(m)

PLATFORM:

ON-SHORE

TROPICALIZATION REQ.

OTHER

44
45

ELECTRICAL CLASSIFICATIONS

46

HAZARDOUS

NON-HAZRDOUS

47 MAIN UNIT

CLASS

GROUP

DIVISION

48 L.O. CONSOLE

CLASS

GROUP

DIVISION

49 CW CONSOLE

CLASS

GROUP

DIVISION

50
51
52
53
54
55
56
57

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)
1

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

18

REQ'N NO.

PART LOAD OPERATING CONDITIONS

2 CAPACITY CONTROL

BY:

FOR:

WITH:

USING:

MFG'S CAP. CONTROL

PURCHASERS BY-PASS

BOTH

PART LOAD COND.

START-UP ONLY

BOTH

AUTO LOADING DELAY INTERLOCK (3.6.2.2)


FIXED VOLUME POCK.

OTHER

AUTO IMMEDIATE UNLOADING

SUCTION VALVE UNLOADERS:

ACTION:

NUMBER OF STEPS:

FINGER

PLUG

DIRECT (AIR-TO-UNLOAD)
ONE

THREE

FIVE

ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1.

10 INLET AND DISCHARGE PRESSURE ARE


11

SERVICE OR ITEM NO.

12

STAGE

13

NORMAL OR ALTERNATE CONDITION

14

PERCENT CAPACITY

15

WEIGHT FLOW,

16

M/H (1.013 barA & 0C DRY)

17

POCKETS/VALVES OPERATION *

18

POCKET CLEARANCE ADDED %

19

TYPE UNLOADERS, PLUG/FINGER

AT CYLINDER FLANGES

PULSATION SUPPRESSOR FLANGES

(kg/h)

20

INLET TEMPERATURE,

21

INLET PRESSURE,

22

DISCHARGE PRESSURE,

23

DISCHARGE TEMP., ADIABATIC

(C)

24

DISCHARGE TEMP., PREDICTED

(C)

25

VOLUMETRIC EFF.,%HE/%CE

26

CALC. GAS ROD LOAD, (kN) , C **

27

CALC. GAS ROD LOAD, (kN) , T **

28

COMB. ROD LOAD,

(kN) C (GAS & INERTIA)

29

COMB. ROD LOAD,

(kN) T (GAS & INERTIA)

30

ROD REV., DEGREES MIN @ X-HD PIN ***

31

(BkW)/Stage

32

TOTAL (BkW) @ COMPRESSOR SHAFT

33

(C)

TOTAL

(barA)
(barA)

(kW) INCL. V-BELT & GEAR LOSSES

34
* SHOW OPERATION WITH THE FOLLOWING SYMBOLS:

36
37

HEAD END

38

OR

39

CRANK END

HE

CE

PLUS

40

SUCTION VALVE(S) UNLOADED

OR
FIXED POCKET OPEN
OR
VARIABLE POCKET OPEN

41
42

EXAMPLE:

HE-F/CE-S = HEAD END FIXED POCKET OPEN / CRANK END SUCTION VALVE(S) UNLOADED.

43

* * C = COMPRESSION

44

MINIMUM PRESSURE REQUIRED TO OPERATE CYLINDER UNLOADING DEVICES,

45 CYLINDER UNLOADING MEDIUM:


46

OTHER

RAIN COVER REQUIRED OVER UNLOADERS

35

OTHER

REVERSE (AIR-TO-LOAD/FAIL SAFE)

T = TENSION

AIR

*** X - HD = CROSSHEAD

NITROGEN

(barG)
OTHER

PRESSURE AVAILABLE FOR CYLINDER UNLOADING DEVICES, MAX/MIN

47 REMARKS, SPECIAL REQUIREMENTS, AND/OR SKETCH


48
49
50
51
52
53
54
55
56
57

General Confidential

(barG)

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

18

REQ'N NO.

SCOPE OF BASIC SUPPLY

1
2

PURCHASER TO FILL IN

DRIVER

) AFTER COMMODITY TO INDICATE:


):

VARIABLE SPEED

BY COMPR. MFR.

BY PURCH.

(rpm) TO

SPEED RANGE

INDUCTION MOTOR

SYNCHRONOUS MOTOR

STEAM TURBINE

ENGINE

API-541

API-546

API-611

API-612

OUTBOARD BEARING

SLIDE BASE FOR DRIVER (

MOTOR STARTING EQUIPMENT

9
10

GEAR (

):

11

V-BELT DRIVE (

13

DRIVE GUARD(S) (

API-613

LOW SPD.

):

HI-SPD.

API-677
KEY-LESS DRV.

MANUFACTURER'S STD.

KEY'D DRV.

OTHER

STATIC CONDUCTING V-BELTS

NON-SPARKING

BANDED V-BELTS

CALIF CODE

API-671 APPENDIX C

OTHER
PULSATION SUPPRESSORS WITH INTERNALS (

):

16
PULSATION SUPPRESSORS WITHOUT INTRNL (

):

18
19

SUPPRESSOR(S) TO HAVE MOISTURE REMOVAL SECTION:

20

ACOUSTICAL SIMUL. STUDY

21

DIGITAL

SUPPORTS

INTERSTAGE

SUPPORTS

INITIAL INLET & FINAL DISCHARGE

SUPPORTS

INTERSTAGE

SUPPORTS

DESIGN

1,

W/SIMPLIFIED ANALYSIS OF PIPING SYSTEM

2,

SEE 3.9.2.1 AND APPENDIX M

(Check Only One)

3,

SEE 3.9.2.1 AND APPENDIX M

STUDY TO
CONSIDER:

INFORMATION REQUIRED FOR STUDY

ALL SPECIFIED LOAD COND., INCL.

SINGLE ACT., PLUS

COMP.OPER.IN PARALLEL

ALTERNATE GASES

25

ALL INLET SUPPRESSORS

APPROACH

NOTE: SEE APPENDIX N FOR

24

INITIAL INLET & FINAL DISCHARGE

INITIAL INLET ONLY

):

ANALOG

22
23

QUILL SHAFT

SHEAVES & V-BELTS (


):

14

17

); DEFINE

API 671

12

15

SOLE PLATE FOR DRIVER

):

OTHER

PROVISION FOR DRY AIR PURGE FOR OUTBOARD BEARING.

BASEPLATE FOR GEAR

COUPLING(S) (

BY OTHERS

(rpm)

WITH EXISTING COMP. AND PIPING SYSTEMS

26

STUDY TO BE WITNESSED

COMPRESSOR VALVE DYNAMIC RESPONSE

27

VENDOR REVIEW OF PURCHASER'S PIPING ARRANGEMENT

PULSATION SUPRESS'N DEVICE LOW CYCLE FATIGUE ANALYSIS

28

PIPING SYSTEM FLEXIBILITY

29

PACKAGED:

30

SKID

31

NO
SOLEPLT.

YES

BASEPLT.

DEFINE BASIC SCOPE OF PACKAGING IN REMARKS SECTION, PAGE 5

BOLTS OR STUDS FOR SOLEPLT. TO FRAME

RAILS

CHOCK BLOCKS

SHIMS

SUITABLE FOR COLUMN MOUNTING (UNDER SKID AND/OR BASEPLATE)

32

LEVELING SCREWS

NON-SKID DECKING

SUB SOLEPLATES

33

DIRECT GROUTED

CEMENTED/MORTAR GROUT

34

INTERCLR(S) (

35

INTERSTAGE PIP. (

36

SEPARATOR(S)
):

EPOXY GROUT; MFG/TYPE

PIPING MATCHMARKED

AFTERCLR(S) (

INTERCOOLERS:

SHOP FITTED

MACHINE MTD.

CONDENSATE SEPARATION & COLLECTION FACILITY SYSTEM PER 3.8.12


(

):

OFF MOUNTED

37

INLET STRAINER(S)

INITIAL INLET

38

MANIFOLD PIPING;

39

RELIEF VALVE(S) (

):

INITIAL INLET

40

RUPTURE DISC(S) (

THRU STUDS IN PIPING FLANGES

41

CRANKCASE RAPID PRESSURE RELIEF DEVICE(S) (

42

SPECIAL PIPING REQUIREMENTS PER 3.7.1.12.24. (DEFINE IN REMARKS SECTION NEXT PAGE)

43

INITIAL INLET,

44

FOR ATMOSPHERIC INLET AIR COMPR. ONLY:

45

PREFERRED TYPE OF CYLINDER COOLING

DRAINS

VENTS

SIDESTREAM INLET
RELIEF VALVES

AIR/GAS SUPPLY

FLANGE FINISH

INTERSTAGE

FINAL DISCHARGE

API-618 FLANGE FINISH


REF 3.9.3.15 > 125 < 250

INTERSTAGE SUCTION PIPING ARR'D FOR:

FLANGE FINISH PER ANSI 16.5

INSULATION

):

SPECIAL FINISH
(

INLET AIR FILTER


(

SPOOL PIECE FOR INLET STRAINERS

FORCED

HEAT TRACING

INLET FILTER -SILENCER

)
)

THERMOSYPHON

46 NOTE:

MANUFACTURER SHALL RECOMMEND

STATIC (STAND-PIPE)

47

BEST TYPE OF COOLING AFTER

CYL. COOLING WATER PIPING (

48

FINAL ENGINEERING REVIEW OF ALL

SINGLE INLET/OUTLET MANIFOLD & VALVES

49

OPERATING CONDITIONS

INDIVIDUAL INLET/ OUTLET PER CYL.

STAGE CYL'(S)
STAGE CYL'(S)
)

MATCH M'RKED
SIGHT GL'SS(ES)
VALVE(S)

50

CLOSED SYS. WITH WATER PUMP, C00LER, SURGE TANK, & PIPING

51

SHOP RUN

52
53
54
55
56
57

General Confidential

ARR'D FOR HEATING JACKET AS WELL AS COOLING

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

JOB NO.

SEPARATE COOLING CONSOLE (

):

OF

18

REQ'N NO.

ONE CMMN TO ALL UNITS

DUAL PUMPS (AUX .& MAIN)

ARRANGED FOR HEATING JACKET WATER AS WELL AS COOLING


FRAME LUBE OIL SYSTEM (

):

AUX. PUMP

DUAL FILTERS WITH TRANSFER VALVE

SHOP RUN

CONTINUOUS FLOW IN SENSING LINE TO PRESSURE SWITCHES

5
6

SEPARATE LUBE OIL CONSOLE (

API 614 APPLIES (REFER TO NOTE OF 2.12.2)

):

EXTENDED TO MOTOR OUTBOARD BEARING


NO

SHOP RUN

YES

NOTE: PIPING BETWEEN ALL CONSOLES AND COMPRESSOR UNIT BY PURCHASER

8
9

ONE FOR EA. UNIT

3
4

ITEM NO.

PAGE
SCOPE OF BASIC SUPPLY (Con't)

1
2

CLIENT

CAPACITY CONTROL (

):

SEE DATA SHEET PAGE 3 FOR DETAILS

IN INSTRUMENT & CONTROL PANEL

10

SEPARATE MACHINE MOUNTED PANEL

SEPARATE FREE STANDING PANEL

11

PNEUMATIC

12

PROGRAMMABLE CONTROLLER

ELECTRIC

ELECTRONIC

HYDRAULIC

13
14
15

INSTRUMENT & CONTROL PANEL (

):

16
17
18
19

ONE FOR EACH UNIT

ONE COMMON TO ALL UNITS

MACHINE MOUNTED

FREE STANDING (OFF UNIT)

SEE INSTRUMENTATION DATA SHEETS FOR DETAILS OF PANEL, ADDITIONAL REMARKS, AND INSTRUMENTATION.
NOTE:

ALL TUBING, WIRING, & CONNECTIONS BETWEEN OFF-UNIT FREE STANDING PANELS AND COMPRESSOR UNIT BY
PURCHASER.

20
21
22

HEATERS (

):

23
24

FRAME LUBE OIL

CYL. LUBRICATION

COOLING WATER

DRIVER(S)

GEAR OIL

TYPE
(

):

25

BARRING DEVICE

26

ROD PRESSURE PACKING COOLING SYSTEM

27

SPECIAL CORROSION PROTECTION:

28

HYDRAULIC TENSIONING TOOLS

29

MECHANICAL RUN TEST:

(
(

):
NO
NO

NO

FILTERS

MFR'S STANDARD

OTHER

YES
YES

30

YES

SEPARATE CONSOLE

MFG'S STANDARD

OTHER

COMPLETE SHOP RUN TEST OF ALL MACHINE MOUNTED EQUIPMENT, PIPING & APPURT.'(S)

31
32

PAINTING:

MANUFACTURER'S

33

NAMEPLATES:

U.S. CUSTOMARY UNITS

34

SHIPMENT:

DOMESTIC

35

EXPORT

EXPORT BOXING REQUIRED

STANDARD 6 MONTH STORAGE PREPARATION

36
37

SPECIAL
SI UNITS

OUTDOOR STORAGE FOR OVER 6 MONTHS (

(
), PER SPEC

), PER SPEC

INITIAL INSTALLATION AND OPERATING TEMP ALIGNMENT CHECK AT JOBSITE BY VENDOR REPRESENTATIVE

38
39

COMPRESSOR MANUFACTURER'S USER'S LIST FOR SIMILAR SERVICE

40

PERFORMANCE DATA REQUIRED PER 5.3.3:

BHP VS. SUCTION PRESSURE CURVES

41

ROD LOAD/GAS LOAD CHARTS

42

VALVE FAILURE DATA CHARTED

43

SPEED/TORQUE CURVE DATA

44

BHP VS. CAPACITY PERFORMANCE CURVES OR TABLES REQUIRED FOR UNLOADING STEPS AND/OR VARIABLE

45

SUCTION/DISCHARGE PRESSURES

46
47

REMARKS:

48
49
50
51
52
53
54
55
56
57
58

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

18

REQ'N NO.

UTILITY CONDITIONS

1
2 ELECTRICAL POWER:
3

MAIN DRIVER

AUXILIARY MOTORS

HEATERS

AC VOLTS /

PHASE
/

HERTZ

DC VOLTS

AC VOLTS

PHASE

HERTZ

DC VOLTS

INSTRUMENT

ALARM & SHTDWN

6
7
8
9 INSTRUMENT AIR:

11 INLET:

NORMAL PRESSURE

FOR:

10 STEAM

PRESS

12 (NORM.)

TEMP

13 EXH'ST:

PRESS

14 (NORM.)

TEMP

(barG)

MAX/MIN

DRIVERS

(barG)
HEATERS

(barG)

MAX/MIN

(barG) INLET:

(C)

MAX/MIN

(C)

(barG)

MAX/MIN

(barG)

(C)

MAX/MIN

(barG)

MAX/MIN

(C)

(barG) EXH'ST:PRESS

(barG)

MAX/MIN

(C)

MAX/MIN

(barG)

(C)

(C)

MAX/MIN

(C)

FOR:

COMPRESSOR CYLINDERS

(NORM.)

(NORM.)

PRESS
TEMP

TEMP

15
16
17 COOLING WATER
18

TYPE WATER

19 SUPP.:

PRESS

20 (NORM.)
21 R'T'RN:

TEMP
PRESS

22 (NORM.)

TEMP

COOLERS
TYPE WATER

(barG)

MAX/MIN

(barG) SUPP.:

(C)

MAX/MIN

(C)

(barG)

MAX/MIN

(barG) R'T'RN:

(C)

MAX/MIN

(C)

(NORM.)

(NORM.)

PRESS
TEMP
PRESS
TEMP

(barG)

MAX/MIN

(barG)

(C)

MAX/MIN

(C)

(barG)

MAX/MIN

(barG)

(C)

MAX/MIN

(C)

23
24 COOLING FOR ROD PACKING:
25 TYPE FLUID

SUPPLY PRESS

26 FUEL GAS:

NORMAL PRESSURE

27

COMPOSITION

(barG @
(barG)

(C) RETURN
MAX/MIN

28
29 REMARKS/SPECIAL REQUIREMENTS:
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

General Confidential

(barG @
/

(barG)

(C)
LHV

(kJ/Nm)

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
7

OF

CYLINDER DATA AT FULL LOAD CONDITION

1
2 SERVICE/ITEM NO.
3 STAGE

4 INLET PRESSURE, (barA)


5 DISCHARGE PRESSURE,

(barA)

@ CYLINDER
FLANGES

6 CYLINDERS PER STAGE


7 SINGLE OR DOUBLE ACTING (SA OR DA)
8 BORE,

(mm)

9 STROKE, (mm)
10 RPM:
11 PISTON SPEED,

RATED / MAX ALLOW


(m/s)

RATED / MAX ALLOW

12 CYLINDER LINER, YES/NO


13 LINER NOMINAL THICKNESS,

(mm)

14 PISTON DISPLACEMENT, CFM(m/h)


15 CYLINDER DESIGN CLEARANCE, % AVERAGE
16 VOLUMETRIC EFFICIENCY, % AVERAGE
17 VALVES, INLET/DISCHARGE, QTY PER CYL.
18 TYPE OF VALVES
19 VALVE LIFT, INLET/DISCHARGE,

(mm)

20 VALVE VELOCITY, API 4TH EDITION,


21

SUCTION VALVE(S)

22

DISCHARGE VALVE(S)

23 ROD DIAMETER,

(m/hr)

(mm)

24 MAX ALLOW. COMBINED ROD LOADING,

(kN) C *

25 MAX ALLOW. COMBINED ROD LOADING,

(kN) T *

26 CALCULATED GAS ROD LOAD,

(kN) C *

27 CALCULATED GAS ROD LOAD,

(kN) T *

28 COMBINED ROD LOAD (GAS + INERTIA),

(kN) C *

29 COMBINED ROD LOAD (GAS + INERTIA),

(kN) T *

30 ROD REV., DEGREES MIN @ X-HD PIN**


31 RECIP WT. (PISTON, ROD, X-HD & NUTS),
32 MAX ALLOW. WORKING PRESSURE,

(kg) **

(barG)

33 MAX ALLOW. WORKING TEMPERATURE, F (C)


34 HYDROSTATIC TEST PRESSURE,
35 HELIUM TEST PRESSURE,

(barG)

(barG)

36 INLET FLANGE SIZE/RATING


37

FACING

38 DISCHARGE FLANGE SIZE/RATING


39

FACING

40 DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURES GIVEN ABOVE:


41

RECOMMENDED SETTING,

42

GAS ROD LOAD,

(kN) C *

(barG)

43

GAS ROD LOAD,

(kN) T *

44

COMBINED ROD LOAD,

(kN) C *

45

COMBINED ROD LOAD,

(kN) T *

46

ROD REVERSAL, MIN @ X-HD PIN**

47 NOTE: CALCULATED AT INLET PRESSURES


48

GIVEN ABOVE & RECOMMENDED SETTING.

49

SETTLE-OUT GAS PRESSURE

50

(DATA REQUIRED FOR STARTING)

51

* C = COMPRESSION

* T = TENSION

**X-HD = CROSSHEAD

52 NOTES/REMARKS:
53
54
55
56
57
58

General Confidential

18

REQ'N NO.

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
8

OF

18

REQ'N NO.

CONSTRUCTION FEATURES

1
2 SERVICE ITEM NO.
3 STAGE
4 CYLINDER SIZE (BORE DIA), (mm)
5 ROD RUN-OUT: NORMAL COLD VERTICAL
6 (per appendix C)
7

MATERIALS OF CONSTRUCTION

8 CYLINDER(S)
9 CYLINDER LINER(S)
10 PISTON(S)
11 PISTON RINGS
12 WEAR BANDS

REQUIRED

13 PISTON ROD(S): MATERIAL/YIELD, PSI (MPa)


14 THREAD ROOT STRESS @ MACRL * @ X-HD END
15 PISTON ROD HARDNESS, BASE MATERIAL, Rc
16 PISTON ROD COATING
17

REQUIRED

COATING HARDNESS, Rc

18 VALVE SEATS / SEAT PLATE


19 VALVE SEAT MIN HARDNESS, Rc
20 VALVE GUARDS (STOPS)
21 VALVE DISCS
22 VALVE SPRINGS
23 ROD PRESSURE PACKING RINGS
24 ROD PRESSURE PACKING CASE
25 ROD PRESSURE PACKING SPRINGS
26 SEAL / BUFFER PACKING, DISTANCE PIECE
27 SEAL / BUFFER PACKING, INTERMEDIATE
28 WIPER PACKING RINGS
29 MAIN JOURNAL BEARINGS, CRANKSHAFT
30 CONNECTING ROD BEARING, CRANKPIN
31 CONNECTING ROD BUSHING, X-HD END
32 CROSSHEAD (X-HD) PIN BUSHING
33 CROSSHEAD PIN
34 CROSSHEAD
35 CROSSHEAD SHOES
36 CYLINDER INDICATOR VALVES (X)
37 INDICATOR CONNECTIONS ABOVE 500 345 kg/cm
38 FLUOROCARBON SPRAYED CYLINDER (X)
39 INSTRUMENTATION IN (X) COLD SIDE
40 CONTACT W/PROCESS GAS (X) HOT SIDE
41 * MAXIMUM ALLOWABLE COMBINED ROD LOAD

USE (X) IN APPROPRIATE COLUMN WHERE APPLICABLE

42

DISTANCE PIECE(S):

COMPRESSOR CYLINDER ROD PACKING

43

FULL FLOATING PACKING

44

VENTED TO:

45

TYPE A

TYPE B

TYPE C

FLARE @

(barG)

SUCTION PRESSURE @
NON-LUBE

ATMOS.

COVERS:

(barG)

CYLINDER COMPARTMENT:
(Outboard Distance Piece)

TFE

SOLID METAL

SCREEN

LOUVERED

VENTED TO

(barG)

PURGED AT

(barG)
(barG)

46

FORCED LUBRICATED

47

WATER COOLED,

STAGE(S),

GPM REQ'D

PRESSURIZED TO

48

OIL COOLED,

STAGE(S),

GPM REQ'D

WITH RELIEF VALVE

49

WATER FILTER

50

VENT/BUFFER GAS SEAL PACKING ARR.

PROV.FUTURE WATER/OIL COOLING

51

CONSTANT OR

52

BUFFER GAS PRESSURE,

53

TYPE D

Ref: Appendix G, Fig. G-3

(Ref: Appndx I FIG I-1)

FRAME COMPARTMENT:
(Inboard Distance Piece)

VARIABLE DISPOSAL SYSTEM

SPLASH GUARDS FOR WIPER PACKING

(barG)

VENTED TO

(barG)

PURGED AT

(barG)

PRESSURIZED TO

(barG)

WITH RELIEF VALVE


DISTANCE PIECE MAWP

54
55
56
57

General Confidential

(barG)

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
9

OF

18

REQ'N NO.

CONSTRUCTION FEATURES (CONTINUED)

1
2

FABRICATED CYLINDER, HEADS, & CONNECTION

SKETCHES FOR DESIGN REVIEW

BUFFER GAS PACKING ARR.


OIL WIPER PACKING PURGE

Ref: Appendix I

BY PURCHASER. (2.14.5.2.8)

INTERMEDIATE PARTITION PURGE

Figures I-1, I-2 &I-3

N2

INERT BUFFER PURGE GAS:

VENT, DRAIN, PURGE PIPING BY MFG'R

COUPLING(S)

LOW-SPEED

HI-SPEED

Between Compressor
& Driver or Gear

V-BELT DRIVE

Between Driver &


Gear

OTHER
NO

YES

DRIVEN SHEAVE

DRIVE SHEAVE

(Compressor Shaft)

(Driver Shaft)

RPM (EXPECTED)

10

BY MANUFACTURER

PITCH DIA.

11

MODEL

QTY & GROOVE X-SEC.

(mm)

12

TYPE

POWER TRANSMITT'D
Incl. Belt Losses

13
14

API-671 APPLIES

YES

15

INSPECTION AND SHOP TESTS (REF. 4.1.3)

NO

16

DRIVER NAMEPLATE HP RATING


CENTER DISTANCE
REQ'D

WITN.

OBSER.

(mm)

QTY, TYPE,

17

*SHOP INSPECTION

18

ACTUAL RUNNING CLEARANCES

X-SEC., & LENGTH BELTS

19

AND RECORDS

20

MFG STANDARD SHOP TESTS

21

CYLINDER HYDROSTATIC TEST

NON-LUBE

22

CYLINDER PNEUMATIC TEST

LUBRICATED

23

CYLINDER HELIUM LEAK TEST

TYPE OF LUBE OIL:

SYNTHETIC

BELT SERVICE FACTOR (RELATIVE TO


DRIVER NAMEPLATE POWER RATING)
CYLINDER LUBRICATION
STAGE(S)/SERVICE
STAGE(S)/SERVICE

24

CYL. JACKET WATER HYDRO TEST

25

*MECHANICAL RUN TEST (4 HR)

LUBRICATOR

COMP. CRANKSHAFT, DIRECT

26

BAR-OVER TO CHECK ROD RUNOUT

DRIVE BY:

CHAIN, FROM CRANKSHAFT

27

*LUBE OIL CONSOLE RUN/TEST (4 HR)

28

*COOLING H2O CONSOLE RUN/TEST

29

RADIOGRAPHY BUTT WELDS

30
31

GAS

OIL

HYDROCARBON

ELECTRIC MOTOR
OTHER
LUBRICATOR MFR

FAB CYLS.

MODEL

MAG PARTICLE/LIQUID

TYPE LUBRICATOR:

SINGLE PLUNGER PER POINT

32

PENETRANT OF WELDS

33

SPECIFY ADDITIONAL

COMPARTM'T, TOTAL QTY.

34

REQUIREMENTS (4.2.1.3)

PLUNGERS (PUMPS), TOTAL QTY.

(2.13)

35

DIVIDER BLOCKS

SPARE PLUNGERS, QTY.

36

QC OF INACCESSIBLE WELDS

37

(2.14.5.2.4)

38

SHOP FIT-UP OF PULSATION SUPPL.

SPARE COMPARTM'T W/OUT PLUNGERS


HEATERS:

ELECTRIC W/THERM.(S)

STEAM

ESTIMATED WEIGHTS AND NOMINAL DIMENSIONS

39

DEVICES & ALL ASSOCIATED

TOTAL COMPR. WT, LESS DRIVER & GEAR

(kg)

40

GAS PIPING

WT, OF COMPLETE UNIT, (LESS CONSOLES)

(kg)

MAXIMUM ERECTION WEIGHT

(kg)

41
42

*CLEANLINESS OF EQUIP., PIPING,


& APPURTENANCES

MAXIMUM MAINTENANCE WEIGHT

(kg)

43

*HARDNESS OF PARTS, WELDS &

DRIVER WEIGHT/GEAR WEIGHT

(kg)

44

HEAT AFFECTED ZONES

LUBE OIL/COOLING H2O CONS.

(kg)

45

*NOTIFICATION TO PURCHASER OF

FREE STANDING PANEL

46

ANY REPAIRS TO MAJOR

47

COMPONENTS

SPACE REQUIREMENTS-FEET:

48

WIDTH

HEIGHT
(ft)

LUBE OIL CONSOLE


COOLING H2O CONSOLE

49
50

*SPECIFIC REQUIREMENTS TO BE DEFINED,

51

FOR EXAMPLE, DISMANTLING, AUX EQUIPMENT

52

OPERATIONAL & RUN TESTS.

53

APPENDIX K COMPLIANCE:

54

LENGTH

COMPLETE UNIT

FREE STANDING PANEL


PISTON ROD REMOVAL DIST.
OTHER EQUIPMENT SHIPPED LOOSE (DEFINE)
VENDOR

PULSATION SUPP., WEIGHT

(kg)

PURCHASER

PIPING

(kg)

INTERSTAGE EQUIPMENT

(kg)

55
56
57

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

10

OF

18

REQ'N NO.

UTILITY CONSUMPTION

1
2
3

ELECTRIC MOTORS

4
5
6

For Induction

Motors See Note

of 3.1.2.5 and

MAIN DRIVER

NAMEPLATE

LOCKED ROTOR

FULL LOAD

MAIN DRIVER NON-STEADY

(kW)

AMPS

STEADY STATE

STATE AMPS AT COMPRES-

AMPS

SOR RATED HORSEPOWER


(Induction Motors Only)

Motor Data Sheet

AMPS

10

MAIN LUBE OIL PUMP

@ COMPRESSOR RATED

11

AUX LUBE OIL PUMP

(kW) OF

12

MAIN COOLING WATER PUMP

@ CURRENT PULSATIONS

13

AUX COOLING WATER PUMP

OF

14

ROD PACKING COOLING PUMP

15

CYLINDER LUBRICATOR

16
17
18
19
ELECTRIC HEATERS

20
21

WATTS

22

FRAME OIL HEATER(S)

23

COOLING WATER HEATER(S)

24

CYL. LUBRICATOR HEATER(S)

VOLTS

HERTZ

25
26
27
28
STEAM

29
30

FLOW

PRESSURE

TEMPERATURE

BACK PRESSURE

31

MAIN DRIVER

(kg/h)@

(barG)

(C)TT TO

(barG)

32

FRAME OIL HEATER(S)

(kg/h)@

(barG)

(C)TT TO

(barG)

33

CYL. LUB. HEATER(S)

(kg/h)@

(barG)

(C)TT TO

(barG)

34

(kg/h)@

(barG)

(C)TT TO

(barG)

35

(kg/h)@

(barG)

(C)TT TO

(barG)

36
COOLING WATER REQUIREMENTS

37
38

FLOW
(m/h)

39
40

CYLINDER JACKETS

41

INTERCOOLER(S)

42

AFTERCOOLER

43

FRAME LUBE OIL COOLER

44

ROD PRESSURE PACKING*

INLET TEMP
(C)

45
46
47
48

TOTAL QUANTITY, (m/h)

49 REMARKS/SPECIAL REQUIREMENTS:
50

*ROD PACKING COOLANT MAY BE OTHER THAN WATER

51
52
53
54
55
56
57

General Confidential

OUTLET TEMP
(C)

INLET PRESS
(barG)

OUTLET PRESS
(barG)

MAX PRESS
(barG)

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
11

OF

18

REQ'N NO.

FRAME LUBE OIL SYSTEM

1
2

BASIC LUBE OIL SYSTEM FOR FRAME:

REF: TYPE MAIN BEARINGS:

ITEM NO.

PAGE

PRESSURE SYSTEM:

SPLASH

PRESSURE (FORCED)

TAP'RD ROLL'R

HEATERS REQUIRED:

PRECISION SL'VE

MAIN OIL PUMP DRIVEN BY:

ELEC. W/THERMOSTAT(S)

COMP. CRANKSHAFT

ELEC. MOTOR

PSV FOR MAIN PUMP EXTERNAL TO CRANKCASE

AUX OIL PUMP DRIVEN BY:

HAND OPERATED PRE-LUBE PUMP FOR STARTING

API-614 LUBE SYSTEM:

CONTINUOUS FLOW THROUGH OIL (3.7.2.7)

ELEC. MOTOR

NO

OTHER
OPERATIONAL TEST & 4 HOUR MECH RUN TEST

YES (See Note of 2.12.2)

CHECK VALVE ON MAIN PUMP (FIG G-5)

10

SEP. CONSOLE FOR PRESS. LUBE SYS:

ONE CONSOLE FOR EA. COMP.

11

Note:

CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR


MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES.

12
13

14
15

Instrumentation to be listed on
Instrumentation Data Sheets.

ELECTRICAL CLASSIFICATION : CLASS

LUBE OIL

FLOW
(m/h)

17

COMPRESSOR FRAME

18

DRIVER

20

DIV

COMPRESSORS

NON-HAZARDOUS

PRESSURE
(barG)

VISCOSITY
(SSU)(@ 37.7 C)
(SSU)(@ 100 C)

SUMP VOLUME
(l)

GEAR
DESIGN

SYSTEM PRESSURES:

21

22

GROUP

ONE CONSOLE FOR

BASIC SYS. REQ'MTS (NORM. OIL FLOWS & VOLUMES)

16

19

STEAM

OTHER

(barG)

HYDROTEST

PRESSURE CONTROL VALVE SETTING

CARBON
STEEL

PIPING MATERIALS:

23
24

UPSTREAM OF PUMPS & FILTERS

25

DOWNSTREAM OF FILTERS

(barG)
(barG)

STAINLESS STEEL
WITH SS FLANGES

PUMP REL'F VALVE(S) SET

(barG)

STAINLESS STEEL
WITH CARBON STEEL FLANGES

26
27

28
29

PUMPS
(Gear
or Screw Type Only)

RAT'D FL'W
(m/h)

30

MAIN OIL PUMP

31

AUXILIARY OIL PUMP

PRESSURE
(barG)

32

PUMP CASING MATERIAL (Ref. 2.12.3.1):

33

GUARD(S) REQ. FOR COUPLING(S):

34

DRIVER
(kW)

SPEED
(rpm)

MAIN PUMP

MECH. SEAL
REQ'D

AUX PUMP

MAIN PUMP

AUX PUMP

ON-OFF-AUTO SEL. SWITCH:

BY PURCH.

BY MFR.

BY PURCH.

BY MFR.

36

SWITCHES

SHELL & TUBE

AUTOMATIC

GUARD TYPE OR CODE

WIRING TO TERMINAL BOX:

COOLERS:

MANUAL

COUPLING
REQ'D

35

37

AUXILIARY PUMP CONTROL:

COLD START
REQ'D BHP

SINGLE

TEMA R (API-660
MFG'S STD.
TEMA C
Data Shts Attached)
AIR COOLED W/AUTO TEMP CONTROL (API-661 Data Shts - Attached)

DUAL W/TRANSFER VALVE

38

REMOVABLE BUNDLE

39

WATER COOLED

W/BYPASS & TEMP CONTROL VALVE:

MANUAL

AUTO

SEE SEPARATE HEAT EXCHANGER DATA SHT


FOR DETAILS SPECIFY % GLYCOL ON COOLING
WATER SIDE

40

41

FILTER(S)

SINGLE

RTD'S/THERMOCOUPLES

DUAL W/TRANSFER VALVE

ASME CODE DESIGN


P CLEAN,

43

MICRON RATING,

CARTRIDGE MATERIAL,

CARTRIDGE P/N

44

BONNET MATERIAL,

CASING MATERIAL,

FURN.SPARE CARTR.,QTY

SYS. COMPONENT SUPP.

MANUFACTURER

(bar)

P COLLAPSE,

DESIGN PRESSURE,

45

(barG)

ASME CODE STAMPED

42

MODEL

MANUFACTURER

46

MAIN PUMP

OIL COOLER(S)

47

AUXILIARY PUMP

TRANSFER VALVE(S)

48

MECHANICAL SEALS

PUMP COUPLING(S)

49

ELECTRIC MOTORS

SUCTION STRAINER(S)

50

STEAM TURBINES

CHECK VALVE(S)

51

OIL FILTER(S)

52

General Confidential

(bar)

MODEL

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

ITEM NO.

PAGE

COMPRESSOR CYL.(S)

BASIC COOLING SYS. FOR:

3
4

JOB NO.
12

OF

INTERCOOLER(S)

HEATERS REQ.'D FOR PRE-HEATING:


OPEN, PIPING BY:

PRESSURE FORCED CIRCULATING SYS:

AFTERCOOLER

PURCH.

MAIN WATER PUMP DRIVEN BY:

ELEC. MOTOR

STEAM TURBINE

AUX WATER PUMP DRIVEN BY:

ELEC. MOTOR

STEAM TURBINE

8
9
10

11

REQ'N NO.

NOTE:

Instrumentation to be Listed on
Instrumentation Data Sheets
,

GROUP

FORCED
COOL'G

14

CYLINDER(S),

STAGE

15

CYLINDER(S),

STAGE

16

CYLINDER(S),

STAGE

17

CYLINDER(S),

STAGE

18

CYLINDER(S),

STAGE

19

CYLINDER(S),

STAGE

20

PISTON ROD PACK'G TOTAL

21

INTERCOOLER(S) TOTAL

22

AFTERCOOLER

23

OIL COOLER(S)

OTHER
OTHER
ONE CONSOLE FOR

DIV

COMP'RS

NON-HAZARDOUS

COOL'G WATER TO BE

BASIC SYS. REQ'MTS (NORM. COOLING WATER FLOW DATA)

13

CLOSED, PIPING BY MFR.

CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR


MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES.

ELECTRICAL CLASSIFICATION : CLASS

12

STEAM

MFR

ONE CONSOLE FOR EA. COMP.

SEP. CONSOLE FOR COOLING WATER SYS.:

OIL COOLER(S)

ELEC.,W/ THERMOSTAT(S)

18

COOLING WATER SYSTEM

1
2

CLIENT

THERMO
SYPHON

STAND
PIPE

% ETHYL'NE GLYC'L

FLOW

PRESSURE

INLET TEMP

(m/h)

(barG)

(C)

(barG)

RELIEF VALVE(S), SETTING

HT. (mm)

CAPACITY

(l)
@ Normal Operating Level

SITE

OUTLET TEMP
(C)

FLOW
IND'TR

24
25

TOTAL FLOW

26

SYS. PRESSURES:

27

WATER RESERVOIR:

DESIGN,

(barG)

SIZE,

HYDROTEST,

DIA (mm)X

28
29

RESERVOIR MATERIAL

30

LEVEL GAUGE

31
32

(Centrifugal Only)

33

MAIN COOLING WATER PUMP

34

AUXILIARY COOLING WATER PUMP

INTERNAL COATING, TYPE


LEVEL SWITCH

RAT'D FL'W
(m/h)

COOLING WATER PUMPS:

REQ'D

(barG)

(BkW)

PUMP CASING MATERIAL (Ref 2.12.3.1):

MAIN PUMP

36

GUARD(S) REQ.'D FOR COUP'G(S)

MAIN PUMP

AUX.PUMP CONTROL:

MANUAL

AUTO

38
39

COOLING WATER HEAT EXCH.:

SHELL & TUBE

DRAIN VALVE

PRESS.

35

37

INSPECTION & CLEAN-OUT OPENINGS


DRIVER

SPEED
(rpm)

(kW)

COUPLING
REQ'D

GUARD TYPE OR CODE

ON-OFF-AUTO SEL. SWITCH:

BY PURCH.

WIRING TO TERMINAL BOX:

BY PURCH.

SINGLE

DUAL W/TRANSFER VALVE

BY MANUFACTURER
BY MANUFACTURER
TEMA C

41

AIR COOLED EXCHANGER W/AUTO TEMP CONTROL (API-661 Data Sheets Attached)

42

W/BYPASS & TEM. CONTROL VALVE

43

SEE SEPARATE COOLER DATA SHEET FOR DETAILS; SPECIFY % GLYCOL ON BOTH SIDES
OF SHELL & TUBE

45

SYS. COMPONENT SUPP.

MANUFACTURER

MECH.SEAL
REQ'D

AUX PUMP
AUX PUMP

40

44

(barG)

MANUAL

MODEL

MAIN PUMP

TEMP CONTROL VALVE(S)

47

AUXILIARY PUMP

TRANSFER VALVE(S)

48

MECHANICAL SEALS

PUMP COUPLING(S)

49

ELECTRIC MOTORS

50

STEAM TURBINES

52
53
54
55
56
57

General Confidential

LOUVERS FOR AIR EXCH.

MANUFACTURER

46

51

AUTO

TEMA R(API-660
Data Shts Attached)

MODEL

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

13

OF

18

REQ'N NO.

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION

3 APPLICABLE TO:

PROPOSALS

PURCHASE

AS BUILT

4 FOR/USER
5 SITE/LOCATION

AMBIENT TEMPERATURE MIN/MAX

6 COMPRESSOR SERVICE

NUMBER OF COMPRESSORS

7 COMPRESSOR MFG.

MODEL/TYPE

(C)

8 SUPPRESSOR MFG.
9 NOTE:

Ind.Data Comp.'d Purch.

By Compr/Supp.Mfg.w/Proposal

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

10
11 TOTAL NUMBER OF SERVICES AND/OR STAGES
12 TOTAL NUMBER OF COMPRESSOR CYL.

TOTAL NUMBER OF CRANKTHROWS

13

ASME CODE STAMP

14

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

15

LUBE SERVICE

16

RADIOGRAPHY (X-RAY OF WELDS):

17

SHOP INSPECTION

18

STROKE

GOVERNMENTAL CODES OF

NON-LUBE SERV.

WITNESSED

NO OIL ALLOWED INTERNALLY


NONE

WITNESS HYDROTEST

(mm)

RPM

CODE REGULATIONS APPLY

SPOT

DRY TYPE INTER.CORR.COATING

100%

IMPACT TEST

YES

NO

SPECIAL WELDING REQUIREMENTS

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL PAINT SPEC

OBSERVED

19
CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA

20
21

22

SERVICE

COMPRESSOR MANUFACTURER'S RATED CAPACITY

STAGE NO.

(kg/h)

(m/h)

M/H

23

LINE SIDE OPERATING PRESSURE

INLET,

(barA)

DISCHARGE,

(barA)

24

OPERATING TEMP. WITHIN SUPPRESSORS

INLET,

(C)

DISCHARGE,

(C)

25

ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS

(bar) /

26

INLET SUPPRESSOR

27

SUPRESSOR TAG NUMBER

28

COMBINATION INLET SUPP SEPARATOR/INTERNALS

29

NO. (QTY) OF INLET & DISCH. SUPP. PER STAGE

30
31
32

DESIGN FOR FULL VACUUM CAPABILITY

33

MIN. REQ'D WORKING PRESSURE & TEMPERATURE

34

NOTE:

(bar) /

DISCHARGE SUPPRESSOR

NO

ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE

(bar)

(bar)

ALLOWABLE PEAK-PEAK PULSE @ CYL FLANGE NOZZLE

(bar)

(bar)

YES

YES

NO

NO

YES

YES

NO

NO

After design, the actual Mawp & temp are to be determined

35

based on the weakest component and stamped on the

36

vessel. The actual Mawp is to be shown on pg.14 line 12

37

YES

(barG)

(C)

(barG)

(C)

and on the U1A Forms.

38

INITIAL SIZING VOL. PER FORMULA OF 3.9.2.2.2

39

NOTE:

This is a Reference

(m)

(m)

(m)

(m)

40
41

AS BUILT VOLUME (FT)

42
43
44
45
46
47
48
49
50
51
52
53
54

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

14

OF

18

REQ'N NO.

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS (CONT'D)

SERVICE

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION

STAGE NO.

INLET SUPPRESSOR

3 CONSTRUCTION REQUIREMENTS & DATA


4

SUPRESSOR TAG NUMBER

BASIC MATERIAL REQUIRED, CS, SS, ETC.

ACTUAL MATERIAL DESIGNATION

SHELL/HEAD

SPECIAL HARDNESS LIMITATIONS, Rc

YES

CORROSION ALLOWANCE.,

WALL THICKNESS,

SHELL/HEAD

PIPE OR ROLLED PLATE CONSTRUCTION

12

ACT. MAX ALLOW. WORKING PRESS. AND TEMPERATURE

13

MINIMUM DESIGN METAL TEMP (2.14.8)

14

INLET SUPRESS. TO BE SAME MAWP AS DISCH'RGE SUPPRESS.

15

MAX EXPECTED PRESSURE DROP( P, / %) LINE PRESS

16

WEIGHT (EACH)

INSUL NUTS & ALLOW. FOR INSULATION REQUIRED (X)

19
20

SUPPORTS, TYPE/QUANTITY

22

LINE SIDE FLANGE.

23

COMP CYL FLANGE(S), QTY/SIZE/RATING/FACING/TYPE

24

FLANGE FINISH,

25

33
34
35
36
37
38
39
40
41

(m)

ROLLED PLATE
(barG) @

PIPE
(C)

(mm) /

(mm)

(mm) /

(m)

ROLLED PLATE
(barG) @

(C)

YES
P

(C)

NO

(bar)

(bar)

%/

%
(kg)

%/

CONNECTION REQUIREMENTS & DATA

21

32

(mm)

(mm) /

(kg)

EXPECTED P-P PULSE @ LINE SIDE/CYL FLG, % LINE PRESS


BASED ON FINAL SUPPRESSOR DESIGN

31

WELDS

(C)

17

30

SHELL & HEADS

(mm)

(mm) /

PIPE

18

29

WELDS
(mm)

11

28

SHELL & HEADS

REQUIRED

NOM. SHELL DIA X OVERALL LGTH. / VOLUME

27

/
NO

10

26

DISCHARGE SUPPRESSOR

SIZE/RATING/FACING/TYPE

PER 3.9.3.15
>125 <250

SPECIAL (SPECIFY)
PER ANSI 16.5

INSPECTION OPENINGS REQUIRED

YES

NO

BLINDED

YES

NO

BLINDED

SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING


* QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
VENT CONNECTIONS REQUIRED

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING


* QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
DRAIN CONNECTIONS REQUIRED
SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
* QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
PRESSURE CONNECTIONS REQUIRED
SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
* QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
TEMPERATURE CONNECTIONS REQUIRED
SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
CYL NOZZLE

MAIN BODY

* QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING

42
43
44
45
OTHER DATA AND NOTES

46
47

COMPRESSOR MFG'S SUPP. OUTLINE OR DRAWING NO.

48

SUPP. MFG'S OUTLINE OR DRAWING NO.

49

NOTES * = AS BUILT

50
51
52
53
54
55
56

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

15

OF

18

REQ'N NO.

INSTRUMENTATION

1
2 PURCHASER TO FILL IN

INSTRUMENT & CONTROL

PANEL

) AFTER COMMODITY TO INDICATE:


ONE FOR EA. UNIT
):

BY COMP. MFR.

BY PURCH.

BY OTHERS

REMOTE

OUTDOORS

ONE COMMON TO ALL UNITS

MACHINE MT'ED

FREE STANDING (OFF UNIT)

PNEUMATIC

ELEC.

NEMA 7, CLASS

, GROUP

I/S BARRIERS (

NEMA 4, WATERTIGHT & DUSTTIGHT

OTHER NEMA

LOCAL

ELECTRONIC

HYDRAULIC
, DIVISION

PROGRAMMABLE CONTL'R
INTRINSICALLY SAFE

PURGED TO NFPA 496 TYPE


LOW PURGE PRESS.

STRIP HEATERS

ALARM

10

VIB, ISOLATORS

11

ANNUNCIATOR W/FIRST-OUT INDICATION LOCATED ON CONTROL PANEL

PURGE CONN.

12

PURCHASER'S CONN. BROUGHT OUT TO TERMINAL BOX BY VENDOR

SHUTDOWN
EXTRA CUTOUTS

13 ADDITIONAL PANEL REMARKS:


14
15
16
17

INSTRUMENTATION SUITABLE FOR:

INDOORS

OUTDOORS

OTHER

18

PREFERRED INSTRUMENT SUPPLIERS, (TO BE COMPLETED BY PURCHASER), OTHERWISE MFR'S STANDARD APPLIES

19

PRESSURE GAUGES

MFR

SIZE & TYPE

MTL

20

TEMPERATURE GAUGES

MFR

SIZE & TYPE

MTL

21

LIQUID LEVEL GAUGES

MFR

22

DIFF. PRESSURE GAUGES

MFR

23

PRESS. TRANSMITTERS

MFR

TYPE

24

LIQUID LEV. TRANSMITTER

MFR

TYPE

MTL

25

PRESSURE SWITCHES

MFR

TYPE

MTL

26

TEMPERATURE SWITCHES

MFR

TYPE

MTL

27

LIQUID LEVEL SWITCHES

MFR

TYPE

MTL

28

DIFF. PRESSURE SWITCHES

MFR

TYPE

MTL

29

CONTROL VALVES

MFR

TYPE

MTL

30

PRESSURE SAFETY VALVES

MFR

TYPE

MTL

31

SIGHT FLOW INDICATORS

MFR

TYPE

MTL

32

VIBRATION MONITORS & EQUIP.

MFR

TYPE

MTL

33

THERMOCOUPLES

MFR

TYPE

MTL

34

RTD'S

MFR

TYPE

MTL

35

SOLENOID VALVES

MFR

TYPE

MTL

36

ANNUNCIATOR

MFR

37

PROGRAMMABLE CONTROLLER

MFR

TYPE

MTL

38

MFR

TYPE

MTL

39

MFR

TYPE

MTL

TYPE

MTL

SIZE & TYPE

MTL
MTL

MODEL & (QTY SPARE POINTS)

40
41

PRESSURE GAUGE REQUIREMENTS

LIQUID FILLED PRESSURE GAUGES:

YES

NO

42

LOCALLY

PANEL

LOCALLY

PANEL

43 FUNCTION

MOUNTED

MOUNTED

MOUNTED

MOUNTED

44

LUBE OIL MAIN PUMP DISCHAR.

45

LUBE OIL AUX. PUMP DISCHARG.

@ EA. STAGE

46

LUBE OIL PRESS. AT FRAME HEADER (

DISCH. PRESS.

47

LUBE OIL FILTER P

@ EA. STAGE

48

COOLING H2O INLET HEADER

PROCESS GAS: INLET PRESS.

49

50

51 REMARKS:
52
53
54
55
56

General Confidential

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
16

OF

18

REQ'N NO.

INSTRUMENTATION (CONT'D)

1
2 TEMPERATURE MEASUREMENT REQUIREMENTS

LOCALLY

PANEL

GAUGE W/

THERMO

RTD

I/S

3 FUNCTION

MOUNTED

MOUNTED

CAPIL'RY

CPL SYS

SYS

SYS

LUBE OIL

INLET TO

OUT OF

FRAME

LUBE OIL

INLET TO

OUT OF

COOLER

MAIN JRNL BEARINGS (THERMOCOUPLES OR RTD'S ONLY)

MOTOR BEARING(S)

COOLING WATER HEADER:

CYL. COOLING WATER:

(THERMOCOUPLES OR RTD'S ONLY)


INLET
INLET

OUTLET
OUTLET

EA. CYL

10

PROCESS GAS:

INLET

DISCH.

EACH CYL

11

INTERCOOLER(S)

INLET

GAS

WATER

INLET

GAS

WATER

AFTERCOOLER:

INLET

GAS

WATER

INLET

GAS

WATER

INLET

OUTLET/COOLED PKG CASE(S)

12
13
14
15

COOLING WATER

16

PRESS. PGK CASE, CYL PIST ROD (THRM'CPLS OR RTD'S ONLY)

17

COMPRESSOR VALVES

18

19

20

SUCT.

DISCH. TC'S OR RTD'S ONLY

ALARM & SHUTDOWN SWITCH REQ'MTS

NOTE: ALARM & SHUTDOWN SWITCHES SHALL BE INDIVIDUALLY SEPARATE


ANNUNCIATION POINTS

21
ALARM

22

SHUTDOWN

23

IN

IN CTL

IN

IN CTL

TOTAL

24

PNL

ROOM

PNL

ROOM

NO.

25
26

ALARM

FUNCTION

SHUT

BY

DOWN

MFR

27

LOW LUBE OIL PRESS. @ BEARING HEADER

) (

28

HIGH LUBE OIL P ACR P ACROSS FILTER

) (

29

LOW LUBE OIL LEVEL, FRAME

) (

30

AUX LUBE OIL PUMP, FAIL TO START

) (

31

CYL LUBE SYSTEM PROTECTION

) (

32

COMPR. VIBRATION, SHUTDOWN ONLY

33

VIBRATION, W/ CONTINUOUS MONITORING

) (

34

ROD DROP DETECTOR, CONTACT TYPE(1/CYL)

) (

)
)

35

ROD DROP PROXIMITY PROBE (1/CYL)

) (

36

OIL TEMP OUT OF FRAME

) (

37

HIGH GAS DISCH. TEMP EACH CYLINDER

) (

38

HIGH JACKET WATER TEMP., EA. CYL

) (

39

LOW SUCTION PRESS., FIRST STG INLET

) (

40

HI DISCH. PRESS.

41

HI CYL. GAS P, EACH STAGE

FINAL

EA STG

) (

) (

42

HI LIQ. LEV., EA. MOISTURE SEPARATOR

) (

43

LOW PURGE GAS PRESS, DISTANCE PIECE(S)

) (

44

HI X-HD PIN TEMP

) (

45

PRESS PKG CASE (PISTON ROD TEMP)

) (

) (

46
47
SWITCH CONTACT OPERATION

49

ALARM CONTACTS SHALL:

50

52

OTH'RS

BY
MFR

PANEL
OTH'RS

)
TOTAL NUMBER OF ANNUNCIATION POINTS

48

51

PANEL

NOTE: EACH SWITCH SHALL BE MINIMUM SPDT ARRANGEMENT


OPEN ( DE-ENER.) TO SOUND ALARM & BE ENERGIZED WHEN COMPR. IS IN OPERATION
CLOSE (ENERGIZE) TO SOUND ALARM & BE DE-ENERGIZED WHEN COMPR. IS IN OPERATION

SHUTDOWN CONTACTS SHALL:

OPEN ( DE-ENERGIZED) TO SHUTDOWN & BE ENERGIZE WHEN COMPR. IS IN OPERATION


CLOSE (ENERGIZE) TO SHUTDOWN & BE DE-ENERGIZE WHEN COMPR. IS IN OPERATION

53 REF: 3.6.5.1 FOR MINIMUM RECOMMENDED PROTECTION REQUIREMENTS


54
55
56

General Confidential

OF
POINTS

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY
REV/APPR

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

SIGHT FLOW IND. (COOLING H 2O ONLY)

FOR:

PNEUMATIC PRESSURE TRANSMITTERS

FOR:

PRESSURE TRANSMITTERS (ELEC. OUTP.)

FOR:

PNEUMATIC LEVEL TRANSMITTERS

ALARM HORN & ACKN'LMT TEST BUTTON

CONDUIT & WIRING W/JUNCT. BOXES

TEST VALVES

FOR:

10

DRAIN VALVES

FOR:

11

GAUGE GLASS(ES)

FOR:

12

TACHOMETER

13

CRANKSHAFT KEY PHASER

14

AND TRANSDUCER

15

16

(CONSOLES)

SEPARATE LUBE OIL CONSOLE INSTRUMENTATION:


(

19

20

21

22

23

SEPARATE COOLING WATER CONSOLE INSTRUMENT:


(

26

27

28

29

30

LOCATION

BY
(

34

35

36

37

38

39

40

41

42

SPEED RANGE

NOTES:

TYPE

SEE MOTOR DATA SHEET FOR ADDITIONAL MOTOR INSTRUMENTATION REQUIREMENTS

44

FOR TURBINE DRIVERS USE APPLICABLE API DATA SHEETS

45

FOR GEAR REDUCERS USE APPLICABLE API DATA SHEETS

46

ELECTRICAL & INSTRUMENTATION CONNECTIONS SHALL BE MADE DIRECTLY BY THE PURCHASER TO INDIVIDUAL

48

H2O CLR

TO

(rpm)

FOR:

MANUFACTURER

33

47

OIL CLR

ROD PRESS. PKG CASES

RELIEF VALVES

32

43

AFTERCLR

CYL JACKET WATER

PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS

25

31

REQ'N NO.

PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS

18

24

18

INTERCLR(S)

MISCELLANEOUS INSTRUMENTATION

17

OF

INSTRUMENTATION (CONT'D)

1
2

ITEM NO.
17

INSTRUMENTS ON THE COMPRESSOR


ADDITIONAL INSTRUMENTATION REMARKS/SPECIAL REQUIREMENTS:

49
50
51
52
53

General Confidential

SIZE

SETTING

YERP-8001-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

18

OF

18

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER:

J6491 Gear 03 (102007)

CLIENT DOCUMENT NUMBER:


REVISION

DATE
BY

SPECIAL PURPOSE GEAR UNITS


API 613 FIFTH EDITION DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1
2
3
4
5
6

Applicable To:
For
Site
Unit
Service
No. Required

Proposal

Purchase

As Built

ITEM NO.

OF

US Standards (1.7)
Manufacturer
Model No.
Serial No.
Driver Type
Driven Equipment

REQ'N NO.

ISO Standards (1.7)

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

NOTE: Numbers Within ( ) Refer To Applicable API Standard 613 Paragraphs


Information To Be Completed By Purchaser
Information To Be Completed By Manufacturer
UNITS OF MEASUREMENT (1.8)
BASIC GEAR DATA
US Customary Units
SI Units
Single Stage
Single Helical
RATING REQUIREMENTS
Double Stage
Double Helical
Driven Equip. kw (2.1.4):
Norm.
Max
Epicyclic
Driver: (kW)
Rated
Max
Normal Transmitted Power (2.2.2)
(kW)
Mechanical Rating (1.5.16)
(kW)
@
(rpm)
Gear Unit Rated Power (2.2.1)
(kW)
Gear Service Factor (2.2.3.1)
(Actual)
Torque @ Max Cont Speed
(N-m)
Full Load Gear Unit Power Loss
(kW)
Max Torque (2.2.1)
(N-m)
@
(rpm)
Gear Unit Mechanical Efficiency
%
Reducer
Increaser
Rating Speed, RPM
Pinion
Gear
Rated Speed, RPM (2.1.5) :
Hardness used for
Input
Specified
Nominal
Rating, (HB or Rc)
Pinion
Gear
Output
Specified
Nominal
Tooth Pitting Index, "K" mpa (2.2.4.1)(2.2.4.2) :
Allow Var In Gear Ratio (2.1.5) (+)(-)
%
Allowable
Actual
Max Continuous Speed (1.5)
(rpm)
Material Index Number, mpa (Fig 3, Table 4)
Trip Speed (1.5)(2.1.7)
(rpm)
Bending stress number, 'St" mpa (2.2.5.1)(2.2.5.2)
Gear Service Factor (2.2.3.1)
(min)
Pinion: Allowable
Actual
Hardness (2.2.3.2) Pinion
Gear
Gear: Allowable
Actual
Shaft Assembly Designation (2.1.19)
Pitch Line Velocity
(m/s)
HS Shaft Rot Fac'g Cpl'g (2.1.20.2)
CW
CCW
Anticipated SPL (2.1.6)
(dBA) @
(m)
WR 2 Referred To LS Shaft
LS Shaft Rot Fac'g Cpl'g (2.1.20.2)
CW
CCW
(kg-m)
External Loads (2.1.16)
Breakaway Torque
(N-m)
Other Operating Conditions (2.2.2) (2.6.1.3)
Pinion teeth
Hardness
Range
Pinion teeth hardening method:
INSTALLATION DATA (2.1.14)
HS Shaft Separate
Hardness
Range
Indoor
Heated
Under Roof
Gear Teeth (rim)
Hardness
Range
Outdoor
Unheated
Partial Sides
Gear teeth hardening method:
Grade
Mezzanine
Gear Hub:
Winterization Req'd
Tropicalization Required
Forged Cylinder
Forged & Coped
Fabricated
Elec. Area (2.1.10)
Class
Grp
Div
Gear To Shaft fit method (2.5.3.2)
Elec'l Area (2.1.10)
Class
Zone
Temp
Integral
Keyed inteference
Keyless Inteference
Max Allow SPL (2.1.6)
(dBA) @
(m)
Rim Attachment (2.5.3.2)
Elevation
(m)
Barometer
(barA)
LS Shaft Hardness Range
Range Of Ambient Temperatures :
Journal static Weight loads (2.6.6.3)
Dry Bulb
Wet Bulb
Pinion
(kg)
Gear
(kg)
Normal
(C)
(C)
Total Gear Unit Assembled Weight
(kg)
Maximum
(C)
(C)
NOTES:
Minimum
(C)
(C)
Unusual Conditions
Dust
Fumes

50
51
52
53
54
55
56
57
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the
express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use
and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

SPECIAL PURPOSE GEAR UNITS


API 613 FIFTH EDITION DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

GEAR DATA

Pinion

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Number Of Teeth
Gear Ratio
Tangential Load, "Wt", N (2.2.4.2)
AGMA Geometry Factor "J":
Pitch Diameter (mm)
Outside Diameter (mm)
Root Diameter (mm)
Center Groove Diameter (mm)
Normal Pressure Angle (degree)
Normal Diametral Pitch
Helix Angle (degree)
Center Distance
Backlash
(mm)
Net Face Width, "Fw"
(mm)
Pinion L/D
Face Overlap Ratio
Transverse Contact Ratio
AGMA 6011 Service Factor
Ratings based on ANSI/AGMA 6011 with SF=1.0
Durability Power
Strength Power
Tooth Surface Finish
(m) RA
Tooth Generation Process
Tooth Finishing Process
Lead Modification (2.2.4.6)
Calculated Total Lead Mismatch, (m)

Not Req'd

29
30
31
32
33
34
35
36

SCUFFING DATA (2.2.6)


Scuffing Data per ANSI/AGMA 925-A03
Scuffing Risk (2.2.6)
Calculation Method
Composite surface roughnexss x
Specific film thickness, EHL min
Tooth temperature, M
Maximum contact temperature, B max

37
38
39
40
41
42
43
44

Gear Casing
Pinion (s)
Gear Rim(s)
HS Shaft
Radial Bearings
Thrust Bearing(s)

MATERIALS
Oil Seals

LS Shaft
Backing
Backing

45
46
47
48
49

SHAFT END DETAIL


Gear Shaft End for Coupling Integral Flange (2.5.4.2)
Pinion Shaft End for Coupling Integral Flange (2.5.4.2)
Other:

Gear

ITEM NO.

OF

REQ'N NO.

COUPLINGS AND GUARDS


Pinion Shaft
Coupling Furnished By (3.2.1)
Mount Coupling Halves (3.2.2)
Cplg. Guard Adapter By (3.2.3)
Cplg. Guard Furnished By (3.2.3)
Coupling vendor (3.2.3)
Vendor's model number (3.2.3)
Coupling weight on shaft, kg
CG Inboard/outboard of shaft end
Hub Drill Template Provided
SHAFT END DETAIL (2.5.4.2)
Shaft end detail specified by:
Purchaser
(Integral Unless Otherwise Specified)
Shaft end detail if 'Otherwise' specified:
Pinion
Tapered/Keyless
Tapered / 1-Key
Tapered / 2-Keys
Cylindrical / 1-Key
Cylindrical / 2-Keys
Other
Shaft Diameter (mm)
(If integral flange use diameter imediately adjacent to flange)
RADIAL BEARINGS
Pinion
Type
Req'd
Diameter (mm)
Length
(mm)
Journal Velocity (m/s)
Loading
(bar)
Clearance (min-max) (mm)
Span (mm)
(m) Power loss each brg. (kW)
(m) Oil flow each brg.
(m/h)
(C)

THRUST BEARING(S)

(C)

Location
Manufacturer
Type
Size
Area (mm)
h
(bar)
Rating,
(bar)
Int.Thrust Load,(+)(-) (N)
Ext. Thrust Load,(+)(-) (N)
Power loss each,
(kW)
Oil flow each
(m/h)
NOTES:

50
51
52
53
54
55
56
57
58

General Confidential

Gear Shaft

Gear Vendor
Gear

Gear

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

SPECIAL PURPOSE GEAR UNITS


API 613 FIFTH EDITION DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1
2
3
4
5

LUBRICATION REQUIREMENTS
Oil System Furnished By (2.8.3):
Other
Gear Vendor
Oil Visc.:
(mPa-s) @ 40C
(mPa-s) @ 100C (2.8.6)
ISO Grade
Load Stage (2.2.6)

MESH

Mesh and windage power loss


9 Oil Flow, Mesh

(kW)

(m/h)

10
11
12
13
14
15
16
17
18

LUBRICATION REQUIREMENTS
Min. Startup Oil Temperature
Normal Oil Inlet temperature
Maximum Oil Inlet Temperature
Unit Oil Flow (Total)
Unit Oil Pressure
Oil Visc.:
(mPa-s) @ 40C
(mPa-s)
ISO Grade
Load Stage (2.2.6)

(C)
(C)
(C)
(m/h)
(bar)

@ 100C (2.8.6)

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PIPING CONNECTIONS
Service
No.
Size
Type
Lube Oil Inlet
Lube Oil Outlet
Casing Drain*
Vent
Casing Purge
*Casing drain is 'dead bottom' housing drain, not lube oil outlet
MOUNTING PLATES
Gear Furnished w/ (3.3.1.1)
Baseplate
Soleplate
Subplate(s) (3.3.2.10)
Mounting Plate(s) Furnished By (3.3.1.1)
Baseplate Leveling (3.3.2.3)
Baseplate With Leveling Pads (3.3.2.3)
Baseplate Suitable For Column Mounting (3.3.2.4)
Vendor Review of Purchaser's Foundation Dwgs. (2.1.13)
Grout Type (3.3.1.2.4):

50

CONTRACT DATA
Test Data Prior To Shipment
Progress Reports (5.3.3)
Vendor Signoff of Inspector Checklist (4.1.1.3)
Information Retained for 20 years (4.2.1.1) (4.2.2.6.1)
Technical Manual (5.3.5.4)
PAINTING (4.4.3.1)
Painting Housing Interior not Allowed (2.3.1.14)
SHIPMENT
Steel Rotor Storage Container (4.4.5)
Contract Unit
Export Boxing
Domestic Boxing

51

Outdoor Storage Over 6 Mos.

39
40
41
42
43
44
45
46
47
48
49

REQ'N NO.

ADDITIONAL REQUIREMENTS
VIBRATION DETECTORS
RADIAL (3.4.2.1) (2.7.4.5) (2.7.4.6)
Manufacturer
Total No.
X-Y Probes Pinion bearings
Coupling End
Blind End
X-Y Probes Gear bearings
Coupling End
Blind End
Other
AXIAL (3.4.2.1) (2.7.4.5) (2.7.4.6)
Manufacturer
Total No.
Dual Probes at each thrust bearing
Single Probe any shaft without thrust bearing
Other
ONE EVENT PER REVOLUTION PROBE (2.7.4.5) (2.7.4.6)
Manufacturer
Total No.
One on Input Shaft
One on Output Shaft
Other
ACCELEROMETER (3.4.2.1) (2.7.4.5) (2.7.4.6)
Manufacturer
No. Required
Pinion Coupling End
Gear Coupling End
Other

Duplex

OTHER VIBRATION AND TEMPERATURE


(3.4.2.5)(3.4.2.6)
Other
Gear Vendor
Oscillator Demodulators Supplied By
Vibration Monitor Supplied By
Vibration Shutdown Delay Time
Seconds
Temperature Monitor Supplied By
Oscillator Demodulator J-box By
Temp. Sensor Termination J-box By
J-box Type:
Mount:

Shaft Covers (4.4.4)


Spares

3 yr Indoor

OF

TEMPERATURE DETECTORS
Dial Type Thermometers (3.4.2.7)
Type Brg. Temp. Sensors (3.4.2.7) (2.7.1.3)
RTD
Thermocouple
/
Simplex
Calibration
HS/LS Bearings no. sensors each
/
Thrust - number of sensing elements each face

37
38

ITEM NO.

(4.4.3.9)

52
53
54
55
56

General Confidential

MISCELLANEOUS
Undamped Critical Analysis Report (2.6.2.1) :
w/ Dampd Rotr Respns Analys Rprt (2.6.2.4.3) (2.6.2.6)
Torsional Analysis By (2.6.5.2)
Gear Vendor
Spare Set Of Gear Rotors (4.3.2.4)
Gear Case Furnished With Inlet Purge Connection (2.4.3)
Orientation Of Oil Inlet & Drain Conns. (2.4.6)
Filter Breather Location (2.3.1.12)
Torsional Device Provisions (2.5.4.5)
Rotor Vertical Storage Provisions (2.5.4.8)
Rotor Vertical Storage Fixture(s) (3.6.2)
Vendor Service Rep. on Site (2.1.13)

Other

YERP-8003-M--ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

SPECIAL PURPOSE GEAR UNITS


API 613 FIFTH EDITION DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

INSPECTIONS AND TESTS (4.1)


Advance Notice of Witness Testing Required (4.1.3)
Number Calendar Days
WitObReq'd ness
serve
Shop Inspection (4.1.1)
Cleanliness Inspection (4.2.3.1)
Hardness Verification (4.2.3.3)
Dismantle-Reassembly (4.3.2.3.1)
Contact Check (2.5.2.2)
Contact Check Tape Lift (2.5.2.2)
Gear Accuracy Check (2.5.2.1)
Double Helical Axial Stability (2.5.2.3)
Special testing integral forged gears (2.5.3.3)
(testing per mutual agreement)
Residual Unbalance Chk. (2.6.6.2)
Mechanical Run Test (Main) (4.3.2)
Mech. Run Test (Spare) (4.3.2.4)
Add'l. Mechanical Tests (4.3.2.2.16)
Part Or Full Load And Full Speed
Test (4.3.3.1)
Full Torque, Reduced Speed (4.3.3.2)
Full Torque Static Test (4.3.3.3)
Back-To-Back Locked Torque
Test (4.3.3.4)
Sound Level Test (4.3.3.5)
Additional Gear Tooth Test (4.2.2.8)
Use Shop Lube System
Use Job Lube System
Use Shop Vibration Probes, Etc.
Use Job Vibration Probes, Etc.
Final Assembly, Maintenance &
Running Clearance (4.2.1.1.e)
Oil System Cleanliness (4.2.3.2)
Oil System-Casing Joint
Tightness (4.3.2.1.4)
Warning And Protection
Devices (4.3.2.1.5)
Seismic Vibration Data (4.3.2.2.3)
Vibration, Phase Plots (4.3.2.2.12)
Oil Inlet Range Test (4.3.2.2.13)
Tape Recorded Vibration Data
(4.3.2.2.14)(4.3.2.2.15)
Purchaser copy
NON-DESTRUCTIVE TESTING (4.2.1.2) (4.2.2.1)
Surface
Sub-Surface
Casing
Rot. Elemts.
Bearings
Other :
(Specify)

NOTES:
Test
Log

Log

51
52
53
54
55
56
57
58

General Confidential

ITEM NO.

OF

REQ'N NO.

YERP-8003-M--ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SPECIAL PURPOSE GEAR UNITS


API 613 FIFTH EDITION DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:

J6491 SP OIL SYS (102007)

REVISION
DATE
BY

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1 APPLICABLE TO:

PROPOSAL

PURCHASE

2 FOR

ITEM NO.
1

OF

REQ'N NO.

AS-BUILT
SITE

3 OIL SYSTEM (S) FOR


4 SUPPLIER

MANUFACTURER

INQUIRY NO.

6 NOTES:

REQUISITION NO.

1.

THE PARTY TO COMPLETE THE INFORMATION IS INDICATED AS FOLLOWS:

2.

A DOT * INDICATES THE STANDARD SPECIFIES A REQUIREMENT, VALUE OR CRITERION

3.

DESIGNATIONS IN ( ) ARE APPLICABLE PORTIONS OF THE STANDARD. NUMBERS WITHOUT A PREFIX ARE

PURCHASER

VENDOR

EITHER, BUT BY VENDOR IF NOT BY PURCHASER

10

PARAGRAPH NUMBERS, THOSE PREFIXED "T" ARE TEXT FIGURE NUMBERS, THOSE PREFIXED "A" ARE APPENDIX

11

"A" FIGURE NUMBERS.

12 APPLICABLE DOCUMENTS

INSTALLATION DATA

13

API 614 (Ch.1, 1.2)

GENERAL SITE DATA (Ch.1, 1.1.13)

(SEE PROJECT DESIGN DATA SHEET)


*

14

ADDITIONAL DOCUMENTS *

UTILITIES DATA

15

LUBE AND SEAL OIL SYSTEMS

LOCATION:

MAIN EQUIPMENT

16

CENTRIF. OR ROTARY PUMPS

OIL SUPPLY SYSTEM

GRADE

17

GENERAL PURPOSE TURBINES

INNER SEAL DRAIN TRAPS

18

INDUCTION MOTORS

DEGASSING DRUM

19

WINTERIZE

TROPICALIZE

20

SOUND LEVELS (1.1.6)

AREA CLASSIFICATION (1.1.16)

21

OTHER CODES (Ch.1, 1.2)

CLASS

22
FIG NO.

23 OVERALL SYSTEM SCHEMATICS:


24 (CHAPTER 2 AND APPENDIX "2A")
25

COMBINED LUBE, SEAL & CONTROL SYSTEM (2A1)

26

SEPARATE SEAL OIL SYSTEM (2A2-2A6)(1.1.7)

27

SEAL MODULE AT EQUIPMENT (2A7)

28

LUBE/CONTROL SYSTEMS (2A8-2A9)

29

BASIC OIL SUPPLY MODULE (2A10)

30

LUBE MODULE AT EQUIPMENT (2A11)

31

RELIEF VALVES TO PROTECT LOW PRESSURE SYSTEMS (3.1.8, 2A8, 2A9):

32

DRAWING REQUIREMENTS

33

COMPONENT REVIEW

34 EQUIPMENT OIL REQ'D:


35 (1.1.5)
36

DIV.

LUBE OIL:

NORMAL
(m/h)

(barG)

NO

AFTER TRIP
(m/h)

(barG)

37

PRIME MOVER

AT

38

GEARS

39

COUPLINGS

40

TOTAL

42

NORMAL

TRANSIENT

COMMENTS

YES

FOR

NORMAL
SEAL OIL:
AT

CONTROL OIL:

(m)

OPTION NOS.

DRIVEN EQUIP.

41

GROUP

SPACE AVAIL. FOR OIL SYT;

(m/h)

(barG)

AFTER TRIP
(m/h)

(barG)

AT
---

---

AT
AT

---

---

---

---

TOTAL
OIL TYPE & VISCOSITY (1.1.8): (mm/s)

43 *REFER TO GENERAL NOTES AT BEGINNING OF APPENDIX


44 COMMENTS:
45
46
47
48
49
50
51
52
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY
REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

1 BASIC SYSTEM DETAILS:

ITEM NO.
2

OF

SUPPLY ARRGT. (1.2.1)

COMPRESSOR BLOCK-IN TIME (1.1.22)

MINUTES

SEPARATE CONSOLE

EQUIPMENT COAST-DOWN TIME (1.1.22)

MINUTES

MULTIPLE-PACKAGE

EQUIPMENT COOL-OFF TIME DRIVER

MINUTES

PACKAGE NO. 1

OTHER

MINIMUM START-UP OIL TEMP. (1.3.7.1)

SETTLING OUT PRESSURES (1.1.11)

PROCESS RELIEF VALVE SETTINGS (1.1.11)

SHOP TEST CONDITIONS (1.1.11)

MINUTES

LUBE OIL

SEAL OIL

COMBINED

PACKAGE NO. 2
(C)

PACKAGE NO. 3

(barG)
BASEPLATES (1.2)
POINT SUPPORT (1.2.6)

10
11

REQ'N NO.

GROUT HOLE/VENT HOLES (1.2.5)


FIELD START-UP/RUN-IN CONDITIONS (1.1.11)

EPOXY GROUT/PRECOAT (1.2.7)

12
13

OTHER SPECIAL CONDITIONS (1.1.13)

14
15

PAINTING: (4.4.1)
WELDING AND SPECIAL REQUIREMENTS (1.1.24)(1.1.25)

16

SPECIAL:

17 PIPING AND TUBING: (2.1)


18

MATERIAL (2.1.1)

19

DOUBLE BLOCKS & BLEEDS (1.1.19) FOR:

20

TIGHT SHUTOFF (1.7.5) FOR:

21

FITTINGS FOR TUBING (2.2.1)

22

COMPONENT SUPPLIER STANDARD


UNIFIED, SYSTEM SUPPLIERS STANDARD

MFR

OIL CONDITIONER'S:
MODEL

PURCHASER'S ITEM NO.

23

CARB. STL SLIP-ON FLANGES (2.1.1)

SERVICE USED IN

24

THROUGH STUDS REQUIRED (2.1.1)

TYPE

25

HEAT TRACING REQUIRED:

PORTABLE, OR MOUNTED ON

26

FURNISHED BY PURCHASER

RATED FLOW OF OIL

27

FURNISHED BY SUPPLIER

MANUFACTURER

28

SPECIAL REQUIREMENTS (Ch.1, 5.1.15)

29
30

(m/h)

MODEL
DRIVER: FOR

WELDING NDE (1.1.25)

(kW)

/ ENCLOSURE

31

100% RADIOGRAPHY

32

MAGNETIC PARTICLE

WATER REMOVAL RATE

33

LIQUID PENETRANT

MATERIALS OF CONSTRUCTION

34

V/PH/HZ

UTILITIES MANIFOLDED TO COMMON CONNECTIONS

35

AIR

36

COOLING WATER

MISCELLANEOUS DOCUMENTATION:
SPARE PARTS QUOTATION WITH PROPOSAL

37

OTHER

SPARE PARTS QUOTATION AFTER CONTRACT

38

INSTRUMENT TEST VALVES REQUIRED (Ch.1, 5.1.22)

ABOVE BASED ON NORMAL SUPPLY FOR

39

VALVE HEADS VENTED TO RESERVOIR (Ch.1, 5.1.22)

COMPLETE CHAPTER 1 - APPENDIX B

40

CROSSOVER PIPING AT DUAL FILTERS & COOLERS (REM 2)

PROGRESS REPORTS

41

COMPONENT SELECTION REVIEW

42
43
44
45
46 COMMENTS:
47
48
49
50
51
52
53
54

General Confidential

MONTHS

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY
REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
3

OF

REQ'N NO.

1 RESERVOIR: (1.3)
2

SERVICE APPLICATION

PURCHASER'S ITEM NO.

SEPARATE LUBE

FIGURE NOS. (2-1, 2A21)

INCLUDING OPTION NOS.

HEATER: STEAM/ELECTRIC (1.3.7.2)

HEATER IN SEALED TUBE (1.3.7.2.2)

MATERIAL (1.3.13)

NORMAL FLOW

LUBE/SEAL COMB.

SEPARATE SEAL

(m/h)

10

FREE SURFACE (1.3.6.2.6),

11

WORKING CAPACITY, (1.3.6.1.10)

(cm)

12

RETENTION CAPACITY (1.3.6.1.7 & 8)

13

RUNDOWN CAPACITY (1.3.6.1.9)

14

NORMAL OPERATING RANGE (1.3.6.1.6)

15

CHARGE CAPACITY (1.3.6.1.5)

16

INSULATION CLIPS (1.3.8)

17

LADDER WITH HANDRAILS (1.3.12)

18

HANDRAILS ON TOP (1.3.12.2)

19

NONSKID DECKING ON TOP (1.3.12.3)

20

FLANGED VENT (1.3.5.1.5)

21

OVERSIZE FLANGED VENT (1.3.5.2)

22

PRESS. RELIEF DEVICE (1.3.5.2), TYPE & MAT'L.

23

SIPHON BREAKER (1.3.10.2)

24

TOP MOUNTED COMPONENTS: PERMITTED (1.3.2.1.1)

25

TOP MOUNTED COMPONENTS : ACTUAL

26

SUBMERGED COMPONENTS AND MATERIALS (1.1.17)

(min) / (l)
(min) / (l)
(l)
(l)

(l)

27 APPROX. DIMENSIONS (TANK ONLY): L x W x H

(m)

28 PUMPS AND DRIVERS: (1.4)


29

SERVICE APPLICATION

30

FIGURE NOS. (2A18-2A20)

31

INCLUDING OPTION NOS.

32

EMERG. PUMP SYSTEM (1.4.2)

LUBE

LUBE & SEAL

SEPARATE SEAL OIL

BOOSTER SEAL OIL

33
34

PUMP SERVICE

35

PUMP

MAIN/STDBY

36

PUMP TYPE (1.4.1)

37

PUMP DATA SHEET *

38

HORIZ. OR VERT. (1.4.1)

39

DRIVER ITEM NO.

40

TURBINE DRIVER FOR

41

TURBINE DATA SHEET *

42

ELECT. MOTOR DRIVER FOR

43

ELECT. MOTOR DATA SHEET *

44

OTHER DRIVER:

45

OTHER DRIVER: DATA SHEET *

46

COUPLING TYPE (1.4.24.1)

47

BOOSTER PUMPS REQ'D (1.4.23)

48

BOOSTER SUCTION PROTECTION (1.4.23)

49

SOLENOID TRIP VALVE

50

ROTARY PUMP RELIEF VALVE (1.4.14) BY PURCHASER

EMERGENCY

MAIN/STDBY

EMERGENCY

ITEM NO.

(1.4.5)

VENDOR

51 * REFER TO GENERAL NOTE(S) AT BEGINNING OF APPENDIX.


52
53
54

General Confidential

MAIN/STDBY

EMERGENCY

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY
REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

REQ'N NO.

1 COOLERS: (1.5)
2

SERVICE APPLICATION

PURCHASER'S ITEM NUMBERS

LUBE OIL

TWIN UNITS (1.5.1, 2A17-2A18)

INCLUDING OPTION NUMBERS

WATER SIDE FOR STEAM HEATING (1.5.7.1)

FULL DETAILS ON DATA SHEET *

WATER SIDE CORROSION ALLOWANCE

MANUFACTURER

10

MODEL

11

TEMA CLASS

12

FOULING FACTOR WATER/OIL SIDE

13

DUTY:

14

TUBE: L X O.D. X BWG

15

DESIGN/TEST, SHELL SIDE

(barG)

16

DESIGN/TEST, TUBE SIDE

(barG)

17

CODE: CONSTRUCTION/STAMP (1.1.20)

18

TUBE WATER VELOCITY & CAPACITY:

19

MATERIAL: SHELL

LUBE & SEAL

SEPARATE SEAL OIL

(hr m C/kJ)

(kJ/min)

20

(m/s)/(m/h)

CHANNELS & COVERS

21

TUBE SHEETS/TUBES

22

REMOVABLE TUBE BUNDLE (1.5.3.4.1)

23

U-BEND TUBES PERMITTED (1.5.4)

24

OIL TEMP. CONTROL VALVE (1.5.6)

25 FILTERS: (1.6)
26

SERVICE APPLICATION

LUBE OIL,

27
28

PURCHASER'S ITEM NOS.

29

TWIN (1.6.1, 1.6.8, 2A17-2A18)

30

SECOND FOR CONTROL OIL (1.6.9.1)

31

INCLUDING OPTION NOS.

32

MICRONS (NOMINAL)

33

MANUFACTURER

34

MODEL

35

DESIGN/TEST,

36

CODE: CONST./STAMP (2.1.18)

37

CLEAN/FAIL

38

MATERIAL: CASE & TOP

39
40

SEAL

SEPARATE

& CONTROL OIL

CONTROL OIL

SEPARATE

BOOSTER PUMP

SEAL OIL

DISCHARGE OIL

SEPARATE
COUPLING OIL

(barG)
/

P (bar)
CARTRIDGES

FURNISH

SETS OF EXTRA CARTRIDGES:

PER SERVICE

PER FILTER (EXTRA OVER OTHER SPARES.)

41 CONTINUOUS FLOW TRANSFER VALVES: (1.5.1, 1.6.1.2, 1.7)


42

SERVICE APPLICATION

LUBE OIL,

43

SEPARATE OR COMMON
FOR COOLERS & FILTERS (1.7.1)

& CONTROL OIL

44
45
46

TIGHT SHUTOFF/SPECTACLE
BLINDS REQUIRED (1.7.5)

47

TYPE (1.7.2)

48

MANUFACTURER/MODEL

49

WITH LIFTING JACK

50

RATING: (barG)

51

MATERIALS:

SEAL

SEPARATE
1

CONTROL OIL

BODY (1.7.3)

52

PLUG OR BALL (1.7.3)

53

TRIM

54 * REFER TO GENERAL NOTE(S) AT BEGINNING OF APPENDIX.


55

General Confidential

SEPARATE

BOOSTER PUMP

SEAL OIL

DISCHARGE OIL

COUPLING OIL

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY
REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
5

OF

REQ'N NO.

1 ACCUMULATORS: (1.8)
2

SERVICE APPLICATION

PURCHASER'S ITEM NO..

REQUIRED: YES OR NO & QUANTITY

SERVICE COMBINED WITH

DIRECT CONTACT TYPE (2A16)

BLADDER TYPE (2A15)

INCLUDING OPTION NOS.

RUNDOWN (1.1.22, 1.8.1), MINUTES

10

LUBE OIL

CONTROL OIL

SEAL OIL

SEAL OIL BOOSTER

RUNDOWN LUBE

LOW PRESS. SEAL

MED. PRESS. SEAL

HIGH PRESS. SEAL

OIL TEMP, CONTROL (1.8.8)

11
12

CONSTANT PRESS. REGULATOR (1.8.9)

13

MANUFACTURER

14

MODEL

15

NOMINAL/USABLE CAPACITY,

16

MATERIAL:

(m)

SHELL (1.8.3)

17

BLADDER

18

DESIGN/TEST,

19

CODE:

20

INCLUDE:

(barG)

CONSTRUCTION/STAMP (1.1.20)
CHARGE PRESS. GAUGE PLUS

21

MANUAL CHARGE VALVE OR

22

GAS SUPPLY REGULATOR (1.8.4)

23
24 OVERHEAD TANKS: (1.9. FIGURES 2-2, 2A13, 2A14)
25

SERVICE APPLICATION

26

REQUIRED: YES OR NO

27

SERVICE COMBINED WITH

28

DIRECT CONTACT TANK (2A16)

29

TANK PLUS BLADDER TYPE (2A14)(1.9.1.5)

30

INCLUDING OPTION NOS.

31

CAPACITY (1.1.22, 1.9.1.2, FIGURE 2-2), MI (min) / (l)

32

BLOWDOWN CONNECTION (1.9.1.4.5, FIG 2-3)

33
34
35
36 RUNDOWN TANKS: (1.9.2, FIG. 2A13a, 2A13b)
37

CAPACITY (1.9.2.1)

(min) / (l)

38
39 OVERHEAD TANK (2A13, 2A14):

ITEM NO.

40

CORROSION ALLOWANCE

41

MATERIAL (1.9.1.1),(1.9.2.1)

42

TOTAL CAPACITY,

43

DESIGN/TEST,

44

CODE: CONSTRUCTION/STAMP (2.1.20)

(min) / (l)
(barG)

45 ACCUMULATOR UNIT (2A15/16):


46

CORROSION ALLOWANCE

47

MANUFACTURER & QUANTITY

48

MODEL

49

MATERIAL:

50

ITEM NO.

SHELL (1.9.1.1)(1.8.3)
BLADDER

51

NOMINAL/USABLE CAPACITY,

52

DESIGN/TEST,

(m)

53

CODE: CONSTRUCTION/STAMP (1.1.20)

(barG)

54
55

General Confidential

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY
REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
6

OF

REQ'N NO.

1 TRAPS FOR INNER SEAL OIL: (1.10)


2

SERVICE APPLICATION

PURCHASER'S ITEM NO.

SEAL-GAS VENT PIPING ARRG'T (1.10.4)

FLOAT CONTROLLED (2A12)

TRANSMITTER CONTROLLED (2A12)

POTS ONLY, FOR MANUAL DRAIN

WITH:

LOW PRESSURE SEAL OIL

MED. PRESSURE SEAL OIL

HIGH PRESSURE SEAL OIL

VALVING
FLUSH LEVEL GLASS

10

HIGH LEVEL SWITCH

11

INCLUDING OPTION NOS.

12

RETENTION: (hr) / (l)

13 FLOAT TRAP:
14

MANUFACTURER/MODEL

15

PRESSURE RATING

16

MATERIALS:

17
18

(barG)

BODY
FLOAT/TRIM

DRAIN LINE PIPED TO: (1.10.5)

19 DRAIN POT:
20

CORROSION ALLOWANCE

21

MATERIAL

22

DESIGN/TEST,

23

CODE: CONSTR./STAMP (1.1.20)

24

DRAIN LINE PIPED TO: (1.10.5)

(barG)
/

25 MIST ELIMINATOR: (1.10.3)


26

CORROSION ALLOWANCE

27

MATERIAL:

28

SHELL
DEMISTING MESH

29

DESIGN/TEST,

30

CODE: CONSTR./STAMP (1.1.20)

(barG)

31 DEGASSING DRUM: (1.11, FIGURE 2-4)

32

PURCHASER'S ITEM NO.

33

SERVICE USED IN

34

PER FIG. 2-4 OR OTHER SPEC.

35

THERMOSTAT CONTROL

36

OPERATING TEMP.,

37

GPM: NORMAL/MAX.

38

NORMAL HOLDUP, MINUTES

39

NORM./MAX. CAPACITY,

40

PURGE GAS:

CORROSION ALLOWANCE
1

(C)

TYPE HEATING DEVICE (1.11.3)

MATERIAL (1.11.1)
INTERIOR COATING
OVERSIZED VENT (1.11.2.b)

(l)

VENT RELIEF DEVICE (1.11.6)


OMIT BREATHER

TYPE

DESIGN/TEST,(1.11.6) (barG)

41

SCFM REQUIRED

CODE: CONSTR./STAMP (1.1.20)

42

FLOW CONTROL

43 COMMENTS:
44
45
46
47
48
49
50
51
52
53
54

General Confidential

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY
REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
7

OF

REQ'N NO.

1 INSTRUMENTS AND CONTROLS:


2 SWITCH ACTIONS:
3

CONTACTS TO

OPEN

CLOSE

TO ALARM AND BE NORMALLY

ENERGIZED

DE-ENERGIZED

CONTACTS TO

OPEN

CLOSE

TO TRIP AND BE NORMALLY

ENERGIZED

DE-ENERGIZED

CONTACTS TO

OPEN

CLOSE

TO PERMIT START AND BE NORMALLY

ENERGIZED

DE-ENERGIZED

CONTACTS TO

OPEN

CLOSE

TO START STANDBY PUMP AND BE NORMALLY

ENERGIZED

DE-ENERGIZED

CONTACTS TO

OPEN

CLOSE

TO START EMERGENCY PUMP AND BE NORMALLY

ENERGIZED

DE-ENERGIZED

NOTE: NORMAL CONDITION IS WITH EQUIPMENT OPERATING

SWITCH ENCLOSURES:

EXPLOSION PROOF

WEATHER PROOF

10

CALIBRATIONS:

STANDARD ENGLISH (U.S.A.) SYSTEM

11

AIR SIGNALS:

3 TO 15 PSIG

OTHER

SI

METRIC

12
13

CONNECTIONS:

TERMINALS AT EDGE OF:

14

BASE

PANEL

BY PURCHASER DIRECT TO INSTRUMENTS

15

SUBSTITUTE PNEUMATIC-OPERATED (FOR DIRECT-ACTING) CONTROL VALVES (2A.1.3):

16

POSITIONERS REQUIRED ON PNEUMATIC-OPERATED VALVES:

17

VALVE FAILURE POSITION:

18

ALL VALVES

ALL

FAIL OPEN FOR


FAIL CLOSED FOR

19

FAIL LOCKED FOR

20

INCLUDE THERMAL RELIEF VALVES ON:

21

ADDITIONAL OIL SYSTEM INSTRUMENTS (NOT INCLUDED IN FIGURES AND OPTIONS):

22

ALL ITEMS LOCALLY MOUNTED, EXCEPT:

23

LOCALLY MOUNTED INSTRUMENTS: ELECTRICAL AREA CLASSIFICATION

24

MANUFACTURERS AND MODELS:

25

CONTINUOUS OIL THROUGHFLOW

SEE PAGE

FOR PANEL-MOUNTED ITEMS,

VENDOR'S STANDARD

PER PAGE

DETAILS

PURCHASER'S VENDOR LIST

26 PANELS: (SEE INSTRUMENT SCOPE OF SUPPLY DATA SHEETS)


27

SERVICE

28

PANEL IDENTIFICATION

29

LOCATION

30

SUPPLIED BY

31

TYPE:

32

OPEN OR FULLY ENCLOSED


WEATHER-TIGHT

35

PURGED OR PRESSURIZED

36

PURGE OR PRESSURE GAS

37
38

SHUT-OFF VALVES FOR SHUTDOWN SENSING


DEVICES

39

ANNUNCIATOR SYSTEM (3.3.6)

40

REAR ACCESS DOORS

41

WALK-IN FACILITY

42

SUN AND WEATHER ROOF EXTENSION

43

LIGHT: PANEL FRONT/INTERIOR

44

INTERIOR HEATER (AND CONTROL)

45

LIMITS: MAX. HEIGHT ABOVE FLOOR

LOCAL

LOCAL

REMOTE

LOWEST ITEM ABOVE FLOOR

47

SPARE TERMINALS REQUIRED

48

MINIMUM WIRE SIZE

49

MATERIAL:

51

EQUIPMENT PANEL

FREE STANDING

34

50

EQUIPMENT PANEL

MOUNTED ON

33

46

CONSOLE GAGE BOARD

FRONT PANEL
OTHER PANELS & DOORS
CHASSIS

52

VIBRATION ISOLATORS

53

ELECTRICAL AREA CLASSIFICATION (1.1.16)

54

PANEL POWER SUPPLY VOLTAGE

55

PANEL MOUNTED ITEMS: SEE PAGE

56

EXTRA CUTOUTS REQUIRED

57

General Confidential

YERP-8004-M-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY
REV/APPR

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)
1 SHOP TESTS OF SYSTEMS: (4.1-4.3)

JOB NO.
PAGE

REQUIRED

WITNESSED

CLEANLINESS (4.3.3.7)
1

ITEM NO.
8

OF

REQ'N NO.

SHOP INSPECTION:

2
3

CLIENT

COMPLIANCE WITH CHECKLIST (APPENDIX 2C)


REQUIRED FOR SYSTEM ASSEMBLIES

FOUR-HOUR RUN

CLEANLINESS PRIOR TO CLOSURE

CHECK CONTROLS

REQUIRED FOR COMPONENTS

CHANGEOVERS (COOLER/FILTERS)

MATERIAL CERTIFICATIONS TO BE FURNISHED

ONE AND TWO PUMP OPERATIONS

AS SPECIFIED BY PURCHASING DOCUMENTS

SOUND LEVELS

AS SPECIFIED BY

USE FOR COMPLETE UNIT EQUIPMENT


TESTS

CODE CONSTR./STAMP

10
11

SPECIAL EXAMINATIONS

12

HYDROSTATIC TEST OF ASSEMBLED


OIL SYSTEM

SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA

13

SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA

14
15
16

PREPARATION FOR SHIPMENT: (4.4)

17

GENERAL

18

INSTALL NEW FILTER ELEMENTS AND TAG

19

INCLUDE EXTRA FILTER ELEMENT SETS PER PAGE

20

BOX ABOVE EXTRA SETS W/ THE

SYSTEM

21

OTHER SPARES

22

"OSHA" WARNING TAG ON EACH ASSEMBLY

23
24
VENDOR'S STAND

25

PUR. STAND

26 SYSTEM & COMPONENTS:


27

DOMESTIC

28

EXPORT

29

EXTENDED STORAGE

VENDOR'S STAND

PUR. STAND

SPARE PARTS:
DOMESTIC
EXPORT
MONTHS

MONTHS

EXTENDED STORAGE

MONTHS

MONTHS

30
31 WEIGHTS:

EMPTY

OPERATING

32

SEPARATE CONSOLE:

(kg)

33

PACKAGE NO. 1:

(kg)

34

PACKAGE NO. 2:

(kg)

35

PACKAGE NO. 3:

(kg)

36

CONTROL PANEL:

37 DIMENSIONS:

(kg)
LENGTH

WIDTH

HEIGHT

38

SEPARATE CONSOLE:

(m)

39

PACKAGE NO. 1:

(m)

40

PACKAGE NO. 2:

(m)

41

PACKAGE NO. 3:

(m)

42

CONTROL PANEL:

(m)

43
44 COMMENTS:
45
46
47
48
49
50
51
52
53

General Confidential

YERP-8004-M-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SPECIAL PURPOSE OIL SYSTEM (API 614-4TH)


CHAPTER 2 - DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:

J6491 RecipPump 06 (112007)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

CLIENT

JOB NO.
PAGE

PURCHASE

ITEM NO.
1

OF

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

NO. OF PUMPS REQUIRED

4 SERVICE

SIZE AND TYPE

5 MANUFACTURER
6 NOTE:

SERIAL NO.

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER
GENERAL

7
8 NO. MOTOR DRIVEN

OTHER DRIVER TYPE

9 PUMP ITEM NO'S

PUMP ITEM NO'S

10 MOTOR ITEM NO'S

DRIVER ITEM NO'S

GEAR ITEM NO'S

11 MOTOR PROVIDED BY

DRIVER PROVIDED BY

GEAR PROVIDED BY

12 MOTOR MOUNTED BY

DRIVER MOUNTED BY

GEAR MOUNTED BY

13 MOTOR DATA SHEET NO.

DRIVER DATA SHEET NO.

GEAR DATA SHEET NO.

OPERATING CONDITIONS

14

LIQUID

15

RATED CAPACITY @ PT

(m/h)

TYPE OR NAME OF LIQUID

16

@ MAXIMUM VISCOSITY

17

DISCHARGE PRESSURE

18

MAXIMUM

19

SUCTION PRESSURE

20

MAXIMUM

21

DIFFERENTIAL PRESSURE

22

MAXIMUM

23

NPSH AVAILABLE WITHOUT ACCELERATION HEAD

(m)

24

ACCELERATION HEAD (APP G)

NET

@ MINIMUM VISCOSITY

PUMPING TEMPERATURE

(barG)

NORMAL
MINIMUM

(C)

SPECIFIC GRAVITY

(barG)

VISCOSITY

(bar)

(SSU)

MINIMUM

TOXIC

FLAMMABLE

PERFORMANCE
(m/h)

27

NPSH REQUIRED

(m)

HEATED

28

PISTON SPEED

(m/s)

ELECTRICAL AREA CLASS

29

DISPLACEMENT (GP(m/h)

(rpm) LOCATION

INDOOR

(%)
(%)

32

(BkW)

@ MAXIMUM VISCOSITY

33

(BkW)

@ RELIEF VALVE SETTING

34

MAXIMUM ALLOWABLE SPEED

(rpm)
(rpm)

SITE DATA
RANGE OF AMBIENT TEMPS: MIN/MAX

(C)

DUST

FUMES

SALT ATMOSPHERE

OTHER

MINIMUM ALLOWABLE SPEED

37

HYDRAULIC

38

FOR DIRECT-ACTING PUMPS:

HERTZ

39

DRIVE GAS

PHASE

40

GOVERNOR TYPE

41

INLET PRESSURE

(barG)

TEMP

(C)

MAX

42

INLET TEMPERATURE

(C)

PRESS.

(barG)

MIN

43

EXHAUST PRESSURE

(barG)

SOURCE

STALL PRESSURE

(barG)

INSTRUMENT AIR

GAS CONSUMPTION

( kg / kW-hr)

UNUSUAL CONDITIONS

PINION SHAFT

45

DIV

TROPICALIZATION REQ'D

35

UNDER ROOF
GROUP

ZONE

36

44

OUTDOOR

UNHEATED

WINTERIZATION REQ'D

VOLUMETRIC EFFICIENCY

OTHER

SITE AND UTILITY DATA


@

MECHANICAL EFFICIENCY

MAXIMUM

H2S CONCENTRATION (PPM)


LIQUID

RATED CAPACITY

30

(kJ/kg C)

CHLORIDE CONCENTRATION (PPM)

26

31

MINIMUM
Cp

CORROSIVE/EROSIVE AGENTS
MINIMUM

(rpm)

UTILITY CONDITIONS
ELECTRICITY

(kW)

MINIMUM

MAXIMUM

SPECIFIC HEAT
MINIMUM

25

COMPRESSIBILITY %

MAXIMUM

(BkW)

DRIVERS

HEATING

CONTROL

SHUTDOWN

VOLTAGE

COOLING WATER

PRESSURE

INLET

RETURN

DESIGN

MAX

MAX

MIN

(barG)

APPLICABLE SPECIFICATIONS

46
47

API 674 POSITIVE DISPLACEMENT PUMPS-RECIPROCATING

48

GOVERNING SPECIFICATION (IF DIFFERENT)

49 REMARKS:
50
51
52
53
54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS (bar)

CLIENT

JOB NO.
PAGE

ITEM NO.
2

OF

REQ'N NO.

CONSTRUCTION

1
2

ANSI

3 LIQUID END:

(2.7.1.1 THROUGH 2.7.1.4)

NOZZLES

SIZE

SIMPLEX

MULTIPLEX

PLUNGER

LIQUID SUCTION

DUPLEX

NO. OF CYLINDERS

PISTON

LIQUID DISCHARGE

SINGLE ACTING

HORIZONTAL

REMOVABLE LINERS

GAS INLET

DOUBLE ACTING

VERTICAL

NO LINERS

NUMBER

11

DISCHARGE

LOCATION

GLAND FLUSH

9
SUCTION

FACING

GAS EXHAUST

8 VALVES PER CORNER:

10

RATING

AREA

(mm)

VELOCITY

(m/hr)

DRAINS
OTHER

12 VALVE TYPE:

OTHER
DISC

WING

2'BLE PORTED

BALL

OTHER

MATERIALS

13
14

PART

LIQUID END

ASTM NO.

GAS END

15 CYLINDER
16 LINER
17 PISTON OR PLUNGER
18 PISTON RINGS
19 PISTON ROD
20 VALVES/VALVE SEATS
21 GLAND
22 THROAT BUSHING
23 PACKING
24 LANTERN RING
25 BOLTING
26 OTHER
27 OTHER
LIQUID END LUBRICATION

28
29

PACKING LUBE

30

FLUSH SOURCE

31

LUBRICATOR MAKE

32

SIZE

PACKING
LIQUID END

33
34

OTHER
QA INSPECTION AND TEST

LIQUID

35

CYLINDER

GAS

COMPLIANCE WITH INSPECTORS CHECK LIST

CYLINDER

CERTIFICATION OF MATERIALS

(barG)

37 MAXIMUM TEMPERATURE

FINAL ASSEMBLY CLEARANCES

(C)

38 HYDROSTATIC TEST PRESS.

SURFACE AND SUBSURFACE EXAMINATIONS


(barG)

RADIOGRAPHY

39 OTHER

ULTRASONIC
DRIVE MECHANISM

40

V-BELT OR COG

MAGNETIC PARTICLE

41

DIRECT COUPLED

42

COUPLING MANUFACTURER

43

SOLEPLATES

44

BY PUMP MANUFACTURER

45

EXTENDED FOR

TESTS

46

SUBPLATES BY PUMP MANUFACTURER

HYDROSTATIC

47

DRAIN-RIM

DRAIN-PAN

PERFORMANCE

48

LEVELING PADS

SUITABLE FOR COLUMN MOUNTING

NPSH

49

VALVE ROD

SIZE OF RINGS
NO. OF FEEDS
PRESSURE RATINGS

36 MAXIMUM PRESSURE

GAS END

NO. OF RINGS

GEAR

LIQUID PENETRANT
CLEANLINESS PRIOR TO FINAL ASSEMBLY

BASEPLATE

SKID

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES

SUITABLE FOR EPOXY GROUT

FURNISH PROCEDURES FOR OPTIONAL TESTS

OTHER

50 REMARKS:
51
52
53
54
55
56

General Confidential

REQ'D

W/T

OBS

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
3

REQ'N NO.
CONTROLS

2 MAXIMUM FRAME RATING:

TYPE:

(kW) @

4 MAXIMUM PRESSURE RATING

(barG)

(rpm)

5 CRANKSHAFT MATERIAL

SIGNAL:

MANUAL

REMOTE

PNEUMATIC

AUTOMATIC

LOCAL

ELECTRONIC

CAPACITY CONTROL:

6 NO. OF MAIN BEARINGS

FLOW BYPASS

7 TYPE OF MAIN BEARINGS


YES

NO

VENDOR TO FURNISH CONTROL PANEL

GEAR SERVICE FACTOR

FREESTANDING

11 POWER END LUBRICATION:


SPLASH

MAIN

15

AUXILIARY

16

DRIVEN BY

ON UNIT

OTHER

TACHOMETER REQUIRED
POSITIVE PRESSURE

TYPE

OTHER PURCHASE REQUIREMENTS

GRAVITY

13 OIL PUMP:
14

NAMEPLATE UNITS

U.S. CUSTOMARY

SI

VENDOR REVIEW FURNISHED PROCESS PIPING

VENDOR REVIEW PIPING DRAWINGS

17 OIL FILTER:

VENDOR FURNISHED PULSATION SUPPRESSION DEVICES

18

TYPE

MAKE

VENDOR FURNISHED RELIEF VALVE

19

FILTRATION SIZE

MODEL

INTERNAL

20

OIL COOLER

EXTERNAL

RELIEF VALVE SETTING (PSIG(barG)

21

TYPE

LIQUID-FILLED PRESSURE GAUGES REQUIRED

22

SIZE

TECHNICAL DATA MANUAL REQUIRED


DRIVERS

23

MAXIMUM SOUND PRESSURE LEVEL

24

MOTOR

25

MANUFACTURER

OVERSIZE NOZZLE MATING PARTS BY VENDOR

(m)

DBA

26

TYPE

QUENCH-TYPE GLANDS REQUIRED

27

FRAME NO.

PROVIDE PACKING COLLECTION CHAMBER

28

CONSTANT SPEED

(rpm)

29

VARIABLE SPEED

(rpm)

30

(kW)

(rpm)

31

VOLTS

PHASE

32

HERTZ

SERVICE FACTOR

33

ENCLOSURE

PROVIDE LANTERN RING PURGE


SIZE
OIL HEATER CONNECTION REQUIRED
DISTANCE PIECE COVERS
SAFETY

LOUVERED

SOLID

GUARDS

WEATHER

COVERS

34

COVERS

35

STEAM TURBINE

36

ADDITIONAL OIL SYSTEM ITEMS

OTHER (SEE SEPARATE DATA SHEETS)


GEAR REDUCER

37
38

REQUIRED

39

MANUFACTURER

40

MODEL

41

TYPE

42

SERVICE FACTOR

43

RATING

FLOW

PRESSURE

TEMPERATURE

INDICATOR

GAUGES

GAUGES

STRAINER

OTHER

OIL HEATER REQUIRED


STEAM

ELECTRIC

MECHANICAL LUBRICATION REQUIRED


MINIMIM DESIGN METAL TEMPERATURE
V-BELT OR CHAIN DRIVE

44
45

COMBINATION

ONLY

VENDOR FURNISHES CS GOVERNOR & VALVE

GEAR RATIO

12 TYPE

VARIABLE SPEED

ONLY

8 INTERNAL GEARS

10

OF

POWER FRAME

ITEM NO.

PAGE

REQUIRED

GEARS COMPLY WITH

(C)

API 613

API 677

API 671 COUPLINGS AND GAUGES REQUIRED


PREPARATION FOR SHIPMENT

46

NO. OF BELTS

47

SIZE OF BELTS

DOMESTIC

48

CHAIN DETAILS

OUTDOOR STORAGE MORE THAN 6 MONTHS

49

TOTALLY ENCLOSED GUARD

50

SLIDE RAILS FOR ADJUSTMENT

EXPORT

WEIGHTS
PUMP

51
52
53
54
55
56
57

General Confidential

BASE

EXPORT BOXING

(kg)
GEAR

DRIVER

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD)

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE

3 APPLICABLE TO:

PROPOSAL

ITEM NO.

PAGE

OF

REQ'N NO.
SERVICE
STAGE NO.

PURCHASE

AS BUILT

4 FOR/USER
5 SITE/LOCATION

AMBIENT TEMPERATURE MIN/MAX

6 PUMP SERVICE

NUMBER OF PUMPS

7 PUMP MFG.

MODEL/TYPE

(C)

8 SUPPRESSOR MFG.
9 NOTE:

Data Completed Purch.

By Pump/Supp. Mfg. w/Proposal

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

10
11
12 TOTAL NUMBER OF SERVICES AND /OR STAGES
13

ASME CODE STAMP

14

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

STATE/COUNTRY/PROVINCE OF

15

RADIOGRAPHY (X-RAY OF WELDS):

16

SHOP INSPECTION

NONE

SPOT

CODE AND REGULATIONS APPLY

100%

IMPACT TEST

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL WELDING REQUIREMENTS

SPECIAL PAINT SPEC

17
18

DESIGN APPROACH:

1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM

19 HYDROTEST

WITNESS

2 ACOUSTIC SIMULATION STUDY

20

OBSERVE

STUDY TO BE WITNESSED:

YES

NO

21
OPERATING AND SUPPRESSOR DESIGN DATA

22
23

PUMP DATA, THIS SERVICE OR STAGE ONLY

24

NOTES:

NUMBER OF CYL.

25

BORE DIA

26

PUMP VALVE DATA

INTERNAL PASSAGES

(mm)

STROKE

27

TYPE

28

SPRING PRELOAD

29
30

(mm)

LIFT

(mm)

WEIGHT

(kg) SPRING RATE

FULL PROJECTED AREA


LIQUID HANDLED -SEE DATA SHEET PG. 1

RPM

(g)
LIFT AREA

EFF. FULL LIFT AREA

NORMAL OPERATING

31

CORR. PRESENT (DESCRIBE)

32

SPECIFIC GRAVITY

33

COMPRESSIBILITY%

34

OPERATION N PARALLEL W/

35

PUMP MANUFACTURER'S RATED CAPACITY

36

LINE SIDE OPERATING PRESSURE

INLET

(m/h)

37

OPERATING TEMP WITHIN SUPRESSORS

INLET

38

ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS

(barG)

(bar) /

39

DISCHARGE

(C)
%

INLET SUPPRESSOR
YES

(C)

(bar) /

DISCHARGE SUPPRESSOR

40

COMBINATION INLET SUPP SEPARATOR/INTERNALS

41

NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE

42

ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE

(bar) /

(bar) /

43

ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE

(bar) /

(bar) /

44

MIN. REQ'D WORKING PRESSURE & TEMPERATURE

45

NOTE: After design, the actual Mawp & temp are to be determined

(barG)

46

based on the weakest component and stamped on the vessel.

47

The actual Mawp is to be shown on pg. 5 line 11 and on the U1A

48

Forms.

49
50
51
52
53
54
55
56

General Confidential

NO /

(barG)

DISCHARGE

YES

NO

(C) (barG)

YES

NO

(C)

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D)

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE

OF

REQ'N NO.
SERVICE
STAGE NO.

CONSTRUCTION REQUIREMENTS & DATA

ITEM NO.
5

INLET SUPPRESSOR

BASIC MATERIAL REQUIRED, CS, SS, ETC.

ACT.MAT.,ASTM OR SA DESIGNATION

SPECIAL HARDNESS LIMITATIONS Rc

YES

CORROSION ALLOW.

REQUIRED

WALL THICKNESS,

NOM. SHELL DIA x OVERALL LGTH.

SHELL/HEAD

NO

PIPE OR ROLLED PLATE CONSTRUCTION


ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE

12

MAX EXPECTED PRESSURE DROP P, % LINE PRESS

13

WEIGHT, EACH

14

INSUL NUTS & ALLOW. FOR INSULATION REQUIRED

15

EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS

16

BASED ON FINAL SUPPRESSOR DESIGN

WELDS

SHELL & HEADS

WELDS

(mm)

11

SHELL & HEADS

SHELL/HEAD

10

DISCHARGE SUPPRESSOR

(mm)

(mm)

(mm) /

(m)

PIPE

IN.

ROLLED PLATE
(bar) @

(mm)

(mm) /

(m)

PIPE
(C)

(bar) /

(mm) /

ROLLED PLATE
(bar) @

(C)

(bar) /

(kg)
YES

(kg)

NO

YES

%/

NO

%/

17
18

SUPPORTS, TYPE/QUANTITY
CONNECTION REQUIREMENTS & DATA

19
20

LINE SIDE FLANGE,

SIZE RATING/FACING/TYPE

21

PUMP FLANGE(S),QTY:

SIZE RATING/FACING/TYPE

22

FLANGE FINISH,

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

INSPECTION OPENINGS REQUIRED

YES

NO

BLINDED

YES

NO

BLINDED

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
VENT CONNECTIONS REQUIRED

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
DRAIN CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
PRESSURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
TEMPERATURE CONNECTIONS REQUIRED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

38
39

SPECIAL (SPECIFY)
PER ASME 16.5

CYL NOZZLE

MAIN BODY

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

40
41
OTHER DATA AND NOTES

42
43

PUMP MFG'S SUPP. OUTLINE OR DRAWING NO.

44

SUPPRESSOR MFG'S OUTLINE OR DRAWING NO.

45 NOTES* = AS BUILT
46
47
48
49
50
51
52
53
54
55
56
57

General Confidential

YERP-8010-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

RECIPROCATING PUMP (API 674-2ND)


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Certification Date
Corrosion Allowance / Protection
Coupling Detail
Element Detail
Gasket Type
Purchase order Line No
Size
Start Loss
Tag Number of Parent Skid

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The manufacturer, type and size of the coupling
The manufacturer, type and size for filter elements
The Type of gasket required for sealing the mechanical connections of the instrument
Nominal Size

General Confidential

OPRNS

YANBU EXPORT REFINERY PROJECT

SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

ENGG

GENERAL DATA

PMT

INSTRUMENT MARK NUMBER

CERT

INSTRUMENT SPECIFICATION SHEET - FLOW TRANSMITTERS (DIFF. PRESSURE TYPE)


1

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

DESCRIPTION

PROCESS DATA

PROCESS FLUID

10 CORROSIVE COMPOUNDS
11 MAXIMUM TEMPERATURE

oF

12 MAXIMUM PRESSURE

PSIG

YES

13 PULSATING FLOW

NO

14

ELECTRONIC
PNEUMATIC

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 155
by Form N

GENERAL

15 TRANSMISSION TYPE
16 MAX. ALLOWABLE AMBIENT TEMP

oF

17 MOUNTING
18 OUTPUT SIGNAL RANGE
19 AIR SUPPLY

PSIG

20

DISCIPLINE
ENGINEER

DATE:

ELEMENT

22 MATERIAL
23 CALIBRATED RANGE

INCHES H2O

24 RANGE LIMITS

INCHES H2O

25 OVERRANGE PROTECTION UP TO

PSIG

26
27 MATERIAL (WETTED PARTS)

BODY

REV NO.

MECHANICAL DATA

DATE.

21 TYPE

28 MAX. ALLOWABLE TEMPERATURE

oF

29 MAX. ALLOWABLE PRESSURE

PSIG

30 PROCESS CONN. SIZE & TYPE

PROJECT
ENGINEER

31

HOUSING

32 ELECTRICAL AREA CLASSIFICATION


DATE:
CERTIFIED

34 CONDUIT CONN. SIZE

(IN ACC. WITH


ANSI-B2.1)

NPT/

35 AIR CONN. SIZE

(IN ACC. WITH


ANSI-B2.1)

NPT/

36

ACCESSORIES

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

YES

37 INTEGRAL JUNCTION BOX WITH INDICATOR

NO

38 INDICATOR SCALE RANGE


39
40
41
42

DATE:

44
45
DATE:

CONTROL NUMBER

43

BY:

EDSD
VERIFICATION

33 ENCLOSURE TYPE

46

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

47

NOTES: 1. MANUFACTURER AND MODEL NUMBER SHALL NOT BE FILLED IN UNTIL COMPETITIVE PROCUREMENT
HAS BEEN COMPLETED.

ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 155

YERP 8020-111-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - METERING ORIFICE CALCULATION CONVENTIONAL UNITS

ENGG

CERT

TAG NO.

18

METER DIFFERENTIAL

MEASUREMENT UNITS

19

METER MANUFACTURER

BASE CONDITIONS

BASE SPECIFIC GRAVITY

Pb

STEAM QUALITY

NORMAL FLOW AT BASE COND.

NORMAL FLOW IN WEIGHT UNITS

METER MAX FLOW AT BASE COND.

METER MAX FLOW IN WEIGHT UNITS

10

METER MINIMUM FLOW

20

METER TYPE

21

NOM PIPE SIZE WALL THICKNESS

22

INTERNAL PIPE DIAMETER

23

CHART GRAD.

k=Cp/Cv

30

RATING TYPE OF FLANGES

Gf

OPERATING DENSITY

f
f

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 157
by Form N

DENSITY CALCULATION
= Gf X 62.37 =

LB/FT

CALCULATION OF REYNOLDS NO.

REd =B

D X f X e

CORRECTIONS

I PLATE THERMAL EXPANSION Tf =


II VISCOSITY

d2

2.699 X

Tf X Zf

LB/FT

PCI 101.04 SUPPLEMENT 1, ADDENDUM 4, TABLE 11

WEIGHT UNITS

Qn X Mw

DATE.

33

2.699 X Gb X Pf

B=

GASES (VOLUME)

Qn X Gb
REd =B

f =

DENSITY
GAS:

X 62.37 =

LIQUIDS (VOLUME)

PLATE MATERIAL
DRAIN VENT HOLES DIAMETER

OPERATING GRAVITY (LIQ)

32

TYPE OF PLATE

PLATE THICKNESS

Tf

TYPE OF TAPS

29

Pf

DENSITY
LIQUID:

PRESSURE TAKE-OFF LOCATION

Mw

OPERATING PRESSURE

OPERATING VISCOSITY

CHART FACTOR

28

Z f Zb

OPERATING TEMPERATURE

31

26

Wm

14

17

25

Qm

13

16

24

Wn

27

MOLECULAR WEIGHT

15

REV NO.

Tb
Gb

Qn

COMPRESSIBILITY RATIO

12

DISCIPLINE
ENGINEER

FLUID

11
DESCRIPTION

SERVICE

REd =B

D X f X e

(R - 460) =

E=

e =

Wn

D X f X e

REd =

Fa =

Fr = 1 + E / REd =

III EXPANSION COEFFICIENT

h / 2Pf =

IV SUPER COMPRESSIBILITY

Fpv = Zb /

k = Cp / Cv =

Zf

Y=

Fpv =

DATE:

34

PROJECT
ENGINEER

CALCULATION OF ORIFICE BORE

PCI 101.04 SUPPLEMENT 1, ADDENDUM 4, TABLE 11

A=

LIQUIDS (VOLUME)

GASES (VOLUME)

Qm X Gb
Ko =

DATE:

A X D X Fa X Fr Gf X

Gb X Tf
A X D X Fa X Fr X Y X Fpv Pf X h

WEIGHT UNITS

Qm X

Ko =
h

Wm
Ko =

A X D X Fa X Fr X Y X

CERTIFIED

Ko =

DATE:
CONSTRUCTION
AGENCY

=
35

DATE:

d=

OPERATION

INCH

DRAIN VENT HOLE CORRECTION

d1 - 2 (d2)

INCH

DATE:

BY:

CONTROL NUMBER

NOTES: 1 PCI 101.04 SUPPLEMENT 1, ADDENDUM 2


2 ALL ORIFICE PLATES SHALL COMPLY WITH SAUDI ARAMCO STANDARD DRAWING AB-036094

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

d=DX=

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 157

YERP 8020-115-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT TAG NUMBER

P&ID NUMBER

SERVICE

LINE NUMBER

MANUFACTURER

REQUISITION NUMBER

PIPE && DESIGN DATA

ENGG

CERT

GENERAL DATA

PMT

INSTRUMENT SPECIFICATION SHEET - VENTURI TUBE SPECIFICATION & CALCULATION


1

7
8

PROCESS FLUID

FLOW UNITS (METER READING)

16 MIN. FLOW AT BASE COND. (Qo)

41 PIPE ROUGHNESS

CORRECTIONS

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 159
by Form N
45 EXPANSION FACTOR (Y2)

46 LIQUID COMPRESSIBILITY (Fp)


47 API GRAVITY

48 AVARAGE BOILING POINT

50 LIQUID CRITICAL TEMP.

18 OPERATING ABS.PRESSURE (Pf)

HP

40 TOLERANCE IN MEASUREMENT

49 LIQUID CRITICAL PRESS. (Pca)

17 MIN. FLOW IN WEIGHT (Wo)

CALCULATION

39 PUMPING ENERGY LOSS

44 REYNOLDS CORRECTION (Fc)

PSIA
R

19 OPERATING ABS. TEMP. (Tf)


20

PSIA
R

51

52 TUBE MATERIAL
53 THROAT LINING

21 SPEC. GRAVITY @ BASE COND. (Gb)


22 SPEC. GRAVITY @ FLOWING COND (Gf)

CONSTRUCTION

DESCRIPTION

in w.c.

38 PERMANENT PRESSURE LOSS (% OF hm)

43 THERMAL EXPANSION (Fa)

15 METER MAX. FLOW IN WEIGHT (Wm)

23 GAS SPECIFIC GRAVITY (G)


24 RELATIVE MOLECULAR WEIGHT (Mw)
LB/FT

25 STEAM SPECIFIC WIGHT (yf)

54 FLANGES: RATING & FACING


55 INLET CONE ANGLE

56 OUTLET CONE ANGLE


57 VENTURI: FULL OR TRUNCATED
58 ANNULAR CHAMBER

26

59 FLOW CALIBRATION REQUIRED

27 ABSOLUTE VISCOSITY (f)

60

28 COMPRESS. RATIO @ BASE COND. (Zb)

61 ORIENTATION: HOR/VERT; FLOW UP/DOWN

INSTALLATION

DATE.

37 METER DIFFERENTIAL (hm)

11 BASE CONDITION TEMP. (Tb)

14 METER MAX. FLOW @ BASE COND. (Qm)

REV NO.

IN

36 CHART GRADUATION / FACTOR

42

13 NORM. FLOW IN WEIGHT (Qn)

29 COMPRESS. RATIO @ FLOW. COND. (Zf)


30 CRITICAL TEMPERATURE

31 CRITICAL PRESSURE (Pc)

PSIA

32 SPECIFIC HEAT RATIO K=Cp/Cv


DATE:

IN

35 PIPE INTERNAL DIAMETER (D)

10 BASE CONDITION PRESSURE (Pb) PSIA

12 NORM. FLOW AT BASE COND. (Qn)

DISCIPLINE
ENGINEER

34 NOMINAL PIPE SIZE & SCHEDULE

62 AVAILABLE STRAIT SPACE IN LAYOUT


63 TOTAL VENTURI TUBE LENGTH
64 REQD. LENGTH STRAIGHT RUN UPSTREAM
65
66

33

PROJECT
ENGINEER

DATE:

CALCULATION(S)

CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

1. VENDOR SHALL PROVIDE DETAILED SIZING CALCULATION OF VENTURI TUBE.


NOTES

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 159

YERP 8020-116-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

GENERAL DATA

ENGG

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - TURBINE METERS


1

TYPE OF INSTRUMENT

INSTRUMENT TAG NUMBER

SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

REQUISITION NO.
MATERIAL SOURCE

METER
MATERIAL

REV NO.

DATE.

BODY

SERVICE CONDITIONS

DESCRIPTION

DISCIPLINE
ENGINEER

DATE:

AMS STOCK NO.

LINE NO.

10

LINE SIZE

11

SCHEDULE NO.

12

LINE / FLANGE RATING

13
14

FLUID

15

FLOW RATE

MAX. / NORMAL / MIN.

16

PRESSURE

MAX. / NORMAL / MIN.

17

TEMPERATURE

MAX. / NORMAL / MIN.

18

S.G.

MAX. / NORMAL / MIN.

19

VISCOSITY

MAX. / NORMAL / MIN.

20

% SOLIDS AND TYPE

21

MODEL NO.

22

METER SIZE

23

END CONNECTIONS

24

ROTOR (UNI OR BIDIRECTION)

25

NORMAL METER RANGE

26

HOUSING / FLANGES

27

ROTOR HUB

28

ROTOR BLADES

29

ROTOR RIMS

30

RIM BUTTONS

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 161
by Form N
-

31

PICK-UP

PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:

RECEIVER
INSTRUMENT

CONSTRUCTION
AGENCY

DATE:
OPERATION

32

PULSES / BBL

33

PRE-AMP REQUIRED

34

PRE-AMP MODEL NO.

35

AREA CLASSIFICATION

36

MAX. AMBIENT TEMPERATURE

37

RECEIVER TYPE

38

RECEIVER LOCATION

39

AREA CLASSIFICATION

40

ELECTRICAL REQUIREMENTS

41

MODEL NO.

42

MANUFACTURER

YES

NO

43
K FACTOR (PULSES / BBL)

45

DATE:

46
BY:

CONTROL NUMBER

44

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES: 1 THIS SPECIFICATION SHEET IS TO BE USED IN CONJUCTION WITH 34-YERP-AMSS-117

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 161

YERP 8020-117-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - LIQUID POSITIVE DISPLACEMENT METERS


1

TAG NUMBER

CERT

ENGG

GENERAL

SERVICE

4
5

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

REQUISITION NO.
MATERIAL SOURCE

PROCESS DATA

DESCRIPTION

AMS STOCK NO.

10

FLUID

11

TEMPERATURE OPER. / MAX.

12

PRESSURE OPER. / MAX.

13

RELATIVE DENSITY AT 15 C (60 F) / OPER. TEMP.

C(F)
kPa (PSIG)

14

VISCOSITY AT 15 C (60 F) / OPER. TEMP.

15

FLOW RATE MIN. / MAX.

16

FLOW RATE NORMAL

17

FLOW UNITS

18

CORROSIVE COMPOUNDS

19

COEFFICIENT OF EXPANSION

20

MAXIMUM ALLOWABLE DP

21

LINE SIZE & SCHEDULE NUMBER

inch

23

BODY CONNECTION SIZE

inch

24

CONNECTION RATING, FACING

25

TYPE OF ELEMENT

26

TEMPERATURE AND PRESSURE RATING

27

FLOW ARTE RANGE

28

TOTALIZED UNITS

mPa.s (CP)

kPa (PSI)

METETR

29

DISCIPLINE
ENGINEER

DATE:

30
31
32
33

PROJECT
ENGINEER

DATE:
CERTIFIED

COUNTER

CONSTRUCTION
AGENCY

DATE:
OPERATION

OUTER HOUSING
MAIN BODY COVER
ROTATING ELEMENT
SHAFT
BLADES

34

BEARING TYPE AND MATERIAL

35

TYPE OF COUPLING

36

ENCLOSURE ELECTRICAL CLASSIFICATION

37

POWER SUPPLY

38

CONDUIT CONNECTION SIZE

inch

40

ZERO SET REGISTER

YES/NO | NO. OF DIGITS

YES

NO

41

NON-RESET TOTALIZER

YES/NO | NO. OF DIGITS

YES

NO

42

PRINTING MECHANISM

YES

NO

43

SET TRAP

YES

NO

YES

NO

YES

NO

44
45

SHUT-OFF VALVE

46

SWITCH

47

SWITCH RATING

48

TRANSMITTER TYPE

49

TRANSMITTER OUTPUT

50

AIR ELIMINATOR

51

STRAINER SIZE & MESH

OPTIONS

DATE:

CONTROL NUMBER

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

BY:

DATE:

EDSD
VERIFICATION

39

DATE:

REVISION CERTIFICATION

MATERIALS

REV NO.

DATE.

22

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 163
by Form N

SINGLE OR 2-STAGE

52

NOTES: 1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-1118


DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 163

YERP 8020-118-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - RESTRICTION ORIFICE CALCULATION & SPECIFICATION

ENGG

CERT

TAG
1
NO.

SERVICE

FLUID

MEASUREMENT UNITS

11

MOLECULAR WEIGHT

MW

SPECIFIC GRAVITY REL. TO AIR

NORMAL FLOW (VOL. UNITS)

12 COMPRESSIBILITY FACTORS

Zf

Zb

NORMAL FOW (WEIGHT UNITS)

13 PRESSURE DROP

Dp (PSI)

DESCRIPTION

3
4

BASE CONDITIONS

Tb (F) Pb (PSIA)

BASE SPEC. GRAVITY

OPER. UPSTREAM PRESSURE

OPERATING TEMPERATURE

OPERATING SPECIFIC GRAVITY

OPERATING DENSITY

Gb

f (LB/FT)

CALCULATION DENSITY
= Gf X 62.37 =

18 PLATE THICKNESS

T (INCH)

19 PLATE BORE

d (INCH)

20

DENSITY
GAS:

X 62.37 =
LB/FT

22 CORRECTIONS

2.699 X G X Pf

f =

Tf =

tf =

VISCOSITY (FOR LIQUID ONLY)


B=

e =

REd =B

E=

REd =

REV NO.

DATE.

Fr = 1 + E / REd = 1 +
k = Cp / Cv =

DP / k Pf =

IV EXPANSION COEFFICIENT

Fpv =

Fpv =

23

CALCULATION OF ORIFICE BORE

DISCIPLINE
ENGINEER

A X D X Fa X Fr X Gf X

PROJECT
ENGINEER

DATE:

Ko =

LB/FT

or REd =B

D X f X e

D X f X e

= Fr =

Y=

GASES (VOLUME)

Q X Gb

Ko =

A=

LIQUIDS (VOLUME)

DATE:

Zb / Zf

Fa =

III EXPANSION COEFFICIENT

2.699 X
X

Q X Gf

II

Tf X Zf

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 164
by Form N

PLATE THERMAL EXPANSION

D (INCH)

17 PLATE MATERIAL

Gf

21

INCH

16 ACTUAL INTERNAL DIAMETER

Tf (F)

OPERATING ABSOLUTE VISCOSITY f (Cp)

15 PIPE WALL THICKNESS

Pf (PSIA)

10

DENSITY
LIQUID:

14 NOMINAL PIPE SIZE

QX

Ko =

WEIGHT UNITS
X

Tf

A X D X Fa X Y X Fpv X Pf X

DP

Ko =

A X D X Fa X Fr X DP X

DP

CERTIFIED

d=DX=

INCH

DATE:

NOTES

CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 164

YERP 8020-124-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

ENGG CERT PMT OPRNS

YERP 8020-200-ENG (12/07)

YANBU EXPORT REFINERY PROJECT

COMM
ELEMENT

DATE
REV
NO.
PROJECT
ENGINEER
DATE:

CERTIFIED

DATE:

TRANSMITTER DATA
BODY
PERFORMANCE

DISCIPLINE
ENGINEER
DATE:

BY:

DATE:

COVERED, FOR ALL


APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATE
(DCC) NO.
OF THIS DRAWING IS

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

ACCESSORIES

OPERATIONS

HOUSING

CONSTRUCTION
AGENCY
DATE:

PRESSURE TRANSMITTERS - SMART (ABS,GAGE,& DP)

3 P&ID NUMBER
4 MANUFACTURER

APPLICATION
DATA

DESCRIPTION

GENERAL DATA

INSTRUMENT SPECIFICATION SHEET


1 INSTRUMENT MARK NUMBER
2 SERVICE

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

MODEL NUMBER
REQUISITION NO.
AMS STOCK NO.

MATERIAL SOURCE

PROCESS FLUID
CORROSIVE COMPOUNDS
MAXIMUM TEMPERATURE
MAXIMUM PRESSURE

F
PSIG

ELECTRICAL AREA CLASSIFICATION


OPERATING PRESSURE
OUTPUT SIGNAL RANGE (4-20mA / DIGITAL)
COMMUNICATIONS PROTOCOL
SENSOR TYPE
DIAPHRAGM MATERIAL
RANGE LIMITS

PSIG

SET RANGE
FACTORY CONFIGURATION

PSIG

SPECIAL FACTORY CALIBRATION


OVERRANGE LIMIT

PSIG

TOTAL RMS ERROR


STABILITY
MAXIMUM AMBIENT TEMPERATURE

MATERIAL (WETTED PARTS)


BURST PRESSURE

PSIG

PROCESS CONNECTION SIZE & TYPE


MEET NACE MR-01-75

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 3
by I No. 20
Form
YES

NO

YES

NO

YES

NO

NPT/

ENCLOSURE TYPE
ELECTRICAL CONNECTION SIZE

NPT/

MOUNTING
INDICATOR(NONE/REMOTE/INTEGRAL)
INDICATOR SCALE RANGE(ANALOG/DIG/ENGR UNITS)

INDICATOR MAXIMUM AMBIENT TEMPERATURE


SPECIAL TRANSMITTER FEATURES
VALVE MANIFOLD

(NONE / TYPE)

NOTES:
1.PRESS."INSTRUCTIONS" TAB OF THIS FILE TO SEE THE INSTRUCTIONS TO FILL THIS FORM.

ISS FOR

DWG.TYPE

ISS

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

of

YERP

NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP.

JOB NO. 2067


DOC. NO.

REV. NO.

01

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

SERVICE

P&ID NUMBER

GENERAL DATA

ENGG

INSTRUMENT TAG NUMBER

CERT

INSTRUMENT SPECIFICATION SHEET - PRESSURE AND DIFFERENTIAL PRESSURE GAUGES


1

REQUISITION NO.
MATERIAL SOURCE
AMS STOCK NO.

5
6

MANUFACTURER

MODEL NUMBER

TYPE:

PROCESS

DESCRIPTION

9
10

PROCESS FLUID:

11

SOUR SERVICE

12

PRESSURE: OPERATING

MAX.

13

TEMPERATURE: OPERATING

MAX.

14

PROCESS EQUIPMENT PRESSURE RATING

LIQUID

kPa(ga)(PSIG)
C (F)
kPa(ga)(PSIG)

DATE.

ELEMENT

15
16

PRESSURE ELEMENT TYPE

17

PRESSURE ELEMENT MATERIAL

18

MOVEMENT MATERIAL

19

RANGE

20

ZERO ADJUSTMENT

21

SPAN ADJUSTMENT

22

NOMINAL REQUIRED ACURACY

23

GAUGE DIAL SIZE

(FROM / TO)

kPa(ga)(PSIG)

mm (in.)

HOUSING

REV NO.

HOUSING

DISCIPLINE
ENGINEER

24

MATERIAL

25

MOUNTING:

GAS

(COMPLY WITH NACE MR-01-75)

STEM

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 166
by Form N

WINDOW: GLASS OR PLASTIC


STEM SURFACE
(in) NPT

26

PROCESS CONN

27

SOLID FRONT

28

BLOWOUT PROTECTION

FLUSH

OTHER (SPECIFY)

BOTOM OR BACK
DATE:
PROJECT
ENGINEER

(BACK / DISC)

29
30

DATE:
CERTIFIED

DATE:

OPTIONS

CONSTRUCTION
AGENCY

DATE:
OPERATION

31

DIAPHRAGM SEAL

32

DIAPHRAGM SEAL MATERIAL

YES

NO

33

DIAPHRAGM CHAMBER MATERIAL

34

OIL OR GLYCERINE FILLED

YES

NO

35

MOVING PISTON DAMPENER

YES

NO

36

RESTRICTING ORIFICE

YES

NO

37

SNUBBER

YES

NO

38

RED MARKING ON DIAL

kPa(ga)(PSIG)

39
DATE:

DATE:

42
BY:

CONTROL NUMBER

41

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

40

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 166

YERP 8020-212-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - PRESSURE AND DIFFERENTIAL PRESSURE SWITCH


INSTRUMENT TAG NUMBER

CERT

SERVICE

ENGG

P&ID NUMBER

GENERAL

PROCESS

1 MATERIAL SOURCE

REQ. NO.

2 MAKE

MFR.

AMS STOCK NO.


MODEL NO.

3 TYPE:

PRESSURE

4 SETTING

SET IN FIELD

5 FLUID

VACUUM

COMPOUND

FACTORY SET

INTERNAL

TYPE (specify)

DIFF. PRESSURE

EXTERNAL

DIAL

LIQUID

GAS

CORROSIVE COMPOUNDS (specify)


6 PRESSURE

kPa(ga)(PSIG)

DESCRIPTION

7 TEMPERATURE

CASE

C (F)

8 ENCLOSURE

SURFACE

/ IEC IP

FLUSH

ed
c
u
od re,
r
p
s ftwa
i
m
or ls So 7
f
s
i
Th Intoo o. 16
by Form N
NPTF

OTHER (specify)

in

BLIND

11 SWITCH TYPE

BOTTOM

BACK

INDICATING / DIAL DIAMETER

SCREW TYPE INSIDE SWITCH HOUSING OR CONNECTION BOX

12 TERMINALS
13 ELECTRICAL CONN.
14 TYPE
15 MATERIAL
16 RANGE
17 ACURACY
18 ZERO ADJUSTMENT
19

DATE.

MAXIMUM
CERTIFICATION (check one) NEMA TYPE

STEM

10 PROCESS CONN.

SWITCH
MECHANISM

MAXIMUM

OPERATING
MATERIAL (specify)

9 MOUNTING

ELEMENT

OPERATING

NPTF

OTHER (specify)

in

DIAPHRAGM

PISTON

BELLOWS

OTHER (specify)

BRONZE

SS

ALOY ST.

OTHER (specify)

INTERNAL

EXTERNAL

AT LEAST 150% OF MAXIMUM OPERATING PRESSURE

FIXED

20 DEAD BAND
21 TRANSM. TYPE

ADJUSTABLE

PNEUMATIC SINGLE 3-WAY VALVE

ELECTRIC

22 AIR PRESSURE
SNAP ACTING:

REV NO.

23 CONTACTS

10 A @ 125 V / 60Hz

RATING:
DISCIPLINE
ENGINEER

24 CIRCUIT #1

kPa(ga)(PSIG)

25 CIRCUIT #2

kPa(ga)(PSIG)

SINGLE

PROJECT
ENGINEER

OPTIONS

26 COMPLY WITH

SPDT

400 MA @ 125 VDC

OTHER (specify)

RESISTIVE

INDUCTIVE

SET POINT
SWITCH ACTION:

DATE:

DUAL

OIP

CIP

ODP

CDP

(SEE NOTE 1)

SET POINT
SWITCH ACTION:

OIP

CIP

NACE MR-01-75

YES

NO

ODP

CDP

(SEE NOTE 1)

DATE:

NOTES: 1 OIP: OPENS ON INCR. PRESSURE; CIP: CLOSES ON INCR. PRESSURE


ODP: OPENS ON DECR. PRESSURE; CDP: CLOSES ON DECR. PRESSURE

CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 167

YERP 8020-213-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - LEVEL GAUGE GLASSES

ENGG

G
E
N
E
R
A
L

DESCRIPTION

P
R
O
C
E
S
S

INSTRUMENT TAG NUMBER

SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NO.

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

ELECTRICAL AREA CLASSIFICATION

ENCLOSURE: NEMA OR IEC NO.

10

PROCESS FLUID: UPPER / LOWER

11

COLOR OF FLUID

12

CORROSIVE COMPOUNDS

13

SOUR SERVICE (PER NACE MR-01-75)

14

PRESSURE: OPER | MAX.

15

TEMPERATURE: OPER | MAX.

YES

NO

kPa (psig)
C(F)

16
17
18
PRESSURE RATING

20

CONNECTIONS: SIZE | TYPE

21

CONNECTION: RATING | FACING

22

CONNECTION ARRANGEMENT

23

MATERIAL OF CONNECTIONS

24

MATERIAL OF CHAMBER

25

MATERIAL OF COVERS

26

OVERALL LENGTH (SEE NOTE)

mm (in)

27

SECTION: LENGTH | NUMBER

mm (in)

28

VISIBLE GLASS LENGTH

mm (in)

29

GLASS MATERIAL

30

GASKET MATERIAL

31

GLASS TYPE

REF

TRA

32

INTERNAL HEATING

YES

NO

33

INTEGRAL LIGHTING (TRANS. ONLY)

YES

NO

34

TUBE: TYPE | MATERIAL

35

TUBE SIZE

36

TUBE PROTECTION

37

SCALE: SIZE | TYPE

38

OVERALL LENGTH (SEE NOTE)

39

STYLE

S
H
U
T

40

MANUFACTURER

41

MODEL NO.

42

MATERIAL: | REQ. NO.

O
F
F

43

SOURCE: | AMS STOCK NO.

44

BODY MATERIAL

45

TRIM MATERIAL

V
A
L
V
E

46

PRESSURE RATING

47

EQUIPMENT CONN. SIZE

in.

48

GAUGE CONN. SIZE

in.

49

BALL CHECK

YES

NO

50

PACKING MATERIAL

REV NO.

DATE.

C
H
A
M
B
E
R

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

T
U
B
E

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 168
by Form N

19

in NPT

mm (in)

NOTES: 1 REFER TO LIBRARY DRAWING DB-950046

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 168

YERP 8020-312-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

TYPE OF
INSTRUMENT

2
3

SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NUMBER TYPE / MODEL NO.

GENERAL DATA

CERT

INSTRUMENT TAG NUMBER

ENGG

PMT

INSTRUMENT SPECIFICATION SHEET - LEVEL INSTRUMENTS


1

DISPLACER

REV NO.

DATE.

BODY / CAGE

SERVICE

DESCRIPTION

DISCIPLINE
ENGINEER

TORQUE
TUBE

DATE:
PROJECT
ENGINEER

TRANSMITTER

CERTIFIED

DATE:

S/W

CONSTRUCTION
AGENCY

DATE:
OPERATION

CONTROLLER

ELECTRONIC

SMART

REQUISITION NO.
MATERIAL SOURCE
AMS STOCK NO.

AREA CLASS: GROUP, DIVISION

10

ENCLOSURE: NEMA OR IEC NO.

11

NACE MR-01-75 OR OTHER SEVERE SERVICE

12

PRESSURE: OPER | MAX.

13

TEMPERATURE: OPER | MAX.

14

UPPER FLUID

15

LOWER FLUID

16

REL. DENSITY @ OPER. TEMP: UPPER | LOWER

17

DISTANCE BETWEEN CONNECTIONS

18

TYPE: INTERNAL | EXTERNAL

19

BODY: CAGE MATERIAL | RATING

20

CONN. SIZE: UPPER | LOWER

21

CONN. TYPE: UPPER | LOWER

22

CONN. ORIENTATION: UPPER | LOWER

23

VENT SIZE | DRAIN SIZE

24

ROTATABLE HEAD: YES | NO

25

CALIBRATED RANGE

mm (in)

26

DISPLACER DIA. AND LENGTH

mm (in)

27

EXTENSION LENGTH

mm (in)

28

DISPLACER MATERIAL | RATING

29

CONNECTION SIZE | RATING | LOCATION

30

TORQUE TUBE MATERIAL

kPa (psig)
C(F)

mm (in)

in NPT

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 169
by Form N

31
32

OTHER WETTED PARTS MATERIAL

CONTROLLER

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

34

OUTPUT RANGE | ON LEVEL INCR. OUTPUT WILL

35

PWR. SUPPLY | OUTPUT LOAD

36

AIR SUPPLY | OUTPUT CONNECTION NPT

37

CONDUIT CONN. SIZE

38

SWITCH CONTACT TYPE | RATING

39

SET POINT

40

SET POINT: LOCAL | REMOTE

INCR

DECR

in NPT

LOCAL

REMOTE

YES

NO

INCR

DECR

INTG

SEPT

41

DATE:

EDSD
VERIFICATION

SWITCH

PNEUMATIC

33

DATE:

REVISION CERTIFICATION

XMTR

42

PROP BAND RANGE

43

RESET | RATE ACTION

44

ANTI-RESET WIND-UP

45

OUTPUT RANGE

46

ON LEVEL INCR. OUTPUT WILL

47

POWER SUPPLY | OUTPUT LOAD

48

AIR SUPPLY | OUTPUT CONN.

49

AUTO-MANUAL PANEL

in NPT

NOTES:
DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 169

YERP 8020-314-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNERYERP

OPRNS

YANBU EXPORT REFINERY PROJECT

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - AUTOMATIC TANK GAUGING EQUIPMENT


1

Instrument Tag Number

Service

51 Level Sensor
52 Type

P&ID No.

55 Measurement Range

Manufacturer

56 Max. Instr. Range (Drum Capacity)

Gauge Model Number

Material
Source

GAUGE DESIGN

Requisition Number

11

PROCESS

13 Pressure Nor/Max

Max/Min

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 170
by Form N
69
70

71

Cylindrical

23

Sperical

72

24 Tank Dimensions: Height, Diameter

REV NO.

TANK

27

Exclusively for Gauging Purposes


Existing Guide Pole for Floating Roof

Stilling
28 Well

Type

29

Diameter

30 Sensor
Well
31

Height

32 Roof
Type
33

Cone
Floating

35
36

INSTALLATION

DATE:
OPERATION

DATE:

BY:

CONTROL NUMBER

1.4m Above Grade


Gauge Vendor

38

Supplied by

39 Isolation
Valves
40

Type: Size, Rating

Averaging

75 Resistance Element(s) Material


76 Thermowell Material

77 Thermowell Connection: Length

Gauge Vendor

78 Supplied by

Other

79
80

Gauge Vendor

Supplied by

43

Height, Diameter

44 Meter
Head
45

Flange Rating

46

Accessories Level Glass

47

Bleeder Valve

Area Class

Elect. Encl.

84 Repeater

No of Digits

Units

85
86
87

Instrument Tag Number

Others

88

Manufacturer Model Number

89 Multiple
Task Unit
90

No of Tanks Connected

41
42

83 Local/Level

Tank Top

Material: Body, Trim

Others

Material

48 Power Isolation Switch

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

SPOT

74 Type

82

Dome
Other

34

37 Gauge Location

73 Temperature Element: Tag Number

81

Diameter

Auxilliary Field Mounted


Equipment

DATE.

25 Top
Size, Rating
Connection
26 For
Elevation

CONSTRUCTION
AGENCY

NPT

68 External Components

22 Tank Shape

DATE:

63 Power Supply

67 Suspending Wire: Tape, Guidewires

21 Tank Tag Number

CERTIFIED

No.4

No.3

66 Conduit Connection

20

DATE:

No.2

62 Set Points

65 Electrical Enclosure NEMA or IEC No

19

PROJECT
ENGINEER

61 Level Alarm Switches No.1

64 Area Classification

Normal

No

60

15
16

Yes

59 Multiple Temp. Element Selector

14 Temp Nor/Max

TEMPERATURE ELEMENT

DESCRIPTION

12 Process Fluid

17 Rel.
18 Dens.

Stilling Well

58 Encoder Type

10

DATE:

Guidwires

57 Guiding

AMS Stock Number

Press Gauge
Yes

No

Yes

No

CONTROL ROOM EQUIPMENT

GENERAL

ENGG

54 Level Sensor Material

Displacer

53 Level Sensor Diameter

DISCIPLINE
ENGINEER

Float

No of Tanks Capacity

91
92
93

Instrument Tag Number

94 Individual
Task Unit
95

Manufacturer Model Number


No of Digits

Units

96
97
98 Peripherals

49

99

50

100

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUNCTION WITH 34-YERP-AMAA-318

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 170

YERP 8020-318-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT TAG NUMBER

51 ISOLATION BLOCK VALVE

SERVICE

52 PRESSURE SENSOR/TRANSDUCER

P&ID No.

53 WEATHER PROTECTION HOOD

MANUFACTURER

MODEL NUMBER

MATERIAL
SOURCE

ANTENNA UNIT

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - AUTOMATIC TANK GAUGE - RADAR


1

REQUISITION NO.
AMS STOCK NO

PRESSURE

PROCESS DATA

kPa(PSIG)

62 PROTOCOL

MAXIMUM kPa(PSIG)

63 COMMON MODE REJECTION

TRANSMISSION

DESCRIPTION

61 FIELD COMMUNICATION SIGNAL TYPE


NORMAL

14
15

TEMPERATURE

16

NORMAL

C(F)

MAXIMUM

C(F)

17
18 RELATIVE
19 DENSITY

NORMAL

kPa(PSIG)

MAX

MIN

TANK DATA

DATE.

23 TANK
24 DIMENSIONS

REV NO.

SPHERICAL

72 REFERENCE PINS

73 SUPPORT PLATES

M(FT-IN)

74 CLAMPS

25 STILLING WELL DIAMETER

CM(IN)

Cone
Floating

75
76

Dome
Other

77

CM(IN)

78
79

32 MEASURING RANGE

mm

81

M(FT-IN)

82

33 MEASURING Resolution (Level) M(FT-IN)


34 TEMPERATURE RANGE

C(F)

35 PRESSURE RANGE (Sealing) kPa(PSIG)


36

ANTENNA UNIT

84
85
86
87
88

39 ANTENNA SIZE

89

40 ANTENNA UNIT MATERIAL

90

41 MEASURING PRINCIPLE

91

42 SIGNAL PROCESSING

92

43 OPERATING FREQUENCY

93

44 POWER SUPPLY

94

45 POWER RATING

48 WEIGHT
DATE:

83

38 ANTENNA TYPE

95
NPT

96

47 DIMENSIONS

BY:

CONTROL NUMBER

MISCELLANEOUS

MEASURING SPEC

80

31 INSTRUMENT ACCURACY

46 ELECTRICAL CONNECTION SIZE

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 171
by Form N

DIAMETER

37

OPERATION

68

M(FT-IN)

30

DATE:

67

HEIGHT

29 FLANGE RATING

CONSTRUCTION
AGENCY

66 MAX ALLOWABLE RESISTANCE

71 REFERENCE PIN KIT

CYLINDRICAL

28 NOZZLE SIZE

DATE:

65 MAX ALLOWABLE CABLE LENGTH

70

22 TANK SHAPE

26 Roof
Type
27

64 CABLE TYPE

69

21 TANK TAG NUMBER

CERTIFIED

58

60

20

DATE:

57 POWER CONNECTION CABLE

59

13

PROJECT
ENGINEER

56 SDAU CONNECTION CABLE

10

12

DATE:

55 BARRIER UNIT CARD

11 PROCESS FLUID

DISCIPLINE
ENGINEER

54 CURRENT LOOP CARD

97
KG(LBS)

98

49 AREA CLASSIFICATION

99

50 ENCLOSURE

100

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 171

YERP 8020-319-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

ENGG CERT PMT OPRNS

YERP 8020-400-ENG (12/07)

YANBU EXPORT REFINERY PROJECT

DATE:

PROJECT
ENGINEER
DATE:

PERFORMANCE

TRANSMITTER DATA

DISCIPLINE
ENGINEER

HOUSING

REV
NO.

DATE

CONFIG

COMM

DESCRIPTION

ELEMENT

GENERAL DATA

INSTRUMENT SPECIFICATION SHEET


1 INSTRUMENT MARK NUMBER
2 SERVICE

CERTIFIED

CONSTRUCTION
AGENCY
DATE:

OPERATIONS

BY:

DATE:

COVERED, FOR ALL


APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATE
(DCC) NO.
OF THIS DRAWING IS

REVISION CERTIFICATION

THIS INDICATES THAT REV. NO.

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

ACCESSORIES

DATE:

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

TEMPERATURE TRANSMITTER - SMART

P&ID NUMBER
MANUFACTURER
MODEL NUMBER
MATERIAL SOURCE

REQUISITION NO.
AMS STOCK NO.

ELEMENT TYPE (THERMOCOUPLE / RTD)


ELEMENT SPECIFICATION
ASSOCIATED ELEMENT / THERMOWELL ISS NUMBER

OUTPUT SIGNAL RANGE (4-20mA /DIGITAL)


COMMUNICATIONS PROTOCOL

INPUT RANGE LIMITS

CONFIGURED RANGE

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 4
by I No. 20
Form

YES

FACTORY CONFIGURATION

TOTAL RMS ERROR


STABILITY
MAXIMUM AMBIENT TEMPERATURE

ELECTRICAL AREA CLASSIFICATION


ENCLOSURE TYPE
ELECTRICAL CONNECTION SIZE

NO

MOUNTING

INDICATOR (NONE/REMOTE/INTEGRAL)
INDICATOR SCALE RANGE
INDICATOR MAXIMUM AMBIENT TEMPERATURE

SPECIAL TRANSMITTER FEATURES


SPECIAL CALIBRATION
REDUNDANT / DUAL ELEMENT INPUTS

NOTES: 1. PRESS "INSTRUCTION" TAB OF THIS FILE TO SEE THE INSTRUCTIONS TO FILL THIS FORM.

ISS FOR

DWG.TYPE

ISS

PLANT NO.

INDEX

DRAWING NO.

SHT. NO.

of

YERP

NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP.

JOB NO. 2067


DOC. NO.

REV. NO.

01

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - THERMOCOUPLE (T/C) ASSEMBLY


P&ID NO.

INSTRUMENT TAG NO.

CERT

ASSEMBLY

THERMOWELL

NONE

INCLUDED

OTHER(specify)

(SEE FORM 8020-418-ENG)

ENGG

PROCESS

FLUID

TYPE (check item 18):

LIQUID

GAS

CORROSIVE COMPOUNDS (specify)

DESCRIPTION

ELEMENT

PRESSURE

OPERATING

MAXIMUM

TEMPERATURE

OPERATING

MAXIMUM

MAT`L SOURCE

REQ.NO.

AMS STOCK NO.

MAKE

MFR.

MODEL NO.

SHEATH

O.D.

ICE POINT RES.

TYPE

BEADED INSULATORS

MATERIAL

EXPOSED

ENCLOSED

GROUNDED

UNGROUNDED

WIRE SIZE

10 NUMBER

SINGLE

DUPLEX

OTHER (specify)

TERMINAL BLOCK

11 TYPE

SINGLE

DUPLEX

OTHER (specify)

CONNECTION HEAD

12

NONE

MAT`L SOURCE

13 MAKE

AMS STOCK NO.

MFR.

MODEL NO.

SCREW CAP & CHAIN

14 TYPE
15 CONSTRUCTION
DATE.

REQ.NO.

MATERIAL

CONDUIT CONNECTION SIZE

WEATHERPROOF

16 ENCLOSURE

OTHER (specify)

EXPLOSIONPROOF:NEMA TYPE

REV NO.

ELECTRICAL AREA CLASSIFICATION: CLASS


NIPPLE SIZE

17 EXTENSION

In. NPT
/IEC IP

DIVISION

UNION

In. NPT: LENGTH "N"

DISCIPLINE
ENGINEER

SERVICE

18 PROC. FLUID

DATE:
PROJECT
ENGINEER

19 ROT. EQUIPM.

DATE:

OPTIONS

CERTIFIED

DATE:
OPERATION

DATE:

"""Y": T/C ELEMENT DIAMETER""


"""N": CONNECTION HEAD EXTENSION LENGTH""
"""T": THERMOWELL LAGGING EXTENSION LENGTH""
"""U": THERMOWELL INSERTION LENGTH""

DATE:

BY:

"""A": T/C ELEMENT LENGTH""

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

CONTROL NUMBER

NO

CONSTRUCTION
AGENCY

EDSD
VERIFICATION

YES

NACE MR-75-01

ce
u
d
o e
r
P
s
i twar
m
r
f
o
F
o
S
s
i
Th ntools
By I No 172
Form

DATE:

REVISION CERTIFICATION

20 COMPLY WITH

NOTES: 1 ALL THERMOCOUPLES SHALL COMPLY WITH ANSI MC96.1

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 172

YERP 8020-415-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - RESISTANCE TEMPERATURE DETECTOR (RTD)


INSTRUMENT TAG NO.

CERT

ASSEMBLY

P&ID NO.

NONE

THERMOWELL

INCLUDED

OTHER(specify)

(SEE FORM 8020-418-ENG)

ENGG

PROCESS

FLUID

LIQUID

HYDROCARBONS

WATER

GAS

SOUR LIQUIDS

OTHER (specify)

CORROSIVE COMPOUNDS (specify)

DESCRIPTION

ELEMENT

PRESSURE

OPERATING

MAXIMUM

TEMPERATURE

OPERATING

MAXIMUM

MAT`L SOURCE

REQ.NO.

AMS STOCK NO.

MAKE

MFR.

MODEL NO.

SHEATH

O.D.

TYPE

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 4
by I No. 17
Form
MATERIAL

WITH R100/RO=1.3926 (SAMA RC. 21-4)

100ohm @ 0C(F)

ICE POINT RES.

10
TEMP. RANGE

FROM

TO

11
ACCURACY

0.5 %

OTHER (specify)

LEADS

MFG. STD.

12
13

2-WIRE

CONNECTION

OTHER (specify)

LEAD WIRES

POTTED

HERM. SEALED

3-WIRE

4-WIRE

RECEPTACLE

BAYONET LOCK

OTHER (specify)

14 MOUNTING THREAD

DATE.

CONNECTION HEAD

REV NO.

NONE

15 MAT`L SOURCE

REQ.NO.

AMS STOCK NO.

16 MAKE

MFR.

MODEL NO.

SCREW CAP & CHAIN

17 TYPE
18 CONSTRUCTION

DISCIPLINE
ENGINEER

19 ENCLOSURE
DATE:

OTHER (specify)

MATERIAL

CONDUIT CONNECTION SIZE

WEATHERPROOF

In. NPT

EXPLOSIONPROOF:NEMA TYPE

/IEC IP
DIVISION

ELECTRICAL AREA CLASSIFICATION: CLASS

PROJECT
ENGINEER

21 EXTENSION
DATE:

UNION

NIPPLE SIZE

In.NPT: LENGTH "N"

22 TERM. BLOCK

CERTIFIED

DATE:

SERVICE

23 ROT. EQUIPM.

OPTIONS

24 COMPLY WITH

NACE MR-75-01

YES

NO

25

CONSTRUCTION
AGENCY

26
27

DATE:

28
OPERATION

Y : T/C ELEMENT DIAMETER


N : CONNECTION HEAD EXTENSION LENGTH
T : THERMOWELL LAGGING EXTENSION LENGTH
U : THERMOWELL INSERTION LENGTH

DATE:

CONTROL NUMBER

BY:

A : T/C ELEMENT LENGTH

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES:
ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 174

YERP 8020-416-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - THERMOWELL


P&ID NO.

INSTRUMENT TAG NO.

ENGG

CERT

GENERAL

PROCESS

MATERIAL SOURCE

REQ.NO.

AMS STOCK NO.

MAKE

MFR.

MODEL NO.

FLUID

CORROSIVE COMPOUNDS (specify)

DESCRIPTION

BODY

PRESSURE

OPERATING

MAXIMUM

TEMPERATURE

OPERATING

MAXIMUM

MATERIAL

COVER

SCREW CAP & CHAIN

OTHER (specify)

CONSTRUCTION

TAPERED

DRILLED

STRAIGHT

BUILT-UP

DATE.

OPTIONS

(see item 10)

CONNECTIONS

10 CORROSION

PROCESS

in. NPT:

CLOSED-END TUBE

INTERNAL THREAD

in. NPT:

YES

NO

COMPLIANCE WITH NACE MR-75-01

BORE I.D.

mm

REV NO.

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 5
by I No. 17
Form

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

"""""U": INSERTION LENGTH""""


"""""T": EXTENSIONLENGTH""""

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES:

ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 175

YERP 8020-418-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - TEMPERATURE MONITOR


NAMEPLATE ENGRAVING

CERT

MARK
NUMBER

ENGG

TIS

SETPOINT

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

DESCRIPTION

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

TIS

HIGH
HIGH-HIGH

DATE.

TIS

HIGH
HIGH-HIGH

REV NO.

TIS

HIGH
HIGH-HIGH

TIS
DISCIPLINE
ENGINEER

HIGH
HIGH-HIGH

TIS
DATE:

HIGH
HIGH-HIGH

POINT
SELE
CTOR

ACTUATES

ALARM

FRONT OF PANEL

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

TE

RACK

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN


F

ALARM

F ALARM & SHUTDOWN

PROJECT
ENGINEER

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 7
by I No. 17
Form

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtoo 1Form No. 177

YERP 8020-419-2-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YREP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - CHROMATOGRAPHS


1

INSTRUMENT TAG NUMBER

SERVICE

MANUFACTURER

MODEL NUMBER *

NO. OF STREAMS:

REQUISITION NO.
MATERIAL SOURCE

DESCRIPTION

GENERAL

AMS STOCK NO.


ANALYZER / PROGRAMMER DISTANCE

ELECTRICAL AREA CLASSIFICATION

CLASS, ZONE, GROUP

10

GENERAL PURPOSE

11

CSA OR OTHER APPROVAL

12

"""""""""""""""T" RATING""""""""""""""

13

ENCLOSURE TYPE *

14

LOCATION (INDOOR OR OUTDOOR)

15

MOUNTING

16

MAXIMUM TEST PRESSURE *

17

(RELIEF VALVE SETTINGS)

REV NO.

DATE.

SIGNAL OUTPUT SERVICES / UTILITIES

18

DISCIPLINE
ENGINEER

19

POWER SUPPLY

20

INSTRUMENT AIR SUPPLY

21

COOLING WATER

22

STEAM

23

CARRIER GAS *

24

HYDROGEN GAS *

IN

26

ANALOG (VALUE)

27

LOCAL SIGNAL(S) FOR MAINTENANCE

28

STREAM COMPOSITION (1-SHEET / STREAM)

PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

IN

OUT

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 9
by I No. 17
Form

ALARMS

Hz

AMPERES
CU.METERS / MIN

kPa(ga) (PSIG)

PRESSURE

kPa(ga) (PSIG) TEMPERATURE

C(F)

PRESSURE

kPa(ga) (PSIG) TEMPERATURE

C(F)

CYL / REG. TYPE *

CONSUMPTION *

CYL / REG. TYPE *

CONSUMPTION *

DIGITAL TYPE

29
30

33

OUT

SAMPLING SYSTEM

RECORDER

kPa(ga) (PSIG)

ALARM (1)

ALARM (2)

ALARM (5)

ALARM (6)

ALARM (3)

TYPICAL CONCENTRATIONS

STREAM COMPONENTS (COMMON NAMES OR CHEMICAL


FORMULAS)

MIN.

32
DATE:

PROGRAMMER

VOLTS

25

31

ANALYZER

NORM

MAX

ALARM (4)

DESIRED COMPONENTS

(UNITS)

[/] [//]

SPAN

TREND
[/]

WATER

34
35
36
37
38

NOTE: 1. COMPONENTS TO BE READ OUT OR TRENDED ARE INDICATED BY PURCHASER [/]

2 COMPONENTS TO BE TESTED AT MID-SCALE VALUES ARE INDICATED BY PURCHASER [//]

39
40

STREAM

41

TEMPERATURE:

INLET

C(F)

MAX.

NORMAL

MIN.

42

PRESSURE:

INLET

kPa(ga) (PSIG)

MAX.

NORMAL

MIN.

OUTLET

kPa(ga) (PSIG)

MAX.

NORMAL

MIN.

43
44

PHASE

45

CORROSIVE COMPONENTS

46

SOUR SERVICE (PER NACE-MR-01-75)

47

SOLIDS: PERCENT AND PARTICLE SIZE

48

STABILITY (POLYMERIZES, DECOMPOSES)

49

OTHER STREAM DATA (SG. VISCOSITY)

50

OTHER CONTAMINANTS (OIL DISSOLVED)

LIQUID

VAPOR

YES

NO

TWO PHASE (DESCRIBE)

PERCENT

MICROMETERS

51

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-511.


2 * SIGNIFIES INFORMATION TO BE SUPPLIED BY VENDOR
DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 179

YERP 8020-511-1-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

ANALYZER

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - CHROMATOGRAPHS


52

DETECTOR

53

NO. OF VALVES *

TYPE

54

COLUMN CONFIGURATION *

55

CYCLE TIME *

56

MATERIALS CONTACTING STREAM *

57

SIZE *

LOCATION *
NO. OF COLUMNS *

min.

mm (in.) WIDE

HIGH

DEEP

WEIGHT

58
59

YES

60

AUTO ZERO

61

ANALYSIS REPORTS

NO

BEFORE EACH PEAK

YES

NO

SAMPLE
CONDITIONING

DESCRIPTION

PROGRAMMER

62
63

MEMORY PROTECTION

64

SIZE *

mm (in.) WIDE

HIGH

DEEP

WEIGHT

65
66
PURCHASER

VENDOR

67

SUPPLIED BY

68

PREFERRED MATERIALS

69

SAMPLE RETURNED TO

AMBIENT

70

CONNECTION SIZES

INLET

OUTLET

71

REQUIREMENTS

PUMP

ASPIRATION

VAPORIZER

REDUCER

72

FLARE

PROCESS PRESS

kPa(ga) (PSIG)

73
74
75
76

REV NO.

DATE.

SKETCH SYSTEM BELOW (VENDOR MAY SUPPLY DRAWING SEPARATELY)

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 79
by I No. 1
Form

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-511.


2 * SIGNIFIES INFORMATION TO BE SUPPLIED BY VENDOR
DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 179

YERP 8020-511-2-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - OXYGEN ANALYZER


TAG NUMBER

SERVICE:

DESCRIPTION

ENGG

CERT

GENERAL

CONTROL UNIT

TAG NUMBER

24 NUMBER OF CHANNELS:

SERVICE

25 METER SCALE RANGE:

P&ID NUMBER

26 LOCATION: INDOORS

MANUFACTURER

27 CONSTRUCTION

MODEL NUMBER

MATERIAL SOURCE

TYPE

STACK GAS
TRACE O2

DISSOLVED O2
COMBUSTION

28

ENCLOSURE (NEMA):

29

OUTPUT SIGNAL: 4-20mA

PERMANENT

PORTABLE

30

RELAY CONTACT ARRANGEMENTDPDT

OUTDOORS

31

RELAY CONTACT RATING: Amps.

VOLTS

REMOTE

32

ALARM SET POINTS: LOW

HIGH

33

LATCHING ALARMS:

34

POWER SUPPLY REQUIREMENTS:

35

MFR. MODEL NO.:

INSTALLATION:

SENSOR LOCATION: INDOORS

10

INTEGRAL

CONTROL UNIT
DISTANCE:

m.

11

RANGE:

12

CONSTRUCTION: GENERAL PURPOSE

37

MULTIPLE

NUMBER:

38

SENSOR (PROBE)

39

REV NO.

DATE.

40
14

NUMBER OF SENSORS:

15

SENSOR LENGTH:

OTHER

41

OPTIONS

16

SENSOR TYPE:ZrO2

17

OTHER

ELECTROCHEMICAL
42

BATTERY CHARGER:YES

NO

18

CONDUIT CONNECTION SIZE:

43

RECORDER:

19

ENCLOSURE (NEMA):

4" Strip
12" Circular

20

MFR. MODEL NO.:

100 mm Strip
300 mm Circular

CHART SPEED:
SCALE:

21
DISCIPLINE
ENGINEER

OTHER

ed
c
u
od re,
r
p
s ftwa
i
m
or ls So 0
f
s
i
Th Intoo o. 18
by Form N

36

NUMBER OF STREAMS MONITORED

SINGLE

OTHER

117 V 60 Hz

CL. I ZONE 2 GR. IIA IIB T3 (Note 3)


CL. I ZONE 2 GR. IIA IIC T3 (Note 3)
13

OUTDOORS
GENERAL PURPOSE
CL. I ZONE 2 GR. IIA IIB T3 (Note 3)
CL. I ZONE 2 GR. IIA IIC T3 (Note 3)

22

44

RECORDER POWER SUPPLY:

23

45

SIGNAL AMPLIFIER:

YES

NO

(Note 2)

46

PRESSURE REGULATOR: YES

NO

(Note 2)

DATE:
PROJECT
ENGINEER

PROCESS DATA

MIN. FLOW
No.1

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:

47

STREAMS:

48

FLUID:

49

OXYGEN CONCENTRATION ppb. % O2

50

CONDUCTANCE, MICROSEIMENS (mho)

N/A

51

DISSOLVED SOLIDS, ppm:

N/A

52

Ph:

N/A

53

SAMPLE PRESSURE, Pa

54

SAMPLE TEMPERATURE, C

55

DEW POINT, C

56

SAMPLE FLOW RATE: L/m (ft/m)

57

CORROSIVES:

NORMAL FLOW

No.2 No.3 No.4

No.1 No.2

No.3 No.4

MAX. FLOW
No.1 No.2 No.3 No.4

SEE STREAM COMP

OPERATION

DATE:

CONTROL NUMBER

58
BY:

EDSD
VERIFICATION

DATE:

59

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

60

NOTES:1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-512.

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

J
OF

INtools Form No. 180

YERP 8020-512-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

CERT

GENERAL DATA

PMT

INSTRUMENT SPECIFICATION SHEET - COMBUSTIBLE GAS AND HYDROGEN SULFIDE MONITORS


1

INSTRUMENT TAG NUMBER

SERVICE

P&ID NUMBER

MANUFACTURER

REQUISITION NO.
MATERIAL SOURCE
AMS STOCK NO.

TRANSMITTER

DESCRIPTION

SENSOR DATA

PROCESS
DATA

7
8

GAS(ES) TO BE DETECTED

9
10

CONTAMINANT AND / OR CORROSIVE GASES

11

SENSOR TAG NUMBER

12

MODEL NUMBER

13

SENSOR TYPE (CB, SS, IRP, IRO) (NOTE 2)

14

NUMBER OF SENSORS

15

SENSOR HOUSING MATERIAL

16

CALIBRATED RANGE

17

TRANSMITTER TAG NUMBER

18

MODEL NUMBER

PPM / %LEL

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 181
by Form N

19

HOUSING NEMA (OR EQUIVALENT) RATING

20

HOUSING MATERIAL

21

CONDUIT CONNECTION SIZE

22

OUTPUT SIGNAL RANGE. mA

23

MAXIMUM LOOP LOAD, OHMS

24

OUTPUT SIGNAL CABLE LENGTH

25

SENSOR REPLACABLE UNDER POWER

YES

NO

27

CONTROL UNIT REQUIRED

YES

NO

28

CONTROL UNIT TAG NUMBER

29

MODEL NUMBER

30

NUMBER OF CHANNELS

31

NUMBER OF MULTI-CHANNEL RACKS

REV NO.

DATE.

26

CONTROL UNIT

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

MISC.

DATE:
CONSTRUCTION
AGENCY

32

LOCATION

33

MOUNTING

34

HOUSING NEMA (OR EQUIVALENT) RATING

35

POWER SUPPLY

36

INTEGRAL LOGIC AND LOOP POWER

37

WARNING ALARM: LATCHING / UNLATCHING

38

WARNING ALARM SETPOINT, IN MEASUREMENT UNITS

39

CRITICAL ALARM SETPOINT: IN MEASUREMENT UNITS

40
41

NOTES:1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-517.


2 SENSOR TYPES: CB: CATALYTIC BEAD; SS: SOLID STATE; IRP: INFRARED POINT; IRO: INFRARED OPEN PATH

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

ISS FOR

DWG. TYPE

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

J
OF

INtools Form No. 181

YERP 8020-514-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - MOISTURE ANALYZERS

CERT

ENGG

GENERAL DATA

INSTRUMENT TAG NUMBER


SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

DATE.

SENSOR DATA

DESCRIPTION

PROCESS DATA

8
9

ANALYSIS STREAM

10

PHASE LIQUID, GAS

11

PRESSURE

MIN NORM

MAX

TEMPERATURE

MIN

MAX

NORM

CONTAMINANTS

12

MOLECULAR WEIGHT

13

INSTRUMENT TAG NUMBER

14

MODEL NUMBER

15

NUMBER OF SENSORS (SAME AS LINE 27)

16

MEASURING ELEMENT: (IN-SITU / EXTRACTIVE)

17

METHOD OF SAMPLING

18

ELECTRICAL AREA CLASSIFICATION

19

ENCLOSURE TYPE (NEMA OR IEC NO.)

20

CONDUIT CONNECTION SIZE

21

SIGNAL CABLE LENGTH

22

SIGNAL AMPLIFIER

in. NPT

(YES/NO)

23

REV NO.

24

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

CONTROL UNIT

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

25

INSTRUMENT TAG NUMBER

26

MODEL NUMBER

27

NUMBER OF CHANNELS (SAME AS LINE 15)

28

METER SCALE RANGE

29

LOCATION

30

TYPE OF MOUNTING

31

ELECTRICAL AREA CLASSIFICATION

32

ENCLOSURE TYPE (NEMA OR IEC NO.)

33

POWER SUPPLY (AMPS / VAC / OR VDC)

34

OUTPUT SIGNAL: DEW POINT, ANALOG, OTHER

ed
c
u
od re,
r
p
s twa
i
m
or ls Sof
f
s
i
Th Intoo o. 182
by Form N

(INDOOR / OUTDOOR)

35
36
37
38

DATE:

39
OPERATION

40
41

43

OPTIONS

DATE:

44
BY:

CONTROL NUMBER

42

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

45
46

ALARM RELAYS

47

MEASUREMENT TECHNOLOGY

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-515.

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 182

YERP 8020-515-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - DENSITY METERS FOR GAS AND LIQUID SERVICE

CERT

ENGG

GENERAL DATA

PROCESS DATA

SERVICE

P&ID NUMBER

MANUFACTURER *

5
6

DESCRIPTION

INSTRUMENT TAG NUMBER

MODEL NO.*

MATERIAL SOURCE

REQUISITION NO.
AMS STOCK NO.

LINE SIZE AND SCHEDULE

FLUID

CORROSIVE COMPOUNDS

10

SOUR SERVICE (In ACC. with NACE MR-01-75)

11

PRESSURE

NORM

MAX.

MIN.

kPa (psig)

12

TEMPERATURE

NORM

MAX.

MIN.

C(F)

13

MAXIMUM FLOW RATE (STATE UNITS)

14

OPERATING VISCOSITY

15

OPERATING DENSITY

16

DENSITY BASE
CONDITIONS

17

YES/NO

Pa.S (CP)
Kg/m (LB/Ft)

@ 14.73 PSIA and 60 F (R&C)

LB/Ft

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 183
by Form N

@ 101.325 kPa and 15C (PROCESS)

Kg/m (LB/Ft)

RELATIVE MOLECULAR MAS (GASES ONLY)

REV NO.

SENSING ELEMENT DATA

DATE.

18

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

ASSOCIATED INSTRUMENTATION

CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

BY:

DATE:

EDSD
VERIFICATION

INSTRUMENT TAG NUMBER

20

MODEL NUMBER *

21

METHOD OF SAMPLING

22

TYPE

23

SEALING CONNECTIONS *

24

PROCESS CONNECTION SIZE & RATING

25

MEASURING PRINCIPLE

26

ELEMENT MATERIAL

27

ELECTRICAL AREA CLASSIFICATION

28

ENCLOSURE TYPE (NEMA OR IEC NO.)

29

POWER SUPPLY

30

TEMPERATURE COMPENSATION

31

CALIBRATED DENSITY SPAN

32

CONDUIT CONN. SIZE *

33

SIGNAL CABLE LENGTH

34

TYPE OF CABLE *

(FIXED / RETRACTABLE)

(V / A - AC / DC)
YES/NO

IN. NPT
m (ft)

35

DATE:

REVISION CERTIFICATION

19

36

INSTRUMENT TAG NUMBER

37

MODEL NUMBER *

38

FUNCTION

39

CONDUIT CONN. SIZE *

40

DISPLAY

41

SCALE RANGE

42

TYPE OF INPUT SIGNAL (S) *

43

NUMBER OF INPUT SIGNAL (S) *

44

OUTPUT SIGNAL RANGE

45

ELECTRICAL AREA CLASSIFICATION

46

ENCLOSURE TYPE (NEMA OR IEC NO.)

47

POWER SUPPLY

IN. NPT
(ANALOG / DIGITAL)

(V / A - AC / DC)

NOTE: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-517.


2. VENDOR TO ADVISE ITEMS MARKED *

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 183

YERP 8020-517-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES
1

INSTRUMENT TAG NUMBER

SERVICE

SERIAL NUMBER

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

DESC
DESCR
DESCRIPTION

BODY

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

DESIGN TYPE

10

MATERIAL

11

SIZE

INLET OUTLET

12

CONNECTION RATING

INLET

OUTLET

13

FLANGE FACING TYPE

INLET

OUTLET

14

SEAT TYPE

15

BONNET

(OPEN / CLOSED)

16

T RMATERIAL
TR
TRIM

17
18

NOZZLE AND DISC

19

GUIDE

20

SPRING

21

SPRING COATING

22 BELLOWS

BASIS OF
SELECTION

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

CERTIFIED

SERVICE CONDITIONS

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERAT
OPERATION

DA
DATE:

BY:

T
THIS
I
INDICATES
THAT REV. NO.
OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
APPROVAL/CERTIFICA
REQU
REQUIREMENTS
BY DRAWING
COM
COMPLETION
CERTIFICATE
(
(DC
(DCC)
NO.

CONTROL NUMBER
N

DATE:

EDSD
VE
VERIFICATION

LIFTING LEVER

(SCREWED / BOLTED)

26

TEST GAG

(YES / NO)

27

VENT WITH BUG SCREEN

(YES / NO)

28

AUXILIARY PISTON

(YES / NO)

29

LIQUID TRIM

(YES / NO)

(PLAIN / PACKED)

31

ASME CODE (>15 PSIG)

32

FIRE

33

OTHER

DIV (I / VIII)

BLOCKED DISCHARGE

STAMP
(F / BD)

34

DATE:

R
REVISION
CERTIFICATION

CAP

25

30

REV NO.

DATE.

ACCESSORIES

23
24

ed
c
u
od e,
r
p
s war
i
m
or Soft
f
s
i
Th ntools 4
by I No. 18
Form

35

PROCESS FLUID

36

CORROSIVE COMPOUNDS

37

REQUIRED CAPACITY

38

MW OR SP. GR. @ RELIEVING TEMPERATURE

39

VISCOSITY @ RELIEVING TEMPERATURE

40

WT % FLASH

kg/h

cP

MW OF VAPOR

41 TEMPERATURE

NORMAL

@ RELIEF

42 PRESSURE
PRES

NORMAL

DESIGN

43 SET PRESSURE

C
barg
barg

44

SUP

barg

45

ILTUP BACK PRESSURE

barg

46

TOTAL MAXIMUM BACK PRESSURE

47

COLD DIFFERENTIAL SET PRESSURE

48

ACCUMULATION

49

BLOWDOWN

50

DISCHARGES TO

51

MAXIMUM ALLOW BELLOWS BACK PRESSURE

OVERPRESSURE

bar-a
barg
barg
%
%

bar-g

52
53
DWG. TYPE UNIT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 184

YERP 8020-611-1-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - PRESSURE RELIEF VALVES CONVENTIONAL & BALANCED TYPES

CERT

55 INSTRUMENT TAG NUMBER

ENGG

54

57 DESIGN LIMIT ON TAIL PIPE VELOCITY


PIPING

56 CAL. MAX. TAIL PIPE VELOCITY

m/s
m/s

58 CALCULATED LINE PIPING PRESSURE LOSS

barg

59 INLET PRESSURE LOSS LIMIT (3% SET PRESSURE)

barg

60
61

DESCRIPTION

SPRING
DATA

62
63 SPRING RANGE

barg

64 MANUFACTURER SPRING NUMBER


65

ORIFICE
AREA

66 CALCULATED ORIFICE AREA


67 SELECTED API ORIFICE AND AREA

cm
API

68 ACTUAL ORIFICE AREA

cm
cm

69

MULTIPLE
VALVES

70 SET PRESSURE OF LOW VALVE

barg

71 SET PRESSURE OF INTERMIDIATE VALVE

barg

72 SET PRESSURE OF HIGH VALVE

barg

73 SET PRESSURE OF SPARE VALVE

barg

74
75

DATE.

76

REV NO.

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 184
by Form N

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 184

YERP 8020-611-2-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - SAFETY RELIEF VALVES PILOT OPERATED


1

INSTRUMENT TAG NUMBER

SERVICE

3
4

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

DESCRIPTION

MAIN VALVE BODY

REQUISITION NO.

MATERIAL SOURCE

AMS STOCK NO.

DESIGN TYPE

10

MATERIAL

11

SIZE

INLET

OUTLET

12

CONNECTION RATING

INLET

OUTLET

13

FLANGE FACING TYPE

INLET

OUTLET

14

SEAT TYPE

15

MAIN VALVE SPRING MATERIAL (4)

16

REV NO.

DATE.

ACCESSORIES

PILOT VALVE

17
18

TYPE

19

ACTION

20

BODY MATERIAL

21

O-RING MATERIAL

22

SEAT MATERIAL

23

TRIM MATERIAL

24

PILOT LIFTING LEVER

(YES / NO)

25

FIELD TEST CONNECTION

(YES / NO)

26

VENT WITH BUG SCREEN

(YES / NO)

27

BACK FLOW PREVENTOR

(YES / NO)

28

PILOT SUPPLY FILTER

(YES / NO)

29

INTEGRAL PILOT CONNECTION

(YES / NO)

POP / MODULATING

30
BASIS OF
SIZING

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:

31

ASME CODE (>15 PSIG)

32

FIRE

33

OTHER

SERVICE CONDITIONS

CONSTRUCTION
AGENCY

DATE:

35

PROCESS FLUID

36

CORROSIVE COMPOUNDS

37

REQUIRED CAPACITY

38

MW OR SP. GR. @ FLOWING TEMPERATURE

39

VISCOSITY @ FLOWING TEMPERATURE

40

WT % FLASH

MW OF VAPOR

41

TEMPERATURE

NORMAL

@ RELIEF

42

PRESSURE

NORMAL

DESIGN

43

SET PRESSURE

PSIG

44

SUPERIMPOSED BACK PRESSURE

PSIG

45

BUILTUP BACK PRESSURE

PSIG

46

DISCHARGES TO

47
48

ACCUMULATION

49

BLOWDOWN

OVERPRESSURE

CP

F
PSIG

PSIG
%

DATE:

50
BY:

CONTROL NUMBER

DATE:

EDSD
VERIFICATION

OPERATION

STAMP
(F / BD)

34

CERTIFIED

DATE:

SECTION
BLOCKED DISCHARGE

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 186
by Form N

51

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

52
53
54
55
DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 186

YERP 8020-612-1-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

INSTRUMENT TAG NUMBER

57

CALCULATED MAXIMUM TAIL PIPE VELOCITY

FT/SEC

58

DESIGN LIMIT ON TAIL PIPE VELOCITY

FT/SEC

59

CALCULATED LINE PIPING PRESSURE LOSS

60

PRESSURE LOSS LIMIT (FOR INTEGRAL PILOT ONLY) PSIG

PIPING

CERT

56

ENGG

PMT

INSTRUMENT SPECIFICATION SHEET - SAFETY RELIEF VALVES PILOT OPERATED

PSIG

61
62

PILOT
DATA

63
64

SPRING RANGE (4)

65

MANUFACTURER SPRING NUMBER (4)

PSIG

MULTIPLE VALVES

ORIFICE AREA

DESCRIPTION

66
67

CALCULATED ORIFICE AREA (REFER SHTEET 3)

IN

68

SELECTED API ORIFICE AND AREA

IN

69

ACTUAL ORIFICE AREA (4)

70

COEFFICIENT OF DISCHARGE (4)

API

IN

71

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 186
by Form N

IN

72

VALVE LIFT (FOR RESTRICTED VALVES ONLY) (4)

73

EQUIVALENT EFF. AREA (RESTRICTED LIFT ONLY) (4)

IN

74
75

SET PRESSURE OF LOW VALVE

PSIG

76

SET PRESSURE OF HIGH VA;VE

PSIG

77

SET PRESSURE OF SPARE VALVE

PSIG

78

REV NO.

DATE.

79

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 186

YERP 8020-612-2-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

INSTRUMENT TAG NUMBER

81

A REQUIRED ORIFICE AREA

SQ.IN.

82

A` EXPOSED SURFACE AREA OF VESSEL

SQ.FT.

83

C SPECIFIC HEAT COEFF. (SEE API RP 520)

84

F` VALVE FACTOR

85

G SPECIFIC GRAVITY

86

K d COEFFICIENT OF DISCHARGE

87

K b BACK PRESSURE CORRECTION FACTOR

DESCRIPTION

NOMENCULATURE

CERT

80

ENGG

PMT

INSTRUMENT SPECIFICATION SHEET - SAFETY RELIEF VALVES PILOT OPERATED

88
89

K SH SUPERHEATED STEAM CORRECTION FACTOR

90

K N NAPIER CORRECTION FACTOR

91

K W BACK PRESSURE CORRECTION FACTOR

92

K V VISCOSITY CORRECTION FACTOR

93

M MOLECULAR WEIGHT

94

P 1 SET P +OVER P + ATM. P

PSIA

95

P SET PRESSURE

PSIG

96

P b BACK PRESSURE

PSIG

97

T RELIEVING TEMPERATURE

98

Q LIQUID FLOW

99

W GAS / VAPOR / STEAM FLOW

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 186
by Form N

R
GPM
LB/HR

100 Z COMPRESSIBILITY FACTOR


101
GAS / VAPOR
W (TZ) 1/2
A=

REV NO.

ORIFICE AREA CALCULATION BASED ON API RP 520 PART1

DATE.

C K

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

1/2
d P 1 K b (M)

102
STEAM (not for Section I Service)

W
A=
51.5 P K K K
1 d N SH

103
LIQUID
Q (G) 1/2
A=

38 K d K K (P+OVER P- P )1/2
W V
b

104
GAS EXPANSION (DRY VESSEL FIRE CASE)
F` A`
A=
( P

DATE:

) 1/2

OPERATION

NOTES:

2. VENDOR TO CHECK CALCULATION AND SELECTION AND RETURN COPY OF COMPLETED OR CORRECTED SHEET TO BUYER.

DATE:

3. FOR GENERAL RELIEF VALVE SPECIFICATION REFER TO 34-YERP-AMSS-611.


BY:

CONTROL NUMBER

1. THESE CALCULATIONS DETERMINE MINIMUM REQUIRED ORIFICE AREA. TRUE VALVE CAPACITY DEPENDS ON ACTUAL ORIFICE SELECTED.

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

4. VENDOR TO PROVIDE THIS VALVE.


5. WHEN SPECIFIC MANUFACTURER VALUE IS USED. THE MANUFACTURER SIZING FORMULA MAY BE ATTACHED.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 186

YERP 8020-612-3-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNE

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - FLAME MONITORING SYSTEMS


1

SYSTEM TAG NUMBER

FIRED EQUIPMENT APPLICATION

BURNER NUMBER

MANUFACTURER

5
6
7

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

P&ID NUMBER

REV NO.

DATE.

SCANNER

DESCRIPTION

DISCIPLINE
ENGINEER

SCANNER TAG NUMBER

10

MANUFACTURER

11

MODEL NUMBER

12

TYPE OF MAIN FUEL (S)

13

TYPE OF IGNITOR FUEL

14

DETECTION PRINCIPLE

15

IONIZATION ROD LENGTH

16

SPECTRAL RANGE

17

NUMBER OF SCANNERS- MAIN FUEL 1 / MAIN FUEL 2

18

SIGHTING

19

FAIL SAFE TYPE

20

SELF - CHECKING METHOD

21

TEMPERATURE RATING

22

MAXIMUM ALLOWABLE PRESSURE

23

POWER SUPPLY

24

AREA CLASSIFICATION

25

ELECTRICAL ENCLOSURE

26

HOUSING MATERIAL

27

MOUNTING CONNECTION

28

ELECTRICAL CONNECTION

29

PURGE AIR CONNECTION

30

PURGE AIR PRESSURE / FLOW RATE

31

SIGHT TUBE DIAMETER

32

SWIVEL MOUNTING / GLAND MOUNTING

C (F)
kPa (PSIG)

ed
c
u
od re,
r
p
s twa
i
m
or ls Sof 7
f
s
i
Th Intoo o. 18
by Form N

NPT

CM (IN)

33

DATE:
PROJECT
ENGINEER

DATE:

RECEIVER

CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:

34

RECEIVER TAG NUMBER

35

MANUFACTURER

36

MODEL NUMBER

37

SELF CHECK INDICATION

38

FLAME-OUT CONTACTS

39

FAULT CONTACT

40

RELAY TYPE

41

FLAME METER TYPE

42

FLAME OUTPUT SIGNAL

43

FLAME-ON / FLAME-OUT TIME

44

SELF CHECK CYCLE TIME

45

POWER INTERRUPTION TIME ALLOWED

46

SENSITIVITY ADJUSTMENT FUEL 1

47

SENSITIVITY ADJUSTMENT FUEL 2

48

SENSITIVITY ADJUSTMENT BACKGROUND

49

OTHER OPTIONS

OPERATION

DATE:

WIRING

CONTROL NUMBER

BY:

50

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

51

SCANNER-RECEIVER CONDUCTORS / TYPE

52

MAXIMUM ALLOWABLE / ACTUAL LENGTH

53

MAXIMUM ALLOWABLE CAPACITANCE

54

MAXIMUM ALLOWABLE RESISTANCE

NOTE: 1. * VENDOR TO PROVIDE THIS INFORMATION WHEN IT IS NOT SPECIFIED.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 187

YERP 8020-617-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM
1

APPLICABLE TO:

2
3

FOR

PROPOSAL

PURCHASE

AS BUILT

SITE

SERVICE

INSTRUMENT MANUFACTURER

NOTE:

o INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

8 MACHINERY TRAIN COMPONENTS

DESCRIPTION

OPERATING ENVIRONMENT
o STANDARD COMPONENTS (2.2.4.1)

NUMBER OF:

9
10

PUMPS

ROTARY COMPRESSORS

11
12

STEAM TURBINES

GEAR UNITS

GAS TURBINES

ELECTRIC MOTORS

13
14

CENTRIFUGAL COMPRESSORS

OTHER (DESCRIBE)

o 7.6 TO 7.9 mm (0.300 TO 0.312 INCHES)


PROBE TIP WITH 3/8-24-UNF-2A PROBE THREADS (3.1.3a)

17 o FINAL INSTALLATION

o REVERSE MOUNT. INTEGRAL HEX NUT PROBE BODY (3.1.3b)

18

o MONITORS

o TIP DIA. OF 7.6 TO 7.9 mm WITH M10 METRIC THREADS (3.1.1.3c)

19
20

o SIGNAL CABLES

o TIP DIA. OF 4.8 TO 5.0 mm AND M8 METRIC THREADS (3.1.1.3d)

o TRANSDUCERS & SENSORS

o LENGTHS OTHER THAN APPROX. 25 mm (1 INCH) (3.1.1.3e)

o APPENDIX F REQUIREMENTS

o FLEXIBLE STAINLESS STEEL ARMOURING ATTACHED TO THE

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 189
by Form N
PROBE BODY AND EXTENDING TO APPROXIMATELY 100 mm
(4 INCHES) OF THE CONNECTOR (3.1.1.3f)

24 o TRANSDUCERS
25 o SENSORS

o OTHER (DESCRIBE)

26 o MONITORS
27
DATE.

28 SITE DATA (REFERENCE SAES-A-112)


29 DESIGN TEMP.

SUMMER MAX

WINTER MAX

REV NO.

30 DESIGN WET BULB TEMP.


31
32

o WINTERIZATION REQUIRED

33

o UNUSUAL CONDITIONS

NUMBER OF PROBES IN TRAIN

o TROPICALIZATION REQUIRED

o STANDARD COMPLEMENT (APPENDIX H)

o NONSTANDARD COMPLEMENT REQUIRED

34

o DUST (REFERENCE SAES-A-112, SECT. 4.8)

PRIMARY RADIAL

35

o FUMES

SPARE RADIAL

36

o OTHER (DESCRIBE)

PRIMARY AXIAL
SPARE AXIAL

37
38 ELECTRICAL EQUIPMENT HAZARD CLASS

DATE:

39 CLASS
CERTIFIED

40

PHASE REFERENCE
DIVISION / ZONE

GROUP

PROBE ARRANGEMENT (APPENDIX H)

o RADIO FREQUENCY INTERFERENCE (3.8.4)

41
DATE:

43
44
45

DATE:
OPERATION

DATE:

BY:

CONTROL NUMBER

o STANDARD ARRANGEMENT (4.1.1)

o STANDARD, ALL COMPONENTS

o DEVIATION FROM STANDARD RADIAL PROBE

o NONSTANDARD REQUIREMENTS

ARRANGEMENT REQUIRED: (DESCRIBE)

o PROBE EXTENSION CABLE

FROM

TO

46

o OSCILLATOR-DEMODULATOR FROM

TO

47

o TEMP. SENSOR LEAD

FROM

TO

48

o MONITOR POWER SUPPLY

FROM

TO

49

o ACCELEROMETER

FROM

TO

50

o CHARGE AMPLIFIER

FROM

TO

51

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

EDSD
VERIFICATION

DATE:

REVISION CERTIFICATION

RADIAL TRANSDUCERS

42 OPERATING TEMPERATURE RANGE

CONSTRUCTION
AGENCY

o STD.4.8 to 5 mm TIP DIA WITH 1.0 METER INTEGRAL CABLE (3.1.1.2)

16 o APPENDIX B

23 SCOPE OF SUPPLY

PROJECT
ENGINEER

PROBE DATA (3.1.1)


o OPTIONAL PROBES WITH THE FOLLOWING STD. OPTIONS(3.1.1.3)

22

DATE:

o SPECIFIED CHEMICALS (2.2.4.2)

15 SCOPE OF RESPONSIBILITIES

21

DISCIPLINE
ENGINEER

BY MACHINERY VENDOR

o BY PURCHASER OR MACHINERY VENDOR

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 189

YERP 8020-625-1-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

2
3

ENGG

CERT

INSTRUMENT SPECIFICATION SHEET - VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM

o STANDARD 5 METER (200 INCH) ACCELEROMETER EXTENSION

AXIAL TRANSDUCERS

CABLE (3.2.2.3)

o STANDARD SHAFT END OR INTEGRAL AXIAL SURFACE

o OPTIONAL ONE PROBE ON SHAFT & ONE PROBE ON INTEGRAL

THRUST COLLAR

o OTHER (DESCRIBE)

o OTHER (DESCRIBE)
o EXTENSION CABLE PROTECTION (4.2.3.4)
o STANDARD CONDUIT

o OPTIONAL WEATHERPROOF FLEXIBLE ARMOR

o PROBES MOUNTED TO MEASURE INCREASING GAP FOR

NORMAL OPERATION (3.5.5.5)

10

o NUMBER OF CHANNELS IN TRAIN

o PROBES MOUNTED TO MEASURE DECREASING GAP FOR

NORMAL OPERATION (3.5.5.5)


11
12 PHASE REFERENCE TRANSDUCERS / ONE EVENT PER REVOLUTION
DESCRIPTION

13
14

o INSTRUMENT MANUFACTURER MODEL NO


o DIMENSIONS

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 189
by Form N

o GEAR BOX

o SENSORS NOT REQUIRED

o STANDARD 100OHM, PLATINUM, THREE-LEAD RTDs WITH A

o INPUT SHAFT
o OUTPUT SHAFT

16

CHARGE AMPLIFIER DATA:

TEMPERATURE SENSOR DATA (3.3.1)

o DRIVER

15

o NUMBER OF ACCELEROMETERS PER BEARING

17

o DRIVEN EQUIPMENT

18

o OTHER (DESCRIBE)

TEMPERATURE COEFFICIENT OF RESISTANCE EQUAL TO


0.00385 OHM / OHM / C

o OPTIONAL GROUNDED, TYPE J IRON / COPPER-NICKEL


(CONSTANTAN) THERMOCOUPLE

19
20 EXTENSION CABLE DATA (3.1.2)

o OTHER (DESCRIBE)

21

o STANDARD 4.0 METER (160 INCHES) LENGTH, NONARMORED

22

o 4.0 METER (160 INCHES) LENGTH, ARMORED (4.2.1.4)

23

o CABLE CONNECTOR ELECTRICAL ISOLATION (4.2.1.4)

24
25

o INSULATING WRAP (DESCRIBE)

26
27

o OTHER (DESCRIBE)

o FLEXIBLE STAINLESS STEEL OVERBRAIDING ON LEADS (3.3.1.2)

TEMPERATURE SENSOR MOUNTING


o EMBEDDED SENSORS

INSULATING SLEEVE

o SPRING LOADED SENSORS (BAYONET TYPE) (4.2.5.3)


o OTHER (DESCRIBE)
o ELECTRICALLY INSULATED FROM BEARING (4.2.5.5)

DATE.

28
29 PIEZO ELECTRIC ACCELEROMETER (3.2)
RADIAL BEARING TEMPERATURE SENSOR ARRANGEMENT

REV NO.

30 GENERAL:
31 o INSTRUMENT MANUFACTURER MODEL NO
32 o ACCELEROMETER POWER REQMT
VDC
DISCIPLINE
ENGINEER

DATE:

DATE:
CERTIFIED

CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

o SPECIAL BODY MATERIAL

SLEEVE TYPE, L/D RATIO <= 0.5 (4.1.5.1.3)

35

MOUNTING ENVIRONMENT TEMPERATURE F OR C

TILT-PAD TYPE, L/D RATIO > 0.5 (4.1.4.1.5)


TILT-PAD TYPE, L/D RATIO <= 0.5 (4.1.4.1.5)

C1

C2

C3

C4

37
38

o API APPENDIX FIGURE:

39

o STANDARD MOUNTING / STANDARD ACCELEROMETER (3.2.1)

LOAD-ON PAD (4.1.5.1.7)

o OTHER

LOAD-BETWEEN-PADS (4.1.5.1.8)
OTHER (DESCRIBE)

41

o CENTER-POST MOUNTING - ENGLISH THREADS OTHER THAN

42

1/4-28 UNF (3.1.2.4a)

43
44
45

SPECIFY THREADS

o SENSORS REQUIRED

o CENTER-POST MOUNTING - METRIC THREADS (3.2.1.4b)

o SENSORS NOT REQUIRED

SPECIFY THREADS

o STANDARD TWO SENSORS IN ACTIVE BEARING

46

o THREE-OR FOUR-BOLT FLANGE MOUNTING (3.2.1.4c)

47

o SIDE CONNECTOR (3.2.1.4d)

48

o INTEGRAL EXPANSION CABLE (3.2.1.4e)

49

o ACCELEROMETER MOUNTING BLOCK (3.2.1.4f)

50

o INTEGRAL CENTER POST (3.2.1.4g)

THRUST BEARING TEMPERATURE SENSOR ARRANGEMENT

SENSORS

DEGREES APART

o STANDARD TWO SENSORS IN INACTIVE BEARING


SENSORS

DEGREES APART

o OTHER (DESCRIBE)

DATE:

BY:

51

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

CONTROL NUMBER

SLEEVE TYPE, L/D RATIO > 0.5 (4.1.4.1.2)

34

40 o ACCELEROMETER WITH FOLLOWING OPTIONS: (3.2.1.4)

DATE:

EDSD
VERIFICATION

o SENSORS NOT REQUIRED

33 o EXTERNAL CHARGE AMPLIFIER

36 TRANSDUCER MOUNTING:

PROJECT
ENGINEER

REVISION CERTIFICATION

o SENSORS REQUIRED
(mA)

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 189

YERP 8020-625-2-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

CERT

INSTRUMENT SPECIFICATION SHEET - VIBRATION, AXIAL POSITION, AND BEARING TEMP. MONITORING SYSTEM

2
3

MONITOR AND POWER SUPPLY DATA


MONITOR MOUNTING DIMENSIONS
HEIGHT

4 LOCATION

ENGG

DISPLAY

WIDTH

INDOOR

DEPTH

OUTDOOR

5 INPUT

VAC

VDC

ALARM (ALERT) AND SHUTDOWN

Hz

(DANGER) VALUES TO 1% RESOLUTION


TRANSDUCER OF LIMITS

7 OUTPUTS
8

HARDWARE AND SOFTWARE


o STANDARD 4 TO 20 mA

o ANALOG

9
10

o ZERO TO 10 VOLTS DC

o DIGITAL OUTPUT

o GRAPHIC

GAP VOLTAGE

DIODE (3.5.1.5)

TIME STAMP AND DATE ALL


TRANSMITTED DATA

DESCRIPTION

LOG OF SYSTEM ENTRY TO INCLUDE

15

o STANDARD NORMALLY ENERGIZED

DATE, TIME, INDIVIDUAL ACCESS

16

o OPTIONAL NORMALLY DEENERGIZED

CODE AND RECORD OF

17

o SHUTDOWN (DANGER)

CHANGES

18

o STANDARD NORMALLY DEENERGIZED

19
20

o OPTIONAL NORMALLY ENERGIZED

OTHER (DESCRIBE)

TACHOMETER (3.5.1.3)

21 RADIAL SHAFT VIBRATION & AXIAL POSITION CHANNEL (3.5.3 & 3.5.5)
22 TYPE OF DISPLAY

NUMBER OF PROBES MONITORED

23 o ANALOG

RADIAL

24 o DIGITAL
25
LIQUID CRYSTAL DIODES

AXIAL

26
27

o CONTROLLED ACCESS RESET REQUIRED

BEARING TEMPERATURE CHANNEL (3.5.6)


MONITOR CONFIGURATION

OTHER (DESCRIBE)

o TOTAL NUMBER OF SENSORS MONITORED

DATE.

NUMBER OF BEARINGS MONITORED

REV NO.

AXIAL DISPLAY

o RADIAL

30

o STANDARD 0 TO 125 MICROMETERS

o -1 TO +1 MICROMETERS

31
32

o STANDARD 0 TO 5 MILS

o -40 TO +40 MILS

o OPTIONAL 0 TO 250 MICROMETERS

o OTHER (DESCRIBE)

33

o OPTIONAL 0 TO 10 MILS

34

o OTHER (DESCRIBE)

CERTIFIED

o LIQUID CRYSTAL DIODES

37
38

o DUAL VOTING LOGIC

o LIGHT EMITTING DIODES

39

o SHUTDOWN BYPASS EACH CHANNEL (3.5.1.5)

o SINGLE CHANNEL

o OTHER
o OTHER
READOUT RANGE

o OPTIONAL 0 C TO +150 C
o OTHER (DESCRIBE)
SHUTDOWN SYSTEM
o STANDARD DUAL VOTING LOGIC

46 ALARM STORAGE FOR STORING THE

o EACH RADIAL BEARING

47 TIME, DATE & VALUE FOR A

o ACTIVE THRUST BEARINGS

48 MINIMUM OF 64 ALARMS

o INACTIVE THRUST BEARINGS

49 CHANNEL VALUE 0.5% FULL SCALE

o OTHER (DESCRIBE)

50 RANGE RESOLUTION

DATE:

BY:

51

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

CONTROL NUMBER

DATE:

EDSD
VERIFICATION

o STANDARD 0F TO +300 F

OUTPUT

43 CHANNEL ALARM STATUS


44 ARMED / DISARMED SHUTDOWN
45 STATUS FOR ALL MACHINES

OPERATION

REVISION CERTIFICATION

DISPLAY

42

DATE:

o OTHER (DESCRIBE)

o STANDARD DIGITAL

41 ADDITIONAL DISPLAY AND / OR DIGITAL OUTPUTS (3.5.1.2)


CONSTRUCTION
AGENCY

o INACTIVE THRUST

36 SHUTDOWN SYSTEM

40

DATE:

o ACTIVE THRUST

TYPE OF DISPLAY

35

DATE:

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 189
by Form N
o TACHOMETER REQUIRED

LIGHT EMTTING DIODES

29 RADIAL DISPLAY (3.5.3.1)

PROJECT
ENGINEER

o TACHOMETER NOT REQUIRED

o ABILITY TO RECORD / STORE HIGHEST SPEED

28 READOUT RANGE

DATE:

COMMUNICATIONS LINK STAUS

o TAMPERPRROF SHUTDOWN DISARM WITH LIGHT EMITTING

13 RELAYS
14
o ALARM (ALERT)

DISCIPLINE
ENGINEER

DIAGNOSTICS

ALARM SETPOINTS

o OTHER (DESCRIBE)

11
12

OUTPUT

MEASURED VALUE AS A PERCENT OF

o SINGLE CHANNEL

NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 189

YERP 8020-625-3-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


GLOBE /

ENGG

GENERAL

CERT

PMT

INSTRUMENT SPECIFICATION SHEET 1

Instrument Tag Number

Service

ANGLE CONTROL VALVES

P&ID Number
ONSHORE

OFFSHORE

VALVE BODY

Manufacturer

Model / Type Number

ON-OFF

THROTTLING
POSITIONER

ACTUATOR

Requisition No.
Material Source

REV NO.

DATE.
DISCIPLINE
ENGINEER

SAMS Stock Number

EQ %

Overall Valve / Actuator Characteristic

LINEAR

11 Electrical Area Clasification

12 Fluid

49 Body Size / Port Size

13 Single / Two Phase / Flashing

50 Inlet Flange Size Rating / Style

14 Corrosive Components / Sand

51 Outlet Flange Size Rating / Style

15 Relative Density Liquid (Oper. Cond.)

52 Body and Bonnet Material

16 Relative Density Gas (Std. Cond.)

53 Bonnet Std / Extended or Column

17 Operating Temperature

54 Gland Packing Material

18 Degree of Superheat (Steam)

55 Lubricator and Isolating Valve

19 Minimum Flow Rate

56 Stem Material

20 P(in) @ Min. Flow Rate

57 Type of Plug Guiding

21 P(Out) @ Min. Flow Rate


22 Normal Flow Rate
23 P(in) @ Norm. Flow Rate
24 Press. Drop @ Norm .Flow Rate

CONSTRUCTION
AGENCY

% of Rated CV

64 CV at Max. Flow

% of Rated CV

28 Vapor Pressure

65 Rated CV of Selected Valve

29 Critical Pressure

66 Throttling Range from / to

30

P at Shut-off

67 Valve Opening at Norm. Flow

31

P at Effective Choked Flow

68 Calculated Max. Noise level at 1 m (3 ft)

32

P at Cavitation Worst Case

69 Noise Reducing Trim Required

YES

NO

70 Vibration Resistant Trim Required

YES

NO

71 Cavitation resistant Trim required

YES

NO

YES

NO

YES

NO

82 Handwheel

TOP

SIDE

83 Lubricator

YES

NO

47 Valve Stroke Time

84 Fire Proofing

YES

NO

48

85

YES

NO

35 Type (Pneum./Elec./Hydr.) and Size

72 Face-Face Dimension

36 Spring Range and Travel

73 Wetted Parts per NACE STD MR-01-75

76 Volume tank

40 Positioner Input | Output

77 Trip Valve

(Direct / Rev.)

41 Positioner Action
42 Valve Action-Increase

Signal (Open / Close)

43 Supply Max. Avail./Min.Reqd kPa(ga) (psig)

YES

45 Cam Characterized
OPERATION

46 Actuator Pressure Rating

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

EDSD
VERIFICATION

REVISION CERTIFICATION

Type / Size
kPa(ga) (psig)

75 Air Req. Set Pressure

39 Positioner Bypass / Gauges

NO

kPa(ga) (psig)

dB(A)

mm (in)

74 Air Filter Regulator

44 Valve Action-Supply Fail. (Open/Close/Lock)

DATE:

CLOSE

63 CV at Norm. Flow

DATE:

OPEN

61 Valve Flow Action- Flow to:

27 Press. Drop @ Max. Flow Rate

ACCESSORIES

ACTUATOR

DATE:

60 Seat Type / Material

26 P(in) @ Max. Flow Rate

38 Positioner Type / Model Number

CERTIFIED

59 Leakage Class (ANSI B 16.104)

% of Rated CV

37 Adjustable Stops
DATE:

58 Plug / Cage Material

62 CV at Min. Flow

34

PROJECT
ENGINEER

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 190
by Form N

25 Maximum Flow Rate

33 Cavitation Service

DATE:

OTHER:

10 Line Size and Schedule

VALVE BODY

PROCESS DATA

DESCRIPTION

Lock Valves

78 Solenoid Valve Type / Model No.

79
80 Transducer Type / Model Number
81 Transducer Input mA / Output

NOTES: 1
2
3
4

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-J-700.
STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia)
VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2.
VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE
COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER.
5 VENDOR TO SPECIFY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 190

YERP 8020-711-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - BALL CONTROL VALVES


1

Instrument Tag Number

Service

P&ID Number
ONSHORE

OFFSHORE

VALVE BODY

Manufacturer

Model / Type Number

ON-OFF

THROTTLING

ACTUATOR

POSITIONER

Requisition No.
Material Source

REV NO.

DATE.
DISCIPLINE
ENGINEER

SAMS Stock Number

EQ %

Overall Valve / Actuator Characteristic

LINEAR

11 Electrical Area Clasification

12 Fluid

49 Body Size / Port Size

13 Single / Two Phase / Flashing

50 Inlet Flange Size Rating / Style

14 Corrosive Components / Sand

51 Outlet Flange Size Rating / Style

15 Relative Density Liquid (Oper. Cond.)

52 Body and Bonnet Material

16 Relative Density Gas (Std. Cond.)

53 Bonnet Std / Extended or Column

17 Operating Temperature

54 Gland Packing Material

18 Degree of Superheat (Steam)

55 Lubricator and Isolating Valve

19 Minimum Flow Rate

56 Shaft Material

20 P(in) @ Min. Flow Rate

57 Ball Size / Bore full / Reduced / Character

21 Press. Drop @ Min. Flow Rate


22 Normal Flow Rate
23 P(in) @ Norm. Flow Rate
24 Press. Drop @ Norm .Flow Rate

CONSTRUCTION
AGENCY

% of Rated CV

27 Press. Drop @ Max. Flow Rate

64 CV at Max. Flow

% of Rated CV

28 Vapor Pressure

65 Rated CV of Selected Valve

29 Critical Pressure

66 Throttling Range from / to

30

P at Shut-off

67 Calculated Max. Noise level at 1 m (3 ft)

31

P at Effective Choked Flow

68 Noise Reducing Trim Required

YES

NO

32

P at Cavitation Worst Case

69 Vibration Resistant Trim Required

YES

NO

70 Cavitation resistant Trim required

YES

NO

YES

NO

YES

NO

82 Handwheel

TOP

SIDE

83 Lubricator

YES

NO

47 Valve Stroke Time

84 Fire Proofing

YES

NO

48

85

YES

NO

dB(A)

71 Ball Mounting: Floating / Trunnion

35 Type (Pneum./Elec./Hydr.) and Size

72 Face-Face Dimension

36 Spring Range and Travel

73 Wetted Parts per NACE STD MR-01-75

mm (in)

74 Air Filter Regulator


*

39 Positioner Bypass / Gauges

76 Volume tank

40 Positioner Input | Output

77 Trip Valve

(Direct / Rev.)

41 Positioner Action

42 Valve Action-Increase Signal (Open / Close)


*

44 Valve Action-Supply Fail. (Open/Close/Lock)

YES

45 Cam Characterized

Type / Size
kPa(ga) (psig)

75 Air Req. Set Pressure

43 Supply Max. Avail./Min.Reqd kPa(ga) (psig)

DATE:

61 Leakage Class (ANSI B 16.104)

% of Rated CV

ACCESSORIES

ACTUATOR

DATE:

60 Seat Type / Material

63 CV at Norm. Flow

38 Positioner Type / Model Number

CERTIFIED

59 Trim Material

62 CV at Min. Flow

37 Adjustable Stops
DATE:

58 Ball Material

26 P(in) @ Max. Flow Rate

34

PROJECT
ENGINEER

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 191
by Form N

25 Maximum Flow Rate

33 Cavitation Service

DATE:

OTHER:

10 Line Size and Schedule

VALVE BODY

PROCESS DATA

DESCRIPTION

NO

Lock Valves

78 Solenoid Valve Type / Model No.

79
80 Transducer Type / Model Number
81 Transducer Input mA / Output

OPERATION

46 Actuator Pressure Rating

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

kPa(ga) (psig)

NOTES: 1
2
3
4

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-5-700.
STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia)
VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2.
VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE
COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER.
5 VENDOR TO SPECIFY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.

DWG. TYPE

ISS FOR

UNIT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 191

YERP 8020-712-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - BUTTERFLY / ROTARY PLUG CONTROL VALVES


1

Instrument Tag Number

Service

2 P&ID Number
ONSHORE

OFFSHORE

VALVE BODY
4

Manufacturer

Model / Type Number

ON-OFF

THROTTLING
POSITIONER

ACTUATOR

Requisition No.
Material Source

REV NO.

DATE.

SAMS Stock Number

Overall Valve / Actuator Characteristic

Line Size and Schedule

EQ %

DATE:
PROJECT
ENGINEER

10 Electrical Area Clasification

47 Body Size / Valve Size


48 Flange Rating / Style

12 Single / Two Phase / Flashing

49 Body and Bonnet Material

13 Corrosive Components / Sand

50 Bonnet

14 Relative Density Liquid (Oper. Cond.)

51 Gland Packing Material

15 Relative Density Gas (Std. Cond.)

52 Lubricator and Isolating Valve

16 Operating Temperature

53 Shaft Material

17 Degree of Superheat (Steam)

54 Disc Type: Centered / Eccentric

18 Minimum Flow Rate

55 Disc Material

19 P(in) @ Min. Flow Rate


20 Press. Drop @ Min. Flow Rate
21 Normal Flow Rate
22 P(in) @ Norm. Flow Rate

CONSTRUCTION
AGENCY

25 P(in) @ Max. Flow Rate

62 Rated CV of Selected Valve

26 Press. Drop @ Max. Flow Rate

63 CV at Min. Flow

% of Rated CV

27

P at Shut-off

64 CV at Norm. Flow

% of Rated CV

28

P at Effective Choked Flow

65 CV at Max. Flow

% of Rated CV

29

P at Cavitation Worst Case

66 Calculated Max. Noise level at 1 m (3 ft)

NO

YES

NO

80 Handwheel

TOP

SIDE

81 Fire Proofing

YES

NO

70 Face-Face Dimension

34 Spring Range and Travel

71 Wetted Parts per NACE STD MR-01-75

mm (in)

72
*

73 Air Filter Regulator

37 Positioner Bypass / Gauges


38 Positioner Input | Output
(Direct / Rev.)

Positioner Action

Type / Size
kPa(ga) (psig)

74 Air Req. Set Pressure

40 Valve Action-Increase Signal (Open / Close)

YES

NO

kPa(ga) (psig)

45 Valve Stroke Time

DATE:

ER
CONTROL NUMBER

NO

44 Actuator Pressure Rating

BY:

YES

33 Type (Pneum./Elec./Hydr.) and Size

OPERATION

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

NO

69 Shaft Type: One Piece / Stub

42 Valve Action-Supply Fail. (Open/Close/Lock)

EDSD
VERIFICATION

YES

68 Shaft Seal Lubricator

32

39

dB(A)

67 Shaft Seal Packing Material

31

43 Cam Characterized

REVISION CERTIFICATION

59 Leakage Class (ANSI B 16.104)

DATE:

58 Trim Size: Full / Reduced

61 Valve Opening at Norm. Flow

41 Supply Max. Avail./Min.Reqd kPa(ga) (psig)

DATE:

57 Body Seat: Integral / Separate

24 Maximum Flow Rate

YES

NO

56 Seat Material

ACCESSORIES

ACTUATOR

DATE:

YES

60 Throttling Range from / to

36 Positioner Type / Model Number

CERTIFIED

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 192
by Form N
(Std / Extd)

23 Press. Drop @ Norm .Flow Rate

35 Adjustable Stops
DATE:

OTHER:

11 Fluid

30 Cavitation Service
DISCIPLINE
ENGINEER

LINEAR

46 Body style Wafer / Other

VALVE BODY

PROCESS DATA

DESCRIPTION

75 Volume tank
76 Trip Valve

Lock Valves

77 Solenoid Valve Type / Model No.


78 Transducer Type / Model Number
79 Transducer Input mA / Output

82

NOTES: 1
2
3
4

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-711 AND YERP-SAES-J-700.
STANDARD CONDITIONS ARE 15 C AND 101.325 kPa. (60 F AND 14.73 psia)
VALVE SIZING SHALL COMPLY WITH ANSI / ISA S75.01. DETAILED CALCULATIONS SHALL BE SHOWN ON SHEET2.
VENDOR TO CHECK SELECTION, SIZING AND MATERIALS OF VALVE AND ACTUATOR, AND SHALL RETURN ONE
COMPLETED (SEE MARKS *) OR CORRECTED COPY TO BUYER.
5 VENDOR TO SUPPLY VALVE STROKE TIME PER YERP-SAES-J-700 SECTION 7.6.

DWG. TYPE

ISS FOR

UNIT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 192

YERP 8020-713-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT


Instrument Tag Number

Service

P&ID Number

Manufacturer

Model

ACTUATOR DATA

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - PNEUMATIC ACTUATORS (ON-OFF SERVICE)


1

Requisition No.
AMS Number

HISTORICAL
ACTUATOR DATA

DATE:
CERTIFIED

CONSTRUCTION
AGENCY

42 Serial Number

12 Operating Temperature

43 Size, Nominal

13 Actuator Sizing Pressure

Actuator to be mounted on existing


non-motorized valve (incl. mounting
15 parts). If yes, the historical data on the
existing valve is in lines 17 thru 21. See
also Note 2.

Right hand mtd.

Above

inch

ANSI Class

VALVE DATA

YES
NO

45 Existing Valve Spec. Drawing Number

Note 2

46 Yoke Connection

mm (in)

47 Stem Diameter

48 Stem Connection

49 Stem Thread Pitch / Lead

YES

50 Stem Travel / Rotation

NO

51 Stem Position

mm (in)

Single

52 Speed

Dual

Adjustable

Gate / Globe

53

YES
Maximum
Operating Speed

NO

90 / min. for max. 12


inch plug / Ball / Bfly.
Otherwise Prorated

54

18 Purchase Order No.

55 Bonnet Configration

19 Purchase Order Date

56 Resistant Seat for Tight Shut Off

20 Item No.

57 Handwheel

21 Serial Number

58 Hydr. Manual Override

YES

NO

22 Electrical Area Classification

59 Pneumatic Lever

YES

NO

23 Enclosure Certification

60 Adjustable Travel Stops

YES

NO

61 Hydraulic Snubber

YES

NO

62 Volume Tank (Accumulator)

YES

NO

YES

NO

24

DIAPHRAGM

PISTON

25 Type

VANE

PADDLE

26

DOUBLE ACTING

Fail
Safe
27 Mode

CYLINDER

SPRING RETURN

/min.

YES

None

Cont. Engaged

63

Manufactrer

64 Limit Switch

Model No.

65

Valve Position

Open

66

Manufactrer

Close

67 Solenoid Valve

Model No.
Location

Control Signal
Failure

Valve
Position

Pneumatic Supply
Failure

29 Break Away Torque

Nm (Ft.-Lb.)

68

30 Running / Seating Torque

Nm (Ft.-Lb.)

69 Filter Regulator

NO

Declutchable

(Valve / Remote)

70 Valve Positioner

kPa(ga) (psig)

THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH YERP-34-SAMSS-716.


FOR ACTUATOR MOUNTING DATA REFER TO FORM 375 ATTACHED TO THE PURCHASE ORDER.
ACTUATOR TO BE DELIVERED TO VALVE MANUFACTURER AS ONE UNIT READY FOR MOUNTING ON THE VALVE.
IF, AFTER TESTING OF THE ACTUATOR-VALVE COMBINATION, THE ACTUATOR MUST BE REMOVED FROM THE VALVE
FOR SEPARATE PACKING AND SHIPMENT. NEW REPLACEMENT GASKETS SHALL BE SUPPLIED.
* TO BE ADVISED BY VENDOR.

MAXIMUM PRESSURE DROP SHALL BE USED AS THE BASIS FOR ACTUATOR SIZING. IF THE MAXIMUM PRESSURE
DROP IS NOT KNOWN, SHUTOFF DIFFERENTIAL PRESSURE SHALL BE USED AS THE BASIS FOR SIZING.

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

EDSD
VERIFICATION

Left hand mtd.

17 Manufaturer

DATE:

REVISION CERTIFICATION

Side

44 Rating

Actuator to replace existing, mounted


actuator (incl. mounting parts). If yes,
14 the historical data for the existing valve
is in lines 17 thru 21

NOTES:1
2
3
4

OPERATION

Nitrogen

Below

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 193
by Form N

41 Type

11 Max. Pressure Drop dp

31 Control Signal

DATE:

Plant Air

Gas

40 Model

10 Max. Upstream Pressure P1

28
DATE:

36 Mounting
ReLative to
37 Valve

Instr. Air (Oil Free)

39 Tag Number
Process Fluid

ACCESSORIES

PROCESS DATA
SELECTION DATA

DESCRIPTION
DATE.
REV NO.
PROJECT
ENGINEER

Pneum. Fluid

35

38 Manufacturer

Actuator to be mounted on valve


16 supplied by others. If yes, see valve
data on lines 38 thru 56 and Note 3.

DATE:

34

Material Source
7
8

DISCIPLINE
ENGINEER

32 Minimum Available Supply


33 Maximum Allowable Supply

DWG. TYPE

ISS FOR

ISS

UNIT NO.

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 193

YERP 8020-716-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT


ACTUATOR TAG NUMBER

51 TYPE OF

MANUFACTURER

SCOTCH YOKE

MODEL & SERIAL NUMBER

52 MOMENT
ARM TYPE
53

ROTARY

DOUBLE ACTING

TOP

RH

PISTON

SPRING RETURN

54 ACTUATOR
MOUNTING
55

BTM

LH

OPERATOR
TYPE

6 MATERIAL
SOURCE
7

INTERMITTENT

SERVICE

FREQUENCY OF OPERATIONS

CONTINUOUS

NO

YES

NO

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 194
by Form N
(PISTON / BLADDER)

YES

NO

66 SUNSHADE REQUIRED

YES

NO

17 BODY SIZE & RATING

67 SYSTEM OIL CONTENTS

YES

NO

YES

18 EXTENSION BONNET / FINS

NO

68

19 YOKE MATERIAL

69 MAX. HYDRAULIC PRESSURE

kPa(ga) (psig)

20 YOKE CONNECTION

70 OPERATING HYD. PRESSURE

kPa(ga) (psig)

(VERT./HORZ./INCL.)

L (Gal)

71 ACCUMULATOR SIZE

72 ACCUMULATOR PRESSURE

YES

NO

Kw

74 NOMINAL POWER

A
A

76 STARTING CURRENT

kPa(ga)
(psig)

kPa(ga) (psig)

30 OPERATING TEMPERATURE T

79 SWITCH POSITION

81 CONTROL VOLTAGE & RATING

BREAK AWAY

82

33 THRUST /
TORQUE
34 REQUIREMENTS

RUNNING

83

SEATING

84 POTENTIOMETER RESISTANCE

35

CURVE
S.SPD

D.SPD

ESD

PRE
SET

POS
TNR

CNTR.

ACCESSORIES DATA

32

36 OPERATING ON /
OFF
MODE
MOD.
37

38 REQD VALVE STROKING SPEED


39 FAILSAFE FOR FAILURE OF:
40 CONTROL SIGNAL TO:
41 POWER SUPPLY TO:

NO

(INTER / OPEN / CLOSE)

80 SWITCH MANUFACTURER & MODEL NO.

C (F)
(P1 / dP)

31 ACTUATOR SIZING FOR MAX.

YES

78

kPa (psi)

29 MAX. PRESSURE DROP dP

L/h (GPM)

73 HYD. PUMP / MOTOR CAPACITY

77 N2 PRESSURE

28 MAX. UPSTREAM PRESSURE P1

kPa(ga) (psig)

75 FULL LOAD CURRENT

ANSI CLASS

27 PROCESS FLUID / GAS

DESIGN DATA

YES

62 ACCUMULATOR REQUIRED

65 N2 BOTTLES REQUIRED

POWER DATA

VALVE DATA

DESCRIPTION
DATE.

61 STANDBY PUMP REQUIRED

(PROCESS GAS /
ELEC / N2)

60 PRIME ENERGY SOURCE

16 TYPE (GLOBE/GATE/BALL/BFLT/PLUG)

26 RESILIENT TEST

REV NO.

NO

m (f)

59 FIXING MATERIAL REQUIRED

15 MODEL & SERIAL NUMBER

25 TIGHT SHUT OFF

(STEADY / OPEN /
CLOSE)
(STEADY / OPEN /
CLOSE)

42 NORMAL OPERATION TO: (OPEN / CLOSE)

DATE:

YES

58 IF REMOTE, DISTANCE

64 NO. OF ACTUATOR PER ACCUMULATOR

24 STEM TRAVEL / ROTATION

CONSTRUCTION
AGENCY

NO

14 MANUFACTURER

23 STEM POSITION

DATE:

NO
YES

63 ACCUMULATOR TYPE

22 STEM DIAMETER / CONNECTION

CERTIFIED

YES

13 VALVE TAG NUMBER

21 STEM MATERIAL

DATE:

LINEAR

57 HYDRAULIC POWER UNIT (REMOTE / INTEGRAL)

N2

RACK & PINION

SAMS STOCK NO.

12 VALVES ISS DRAWING NUMBER

PROJECT
ENGINEER

ACCUM.

56 REVERSABLE ACTUATOR

11 P&ID NUMBER

DATE:

ELEC.

REQUISITION NO.

10 AREA CLASSIFICATION

DISCIPLINE
ENGINEER

GAS/OIL

ACTATOR

ACTUATOR DATA

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - HYDRAULIC VALVE ACTUATORS


1

YES

NO

YES

NO

YES

NO

YES

NO

85 CONTROL VOLTAGE AND RATING


86
87 MOTION TRANSMITTER REQD
88 MANUFACTURER & MODEL NO.
89 CONTROL SIGNAL / VOLTAGE
90
91 SIGNAL CONVERTER REQD
92 MANUFACTURER & MODEL NO.

43 FAILSAFE DESIGN REQUIRED

YES

NO

93 CONTROL SIGNAL / VOLTAGE

44 FIRE PROOFING REQUIRED

YES

NO

94

OPERATION

45 POWER UNIT SUPPLY BY:

95 SOLENOID VALVES REQD


96 MANUFACTURER & MODEL NO.

DATE:

(MFR /

BY:

CONTROL NUMBER

46 IF OTHER, MFR. & MODEL NO.

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

(MFR /
OTHERS)

47 CONTROL PANEL SUPPLIED BY:OTHERS)

97 CONTROL VOLTAGE AND RATING

48 IF OTHER, MFR. & MODEL NO.

98 MOUNTING

49 CONTROL PANEL , DRAWING NO.

99

50 GAS/OIL, ELEC., N2, HDR. SYSTS. DWG. NO.

100 TYPE OF HYDRAULIC OIL

(ON ACTUATOR / IN PANEL)

NOTES:1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-717.

ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 194

YERP 8020-717-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

DESCRIPTION

INSTRUMENT TAG NUMBER

31 REMOTE OPEN /CLOSE CONTROL

YES

NO

SERVICE

32 REMOTE OPEN/CLOSE VALVE POSITION INDICATION

YES

NO

P&ID NUMBER

33 REMOTE CONTINUOUS VALVE POSITION INDICATION

YES

MANUFACTURER

34 REMOTE SHUTDOWN OVER RIDE

MODEL

6 MATERIAL
SOURCE
7

YES

NO

36 INTERMEDIATE STOPS

YES

NO

SAMS NUMBER

37 MID-TRAVEL REVERSE

YES

NO

ELECTRICAL AREA CLASSIFICATION

PROCESS FLUID

10 MAX. UPSTREAM PRESSURE


11 MAX. PRESSURE DROP
12 OPERATING TEMPERATURE
13 ACTUATOR SIZING PRESSURE

38 CONTROL DISTANCE

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 195
by Form N

39 CONTROL VOLTAGE AC/DC


40 DUAL SPEED CONTROL

YES

NO

41 MULTI DROP CONTROL

YES

NO

YES

NO

YES

NO

YES

NO

42 CABLE TYPE FOR TWO WIRE/MULTIDROP CONTROL

43 MFR. FOR EXTERNAL GEARBOX / MODEL NO.


44 MODULATING SERVICE

SELECTION DATA

YES

45 REQUIRED STARTS / HOUR

NO

46 ACTUATOR RATED STARTS / HOUR


47 MOTOR DUTY CYCLE

48 ACTUATOR IN EIV / ESD APPLICATION

Actuator to be mounted on existing


non-motorized valve (incl. mounting
15 parts). If yes, the historical data on the
existing valve is in lines 17 thru 21. See
also Note 1.

YES

49 FIREPROOFING REQUIRED

NO

50 MANUFACTURER

53 TYPE

NO

54 SERIAL NO.

57 EXISTING VALVE SPEC.

20 ITEM NO.

ACTUATOR DATA

VALVE DATA

EXISTING
VALVE DATA

DATE.
REV NO.

56 RATING

19 PURCHASE ORDER DATE

23 SERVICE INTERMITTENT/CONTINUOUS

DRAWING NO.
(Note 1)

58 YOKE CONNECTION

INCH

59 STEM DIAMETER
60 VALVE STEM MAX. TORQUE

Nm (Ft.-Lb.)
NOTE- 4

61 VALVE BREAK AWAY TORQUE

Nm (Ft.-Lb.)

24 FREQUENCY OF OPERATION

62 VALVE RUNNING SEATING TORQUENm (Ft.-Lb.)

25 OPENING / CLOSING TIME

63 STEM CONNECTION

26 MOTOR SUPPLY VOLT., FREQUENCY Hz

64 STEM THRED PITCH / LEAD

RATED LOAD CURRENT AT 100 % OF


27
RATED ACTUATOR TORQUE

65 STEM TRAVEL / ROTATION


66 STEM POSITION

28 MOTOR LOCKED ROTOR CURRENT * A


29 ACTUATOR RATED / PEAK TORQUE Nm (Ft.-Lb.)
*
30 ACTUATOR STALL TORQUE

DATE:

ANSI Class

18 PURCHASE ORDER NO.

22 WIRING DRAWING

CERTIFIED

INCH

55 SIZE

21 SERIAL NO.

DATE:

52 MODEL

YES

17 MANUFACTURER

PROJECT
ENGINEER

(Note 8)

51 TAG NO.

Actuator to be mounted on valve


16 supplied by others. If yes, see valve
data on lines 50 thru 66 and Note 2.

DATE:

NO

35 ADDITIONAL LIMIT / TORQUE SWITCHES

Actuator to replace existing, mounted


actuator (incl. mounting parts). If yes,
14
the historical data for the existing valve
is in lines 17 thru 21

DISCIPLINE
ENGINEER

NO

YES

REQUISITION NUMBER

ACTUATOR DATA

PROCESS DATA

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - ELECTRIC MOTOR OPERATED VALVE ACTUATORS


1

GATE / GLOBE
67

Nm (Ft.-Lb.)
NOTE- 4

MAXIMUM
OPERATING
SPEED

90/MIN FOR MAX 12 INCH


PLUG / BALL / BFLY.
OTHERWISE PRORATED

DEG / MIN

NOTES: 1 FOR ACTUATOR MOUNTING DATA REFER TO FORM 375 ATTACHED TO THE PURCHASE ORDER.

CONSTRUCTION
AGENCY

2 ACTUATOR AND GEARBOX TO BE DELIVERED TO VALVE MANUFACTURER AS ONE UNIT READY FOR MOUNTING ON THE VALVE.
3 IF, AFTER TESTING OF THE ACTUATOR-VALVE COMBINATION, THE ACTUATOR MUST BE REMOVED FROM THE VALVE

DATE:

FOR SEPARATE PACKING AND SHIPMENT. NEW REPLACEMENT GASKETS SHALL BE SUPPLIED.
4 INFORM YERP IF ACTUATOR STALL TORQUE EXCEEDS MAXIMUM ALLOWABLE VALVE STEM TORQUE.

OPERATION

5
6
8 IF SPECIFIED, FIREPROOFING SHALL BE PER YERP-SAES-B-006.

DATE:

* TO BE ADVISED BY VENDOR.

BY:

CONTROL NUMBER

7 FOR MOVs IN EIV / ESD APPLICATIONS, CLOSING TIME SHALL BE PER YERP-SAES-B-058.

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

9 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUNCTION WITH YERP-34-SAMSS-718.


MAXIMUM PRESSURE DROP SHALL BE USED AS THE BASIS FOR ACTUATOR SIZING. IF THE MAXIMUM PRESSURE DROP IS NOT KNOWN,
SHUTOFF DIFFERENTIAL PRESSURE SHALL BE USED AS THE BASIS FOR SIZING.

DWG. TYPE

ISS FOR

UNIT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

J
OF

INtools Form No. 195

YERP 8020-718-ENG

REV.NO.

OPRNS

YANBU EXPORT REFINERY PROJECT


INSTRUMENT TAG NUMBER

MANUFACTURER

MODEL / TYPE NUMBER

MATERIAL
SOURCE

POWER SUPPLY

ENGG

CERT

GENERAL

PMT

INSTRUMENT SPECIFICATION SHEET - ANNUNCIATORS


1

P.O. NUMBER
AMS STOCK NO.

HORN
RELAY

MODEL / TYPE NUMBER

WINDOW ARRANGEMENT

WINDOW SIZE (HXW)

10 WINDOW COLOR

WHITE

11 WINDOW ENGRAVING
12 MOUNTING

NOTE 3

(FLUSH/WALL/RACK)

13 ELECTRIC. AREA CLASSIFICATION

YES

34 POWER FILTER REQUIRED


35

37 RATING

OPEN

VOLTS

AMPS

39 CONTACTS (NON ALARMING)

(FIELD CONTACT /
LAMP)

40 FUNCTION: TO FOLLOW
41 RATING

VOLTS

AMPS

42 NUMBER OF RELAYS REQUIRED

44 TEST

(YES / NO / BY OTHERS)

45 FIRST OUT RESET

(YES / NO / BY OTHERS)

46 ACKNOWLEDGE

(YES / NO / BY OTHERS)

LOGIC CARD
CABINET
ALARM
MODULES

22 ALARM SEQUENCE

(WALL / RACK)

19 ELECTRIC AREA CLASSIFICATION

47 MODEL / TYPE NUMBER


(INTEGRAL/REMOTE)

48 LOCATION (NOTE 2)
49 RATING

VOLTS

AMPS

20 CONDUIT CONN. SIZE (NPT ANSI B 2.1)

50 ELECTRIC AREA CLASSIFICATION

21

51
NOTE 3

23 FIELD CONTACTS (Non-Alarming)

OPEN

53 MODEL / TYPE NUMBER


54 SUPPLY

27 SETTING

NOTE 3

28 NUMBER OF DELAYS REQUIRED

ALARM HORN

24 NUMBER OF MODULES REQUIRED

26 ADJUSTABLE RANGE

VOLTS

Hz

55 ELECTRIC AREA CLASSIFICATION

AS NO. 13

56 ENCLOSURE TYPE
(INTEGRAL/REMOTE)

57 LOCATION (NOTE-2)
58
59

29
30

DISCIPLINE
ENGINEER

AS NO. 13

52 ALARM HORN REQD. (YES / NO / BY OTHERS)

CLOSE

25

NO

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 196
by Form N

36 CONTACTS (NON ALARMING)

15 CONDUIT CONN. SIZE (NPT ANSI B 2.1)

18 MOUNTING

TIME DELAYS

(INTEGRAL/REMOTE)

33 LOCATION (NOTE-2)

43

17 LOCATION (NOTE 2) (INTEGRAL/REMOTE)

DATE.

Hz

14 ENCLOSURE TYPE

16

REV NO.

VOLTS

32 POWER CONSUMPTION

38

AUX. RELAYS

PUSH BUTONS

DESCRIPTION

LAMP CABINET

31 POWER SUPPLY

60

ANNUNCIATOR WINDOW ARRANGEMENT (SKETCH)


61

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES:1 THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-815.


2 THE LOCATION OF COMPONENTS IS SPECIFIED RELATIVE TO THE LAMP CABINET.
3 REFER TO APPLICABLE COLUMNS ON CONTINUATION SHEET.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 196

YERP 8020-815-1-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET - ANNUNCIATORS

CERT

62
63
WINDOW NO.
Row Column

64
65
SEQUENCE GROUP

ENGRAVING

66
COLOR

67

68

AUX.
RELAY

REMARKS

ENGG

YES
NO
YES
NO
YES
NO

ed
c
u
od re
r
p
s ftwa
i
m
or ls So
f
s
i
Th Intoo o. 196
by orm N
F

DESCRIPTION

YES
NO

YES
NO

YES
NO

YES
NO

YES

DATE.

NO
YES

REV NO.

NO
YES
DISCIPLINE
ENGINEER

NO

DATE:

YES

PROJECT
ENGINEER

NO

DATE:

YES

CERTIFIED

NO

DATE:

YES

CONSTRUCTION
AGENCY

NO
YES

DATE:

NO

OPERATION

YES

DATE:

YES
BY:

CONTROL NUMBER

NO

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NO
NOTES:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 196

YERP 8020-815-2-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

PMT

INSTRUMENT SPECIFICATION SHEET

ELECTRO-MECHANICAL RELAYS

ENGG

GENERAL

CERT

GENERAL REQUIREMENTS

MANUFACTURER

CONTACT ARRANGEMENT

CAT. NUMBER

B)
1. INDUSTRIAL GRADE, CONTINUOUS
(ENERGIZED-COIL) DUTY, CONTROL
RELAY:

B)
B)

C)

INDOOR APPLICATIONS:
DUST-TIGHT
OUTDOOR OR FIELD INSTRUMENT
APPLICATIONS:
HERMATICALLY SEALED

REQUISITION NO.

MATERIAL SOURCE

AMS STOCK NO.

6
7

ELECTRICAL

DESCRIPTION

8
9

COIL PICKUP / DROPOUT TIME

C)

10

COIL VOLTAGE, NORMAL

B)

11

COIL VOLTAGE, MINIMUM

12

COIL VOLTAGE, MAXIMUM

13

COIL VOLTAGE, PICK-UP

14

COIL VOLTAGE, DROP-OUT

15

COIL RESISTANCE

16

CONTACT CURRENT RATING AT


SPECIFIED VOLTAGE, RESISTIVE.

17

CONTACT CURRENT RATING AT


SPECIFIED VOLTAGE, INDUCTIVE.

18

INTERNAL DIAGRAM, INCL. PIN NUMBERING

19

COIL INSULATION RESISTANCE

PIN CONFIGURATION (UNLESS


OTHERWISE SPECIFIED) TO BE:
11-PIN, OCAL STYLE, 3PDT

(MSEC)
(AC / DC) V

RELAY TO COMPLY WITH:


CENELEC CECC-16000 Europe
ANSI / NEMA-ICS-4

(AC / DC) V
(AC / DC) V
C)

(AC / DC) V
(AC / DC) V

E)
C)

OHM
5)

5)

(AC / DC) V

(AC / DC) V

B)

2. INTERNAL PIN CONNECTIONS FOR 3PDT,


OCTAL RELAYS:
1-4 COIL
2-10 COIL
PIN CONFIGURATION
3-1 NO
LOOKING AT BASE OF~"~"

2)

5-6 NC
6-7 NO
8-11 NC
9-11 NO

E)

20

DATE.

MECHANICAL

21
22

SOCKET

23

SOCKET MOUNTING

D)

4)

24

CONTACT PLATING MATERIAL

RELAY. THE LOCATOR


KEY SHALL POINT
BETWEEN PINS
1 AND 11:

(YES / NO)
(DIN RAIL / BOARD)
C)

25

NOTES:

REV NO.

1. THIS SPECIFICATION SHEET ADDRESSES STANDARD, INDUSTRIAL GRADE,


CONTINUOUSLY ENERGIZED, 3PDT, DIN-RAIL, OR PCB CARD MOUNTED
RELAYS.
FOR RELAY TYPES OR PIN CONFIGURATIONS OTHER THAN 3PDT, DEVIATIONS FROM
STANDARD REQUIREMENTS SHALL BE INDICATED WITH AN ASTERIK(*) AND SHALL BE
CLARIFIED WITH A SEPARATE NOTE LOCATED BELOW IN THIS COLUMN.

DISCIPLINE
ENGINEER

2. THIS INFORMATION SHALL BE INDELIBLY PRINTED ON THE EXTERIOR OF THE


RELAY ENCLOSURE

DATE:
PROJECT
ENGINEER

3. VENDOR SHALL CONFIRM THIS DATA.

3. CONTACT PROTECTION FOR SWITCHING


INDUCTIVE LOADS:
DIODE, VARISTOR, OR RC-NETWORK

d
e
c
u
d
o
r
s p tware
i
rm Sof
o
F
s ools 7
i
h
T Int . 19
By m No
For

4. SOCKETS WITH PART NUMBERS ARE TO BE QUOTED SEPARATELY.


DATE:

5. VENDOR TO SPECIFY THIS INFORMATION.

CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

5. IF NOT SPECIFIED, CONTINUOUS


CONTACT RATING SHALL BE 10A, ANSI /
NEMA ICS-4 (DESIGNATION A600 OR
N600)
6. ALL DUST-TIGHT RELAYS TO HAVE LEDs
FOR COIL ENERGIZE STATUS
7. OUTDOOR AMBIENT TEMP. RATING: 70C
8. COIL PICKUP VOLTAGE SHALL BE 80%
OR LESS OF NOMINAL VOLTAGE.

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

4. RELAY MOUNTING-SOCKETS: DIN RAIL,


PCB CARD OR SEPARATE MOUNTING
PLATE. ALL RELAYS TO BE PROVIDED
WITH RESTRAINT OR LOCKING
CLIPS/MECHANISMS.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 197

YERP 8020-825-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - SOLENOID OPERATED VALVES


1

TAG NUMBER

SERVICE

P&ID NUMBER

MANUFACTURER *

MODEL NUMBER *

PROCESS DATA

DESCRIPTION

REQUISITION NO.
MATERIAL SOURCE
AMS STOCK NO.

FLUID

CORROSIVE COMPOUNDS

10

MAXIMUM LINE PRESSURE

11

MAXIMUM PRESSURE DROP

12

MAXIMUM FLOW RATE

13

RELATIVE DENSITY

14

OPERATING VISCOSITY

15

MAXIMUM FLUID TEMPERATURE

kPa(ga)(PSIG)
kPa (PSI)

C (F)

16
17

DATE.

GENERAL

18
19

TYPE

20

ELCTRICAL AREA CLASIFICATION

21

ed
c
u
od re,
r
p
s ftwa
i
m
or ls So 8
f
s
i
Th Intoo o. 19
by Form N

22

REV NO.

23

DISCIPLINE
ENGINEER

24

TYPE

25

BODY CONNECTION SIZE, NOM

26

REQUIRED CV

NPT

27 VALVE CV *
28 BODY MATERIAL *
VALVE

DATE:
PROJECT
ENGINEER

SPECIFICATION

DATE:
CERTIFIED

DATE:

29 SEAT MATERIAL *
30 SEAT MATERIAL *
31

MAX. PRESSURE RATING *

32

MAX. ALLOW. DIFF. PRESSURE *

kPa(ga)(PSIG)
kPa (PSI)
kPa (PSI)

33

CONSTRUCTION
AGENCY

34

EXT. PILOT CONNECTION SIZE, NOM

35

CONST. (NO NC UNIV)

36

TYPE

37

COIL INSULATION CLAS (H) OR OTHER

38

STEADY POWER CONSUMPTION *

39

ELECTRICAL SUPPLY

40

IN-RUSH CURRENT *

41

CONDUIT CONNECTION SIZE, NOM

42

ENCLOSURE TYPE, NEMA OR IEC

43

SOLENOID VALVE INTERNALS **

NPT

DATE:

SOLENOID

OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

W
VOLT

FREQ.
A
NPT

44
45

* VENDOR TO PROVIDE THIS INFORMATION WHEN IT IS NOT SPECIFIED.


** VITON SHALL BE SPECIFIED FOR ALL SOV INTERNAL SOFT GOODS.
ISS FOR

DWG. TYPE PLANT NO.

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 198

YERP 8020-827-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - TRANSDUCERS (SIGNAL CONVERSION)


1

TAG NUMBER

TYPE OF TRANSDUCER

SERVICE

P&ID NUMBER

MANUFACTURER

MODEL NUMBER

REQUISITION NO.
MATERIAL SOURCE

AMS STOCK NO.

HOUSING

MOUNTING

11

ENCLOSURE CLASS

NEMA OR IEC

12
13
14
15
16

CONN

MECHANICAL DATA

DESCRIPTION

9
10

17

PNEUMATIC CONNECTION

SIZE NPT

18

CONDUIT CONNECTION

SIZE NPT

19

ed
c
u
od re,
r
p
s twa
i
m
or ls Sof
f
s
i
Th Intoo o. 199
by Form N

20

REV NO.

I/O

DATE.

21
22

INPUT SIGNAL

UNITS)

23

OUTPUT SIGNAL

UNITS)

24

INPUT IMPEDANCE

OHMS)

25

OUTPUT LOAD

OHMS)

26

POWER
SUPPLY

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

27

AIR SUPPLY

28

ELECTRICAL SUPPLY

HZ

29
30
31

DATE:

kPa(ga)(PSIG)
V

FILTER / REGULATOR

32

CERTIFIED

ACCESSORIES

33

DATE:
CONSTRUCTION
AGENCY

34
35
36
37

DATE:

38
OPERATION

OPTIONS

39

DATE:

BY:

CONTROL NUMBER

40
41
42

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

NOTES: 1 TYPE OF TRANSDUCER SHALL MEAN I/P, E/P, P/E, ETC.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 199

YERP 8020-828-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT


CABLE TAG NUMBER

47

SERVICE

48

@ 120 VAC

EACH

49

@ 240 VAC

EACH

MANUFACTURER

50

MODEL NUMBER

51

EACH

52

@ 48 VDC

EACH

AMS STOCK NO.

53

@ 125 VDC

EACH

MOUNTING

ELECTRICAL AREA CLASSIFICATION

ENCLOSURE TYPE

RELATIVE HUMIDITY

11

USE (INDOOR / OUTDOOR) *

60
61

COMB. / SEQUENCE LOGIC

20

TIMING

YES

NO

COUNTING

YES

NO

LATCHING

YES

NO

ARITHMETIC (MIN +, -, X, :)

YES

NO

COMPARE

YES

NO

CERTIFIED

68
69

LADDER DIAGRAMS

70

BOOLEAN NOTATIONS

YES

NO

FLOW CHARTS

YES

NO

MNEMONIC LANGUAGE

YES

NO

FUNCTIONAL BLOCKS

YES

NO

71
72
73

77
78

CASSETTE RECORDER

YES

NO

31

79

FLOPPY DISK

YES

NO

80

PRINTER

YES

NO

81

CONFORMAL COATING

YES

NO

SIZE

32

kwords

33

ROM

YES

NO

34

RAM (CMOS)

YES

NO

MEMORY

R/W (CORE)

YES

NO

83

YES

NO

84

EAROM

YES

NO

85

MOUNTING (REMOTE / INTEGRAL *)

86

MODEL NO. REMOTE UNIT

87

SUITABLE FOR

88

SUPPLY VOLTAGE

VAC/DC*

89

OUTPUT VOLTAGE

VDC

90

POWER CONSUMPTION PER UNIT VA/W*

91

NO. OF UNITS REQUIRED

43

EDSD
VERIFICATION

42
DATE:

44

82

UV PROM

41

DATE:

INTERFACE ACCORDING TO

67

30

40

CONTROL NUMBER

MODEL NUMBER

66

76

39

BY:

65

29

38

OPERATION

EACH

75

37

DATE:

EACH

@ 125 VDC

28

36

CONSTRUCTION
AGENCY

@ 48 VDC

27

35
DATE:

EACH

74

ms / kwords

OPTIONALS

DATE:

MIN. SCAN RATE

8/16* BITS

POWER SUPPLY

MAIN FRAME

PROJECT
ENGINEER

PROCESSOR

REV NO.
DATE:

WORD LENGTH

TYPE

DATE.

22

FUNCTIONS

19

PROGRAMMABLE DEVICE

MODEL NUMBER

21

DISCIPLINE
ENGINEER

@ 24 VDC

64

16
17

26

EACH

63

15

25

@ 240 VAC

62

14

24

EACH

@ 120 VAC

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 200
by Form N
59

13

23

56

58

12

18

TOTAL NUMBER OF OUTPUTS

55

57

C(F)

AMBIENT TEMPERATURE

10

54

OUTPUTS

MATERIAL SOURCE

@ 24 VDC

REQUISITION NO.

FORMAT

DESCRIPTION

GENERAL DATA

TOTAL NUMBER OF INPUTS

INPUTS

I/O SECTION

ENGG

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - PROGRAMMABLE CONTROLLER


1

I/O UNITS

92

45

93

46

94
95

* SELECT AS APPLICABLE

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

NOTES: 1. THIS SPECIFICATION SHEET SHALL BE USED IN CONJUCTION WITH 34-YERP-AMSS-830.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 200

YERP 8020-830-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

GENERAL DATA

ENGG

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - PACKAGE UNIT INSTRUMENTATION


1

PACKAGE UNIT NUMBER

DESCRIPTION

P.O.NUMBER

AREA CLASSIFICATION

TRANSMISSION SIGNAL

ELECTRONIC:

ELECTRICAL SUPPLY

MAX:

AIR SUPPLY

MAX:

AIR FILTER REDUCING STATION

YES

NO

AIR SETS

YES

NO

AIR HEADER

YES

NO

10

NONE

DIV.:

CLASS:

GROUP:

PNEUMATIC:
NORM:

MIN:

NORM:

MIN:

DESCRIPTION

11
12
INSTRUMENT SELECTION (refer to Table 2 of 34-SAMSS-831)
ITEM

INSTRUMENT TYPE

QTY.

MAKE AND MODEL

OPTIONAL OR NON-STANDARD SPEC 5

REV NO.

DATE.

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 201
by Form N
DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:
CERTIFIED

DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 201

YERP 8020-831-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OFYERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

OPRNS

YANBU EXPORT REFINERY PROJECT

ENGG

GENERAL DATA

CERT

PMT

INSTRUMENT SPECIFICATION SHEET - INSTRUMENTATION AND THERMOCOUPLE CABLE


1

CABLE TAG NUMBER

SERVICE

REQUIRED LENGTH

MANUFACTURER

MANUFACTURER CABLE IDENTIFICATION

6
7

REQUISITION NO.
MATERIAL SOURCE
AMS STOCK NO.

ed
c
u
od re,
r
p
s twa
i
m
f
r
o
o
f
S
This Intools o. 202
by Form N

8
9
10 CABLE GROUP, 1-6 (per 34-SAMSS-913)

DESCRIPTION

11 SIGNAL CORE CONSTRUCTION, PAIR /TRIAD

GROUP 1-6

12 NUMBER OF SIGNAL CORES


13 CONDUCTOR SIZE
14 CONDUCTOR COLOR CODE
15 CABLE DESIGNATION / VOLTAGE RATING
16 CABLE TEMPERATURE RATING
17 PRIMARY INSULATION MATERIAL
18 INTRINSICALLY SAFE APPLICATION (NOTE-4)

GROUP 5

19
20 THERMOCOUPLE EXTENSION WIRE TYPE
21 CONDUCTOR COLOR TYPE

REV NO.

DATE.

GROUP 6

22
23 FIREPROOF CABLE TYPE
24
25
26

DISCIPLINE
ENGINEER

27 DIRECT BURIAL

YES/NO

28 OIL RESISTANT

YES/NO

29 SUN RESISTANT

YES/NO

30 ARMOR TYPE
OPTIONS

DATE:
PROJECT
ENGINEER

DATE:

31 SPECIAL ELECTRICAL REQUIREMENTS


32 MAXIMUM MUTUAL CAPACITANCE
33 MAXIMUM CAPACITANCE TO GROUND
34 MAXIMUM INDUCTANCE

CERTIFIED

35 MAXIMUM CONDUCTOR RESISTANCE


DATE:

36 MAXIMUM L/R RATIO

CONSTRUCTION
AGENCY

INSTALLATION DETAILS

37

DATE:
OPERATION

DATE:

CONTROL NUMBER

BY:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR
ALL APPROVAL/CERTIFICATION
REQUIREMENTS BY DRAWING
COMPLETION CERTIFICATE
(DCC) NO.

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

38 MINIMUM BENDING RADIUS (NOTE-2)


39 MAXIMUM PULLING TENSION (NOTE-2)
40 CABLE WEIGHT (NOTE-2)
41
42
43

NOTES: 1
2
3
4

THIS ISS SHALL BE USED IN CONJUCTION WITH 34-YERP-SAMSS-913.


TO BE SPECIFIED BY VENDOR.
MEASUREMENTS SHALL BE SPECIFIED IN SI-METRIC UNITS FOLLOWED BY ENGLISH EQUIVALENT IN ( )
INTRINSICALLY SAFE CABLES SHALL HAVE BLUE JACKET AND SHALL HAVE 600 VOLT INSULATION RATING.

DWG. TYPE PLANT NO.

ISS FOR

ISS

INDEX

DRAWING NO.

SHT.NO.

REV.NO.

EOF

INtools Form No. 202

YERP 8020-913-ENG

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER

YERP - 8117-M-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
DATA SHEET - CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS

1.
2.

F. OPERATING FLUID

CONTINUOUS
ATTENDED

INTERMITTENT
UNATTENDED

1. REFRIGERANT TYPE

STAND BY

2. REFRIGERANT QUANTITY kg(lbs)

3. FLUID HANDLED
4. PRINCIPAL CORROSIVES

G. DIMENSIONS m(ft)
1. COMPRESSOR SKID

B. CAPACITIES
kW

Btu/h

1. PRE CHILLER

2. CHILLER SKID

L
L

(
(

)W
)W

(
(

)H
)H

(
(

3. CONDENSER SKID

)W

)H

)
)
)

2. CHILLER

DESCRIPTION

3. CONDENSER

H. WEIGHTS Kg(lbs.)

4. COMPRESSOR

1. SHIPPING WEIGHT

5. OIL COOLERS

3. MAX. MAINTENANCE WEIGHT

7. PUMP OUT CONDENSER

1. LOW PRESSURE COMPRESSOR DATA

.1 MANUFACTURER

1. HIGH PRESSURE CHILLER

.2 MODEL/SIZE

.1 PROCESS FLOW INLET

SERIAL NUMBER

.3 POWER

.2 PROCESS FLOW OUTLET

kW (

.4 SUCTION PRESS

.3 REFRIGERANT EVAPORATING AT

.6 DISCHARGE PRESS

.1 PROCESS FLOW INLET


.2 PROCESS FLOW OUTLET

DATE

C(

F)

.2 MODEL/SIZE

HP)

REV.
NO.

kPa (
kPa (
kPa (

.5 SIDESTREAM PRESS

D. AMBIENT CONDITIONS

DATE:

.6 DISCHARGE PRESS
O

C(

F)

MIN.

C(

F)
F)
O
F)
O

C(

SPEED
psig) TEMP.
psig) TEMP.
psig) TEMP.

rpm.
O

C(

F)
F)
O
F)

C(
O
C(

F)

J. GEAR

, GROUP

1. MANUFACTURER
2. TYPE / SIZE

PROJECT
ENGINEER

SERIAL NUMBER

3. RATIO

kW (

NAME PLATE POWER

HP)

E. UTILITIES

DATE:

AVAILABLE

CERTIFIED

REQ'D

1. ELECTRIC POWER

DATE:
CONSTRUCTION
AGENCY

K. DRIVER
1. DRIVER TYPE

HZ

2. MANUFACTURER

.1 MAIN MOTOR

3. MODEL/SIZE

.2 AUXILIARY MOTORS

4. SPEED

SERIAL NUMBER
rpm. NAME PLATE POWER

kW (

HP)

.3 PROTECTION SYSTEM

DATE:

L. CONDENSER

OPERATIONS

.2 AIR

AVAILABLE
PRESS kPa(psig)
MAX.
MIN.

REQ'D
PRESS
QTY
kPa
m3/h

1. CONDENSER TYPE
2. MANUFACTURER
3. MODEL/SIZE

SERIAL NUMBER

4. CONTROL SYSTEM
5. PURGE CONNECTIONS FITTED
6. DESIGN PRESS

2. COOLING WATER

BY:

DATE:

WELL/RAW WATER
MAX.

.1 PRESSURE kPa(psig)
O

(DCC) NO. ______________________________

CERTIFICATE

REQUIREMENTS,

COMPLETION
DRAWING

APPROVAL/CERTIFICATION

psig)

kPa (

YES
TEMP.

REQ'D.

C(

F)

M. SURGE TANK
1. DIAMETER

m (

.4 PRESSURE DROP Pa(psi)

3. PURGE CONNECTION FITTED

YES

4. PUMPDOWN CONNECTION FITTED

YES
TEMP.

.5 FLOW RATE m /h(USGPM)

5. DESIGN PRESS

DWG. TYPE

DAT

m3 (

kPa (

PLANT NO. INDEX

ft)

m(

LENGTH

2. USEFUL CAPACITY

DATA SHEET FOR

FRESH WATER
MIN.

.2 TEMPERATURE IN C( F)
.3 TEMPERATURE OUT OC(OF)
3

NO

NONE

SEAWATER

BY

OF THIS DRAWING IS COVERED, FOR ALL

CONTROL NUMBER

DATE:
EDSD
VERIFICATION

kW (

.4 SUCTION PRESS

O
MAX.
C(
F)
AREA CLASSIFICATION:
, DIV.
CLASS
NON-CLASSIFIED

C(
O
C(

SERIAL NUMBER

.3 POWER

rpm.
O

.1 MANUFACTURER
O

MIN.

DESIGN

SPEED
psig) TEMP.
psig) TEMP.
psig) TEMP.

2. HIGH PRESSURE COMPRESSOR DATA

.3 FREON EVAPORATING AT

THIS INDICATES THAT REV. NO.

HP)
kPa (
kPa (
kPa (

.5 SIDESTREAM PRESS

2. LOW PRESSURE CHILLER

DISCIPLINE
ENGINEER

)
)
)

I. COMPRESSOR DATA

C. TEMPERATURES

REVISION CERTIFICATION

(
(
(

2. MAX. ERECTION WEIGHT

6. PUMP OUT COMPRESSOR

psig)

DRAWING NO.

E-

NO
NO
O

C(

SHT.NO.

F)

REV.NO.

1 of 2

YERP

EDSD/8117-M-1-0801.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

A. SERVICE

YERP - 8130-M-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
SIDE ENTRY MIXER - DATA SHEET

MIXER TYPE:

SWIVEL

FIXED ANGLE

SPEED OF IMPELLER
SUPPORT TYPE

DESIGN OPERATING DATA


DRIVER

NONE

POWER kW

COUPLING MAKE:

TIERODS + SPRINGS

VARIABLE LOAD

MASS IMPELLER

MIXER MOUNTING FLANGE SIZE

, MODEL:

SPACER LENGTH

CONSTANT LOAD
IMPELLER DIAMETER

kg

TOTAL MASS MIXER + DRIVER

CLASS
SIZE

CONNECTIONS

kg

mm

ANSI B 16.5
DESCRIPTION

SPEED RPM

GEAR BOX MAKE:

RPM

UTILITIES

TYPE

ELECTRIC POWER

SEAL LIQUID INLET

AVAILABLE
AC

SEAL LIQUID OUTLET


DRAIN

ELECTRIC DRIVER

VENT

CONTROLS AND PROTECTION

PHASE

VOLTS

DC

HZ

PRESSURES
O

MAX ALLOW WORK PRESS AT

kPa(ga)

HYDROSTAT. TEST PRESS

kPa(ga)

INSPECTION AND TESTS


VENDOR'S STANDARD SHOP TEST

LUBRICATION METHOD BEARINGS


GREASE

WITNESSED

HYDROSTATIC TEST

LUBRICATOR MAKE:

HYDROSTATIC TEST OF SHUT-OFF DEVICE

OIL BATH WITH SPLASH LUBRICATION


DATE

CERTIFIED

AS FOLLOWS

RING-OIL CONSTANT LEVEL

RUNNING TEST (MIN. 1/2 HOUR)


DISMANTLING
RADIOGRAPHIC INSPECTION IMPELLER

REV.
NO.

LUBRICANTS

DYE PENETRANT EXAMINATION IMPELLER

BEARING LUBRICANT
OIL PER 26-SAMSS-45

DISCIPLINE
ENGINEER

STATIC BALANCE IMPELLER

GREASE PER 26-SAMSS-54

DYNAMIC BALANCE IMPELLER IN WATER


VIBRATION, MEASUREMENTS
TESTS TO BE CARRIED OUT WITH ACTUAL DRIVER

DATE:

AT

SHAFT SEALING

PROJECT
ENGINEER

MECHANICAL SERIAL NO.:

RATED SPEED

CERTIFIED

DRAWINGS AND OTHER DATA


YES

SHAFT SEAL LEAKAGE CONTROL:


.1

ELECTRICAL

.2

PRES. SWITCH MAKE

CONSTRUCTION
AGENCY

DATE:

OPERATIONS

.4

MODEL
kPa(ga)

LEVEL SWITCH MAKE

MODEL

SHAFT SEAL LEAKAGE CONTROL:

YES

SEAL LEAKAGE PIPING WITH ORIFICE

YES

BUFFER LIQUID SYSTEM

YES

REQUIRED PRESSURE:

kPa(ga) / FLOW:

YES

NO

COMPLY ASSEMBLED UNIT


OPER. & MAINT. INSTRUCTIONS
CROSS SECT. DWG WITH PART NO'S.
l/s

NO

REQUIRED
YES

DIMENSIONAL DRAWING OF

MECHANICAL SEAL DRAWING


BILLS OF MATERIALS
COMPL'D MIXER DATA SHEET
AUXILIARY PIPING DWG.
CERT'D. TEST DATA

BY:

DATE:

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR ALL
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATE
(DCC) NO.

CONTROL NUMBER

DATE:
EDSD
VERIFICATION

MANUF'S
DRAWING
NUMBER

PNEUMATIC

CARTRIDGE DESIGN MECH. SEAL

REVISION CERTIFICATION

NO

.3 PRESSURE SETTING *SHUTDOWN*

DATE:

RPM

, MODEL:

SERIAL NO.:
DATE:

DERATED SPEED

MATERIALS OF CONSTRUCTION

RECOMM'D SPARE LIST

CASING

ASTM

INSTR. WIRING DIAGRAM

IMPELLER

ASTM

FORCE & MOMENTS ON SHELL

SHAFT

ASTM

SHAFT SLEEVES

ASTM

TIERODS

ASTM

MECH. SEAL

STATION FACE

ASTM

ROTATING FACE

ASTM

SPRINGS

ASTM

AUXILIARY SEALING DEVICE

ASTM

SWIVEL BALL

ASTM

DATA SHEET FOR

SPECIFICATIONS
MIXER(S) SHALL COMPLY WITH THE MINIMUM REQUIREMENTS SPECIFIED IN
THIS DATA SHEET, PURCHASE DOCUMENTS AND WITH 32-SAMSS-17.

NOTE 1 :
IF NUMBER OF MIXERS AND EST. POWER IN LIQUID ARE SPECIFIED AND VENDOR DOES
NOT CONSIDER THESE VALUES TO BE ADEQUATE. HE SHALL TAKE EXCEPTION AND
PROPOSE AN ALTERNATIVE.

DWG. TYPE

DAT
YERP

PLANT NO. INDEX

DRAWING NO.

E-

SHT.NO.

REV.NO.

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

CONSTRUCTION DATA

2
OF
2
EDSD/8130-M-2-0801.XLS

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

J6491 IntGearComp 01 (102007)

REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

PURCHASE

CLIENT
JOB NO.
PAGE

ITEM NO.
1

12

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

NO. REQUIRED

4 SERVICE
5

OF

DRIVER ITEM NO.


CONTINUOUS

INTERMITTENT

6 NOTE: INFORMATION TO BE COMPLETED:

STANDBY (2.1.7)

SPARED BY:

BY PURCHASER

BY MANUFACTURER

BY PURCHASER OR MFR

GENERAL

7
8 COMPRESSOR MFR

MODEL (SIZE AND TYPE)

9 DRIVER MFR

DRIVER TYPE

10 DRIVE SYSTEM:

DIRECT COUPLED

SERIAL NO.
RATED

OPERATING CONDITIONS (2.1.3) (3.1.2)

11
12
13

(ALL DATA ON PER UNIT BASIS)

14
15

DELIVERED FLOW, M/H (1.013 barA & 0C DRY)

16

WEIGHT FLOW,

17

INLET COOLING WATER TEMP,

(BkW)

RPM

OTHER
CONTROL SYSTEM (3.4.2)
LOW

MIN

RATED

AMB *

AMB

(2.1.3)

(3.1.5.2)

(2.1.9)

CONTROL METHOD: (3.4.2.1)


OTHER

CAPACITY MODULATION (CONST DISCH PRESS) (3.4.2.1 a.)

INLET THROTTLE DEVICE


GLOBE VALVE

(kg/h) (WET) (DRY)

DAMPER

BUTTERFLY VALVE

VARIABLE INLET GUIDE VANES


TWO-STEP CONTROL (LOAD-UNLOAD ) (3.4.2.1 b.)

(C)

(barGTO

18

(barG)

19 INLET CONDITIONS: (2.1.3) (3.1.2)

AUTOMATIC DUAL CONTROL (3.4.2.1 c.)

20

PRESSURE

AUTO START AND STOP (3.4.2.1 d.)

21

TEMPERATURE

22

RELATIVE HUMIDITY %

23

MOLECULAR WEIGHT

24

INLET VOLUME,

(barA)
(C)

START

(barG)

DISCH PRESS

STOP

(barG)

CONSTANT DISCHARGE PRESSURE


BASE MODE (BLOWOFF ) (3.4.2.1 e.)

(MW)

(m/h) (WET / DRY)

MASS FLOW CONTROL (3.4.2.1 f.)

25
26 DISCHARGE CONDITIONS:
27

PRESSURE

28

TEMPERATURE

(barA)

CONTROL SYSTEM REQUIREMENTS:

(C)

UNIT OPERATES IN PARALLEL (3.4.2.2)

29

W/CENTRIFUGAL

30 PERFORMANCE:
31

MAX

W/ROTARY

W/RECIPROCATING

(BkW) REQUIRED (ALL LOSSES INCL)

32

(BkW/ 100 m/h)

AIR DELIVERED

33

INPUT SPEED

(rpm)

34

ESTIMATED SURGE,

(m/h)

MICROPROCESSOR CAPABLE OF COMMUNICATION

WITH PURCHASER'S DCS (3.4.1.2)


(@ ABOVE SPEED)

35

MAX P ACROSS INLET FILTER,

36

P INCLUDED IN CALCULATION

37

AFTERCOOLER OUTLET TEMP,

38

PERFORMANCE CURVE NO.

39

% RISE TO SURGE (2.2.1.4)

SUITABLE FOR INDOOR ONLY

40

% TURNDOWN (2.2.1.4)

FURNISHED BY PURCHASER

(bar)
YES

CONTROL SYSTEM ALTERNATES: (3.4.1.1)

NO

(C)

OTHER THAN MICROPROCESSOR BASED:

41
42

INTER- AND AFTER-COOLERS

* UNTHROTTLED PERFORMANCE FOR DRIVER SIZING

AFTERCOOLER: (3.6)

43 REMARKS:
44

FURNISHED BY PURCHASER (3.6.1)

45

NOT NEEDED (3.6.1)

46

AIR-COOLED TYPE (3.6.5) BY VENDOR

47

AIR-COOLED INTERCOOLERS REQD (3.6.6)

48

FURNISHED BY PURCHASER

49
50

AIR-COOLED EXCHANGER AUTOMATIC


TEMPERATURE CONTROL MEANS: (3.6.6)

51
52

LOUVERS

53

VARIABLE PITCH FANS

54

VARIABLE SPEED FANS


BYPASS VALVE

AIR-COOLER CONTROL MANUAL ONLY (3.6.6) BY:

55

LOUVERS

56

VARIABLE PITCH FANS

BYPASS VALVE

57
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
2

OF

12

LOCATION, SITE DATA

REQ'N NO.
SPECIFICATIONS

2 LOCATION: (2.1.9)

NOISE SPECIFICATIONS: (2.1.4)

INDOOR

HEATED

UNDER ROOF

MAX ALLOWABLE SPL

OUTDOOR

UNHEATED

PARTIAL SIDES

APPLICABLE SPEC

GRADE

MEZZANINE

WINTERIZATION REQD

(@ 1 m)

ACOUSTIC HOUSING:

TROPICALIZATION REQD

YES

NO

APPLICABLE SPECIFICATIONS:

API 672 AND

8 SITE DATA:
9
10

ELEVATION

(m)

BAROMETER

RANGE OF AMBIENT TEMPERATURE,

11

(barA)

NON-ASME WELDING IF NOT AWS D1.1: (2.2.10.4.4)

(C)

DRY BULB

WET BULB

12

NORMAL

13

MAXIMUM

PAINTING:
MANUFACTURER'S STD

14

MINIMUM

OTHER

15
16

BASEPLATE GROUT: (3.3.15)

EPOXY

CEMENT

NONE

17 UNUSUAL CONDITIONS: (2.1.9)


FUMES

PREPARATION FOR GROUT SURFACES: (3.3.15)

18

DUST

19

CORROSIVES PRESENT:

CORROSIVE CONDITIONS

MFR STD

20

CONDITIONS CAUSE STRESS CORROSION CRACKING (2.2.10.1.7)

INORGANIC ZINC SILICATE COATING

21

OTHER

OTHER

SSPC 6 BLAST

BARE FOR FIELD BLAST

22
23 AREA ELECTRICAL CLASSIFICATION: (2.1.13)
24

CLASS

GROUP

25

LOCAL ELECTRICAL CODES:

SHIPMENT: (4.4.1), (4.4.3.12)

T-CODE

DIVISION

DOMESTIC

26

EXPORT BOXING REQD

MATL FOR SPARE ROTOR SUPPORT (4.4.3.12)


UTILITY CONDITIONS: (3.1.1)

27
28

EXPORT

OUTDOOR STORAGE OVER 6 MONTHS

UTILITY CONSUMPTION (5.2.3 i.)

STEAM HEATING: (2.2.9.5.7)

STEAM:

29

INLET MIN

(barG)

(C)

30

NORM

(barG)

(C)

OIL HEATER:

(kg/h)

OTHER

(kW)

LOCKED
ROTOR AMPS

ELECTRIC:

31

MAX

(barG)

(C)

32

OUTLET MIN

(barG)

(C)

33

NORM

(barG)

(C)

MAIN LO PUMP

34

MAX

(barG)

(C)

AUX LO PUMP

(kg/h)

FULL LOAD
AMPS

35
36

ELECTRICITY:

37

OIL HEATER
HEATING

38

VOLTAGE

39

HERTZ

40

PHASE

CONTROL

SHUTDOWN

(kW)

L.O.
COOLER

42

COOLING WATER: (2.1.10)

43

TEMP INLET

44

PRESS NORM

(barG)

DESIGN

(barG) PRESS DROP,

45

MIN RETURN

(barG)

MAX ALLOW P

(bar) TOTAL CW,

46

WATER SOURCE

QUANTITY,
(C) MAX RETURN

47

(C)

49

MAX PRESS

50

GAS COMPOSITION

MIN PRESS

(L/min)

INLET PRESS

(barG) SEAL SYSTEM:


CONTROL PANEL:
LO RESERVOIR:

52

INSTR HOUSINGS:

53

CONTROL SYSTEM:

54

OTHER:

55
TOTAL PURGE,

57
58
59

General Confidential

OTHER

(C)

(barG)
(barG)

AFTERCOOLER

(bar)

51 REMARKS:

56

INTERCOOLER

(L/min)

OUTLET TEMP,

AIR/NITROGEN:
AIR/NITROGEN:

(kW)
(kW) (3.4.2.8)

COOLING WATER:

41

48

SPACE HEATER

CONTROL SYSTEM LOAD:

(m/h)

QUANTITY
(m/h)

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.
3

OF

12

REQ'N NO.

CONSTRUCTION FEATURES

1
2

CLIENT

COMPRESSOR SPEEDS:

INTEGRAL GEAR HOUSING:

3 RATED INPUT:

(rpm)

4 BULLGEAR CRITICALS:

1st

TRIP

(rpm)

MATERIAL
BULL GEAR: (2.2.5.3)

(rpm)

2nd

(rpm)

5 PINION CRITICALS:

SPLIT

RATED POWER BASED ON TOOTH SURFACE DURABILITY:

1st STG PINION

1st

(rpm)

2nd

(rpm) RATED POWER BASED ON TOOTH BENDING:

2nd STG PINION

1st

(rpm)

2nd

(rpm)

3rd STG PINION

1st

(rpm)

2nd

(rpm) GEAR RIM MATERIAL:

4th STG PINION

1st

(rpm)

2nd

(rpm) GEAR FACE WIDTH:

10 OTHER UNDESIRABLE SPEEDS: (2.2.7.1.3)


11

STAGE
SPEED

12

TIP
SPEED

(kW)

MIN AGMA SERVICE FACTOR:

ACTUAL S.F.
HARDNESS:
(mm) GEAR CENTER MATL:

MECHANICAL EFFICIENCY:

IMPELLER
DIAMETER

(kW)

PITCH DIA

%
(mm)

PINIONS: (2.2.5.3)

13 1st STAGE

(rpm)

(mm)

(m/hr)

14 2nd STAGE

(rpm)

(mm)

(m/hr)

SERVICE FACTOR:

15 3rd STAGE

(rpm)

(mm)

(m/hr)

MATERIAL:

16 4th STAGE

(rpm)

(mm)

(m/hr)

HARDNESS: (BHN) (R c)

17

AGMA QUALITY

PITCH LINE VELOCITY

1st

(m/s)

2nd

3rd

4th

BULL GEAR SHAFT:

18

IMPELLERS:

19

NO. OF IMPELLERS:

REPLACEABLE

20

TYPE (OPEN, RADIAL, BACKWARD LEANING, ETC.)

BRG SPAN

(mm)

WEIGHT (W/GEAR)

(kg)

21

TYPE CONSTRUCTION: (2.2.5.2.2)

DIA @ GEAR

(mm)

DIA @ COUPLING

(mm)

22

METHOD OF ATTACH: (2.2.5.2.2)

23

ROTATION, VIEWED FROM INPUT SHAFT END:

(BHN) (Rc)

HARDNESS:

SHAFT SLEEVES AT SEALS: MATL


CW

CCW SHAFT LABYS: TYPE

24
25

INTEGRAL W/GEAR

MATL:

MATERIAL

MATL

BULL GEAR RADIAL BRG TYPE:


COMPRESSOR CASING:

26 MODEL
STG 1

STG 2

ACTUAL LOAD

(mm)
(bar)

BULL GEAR THRUST BEARINGS: (2.2.8.3)

CASING SPLIT

27

LENGTH
(bar)

ALLOW LOAD

STG 3

STG 4

LOCATION

TYPE

28 MATERIAL

MFR

29 MAWP,

THRUST COLLAR (2.2.8.3.5)

INTEGRAL

(barG)

AREA

(mm)
REPLACEABLE

ALLOW LOAD

(bar)

ACTUAL LOAD

(bar)

31 MAX OPT TEMP,

(C)

GAS LOAD

(kg)

COUPLING LOAD

(kg)

32 MIN OPT TEMP,

(C)

BEARINGS FITTED W/TEMP SENSORS (2.2.8.4.4)

30 HYDRO TEST,

(barG)

33

MIN DESIGN METAL TEMP (2.2.10.5.3)

34

CASING HEAT TREATMENT REQUIRED (2.2.10.4.5.4)

35

MAX ALLOW STRESS FOR MATL (2.2.2.1)

36

CODE CASTING FACTOR (2.2.2.1)

(C)

PINION RADIAL BRG

BULL GEAR RADIAL BRG

THRUST BRG
(MPa)
MAIN CONNECTIONS: (2.2.3.1)

37 WELDED CONNECTIONS--NDT REQD (2.2.10.4.6.1)


38
39

100% RADIOGRAPH

MAG PARTICLE

SIZE

LIQ PENETRANT

PURCHASER REVIEW OF CONNECTION DESIGN (2.2.10.4.6.4)

ASME
RATING

FACING

COMPR INLET

40

COMPR DISCH

41

COMPRESSOR BEARINGS & BEARING HOUSINGS:

PKG OUTLET

42

BEARING HSG MATERIAL:

ATM BLOWOFF

43

PINION RADIAL BEARINGS: (2.2.8.2)

44

STG 1

45

BRG TYPE

46

ALLOW LOAD,

(bar)

47

ACTUAL LOAD,

(bar)

48

BRG SPAN,

49

PINION THRUST BEARINGS: (2.2.8.3)

FILTER OUTLET
STG 2

STG 3

STG 4
OTHER CONNECTIONS:
NO.
LUBE OIL INLET

(mm)

LUBE OIL OUTLET

50

STG 1

51

BRG TYPE

52

ALLOW LOAD,

(bar)

53

ACTUAL LOAD,

(bar)

54

THRUST COLLAR

COOLING WATER INLET


STG 2

STG 3

STG 4

PRESSURE GAUGE
TEMPERATURE GAUGE
CONDENSATE DRAINS

55
56
57
58
59

General Confidential

SIZE

TYPE

POSITION

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

1 VIBRATION DETECTORS: (3.4.4.6)


TYPE

MFR

NO. AT EACH PINION BEARING

TOTAL NO.

NO. AT EACH DRIVER BEARING

TOTAL NO.

X&Y RADIAL PROBES CAN BE MOUNTED ADJACENT TO IMPELLERS FOR:

MODEL

10

12

REQ'N NO.

ADVANCE NOTIFICATION REQD

DAYS (4.1.1)
OBSERVED

1st STG

2nd STG

3rd STG

HYDROSTATIC (4.3.2)
4-HOUR COMBINED TEST (4.3.4)

4th STG

ASME PTC 10 TEST (4.3.5.1)


INCLUDES

MFR

MODEL

AIR FILTER

AFTERCOOLER

MONITOR SUPPLIED BY

11

MFR

12

LOCATION

MODEL

GUIDE VANE TEST (4.3.5.2)

ENCLOSURE

13

READOUT SCALE RANGE

14

SHUTDOWN:

15

PER API 670 (3.4.4.6.2 & .3)

AT

ALARM

SET @

(mm/sec)

SET @

(mm/sec)
SEC

TIME DELAY

17

REQD

18

MFR

NON-100% POSITIONS

SOUND-LEVEL TEST (4.3.5.3)


SPARE ROTOR TEST (4.3.5.4)
SPARE ROTOR MECH ONLY

16 BEARING-TEMPERATURE MONITOR: (3.4.4.6.4)

IMPELLER OVERSPEED TEST (4.3.3)

SUPPLIED BY:

PER API 670

RADIOGRAPH OF IMPELLERS (4.2.2.6)

MODEL

RESIDUAL UNBALANCE CHECK (2.2.7.4.3)

19 AXIAL POSITION MOVEMENT DETECTOR: (3.4.4.6.2)

OIL SYSTEM CLEAN (4.3.4.2.2)

20

TYPE

CONTROL SYSTEM CHECK (4.3.4.2.4)

21

MFR

22

READOUT SCALE RANGE

23

SHUTDOWN:

MODEL

BRG, SEAL, GEAR CHECK (4.3.4.5.1)


ALARM

SET @

(mm/sec)

SET @

(mm/sec)
(sec)

TIME DELAY

GEAR CONTACT CHECK (4.3.4.5.3)


CLEANLINESS CHECK--VESSELS (4.2.3.3)

24 DYNAMICS: (2.2.7)

CLEANLINESS CHECK--PIPING (4.2.3.3)

25

CRITICAL LATERAL SPEEDS ARE PROVEN BY PRIOR UNITS (2.2.7.2.1)

HARDNESS CHECK OF PINIONS (4.2.3.4)

26

DAMPED UNBALANCED RESPONSE ANALYSIS REQD (2.2.7.2.2)

27

TORSIONAL VIBRATION ANALYSIS OF TRAIN REQD (2.2.7.3.1)

28

RESIDUAL UNBALANCE WORKSHEET REQD (2.2.7.4.3)

NDE OF MAJOR REPAIRS (2.2.10.4.2)

29

REMARKS

GEAR TOOTH MAG-PART (4.2.2.8)

OF BULL-GEAR
OF WELD REPAIRS

30 COUPLINGS: (3.2)
31 TYPE:

FINAL INSPECTION PRIOR TO PAINT

DISK PAK

32 DISK MATL:

DIAPHRAGM

STAINLESS STEEL

OTHER

MAKE

34

NON-LUBE

35

SPACER LENGTH

36

CPLG RATING

37

SHAFT JCT RATING: @ DRIVER

38

MOUNTING ARRANGEMENT @ INPUT SHAFT:

39

MFR MAX BORE

40 DRIVER HALF-CPLG MTD BY:

INSPECTION OF PREP FOR SHIPMENT (4.4)

COATED W/

33

41

WITNESSED

SHOP INSPECTION (4.1.3)

8 OSCILLATOR-DEMODULATORS:
9

OF

SHOP INSPECTIONS & TESTS: (4.1.1)

ITEM NO.
4

MODEL
LUB'D

LUBRICATION

(mm)

LIMITED END-FLOAT REQD

(kW/100 r @ 1.0 S.F.

PRIOR DOCUMENTATION ON MAJOR REPAIRS NOT REQD (2.2.10.4.3)

ACTUAL S.F.

(kW) @ INPUT SHAFT

(kW)

SUBMITTAL OF INSPECTOR'S CHECKLIST (4.1.5)

DRIVER

(mm)PROPOSED BORE
DRIVER MFR

RETAIN FINAL ASSEMBLY CLEARANCES (4.2.1.1 d.)

(mm) (3.2.1.9)

SIGNED BY REP FOR:

PURCHASER

COMPR VENDOR

FORGO BEARING INSPECTION BASED ON TEST DATA; OR

IDLING ADAPTER FOR DRIVER HALF-COUPLING REQD (3.2.1.6)

INSPECT BEARING AND RETEST (4.3.4.5.2)

42 PIPING REQUIREMENTS:

WEIGHT:

43

RECOMMENDED STRAIGHT RUN OF PIPE DIA BEFORE SUCTION:

INTEG GEAR/COMPR

DRIVER

44

VENDOR TO OBSERVE FLANGE PARTING (2.1.15 a.)

GEAR UPPER CASE

BULL-GEAR

45

THROUGH STUDS REQUIRED FOR PIPING FLANGES (3.5.1.18)

1st STAGE PINION

2nd STAGE PINION

INTERCOOLER

BUNDLE

47 MISCELLANEOUS:

AFTERCOOLER

BUNDLE

48

VENDOR PRESENT DURING INITIAL ALIGN CHECK (2.1.15 b.)

BASE

CONTROL PANEL

49

VENDOR CHECK ALIGN AT OPERATING TEMP (2.1.15 c.)

MAX FOR MAINTENANCE (IDENTIFY)

50

BASE DESIGNED FOR COLUMN MOUNTING (3.3.10)

TOTAL SHIPPING WEIGHT

51

THERMAL RELIEF VALVES PROVIDED BY VENDOR (3.4.4.8.3)

SPACE REQUIREMENTS,

46

VENDOR

IF DESIGN REQUIRES DISASSEMBLY OF PINION FOR BRG INSPECTION,

(kg)

(mm)

52

FOR WATER-COOLED EXCHANGERS

COMPLETE UNIT:

53

FOR

CONTROL PANEL: (IF SEP)

INLET FILTER-SILENCER:

AFTERCOOLER: (IF FURN)

OTHER:

54
55
56

PURCHASER WILL PREPARE COORDINATION MEETING


AGENDA (5.1.3)

57
58

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

LUBE OIL SYSTEM (2.2.9)

1
2 BASIC SYSTEM REQ'MNTS--NORMAL OIL FLOW (2.2.9.5.2)
(L/min)

LUBE OIL TO:

COMPR/GEAR

DRIVER

EXT GEAR

OIL SYSTEM PRESSURES:

SUPPLY

SYS DESIGN

LUBRICANT: (2.2.9.3)

(barG)

(SSU @ 37.7C)

SYNTHETIC

HYDROCARBON

DESCRIPTION
MIN ALLOW OIL TEMP (2.2.9.5.2)

(C)

(SSU)

SYSTEM COMPONENT SUPPLIERS:

(barG)

PUMP RV SETTING

(barG)

HYDROTEST

(barG)

MAIN PUMP

(barG)

STANDBY PUMP

10 OIL COOLER: (2.2.9.5.5)

MFR

MODEL

MAIN

STANDBY

ELECTRIC MOTOR(S)

11

SHELL SIDE

12

OPERATING PRESS,

13

MAX ALLOW WORK PRESS,

14

MAX ALLOW TEMP,

15

FOULING FACTOR

TUBE SIDE

(barG)

STEAM TURBINE(S)
OIL COOLER(S)

(barG)

OIL FILTERS

(C)

ACCUMULATOR(S)
SUCTION STRAINERS

16

CHECK VALVES

17

SURFACE AREA

18

REMOVABLE BUNDLE TO BE FURNISHED

19

ASME CODE STAMPED

20

TUBES:

21

(m)

NO.

DUTY

DESIGNED TO TEMA

WALL THICKNESS
MATERIALS

23

CHANNELS/HEADS

24

TUBES

25

CHANNEL COVERS

TRANSFER VALVE(S)
PUMP COUPLING

O.D.

22

(kJ/hr)

(mm)
(mm)

PUMP RELIEF VALVES

LENGTH
AVG

(mm)

SHELL

PUMPS: (2.2.9.5.2)

TUBE SHEETS

HORIZONTAL

TUBE SUPPORTS

VERTICAL

26 OIL FILTERS: (2.2.9.5.6)


27

MICRON RATING

28

P: (bar)

29

ELEMENT:

30

NO. ELEMENTS

31

CORE MATL

32

HSG MAWP

ELECTRIC HEATER

MIN

SUBMERGED
NOMINAL

CLEAN

DIRTY

ABSOLUTE

MOTOR DRIVEN

COLLAPSE

MAKE

TURBINE DRIVEN

MODEL

SHAFT DRIVEN

MEDIA

CENTRIFUGAL

HSG MATL
(barG)

ROTARY

MAX ALLOW TEMP

33 OIL HEATER: (2.2.9.5.7)

(C)

FLANGE CONNECTED

###

(m/h)

ELECTRIC HEATER REQD

(RATED)

34

STEAM HEATER REQD

35

RATING

(kJ/hr)

(BkW@ MAX SSU

36

WATT DENSITY

(W/in)

OIL DRIVER

37 OIL RESERVOIR: (2.2.9.5.8)


38

RETENTION TIME

39

FREE SURFACE AREA

(barG)

DISCHARGE

(kW)

CASING MATERIAL
MIN

CAPACITY
(cm)

(l)

INTERNAL BAFFLES

40

SPEED
COUPLING
OSHA GUARD

41

MECHANICAL SEAL

42

STANDBY PUMP CONTROL RESET:

43

MANUAL

AUTOMATIC

HOA SELECTOR SWITCH

SILENCERS

44
45 INLET AIR FILTER/SILENCER: (3.7)

DISCHARGE BLOWOFF SILENCER: (3.8)

46

MFR

MODEL

47

DESCRIPTION

MFR

MODEL

48

PIPING CONNECTION

49

CLEAN P, AS QUOTED

50

CORROSION PROTECTION

SUPPORTED BY

51

FILTER WILL BE REMOTE MOUNTED BY PURCHASER AT A


DISTANCE
(m) FROM COMPRESSOR

SPL (dBA)

52
53

FILTER WILL BE ELEVATED

DESCRIPTION
FLANGE CONNECTION
(bar)

MOUNTING

(m) ABOVE GRADE

54
55
56
57
58

General Confidential

HORIZONTAL

(@ 1 m)

PIPING

VERTICAL
OTHER

FROM DISCHARGE OF SILENCER

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
6

OF

12

REQ'N NO.

CONTROLS AND INSTRUMENTATION (3.4)

1
2 LOCAL CONTROL PANEL: (3.4.3)
3
4

PURGE REQUIREMENT: (3.4.3.2)

ELECTRICAL AREA CLASSIFICATION:


CL

GR

DIV

(3.4.3.2)

NONE

5 PANEL ENCLOSURE REQUIREMENT: (3.4.3.2)

INSTRUMENT AIR

NITROGEN

NEMA TYPE 4X ENCLOSURE MATERIAL:

TYPE X--REDUCES THE CLASSIFICATION FROM DIV 1


TO NONHAZARDOUS

NEMA TYPE 7 (INDOOR EXPLOSION-PROOF FOR HAZARDOUS GAS


AREAS) REQUIRED

TYPE Y--REDUCES THE CLASSIFICATION FROM DIV 1


TO DIV 2

9 PANEL FEATURES: (3.4.3.2)


10

VIBRATION ISOLATORS

11

WEATHERHOOD

STRIP HEATER
PURGE CONNECTIONS

INTERNAL COOLING

TYPE Z--REDUCES THE CLASSIFICATION FROM DIV 2


TO NONHAZARDOUS

OTHER

12

TROPICALIZATION REQUIRED (3.4.6.6)

13
14
15

INSTRUMENT SUPPLIERS:

16

PRESSURE GAUGES:

MFR

SIZE & TYPE

17

TEMPERATURE GAUGES:

MFR

SIZE & TYPE

18

LEVEL GAUGES:

MFR

SIZE & TYPE

19

DIFF PRESSURE GAUGES:

MFR

SIZE & TYPE

20

PRESSURE SWITCHES:

MFR

SIZE & TYPE

21

TEMPERATURE SWITCHES:

MFR

SIZE & TYPE

22

LEVEL SWITCHES:

MFR

SIZE & TYPE

23

PRESSURE TRANSMITTERS:

MFR

SIZE & TYPE

24

TEMPERATURE TRANSMITTERS:

MFR

SIZE & TYPE

25

LEVEL TRANSMITTERS:

MFR

SIZE & TYPE

26

CONTROL VALVES:

MFR

SIZE & TYPE

27

PRESSURE RELIEF VALVES:

MFR

SIZE & TYPE

28

THERMAL RELIEF VALVES:

MFR

SIZE & TYPE

29

TEMPERATURE CONTROL VALVES:

MFR

SIZE & TYPE

30

SIGHT FLOW INDICATORS:

MFR

SIZE & TYPE

31

PURGE FLOW INDICATORS:

MFR

SIZE & TYPE

32

SOLENOID VALVES:

MFR

SIZE & TYPE

33

ANNUNCIATOR:

MFR

SIZE & TYPE

34

TUBE FITTINGS

MFR

SIZE & TYPE

35

MFR

SIZE & TYPE

36

MFR

SIZE & TYPE

37

MFR

SIZE & TYPE

38

MFR

SIZE & TYPE

39 SWITCH CLOSURES: (3.4.5.3.2)


40 ALARM CONTACTS SHALL:

OPEN

CLOSE

TO SOUND ALARM AND BE NORMALLY

ENERGIZED

DE-ENERGIZED

41 SHUTDOWN CONTACTS SHALL:

OPEN

CLOSE

TO TRIP AND BE NORMALLY

ENERGIZED

DE-ENERGIZED

42

(NOTE: NORMAL CONDITION IS WHEN COMPRESSOR IS IN OPERATION)

43

SHUTDOWN SYSTEMS ARE NOT TO BE PROVIDED WITH A MEANS TO PERMIT TESTING WITHOUT SHUTTING DOWN THE UNIT (3.4.5.3.3)

44

NON-SHUTDOWN DEVICES ARE NOT REQUIRED TO HAVE VALVING TO PERMIT REPLACEMENT DURING OPERATION (3.4.5.4)

45

ISOLATION VALVES ARE REQUIRED FOR SHUTDOWN SENSING DEVICES (3.4.5.4)

46
47 MISCELLANEOUS INSTRUMENTATION:
48

THROUGH FLOWING INSTRUMENT SENSING LINE REQUIRED (3.5.2.4)

49

LIQUID-FILLED GAUGES ARE REQUIRED FOR AREAS SUBJECT TO VIBRATION (3.4.4.4)

50

RELIEF VALVES MAY HAVE BODIES IN MATERIALS OTHER THAN STEEL (3.4.4.8.2)

51

THERMAL RELIEF VALVES REQUIRED FOR COMPONENTS THAT CAN BE ISOLATED (3.4.4.8.3)

52

FLOW INDICATOR TYPE/MATERIAL IF OTHER THAN BULLS EYE TYPE WITH STEEL BODY (3.4.4.9.2)

53

PURGE REQUIRED FOR ANNUNCIATOR (3.4.5.2)

54

COMBINATION BLOCK AND BLEED VALVES MAY BE SUBSTITUTED (3.5.3.2)

NFPA 496 PURGE TYPE:

55
56
57
58
59

General Confidential

RV BODY MATERIAL:

CONNECTION ONLY

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

REQ'N NO.

5 PRESSURE:
6

COMPRESSOR SUCTION

COMPRESSOR DISCHARGE

LUBE OIL DISCHARGE

LUBE OIL FILTER P

10

LUBE OIL SUPPLY

11

AIR FILTER/SILENCER P

STAGE
STAGE

12
13 TEMPERATURE:
14

COMPRESSOR SUCTION

15

COMPRESSOR DISCHARGE

STAGE

16

OIL COOLER INLET & OUTLET

17

COMPRESSOR PINION JOURNAL BRG

18

BULL GEAR JOURNAL BRG

19

BULL GEAR THRUST BRG

20

DRIVER JOURNAL BRG

21

DRIVER THRUST BRG

22

RESERVOIR

STAGE

23
24 LEVEL:
25

LUBE OIL RESERVOIR

26

SEPARATOR

27
28 VIBRATION:
29

RADIAL VIBRATION EACH STAGE

30

RADIAL VIBRATION BULL GEAR SHAFT

31

AXIAL POSITION BULL GEAR SHAFT

32

AXIAL POSITION

33

RADIAL VIBRATION ON DRIVER

34

AXIAL POSITION ON DRIVER SHAFT

35

ACCELEROMETER ON GEAR BOX

STAGE PINION

36
37 FLOW:
38

OIL RETURN

39

SEAL GAS

40
41 MISCELLANEOUS:
42

STANDBY L.O. PUMP RUNNING

43

PANEL PURGE FAILURE

44

ANNUNCIATOR PURGE FAILURE

45

SURGE RECOGNITION

46

OIL HEATER ON

47

COMMON REMOTE ALARM INDICATION

48

COMMON REMOTE SHUTDOWN INDICATION

49
NOTES:

1) TRANSMITTERS SUPPLIED BY VENDOR SHALL INCLUDE SENSING ELEMENT


2) SUPPLY "REPEAT SIGNAL" FOR CONTROL ROOM ALSO

52
53
54
55

General Confidential

INDICATOR

REPEAT SIGNAL (2)

SHUTDOWN

ALARM

LOCAL PANEL

LOCATION

VENDOR PKG

PURCHASER

PROV BY

VENDOR

PURCHASER

VENDOR

INSTALL BY

PURCH PIPING

LOCAL PANEL

VENDOR PKG

LOCATION

TRANSMITTER (1)

SWITCH

TYPE

DIRECT READOUT

VENDOR

PURCHASER

PROV BY

PURCH PIPING

ELEMENT

51

12

INSTRUMENTATION SCOPE OF SUPPLY

50

OF

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
8

OF

12

REQ'N NO.

(INTER-) (AFTER-) COOLER(S) (3.6)

1
2 SERVICE OF UNIT:

ITEM NO.

3 SIZE:

TYPE:

HORIZ

4 SURF/UNIT: (GROSS/EFF)

(m)

VERT

CONNECTED IN

SHELLS/UNIT:

PARALLEL

SERIES

SURF/SHELL: (GROSS/EFF)

(m)

PERFORMANCE OF ONE UNIT

SHELL SIDE

6
7

FLUID NAME

FLUID QUANTITY, TOTAL

VAPOR--IN/OUT

TUBE SIDE

(kg/h)

10

LIQUID--IN/OUT

11

TEMPERATURE--IN/OUT

12

SPECIFIC GRAVITY

13

VISCOSITY, LIQUID

(mPa-s)

14

SPECIFIC HEAT,

(kJ/kg C)

15

THERMAL CONDUCTIVITY,

16

LATENT HEAT,

17

INLET PRESSURE,

18

VELOCITY,

19

PRESSURE DROP--ALLOW/CALC,

(bar)

20

FOULING RESISTANCE--MINIMUM

(hr m C/kJ)

21

HEAT EXCHANGED

22

TRANSFER RATE,

(C)

(kJ/m h C)

(kJ/kg C)
(barG)

(m/s)

(kJ/hr)
(kJ/hr m C)

MTD CORRECTED

SERVICE

CONSTRUCTION OF ONE SHELL

23

SKETCH: BUNDLE NOZZLE ORIENTATIONS

SHELL SIDE

24
25 DESIGN/TEST PRESSURE,

(barG)

26 DESIGN TEMPERATURE,

(C)

(C)

CLEAN

TUBE SIDE

27 NO. PASSES PER SHELL


28 CORROSION ALLOWANCE,

(mm)

29 NOZZLES:

INLET

30 SIZE &

OUTLET

31 RATING

VENT-DRAIN

32 TUBE NO.

(mm)THK (MIN) (AVG)

O.D.

(mm) LENGTH

33 TUBE TYPE

(m) PITCH

34 SHELL MATL

I.D.

(mm)

O.D.

30

(mm) SHELL COVER MATL

60

90

45

(INTEG)(REMOV)

35 CHANNEL OR BONNET MATL

CHANNEL COVER MATL

36 TUBESHEET--STATIONARY MATL

TUBESHEET--FLOATING MATL

37 FLOATING HEAD COVER MATL

IMPINGEMENT PROTECTION

38 BAFFLES--CROSS MATL

TYPE

% CUT (DIA) (AREA)

39 BAFFLES--LONG MATL

SPACING: C/C

INLET

(mm)

SEAL TYPE

40 SUPPORTS--TUBE

U-BEND

TYPE

41 BYPASS SEAL ARRANGEMENT

TUBE--TUBESHEET JOINT

42 GASKETS--SHELL SIDE

--TUBE SIDE

43

(mm)

MATERIAL

--FLOATING HEAD

44 ASME SECTION VIII CODE REQUIREMENTS:


45 WEIGHT/SHELL

DESIGN & TEST


(kg)

STAMP

FILLED WITH WATER

46 REMARKS:
47
48
49
50
51
52
53
54
55
56
57

General Confidential

NOT APPLICABLE
(kg)

TEMA CLASS
BUNDLE

(kg)

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
9

OF

12

REQ'N NO.

NEMA FRAME INDUCTION MOTORS TO IEEE 841

1
2 MFR

MODEL

SERIAL NO.

3 DRIVEN EQUIPMENT TYPE

NEMA FRAME

DRIVEN EQUIPMENT ITEM NO.

MOTOR ITEM NO.

OPERATING CONDITIONS

4
5
6 SITE DATA: (3.1.1)

DRIVE SYSTEM:

7 ELECTRICAL SUPPLY:

VOLT

PHASE

8 ELECTRICAL AREA CLASSIFICATION:


9

CLASS
ATMOSPHERIC MIXTURE:

11

IGNITION TEMPERATURE:

12 ALTITUDE:

DIRECT CONNECTED

EXTERNAL GEAR

OTHER

NON-HAZARDOUS

GROUP

10

HERTZ

DIVISION
STARTING: (3.1.3) (3.1.6)
(C)

LESS THAN

TEMP CODE:

FULL VOLTAGE

(1000 m)

13 AMBIENT TEMPERATURE MINIMUM:

(C) MAXIMUM:

(m)

LOADED

(C)

VOLTAGE DIP

REDUCED VOLTAGE

UNLOADED
%

14 UNUSUAL CONDITIONS:
15
PERFORMANCE

16
17
18 NO LOAD CURRENT,

AMPS

LOAD

19 FULL LOAD TORQUE,

(N-m)

FULL

20 STARTS PER HOUR:

HOT

EFFICIENCY

POWER FACTOR

75%

COLD

21 ACCELERATION TIME:

CURRENT, AMP

50%

SEC

LOCKED ROTOR

22

CONSTRUCTION FEATURES

23
24
25

NAMEPLATE

26

NEMA TORQUE DESIGN:

27

(kW)

(rpm)

S.F.

MOTOR ROTATION: (FACING END OPPOSITE SHAFT EXTENSION)

CW

CCW

BI-DIRECTIONAL

NEMA LOCKED ROTOR kVA CODE LETTER:

28

INSULATION CLASS:

29 EFFICIENCY:

STANDARD

HIGH

PREMIUM

STANDARD

LOW NOISE

NON-HYGROSCOPIC

OTHER:

TROPICALIZED

30
31 NOISE DESIGN:
32

MAX SOUND PRESSURE LEVEL (dBA)

33

EXPECTED SPL (dBA)

TEMPERATURE RISE: (DEFAULT IS 80C ABOVE 40C BY RES @ 1.0)

(@ 1 m)

34

BY

TEFC

TENV

EXPLOSION PROOF

MOTOR TO BE "OVER TEMP PROTECTED"

### ### ### TEFC

TYPE #1--"WINDING--RUNNING AND LOCKED-ROTOR PROTECTED"

37 MOUNTING:

HORIZONTAL

VERTICAL

TYPE #2--"WINDING--RUNNING PROTECTED"

38

FOOT MOUNTED

FLANGE MOUNTED

TYPE #3--"WINDING--PROTECTED, NON-SPECIFIC"

39

SHAFT UP

SHAFT DOWN

40

SPACE HEATER REQD

41 MAIN TERMINAL BOX MOUNTING LOCATION:

F-1

F-2

VOLTS

42

RATED AT:
PHASE

WATTS

HERTZ

MAX SHEATH TEMPERATURE:

43 FAN:

REVERSIBLE

44

UNI-DIRECTIONAL

NON-SPARKING

SEPARATE JUNCTION BOX FOR SPACE HEATER LEADS

45

MOTOR THRUST LOAD:

46 BEARING TYPE:

BALL

ROLLER

SLEEVE

47 BRG LUBRICATION:

GREASE

RING OIL

OIL MIST

48 GREASE FITTING:

PLUGGED

ALEMITE

OTHER

49 BRG SHIELDING:

SINGLE

50

DOUBLE

(kg)

DIRECTION OF THRUST:

SPECIAL TESTING:

OBSVD

WIT

AWAY FROM COUPLING


(kg)

SEALED FOR LIFE


MISCELLANEOUS

SUBMIT CERT'D RESULTS

NONE

TOWARD COUPLING

MOTOR THRUST RATING:

TESTING

51 IEEE TESTING:
52

S.F.

MOTOR TO BE "THERMALLY PROTECTED"

35 ENCLOSURE:
36

ABOVE

(@ 1 m)

PAINTING:
0

53
54
55
56
57
58

General Confidential

IEEE 841 STD

OTHER

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
10

OF

12

REQ'N NO.

ALLOWABLE PIPING FORCES AND MOMENTS (2.2.4)

1
2
COMPRESSOR INLET

3
FORCE,

4
5

(kg)

MOMENT,

COMPRESSOR DISCHARGE
(N-m)

FORCE,

(kg)

MOMENT,

AXIAL

VERT

TRANS

8
9 ADDITIONAL DATA:
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

General Confidential

PACKAGE OUTLET
(N-m)

FORCE,

(kg)

MOMENT,

(N-m)

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
11

OF

12

REQ'N NO.

CENTRIFUGAL AIR COMPRESSOR PERFORMANCE CURVES

When this requisition is issued for purchase, the suppliers proposed curves for
the selected compressor will be inserted here as a substitute for this sheet.
The compressor performance and characteristics as given on this performance curve
will be a part of the suppliers contractual obligation within the tolerances agreed upon.

General Confidential

YERP-8150-M-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

PACKAGED, INTEGRALLY GEARED CENTRIFUGAL


AIR COMPRESSORS (API 672--3RD ED) DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

12

OF

12

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

PMT OPRNS

YERP - 8172-ENG (12/07)

YERP
1 EQUIPMENT NO.

SPECIFICATION NO. 32-SAMSS-19

2 SERVICE

P.O. NO.

3 MANUFACTURER

YEAR BUILT

DATE:

4 MODEL / SIZE (LENGTH, WIDTH, HEIGHT)


5 NO. OF UNITS PER ITEM

PARALLEL
HOT FLUID

CONNECTED IN
PERFORMANCE DATA

6
7

IN

SERIES
COLD FLUID
OUT

IN

OUT

8 FLUID NAME

DESCRIPTION

9 TOTAL FLUID ENTERING

kg/h (lb/h)

10 LIQUID

kg/h (lb/h)

11 VAPOR

kg/h (lb/h) Rel. Mol. Mass

12 NON-COND

kg/h (lb/h) Rel. Mol. Mass

13 STEAM

kg/h (lb/h)

14 WATER

kg/h (lb/h)

15 VISCOSITY LIQ / VAP.

(cP) mPa.s

16 OPERATING TEMPERATURE

C (OF)

kg/m 3 (lb/ft3)

17 DENSITY, LIQUID
18 SPEC. HEAT

kJ/(kg.k) (Btu/lb OF)

19 CONDUCT LIQ. / VAP.

W(m.k) (Btu/hft OF)

20 LATENT HEAT

kJ/kg (Btu/lb)

21 POUR / FREEZE POINT

22 BUBBLE POINT

23 INLET PRESSURE

C (OF)
C (OF)

kPa(ga) (psig)

24 PRESSURE DROP ALLOW / CALC


DATE

m2 (ft2)
m2 (ft2)

27 HEAT TRANSFER SURFACE / UNIT

REV
NO.

28 M.T.D. CORRECTED

C (OF)

29 TRANSFER RATE - SERVICE

W/(m k) (Btu/hft 2 F)

30

W/(m 2k) (Btu/hft 2 F)

- CLEAN

31 VELOCITY

PORT

32 HEAT EXCHANGED

DATE:
PROJECT
ENGINEER

26 HEAT TRANSFER SURFACE / ITEM

DISCIPLINE
ENGINEER

kPa (psi)

25 FOULING MARGIN

m/s (ft/s)
W (Btu/h)

33
34
35

DATE:
CERTIFIED

36
37

DATE:
CONSTRUCTION
AGENCY

38 DESIGN / TEST PRESSURE


39 DESIGN TEMPERATURE

DESIGN - MATERIALS - CONSTRUCTION PER UNIT


HOT SIDE
kPa(ga) (psig)
/
O

COLD SIDE
/

C (OF)

40 NO. PASSES
41 PASSAGES PER PASS

DATE:
OPERATIONS

42 CORROSION ALLOWANCE

mm (inch)

43 CONNECTIONS

IN

44 SIZE RATING & FACING


45 NO. OF PLATES
46 MATERIALS
47

DATE:

48
BY:

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

49
50

Thickness mm (inch)
PLATES
FRAME
FLANGES
STUD BOLTS
TIE BARS
PLATES

MAX CAPACITY OF FRAME


COVERS
NOZZLES
GASKETS
STUD BOLT NUTS
TIE BAR NUTS
FULL

EMPTY

(DCC) NO.: __________________________.

52 SURFACE PREPARATION
BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO.___________

REVISION CERTIFICATION

51 WEIGHT- KG

OUT

53 CODE-ASME VIII, DIVISION 1

STAMP

YES

NO

54 REMARKS:
55
56
DATA SHEET FOR

DWG. TYPE

DAT

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

E-

YERP

EDSD/8172-0301.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

DATA SHEET - PLATE AND FRAME TYPE HEAT EXCHANGER

PMT OPRNS

YERP - 8173-ENG (12/07)

YERP
DATA AND OPERATING LIMITS - PLATE & FRAME TYPE HEAT EXCHANGER
SERVICE

ITEM NO.

MANUFACTURER

MODEL

TYPE

MANUFACTURER SERIAL NO.

ORDER NO.

YEAR BUILT

APPL. CODE / EDITION / YEAR

NO. OF UNITS

EQUIPMENT DRAWINGS

TOTAL EXT. AREA

WT. OF COMPLETE UNIT

NO. OF PLATES/UNIT
2

(ft )

KG (Lb) SIZE / UNIT


HOT SIDE

COLD SIDE

FLUID
DESCRIPTION

C (OF)

kPa(ga) (psig)

BASIS FOR TEST PRESSURE


TEST APPLIED NEW

C (OF)

kPa(ga) (psig)

kPa(ga) (psig)

kPa(ga) (psig)

LIMITED BY
NO. OF PASSES
WET SOUR SERVICE

NO DESIGN DATA SHEET

YES

MATERIALS
STATIONARY CVR
PLATES

DATE

mm (in) THK.

mm (in) THK. MOVABLE CVR


mm (in) THK. LININGS

PLATE GASKETS

FLANGES

CARRYING BARS

COMPRESSION BOLTS

mm (in) THK.

NOZZLES

NOZZLE GASKET
FRAME

FLANGE

HOT SIDE-TYPE

SIZE

FACING

RATING

DETAILS

COLD SIDE-TYPE

SIZE

FACING

RATING

OPERATING LIMITS

REV
NO.

(CONSULT ENGINEERING BEFORE EXCEEDING THESE LIMITS)


HOT SIDE

DISCIPLINE
ENGINEER

DES. PRESS.

COLD SIDE
O

C (OF)

kPa(ga) (psig)

C (OF)

kPa(ga) (psig)

BASED ON
DATE:
PROJECT
ENGINEER

PROTECTED BY R.V. ON
R.V. SET AT

kPa(ga) (psig)

kPa(ga) (psig)

ROUTINE TESTS PRESSURE

kPa(ga) (psig)

kPa(ga) (psig)

DATE:

MINIMUM THICKNESSES AT DESIGN CONDITIONS

CERTIFIED

tm
DATE:
CONSTRUCTION
AGENCY

BASED ON

STATIONARY COVER
MOVABLE COVER
NOZZLES
PLATES

DATE:

OPERATIONS

SAFETY PRECAUTIONS
NOTE BELOW ANY SPECIAL HAZARDS, RECOMMENDATIONS, OR TESTS THAT ARE IMPORTANT FOR THIS EQUIPMENT.

BY:

DATE:
(DCC) NO.: __________________________.

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO.___________

REVISION CERTIFICATION

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

SIS FOR

DWG. TYPE

SIS

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

E-

YERP

EDSD/8173-1002.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

EQUIPMENT DATA

CONTRACTORPHOTOGRAPHERPERMIT

YERP9305ENG(05/08)

YERPPHOTOGRAPHER
EmployeeName
EmployeeNo.

Photo

Contractor
ApprovedByYERP:

IssueDate

BadgeNo.:

ValidUntil
PermitNo.

YERP Camera Pass


No. ____________
Model # and Name _________________________
This camera has been approved for use on the YERP site. This pass
shall be attached to the approved camera

YERP HSES

Date

No. ________
Company:___________________
Name: _____________________
Card holder is authorized to photograph the YERP facilities.
The photographer must inform YERP Security, and/or
facility administration before taking photographs.

OPRNS

YERP - 9524-ENG (12/07)

YERP
VESSEL ITEM NO.:

LOCATION / PLANT NO.:

SERVICE:

UNIT:

B.I. / JOB NO.:

SECTION
* BED NO(S)
* COLUMN ID, (mm)
DESCRIPTION

* THEOR, STAGES IN PACKED COLUMN SECTION


* TOTAL PACKING HEIGHT (mm)
* PACKING TYPE
* PACKING MATERIAL
* TOTAL UP ACROSS
PACK. SECT., (kPa)

TOP

CONDITION AT

BOTTOM

TOP

BOTTOM

TOP

BOTTOM

TOP

BOTTOM

VAPOR:
TEMPERATURE, (TO C)
PRESSURE, (kPa abs.)
COMPRESSIBILITY FACTOR (Z)
DATE

VISCOSITY, (mPa.s)
DENSITY, (kg/cm3)
ENTHALPY, (J/kg at TO C ACT)

REV.
NO.

FLOW RATE - (kg/h or m 2/s) AT ACTUAL FLOW


CONDITIONS
DISCIPLINE
ENGINEER

LIQUID:
TEMPERATURE, (TO C)

DATE:
PROJECT
ENGINEER

MOLECULAR WEIGHT
SURFACE TENSION, (mN/m)
VISCOSITY, (mPa.s)
DENSITY, (kg/cm3)

DATE:

CERTIFIED

ENTHALPY, (J/kg at TO C act)


FLOW RATE - (kg/h or m 2/s OR L/S) AT ACTUAL
FLOW CONDITIONS

DATE:
CONSTRUCTION
AGENCY

DATE:

TOTAL MAXIMUM ALLOWABLE PRESSURE DROP ACROSS COLUMN


VESSEL MANWAY ID,

kPa

mm

OPERATIONS
NOTES:
1) DATA MARKED * IS TO BE COMPLETED BY PACKING MANUFACTURER.

DATE:

COMPOSITION (SAUDI ARAMCO FORM 9524-1)

BY:

CONTROL NUMBER

3) STREAM COMPOSITION DATA IS TO BE SPECIFIED ON PROCESS DESIGN DATA SHEET - STREAM

DATA SHEET FOR


(DCC) NO.:

EW

2) PACKING MATERIAL IS TO BE SPECIFIED BY DESIGN ENGINEER.

APPROVAL/CERTIFICATION REQUIREMENTS.
BY DRAWING COMPLETION CERTIFICATE

JO

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR ALL

JO

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE

PLANT NO.

DAT

INDEX

DRAWING NO.

SHT NO.

REV NO.

EYERP

EDSD/9524-0402.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

PMT

PROCESS DESIGN DATA SHEET - PACKING

OPRNS

YERP - 9524-ENG (12/07)

YERP
VESSEL ITEM NO.:

LOCATION / PLANT NO.:

SERVICE:

UNIT:

FEED

OVERHEAD

BOTTOMS

REFLUX

PUMP
AROUND

DRAW-OFF

DATE

DESCRIPTION

CASE (DESIGN, UPSET, SUMMER,


WINTER) STREAM COMPOSITION
(MOLE %)

B.I. / JOB NO.:

REV.
NO.

TOTAL
DISCIPLINE
ENGINEER

TEMPERATURE, (TO C)
PRESSURE, (kPa abs.)
* FLOWRATE, (m 3 / d) AT ACTUAL

DATE:
PROJECT
ENGINEER

FLOW CONDITIONS
PERCENT VAPOR, VOLUME
SOLIDS OR CONTAMINANTS

DATE:

DESCRIPTION AND % Wt

CERTIFIED

PERCENT FLASHING OR
SUBCOOLING CONDITIONS
REQUIRED TURNDOWN RATIO

DATE:
CONSTRUCTION
AGENCY

* VAPOR FLOW RATE UNITS SHALL BE CUBIC METER/S.

DATE:

OPERATIONS

NOTES:
1) ALL DATA TO BE SUPPLIED BY DESIGN ENGINEER.

CONTROL NUMBER

BY:

DATE:

DATA SHEET FOR


(DCC) NO.:

EWO NO.

APPROVAL/CERTIFICATION REQUIREMENTS.
BY DRAWING COMPLETION CERTIFICATE

JO NO.

THIS INDICATES THAT REV. NO.


OF THIS DRAWING IS COVERED, FOR ALL

JO / EWO

REVISION CERTIFICATION

EDSD
VERIFICATION

DATE:

DWG. TYPE

DAT

PLANT NO.

INDEX

DRAWING NO.

E-

SHT NO.

REV NO.

1 of 2

YERP

EDSD/9524-1-0402.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

PMT

PROCESS DESIGN DATA SHEET - STREAM COMPOSITION

PMT OPRNS

YERP - 9524-ENG (12/07)

YERP
VESSEL ITEM NO.:

LOCATION / PLANT NO.:

SERVICE:

UNIT:

B.I. / JOB NO.:

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ENGG CERT

PROCESS DESIGN DATA SHEET - TRAYS

SECTION
* TRAY NO(S)
* COLUMN ID, (mm)
* TOTAL TRAYS PER SECTION
DESCRIPTION

* TRAY SPACING, (mm)


* TRAY TYPE
* TRAY EFFICIENCY
* NO. OF PASSES PER TRAY
* MAX. ALLOW UP PER TRAY (kPa)

VAPOR TO TRAY NO.:


TEMPERATURE, (TO C)
PRESSURE, (kPa abs.)
COMPRESSIBILITY FACTOR (Z)
VISCOSITY, (mPa.s)
DATE

DENSITY, (kg/cm 3)
MOLECULAR WEIGHT
FLOW RATE - (kg/h or m 3/s) OR L/S AT

REV.
NO.

ACTUAL FLOW CONDITIONS


DISCIPLINE
ENGINEER

LIQUID FROM TRAY NO.:


TEMPERATURE, (TO C)

DATE:

MOLECULAR WEIGHT

PROJECT
ENGINEER

SURFACE TENSION, (mN/m)


VISCOSITY, (mPa.s)
DENSITY, (kg/cm 3)
FLOW RATE - (kg/h or m 3/s) OR L/S AT

DATE:

CERTIFIED

ACTUAL FLOW CONDITIONS

DATE:
CONSTRUCTION
AGENCY

DATE:

FOAMING TENDENCY:

NONE

MODERATE

TRAYS NUMBERED TOP TO BOTTOM

BOTTOM TO TOP

PERCENT OF FLOOD NOT TO EXCEED


VESSEL MANWAY ID

mm

DATE:

** CAP OR VALVE GAUGE / MATERIAL

BY:

CONTROL NUMBER

** DOWNCOMER GAUBE / MATERIAL

NOTES:
* THESE ARE PRELIMINARY DATA TO BE SUPPLIED BY DESIGN ENGINEER AND VERIFIED BY TRAY MANUFACTURER.

DATA SHEET FOR


(DCC) NO.:

APPROVAL/CERTIFICATION REQUIREMENTS.
BY DRAWING COMPLETION CERTIFICATE

TRAYS ARE TO BE MANUFACTURED IN ACCORDANCE WITH 32-SAMSS-020.


THIS INDICATES THAT REV. NO.
OF THIS DRAWING IS COVERED, FOR ALL

EDSD
VERIFICATION

REVISION CERTIFICATION

EW

% AT MAXIMUM DESIGN VAPOR AND LIQUID RATES

** TRAY DECK GAUGE / MATERIAL

DATE:

JO

SEVERE

GENERAL:

OPERATIONS

JO

HIGH

DWG. TYPE

PLANT NO.

DAT
YERP

INDEX

DRAWING NO.

E-

SHT NO.

REV NO.

2
OF
2
EDSD/9524-2-0402.XLS

YERP-9541-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F1
F2
DATE
BY
REV/APPR
CLIENT

J6491 Electric Heater (112007)

DATA SHEET

JOB NUMBER
CLIENT
LOCATION

SI UNITS (bar)

UNIT
ITEM NUMBER

ELECTRIC HEATER

APPLICABLE TO:
1
2
3
4
5

PROPOSAL

PURCHASE

Service:
Manufacturer:
Type:

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Fluid:
Total Influent:
(kg/h)
Design Temp: (C)
Design Pressure: (barG)
Heat Exchanged: (kJ/hr)
Total Design Wattage: (kW)
Heat Transfer Rate: (kJ/hr m C)
Max. Allowable Watt Density: (W/cm)
(C)
Max. Allowable Sheath Temp:
Heat Transfer Surface Area per Element: (m)
Heat Transfer Surface Area per Unit: (m)
Velocity of fluid: (m/s)

PAGE

OF

SERVICE
REQUISITION NO.

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

6
7

AS BUILT

F3

No. Req'd.
Serial Number:
Installation:
OPERATING PARAMETERS

BY PURCHASER OR MANUFACTURER

Indoor

Outdoor
In

Out

Temperature: (C)
Pressure: (barG)
Density: (kg/m)
Relative Density (RD)
Viscosity: (cP)
Specific Heat:
(kJ/kg C)
Thermal Conductivity: (kJ/m h C)
Allowable Pressure drop:
(bar)
Pressure Drop, Calculated: (bar)
Fouling Resistance:
(hr m C/kJ)
Corrosive Agents:
CONSTRUCTION

Immersed: (mm)
Element Length - Overall: (mm)
Unheated: (mm)
Units Connected in:
Number of Element Bundles:
Parallel
Series
Orientation:
Number of Elements per Bundle:
Horizontal
Vertical
Length: (mm)
ASME design w/o Stamp
Shell Diameter: (mm)
ASME design w/- Stamp
Corr. Allow.: (mm)
Test Pressure:
(barG)
Hydro
Shell Thickness: (mm)
Pneu
CONNECTIONS
MATERIALS OF CONSTRUCTION
Size
Rating
Facing
Description
ASTM Number
Description
No.
Shell / Heads
Inlet
Nozzles
Outlet
Heating Elements
Vent
Sheath
Drain
Internals
Instrument
Shell Supports
Gaskets
Insulation
MISCELLANEOUS
Inspection
Spot Radiography
100% Radiography
Other:
Other:
Alloy Verification
Material Traceability
Material Certification
Sandblast
Primer
Finish Painting
Shop Coating
Lift Lugs
Clips for:
Insulation / Fireproofing
Ladders / Platforms
Pipe Supports / Pipe Guides
Wind Loading:
Earthquake:
Electrical Area Class:
Cl:
Gr.:
Div:
Unclassified
Electrical Power:
Hz
Control Power:
Volts
Phase
Volts
Phase
Hz
Thermocouples:
Shell
Sheath
Operation:
Automatic
Semi-Automatic
Manual

44
45
46
47

NOTES:
1. ASME Design refers to ASME Code, Section VIII, Division 1 and all mandatory addenda.
2. Where required by local authorities, vendor shall obtain National Board Registartion.

48
49
50
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in
order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-9541-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F1
F2
DATE
BY
REV/APPR
CLIENT
ELECTRIC HEATER
DATA SHEET
SI UNITS (bar)
1

JOB NUMBER

F3

PAGE

OF

CLIENT
ITEM NUMBER

SKETCH - MULTIPLE SHELL ARRANGEMENT (By Vendor)

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Dimensions
Length: (mm)
Width: (mm)
Height: (mm)
NOTES:

Shell 1

Shell 2

Shell 3

Shell 4

(kg)
Weight
Shipping
Operating
Test

48
49
50
51
52
53
54
55
56

General Confidential

Shell 1

Shell 2

Shell 3

Shell 4

YERP-9541-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

ELECTRIC HEATER
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP - 9543-ENG (12/07)

PRESSURE RELIEF DEVICE - PROCESS SELECTION BASIS FOR FLARE SYSTEMS


PRESSURE RELIEF DEVICE NUMBER:

P & ID

EQUIPMENT PROTECTED:

SET PRESS:

psig

BASIS:

CONSTANT BACK PRESSURE:

psig

VARIABLE BACK PRESSURE:

BUILT-UP BACK PRESSURE:

psig

TOTAL BACK PRESSURE:

DISCHARGE DISPOSITION:

EQUIPMENT DESIGN CONDITIONS :

) MAWP

) DESIGN

FIRE SUMMARY

) OTHER

psig

INSULATION

MAXIMUM OPER.

psig

DESIGN

psig

(ATTACH SKETCH FOR AREA CALCULATION)

CONN. RATING, FACING

TYPE

sq. ft.

THICKNESS

in

btu / hr

PIPE SPEC:

RELIEF LOAD

CAUSES OF RELIEF
REFER TO SAES-F-007

psig

WETTED AREA:

NORMAL OPER.

psig

VAPOR
lb/hr

LIQUID
gpm

RELIEF (2) CONDITIONS


PRESS
psig

FLUID PHYSICAL PROPERTIES AT RELIEF CONDITIONS:

TEMP.

FLUID

SPECIFIC
GRAVITY
LIQUID

MOL. WT.
VAPOR

COMPR.
FACTOR
Z

SP. HEAT
RATIO
K

LATENT HEAT
(Btu/lb)

LIQUID
VISCOSITY
CP

VAPOR
VISCOSITY
CP

VALVE
OUTLET Temp
O

VAPOR AREA
sq-in.

LIQUID AREA
sq-in.

TOTAL AREA
sq-in.

1. BLOCKED OUTLETS
2. ABNORMAL HEAT INPUT
3. EXCHANGER TUBE BREAKAGE
4. AUTO CONTROL FAILURE
5. REFLUX FAILURE
6. FIRE
7. COOLING WATER FAILURE
8. POWER FAILURE
9. INSTR. AIR FAILURE
10. INADVERTENT VALVE OPEN
11. MECH. EQUIP. FAILURE
12. HEAT LOSS (SERIES FRACT)
13. THERMAL EXPANSION
14. LOSS OF QUENCH/COLD FEED
15. CHEMICAL REACTION
16. STEAM OUT
17.
18.
NOTES:
(1) SEE RELIEF DEVICE INSTRUMNET SPECIFICATION SHEET FOR ACTUAL ORIFICE, COLD DIFFERENTIAL PRESSURE AND OTHER SPECIFICATIONS.
(2) RELIEF CONDITIONS ARE AT SET PRESSURE PLUS A MAXIMUM ALLOWABLE ACCUMULATION.
(3) SEE SPECIFICATION SAES-F-007.

SIZING CASE SELECTED


DEVICE SELECTED.

NOTES:

RELIEF DEVICE TYPE

TOTAL ORIFICE AREA REQ'D (1)

sq. in

QTY:

INLET:

in.

OUTLET:

in. ORIFICE / AREA (1) :

SET PRESS:

psig

QTY:

INLET:

in.

OUTLET:

in. ORIFICE / AREA (1) :

SET PRESS:

psig

QTY:

INLET:

in.

OUTLET:

in. ORIFICE / AREA (1) :

SET PRESS:

psig

QTY:

INLET:

in.

OUTLET:

in. ORIFICE / AREA (1) :

SET PRESS:

psig

REV.
NO.

DATE

JO
EWO

DESCRIPTION

CHKD

ENG'G.

CERT.

PMT

OPRNS

DRAWN BY:
DATE:
CHECKED BY:
DATE:

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.____________
OF THIS DRAWING IS COVERED FOR ALL
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATE
(DCC) NO.,

DISCIPLINE ENGR.
EDSD
VERIFICATION
CONTROL NUMBER
BY:

_____________

DATE: __________

DATE:
PROJECT ENGR.
DATE:

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

CERTIFIED BY:
DATE:

YERP
DATA SHEET-PRESSURE RELIEF DEVICE

DWG TYPE

DAT

CONSTRUCTION
AGENCY

OPERATIONS

YERP
JO / EWO

PLANT

INDEX

DRAWING NUMBER

SHT. NO.

REV. NO.

DYERP - 9543-ENG. (12/07)

EXCEL

YANBU EXPORT REFINERY PROJECT


YERP - 9544-ENG (12/07)

FLARE LOAD SUMMARY


FAILURE
SCENARIO

DEVICE
TAG NO.
(NOTE: 3)

RELIEF LOAD
VAPOR
lb / hr

LIQUID
gpm

RELIEVING CONDITION
PRESSURE
psig

TEMP
F

FLUID

MOL.
WT.
VAPOR

SPECIFIC
GRAVITY
LIQUID

COMP.
FACTOR
Z

SP. HEAT
RATIO
K

LIQUID
VISCOSITY
CP

VAPOR
VISCOSITY
CP

DEVELOPED
BACK PRES.
psig

MAX. ALLOW.
BACK PRES.
psig

REFERENCE DRAWING

EDSD
VERIFICATION

REVISION CERTIFICATION
THIS INDICATES THAT REV. NO.
OF THIS DRAWING IS COVERED, FOR ALL

CONTROL NUMBER

APPROVAL/CERTIFICATION REQUIREMENTS,
BY:

BY DRAWING COMPLETION CERTIFICATE (DCC)

DATE:

NO.:

REV.
NO.

DATE

JO/EWO

DESCRIPTION

ENGG. CERT.

THIS REVISION IS NOT TO BE USED FOR CONSTRUCTION


UNTIL CERTIFIED AND DATED.

DESIGN
CERTIFICATION

PMT

OPRNS.

REVIEW FOR
KEY DRAWINGS

DESIGN CERTIFICATION
DRAWN BY

CHECKED BY

DATE STARTED

DATE COMPLETED

DISCIPLINE ENGINEER
PROJECT ENGINEER

TOTAL (4)

NOTES:

CERTIFIED BY:

THIS DRAWING IS NOT TO BE


USED FOR CONSTRUCTION
UNTIL CERTIFIED AND DATED.

(1) SEE SPECIFICATION SAES-F-007 PARAGRAPH 8.2.2.

(NAME)
DATE

SIGNATURE

YERP

(2) USE A UNIQUE NUMBER FOR EACH SIMULTANEOUS LOAD. USE ONE SHEET PER CASE AND TALLY ALL LOADS FOR EACH CASE.
(3) ATTACH PRESSURE RELIEF DEVICE - PROCESS SELECTION BASIS, CONTROL VALVE DATA SHEET, or DEPRESSURING VALVE DATA SHEET.

REVIEW FOR KEY DRAWINGS

(4) CALCULATE STREAM PROPERTIES BASED ON COMBINED COMPOSITION OF ALL LOADS FOR EACH CASE.

REQUIRED

NOT REQUIRED

CONSTRUCTION AGENCY

(5) COMPLETE THIS FORM AND SUBMIT TO SAUDI ARAMCO ENGINEER ALONG WITH FLARE PIPING ISOMETRICS AND RELATED DATA SHEETS FOR REVIEW AND APPROVAL.

OPERATIONS
OTHER
DRAWING TYPE

FLARE LOAD SUMMARY

SCH

YERP
JOB ORDER / EWO NO.

PLANT NO.

INDEX

DRAWING NUMBER

SHT.NO.

REV. NO.

DYERP - 9544-ENG. (12/07)

EXCEL

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

ASSIGNED
CASE NO.
(NOTE: 2)

NOTES:

YERP - 9547-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
DATA SHEET - FLARE TIP
TAG NUMBER :
MANUFACTURER:

OVERALL LENGTH :
DESIGN CONDITION (NOTE 1)
FLOW RATE:

lb/hr
SP. GR:

MW:
DESIGN TEMPERATURE

PRESSURE DROP (CALC/ACTUAL)

psi

1500 mm
(5 ft)

PILOT

DESCRIPTION

TYPE:

NO. / REQD:

THERMOCOUPLES
TYPE:

NO. REQD:

STEAM PRESS. DESIGN

psi
C5

DESIGN STEAM FLOW (NOTE 1)


UPPER RING

lb/hr

LOWER RING

lb/hr

CENTER STEAM

lb/hr

WELDING PROCEDURES:

N2

1500 mm
(5 ft)

RADIOGRAPH:

REFRACTORY
INSIDE:

THICKNESS

mm, (in)

OUTSIDE:

THICKNESS

mm, (in)

REFRACTORY SUPPORT (TYPE):

C4
600 mm
(2'-0")

MATERIAL OF CONSTRUCTION (NOTES 1 AND 2)


SECTION

N1

MATERIAL

DATE

INLET FLANGE
LOWER 1500 MM (5ft)

REV.
NO.

UPPPER 1500 mm (5 ft)


BODY FLANGE

DISCIPLINE
ENGINEER

DATE:
PROJECT
ENGINEER

DATE:

CERTIFIED

STEAM TUBES

MAXIMUM CAPACITY

MMSCFD

STEAM MANIFOLD

BLOWOFF VELOCITY

ft/sec

MUFFLER

BLOWOUT VELOCITY

ft/sec

FLAME RETENTION RING

TIP EXIT VELOCITY AT; -

PILOTS

- MAX INST

ft/sec

THERMOCOUPLES

- MAX CONT

ft/sec

REFRACTORY

- DESIGN

ft/sec

REFRACTORY SUPPORTS

- NORMAL CONT

ft/sec

- DAILY OPERATION

ft/sec

NOZZLE (NOTES 1 & 2)


DATE:
CONSTRUCTION
AGENCY

DATE:

OPERATIONS

NO.

INLET

N-1

LOWER STM.

N-4

UPPER STM.

N-2

CENTER STM.

N-3

PILOT

C-4

IGNITOR

C-5

SIZE

TYPE

MINIMUM PURGE RATE

(SCFH)

FLARE TIP WEIGHT

kg (lb)

SURFACE PREPARATION

DATE:

NOTES:
1. Flare tip shall be suitable for the full range of process and utility conditions
as specified in the attached flare-process data sheet and flare utility data sheet.
2. The sketch and dimensions on the right is a generic flare tip.
Revise to represent the actual flare tip if considerably different.
3. Flare tip drawing by flare manufacturer.
4. Flare manufacturer to provide flare tip pressure drop for various flow rates.
DWG. TYPE

(DCC) NO.

APPROVAL/CERTIFICATION REQUIREMENTS,

BY:

PAINT:

BY DRAWING COMPLETION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

THIS INDICATES THAT REV. NO.__________

EDSD
VERIFICATION

CONTROL NUMBER

DATE:

REVISION CERTIFICATION

N4

N3

DAT

PLANT NO. INDEX

DRAWING NO.

SHT.NO.

REV.NO.

E-

YERP

EDSD/9547-1002.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

MODEL :

YERP-9548-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


ELEVATED FLARE DATA SHEET

Client
Location

YERP
Yanbu, Saudi Arabia

Unit
Item Number

KBR Project
Purchaser
Document No.
Serial Number
Page Number 1 of 7

Service
Description
PO Number
Manufacturer
Ref. Drawing

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-9548-ENG (05/08)
ELEVATED FLARE DATA SHEET
Job Number:

Revision:

Page:

Date:

API 537

1
2
3
4

PURCHASER / OWNER

ITEM NO.

SERVICE
Unit
Manufacturer
Type of flare
Total flare capacity, kg/s

Yanbu, Saudi Arabia


LOCATION
Number Req'd:
Reference

Rev

PROCESS DESIGN CONDITIONS

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

2 of 7

DESIGN FLARE CAPACITY


SMOKELESS CAPACITY

kg/hr
kg/hr

SMOKELESS SYSTEM TYPE (STEAM) (AIR) (OTHER)


MINIMUM FLARE HEIGHT

RELIEVING CASE

m
GAS COMPOSITION, MOLE PERCENT
Case A
Case B

HYDROGEN (H2)
HYDROGEN SULFIDE (H2S)
AMMONIA (NH3)
CARBON DIOXIDE (CO2)
CARBON MONOXIDE (CO)
NITROGEN (N2)
METHANE (CH4)
ETHYLENE (C2H4)
ETHANE (C2H6)
PROPYLENE (C3H6)
PROPANE (C3H8)
BUTENE (C4H8)
ISOBUTANE (C4H10)
N-BUTANE (C4H10)
PENTANE (C5H12)
HEXANE (C6H14)
BENZENE (C6H6)
ACETYLENE (C2H2)
C7+
WATER VAPOR (H2O)
HELIUM
TOTAL PERCENT
TOTAL FLOW

kg/hr

MOLECULAR WEIGHT
TEMPERATURE
PRESSURE

C
bar g

REQUIRED PERCENT SMOKELESS

AMBIENT TEMPERATURE, MINIMUM / MAXIMUM


ELEVATION

SITE CONDITIONS
C
m

ELECTRICAL AREA CLASSIFICATION


SEISMIC ZONE
DESIGN WIND SPEED

ELECTRICAL POWER
INSTRUMENT POWER
INSTRUMENT AIR PRESSURE, Design/Normal
STEAM PRESSURE, Design/Minimum
NITROGEN PRESSURE, Design/Normal
PILOT GAS PRESSURE, Design/Minimum

m/s
UTILITIES
v / ph / Hz
v / ph / Hz
bar g
bar g
bar g
bar g

Notes:

General Confidential

Case C

Case D

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number:

Revision:

Date:

Page:

API 537

3 of 7

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION Yanbu, Saudi Arabia

PREDICTED PERFORMANCE
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

Rev
TOTAL FLARE CAPACITY
SMOKELESS CAPACITY

kg/hr
kg/s

SMOKELESS DEFINITION (R0 / R1 / R2)


TOTAL PRESSURE DROP
PEAK EXIT VELOCITY PEAK RADIANT FLUX AT GRADE, EXCLUDING SOLAR

bar
m/s
W/m2

DESTRUCTIVE EFFICIENCY, PERCENT


PREDICTED EMISSIONS
NOx
SO2
CO

PPMV (d)
PPMV (d)
PPMV (d)
Provide for all cases

RADIANT FLUX, EXCLUDING SOLAR RADIATION (W/m2)


PEAK RADIANT FLUX LOCATION, DISTANCE FROM BASE
RADIANT FLUX OF 4730 LOCATION, DISTANCE FROM BASE
RADIANT FLUX OF 1580 LOCATION, DISTANCE FROM BASE

m
m
m

NOISE LEVEL AT GRADE AT MAXIMUM LOAD


AT FLARE BASE
AT 100 m FROM FLARE BASE
AT 200 m FROM FLARE BASE

dB(A)
dB(A)
dB(A)

UTILITY CONSUMPTION
PURGE GAS
PILOT GAS
IGNITION GAS, DURING LIGHT-OFF
IGNITION AIR, DURING LIGHT-OFF

kg/hr
kg/hr
kg/hr
kg/hr

SMOKELESS STEAM REQUIREMENTS


PRIMARY STEAM
SECONDARY STEAM
COOLING STEAM
TOTAL STEAM DEMAND

kg/hr
kg/hr
kg/hr
kg/s

RATIO - STEAM TO FLARED GASES


SMOKELESS FAN POWER REQUIREMENTS

THIRD STAGE

Kw
Kw
Kw

FULL FLOW - MAXIMUM

Kw

CONTINUOUS - MINIMUM
SECOND STAGE

ASSIST GAS REQUIRED

kg/s

RATIO ASSIST GAS TO FLARED GAS

Notes:

General Confidential

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number:

Revision:

Date:

API 537

Page:

4 of 7

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

Yanbu, Saudi Arabia

MECHANICAL DESIGN CONDITIONS


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

FLARE BURNER DESIGN:


Flare tip type
Flare tip diameter
Overall length
Upper section length
Material / Diameter / Thickness
Lower section length
Material / Diameter / Thickness
Smokeless method
Connection type / Size
Lining length
Material / Thickness
Windshield type / Material
Flame retention (Y/N) / Material
Augmented wall thickness / length

mm

PURGE CONSERVATION DEVICE


Type ( buoyancy / velocity / none)
Outside diamter / length
Connection type / size (inlet / outlet)
Material / thicknes
Drain type / size

m
m
mm
mm

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

PILOTS
Quantity
Rating each
Gas pressure
Inspirator type / Material
Gas orifice size
Strainer (Y/N)
Flame monitor type
Pilot/Ignition fuel
Pilot fuel connection type / size
Pilot fuel manifold (Y/N)
Manifold connection type / size
Ignition connection type / size
Retractable pilots (Y/N)
Retractable thermocouple (Y/N)

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

IGNITION SYSTEM
Type (FFG / Electronic / other)
Automatic / manual ignition
Control panel electrical classification
Remote alarm contacts - quantity
Remote igntion contact - (Y/N)
Pressure regulators - quantity
Pressure guages - quantity
Pilot selector valves - type / quantity
Pilot indicator lights (Y/N)
Notes:

REV

m
m
m
mm
m
mm

m
mm

kW
kPa
mm

mm

mm

General Confidential

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number:

Revision:

Date:

API 537

Page:

5 of 7

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

Yanbu, Saudi Arabia

MECHANICAL DESIGN CONDITIONS (Continued)


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

STACK
Overall height
Support method
Design pressure
Design temperature
Riser material
Upper section, length
Material / diameter / thickness
Middle section, length
Material / diameter / thickness
Lower section, length
Material / diameter / thickness
Inlet type / size
Drain type / size
Derrick shape / size
Guy wire dead man radius
Davit for tip removal
LIQUID SEAL
Vessel diameter
Height / length (T/T)
Material / thickness
Integral / separate from stack
Design code
Code stamp (Y/N)
Design pressure
Design temperature
Corrosion allowance
Seal depth
Freeze protection type
Vessel Connections
Flare gas inlet, type / size
Flare gas outlet, type / size
Fill nozzle, type / size
Drain, type / size
Level gauge, type / size
Level switch, type / size
Temperature, type / size
Pressure, type / size
Skimmer / Overflow, type / size
Manway, type / size
Skirt access (Y/N), type / size

REV

m
bar
C
m
mm
m
mm
m
mm
mm
mm
m
m

m
m
mm

bar
C
mm
mm

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

Notes:

General Confidential

YERP-9548-ENG (05/08)

ELEVATED FLARE DATA SHEET


Job Number:

Revision:

Date:

API 537

Page:

6 of 7

PURCHASER / OWNER

ITEM NO.

SERVICE

LOCATION

Yanbu, Saudi Arabia

MECHANICAL DESIGN CONDITIONS (Continued)


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

SMOKELESS SYSTEM
Flared gas flow detector (Y / N), type
Smoke detection device (Y / N), type
Smokeless system control panel (Y / N), type
Air Assist Smokeless System
Fan quantity
Fan type / location
Damper quantity / location
Damper control type included

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

LADDERS & PLATFORMS


Top platform size
Step-off platforms - quantity
Buoyancy seal access (Y / N)
Ladders - type
Material / finish

PIPING ON STACK
Pilot gas lines - quantity
Material / diameter / schedule
Ignition gas lines - quantity
Material / diameter / schedule
Primary steam line - mat'l / size / schedule
Secondary steam line - mat'l / size / schedule
Tertiary steam line - mat'l / size / schedule
Drain line - mat'l / size / schedule
Assist gas line - mat'l / size / schedule
Conduit
Thermocoupe line - mat'l / size
Ignition / power line - mat'l / size
Aircraft Lights power line - mat'l / size

REV

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

AVIATION OBSTRUCTION LIGHTS


Quantity
Location
Color / type (strobe / beacon / paint)
Retractable (Y / N)
PAINT AND GALVANIZING
ESTIMATED WEIGHTS
Flare tip
Purge conservation device
Gas / air risers & piping
Support system
Ladders & platforms
Liquid seal
Control panels
Notes:

kg
kg
kg
kg
kg
kg
kg

General Confidential

YERP-9548-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS


ELEVATED FLARE DATA SHEET
SI UNITS (bar)
Attribute Name

Criticality Rating

SCE (Safety Critical Element)


SRD (Safety Related Device)
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc
Certificate Number
Certification
Full Load Test
Functionality Test
Noise Level Check
Pre-Startup Safety Review
Run Test
Signal Tubing Check

Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion

General Arrangement Drawing Number


Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP - 9550-ENG (12/07)


ENGG CERT PMT OPRNS

YERP
WATER-TUBE BOILER DATA SHEET

BOILER CAPACITY:

MAXIMUM CONTINUOUS RATING

kg/h (lb/h)

2-HOUR PEAK (24 HOUR's BETWEEN PEAKS)

kg/h (lb/h)

STEAM AT (BOILER) (SUPERHEATER) OUTLET: PRESSURE

kPa (psig)
O

FEEDWATER TEMPERATURE ENTERING (BOILER) (ECONOMIZER):

TEMPERATURE

C (OF)

C (OF)

FEEDWATER TREATMENT:
FEEDWATER ANALYSIS:

STEAM PURITY REQUIRED: TDS

ppb

DESCRIPTION

CONTINOUS BOILER BLOWDOWN:

SI

ppb

CI

ppb

NA

ppb

% Design

TYPE OF INSTALLATION (OUTDOOR) (INDOOR)

NUMBER OF BOILERS

CONSTRUCTION: (FIELD ERECTED) (SHOP ASSEMBLED)


PROVIDE: (ECONOMIZER) (AIR HEATER)
AIR HEATER: (RECUPERATIVE)
FD FAN DRIVE: (ELECTRIC MOTOR) (STEAM TURBINE) (DUAL DRIVERS: MOTOR AND TURBINE)
DAMPERS TO BE PROVIDED: (LOCATION)
DAMPER OPERATION: (MANUAL) (AUTOMATIC)
FUEL GAS DUCT TO BE PROVIDED:

JO/EWO

MINIMUM STACK HEIGHT ABOVE GRADE:

STACK SUPPLIER: (BOILER VENDOR) (OTHER)

m (ft)

SITE CONDITIONS

REV.
NO.

DATE

AMBIENT AIR:

DISCIPLINE
ENGINEER

DESIGN TEMPERATURE

C (OF)

RELATIVE HUMIDITY

% (2% OF YEAR)

MINIMUM TEMPERATURE

C (OF)

MAXIMUM TEMPERATURE

kg/m (lb / ft )

EARTHQUAKE FACTOR

ELEVATION

m (ft) ABOVE SEA LEVEL

UTILITIES
STEAM FOR AUXILIARIES:

DATE:

FAN TURBINE THROTTLE

kPa (psig)

EXHAUST

PROJECT
ENGINEER

TEMP

MIN. TEMP.

C (OF)

C ( F)

kPa (psig)

C (OF) (BOILER DRUM) (PLANT MAINS)

ELECTRICAL POWER SUPPLY: AREA CLASSIFICATION

CERTIFIED

FREQUENCY
MOTORS:

Hz 3-PHASE
THROUGH

hp

VOLTS

OVER

hp

VOLTS

DATE:
CONSTRUCTION
AGENCY

INSTRUMENTS:
COOLING WATER: INLET
CONDENSATE:

DATE:

PLANT AIR:

OPERATIONS

INSTRUMENT AIR:

VOLTS
O

kPa (psig) at
kPa (psig) at

C (OF)

OUTLET

kPa (psig) at

C (OF)

C ( F) FOR DESUPERHEATER

kPa (psig), OIL FREE


kPa (psig), DRY AND OIL FREE

FURNACE DESIGN
CONTROL NUMBER

DATE:
(DCC) NO. ______________________________

BY DRAWING COMPLETION CERTIFICATE

APPROVAL/CERTIFICATION REQUIREMENTS,

OF THIS DRAWING IS COVERED, FOR ALL

BY:

DATE:
EDSD
VERIFICATION

kPa (psig)
O

kPa (psig), FROM PLANT MAINS

ATOMIZING STEAM

THIS INDICATES THAT REV. NO. ___________

MAX.

kPa (psig)

SOOTBLOWERS

DATE:

REVISION CERTIFICATION

C (OF)

DESIGN WIND LOAD

MAXIMUM HEAT LIBERATION RATE:

kw/m2 (Btu/h-ft2) (BASED ON EPRS)

MAXIMUM HEAT LIBERATION RATE:

kw/m2 (Btu/h-ft2)

NOTES:
1. SHEETS 1 & 2 TO BE COMPLETED BY DESIGN ENGINEER.
2. STEAM PRESSURE AND TEMPERATURE ARE DOWNSTREAM OF NON RETURN VALUE. (NRV)

DATA SHEET FOR

DWG. TYPE PLANT NO. INDEX

DAT
YERP

DRAWING NO.

E-

SHT.NO.

REV.NO.

1
OF
2
EDSD/9550-1-0701.XLS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF YERP. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.

DESIGN DATA

PHOTOGRAPHYCONTROLREPORT
(REQUESTANDRECEIPTOFPHOTODEVELOPMENT)

YERP9558ENG(05/08)

Contractor
Address

ReferenceNo.

DatePrepared

NameofFacility/Area:

Location:
PhotographedorFilmed(Attachalistifspaceisnotenough)

PurposeofPhotographyorFilming

ProgressPhotos MaterialDamages Advertising VendorUse


EngineeringData Insurance
Training Emergency/IncidentCoverage
Other(Specify)

TypeofPhotographyPerformed:

Conventional MotionPicture
Other(Specify)

VideoTape Digital

NumberofPhotographs/FilmsTaken(BestEstimate):

IDNumber
Contractor
*Photographer:

*CONTRACTORORYERPPHOTOGRAPHER

Page1of2

FullName

PHOTOGRAPHYCONTROLREPORT
(REQUESTANDRECEIPTOFPHOTODEVELOPMENT)
YERP9558(05/08)

TOBECOMPLETEDBYYERP/PHOTOLAB
Number(s)ofPhotographsTaken:
DurationofFilming:
NumberofPhotographsApproved:
NumberofPhotographsnotApproved:
DurationofFilmsApproved:

DurationofFilmsnotApproved:

ReasonsforWithholdingApproval

YERPAPPROVAL
Phone

Date

Signature

PhotoLab(PrintedName)

Phone

Date

Signature

YERP(PrintedName)

TOBECOMPLETEDBYCONTRACTOR
Film/PhotosReceivedbyContractor

ReceivedBy:

Contractor:

Page2of2

YERP-9580-ENG (05/08)

STORAGE TANK DATA SHEET

Page 1 of 7

REFERENCE DOCUMENT SUMMARY


Document Number

Revisions

Number
Date
By
Chk
Appd
Client

Quality Purpose

1-Jan-05
xxx
yyy
zzz
aaa
bbb

Job Number
Client
Location
Item Number

Item Name

YERP
Yanbu, Saudi Arabia
AAA-B-CCCC
NAME

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision
Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number

Description

100-YER-PE-YSS-0439

YERP-32-SAMSS-006 Manufacturer of Low Pressure Tanks

100-YER-PE-YSS-0455

YERP-32-SAMSS-030 Manufacture of Small Tanks

100-YER-PE-YSS-0177

YERP-SAES-0-125 Internal Tank Cleaning

100-YER-PE-YSS-0032

YERP-SAES-A-113 Geotechnical Engineering Requirements

Revision
Issued

PIP VEFV1103 Vessel: Grounding Lug

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express
written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies
shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-9580-ENG (05/08)
Page 2 of 7

STORAGE TANK DATA SHEET


Document Number
Job Number
Client

YERP

Location
Item Number

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

Item Name

DESIGN CODE / DESIGN DATA / MATERIALS

Rev

Construction Code
Design Conditions

Internal
External

mm H2O
mm H2O

Minimum Design Metal Temp


Operating Conditions Internal
Corrosion Allowance:
Shell
Service PWHT Required
External/Painting Req'ments Per
Internal Lining Requirements:
Insulation
Cathodic Protection
Foundation
Wind Design
Earthquake Design
Soil Bearing Pressure
Type Of Tank
Product Stored
Net Working Capacity
Inflow
Outflow
True Vapor Pressure
MATERIAL SPECIFICATION
Plate
Pipe
Forging
Flange Bolting
Flange Gasket

C (MDMT)
mm H2O

at
at

at
at

in H2O

Roof

Bottom

No

None
No

kPa

Design Specific Gravity

Bbls
m3/h
m3/h
bara

ACCESSORIES

Rev

Level Gauge

No

Gauge/Thief

No

Emergency Vent
Pressure / Vacuum Vent

No
No

Pressure Set At
Vacuum Set At
Foam System

No

Rolling Ladder

No

Landing Platform
Circular Stairway

No

Ladder Cage

No

Circular
Rolling
Ladder
Ladder
Cage
Stairway
Floating
Roof With Seals

No

Handrail

No

Pipe Support

No

Pipe Guide

No

No

General Confidential

mm

YERP-9580-ENG (05/08)
Page 3 of 7

STORAGE TANK DATA SHEET

Document Number
Job Number
YERP
Client
Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

GENERAL NOTES

Rev

1.
2.
3.
4.
5.
6.

7.

8.

9.

10.

All materials & appurtenances shown on this data sheet or required in the attached specifications shall be by the Tank Subcontractors.
Ladder or stairway, platforming & handrails shall be designed, furnished & erected by Tank Subcontractor in accordance with
Subcontractors standard details. Platform flooring shall be grating.
All structural steel to be hot dip galvanized.
Insulation supports & insulation material shall be furnished and installed by the Tank Subcontractors when insulation is required.
Tank Subcontractor to provide grounding lugs per drawing PIP.
The Tank Subcontractor shall furnish and install an external floating roof including all accessories in accordance with xxx,
xxx and API 650 Appendix C. External floating roof shall be furnished with a seal system consisting of a foam log primary
seal and a secondary seal.
The external floating roof and seals shall be designed to meet the U.S. Environmental Protection Agency (EPA) requirements
specified in 40 Code Of Federal Regulations (CFR) subpart Kb 60.112b(a)(2). The Tank Subcontractor shall select the seal materials
to be compatable with the tank contents.
Tank Subcontractor shall furnish and install a foam firefighting system with riser pipe, header and foam chambers including all
necessary supports in accordance with NFPA 11 and xxx. The riser pipe shall terminate at a flanged connection
at the base of the tank.
Leak detection/containment shall be by the Tank Subcontractor.
For PIP (Process Industry Practices) drawings, see Web Site http://www.pip.org

General Confidential

YERP-9580-ENG (05/08)
Page 4 of 7

Document Number

STORAGE TANK DATA SHEET

Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TABLE OF CONNECTIONS

Rev

1
2
3
4
5
6

Mark

Connections shown in elevation view are digrammatic only. For true location see table of connections.
Unless otherwise noted the dimensions from the face of flange to outside of the tank shall be per API 650 as follows:
Couplings shall project a minimum of 25 mm outside of insulation.
Elevations in the table are to centerline of connection or face of flange unless noted otherwise.
For hill side conections see plan or plan view.
Flanges over 24" (600 mm) shall be per ASME B16.47 Series B.

Size

Rating Face Type

Service

General Confidential

Elevation Orient

Notes

YERP-9580-ENG (05/08)
Page 5 of 7

Document Number

STORAGE TANK DATA SHEET

Rev

Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections)
1 Use this information for quotaion purpose only.
2 Supply blind flange, bolts and gasket.
3 Elevation is given to the face of flange.
4 Nozzle elevations and orientations to be determined by Detailed Engineering Contractor.
5 Nozzle size listed is minimum inside diameter of nozzle neck.
6 With internal drain pipe and sump per API 650
7 With internal pipe per
8 With internal pipe per
9 API low type nozzle.
10 Per API 650
11
12
13
14

General Confidential

YERP-9580-ENG (05/08)
Page 6 of 7

Document Number

STORAGE TANK DATA SHEET

Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YANBU EXPORT REFINERY PROJECT

DRAWING COMPLETION CERTIFICATE (DCC)


YERP-9594-ENG (12/07)

This is to certify that the attached listed drawings (New and Revised)
DCC NO.
carried out under the Job Number indicated in this Certificate and on the
drawings have been prepared in accordance with the applicable YERP DISCIPLINE
Engineering Standards, Procedures and Practices per the
Scope of Work specific to the project described below. This DCC shall
satisfy all the Engineering Drawing Approval/Certification requirements
as set in SAEP-334 and SAES-A-202 (except what has/have been Organization:
Name:
formally waived).
NOTE: Attach copies of all EDSD approved waiver requests

Code:

Number of Drawings:

Project Title/ Description:


Location(s):
Contract/Service Order No.:
Contractor:
Address:

Telephone:

Fax:

Design Agency Certification


Engineering:
Name

Signature

Date

Name

Signature

Date

Name

Signature

Date

Name

Signature

Date

Name

Signature

Date

Certified by:
(Engineering/Project Manager)

YERP Review (for key drawings)


Construction Agency:
(Key Drawings)

Operations:
(Key Drawings)

Others:

Submitted By:

Organization

Name

Signature

Date

Organization

Name

Signature

Date

For Rejected Drawings

First submittal
Second Submittal

_______ Submittal

Name
Badge: :
Job Title:
Signature:
Date:
E-mail :
Tel / Fax Nos. :

For EDSD Use:


Verified By
Name

Signature

Date

YERP-AP-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


AIR PREHEATER DATA SHEET

Client

YERP

Unit

Location

Yanbu, Saudi Arabia

Item Number

KBR Project

Service

Purchaser

Description

Document No.

PO Number

Serial Number
Page Number

Manufacturer
1 of 4

Ref. Drawing

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-AP-ENG (05/08)

J6491 API STD 560 (092007)

AIR PREHEATER DATA SHEET


Job Number:

Revision:

Date:

Page:

API STD 560

2 of 4

Purchaser / Owner:
Service:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Item No.:
Location:

Manufacturer:
Model:
Number Required:
Heating Surface,
Weight,
Approximate Dimensions (H x W x L)

Yanbu, Saudi Arabia


Rev.

m2
kg
m

PERFORMANCE DATA
Operating Case
Air Side:

kg/hr
C
C
Pa
Pa
Pa
mW
Flue Gas Side:
kg/hr
C
C
Pa
Pa
Pa
mW
Air By-Pass
kg/hr
Total Air Flow to Burners
kg/hr
Mixed Air Temperature
C
Flue Gas Composition (O2 / N2 / H2O / CO2 / SOx ) Mole%
Flue Gas Specific Heat
kcal/kg-C
Flue Gas Acid Dew Point Temperature
C
Minimum Metal Temperature:
Allowable
C
Calculated
C

Base

Case B

Case 1

0
See Note1:2

0
See Note1:2

0
See Note1:2

Note 2:1
(Note 1:3)

Note 2:1
(Note 1:3)

Note 2:1
(Note 1:3)

Flow Entering
Inlet Temperature
Outlet Temperature
Outlet Pressure
Pressure Drop: Allowable
Calculated
Heat Absorbed
Flow Entering
Inlet Temperature
Outlet Temperature
Inlet Pressure
Pressure Drop: Allowable
Calculated
Heat Exchanged

Miscellaneous:
Minimum Ambient Air Temperature
C
Site Elevation Above Sea Level
m
Relative Humidity
External Cold Air By-Pass (Yes / No)
Cold End Thermocouples (Yes / No) / Number Required
Access Doors: Number / Size / Location
Insulation (Internal / External):
Cleaning Medium: Steam or Water
kg/cm2g
Pressure
C
Temperature

Mechanical Design:
Design Flue Gas Temperature
Design Pressure Differential
Seismic Factor
Painting Requirements
Leak Test
Structural Wind Load
Air Leakage (Guaranteed)

C
Pa

kg/m2
%

Notes:
1:1 Air preheater shall be designed to achieve heat transfer specified for normal case.
1:2 Fluegas Composition (mole%): O2 = %, N2 = %, CO2 = %, H2O = %, SO2 = ppmvd
1:3 Minimum plate temperature of C can be used if design considerations are made to minimize the corrosion due to
sulfuric acid corrosion.

General Confidential

YERP-AP-ENG (05/08)

AIR PREHEATER DATA SHEET


Job Number:

Revision:

Date:

Page:

API STD 560

3 of 4

Purchaser / Owner:
Service:

Item No.:
Location:

Yanbu, Saudi Arabia

CONSTRUCTION DATA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

I. Cast Iron:
Number of Passes
Number of Tubes Per Block
Number of Blocks
Type of Surface
Tube Material
Tube Thickness
Glass Block (Yes / No)
Number of Glass Tubes
Air Cross-over Duct: Number
Bolted / Welded
Supplied with Clips
Water Wash: Yes / No
Type (Off-line or On-line)
Location
II. Plate Type:
Number of Passes
Number of Plates Per Block
Number of Blocks
Plate Thickness
Width of Air Channel
Width of Flue Gas Channel
Air Side Rib Pitch
Flue Gas Side Rib Pitch
Material: Plate
Rib
Frame
Air Cross-over Duct: Number
Bolted / Welded
Supplied with Clips
Water Wash: Yes / No
Type (Off-line or On-line)
Location
III. Heat Pipe:
Number of Tubes Per Block
Tube O.D. / Wall Thickness
Tube Material
Tubes Per Row
Number of Rows
Tube Pitch (Square / Triangular)
Fins: Type
Height x Thickness x Number / length
Material
Effective Length
Heating Surface
Maximum Allowable Soak Temperature
Yes / No
Sootblower:
Type
Location
Notes:

Rev.

mm

mm
mm
mm
mm
mm

0
0
0
0
0

mm

mm
Air Side
mm
mm
m2
C

General Confidential

Gas Side

YERP-AP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS


AIR PREHEATER DATA SHEET
SI UNITS (bar)
Attribute Name

Criticality Rating

SCE (Safety Critical Element)


SRD (Safety Related Device)
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc
Certificate Number
Certification
Full Load Test
Functionality Test
Noise Level Check
Pre-Startup Safety Review
Run Test
Signal Tubing Check

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

General Arrangement Drawing Number


Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:

J6491 Air Separation (022008)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

AIR SEPARATION UNIT


DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSALS

CLIENT
JOB NO.

ITEM NO.

PAGE

PURCHASE

OF

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

SERVICE

4 MANUFACTURER

MODEL

5 NOTES: INFORMATION BELOW TO BE COMPLETED:

BY PURCHASER

SERIAL NO.

BY MANUFACTURER

BY MANUFACTURER OR PURCHASER

6 DESIGN, MANUFACTURE, INSPECTION, AND TESTING SHALL CONFORM TO SPECIFICATION:


7 TYPE:

NUMBER UNITS REQUIRED:

8 CORE MATERIAL:

INSTALLATION:

INDOOR

9 AIR SUPPLY FEED TO ASU

OUTDOOR

COLD BOX REQUIRED

MODE 1 (Liq. & Gaseous Nitrogen)

MODE 2 (Gaseous Nitrogen only)

3
10 FLOW RATE, Nm /hr(TO BE CONFIRMED BY ASU SUPPLIER),

11 Pressure, barA
0
0
12 TEMPERATURE, C (Estimated, based on 29 C site ambient)

(Note 2)

13 AIR CONDITION (Purchaser's instrument air supply)


14 AIR SEPARATION UNIT PERFORMANCE REQIREMENTS
15 CAPACITY (AIR SEPARATION UNIT DISCHARGE)
16

MODE 1 (Liq. & Gaseous Nitrogen)

MODE 2 (Gaseous Nitrogen only)

LIQUID NITROGEN

17

FLOW

18

DESIGN (kg/hr)
MINIMUM (kg/hr)

19

PRESSURE

20

21
22

NORMAL (barA)
MAXIMUM (barA)

GASEOUS NITROGEN

23

FLOW

24

DESIGN (Nm3/hr)
AVERAGE (Nm3/hr)

25
26

PRESSURE

27

28

NOR

MAXIMUM (barG)

29

TEMPERATURE

30

NORMAL (deg C)

31

MAXIMUM (deg C)

32

MINIMUM (deg C)

33
34
35
36
37 PRODUCT COMPOSITION REQUIREMENTS (GAS & LIQUID)
38
39

Nitrogen

Oxygen

40

Carbon Dioxide

41
42

Water
0

Oil & Hydrocarbon

43
44
45
46 NOTES:
47
48
49
50
51
52
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended
and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

AIR SEPARATION UNIT


DATA SHEET
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.

OF

REQ'N NO.

1 SITE AMBIENT CONDITIONS


2
3
4

TEMPERATURE
0

5
6
7
8

MAXIMUM (deg C)/ MINIMUM (deg C)


DESIGN (deg C)
HUMIDITY

AVERAGE
DESIGN BAROMETRIC PRESSURE (barA)
ELECTRICAL AREA CLASSIFICATION

9
10 PURCHASER CONNECTIONS
11
12 Nitrogen Gas Outlet
13 Nitrogen Liquid Outlet
14 Instrument Air
15 Plant Air
16

SHIPPING

17 WEIGHTS

OPERATING

18

COLUMN AND HEAT EXCHANGER COLD BOX

kg

kg

19

EXPANDER SKID

kg

kg

20

CONTROL ROOM

kg

kg

21
22 PLOT SPACE
23

AIR DRIER PACKAGE

24

INLET AIR CHILLER REFRIGERATION PKG.

25

COLUMN AND HEAT EXCHANGER COLD BOX

26

EXPANDER SKID

27

CONTROL ROOM

LENGTH, meters X WIDTH, meters

28
29 NOTES
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

AIR SEPARATION UNIT


DATA SHEET
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.

OF

REQ'N NO.

AIR SEPARATION UNIT SCHEMATIC

1
2

MODE 1 OPERATION

3
4
5
6
7

ASU Feed from


Purchaser's Instrument
Air Supply.

8
9

AIR SEPARATION UNIT

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Liquid Nitrogen,
to Liquid Storage and
Vaporization Package

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

General Confidential

Gaseous Nitrogen

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

AIR SEPARATION UNIT


DATA SHEET
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.

OF

REQ'N NO.

ALUMINUM CORE EXCHANGER DATA SHEET

1
2 SERVICE OF UNIT
3 SIZE
4 SURFACE PER UNIT

M2

TYPE

CONNECTED IN

CORES PER UNIT

SURFACE PER CORE

PARALLEL

SUPPLIER

6
7 UNIT PERFORMANCE
8 Stream
9 Fluid Circulated
10 Total Fluid Entering
11

Vapor (MW)

kg/hr

12

Liquid

kg/hr

13

Non-Condensables (MW)

kg/hr

14 Fluid Vaporized or Condensed (MW)


15 Density,

kg/m3

16 Viscosity,

cP

17 Thermal Conductivity,

kcal/m hr 0C

18 Temperature In,

19 Temperature Out,

C
C

20 Operating Pressure,

barG

21 Number of Passes
22 Velocity,

m/sec

23 Pressure Drop,

bar

24 Fouling Resistance
25 Heat Exchanged,

kcal/hr
0

26 Transfer Rate-Service,

kcal/m2 hr C

27 MTD,

28 CONSTRUCTION
29 Design Pressure,

barG

30 Test Pressure Hydro/Pneu

barG

31 Design Temperature

32 Deriming Temperature

C
C

33 No. Passages
34 Eff. Passage Width

mm

35 Fins: Type
36 Fin Height X Thickness

mm

37 Fin Spacing Per Inch


38 Eff. Passage Length,

mm

39 Distributor
40 Heat Transfer Surf. Per Core,

m2

41 Heat Transfer Surface,

m2

42 Heat Transfer Rate,

kcal/m hr C

43 Free Flow Area,

44 Pressure Drop,

bar

45 Connection Type
46 Connection Size and Rating
47 Core Specs: Width

Length

48 Parting Sheet Thk, mm

Outside Sheet Thk., mm

49 Job Specification:

Height

No. Passages
No. Dummy Layers
Weight, kg

ASME VIII, Division I

50
51
52
53
54

General Confidential

SERIES

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

AIR SEPARATION UNIT


DATA SHEET
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.

OF

REQ'N NO.

TURBOEXPANDER

1
2 QUANTITY
3 MANUFACTURER
4 MODEL NUMBER
5 OPERATING CONDITIONS
6 GAS EXPANDED
Rated

Normal

Minimum

Rated

Normal

Minimum

9 POWER OUTPUT, kw

Rated

Normal

10 PRESSURE, barG

Inlet

Exhaust

11 TEMPERATURE, deg C

Inlet

Exhaust

7 FLOW RATE, kg/hr


Nm 3/hr

Minimum

Rotation

12 SPEED, rpm
13 EFFICIENCY
14
15 MECHANICAL DATA
16 MECHANICAL DESIGN PRESSURE
17

Inlet, barG

18

Exhaust, barG

19 HYDROTEST PRESSURE, barG


20 NUMBER OF STAGES
21 CASING TYPE
22 SHAFT SEALS - TYPE
23 BEARING LUBRICATION
24 SPEED CONTROL
25 OVERSPEED TRIP - TYPE
26 TURNDOWN CONTROL
27 BEARING TYPE
28

RADIAL

29

THRUST

30 MATERIALS
31

Case

32

Shaft

33

Nozzles

34

Wheels

35
36 LOAD ABSORPTION DEVICE
37 CONNECTIONS
38

Inlet, Size/Rating

39

Exh., Size/Rating

40 BASEPLATE
41 ADDITIONAL REQUIREMENTS

Expander instruments, controls and panels shall be manufacturer's standard for this application.

42
43
44 NOTES:

1. Electrical area classification is Class 1, Zone 2, Group IIA, Temperature Class T3.

45
46
47
48
49
50
51
52
53
54

General Confidential

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

AIR SEPARATION UNIT


DATA SHEET
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.

OF

REQ'N NO.

TURBOEXPANDER (CONTINUED)

1
2 LUBE OIL SYSTEM
3

PUMPS

4
5

FILTERS

6
7

COOLER

8
9

PIPING / VALVES

10
11

RESERVOIR

12
13

INSTRUMENTATION AND CONTROLS

14
15
16
17
18
19 EXPANDER INSPECTION AND TESTING
20

HYDROTEST

21

MECHANICAL RUN

22

PERFORMANCE

23

COMPLETE UNIT

24

SOUND LEVEL

REQUIRED
0

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

General Confidential

WITNESSED

OBSERVED

YERP-ASU-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

AIR SEPARATION UNIT


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Certification Date
Corrosion Allowance / Protection
Element Detail
Gasket Type
Purchase order Line No
Size
Start Loss
Tag Number of Parent Skid

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The manufacturer, type and size for filter elements
The Type of gasket required for sealing the mechanical connections of the instrument
Nominal Size

General Confidential

YERP-AVS-ENG (05/08)
(Eff Date 3-99)

JOB NO.

PAGE NO.

PROJ. NAME Yanbu Export Refinery

DOCUMENT NO.

LOCATION

REQUISITION NO.

Yanbu, Saudi Arabia

UNIT

1 of 2

P&ID(s).

P&ID SPECIALTY ITEM


DATA SHEET
SP NO.
QUANTITY
SERVICE
APPLICATION
DESIGN PRESS
DESIGN TEMP

DESCRIPTION:
Atmospheric Vent Silencer
OPERATING CONDITIONS
Fluid
Molecular Weight
Flowrate (Maximum)
Temperature
Valve Size & Type
Press Upstrm of Valve
Line Size & Schedule

UNITS

STREAM NO. 3

kg/h
Deg C
barg
inches

Atmospheric Pressure:
Operation:

STREAM NO. 2

STREAM NO. 1

Multiple Streams:

Continuous

No

Intermittent

Design P across Silencer:

@ Stream No.
CONSTRUCTION DATA

Support:

Nozzle

Lugs

Skirt

Saddle

Wind Load :

Other Load :

Inlet Connections :
Silencer Orientation :
Outlet :

Vertical

Vertical

Horizontal

Vertical

Horizontal

Horizontal

Open Top to Atm

Material :

Weather Hood

Tail Pipe

Body :

Internals :

Fabrication to comply with code :


ACOUSTICAL PERFORMANCE
SOUND PRESSURE LEVEL
in dB re: 2x10-5 Pa
@ 3m (10') Horizontal
@ Property Line
Elevation of Inlet Flange :

Octave Band Center Frequency (Hz)


31
87

Note 6

63
99

125
92

250
86

500
83

1K
80

2K
78

4K
76

8K
74

A
85

Distance to Property Line :

ACCESSORIES/NOTES:

1.
2.
3.
4.
5.
6.

ISSUE OR REV.

NO.
DATE
BY/CHK
APPD.
YERP
ISSUED

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without
the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and
permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-AVS-ENG (05/08)
(Eff Date 7-99)

CLIENT
LOCATION

ITEM NO.

Yanbu Export Refinery


Yanbu, Saudi Arabia

JOB NO.

UNIT

DOC. NO.

ATMOSPHERIC VENT
SILENCER DATA SHEET

SERVICE

P&ID NO.

Multiple Streams:

Atmospheric Pressure:
Operation:

QUANTITY

Continuous

Intermittent

Design P across Silencer:

@ Stream No.
CONSTRUCTION DATA

Support:

Nozzle

Lugs

Skirt

Saddle

Wind Load :

Other Load :

Inlet Connections :
Silencer Orientation :
Outlet :

Vertical

Vertical

Horizontal

Vertical

Horizontal

Horizontal

Open Top to Atm

Weather Hood

Tail Pipe

Fabrication to comply with code :


ACOUSTICAL PERFORMANCE
SOUND PRESSURE LEVEL
-5

Octave Band Center Frequency (Hz)


31

in dB re: 2x10 Pa
@ 3m (10') Horizontal

63
99

125
92

250
86

500
83

1K
80

2K
78

4K
76

8K
74

A
85

@ Property Line
Elevation of Inlet Flange :

Distance to Property Line :

Note 4

NOTES:
1.
2.
3.
4

REV/ ISSUE
DATE
BY
CHECKED
APPROVED
NOISE

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client

Issued for:
Units: SI
0

Job No.
Project
Client
Site Location
Reqn No.

Inquiry

Purchase

As Built

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Mfr/Seller
Size
Model

Item No.
Service
No. Reqd

SITE & UTILITIES


DATA

Area Classification
Location

Cl.

Div.
0

See Site & Utilities


Data Sheet

Grp
or
Outdoor

Indoor

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

BULK
MATERIAL
PROPERTIES

Name/Description
Bulk Density
Particle Size
Angle of Repose
Surcharge Angle

kg/m3
mm
(
Fr Horiz:
Fr Horiz:

microns)
Poured

Drained

See Solids Product Data Sheet for more material properties.

OPERATING
CONDITIONS

Duty
Equipment Fed By
Discharges to
Exhausts to
Flowrates
Mat'l,

MECHANICAL
DESIGN
CONDITIONS

Minimum

Content Contact Parts


Belt Cover Top / Bottom
Shafts
Pulleys
Idlers
Weather Cover
Chutes
Lining
Skirtboards
Wipers
Fasteners
Structural Frame & Supports
0

Maximum

Normal

CEMA
MTPH
KW
KW /
m/s
Secs

Headshaft
Newton-Meters

See Construction Section


/ See Construction Section
See Construction Section for Specifics
See Construction Section for Specifics

Wear Surface Finish


Exterior Surface Finish
Priming/Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Belt Conveyors.xls

Design

kPaG
C

Capacity
Operating Power
Starting Power / Torque
Belt Speed
Time to Full Speed (Loaded)

MATERIALS OF
CONSTRUCTION

Intermittent

MTPH

Pressure
Temperature
Applicable Codes / Standards

PERFORMANCE

SURFACE
FINISH

Continuous

General Confidential

INDEX

?
Page 1

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0
ACCESSORIES

CONSTRUCTION

Belt cleaners
Backstops
Auto takeups
Skirtboards
Dust Hoods
Diverters (see DV data sheet)
Conveyor Type
Trough Angle
Max. Incline
No. Drives
Drive Location
Drive Wrap, Total
Radii, Convex / Concave
Belt:
Width
Max. Tension
Rated Tension
Type / No. Plies
Carcass
Grade
Construction
Cover Thickness Top / Bottom
Cover Mat'l Top / Bottom
Edges
Breakers
Total Thickness
Splice
Manufacturer

Belt Conveyors.xls

Stringers
Supports
Walkways/Handrails
Ladders/Platforms

Soft-Start Drive
PLC control panel
Troughing
20

Sidewall
35

Flat
45

Head

Tail

Snub

mm
kg/cm
kg/cm

of width
of width
/

Woven Fabric
Steel Cable
Grade 1
Grade 2
mm /

mm
/

Yes

No
mm

Vulcanized

Troughing

Idlers:
Diameter
Style (Inline / Offset)
Spacing
No. Reqd
CEMA Class
Angle of Transfer Idlers
No. Reqd
Pulleys:
Type
Material
Diameter,
Width,
Lagging
Shaft Diameter,
Shaft Mat'l
Bearing Mfr
Bearing Mounting
Bearing Seals

Weather Covers
Loading Chutes
Chute Lining

Mechanical

Trough Training

Return

Ret. Training

mm

mm

mm

mm

mm

mm

mm

mm

HEAD

TAIL

SNUB

TAKEUP

BEND

mm
mm
mm

Flange
Labyrinth

General Confidential

Pillowblock
Lip

Page 2

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0
CONSTRUCTION
(Continued)

Takeup Type

Manual
Pneumatic

Location
Travel
Belt Cleaner Type

UTILITIES
REQUIRED

TESTING

WEIGHTS &
DIMENSIONS

One Blade
Brush
Motor

Bolts

Multiple Blade
Blade

Clamps

mm
mm
mm

Controls
Motors

Compressed Air
NOISE LEVEL

Electric

Integrated w/ System PLC


Description / Function
Motion Switch (Low speed Sw.)
Pull Cord Switches
Level Switches (Plugged Chute)
Misalignment Switches

Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:

Gravity
Hyd
Ratchet

mm
Scraper:
Rotary:
Belt

Driven By
Mfr / Model
Weather Cover:
Type
Fastener Type
Chutes:
Min. Valley Angle
Min. Thickness
Lining Thickness
Skirtboards:
Min. Thickness
Wiper Type
INSTRUMENTS &
CONTROLS

Auto
Screw

Yes
Type

No
Mfr

By
Seller
Seller
Seller
Seller

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph.
Hz /
kVA
V
Ph.
Hz /
kVA
Nm3/h @
kPaG

Max. Noise Level

dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

Model No.

@ 1 meter
Criticality:

Yes
EMPTY

No
OPERATING
kg
kg

TEST
kg
kg

kg
kg
m

NOTES

Belt Conveyors.xls

General Confidential

Page 3

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0
DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
PH
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

NOTES

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Belt Conveyors.xls

General Confidential

Page 4

YERP-BC-ENG (05/08)

DATA SHEET

BELT CONVEYORS
REV. 0

Sketch - Diagram
(Sketch layout or reference separate drawings)

CONNECTION
SCHEDULE

Mark
NP
A
B
C
L

Description
Nameplate
Inlet
Discharge
Dust Collection

Rating
N/A

Facing
N/A

Size

Qty

Nozzle
N/A

Note

Level Instrument

NOTES

Belt Conveyors.xls

General Confidential

Page 5

YERP-BC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

BELT CONVEYORS
DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion.

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-BCR-ENG (05/08)
Technical Data Sheet

BATTERY CHARGERS / RECTIFIERS


Job:
Line
1
2
3
4
5
6
7

Section

Page 1 of

Specific Requirements
C Design Temp, Max/Min/Site
% Rel Humidity, Max/Min
Tropicalization
Fungus Treated
Space heaters
Other Special Conditions:
____

General

Seismic Zone per UBC:


Altitude ( Ft. / M)
Marine Shipping (Y/N):
Battery System Required (Y/N):

DESCRIPTION
8

BATT. CHARGER / RECTIFIER EQUIP. NO.s

9
10
11
12
13
14
15
16
17
18
19
20
21

Line 1
Line 2
Line 3
DC AMPS RATING

BATTERY CHARGER / RECTIFIER SYS. OUTPUT


Output Voltage

22

Earthing / Grounding

23
24

BATTERY CHARGER / RECTIFIER

25

Type Battery Charger / Rectifier System Required

26

Two Battery Charger / Rectifier Operation

27
28
29
30
31
32

34
35

80% Recharge Time


Maximum DC Output Ripple
Reverse Polarity Protection (Y/N)
Remote Monitoring Capability (Y/N)
Heat Produced by Equipment @ Rated Load
Power Consumed by Converter @ No-Load
Ethernet or ModBus RTU on RS-232 / RS-485 to Be
Supplied (Y/N)
Control System Type
DC/DC Converter Regulation

36

Type Temperature Compensated Charging

37
38
39
40
41
42
43
44
45
46
47
48
49
50

AC INPUT ISOLATION TRANSFORMERS


Provided by Batt. Charger/Rectifier Supplier (Y/N)
Shielded, Isolation, Dry Type (Y/N)
Input Voltage
Output Voltage
Insulation System
Winding Temperature Rise (Max.)
Hot Spot Winding Temperature (Max.)
Winding Material
Earthing / Grounding
Available Fault Current
Transformer K-Factor

33

BATT. CHARGER / RECTIFIER SYS. INPUT


Input Voltage
480V System Earthing / Grounding
Input Transient Voltage Dip (Max.)
Short Circuit Rating (Min.)

51

BATTERIES EQUIPMENT NOs.

52
53

Provided by Battery Charger Supplier (Y/N)


Battery Manufacturer

54

Type

55
56
57
58
59
60
61
62
63
64

Voltage (nominal)
Minimum Battery Bank Capacity
Total System Backup Time @ Full Load
Expected Battery Life @ 25C
Battery C/B Enclosure
Battery Enclosure / Rack Type
Spill Containment
Ship Cells Dry (Y/N)
DC Short Circuit Rating
Number of Battery Cells

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express
written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such
shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-BCR-ENG (05/08)
Technical Data Sheet

BATTERY CHARGERS / RECTIFIERS


Job:

DESCRIPTION
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115

DC AMPS RATING
WIRING
Power
Control

TERMINAL BLOCKS
Control Wiring:
Type
Lug
Spare Points
Power Wiring:
Type
Lug
SPACE HEATERS
Required (Y/N)
Control
Supply Voltage
Indication Type
NAMEPLATES
Fastening Outside Cabinet
Fastening Inside Cabinet
Material
Lanquage
Warning Plates
Warning Plate Lanquage
BATTERY CHARGER CABINET
Enclosure Minimum Degree of Protection
Material of Construction
Design Life
Time Before First Component Replacement
Natural or Forced Ventilation
Access Method (Doors/Panels)
Paint Color
Maintenance Access (Front/Rear)
Audible Noise (Max)
Cabinet Filters
Cabinet No.1 Dimensions (In./mm)
Cabinet No.2 Dimensions (In./mm)
Cabinet No.1 Weight (Lbs./kg)
Cabinet No.2 Weight (Lbs./kg)
Battery Bank Weight (Lbs./kg)
DOCUMENTATION
Unit of Measure
Language

NOTES:

General Confidential

Page 2 of 2

YERP-BLOWER-ENG (05/08)

J6491 Blower 02 (102007)

BLOWER
DATA SHEET
SI UNITS (bar)
APPLICABLE TO:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

PROPOSAL

PURCHASE

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION / UNIT
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION:


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

Manufacturer:
Operation:
Series
Location of Equipment:
Elevation of Equipment:
Electrical Area Class:

Model:
Parallel
Indoor
Grade

Continuous
Outdoor
Mezzanine

Qty Required:
Intermittant
Under Roof
Other:

Zone

Gas Group

Temp Class

PAGE

1 OF

BY PURCHASER OR MANUFACTURER

Serial No.:
Standby
Partial Sides
Other:
Site Barometric Pressure: (barA)
Unusual Conditions:

OPERATING CONDITIONS
Product Handled / Composition (mole fraction):
Min
Norm
Max
Molecular Weight
(kg/m)
Inlet Density :
Inlet Viscosity:
(mPa-s)
Inlet cP/Cv: (K1) - actual
Inlet Compressibility: (Z1)
Inlet Temperature:
(C)
Inlet Relative Humidity: (%)
Erosion/Corrosion Caused by:
CONSTRUCTION
Connections:
Size
Rating
Facing
Location
Suction
Discharge
Vent / Drain
Centrifugal
Rotary Lobe
Blower Type
Impeller Type
Lobe
Airfoil
Radial
Rotation (viewed from coupling end):
CW
CCW
Overhung
Between Bearings
Rotor Mount
Arrangement Number:
No. of Stages:
Impeller Diameter: (mm)
WR 2 @ Driver Shaft End:
(kg-m)
Casing Max. Allowable Working Temperature:
(C)
Casing Max. Allowable Working Pressure:
(barG)
Hydrotest Pressure: (barG)
Shaft Seals
Labrynth
Rings
Mechanical
Manufacturer:
Model:
Manufacturer Code:
Seal Fluid Flowrate: (m/h)
Bearing Type: (Thrust / Radial)
/
Bearing Lube:
Ring Oil
Grease
Purge Mist
Coupling - Mfr/Model:
Spacer Length:
Size:
(kW/100 rpm)
Rated Power:
Driver Half Coupling Mounted by:
Blower Mfr.
Driver Mfr.
Purchaser
Blower:
Weights (kg)
Driver:
Baseplate:
Silencers:
Total:
MATERIALS
Impeller
Casing
Shaft
Impeller Hub
Shaft Sleeves:
Shaft
Bearing Housing
Gland(s)
Baseplate
Drain Rim
Suitable for Epoxy Grout

Rated
Norm.
Capacity (normal:
m/hr
System Inlet Press. - Static: (barG)
Blower Inlet Press. - Static (barG)
Outlet Pressure - Static: (barG)
Differential Pressure - Static: (bar)
Outlet Temperature:
(C)
Efficiency: (%)
Brake Power:
(BkW)
PERFORMANCE
Proposal Curve No:
Rated Speed (rpm)
Critical Speed (rpm):
Maximum Allowable Speed (rpm):
Maximum Shut-Off Pressure: (barG)
DRIVE MECHANISM
Electric Motor
Driver Type:
Steam Turbine
See Data Sheet Number:
Direct Coupled
V-Belt
Gear Reducer
Ratio
Service Factor
ACCESSORIES
Inlet Silencer/ Filter
Discharge Damper
Rain Hood
Discharge Silencer
Expansion Joints
Inlet Damper
Inlet Guide Vane
NonSpark Coupling Guard
Insulation
Guide Vane Actuator
Driver Horizontal Jackscrews
Export Boxing Required
Common Baseplate Blower & Driver
TESTING
Req'd
Witnessed
By*
Hydrostatic
Air Tightness
Dynamic Balance
Mechanical Run
Shop Performance
Disassembly
Field Test
Certified Test Data:
* I: KBR Inspector, E: KBR Engineer, C: Client / Third Party

Remarks:

53
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients
to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-BLOWER-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

BLOWER
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

Licensor Confidential

YERP-BS-ENG (05/08)
J6491 Basket Strainer (102007)

BASKET STRAINER
DATA SHEET
SI UNITS (bar)
APPLICABLE TO:
1
2

PROPOSAL

PURCHASE

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER
0

Model No.:
4 Manufacturer:
5

10
11
12
13
14

OF

BY PURCHASER OR MANUFACTURER

OPERATING CONDITIONS

No. Req'd.
Serial No.

PAGE

Liquid Filtered:
Flow Rate (kg/m)
Norm:
Oper. Pressure ( (barG) Norm:
Op. Temperature: (C) Norm:
Specific Gravity @ Operating Temperature:
Viscosity @ Operating Temp.: (mPa-s)
Allowable Clean Pressure Drop: (barG)
Design Pressure: (barG)

Description of Particles Removed:


Max:
Max:
Max:

15

Total Suspended Solids (Feed):


ppm
Wt %
Particle Size (microns):
min:
max:
Size of Particles to be removed:
> microns
ppm
Removal Efficiency (%)

(kg/h)

Wt %

(C)

MECHANICAL DESIGN

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

36

Inspection:

Spot Radiography
100% Radiography
Dye Penetrant or Mag Particle
Surface
Hydrotest
Other
Vendor to Furnish Transfer Valve
Mount as DUPLEX
Corrosion Allowance (mm)
Codes:
ASME Design with Stamp
B31.3 Design
Other:
CONNECTIONS
MATERIALS OF CONSTRUCTION
Description
ASTM Number
Description
No.
Size
Rating / Facing / Type
Housing / Cover
Inlet
Element Supports
Outlet
Housing Supports
Vent
Nozzles
Drain
Perforated Sheet
Instruments
Wire Screen
Relief Valve
Gaskets (elements)
Gaskets (housing)
All connections 1-1/2" and larger shall be flanged.
MISCELLANEOUS
DATA BY VENDOR
(mm)
Horizontal
Vertical
Housing Model:
Basket OD:
(mm)
(mm)
Shop Coating
Housing Diameter:
Basket Length:
Sandblast
Primer
Housing Length: (mm)
Removal Length: (mm)
Finish Painting
Clearance Required: (mm)
Perf. Plate Thickness / Hole Size / Pattern: (mm)
Mesh:
Wire Gage:
Strainer Cover Type
Gross Screen Area (m 2):
0

Hinged
Thru bolted-on
39
Swing bolted-on
40
Clamp-on
41
Screwed
42
Hydraulic Lift
43
Davit
44
Special
45
Insulation:
46 NOTES:
37
38

Ratio free area/inlet pipe area:


Free area (m2):
(bar)
Clean Pressure Drop Flange to Flange:
(bar)
Collapse Pressure Drop:
(C)
Max Allowable Working Pressure: (barG)
at:
(C)
(barG)
Min Design Metal Temp:
at:
Hydrotest Pressure (30 minutes): (barG)
Support Method:
Legs
Piping
Saddles
Clips
Transfer Valve Type:
Mfr/Model:
Weights: (kg)
Shipping:
Operating:
Cover:

47
48
49
50
51
52
53
54
55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-BS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

BASKET STRAINER
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-BT-ENG (05/08)

DATA SHEET

BELT TRIPPERS

REV. 0
Rev. No.
Date
Engr
Chkd
Appvd
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site Location
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.

Grp
or
Outdoor

Indoor

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name/Description
Bulk Density
Particle Size
Angle of Repose
Surcharge Angle

kg/m3
cm
(
Fr Horiz:
Fr Horiz:

microns)
Poured

Drained

See Solids Product Data Sheet for more material properties.

OPERATING
CONDITIONS

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved

Continuous

Flowrates
Fluid, Nm3/h
Mat'l
mtph
Pressure
Temperature
Applicable Codes / Standards
0

Minimum

Maximum

Intermittent

Normal

mm wc
C
CEMA

Capacity
Belt Width
Speed
Power, Operating

mtph
mm
m/s
KW

MATERIALS OF
CONSTRUCTION

Content Contact Parts


Chutes
Lining
Idlers
Shafts
Pulleys
Fasteners
Belt

SURFACE
FINISH

Internal Surface Finish


External Surface Finish
Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Belt Trippers.xls

Design

General Confidential

INDEX

Page 1 of 4

YERP-BT-ENG (05/08)

DATA SHEET

BELT TRIPPERS

REV. 0
Belt Cleaner
Weather Cover
Dust Hood(s)

ACCESSORIES

Chute(s)
Slide Gate
Diverter Gate

See Belt Conveyor Data Sheet for More Details


m

CONSTRUCTION
Travel
Seals
Propelled By:
Pulleys:
Type:
Diameter,
Width,
Lagging

Motor

Belt

HEAD

Cable

TAIL

SNUB

TAKEUP

BEND

cm
cm

Belt Cleaner Type

One Blade
Brush
Motor

Scraper:
Rotary:
Belt

Belt Cleaner Driven By


Belt Cleaner Mfr / Model
Chutes:
Minimum Valley Angle
Minimum Thickness
Lining
Discharge
Rail Clamping Device Type
WEIGHTS &
DIMENSIONS

Rail Clamping Device

Multiple Blades
Blade

From Horizontal

cm
One Way
Hand

Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

Two Way
Three Way
Electric
Pneumatic
Operating

Empty
kg
kg

Test
kg
kg

kg
kg
m

UTILITIES
REQUIRED

Power:

Controls
Motors

V
V
Nm3/h

Compressed Air
TESTING

NOISE LEVEL
INSTR &
CONTROLS

Type
Criteria
Witnessed
Maximum Noise Level

Belt Trippers.xls

Hz /
Hz /

kVA
kVA

kPaG
Criticality

Yes

No
dBA

@ 1 meter

Type

Description / Function
Motion (Speed) Switch
Level (Plugged Chute) Switch
Safety (Pull Cord) Switch
Limit (Travel) Switch(es)
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label

PH
PH

SPDT
Amps
NEMA
Yes
Notes

General Confidential

Mfr

DPDT

Model No.

By

SPST
DPST
Volts
Hermetically Sealed Contacts

No

Page 2 of 4

YERP-BT-ENG (05/08)

DATA SHEET

BELT TRIPPERS

REV. 0
DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
PH
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

Amps
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Chain

Gearbox
Driven

Driver
0

/
/
0
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Belt Trippers.xls

General Confidential

Page 3 of 4

YERP-BT-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

BELT TRIPPERS
DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-CB-ENG (05/08)
Technical Data Sheet

CABLE BUS
Job:

Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Section

of

Specific Requirements
Description:
Ambient Temperatures:

General

Outdoor, exposed to Sun:


Indoor, Without A/C:
Relative Humidity: Max/Min

Outdoor, Shaded:
Indoor, With A/C:
Elevation:

Hazardous Area Classification:


Notes:

Description
Equipment No.
Line 1
Line 2
Line 3

Nameplates

Voltage
Ratings
Current
Ratings

Estimated
Quantities

Other

Nominal Voltage
Frequency (Hz)
Phase
BIL
Continuous ( A )
Short-Circuit (See Note 3)
Cable Bus Linear Meters
Vertical Elbows
Horizontal Elbows
Switchgear Terminations to Include:
a. Cable Leads
b. Cable Term Kits
c. Compression Lugs
d. Stainless Steel Bolting HW
e. Insulating Tapes
f. Mounting Flange w/seal
g. Mounting Flange w/o seal
h. Housing Grnd Pad/Lug Assembly
i. Termination Box
Transformer Termination to Include:
a. Cable Leads
b. Cable Term Kits
c. Compression Lugs
d. Stainless Steel Bolting Hardware
e. Insulating Tapes
f. Mounting Flange w/seal
g. Mounting Flange w/o seal
h. Housing Grnd Pad/Lug Assembly
i. Termination Box
Additional Misc. Acessories Required
Weatherproof Wall Flange
Half Capacity Neutral
Transformer Neutral Ground Conductor
Ground Connection
Arrangement Drawing
Space Heaters for Outdoor
Power Conductor Size
Conductor Type
Transformer Neutral Ground Conductor Size

56

Insulation Type

57
58
59
60
61
62
63
64
65
66
67
68
69
70
71

Jacket Type
Minimum Insulation Resistance (Ohm/km)
Max. Conductor Impedance at 60 Hz (Ohm/km)
Reactance at 60 Hz (Ohm/km)
A.C. Resistance at 90C, 60 Hz (Ohm/km)
Charging Current (A)
Minimum Bending Radius (mm)
Length of Each Cable (m)
Cable Diameter (mm)
Type of Cable Supports
Distance Between Supports (Horiz.)
Distance Between Supports (Vert.)
Span-Deflection Ratio
Design Wind Load (km/hr)
Sun Shield

72

Enclosure Material

73
74
75

Cable Operating Temp at Design Load (C)


Shielded/Unshielded
Wall Seal Assembly (2hr fire rated)
Danger/Warning Indicators in both Arabic &
English (White Lettering/Red background)

76

Page

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written
permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be re
to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CB-ENG (05/08)
Technical Data Sheet

CABLE BUS
Job:

Line

Section

Specific Requirements

1
2
3
4
5
6
7
8
9
10

General

SEE PAGE 1

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Description
Equipment No.
Line 1
Line 2
Line 3

Nameplates

Voltage
Ratings
Current
Ratings

Estimated
Quantities

Other

Nominal Voltage
Frequency (Hz)
Phase
BIL
Continuous ( A )
Short-Circuit (See Note 3)
Cable Bus Linear Meters
Vertical Elbows
Horizontal Elbows
Switchgear Terminations to Include:
a. Cable Leads
b. Cable Term Kits
c. Compression Lugs
d. Stainless Steel Bolting HW
e. Insulating Tapes
f. Mounting Flange w/seal
g. Mounting Flange w/o seal
h. Housing Grnd Pad/Lug Assembly
i. Termination Box
Transformer Termination to Include:
a. Cable Leads
b. Cable Term Kits
c. Compression Lugs
d. Stainless Steel Bolting Hardware
e. Insulating Tapes
f. Mounting Flange w/seal
g. Mounting Flange w/o seal
h. Housing Grnd Pad/Lug Assembly
i. Termination Box
Additional Misc. Acessories Required
Weatherproof Wall Flange
Half Capacity Neutral
Transformer Neutral Ground Conductor
Ground Connection
Arrangement Drawing
Space Heaters for Outdoor
Power Conductor Size
Conductor Type
Transformer Neutral Ground Conductor Size

56

Insulation Type

57
58
59
60
61
62
63
64
65
66
67
68
69
70
71

Jacket Type
Minimum Insulation Resistance (Ohm/km)
Max. Conductor Impedance at 60 Hz (Ohm/km)
Reactance at 60 Hz (Ohm/km)
A.C. Resistance at 90C, 60 Hz (Ohm/km)
Charging Current (A)
Minimum Bending Radius (mm)
Length of Each Cable (m)
Cable Diameter (mm)
Type of Cable Supports
Distance Between Supports (Horiz.)
Distance Between Supports (Vert.)
Span-Deflection Ratio
Design Wind Load (km/hr)
Sun Shield

72

Enclosure Material

73
74
75

Cable Operating Temp at Design Load (C)


Shielded/Unshielded
Wall Seal Assembly (2hr fire rated)
Danger/Warning Indicators in both Arabic &
English (White Lettering/Red background)

76

General Confidential

Page

of

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
J6491 CentFan 01 (012008)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1 APPLICABLE TO:

PROPOSAL

PURCHASE

ITEM NO.
1

OF

AS BUILT

12

REQ'N NO.

REVISION:

2 FOR:
3 SITE:

UNIT:

4 SERVICE:
5 NOTE:

NO. REQUIRED:
0

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER
GENERAL

6
7 FAN MFR.

SIZE

TYPE/ARRANGEMENT

SERIAL NO.

8 DRIVER MFR.

DRIVER TYPE

RATED kW

RPM

9 FURNISHED BY

MOUNTED BY

PER SPECIFICATION

PER DATA SHEET

10 DRIVE SYSTEM

DIRECT COUPLED

OTHER

FAN ROTATION, FROM DRIVEN END

12

(ALL DATA ON PER UNIT BASIS)

NORMAL

RATED

13
14

CW

CCW

OPERATING CONDITIONS

11

OTHER CONDITIONS
A

OPERATING CONDITIONS/CASE

15

GAS HANDLED (See Page

16

DENSITY

(kg/m)

17

DELIVERED

Nm/h (1.013 barA & 0C DRY)

18

WEIGHT FLOW,

(kg/h) (WET) (DRY)

19 INLET CONDITIONS:
20

TEMPERATURE

21

RELATIVE HUMIDITY (%)

(C)

22

MOLECULAR WEIGHT (MIN.)

23

INLET VOLUME

24

Cp/Cv (K1) OR (KAVG)

(m/h)

25

COMPRESSIBILITY (Z1) OR (ZAVG)

26

STATIC PRESSURE @ SOUND TRUCK

27

PRESSURE LOSS ACROSS SOUND TRUCK

(mm H2O)

28

STATIC PRESSURE @ INLET DAMPERS

(mm H2O abs)

29

STATIC PRESSURE @ FAN INLET

(mm H2O abs)

(barA)

30 DISCHARGE CONDITIONS:
31

STATIC PRESSURE @ FAN OUTLET

32

STATIC PRESS. @ DISCHARGE DAMPER

33

P ACROSS DISCHARGE DAMPER

34

P ACROSS EVASE

35

STATIC PRESSURE @ EVASE OUTLET

(mm H2O abs)


(mm H2O abs)
(mm H2O abs)

(mm H2O abs)


(barA)

36 PERFORMANCE:
37

(BkW)

38

FAN SPEED

BHP REQUIRED @ TEMP. (ALL LOSSES IND.)

39

GUARANTEE POINT

40

PERFORMANCE CURVE NO.

(RPM)

41

STATIC P ACROSS FAN

42

INLET DAMPER/VANE POSITION

43

DISCHARGE DAMPER POSITION

44

FAN STATIC EFFICIENCY (%)

45 FAN CONTROL:
46

AIR SUPPLY

47

CONTROL SIGNAL TYPE

FAN CONTROL FURNISHED BY

48

ARRANGEMENT DRAWING NO.

SOURCE

SENSITIVITY

RANGE

CONTOL SIGNAL FAILURE MODE

CLOSE

49 METHOD:

INLET DAMPER

OUTLET

50

STARTING CONDITIONS

51

START & STOP RESTRICTIONS

52

VENDOR REVIEW OF CONTROL SYSTEM REQUIRED

OPEN

AUTOLOCK

INLET GUIDE VANES


STARTING METHOD

53
54
55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended
and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION

DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

REQ'N NO.

12

OPERATING CONDITIONS

1
2 GAS ANALYSIS
3

ITEM NO.
OF

NORMAL

CONDITIONS

RATED

MOL%

REMARKS
C

MW

5 AIR
6 OXYGEN
7 NITROGEN
8 WATER VAPOR
9 CARBON MONOXIDE
10 CARBON DIOXIDE
11 HYDROGEN SULFIDE
12 HYDROGEN CHLORIDE
13 CHLORINE
14
15
16
17
18 TOTAL
19 AVG. MOL WT.
20 CORROSIVES:
21

CORROSION/EROSION CAUSED BY

22

CORROSION EROSION PROTECTION

23

NACE MR-01-90 MATERIALS REQUIRED

24
LOCATION, SITE DATA

25
26 LOCATION:

SPECIFICATIONS

REFER TO 100-YER-PE-EMG-0001

NOISE SPECIFICATIONS:

27

INDOOR

HEATED

UNDER ROOF

APPLICABLE TO MACHINE:

28

OUTDOOR

UNHEATED

PARTIAL SIDES

See Specification

29

GRADE

MEZZANINE

30

WINTERIZATION REQ'D

APPLICABLE TO NEIGHBORHOOD
TROPICALIZATION REQ'D

See Specification
ACOUSTIC HOUSING:

31 SITE DATA:
32

ELEVATION

(m)

BAR

33

TEMPERATURE

34

WIND LOAD

35

MINIMUM DESIGN METAL TEMPERATURE

(C) SUMMER
(kg/m)

YES

NO

(barA)
(C) WINTER

VELOCITY

(km/h)

APPLICABLE SPECIFICATIONS:

(C)

36 UNUSUAL CONDITIONS:
37

DUST

38

OTHER

FUMES
PAINTING:

39

MANUFACTURER'S STD.

40

OTHERS

41

SHIPMENT:

42

DOMESTIC

43

OUTDOOR STORAGE OVER 6 MONTHS

44

ERECTION:

45

SHIPPED

ASSEMBLED

46

EXPORT BOXING REQ'D.

PARTLY ASSEMBLED

OTHER

47

EXTENT OF FIELD ERECTION & ASSEMBLY

48 ELECTRICAL AREA CLASSIFICATION:


49

EXPORT

CLASS

GROUP

DEC TO CONFIRM
ZONE

MAN HOURS
OTHER

50 REMARKS:
51
52
53
54
55
56

General Confidential

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
OF

CONSTRUCTION FEATURES

2
3

SPEEDS:
MAX CONT.

MAX TIP SPEEDS

(rpm)

TRIP

5
6

LATERAL CRITICAL SPEEDS (2.7.2):

FIRST CRITICAL

ACCESSORIES:
TEMP DETECTORS (METAL) (OIL)

(rpm)

(m/s)

@ RATED

(m/s)

@ MAX. CONT.

THRUST

TYPE

JOURNAL

MFG./NO.

END SEALS

LABYRINTH

DOUBLE CONTACT

THERMOSTATICALLY CONTROLLED HEATERS

(rpm)

DAMPED

TRAIN LATERAL ANALYSIS REQUIRED

SUBMIT X - Y PLOT (COUPLED DRIVER & FAN)

10

TORSIONAL CRITICAL SPEEDS (2.7.3):

11

FIRST CRITICAL

UNDAMPED

TYPE

YES

MFG/NO.

LUBRICATION

PURGE OIL MIST


COOLANT REQUIRED
(rpm)

SUBMIT X - Y PLOT (COUPLED DRIVER & FAN)

ROTOR:

13

TORSIONAL VIBRATION ANALYSIS FOR FAN & DRIVER

SHAFT LENGTH (IN)

14

TRNS'NT TORS'NAL ANLYS. FOR SYNCHRNS. DRIVER UNITS

PURE OIL MIST

OTHER
(See Pg. 6)

NONE

AIR

WATER

(L/min)

DIA. @ WHEEL

(mm)

ALLOWABLE TEST LEVEL


(Peak To Peak)

(mm/sec)

CONSTRUCTION

17

MATERIAL

BLADES:

18

CONSTRUCTION

No. of BLADES

19

INLET BELL

TYPE (HOLLOW OR SOLID AIRFOIL, SINGLE, THICKNESS, ETC.)

20

EVASE (DETAIL IN PROPSAL)

21

INSULATION REQUIRED

22

INSULATION TYPE

23

TIR @ SLEEVE

INSULATION STUDS BY

(mm) DIA. @ BEARING

DIAMETERS

COATING TYPE

FAN HOUSING NEAR-CENTERLINE SUPPORT REQUIRED (2.2.5)

WEAR PLATES

MATERIAL

HUB:

DRAINS: No./SIZE

26

MANWAYS:

27
28

SHRINK FIT

(mm) TYPE/LOC.

ROTOR WT.

(mm) TYPE/LOC.

KEY WAY: No.


DIM
MAX. HEAT/COOL RATE

CONSTRUCTION

31

BEARINGS

(kg)

WR (kg-m)

LENGTH (mm)
ANTI-FRICTION
YES

NO

SHAFT SEALS:

34

SOLE PLATES

YES

NO

TYPE

35

RADIAL BEARINGS:

(mm)
(C)/(min)

(C)/(min)

CORROSION RESISTANT MATL

MATERIAL

BUFFER OR EDUCTOR CONNECTIONS


LOAD

(kg) LENGTH mm)

DIA.(mm)

DETAILS:
MAIN CONNECTIONS (2.3):

37

INBOARD

38

OUTBOARD
Dn FACTOR

INLET:
L-10

HRS

40

LOAD FACTOR

41

MAX. SPEED

42

CLEARANCE

(mm)

43

BEARING SPAN (CL - CL)

(mm)

No.

SIZE

FLANGE SIZE

AREA

(m)

AREA

(m)

BOLTING

LOCATION/ORIENTATION
(rpm) @

(C)

EXP. JOINT REQ'D


OUTLET:

FURN. BY
SIZE

44

THRUST BEARINGS:

LOCATION/ORIENTATION

TYPE (Dual Bell, Flat Land, Tapered Land, Tilted Pad)

EXP. JOINT REQ'D

46

FLANGE SIZE

45

BOLTING
FURN. BY

MATING FLG BY VENDOR

47

MFG./No.

48

LOADING (PSI): ACTUAL

49

Dn FACTOR

50

LOAD FACTOR

51

MAX. SPEED

52

THRUST COLLAR (On Inboard Bearing):

AREA

(mm)
ALLOW
HRS

(rpm) @

(C)

LUBE OIL INLET


LUBE OIL OUTLET

TYPE:

TYPE ATTACHMENT:

COOLING WATER INLET


COOLING WATER OUTLET
PRESSURE GAGE
TEMP. GAGE

INTEGRAL THRUST COLLAR REQUIRED (2.8.4.2.2)

ASME B16.5

ASME B16.47

OTHER CONNECTIONS (2.3):


SERVICE

L - 10

54
55

DIA. (mm)

SHRINK FIT

MOUNTING PEDESTALS

MFG./No.

SHAFT SLEEVES:

33

53

MAX. ALL HEAT/COOL RATE


MATERIAL

HYDRODYNAMIC

36

CONSTRUCTION

SIZE

BEARING HOUSING:

KEYED

MATERIAL

SIZE

30
32

(mm)

TYPE/LOC.

29

39

(mm)

MATERIAL

FAN INLET ACCESS: SPLIT FOR ROTOR REMOVAL

(mm)

TYPE FABRICATION

THICKNESS

24

(C)

MATERIAL

16

25

NO
API 670

CONSTANT LEVEL OILER (2.8.5.1)

12

15

REQ'N NO.

12

CONDENSATE DRAINS

56
57
58
59
60
61

General Confidential

No.

SIZE

TYPE

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
4

OF

12

REQ'N NO.

CONSTRUCTION FEATURES (Continued)


BASEPLATES & SOLEPLATES:

2 NOISE ATTENUATION:
3

MAX. ALLOW SOUND PRESS LEVEL

DBA@

(m)

TRI- DIRECTIONAL ADJUSTING SCREWS FOR EQUIP.

PREDICTED SOUND PRESS LEVEL

DBA@

(m)

PILOT HOLES FOR DOWELS

ATTENUATION METHOD

TYPE GROUT

TYPE PRECOAT

SOLEPLATES FOR

FURNISHED BY

SILENCER MFG/MODEL No.

BEARING PEDESTALS

DRIVER
BASE PLATE:

COMMON (Under Fan, Gear, Driver)

10

ACOUSTIC PERF

11

AERODYNAMIC PERF

12

LOSS

13

ACCESSORIES

GEAR

FAN HOUSING SUPPORTS

OTHER
(m/h)

(C)

(mm H2O)

DECKING

FAN ALONE

DIMENSIONS

NON SKID

DRIP RIM

OPEN DRAIN

SUITABLE FOR

COLUMN or

x
OPEN CONSTRUCTION

PERIMETER SUPPORT

LEVELING PADS W/REMOVABLE COVER

14 FAN CLEANING SYSTEM:


15

REQUIRED

CLEANING MEDIUM

16

MFR./MODEL

FURN BY

17

INSTALLED BY

18

DETAILS/DWG.No.

SUBSOLE PLATES REQUIRED

CORROSION
ALLOWANCE

19 FAN ITEMS:
20
21

SHAFT

22

BLADES

23

HUB

24

CENTER PLATE

25

SHROUDS

26

SLEEVES

27

SEALS

28

HOUSING

29

DAMPERS

30

GUIDE VANES

31

RAIN HOODS

32

INLET BELTS

33

EVASE (Discharge, Difuser)

34

SOUND TRUCK

35

INLET DUCT

36

WEAR PLATES

SIZE/THICKNESS
(INCL. C.A.)

DRIVER - FAN

37 COUPLINGS: (API 671)


38
39

COUPLING & GUARD

40

FURNISHED BY:

FAN MANFACTURER

41

TYPE

NON-LUBRICATED, DISC PACK

42

MFG.

METASTREAM

43

MODEL/NUMBER

44

LUBRICATION

45

MOUNT CPLG. HALVES

NONE

46

-FAN

FAN MANFACTURER

47

-DRIVER

FAN MANFACTURER

48

-GEAR

---

49

SPACER LENGTH

50

LTD. END FLOAT REQ'D

51

COUPLING GUARD REQ'D

52

SERVICE FACTOR

53

CPLG. RATING

54

KEYED or HYDR FIT

55

ADAPTER (Solo) PLATE

56

MATERIALS

NON SPARK, OSHA

(kW/100 rpm)

57
58
59
60
61

General Confidential

MATERIAL

GEAR - FAN

MATERIAL
SPECIFICATION

DRIVER - GEAR

(m)

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

OF

12

REQ'N NO.

CONSTRUCTION FEATURES (Continued)

1
2

ITEM NO.
5

WEIGHTS:

ALLOWABLE EXTERNAL LOADS

INLET

DISCHARGE

FORCE

MOMT.

FORCE

MOMT.

(kg)

(N-m)

(kg)

(N-m)

(kg)

FAN

DRIVER

BASE

ROTORS FAN

DRIVER

BASE

GEAR UPPER CASE

AXIAL

SOUND TRUNK

EVASE

VERTICAL

SYSTEMS: LUBE

CLEANING

HORIZ. 90

CONTROL PANEL

9 VIBRATION DETECTORS:

MAX. FOR MAINTENANCE (Identify)

10

PROVISIONS FOR VIBRATION TRANSDUCERS (THREADED CONN.)

11

FLAT SURFACES FOR MAGNETIC MOUNTED TRANSDUCERS

12

SEISMIC SENSOR COVER (S) BY

13

PROVISIONS FOR MOUNTING NON-CONTACTING VIB. PROBES

14

PER

TOTAL SHIPPING WEIGHT

(m)

SPACE REQUIREMENTS

15 SPEED DETECTORS (On Outdoor Bearing):


SPEED SWITCH

COMPLETE UNIT

CONTROL PANEL

16

NON-CONTACT PROBE

17

OTHER

18

TYPE

19

MFG

UTILITY REQUIREMENTS:

20

LOCATION

STEAM

21

SCALE RANGE

MODEL

WATER

ELECTRIC

(rpm)

22

MISCELLANEOUS:

23 SHOP INSPECTIONS & TESTS:

REQ'D

OBSV'D

WITNS'D

24 SHOP INSPECTION

VENDOR'S REVIEW & COMMENTS ON FOUNDATION DESIGN

25 CLEANLINESS INSPECTION

VENDOR'S REV. & C'MNTS ON CONTRACTOR'S DUCT DESIGN

26 HARDNESS VERIFICATION

TORSIONAL ANALYSIS REPORT REQUIRED

27 CHARPY IMPACT TESTING

TURNING GEAR, TYPE DRIVER

28 SHAFT RUN OUT CHECK

AUTO

29 ROTOR BALANCING

RAINHOOD & CAP

30 REBAL. AFTER MOUNTING CPLG.

INLET AIR FILTER

31 RESIDUAL BALANCE CHECK

INLET DAMPER

MANUAL ENGAGE

32 CALIBRT'N CK. OF BALNC'G EQUIP

INLET GUIDE VANE

33 NDT EXAMINATION

INLET TRASH SCREEN

34 ASSEMBLY & FIT UP CHECK

OUTLET DAMPER

35 INITIAL &/or FINAL ALIGN

SOUND TRUCK (INLET BOX/ SILENCER)

36 GEAR TOOTH CNTCT. CHK. (API 613)

BOLTING & GASKETS

37 MECHANICAL RUN TEST


38 FULL UNIT MECHANICAL RUN TEST
39 VIBRATION TEST

REMARKS:

40 SOUND LEVEL TEST


41 MAT'L CERTIFICATION
42 SURFACE & SUBSURFACE INSPCT.
43

TYPE

44 PRESSURE TEST:
45

-HOUSING

46

-DUCTING

47

-LUBE OIL SYSTEM

48 RUN & CHECK LUBE CONSOLE


49 SHOP PERFORMANCE TEST
50 PRE-SHIPMENT INSPECTION
51

--DRIVER / AUX. MOUNTED

52 QUALITY CONTROL REVIEW


53 FIELD PERFORMANCE TEST
54 OTHERS:
55
56

General Confidential

START FROM REST

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

12

OF

REQ'N NO.

LUBE OIL SYSTEM

CIRCULATING LUBE OIL SYSTEM BY

PURE OIL MIST SYSTEM BY OTHERS


CARBON
STEEL

3 PIPING MATERIALS:
4
5

COMPLETE SYSTEM

DOWNSTREAM OF FILTERS

RETURN PIPING

STAINLESS
STEEL

API-614 REQUIRED

STANBY PUMP CONTROL:


RESET

MANUAL

AUTOMATIC

AUTOMATIC START
"ON-OFF-AUTO" SELECTOR SWITCH
RESERVOIR:

8
9

ITEM NO.
6

MATERIAL
CARBON STEEL SLIP-ON FLANGES ON STNLESS. STEEL PIPING

RETENTION TIME

11

MIN.

BASEPLATE MOUNTED

10 SYSTEM COMPONENT SUPPLIERS:


MODEL

MANUFACTURER

CAPACITY

(l)

FABRICATED STEEL BASE

BAFFLE REQUIRED

INTERIOR COATING

12

MAIN PUMP

FREE SURFACE AREA

13

STANDBY PUMP

HEATER (S)

ELECT.

(cm)

14

ELECTRIC MOTOR (S)

FLTR./BRTHR.

FLANGED VNT.

15

STEAM TURBINE (S)

PRESS. RELIEF VENT

16

OIL COOLER (S)

17

OIL FILTER (S)

18

ACCUMULATOR (S)

AIR

19

SUCT. STRAINER (S)

SINGLE

20

CHECK VALVE (S)

W/ BYPASS & TEMP CNTRL. VALVE

21

SWITCH VALVE (S)

ASME CODE STAMP

22

PUMP COUPLING (S)

HEATING STEAM

23

TEMP. INDICATORS

FOUL. FACTR.: SHELLSIDE

23

L.P. SHUTDOWN SWITCH

MAKE

STEAM

MIN SITE

(C)

HEAT-UP TIME

Hrs.

INSULATION SUPPORTS

SPRING LOADED FILL CAP w/S.S. STRAINER


OIL COOLERS:
WATER

(L/min)

(C)

SINGLE
MANUAL

AUTO

(barG)

(C)

TUBE SIDE
TYPE

24
DUTY

25 SYSTEM PRESSURES:
26

DESIGN

(barG)

27

PUMP RELIEF VALVE (S) SETTINGS

HYDROTEST

(kJ/hr)

(barG)

CODE (S)

(barG)

DESIGN PRESS. PSIG SHELL SIDE

SURFACE

(C)

TUBE SIDE

28
(NORMAL OIL FLOW)

29 BASIC SYSTEM REQUIREMENTS


(L/min)

TUBES: O.D.

LUBE OIL

31

FAN

32

DRIVER

33

GEAR

TUBES

34

COMMON LUBE SYSTEM

TUBE SHEETS

(barG)

(SSU @ 37.7C)

(SSU @ 100C)

(mm)

30

TOTAL SURFACE AREA

WALL THICKNESS (AVE) (MIN)


LENGTH

(mm)

(mm)NUMBER:

MATERIALS

35

SHELL
MAIN

36 PUMPS:

STANDBY

TUBE SUPPORT

37

HORIZONTAL

SHELL COVER/FLANGE

38

VERTICAL

39

SUBMERGED

40

MOTOR DRIVEN

SINGLE

MULTI

41

TURBINE DRIVEN

ASME CODE DESIGN

ASME CODE STAMP

ACCUMULATOR:

42

SHAFT DRIVEN

MATERIAL

43

CENTRIFUGAL

CORROSION ALLOWANCE

44

GEAR/SCREW

CAPACITY (TOTAL)

(l)

45

FLANGE CONNECTED

PRE-CHARGE PRESS.

(barG)

46

(L/min)

(RATED)

47

48

(kW) @ 100 (SSU)

49

DRIVER (kW)

(mm)

DIRECT CONTACT TYPE

(barG)

BLADDER TYPE

BLADDER MATERIAL
WITH SUPPLY REGULATOR
FILTERS:

MANU. CHARGE VALVE

MFG:

50

CASING MATERIAL

SINGLE

TWIN

51

SPEED

ASME CODE DESIGN

ASME CODE STAMP

52

COUPLING

MICRON ()

53

GUARD

FILTER MEDIUM

54

MECH. SEAL

DESIGN PRESS.
(barG)
P CLEAN
(bar)
P COLLAPSE

55 EMERGENCY LUBE OIL PUMP:


56

AIR MOTOR DRIVEN

57

SAFETY GUARD REQUIRED

58

OTHER

(bar)

CASING MATERIAL
CARTRIDGE INDENT NO.
FURNISH SET OF SPARE CARTRIDGE W/ FILTERS

59

General Confidential

(cm)

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
7

OF

12

REQ'N NO.

INSTRUMENTATION

1
PER API 614

OTHER

NO CONTROLS REQUIRED (BY OTHERS)

3 LOCAL CONTROL PANEL:


4

FURNISHED BY:

5
6
7
8
9

VENDOR

BASE MOUNTED
0

PURCHASER

OTHERS

FREE STANDING

VIBRATION ISOLATORS

WEATHERPROOF

STRIP HEATERS

TOTALLY ENCLOSED

PURGE CONNECTIONS

EXTRA CUTOUTS

WITH DOORS

ANNUNCIATOR WITH FIRST OUT INDICATION LOCATED ON LOCAL PANEL


CUSTOMER CONNECTIONS BROUGHT OUT TO TERMINAL BOXES BY VENDOR
REMARKS:

10
11 INSTRUMENT SUPPLIERS:
12

PRESSURE GAGES

MFR.

13

TEMPERATURE GAGES

MFR.

SIZE & TYPE

14

LEVEL GAGES

MFR.

SIZE & TYPE

15

DIFF. PRESSURE GAGES

MFR.

SIZE & TYPE

16

PRESSURE SWITCHES

MFR.

SIZE & TYPE

17

DIFF. PRESSURE SWITCHES

MFR.

SIZE & TYPE

18

TEMPERATURE SWITCHES

MFR.

SIZE & TYPE

19

LEVEL SWITCHES

MFR.

SIZE & TYPE

20

CONTROL VALVES

MFR.

SIZE & TYPE

21

PRESSURE RELIEF VALVES

MFR.

SIZE & TYPE

22

SIGHT FLOW INDICATORS

MFR.

SIZE & TYPE

23

VIBRATION EQUIPMENT

MFR.

SIZE & TYPE

24

TACHOMETER

MFR.

RANGE &TYPE

25

SOLENOID VALVES

MFR.

SIZE & TYPE

26

ANNUNCIATOR

MFR.

MODEL & No. POINTS

27

DAMPER/VANE ACTUATOR

MFR.

MODEL

28

FURNISHED BY

29

NOTE:

SIZE & TYPE

TYPE

MAX. TORQUE

SUPPLIED BY VENDOR

30 PRESSURE GAGE REQUIREMENTS:

LOCALLY

LOCAL

31 FUNCTION

MOUNTED

PANEL

(N-m)

SUPPLIED BY PURCHASER

FUNCTION

32

LUBE OIL PUMP DISCHARGE

33

LUBE OIL FILTER P

CONTROL AIR (PSIG)

34

LUBE OIL SUPPLY

FAN SUCTION (IN. WG.)

LOCALLY

LOCAL

MOUNTED

PANEL

LOCALLY

LOCAL

MOUNTED

PANEL

FAN DISCHARGE (IN. WG.)

35
36
37 TEMP. GAGE REQUIREMENTS:

LOCALLY

LOCAL

38 FUNCTION

MOUNTED

PANEL

39

FUNCTION

LUBE OIL TO BEARINGS

OIL COOLER INLET & OUTLET


FAN SUCTION

40

DISCHARGE FROM EACH

41

PINION JOURNAL BEARING

42

BULL GEAR JOURNAL BEARING

43

FAN THRUST BEARING

44

DRIVER JOURNAL BEARING

45

DRIVER THRUST BEARING

46

GEAR THRUST BEARING

47

FAN JOURNAL BEARING

48
49 SWITCH CLOSURES:
50

ALARMCONTACTS SHALL:

51

SHUTDOWN CONTACTS SHALL:

52

OPEN

CLOSE TO SOUND ALARM AND BE NORMALLY


OPEN

CLOSE TO TRIP AND BE NORMALLY

NOTE: NORMAL CONDITION IS WHEN FAN IS IN OPERATION.

53
54
55
56
57
58

General Confidential

ENERGIZED

DE-ENERGIZED

ENERGIZED

DE-ENERGIZED

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
8

OF

12

REQ'N NO.

INSTRUMENTATION (Continued)

1
2 MISCELLANEOUS
3

ALARM AND SHUTDOWN SWITCHES SHALL BE SEPARATE.

ELECTRICAL AND INSTRUMENT CONNECT'NS WITHIN THE CONFINES OF THE FAN BASE SHALL BE BROUGHT OUT TO TERMINAL BOXES.

COMMENTS REGARDING INSTRUMENTATION:

6
7
8 ALARM & SHUTDOWN SWITCHES
9
10

FUNCTION

ALARM

TRIP

FUNCTION

LOW LUBE OIL PRESSURE

FAN VIBRATION
FAN AXIAL POSITION

11

HI LUBE OIL FILTER P

12

LOW LUBE OIL RESERVE LEVEL

DRIVER VIBRATION

13

AUX. LUBE OIL PUMP START

DRIVER AXIAL POSITION

14

HI INLET AIR FILTER P

FAN MOTOR SHUTDOWN

15

HI FAN THRUST BRG. TEMP.

16

HI DRIVER THRUST BRG. TEMP.

17
18 MISCELLANEOUS INSTRUMENTATION:
19

SIGHT FLOW INDICATORS: EACH JOURNAL & THRUST BEARING OIL RETURN LINE

20

LEVEL GAUGES, LUBE OIL RESERVOIR (S)

21

VIBRATION READOUT EQUIPMENT

22

VIBRATION READ OUT LOCATED ON:

23

FAN SPEED PICK-UP DEVICES

24

FAN SPEED INDICATORS

25

FAN SPEED INDICATORS LOCATED ON:

26

ALARM HORN & ACKNOWLEDGEMENT SWITCH

LOCAL PANEL

LOCAL PANEL

OTHER

OTHER

27
28
29
30 REMARKS:
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

General Confidential

ALARM

TRIP

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1 APPLICABLE TO:

PROPOSAL

PURCHASE

ITEM NO.
9

UNIT

3 SITE

DRIVEN EQUIP.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

MODEL

SERIAL NO.

6 NOTE: INFORMATION TO BE COMPLETED

BY PURCHASER

BY MANUFACTURER

MOTOR DESIGN DATA

VIBRATION:

8 APPLICABLE SPECIFICATIONS
9

NEMA

NEMA STANDARD

10

NOISE

11 SITE DATA:
12 AREA:

NEMA STANDARD
C.L.

GR.

ALTITUDE

DIV.

(m)

14 UNUSUAL CONDITIONS
15

REQ'N NO.

AS BUILT

2 FOR

13

12

OF

N-HAZARDOUS

AMBIENT TEMPS:
DUST

FUMES

MAX

(C)

MIN

(C)

THRUST:
MAX. MOTOR THRUST

(kg)

REMARKS:

OTHER

16 DRIVE SYSTEM:

DIRECT CONNECTED

17

GEAR

18

OTHER

19 TYPE MOTOR:
20

SQUIRREL CAGE INDUCTION

21

SYNCHRONOUS

22

POWER FACTOR REQUIRED

23

EXCITATION:

NEMA DESIGN

Brushless

Slip Ring

FIELD DISCHARGE RESISTOR BY MOTOR MFR.


24
25

ACCESSORY EQUIPMENT

WOUND ROTOR INDUCTION


[Type Other here]

BASEPLATE

SOLEPLATE

26 ENCLOSURE:

MFR. STD. FANS

NONSPARKING FANS

27

D.C. EXCITATION

EXPLOSION PROOF

28

TEFC

29

TEWAC

STATOR SHIFT

KW REQ'D.
TEIGF, USING

GAS

30

DOUBLE WALL CARBON STEEL TUBES

31

WATER SUPPLY: PRESS.

BY:

32

WATER ALLOW. P
WATER SIDE MIN. CORR. ALLOW.

(bar) & TEMP. RISE

34

AND FOUL FACTOR

35

(AIR)(GAS) SUPPLY PRESS.

MANUFACTURER

DESCRIPTION
PSIG TEMP.

33

VOLTS

PURCHASER

(C)
(C)

(mm)

ENCLOSED COLLECTOR RINGS:


PURGED

MEDIUM

PRESS

(barG)

EXPLOSION-RESISTANT NONPURGED
FORCE VENTILATION
PSIG

36

(m/h)

PRESS. DROP

(mm H2O)

BEARING TEMP. DEVICES:

37

WEATHER PROTECTED, TYPE

LOCATION

38

FORCED VENTILATED

DESCRIPTION

39

OPEN-DRIPPROOF

40

OPEN

41

OTHER: [Type Other here]

SET @

(C) FOR ALARM

(kW)

42

VOLT

PHASE

MAX SHEATH TEMP.

HERTZ

(C)

WINDING TEMPERATURE DETECTORS:

43 BASIC DATA:
44

(C) FOR SHUTDN.

SPACE HEATERS:

VOLTS

45

NAMEPLATE HP

46

SYNCHRONOUS RPM

47

INSULATION CLASS

48

TEMP. RISE:

PHASE

HERTZ

THERMISTORS

(HP) SERVICE FACTOR

TYPE:
(rpm)

TYPE
(C) ABOVE

No./PHASE

POS. TEMP. COEFF.

TEMPERATURE SWITCH
RESISTANCE TEMP. DETECTORS:

(C) BY

50

FULL VOLTAGE

REDUCED VOLTAGE

LOADED

UNLOADED

52

VOLTAGE DIP

NO
No./PHASE

RESISTANCE MAT.
SLCTR. SWITCH & INDICATOR BY:

49 STARTING:

51

NEG. TEMP. COEFF


YES

OHM
PURCHR.

MAX. STATOR WINDING TEMPS:


(C) FOR ALARM

53
54
55
56
57

General Confidential

(C) FOR SHUTDN.

MFR.

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
10

12

OF

ACCESSORY EQUIPMENT, (Cont'd)

REQ'N NO.

MANUFACTURER'S DATA, (Cont'd)

2 WINDING TEMP, DETECTOR & SPACE HEATER LEADS:

FIELD DISCHARGE RESISTOR

OHMS

IN SAME CONDUIT BOX

RATED EXCITATION FIELD VOLTAGE

D.C.

IN SEPARATE CONDUIT BOXES

RESISTANCE OF EXCITATION FIELD @ 25C

OHMS

EXCITATION FIELD AMPS @ FULL LOAD & RATED P.F.

MOTOR ARRANGED FOR DIFFERENTIAL PROTECTION:

SELF-BALANCE PRIMARY-CURRENT METHOD

EXCITATION FIELD AMPS: MAX.

C.T. DESCRIPTION

EXCITATION FIELD

EXTENDED LOADS

LENGTH

(m)

BEARINGS: TYPE

10

LIGHTING ARRESTERS

LUBE OIL REQUIRED:

11

C.T. FOR AMMETER

TOTAL SHAFT END FLOAT

12

DESCRIPTION

15

LUBR.
(L/min)

(barG)

LIMIT END FLOAT TO

13 MAIN CONDUIT BOX SIZED FOR:


14

FIXED RESISTOR REQ'D

SUPPLIED BY

SURGE CAPACITORS

MIN.

RHEOSTAT

MAIN MOTOR LEADS

TYPE

INSULATED

NONINSULATED

MOTOR ROTOR:

SOLID

SPLIT

MOTOR HUB

SOLID

SPLIT

FOR TEWAC &TEIGF MOTORS:

16

C.T.'S FOR DIFF. PROTECT. (MTD. BY

COOLING WATER REQ'D

17

SURGE CAPACITORS (MTD. BY

C.W. TEMP. RISE

(C) PRESS. DROP

(bar)

18

LIGHTNING ARRESTERS (MTD. BY

(AIR) (GAS) REQ'D

(m/h)

(mm H2O)

19

C.T. FOR AMMETER (MTD. BY

20

SPACE FOR STRESS CONES

SPEED vs TORQUE (ALSO @

21

AIR FILTERS

SPEED vs POWER FACTOR

22

MFR.

MANUFACTURER'S DATA

WEIGHTS

FULL LOAD RPM (Ind.)

26 EFFICIENCY: F.L.

3/4L

27 PWR. FACTOR (Ind.): F.L.

1/2L
3/4L

28 CURRENT (Rated Volt.): FULL LOAD

(kg)

NET WEIGHT

SHIPPING WT.

ROTOR WEIGHT

MAX. ERECTION WT.

MAX. MAINT. WT (Identify)


1/2L

DIMENSIONS:

LOCKED ROTOR

(m)

29 LOCKED ROTOR POWER FACTOR

(N-m)

SHOP INSPECTION AND TESTS

30 LOCKED ROTOR WITHSTAND TIME (Cold Start)


31 TORQUES:

% RATED VOLTAGE)

SPEED vs CURRENT

24 MANUFACTURER
25 FRAME No.

PRESS. MAINT.

CURVES REQ'D BASED ON MOTOR SATURATION @ RATED VOLTAGE:

TYPE

23

(L/min)

REQUIRED

FULL LOAD

OBSERVED

WITNESS

SHOP INSPECTION

32

LOCKED ROTOR

STARTING (Syn.)

TESTING PER NEMA

33

PULL-UP (Ind.)

PULL-IN (Syn.)

MFR. STD. SHOP TESTS

34

BREAKDOWN (Ind.)

PULL-OUT (Syn.)

IMMERSION TEST

35

SPECIAL TESTS (List Below)

36 OPEN CIRCUIT TIME CONSTANT (SEC.)


37 SYMMETRICAL CONTRIBUTION TO 3 TERMINAL FAULT:
38 AT 1/2 CYCLES

AT 5 CYCLES

39 REACTANCES: SUB-TRANSIENT (X"d)


40

TRANSIENT (X'd)

41 A.C. STATOR RESISTANCE

SYNCHRONOUS (Xd)
OHMS@

COUPLING:
(C)

42 RATED KVA
43 KVA INRUSH @ FULL VOLT. & LOCKED ROTOR (SYN.)

44 KVA @ FULL VOLTAGE & 95% SPEED

45 MAX. LINE CURR. IN STATOR ON 1st SLIP CYC. @ PULL-OUT


46

SUPPLIED BY
MFR.
MOTOR MFR.

MODEL
FAN MFR.

PUCH. TO MOUNT MTR. HALF

PAINTING:
MANUFACTURER'S STANDARD

(SYN.)

47 ACCELERATION TIME (Motor Only @ Rated Volt.)

SEC.

48 ACCEL. TIME (Motor & Load @ 85% Rated Volt.)

SEC.

49 ROTOR/FIELD WR @ MOTOR SHAFT (LB-FT)

SHIPMENT:
DOMESTIC

EXPORT

OUT DOOR STORAGE OVER 6 MONTHS

50 ROTATION FACING COUPLING END


51 No. OF STARTS PER HOUR
52 REMARKS:
53
54
55
56
57
58

General Confidential

EXPORT BOXING REQUIRED

YERP-CF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
11

NOTES

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

General Confidential

OF

12

REQ'N NO.

YERP-CF-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

CENTRIFUGAL FAN (API 673-2ND)


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

12

OF

12

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-CFILTER-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.

J6491 Crtg Filter (092007)

CARTRIDGE FILTER
DATA SHEET
0

SI UNITS (bar)
APPLICABLE TO:
1
2

INQUIRY

PURCHASE

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER
0

Model No.:
4 Manufacturer:
5

8
9
0

11
12
13
14

OF

BY PURCHASER OR MANUFACTURER

OPERATING CONDITIONS

10

No. Req'd.
Type:

PAGE

CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

Liquid Filtered:
Flow Rate (Nm3/hr):
Norm:
Oper. Pressure ( (barG) Norm:
Op. Temperature: (C) Norm:
Specific Gravity @ Operating Temperature:
Viscosity @ Operating Temp.: (mPa-s)
Allowable Clean Pressure Drop: (barG)
Design Pressure: (barG)

15

Max:
Max:
Max:

(C)

Description of Particles Removed:


Total Suspended Solids (Feed):
ppm
Wt %
Particle Size (microns):
min:
max:
Size of Particles to be removed:
> microns
ppm
Removal Efficiency (%)

(kg/h)

Wt %

Beta Ratio

MECHANICAL DESIGN

16

Inspection:

Spot Radiography
100% Radiography
Surface
Hydrotest
Vendor to Furnish Transfer Valve
Mount as DUPLEX
Codes:
ASME Design w/o Stamp
B31.3 Design
MATERIALS OF CONSTRUCTION
Description
ASTM Number
Housing / Cover
Element Supports
Housing Supports
Nozzles
Element

17
18
19
20
21
22
23
24
25
26
27
28

Gaskets (elements)
Gaskets (housing)
MISCELLANEOUS
Horizontal
Vertical
Shop Coating
Sandblast
Primer
Finish Painting

29
30
31
32
33
34
35

Filter Cover Type


Hinged
38
Thru bolted-on
39
Swing bolted-on
40
Clamp-on
41
Screwed
42
Hydraulic Lift
43
Davit (note 1)
44
Special
45
Insulation:
46 NOTES:
36

Description
Inlet
Outlet
Vent
Drain
Instruments
Relief Valve

No.

Dye Penetrant or Mag Particle


Other
(mm)
Corrosion Allowance:
Other:
CONNECTIONS
Size
Rating / Facing / Type

in.
All connections 1-1/2" and larger shall be flanged.
DATA BY VENDOR
Housing Model:
Element Model:
Housing Diameter:
Element OD: (mm)
(mm)
Housing Length: (mm)
Element Length: (mm)
Clearance Required: (mm)
Removal Length: (mm)
Total Element Solids Handling Capacity:
No. Elements:
(m)
Effective Filtation Area: (cm)

37

Clean Pressure Drop Flange to Flange:


(bar)
Collapse Pressure Drop:
Max Allowable Working Pressure: (barG)
(C)
Min Design Metal Temp:
Hydrotest Pressure (30 minutes): (barG)
Support Method:
Legs
Piping
Transfer Valve Type:
Weights: (kg)
Shipping:

(bar)

at:
at:
Saddles
Mfr/Model:
Operating:

(C)
(barG)

Clips
Cover:

47
48
49
50
51
52
53
54
55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CFILTER-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

CARTRIDGE FILTER
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-CIFDS-ENG(04/08)

Revisions

COATING, INSULATION, FIREPROOFING DATA SHEET


Number
Date
By
Chk
Appd
Client

F1

Document No.
Job Number
Project
Location
Item Number
Item Name

Page 1 of 1

Yanbu Export Refinery Project


Saudi Arabia

Quality Purpose

EQUIPMENT DATA
Equipment Type/Configuration
External Material of Construction
Operating Temperature (C) (inlet/outlet)
Cyclic or Intermittent Conditions (C)
Note:

Any changes to the equipment data above may result in a corresponding change to the data below
Specifications Apply To:
S (Fabricator's Shop),
F (Field/Site)

PROJECT SPECIFICATIONS
100-YER-PE-YSS-0538, Project Coating Summary
100-YER-PE-YSS-0079, Coating Materials & Application Requirements for Industrial Facilities
100-YER-PE-YSS-0080, Approved Protective Coating Systems for Industrial Plants & Equipment
100-YER-PE-YSS-0081, Approved Saudi Aramco Data Sheets Paints and Coatings
100-YER-PE-YSS-0082, Safety
100-YER-PE-YSS-0328, Fabrication of Structural and Miscellaneous Steel
WORK SCOPE AND LOCATION

* Work areas are:

Thk (mm)

Location
& Notes*

Thk (mm)

Location
& Notes*

Support
Fireproofing

Type

Surface Description

Insulation
Location
& Notes*

APCS
Coating
System

Painting

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

S in Fabricators Shop, M in Module Yard, F in Field/Site. Suffix indicates notes

(S) Notes Fabricators Shop:

(F) Notes Field (Site):

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to
third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CIS-ENG (05/08)

J6491 Chemical Inj DS (09200

CHEMICAL INJECTION SYSTEM


DATA SHEET
SI UNITS (bar)

APPLICABLE TO:

PROPOSAL

PURCHASE

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
0
1
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO KBR SPECIFICATION:


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

PAGE

OF

BY PURCHASER OR MANUFACTURER

OPERATING CONDITIONS
Location:
Indoor
Outdoor
Under Roof
Chemical Used:
Service:
Chemical Type:
Liquid
Solid
Spec. Gravity @ Normal Temp:
Chemical Feed Rate:
(m/h)
Pump TempNormal:
Max:
(C)
Chemical Concentration:
(%)
Disch. Pressure Rated:
(barG)
Max:
To Tank:
Tank Solution:
Viscosity @ Normal Temp:
(cP)
(barA)
Vapor Pressure @ Normal Temp:
CONSTRUCTION (SKID MOUNTED UNIT)
TANK
MIXER
PUMP
Item No:
Item No:
Item No:
Mfr:
Capacity:
(m)
Mfr:
Model No:
Dia. X Height:
(mm)
Model No:
Quantity:
Thickness - Shell:
(mm) Mount Type:
Clamped
Flanged
Heads per Pump:
Head:
(mm)
Impeller - Type:
Max. Capacity:
(m/h)
Corrosion Allowance:
(mm)
Diameter:
(mm)
Type:
Diaphragm
Plunger
Tank Design Press:
(barG)
Brake (BkW)
Double
Design Code:
ASME Section VIII, Div. 1 Motor (BkW) / rpm:
Diaphragm:
Single
Diaphragm Leak Detector
Stamped
Other
Seal - Type:
Double
Mat'l of Constr:
Mfr:
Ball Check Valve:
Single
Brake (BkW):
Dilution Source:
Model No:
Motor (BkW) / rpm:
Hinged Tank Cover
Materials of Construction
Strokes per Minute:
Tangential Fill Connection
Shaft:
Dissolving Basket
Impeller:
Stroke Adjustment:
Pneumatic Signal:
to
(barG)
Level Gauge
Mounting Flange:
Electric Signal:
to
(mA)
Vent
Seal:
Micro-dial with 1% graduations
Nitrogen Purge Connection
Internal Relief Valve:
OTHER ACCESSORIES
TESTING
Set at:
(barG)
Pressure Gauge
with Barrier
Hydrotest Required:
Materials of Construction
Pulsation Dampeners
Pumps @
(barG) , 30 min
Liquid End:
Suction
Discharge
System @
(barG) , 30 min
Diaphragm:
with Bladder
Mechanical Run:
Pumps
System
Plunger:
Bladder Material:
Frame:
Charge Pressure
(barG)
SPECIFICATIONS
Packing:
Strainer - Material:
Pump Spec:
API-676
MJ34-1E
Check ValvePiping - Material:
Project Spec:
Body:
Schedule:
40
80
Motor Spec:
Seat:
Threaded
Socket Welded
Paint Spec:
Flanged Customer Connections
Other
Calibration Column
Electrical Area Classification:
Back Pressure Control Valve
Class:
Block Valves
0

REMARKS

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CIS-ENG (05/08)

CHEMICAL INJECTION SYSTEM DATA SHEET


JOB NUMBER

PAGE

OF

CLIENT
LOCATION
UNIT
ITEM NUMBER
SERVICE
REQUISITION NO.

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION :


INFORMATION TO BE COMPLETED :

BY PURCHASER

BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

TYPICAL CONNECTION SUMMARY


Service

Mark

Size

Rating

Face

Type

Dimension (m)
Length
Width
Height

Weight (kg)
Shipping
Flooded

THE VENDOR SHALL FURNISH AS A MINIMUM THE EQUIPMENT & COMPONENTS SHOWN ON THIS SHEET

TUBULAR GAUGE
GLASS WITH GUARD
ROD

VENT

GAUGE

TANK TO BE PROVIDED BY VENDOR

PI

PULSATION
DAMPENER

TANK

OVERFLOW

RELIEF
VALVE

SKID LIMIT

E
PIPE BACK TO TANK
MOTOR

GAUGE

PI

PULSATION
DAMPENER

SPARE PUMP

STRAINER
GAUGE

CALIBRATION
DEVICE

PI

PULSATION
DAMPENER

C
RELIEF
VALVE

RELIEF
VALVE

FROM SPARE
PUMP CONN. D

FROM SPARE
PUMP CONN. D

MOTOR

MOTOR

PUMP

STRAINER

STRAINER

STRUCTURAL SKID

General Confidential

PUMP

YERP-CIS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

CHEMICAL INJECTION SYSTEM


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-CLSCRFILTER-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F2
1
DATE
BY
REV/APPR
CLIENT

J6491 Clscr Filter (092007)

JOB NO.
CLIENT

COALESCER/FILTER
DATA SHEET
(Gas)
SI UNITS (bar)
APPLICABLE TO:
1
2

INQUIRY

PURCHASE

BY PURCHASER OR MANUFACTURER

No. Req'd.
Type:
OPERATING CONDITIONS

8
9
0

11
12
13
14
0

Gas Filtered:
Flow Rate (Nm3/hr):
Norm:
Oper. Pressure ( (barG) Norm:
Op. Temperature: (C) Norm:
(kg/m)
Norm:
Density
Molecular Weight
Norm:
Allowable Clean Pressure Drop:
Norm:
Compressibility (Z):
Design Pressure:

(barG)

16

19
20
21
22
23
24
25
26

32
33
34
35
36

(barG)

Max:
@

(C)

(kg/h)

Wt %

Spot Radiography
100% Radiography
Surface
Hydrotest
Vendor to Furnish Transfer Valve
Mount as DUPLEX
Codes:
ASME Design w/o Stamp
B31.3 Design
MATERIALS OF CONSTRUCTION
Description
ASTM Number
Housing / Cover
Element Supports
Housing Supports
Nozzles
Element

Gaskets (elements)
Gaskets (housing)
MISCELLANEOUS
Horizontal
Vertical
Shop Coating
Sandblast
Primer
Finish Painting

37

Dye Penetrant or Mag Particle


Other
(mm)
Corrosion Allowance:
Other:
CONNECTIONS
Size
Rating / Facing / Type

Description
No.
Inlet - Gas
Outlet - Gas
Vent
Drain
Instruments
Relief Valve
Outlet - Liq
All connections 1-1/2" and larger shall be flanged.
DATA BY VENDOR
Housing Model:
Element Model:
Housing Diameter:
Element OD: (mm)
(mm)
Housing Length: (mm)
Element Length: (mm)
Clearance Required: (mm)
Removal Length: (mm)
Total Element Solids Handling Capacity:
No. Elements:
(m)
Effective Filtation Area: (cm)
0

Filter Cover Type


39
Hinged
40
Thru bolted-on
41
Swing bolted-on
42
Clamp-on
43
Screwed
44
Hydraulic Lift
45
Davit (note 1)
46
Special
47
Insulation:
48 NOTES:
38

Description of Particles Removed:


Total Suspended Solids (Feed):
ppm
Wt %
Particle Size (microns):
min:
max:
Size of Particles to be removed:
> microns
ppm
Removal Efficiency (%)
Beta Ratio

Inspection:

18

31

Max:
Max:
Max:
Max:
Max:

MECHANICAL DESIGN

17

30

SERVICE
AS BUILT REQ'N NO.

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

29

OF

ITEM NO.

28

UNIT NO.

27

LOCATION

Model No.:
4 Manufacturer:

15

PAGE

10

Clean Pressure Drop Flange to Flange:


(bar)
Collapse Pressure Drop:
Max Allowable Working Pressure: (barG)
(C)
Min Design Metal Temp:
Hydrotest Pressure (30 minutes): (barG)
Support Method:
Legs
Piping
Transfer Valve Type:
Weights: (kg)
Shipping:

(bar)

at:
at:

Saddles
Mfr/Model:
Operating:

(C)
(barG)

Clips
Cover:

49
50
51
52
53
54
55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CLSCRFILTER-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

COALESCER/FILTER
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-COALESCER-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

J6491 Coalescer 02 (072007)

REVISION
DATE
BY
REV/APPR
CLIENT

COALESCER
DATA SHEET
SI UNITS (bar)
APPLICABLE TO:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PROPOSAL

PURCHASE

PAGE

JOB NO.
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

1 OF 3

BY PURCHASER OR MANUFACTURER

Manufacturer
Model

National Board Reg No.


Serial No.
Quantity
GENERAL DATA
Site Data
Installation
Indoor
Outdoor
(m)
(barA) Operating Mode
Altitude
Barometer
Continuous
Standby
Intermittent
Ambient Temperature
Max
Min (C) Electrical Area Classification
Unclassified
Type
Horizontal
Zone
Group
Temp. Class.
Vertical
Unusual Conditions
Dust
Fumes
Liquid Removal From Gas
Seismic
(km/h)
Liquid Separation
Wind
OPERATING CONDITIONS AND PERFORMANCE
Influent Stream
Entrained Material
Effluent Stream
(kg/m)
Density
Specific Gravity
Specific Gravity
Viscosity
(cP)
Viscosity
cP
Viscosity
cP
(m/h)
Rated Capacity
Mol Weight
Mol Weight
(barG)
(bar)
Operating Pressure
% Removal (by weight)
Pressure Drop
Normal
Required
Expected
Allowable
Maximum
Guaranteed
Actual
(C)
Operating Temperature
Solid Contaminants
Change media
(mm)
(m/s)
Normal
Particle size
Velocity through media
Minimum
Maximum
Density
Remarks:
Corrosion/Erosion caused by
Concentration (wt)(ppm)

25
26
27
28
29
30
31
32
33
34
35
36

Coalescer Head Type


Flanged
Quick Opening
Hinged
Davit
Supports
Saddles
Legs
Skirt
Other

CONSTRUCTION FEATURES
Instruments by
Media
Purchaser
Wood Fiber
Vendor
Fiberglass
Instrumentation
Activated Carbon
Stainless Steel Mesh
P Gauge
Level Gauge
Other
Relief Valve
TI w/ thermowell
Required Access
Auto drain valve
Ladder(s)
Platform

Media Type
Multi Cartridge
Wafer

Clips
Ladder
Platform
Insulation

37
38
39
40
41
42
43
44
45

Component
Shell
Heads
Nozzles
Support(s)
Gasket
Bolting

MATERIALS OF CONSTRUCTION
Material
ASTM Designation

46
47

Remarks:

48
49

Design Pressure
(barG)
Design Temperature
(C)
Minimum Metal Design Temperature
(C)
Corrosion Allowance
(mm)
Hydrostatic Test Pressure
(barG)
Design for Steam Out @
(barG) and
(C)
(bar)
Media Collapse Pressure Differential
Design Code
ASME Section VIII, Division 1 without Stamp
National Board Registry
Other
Painting
Mfr Std
Other
Surface Preparation
Primer
Finish
Shipment
Domestic
Export
Export Boxing
0

50
51
52
53

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-COALESCER-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT

1
2
3
4
5
6
7
8
9
10
11
12
13

#
1
2
3
4
5
6
7
8
9
10
11

JOB NO.
COALESCER
PAGE
DATA SHEET
SI UNITS (bar)
TYPICAL COALESCER CONNECTION SUMMARY
Description
Size (in.)
Rating (lb)
Facing
Inlet
Outlet
Top Boot Outlet
Bottom Boot Outlet
Drain
Vent
Relief Valve
Level Gauge
Level Transmitter

2 OF

ITEM NO.
REQ'N NO

DIMENSIONS
(mm)
(mm)

Diameter:
Length:

WEIGHTS
Empty:
Operating:
Shipping:

(kg)
(kg)
(kg)

14
15
16
17
18
19
20
21
22
23
24

25

26
27
28
29

Media

Diameter

30
31
32

33

34
35
36

37
38

Length

39
40
41
42
43
44

Remarks:

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

General Confidential

YERP-COALESCER-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

COALESCER
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-CP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
RESP73H & RESP73V CENTRIFUGAL PUMP
DATA SHEET
LOCATION
UNIT NO.
SI UNITS (bar)
ITEM NO.
SERVICE
PROPOSAL
PURCHASE
AS BUILT REQ'N NO.
APPLICABLE TO:
J6491 ANSIPUMP 06 (072007)

PAGE

OF

DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO SPECIFICATION


BY PURCHASER
BY MANUFACTURER
INFORMATION TO BE COMPLETED
0

GENERAL

BY PURCHASER OR MANUFACTURER
0

Pump Manufacturer
Model
Serial Number
Number Pumps Required
Pump Size
Type
Number Motor Driven
Number Turbine Driven
Gearbox Item Number
Motor Item Number
Turbine Item Number
Gearbox Provided by
Motor Provided by
Turbine Provided by
Gearbox Mounted by
Motor Mounted by
Turbine Mounted by
OPERATING CONDITIONS
PERFORMANCE
Performance Curve Number
Rated
Max
Norm
Min
Speed
Capacity
(m/h)
Measured at Capacity
Rated
Max
Normal
Suction Press
(barG)
Discharge Press
(barG)
NPSH Req'd
(m)
Max Head @ Rated Impeller
Differential Press
(bar)
Differential Head
(m)
@ Min SG
Max Head @ Maximum Impeller
Hydraulic Power
(kW)
Minimum Continuous Flow
Operating Time
(hr/yr)
Thermal
Stable
NPSH Available
(m)
Allowable Operating Region
to
System Design
Best Efficiency Point for Rated Impeller
Parallel Operation
Suction Specific Speed
Stand Alone Operation
Series Operation with Item Number
Impeller Diameter Rated
Max
Min
Service
Pump Rated Power
(BkW) Efficiency
Continuous
Intermittent (Starts/day)
Max Power @ Rated Impeller
System Control Method
Rotation (Viewed from Coupling End)
CW
Speed
Flow
Level
Temperature
Case Pressure Rating
Pressure
Pipe Friction Resistance Only
Max Allowable Working Pressure
PUMPED FLUID
@
Hydrostatic Test Pressure
Pumped Fluid
SITE CONDITIONS
Rated
Maximum
Minimum
Pumping Temp
(C)
Location
Indoor
Outdoor
Specific Gravity
Altitude
Vapor Press
(barA)
Range of Ambient Temperatures Max/Min
/
Viscosity
(cP)
Electrical Classification
Non Hazardous
Class
Group
Division
Sp Heat
(kJ/kg C)
Zone
Class
Group
Initial Boiling Point
(C) @
(barA)
Liquid
Hazardous
Flammable
Temp. Code
Other
Remarks:
Corrosion / Erosion caused by
% Solids
Max Particle Size
(mm)
Remarks:
0

(rpm)
Min

(m)
(m)

(m/h)
(m/h)
(m/h)

(mm)
(%)
(BkW)
CCW

(barG)
(C)
(barG)

(m)
(C)

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to
third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
2
4
PAGE
OF

RESP73H & RESP73V CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)
MECHANICAL DATA

COUPLING DRIVER TO PUMP


Manufacturer
Type
Size
Model
Spacer Length

Impeller Type

Closed
Semi-Open

Open
Other

Casing Mounting

Foot
Vertical Inline

ITEM NO.
REQ'N NO.

Centerline
Close-Coupled

Bearings

(mm)

Coupling Guard Type

Bearing Manufacturer
Radial Bearing Type
Thrust Bearing Type
Bearing Isolators
Shaft Stiffness Ratio

Number
Number

Manufacturer Standard
Non Spark Coupling Guard
Other

Baseplate Mounted

(L3 / D4)
BASEPLATE
Grouted
Free Standing
Centerline of Pump to Stilt Bottom
ANSI Baseplate Number
Manufacturer Standard

Lubrication

Flood
Pure Mist
Shielded (Grease)
Grease
Purge Mist
Sealed (Grease)
Constant Level Oiler
Housing Vent Required
Magnetic Drain Plug in Housing Required
Oil Cooler Required
Seal Spray Guard Required
Oil Viscosity ISO Grade
Other
CONNECTIONS
Size
Rating Facing Location
Finish
Suction
Discharge
(mm)
Drain;
Size
Auxiliary Connections
Threaded
Welded & Flanged
MATERIALS
Casing
Impeller
Cover
Shaft
Shaft Sleeve
Baseplate
Casing Gasket
Impeller Gasket
Casing Fasteners
Bearing Housing
Bearing Housing Adapter
Bearing Housing End Seals
Coupling Guard
Mechanical Seal Gland
Mechanical Seal Gland Fasteners
DRIVER
Power Rating
(BkW) ; Speed
(rpm)
Driver Size Selected for Max SG of
and Max Visc of
(cP)
Remarks:
0

Type
Design

(mm)

Remarks:
PAINT AND SHIPMENT PREPARATION
Pump
0

Baseplate

Manufacturer Standard
Other

Manufacturer Standard
Other

Shipment

Domestic
Export
Number of Months of Storage

Export Boxing Required


(kg)

Total Weight

INSPECTION AND TESTING


Non-Wit
Witness

Certificate
Hydrostatic
Performance
NPSHR
Vibration
Other
Final Shop Inspection
Days for Notification
Dismantle and Inspect After Test
Casing Repair Procedure Approval Required

Test

Material Certification
0

Casing
Other

Cover

Impeller

Shaft

Inspection for Connection Welds

Manufacturer Standard

Visual Inspection

Inspection for Castings


0

Manufacturer Standard
Other

Visual Inspection

VENDOR DATA REQUIREMENTS


For Vendor Data Requirements Refer to
VDR-1JLUZ-94; VDR-2J-300; VDR-3
Other

General Confidential

YERP-CP-ENG (05/08)

RESP73H & RESP73V CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)
MECHANICAL SEAL
Supplied by
Pump Vendor
Purchaser
Pump Vendor
Purchaser
Mounted by
API Seal Code
Manufacturer
Model
Manufacturer's Code
Seal Type
Cartridge
Component
Seal Design
Single
Dual
Dry Gas
Pressurized
Unpressurized
Seal Chamber
Taper Bore
Cylindrical Bore
Chamber Size
Oversize
Standard
Sleeve Material
Pumping Ring Required
Throat Bushing Required;
Material
0

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
3 OF
4
PAGE

BARRIER / BUFFER FLUSH SYSTEM


Barrier Flush Plan

Taps Required

SEAL GLAND
Quench
Flush

Pipe

Other

Material

316SS
Carbon Steel
Other
Piping/Tubing Size
Piping Assembly
Threaded
Unions
Socket Welded

(C)
(kJ/kg C)
(C)
(m/h)
(barG)
(barG)
(C)

/
/
/

Secondary Seal Flush Piping

Tubing

Pipe

Other

Material

316SS
Piping/Tubing Size
Unions
Primary Seals

Carbon Steel

Other
(mm)

Threaded
Tube Type Fittings
Socket Welded
Flanged
SEAL SYSTEM INSTRUMENTATION
Gauges
Switches
0

Flow
Temperature
Pressure
/

Primary Seal Flush Piping

Tubing

Drain

Primary Flush Plan

External Flush Fluid


Supply Temp - Max/Min
Specific Gravity
Specific Heat
Vapor Pressure
(barA) @
Flow Rate - Max/Min
Pressure Reqd - Max/Min
Temperature Reqd - Max/Min

Barrier Flush Fluid


Supply Temp - Max/Min
Specific Gravity
Specific Heat
Vapor Pressure
(barA) @
Flow Rate - Max/Min
Pressure Reqd - Max/Min
MAWP of Secondary Seal System
Temperature Reqd - Max/Min

Piping Assembly

Other
Throttle Bushing Required;
Material
SEAL FLUSHING

ITEM NO.
REQ'N NO.

(C) Secondary Seals


Flow
(kJ/kg C)
Pressure
(C)
Level
/
(m/h)
COOLING AND HEATING PIPING PLANS
/
(barG)
Cooling
/
(C) Piping Plan
Name of Fluid
Inlet Temperature (C)
Outlet Temperature (C)
Rated Flow (m/h)
Supply / MAWP (barG)
(mm) Max Allowable P (bar)
Tube Type Fittings
Galvanized Pipe
Flanged
Stainless Steel Tubing
Outlet Shutoff Valve
Sight Flow Indicator
0

Remarks:

General Confidential

Heating

YERP-CP-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

RESP73H & RESP73V CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Certification Date
Corrosion Allowance / Protection
Coupling Detail
Element Detail
Gasket Type
Purchase order Line No
Size
Start Loss
Tag Number of Parent Skid

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The manufacturer, type and size of the coupling
The manufacturer, type and size for filter elements
The Type of gasket required for sealing the mechanical connections of the instrument
Nominal Size

General Confidential

YERP-CVP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

J6491 ContVolPump 01 (102007)

REVISION

DATE
BY
REV/APPR

CONTROLLED VOLUME PUMP (API 675-2ND)


DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

CLIENT
JOB NO.
PAGE

PURCHASE

ITEM NO.
1

OF

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

NO. OF PUMPS REQUIRED

4 SERVICE

MODEL

SIZE AND TYPE

5 MANUFACTURER
6 NOTE:

SERIAL NO.

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER

GENERAL

7
8 NO. MOTORS DRIVEN

OTHER DRIVER TYPE

9 PUMP ITEM NO'S

PUMP ITEM NO'S

10 MOTOR ITEM NO'S

DRIVER ITEM NO'S

GEAR ITEM NO'S

11 MOTOR PROVIDED BY

DRIVER PROVIDED BY

GEAR PROVIDED BY

12 MOTOR MOUNTED BY

DRIVER MOUNTED BY

GEAR MOUNTED BY

13 MOTOR DATA SHEET NO.

DRIVER DATA SHEET NO.

GEAR DATA SHEET NO.

14

OPERATING CONDITIONS

LIQUID

15

CAPACITY @ PT:

(L/min)

TYPE OR NAME OF LIQUID

16

MAXIMUM

MINIMUM

17

DISCHARGE PRESSURE :

(barG)

NORMAL

18

MAXIMUM

MINIMUM

SPECIFIC GRAVITY

19

SUCTION PRESSURE:

(barG)

SPECIFIC HEAT

20

MAXIMUM

MINIMUM

VISCOSITY

21

DIFFERENTIAL PRESSURE :

22

MAXIMUM

23

NPSH AVAILABLE

24

WITHOUT ACCELERATION HEAD

25

TURNDOWN RATIO

RATED

PUMPING TEMPERATURE): (C)

(bar)
MINIMUM

(mPa-s)

NPSH REQUIRED

29

RATED POWER (BkW)

30

PLUNGER SPEED (strokes/min)

31

DIAMETER

32

PUMP HEAD:

LIQUID

33

MAXIMUM PRESSURE

(barG)

34

HYDRO TEST PRESSURE

(barG)

35

MAX DISCH PRESS. W/ JOB DRIVER

36

MAX

(L/min)

TOXIC

FLAMMABLE

LOCATION

(m)

HEATED
AT RELIEF SETTING
DESIGN MAX

LENGTH OF STROKE

(mm)

INDOOR

OUTDOOR

UNHEATED

UNDER ROOF

ELECTRICAL AREA CLASS

GROUP

WINTERIZATION REQD

TROPICALIZATION REQD

SIZE

DUST
(barG)

ANSI
RATING

FUMES

SALT ATMOSPHERE

UTILITY CONDITIONS

ELECTRICITY
FACING

POSITION

DRIVERS

HEATING

CONTROL

SHUTDOWN

VOLTAGE

CONNECTIONS

40

SUCTION

41

DISCHARGE

COOLING WATER

42

FLUSH

TEMP

(C)

MAX

HERTZ

PRESS.

(barG)

MIN

PHASE

43
44 LIQUID END

DIAPHRAGM DIA

(C)

OTHER

39

TYPE

UNUSUAL CONDITIONS

CONSTRUCTION

46

DIV

RANGE OF AMBIENT TEMPS:MIN/MAX

37

45

OTHER

SITE DATA

(BkW) BASIS GEAR STRENGTH

38

(ppm)

SITE AND UTILITY DATA

RATED CAPACITY

(mm)

MAXIMUM

(ppm)

PERFORMANCE

28

(kJ/kg C)

MINIMUM

CHLORIDE CONCENTRATION

ACTUAL

NUMBER OF FEEDS

MINIMUM
Cp

H2S CONCENTRATION

27

MIN
MAXIMUM

CORROSIVE/EROSIVE AGENTS

(m)

26

MAX

JACKET REQ'D
DIAPHRAGM
(mm)

RETURN

DESIGN

MAX

SOURCE
PLUNGER
NO REQ.

SUCTION

INLET

INSTRUMENT AIR
PRESSURE

MAX

MIN

(barG)
APPLICABLE SPECIFICATIONS:

47

VALVES/FEED

48

TYPE

DISCHARGE

API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME

49

NUMBER

GOVERNING SPECIFICATION (IF DIFFERENT)

50 REMARKS
51

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended
and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-CVP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

CONTROLLED VOLUME PUMP (API 675-2ND)


DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
2

OF

MATERIALS

REQ'N NO.
CONTROLS

2 LIQUID END

TYPE:

3 CONTOUR PLATE
4 HYDRAULIC DIAPHRAGM

SIGNAL:

MANUAL

REMOTE

PNEUMATIC

AUTOMATIC

LOCAL

ELECTRONIC

5 PROCESS DIAPHRAGM

STROKE CONTROL:

6 PLUNGER

PNEUMATIC: (barG)

7 LANTERN RING

MINIMUM

8 PACKING GLAND

ELECTRONIC (mA):

9 PACKING

MINIMUM

MAXIMUM

MAXIMUM
OTHER PURCHASE REQUIREMENTS

10 VALVE
11 VALVE SEAT

NAMEPLATE UNITS

12 VALVE GUIDE

U.S. CUSTOMARY

SI

VENDOR FURNISHED PROCESS PIPING

13 VALVE BODY
14 VALVE GASKET

VENDOR REVIEW PIPING DRAWINGS

15 FRAME

VENDOR FURNISHED PULSATION SUPRESSION DEVICES

16 SPECIAL MATERIAL TESTS (2.13.1.3)

VENDOR FURNISHED RELIEF VALVE

17
18

LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5)

19

INTERNAL

EXTERNAL

RELIEF VALVE SETTING

(barG)

VENDOR FURNISHED BACK-PRESSURE VALVE


QA INSPECTION AND TEST

20

DOUBLE CHECK VALVES REQUIRED

21

COMPLIANCE WITH INSPECTORS CHECK LIST

22

CERTIFICATION OF MATERIALS

VENDOR FURNISHED CONTROL PANEL

23

FINAL ASSEMBLY CLEARANCES

BASEPLATE PREPARED FOR EPOXY GROUT

24

SURFACE AND SUBSURFACE EXAMINATIONS

PROVIDE TECHNICAL DATA MANUAL

25

RADIOGRAPHY

26

ULTRASONIC

27

MAGNETIC PARTICLE

28

LIQUID PENETRANT

29

OIL-FILLED PRESSURE GAUGES REQUIRED

PREPARATION FOR SHIPMENT


DOMESTIC

CLEANLINESS PRIOR TO FINAL ASSEMBLY

30

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES

31

FURNISH PROCEDURES FOR OPTIONAL TESTS

32 TESTS

REQ'D

WIT

MOTOR:
MANUFACTURER

35 REPEATABILITY

TYPE

36 LINEARITY

FRAME NO.

37

CONSTANT SPEED

38

VARIABLE SPEED
LUBRICATION FLUID
CRANKCASE

41

HYDRAULIC FLUID

INTERMEDIATE

ACCESSORIES

42

PHASE
SERVICE FACTOR

ENCLOSURE

45

MODEL

STEAM TURBINE
OTHER

RATIO

48

COUPLING MANUFACTURER

49

TYPE

(rpm)

HERTZ

SPEED REDUCER MANUFACTURER

BASEPLATE UNDER

(rpm)

VOLTS

INTEGRAL

46

DRIVER

(rpm)

44

47

(kg)
GEAR

(kW)

43

SEPARATE

BASE

DRIVERS

OBS

34 STEADY STATE ACCURACY

40

EXPORT BOXING

WEIGHTS
PUMP

33 HYDROSTATIC

39

EXPORT

OUTDOOR STORAGE MORE THAN 6 MONTHS

OTHER (SEE SEPARATE DATA SHEETS)


GAS DRIVEN

50 REMARKS
51

General Confidential

YERP-CVP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

CONTROLLED VOLUME PUMP (API 675-2ND)


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Certification Date
Corrosion Allowance / Protection
Coupling Detail
Element Detail
Gasket Type
Purchase order Line No
Size
Start Loss
Tag Number of Parent Skid

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The manufacturer, type and size of the coupling
The manufacturer, type and size for filter elements
The Type of gasket required for sealing the mechanical connections of the instrument
Nominal Size

General Confidential

YERP-DEAERTOR-ENG (05/08)

J6491 Deaerator (022008)

DEAERATOR
DATA SHEET
SI UNITS (bar)

APPLICABLE TO:
1
2

PROPOSAL

PURCHASE

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION:


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

6
7
8
9

PAGE

1 OF 4

BY PURCHASER OR MANUFACTURER

GENERAL SPECIFICATION

4
5

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F2
0
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

Manufacturer :
Model No.:
Quantity :
Area Classification :
Heater :
Horizontal

Water Storage Capacity (min.) :


Empty to Low Level :
Low Level to Normal Water Level :
Design Pressure (ASME Code Sect.VIII, Div.1)
(barG)

Vertical

(m)
(m)
(m)
(C)

10
11

OPERATING CONDITIONS

12
13
14
15
16
17
18
19

Service
Units
Make-Up
SC Condensate
NNSC Conden
Steam

Flow Rate
Case 1
(kg/h)

Case 2
(kg/h)

Temperature
Case 1
Case 2
(C)
(C)

Enthalpy
Case 1
(kJ/kg)

Case 2
(kJ/kg)

Pressure
(barG)

20
21

Outlet #1 (BFW)

22
23

Outlet #2 (BFW)

24
25

Outlet Vent

26
27

Balance Lines

28

Pump Kickback

29

Sparger
Dearator Drain
Overflow
V.B.Vent
R.V.Vent

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

REMARKS :
1)
Steam is let down from LP steam header.
2)
Design conditions are for sizing nozzles only and will not necessarily result in a material and enthalpy balance
3)
Effluent Guarantee : Oxygen shall be reduced to less than 0.005 ml/l (7ppb).
Carbon dioxide shall be zero in effluent as measured by APHA.
4)
Vessels shall be post weld heat treated for stress relieving.
5)
All longitudinal and circumferential pressure containing welds shall be 100% x-rayed.
6)
Supplier shall advise in his proposal if their design uses stiffening rings.
7)
Supplier shall furnish as a minimum the equipment and components shown in the sketch and as called for on the data
sheet.
8)
Vent connections shall be sized by supplier.
9)
Vent valve to be stainless steel with hole drilled through gate.
10) Provide storage capacity for 8 minutes operation based on combined outlet flow rate (Case 1).
11) Volume for normal level.
12) Supplier shall complete these data sheets and submit with their proposal.

51
52
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties
or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-DEAERTOR-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F2
0
1
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
2
OF 3
REQ'N NO.

DEAERATOR
DATA SHEET
SI UNITS (bar)
1
2

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION:


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

8
9
10
11

BY PURCHASER OR MANUFACTURER

DEAERATION SECTION
Manways :
C.A. :
Support :
Hinge
(mm)
C.A. :
Size :
(mm)
Storage : Support :
Hinge
Size :
Heads :
Torispherical

CONSTRUCTION FEATURES

Material :
Deaerator :
Storage
Heater Internal :
Spray Valve :
Tray :

Davit
Davit
Ellipsoidal

12

ACCESSORIES
Relief Valve

13
14
15
16
17
18
19
20
21
22
23

CONTROLS
Inlet Control

Vacuum Breaker

Manufacturer
Model No.
Material
Size
Set Press.
Vent Valve :
Size :
Type :
Material :

KBR

Supplier

Overflow Control
KBR

Supplier

Provided by :
Control Valve
Manufacturer :
Model No.:
Size :
Material :
Level Control
Manufacturer :
Model No.:
Material :

24
25
26

INSTRUMENTS
Level Switches

27
28
29
30
31

by Purchaser
Level Gauge

by Supplier
Pressure Gauge

Manufacturer
Model No.
Quantity

32
33
34
35
36

Painting :
Insulation Clips :
Other :

SPECIFICATIONS
Ladder/Platform:
Wind/Earthquake :

37
38

REMARKS :

39
40
41
42
43
44
45
46
47
48
49
50
51
52
5
54
55
56
57
58

General Confidential

Thermometers

YERP-DEAERTOR-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F2
0
1
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
3
OF 3
REQ'N NO.

DEAERATOR
DATA SHEET
SI UNITS (bar)
1
2

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION:


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

3
4

No.

5
6
7
8
9
10

Description

A1
A2
B
C
D

Outlet #1 (MP BFW)


Outlet #2 (HP BFW)

Spare

F
G
H
I 1-4
J 1-3

Vent
Relief Valve
Stripping Steam
HP BFW Return
Cond. Inlet/
Makeup
MP BFW Return

Size (in)

Rating (lbs)

Facing

Drain
Overflow
Chem. Injection

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

K1-2
AB/BB
AP
T 1-2
U
AT
F6
MH1/ 2

Weights

Dimensions (mm)

Heater
diameter
height
I.D.
Thickness
Saddle spacing
Storage
diameter
height
I.D.
Thickness
Saddle spacing

Shipping
Deaerator
Storage
Total
Operating
Flooded

Overall height

Level Instrument

Pressure
Downcomer
Equalizer
Temperature
Exhauster
Manhole

28

29

J1 J2 J3

AP

30
31
32

MH1

33

34
35

I1-4 K1-2

36

T1

T2

F6

37
38

AB/BB

39
40
41
42

MH2

43

AT

44
45
46
47

A1

A2

48
49
50
51
52
53
54
55
56
57
58

General Confidential

(kg)

YERP-DEAERTOR-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

DEAERATOR
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

J6491 Desalter(092007)

REVISION
DATE
BY
REV/APPR
CLIENT

DESALTER
DATA SHEET
APPLICABLE TO:

PROPOSAL

JOB NO.
PAGE

PURCHASE

6
7
8

APPLICATION
DESALTER TYPE
Number of Stages
Turndown (% of design c
MANUFACTURER

Desalter
Electrostatic
Number of Units

15

MODEL NO.

Temperature (oC)
Normal
Maximum

Pressure (kPa-g)

25

Operating
Design

WATER REQUIREMENTS
Flow (m3/hr)
Wash Water
Mud wash Water

Pressure (kPa-g)

MECHANICAL COMPONENTS

28
29

Item Number:
VESSEL:
Number
Dimensions (ID x L overall)
Fabricator
FABRICATION
ASME Code
Division 1
Division 2
ASME Code Stamp
Required
not Required
mm
Shell Thickness
Corrosion Allowance
mm
Head Thickness
Corrosion Allowance
Materials of Construction
Shell
Heads
Head Type
Hemispherical
Semi-elliptical
Shell
Straight Length
Inside Diameter
Stress Relief
Required
not Required
NDT Inspection
100% X-ray (shell & head welds)
Manways
Number
Size
Saddles
Number
Material
Required
not Required
Insulation Rings & Clips
Per P42-3TS
Mfr's Standard
Painting
INTERNALS
Influent Distributors
Number
Material
Effluent (oil) Collectors
Number
Material
0

30

31

32
0

34

38

40

41

44

45

46

47
48

49

mm

43

mm

42

ELECTRICAL EQUIPMENT
POWER UNITS (TRANSFORMERS)
Number of Units
per vessel
total
Manufacturer
Model Number
Power Rating:
per Unit
kVA
Total
kVA
Estimated Power Consumption
Normal
kVA
Maximum
kVA
Power Supply (volts / hertz / phases)
Secondary Conditions (volts / hertz / phases)
Entrance Bushings
Standard
Special
External tap changer (no-load)
ELECTRODES
Manufacturer
Model Number
Number of sets / vessel
Material
Total electrode area
Separation
Insulator sets / vessel
OTHER
Material / Type
Supplied by
Conduit
Supplier
Purchaser
Wiring
Supplier
Purchaser
Supplier
Purchaser
Meter panel
N40-9E
O40-9E
Mfr's Std.
Specification
Area Classification: Class
Division
Group
0

33

50

PROCESS CONDITIONS AT DESIGN FLOW

24

39

23

37

22

36

WASH WATER See attached data sheet for complete analysis.


Source
Flow (m3/hr)
Pressure (kPa-g)
Temperature (oC)
Addition Rate (vol%)
Recycle Rate (vol%)
pH
COD (mg/l)
Properties:
H2S (ppmw)
NH3 (ppmw)
Oil (ppmw)
Mercaptans (ppmw as S)
TSS (ppmw)
Phenols (ppmw)
Total Sulfides (ppmw as S)

21

35

PERFORMANCE REQUIREMENTS
Product Sodium Content (ppmw as Na)
Product BS&W (vol%)
Oil Content of Effluent Water (ppmw)

18

27

17

26

Desalter vessels and internals


Electrical equipment (bushings, power units, etc.)
Demulsifier injection unit
Acid injection unit
Mixing valves or devices
Mud wash pumps
Brine blowdown de-oiling equipment
Interface probes

20

Other

CRUDE SUPPLIED (dry basis)


Name
Charge Rate (kg/hr)
design
Properties:
normal
API Gravity
RVP (psi)
Pour Point (C)
H2S + RSH (ppmw)
Total Sulfur (wt%)
Acidity (mg KOH / g)
Mercaptans (ppmw as S)
Sodium (ppmw)
Viscosity @ 60oC (cP)
Metals (ppmw)
Viscosity @ 93oC (cP)
Salt Content (ppmw)
Viscosity @ 130oC (cP)
HCl (ppmw)
Viscosity @ 160oC (cP)
BS&W (vol%)
Water for Dist. (vol%)
K - Factor
Filterable Solids (wt%)
0

16

19

BY PURCHASER OR MANUFACTURER

GENERAL
Dehydrator
SUPPLIER TO FURNISH:

12

14

LOCATION

PERFORMANCE DATA

10

13

CLIENT

SERVICE

11

REQ'N NO.

UNIT

AS BUILT

OF

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

ITEM NO.
1

51
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

DESALTER
DATA SHEET
0

CLIENT
JOB NUMBER

DESCRIPTION

SIZE END
RATING /
TYPE SCHEDULE
flange
flange

4
5
6
7
8
9
10
11
12
13
14
15
16
17

OF

CUSTOMER CONNECTION SUMMARY

2
3

PAGE

ITEM NUMBER

1
2
3
4
5
6
7a
7b
8
9a
9b
10a
10b

Inlet
Desalted Outlet
Brine Blowdown
Relief Valve Outlet
Drain (Pump Out)
Manways
Mixing Valve Inlet
Mixing Valve Outlet
Steamout
Wash Water Outlet
Wash Water Outlet
Mudwash Inlet
Mudwash Inlet

FLANGE REMARKS
FACE
RF
RF
NOT a Customer / Supplier interface

open
flange
flange
flange
flange
flange
flange
flange
flange
flange

RF
RF
RF
RF
RF
RF
RF
RF
RF

Multiple connections required.

18
XA

19
20
21
22
23
24
25
26

VI

Common
Shutdown
Alarm

4
XA

AI

LSL

Local
Monitoring
Panel
VI

LT

LT

First Stage

AI

27
28

Common
Trouble
Alarm

6
Vessel

Wash Water
Mudwash
Line

29
30

9a

31
32

5 1

FI

10b 9b

3
Brine

10a

dPI

33
34

Crude Supply
7a

35

7b

Mixing Valve

36
37

Outlet

38
39
40

LSL

LT

LT

41
42

Second Stage

43

Wash Water
Cascade Pumps

44
45
46

Vessel

47
48
49
50
51

Wash Water
Inlet

Brine
dPI

52
53
54

Mixing Valve

55
56

General Confidential

All external dotted equipment and


piping is supplied by Purchaser.

YERP-DESALTER-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

DESALTER
DATA SHEET
0

CLIENT
JOB NUMBER

PAGE

OF

ITEM NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

ADDITIONAL INFORMATION AND REQUIREMENTS


WASH WATER ANALYSIS
Characteristic
Units
Value
Color
Hazen Units
Turbidity
Ntu
pH
Conductivity
micromhos/cm
Nitrite Nitrogen
mg/l as N
Nitrate Nitrogen
mg/l as N
Free Ammonia
mg/l as N
Total Nitrogen
mg/l as N
Alkalinity, Total
mg/l as CaCO3
Hardness, Total
mg/l as CaCO3
Chloride
mg/l as Cl
Sulfate
mg/l as SO4
Phosphate
mg/l as P
Detergent
mg/l as LAS
Suspended Solids
mg/l
Total Solids
mg/l
BOD (5days @20oC) mg/l
COD
mg/l
Dissolved Oxygen
mg/l

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

INFORMATION FOR SUPPLIER TO PROVIDE OR CONFIRM WITH PROPOSAL:


1. Supplier to describe the facilities to be provided for sludge removal with the first stage vessel.
2. Supplier to advise the expected "normal" BS&W in the desalted product.
3. Supplier to recommend appropriate mixing device and advise the required pressure drop.
4. Supplier to confirm:
a. wash water requirements
b. wash water injection locations
c. suggested type of injection
d. dosage range
5. Supplier to advise holdup time.
6. Supplier to advise the maximum desalter operating temperature (i.e. bushing protection) and desalter design temperature.
7. Supplier to recommend demulsifying chemical injection, including:
a. specification of injection rate
b. recommended injection points
c. type of chemical
d. emulsion detection probes

41
42
43
44
45
46
47
48
49
50
51
52
53
54

INFORMATION THE SUPPLIER MUST PROVIDE WITH PROPOSAL:


a. Number of Desalter Stages
b. Desalter Design Type
c. Description of Sludge Removal (mudwash) Design
d. Size of Desalter Vessels
e. Electrical Demand
f. Demulsifier Dosage Range
g. Details on the Chemical Nature of Recommended Additives Package
h. Associated Equipment List:
mix valves
transformers
electrical panels

55
56

General Confidential

YERP-DESALTER-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

DESALTER
DATA SHEET
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-DGSS-ENG (05/08)
Document Number:
J6491 DRY GAS SEAL (102007)

Client Document Number:


REVISION
DATE
BY

DRY GAS SEAL SYSTEM (API 614-4TH)


CHAPTER 4 - DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1 APPLICABLE TO:

PROPOSAL

PURCHASE

ITEM NO.
1

OF

REQ'N NO.

AS-BUILT

2 FOR

SITE

3 SEAL GAS SYSTEM (S) FOR


4 SEAL GAS MODULE SUPPLIER

MODULE MANUFACTURER

5 DRY GAS SEAL SUPPLIER

DRY GAS SEAL MANUFACTURER

6 NOTES:

1.

THE PARTY TO COMPLETE THE INFORMATION IS INDICATED AS FOLLOWS:

2.

A DOT * INDICATES THE STANDARD SPECIFIES A REQUIREMENT, VALUE OR CRITERION

3.

DESIGNATIONS IN ( ) ARE APPLICABLE PORTIONS OF THE STANDARD. NUMBERS WITHOUT A PREFIX ARE

PURCHASER

VENDOR

EITHER, BUT BY VENDOR IF NOT BY PURCHASER

10

PARAGRAPH NUMBERS, THOSE PREFIXED "T" ARE TEXT FIGURE NUMBERS, THOSE PREFIXED "A" ARE APPENDIX

11

"A" FIGURE NUMBERS.

12 APPLICABLE DOCUMENTS: (Ch.1, 1.2)

(SEE PROJECT DESIGN DATA SHEET)

INSTALLATION DATA:

13

API 614 & API 617 (Ch.1, 1.2)

GENERAL SITE DATA (Ch.1, 1.1.13)

14

LUBE AND SEAL OIL SYSTEMS

UTILITIES DATA

15

PIPING (Ch.1, Table 1A)

LOCATION:

MAIN EQUIPMENT

16

SOUND LEVELS (Ch.2, 1.1.6)

OIL SUPPLY SYSTEM

GRADE

17

OTHER CODES (Ch.1, 1.2)

SEAL MODULE

18

PKG UNIT INSTRUMENTS

OTHER

19 SYSTEM RESPONSIBILITY: (2.1.2)

WINTERIZE

TROPICALIZE

20

SUPPLIER RESPONSIBLE FOR SYSTEM

AREA CLASSIFICATION (Ch.2, 1.1.16)

21

SUPPLIER RESPONSIBLE FOR INSTALLATION

CLASS

22

SUPPLIER RESPONSIBLE FOR SCOPE OF SUPPLY

SPACE AVAIL. FOR MODULE ;

23 DRY GAS SEAL SPECIFICS:

GROUP

DIV.
(m) L

GAS SUPPLY:

24

SEAL MANUFACTURER

PRESSURE

25

SEAL MODEL NO.

TEMPERATURE

26

SERIAL NUMBER

FLOW

27

SEAL GAS HAZARDOUS (YES/NO)

DESCRIPTION OF GAS

28

SEAL GAS COMPOSITION

(barG)
(C)
(m/h)

SEAL GAS SUPPLY (2.1.11)


BUFFER GAS

29

INTERMEDIATE GAS

30
31 OVERALL SYSTEM SCHEMATICS:

OPTIONS:

32 (CHAPTER 4 AND APPENDIX "4A")

Basics

33

SEPARATE MODULES FOR:

34

MULTIPLE PACKAGE FOR:

SEAL GAS FILTER MODULE (4A-5a, 4A-5b)


SEPARATION GAS FILTER MODULE (4A-5c)

35

DOUBLE DRY GAS SEAL (4A-1)

DIFFERENTIAL PRESSURE CONTROL (4A-6a)

36

TANDEM WITH INTERNAL LABBY (4A-2)

37

TANDEM (4A-3)

38

SINGLE (4A-4)

FLOW CONTROL (4A-7b, 4A-7c)


For option 4A2 (tandem with internal laby)
DIFFERENTIAL PRESSURE CONTROL (4A-7a)

39 OTHER:

FLOW CONTROL (4A-7b, 4A-7c)

40

MATERIAL

41

MAXIMUM SEALING PRESSURE (2.1.6)

42

DOUBLE BLOCKS AND BLEEDS (2.1.8)

FLOW MONITORING - BACKPRESSURE (4A-8b)

43

SPECIAL REQUIREMENTS

FLOW MEASURING (4A-8c)

44

INSTRUMENT TEST VALVES REQUIRED

45

Outlet modules
(barG)

FLOW MONITORING - DIFFERENTIAL PRESSURE (4A-8a)

Separation gas modules


OPTION (4A-9a, 4A-9b, 4A-9c)

46 COMMENTS:
47
48
49
50
51
52
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-DGSS-ENG (05/08)
Document Number:
Client Document Number:
REVISION
DATE
BY

DRY GAS SEAL SYSTEM (API 614-4TH)


CHAPTER 4 - DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1 PIPING AND TUBING: (2.2)

ITEM NO.
2

OF

REQ'N NO.

SHOP TESTS OF SEALS AND MODULES:

CUSTOMER CONNECTIONS:

PANEL (TUBING/PIPE)

TUBE FITTINGS: MFG.

TIGHT SHUTOFF

SLIP-ON FLANGES:

THROUGH STUDS REQUIRED

HEAT TRACING REQUIRED BY:

REQUIRED

WITNESSED

CLEANLINESS (4.3.3.1)
MODEL

GAS LEAK TEST (4.3.3.2)


CHECK CONTROLS

YES/NO

CS

SS

DRY GAS SEAL TEST (API-617, APPENDIX I)


USE FOR COMPLETE UNIT SYSTEM TEST

PURCH.

SUPPLIER

9 GAS FILTERS: (2.3)

SOUND LEVELS

10

PURCHASER ITEM NO:

LEAK TEST OF ASSEMBLED


SEAL GAS SYSTEM

11

TWIN FILTER REQUIRED

OTHER

12

INCLUDE OPTION NO'S:

13

COALESCING FILTER REQUIRED

14

FILTRATION LEVEL

15

MANUFACTURER

16

FILTER HOUSING MATERIAL: (2.3.3)

17

DESIGN/TEST PRESSURE

18

CODE CONSTRUCTION.STAMP (2.1.9)

19

CARTRIDGES

20

FILTER BODY DIAMETER

SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA


%

AT

MICRON

MODEL

SHOP INSPECTION:
COMPLIANCE WITH CHECKLIST
REQUIRED FOR SYSTEM ASSEMBLIES

(barG)
/

CLEANLINESS PRIOR TO CLOSURE


REQUIRED FOR COMPONENTS
MATERIAL CERTIFICATIONS TO BE FURNISHED

(mm)

AS SPECIFIED BY PURCHASING DOCUMENTS

21 TRANSFER VALVES: (2.4)

SPECIAL EXAMINATIONS

22

COMMON FOR COOLERS AND FILTERS

23

TIGHT SHUT-OFF REQUIRED

24

STRAINER REQUIRED

25

TYPE

26

MANUFACTURER

27

MATERIAL: BODY (2.4.2)

28

MATERIAL: TRIM (2.4.2)

29

PRESSURE RATING

CODE CONSTR./STAMP

SUPPLY CERTIFIED COPIES OF ALL TEST LOGS AND DATA


WITH LIFTING JACK

PREPARATION FOR SHIPMENT: (4.4)

MODEL

INSTALL NEW FILTER ELEMENTS AND TAG


INCLUDE EXTRA FILTER ELEMENT SETS PER PAGE
BOX SPARE ELEMENTS WITH:
(barG)

30 CONDENSTE TRAPS: (2.5)

SYSTEM

SPARES

"OSHA" WARNING TAG ON EACH ASSEMBLY


WEIGHTS:

EMPTY

OPERATING

31

CONDENSATE DRAIN TRAP REQUIRED (2.5.1)

SEPARATE CONSOLE:

(kg)

32

NONREPAIRABLE TRAP (2.5.1.1)

CONTROL PANEL

(kg)

33

MECHANICAL FLOAT-TYPE TRAP (2.5.1.2)

PACKAGE NO. 1:

(kg)

34

INSTRUMENTED SNAP-ACTING LEVEL TYPE (2.5.1.3)

PACKAGE NO. 2:

(kg)

35

VENDOR'S STAND

PACKAGE NO. 3:

(kg)

PUR. STAND

36 SYSTEM & COMPONENTS:


37

DOMESTIC

38

EXPORT

39

EXTENDED STORAGE

DIMENSIONS:

MONTHS

MONTHS

40
VENDOR'S STAND

41

PUR. STAND

42 SPARE PARTS:
43

DOMESTIC

44

EXPORT

45

EXTENDED STORAGE

MONTHS

LENGTH

WIDTH

HEIGHT

PRIMARY MODULE

(m)

CONTROL PANEL:

(m)

PACKAGE NO. 1:

(m)

PACKAGE NO. 2:

(m)

PACKAGE NO. 3:

(m)

MONTHS

46 COMMENTS:
47
48
49
50
51
52
53

General Confidential

YERP-DGSS-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

DRY GAS SEAL SYSTEM (API 614-4TH)


CHAPTER 4 - DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-DV-ENG (05/08)

DATA SHEET

DIVERTER VALVES
REV. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

OPERATING
CONDITIONS

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.
Indoor

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

Name/Description
Bulk Density
Particle Size
Angle of Repose

kg/m3
cm
(
Fr Horiz:

Duty
Frequency of Actuation
Equipment Fed By
Discharges to
Fluid Involved
Pressure
Temperature
Viscosity

Continuous

Poured

microns)
Drained

Intermittent

kPaG
C
cP

Flowrates
Fluid, Nm3/h
Mat'l
kg/h
Installed in (Line Type)
Qty Inlets / Outlets
Function
Failure Position
Pressure
Temperature
Applicable Codes / Standards
Code Stamp
Diverting Angle
Max. Differential Pressure
Leakage @ Press. Diff.
Connection Size

Minimum

Gravity
/
Divert
Right

Maximum

Content Contact Parts


Body / Diverting Element
Seats / Seals
Gaskets
Bolting
Air Tubing
Internal Surface Finish
External Surface Finish
Priming / Painting

Normal

Pressure

Design

Vacuum

Flow-Splitting
Left
Last
kPaG
C

Yes

SURFACE
FINISH

Nonhazardous

or

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

MATERIALS OF
CONSTRUCTION

Grp
Outdoor

Straight

No

kPa
Nm3/h @
mm

kPa

/
/

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Diverter Valves.xls

General Confidential

Divert

INDEX

Page 1 of 3

YERP-DV-ENG (05/08)

DATA SHEET

DIVERTER VALVES
REV. 0
Air Cylinder Actuator
Hydraulic Actuator
Handwheel Override
Press. Regulator / Filter Set
Type of Diverter
Actuation
Connection Shape
Connection Type
Symmetrical
Overall Dimensions
Seal Type
Purge
Actuator:
Mfr
Model No.
Type
Stroke / Bore
Elect. Position Feedback By:
Force / Torque

ACCESSORIES

CONSTRUCTION

WEIGHTS &
DIMENSIONS

Lubricator
Rotameter for Purge
Volume Bottle
Cushioned Stop
Blade
Plug
ACO
HCO
Round
Square
Flanged
Yes
No

Adjustable Stops

Manual
Rectangular
150# FF
mm

Lip
Yes

Sq Packing
Chev Pkg
No
Endplates

Double-Acting
Spring-Retn
mm /
Limit Switch
kg
/

Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

kg
kg

mm
m-kg

Operating

Empty

Seals

Test
kg
kg

kg
kg
m

UTILITIES
REQUIRED

TESTING

NOISE LEVEL
INSTRUMENTS &
CONTROLS

Power:

Controls
Motors

V
V
Nm3/h

Compressed Air

Type
Criteria
Witnessed
Maximum Noise Level

Ph
Ph
@

Hz /
Hz /

kVA
kVA

kPaG
Criticality:

Yes

No
dBA

Type

Description / Function
Limit Switches
Solenoid Valve
Pressure Regulator

Solenoid Valves:
Continuous Energization
Power Failure Position (Elect.)
Manual Override
Coil Rating
Contact Type
Contact Rating
Enclosure (Minimum)
UL Label

Yes
Last
Yes
Amps
SPDT
Amps
NEMA
Yes

@ 1 meter
Mfr

Model No.

By

No
All Ports Closed
No
Watts
Volts
DPDT
SPST
DPST
Volts
Hermetically Sealed Contacts
No

Notes

Diverter Valves.xls

General Confidential

Page 2 of 3

YERP-DV-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

DIVERTER VALVES
DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-EJECTOR-ENG (05/08)

J6491 Ejector 01 (072007


0

EJECTOR / EDUCTOR
DATA SHEET
SI UNITS (bar)
APPLICABLE TO:
1
2
3
4
5

PROPOSAL

PURCHASE

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

Purpose
Manufacturer
Type

8
9
10
11
12

15
16
17
18

21
22
23
24
25
26

OF

Number Required
0

Fluid Handled
Suction Temp (C)
Molecular Weight
Liquid Density (kg/m)
Viscosity (cP)
Corrosive Agents

Press

DESIGN
Design Per
HEI
Other
Design Temp (C)
Upper
(barG)
Design Press
Upper
(barG)
Hydrotest Pressure

Size
Lower
Lower

Outdoor

Press

(barG)

Press

(barG)

CONNECTIONS
Rating
Facing

Location

Inlet (a)
Outler (b)
Motive (c)
in

19
20

BY PURCHASER OR MANUFACTURER

Serial Number
Installation
Indoor
OPERATING PARAMETERS
Capacity (kg/h)
(barG)
Discharge Temp (C)
Velocity at Discharge (m/s)
Motive Fluid
Temp (C)
Consumption (kg/h)
CONSTRUCTION

13
14

PAGE

6
7

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

MATERIALS OF CONSTRUCTION
Description
ASTM Number
Suction Chamber
Body
Diffuser
Nozzles
Gaskets

TESTS AND INSPECTION


Shop Inspection
Final Inspection Only
Testing per
HEI
Other
TESTS
Witness
Non-witness
Performance Testing
Hydrotest

27
28
29
30
31
32
33
34

Diffuser to be hardened by Nitriding


Major Components
Material Certificate of Compliance
Material Test Report
Alloy Verification
PREPARATION FOR SHIPMENT
Domestic
Export
Export Boxing
Remarks

Radiography
Spot
Hardness Test of
Painting
Mfr Standard
Other
WEIGHTS AND DIMENSIONS
Shipping Weight (kg)
Dimensions L X W X H (mm)
X

100%

35
36
37
38
39
40
41
42

43
44
45
46
0

47
1

48

49
50
51
52
53
54
55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-EJECTOR-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

TURBINE AGITATOR DATA SHEETS


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Vendor
Parent Tag
System
Criticality Rating

Supplier upon who order was placed for the tagged item.
Physical location on the installation where the equipment is installed.
Identifier of the process utility or other system of which the equipment is installed.
Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrision).

SRD (Safety Related Device)


SRD Datasheet
SCE (Safety Critical Element)
SCE Datasheet
Certifying Authority
Certificate Number
Engineering units
SWL
PID
Project Datasheet
Vendor Datasheet
Layout Diagram
Detail Drawing
Additional Item Description
System Code
Acquisition Date
Acquisition Value
Currency
Supplier Name
Manufacturer Country
Manufacturer Part No
Construction Month
Construction Year
Skid Pkg TagNo
Vendor Tag No
Procurement Pkg ID
PO No
Weight (Dry)
Weight (Operating)
Weight Units
Remarks
Hazardous Area Flag
Lifting Gear-Flag
Pressure Design Max1
Pressure Design Min1
Pressure Operating Max1
Pressure Operating Normal1
Pressure Operating Min1
Pressure_Units
Temperature_Design_Max1
Temperature_Operating_Max1
Temperature_Operating_Nor1
Temperature_Operating_Min1
Temperature_Units
Insulation_Comp_Class1

Identifier that the item is a Safety Related Device Y/N


Document Ref to the document number that contains details on the SRD.
Identifier that the item is a Safety Critical Element device Y/N
Reference number for the Safety Critical Element (usually relates to performance standard).
Certifying Authority name
Certificate Number for tagged item
Engineering units of measurement
Safe Working Load (for lifting devices)
Purchaser or Supplier P&ID number on which item appears
Purchaser Datasheet number
Supplier Datasheet number
Doc Ref.
General or sectional arrangement drawing number

General Confidential

YERP-FAN(FURN)-ENG (05/08)

FURNACE EQUIPMENT DATA SHEETS


FAN DATA SHEET

Client

YERP

Unit

Location

Yanbu, Saudi Arabia

Item Number

KBR Project

Service

Purchaser

Description

Document No.

PO Number
Manufacturer

Serial Number
Page Number

Ref. Drawing

1 of 4

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-FAN(FURN)-ENG (05/08)

FAN DATA SHEET


Job Number:

Revision:

Date:

Page:

API STD 560


Purchaser / Owner :

YERP

Service :
1. Fan Manufacturer:
2. Service:
3. Drive System:
4. Gas Handled:
5. Fan Elevation:
6. OPERATING CONDITIONS:
7. Operating Condition / Case:
8. Capacity
9. Capacity
10. Density
11. Temperature
12. Relative Humidity
13. Static Pressure at Inlet
14. Static Pressure at Outlet
15. Performance:
16. Brake Power at Temperature (all losses included)
17. Fan Speed (1000 RPM maximum)
18. Static Pressure Rise Across Fan
19. Inlet Damper / Vane Position at Design Conditions
20. Discharge Damper Position at Design Conditions
21. Fan Static Efficiency
22. Steam Rate (Turbine Only)
23. Fan Control:
24. Air Supply
25. Fan Control Furnished By
Inlet Damper
Outlet Damper
26. Method
Inlet Guide Vanes
Variable Speed
27.
28. Starting Method
29. CONSTRUCTION FEATURES :
30. Housing:
Thickness
31. Material
Yes
No
32. Split for Wheel Removal
33. Drains, No. / Size
34. Access Doors, No. / Size
35. Blades:
36. Type
Thickness
37. No.
38. Material
39. Hub:
Shrink Fit
Keyed
40.
41. Material
42. Shaft:
43. Material
44. Diameter at Bearings
45. Shaft Sleeves:
46. Material
47. Shaft Seals:
48. Type
49.
50. WR 2
51. Notes:
52.
53.
54.
55.
56.
57.
58.
59.
60.

2 of 4
Item No. :
Yanbu, Saudi Arabia
Location :
Model / Size:
No. Required:
Fan Rotation from Driven End:
Molecular Weight:
Fan Location:

Arrangement:

Rev.

Design

Test Block

Other Conditions

kg/hr
Am3/hr
kg/m3
C
%
Pa
Pa
kW
RPM
Pa

%
kg/kWh
kg/cm 2g

mm

mm

mm

kg-m2

Drive:
Make
Rated kW
Electrical Area Classification:
Group
Class
Volts
Power

Division
Ph.

Bearings:
Hydrodynamic
Anti-Friction:
Type
Lubrication
Coolant Required
m3/s water at
Yes
Thermostatically Controlled Heaters
Yes
Temperature Detectors
Yes
Vibration Detectors
Speed Detectors:
Non-Contact Probe
Speed Switch
Other
Couplings:
Type
Make
Service Factor
Mount Coupling Halves
Fan
Driver
No
Spacer
Yes

General Confidential

Model

Length, mm

Hz.

C
No
No
No

YERP-FAN(FURN)-ENG (05/08)

FAN DATA SHEET


Job Number:

Revision:

Date:

Page:

API STD 560


Purchaser / Owner :

YERP

Service :
1. MISCELLANEOUS:
Common Baseplate (Fan, Driver)
2.
Bearing Pedestals / Soleplates
3.
Performance Curves
4.
Sectional Drawing
5.
6.
Outline Drawing
7.
Inlet Boxes
8. Noise Attenuation:
9. Maximum Allowable Sound Pressure Level
10. Predicted Sound Pressure Level
11. Attenuation Method
12. Furnished By
13. Painting:
14.
Manufacturer's Standard
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

Shipment:
Domestic

3 of 4
Item No. :

Export

Erection:
Assembled
Partly Assembled
Outdoor Storage Over 6 Months
Applicable Specifications:

Location :

Yanbu, Saudi Arabia


Rev.

Silencer (Inlet) (Outlet)


Evase
Vibration Isolation
Type
Special Coatings
Control Panel
Weights, kg:
Fan
dBA @
Sound Trunk
dBA @
Evase
Total Shipping Weight
Connections:
Size
Inlet
Outlet
Export Boxing Required
Drains

Inlet Screen
Housing Drain Connection
Spark Resistant Coupling Guard
Insulation Clips
Inspection Access
Heat Shields
Driver

Tests:
Mechanical Run (No Load)
Witnessed Performance
Rotor Dynamic Balance
Shop Inspection
Assembly and Fit-Up Check

Notes:

29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.

General Confidential

Base

Rating

Orientation

YERP-FAN(FURN)-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

FURNACE EQUIPMENT DATA SHEETS


FAN DATA SHEET
SI UNITS (bar)
Attribute Name

Criticality Rating

SCE (Safety Critical Element)


SRD (Safety Related Device)
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc
Certificate Number
Certification
Full Load Test
Functionality Test
Noise Level Check
Pre-Startup Safety Review
Run Test
Signal Tubing Check

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

General Arrangement Drawing Number


Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-FAN-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

J6491 Fan DS (092007)

REVISION

F1

F2

F3

F5

F4

DATE
BY
REV/APPR
CLIENT
JOB NO.
FAN

PAGE

OF

CLIENT

DATA SHEET

LOCATION/UNIT

SI UNITS (bar)

ITEM NO.

SERVICE
APPLICABLE TO:
PROPOSAL
PURCHASE
AS BUILT
REQ'N NO.
1 DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION / STANDARDS:
2 INFORMATION TO BE COMPLETED :
3 Manufacturer:
4 Operation:

BY PURCHASER

BY MANUFACTURER

Series

5 Location of Equipment:
6 Elevation of Equipment:
7 Electrical Area Class:

BY PURCHASER OR MANUFACTURER

Qty Required:

Model:

Standby

Outdoor

Under Roof

Partial Sides

Mezzanine
Gas Group

Other:
Temp Class

Site Barometric Pressure:

Continuous

Indoor
Grade
Zone

Norm.
Min

Norm

Max

Capacity:

(m/h)

Capacity:

(kg/h)

11

Molecular Weight

12

Inlet Density :

(kg/m)

System Inlet Press. - Static:

13

Inlet Viscosity:
Inlet cP/Cv: (K1)

(mPa-s)

Blower Inlet Press. - Static

14
15

Inlet Compressibility: (Z1)


0

(C)

Inlet Relative Humidity: (%)

18

Erosion/Corrosion Caused by:

19
20 Connections:

Brake Power:

Location

Damper % Open:

(rpm)
Maximum Allowable Speed
No.:

25 Impeller Type
Airfoil
26 Rotation (viewed from coupling end):
27 Rotor Mount

Radial

CCW

Arrangement Number:

No. of Stages:

29

Impeller

Thickness

30

Impeller Hub:

Diameter

31

WR:
Casing Thickness

33

Casing MAWP / Max. Temp.

34

Shaft Seals
Manufacturer:

38

Manufacturer Code:

Ring Oil

40

Bearing Coolant Req'd:

41

Coupling - Mfr / Model:

42
43
44
45
46

Mechanical
m/hr

Grease

/
Pressure

Blower Mfr.

Spacer Length

Expansion Joints
NonSpark Coupling Guard

Export Boxing Required


Inspection Access

Drain Rim

Suitable for Epoxy Grout


TESTING

Req'd

Witnessed

Observed

mm Assembly / Fit-up

Purchaser
Driver:

Blower:
Silencers:

Mechanical Run
Shop Inspection

Total:

MATERIALS

Lateral Critical Speed


Torsional Critical Speed

48

Casing

Impeller

Certified Test Data:

49

Impeller Hub
Gland(s)

Fan Control:

50

Shaft
Shaft Sleeves:

51

Bearing Housing

52 Painting:

Insulation Clips

Driver Horizontal Jackscrews


Common Baseplate Fan & Driver

Rotor Balance

Driver Mfr.

47

Discharge Silencer

Control Panel

Performance Test
S.F.

Baseplate:

Housing Drain Conn.

Evase

Baseplate

m/hr

Type:

(kg)

Inlet Silencer/ Filter

Purge Mist

Driver Half Coupling Mounted by:


Weights

Service Factor

Vibration Isolation
Bearing Pedestals / Soleplates
mm

Shaft Diameter @ Bearings


Bearing Type: (Thrust / Radial)

39 Bearing Lube:

(mm)
C

Seal Fluid Flow

Gear Reducer

V-Belt

Ratio
ACCESSORIES

(barG) /
Rings
Model:

Steam Turbine

Electric Motor

Direct Coupled
No.

(kg-m)

Labrynth

dBA@1m

See Data Sheet Number:

Keyed

Shrink-Fit

32

Driver Type:

Between Bearings

Actual

Allowed
DRIVE MECHANISM

Other
CW

Overhung

(barG)

Sound Pressure Level:

Location

(rpm)

(rpm)

Maximum Shut-Off Pressure:


Size

Outlet

Inlet Damp / Vane


Critical Speed

Rated Speed

23 Vent / Drain
24 Access Doors

37

(BHP)
PERFORMANCE

Facing

22 Discharge

36

(C)

Efficiency: (%)
0

CONSTRUCTION
Rating

Size

(bar)

Outlet Temperature:

21 Suction

(barG)
(barG)

Differential Pressure - Static:

Inlet Temperature:

Rated

(barG)

Outlet Pressure - Static:

17

35

(barA)

Unusual Conditions:

Product Handled / Composition:

10

28

Other:

OPERATING CONDITIONS

16

Serial No.:
Type:

Intermittant

Parallel

Inlet Guide Vanes


Speed Detectors:

Manuf. Standard

Spec.:

Bearing RTDs

Inlet Damper
Vane Actuator
Non-contact probe

Outlet Damper
Variable Speed
Switch

Other

Bearing Vibration Detectors

53 Remarks:
54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-FAN-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

FAN
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

MECHANICAL
DESIGN
CONDITIONS

Area Classification
Location / Elevation (above MSL)

Duty
Equipment Fed By
Discharges to
Fluid Involved
Molecular Weight
Pressure (At fan inlet / outlet)
Temperature
Relative Humidity
Viscosity
Flow Rate
Air (Gas), Nm3/h
Pressure
Temperature
Applicable Codes / Standards

Div.
Indoor

Grp
Outdoor

Continuous

or
/

Nonhazardous
m

Intermittent

kPa(a) /
C (at inlet)
%
cP
Minimum

Maximum

kPa(a)

Normal

Design

cm H2O
C
Design

SURFACE
FINISH

Cl.

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

PERFORMANCE

MATERIALS
OF
CONSTRUCTION

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd

See Site & Utilities


Data Sheet

OPERATING
CONDITIONS

Flow Rates
Speed
Operating Power (Design)
Press. at Fan Inlet / Outlet
Press. at Fan Pkg Inlet / Outlet
Differential Pressure Across Pkg
Efficiency

Gas Contact Parts


Wheel
Casing
Shaft
Shaft Surface
Wear Rings
Liners
Inlet Filter Housing
Inlet Filter Media
Silencer(s)
Structural Base Skid
Damper
Gaskets / Seals

Rated Max.
Nm3/h
RPM
KW
cm W.C.(g)
cm W.C.(g)
cm H2O

Nm3/h
RPM
KW
cm W.C.(g)
cm W.C.(g)
cm H2O

Internal Surface Finish


External Surface Finish
Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Fans.xls

General Confidential

INDEX

Page 1 of 5

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0
Damper
Inlet Filter
Vibration Isolators
Inlet Silencer
Inlet Flex Conn.
Transitions
Disch. Silencer
Disch Flex Conn.
Scroll Liner
Inspection Door
Type
Centrifugal
Axial
Arrangement (per AMCA 99)
Arrgt #
SW
DW
SI
DI
See Page 4
Discharge Orientation
Rotation (Fr. Drive End)
CW
CCW
Type
Spark Resistant Construction:
Yes
No
(Per AMCA 99-0401)
Non-Ferrous Parts
Wear Rings
Impeller
Shaft
Seal Type
Packing
Lip
Labyrinth
Bearing Type
Antifriction
Plain
Bearing Mfr / Model
/
Lubrication Method
Sealed
Grease (Zerk)
Oil
Damper Type
Bfly
Gate
None
Damper Actuation
Manual
Air Cyl
Damper Location
Discharge
Inlet
Damper Position (Design)
% Open
Silencer Mfr (Intake / Exhaust)
/
Silencer Type
Absorption
Baffled
Both
Inlet Filter Mfr
Inlet Filter Type
Pleated Cartridge
Panel
Washable
Wheel / Impeller Type
Backwd Curved Blades
Radial Blades
Airfoil
Radial Tip
Prop.
Tube Axial
Vaneaxial
Mat'l Handling
Wheel Fabrication
Welded
Cast
Bolted/Riveted
Layup
Molded
Vert.
Horiz
Angle
None
Casing Split
Casing Thickness
IN.
Casing Fabrication
Welded
Cast
Bolted/Riveted
Layup
Molded

ACCESSORIES

CONSTRUCTION

Description / Function
Pressure Gauges
Vacuum Gauges
Vibration Monitors
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power
Controls
Motors
Cooling Water

INSTRUMENTS &
CONTROLS

UTILITIES
REQUIRED
NOISE LEVEL
TESTING

WEIGHTS &
DIMENSIONS

Type

SPDT
Amps
NEMA
Yes
V
V
m3/h

Max. Noise Level

DPDT

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

Model No.

By

SPST
DPST
Volts
Hermetically Sealed Contacts

No
Ph
Ph
@

dBA

Hz /
Hz /

kVA
kVA

kPa(g)
@ 1 meter
Criticality

Yes
Empty

Fans.xls

Mfr

General Confidential

No
Operating
kg
kg

Test
kg
kg

kg
kg
m

Page 2 of 5

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0
DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

Amps
Yes
No
Horizontal
Vertical
Yes
No

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

UL

FM

Direct

V-Belt

Chain

Gearbox
Driven

Driver
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Fans.xls

General Confidential

Page 3 of 5

YERP-FANS-ENG (05/08)

DATA SHEET

FANS
REV. 0
Discharge Orientation Viewed From Drive End

=
CW Top Horizontal

CW Top Angular Down

=
CW Down Blast

CW Bottom Ang. Down

=
CW Bottom Horizontal

CW Top Angular Up

CW Up Blast

CCW Top Horizontal

CW Bottom Angular Up

=
CCW Top Angular Down

CCW Down Blast

=
CCW Bottom Ang. Down

=
CCW Bottom Horizontal

Fans.xls

CCW Top Angular Up

=
CCW Up Blast

General Confidential

CCW Bottom Ang. Up

Page 4 of 5

YERP-FANS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

FANS
DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-FHHC-ENG (05/08)

FURNACE EQUIPMENT
FIRED HEATER HEAT CURVE SUMMARY

Client
Location
KBR Project
Purchaser
Document No.
Serial Number
Page Number

YERP
Yanbu, Saudi Arabia

Unit
Item Number
Service
Description
PO Number
Manufacturer
Ref. Drawing

1 of 5

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-FHHC-ENG (05/08)

J6491 API Fired Heater (092007)

JOB NUMBER
CLIENT
LOCATION
UNIT
CASE

: 2 of 5

PAGE

YERP
Yanbu, Saudi Arabia

ITEM No.
SERVICE

FIRED HEATER LOAD SHEET


HEAT CURVES SUMMARY

: ALL CASES
PRESS

TEMP

P
bar (a)

T
o
C

SURFACE

Mol. Weight

VAPOUR

TOTAL
kcal/kg

LIQUID
kcal/hg

VAPOUR
kcal/kg

LIQUID
kg / m

VAPOUR
kg / m

LIQUID
kcal/kg-C

VAPOUR
kcal/kg-C

LIQUID
cP

VAPOUR
cP

LIQUID
kcal/hr-m-C

VAPOUR
kcal/hr-m-C

TENSION
N/m

VAPOUR

18.25

277.8

18.25

289.8

0.00

-371.25

-371.25

709

0.6802

0.8

0.0803

0.0097

20.72

-363.21

-363.21

697

0.6892

0.8

0.0790

0.0090

18.25

301.8

42.13

-354.89

-354.89

686

0.6980

0.7

0.0777

0.0084

18.25

C
U
R
V
E

18.25

313.8

63.82

-346.47

-346.47

674

0.7067

0.7

0.0763

0.0077

325.8

85.77

-337.95

-337.95

662

0.7154

0.6

0.0750

0.0072

18.25

337.8

107.99

-329.32

-329.32

649

0.7240

0.6

0.0737

0.0066

18.25

349.8

130.47

-320.59

-320.59

636

0.7326

0.6

0.0724

0.0061

18.25

361.8

153.22

-311.76

-311.76

624

0.7414

0.5

0.0711

0.0056

18.25

373.7

176.25

-302.82

-302.82

611

0.7751

0.5

0.0698

0.0051

18.25

385.7

199.66

-293.73

-293.73

597

0.7576

0.5

0.0684

0.0047

16.83

277.8

0.00

-371.43

-371.43

708

0.6803

0.8

0.0803

0.0097

16.83

289.8

21.14

-363.22

-363.22

697

0.6893

0.8

0.0790

0.0090

16.83

301.8

42.56

-354.90

-354.90

685

0.6981

0.7

0.0777

0.0084

16.83

313.8

64.25

-346.48

-346.48

673

0.7069

0.7

0.0763

0.0077

C
U
R
V
E

16.83

325.8

86.20

-337.96

-337.96

661

0.7155

0.6

0.0750

0.0072

16.83

337.8

108.43

-329.33

-329.33

649

0.7242

0.6

0.0737

0.0066

16.83

349.8

130.91

-320.60

-320.60

636

0.7328

0.6

0.0724

0.0061

16.83

361.8

153.67

-311.76

-311.76

624

0.7416

0.5

0.0711

0.0056

16.83

373.7

176.70

-302.82

-302.82

611

0.7753

0.5

0.0698

0.0051

16.83

385.7

200.12

-293.72

-293.72

597

0.7578

0.5

0.0684

0.0047

15.49

277.8

0.00

-371.44

-371.44

707

0.6804

0.8

0.0803

0.0097

15.49

289.8

21.14

-363.23

-363.23

696

0.6894

0.8

0.0790

0.0090

15.49

301.8

42.56

-354.92

-354.92

684

0.6982

0.7

0.0777

0.0084

15.49

313.8

64.26

-346.49

-346.49

672

0.7070

0.7

0.0763

0.0077

C
U
R
V
E

15.49

325.8

86.22

-337.97

-337.97

660

0.7157

0.6

0.0750

0.0072

15.49

337.8

108.44

-329.34

-329.34

649

0.7243

0.6

0.0737

0.0066

15.49

349.8

130.94

-320.60

-320.60

636

0.7330

0.6

0.0724

0.0061

15.49

361.8

153.70

-311.76

-311.76

624

0.7418

0.5

0.0711

0.0056

15.49

373.7

176.73

-302.82

-302.82

611

0.7756

0.5

0.0698

0.0051

15.49

385.7

200.16

-293.72

-293.72

597

0.7581

0.5

0.0684

0.0047

H
E
A
T

H
E
A
T

H
E
A
T

DUTY

MASS FRAC

MW

MASS ENTHALPY

MASS DENSITY

No.

HEAT CAPACITY

General Confidential

VISCOSITY

THERM. COND.

JOB NUMBER
CLIENT
LOCATION
UNIT
CASE

PAGE

YERP
Yanbu, Saudi Arabia

SERVICE

FIRED HEATER LOAD SHEET


HEAT CURVES SUMMARY

: ALL CASES
PRESS

TEMP

P
bar (a)

T
o
C

14.11

277.8

14.11

289.8

14.11

301.8

14.11

C
U
R
V
E

14.11

SURFACE

Mol. Weight

TOTAL
kcal/kg

LIQUID
kcal/hg

VAPOUR
kcal/kg

LIQUID
kg / m

VAPOUR
kg / m

LIQUID
kcal/kg-C

VAPOUR
kcal/kg-C

LIQUID
cP

VAPOUR
cP

LIQUID
kcal/hr-m-C

VAPOUR
kcal/hr-m-C

TENSION
N/m

VAPOUR

0.00

-371.46

-371.46

707

0.681

0.8

0.0803

0.0097

21.15

-363.24

-363.24

695

0.689

0.8

0.0790

0.0090

42.57

-354.93

-354.93

684

0.698

0.7

0.0777

0.0084

313.8

64.27

-346.50

-346.50

672

0.707

0.7

0.0763

0.0077

325.8

86.23

-337.97

-337.97

660

0.716

0.6

0.0750

0.0072

14.11

337.8

108.46

-329.34

-329.34

649

0.724

0.6

0.0737

0.0066

14.11

349.8

130.96

-320.61

-320.61

636

0.733

0.6

0.0724

0.0061

14.11

361.8

153.73

-311.77

-311.77

624

0.742

0.5

0.0711

0.0056

14.11

373.7

176.77

-302.82

-302.82

611

0.776

0.5

0.0698

0.0051

14.11

385.7

200.21

-293.72

-293.72

597

0.758

0.5

0.0684

0.0047

8.94

277.8

0.00

-371.51

-371.51

705

0.681

0.8

0.0803

0.0097

8.94

289.8

21.16

-363.29

-363.29

694

0.690

0.8

0.0790

0.0090

8.94

301.8

42.71

0.0010

-354.92

-354.94

-336.10

683

23.09

0.699

0.667

0.7

0.012

0.0777

0.0313

0.0084

107.83

8.94

313.8

65.99

0.0146

-345.88

-346.34

-315.23

676

24.29

0.707

0.676

0.7

0.012

0.0763

0.0316

0.0080

114.70

C
U
R
V
E

8.94

325.8

90.05

0.0336

-336.54

-337.80

-300.39

671

25.26

0.714

0.685

0.6

0.012

0.0750

0.0320

0.0076

120.89

8.94

337.8

114.77

0.0571

-326.94

-329.27

-288.51

666

26.07

0.721

0.693

0.6

0.012

0.0737

0.0324

0.0074

126.65

8.94

349.8

140.05

0.0842

-317.13

-320.71

-278.13

662

26.77

0.728

0.701

0.6

0.012

0.0724

0.0329

0.0071

132.13

8.94

361.8

165.75

0.1140

-307.15

-312.11

-268.56

659

27.37

0.735

0.708

0.5

0.012

0.0711

0.0333

0.0069

137.42

8.94

373.7

191.78

0.1457

-297.04

-303.46

-259.42

656

27.90

0.745

0.715

0.5

0.012

0.0698

0.0338

0.0068

142.55

8.94

385.7

218.07

0.1787

-286.84

-294.73

-250.53

654

28.37

0.747

0.722

0.5

0.012

0.0684

0.0343

0.0066

147.57

7.22

277.8

0.00

0.0005

-371.50

-371.50

-362.02

705

17.88

0.681

0.644

0.8

0.012

0.0803

0.0297

0.0097

101.71

7.22

289.8

22.52

0.0114

-362.75

-363.07

-335.92

697

18.93

0.689

0.654

0.8

0.012

0.0790

0.0300

0.0092

109.04

7.22

301.8

45.86

0.0277

-353.69

-354.69

-318.51

691

19.78

0.697

0.663

0.7

0.012

0.0777

0.0304

0.0088

115.53

7.22

313.8

69.94

0.0486

-344.34

-346.33

-305.38

686

20.48

0.705

0.671

0.7

0.012

0.0763

0.0308

0.0085

121.50

C
U
R
V
E

7.22

325.8

94.65

0.0734

-334.75

-337.94

-294.41

682

21.07

0.712

0.679

0.6

0.012

0.0750

0.0312

0.0082

127.12

7.22

337.8

119.87

0.1013

-324.96

-329.51

-284.56

679

21.58

0.719

0.687

0.6

0.012

0.0737

0.0316

0.0080

132.51

7.22

349.8

145.48

0.1314

-315.01

-321.02

-275.33

676

22.03

0.726

0.695

0.6

0.012

0.0724

0.0321

0.0078

137.72

7.22

361.8

171.38

0.1631

-304.95

-312.46

-266.45

673

22.43

0.732

0.702

0.6

0.012

0.0711

0.0326

0.0076

142.80

7.22

373.7

197.51

0.1958

-294.81

-303.83

-257.75

671

22.78

0.741

0.709

0.5

0.012

0.0698

0.0331

0.0074

147.76

7.22

385.7

223.79

0.2289

-284.60

-295.13

-249.15

669

23.10

0.745

0.716

0.5

0.012

0.0684

0.0336

0.0073

152.63

H
E
A
T

H
E
A
T

MASS FRAC

MW

MASS ENTHALPY

MASS DENSITY

No.

VAPOUR

H
E
A
T

DUTY

: 3 of 5

ITEM No.

HEAT CAPACITY

General Confidential

VISCOSITY

THERM. COND.

JOB NUMBER

: 4 of 5

PAGE

CLIENT
LOCATION

YERP
Yanbu, Saudi Arabia

UNIT
CASE

: ALL CASES

FIRED HEATER LOAD SHEET


HEAT CURVES SUMMARY

TEMP

P
bar (a)

T
o
C

5.84

277.8

0.00

0.0204

-370.52

-371.19

-338.59

711

15.5

0.6798

0.641

0.8

0.011

0.0803

0.0288

0.0101

109.67

5.84

289.8

23.32

0.0383

-361.47

-362.99

-323.21

705

16.1

0.6878

0.649

0.8

0.011

0.0790

0.0292

0.0097

115.95

5.84

301.8

47.37

0.0604

-352.13

-354.77

-311.13

701

16.6

0.6954

0.658

0.7

0.011

0.0777

0.0296

0.0093

121.79

5.84

313.8

72.01

0.0861

-342.56

-346.50

-300.74

697

17.1

0.7028

0.666

0.7

0.011

0.0763

0.0300

0.0091

127.33

C
U
R
V
E

5.84

325.8

97.13

0.1145

-332.81

-338.18

-291.27

694

17.5

0.7098

0.674

0.7

0.011

0.0750

0.0305

0.0088

132.66

5.84

337.8

122.62

0.1448

-322.91

-329.79

-282.30

691

17.8

0.7167

0.682

0.6

0.011

0.0737

0.0310

0.0086

137.83

5.84

349.8

148.38

0.1764

-312.91

-321.32

-273.62

689

18.1

0.7233

0.690

0.6

0.011

0.0724

0.0315

0.0084

142.86

5.84

361.8

174.34

0.2087

-302.83

-312.78

-265.09

687

18.4

0.7298

0.697

0.6

0.011

0.0711

0.0320

0.0082

147.78

5.84

373.7

200.45

0.2413

-292.69

-304.17

-256.62

685

18.6

0.7375

0.704

0.5

0.012

0.0698

0.0325

0.0081

152.61

5.84

385.7

226.66

0.2739

-282.52

-295.47

-248.18

683

18.9

0.7423

0.711

0.5

0.012

0.0684

0.0331

0.0079

157.37

4.46

277.8

0.00

0.0547

-368.80

-371.22

-327.02

720

12.5

0.6780

0.636

0.8

0.011

0.0803

0.0279

0.0107

117.64

4.46

289.8

24.10

0.0788

-359.45

-363.14

-316.23

716

12.9

0.6857

0.644

0.8

0.011

0.0790

0.0283

0.0104

123.32

4.46

301.8

48.75

0.1058

-349.88

-355.00

-306.60

713

13.2

0.6931

0.653

0.7

0.011

0.0777

0.0287

0.0101

128.76

4.46

313.8

73.82

0.1351

-340.14

-346.78

-297.61

711

13.5

0.7002

0.661

0.7

0.011

0.0763

0.0292

0.0098

134.00

C
U
R
V
E

4.46

325.8

99.20

0.1658

-330.28

-338.49

-288.98

708

13.7

0.7072

0.669

0.7

0.011

0.0750

0.0297

0.0096

139.10

4.46

337.8

124.82

0.1974

-320.34

-330.12

-280.55

706

13.9

0.7139

0.677

0.6

0.011

0.0737

0.0303

0.0094

144.07

4.46

349.8

150.60

0.2294

-310.33

-321.67

-272.22

704

14.1

0.7205

0.684

0.6

0.011

0.0724

0.0308

0.0092

148.94

4.46

361.8

176.50

0.2615

-300.27

-313.14

-263.93

703

14.3

0.7270

0.692

0.6

0.011

0.0711

0.0314

0.0091

153.72

4.46

373.7

202.48

0.2934

-290.18

-304.53

-255.64

701

14.4

0.7342

0.699

0.6

0.011

0.0698

0.0319

0.0089

158.42

4.46

385.7

228.54

0.3249

-280.07

-295.83

-247.31

699

14.6

0.7395

0.706

0.5

0.011

0.0684

0.0325

0.0087

163.06

3.11

277.8

0.00

0.1075

-366.03

-371.46

-320.93

734

9.3

0.6752

0.630

0.9

0.010

0.0803

0.0268

0.0116

126.57

3.11

289.8

24.70

0.1363

-356.44

-363.43

-312.12

732

9.4

0.6826

0.639

0.8

0.010

0.0790

0.0273

0.0113

131.87

3.11

301.8

49.73

0.1667

-346.72

-355.32

-303.67

730

9.6

0.6899

0.647

0.8

0.010

0.0777

0.0278

0.0111

137.00

3.11

313.8

75.00

0.1978

-336.91

-347.13

-295.44

728

9.8

0.6969

0.655

0.7

0.010

0.0763

0.0284

0.0109

142.00

C
U
R
V
E

3.11

325.8

100.43

0.2294

-327.03

-338.86

-287.30

726

9.9

0.7038

0.663

0.7

0.010

0.0750

0.0289

0.0107

146.89

3.11

337.8

125.98

0.2609

-317.11

-330.49

-279.20

724

10.0

0.7106

0.671

0.7

0.010

0.0737

0.0295

0.0105

151.68

3.11

349.8

151.62

0.2923

-307.16

-322.04

-271.10

722

10.1

0.7172

0.679

0.6

0.010

0.0724

0.0300

0.0103

156.39

3.11

361.8

177.32

0.3233

-297.17

-313.51

-262.98

721

10.2

0.7238

0.686

0.6

0.011

0.0711

0.0306

0.0101

161.03

3.11

373.7

203.09

0.3538

-287.17

-304.89

-254.80

720

10.3

0.7306

0.694

0.6

0.011

0.0698

0.0312

0.0099

165.61

3.11

385.7

228.91

0.3837

-277.14

-296.19

-246.56

718

10.4

0.7364

0.701

0.6

0.011

0.0684

0.0318

0.0097

170.13

H
E
A
T

H
E
A
T

MASS FRAC
VAPOUR

MW

MASS ENTHALPY
TOTAL
kcal/kg

LIQUID
kcal/hg

MASS DENSITY

No.

PRESS

H
E
A
T

DUTY

ITEM No.
SERVICE

VAPOUR
kcal/kg

LIQUID
kg / m

VAPOUR
kg / m

HEAT CAPACITY
LIQUID
kcal/kg-C

General Confidential

VAPOUR
kcal/kg-C

VISCOSITY
LIQUID
cP

VAPOUR
cP

THERM. COND.
LIQUID
kcal/hr-m-C

VAPOUR
kcal/hr-m-C

SURFACE

Mol. Weight

TENSION
N/m

VAPOUR

YERP-FHHC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

Attribute Name

FIRED HEATER HEAT CURVE


DATA SHEET
SI UNITS
Value

Criticality Rating

SCE (Safety Critical Element)


SRD (Safety Related Device)
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc
Certificate Number
Certification
Full Load Test
Functionality Test
Noise Level Check
Pre-Startup Safety Review
Run Test
Signal Tubing Check

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion

General Arrangement Drawing Number


Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

UNITS:
Mfr/Seller
Size
Model

PURCHASE

AS BUILT

SI

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd

SITE & UTILITIES


DATA

Area Classification
Location

Cl.

Div.

See Site & Utilities


Data Sheet

Nonhazardous

Grp
or
Outdoor

Indoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

BULK
MATERIAL
PROPERTIES

Name/Description
Bulk Density
Particle Size
Angle of Repose

See Solids Product


Data Sheet

kg/m3
mm
(
Fr Horiz:

Poured

microns)
Drained

See Solids Product Data Sheet for more material properties.

OPERATING
CONDITIONS

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved
Pressure
Temperature
Viscosity

Continuous

kPaG
C
cP

Flow Rates
Fluid, Nm3/h
Mat'l, kg/h
Pressure
Temperature
Applicable Codes / Standards
Code Stamp
Loading
Efficiency
Pressure Drop (entire unit)
Theoretical Particle Retention
Media Type
Surface Area
Air / Cloth Ratio
"Can" Velocity

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

Minimum

Yes

Bags

m2
m/s
m/s

SURFACE
FINISH
0

No
g/m3
%@

Clean:

Content Contact Metal Parts


Media
Tube Sheet / Media Support
Housing / Hopper
Internals
Gaskets
Platform/Ladder/Handrail

Maximum

Normal

Design

kPaG
C

MATERIALS OF
CONSTRUCTION

Intermittent

(microns)
Dirty:

cm H2O
(microns)
Cartridges

cm H2O

(Actual)
(For xsection minus media area)

/
/
Dirty Side:

Clean Side:

Internal Surface Finish


External Surface Finish
Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to
third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies
strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of
such use.

Filters (Gas and Solids Serv).xls

General Confidential

INDEX

Page 1 of 5

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0
ACCESSORIES

Backflush Accumulator
Backflush Press. Control
Safety Grating below media
Exhaust Bird Screen
Platform/Ladder/Handrail
Filter Type (per specification def)
Media Cleaning Method

Explosion Relief
Support legs
Exhaust Fan
Sprinkler System (NFPA)
Disch. Rotary valve
Disch. Slide Valve
I
II
III
IV (See sketch next page)
Pulse Jet
Back Flow
Shaker
Rapper
Manual
Media Removal Method
Top
Side
Media Held in Place by
Clamp
Press-Fit Collar
Lid/Door
Media Grounding Through
Woven Wires
Carbon-Impreg.
Maximum Differential Pressure
kPa
(Media Deformation)
Housing MAWP
Internal:
kPaG External:
kPaG
mm
Hopper Volume / Dimensions
m3 / Dia.(LxW)xH:
Cone Angle (or Valley Angle)
from Horiz.
Explosion/Press. Relief Method
Rupture Panel
Door
Relief Area
m2 (per NFPA 68)
kPaG
Set Press. / Max. Relieving Press.
kPaG
/
kPaG

Resettable
Yes
No
Vacuum Support
Yes
No
Exhaust Fan Design Data
m3/h
@
cm H2O
KW

CONSTRUCTION

UTILITIES
REQUIRED

Power:

Controls
Motors

V
V
Nm3/h

Compressed Air
NOISE LEVEL
TESTING

WEIGHTS &
DIMENSIONS

Maximum Noise Level

Ph
Ph
@

dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

Hz /
Hz /

kVA
kVA

kPaG
@ 1 meter
Criticality:

Yes
Empty

No
Operating
kg
kg

Test
kg
kg

kg
kg
m

INSTR &
CONTROLS

Type

Description/Function
Differential Pressure Gauge
Dust Monitor
Level Switch
Solenoid Valves
Diaphragm Valves
Timer/Control
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label

SPDT
Amps
NEMA
Yes

Mfr

DPDT

Model No.

By

SPST
DPST
Volts
Hermetically Sealed Contacts

No

Notes
1)

See size distribution from sample on last page.

Filters (Gas and Solids Serv).xls

General Confidential

Page 2 of 5

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0
Sketch - Diagram
(Example shown - Sketch actual)

L1

L2
E

C
C
0

R1

R2

270

R1

90

R2

180

PLAN

ELEVATION

CONNECTION
SCHEDULE

Mark

NP
A
B
C
D
E
L1, L2
R1, R2
M

Description

Nameplate
Inlet
Outlet
Exhaust

Rating

Facing

N/A

N/A

Size

Qty

Nozzle

N/A

Note

Backflush
nstruments (DPI)
Explosion Relief
Manway

Notes

Filters (Gas and Solids Serv).xls

General Confidential

Page 3 of 5

YERP-FILTERS-ENG (05/08)

DATA SHEET

FILTERS (Gas / Solids Service)


Rev. 0
Particle Size Distribution
(Example shown)

30

25

WT %

20

15

10

0
<2

2 - 19

20 - 73

74 - 148

149 - 299

300 - 499

500 - 1680

>1680

MICRONS

Particle
Size Range
(microns)
<2
2 - 19
20 - 73
74 - 148
149 - 299
300 - 499
500 - 1680
>1680

Sample
Weight
(%)
4.93
4.59
13.72
17.52
23.83
16.21
18.28
1.03

Filters (Gas and Solids Serv).xls

General Confidential

Page 4 of 5

YERP-FILTERS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

FILTERS (Gas / Solids Service)


DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-FPTT-ENG (05/08)

DATA SHEET

FLUIDIZING PRESSURE
TRANSFER TANKS
REV. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY
SI

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

OPERATING
CONDITIONS

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

MATERIALS OF
CONSTRUCTION

SURFACE
FINISH

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.
Indoor

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

Grp

Nonhazardous

or

Outdoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name/Description
Bulk Density
Particle Size
Angle of Repose

kg/m3
mm
(
Fr Horiz:

Poured

microns)
Drained

See Solids Product Data Sheet for more material properties.

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved
Pressure
Temperature
Viscosity

Continuous

Intermittent

kPag
C
cP

Flowrates
Fluid, Nm3/h
Mat'l
kg/h
Pressure
Temperature
Applicable Codes / Standards

Minimum

Normal

Design

kPag
C
Code Stamp:
Dual

Type
Peak Solids Flow Rate
Peak Fluid Flow Rate
Working Volume
Cycle Time (Total)
Fill Time
Discharge time
Purge Time

Maximum

Content Contact Parts


Shell / Cone / Head
Nozzles / Flanges / Supports
Internals
Piping / Fittings
Gaskets
Bolting Internal / External

Yes
Single
kg/h
Nm3/h
m3
Mins.
Mins.
Mins.
Mins.

No

/
/

/
/
/
/

Internal Surface Finish


External Surface Finish
Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Fluidizing Pressure Transfer Tanks.xls

General Confidential

INDEX

Page 1 of 4

YERP-FPTT-ENG (05/08)

DATA SHEET

FLUIDIZING PRESSURE
TRANSFER TANKS
REV. 0
Fill Valve(s)
Relief Valve(s)
Discharge Valve(s)
Purge Valve(s)

ACCESSORIES

CONSTRUCTION

WEIGHTS &
DIMENSIONS

Pressure Control Valve(s)


Check Valves
Weigh Cells
Fluidizing Pads / Nozzles

Corrosion Allowance
Minimum Thickness
Total Volume
MAWP, Internal / External
Internals

Lifting Lugs
Grounding Lugs

mm
mm (Shell)
kPag

Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

mm (Cone)

m3
/

kPag

kg
kg

Operating

Empty

mm (Head)

Test
kg
kg

kg
kg
m

UTILITIES
REQUIRED

Power:

Controls
Motors

V
V
Nm3/h

Compressed Air
TESTING

INSTRUMENTS &
CONTROLS

Type
Criteria
Witnessed
Description / Function
Solenoid Valve(s)
Level Switches
Weigh Cells
Pressure Gauges
Limit Switches
Orifices
PLC Controller

Contact Type
Contact Rating
Enclosure (Minimum)
UL Label

Fluidizing Pressure Transfer Tanks.xls

PH
PH

Hz /
Hz /

kVA
kVA

kPag
Criticality:

Yes
Type

SPDT
Amps
NEMA
Yes
Notes

General Confidential

No
Mfr

DPDT

Model No.

By

SPST
DPST
Volts
Hermetically Sealed Contacts

No

Page 2 of 4

YERP-FPTT-ENG (05/08)

DATA SHEET

FLUIDIZING PRESSURE
TRANSFER TANKS
REV. 0
Sketch - Diagram
(Sketch layout or reference separate drawings)

CONNECTION
SCHEDULE

Mark
Description
NP Nameplate
A
B
C

Fluidizing Pressure Transfer Tanks.xls

Rating

General Confidential

Facing

Size

Qty
1

Nozzle

Note

Page 3 of 4

YERP-FPTT-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

FLUIDIZING PRESSURE TRANSFER TANKS


DATA SHEET
SI UNITS
Value
Attribute Name

JOB NO.
ITEM NO.
REQ'N NO.
Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

PAGE

OF

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER:

J6491 MVMotor 03 (102007)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

FORM-WOUND INDUCTION MOTOR (API 541)


PURCHASER'S DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.
1

PAGE

FOR

MODEL

SITE

UNIT

SERVICE

DRIVEN EQUIPMENT

VENDOR

NO. REQUIRED

MANUFACTURER

SERIAL NUMBER

APPLICABLE TO:

PROPOSAL

PURCHASE

AS-BUILT

OF

REQ'N NO.

APPLICABLE SPECIFICATION:

MOTOR DESIGN DATA


1 BASIC DATA:

HP

STARTING (2.2.3; 2.2.5.2)(CONTINUED):

2 TYPE OF MOTOR (1.1.2)

GENERAL PURPOSE

SPECIAL PURPOSE

LOAD CURVE (2.2.3.2a)

VOLTS

PHASE

HERTZ

VOLTAGE AT LOCKED ROTOR (MIN. % OF RATED) (2.2.5.2a):

NAMEPLATE HP (2.2.1.1)

SYNCHRONOUS RPM

INSULATION CLASS AND TYPE

TEMPERATURE RISE (2.2.1.3)

AT

MIN % OVERSPEED (2.1.4; 2.4.5.2.7)

SERVICE FACTOR (2.2.1.3)

NO. OF FULL-VOLTAGE STARTS, IF NOT 5000 (2.4.5.1.1):


RPM

SF

SPECIFY
C ABOVE

BY

C AMBIENT

RESISTANCE

RTD

MOUNTING(2.4.2):
HORIZONTAL

BEARING TYPE:

11

MAX DRIVEN EQUIPMENT VERTICAL THRUST (2.4.7.2; 2.4.7.10):

HYDRODYNAMIC (2.4.7.1)

ANTIFRICTION (2.4.7.2)

12

SHAFT UP

SHAFT DOWN

FLANGE MOUNTED, NEMA TYPE

BASEPLATE FURNISHED BY (2.4.2.6)


SOLEPLATE FURNISHED BY (2.4.2.6)
ENCLOSURE (2.4.1):

DIFFERENTIAL PROTECTION TO BE APPLIED (2.2.2.1)

14 SITE DATA:

OPEN-DRIPPROOF

SEE EGTL-HOC-MEC-DS-000001

WEATHER PROTECTED (2.4.1.2.2)

15 AREA CLASSIFICATION (2.1.7):

TEFC (2.4.1.2.3)

GROUP

NONCLASSIFIED

16

ZONE

17

IGNITION TEMPERATURE

18

ELEVATION, M

19

AMBIENT TEMPERATURE:

20

RELATIVE HUMIDITY:

21

INDOOR

22

ROOF OVER MOTOR

23

NONMASSIVE FOUNDATION (2.4.6.1.2), DESCRIPTION

TEMP CLASS

TEMP. ID NO.

(C)

MIN,

MAX, %

OUTDOOR

(C)
MIN, %

HEATED

UNHEATED

NO ROOF OVER MOTOR

COPPER

COPPER ALLOY

STAINLESS STEEL

ALUMINUM ALLOY

AISI 300 SERIES HARDWARE (2.4.1.1c)


TEWAC HEAT EXCHANGER:
TUBE MATERIAL (2.4.10.8c)
TUBE CONSTRUCTION (2.4.1.2.4)

DOUBLE TUBE

SINGLE TUBE

AIR TEMPERATURE SENSOR (2.4.1.2.4g)


RTD TYPE

MAX SOUND PRESSURE LEVEL (2.1.3)

TYPE II
TEFV

OTHER TYPE

TEAAC-TUBES (2.4.10.8a):
ALUMINUM

MAX,

TYPE I

TEWAC (2.4.1.2.4)

EXPLOSION PROOF

24
25

VERTICAL

FOOT MOUNTED

10

13

CAPABILITY IN EXCESS OF TABLE 2 (2.2.6.2):

DBA @

NO

YES

NO

TC TYPE

COOLING WATER CONDITIONS PER 2.4.1.2.4a:

26 UNUSUAL CONDITIONS:

YES

INLET TEMP. (C)

MAX. RISE

(C)

27

ABRASIVE DUST (2.4.1.2.2c)

SUPPLY PRESS. (barG)

28

EXTERNAL FORCES AND MOMENTS (2.4.4)

MAWP

MIN. RETURN(barG)

29

SEISMIC LOADING (2.4.2.2)

FLOW SENSOR LOCAL INDICATOR (2.4.1.2.4f):

30

CORROSIVE AGENTS (2.4.10.1.2)

OUTER TUBE ON DOUBLE TUBE COOLERS LEAK DETECTION (2.4.1.2.4b):

31

OTHER

(barG)

TYPE

32 ELECTRIC SYSTEM CONDITIONS:

DRIVE SYSTEM:

33

MAX S.C. KVA AT MOTOR BUS (3.1.2)

DIRECT CONNECTED

34

I2t LET-THROUGH ENERGY (3.1.2)

TYPE OF COUPLING (2.4.9.4)

35

MIN S.C. KVA AT MOTOR BUS (2.2.5.2c)

FURNISHED BY

36

X/R RATIO (2.2.5.2b)

ROTATION REQ'D BY DRIVEN EQUIPMENT WHEN FACING MOTOR

37

TYPE OF SYSTEM GROUNDING

RESISTANCE

REACTANCE

OPPOSITE DRIVE END:

38

(if ungrounded, advise factory)

UNGROUNDED

SOLID

DRIVEN EQUIPMENT Wk2 (2.2.3.2c)

39

GROUND FAULT AMPERES

40 STARTING (2.2.3; 2.2.5.2)

GEAR (2.2.3.2c)

CLOCKWISE

COUNTERCLOCKWISE
(kg-m)

LOAD REACCELERATION REQUIRED (2.2.3.2b)?

RPM

YES

NO

IF YES, PROVIDE:

41

TORQUES IN EXCESS OF NEMA MG 1-20.41(2.2.7c)

42

FULL VOLTAGE

% REDUCED VOLTAGE AND TYPE

MAX. VOLTAGE INTERRUPTION, (CYCLES)


VOLTAGE AT MOTOR TERMINALS ON RECLOSURE

43

LOADED (100%)

PARTIALLY LOADED (%)

LOAD SPEED-TORQUE REFERENCE CURVE NO.

44

OTHER

OTHER

45
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary
in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

FORM-WOUND INDUCTION MOTOR (API 541)


PURCHASER'S DATA SHEET
SI UNITS (bar)

JOB NO.

ITEM NO.

REQUISITION NO.
PAGE

OF

MOTOR DESIGN DATA (CONTINUED)


MISCELLANEOUS (CONTINUED):

1 RECIPROCATING COMPRESSOR LOAD:


2

CRANK-EFFORT DIAGRAM CURVE NO.

LIST OF MATERIALS TO BE IDENTIFIED WITH APPLICABLE ANSI, ASTM,

3 MISCELLANEOUS:
4

OR ASME NUMBERS (6.1.19):

SPECIAL LOW-TEMPERATURE MATERIAL REQUIREMENTS (2.4.10.4):

5
6

EVALUATION FACTOR (EF), $/kW (6.1.1)

FEDERAL, STATE, OR LOCAL CODES OR SPECIAL RULES (2.1.7):

SPECIAL IDENTIFICATION (6.2.1.2e):

8
9

10

ACCESSORY EQUIPMENT

11 WINDING TEMPERATURE DETECTORS (3.2.1; 3.5.5):


12

RTD TYPE:

13

RESISTANCE MATERIAL (3.2.1.1)

14

3-WIRE

15

VIBRATION DETECTORS (3.8)(CONTINUED):

NO. / PHASE (3.2.1.2)

2-WIRE

BEARING HOUSING SEISMIC SENSORS (3.8.3)

OHMS

GROUND 1 LEAD

PROVISIONS ONLY
YES

NO

OTHER

INSTALLED

SENSOR TYPE

MODEL

OUTPUT TRANSDUCER MODEL

16 BEARING TEMPERATURE DETECTORS (3.3):

NO. PER BEARING

PER API 670

LOCATION (H,V,A)

17

PROVISION ONLY

18

RTD TYPE:

19

OTHER

20

TERMINAL HEAD OR BOX (3.1.11)

BOX LOCATION

21

BEARING HOUSING TEMP. INDICATORS REQUIRED (2.4.7.19)

MAIN SUPPLY LEADS CONDUCTOR SIZE

MATERIAL

MANUF. STD

VIBRATION SWITCH (3.8.3)

OHMS

SWITCH TYPE

MANUAL RESET

ELECTRIC RESET

MODEL

MAIN CONDUIT BOX

22 LUBRICATION SYSTEM:

OVERSIZED BOX (3.1.1)

INSULATION

23

SELF LUBE

24

BEARING OIL RINGS FOR COASTDOWN REQUIRED (2.4.8.2)

CONDUIT TYPE

25

OIL MIST (2.4.7.14)

CURRENT TRANSFORMERS FOR DIFF. PROTECTION (3.1.8; 3.6.3)

26

BEARING CONSTANT-LEVEL SIGHT FEED OILERS REQUIRED (2.4.7.12):

ACCURACY CLASS

27

TYPE

MOUNTED BY

28

SPECIAL SEALS FOR GAS PURGE (2.4.7.21)

QUANTITY

29

LUBE SYSTEM COMMON WITH DRIVEN EQUIPMENT (2.4.8.4; 2.4.8.5):

SURGE CAPACITORS (3.6.2.1):

30

SUPPLIED BY

MOUNTED BY

31

TYPE OF OIL (2.4.8.5)

32

PRESSURE LUBE SYSTEM (2.4.8.7):

33
34
35

PRESSURE LUBE

PER API 614

ENTER FROM (3.1.4)

TYPE

NUMBER PER PHASE

PRESSURE (barG)

MANUFACTURER

38

DUPLEX OIL FILTERS REQ'D (2.4.8.8.7)

39

OIL HEATER REQUIRED (2.4.8.8.8)

RATIO
0.50 F/PHASE

RATED kV

PHASE CURRENT TRANSFORMERS (3.1.6j) FOR LOCAL AMMETER:


ACCURACY CLASS

STANDBY OIL PUMP REQUIRED (2.4.8.8.5)

37

SIDE (R/L)
NUMBER

0.25 F/PHASE

MOUNTED BY

MAIN OIL PUMP REQUIRED (2.4.8.8.3)

FILTER ELEMENT (2.4.8.8.7):

BELOW
SIZE

SURGE ARRESTERS (3.6.2.2):

MANUFACTURER'S STANDARD

36

ABOVE

QUANTITY

RATIO

VOLTAGE TRANFORMERS (3.1.6i) FOR LOCAL VOLTMETER:


MODEL NO.

ACCURACY CLASS

OIL COOLER REQ'D (2.4.8.8.6)

MOUNTED BY
QUANTITY

40 VIBRATION DETECTORS (3.8):

RATIO

FUSES REQUIRED

41

NON CONTACTING PROBES (3.8.1)

42

PROVISIONS ONLY (3.8.1)

BUSHING STUDS OR RECEPTACLES (3.16h)

43

PROBE TYPE

44

OSCILLATOR / DEMODULATOR MODEL

45

NO. PER BEARING

INSTALLED

SPACE FOR STRESS CONES (3.1.6g)

MODEL

TWO (3.8.1)

THERMAL INSULATION (3.1.6a)


SPACE HEATERS (3.1.6b)
FOUR (3.8.2)

VOLTS

PHASE

O
MAX SHEATH TEMPERATURE, C

46
47

General Confidential

HERTZ

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

FORM-WOUND INDUCTION MOTOR (API 541)


PURCHASER'S DATA SHEET
SI UNITS (bar)

JOB NO.

ITEM NO.

REQUISITION NO.
PAGE

OF

ACCESORY EQUIPMENT (CONTINUED)


1 MAIN CONDUIT BOX: (CONTINUED)

COUPLING( 2.4.9.4):

BREATHERS (3.1.6d)

TAPER FIT

DRAINS (3.1.6c)

COUPLING SUPPLIED BY

CYLINDRICAL FIT

PROVISION FOR PURGING (3.1.6e)

VENDOR

REMOVABLE LINKS (3.1.6f)

COUPLING DATA SHEET NO.'S

SILVER-PLATED BUS JOINTS (3.1.6k)

MOUNTED BY:

GROUND BUS (3.1.6m)

IDLING ADAPTER/MASS MOMENT SIMULATOR SUPPLIED BY (2.4.9.5)

FAULT WITHSTAND (3.1.2)

CPLG TO BE USED FOR TEST (4.3.1.5)

OTHER TERMINAL BOX REQUIREMENTS (3.1.6)

PAINTING

MODEL

MOTOR MFR

MOTOR MFR

10

VENDOR'S STANDARD

11 AIR FILTERS (3.5.4):

SPECIAL PAINT (4.4.3.1)


REQUIRED - WP I OR WP II (3.5.4)

DRIVEN-EQUIP MFR

DRIVEN-EQUIPMENT MFR
CONTRACT

PROVISION ONLY - WP I (3.5.2)

13

FILTER TYPE

DOMESTIC

14

DIFFERENTIAL PRESSURE DEVICE REQUIRED (3.5.5)

EXPORT BOXING REQUIRED

15

TYPE

OUTDOOR STORAGE FOR MORE THAN 6 MONTHS (4.4.1)

VOLTS

18

MAX SHEATH TEMPERATURE, C (3.4.3)

PHASE

HERTZ

21

VOLTS

SHIPMENT
EXPORT

MOUNTED ON SKID (4.4.3.6)


OTHER REQUIREMENTS

19 BEARING HEATERS (2.4.8.3; 2.4.8.8.8):


TYPE

NONE

SPECIAL SHIPPING BEARINGS (4.4.3.9)

17

20

PURCHASER
SHOP

EXTRA COAT AT SHIPMENT

12

16 SPACE HEATERS (3.4.1; 3.4.2):

PURCHASER

ANY EXTERNAL FORCES ON MOTOR HOUSING THAT MAY AFFECT SITE


PERFORMANCE (2.1.13; 2.4.4.)

PHASE

HERTZ

DATA REQUIRED ON CURRENT VARIATION AND EFFICENCY FOR VARIABLE

22 MISCELLANEOUS:

TORQUE LOAD (6.1.4h)

23

EPOXY GROUT TO BE USED (2.4.2.7.5):

24

NAMEPLATE MATERIAL (2.4.11.1):

25

SPECIAL NAMEPLATE FOR IDENTIFICATION (2.4.11.4):

26

QUANTITY OF SPECIAL TOOLS REQUIRED (2.1.11; 2.4.2.14)

VENDOR'S REVIEW AND COMMENTS ON THE PURCHASER'S FOUNDATION

27

PROOF OF NONSPARKING, CORROSION-RESISTANT FAN (2.4.10.6)

DRAWINGS

28

SHAFT SEALS OF ELECTRICALLY NON-CONDUCTING MATERIALS (2.4.7.21)

GUARANTEED EFF. AND PF REQUIRED (6.1.4g):

29

LOCATION OF AUX. JUNCTION BOXES

30

SWITCHES WITH CONTACTS RATED FOR DC

31

VENDOR'S REPRESENTATIVE TO BE PRESENT DURING INITIAL EQUIPMENT


STAINLESS STEEL

MONEL

ALIGNMENT CHECK (2.1.13)


SPECIAL WEATHER PROTECTION REQUIREMENTS (6.1.16)

ERECTION SUPERVISOR COSTS (6.1.8)


YES

NO

ASSEMBLY PHOTOGRAPHS REQUIRED (6.2.4.5)


OTHER

32 OTHER
33
34
35

ROTOR CONSTRUCTION

36

FABRICATED COPPER ROTOR

37 COMMENTS:
38
39
40
41
42
43
44
45
46
47

General Confidential

CAST ALUMINUM ROTOR

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

FORM-WOUND INDUCTION MOTOR (API 541)


PURCHASER'S DATA SHEET
SI UNITS (bar)
1

JOB NO.

ITEM NO.

REQUISITION NO.
PAGE

OF

ANALYSIS, SHOP INSPECTION, AND TESTS (4.1.3; 4.3.1.1; 6.1.15)

2
3

REQUIRED

4
5 LATERAL CRITICAL SPEED ANALYSIS (2.4.6.1.3) BY
6 DESIGN REVIEW MEETING
7 TORSIONAL ANALYSIS (2.4.6.1.4) BY
8 SHOP INSPECTION (4.1.1)
9 DATA PRESERVATION (4.2.1.1)
10

MATERIAL CERTIFICATIONS (4.2.1.1a)

11

ASSEMBLY, MAINTENANCE AND RUNNING CLEARANCES (4.2.1.1e)

12

PAINTING DEFERRED (4.2.1.2)

13 SURFACE & SUBSURFACE INSPECTION OF PARTS (4.2.2.1; 4.2.1.3a)


14

RADIOGRAPHIC TEST (4.2.2.2) PARTS:

15

ULTRASONIC TEST (4.2.2.3) PARTS:

16

MAGNETIC PARTICLE TEST (4.2.2.4) PARTS:

17

LIQUID PENETRANT TEST (4.2.2.5) PARTS:

18

HARDNESS TEST (4.2.23.4) PARTS:

19 OPTIONAL ASTM TESTS TO BE PROPOSED BY VENDOR (2.4.10.1.4)


20 BALANCE IN MINIMUM OF 3 PLANES (2.4.6.2.1)
21 CHECK BALANCE WITH HALF COUPLING (2.4.6.2.4)
22 INSPECTION FOR CLEANLINESS PER API 614 (4.2.3.2; 4.2.3.3)
23 REVIEW OF QUALITY CONTROL PROGRAM (4.2.3.5)
24 STATOR INSPECTION PRIOR TO VACUUM-PRESSURE IMPREGNATION (4.2.3.6b)
25 RESIDUAL UNBALANCE TEST (4.2.3.6; App.C)
26 ROUTINE TEST (4.3.2)
27 POLARIZATION INDEX (4.3.2.1e)VOLTAGE

1000V

2500V

5000V

28 VIBRATION RECORDING (4.3.3.13)


29 STATOR CORE TEST (4.3.4.1)
30 SPECIAL SURGE TEST ON SAMPLE COILS (4.3.4.2.1)
31 POWER FACTOR TIP-UP TEST (4.3.4.3)

WOUND STATOR

SACRIFICIAL COILS

32 SEALED WINDING CONFORMANCE TEST (4.3.4.4)


33 DC HIGH-POTENTIAL TEST (4.3.5.1.3)
34 COMPLETE TEST (4.3.5.1.1)
35 RATED ROTOR TEMPERATURE VIBRATION TEST WHEN COMPLETE TEST NOT SPECIFIED (4.3.5.2.1)
36 BEARING INSPECTION AT COMPLETION OF TEST (4.3.5.1.2)
37 UNBALANCE RESPONSE TEST (4.3.5.4)
38 BEARING HOUSING NATURAL FREQUENCY TEST (4.3.5.5)
39 CERTIFIED DATA PRIOR TO SHIPMENT (6.2.3.2b)
40 TEST EQUIPMENT SUPPLIED BY PURCHASER (4.1.4)
41 TEST EQUIPMENT/DATA ACQUISITION ACCURACY TO BE DEMONSTRATED PRIOR TO TEST (4.3.1.13)
42 OTHER
43
44
45
46
47
48
49

General Confidential

WITNESSED

OBSERVED

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

FORM-WOUND INDUCTION MOTOR (API 541)


SUPPLIER'S PROPOSAL DATA SHEET
SI UNITS (bar)

JOB NO.

ITEM NO.

REQUISITION NO.
PAGE

OF

DATA REQUIRED WITH PROPOSAL


1

VENDOR

POWER

SPECIAL WEATHER PROTECTION (6.1.16)

FRAME NO.

LOCKED ROTOR:

(HP)

AMPS AT RATED VOLT

POWER FACTOR

FULL LOAD SPEED (RPM)


ENCLOSURE
CURRENT TRANSFORMERS:
AMPS AT 80% VOLT

BEARING OIL REQUIREMENTS:

MOITOR ROTOR Wk 2 (6.1.4. ITEM c)

FULL-LOAD TORQUE (FLT),

UTILITY REQUIREMENTS (6.1.5):

(m/h)

(N-m)

HEAT LOAD TO BE REMOVED, Kw

LOCKED-ROTOR TORQUE, % FLT

10

PULL-UP TORQUE, % FLT

11

BREAKDOWN TORQUE, % FLT

TYPE OIL
(barG)

COOLING WATER REQUIREMENTS


(m/h)

(barG)

VENTILATION AIR REQUIREMENTS:

12

SPEED-TORQUE (6.1.4. ITEM a) CURVE NO.

13

SPEED-CURRENT (6.1.4. ITEM b) CURVE NO.

(Nm/h)

(barG)

14

ESTIMATED START TIME AT

15

CURVE NO.

16

LOCKED-ROTOR WITHSTAND TIME, COLD (6.1.4. ITEM e) AT:

CALCULATED EFFICIENCY BASED ON CURRENT-PULSATION

17

70% VOLTAGE, SEC

80% VOLTAGE, SEC

OPERATING CONDITION (6.1.4. ITEM h)

18

90% VOLTAGE, SEC

100% VOLTAGE, SEC

NET WEIGHT (6.1.6)

ROTOR WEIGHT (3.1.6)

(kg)

19

LOCKED-ROTOR WITHSTAND TIME AT RATED TEMPERATURE

SHIPPING WEIGHT (6.1.6)

MAX ERECTION WEIGHT

(kg)

20

(6.1.4. ITEM e) AT:

DIMENSIONS,

21

70% VOLTAGE, SEC

80% VOLTAGE, SEC

LENGTH

22

90% VOLTAGE, SEC

100% VOLTAGE, SEC

MAX SOUND PRESSURE LEVEL AT 1 METER, dBA (2.1.3)

23

DESIGN DATA (6.1.4. ITEM F)

24

LOAD

25

AMPERES

26

EFFICIENCY

27

POWER FACTOR

28

GUAR. EFFICIENCY

29

(6.1.4. ITEM g)

30

IEEE METHOD

31

BEARING TYPE

RECIPROCATING COMPRESSOR LOAD:


%VOLTAGE (6.1.4. ITEM d),

CRANK-EFFORT DIAGRAM CURVE NO.


MAXIMUM CURRENT PULSATIONS, % FL (6.1.4 ITEM h)

NO LOAD CURRENT
1/4

1/2

3/4

AMPS

FULL

SF

(mm)

(6.1.7)

AIR GAP

WIDTH

HEIGHT

VIBRATION TEST USING RESPONSIVE AMPLIFICATION METHOD (4.3.3.11)


WHEN ROTOR DYNAMIC ANALYSIS IS SPECIFIED, LIST OF FOUNDATION
DATA REQUIRED FROM PURCHASER (2.4.6.1.2)

LIST OF OPTIONAL ASTM TESTS PROPOSED BY VENDOR (2.4.10.1.4)

ROTOR/SHAFT DETAIL (6.1.9)

32
33 COMMENTS
34
35
36
37
38
39
40
41
42
43
44
45
46
47

General Confidential

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

FORM-WOUND INDUCTION MOTOR (API 541)


SUPPLIER'S CONTRACT DATA SHEET
SI UNITS (bar)

JOB NO.

ITEM NO.

REQUISITION NO.
PAGE

PURCHASE

OF

AS BUILT
GENERAL INFORMATION

FOR

MODEL

SITE

UNIT

SERVICE

CURRENT TRANSFORMERS:

VENDOR

NO. REQUIRED

MANUFACTURER

SERIAL NUMBER

MOTOR DATA
1 NAMEPLATE
2

SERVICE FACTOR(2.2.1.3)

(HP) (2.2.1.1)

VOLTS

PHASE

PHASE-TO-PHASE RESISTANCE

HERTZ

OHM, @

3 FULL LOAD SPEED(RPM)

TOTAL WINDING CAPACITANCE TO GROUND

4 FRAME SIZE

MANUFACTURER'S TYPE

MOTOR ONLY:

6 ROTATION WHEN FACING MOTOR OPPOSITE DRIVE END:

MOTOR WITH SURGE CAPACITORS:

CLOCKWISE

COUNTERCLOCKWISE
1/4

LOAD

AMPERES

1/2

3/4

BI DIRECTIONAL
FULL

SF

SECONDS

MANUFACTURER'S TYPE

PART NO.

BEARING, OUTBOARD END:

EFFICIENCY

MANUFACTURER'S TYPE

11

POWER FACTOR

BORE LENGTH

PART NO.
BORE DIAM

12 NO LOAD CURRENT

DESIGN CLEARANCE WITH SHAFT:

13 LOCKED ROTOR(CURRENT) AT RATED VOLTAGE

BEARING LOADING:

14 LOCKED ROTOR(CURRENT) AT

% RATED VOLTAGE

MIN,

MAX

(mm)

MIN,

MAX

(mm)

(bar)

THRUST BEARING, TOP(BOTTOM):

15 ALLOWABLE TIME AT LOCKED ROTOR:

MANUFACTURER'S TYPE

PART NO.

16 LOCKED-ROTOR WITHSTAND TIME, COLD (6.1.4, ITEM e ) AT:

BEARING LUBRICATION:

17

90% VOLTAGE, SEC

80% VOLTAGE, SEC

PRESSURE / FLOOD LUBRICATION:

18

70% VOLTAGE, SEC

100% VOLTAGE, SEC

OIL

19 LOCKED-ROTOR WITHASTAND TIME AT RATED TEMPERATURE

SELF

PRESSURE

(m/h) @

(ITEM 6.1.4 ITEM e) AT:

21

90% VOLTAGE, SEC

80% VOLTAGE, SEC

LOCKED ROTOR

22

70% VOLTAGE, SEC

100% VOLTAGE, SEC

BREAKDOWN

FLOOD

(barG)

COOLING WATER

20

(kW)LOSSES

(m/h) @

(barG)

TORQUE % OF RATED:
PULL UP

23 THERMAL CAPABILITY CURVES:

ROTOR Wk2 :

24

TEST REPORT REFERENCE NO.

CURVE NUMBERS:

25 INSULATION SYSTEM:

(kg-m)

RPM

MOTOR OUTLINE DRAWING NO.

26

CLASS

27

TEMPERATURE RISE (2.2.1.3):

28

AT

STARTING PERFORMANCE THERMAL LIMIT CURVE NO.

SF

(C) ABOVE
BY

(C) AMBIENT

RESISTANCE

RTD

SPEED TROQUE, SPEED CURRENT, SPEED TIME, SPEED PF


NET WEIGHT

29 INDUCTION MOTOR EQUIVALENT CIRCUIT DATA:

SHIPPING WEIGHT

30 LOCKED ROTOR AT RATED VOLTAGE

MAX MAINTENANCE WEIGHT

31

STATOR R

STATOR X

MAGN X

32

ROTOR R

ROTOR X

MAGN R

ROTOR WEIGHT

(kg)

MAX ERECTION WEIGHT

(kg)
(kg)

AREA CLASSIFICATION:
CLASS

33 RATED LOAD AT RATED VOLTAGE

GROUP

DIVISION

TEMP

MAX SOUND PRESSURE LEVEL AT 1 METER, Dba

34

STATOR R

STATOR X

MAGN X

35

ROTOR R

ROTOR X

MAGN R

ACCESSORIES

36
37 WINDING TEMPERATURE DETECTOR:

39

SECONDS

BEARING, COUPLING END:

10

38

RESIDUAL VOLTAGE OPEN-CIRCUIT TIME CONSTANT:

5 ENCLOSURE TYPE

(C)

SUBTRANSIENT REACTANCE X"

BEARING TEMPERATURE DETECTOR:

RESISTANCE RATING, OHM / MATERIAL


2-WIRE SYSTEM

RTD
3-WIRE SYSTEM

40

RECOMMENDED ALARM SETTING, (C)

41

RECOMMENDED TRIP SETTING,

NORMALLY OPEN

44

OPENING SETTING,

OTHER

(C)

VIBRATION DETECTORE (3.8):


NON CONTACTING PROBES (3.8.1)
NORMALLY CLOSED

(C)

MATERIAL

RECOMMENDED TRIP SETTING,

(C)

42 THERMAL TEMPERATURE SWITCH CONTACTS:


43

OHMS

RECOMMENDED ALARM SETTING, (C)

CLOSED SETTING,

(C)

PROVISIONS ONLY (3.8.1)

INSTALLED

PROBE TYPE

MODEL

45

OSCILLATOR / DEMODULATOR MODEL

46

NO. PER BEARING

General Confidential

TWO (3.8.1)

FOUR (3.8.2)

YERP-FWIM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

FORM-WOUND INDUCTION MOTOR (API 541)


SUPPLIER'S CONTRACT DATA SHEET
SI UNITS (bar)

JOB NO.

ITEM NO.

REQUISITION NO.
PAGE

OF

ACCESSORIES (CONTINUED)
1 BEARING HOUSING SEISMIC SENSORS (3.8.3)
2

PROVISIONS ONLY

DIFFERENTIAL PRESSURE SWITCH

INSTALLED

SENSOR TYPE

OUTPUT TRANSDUCER MODEL

NO. PER BEARING

VIBRATION SWITCH (3.8.3)

SWITCH TYPE

TYPE

MODEL

LOCATION(H,V,A.)
MANUAL RESET

MODEL

VOLTAGE, V

1-PHASE

WATTAGE, Kw

3-PHASE

MAX SURFACE TEMPERATURE,

RATIO

NO. MOUNTED

PHASE CLASS

RATIO

NO. MOUNTED

CONNECTION

RATIO

NO. MOUNTED

FUSES

SIXE

NO. MOUNTED

SURGE PROTECTION:
LIGHTNING ARRESTER TYPE

11 AIR FILTERS: MANUFACTURER


12

DIFFERENTIAL CLASS

ELECTRIC RESET POTENTIAL TRANSFORMERS

8 SPACE HEATERS FOR MAIN CONDUIT BOX:

10

SETTING

CURRENT TRANSFORMERS:

CAPACITOR TYPE

VOLTAGE
CAPACITANCE

TYPE

PRESSURE LUBE SYSTEM

13
14 MAIN PUMP

INTEGRAL

SEPARATE

TURBINE DRIVER TEPMEATURE RANGE,

15

IF SEPARATE:

VERTICAL

HORIZONTAL

MOTOR VOLTS

16

TYPE OF DRIVE

STEAM TURBINE

MOTOR

FILTERS:

17 STANDBY PUMP:

VERTICAL

HORIZONTAL

PRESSURE CONTROLLER NO.

18

TYPE OF DRIVE

STEAM TURBINE

MOTOR

19

TURBINE DRIVER PRESSURE, (barG)

SINGLE

RELIEF VALVE NO.


COOLERS:

(C)

PHASE

HERTZ
DUPLEX

SETTING, (barG)
TWIN

SINGLE

COSTRUCTION MATERIALS

AIR COOLERS

20
21 NUMBER OF SECTIONS
22

LOCATION

WATER FLOW, (m/h)

SECTION RATING, % OF FULL LOAD

23 CONSTRUCTION MATERIAL DATA SHEET REFERENCED:


24

AIR / AIR

MIN
VOLTAGE

AUXILIARY RELAY CONTACTS:

AIR / WATER

NORMALLY OPEN

25 LEAK DETECTION TYPE


26 AIR FLOW

MAX

FLOW SENSING DEVICE TYPE

NORMALLY CLOSED

HIGH FLOW ALARM SETTING, (m/h)

(Nm/h)

(barG)

LOW-FLOW SHUTDONW SETTING,(m/h)

27 WATER PRESSURE,(barG) MAX

MIN

OTHER INFORMATION

28
29 DRAWING REFERENCES

WINDING THROW

30 ACCESSORIES OUTLINE

WINDING CONNECTION

31 WIRING DIAGRAM

SLOT FILLER DESCRIPTION / THICKNESS:TOP

32 SPECIAL WEATHER PROTECTION

SIDE

33 WINDING / ROTOR REPAIR DATA:

SPECIAL END-TURN BRACING

34 ALL DIMENSION UNITS ARE:


35 COIL INFORMATION:
36

COPPER STRAND SIZE

37

NUMBER PER COIL TURN

OTHER INFO:
TOTAL COPPER WEIGHT
INSUL

38 TURN INSULATION DESCRRIPTION


39

BETWEEN TOP / BOTTOM COILS

(kg)
ROTOR INFORMATION: NUMBER OF ROTOR BARS
BAR ALLOY

LENGTH

CROSS-SECT DIMENSION, (ALSO GIVE TOLERANCES):

NUMBER OF TURNS PER COIL

40 COIL GROUND-WALL INSULATION DESCRIPTION


41

SHORT CIRCUIT END-RING ALLOY


ROUGH FORGING OR CAST DIMENSIONS

42 FINISHED COIL DIMENSION IN SLOT REGION W x H x L 43 (ALSO GIVE TOLERANCES):

OD

ID

THICKNESS

NON-MAGNETIC RETAINING RING ALLOY

44
45 TOTAL NUMBER OF STATOR SLOTS

SHAFT MATERIAL

46

GRADE OF CASTINGS

General Confidential

YERP-FWIM-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

FORM-WOUND INDUCTION MOTOR (API 541)


SUPPLIER'S CONTRACT DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code assigned to the item. Also known as Location


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Tag Number
Wiring Diagram Doc No
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grnd Resistance Check (Meggar)
Grounding System Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Run Test
Contactor
Contactor Rating
ContactorTrip Rating
Contactor Type
Overload Protection Device
Overload Rating and Type
Overload Trip Rating
Tag Number of Parent Skid
Voltage Rating
kVA Rating
kW Rating

Parent Tag Number

The System Code Number assigned to the item


The Tag Number assigned to the item
Wiring diagram for the equipment

The maximum and minimum voltage rating for equipment


The Voltage ampere rating for the equipment
The kW power rating for the equipment

General Confidential

YERP-GC-ENG (05/08)

DATA SHEET

GRAVITY CHUTES
Rev. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

OPERATING
CONDITIONS

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

Area Classification
Location

Cl.

Name/Description
Bulk Density
Particle Size
Angle of Repose

kg/m3
mm
(
Fr Horiz:

Duty
Fluid Involved
Pressure
Temperature

microns)
Poured

Continuous

Intermittent

Flow Rates
Fluid,
Nm3/h
Mat'l,
kg/h
Pressure
Temperature
Applicable Codes/Standards
Code Stamp
Velocity (100 FPM Maximum)

Minimum

Maximum

Normal

Design

kPaG
C
Yes

No
m/s

Criticality:
Yes

No
kg

Description/Function
Level Switches
Pressure Gauges
Solenoid Valves
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Maximum Noise Level
Type
Criteria
Witnessed

Type

Mfr

Model No.

By

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
dBA
@ 1 meter
Criticality:
Yes

No

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Gravity Chutes.xls

Drained

kPaG
C

Type
Criteria
Witnessed
Total Shipping Weight
Skid Dimensions (L x W x H)

TESTING

Nonhazardous

See Solids Product Data Sheet for more material properties.

TESTING

NOISE LEVEL

Grp
or
Outdoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Internal Surface Finish


External Surface Finish
Priming / Painting

INSTRUMENTS &
CONTROLS

Div.
Indoor

SURFACE
FINISH

WEIGHTS &
DIMENSIONS

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

General Confidential

INDEX

?
Page 1 of 4

YERP-GC-ENG (05/08)

DATA SHEET

GRAVITY CHUTES
Rev. 0
Item No.

Drawing No.
Design Flow Rate

kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h
kg/h

*
1)
2)
3)
4)
5)

Empty Wt
Full Wt

Inlet Size
Outlet Size

kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg

Conn. Type
Conn. Type

MOC
Thickness

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

kg/h
Accessories: LS = Level Switch, V = Vibrator, L = Liner, W = Window,
Notes

Nuts/Bolts
Gaskets

Int. Surface
Accessories*

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

See Low Pressure Fabricated Equipment (General) Data Sheet.


Steel flange thickness shall be 3/8" min. unless otherwise noted.
Aluminum flg thickness shall be 3/4" min. unless otherwise noted
Chute thickness shall be 1/4" min. unless otherwise noted.
Bolt holes shall straddle centerlines unless otherwise noted.

Gravity Chutes.xls

General Confidential

Page 2 of 4

YERP-GC-ENG (05/08)

DATA SHEET

GRAVITY CHUTES
Rev. 0

SKETCH - - DIAGRAM
Item No.

(Example shown. Sketch layout or reference separate drawings)

12'-2"

28'-0"

30

19'-10 1/2"

CONNECTION
SCHEDULE

Mark
NP
A
B
C
D
L
W

Description
Nameplate
Inlet
Outlet

Rating
N/A

Facing
N/A

Size

Qty
1

Nozzles
N/A

Note

Access Door
Instrument
Window

Notes

Duplicate This Page As Required for Each Chute

Gravity Chutes.xls

General Confidential

Page 3 of 4

YERP-GC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

GRAVITY CHUTES
DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Page 1 of 4

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

57

Topic

Project Specific Requirements / Specifications

CONTRACT INFORMATION
Inquiry / PO /
Contract
Applicable To
Technical
Specifications

Inquiry No.:
PO / Contract No.:
gb910

gp156

Quotation
KBR

Date:
Date:
gb910

gp156

Proposal

Client

gp156

gb910

Purchase

gb910

As Built

gb910

Process Industry Practices (PIP)

gp156

Budget Price
IEC

ANSI
IEC Remarks / Deviations:
Applicable Codes
Other
Notes
Supplier / Manufacturer should complete all sections other than those already filled

EQUIPMENT IDENTIFICATION
Equipment No.
Manufacturer
Model / Type

POWER SYSTEM RATINGS


Phase: 3-Ph
1-Ph
Assumed
Confirmed
Voltage (L-L):
kV
Regulation: +/%
Isc
Utility Data / Short-3-Ph Short-Circuit: Units:
MVA
Min:
Isc
Circuit Capability 1-Ph Short-Circuit: Units:
MVA
Min:
Minimum Power Factor @ Utility Bus:
%
Max. Harmonic Currents:
Grounding Type:
Solidly Grounded
Resistance
Supply Neutral
Max. Ground Current:
A @
sec.
System

Nominal Voltage:
Utility Data:

kV

gb912156

gp160

gb91391215

gb91391215

gb915

gb915

gb91456

gb912156

gp160

gb91456

Frequency:
Hz
Other
Frequency:
60 Hz
50 Hz
@
X/R
Max:
@
X/R
@
X/R
Max:
@
X/R
Max. Motor Starting Voltage Drop @ Utility Bus:
Total Harmonic Current
Reactance
gp160

gp161

gb91456

gp161

RATED SERVICE CONDITIONS


Site
Environmental
Conditions

F/
Ambient Temperatures:
Summer Max.:
C
F/
F/
Design Temperatures:
Max:
C
Min:
Relative Humidity:
%
Altitude:
Ft
Seismic Zone:
(0-5)
Wind Loading:
m/s
Environment:
Coastal
Desert
Other
Unusual Conditions:
Location:
Indoors
Outdoors
Hazardous Zone
gb900224

gb900224

Winter Min.:
24hr Avg. Max.:

Dust
Group

F/

F/

Tropical
Heavy Rain
Temp. Class

DESIGN & CONSTRUCTION


Enclosure Cnfgn. Bus Bar:
3-Ph
1-Ph
Cable Termination:
Surge Impedance Bus Duct:

Enclosure:

Circuit Breaker
Circuit Breaker three-pole auto-recolosing required
gb916

gb916

gb917

3-Ph

gb917

1-Ph

Circuit Breaker:

gb918

3-Ph

gb918

1-Ph

SWITCHGEAR RATING
Rated:
kV rms
Voltage Ratings BIL:
kV rms
One-min. power freq.:
kV rms
Bus Bar:
Grounding Switch:
A
Cable Termination:
A
A
Rated Continuous
Exit Bus:
Circuit Breaker:
A
A
Currents
CT:
Disconnect Switch:
A
A
Rated insulation voltage of auxiliary circuits (1 mn.):
kV rms Rated short-circuit withstand current:
kA
Rated peak withstand current:
Rated duration of short-circuit:
sec.
kA
Degree of protection of GIS:
Internal diameter of enclosure:
mm
Other Ratings
Burn-through time of enclosure at specified internal fault rating:
ms
Provide future extension at both ends
Partial discharge value of GIS assembly at 110% of max. phase voltage:
pC
Materials

Bus Bar material:


Material for barrier insulators:

Material for bus support insulators:


Material for gas pipes:

Page 1
Notes

Revision
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the
express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and
all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Page 2 of 4

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

60

Topic

Project Specific Requirements / Specifications

PRESSURE LIMITING DEVICES


Enclosure
Relief Valve /
Rupture Disk

Max design pressure:


Circuit Breakers:
Operating pressure in:
Circuit Breakers:
Type of pressure relief devices:

kPa
kPa

Bus Bars:
Bus Bars:

kPa
kPa

Others (list and provide breakup)

SF6 GAS
Reference standard to which SF6 gas conforms:
Compartments
Bus Bar Circuit Bkr.
Cable
Other 1
Other 2

Rated pressure at 20 C (kPa):


Operating
Max. pressure (kPa):
Pressure / Density
Min. pressure (kPa):
/ Volume
Min. density (kg/m3):
Volume per bay (m3):
No. of gas compartments per bay:
Max. gas loss per gas compartment per year:
Operating period to first recharging:
years
Provision for remote gas alarm
Other Parameters
Permissible impurity concentration:
mg/kg
Air:
g/kg
Other:
Moisture:
Gas monitoring devices:
Standard

Other 3

Other 4

%
mg/kg

BUS BARS
Contact surface treatment:
Other Parameters
Ground (Earthing) bus size:

Bus Bar capacitance/phase:


Bus Bar Configuration: Double

F/m

CIRCUIT BREAKERS
Type
Temperature Rise

Rated Currents

Impedance
Rated Times

Voltage

Short Line Faults


Grading Cap.
Spare Auxiliary
Contacts

Other Parameters

Type: Vacuum
At rated continuous current:

Designation:
F/
F/
Main Contacts:
C
Terminals:
C
F/
Conducting joints:
C
3-phase sym. short-circuit interrupting current:
kA
Asym. short-circuit interrupting current:
kA
kA
kA
Continuous current:
Capacitor bank in-rush making current:
% DC current representing asymmetry:
%
Out-of-phase breaking current:
kA
A
A
kA
Breaking currents: Line charging:
Reactive:
Single capacitor bank:
Cable charging:
A
A
kA
Small inductive:
Back-to-back capacitor bank :
Adc
Adc
Max. coil operating currents:
Closing coil:
Tripping coil:
Breaker design X/R ratio:
Max. terminal-to-terminal dc resistance:

Max. interrupting time:


ms
Reclosing time:
ms
Close-Open time:
ms
Closing time:
ms
Opening time:
ms
Permissible tripping delay:
s
Max. Arcing time:
ms
Min. Arcing time:
ms
Back up clearance time:
ms
kV
Transient recovery voltage for term. faults:
kV peak
Rated voltage:
Voltage range factor (K):
Vdc
Vdc
To
Control:
Control & aux. supply voltage range:
From
Vdc
Vdc
Tripping:
To
From
Vdc/Vac
Vdc/Vac
Operating mech. motor: From
To
Transient recovery voltage:
kV peak
Surge Impedance:
Critical line length:

%
R.R.R.V. factor:
kV/s kA
Amplitude constant:
Grading capacitors provided
No. of capacitors per pole:
Total capacitance per pole:
F
No. of Normally Open spare aux. contacts:
No. of Normally Closed spare aux. contacts:
Adc
Vdc
Rated voltage:
Rated current:
Remote control provision
Operations counter
Phase spacing:
mm No. of breaks per pole:
dB
Anti-pumping device
Max. noise level at 3 m. distance:
Open:
Trip:
Healthy Trip Voltage:
Indicator Light Colors: Closed:
Control wiring type and size:
Low & high pressure interlocking devices:

OPERATING MECHANISM
Type
Motor
Control Voltage
Space Heaters
Spring-Operated
Mechanism

Type:
Vdc
Rated current:
Rated voltage:
Vdc
Rated control voltage for closing/tripping:
Voltage:
V
Wattage:
Space Heaters:
No. of close-open operations before recharge:
Time to charge closing spring:
s

Designation:
A
Max. starting current:

Page 2
Notes

General Confidential

Phases/Wires:

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Page 3 of 4

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

59

Topic

Project Specific Requirements / Specifications

CURRENT TRANSFORMER
Common
Parameters

Ratings

Cores

Type:
Insulation Type:
Continuous thermal current rating factor:
Rated short-time withstand current:
Thermal:
CT1
CT2
CT Type:
Ph
Ph Co ZerDiff.
Phase
Phase
Primary current:
A
A
Secondary current:
A
A
CT Ratio:
No. of relaying cores:
Accuracy class:
Burden:
No. of metering cores:
Accuracy class:
Burden:

Designation:
Class:
kA
CT3

Dynamic:
CT4

Core-Bal

Zero-Seq

A
A

kA peak
CT5

Diff.

A
A

A
A

POTENTIAL TRANSFORMER
Type

Type:
Insulation Type:
Winding Material:
Cu
Voltage Ratio(s):
Rated secondary voltage:
Secondary fuse rating:
Relaying cores:
Count:
Metering Cores:
Count:

Designation:
Class:

gb922186

Ratings
Cores

gb922186

Al
V
A

Rated secondary tap changer voltage:


V
Continuous thermal burden:
VA
Accuracy class:
Burden of each core:
Accuracy class:
Burden of each core:

DISCONNECT & GROUNDING SWITCH


Type
Type:
Breaking Amps Rated small inductive breaking current:
Vdc
Desert
Rated voltage:
Motor

Designation:
Rated small capacitive breaking current:
A
Max. starting current:
A

Spare Auxiliary No. of Normally Open spare aux. contacts:


Adc
Contacts
Rated current:
Rated voltage:
s
Minimum:
Opening time: Maximum:
Time
Maximum:
s
Minimum:
Closing time:
Other Params Diameter of inspection window:
mm

Vdc

A
Phases/Wires:

No. of Normally Closed spare aux. contacts:


s
s

CABLE TERMINATION
Type
Size

Type:
XLPE
LPOF
Cable type:
2
mm
Conductor size:
gb92292218

gb92292218

Designation:
Termination type:
Indoor
Cable Termination Kit
gb92392292

gb92392292

2186

2186

Outdoor

PROTECTIVE RELAYS AND METERING REQUIREMENTS


Make:
Main
Communications:
Make:
Backup
Communications:
Make:
Bay Control Unit Industry Standard:
Communications:
Power Quality Make:
Meters
Communications:
Make:
Lockout relays
Make:
Make:
Test Set
Communications:

Type/Model:
Ports:
Type/Model:
Ports:
Type/Model:
Mimic:
Controls/Interlocking:
Type/Model:
Ports:
Type/Model:
Type/Model:
Type/Model:
Ports:

Page 3
Notes

General Confidential

YERP-GISG(34.5kV)-ENG (05/08)

Technical Data Sheet

34.5 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Job:

Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

60

Project Specific Requirements / Specifications

Topic

SURGE ARRESTOR
Gas insulated Type:
Designation:
Equipment to be protected:
Equipment BIL:
Neutral grounding at arrestor installation point:
Effectively grounded
Non-effectively grounded
Rated voltage:
kV
Line discharge class:
Ratings
Temporary overvoltage capability for:
1 sec.:
kV
10 sec.:
kV
Leakage current through resistor at MCOV:
mA
Maximum energy absorption capability:
kJ/kV of arrestor rating:
kJ
kJ/kV of MCOV:
Pressure relief capability:
High current short duration:
kA
Low current, long duration:
Impulse w/s
Lightning impulse classifying current:
kA
High current with 4/10 s waveform:
Long duration wave:
Current:
kA
Duration:
ms
Capabilities
Max. lightning impulse residual voltage with 8/20 s waveform at a discharge current of:
5 kA:
kV peak
10 kA:
kV peak
20 kA:
kV peak
40 kA:
Max. switching surge residual voltage at a discharge current of:
Residual Voltages
0.5 kA:
kV peak
1 kA:
kV peak
2 kA:
kV peak
3 kA:
Max. steep current/front-of-wave residual voltage based on 1/2 or 0.5 s waveform at a discharge current of:
10 kA:
kV peak
20 kA:
kV peak
Type

gb924

gb924

kJ
A
kA

kV peak
kV peak

PARTIAL DISCHARGE MONITORING SYSTEM


On-Line
Monitoring
System

Manufacturer:
Sensitivity:
Hardware and software for on-line monitoring

Type:
Sensor type/ #numbers:

NAMEPLATE
Color & Language

Color for warning labels:


Language:

Color for instruction, circuit labels:


Nameplate material:

SPECIAL TOOLS
Manufacturer:
Sensitivity:
Handling Plant Storage capacity:
Maint. Plant
Storage capacity:
Manufacturer:
Moisture Analyzer
Range:

Type:

Leakage Detector

Desert
Vacuum pump rating:
Type:
Accuracy:

Sensitivity:

INSPECTION AND TESTING

Inspection and
Testing

Routine Tests:
Type Tests:
Site Acceptance Tests:
Gas Insulated Bus (GIB) Tests:
Control, Protection, Metering Tests:
Substation Automation System Tests:
On-line Partial Discharge Monitoring Tests

OTHER INFORMATION

47
48
49
50
51
52
53
54
55
56
57
58
59

Page 4 of 4

Weights
Dimensions
Heat Load
Power Req.

without SF6 gas:


with SF6 gas:
kg
kg
Net weight of complete GIS:
Weight of support structure:
kg
Circuit breaker impact loading during close & open operation:
Maximum stating & dynamic loads of the GIS:
kg
Overall height:
mm
Overall depth:
mm
Overall width:
mm
Gas Treatment Plant:
Heat Load of the GIS
125VDC
A
120VAC UPS
kVA
120VAC Normal
kVA

GENERAL NOTES

Page 4
Notes

General Confidential

kg

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Page 1 of 5

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

58

Topic

Project Specific Requirements / Specifications

CONTRACT INFORMATION
Enquiry / PO /
Contract
Applicable To
Technical
Specifications

Enquiry No.:
PO / Contract No.:
gb910

gp156

Quotation
KBR

Date:
Date:
gb910

gp156

Proposal

Client

gp156

gb910

Purchase

gb910

As Built

gb910

Process Industry Practices (PIP)

gp156

Budget Price
IEC

ANSI
IEC Remarks / Deviations:
Applicable Codes
Other
Notes
Supplier shall complete all sections other than those already filled

EQUIPMENT IDENTIFICATION
Equipment No.
Manufacturer
Model / Type

POWER SYSTEM RATINGS


Phase: 3-Ph
1-Ph
Assumed
Confirmed
Voltage (L-L):
kV
Regulation: +/%
Utility Data / Short- 3-Ph Short-Circuit: Units:
Isc
MVA
Min:
Circuit Capability 1-Ph Short-Circuit: Units:
Isc
MVA
Min:
%
Minimum Power Factor @ Utility Bus:
Max. Harmonic Currents:
Grounding Type:
Solidly Grounded
Resistance
Supply Neutral
Max. Ground Current:
@
sec.
System

Nominal Voltage:
Utility Data:

kV

gb912156

gp160

gb9139121

gb9139121

56

56

gb915

gb915

gb91456

gb912156

gp160

gb91456

Frequency:
Hz
Other
Frequency:
60 Hz
50 Hz
@
X/R
Max:
@
X/R
@
X/R
Max:
@
X/R
Max. Motor Starting Voltage Drop @ Utility Bus:
Total Harmonic Current
Reactance
gp160

gp161

gb91456

gp161

RATED SERVICE CONDITIONS


Site
Environmental
Conditions

F/
C
Ambient Temperatures:
Summer Max.:
F/
F/
C
Min:
Design Temperatures:
Max:
Relative Humidity:
%
Altitude:
Ft
Seismic Zone:
(0-5)
Wind Loading:
m/s
Environment:
Coastal
Desert
Other
Unusual Conditions:
Location:
Indoors
Outdoors
Hazardous Zone
gb900224

gb900224

Winter Min.:
24hr Avg. Max.:

Dust
Group

F/

F/

Tropical
Heavy Rain
Temp. Class

DESIGN & CONSTRUCTION


Enclosure Cnfgn. Bus Bar:
3-Ph
1-Ph
Installation
Extendible at both ends
Dismatling and Front
mm
Access
mm
Front
Requirements
Lateral Dismantling Unit
gb916

gb916

Cable Termination:
3-Ph
1-Ph
Circuit Breaker:
3-Ph
1-Ph
Interchangeble components of similar rating and construction
Side
Back
mm
mm
Dismantling
mm
Side
mm
Back
Access
gb917

gb917

gb918

gb918

SWITCHGEAR RATING
Rated:
30 Minutes Emergency:
kV rms
kV rms
BIL:
Across Open Contacts:
To Earth:
kV p
Btwn. Phases:
kV p
Voltage Ratings BSL:
Across Open Contacts:
To Earth:
kV p
Btwn. Phases:
kV p
One-min. power freq.: To Earth:
kV rms Btwn. Phases:
kV rms Across Open Contacts:
Bus Bar:
Circuit Breaker:
A
Cable Termination:
A
A
Rated Continuous
SF6-to-Oil Termination:
Disconnetct Switch:
Exit Bus:
A
A
A
Currents
SF6-to-Air Termination:
CT:
Grounding Switch:
A
A
A
Rated insulation voltage of auxiliary circuits (1 mn.):
kV rms Rated short-circuit withstand current:
Rated peak withstand current:
Rated duration of short-circuit:
kA
Minimum thickness of metal cladding material used:
mm
Type of material used in metal-cladding:
Other Ratings
Degree of protection of GIS:
Internal diameter of enclosure:
Burn-through time of enclosure at specified internal fault rating:
ms
Partial discharge value of GIS assembly at 110% of max. phase voltage:
pC over 5% background

kV p
kV p
kV rms

kA
sec.
mm

Page 1
Notes

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the
express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted
use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Job:

Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

71

Page 2 of 5

Project Specific Requirements / Specifications

Topic

PRESSURE LIMITING DEVICES


Enclosure
Relief Valve /
Rupture Disk

Max design pressure:


Circuit Breakers:
Operating pressure in:
Circuit Breakers:
Type of pressure relief devices:

kPa
kPa

Bus Bars:
Bus Bars:

kPa
kPa

Others (list and provide breakup)

SF6 GAS
Reference standard to which SF 6 gas conforms:
Compartments
Bus Bar Circuit Bkr.
Other 2
Other 3
Other 4
Cable
Other 1

Rated pressure at 20 C (kPa):


Operating
Max. pressure (kPa):
Pressure / Density
Min. pressure (kPa):
/ Volume
Min. density (kg/m3):
Volume per bay (m3):
Breaker close lockout pressure:
kPa Breaker trip lockout pressure:
kPa
Circuit Breaker
Gas quantity:
Per circuit breaker:
kg
kg
Per bay:
No. of gas compartments per bay:
Max. gas loss per gas compartment per year:
%
Operating period to first recharging:
years
Provision for remote gas alarm
Other Parameters
mg/kg
Air:
g/kg
Other:
mg/kg
Permissible impurity concentration:
Moisture:
Gas monitoring devices:
Standard

BUS BARS
Bus Bar material:
Materials
Material for barrier insulators:
Contact surface treatment:
Other Parameters Ground (Earthing) bus size:
Lateral Dismatling Unit
Provided
Surge Imp.

Enclosure:
Bus Duct:
Bus Bar material:
Gas Insulated Bus Material for barrier insulators:
(GIB)
Degree of Protection (Indoor)
Degree of Protection (Outdoor)

Material for bus support insulators:


Material for gas pipes:
Bus Bar capacitance/phase:

F/m

Not Provided

Material for bus support insulators:


Material for GIB enclosure:

CIRCUIT BREAKERS
Designation:
F/
F/
Main Contacts:
C
Terminals:
C
F/
Conducting joints:
C
3-phase sym. short-circuit interrupting current:
kA
Asym. short-circuit interrupting current:
kA
kA
kA
Continuous current:
Capacitor bank in-rush making current:
% DC current representing asymmetry:
%
Out-of-phase breaking current:
kA
Rated Currents
A
A
kA
Breaking currents: Line charging:
Reactive:
Single capacitor bank:
Cable charging:
A
A
kA
Small inductive:
Back-to-back capacitor bank :
A
A
dc
dc
Max. coil operating currents:
Closing coil:
Tripping coil:
Impedance
Breaker design X/R ratio:
Max. terminal-to-terminal dc resistance:

Max. interrupting time:


ms
Reclosing time:
ms
Close-Open time:
ms
Rated Times
Closing time:
ms
Opening time:
ms
Permissible tripping delay:
s
Max. Arcing time:
ms
Min. Arcing time:
ms
Back up clearance time:
ms
kV
Transient recovery voltage for term. faults:
kV peak
Rated voltage:
Voltage range factor (K):
Vdc
Vdc
Control:
To
Control & aux. supply voltage range:
From
Voltage
Vdc
Vdc
Tripping:
To
From
Vdc/Vac
Vdc/Vac
Operating mech. motor:
To
From
Transient recovery voltage:
kV peak
Surge Impedance:
Critical line length:

%
Short Line Faults
R.R.R.V. factor:
kV/s kA
Amplitude constant:
Grading Cap.
Grading capacitors provided
No. of capacitors per pole:
Total capacitance per pole:
F
Spare Auxiliary No. of Normally Open spare aux. contacts:
No. of Normally Closed spare aux. contacts:
Adc
Vdc
Contacts
Rated voltage:
Rated current:
Remote control provision
Operations counter
Phase spacing:
mm No. of breaks per pole:
dB
Anti-pumping device
Max. noise level at 3 m. distance:
Other Parameters Indicator Light Colors: Closed:
Open:
Trip:
Healthy Trip Voltage:
Control wiring type and size:
Low & high pressure interlocking devices:
Other Interlocks:
Type

Temperature Rise

Type:
At rated continuous current:

OPERATING MECHANISM
Designation:
Type:
Type
per Pole
Common
Circuit Breaker three-pole auto-recolosing required
Circuit Breaker:
V
/V
Rated
current:
A
Max. starting current:
A
Motor
dc ac
Rated voltage:
Vdc
Control Voltage Rated control voltage for closing/tripping:
Space Heaters Space Heaters:
Voltage:
V
Wattage:
W
Spring-Operated No. of close-open operations before recharge:
Mechanism
Time to charge closing spring:
s
gb919918

gb919918

Page 2
Notes

General Confidential

Phases/Wires:

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Page 3 of 5

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

62

Topic

Project Specific Requirements / Specifications

OPERATING MECHANISM continued

Pneumatic /
Hydraulic
Mechanism

No. of close-open operations w/o replenishing energy:


Rated pressure for satisfactory breaker operation:
Range of pressure for satisfactory breaker operation:
Time to charge from trip lockout to normal operating pressure:
Opening pressure of safety valve:
Mpa
Alarm at high pressure:
Mpa
Alarm & breaker closing block pressure:
Mpa
Nitrogen pre-inflation pressure (hydraulic mech.):
Mpa

Mpa
From

Mpa To
Mpa
s
Blow out pressure:
Mpa
Reseal pressure:
Mpa
Leakage rate in 24 hours:
%
Facility to eliminate moisture & dirt (pneumatic mech.)

DISCONNECT & GROUNDING SWITCH


Type
Breaking Amps
Motor
Space Heaters
Spare Auxiliary
Contacts
Time
Other Params

Type:
per Pole
Common
Disconnect Switch
Rated small inductive breaking current:
A
Vdc
Rated current:
Rated voltage:
Voltage:
V
Wattage:
Space Heaters:
No. of Normally Open spare aux. contacts:
Adc
Rated current:
Rated voltage:
s
Minimum:
Opening time: Maximum:
Maximum:
s
Minimum:
Closing time:
mm
Diameter of inspection window:
gb919918

Designation:
per Pole
Common
Grounding Switch
Rated small capacitive breaking current:
A
A
Max. starting current:
A
Phases/Wires:
W
Themostat
No. of Normally Closed spare aux. contacts:
Vdc
s
s
Number of inspection windows:

gb919918

gb92091991

gb92091991

gb919918

CURRENT TRANSFORMER
Common
Parameters

Ratings

Cores

Type:
Insulation Type:
Continuous thermal current rating factor:
Rated short-time withstand current:
Thermal:
CT1
CT2
Primary current:
A
A
Secondary current:
A
A
CT Ratio:
No. of relaying cores:
Accuracy class:
Burden:
No. of metering cores:
Accuracy class:
Burden:

Designation:
Class:
kA
CT3
A
A

Dynamic:
CT4
A
A

kA peak
CT5
A
A

POTENTIAL TRANSFORMER
Type

Type:
Insulation Type:
Winding Material:
Cu
Voltage Ratio(s):
Rated secondary voltage:
Secondary MCB rating:
Relaying cores:
Count:
Metering Cores:
Count:

Designation:
Class:

gb922186

Ratings
Cores

gb922186

Al
V
A

Rated secondary tap changer voltage:


V
Continuous thermal burden:
VA
Accuracy class:
Burden of each core:
Accuracy class:
Burden of each core:

SEALING END BOX FOR UNDERGROUND CABLE TERMINATION


Type
Size

Designation:
Termination type:
Tulip-Contact

Type:
XLPE
LPOF
Cable type:
By Detailed Design Contractor
Conductor size:
gb92292218

gb92292218

gb92392292
2186

gb92392292
2186

Indoor
Yes

gb92392292
2186

gb92392292
2186

Outdoor
No

SF6-TO-AIR OVERHEAD LINE TERMINATION


Type:
Phase-to-phase clearance:
Ratings
Creepage distance:
Cantilever rating:
Mounting Details Bolt circle diameter of the flange:
Terminal
Type:
Type

mm
mm
kN
mm

Designation:
Height to live parts above ground:
Color of bushing:
Dimensional drawing of bushing provided
No. of bolts:
Size of bolts:
No. of holes:
Size:

Page 3
Notes

General Confidential

mm

mm
mm

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Page 4 of 5

Job:
Line
Topic
1
2
Type
3
Mounting Details
4
Terminal
5
Other Params
6
7
8
Type
9
10
11
12
Ratings
13
14
15
16
Impulse w/s
17
Capabilities
18
19
20
21
Residual Voltages
22
23
24
25
26
27
Bay Control Unit
28
29
30
Annunciator
31
32
33
Other Params
34
35
Power Supply
36
37
38
Main-1 /
39
Backup-1
40
Main-2 /
41
Backup-2
42
43
Revenue Metering
44
Power Quality
45
Meters
46
Lockout relays
47
Test Switches
48
49
Test Set
50
51
52
Applicable
53
Standards
54
Substation Bus
55
56
Ethernet Switches
57
58
Hardwired I/O
59
60
Operator Stations
61

62

Project Specific Requirements / Specifications

SF6-TO-OIL TRANSFORMER TERMINATION


Designation:
No. of bolts:
No. of holes:

Type:
mm
Bolt circle diameter of the flange:
Type:
Dimensional drawing of bushing provided

Size of bolts:
Size:

mm
mm

SURGE ARRESTOR
Gas insulated
Type:
Designation:
Equipment to be protected:
Equipment BIL:
Neutral grounding at arrestor installation point:
Effectively grounded
Non-effectively grounded
Rated voltage:
kV
Line discharge class:
Temporary overvoltage capability for:
1 sec.:
kV
10 sec.:
kV
Leakage current through resistor at MCOV:
mA
Maximum energy absorption capability:
kJ/kV of arrestor rating:
kJ
kJ/kV of MCOV:
Pressure relief capability:
High current short duration:
kA
Low current, long duration:
kA
High current with 4/10 s waveform:
Lightning impulse classifying current:
Long duration wave:
Current:
kA
Duration:
ms
Max. lightning impulse residual voltage with 8/20 s waveform at a discharge current of:
5 kA:
kV peak
10 kA:
kV peak
20 kA:
kV peak
40 kA:
Max. switching surge residual voltage at a discharge current of:
0.5 kA:
kV peak
1 kA:
kV peak
2 kA:
kV peak
3 kA:
Max. steep current/front-of-wave residual voltage based on 1/2 or 0.5 s waveform at a discharge current of:
10 kA:
kV peak
20 kA:
kV peak
gb924

gb924

kJ
A
kA

kV peak
kV peak

CONTROL CABINET
Type/Model:
Make:
Industry Standard:
Mimic:
Communications: IEC-61850
Controls/Interlocking:
Designation:
Type:
Industry Standard:
No. of windows:
Size of windows:
mm Letter size of window:
mm
Drawing attachments of wiring / interconnection block diagrams
Annunciator first out feature required
Alarm logic unit response time:
ms
Vdc
Vdc
AC backup supply:
V
DC power supply voltage range: From
To
DC power supply:
Control:
Protection:
Annunciator:

PROTECTIVE RELAYS AND METERING REQUIREMENTS


Make:
Communications:
Make:
Communications:
Make:
Communications:
Make:
Communications:
Make:
Make:
Make:
Communications:

Type/Model:
Ports:
Type/Model:
Ports:
Type/Model:
Ports:
Type/Model:
Ports:
Type/Model:
Type/Model:
Type/Model:
Ports:

SUBSTATION AUTOMATION SYSTEM


Industry Std:
Type:
Make:
Communications:
Make:
Communications:
Make:
Communications:

Configuration:

Speed
Model:
Type:
Model:
Type:
Model:
Type:

Page 4
Notes

General Confidential

YERP-GISG(380kV)-ENG (05/08)

Technical Data Sheet

380 kV GAS INSULATED METAL ENCLOSED (GIS) SWGR

Equipment No.
Page 5 of 5

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

60

Project Specific Requirements / Specifications

Topic

SUBSTATION AUTOMATION SYSTEM


Engineering Work Make:
Model:
Communications:
Type:
Station
Make:
Model:
Data Servers
Communications:
Database type:
Make:
Model:
SNTP Server
Communications:
GPS Clock:
Gateway to Utility SCADA
Gateways
Gateway to ENMCS
Fiber-Optic Cable Fiber Optic cables:
Connectors:
& Acc
I/O List provided Yes/No
I/O Count:
Spares
Scalability
System Sizing Hardwired I/O Count
System Loading (Worst case)
Response time to operator initated commands:
Response time for feedback or status change:
Polling time for all IEDs:
System
Protection events communication time:
Performance
Station wide sequence of event time resolution and accuracy:
Time synchronization accuracy:
Overall System MTBF
Over System MTTR

Storage:

PARTIAL DISCHARGE MONITORING SYSTEM


On-Line
Monitoring
System

Manufacturer:
Sensitivity:
Hardware and software for on-line monitoring

Type:
Sensor type/ #numbers:

NAMEPLATE
Color for warning labels:
Color & Language
Language: English and Arabic

Color for instruction, circuit labels:


Nameplate material:

SPECIAL TOOLS
Manufacturer:
Leakage Detector
Sensitivity:
Handling Plant Storage capacity:
Maint. Plant
Storage capacity:
Manufacturer:
Moisture Analyzer
Range:

Type:

Type:
Accuracy:

Sensitivity:

INSPECTION AND TESTING

Inspection and
Testing

Routine Tests:
Type Tests:
Site Acceptance Tests:
Gas Insulated Bus (GIB) Tests:
Control, Protection, Metering Tests:
Substation Automation System Tests:
On-line Partial Discharge Monitoting Tests

OTHER INFORMATION
Weights
Dimensions
Dimensions
Dimensions
Heat Load
Power Req.

with SF6 gas:


without SF 6 gas:
Net weight of complete GIS:
kg
kg
Weight of support structure:
kg
Circuit breaker impact loading during close & open operation:
Maximum static & dynamic loads of the GIS:
kg
Overall height:
mm
Overall depth:
mm
Overall width:
mm
Protection, control and metering panels
Gas Treatment Plant:
Heat Load of the GIS
125VDC
A
120VAC UPS
kVA
120VAC Normal
kVA

Page 5
Notes

General Confidential

kg

YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER:

J6491 GPGearUnit 03 (122007)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

GENERAL-PURPOSE GEAR UNIT


PARALLEL SHAFT DATA SHEET (API 677-3RD)
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

CLIENT
JOB NO.
PAGE

PURCHASE

ITEM NO.
1

OF

REQ'N NO.

AS BUILT

2 SITE
3 FOR

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

MODEL

GEAR TYPE

6 DRIVER TYPE

DRIVEN EQUIPMENT

NOTE: PARAGRAPH NUMBERS WITHIN ( ) REFER TO APPLICABLE PARTS OF API STANDARD 680

INFORMATION TO BE COMPLETED BY PURCHASER:

INFORMATION TO BE COMPLETED BY MANUFACTURER

RATING REQUIREMENTS

10 DRIVEN EQUIPMENT POWER(2.1.4):


11 DRIVER POWER:

(kW)

(kW) NORM

RATED

12 GEAR RATED POWER (2.4.1)

BASIC GEAR DATA


MAX

MAX

(kW)

14 MAX. TORQUE (2.4.1)

(N-m)

15 RATED INPUT SPD. (1.4)

(rpm)

16 RATED OUTPUT SPD. (1.4)

(rpm)

PITCH LINE VELOCITY

SPEC'D

NORM

TOOTH PITTING INDEX, "K" (2.4.3)

SPEC'D

NORM
%

19 TRIP SPEED (1.4)

(rpm)

20 GEAR SERVICE FACTOR (2.4.2)

(min)

23 H.S. SHAFT ROT FACING CPL'G (2.3.3)

CW

CW

TAPER
2- KEYS

CYLINDRICAL

ALLOWABLE
(kg)

BENDING STRESS NUMBER, "St" (2.4.4.2)


PINION

GEAR

ALLOWABLE
MATERIAL INDEX NUMBER (FIG 3, TABLE 4)

24 L.S. SHAFT ROT FACING CPL'G (2.3.3)

1- KEY

ACTUAL

ACTUAL

22 SHAFT ASSEMBLY DESIGNATION (2.2)

28

%
(m/hr)

TANGENTIAL LOAD, "Wt" (2.4.3.2)

21 PINION / GEAR HARDNESS (TABLE 4)

27 LS SHAFT END:

(rpm)

MECHANICAL EFFICIENCY

(rpm)

1- KEY

(rpm)

(rpm)

18 MAX CONTINUOUS SPEED (1.4)

CYLINDRICAL

(kW)

(N-m)
@

17 ALLOW. VAR. IN GEAR RATIO (1.4)(+)(-)

26

(kW)

THERMAL RATING
FULL LOAD HORSEPOWER LOSS

13 TORQUE @ MAX. CONTINUOUS SPEED

25 HS SHAFT END:

MECHANICAL RATING

CCW

ANTICIPATED SOUND PRESSURE LEVEL

CCW

JOURNAL STATIC WEIGHT LOADS:

HYD. TAPER
INTEGRAL FLANGE

TAPER
2- KEYS

PINION
WR

HYD. TAPER
INTEGRAL FLANGE

dBA @

(kg)

GEAR

(m)

(kg)

REFERRED TO LOW SPEED SHAFT

(kg-m)

BREAKAWAY TORQUE

(N-m)

@ LOW SPEED SHAFT

OVERHUNG LOAD FACTOR (TABLE 6)

29 EXTERNAL LOADS (2.1.16)


30 OTHER OPERATING CONDITIONS (2.8.1.6)(2.10.5)
31
32
INSTALLATION DATA

33

CONSTRUCTION FEATURES

34

INDOOR

HEATED

UNDER ROOF

35

OUTDOOR

UNHEATED

PARTIAL SIDES

36

GRADE

MEZZANINE

37

WINTERIZATION REQ'D
CL

GR.

INCREASER
DOUBLE STAGE

SINGLE HELICAL

DOUBLE HELICAL
OTHER

DIV.

39 REQUIRED SOUND PRESSURE LEVEL (2.1.6)

TEETH

dBA @

(m) BAROMETER

(m)
(barA)

41 RANGE OF AMBIENT TEMPERATURES:

NO. OF TEETH

WET BULB

PINION
CENTER DISTANCE
(mm) PINION

FINISH

43

NORMAL

(C)

(C)

44

MAXIMUM

(C)

(C)

HELIX ANGLE

45

MINIMUM

(C)

(C)

NET FACE WIDTH, "F"

46 UNUSUAL CONDITIONS (2.1.15):

DUST

FUMES

GEAR

GEAR RATIO
PITCH DIA.

DRY BULB

42

REDUCER
SINGLE STAGE

TROPICALIZATION REQ'D

38 ELECTRICAL AREA (2.1.10)

40 ELEVATION

TYPE OF GEAR:

(mm)
GEAR

(Ra) AGMA GEOMETRY FACTOR "J"


PINION

GEAR
DEG NORMAL PRESS. ANGLE

DEG

IN. PINION L / D

NORMAL DIAMETRAL PITCH, "PND"

BACKLASH

(mm)

47
48

MANUFACTURING METHODS

PINION

GEAR

49

TEETH GENERATING PROCESS

50

TEETH FINISHING PROCESS

51

TEETH HARDENING METHOD

52

PINION TO SHAFT

INTEGRAL

SHRUNK-ON

53

GEAR TO SHAFT

INTEGRAL

SHRUNK-ON

54
55 REMARKS:
56

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

GENERAL-PURPOSE GEAR UNIT


PARALLEL SHAFT DATA SHEET (API 677-3RD)
SI UNITS (bar)
1

CLIENT
JOB NO.
PAGE

ITEM NO.

OF

REQ'N NO.

RADIAL BEARINGS

ADDITIONAL REQUIREMENTS (CONTINUED)

2 MOUNTING PLATES (3.3.)


3

GEAR

GEAR FURNISHED WITH (3.3.1.1)

TYPE

BASEPLATE

SOLEPLATE

BASEPLATE SUITABLE FOR COLUMN MOUNTING (3.3.1.3)

GROUT TYPE (3.3.1.2.5)

EPOXY

OTHER

DIAMETER

(mm)

LENGTH

(mm)

JOURNAL VELOCITY

LOADING

8 PAINTING: (4.4.3.1)
9

CLEARANCE (MIN-MAX)

MANUFACTURER'S STD.

OTHER

SPAN

10

L10, (ROLLER ELM'T)

GEAR SUPPLIER

14

LOCATION
OTHER

MANUFACTURER

LATERAL ANALYSIS BY (2.8.2.9)

15

GEAR SUPPLIER

TYPE
OTHER

SIZE

16

SPARE SET OF GEAR ROTORS REQ'D

AREA

(mm)

17

ORIENTATION OF OIL INLET AND DRAIN CONNECTIONS (2.6.2.1):

LOADING

(bar)

18

RATING

(bar)

19

L10, (ROLLER ELM'T)

20

VIBRATION DETECTORS (3.4.5)

21

PER API 670, EXCEPT WHERE INDICATED OTHERWISE BELOW

EXT. THRUST LOAD, LB (+)(-)


COUPLINGS

23

MANUFACTURER

24

NO. AT EACH SHAFT BEARING

25

OSCILLATOR-DEMODULATORS SUPPLIED BY

MANUFACTURER
TOTAL NO.

CYLINDRICAL / 1-KEY

MONITOR SUPPLIED BY

28

LOCATION

29

MANUFACTURER

30

ALARM

MODEL
CPLG. RATING. HP/100 (RPM)

MANUFACTURER

27

(hr)

INT. THRUST LOAD, LB (+)(-)

22 RADIAL (2.7.3.2) (2.9.4.5)

26

(hr)
THRUST BEARINGS

TORSIONAL ANALYSIS BY (2.8.2.9)

13

(mm)

(mm)

11 MISCELLANEOUS:
12

(m/s)

(bar)

CYLINDRICAL / 2-KEYS
ENCLOSURE

TAPERED / 1-KEY
TAPERED / 2-KEYS

SHUTDOWN

TAPERED / KEYLESS
MATERIALS

31
32 AXIAL (2.7.3.2) (2.9.4.5)

GEAR CASING

MANUFACTURER

34

LOCATION

THRUST BEARING(S)

35

OSCILLATOR-DEMODULATORS SUPPLIED BY

HS SHAFT

LS SHAFT

PINION(S)

HARDNESS

GEAR RIM(S)

HARDNESS

36

MANUFACTURER

37

SHUTDOWN:

38

NO. REQUIRED

OIL SEALS

33

TIME DELAY

RADIAL BEARINGS

(sec)

MONITOR SUPPLIED BY

39

LOCATION

40

MANUFACTURER

41

ALARM

42

SHUTDOWN:

ENCLOSURE
PIPING CONNECTIONS
SHUTDOWN
TIME DELAY

(sec)

43

SERVICE
LUBE OIL INLET

44 ACCELEROMETER (2.9.4.6)

LUBE OIL OUTLET

45

MANUFACTURER

NO. REQUIRED

46

LOCATION

CASING DRAIN
VENT

47

MONITOR SUPPLIED BY

CASING PURGE

48
49
50
51
52
53
54
55
56
57

INSTRUMENTS
0

REMARKS:

LOW OIL PRESSURE ALARM SWITCH:


HIGH OIL TEMP. ALARM SWITCH
TEMPERATURE MEASURING (3.4.1.4)
0

THERMOMETERS
THERMOCOUPLES
RESISTANCE TEMP. DETECTORS
LIQUID FILLED PRESSURE GAGES (3.4.4)

THERMAL RELIEF VALVES (3.4.6.2)

58
59
60

General Confidential

PINION

YERP-GPGUPS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

GENERAL-PURPOSE GEAR UNIT


PARALLEL SHAFT DATA SHEET (API 677-3RD)
SI UNITS (bar)
1

CLIENT
JOB NO.
PAGE

ITEM NO.

TEST DATA PRIOR TO SHIPMENT

PROGRESS REPORTS (5.3.4)

REQ'N NO.

INSPECTIONS & TESTS (4.1.3)

CONTRACT DATA

OF

REQ'D

SHOP INSPECTION (4.1.3)

SHIPMENT (4.4.1)

CLEANLINESS INSPECTION (4.1.6)

CONTRACT UNIT

SPARES

HARDNESS VERIFICATION INSPECTION (4.1.7)

7 EXPORT BOXING

MAG. PARTICLE INSPECTION (4.2.4.1)

8 DOMESTIC BOXING

ULTRASONIC INSPECTION (4.2.4.2.2)

9 OUTDOOR STORAGE OVER 6 MONTHS

WELD INSPECTION (4.2.3.1)

10 FIT-UP & ASSEMBLY OF MOUNTED

DISMANTLE-REASSEMBLY INSPECTION

11

CONTACT CHECK (2.7.2.1)

ACCESSORIES (4.4.8)

12

COUPLINGS AND GUARDS

13

CONTACT CHECK TAPE LIFT (2.7.2.1)

HIGH SPEED

LOW SPEED

BEARING VISUAL CHECK (4.3.3.8)

14 COUPLING FURNISHED BY

AXIAL STABILITY CHECK (2.7.2.4)

15 COUPLING TYPE

RESIDUAL UNBALANCE CHECK (2.8.2.3)

16 CPLG RATING HP/100 RPM

MECHANICAL RUN TEST (4.3.3)

17 COUPLING MANUFACTURER

EXTENDED MECHANICAL RUN TEST (4.3.3.2)

18 COUPLING LUBRICATION

MECHANICAL RUN TEST

19 MOUNT CPIG HALVES (3.2.4)

(SPARE ROTORS) (4.3.3.10)

20 TAPER
21 TAPER GAUGE FURNISHED BY

TEST (4.3.4.1)
FULL TORQUE, SLOW ROLL TEST (4.3.4.2)

23 CPIG GUARD FURNISHED BY

FULL TORQUE STATIC TEST (4.3.4.3)

24

SOUND LEVEL TEST (4.3.4.4)

NOTES:

25
LUBRICATION REQUIREMENTS (2.10)

27

COUPLINGS INSTALLED

OIL SYSTEM FURNISHED BY:

28

COUPLINGS HUBS WITH IDLERS

GEAR SUPPLIER

29

OTHER

OIL VISC.:
0

USE SHOP LUBE SYSTEM

SSU@100F

SSU@210F(2.10.4)

LUBRICATION REQUIREMENTS

31

STANDBY OIL PUMP

32

OIL PUMP CASING

33

OIL COOLER

34

HEATERS REQUIRED:

36

MECHANICAL RUN TEST COUPLING (4.3.3.3.5)

26

35

PART OR FULL LOAD AND FULL SPEED

22 LIMITED END FLOAT

30

FIG C-1

MFGR

(4.3.3.3.2)(4.3.3.11)

FIG C-2

USE JOB LUBE SYSTEM (4.3.3.3.2)

STEEL

USE SHOP VIBRATION PROBES, ETC. (4.3.3.6)

TYPE

(4.3.3.11)(4.3.3.3.6)

CAST IRON
WATER COOLED

AIR COOLED

ELECTRIC WITH THERMOSTATS

STEAM

RUNNING CLEARANCE (4.2.1.e)

DUPLEX FILTERS

37

USE JOB VIBRATION PROBES, ETC. (4.3.3.6)


FINAL ASSEMBLY, MAINTENANCE &

OIL SYSTEM CLEANLINESS


LUBRICATION REQUIREMENTS

38 SYSTEM TYPE (2.10.1)

TIGHTNESS (4.3.3.3.3)

39

CIRCULATING

PRESSURIZED

FILTERS, MICRON RATING

41

MINIMUM STARTUP OIL TEMPERATURE

(C)

DEVICES (4.3.3.3.4)

42

OIL FLOW

(L/min)

43

OIL PRESSURE

(barG)

44

UNIT POWER LOSS

(kW)
GEAR CASING

OIL SYSTEM LEAK TEST (4.3.2.2)

NOTES:

SEPARATE

46

LUBE OIL INLET SIZE

(mm)

47

LUBE OIL OUTLET SIZE

(mm)

48
49
50 NET WEIGHT:

WEIGHTS AND DIMENSIONS


GEAR

(kg)

AUXILIARIES

(kg)

51 MAX. MAINTENANCE WEIGHT (IDENTIFY)


52 TOTAL SHIPPING WEIGHT(S)

(kg)

53 TOTAL SHIPPING DIMENSIONS

(m)

(kg)

WARNING AND PROTECTION

40

45 RESERVOIR:

OIL SYSTEM -CASING JOINT

54
55
56
57
58
59

General Confidential

WIT-

OBS

TEST

NESS

ER'D

LOG

YERP-GPGUPS-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

GENERAL-PURPOSE GEAR UNIT


PARALLEL SHAFT DATA SHEET (API 677-3RD)
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-GPLO-ENG (05/08)
J6491 GP Lube Oil (122007)

GENERAL PURPOSE LUBE OIL


SYSTEM DATA SHEET
1

REVISIONS

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
NUMBER
DATE
ORIGINATOR
REV/APPR
CLIENT

JOB NUMBER
CLIENT
LOCATION
UNIT
ITEM NUMBER

PAGE

OF

SERVICE
REQUISITION NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO:


API 610, 8th EDITION
OTHER:
INFORMATION TO BE COMPLETED : BY PURCHASER
BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
INFORMATION APPLICABLE TO:
Proposal
Purchase
As Built
Manufacturer:
Model:
Serial No.:
Number Required:
System for:
Driver
Driven Equipment
Gear
Installation:
Indoor
Outdoor
Operating Mode:
Continuous
Standby
Intermittent
OPERATING AND CONSTRUCTION FEATURES
PUMPS
RESERVOIR
Item No:
Separate Base
Main Equipment Base
Pump Type: Main:
Standby:
Manuf:
Electric Heater
Steam Heater
(kW)
(W/in)
Driver Type: Main:
Standby:
Manuf:
Heater Rating:
Watt Density:
(m/h)
Lube Pump Rated Flow:
Internal Coating
Oil Purifier Conn Reqd
(m/h)
Flow to:
Driven:
Driver:
Gear:
Working Cap. (gallon):
(3min.)
Retention (minutes):
(barG)
Lube Pump Discharge Pressure:
Valved Drain
(barG)
Press at:
Driven:
Driver:
Gear:
Lubricant Type:
(barG)
(l)
Relief Valve Setting:
Quantity for Initial Fill:
Case Mount:
Horizontal
Vertical
Time Between Change of Lubricant:
Hours
MOTORS
Heater Manuf:
Type:
Manuf:
kW:
RPM:
Enclr:
LINES AND CONNECTIONS
Driven:
MOP
SOP
Volts:
Phase:
Hz:
Tubing & Fittings; Threaded
Manuf:
MATERIALS OF CONSTRUCTION
Pipe; Threaded
Pump Casing:
Reservoir:
Pipe; Butt Welded
Cooler Shell/Channel
Filter Housing:
Downstream of Filters
Entire System
Cooler Tubes/Tubesheet
Valves:
Connections
FILTERS
Flanges
Unions
Single
Dual
Code Stamp Required
Flanges in SS Lines
Steel
Stainless Steel
Max Press: Design:
Operating:
(barG)
Stainless Steel Lines Required for
(bar)
Diff Press: Clean:
Dirty/Change:
Complete System
Downstream of Filters
Filtration Particle Size (Nominal)
Microns
Interconnecting Pipe by Purchaser (Separate system) Terminations:
Filter Material:
Manuf:
150# RF Flanges
Connection Size:
TRANSFER VALVE
INSTRUMENTS
One total for Filters
Manuf:
Transmitters
One for Filters and One for Coolers
Manuf:
Level transmitters
Type:
COOLERS
Pressure transmitters
Type:
Manuf:
Type:
Temperature transmitters
Type:
Design per ASME Sect VII (1)
Code Stamp Required
Temperature Indicators
Single
Dual
TEMA Code:
Reservoir
Inlet to Cooler
Thermostatic Temperature Control Valve Required
Bearing Drains
Outlet of Cooler
CW supply temp
CW return temp
Max DP:
Fouling Factor Water/Oil Side:
Pressure Indicators
(W)
Surface Area:
(m) Duty:
Pump Discharge
Inlet to Filter
(barG)
Max Shell Press: Design:
Operating:
at Pressure Transmitter
Outlet from Filter
(barG)
Max Tube Press: Design:
Operating:
Differential Across Filter
Dimensions (in): Shell OD:
Thickness:
Sight Flow Indicator at Bearing Drains
Reservoir Level Gage
Tube OD:
Length:
BWG:
Instrumentation wired to NEMA 4X or IP66 SS Junction Box
MISCELLANEOUS
Function
Alarm
S/D
Set Point
(barG)
Paint Spec:
Mfr. Std.;
Other:
Low Lube Pressure
Weights: (kg)
Shipping:
Operating:
Low Lube Level
Floor Space
W:
H:
High Oil Temperature
(m) L:
(C)
Cleanliness Test per API-614
High DP Across Filter
(bar)
Functional Test
Witness
Non-Witness
Manual Shutdown of Auxiliary Oil Pump

51
52

REMARKS:

53
54
55
56
57
58
59
60
61
62
63
64
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to
third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies
strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of
such use.

General Confidential

INDEX

YERP-GPLO-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

GENERAL PURPOSE LUBE OIL


DATA SHEET (LESS THAN 200 HP)
SI UNITS
Attribute Name
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Air Supply Check
Alignment
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check

Parent Tag Number

PAGE

The System Code Number assigned to the item


Vendor Name

General Confidential

OF

YERP-HPV-ENG (05/08)
Page 1 of 7

HORIZONTAL PRESSURE VESSEL DATA SHEET


REFERENCE DOCUMENT SUMMARY
Document Number

Revisions

Number
Date
By
Chk
Appd
Client

Quality Purpose

1-Jan-05
xxx
yyy
zzz
aaa
bbb

Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision
Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0437
100-YER-PE-YSS-0456
100-YER-PE-YSS-0057

100-YER-PE-YSS-0031
100-YER-PE-YSS-0031
100-YER-PE-YSS-0521
100-YER-PE-YSS-0248

100-YER-PE-YSS-0523
100-YER-PE-YSS-0524
100-YER-PE-YSS-0525
100-YER-PE-YSS-0526
100-YER-PE-YSS-0080
100-YER-PE-YSS-0081

Description

Revision
Issued

YERP-32-SAMSS-004 Manufacture of Pressure Vessels


YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers
YERP-SAES-D-001 Design Criteria for Pressure Vessels
YERP-SAEP-325 Inspection Requirements for Pressurized Equipment
YERP-SAES-A-004 General Requirements for Pressure Testing
YERP-SAES-A-112 Meterological and Seismic Design Data
YERP-SAES-A-113 Geotechnical Engineering Requirements
YERP-SAES-A-206 Positive Material Identification
YERP-Form 175-321900 Manufacture of Pressure Vessels
YERP-SAES-W-010 Welding Requirements for Pressure Vessels
YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials
YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature
Service
YERP-00-SAIP-07 Positive Material Identification Requirements
YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI)
YERP-SAEP-1143 Radiographic Examination
YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components
YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components
YERP-SAEP-1146 Manual Ultrasonic Thickness Testing
YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment
YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings
PIP VEFV1101 Vessel: Nameplate Bracket
PIP VEFV1102 Vessel: Tolerances (Elevation)
PIP VEFV1103 Vessel: Grounding Lug
PIP VEFV1117 Vessel; Manway Vertical Davit
PIP VEFV1118 Vessel; Manway Horizontal Davit
PIP VEFV1122 Vessel: Horizontal, Insulation Supports
PIP VEFV1124 Vessel: Vortex Breakers
PIP VEFV1125 Vessel: Internal Ladders
PIP STF05501 Fixed Ladders and Cages
PIP STF05521 Details for Angle Railings for Walking and Working Surfaces

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express
written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies
shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX
?

YERP-HPV-ENG (05/08)

HORIZONTAL PRESSURE VESSEL DATA SHEET

Page 2 of 7

Document Number
Job Number
Client
Location
Item Number
Item Name

YERP
Yanbu, Saudi Arabia
AAA-B-CCCC
NAME

DESIGN DATA

Rev

Design Conditions

Internal
External

Minimum Design Metal Temp


Operating Conditions Internal

bar (g)
bar

at
at

C
C

C (MDMT)
bar (g)

at
at

bar (g)
C

Corrosion Allowance
Liquid Specific Gravity

mm

Service PWHT No

PWHT Required
Alloy Verification
Radiography Requirements
Shop Hydrotest Pressure
Field Hydrotest Pressure
Painting Per
Insulation
Fireproofing
Erection Weight
Empty Weight
Operating Weight
Test Weight
Vessel Designed For Wind
Vessel Designed For Earthquake
Moment At POS
Wind:
Shear Force At POS Wind:
Moment At POS
Earthquake:
Shear Force At POS Earthquake:

mm
mm
kg (Includes
kg (Start-Up Ready)
kg
kg

Nm
N
Nm (Operating)
N (Operating)

Nm (Empty)
N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS

Rev

Construction Code

Code Stamp

Materials for Pressure Components and Parts Welded to Pressure Components:


Shell and Heads
Standard ANSI Weld Neck and LWN Flanges
Fittings
Self Reinforcing & Special Forgings
Nozzle Necks
Shell Attachments
Plate (Including Wear Plate)
Pipe
Structural Shapes
Materials for Parts Not Welded to Pressure Components:
Saddles
Plate
Pipe
Pressure Bolting
Internal Bolting
Internal Piping
Other Internals
Gaskets

Pressure Gaskets
Non-pressure Gaskets

General Confidential

No

National Board
Registration

No

YERP-HPV-ENG (05/08)
Page 3 of 7

Document Number
Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

GENERAL NOTES

Rev

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted.
Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained
at the time Vessel Supplier submits his quotation.
The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum.
Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit
or hinge and internal manhole grip.
Internal ladder rungs shall be provided below the manway.
Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required
to be insulated or fireproofed.
Vessel Supplier to provide vessel grounding lugs per PIP VEFV1103.
Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME
Section VIII, Division 1, Appendix 2.
Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material
specification shown for plate, pipe or forgings on Page 2 of this data sheet.
For PIP (Process Industry Practices) drawings see web site http://ww.pip.org

General Confidential

YERP-HPV-ENG (05/08)
Page 4 of 7

Document Number
Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TABLE OF CONNECTIONS

Rev

General Notes for Table of Connections:


A. Connections shown in sketch are digrammatic only. True location to be determined by EPC Contractor.
B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0434 para. 8.0.
C. All pressure connections are to be flanged.
D. Elevations in the table are to centerline of connection or face of flange unless noted otherwise.
E. Dimension "A" is the distance from the reference tangent line to the centerline of connection / face of flange.
F. For hill side connections see plan or end view.
G. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-8).
H.
J.
Mark

All flange faces shall have a stock finish.


For specific notes to TABLE OF CONNECTIONS see next page.
Size Rating Face

Service

Elevation

General Confidential

Dim"A"

Specific Notes

YERP-HPV-ENG (05/08)
Page 5 of 7

Document Number
Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections)
Use this information for quotation purpose only.
Supply blind flange, bolts and gasket.
Elevation is given to the face of flange.
Nozzle size listed is minimum inside diameter of nozzle neck.
Furnish davit in accordance with drawing PIP VEFV1117.
Furnish hinge in accordance with drawing PIP VEFV1116.
Furnish internal pipe support in accordance with drawing.
Furnish internal plate flange in accordance with drawing
Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124.
Furnish inlet hood baffle in accordance with drawing.
With internal pipe per xxxxxx.
Hillside connection.
Davit on right side facing manhole.
Davit on left side facing manhole.
Hinge on right side facing manhole.
Hinge on left side facing manhole.

General Confidential

YERP-HPV-ENG (05/08)
Page 6 of 7

Document Number
Job Number

HORIZONTAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-HPV-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

HORIZONTAL PRESSURE VESSEL DATA SHEET


DATA SHEET
SI UNITS
Value
Attribute Name

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Manufacturer Name
Model Number
Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No
Capacity
Certification Number
Certification Date
Certification Requirements
Certifying Authority
Design Setting
Hydrostatic Test Pressure
Hydrostatic Test Temperature
Length T-T
MAWP
Material
Maximum Diameter
Maximum Operating Pressure
Maximum Operating Temperature
Minimum Diameter
Minimum Operating Temperature
NACE
Pipe Inlet/Outlet
Pressure Rating
Purchase order Line No
Set Pressure
Shape
Size
Status
Tag Number of Parent Skid
Weight
Weight Dry / Empty
Year built

The Manufacturer details of the item


The Model Number assigned to the item
Parent Tag Number

OF

AAA-B-CCCC

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time


The number of certificate as issued by certifying authority
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The test or certifying authority for an item
The Certifying Authority for hazardous area equipment
Design set point for presure relief devices

Maximum Allowable Working Pressure


The physical composition of material/s for an item

The maximum Operating Temperature of the item


The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.

Grp
or
Outdoor

Indoor

See Site & Utilities


Data Sheet

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

UNITS (PKGS)
PROPERTIES

Name/Description
Load Max / Normal
Maximum Size

Bags

OPERATING
CONDITIONS

Duty
Usage
Frequency
Conditions

Available Headroom
Lift
Trolley Travel

Continuous
Intermittent
Operations
Maintenance
LIFTS/HR
HRS/DAY
Wet
Dusty
Acid Fumes
Steam
High Temperature
High Altitude
Very Severe Duty
Precise Load Handling
m
(See clearance diag., pg.4)
m
(See clearance diag., pg.4)
m

Applicable Codes and Standards

ANSI

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

MATERIALS
OF
CONSTRUCTION

SURFACE
FINISH

Lift Capacity
Lift Height
Hoist Top Speed
Hoist Speed Range
Trolley Speed
Trolley Speed Range

Eqp
Drums
kg
/
m

kg

ASME

MT
m
m/s
m/s
m/s
m/s

Winding Drum
Rope
Chain
Hoist Frame
Load Hook
Trolley Wheels
Sheave

Internal Surface Finish


External Surface Finish
Priming/Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Hoists and Trolleys.xls

General Confidential

INDEX

Page 1 of 5

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0
ACCESSORIES

Lift limit
Trolley

CONSTRUCTION

Hoist Drive Type


Trolley Drive Type
Load Brake Type
Motor Brake Type
Wire Rope Type
Wire Diameter
Wire Length
Chain Type
Chain Size
Reeving
Trolley Construction

WEIGHTS &
DIMENSIONS

Manual
Manual
Cam
Disc

Motorized
Motorized
Disc
Electric
Spring
Electric
Spring
mm
m

Operating

Empty

Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

kg
kg

Test
kg
kg

kg
kg
m

UTILITIES
REQUIRED

Power:

Controls
Motors

V
V
Nm3/h

Compressed Air
TESTING

NOISE LEVEL
INSTR &
CONTROLS

Type
Criteria
Witnessed
Maximum Noise Level

kVA
kVA

kPaG

No
dBA

Description/Function
Limt Switches
Pushbuttons

Hoists and Trolleys.xls

Hz /
Hz /

Criticality:
Yes

Control Type

Contact Type
Contact Rating
Enclosures (Minimum)
UL Label

Ph
Ph

@ 1 meter

Pendant
Remote (IF/RF)
Remote (panel)
Type
Mfr
Model No.

SPDT
Amps
NEMA
Yes
Notes

General Confidential

DPDT

By

SPST
DPST
Volts
Hermetically Sealed Contacts

No

Page 2 of 5

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0
DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Hoists and Trolleys.xls

General Confidential

Page 3 of 5

YERP-HT-ENG (05/08)

DATA SHEET

HOISTS & TROLLEYS


Rev. 0
Sketch - Diagram
(Example shown. Sketch layout or refernce separate drawings)
(Subject to final layout. Revise dimensions & typical sketches as reqd)

TOS EL. 126'-9"


S10x25.4

~3' Min hdrm


available
10'

Operating
level
16'-3"

Rail Car

19'-3" Lift Limit

Grade
HP EL. 100'-0"

HOPPER CAR LOADING

Hoists and Trolleys.xls

General Confidential

Page 4 of 5

YERP-HT-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

HOISTS & TROLLEYS


DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-ICSCOPE-ENG (05/08)
J6491 IC Scope (012008)

INSTRUMENTATION AND CONTROLS


SCOPE OF SUPPLY
REVISIONS

NUMBER

DOCUMENT NUMBER

DATE
ORIGINATOR

CLIENT DOCUMENT NUMBER


JOB NUMBER

REVIEWED

CLIENT

APPROVED

LOCATION

CLIENT

UNIT

PAGE

OF

ITEM NUMBER
SERVICE
REQUISITION NO.

APPLICABLE TO:
1

PROPOSAL

PURCHASE
AS BUILT
GENERAL REQUIREMENTS
ITEM NUMBER 113-K-0001, DCU WET GAS COMPRESSOR

2
3

1.

Instrumentation and controls furnished by the supplier shall comply with the requirements of YERP Standards
YERP-34-SAMSS-831, "Instrumentation for Packaged Units", YERP-34-SAMSS-625, "Machinery Protection
Systems", and YERP-17-SAMSS-515, "Auxiliary Electrical Systems for Skid-Mounted Equipment" in addition to
referenced API and YERP equipment standards.

2.

Instrumentation furnished by the supplier shall be arranged per the following location identification
codes used on subsequent data sheets:
L : Locally mounted on suppliers equipment / piping
PP : Locally mounted on purchasers equipment / piping
A : Vendor's Local gauge board located on the lube oil console or seal gas panel
B : Vendor's Local gauge board(s) located on the main compressor / driver skid
M : Purchaser's remote Machinery Monitoring System / Machinery Condition Monitoring System
P : Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC or ESD)
Local indication shall be limited to that noted in the subsequent instrument scope of supply data sheets.
Startup permissive status board with LED's:
Supplier shall provide on local panel (B); Purchaser shall provide on remote control system (P)

3.

The startup, alarm, and shutdown logic and controls are by Purchaser. Supplier to furnish all primary sensing
elements and transmitters as shown on the following pages, wired to NEMA 4X 316 stainless steel junction
boxes, as follows:

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Alarm field devices: Minimum single element device and Foundation Fieldbus transmitter.

24
25

Shut-down field devices: (2 of 3 logic) Supplier to provide three separate sensing elements and smart
transmitters with HART protocol (no switches) for shutdown inputs to ESD system (SIS) (except for
radial, axial proximity probes and bearing temperature RTD's per YERP-34-SAMSS-625). This requirement for
multiple, voted input devices for equipment protection shutdowns applies only to those in the Supplier's scope,
limited to lube oil and seal gas sensors. The final number of devices shall be determined by the Detailed
Engineering Contractor as a result of Safety Integrity Level (SIL) calculations and HAZOP studies.
Preliminary alarms and shutdowns are listed based on Machinery recommendations.
The Detailed Engineering Contractor shall determine all required Alarms and Shutdowns by HAZOP study
and shall provide a summary listing of Alarms and Shutdowns for the compressor package.

26
27
28
29
30
31
32
33
34
35
36

4.

The purchaser will provide local HOA (hand-off-auto) switches for critical equipment such as the Lube Oil Pump
motors. Switches will have additional status contacts for interface with the customer's MCC or control
system.

5.

The purchaser will supply the remote control systems and remote Machinery monitoring systems
and condition monitoring systems.

6.

Unless otherwise noted on the requisition data sheets, the system and all instrumentation shall be
suitable for a Class I, Zone 2, Groups IIA/IIB electrical classification (DEC shall confirm area classification).
All instrumentation shall be labeled for a Class I, Zone 2, Groups IIA/IIB electrical classification.

37
38
39
40
41
42
43
44
45

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-ICSCOPE-ENG (05/08)
1

PROCESS INSTRUMENTATION
INSTRUMENT SCOPE OF SUPPLY SUMMARY

Job No.

Page

of

Item No.
NUMBER

Requisition No.
Document No.:

PP

PP

Temperature
Comp. Suction (each section)
Comp. Discharge (each section)
Recycle
Aftercooler Outlet

IT+D
IT+D
IT+D
IT+D

PP
PP
PP
PP

Level
Compressor Suction Drum / Separator
Interstsage Drum / Separator
Discharge Separator

IT+D
-----

Flow
Flow Element
Recycle Flow

IT
IT

STEAM TURBINE
Pressure
Inlet Steam
First Stage / Steam Chest
Extraction
First Stage After Extraction
Exhaust
Gland Steam Supply (Seal)
Ejector / Eductor Steam

-----------------

Temperature
Inlet Steam
Exhaust
Extraction / Induction

-------

(Note 3, Pg 1)

P
P
P
P

PP
PP
PP
PP

P
P
P
P

P
P
P
P

PP

PP

PP
PP

PP
PP

P
P

P
P

Flow
Steam Inlet
Extraction / Induction
Sealing Steam (Seal Steam Leakage)

P
P

Shutdown

IT+D
---

Differential Pressure
Comp. Suction Strainer (each section)
Compressor Section DP

Function
Alarm

L
PP

P
P

Purchaser

PP

Supplier

PP
PP

IT+D
IT+D
--IT+D
IT+D

Indicator by
Remote
Panel

PP
PP

Description
PROCESS INSTRUMENTATION
COMPRESSOR
Pressure
Comp. Suction (each section)
Comp. Discharge (each section)
Comp. Sideload
Comp. Balance Drum / Chamber(s)
Instrument Air Supply

Supplier

Local

Indicator

Purchaser

Element by
Element
Type

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

Local
Panel

DATE

------Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter
L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane
B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping
P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

General Confidential

YERP-ICSCOPE-ENG (05/08)

LUBE, SEAL SYSTEM,


INSTRUMENTATION
INSTRUMENT SCOPE OF SUPPLY SUMMARY

Job No.

Page

of

Item No.
NUMBER

Requisition No.
Document No.:

Alarm

A
A

P
P

A
A

P
P

A
A

P
P

B
B

P
P

B
B

P
P

P
P
P

L
L

IT+D
--IT+D
----IT+D
D
D
IT+D
D

L
L
L
L

L
L
L

L
L
A
L

D
D
--D
D
-----

L
L

L
L

L
L

L
L

L
L

L
L

Flow
Seal Gas Leak-off to Flare (each seal) (3IT for trip) IT
Nitrogen Purge Gas (each bearing / reservoir)
IT
Seal Gas Supply (each comp.)
IT
Level (Continued page 4)
Lube Oil Reservoir
IT+D
Lube Oil Rundown Tank
IT+D

L
L
L
L

L
L
L

Local
Panel

IT+D
IT+D
----IT+D
------IT+D
IT+D
--IT+D
IT+D
---

Local

Supplier

P
P

LUBE OIL SYSTEM, CONTROL OIL,


DRY GAS SEAL BUFFER GAS SYSTEM
Pressure
Main Lube Oil Pump Discharge
Aux. / Stand-by Lube Oil Pump Discharge
Seal Oil Pump Discharge
Stand-by Seal Oil Pump Discharge
Lube Oil Header (ea. Level) (3ea IT for trip)
Control / Governor Oil Header (3ea IT for trip)
Seal Oil Header (ea. Level)
Pump Turbine Steam Supply
Seal / Buffer Gas Supply
Primary (process side) Seal (each comp.)
Accumulator Pre-charge
Balance Line / Balance Drum
Purge Gas Supply (intermediate laby)
Seal Reference Gas

Sight Flow Indicators


Journal & Thrust Bearing Drains
Gear Box Drains
Reservoir Purge Flow Indicator
Lube Oil Rundown Tank Outlet
Filter & Oil cooler vent return to reservoir
Purge Gas Atmospheric Vent (each bearing)
Outer Seal Drains (ea. Seal)

(Note 3, Pg 1)

A
A

Description

Differential Pressure
Lube Oil Filters
Seal Oil Filters
Seal Gas Filters
Seal Gas Supply (each seal)
Governor / Control Oil Filters
Buffer Gas Filters
Temperature
Journal/Thrust Brg. Out (ea. Brg.)
Lube Oil Reservoir
Lube Oil Supply Header (after TCV)
Lube Oil Cooler In/Out

Function

Purchase
r

Indicator by
Supplier

Indicator
Remote
Panel

Purchase
r

Element by
Element
Type

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

A
B
A

P
P
P

A
B
A

Shutdown

DATE

L
A
P
A
P

L
A
P
A
P

Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter
L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane
B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping
P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

General Confidential

YERP-ICSCOPE-ENG (05/08)

MACHINE PROTECTION
INSTRUMENTATION
INSTRUMENT SCOPE OF SUPPLY SUMMARY

Job No.

Page

of

Item No.
NUMBER

Requisition No.
Document No.:

Function
Alarm

Shutdown

(Note 3, Pg 1)

Purchaser

Supplier

Indicator by
Remote
Panel

L
L

Indicator
Local

BN
BN

Purchaser

Description

Supplier

Element by
Element
Type

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

Local
Panel

DATE

M
M

MAIN EQUIPMENT INSTRUMENTATION


COMPRESSOR
Vibration
Radial Vibration
Axial Displacement
Temperature
Journal Bearing Metal Temp.
Thrust Bearing Metal Temp.

STEAM TURBINE DRIVER


Vibration
Radial Vibration
Axial Displacement
Bearing Housing Seismic (Velometers)
Temperature
Journal Bearing Metal Temp.
Thrust Bearing Metal Temp.
MOTOR
Vibration
Radial Vibration
Axial Displacement
Bearing Housing Seismic (Velometers)
Temperature
Journal Bearing Metal Temp.
Stator Winding (100 Ohm Platinum RTD)
GEAR BOX
Vibration
Radial Vibration
Axial Displacement
Casing seismic accelerometers (LS&HS)
Temperature
Journal Bearing Metal Temp.
Thrust Bearing Metal Temp.

M
M

RTD
L
M
M

RTD
L
M
M

BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs

-----------

BN
BN
BN

L
L
L

M
M
M

M
M
M

RTD
L
M
M

RTD
L
M
M

BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs

BN
BN
BN

L
L
L

M
M
M

M
M
M

RTD
L
M
M

RTD
L
M
M

BN = Bently Nevada Proximity Probes. RTD = Embedded bearing RTDs

Level Instrumentation (cont'd page 3)


Seal Oil Reservoir
Seal Oil Tank (high and / or low)
Seal Drainer Trap
Degassing Tank
Accumulator
Seal Gas Filter/Coalescer Liquid Level

----------IT+D
L
A
P
A
P

Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter
L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane
B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping
P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

General Confidential

YERP-ICSCOPE-ENG (05/08)

CONTROL & INDICATION


INSTRUMENT SCOPE OF SUPPLY SUMMARY

Job No.

Page

of

Item No.
NUMBER

Requisition No.
Document No.:

CONTROL INSTRUMENTATION
Speed Control
Governor (plus O/S) (Speed pick-ups)
O/S Trip System (primary) Woodward 203
Local Speed Control
Speed Indication
Tachometer
Key Phase
Other
Anti-surge controller (by Purchaser)
Surge control valve (by Purchaser)
Performance Controller (by Purchaser)
MISCELLANEOUS
Emergency Stop
Main Equipment Start
Compressor Inlet Controller
Suction MOV Closed
Dscharge MOV Closed
Compressor Stator Vane Positioner
Suction Throttle Valve
Trip & Throttle Valve Position
Governor Failure
Common Trouble
Main & Standby LO pump HOA switch
Main & Standby SO pump HOA switch
Main & Standby LO pump run status
Main & Standby SO pump run status
Compressor MOV
Annunciator system
Recycle / Blow-off Valve
Zero Speed (Turning Gear Permissive)
Turning Gear On/Off Switch
Turning Gear Motor Run Status
Fire Detection System
Lamp Test Push Button
Permissive Startup Light/LED
Cooler Fan(s) Start / Stop HOA Switch

Function
Shutdown

(Note 3, Pg 1)
Alarm

Purchaser

Supplier

Indicator by
Remote
Panel

Indicator
Local

Purchaser

Description

Supplier

Element by
Element
Type

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

Local
Panel

DATE

--------BN
L
BN = Bently Nevada Keyphasor
P

P
PP
P

P
S
S
---------

P
P
P

P
P
P

L
L

PP
------S
--S
-------

NOTE 4, PAGE 1/5


NOTE 4, PAGE 1/5

PP
--------S

L
L
P
NOTE 4, PAGE 1/5

SYNCHRONOUS MOTOR CONTROL PANEL


Excitation Control
Synchronization Control
Protection Relays & Metering

L
L

B
B

M
M
M
Notes: Instrument Type: D=Direct Readout Gauge, S=Switch, T/C=Thermocouple, IT=Indicating Transmitter, T=Transmitter
L: Locally mounted on supplier's equipment/piping: A: Local Gauge board located on Lube Oil Console or Seal Gas Pane
B: Local Gauge board(s) or instrument panel located on compressor/driver skid Location: PP = Purchaser's Equip/Piping
P: Purchaser's remote TMC (Turbomachinery Control System, DCS, MCC, or ESD) M: Machinery Monitoring System

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:

J6491 Geared Comp (102007)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

CLIENT
JOB NO.

PURCHASE

ITEM NO.
1

PAGE

OF

14

REQ'N NO.

AS BUILT

2 FOR

UNIT

3 SITE

SERIAL NO.

4 SERVICE

NO. REQUIRED

5 MANUFACTURER

DRIVER TYPE (1-3.1.1)

6 MODEL

DRIVER ITEM NO.

7
8 INFORMATION TO BE COMPLETED:

BY PURCHASER

BY MANUFACTURER
NORMAL

10
(ALL DATA ON PER UNIT BASIS)

11

(1-2.1.1.2)

12
13

GAS HANDLED (ALSO SEE PAGE

15

WEIGHT FLOW (kg/h)

18

PRESSURE

19

TEMPERATURE

20

RELATIVE HUMIDITY %

21

MOLECULAR WEIGHT

22

Cp/Cv ( K1 ) OR (KAVG )

23

WET

COMPRESSIBILITY (Z1 ) OR (ZAVG )

(C)

INLET VOLUME (m/h)

25

DISCHARGE CONDITIONS

26

PRESSURE

27

TEMPERATURE

28

Cp/Cv (K2 ) OR (KAVG )

29

COMPRESSIBILITY (Z2 ) OR (ZAVG )

30

GHP REQUIRED

31

TRAIN POWER REQUIRED


0

33

DRY

(barA)

24

WET

DRY

(barA)
(C)

(ESTIMATED)

(kW)
(kW)

REQUIRED AT DRIVER INCL. EXT. LOSSES (GEAR, ETC.)

(kW)

SPEED of driver ( (rpm)


0

36

TURNDOWN (%)
POLYTROPIC HEAD

(N-m/kg)

POLYTROPIC EFFICIENCY (%)


0

CERTIFIED POINT

38

PERFORMANCE CURVE NUMBER

39

PROCESS CONTROL (1-3.4.2.1)

40

METHOD

41
42
43

M/H (1.013 barA & 0C DRY)

INLET CONDITIONS

37

17

35

OTHER CONDITIONS (1-2.1.1.1)


RATED

GAS PROPERTIES (1-2.1.1.4)

16

34

MUTUAL AGREEMENT (PRIOR TO PURCHASE)

(NOTE 1)

14

32

OPERATING CONDITIONS

SIGNAL

SUCTION THROTTLING

VARIABLE INLET

SPEED VARIATION

DISCHARGE

VARIABLE DIFFUSER

FROM

(barA)

GUIDE VANES

FROM

BLOWOFF

GUIDE VANES

TO

(barA)

(3-2.4)

TO

(3-2.4)

SOURCE (1-3.4.2.1)

44

TYPE

45

RANGE

ELECTRONIC
MA

PNEUMATIC

OTHER
(barG)

46
47

ANTI-SURGE SYSTEM (1-3.4.2.2)

48 REMARKS:
49
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions
and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after
completion of such use.

General Confidential

INDEX

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

OF

14

REQ'N NO.

OPERATING CONDITIONS (Continued) (1-2.1.1.1) (1-3.1.2) (1-3.1.3)

OTHER CONDITIONS

2 GAS ANALYSIS:
3

ITEM NO.
2

MOL %

NORMAL

RATED

REMARKS:

MW

5 AIR
6 OXYGEN
7 NITROGEN
8 WATER VAPOR
9 CARBON MONOXIDE
10 CARBON DIOXIDE
11 HYDROGEN SULFIDE
12 HYDROGEN
13 METHANE
14 ETHYLENE
15 ETHANE
16 PROPYLENE
17 PROPANE
18 I-BUTANE
19 n-BUTANE
20 I-PENTANE
21 n-PENTANE
22 HEXANE PLUS
23 CORROSIVE AGENTS
24
25 TOTAL
26 AVG. MOL. WT.
27 LOCATION:

(1-2.1.8)

INDOOR

28

NOISE SPECIFICATIONS: (1-2.1.9)


OUTDOOR

29

HEATED

UNDER ROOF

30

UNHEATED

PARTIAL SIDES

31

ELEC. AREA CLASS. (1-2.1.14)

32

CLASS

GROUP

33

ZONE

GROUP

GRADE

NEC

APPLICABLE TO MACHINE:

MEZZANINE

IEC

SEE SPECIFICATION

DIV.

ACOUSTIC HOUSING:

TEMP CLASS

ELEVATION

36

RANGE OF AMBIENT TEMPS:

(m)

37

BAROMETER

DRY BULB

38

NORMAL

(C)

39

MAXIMUM

(C)

40

MINIMUM

(C)

(barA)

WET BULB

VENDOR HAVING UNIT RESPONSIBILITY (1-1.5.53) (1-1.8) (1-2.1.3)

GOVERNING SPECIFICATION (IF DIFFERENT)

PAINTING:
MANUFACTURER'S STD.

(C)

42 UNUSUAL CONDITIONS:

OTHER
DUST

FUMES

43

NAMEPLATE (2-2.11.2)

US CUSTOMARY

METRIC

OTHER (1-2.1.8)

45
46

NO

API 617, 7TH CHAPTER 1&3

35

44

YES

APPLICABLE SPECIFICATIONS:

34 SITE DATA (1-2.1.8)

41

SEE SPECIFICATION
APPLICABLE TO NEIGHBORHOOD:

SHIPMENT: (4.4)
COPPER AND COPPER ALLOYS PROHIBITED (1-2.2.1.14)

DOMESTIC

EXPORT

EXPORT BOXING REQ'D.

47 COATING: (1-2.2.1.16)

OUTDOOR STORAGE MORE THAN 6 MONTHS (1-4.4.1)

48

ROTATING COMPONENTS

SPARE ROTOR ASSEMBLY PACKAGE (1-4.4.3.10)

49

STATIONARY COMPONENTS

HORIZONTAL STORAGE

50

General Confidential

VERTICAL STORAGE

MO

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)
2 Rotor

Rotor 1

3 Stage

Stage 1

CASING:

MODEL

CASING SPLIT

MATERIAL

THICKNESS

CORROSION ALLOWANCE

(mm)

10

MAX. ALLOWABLE PRESS

(barG)

11

TEST PRESS

12

MAX. ALLOWABLE TEMP.

(C)

13

MAX. OPERATING TEMP

(C)

14

MIN. OPERATING TEMPERATURE

15

MAX CASING CAPACITY

(barG)

(C)

(m/h)

INLET CONNECTIONS

(1-2.3.2.2.1, 1-2.3.2.2.7)

TYPE

18

ORIENTATION

19

FLANGED OR STUDDED?

20

MATING FLG & GASKET BY VENDOR?

21

GAS VELOCITY (m/s)

22

DISCHARGE CONNECTIONS

23

TYPE

24

ORIENTATION

25

FLANGED OR STUDDED?

26

MATING FLG & GASKET BY VENDOR?

27

(1-2.3.2.2.1, 1-2.3.2.2.7)

GAS VELOCITY (m/s)


INTERMEDIATE MAIN PROCESS CONNECTIONS (2-2.4.5)

29

DISCH. PRESSURE

(barG)

30

INLET PRESSURE

(barG)

31

ADJUSTABLE INLET GUIDE VANES

32

MATERIAL

33
34

Stage 2

(mm)

17

28

JOB NO.
PAGE

ITEM NO.
3

OF

14

REQ'N NO.

CONSTRUCTION FEATURES (1 COLUMN PER STAGE, USE ADDITIONAL SHEETS IF NEEDED)

16

CLIENT

NO. INLET GUIDE VANES


0

IMPELLER:

35

DIAMETER

36

Number of VANES

37

TYPE (OPEN, ENCLOSED, ETC.)

38

TYPE FABRICATION

39

MATERIAL

40

MIN. YIELD STRENGTH (P(MPa)

41

HARDNESS: (Rc) (BRINNEL)

42

SMALLEST TIP INTERNAL WIDTH

43

MAX. MACH. NO. @ IMPELLER EYE

(mm)

44

MAX. IMPELLER HEAD @ 100% SPD

45

MAX. IMPELLER TIP SPEED

46

DIFFUSER GUIDE VANES

47

ADJUSTABLE?

48

MATERIAL

49

NO. GUIDE VANES

(m)

(m/hr)

General Confidential

Stage 3

Stage 4

Stage 5

Stage 6

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.
4

PAGE

OF

SHAFT SLEEVES:

MATERIAL

AT SHAFT SEALS?

OTHER LOCATIONS?

SHAFT SEALS:

(1-2.8.1.1, 1-2.8.1.5)

SEAL TYPE

(1-2.8.1.3)

SETTLING OUT PRESS.

MIN.SEALING PRESSURE

10

Stage 1

Stage 2

Stage 3

Stage 4

Stage 5

11

PRESSURE (barG)
FLOWRATE (kg/h)

13

(barG)
(barG)

(1-2.8.1.6)

FILTRATION

14

TYPE BUFFER GAS, SECONDARY

15

PRESSURE ( (barG)

16

FLOWRATE (kg/h)

17

(1-2.8.1.6)

FILTRATION

18

FLOW RATE TO PROCESS

19

BUFFER GAS SYSTEM REQUIRED

20

MANIFOLD

21

METHOD OF CONTROL

22

BUFFER GAS CONTROL SYSTEM SCHEMATIC BY VENDOR

23

PRESSURIZING GAS FOR SUBATMOSPHERIC SEALS (1-2.8.2.4)

24

SEAL MANUFACTURER

(2-2.8.1.5)

(1-3.5.1.4)
(1-2.8.1.5)

EDUCTOR

INJECTION

(1-2.8.2.3)

SYSTEM RELIEF VALVE SET PT.

25

(barG)

(2-2.3.1.1)

26 BEARING TEMPERATURE DETECTORS (2-3.4.7)


27

SEE ATTACHED API-670 DATASHEET

28

THERMOCOUPLES TYPE

29

RESISTANCE TEMP DETECTORS

30
0

32
0

(C)

36

OTHER

TOTAL NO.

OSCILLATOR-DETECTORS SUPPLIED BY
MODEL

LOCATION

ENCLOSURE

MFR.
EVERY OTH PAD

PER BRG

MODEL

SCALE RGE
SHTDWN:

ALARM
SET @

SET @
(m)

TIME DELAY

NO.

39

OTHER

EA PAD

40

NO. (INACT)

41

OTHER

TYPE

MODEL

42

LOCAL DISCONNECTION (1-2.7.4.6)

MFR

NO. REQUIRED

43

MONITOR SUPPLIED BY (2-3.4.7.4)

OSCILLATOR-DEMODULATOR SUPPLIED BY

LOCATION
MFR.

46

SCALE RGE

47

SHTDWN

EVERY OTH PAD

PER BRG

AXIAL POSITION DETECTOR:


EA PAD

EVERY OTH PAD

ENCLOSURE
0

ALARM
SET @

(C)

MFR

MODEL

MONITOR SUPPLIED BY (2-3.4.7.2)

MODEL
SET @
TIME DELAY

(C)

LOCATION

(sec)

MFR.
SCALE RGE

49 KEY PHASOR REQUIRED

SHTDWN:
GEAR H.S.

SEE ATTACH. API-670


DATA SHEET

PER BRG

48

COMPRESSOR

(sec)

CASING VIBRATION MONITORS (2-3.4.7.6)

38

45

(m)

CASING VIBRATION TRANSDUCERS (2-3.4.7.5)

LOCATION-THRUST BRG

44

DATA SHEET

MONITOR SUPPLIED BY (2-3.4.7.2)

(C)

PROVISION FOR LOCAL DISCONNECT (1-2.7.4.6)

EA PAD

NO. AT EA SHAFT BEARING

MFR

LOCATION-JOURNAL BRG
NO.

(ohm)

ALARM TEMPERATURE

35

SEE ATTACHED API-670


MODEL

MFR
0

SHUTDOWN TEMPERATURE

33

VIBRATION DETECTORS:
TYPE

RESISTANCE MAT'L

31

50

Stage 6

TYPE BUFFER GAS, PRIMARY

12

37

REQ'N NO.

CONSTRUCTION FEATURES, continued (1 COLUMN PER STAGE, USE ADDITIONAL SHEETS IF NEEDED)

34

14

GEAR L.S.

General Confidential

ENCLOSURE
MODEL
ALARM
SET @

SET @
(m)

TIME DELAY

(m)
(sec)

YERP-IGC-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.
5

PAGE

OF

14

REQ'N NO.

CONSTRUCTION FEATURES, ROTORS (1 COLUMN PER ROTOR, USE ADDITIONAL SHEETS IF NEEDED)

1
2

DRIVER SPEEDS:

PITCH LINE VELOCITY

MAX. CONT.

NORMAL DIAMETRAL PITCH

(m/s)

TRIP SPEED

HELIX ANGLE

PRESSURE ANGLE

5
6

ROTOR NUMBER

SPEED ((rpm)

SERVICE POWER

SERVICE FACTOR

BULL GEAR

(kW)

10

NUMBER OF TEETH

11

FACE WIDTH

12

AGMA GEOMETRY FACTOR "J"

13

AGMA GEOMETRY FACTOR "I"

14

MINIMUM HARDNESS (Rc)

15

ROTOR WEIGHT (INC WHEELS)

16

BACKLASH

17

GEARBOX FULL LOAD POWER LOSS

18

LATERAL CRITICAL SPEEDS (DAMPED)

19

FIRST CRITICAL

20

SECOND CRITICAL

21

THIRD CRITICAL

22
23
24
25
26

(mm)

(kg)

(mm)

FOURTH CRITICAL
0

LATERAL ANALYSIS ADDITIONAL REQUIREMENTS (1-2.6.2.14)


TRAIN LATERAL ANALYSIS REQUIRED (1-2.6.2.6)
TRAIN TORSIONAL ANALYSIS REQUIRED (1-2.6.7.1)
TORSIONAL CRITICAL SPEEDS:

27

FIRST CRITICAL

28

SECOND CRITICAL

29

THIRD CRITICAL

30

FOURTH CRITICAL

31

LIST OF TRAIN UNDESIRABLE SPEEDS (1-2.6.1.4)

32

STABILITY ANALYSIS (1-2.6.5)

33

VIBRATION:

34

ALLOWABLE TEST LEVEL (PK-PK)

35

BALANCE PISTON:

36

MATERIAL

37

FIXATION METHOD

38

NORMAL CLEARANCE

39

AREA

40

FLOW, NORMAL CLEARANCE

41

FLOW, 2x NORMAL CLEAR

42

ROTOR 1

(mm)

(kg/h)
(kg/h)

PRESS. CONN. BAL LINE (2-2.5.4.3)

43
44
45
46
47
48
49
50
51

General Confidential

ROTOR 2

ROTOR 3

ROTOR 4

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.
6

OF

14

REQ'N NO.

CONSTRUCTION FEATURES, ROTOR BEARINGS (1 COLUMN PER ROTOR, USE ADDITIONAL SHEETS IF NEEDED)

2 RADIAL BEARINGS, DRIVE END


3

TYPE

MANUFACTURER

5
6

CLIENT

LENGTH
0

BULL GEAR

ROTOR 1

(mm)

SHAFT DIA.

(mm)

UNIT LOAD (ACT/ALLOW)

BASE MATERIAL

BABBIT THICKNESS

(mm)

10

NO. PADS

11

LOAD: BETWEEN/ON PAD

12

PIVOT: CENTER/OFFSET, %

13

RADIAL BEARING SPAN (IN)

14 RADIAL BRG, OPPOSITE DRIVE END


15

TYPE

16

MANUFACTURER

17

LENGTH

18

SHAFT DIA.

(mm)

19

UNIT LOAD (ACT/ALLOW)

20

BASE MATERIAL

21

BABBIT THICKNESS

22

NO. PADS

23

LOAD: BETWEEN/ON PAD

24

PIVOT: CENTER/OFFSET, %

(mm)

(mm)

25 THRUST BEARINGS , ACTIVE


26

TYPE

27

MANUFACTURER

28

UNIT LOADING (max)

29

UNIT LOAD (ULT.)

30

AREA

31

NO. PADS

32

PIVOT: CENTER / OFFSET, %

33

PAD BASE MATL

34

COPPER BACKED? (2-2.7.3.7)

35

COLLAR MATERIAL

36

INTEGRAL OR REPLACEABLE COLLAR?

37

SIZING CRITERIA (2-2.7.3.5)

38

FLOODED OR DIRECTED LUBRICATION?

(MPa)
(MPa)

(mm)

39 THRUST BEARINGS , INACTIVE


40

TYPE

41

MANUFACTURER

42

UNIT LOADING (max)

43

UNIT LOAD (ULT.)

44

AREA

45

NO. PADS

46

PIVOT: CENTER / OFFSET, %

47

PAD BASE MATL

48

COPPER BACKED? (2-2.7.3.7)

(MPa)
(MPa)

(mm)

49

COLLAR MATERIAL

50

INTEGRAL OR REPLACEABLE COLLAR?

51

SIZING CRITERIA (2-2.7.3.5)

52

FLOODED OR DIRECTED LUBRICATION?

General Confidential

ROTOR 2

ROTOR 3

ROTOR 4

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)
1

CLIENT
JOB NO.
PAGE

ITEM NO.
7

OF

14

REQ'N NO.

OTHER CONNECTIONS
NO.

2 SERVICE:

SIZE

TYPE

NO.

LUBE-OIL INLET

LUBE OIL OUTLET

TEMPERATURE

SEAL-OIL INLET

SOLVENT INJECTION

SEAL-OIL OUTLET

PURGE FOR:

SEAL GAS INLET

SEAL GAS OUTLET

BTWN BRG & SEAL

CASING DRAINS

BTWN SEAL & GAS

10

STAGE DRAINS

11

INDIVIDUAL STAGE DRAINS REQUIRED (1-2.3.2.1.7)

12

VALVED & BLINDED

13

VALVED & BLINDED & MANIFOLD

SIZE

TYPE

PRESSURE

BRG. HOUSING

14

LUBRICATION AND SEALING SYSTEMS (1-2.10) (1-3.5.1.2)

15

SEE ATTACHED API 614 DATASHEET

16

SEPARATE

17

INTEGRAL OIL RESERVOIR (1-3.3.2.11)

18

OIL TYPE (2-2.10.2)

COMBINED (2-2.10.1)

ACCESSORIES

19
20 COUPLING AND GUARDS (3.2)
21 NOTE: SEE ROTATING ELEMENTS - SHAFT ENDS
22

SEE ATTACHED API-671 DATA SHEET

KEYLESS HYDRAULIC

KEYED

FLANGED

OTHER

23 COUPLING FURNISHED BY
24 MANUFACTURER

TYPE

MODEL

25 COUPLING GUARD FURNISHED BY:


26

TYPE:

FULLY ENCLOSED

SEMI-OPEN

OTHER

27 COUPLING DETAILS
28

MAX O.D.

29

HUB WEIGHT

(mm)

30

SPACER LENGTH

(mm)

NON-LUBE

31

SPACER WEIGHT

(kg)

QUANTITY PER HUB

(kg)

PLUG AND RING GAUGES (1-3.2.5)


LUBRICATION REQUIREMENTS:
CONT. OIL LUBE

OTHER
(L/min)

32
33 MOUNTING PLATES (1-3.3)
34

BASEPLATES FURNISHED BY (1-3.3.2.1)

35

COMPRESSOR ONLY

36

OTHER

37
38
39

NONSKID DECKING (1-3.3.2.4)


0

DRIVER

SOLEPLATES FURNISHED BY (1-3.3.3.1)


GEAR

THICKNESS

(mm)

SUBSOLE PLATES REQUIRED (1-3.3.3.1.5)


SLOPED DECK (1-3.3.2.4.1)

LEVELING PADS OR TARGETS (1-3.3.2.6)

STAINLESS STEEL SHIM THICKNESS

COLUMN MOUNTING (1-3.3.2.5)

40

SUB-SOLE PLATES REQUIRED (1-3.3.2.10)

41

STAINLESS STEEL SHIM THICKNESS

42

MACHINED MOUNTING PADS REQUIRED (1-3.3.2.9)

(mm)

COMPRESSOR

(mm)

COUNTER BORE ANCHOR BOLT HOLES (1-3.3.3.1.2)

43
44 MATERIALS INSPECTION REQUIREMENTS (1-4.2.1.3)
45

RADIOGRAPHY REQUIRED FOR

LOW TEMPERATURE (1-2.2.1.15.2)

46

ULTRASONIC REQUIRED FOR

MIN.DESIGN METAL TEMPERATURE

(C)

47

MAGNETIC PARTICLE REQUIRED FOR

AT CONCURRANT PRESSURE

(barG)

48

LIQUID PENETRANT REQUIRED FOR

OTHER TRAIN COMPONENTS (1-2.2.1.15.2)

49

Q.C. OF INACCESSIBLE WELDS (1-2.3.1.11.2)

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

OF

14

REQ'N NO.

UTILITIES
MANUALS

UTILITY CONDITIONS:

STEAM:

INLET MIN

(barG)

(C)

NORM

(barG)

(C)

MAX

(barG)

(C)

DRIVERS

DRAFT MANUAL FOR REVIEW (1-5.3.5.1.2)

EXHAUST. MIN

(barG)

(C)

NORM

(barG)

(C)

MAX

(barG)

(C)

10

ITEM NO.
8

TECHNICAL DATA MANUAL (1.5.3.5)


MISCELLANEOUS:
0

ELECTRICITY:

DRIVERS

11

CONTROL

RECOMMENDED STRAIGHT RUN OF PIPE DIAMETERS


BEFORE SUCTION

SHUTDOWN

COMPRESSOR TO BE SUITABLE FOR FIELD RUN-IN ON AIR (1-2.1.16)


PROVISION FOR LIQUID INJECTION (1-2.1.10)
INJECTION MANIFOLD (2-3.5.1.2)
VENDOR'S REVIEW & COMMENTS ON PURCHASER'S

12

VOLTAGE

CONTROL SYSTEMS (1-3.4.1.1)

13

HERTZ

SHOP FITUP OF VENDOR PROCESS PIPING (1-4.4.3.11)

14

PHASE

WELDING HARDNESS TESTING (1-4.2.1.5)

15

REDUCED VOLTAGE START (1-3.1.6)

16

NUMBER OF STARTS (1-2.6.6.6.4)

17

INSTRUMENT AIR:

DESIGN AUDIT (1-5.1.4)

18

MAX PRESS

19

ROTATION, VIEWED OPP. DRIVE END

BALANCE PISTON P (1-5.3.3.1.5)


(barG)

MIN PRESS

(barG)
CW

CCW

(SEE INSPECTOR'S CHECKLIST)

BOROSCOPIC INSPECTION PORTS (2-2.3.2.4)


VENDOR'S REPRESENTATIVE SHALL (1-2.1.13)

20 SHOP INSPECTION AND TESTS: (1-4.1.4)


21

PROVIDE TAIL END SCHEDULES (1-5.3.3.2)

REQ'D

22 HYDROSTATIC (1-4.3.2)

WIT/OBV

OBSERVE FLANGE PARTING


CHECK ALIGNEMENT AT TEMPERATURE

23 IMPELLER OVERSPEED (1-4.3.3)

BE PRESENT AT INITIAL ALIGNMENT

24 MECHANICAL RUN (1-4.3.6)

WEIGHTS:

25

CONTRACT COUPLING

IDLING ADAPTOR(S)

COMPR.

26

CONTRACT PROBES

SHOP PROBES

ROTORS:

27

PURCHASER VIB. EQUIPMENT (2-4.3.1.1.10)

28 VARY LUBE & SEAL OIL PRESSURES


29 AND TEMPERATURES (1-4.3.6.1.5)

(kg)
GEAR
COMPR.

DRIVER

BASE

DRIVER

GEAR

COMPRESSOR UPPER CASE


MAX. FOR MAINTENANCE (IDENTIFY)
TOTAL SHIPPING WEIGHT

30 POLAR FORM VIB DATA (1-4.3.6.1.2)


31 TAPE RECORD VIB DATA (1-4.3.6.1.3)

SPACE REQUIREMENTS:

(mm)

32 SHAFT END SEAL INSP (1-4.3.6.2.2)

COMPLETE UNIT:

33 GAS LEAK TEST AT DISCH PRESS (2-4.3.2.3)


34

POST TEST INTERNAL INSP (1-4.3.8.5)

35

BEFORE GAS LEAKAGE TEST

36

AFTER GAS LEAKAGE TEST

REMARKS:

37 PERFORMANCE TEST (GAS) (AIR) (2-4.3.3.1.1)


38 COMPLETE UNIT TEST (2-4.3.3.2)
39 TANDEM TEST (2-4.3.3.3)
40 GEAR TEST (2-4.3.3.4)
41 HELIUM LEAK TEST (1-4.3.8.2)
42 SOUND LEVEL TEST (1-4.3.8.3)
43 AUX. EQUIPMENT TEST (1-4.3.8.4)
44 FULL LOAD / SPEED / PRESS TEST (1-4.3.8.6)
45 HYDRAULIC COUPLING INSP (1-4.3.8.7)
46 SPARE PARTS TEST (1-4.3.8.8)
47 INSPECTOR'S CHECKLIST COMPLIANCE (1-4.1.6)
48 GAS SEAL TEST VENDOR SHOP (1-4.3.5)
49
50

General Confidential

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.
9

PAGE

OF

14

REQ'N NO.

INTER COOLER(S) - BETWEEN 1st and 2nd STAGE

1
2 SERVICE OF UNIT:

ITEM NO.

3 SIZE:

TYPE:

HORIZ

4 SURF/UNIT: (GROSS/EFF)

(m)

VERT

CONNECTED IN

SHELLS/UNIT:

PARALLEL

SERIES

SURF/SHELL: (GROSS/EFF)

(m)

5
PERFORMANCE OF ONE UNIT

6
7

SHELL SIDE

8
9

TUBE SIDE

FLUID NAME

10

FLUID QUANTITY, TOTAL

11

VAPOR--IN/OUT

(kg/h)

12

LIQUID--IN/OUT

13

TEMPERATURE--IN/OUT

14

SPECIFIC GRAVITY

15

VISCOSITY, LIQUID

(mPa-s)

16

SPECIFIC HEAT,

(kJ/kg C)

17

THERMAL CONDUCTIVITY,

18

LATENT HEAT,

(C)

(kJ/m h C)

(kJ/kg C)

19

INLET PRESSURE,

20

VELOCITY,

(barG)

21

PRESSURE DROP--ALLOW/CALC,

(bar)

22

FOULING RESISTANCE--MINIMUM

(hr m C/kJ)

(m/s)

23
24

HEAT EXCHANGED

25

TRANSFER RATE,

(kJ/hr)
(kJ/hr m C)

MTD CORRECTED

SERVICE

(C)

CLEAN

26
27

CONSTRUCTION OF ONE SHELL

SKETCH: BUNDLE NOZZLE ORIENTATIONS

SHELL SIDE

28
29 DESIGN/TEST PRESSURE,

(barG)

30 DESIGN TEMPERATURE,

(C)

TUBE SIDE

31 NO. PASSES PER SHELL


32 CORROSION ALLOWANCE,

(mm)

33 NOZZLES:

INLET

34 SIZE &

OUTLET

35 RATING

VENT-DRAIN

36
37 TUBE NO.

O.D.

(mm)

THK (MIN) (AVG)

(mm) LENGTH

38 TUBE TYPE
39 SHELL MATL

(m) PITCH

I.D.

(mm)

O.D.

30

(mm) SHELL COVER MATL

40 CHANNEL OR BONNET MATL

60

90

45

(INTEG)(REMOV)

CHANNEL COVER MATL

41 TUBESHEET--STATIONARY MATL

TUBESHEET--FLOATING MATL

42 FLOATING HEAD COVER MATL

IMPINGEMENT PROTECTION

43 BAFFLES--CROSS MATL

TYPE

% CUT (DIA) (AREA)

44 BAFFLES--LONG MATL

SPACING: C/C

INLET

(mm)

SEAL TYPE

45 SUPPORTS--TUBE

U-BEND

TYPE

46 BYPASS SEAL ARRANGEMENT

TUBE--TUBESHEET JOINT

47 GASKETS--SHELL SIDE

-- TUBE SIDE

48

(mm)

MATERIAL

--FLOATING HEAD

49 ASME SECTION VIII CODE REQUIREMENTS:


50 WEIGHT/SHELL

DESIGN & TEST


(kg)

STAMP

FILLED WITH WATER

51
52 REMARKS:
53
54
55
56
57

General Confidential

NOT APPLICABLE
(kg)

TEMA CLASS
BUNDLE

(kg)

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.
10

PAGE

OF

14

REQ'N NO.

INTER COOLER(S) - BETWEEN 2nd and 3rd STAGE

1
2 SERVICE OF UNIT:

ITEM NO.

3 SIZE:

TYPE:

HORIZ

4 SURF/UNIT: (GROSS/EFF)

(m)

VERT

CONNECTED IN

SHELLS/UNIT:

PARALLEL

SERIES

SURF/SHELL: (GROSS/EFF)

(m)

5
PERFORMANCE OF ONE UNIT

6
7

SHELL SIDE

8
9

TUBE SIDE

FLUID NAME

10

FLUID QUANTITY, TOTAL

11

VAPOR--IN/OUT

(kg/h)

12

LIQUID--IN/OUT

13

TEMPERATURE--IN/OUT

14

SPECIFIC GRAVITY

15

VISCOSITY, LIQUID

(mPa-s)

16

SPECIFIC HEAT,

(kJ/kg C)

17

THERMAL CONDUCTIVITY,

18

LATENT HEAT,

(C)

(kJ/m h C)

(kJ/kg C)

19

INLET PRESSURE,

20

VELOCITY,

(barG)

21

PRESSURE DROP--ALLOW/CALC,

(bar)

22

FOULING RESISTANCE--MINIMUM

(hr m C/kJ)

(m/s)

23
24

HEAT EXCHANGED

25

TRANSFER RATE,

(kJ/hr)
(kJ/hr m C)

MTD CORRECTED

SERVICE

(C)

CLEAN

26
CONSTRUCTION OF ONE SHELL

27

SKETCH: BUNDLE NOZZLE ORIENTATIONS

SHELL SIDE

28
29 DESIGN/TEST PRESSURE,

(barG)

30 DESIGN TEMPERATURE,

(C)

TUBE SIDE

31 NO. PASSES PER SHELL


32 CORROSION ALLOWANCE,

(mm)

33 NOZZLES:

INLET

34 SIZE &

OUTLET

35 RATING

VENT-DRAIN

36
37 TUBE NO.

O.D.

(mm)

THK (MIN) (AVG)

(mm) LENGTH

38 TUBE TYPE
39 SHELL MATL

I.D.

(mm)

O.D.

30

(mm) SHELL COVER MATL

60

90

45

(INTEG)(REMOV)

40 CHANNEL OR BONNET MATL

CHANNEL COVER MATL

41 TUBESHEET--STATIONARY MATL

TUBESHEET--FLOATING MATL

42 FLOATING HEAD COVER MATL

IMPINGEMENT PROTECTION

43 BAFFLES--CROSS MATL

TYPE

% CUT (DIA) (AREA)

44 BAFFLES--LONG MATL

SPACING: C/C

INLET

(mm)

SEAL TYPE

45 SUPPORTS--TUBE

U-BEND

TYPE

46 BYPASS SEAL ARRANGEMENT

TUBE--TUBESHEET JOINT

47 GASKETS--SHELL SIDE

-- TUBE SIDE

48

(mm

(m) PITCH

MATERIAL

--FLOATING HEAD

49 ASME SECTION VIII CODE REQUIREMENTS:


50 WEIGHT/SHELL

DESIGN & TEST


(kg)

STAMP

FILLED WITH WATER

51
52 REMARKS:
53
54
55
56
57
58

General Confidential

NOT APPLICABLE
(kg)

TEMA CLASS
BUNDLE

(kg)

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.
11

PAGE

OF

14

REQ'N NO.

INTER COOLER(S) - BETWEEN 3rd and 4th STAGE

1
2 SERVICE OF UNIT:

ITEM NO.

3 SIZE:

TYPE:

HORIZ

4 SURF/UNIT: (GROSS/EFF)

(m)

VERT

CONNECTED IN

SHELLS/UNIT:

PARALLEL

SERIES

SURF/SHELL: (GROSS/EFF)

(m)

5
PERFORMANCE OF ONE UNIT

6
7

SHELL SIDE

8
9

TUBE SIDE

FLUID NAME

10

FLUID QUANTITY, TOTAL

11

VAPOR--IN/OUT

(kg/h)

12

LIQUID--IN/OUT

13

TEMPERATURE--IN/OUT

14

SPECIFIC GRAVITY

15

VISCOSITY, LIQUID

(mPa-s)

16

SPECIFIC HEAT,

(kJ/kg C)

17

THERMAL CONDUCTIVITY,

18

LATENT HEAT,

(C)

(kJ/m h C)

(kJ/kg C)

19

INLET PRESSURE,

20

VELOCITY,

(barG)

21

PRESSURE DROP--ALLOW/CALC,

(bar)

22

FOULING RESISTANCE--MINIMUM

(hr m C/kJ)

(m/s)

23
24

HEAT EXCHANGED

25

TRANSFER RATE,

(kJ/hr)
(kJ/hr m C)

MTD CORRECTED

SERVICE

(C)

CLEAN

26
27

CONSTRUCTION OF ONE SHELL

SKETCH: BUNDLE NOZZLE ORIENTATIONS

SHELL SIDE

28
29 DESIGN/TEST PRESSURE,

(barG)

30 DESIGN TEMPERATURE,

(C)

TUBE SIDE

31 NO. PASSES PER SHELL


32 CORROSION ALLOWANCE,

(mm)

33 NOZZLES:

INLET

34 SIZE &

OUTLET

35 RATING

VENT-DRAIN

36
37 TUBE NO.

O.D.

(mm)

THK (MIN) (AVG)

(mm) LENGTH

38 TUBE TYPE
39 SHELL MATL

(m) PITCH

I.D.

(mm)

O.D.

30

(mm) SHELL COVER MATL

40 CHANNEL OR BONNET MATL

60

90

45

(INTEG)(REMOV)

CHANNEL COVER MATL

41 TUBESHEET--STATIONARY MATL

TUBESHEET--FLOATING MATL

42 FLOATING HEAD COVER MATL

IMPINGEMENT PROTECTION

43 BAFFLES--CROSS MATL

TYPE

% CUT (DIA) (AREA)

44 BAFFLES--LONG MATL

SPACING: C/C

INLET

(mm)

SEAL TYPE

45 SUPPORTS--TUBE

U-BEND

TYPE

46 BYPASS SEAL ARRANGEMENT

TUBE--TUBESHEET JOINT

47 GASKETS--SHELL SIDE

-- TUBE SIDE

48

(mm)

MATERIAL

--FLOATING HEAD

49 ASME SECTION VIII CODE REQUIREMENTS:


50 WEIGHT/SHELL

DESIGN & TEST


(kg)

STAMP

FILLED WITH WATER

51
52 REMARKS:
53
54
55
56
57
58

General Confidential

NOT APPLICABLE
(kg)

TEMA CLASS
BUNDLE

(kg)

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.
12

PAGE

OF

14

REQ'N NO.

INTER COOLER(S) - BETWEEN 4th and 5th STAGE

1
2 SERVICE OF UNIT:

ITEM NO.

3 SIZE:

TYPE:

HORIZ

4 SURF/UNIT: (GROSS/EFF)

(m)

VERT

CONNECTED IN

SHELLS/UNIT:

PARALLEL

SERIES

SURF/SHELL: (GROSS/EFF)

(m)

5
PERFORMANCE OF ONE UNIT

6
7

SHELL SIDE

8
9

TUBE SIDE

FLUID NAME

10

FLUID QUANTITY, TOTAL

11

VAPOR--IN/OUT

(kg/h)

12

LIQUID--IN/OUT

13

TEMPERATURE--IN/OUT

14

SPECIFIC GRAVITY

15

VISCOSITY, LIQUID

(mPa-s)

16

SPECIFIC HEAT,

(kJ/kg C)

17

THERMAL CONDUCTIVITY,

18

LATENT HEAT,

(C)

(kJ/m h C)

(kJ/kg C)

19

INLET PRESSURE,

20

VELOCITY,

(barG)

21

PRESSURE DROP--ALLOW/CALC,

(bar)

22

FOULING RESISTANCE--MINIMUM

(hr m C/kJ)

(m/s)

23
24

HEAT EXCHANGED

25

TRANSFER RATE,

(kJ/hr)
(kJ/hr m C)

MTD CORRECTED

SERVICE

(C)

CLEAN

26
CONSTRUCTION OF ONE SHELL

27

SKETCH: BUNDLE NOZZLE ORIENTATIONS

SHELL SIDE

28
29 DESIGN/TEST PRESSURE,

(barG)

30 DESIGN TEMPERATURE,

(C)

TUBE SIDE

31 NO. PASSES PER SHELL


32 CORROSION ALLOWANCE,

(mm)

33 NOZZLES:

INLET

34 SIZE &

OUTLET

35 RATING

VENT-DRAIN

36
37 TUBE NO.

O.D.

(mm)

THK (MIN) (AVG)

(mm) LENGTH

38 TUBE TYPE
39 SHELL MATL

I.D.

(mm)

O.D.

30

(mm) SHELL COVER MATL

60

90

45

(INTEG)(REMOV)

40 CHANNEL OR BONNET MATL

CHANNEL COVER MATL

41 TUBESHEET--STATIONARY MATL

TUBESHEET--FLOATING MATL

42 FLOATING HEAD COVER MATL

IMPINGEMENT PROTECTION

43 BAFFLES--CROSS MATL

TYPE

% CUT (DIA) (AREA)

44 BAFFLES--LONG MATL

SPACING: C/C

INLET

(mm)

SEAL TYPE

45 SUPPORTS--TUBE

U-BEND

TYPE

46 BYPASS SEAL ARRANGEMENT

TUBE--TUBESHEET JOINT

47 GASKETS--SHELL SIDE

-- TUBE SIDE

48

(mm)

(m) PITCH

MATERIAL

--FLOATING HEAD

49 ASME SECTION VIII CODE REQUIREMENTS:


50 WEIGHT/SHELL

DESIGN & TEST


(kg)

STAMP

FILLED WITH WATER

51
52 REMARKS:
53
54
55
56
57

General Confidential

NOT APPLICABLE
(kg)

TEMA CLASS
BUNDLE

(kg)

YERP-IGC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

1
2
3

REMARKS:

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

General Confidential

ITEM NO.
13

OF

14

REQ'N NO.

YERP-IGC-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

INTEGRALLY GEARED COMPRESSOR


DATA SHEET (API 617-7TH Chapter 3)
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

14

OF

14

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

The System Code Number assigned to the item


Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-INSTRUMENTAD-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
0
1
2
3
4
DATE
BY
REV/APPR
CLIENT
JOB NO.
PAGE
1
OF
3
INSTRUMENT AIR DRIER
CLIENT
DATA SHEET
LOCATION
SI UNITS (bar)
UNIT NO.
ITEM NO.
SERVICE
APPLICABLE TO:
PROPOSAL
PURCHASE
AS BUILT REQ'N NO.
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION
INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER
BY PURCHASER OR MANUFACTURER
Manufacturer :
Number Required :
Model:
Serial No.:
J6491 AirDrier 02 (122007)

1
2
3
4

OPERATING DATA

Flow (m/h) :
Normal
Design
Inlet:
Outlet :
Moisture Content :
Inlet Pressure
(barG)
:
Density (kg/m) :
Operating Temperature
(C) :
Required Dewpoint :
(C) : @
(barA)
P (bar)
Operating :
Max. Allowable :

7
8
9
10
11
12
13
14
15
16

Diff. Press. Indicator


Indicator Lights
Pressure Gages
Electric Timer
Relief Valves
Diff. Press. Switch
Vent / Depressurization Silencer

18
19
20
21
22
23
24

Flow Indicator
Moisture Indicator
Temp. Indicator
Control Transformer
Moisture Analyzer
Moisture Switch

25
26

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

minutes
(m/h)
(m/h)
minutes
(kg)

ACCESSORIES

17

27

REGENERATION DATA
Regeneration Type :
Time Cycle :
Purge Flow :
Guaranteed Flow :
Drying Time / Cycle :
Desiccant Type :
Desiccant Weight :

FILTERS
Prefilter / Coalescer :
No. Required :
Manufacturer / Model :
P (bar)
Clean :
Max. Allowable :
Micron Removal :
Material of Construction Housing :
Filter Element :
Continuous Drainer required
After Filter (s) :
No. Required :
Manufacturer / Model :
P (bar)
Clean :
Max. Allowable :
Micron Removal :
Material of Construction Housing :
Filter Element :
0

SAFETY VALVES
Number Provided :
Manufacturer / Model No. :
Material :
:
Set Pressure (barG)
PRESSURE INDICATORS
Number Provided :
Manufacturer :
Model No. :
Range (barG)
:
TEMPERATURE INDICATORS
Number Provided :
Manufacturer :
Model No. :
Range (C) :
CONTROL PANEL
High Inlet Filter P (Alarm)
Indicators :
High Outlet Filter P (Alarm)
High Temperature Alarm
Tower Operating Status (Each Tower)
Normal Operation / Fault (Alarm)
Power On
Moisture (Alarm - High)

Features :
Alarm Acknowledge / Silence
Electrical Area Classification :
Lamp Test
Class :
Group :
Div. :
Contacts for Common Trouble Alarm
Zone:
Gas Group:
Temp Class:
Notes :
1) Supplier shall provide all necessary controls, valves, timers, etc. for automatic control, switching, and regeneration of dryers.
All instruments and controls shall be electronic.
2) Sufficient air drying capacity shall be provided to permit uninterrupted flow of dry air to the plant during a second
regeneration of a dryer after an unsuccessful regeneration. In addition, the design of the system shall prevent
regeneration air from entering the dried air system.

52
53
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-INSTRUMENTAD-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
0
1
2
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
2
OF 3
REQ'N NO.

1
2

INSTRUMENT AIR DRIER


DATA SHEET
SI UNITS (bar)
DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION
INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Service :
Manufacturer :
VESSEL DESIGN
Weight:
Capacity
(m) :
(kg)
Diameter (mm) :
Height
(mm) :
Thickness (mm) :
Minimal Corrosion Allowance
(mm) :
Corrosion Allowance
(mm) :
Design Temperature
(C) :
Design Pressure
(barG) :
(barG) :
Hydrotest Pressure
MATERIALS OF CONSTRUCTION
Description
ASTM Number
Shell
Heads
Nozzles
Shell Supports

BY PURCHASER OR MANUFACTURER

Number Required :
Serial Number :
PACKAGE CONNECTIONS (Note 2)
No
Size
Rating / Facing / Type
Inlet
Outlet
Desiccant Fill
Drop Out
Vent / Silencer
Relief Valve
0

a
b
c
d
e

MISCELLANEOUS
Shop Coating
Sandblast
Finish Painting
Insulation Type :
ASME design w/ Stamp

23
24

Inspection
Spot Radiography (per Code)
Hydrotest
Other
Skid Weight:

(kg)

25
26

DPAH

DPAH

27

MAH

Auto Drier
Changeover

Skid Boundary

28

Desiccant Fill
Typical 2 Places

29

30

MI

31

PI

DPI

32
PI

33
34

DPI

35

Filter

TI

TI

36
a

FI

37
38
39

STATUS
XL

Filter /
Coalescer

CONTROL
PANEL

40

XA

41
42

Drop Out
Typical 2 Places

FAULT

43
44

STRUCTURAL STEEL SKID

45
46
47

Supplier shall furnish as a minimum the equipment and components shown on this data sheet.

48
49
50

VESSEL DETAILS

4
5

Notes: 1. Control Panel shall be NEMA 4X.


2. See vessel data sheet for individual vessel connections required.

51
52
53
54
55

General Confidential

YERP-INSTRUMENTAD-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

INSTRUMENT AIR DRIER


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-LRVPCS-ENG (05/08)
J6491 Liquid Ring Vac Pump (102007)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NUMBER

DATE

CLIENT

ORIGINATOR

LOCATION

REVIEWED

UNIT

APPROVED

ITEM NUMBER

CLIENT

SERVICE

PAGE

OF

REQUISITION NO.
1

DESIGN, MANUFACTURE, INSPECTION, AND TESTING SHALL CONFORM TO SPECIFICATION:

INFORMATION TO BE COMPLETED :

Applicable to:
Proposal
For:
No. Systems Required:
Manufacturer:

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

BY PURCHASER

BY MANUFACTURER

BY PURCHASER OR MANUFACTURER

Purchase
As Built
Service:
Unit:
Site:
Size:
No. Stages:
Model:
Supplier
Serial No.
VACUUM PUMP OR COMPRESSOR DATA - GENERAL
No. Required:
Motor Item No.:
Turbine Item No.:
Item No.
Motor Provided by:
Turbine Provided by:
No. Motor Driven:
Motor Mounted by:
Supplier
Turbine Mounted by:
No. Turbine Driven:
Driver Data Sheet Nos.:
Turbine Data Sheet Nos.:
SYSTEM DESCRIPTION
RING LIQUID
Liquid Ring Vacuum Pump
Liquid Ring Compressor
Type / Name of liquid:
Water
LIQUID RING SYSTEM (Appendix D)
Supply Temperature(C)
Once Through System
Normal:
Max:
Min:
(barG)
Partial Recirculation System
Supply Pressure:
(barG)
Total Recirculation System
Vapor Pressure
Service:
Continuous
Intermittent
Starts/Day:
Specific Gravity @ Max. Temperature:
(m)
(kJ/kg C)
Inlet System Volume:
Specific Heat:
Required Evacuation Time:
(min)
(mPa-s) @
(C)
Viscosity:
(mPa-s)
SITE AND UTILITY DATA
Max. Viscosity @ Min. Temperature:
Location:
Corrosive / Erosive Agent:
(ppm)
Indoor
Heated
Under Roof
Chloride Concentration:
(ppm)
Outdoor
Unheated
Partial Sides
H2S Concentration:
Grade
Mezzanine
Toxic
Flammable
Other
(3.5.2.11)
Electric Area Classification:
Ring Liquid Purge System (3.1.8)
(m/h)
Zone:
Group:
Temp Class:
Circulation Rate:
(m/h)
Winterization Required.
Tropicalization Reqd.
Make-up Rate:
Steam
Drivers
Heating
(m)
System Volume:
Conditions Press (barG) Temp (C) Press (barG) Temp (C)
(barG)
System Design Pressure:
Min.
Gas Solubility in Ring Liq:
(kg/kg)
(mm H2O) &
(C)
NOISE SPECIFICATION
Max.
Applicable to Machine:
Electricity
Drivers
Heating
Control
Shutdown
Voltage
Applicable to Neighborhood:
Phase
Hertz
Acoustic Housing:
Yes
No
(m) Barometer:
(barA)
APPLICABLE SPECIFICATIONS
Elevation:
(C) API 681, Liquid Ring Vacuum Pump and Compressor
Ambient Temp. Range:
Max:
Min:
Relative Humidity ( % )
Max:
Min:
Systems for Refinery Service.
Unusual Conditions:
Dust
Fumes
Governing Specifications (if different)
Corrosive Due to:
(C)
PAINTING (4.4.2)
Cooling Water Temp.- Inlet:
Design:
(C)
Min:
Max:
Max. Return:
Manufacturer's Standard
(barG)
PressureNormal:
Design
Unified, System Supplier's Standard:
(barG)
Min. Return:
Max. Allow. DP:
Other:
SHIPMENT (4.4)
Water Source:
(barG)
Instrument Air Press: Max:
Min:
Domestic
Export
Export Boxing Reqd.
Plant Air Normal Pressure:
(barG)
Outdoor Storage More Than Six Months (4.4.1)

50
51

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary
in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NO.

DATE

ITEM NO.

ORIGINATOR

REQ'N NO.

PAGE

REVIEWED
APPROVED
CLIENT

OPERATING CONDITIONS

1
2
3
4
5
6
7
8
9
10
11
12
13
14

(All data on Per Unit Basis)

NORMAL

RATED

START UP

OTHER CONDITIONS
B

Gas Handled
M/H (1.013 barA & 0C DRY)

Mass Flow (kg/h) (WET) (DRY)


INLET CONDITIONS Pressure
(barA)
Temperature
(C)
Relative Humidity (%)
Molecular Weight (MW)
Cp/Cv (K1) or (Kavg)
Compressibility (Z1) or (Zavg)
Inlet Volume Flow
(m/h) (WET) (DRY)

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

DISCHARGE CONDITIONS Pressure


(barA)
Temperature
(C)
Cp/Cv (K2) or (Kavg)
Compressibility (Z2) or (Zavg)
BkW required (All losses included)
BkW required at RV setting
Speed
(rpm)
Guarantee Point
Performance Curve No.
Gas Characteristics:
Toxic
Flammable
Other:
Gas Analysis:
OTHER COND.
MW
NORMAL
RATED START UP
Remarks (2.9.1.13)
mol %
mol fract
A
B
Air
28.966
Oxygen
32.000
Nitrogen
28.015
Water Vapor
18.016
Carbon Dioxide
44.010
Hydrogen Sulfide
34.076
Hydrogen
2.016
(2.9.1.6) (2.9.1.9)
Methane
16.042
Ethylene
28.062
Ethane
30.068
Propane
44.094
i-Butane
58.120
n-Butane
58.120
i-Pentane
72.146
n-Pentane
72.146
n-Hexane
n-Heptane
n-Octane
n-Nonane
n-Decane
n-C11
c12+
Total
Avg. Mol. Wt.
Note 1: If gas analysis is given, manufacturer shall supply data; otherwise data shall be supplied by user.
0

54
55
56

General Confidential

OF

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NO.

DATE
ORIGINATOR

ITEM NO.
REQ'N NO.

PAGE

OF

REVIEWED
APPROVED
CLIENT

LIQUID RING MACHINE CONSTRUCTION FEATURES


SHAFT
SPEEDS
Rotation, Viewed from Driven End
CW
CCW
Material:
Max. Continuous:
Trip
(rpm)
Dia.- @ Rotor:
@ Coupling:
(mm)
Minimum Stable Speed:
(rpm) Shaft End:
Tapered
Cylindrical
Lateral Critical Speeds (rpm)
SHAFT SLEEVES (2.5.5)
First:
rpm:
mode
At Shaft Seals - Material:
Typical Lateral Analysis Required (2.7.1.7)
BEARING HOUSINGS
Undamped Stiffness Map Required
Cast Iron
Ductile Iron
Steel
Train Torsional Analysis Required (2.7.1.7)
Seals:
Lip Type
Labyrinth (2.8.2.5)
First Torsional Critical Speed:
(rpm)
Vibration Probe Provisions (2.8.2.6)
Vibration- Allowable Test Level
(m)
BEARINGS AND LUBRICATION
Bearings Type
No.
Clearance
MATERIAL INSPECTION REQUIREMENTS (4.2.2)
Charpy Testing (2.9.4)
Radial
Radiography Required for:
Thrust
Magnetic Particle Required for:
Lubrication:
Liquid Penetrant Required for:
Grease
Flood
Ring Oil
Flinger
Purge Oil Mist
Oil Mist
CASING
Model:
Casing Split:
Constant Level Oiler
Pressure
Material (2.9.2.5)
1/2" NPS min. Oil Fill & Drain (2.8.2.4)
Thickness:
(mm)
Corr.Allowance.:
(mm)
Oil Viscosity ISO Grade:
Manifold Material:
Oil HeaterElectric
Steam
Port Plate / Cone Material:
Oil Pressure to be Greater than Coolant Pressure
See attached
VIBRATION DETECTORS
Max. Working Pressure:
(barG)
API-670 Data Sheet
Max. Design Pressure:
(barG)
Type:
Test Press:
Helium
Hydro:
(barG)
Mfr:
Model:
Oper. Temp:
Max
Min:
(C)
No. at each Shaft Bearing:
Total No.:
Max. Casing Capacity:
(m/h)
Oscillator - Detectors Supplied by:
Casing Studs Required (2.2.6.2)
Mfr.:
Model:
Casing Disassembly Jackscrews (2.2.7)
Monitor Supplied by (3.2.4.6):
Spot Faced Mounting Holes (2.2.8)
Location:
Enclosure:
Casing Vertical Jackscrews and Dowel Pilot Holes (2.2.9)
Mfr.:
Model:
Radiography Quality
Scale Range
Alarm set @
(m)
System Relief Valve Set Pr. (2.2.2):
(barG)
ShutdownSet @
(m)
Time Delay:
(sec)
See attached
AXIAL POSITION DETECTORS
ROTORS
API-670 Data Sheet
No.:
Solid
Hollow
Type:
No. Required
Diameters:
(mm)
Mfr:
Model:
No. Vanes Per Rotor:
Oscillator - Demodulator Supplied by:
Type:
Open
Closed
Other:
Mfr.:
Model:
Type Fabrication:
Monitor Supplied by (3.2.4.6):
Material:
Location:
Enclosure:
Max. Yield Strength:
(MPa)
Mfr.:
Model:
Brinnel Hardness- Max:
Min:
Scale Range
Alarm set @
(m)
ShutdownSet @
(m)
Time Delay:
(sec)
REMARKS:
0

46
47
48
49
50
51
52
53
54
55
56

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NO.

DATE

ITEM NO.

ORIGINATOR

REQ'N NO.

PAGE

OF

REVIEWED
APPROVED
CLIENT

No.

Size

CUSTOMER CONNECTIONS
Facing
Rating
Position

3
4
5
6
7
8
9
10
11
12
13

Flanged
Studded or
Threaded
(2.3)

Mating Ring
& Gasket
by Vendor
(2.3.8.4)

System Inlet
System Discharge
Machine Inlet
Machine Discharge
Machine Drain
Cooling Water
Ring Liquid Inlet
Vents

14
15

ALLOW. FORCES AND MOMENTS ON LIQUID RING MACHINE

16
17
18
19
20
21

23
24

26
27
28
29
30
31
32
33
34
35
36
37

Discharge
Force
Mom't
(N)
(N-m)

Force
(N)

Mom't
(N-m)

Inlet
Force Mom't
(N)
(N-m)

Discharge
Force
Mom't
(N)
(N-m)

Force
(N)

Mom't
(N-m)

Axial
Vertical
Horiz. 90

22

25

Inlet
Force Mom't
(N)
(N-m)

Axial
Vertical
Horiz. 90

WEIGHTS
(kg)
Liquid Ring Machine:
Driver:
Separator
Complete Unit:
Max. Maintenance:
Total shipping:
SPACE REQUIREMENTS (mm)
Length
Width
Complete Unit
Liq. Ring Machine & Driver
Separator Vessel

Height

COUPLINGS AND GUARDS


Coupling - Type:
See Attached API-671 Data Sheet
Mfr / Model No.:
Lubricating Requirements:
Furnished by:
Non-Lube
Grease
Other
Spacer Length: (mm)
Rating: (kW/100 rpm)
Belt Drive
Limited End Float Required (3.4.8)
Belt Type / No.:
Guard Type:
Fully Enclosed
Semi-open
Non-spark
Belt Mfr.:
Furnished by:
Belt Service factor (3.5.1)
Vendor Mount Half Coupling
ISO Grade 6.3 Sheave Balance (3.5.4.7)
Dynamically Balanced (3.4.7)

38
39
40
41
42
43
44
45
46
47
48
49
50

MOUNTING PLATES
Sole Plates furnished by:
Complete System
For:
Machine
Driver
Other
Machine & Driver
Thickness:
For Complete System
Sub-Sole Plates Required
Column Mounting (3.6.1.1)
Sub-Sole Plates Reqd.
Leveling (Chock) Blocks Required
Continuously Grouted (3.6.1.1)
Leveling Pads (3.6.2.3)
Stainless Steel Shim Thickness:
Stainless Steel Shim Thickness:
(mm)
Primer for Epoxy Grout Required (3.6.1.2.5)
Primer for Epoxy Grout Required (3.6.1.2.5)
Type:
Type:
Machine Mounting Pads (3.6.2.9)
Non-Skid Decking (3.6.2.10)
Baseplates furnished by (3.6.1.1):
Machine and driver
Drip Rim (3.6.2.6)

51
52
53
54
55
56
57

General Confidential

(mm)

(mm)

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NO.

DATE

ITEM NO.

ORIGINATOR

REQ'N NO.

PAGE

OF

REVIEWED
APPROVED
CLIENT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

MECHANICAL SEAL / PACKING


Seal Construction No Sleeve
Pumping Ring
Cartridge Mount
Hooked Sleeve or Non-cartridge
Sleeve Material:
Gland Material:
Auxiliary Seal Device:
Jacket Required
Gland Taps:
(F)lush
(D)rain
(B)arrier
(barG)
(C)ooling
(V)ent
(H)eating
(Q)uench
(barG)
Fully Confined Gland Plate Gasket (2.6.11)
SEALING FLUIDS DATA
Quench Fluid Seal Fluids Name of Fluid:
Note: If flush liquid is pumpage liquid ( as in flush piping plans
11 to 41), following flush liquid data is not required.
Flow Rate:
(m/h)
Temperature
(C) Barrier Fluid Supply:
Min:
Max:
Temperature
(C)
Specific Gravity:
@
(C)
Supply:
Min:
Max:
Name of Fluid:
Specific Gravity:
@
(C)
Specific Heat:
(kJ/kg C)
Name of Fluid:
Vapor Pressure:
(barA) @
(C)
Specific Heat:
(kJ/kg C)
Toxic
Flammable
Other:
Vapor Pressure:
(barA) @
(C)
Flow Rate
(m/h)
Max:
Min:
Toxic
Flammable
Other:
Required Press. (barG)
Max:
Min:
Flow Rate:
(m/h)
Max:
Min:
Required Temp.
(C)
Max:
Min:
Required Press: (barG)
Max:
Min:
Required Temp. (C)
Max:
Min:
SEAL FLUSH PIPING
Tubing
Carbon Steel
Type Tube Fittings:
Plan:
Pipe
Stainless Steel
Flow indicator (Plan 52/53)
Tubing
Carbon Steel
Heat Exchanger (Plan 52/53)
Auxiliary Plan:
Pipe
Stainless Steel
Pressure Switch (Plan 52/53)
Threaded
Seal Welded
Pressure Gauge (Plan 52/53)
Piping Assembly:
Unions
Flanged
Socket Welded
Temperature Indicator (Plans 21,22,23,32,41)
COOLING WATER PIPING
Cooling Water Plan:
Cooling Water Requirements - Flow (m/h) Temp (C)
Galvanized Piping Required
Inlet Valve
Seal Jacket/Bearing Housing
Copper Tubing Required
Outlet Valve
Seal Heat Exchanger
Stainless Steel Tubing Req'd
Sight Flow Indicators
Ring Liquid Cooler
Total Cooling Water
PIPING SYSTEMS (3.7)
Vapor Inlet Piping (3.7.1.14)
LRVP Discharge Piping
Ring Liquid Piping
Pressure Control Valve
Check Valve
Block Valve
Automatic Shut-Off Valve
Block Valves
Check Valve
Ejector
Relief Valve:
Make-up Control valve
Make-up Piping
Block Valve
Set Press.
barg
Drain Piping
Drain Trap
Y-Type Strainer
Material:
Steel
Material:
Steel
Cartridge Type Filter
Duplex
Switch Valve
SS
Other:
SS
Other:
Material:
Steel
SS
Other:
PIPING SHALL BE IN ACCORDANCE WITH YERP-01-SAMSS-017
Seal Data
Special Data Sheet:
API Material Class Code (Table H-4):
Manufacturer:
Size and Type:
Manufacturer Code:
Packing Data Manufacturer:
Type:
Size and No. of Rings:
Packing Injection Required
Flow:
(m/h) @
Lantern Ring:
Max. Sealing Pressure:

52
53
54
55
56
57
58

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NO.

DATE

ITEM NO.

ORIGINATOR

REQ'N NO.

PAGE

OF

REVIEWED
APPROVED
CLIENT

1
2

Inspection

3
4
5
6
7
8
9

ASME Design

Spot Radiography
Surface
With Stamp

Other:
Corrosion Allowance
Horizontal
Vertical
Max. Allowable Liquid Carry-over:
Separator Liquid drain to

10

SEPARATOR (3.1.2)
Hydrotest
Other:
Without Stamp
Inlet
(mm) Outlet
Vent
Drain
at
(barG) Instruments
Relief Valve

CONNECTIONS
No.

Size

Rating/Facing/Type

11

SEPARATOR MATERIALS
Description
ASTM Number

12
13
14
15
16
17
18
19
20

Shell
Heads
Demister
Nozzles
Flanges
Internals
Gaskets

All connections 38 mm (1-") and larger shall be flanged.


Diameter:
Length:
(mm)
Thickness - Shell / Head:
(mm)
Clean Pressure Drop (Flange to Flange):
(barG)
Gas Vertical Velocity:
(m/s)
Max. Allow Working Press:
(barG) @
(C)
Min Design Metal Temp:
(C) @
(barG)
Hydrotest pressure:
(barG)
Support Method:
Legs
Skirt
Saddles

21
22
23
24

Remarks:

25

26
27

Inspection

28
29
30
31
32

ASME Design

Spot Radiography
Surface
With Stamp

Other:
Corrosion Allowance
Horizontal
Vertical

33
34
35

INLET BAROMETRIC CONDENSER


Hydrotest
Other:
Without Stamp
Inlet
(mm) Outlet
Vent
Drain
Instruments
Relief Valve

CONNECTIONS
No.

Size

Rating/Facing/Type

36

CONDENSER MATERIALS
Description
ASTM Number

37
38
39
40
41
42
43
44
45

Shell
Heads
Demister
Nozzles
Flanges
Internals
Gaskets

46
47

All connections 38 mm (1-") and larger shall be flanged.


Diameter:
Length:
Thickness - Shell / Head:
Design Pressure
Gas Temperature (in/out):
Cooling Water Required:
Min Design Metal Temp:
(C)
Hydrotest pressure:
Support Method:
Legs
Skirt

48
49

Remarks:

50
51
52
53
54
55
56
57

General Confidential

(mm)
(mm)
(barG)
(C)
(m/h)
(barG)
(barG)

Saddles

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NO.

DATE

ITEM NO.

ORIGINATOR

REQ'N NO.

PAGE

OF

REVIEWED
APPROVED
CLIENT

1
2
3
4
5
6

Process Control Method:


Suction Throttling from
Speed Variation from
Discharge Blow-off to
Bypass from Discharge to Inlet

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

INSTRUMENTATION
Signal (barA) Type:
%

Source:
Electronic, Range
to
mA
Pneumatic
to
(barG)
Other:
Instrument Mounting:
Local Panel
Remote Panel
Locally (On Pipe or Equipment on Local Gage Board)
INSTRUMENT SUPPLIERS
Manufacturer
Size
Type
to
to

Pressure Gages
Temperature Gages
Level gages
Diff. Pressure Gages
Pressure Switches
Diff. Pressure Switches
Temperature Switches
Level Switches
Control Valves
Pressure Relief Valves
Thermal Relief Valves
Sight Flow Indicators
Flow Switches
Vibrations Equipment
Constant Level Oilers
Solenoid Valves
Annunciator

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

PRESSURE GAGE REQUIREMENTS


TEMPERATURE GAGE REQUIREMENTS
Local
Remote
Locally
Local
Remote
Locally
Mounted
Panel
Panel
Mounted
Panel
Panel
1st Stage Inlet
1st Stage Inlet
2nd Stage Inlet
2nd Stage Inlet
1st Stage Discharge
1st Stage Discharge
2nd Stage Discharge
2nd Stage Discharge
1st Stage Liq. Ring Inlet
1st Stage Liq. Ring Inlet
2nd Stage Liq. Ring Inlet
2nd Stage Liq. Ring Inlet
Other: 1st stage Liq Ring
Other: 1st Stage Liq Ring
Outlet
Outlet
ALARM & SHUTDOWN TRANSMITTERS (3.2.5.1) (TABLE 2)
Shutdown
Pre-Alarm
Shutdown
Pre-Alarm
High Gas Discharge Temp.
High Ring Liquid Level
High Liq. Ring Inlet Temp.
High Vibration
High Gas Outlet Pressure
Low Mech. Seal Fluid Press.
Low Ring Liquid Flow
Panel Purge Failure
Low Ring Liquid Level

47
48

Remarks:

49
50
51
52
53
54
55
56
57
57
58

General Confidential

YERP-LRVPCS-ENG (05/08)

LIQUID RING VACUUM PUMP AND


COMPRESSOR SYSTEM DATA SHEET
DOCUMENT NUMBER:

REVISIONS

SI UNITS (bar)

CLIENT DOCUMENT NUMBER:

NUMBER

JOB NO.

DATE

ITEM NO.

ORIGINATOR

REQ'N NO.

PAGE

OF

REVIEWED
APPROVED
CLIENT

1
2
3
4
5

INSTRUMENTATION (Cont'd)
Switch Closures:
Alarm Contacts Shall:
Open
Close to Sound Alarm and be Normally:
Shutdown Contacts Shall:
Open
Close to Trip and be Normally:
Note: Normal Condition is when Liquid Ring Machine is in Operation

Energized
Energized

De-Energized
De-Energized

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

MISC. INSTRUMENTATION
Ring Liquid Sight Flow Indicator
Ring Liquid Level Gage
Vibration & Shaft position Probes &
Oscillator-Demodulators
Vibration & Shaft Position Readout Equipment
Vibration Readout Location:
Local Panel
Separate Panel
Control Room
Annunciator System
Panel & Annunciator Purge
Instrument Block Valves (Except Shutdown Instruments)
Instrument Block Valves for Shutdowns
Liquid Filled Pressure Gages
Alarm Horn & Acknowledgement Switch
Test Lamp Pushbutton
Permissive Start with Pilot Light
Pilot Light Incoming Circuits
Start-Stop Switches
Bearing Metal Temp. Sensors (2.8.2.7)
Radial - Number:
Axial - Number:
Pre-Alarm & Shutdown Switches Shall be Separate
Electrical & Instrument Connections within the Confines
of the Base Shall be Brought out to Terminal Boxes
MISCELLANEOUS
Anti-Fungal Protection & Corrosion Resistant Coatings
for Electrical materials (3.2.6.6)
Thermal Relief valves
Ring Liquid Level Control Valve
Review of Purchaser's Piping (3.7.1.15) & Foundation
Review of Purchaser's Control System
Dynamic Rotor Balancing (ISO Grade:
)
Special Skid Clearance for Safe Access Areas (2.1.7):

39
40
41
42

Air Run-in Required (2.1.14)


Spare Rotor Required (4.4.2.8)
Units of Measure (Dwgs, Nameplates, etc.)(2.10.3):

43
44
45

5 Yr. Retention of Final Assembly Clearances (4.2.1.1.e)


Co-ordination Meeting Required (5.1.3)

46
47

INSPECTION & TESTING


Req'd

Witness
Shop Inspection
Cleanliness (4.2.3.2)
QC Program Review (4.1.7)
Hydrostatic
Mech. Run - LR Machine
Contract Coupling
Idling Adaptor(s)
Contract Probes
Shop Probes
Max/Min. Press. Ratio (2.7.2.3)
Max/Min. Capacity (2.7.2.3)
Vibration Spectrum Plot (4.3.3.3.2)
Vibration Recording (4.3.3.3.3)
Cont. Plot of Speed, Vibration,
Phase Angle (4.3.3.5.2)
Seismic Vibration Data (4.3.3.5.4)
Critical Speed Verification (4.3.3.5.6)
4 Hr. Mech. Run (4.3.3.5.7)
Mech. Run Spare Rotor
Ring Stability Test (4.3.6.4)
Panel Functional Test
Gas Leak Test Disch. Press. (4.3.4)
Before
After
Mechanical Run
Performance Test
Contract Liquid Ring System
Complete Unit Test (4.2.3.3)
Hardness Tests (4.2.3.3)
Gear Test (4.3.6.2)
Sound Level Test (4.3.6.3)
Advance Notice Req'd:
Days (4.1.4) (4.3.1.3)
Inspection Checklist Req'd (4.1.6)
TOTAL UTILITY CONSUMPTION
Cooling Water
Steam, Normal:
Steam, Max:
Instrument Air
kW (Driver):
kW (Auxiliaries):
Heaters:
Purge (Air or Nitrogen):

Remarks:

48
49
50
51
52
53
54
55
56
57
58

General Confidential

Obs.

(m/h)
(kg/h)
(kg/h)
(m/h)
(kW)
(kW)
(kW)
(m/h)

YERP-LRVPCS-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

LIQUID RING VACUUM PUMP AND COMPRESSOR SYSTEM


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Air Supply Check
Alignment
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check

Parent Tag Number

The System Code Number assigned to the item


Vendor Name

General Confidential

YERP-LVAFD-ENG (05/08)

Technical Data Sheet

LOW VOLTAGE ADJUSTABLE FREQUENCY DRIVES


Job:
Line

Specific Requirements

Section

C Design Temp, Max/Min/Site


Seismic Zone per UBC:
% Relative Humidity Max/Min
Marine Shipping (Y/N):
Battery System Required (Y/N):
ft/m Altitude

1
2
3
4
5
6
7

General

Line

Section

Hazardous Area Classification:


Other Special Conditions:

Description

Transformer Identification

AFD Equipment No.

8
9
10
11
12

Page 1 of 2

Line 1
Line 2
Line 3

Nameplates

Section
Line
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28 Basic AFD Data
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Motor Data
51
52
53
54
55
56
57

Specific Requirements
QTY
Rated Voltage (V)
Phases
Frequency (Hz)
Short Circuit Level (kA RMS)
Type of AFD
Power Semiconductors
Voltage Deviation
Frequency Deviation
Overload Capacity %FLA
Carrier Frequency Range
Reactors or Filters Provided
Air Core or Iron Core
Heat Loss at Max. Load
Incoming Protection Size
Efficiency at Min. Speed
Efficiency at Max. Speed
Power Factor at Min. Speed
Power Factor at Max. Speed
Space Heaters
Critical Speeds
Converter System Type
Accuracy of Output Freq.
Auto Restart Capability
Reacceleration Time Delay
Serial Communication Req.
Protocol Desired
Max. Torque at Zero Speed
Max. Sound Level
AFD Bypass Required
Paint
Rated Motor Power
Motor Insulation
Motor Enclosure Type
Temp. Protection Required
Max. Cable Length
Max. Cable Size
Type of Motor
Number of Poles
Driven Equipment
Load Torque at Starting
Motor Area Classification
System Grounding

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-LVAFD-ENG (05/08)
Technical Data Sheet

LOW VOLTAGE ADJUSTABLE FREQUENCY DRIVES


Job:
Line Notes
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

General Confidential

Page 2 of 2

YERP-LVMCC-ENG (05/08)

Technical Data Sheet

LOW-VOLTAGE MOTOR CONTROL CENTER


Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Section

General

Section

Specific Requirements
Seismic Zone per UBC:

Phase
V
Hz
A Horizontal Bus
A Vertical Bus
kA Sym Bus Bracing
kA Sym Avail S/C

Page 1 of 3

Equip. No.:
Control Voltage (V):

Tropicalization (Y/N):
Fungus Treated (Y/N):
Marine Shipping (Y/N):

NEMA Enclosure Type:


NEMA Wiring Class:
Starter Mounting (F/B-B):
Automatic Transfer Switch (Y/N):
PLC Racks (Y/N):
Ground Bus (Y/N):
Neutral Bus (Y/N):

Cubicle Space Heater Bus (V):


Motor Space Heater Bus (V):
Outgoing Cable:
Incoming Cable Entry:
Incoming Cable No./Size/Phase:

Incoming Power (Bus Duct/Cable/Close-coupled):


Main Disconnect Device (Circuit Bkr/Fused Switch):

MCC Metering
& Relaying

Ammeter Qty:
Ammeter Range:
Ammeter CT Ratio:
Ammeter Switch (Y/N):
Voltmeter Qty:
Voltmeter Range:
Voltmeter PT Ratio:
VoltmeterSwitch (Y/N):

_______
_______
_______
_______
_______
_______
_______
_______

Watthour Meter (Y/N): _______


Protective Relays: __________________________________

NOTES:

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-LVMCC-ENG (05/08)

Technical Data Sheet

LOW-VOLTAGE MOTOR CONTROL CENTER


Page 2 of 3

Job:

Line
SUB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

Vacuum Starter
Ratings

Combination Starter
MCC

TOTAL

WBS

Spares

S1

S2

S3

S4

S5

S1

S2

S3

General Confidential

YERP-LVMCC-ENG (05/08)

Technical Data Sheet

LOW-VOLTAGE MOTOR CONTROL CENTER


Page 3 of 3

Job:

Line

Circuit Breaker
SUB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

MCC

TOTAL

WBS

Spares

100AF

150AF

225AF

600AF

COMB
Contactor

100A

150A

225A

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F1
F2
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
MIXED BED DEMINERALIZER PACKAGE
LOCATION
DATA SHEETS
UNIT
SI UNITS (bar)
ITEM NO.
SERVICE
APPLICABLE TO:
PROPOSAL
PURCHASE
AS BUILT REQ'N NO.

J6491 Mixed Bed Dmnrlzr (012008)

1
2

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO KBR SPECIFICATION:


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

5
6
7
8
9

PAGE

Service:
Length of Service Run (hours):
Feedwater Analysis:
Inlet Water Pressure required
Outlet Water Pressure required
Supply Water Temperature

OF

Other:
BY PURCHASER OR MANUFACTURER

GENERAL
Number of Units:
System Net Design Flow

3
4

F3

(m/h)

(barG)
(barG)
(C)

10
11
12
13
14
15

Flowrates:
Gross Inlet Flow
Net Outlet Flow
Minimum Recommended Flow

PERFORMANCE DATA
DESIGN (per unit)
TOTAL (including regen)
(m/h)
(m/h)
(m/h)
(m/h)
(m/h)
(m/h)

NORMAL TOTAL (including regen)


(m/h)
(m/h)
(m/h)

16
17
18
19
20

Volume Treated per Regeneration:


Gross Volume
Net Volume
Ionic Load per Regeneration:

(m)
(m)
milliequivalents

21
22
23
24
25
26
27
28
29

Ion Exchange Resins:


Type
Capacity (published / adjusted)
Regeneration Level
Quantity per Unit
Effective Bed Volume
Effective Bed Level
Manufacturer / Designation

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

ANION
(meq / liter)
(g / liter)
(m)
(m)
(mm)

(meq / liter)
(g / liter)
(m)
(m)
(mm)

MECHANICAL INFORMATION

30
31

CATION

Vessels:
Equipment Item Number
Number of Units
Type of Units
Mode of Operation
Design Code / Stamp Required
Design Press / Temp (mechanical)
Dimensions
Diameter
Height, Straight Sides
Height, Freeboard
Height, Overall
Material of Construction
Internal Lining
Underdrain System:
Type / Material of Construction
Backwash Collection System:
Type / Material of Construction
Regenerant Distr. & Collection Systems:
Type / Material of Construction

(barG)

(C)
(mm)
(mm)
(mm)
(mm)

51
52

Remark:

53
54
55
56
57
58
59
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients
to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F3
F1
F2
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
2
OF
REQ'N NO.
8

MIXED BED DEMINERALIZER


DATA SHEETS
SI UNITS (bar)

3
4
5

REGENERATION INFORMATION

1
2

Regeneration
Type of Regeneration
Cation / Anion Simultaneous
Design for neutral pH in wastewater

cocurrent
yes
yes

/
/
/

countercurrent
no
no

6
7

Schedule

FLOW
(m/h)

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1
2
3
4
5
5a
5b
6
6a
6b
6c
7
8
9
10

TIME
minutes

VOLUME
(m)

Backwask
Middle Collector Flush
Acid Pre Injection
Caustic Injection
Chemical Dilution
Acid Dilution
Caustic Dilution
Slow Rinse
Acid Rinse
Caustic Rinse
Drain Down
Air Scoring
Fill
Fast Rinse
Total Volme
Total Regeneration Time

26
27

Water Requirements

SOURCE

28
29
30
31
32

Backwash
Chemical Dilution
Slow Rinse (Displace)
Fast Rinse

QUANTITY
(m)

SOURCE

QUANTITY
(m)

Suppy Water
Demin Water
Demin Water
Supply Water

33
34
35
36
37
38

Total Wastewater per Regeneration


Wastewater requiring neutralization
Recoverable Rinse Water
Unneutralized Wastewater

(m)
(m)
(m)
(m)

(m)
(m)
(m)
(m)

(kg)
(m/h)
(minutes)
%

(kg)
(m/h)
(minutes)
%

(kg)

(kg)

39
40
41
42
43

Chemicals
Regenerant
Grade or Quality
Bulk Concentration

44
45
46
47
48

Quantity / Regeneration (100% basis)


Regenerant Flowrate (concentrated)
Regenerant Injection Time
Regenerant Strength (diluted)

49
50
51

Regenerant per 1000 gallons


of product water

52
53
54
55
56

Remarks:

57
58
59
60
61
62

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F3
F1
F2
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
3
OF
REQ'N NO.
8

MIXED BED DEMINERALIZER


DATA SHEETS
SI UNITS (bar)

MIXED BED DEMINERALISER (TYPICAL SKETCH)

2
3
4
5
6

MANWAY WITH HINGE OR DAVIT

THERMAL
RELIEF

8
LIFTING LUGS

AUTOMATIC
VENT

10
11

REFILL

12
13
14

FI

15

FE

BACKWASH OUTLET
INLET

VENT

SERVICE INLET

16
17
18
19

CAUSTIC
INLET

20

FG

PI

3" x 12" WINDOWS

21
22

BACKWASH SIGHT
FLOW INDICATOR

23

SOLENOID /
JUNCTION
BOX

24
25
26
27

BACKWASH
INLET

28
29
30

OUTLET
ATC

ACID
INLET

INTERFACE
OUTLET

RINSE OUTLET

WASTE

CE
RT

31
AIR INLET

32

RESIN
TRAP

FI

33
PI

34
35

RESIN REMOVAL
CONNECTION
SERVICE OUTLET

DRAIN

36
37
38
39

STRUCTURAL STEEL SKID

40
41
42
43
44
45
46
47
48

Assembly
Number
1
2
3
4
5

ASSEMBLY DIMENSIONS AND WEIGHTS


Length
Width
(m)
(m)
Equipment
Mixed Bed Unid & Face Piping
Acid Regen Skid
Caustic Regen Skid
Remix Air Blower Skid

49
50

Remarks:

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

General Confidential

Height
(m)

Weight
(kg)

YERP-MBDP-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F1
F2
F3
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
4
OF
REQ'N NO.
8

MIXED BED DEMINERALIZER


DATA SHEETS
SI UNITS (bar)

REGENERATION EQUIPMENT
ACID

1
2
3
4
5
6
7
8
9

Regenerant Day Tanks


Item Number
Number of Units
Dimensions (Dia x St Side)
Volume
Materials of Construction
Wall Thickness
Corrosion Allowance

CAUSTIC

(mm)
(m)

(mm)
(m)

(mm)
(mm)

(mm)
(mm)

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Regenerant Pumps
Item Number
Number of Units
Manufacturer / Model Number
Type
Capacity, Min. - Max.
Discharge Pressure
Material of Constr. for Wetted Parts
Liquid End
Diaphragm/ Impeller
Valves
Motor
Item Number
Manufacturer
Power / Speed / Service Factor
Enclosure / Insulation
Volts / Phase / Hertz

CAUSTIC

ACID

(L/min)
(barG)

(L/min)
(barG)

rpm /

rpm /

28
29
30
31
32
33
34
35
36

Materials of Construction
Strong Chemical Piping
Strong Chemical Valves
Dilution Water Piping
Dilution Water Valves
Dilute Chemical Piping
Dilute Chemical Valves
Mixing Tee

37
38
39
40
41
42
43
44
45

Accessories
Pulsation Dampener
Relief Valves
Strainers
Flow Transmitter
Pressure Gauge
Level Transmitter
Desiccant Chamber

Manufacturer

46
47
48
49
50

Manufacturer

Pump Discharge
PD Pumps
Pump Suction
Dilution Water
Pump Discharge
Tank
Tank

Dilution Water Heater:


Number:
Materials of Construction
Tank Immersion Heater:

* Common between two pumps of same service


Heat Duty:
(kJ)
Design Pressure:
Steam Rate:
(kg/h)
Design Temperature:
Tubes:
Shell:
Watts:
Volts:
Phase:

(barG)
(C)
Head:

51
52
53
54
55
56
57

Remark:
1 Material of construction for acid injection system including Acid Tank shall be selected by Supplier based
on his experience and considering the following references:
a TAPPI TIP 0606-26 Sulfuric acid (H2SO4) safe storage and handling
b NACE Standard RP0391-2001 (Item No. 21050): Std Recommended Practice - Materials for the
handling and storage of commercial concentrated (90 to 100%) Sulfuric Acid at ambient temperature

58
59
60
61
62
63
64

General Confidential

Hertz:

YERP-MBDP-ENG (05/08)

MIXED BED DEMINERALIZER


DATA SHEETS
SI UNITS (bar)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F1
F2
F3
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
5
OF
REQ'N NO.
8

CONTROL PANEL AND INSTRUMENTATION DATA SHEET


Scope of Supply:
PLC, operating software, and instrumentation only
(DCS control)
3
Complete Control System including:
4
Other:

1
2

Instrumentation ONLY

Operator Panel (MMI)


LOCATION:
Indoors
Outdoors
Sheltered
MOUNTING:
free standing console
8
PROXIMITY TO CTP UNIT:
with the unit
local control room
main control room
9
Communication with PLC:
RS-232 port
integral
hard-wired
10
CRT Display:
screen size
high resolution
color graphics
Keyboard type
11
CONSOLE:
NEMA Rating:
Material:
12
Dimensions:
Length
(mm)
Width
(mm)
Height
13
Console Weight
(kg)
Wall Thickness
14
Electrical Load:
Power:
(kW)
Volts:
Phase:
Hertz:
15
Special Provisions:
sun & rain shield for display
see-through door for display
16
air conditioner
heater
printer
6
7

console mount

(mm)
(mm)

17

Programmable Logic Controller (PLC)


MANUFACTURER:
Model No:
LOCATION:
Indoors
Outdoors
Sheltered
20
PROXIMITY TO CTP UNIT:
with the unit
local rack room
other
21
I / O INFORMATION:
Inputs
Outputs
22
required
wired spare
required
wired spare
23
analog (4-20mA DC)
24
discrete (120 VAC)
25
discrete (24 VDC)
26
isolated discrete (120 VAC, triac)
27
Total
28
Communication with Operator Console:
RS-232 port
integral
hard-wired
29
Communication with main DCS:
RS-232 port
integral
hard-wired
30
Electrical Load:
Power:
(kW)
Volts:
Phase:
Hertz:
31
ENCLOSURE:
NEMA Rating
Material:
32
Dimensions:
Length
(mm)
Width
(mm)
Height
(mm)
33
Number of compartments:
Weight
(kg)
Wall Thickness
(mm)
34
Terminal Block Mfr:
Type:
Number:
35
Special Provisions:
ventilation fan
air conditioner
heater
36
screen and filter
louvers
rain shield over access door
37
redundant CPU
UPS
programming device & software
38
internal fluorescent lights
light switch
convenience outlet
39
Remarks
40 1 Supplier shall provide conductivity analyzers at the outlet of each mixed bed. Conductivity analyzers
41
shall include automatic temperature compensation. Conductivity signals shall also be transmitted to Purchaser's DCS.
42 2 Supplier shall provide pressure gauge with isolating and sample cocks at the inlet and outlet of each bed,
43
and differential pressure gauge across each resin trap.
44 3 Supplier shall provide transmitter for inlet flow and shall send singnals to Purchaser's DCS.
45 4 All Instrumentation shall be in accordance with Instrumentation for PackageEquipment Specification.
46 5 Supplier shall provide concentration analyser complete with insertion type, temperature compensation cells, for dilute acid
47
and caustic regenerant lines. Manual sample valves shall also be provided on these lines.
18
19

48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F1
F2
F3
DATE
BY
REV/APPR
CLIENT
JOB NO.
ITEM NO.
PAGE
6
OF
REQ'N NO.
8

MIXED BED DEMINERALIZER


DATA SHEETS
SI UNITS (bar)

3
4
5

DESIGN, SELECTION, AND TESTING SHALL CONFORM TO KBR SPECIFICATION:


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

Locally Mounted Analyzers and Instruments


AREA CLASSIFICATION
Class:

6
7
8
9
10
11
12
13
14
15
16
17
18
19

Zone
Manufacturer

Group:
Model No:

Other:
BY PURCHASER OR MANUFACTURER

Temp Class
Qty
Location of Monitoring Points:

Differential Pressure Transmitters


Pressure Type Level Transmitters
Temperature Transmitters
Conductivity Analyzers / Transmitters
Air Flow Indicator
Silica Analyzer
Sodium Analyzer
Differential Pressure Switches
Pressure Indicators
Differential Pressure FI Transmitters
Regenerant Concentration Analyzers
Limit Switches
Level Indicating Transmitter

20
21
22

Control Strategies and Interfaces

23
24

Service Flow Control

External (by purchaser)


Internal (by supplier)

Low Flow Control System:

None
Recirculation

25

Product tank inlet flow regulated by level control


Individual unit effluent valves regulated independently

26
27
28
29
30

Regeneration Control:

By PLC

31
32
33

Regeneration Initiation:

34

Operator Initiated
Automatic - time

Automatic - throughput

35
36
37

Emergency Shutdown:
Panel Testing:

38
39
40

CONTROL PANEL AND INSTRUMENTATION DATA SHEET

1
2

Remarks :

41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63

General Confidential

YERP-MBDP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
F1
DATE
BY
REV/APPR
CLIENT
JOB NUMBER
CLIENT
LOCATION
UNIT
ITEM NUMBER
SERVICE
REQUISITION NO.

DEMINERALIZER PACKAGE
DATA SHEETS
WATER ANALYSIS DATA
1
2

INFORMATION TO BE COMPLETED :
BY PURCHASER

3
4
5
6
7
8
9

Service
Temperature (C)
Source of Water
Type of Water Treatment
English / Metric / SI Units
ANALYSES

10

CONSTITUENT

11

Calcium
Magnesium
Sodium
Potassium
Total Cations
Bicarbonate
Carbonate
Hydroxide
Chloride
Sulfate
Formate
Nitrate

12
13
14
15
16
17
18
19
20
21
22

BY MANUFACTURER
OPERATING CONDITIONS

Units*

25
26
27

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

53

Supply Water

Secondary Stream

(Ca)
(Mg)
(Na)
(K)
(HCO3)
(CO3)
(OH)
(Cl)
(SO4)
(HCOO)
(NO3)

Total Anions
Total Hardness
Phenolphthalein Alkalinity
Methyl Orange Alkalinity
Iron + Ni
(Fe + Ni)
Copper (Total)
(Cu)
mg/L as Cu
Manganese
(Mn)
mg/L as Mn
Aluminum
(Al)
mg/L as Al
Ammonia
Carbon Dioxide, Free (CO2)
Carbon Dioxide, Dissolv (CO2)
(SiO2)
ppm as SiO2
Silica
Turbidity
NTU
Total Suspended Solids
Color
Hazen
(Cl2)
Chlorine, Free
pH
Conductivity
mho/cm
Total Dissolved Solids
Total Organic Carbon
mg/L
Langelier Index
Ryznar Index
Hydrcarbon/Oil, free
Hydrcarbon/Oil, Dissolved
Methonol
Ethanol

54

Notes

OF

BY PURCHASER OR MANUFACTURER

Manufacturer to complete water analyses for each intermediate stream.

51
52

PAGE

Description

28
29

F3

Intermediate 1 =
Intermediate 2 =
Intermediate 3 =

23
24

F2

1 * Units are mg/l unless otherwise indicated.


2
ND = Non detectable
3
Ions expressed in mg/liter of equivalent CaCO3

55
56

General Confidential

Intermediate 1

Intermediate 2

Outlet Demin

YERP-MBDP-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

MIXED BED DEMINERALIZER PACKAGE


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrion).

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-MP-ENG (05/08)

DATA SHEET

METERING PUMPS
Rev. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

MATERIALS OF
CONSTRUCTION

SURFACE
FINISH

Div.
0

See Site & Utilities


Data Sheet

OPERATING
CONDITIONS

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Nonhazardous

Grp
or
Outdoor

Indoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Duty
Fluid
Pumping Temperature
Specific Gravity
Vapor Pressure
Viscosity
Suction Pressure
Discharge Pressure
NPSH Available

Continuous

Intermittent

C
kPag
cP
kPag
kPag
m

Flow Rates
Fluid, m3/h
Pressure
Temperature
Applicable Codes / Standards

Minimum

Maximum

Normal

Design

kPag
C

Volume Rate Range


Design Pressure In / Out
Design Efficiency
Operating / Motor Power

m3/h
kPag
%
kw

Content Contact Parts


Gears
Plunger
Diaphragm
Housing
Valves
Packing / Seals
Gaskets
Hardware
Baseplate

kPag
/

kw

Internal Surface Finish


External Surface Finish
Priming / Painting
Notes

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Metering Pumps.xls

General Confidential

INDEX

Page 1 of 4

YERP-MP-ENG (05/08)

DATA SHEET

METERING PUMPS
Rev. 0
Relief valve
VFD controller
Line reactors
Type

ACCESSORIES

CONSTRUCTION

Positioner / controller
Jacketed
Electric traced
Gear
Diaphragm
Open
Closed

Capacity Control

Variable Speed
Variable Displacement
Throttling
RPM
m3/Rev
Manual
Control Signal

Speed Range
Capacity Range
Rate Control Method

Size

CONNECTION
SCHEDULE

Description
Suction
Discharge
PSV

INSTRUMENTS &
CONTROLS

Description/Function
Rate Controller
VFD Controller
PSV

UTILITIES
REQUIRED

Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:

TESTING

WEIGHTS &
DIMENSIONS

Type

Rating

mm
mm
mm
mm
mm

Type

Controls
Motors

Compressed Air
NOISE LEVEL

Plunger/Piston

Mfr

Model No.

By

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph
Hz /
kVA
V
Ph
Hz /
kVA
Nm3/h @
kPag

Maximum Noise Level

dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

@ 1 meter

Criticality:
0

Yes
Empty

No
Operating
kg
kg

Test
kg
kg

kg
kg
m

Notes

Metering Pumps.xls

General Confidential

Page 2 of 4

YERP-MP-ENG (05/08)

DATA SHEET

METERING PUMPS
Rev. 0
DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
kw
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
kw
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Metering Pumps.xls

General Confidential

Page 3 of 4

YERP-MP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

METERING PUMPS
DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-MS-ENG (05/08)

DATA SHEET

MAGNETIC SEPARATORS
Rev. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.

Grp
or
Outdoor

Indoor

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name Description
Bulk Density
Particle Size
Angle of Repose
Tramp Metal Type
Tramp Metal Size
Tramp Metal Shape

kg/m3
mm
(
Fr Horiz:

Poured

microns)
Drained

See Solids Product Data Sheet for more material properties.

OPERATING
CONDITIONS

Duty
Equipment Fed By
Discharges to
Rejects To
Usage

Continuous

Chute Size / Angle / Length


Belt Conveyor Size / Trough Angle
Belt Conveyor Slope / Speed
Belt Conveyor Head Pulley Diameter

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

MATERIALS
OF
CONSTRUCTION

SURFACE
FINISH

Flow Rates
Mat'l,
kg/h
Tramp Metal,
kg/h
Pressure
Temperature
Applicable Codes / Standards
Code Stamp
Efficiency
Magnet Load, Design / Maximum
Magnetic Field Strength
Depth of Extraction
Content Contact Parts
Magnets
Covers
Housing
Belt
Drum

Intermittent

Gravity
Pneum. Conveyg
Slurry
Belt Conveyg
mm /
Fr Horizon /

mm /
%
/
FPM

Lines
m

mm
Minimum

Maximum

Normal

Design

PSIG
F
Yes

Rare Earth:

No
% (Removal of metallic mat'l)
kg /
kg
mm (from surface)
Gauss @
mm
NdFeB

SmCo

Internal Surface Finish


External Surface Finish
Priming/Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Magnetic Separators.xls

General Confidential

INDEX

Page 1 of 3

YERP-MS-ENG (05/08)

DATA SHEET

MAGNETIC SEPARATORS
Rev. 0
Supports
Suspension hardware
Type

ACCESSORIES
CONSTRUCTION

Monorail
Trolley
Permanent Mag
Self-Cleaning
Belt
Drum
Impact Plate

Magnet Description
Magnet Qty / Dimensions
Orientation
Inclination
Mounting
Distance
Enclosure
Flux Density
Power
Ampere-Turns
Cleaning Method
Life
Cooling:
Coolant
Circulated By
Expansion Protection
Warm-Up Time
Connections, Inlet / Outlet
WEIGHTS &
DIMENSIONS

Electro Mag
Cooled
Vibrating
Fixed Grate
Rotary grate
Suspended Plate

mm

Fr Horiz:
mm

From Face to:

Gauss
Watts

at

Years

Buyer

Seller
Minutes
/
Operating

Empty

Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

kg
kg

Test
kg
kg

kg
kg
m

UTILITIES
REQUIRED

Power:

Controls
Motors

V
V
Nm3/h

Compressed Air
TESTING

NOISE LEVEL
INSTR &
CONTROLS

Type
Criteria
Witnessed
Maximum Noise Level

Hz /
Hz /

kVA
kVA

kPaG
Criticality:

Yes

No
dBA

Description/Function
Transformer
Rectifier
High Voltage Terminals/Jct Box
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Input Current
DC Power Output

Ph
Ph

@ 1 meter

Type

SPDT
DPDT
Amps
NEMA
Yes
No
AMPS
WATTS

Mfr

Model No.

By

SPST
DPST
Volts
Hermetically Sealed Contacts

VOLTS

AMPS

Notes

Magnetic Separators.xls

General Confidential

Page 2 of 3

YERP-MS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

MAGNETIC SEPARATORS
DATA SHEET
SI UNITS
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-MVMCC-ENG (05/08)
Technical Data Sheet

MEDIUM-VOLTAGE MOTOR CONTROL CENTER


Page 1 of 3

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Section

Specific Requirements
Phase
V
Hz
kA Available Fault Curr. (Sym.)
A Power Bus
C Design Temp, Max/Min/Site
% Relative Humidity Max/Min
ft/m Altitude

GENERAL

Item
Overall
1
2
3
4
5
6
7
8

NAMEPLATES

Units

General

Load

Power
Connection

Metering &
Relaying
Transformers

Equip. No.:

Seismic Zone per UBC:


Space Heaters (Y/N):

Control Power (V):

Tropicalization (Y/N):
Fungus Treated (Y/N):
Marine Shipping (Y/N):

Line 2

Line 1

Scheme Number: FC - Fused Contactor, I - Incoming Line, IM - Induction Motor,


SM - Synchronous Motor
Item
1
2
3
4
5
6
Unit Number
Type of Service
Contactor Rating (A)
Fused Switch Rating (A)
Key Interlock

Line 3

HP / kW / kVA
Full Load Amperes
Locked Rotor Amperes
Acc Time @
%V
Acc Time @
%V
Exciter Voltage, Supply
Space Heater
PF Caps - KVAR
Starter Type
Auto Xfmr Thermostat
Cable/Bus Duct
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size
Number
Phase CT's
Ratio
Number
PT's
Ratio
Fuses
Number
Differential CT's
Ratio
Zero Sequence Number
CT's
Ratio
Self-Balancing
Number
CT's
Ratio
Scheme Number

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended
and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-MVMCC-ENG (05/08)
Technical Data Sheet

MEDIUM-VOLTAGE MOTOR CONTROL CENTER


Page 2 of 3

Job:
Relaying & Metering Schemes

Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

Scheme Number
Application

Metering

I1
A1
FS1
FC1
Fused
Incoming Auxiliary & Fused Sw
Bus
Feeder Contactor
Line

AM - Amperes
AS - Positions
VM - kV
VS - Positions
WHD - Minutes
WM - MW
VARM - MVAR
PFM
FM

AX
VX
WX
VARX
VAX
PFX
FX
Pushbuttons
Indicating Lights
Control
Control Power Xfmr
TD Re-acceleration
Potential Xfmr
25 - Sync Check
27 - Undervoltage
32 - Reverse Power
37 - Undercurrent/pwr
40 - Field
46 - Phase Balance
47 - Phase Seq V
48 - Incomplete Seq
49 - RTD
49 - Thermal
50/51 - Overcurrent
50G/51G
51V -Voltage Restraint
55 - Power Factor
59 - Overvoltage
Relaying
60I - Current Balance
60V - Voltage Balance
67 - Directional O/C
81 - Frequency
86 - Lockout
87 - Differential
26F- Field Overtemp
Transducers
(Qty,
Output)

Notes:

General Confidential

Equip. No.:

IM1
Induction
Motor

IM2
Induction
Motor

SM1
Sync.
Motor

SM2
Sync.
Motor

YERP-MVMCC-ENG (05/08)

Technical Data Sheet

MEDIUM-VOLTAGE MOTOR CONTROL CENTER


Page 3 of 3

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

Equip. No.:

SUB

MCC No.

TOTAL

WBS

Vacuum Contactor Ratings


No. of Starters
400A
800A

General Confidential

Vacuum Latching
No. of Contactors
400A
800A

Spares per MCC


400A

800A

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING
CRANES
Rev. 0
Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY
SI

PURCHASE

AS BUILT

= Data to be completed by Supplier after purchase.

MFR/SELLER
SIZE
MODEL

SITE & UTILITIES


DATA

ITEM No.
SERVICE
No. REQD
Area Classification
Location

Cl.

OPERATING
CONDITIONS

Div.

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name / Description
Load, Maximum / Normal
Maximum Size
Lift / Headroom
Travel, Bridge / Trolley

Bags

Duty
Usage

Continuous
Operations
Lifts/Hr

Intermittent
Maintenance

Hrs/Day

Avg Movement

Avg Lift
kg
kg
kg
kg

Temperature in Bldg, Max. / Min.


Applicable Codes and Standards

Wet
Dusty
High Temp.
Very Severe Duty
C /

Acid Fumes
Steam
High Altitude
Precise Load Handling
C

Aux Hoist

Bridge

Trolley

MT
m/s
m
m

MATERIALS OF
CONSTRUCTION

Winding drum
Rope
Chain
Hoist Frame
Load Hook
Trolley Wheels
Sheave
Girders/Structural

SURFACE
FINISH

External Surface Finish


Priming/Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate

Overhead Traveling Cranes.xls

m
m
m
m

ANSI B30.2.0
CMAA 70
References correspond to CMAA sections & paragraphs.
Main Hoist

PERFORMANCE
Capacity,
Speeds,
Lift Height,
Movement,

Drums
Equip.:
kg
/
kg
m
m (See clearance diagrams, page 4)
m
/
m

Main Hoist
Auxiliary Hoist
Bridge
Trolley
Conditions

MECHANICAL
DESIGN CONDS

Grp
or
Outdoor

Indoor

See Site & Utilities


Data Sheet

UNITS / PKGS
PROPERTIES
& DIMENSIONS

= Data must be completed/verified by Bidder with quote.

General Confidential

INDEX

Page 1 of 5

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING
CRANES
Rev. 0
Lift limit
Runway/supports
Main Hoist Drive Type
Ax Hoist drive Type
Trolley Drive Type
Bridge Type

ACCESSORIES
CONSTRUCTION

Load monitor/limit
Rails
Festooned cable
Handrails, ladders, platforms
Manual
Motorized
Manual
Motorized
Manual
Motorized
Manual
Motorized
Underhung
Top Rail
Single Girder
Double Girder
Cam
Disc
Electric
Spring
Disc
Electric
Spring

Load Brake Type


Motor Brake Type
Wire Rope Type
Wire Diameter
Wire Length
Chain Type
Chain Size
Reeving
Trolley Construction
Approx. Runway Length
No. of Cranes on Runway
Service Info: CMAA Class
Attachment (Aux Hoist) / Weight
Attachment (Main Hoist) / Weight
WEIGHTS &
DIMENSIONS

Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

mm
m

m
(Ref. section 70-2)
Magnet
Bucket
Magnet
Bucket

Hook
Hook

Operating

Empty
kg
kg

/
/
Test

kg
kg

kg
kg
m

UTILITIES
REQUIRED

Power:

Controls
Motors

Compressed Air
TESTING

INSTR &
CONTROLS

Type
Criteria
Witnessed
Control Method
Control Location

Ph
Ph
@

Hz /
Hz /

kVA
kVA

kPaG
Criticality:

Yes
No
Cab
Floor
End of Crane
Center

Type of Control:
Main Hoist
Aux Hoist
Trolley
Bridge
Control Enclosures (Min.)
Contact Type
Contact Rating
UL Label
Special wiring conditions or codes:
Bridge Conductor Type
Runway Conductor Type
Mfr
Furnished By

Overhead Traveling Cranes.xls

V
V
Nm3/h

kg
kg

On Trolley

(Ref. 5.4.4) (Give complete info, incl. no. of speed pts)

NEMA
SPDT
Amps
Yes

Insulated
Buyer

General Confidential

Hermetically Sealed Contacts


(Ref. 5.4.7.1)
DPDT
SPST
DPST
Volts
No

Bare Wire

Angle

Seller

Page 2 of 5

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING
CRANES
Rev. 0
Sketch -- Diagram
(Complete/modify sketch below making special note of any obstructions which may interfere with the crane, or reference separate drawings)

Low point of roof truss, lights, sprinkler or other obstacles


I

H
G
C

A (Span - C to C of runway rails)

Rail size: Q
Cap channel size: R
Runway beam size: S

Obstruction
B

T
Operating
floor

M N

Runway conductors
type: P

U
V

Pit floor
F

ELEVATION

Indicate cab or pendant location, relative locations of main & auxiliary hook, runway conductor location, adjacent cranes, etc.
Dimensions: (Dimensions are Approximate)
M
mm
U
mm
A
mm
F
mm
N
mm
V
mm
B
mm
G
mm
P
mm
B*
mm
H
mm
Q
mm
mm
C
mm
I
mm
R
mm
mm
C*
mm
J
mm
K
mm
S
mm
mm
D
mm
L
mm
T
mm
E
mm
0

* = For Underhung Cranes


Notes
1)

Overhead Traveling Cranes.xls

General Confidential

Page 3 of 5

YERP-OTC-ENG (05/08)

DATA SHEET

OVERHEAD TRAVELING
CRANES
Rev. 0
DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

UL

FM

Direct

V-Belt

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Overhead Traveling Cranes.xls

General Confidential

Page 4 of 5

YERP-OTC-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

OVERHEAD TRAVELING CRANES


DATA SHEET
SI UNITS
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS

DS-MV21REV.

Rev. No.
Date
Engr
Chkd
Appvd
Client

Issued for:
Units: SI
0

Job No.
Project
Client
Site Location
Reqn No.

Inquiry

Purchase

As Built

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.
0

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

= Data must be completed/verified by Bidder with quote.

Grp
or
Outdoor

Indoor

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name/Description
Bulk Density
Particle Size
Angle of Repose
Surcharge Angle

kg/m3
mm
(
Fr Horiz:
Fr Horiz:

Poured

microns)
Drained

See Solids Product Data Sheet for more material properties.

OPERATING
CONDITIONS

Duty
Equipment Fed By
Discharges to
Exhausts to
Flowrates
Mat'l,

MECHANICAL
DESIGN
CONDITIONS

Continuous

Minimum

Maximum

Intermittent

Normal

Design

MTPH

Pressure
Temperature
Applicable Codes / Standards

PERFORMANCE

MATERIALS OF
CONSTRUCTION

kPaG
C
CEMA

Capacity
Operating Power
Starting Power / Torque
Belt Speed
Time to Full Speed (Loaded)
Content Contact Parts
Belt Cover Top / Bottom
Shafts
Pulleys
Idlers
Weather Cover
Chutes
Lining
Skirtboards
Wipers
Fasteners
Structural Frame & Supports

MTPH
KW
KW /
m/s
Secs

Headshaft
Newton-Meters

SURFACE
FINISH

Wear Surface Finish


Exterior Surface Finish
Priming/Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Pipe Belt Conveyors.xls

General Confidential

INDEX

Page 1

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS

DS-MV21REV.

Belt cleaners
Backstops
Auto takeups
Skirtboards
Dust Hoods
Diverters (see DV data sheet)

ACCESSORIES

CONSTRUCTION

Pipe Belt Conveyors.xls

Pipe Diameter
Axle to Axlel Horizontal distance
Max. Incline
Max. Decline
Min. Curve Radii, Verti'l / Hori'l
Min Ratio of C.R. / P.D
Max Single Curve Angle
No. Drives
Drive Location
Drive Wrap, Total
Belt:
Special Belt for Pipe Conveyor
Width of Belt / Overlap
Max. Tension
Rated Tension
No. Plies
Carcass
Grade
Construction
Cover Thickness Top / Bottom
Cover Mat'l Top / Bottom
Edges
Breakers
Total Thickness
Splice
Estimate Life Span
Manufacturer
Idlers:
Diameter
Style (Inline / Offset)
Spacing
No. Reqd
CEMA Class
Mounting
Angle of Transfer Idlers
No. Reqd
Pulleys:
Type
Material
Diameter,
mm
Width,
mm
Lagging
Shaft Diameter,
mm
Shaft Mat'l
Bearing Mfr
Bearing Mounting
Bearing Seals
Head Pulley Mounting Height

Weather Covers
Loading Chutes
Chute Lining

Stringers
Supports
Walkways/Handrails
Ladders/Platforms
Dust Collection
Dust Suppression

Soft-Start Drive
PLC control panel
m
m

m
m

Head

m
300
45

Tail

600

Snub

Yes

No
mm
kg/cm
kg/cm

mm
of width
of width
Reinforcement

Woven Fabric
Steel Cable
Grade 1
Grade 2
mm /

mm
/

Yes

No
mm

Vulcanized

Mechanical
Hours

Hexagonal

Training

mm

mm

mm

mm

mm

mm

Both Side

TAIL

Flange
Pillowblock
Labyrinth
Lip
At the Belt Height
Over the Belt Height
Below the Belt Height

General Confidential

Ret. Training

mm

Same side

HEAD

Return

mm

SNUB

TAKEUP

BEND

mm
mm

Page 2

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS

DS-MV21REV.

CONSTRUCTION
(Continued)

Take up
Takeup Type

Manual
Auto
Pneumatic
Screw

Location
Travel
Belt Cleaner Type

UTILITIES
REQUIRED

Bolts

TESTING

WEIGHTS &
DIMENSIONS

Multiple Blade
Blade

Clamps

mm
mm
mm

Controls
Motors

Compressed Air
NOISE LEVEL

One Blade
Brush
Motor

Integrated w/ System PLC


Description / Function
Motion Switch (Low speed Sw.)
Pull Cord Switches
Level Switches (Plugged Chute)
Misalignment Switches

Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:

Electric

mm
Scraper:
Rotary:
Belt

Driven By
Mfr / Model
Weather Cover:
Type
Fastener Type
Chutes:
Min. Valley Angle
Min. Thickness
Lining Thickness
Skirtboards:
Min. Thickness
Wiper Type
INSTRUMENTS &
CONTROLS

Gravity
Hyd
Ratchet

Yes
Type

No
Mfr

By
Seller
Seller
Seller
Seller

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph.
Hz /
kVA
V
Ph.
Hz /
kVA
Nm3/h @
kPaG

Max. Noise Level

dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

Model No.

@ 1 meter
Criticality:

Yes
EMPTY

No
OPERATING
kg
kg

TEST
kg
kg

kg
kg
m

NOTES

Pipe Belt Conveyors.xls

General Confidential

Page 3

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS

DS-MV21REV.

DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Service Factor
Power Motor1 / Motor2 / Motor3
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

Induction
Buyer
Seller
V
PH
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
KW
rpm
rpm
Yes
No
VFD
DC
By:
Seller
AMPS
AMPS
Yes
No
Horizontal
Vertical
Yes
No
/
UL
FM
Direct

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

V-Belt

DRIVER

Chain

WPII

KW
rpm
Buyer
AMPS

Gearbox
DRIVEN

mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

NOTES

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Pipe Belt Conveyors.xls

General Confidential

Page 4

YERP-PBC-ENG (05/08)

DATA SHEET

PIPE BELT CONVEYORS

DS-MV21REV.

Sketch - Diagram
(Sketch layout or reference separate drawings)

CONNECTION
SCHEDULE

Mark
NP
A
B
C
L

Description
Nameplate
Inlet
Discharge
Dust Collection/Suppression

Rating
N/A

Facing
N/A

Size

Qty

Nozzle
N/A

Note

Level Instrument

NOTES

Pipe Belt Conveyors.xls

General Confidential

Page 5

YERP-PBC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

Attribute Name

PIPE BELT CONVEYORS


DATA SHEET
SI UNITS
Value

DS-MV21-

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


J6491 Pkg Boiler (092007)

REVISIONS

DOCUMENT NUMBER
JOB NUMBER
CLIENT
LOCATION
UNIT
ITEM NUMBER
SERVICE
REQ NUMBER:

NUMBER
DATE
ORIGINATOR
REVIEWED
APPROVED
CLIENT

APPLICABLE TO:

PROPOSAL

PURCHASE

PAGE

OF

19

AS BUILT

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION:


2 INFORMATION TO BE COMPLETED:
BY PURCHASER
BY MANUFACTURER
1

Manufacturer:

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Case Number
Steam Flow
(kg/h)
Fuel
Load Duration
Blowdown
%
Excess Air
%
Furnace Heat Release
W/m 2
Furnace Liberation
W/m 3
Quantity
(kg/h)
Fuel Flow
Flue Gas Leaving Boiler
Air Flow Leaving FD Fan
Steam Flow @ Superheater Outlet
Desuperheater Spray Flow
Temperature
(C)
Steam Leaving Superheater
Final Steam Temperature
Flue Gas Leaving Boiler
Flue Gas Leaving Economizer
Water Entering Economizer
Water Leaving Economizer
Pressure
(barG)
Battery Limit (Steam outlet)
Superheater Outlet
Drum
Economizer Inlet (Feedwater)
Air Resistance
(mm H2O)
Burners
Ducts / Windbox
Net Resistance
Draft Losses
(mm H2O)
Furnace (including burner)
Boiler & Superheater
Economizer
Flues / Stack
Net Draft Loss
% Heat Loss
(by HHV)
Dry Gas
Moisture in Fuel
Unburned Combustible
Radiation
Manufacturer's Margin
Total
NET EFFICIENCY (by HHV)
%
NET EFFICIENCY (by LHV)
%
Remarks:

BY PURCHASER OR MANUFACTURER

Model:
PERFORMANCE DATA
Design
Normal
Minimum

Quantity:
Case 3

Case 4

51
52
53
54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients
to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

BOILER
Arrangement:
"D"
"A"
Other:
Construction:
Membrane Wall
Tangent Tube
Furnace Volume
Heating Surface
Waterwalls
Boiler
Superheater
Economizer
Total
Furnace Tubes
Number
Size
Boiler Tubes / Generating Bank
Number
Size
Screen Tubes
Number
Size

DRUMS
Steam Drum
(m)
(m)
(m)
(m)
(m)
(m)
(mm)
(mm)

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

SUPERHEATER
Staggered
In-Line
Number of Rows
Number of Tubes per Row
Tube O.D.
(mm) Thickness
Tube Material
Maximum Tube Metal Temperature
Inlet Header: O.D.
(mm) Thickness
Header Material
Design Pressure
Design Temperature
Outlet Header: O.D.
(mm) Thickness
Header Material
Design Pressure
Design Temperature
Total / Effective Surface Area
Number Tubes - Radiant
Convective
DESUPERHEATER
Manufacturer
Type
Design Flow
Location
Spray Water Temperature
Spray Water Pressure
Spray Water Source

(mm)

45
46
47
48
49
50
51

ECONOMIZER
Type:
Bare Tube
Fin Tube Surface Area
Fins: Height
(mm) Thickness
Headers - Size
Materials
Tube
Fins
Headers
Mounting (tube orientation)
Horizontal
Remarks:

Lower Drum

Inside Diameter (mm)


Thickness
(mm)
Straight Length (mm)
Shell Material
Head I.D.
(mm)
Head Thickness (mm)
Head Type
No/Size Manways

Design - Pressure
(barG)
Temperature
(C)
Steam Drum Retention Time
(min)
Steam Scrubbers Quantity
Type
Separators
Dryers
STACKS
Furnished by
Supplier
Purchaser
Type
Self-Supporting
Supportedon economizer
Height
Material
Exit Diameter
(mm)
Carbon Steel
Concrete
w/Lining
Thickness
Corrosion Allowance
(mm)
FAA Lighting Required
Caged Ladder to Test Platform
Access Door
Vibration Isolation
Four Test Points
Personnel Protection Screen
DUCTS
Material
Thickness
Corrosion Allowance
(mm)
FLUES
Material
Thickness
Corrosion Allowance
(mm)
PLATFORMS / LADDERS / STAIRS
Furnished by
Purchaser
Supplier
Material
Loading
(kg/m)
SOOTBLOWERS
Number
Type
Manufacturer
Furnace
Superheater
Economizer
Convection
WEIGHTS & DIMENSIONS (Note 3)
(kg)
Boiler
Economizer
Stack
Shipping
Operating
Full of Water
0

(mm)
(C)
(mm)
(barG)
(C)
(mm)

(barG)
(C)
(m)

(kg/h)
(C)
(barG)

42
44

19

41
43

OF

17
18

PAGE

JOB NUMBER
ITEM NUMBER

Fins (mm)
/
(m)
(mm)
(mm)

Boiler (overall)
Vertical

52
53
54
55

General Confidential

WX

L X

H (m)

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
PAGE

JOB NUMBER
ITEM NUMBER

Number

2
3
4
5
6

Type

Gas
Liquid
Pilot
Flame Scanner:

Manufacturer

Number:

7
8
9

Furnished by:
Class I

Supplier
Class II

BURNERS
Model

Turndown

n/a
Manufacturer / Model:
IGNITER / IGNITER SUPPLY SYSTEM
Purchaser
Rated Capacity
Class III

12
13
14

(kW)
Manufacturer

Manufacturer

19

OF

Heat Input / Burner Atom. Steam or Air


(kJ/hr)
(kJ/hr)
(kJ/hr)
Type:

10
11

Model

Size (mm) Press. Ind. (w / S.O. Valves)


Hi/Lo Pressure Transmitter
Pressure Regulator
Drip Leg

Auto Vent Valve


Auto Shutoff Valve
Manual Shutoff Valve

15

MAIN BURNER SUPPLY SYSTEM (GAS FIRING)


Purchaser
Rated Capacity

16
17
18

Furnished by
Burner Type

Supplier

Manufacturer

19

Manufacturer

20
21
22
23
24
25

(kW)

Model

Size (mm) Pressure Regulator


Gas Strainer
Hi/Lo Pressure Transmitter
Press. Ind. (w / S.O. Valves)
Drain Valve

Auto Vent Valve


Auto Shutoff Valve
Manual Shutoff Valve
Vent Leak Valve
Gas Flow Control Valve

26
27
28
29

Furnished by
Burner Type

Supplier

MAIN BURNER SUPPLY SYSTEM (LIQUID FIRING)


Purchaser
Rated Capacity
Manufacturer

30

Manufacturer

31
32
33
34
35
36

(kW)

Size

Recirculation Valve
Auto Shutoff Valve
Manual Shutoff Valve
Vent Leak Valve
Oil Flow Control Valve

Model

(mm) Low Pressure Switch


Oil Strainer
Check Valve
Press. Ind. (w / S.O. Valves)
Drain Valve

37

ATOMIZING AIR / STEAM (LIQUID FIRING ONLY)


Purchaser (Note 3)
Rated Capacity

38
39

Furnished by

Supplier

(kg/h)

40

Manufacturer

41
42
43
44
45
46
47
48
49
50

Burner Management System


Combustion Controls
Control Type

51
52

Size

(mm)

Manufacturer

Auto Shutoff Valve


Manual Shutoff Valve
Control Valve
Check Valve
Strainer

Model

Low Pressure Switch


Press. Ind. (w / S.O. Valves)
Drain w/ Trap

COMBUSTION CONTROLS AND BURNER MANAGEMENT


Panel Enclosure:
Power Supplies
Instrument / Control Power
Control Panel Power
0

Remarks:

53
54
55

General Confidential

Voltage

Phase

Hertz

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
PAGE

JOB NUMBER
ITEM NUMBER

GAS FUELS

2
4

Composition by:
Mole %

Volume %

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Fuel
Total Sulfur (as H2S)
Hydrogen (H2)
Nitrogen (N2)
Carbon dioxide (CO2)
Methane (CH4)
Ethane (C2H6)
Ethylene (C2H4)
Propane (C3H8)
Propylene (C3H6)
Isobutane (C4H10)
Butenes
N-Butane (C4H10)
Isopentane (C5H12)
Pentane (C5H12)
Hexane (C6+)
Oxygen (O2)
Carbon Monoxide (CO)
Total

27
28
29
30
31
32

Volume %

Rich

Weight %

Stream 1

Stream 2

Raffinate

Naphtha

i-Butane
n-Butane
i-Pentane
n-Pentane
C4, C5 Compounds
i-Hexane
n-Hexane
1-Hexene
C5, C6 Compounds
C7+
Water
Molecular Weight
Density (kg/m3)
Viscosity (cP)
HHV (kcal/kg)
LHV (kcal/kg)
Supply Pressure
Supply Temperature

25
26

Heating Values (kcal/m3)


Higher
Lower
Mole Weight
Design Temperature (C)
Design Pressure (barG)
Supply Pressure (barG)

Notes:

33
34
35

Case Number

Design
Case

36
37

Primary Gas

FUEL RATES
Normal
Start-up
Case
Case

(kg/h)

38
39
40
41
42
43
44
45
46
47
48
49

19

LIQUID FUELS
Composition by:
Mole %

Weight %

Lean

5
6

OF

FUEL ANALYSIS (Note 1)

1
3

Remarks:

50
51
52
53
54
55

General Confidential

Case 3

Case 4

Stream 3

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER

PAGE

JOB NUMBER

OF

19

ITEM NUMBER

1
2
3
4
5
6
7
8
9

Fuel
Rated Capacity
Steam Temperature @ Terminal Point
Steam Pressure @ Terminal Point
Thermal Efficiency (LHV basis)
Min Steam Flow @ Steam Temp.
F.D. Fan Static Pressure
Fan Power (max.)

GUARANTEE PERFORMANCE
FOR ALL IDENTIFIED OPERATING CASES.
(kg/h)
NOx:
(C)
SOx:
(barG)
CO:
%
HC:
(kg/h) @
(C)
Particulate:
(mm H2O)
Solids in Steam:
(kW)
% Dryness of Steam @ Drum Exit
0

(ppm)
(ppm)
(ppm)

(ppm)

10
11

12

FAN PERFORMANCE
Flow
Press
(kg/h) (mm H2O)
Net Rating
Test Block

13
14
15
16
17
18
19
20

Main F.D Fan


Main
F.D. Fan
Start-up F.D. Fan
Start-up
Net Rating
F.D. Fan
Test Block
0

Temp
(C)

GUARANTEE BASIS
Feed Water Temperature
Ambient Temperature - Max
Min
Altitude (above Sea Level)
Blowdown (% Rated Capacity)
Fuels
Higher Heating Value
Lower Heating Value
Relative Humidity

(C)
(C)
(m)

21
22
23

BOILER FEED WATER ANALYSIS

24
25
26
27
28
29
30

pH @ 25 C
P Alkalinity
M Alkalinity
Conductivity
Total Dissolved Solids (TDS)
Total Suspended Solids (TSS)

Total (ppm)

(ppm)
(ppm)

31
32

33
34
35
36
37
38

Hydroxide (OH)
Carbonate (CO3)
Bicarbonate (HCO3)
Total Silica (SiO2)
Chloride (Cl)
Sulfate (SO4)
Ortho Phosphate (PO4)

(ppm)
(ppm)
(ppm)
(ppm)
(ppm)
(ppm)
(ppm)

Calcium (Ca)
Magnesium (Mg)
Sodium (Na)
Potassium (K)
Iron (Fe)
Copper (Cu)
Manganese (Mn)
Aluminum (Al)
Zinc (Zn)
Nickel (Ni)
Chromium (CrO 4)
Carbon Dioxide (CO2)
Organics

39
40

Remarks:

41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

General Confidential

Dissolved (ppm)

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
PAGE

JOB NUMBER
ITEM NUMBER

1
2
3
4

FUEL
Coal
Oil
Liquid Fuel - Pressure at Inlet
Gas Pressure at Inlet
0

Gas

BURNERS / IGNITERS
Dual
NFPA fuel train by
(barG) Firing
Single Wall
(barG)
Tangential
0

OF

19

Supplier
Purchaser
Opposed Wall
Other

5
6
7
8

FLAME SCANNERS
Single
Dual
Number per Burner
Sensor Type
Infrared
Ultraviolet
0

9
10
11
12
13
14
15
16
17
18
19
20
21
22

BURNERS / IGNITERS
Type
Manufacturer
Model
Number Required
Number Burners / Level
Number Levels
Turndown
Heat Input / Burner
(W)
Fuel Consumption / Burner
Qty. Atomizing Steam / Air
Excess Air %
Pilot Type

Natural Gas

Fuel Oil

Waste Oil

Other

Igniters

23
24

Manufacturer

25

SOOTBLOWERS
Model
Type

Quant

Consumption

26
27
28
29
30
31
32
33

Oper Press Oper Temp


(barG)
(C)

Furnace
Convection Pass
Secondary S.H.
Primary S.H.
Economizer
Air Heater

34
35
36
37
38

Automatic Sequencing Required


Media
High Press Steam
Additional Equipment by Supplier
Relief Valve
0

Piping by
Supplier
Purchaser
Medium Press Steam
Plant Air
PLC Control Panel, Local PB stations (each unit)
Pressure Transmitter
Thermal Drain Valves
0

includes Steam Admission Valve

39
40
41

Type

43
44
45
46

Lungstrom
Regenerative
Other

42

AIR HEATER
Surface Area
Materials of Construction
Cold End
Hot End
Housing
0

Remarks:

47
48
49
50
51
52
53
54
55

General Confidential

(cm)

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
PAGE

JOB NUMBER
ITEM NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

DESCRIPTION

BOILER VALVE SUMMARY


Number Size
End
D = Double Valves
Required (mm)
Type

Boiler safety valve


Boiler safety valve
Superheater safety valve
Main steam stop valve
Main steam check valve
Feedwater control valve isolation valve (inlet)
Feedwater control valve isolation valve (outlet)
Boiler feed stop valve
Boiler feed check valve
Boiler vent valve
Steam Sampling Valve
Feedwater sample valves
Steam gauge dia. C/W syphon
Steam gauge shut-off valve
Steam gauge drain valve
Water column drain valves
Gauge glass isolation valves
Gauge glass drain valves
Lower drum blow-off valves
Start-up Vent Valves
Rearwall drain valves
Chemical feed shut-off valve
Chemical feed check valve
Continuous blowdown shut-off valve
Continuous blowdown needle valve
Drum level trans. Isolation valves
Remote level indication
Superheater vent valves
Superheater start-up vent valves
Superheater drain valves
Economizer vent valve
Economizer drain valves
Attemperator reg. isolation valve
Attemperator reg. bypass valve

D
D
D
D
D
D
D

Remarks:

General Confidential

Rating

Operator
Type

OF

Remarks

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER

PAGE

JOB NUMBER

OF

19

ITEM NUMBER

1
2

Electronic

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

TRANSMITTERS
"Smart" Type
Supplied by
Supplier
Purchaser

Service
Feedwater Pressure
Drum Pressure
Fuel Pressure
Steam Pressure
Furnace Pressure
Windbox Pressure
Boiler Outlet Pressure
Economizer Outlet Press
Feedwater Flow
Fuel Flow
Steam Flow
Air Flow
Drum Level
Aux Low Water Cutout
Steam Temperature
Furnace Temperature
Econ Inlet Gas Temp
Econ Outlet Gas Temp

CONTROL PANEL
Enclosure
NEMA 4X
Other
Shop Area Classification
Unclassified
Installed
Zone
Group
PLC by
Supplier
Purchaser
Including
Processor
Register Pack
Data Highway Module
Memory: Capacity =
I/O: Minimum
PLC Manufacturer:
0

FLOW METERS
Fuel Flow
Manufacturer
Model
Type
Range
Feedwater Flow
Manufacturer
Model
Type
Range

Air Flow
Manufacturer
Model
Type
Range
Steam Flow
Manufacturer
Model
Type
Range

23

pairs each

24
25
26
27
28
29
30
31
32

DCS SIGNALS (required for Purchaser)


Input Signals to DCS
Boiler Trip
Common Trouble Alarm
Steam:
Pressure
Temperature
Flow
Steam Drum:
Pressure
Level
Fuel Pressure
Economizer Outlet Flue Gas Temperature
0

ANALYZERS
Analyzers by
Supplier
Purchaser
Oxygen Analyzer
NOx Analyzer
Manufacturer
Manufacturer
Model
Model
Range
Range
0

35
36
37
38

DRUM INSTRUMENTATION
Type
Manufacturer

33
34

Output Signals from DCS


Steam Pressure
Fuel Flow
Feedwater Flow
Fuel / Air Ratio Control
0

Range

Water Column
Level Gages
Pressure Gages
Temperature Gages

39
40
41
42
43
44
45
46
47
48
49

Drum Relief Valve #1


Manufacturer
Model
Set Point
Drum Relief Valve #2
Manufacturer
Model
Set Point
Remarks:

RELIEF VALVES AND SILENCERS


Superheater Relief Valve
Manufacturer
Model
(barG)
Set Point
Silencer - Superheater Vent (start-up)
Manufacturer
Model
(barG)
Noise Level

50
51
52
53
54
55

General Confidential

(barG)

(dBA)

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
PAGE

JOB NUMBER

OF

ITEM NUMBER

TYPICAL LOCAL CONTROL PANEL

2
3
4

5
6
7

Fuel Pressure
Low Alarm

Fuel Pressure
Low Low
Shutdown

Fuel Pressure
High High
Shutdown

Furnace
Pressure
Hi Hi Shutdown

Drum Pressure
High Alarm

Drum Level
Low Alarm

Drum Level
Low Low
Shutdown

Flame Failure
Shutdown

Steam
Pressure

Low Combustion
Air Shutdown

Steam
Flow

Spare

Manual
Shutdown

Remote
Shutdown

Spare

Spare

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

HS

26

HS

27

On / Off / Auto

28

Power

Boiler Stop

29
30

HS

31

HS

Purge

32

Purging

Purge Complete

Annunciator Test

33
34

HS

35

Igniter

36

HS

Flame Proved

Fan Running

Annunciator Reset

37
38

HS

39

Burner

40

HS

Flame Proved

Fuel Limits Proved

System Reset

41
42
43
44

Panel Dimensions:

45

Wx

Lx

46
47
48
49

Remarks:

50
51
52
53
54
55

General Confidential

Access Door:

Front

Rear

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
PAGE

JOB NUMBER

10

OF

ITEM NUMBER

TYPICAL CUSTOMER CONNECTION SUMMARY

2
3
4

11

5
6
7
8
9
10
11

7a

12

7c

Steam Drum

13
14

7b

15

7d

10

16
17
18
19
20

16

21
22
23
24

Desuperheater

2
2a

Superheater

25

17

28
29

Windbox & Burners

26
27

8
8a

30
31
32

Economizer

33
34
35
36

12c

13c
13c

1
1a

40
41

Lower Drum

42
43
44

15b

14b

45
46
47

48

Steam
Turbine

50

Main FD Fan

1. This sketch does not show all the various connections


required for vents, drains, and instrument air.

53
54

13b

13a

13b

13a
Liquid Fuel Skid

39

52

12a

Fuel Gas Skid

38

51

12b
Pilot Gas Skid

37

49

Sample
Cooler

15a

55

General Confidential

14a

Motor

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
JOB NUMBER

PAGE

ITEM NUMBER

1
2

TYPICAL CUSTOMER CONNECTION SUMMARY


Size
End
Rating
Flange Weld
(mm)
Type
Schedule
Face
Prep

DESCRIPTION

1
1a
2
2a
3
4
5
6
7(a-d)
8
8a
9
10
11
12a
12b
12c
13a
13b
13c
14a
14b
15a
15b
16
17

Feedwater Inlet (control valve)


Feedwater Inlet bypass
Steam Outlet
Steam Outlet bypass (warm-up)
Intermittent Blowdown
Continuous Blowdown
Chemical Injection
Economizer Drain
Level Transmitters
Desup Water Inlet (control valve)
Desuperheater Water Inlet bypass
Drum Vent
Start-up Vent Outlet
Saturated Steam Sample
Pilot Gas Inlet (Fuel Skid)
Pilot Gas Outlet (Fuel Skid)
Pilot Gas Inlet (to Burner)
Natural Gas Inlet (Fuel Skid)
Natural Gas Outlet (Fuel Skid)
Natural Gas Inlet (to Burner)
Steam In
Steam Out
Cooling Water In
Cooling Water Out
Blowdown Sample
Cooling Water In

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

REMARKS

46
47
48
49
50
51
52
53
54
55

General Confidential

Remarks

11

OF

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
JOB NUMBER

12

PAGE

OF

19

ITEM NUMBER

Pressure Instruments
Drum Pressure
Boiler Outlet Pressure
Fuel Pressure
Superheater Outlet Pressure
Furnace Pressure
Windbox Pressure
Temperature Instruments
TW / TE (Economizer IN/OUT)
TW / TE (Desuperheater IN/OUT)
TE (Superheater IN/OUT)
Furnace Temperature
Level Instruments
Water Columns (steam drum)
Bi-color ported gauge glass
with shut-off valves, illuminator, and viewing hood
Electrode type level monitor
with low level trip contact, relay with enclosure,
and blowdown holding switch
Fiber Optic Column
with fiber optic hardware, local detection unit in
a NEMA 4X cabinet with window for bicolor 12 point
display panel
Flow Instruments
Feedwater
Main Steam (Orifice Flow Meter)
Natural Gas
Air Flow Analyzer
Air Flow
Miscellaneous Instruments
Pressure Relief Valve (steam drum)
Pressure Relief Valve (main steam)

Remarks:

General Confidential

Indication
Location

Control

DCS

by

Local Panel + DCS

DCS

Local Panel

@ Element

Purchaser

Supplier

Purchaser

Supplier

Purchaser Piping

Supplier Package

Type Location Install Prov. by

Transmitter

Purchaser

Supplier

Instrument connection requirements to be established later.

Number of Units

Prov. by

Direct Readout

DESCRIPTION

Local Panel

INSTRUMENT SCOPE OF SUPPLY


Element

PI

General Confidential

13

NO = normally open, de-energized

PAGE

STRAINER

PSL

NC = normally closed, de-energized.

NO
BURNER

DOCUMENT NUMBER
JOB NUMBER

AUTO SHUTOFF VALVE

PRESSURE REGULATOR

CONTROL VALVE

VENT

NC

MANUAL SHUTOFF VALVE

PI
VENT

NO

PI

KEY

GAS SUPPLY

FUEL TRAIN SCOPE OF SUPPLY-SINGLE GAS BURNER BOILERS


(SUPERVISED MANUAL - PER NFPA 8501)

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET

ITEM NUMBER

OF

PSL

PSH

19

General Confidential

14

NO = normally open, de-energized

PAGE

STRAINER

NC = normally closed, de-energized.

NC

DOCUMENT NUMBER
JOB NUMBER

AUTO SHUTOFF VALVE

PRESSURE REGULATOR

NO

CONTROL VALVE

MANUAL SHUTOFF VALVE

KEY

GAS SUPPLY

FUEL TRAIN SCOPE OF SUPPLY-MULTIPLE GAS PILOT SYSTEMS


(SUPERVISED MANUAL - PER NFPA 8501)

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET

ITEM NUMBER

OF

NO

PI

IGNITERS

(PERMANENTLY INSTALLED)

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
JOB NUMBER
ITEM NUMBER

PACKAGE BOILER
FEED STREAM DATA
Normal

Design

Boiler Feed Water


Flow Rate
Temperature
Pressure

(m/h)
(C)
(barG)

As Required

As Required

The mechanical design pressure of the feed water system will be


The feed water pressure at normal flow is
59 barg

87 barg

Fuel Gas

Flow Rate
Temperature
Pressure

(by supplier)
inlet to fuel skid

kg/hr
barg

Supplier to advise the minimum natural gas and liquid supply pressures.
The mechanical design pressure of the fuel system will be 10 barg
Fuel skid shall be designed for 150# ANSI Class.

General Confidential

kg/hr
barg

PAGE

15

OF

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
JOB NUMBER

16

PAGE

ITEM NUMBER

PACKAGE BOILER

Utilities Available

Normal

Design

Instrument Air
Flow Rate
Temperature
Pressure

Supplier to specify

**
41 OC
7.0 barg

**
75 OC
10.3 barg

Cooling Water
Flow Rate

**

Supply Temperature
(Allowable temperature rise 15 C.)

26

Supply Pressure
(Allowable pressure drop 2 bar)

**
o

5.5 barg

38 oC

10 barg

Turbine Supply Steam


Pressure
Temperature
(Turbine exhausts to MP header at 10.3 barg)

Electric Power
See Project Design Data Sheet
** Supplier to specify

General Confidential

41.4 barg
370 oC

44.8 barg
385 oC

OF

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
JOB NUMBER

PAGE

17

OF

ITEM NUMBER

Additional DCS signals required

1. Steam pressure control signal - setpoint from DCS


2. Drum Pressure - to DCS
3. Fuel Pressure - to DCS
4. Drum Level - to DCS
5. Economizer outlet gas temperature - to DCS
6. Fuel/Air Ratio Control (signal from DCS)
7. Fuel Rate (signal from DCS)
8. Feed Water Rate (signal from DCS)

Additional Requirements

1. The desuperheater shall be an atomizing type and COPES VULCAN or equal.


2. The attemperator may be intermediate between the primary and secondary superheater tubes.
3. One of the level gauges shall be conductivity type (horizontal electrode).
4. The steam drum shall have two relief valves.
5. Boiler Supplier shall provide an FD fan, rated for 110% of the design capacity airflow
and dual drive : electric motor and steam turbine drivers.
6. The boiler operation will be controlled by the steam pressure signal (at the battery limit) from the DCS.
7. The purchaser will control the air/fuel ratio from the DCS.
8. The burner pilot shall be interruptable type.
9. Feed water analysis is as follows:
See page 5
10. The package boiler shall contain all necessary safety relief valves, blowdown valves, BFW control valves, fuel
gas control valves, shut off, stop and non-return valves, and isolation valves on all utility lines. Supplier shall
also provide all required pressure, temperature and level indicator and transmitters, gas firing controls, sample
cooler and local BMS panel.

General Confidential

19

YERP-PB-ENG (05/08)

PACKAGE BOILER DATA SHEET


DOCUMENT NUMBER
JOB NUMBER

PAGE

18

OF

ITEM NUMBER

PACKAGE BOILER

1. The drum and superheater safety valves shall be provided with tail pipe with drip pan, elbow and supports. The vent
pipes shall extend a minimum of 3.7m above the platform.

2. All the support connections required on the drum shall be welded before stress relieving.

3. The following terminal point connections shall be brought outside the platform structure. All the following piping shall
include design, material, and necessary pipe and valve supports. The design will include preparation of piping
arrangement, isometric drawings, and pipe support details.
a) Feed water
b) Steam
c) Continuous and intermittent blow-down
d) Steam sampling
e) Spray water inlet to attemperator
f) Chemical injection
g) Continuous blow-down sample line

4. All the drain points shall be hubbed and manifolded together. The supplier shall provide two drain points one on the
front and the other at the rear end of the drum.
5. All the level indicators on the drum shall be shipped ready for installation.
6. All the valves shall have reasonable access from grade or platforms.
7. The steam terminal point stop-check valve shall be provided with 1 bypass line.
8. Deleted
9. Deleted
10. Insturment air will be supplied to observation ports.

General Confidential

19

YERP-PB-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

Attribute Name

PACKAGE BOILER DATA SHEET


DATA SHEET
SI UNITS (bar)
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

19

OF

19

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-PCS-ENG (05/08)

DATA SHEET

PNEUMATIC CONVEYING
SYSTEMS

DS-MV22REV. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

OPERATING
CONDITIONS
(SYSTEM INLET
CONDITIONS)

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE
(SYSTEM
PARAMETERS)

MATERIALS OF
CONSTRUCTION

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location / Elevation (above MSL)

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

Cl.

Div.
Indoor

Grp
Outdoor

or
/

Nonhazardous
m

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name/Description
Bulk Density
Particle Size
Angle of Repose

kg/m3
cm
(
Fr Horiz:

Poured

microns)
Drained

See Solids Product Data Sheet for more material properties.

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved
Pressure (Ambient)
Temperature (Ambient)
Relative Humidity

Continuous

Intermittent

kPa, ABS
C
%
Minimum

Flow Rates
Mat'l, kg/h
Air (Gas)
Pressure
Temperature
Applicable Codes / Standards
Code Stamp
Conveying Type

Maximum

Normal

Design
See Below

kPaG
C

System Type
System Gas Volume
Blower Inlet Volume
Pickup Velocity
Terminal Velocity
Leakage
Total Differential Pressure
Operating Power (Design)
Temperature Rise
Solids / Gas Ratio
Pilot / Booster Gas Reqd

(See Eqp Data Sheets)


(See Eqp Data Sheets)

Yes
No
Dilute Phase
Continuous Dense Phase
Pulse/Plug Flow
Press.
Vacuum
Combination
Closed Loop
Nm3/h
(w/o Leakage)
Nm3/h, INLE(Including Leakage)
m/s
m/s
Nm3/h
In
Out
kPa
KW
C
kg/kg
Yes
No
Volume
Nm3/h

Content Contact Parts


Gas Only Contact Parts

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure
to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and
copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after
completion of such use.

Pneumatic Conveying Sys.xls

General Confidential

INDEX

Page 1 of 4

YERP-PCS-ENG (05/08)

DATA SHEET

PNEUMATIC CONVEYING
SYSTEMS

DS-MV22REV. 0

Qty

Item Numbers

EQUIPMENT LIST
(Revise to Suit)

Description
Blower / Compressor Pkg(s)
Inlet Silencer(s)
Discharge Silencer(s)
Inlet Filter(s)
Fan (Elutriator Wash Air)
Discharge Filter(s)
Cooler(s)
Rotary Feeder(s)
Line Injector(s)
Cyclone
Elutriator
Hopper Car Loader(s)
Slide Valves (ACO)

SYSTEM
CONFIGURATION

Short
Long
Conveying Run (See Isometric)
Line Size,
Schedule:
mm
Total Horizontal Distance
m
Total Vertical Distance
m
No. of 90 Ells
ea.
No. of 45 Ells
ea.
No. of

Ells
ea.
Ell Type (Long Rad./Dead End Tee)
No. of Diverters
ea.
No. of Line Injectors
ea.
Total Equivalent Length
m
(Blower to Pickup)
Gas-Only Supply Line:
Line Size,
Schedule:
mm
Total Length
m
No. of 90 Ells
ea.
No. of Valves
ea.
(Vac. Line prod. Disch. to Blower)
Gas-Only Exhaust Line:
Line Size,
Schedule:
mm
Total Length
m
No. of 90 Ells
ea.
No. of Valves
ea.

Pneumatic Conveying Sys.xls

General Confidential

Design
mm
m
m
ea.
ea.
ea.

mm
m
m
ea.
ea.
ea.

ea.
ea.
m

ea.
ea.
m

Page 2 of 4

YERP-PCS-ENG (05/08)

PNEUMATIC CONVEYING
SYSTEMS

DATA SHEET

DS-MV22REV. 0

Sketch - Diagram
(Sketch layout or reference separate drawings)

Notes
1)

See individual Eqp. Data Sheets for requirements.

Pneumatic Conveying Sys.xls

General Confidential

Page 3 of 4

YERP-PCS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

DS-MV22-

PNEUMATIC CONVEYING SYSTEMS


DATA SHEET
SI UNITS
Attribute Name
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

PAGE

OF

YERP-PDB-ENG (05/08)

DATA SHEET

POSITIVE DISPLACEMENT
BLOWERS

DS-MV53REV. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model
Area Classification
Location / Elevation (above MSL)

OPERATING
CONDITIONS

Duty
Equipment Fed By
Discharges to
Fluid Involved
Molecular Weight
Pressure @ Inlet / Outlet
Temperature @ In / Out
Viscosity

Cl.

Div.
Indoor

Grp

Nonhazardous
m

or
/

Outdoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Continuous

Intermittent

kPaG
C
cP
Minimum

Flow Rates
Air (Gas), Nm3/h
Pressure
Temperature
Applicable Codes / Standards

/
/

Maximum

kPaG
C
Normal

Design
0

Flowrates
Speed
Operating Power (Design)
Differential Pressure
Compression Ratio
Temperature Rise

Gas Contact Parts


Case / Ends
Rotor / Shafts
Silencers (Suction / Exhaust)
Filter Housing
Filter Media
Structural Base Skid
Interconnecting Piping
Relief Valve
Check Valve
Gaskets / Seals

SURFACE
FINISH

Rated Max.
Nm3/h, IN
RPM
KW
kPa

Nm3/h, IN
RPM
KW
kPa

/
/
/

Body
Body

Seat
Seat

Trim
Trim
/

Internal Surface Finish


External Surface Finish
Priming/Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Positive Displ Blowers.xls

Design

kPaG
C

PERFORMANCE

MATERIALS
OF
CONSTRUCTION

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd

SITE &
UTILITIES
DATA

MECHANICAL
DESIGN
CONDITIONS

General Confidential

INDEX

Page 1 of 4

YERP-PDB-ENG (05/08)

DATA SHEET

POSITIVE DISPLACEMENT
BLOWERS

DS-MV53REV. 0

Inlet Filter
Inlet Silencer
Lubrication Cooling
Type
Arrangement
Rotor Configuration
Rotor Diameter / Length
Tip Speed
Clearances
Bearing Type
Seal Type
Timing Gear Type
Timing Gear AGMA Class
Lubrication Method
Silencer Mfr (Intake / Exhaust)
Silencer Type
Inlet Filter Mfr
Inlet Filter Type
Relief Valve Set Point
Total Accessory Press. Drop

ACCESSORIES

CONSTRUCTION

WEIGHTS &
DIMENSIONS

Disch Silencer
Check Valve
Flex Conns.
Relief Valve(s)
Lubrication Heating
Rotary Lobe
Intermeshing Screw
Vertical
Horizontal
Straight
Helical
mm
mm
/
m/s
Mfr's Std
Open
Antifriction
Sleeve
Mechanical
Lip
Labyrinth
Straight
Helical
Pressure

Splash
/
Baffled

Absorption

Pleated Cartridge
Dischg:
kPaG
kPa

Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

Both
Panel
Inlet:

Operating

Empty
kg
kg

Washable
kPaG
Test

kg
kg

kg
kg
m

UTILITIES
REQUIRED

Power:

Controls
Motors

V
V
m3/h

Cooling Water
TESTING

NOISE LEVEL
INSTR &
CONTROLS

Type
Criteria
Witnessed
Max. Noise Level
Description / Function
Pressure Gauges
Vacuum Gauges
Temperature Gauges
Pressure Switches
Vacuum Switches
Temperature Switches
Vibration Monitors
Relief Valves
Pressure Transmitter
Temperature Transmitter
Contact Type
Contact Rating
Enclosure (Minimum)
UL Label

Positive Displ Blowers.xls

Ph
Ph
@

Hz /
Hz /

KW
KW

kPaG
Criticality

Yes

No
dBA

@ 1 meter
Mfr

Type

SPDT
Amps
NEMA
Yes
Notes

General Confidential

DPDT

Model No.

By

SPST
DPST
Volts
Hermetically Sealed Contacts

No

Page 2 of 4

YERP-PDB-ENG (05/08)

DATA SHEET

POSITIVE DISPLACEMENT
BLOWERS

DS-MV53REV. 0

DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
PH
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

Amps
Yes
No
Horizontal
Vertical
Yes
No

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

UL

FM

Direct

V-Belt

Chain

Gearbox
Driven

Driver
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Positive Displ Blowers.xls

General Confidential

Page 3 of 4

YERP-PDB-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

DS-MV53-

POSITIVE DISPLACEMENT BLOWERS


DATA SHEET
SI UNITS
Value
Attribute Name

JOB NO.
ITEM NO.
REQ'N NO.
Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

PAGE

OF

YERP-PD-ENG (05/08)

J6491 Proj Design (102007)


0

PROJECT DESIGN
DATA SHEET
SI UNITS (bar)
APPLICABLE TO:

PROPOSAL

PURCHASE

4
5
6
7
8
9
10
11

OF

ATMOSPHERIC AND WEATHER

2
3

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
0
1
DATE
BY
EOL
REV/APPR
SWK/KMG
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

AMBIENT DRY BULB TEMPERATURE (C)


Average
Maximum (Design)
Minimum (Design)
Sun Metal Temperature
RELATIVE HUMIDITY (%)
Average
@
Maximum
@
Minimum
@

(C)
(C)
(C)

PRECIPITATION (mm)
Maximum, Monthly Basis
Maximum, 24 Hour Period
SEA WATER TEMPERATURE (C)
Minimum
Maximum
AVERAGE WIND SPEED (m/s)
MAXIMUM GUST SPEED (m/s)

12
13
14
15

BAROMETRIC PRESSURE (barA)


SOLAR RADIATION (kJ/m)
SITE CONDITIONS

SITE ELEVATION (m)

16
17

UTILITIES

18
19

UTILITY REFERENCE ELEVATION (m)

20
21
22
23
24
25
26
27
28
29
30
31

STEAM
Pressure
SHP
High
Medium
Low
Temperature
SHP
High
Medium
Low

Rated
(barG)

Minimum
(barG)

(C)

(C)

Mech Design
(barG)

ELECTRICAL POWER
Motors
< 0.75 KW
>= 0.75 KW & <= 150 KW
>= 151 & <=3000 KW
>=3001 & <=11000KW

(C)

Voltage

Phase

Hertz

Motor Space Heaters


<= 1000 watts
> 1000 watts
Heaters

32
33

AIR

34
35
36
37
38
39
40
41
42
43
44
45
46

Pressure (barG)
Normal
Design

Temp (C) See Note 1


*
Dew Point

Instrument
Plant Air
Nitrogen
*
Normal/ Design
COOLING WATER
Press
Maximum
Minimum
Mechanical Design
Max. Differential Temperature
Allowable Differential Pressure
Source
REMARKS:

(barG) Temp (C)

Normal Lighting
U.P.S.
Instrument Circuits
Shutdown / Alarm - Instr.
Emergency Generator
Emergency Generator
Digital I/O Signals
Analog I/O Signals

47
48
49
50
51
52
53
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-PE-ENG (05/08)

PIPING EQUIPMENT DATA SHEETS


DATA SHEET

Client
Location

Unit
Item Number

YERP
Yanbu, Saudi Arabia

Service
Description
PO Number
Manufacturer
Ref. Drawing

KBR Project
Purchaser
YERP
Document No.
Serial Number
Page Number

REVISION RECORD

No.

Revision Description

Date

By

Checked

Reviewed

Approved

Client

FF

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for
appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-PE-ENG (05/08)

General Confidential

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE
FORMING UNIT
REV. 0
REV. NO
DATE
ENGR.
CHK.
APPD.
CLIENT
ISSUED FOR:
SI
UNITS:
1
2
3
4
5
6
7
8
9
10

JOB NO.
PROJECT
CLIENT
SITE
REQN NO.
INQUIRY

PURCHASE

AS BUILT

MFR/SELLER
SIZE
MODEL
SITE & UTILITIES
DATA

ITEM NO.
ITEM
NO. REQUIRED
AREA CLASSIFICATION
LOCATION

CL
INDOOR

See Site & Utilities


Data Sheet

LIQUID
PRODUCT
SPECIFICATIONS

11
12
13

DIV

GRP
OUTDOOR

OR:

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

NAME/DESCRIPTION
SPECIFIC GRAVITY
GAS CONTENT
PURITY (DRY BASIS)
COLOR
MOISTURE CONTENT

WT %
WT %
WT %
WT %
WT %
WT %
WT %

14
15
16
17
18
19

TEMPERATURE

20

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

MAX.

C MIN.

21
22
23
24
25

SOLID
PRODUCT
SPECIFICATIONS

26
27
28

NAME/DESCRIPTION
MOISTURE CONTENT
BULK DENSITY
ANGLE OF REPOSE
SHAPE AND SIZE
SIZE DISTRIBUTION:

WT %
kg/m3

LOOSE
FR HORIZ:
POURED

PACKED
DRAINED

29
30
31
32
33
34

COMPACTION:

35
36
37

FRIABILITY:

38
39
40

CHEMICAL COMPOSITION:

41
42
43

SHALL NOT BE ALTERED FROM THE LIQUID


FEEDSTOCK EXCEPT FOR A REDUCTION IN MOISTURE
AND ENTRAINED GASES

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure
to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and
copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after
completion of such use.

Pastille Forming Unit.xls

General Confidential

INDEX

Page 1 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE
FORMING UNIT
REV. 0
1
2

OPERATING
CONDITIONS

3
4
5

DUTY
EQPT FED BY
PRODUCT DISCHARGES TO
FUMES EXHAUST TO
FUMES INVOLVED

CONTINUOUS

INTERMITTENT

6
7
8

FLOW RATES
FUMES
PRODUCT

9
10
11
12

PERFORMANCE

13
14
15
16
17
18
19

MIN.

MAX.

NORMAL

DESIGN

Nm3/h
kg/hr

CAPACITY
TURNDOWN
BELT WIDTH
OVERALL LENGTH
CTR. TO CTR. LENGTH
COOLING LENGTH
BELT SPEED
COOLING TIME @ CAPACITY

kg/hr
mm
m
m
m
m/s
sec.

20
21
22
23

MATERIALS
OF
CONSTRUCTION

24
25
26
27
28
29
30

CONTENT CONTACT PARTS


PASTILLE FORMER
BELT
"WETTED" METAL PARTS
SHAFTS / PULLEYS/IDLERS
COOLING WATER PANS/TANK
FUME HOOD
DISCHARGE CHUTE
PIPING
CONVEYOR STRUCTURE

SEE CONSTRUCTION SECTION FOR SPECIFICS

COOLING WATER

PRODUCT

31
32
33

CONSTRUCTION

34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Pastille Forming Unit.xls

CONVEYOR
CONVEYOR TYPE
DRIVE LOCATION
PASTILLE FORMER
TYPE
MANUFACTURER/MODEL #
PRODUCT STREAM WIDTH
HOLES PER ROW/HOLE DIA.
NO. OF ROWS/ ROW SPACING
BELT:
WIDTH
ENDLESS BELT LENGTH
V-ROPE SECTION
THICKNESS
SPLICE
REPLACEMENT METHOD
FACTORY TECHNICIAN REQD
MANUFACTURER

FLAT STAINLESS STEEL BELT


HEAD
TAIL

mm
/
/

mm
mm
mm
m

mm
SHIPPED INSTALLED
INSTALL ENDLESS
YES
NO

General Confidential

WELDED IN FIELD
WELDED IN FIELD

Page 2 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE
FORMING UNIT
REV. 0
1
2

CONSTRUCTION
(CONTINUED)

3
4
5
6
7
8
9
10
11
12
13
14

RETURN IDLERS:
DIA./SPACING/NO. REQD.
STYLE (INLINE/OFFSET)
PULLEYS:
TYPE
DIAMETER,
WIDTH,
SHAFT DIA.,
SHAFT MATL
BEARING MFR
BEARING MTG
BEARING SEALS
TAKEUP:
TAKEUP TYPE

15

LOCATION
TRAVEL
BELT SCRAPER:
BELT SCRAPER TYPE
WIPER MATERIAL
FUME HOOD:
TYPE
MATERIAL
FASTENER TYPE
CHUTES:
MINIMUM VALLEY ANGLE
MINIMUM THICKNESS
MATERIAL
LINING

16
17
18
19
20
21
22
23
24
25
26
27
28
29

mm

HEAD

/
TAIL

mm
mm
mm

FLG
PB
LABYRINTH
MAN
PNEUM

mm
mm
mm

LIP

AUTO
SCREW
mm

SPRING LOADED

BOLTS

PNEUMATIC

CLAMPS

mm

30
31
32

ACCESSORIES:
FUME EXHAUST FAN
STEAM CONTROL VALVE
PRODUCT CONTROL VALVE
PRODUCT FILTER
PRODUCT PUMP
C W. RETURN PUMP & SUMP
RELEASE AGENT SYSTEM
BELT REMOVAL FRAMES
CONTROL PANEL
LOCAL OPERATOR PANEL

33
34
35
36
37
38
39
40
41
42
43

SUPPLIED BY
SUPPLIER
SUPPLIER
SUPPLIER
SUPPLIER
SUPPLIER
SUPPLIER
SUPPLIER
SUPPLIER
SUPPLIER
SUPPLIER

COMMENTS

44
45
46
47
48
49
50
51

NOTES

52
53

Pastille Forming Unit.xls

General Confidential

Page 3 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE
FORMING UNIT
REV. 0
1
2

SURFACE
FINISH

3
4
5

INSTR &
CONTROLS

6
7
8
9
10
11
12
13
14
15
16
17
18
19

INTERNAL SURFACE FINISH


EXT. SURFACE FINISH
PRIMING/PAINTING
DESCRIP/FUNCTION
MOTION SWITCH
PULL CORD SWITCH
DP SWITCH - FILTER
DPI - FILTER
TEMP SWITCH - PROD FEED
TI - PROD FEED
TEMP SWITCH - STEAM
TI - STEAM
TEMP SWITCH - C. W.
TI - C. W.
FLOW SWITCH - C. W.
PROD BACK PRESS. VALVE
PROD FEED BLOCK VALVE
LOCAL PI & TI
FUME HOOD LIMIT SWITCHES

TYPE

MFR

MODEL NO.

BY
SUPP.
SUPP.
SUPP.
SUPP.
SUPP.
SUPP.
SUPP.
SUPP.
SUPP.
SUPP.

20

21
22
23
24
25
26
27
28
29
30

UTILITIES
REQUIRED

31
32
33
34

CONTACT TYPE
CONTACT RATING
ENCLOSURES
UL LABEL
POWER:
CONTROL PANEL
MOTORS
COOLING WATER SUPPLY
COOLING WATER RETURN
STEAM
INSTRUMENT AIR

SPDT

DPDT
AMPS

NEMA
YES

SPST
DPST
VOLTS
HERMET. SEALED CONTACTS

NO
V
V
l/min
l/min
kg/hr
Nm3/h

PH
PH
@
@
@
@

kPaG
kPaG
kPaG
kPaG

Hz /
Hz /
&
&

kVA
kVA
C
C

35
36
37
38
39

NOISE LEVEL

MAX. NOISE LEVEL

dBA

@ 1 meter

40
41

TESTING

42
43
44
45

WEIGHTS &
DIMENSIONS

46
47
48

TYPE
CRITERIA
WITNESSED
WEIGHTS
TOTAL
HEAVIEST COMPONENT
SKID DIMENSIONS (LxWxH)

YES
EMPTY

NO
OPERATING
kg
kg
/

TEST
kg
kg
/

kg
kg
m

NOTES

49
49

Pastille Forming Unit.xls

General Confidential

Page 4 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE
FORMING UNIT
REV. 0
1
2

DRIVE
MOTOR

3
4
5
6

MOTOR #
MFR
TYPE
FURNISHED BY
ELECTRICAL POWER
ENCLOSURE

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

MECHANICAL
POWER
TRANSMISSION

SERVICE FACTOR
HORSEPOWER
SPEED
VARIABLE SPEED
VAR. SPEED CONTROL
TURNDOWN RATIO
FULL LOAD CURRENT
THERMAL O.L. PROTECTION
MOUNTING
BRAKE
FRAME SIZE
LABEL
MFR
TYPE:
MODEL NO.

FOR COOLING CONVEYOR


INDUCTION
BUYER
SELLER
V
PH
Hz
TEFC
TENV
EXPLPRF
WPII
OPEN/DRIPPRF
1.0
1.15
KW
RPM
YES
NO
VFD
DC
BY: SELLER
BUYER

YES
HORIZ
YES

AMPS
NO
VERT
NO

UL

FM

DIRECT

V-BELT

CHAIN

GEARBOX

23

BELTS & CHAINS


SHV PTCH DIA.
NO. OF TEETH
HUB TYPE
BUSHING TYPE
V-BELT NO./SECTION
CHAIN NO./SIZE
V-BELT LENGTH
CHAIN LENGTH
GEAR REDUCER:
MFR
MODEL
TYPE/SIZE
CLASS/S.F.
RATIO
OUTPUT SPEED
THERMAL POWER RATING
COUPLING(S):
MFR
MODEL
TYPE
SIZE

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

DRIVER

DRIVEN

/
/
PITCHES

/
/
RPM
KW
HI-SPEED

LO-SPEED

NOTES

47
48
49
50
51

Pastille Forming Unit.xls

General Confidential

Page 5 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE
FORMING UNIT
REV. 0
1
2

DRIVE
MOTOR

MOTOR #
MFR
TYPE
FURNISHED BY
ELECTRICAL POWER
ENCLOSURE

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

MECHANICAL
POWER
TRANSMISSION

SERVICE FACTOR
HORSEPOWER
SPEED
VARIABLE SPEED
VAR. SPEED CONTROL
TURNDOWN RATIO
FULL LOAD CURRENT
THERMAL O.L. PROTECTION
MOUNTING
BRAKE
FRAME SIZE
LABEL
MFR
TYPE:
MODEL NO.

FOR PASTILLE FORMER


INDUCTION
BUYER
SELLER
V
PH
Hz
TEFC
TENV
EXPLPRF
WPII
OPEN/DRIPPRF
1.0
1.15
KW
RPM
YES
NO
VFD
DC
BY: SELLER
BUYER

YES
HORIZ
YES

AMPS
NO
VERT
NO

UL

FM

DIRECT

V-BELT

CHAIN

GEARBOX

23

BELTS & CHAINS


SHV PTCH DIA.
NO. OF TEETH
HUB TYPE
BUSHING TYPE
V-BELT NO./SECTION
CHAIN NO./SIZE
V-BELT LENGTH
CHAIN LENGTH
GEAR REDUCER:
MFR
MODEL
TYPE/SIZE
CLASS/S.F.
RATIO
OUTPUT SPEED
THERMAL POWER RATING
COUPLING(S):
MFR
MODEL
TYPE
SIZE

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

DRIVER

DRIVEN

/
/
PITCHES

/
/
RPM
KW
HI-SPEED

LO-SPEED

NOTES

47
48
49
50

Pastille Forming Unit.xls

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

General Confidential

Page 6 of 8

YERP-PFU-ENG (05/08)

DATA SHEET

PASTILLE
FORMING UNIT
REV. 0
1
2

SKETCH - - DIAGRAM
(SKETCH LAYOUT OR REFERENCE SEPARATE DWGS)

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONNECTION
SCHEDULE

41
42
43
44
45
46

MK
NP
A
B
C
D
E
F

DESCRIPTION
NAMEPLATE
PRODUCT SUPPLY
COOLING WATER SUPPLY
COOLING WATER RETURN
STEAM SUPPLY
CONDENSATE RETURN
FUME DISCHARGE

RTG

FCG

SIZE

QTY

NOZZ.

NT

47
48
49

NOTES

50
51
52
53

Pastille Forming Unit.xls

General Confidential

Page 7 of 8

YERP-PFU-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

PASTILLE FORMING UNIT


DATA SHEET
SI UNITS
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-PT(4.16kV)-ENG (05/08)
Technical Data Sheet

4.16kV POWER TRANSFORMERS


Job:
Line

Section

General

Line

Section

Line
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Seismic Zone per UBC:


Marine Shipping (Y/N):
Battery System Required (Y/N):

Hazardous Area Classification:


Other Special Conditions:

Description

Transformer Identification

Transformer Equipment No.

8
9
10
11
12
13
14

Specific Requirements
C Design Temp, Max/Min/Site
% Relative Humidity, Max/Min
ft/m Altitude

1
2
3
4
5
6
7

Page 1 of 2

Nameplates

Line 1
Line 2
Line 3
Area Served
Breaker Number

Incoming Line
Section

Basic
Transformer
Data

Cooling Data

Taps

B.I.L.

Accessories

Specific Requirements
QTY
Rating in MVA
Phases
Frequency (Hz)
HV Voltage
LV Voltage
HV Winding Connection
LV Winding Connection
Windings - Number / Type
Impedance (%)
Efficiency
Regulation
Insulating Liquid Type
Weight of Insulating Liquid
Total Transformer Weight
Max. Sound Level
Temperature Rise (C)
Self Cooled
Internal Cooling
Provision for Fans
Fan Cooled
External Cooling Medium
Liquid Preservation System
De-energized Tap Changer
On-load Tap Changer
Taps
Tap Location ( HV or LV )
HV (kV)
LV (kV)
Sudden Pressure Relay
Relay Coil Voltage
Magnetic Liquid Level Gauge
Pressure Relief Device
Impact Recorder
Liquid Temperature Indicator
Winding Temp Simulator
Pressure Vacuum Gauge
Level Gauge on Conservator
Dehydrating Breather
Buchholz Relay

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-PT(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16kV POWER TRANSFORMERS


Job:
Line

Section

Specific Requirements

Transformer Equipment No.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Air Terminal Chamber


Full Height
Flanged Throat
Cover Mounted Bushings
Bushing CT's/Qty
Bushing CT Ratio
HV Bushing
Un-fused Load Break Switch
Fused Load Break Switch
Lightning Arresters
Key Interlocks

47
48
49
50
51
52
53
54
55
56
57

Required for
Primary

Primary
Terminals

Required for
Secondary

Secondary
Terminals

Neutral
Grounding

No. of Cables per Phase


Cable Size & Type
No. Conduits & Size
Entry Above/Below
Compression Lugs
Surge Arrestors
Air Terminal Chamber
Full Height
Flanged Throat
Bushing CT's/Quantity
Bushing CT Ratio
Cable/Cable Bus
Conductor Size
Number Per Phase
Entry Above/Below
Cable Bus Rating (A)
Bus Duct Connection
Bus Duct Rating (A)
Xo Location
Solidly Grounded
High Resistance Grounded
Low Resistance Grounded
Current, Time Rating
Top Cover Mounted
Separate Mounting
NGR CT Ratio
NGR CT Quantity
Gnd/Neutral Cable Size

DANGER/WARNING
Indicators Written
in Arabic & English
XFMR Monitoring System
Monitoring System Type
Over Temp. Alarm
Other Special
Over Temp. Trip
Parallel Operation
Space Heater - 240VAC Rated
Space Heater - w/ Thermostat
Space Heater Supply
Paint Color

58 Notes:
59
60
61
62
63
64
65
General Confidential

Page 2 of 2

YERP-PT(13.8kV)-ENG (05/08)
Technical Data Sheet

13.8kV POWER TRANSFORMERS


Job:
Line

Section

General

Line

Section

Line
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Seismic Zone per UBC:


Marine Shipping (Y/N):
Battery System Required (Y/N):

Hazardous Area Classification:


Other Special Conditions:

Transformer Identification

Description
Transformer Equipment No.

8
9
10
11
12
13
14

Specific Requirements
C Design Temp, Max/Min/Site
% Rel Humidity, Max/Min
ft/m Altitude

1
2
3
4
5
6
7

Page 1 of 2

Nameplates

Line 1
Line 2
Line 3
Area Served
Breaker Number

Incoming Line
Section

Basic
Transformer
Data

Cooling Data

Taps

B.I.L.

Accessories

Specific Requirements
QTY
Rating in MVA
Phases
Frequency (Hz)
HV Voltage
LV Voltage
HV Winding Connection
LV Winding Connection
Windings - Number / Type
Impedance (%)
Efficiency
Regulation
Insulating Liquid Type
Weight of Insulating Liquid
Total Transformer Weight
Max. Sound Level
Temperature Rise (C)
Self Cooled
Internal Cooling
Provision for Fans
Fan Cooled
External Cooling Medium
Liquid Preservation System
De-energized Tap Changer
On-load Tap Changer
Taps
Tap Location ( HV or LV )
HV (kV)
LV (kV)
Sudden Pressure Relay
Relay Coil Voltage
Magnetic Liquid Level Gauge
Pressure Relief Device
Impact Recorder
Liquid Temperature Indicator
Winding Temp Simulator
Pressure Vacuum Gauge
Level Gauge on Conservator
Dehydrating Breather
Buchholz Relay

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-PT(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8kV POWER TRANSFORMERS


Job:
Line

Section

Specific Requirements

Transformer Equipment No.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Air Terminal Chamber


Full Height
Flanged Throat
Cover Mounted Bushings
Bushing CT's/Qty
Bushing CT Ratio
HV Bushing
Un-fused Load Break Switch
Fused Load Break Switch
Lightning Arresters
Key Interlocks

47
48
49
50
51
52
53
54
55
56

Required for
Primary

Primary
Terminals

Required for
Secondary

Secondary
Terminals

Neutral
Grounding

No. of Cables per Phase


Cable Size & Type
No. Conduits & Size
Entry Above/Below
Compression Lugs
Surge Arrestors
Air Terminal Chamber
Full Height
Flanged Throat
Bushing CT's/Quantity
Bushing CT Ratio
Cable/Cable Bus
Conductor Size
Number Per Phase
Entry Above/Below
Cable Bus Rating (A)
Bus Duct Connection
Bus Duct Rating (A)
Xo Location
Solidly Grounded
High Resistance Grounded
Low Resistance Grounded
Current, Time Rating
Top Cover Mounted
Separate Mounting
NGR CT Ratio
NGR CT Quantity
Gnd/Neutral Cable Size

DANGER/WARNING
Indicators Written
in Arabic & English
XFMR Monitoring System
Monitoring System Type
Over Temp. Alarm
Other Special
Over Temp. Trip
Parallel Operation
Space Heater - 240VAC Rated
Space Heater - w/ Thermostat
Space Heater Supply
Paint Color

57 Notes:
58
59
60
61
62
63
64
65

General Confidential

Page 2 of 2

YERP-PT(380kV)-ENG (05/08)
Technical Data Sheet

380kV POWER TRANSFORMERS


Job:
Line
1
2
3
4
5
6
7

Section

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Specific Requirements
C Design Temp, Max/Avg
% Relative Humidity
ft/m Altitude

Seismic Zone per UBC:


Marine Shipping (Y/N):
Battery System Required (Y/N):

General
Hazardous Area Classification:
Other Special Conditions:

Section
Line
8
9
Nameplates
10
11
12
13
Incoming Line
14
Line
15
16
17
18
19
20
21

Page 1 of 2

Description
Transformer Equipment No.
Line 1
Line 2
Line 3

Transformer Identification

Area Served
Breaker Number

Section

Specific Requirements
QTY
Rating in MVA
Phases
Frequency (Hz)
HV Voltage
LV Voltage
HV Winding Connection

Basic
Transformer
Data

Cooling Data

Taps

B.I.L.

Accessories

LV Winding Connection
Windings - Number / Type
Impedance (%)
Efficiency
Regulation
Insulating Liquid Type
Weight of Insulating Liquid
Total Transformer Weight
Max. Sound Level
Temperature Rise (C)
Self Cooled
Internal Cooling
Provision for Fans
Fan Cooled
External Cooling Medium
Liquid Preservation System
De-energized Tap Changer
On-load Tap Changer
Taps
Tap Location (HV or LV)
HV (kV)
LV (kV)
Sudden Pressure Relay
Relay Coil Voltage
Magnetic Liquid Level Gauge
Pressure Relief Device
Impact Recorder
Liquid Temperature Indicator
Winding Temp Simulator
Pressure Vacuum Gauge
Level Gauge on Conservator
Dehydrating Breather
Buchholz Relay

Revision No.
Date
By
Checked
Approved
Client
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended
and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-PT(380kV)-ENG (05/08)

Technical Data Sheet

380kV POWER TRANSFORMERS


Job:
Line

Section

Specific Requirements

Transformer Equipment No.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Air Terminal Chamber


Full Height
Flanged Throat
Cover Mounted Bushings
Bushing CT's/Qty
Bushing CT Ratio
HV Bushing
Un-fused Load Break Switch
Fused Load Break Switch
Lightning Arresters
Key Interlocks

Required for
Primary

Primary
Terminals

Required for
Secondary

Secondary
Terminals

Neutral
Grounding

NGR CT Ratio
NGR CT Quantity
Primary Neutral CT Ratio
Primary Neutral CT Quantity

47
48
49
50
51
52
53
54
55
56

No. of Cables per Phase


Cable Size & Type
Gas Insulated Bus (GIB)
Entry Above/Below
Compression Lugs
Surge Arrestors
Air Terminal Chamber
Full Height
Flanged Throat
Bushing CT's/Quantity
Bushing CT Ratio
LV Bushing
Cable/Cable Bus
Conductor Size
Number Per Phase
Entry Above/Below
Cable Bus Rating (A)
Bus Duct Connection
Bus Duct Rating (A)
Xo Location
Solidly Grounded
High Resistance Grounded
Low Resistance Grounded
Primary Neutral Grounding
Current, Time Rating
Top Cover Mounted
Separate Mounting

Other Special

DANGER/WARNING
Indicators Written
in Arabic & English
XFMR Monitoring System
Monitoring System Type
Over Temp. Alarm
Over Temp. Trip
Parallel Operation
Space Heater - 240VAC Rated
Space Heater - w/ Thermostat
Space Heater Supply
Paint Color

57 Notes:
58
59
60
61
62
63
64
65
66
67
Surge Arrestors Data:
68
69

Nominal
Voltage

Max. L-L
Voltage

Max. L-G
Voltage

Max. Over
Voltage

MCOV

Arrestor
Rating

70
71

General Confidential

Max
Lightning
Impulse

Residual
Switching
Impulse

Page 2 of 2

YERP-PT(480kV)-ENG (05/08)
Technical Data Sheet

480V POWER TRANSFORMERS


Job:
Line
1
2
3
4
5
6
7

Specific Requirements

Section
C Design Temp, Max/Min/Site
% Relative Humidity Max/Min
ft/m Altitude

Seismic Zone per UBC:


Marine Shipping (Y/N):
Battery System Required (Y/N):

General
Hazardous Area Classification:
Other Special Conditions:

Section
Line
8
9
Nameplates
10
11
12
13
Incoming Line
14
Line
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Page 1 of 2

Area Served
Breaker Number
Specific Requirements

Section

Basic
Transformer
Data

Cooling Data

Taps

B.I.L.

Accessories

Transformer Identification

Description
Transformer Equipment No.
Line 1
Line 2
Line 3

QTY
Rating in MVA
Phases
Frequency (Hz)
HV Voltage
LV Voltage
HV Winding Connection
LV Winding Connection
Windings - Number / Type
Impedance (%)
Efficiency
Regulation
Insulating Liquid Type
Weight of Insulating Liquid
Total Transformer Weight
Max. Sound Level
Temperature Rise (C)
Self Cooled
Internal Cooling
Provision for Fans
Fan Cooled
External Cooling Medium
Liquid Preservation System
De-energized Tap Changer
On-load Tap Changer
Taps
Tap Location ( HV or LV )
HV (kV)
LV (kV)
Sudden Pressure Relay
Relay Coil Voltage
Magnetic Liquid Level Gauge
Pressure Relief Device
Impact Recorder
Liquid Temperature Indicator
Winding Temp Simulator
Pressure Vacuum Gauge
Level Gauge on Conservator
Dehydrating Breather
Buchholz Relay

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-PT(480kV)-ENG (05/08)
Technical Data Sheet

480V POWER TRANSFORMERS


Job:
Line

Section

Specific Requirements

Transformer Equipment No.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Air Terminal Chamber


Full Height
Flanged Throat
Cover Mounted Bushings
Bushing CT's/Qty
Bushing CT Ratio
HV Bushing
Un-fused Load Break Switch
Fused Load Break Switch
Lightning Arresters
Key Interlocks

47
48
49
50
51
52
53
54
55
56
57

Required for
Primary

Primary
Terminals

Required for
Secondary

Secondary
Terminals

Neutral
Grounding

No. of Cables per Phase


Cable Size & Type
No. Conduits & Size
Entry Above/Below
Compression Lugs
Surge Arrestors
Air Terminal Chamber
Full Height
Flanged Throat
Bushing CT's/Quantity
Bushing CT Ratio
Cable/Cable Bus
Conductor Size
Number Per Phase
Entry Above/Below
Cable Bus Rating (A)
Bus Duct Connection
Bus Duct Rating (A)
Xo Location
Solidly Grounded
High Resistance Grounded
Low Resistance Grounded
Current, Time Rating
Top Cover Mounted
Separate Mounting
NGR CT Ratio
NGR CT Quantity
Gnd/Neutral Cable Size

DANGER/WARNING
Indicators Written
in Arabic & English
XFMR Monitoring System
Monitoring System Type
Over Temp. Alarm
Other Special
Over Temp. Trip
Parallel Operation
Space Heater - 240VAC Rated
Space Heater - w/ Thermostat
Space Heater Supply
Paint Color

58 Notes:
59
60
61
62
63
64
65
General Confidential

Page 2 of 2

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER

DS-MV21REV. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client

Issued for:
Units: SI
0

Job No.
Project
Client
Site Location
Reqn No.

Inquiry

Purchase

As Built

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Mfr/Seller
Size
Model

Item No.
Service
No. Reqd

SITE & UTILITIES


DATA

Area Classification
Location

Cl.

Div.
0

Indoor

Grp

or

Nonhazardous

Outdoor

See Site & Utilities Data Sheet for more utility data and anticipated environmental conditions at the site.

BULK
MATERIAL
PROPERTIES

Name/Description
Bulk Density
kg/m3
Particle Size
mm
(
microns)
Moisture
% Total
% Surface
Max. Lump Size
mm
Angle of Repose
Fr Horiz:
Poured
Drained
Hargrove Index
Performance to be based on this data, not data in Solids Product Data Sheet
See Solids Product Data Sheet for more material properties.

OPERATING
CONDITIONS

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved
Pressure
Temperature, IN/OUT

Continuous

kPaG
C /

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

MATERIALS OF
CONSTRUCTION

Minimum

Flowrates
Fluid, Nm3/h
Mat'l, kg/h
Pressure
Temperature
Applicable Codes / Standards
0

Intermittent

Maximum

Normal

Design

kPaG
C
see specification for applicable stds

Target Size
Size Range
Efficiency
Circuit Type
Design Solids Flow Rate
Pressure Drop across crusher

Open

Content Contact Parts


Rollers
Liners
Frame
Gaskets / Seals

mm
(
microns)
mm
(
microns)
% By Weight (Disch./Feed > Target)
Closed
kg/h
kPa

SURFACE
FINISH

Internal Surface Finish


External Surface Finish
Priming / Painting
0

NOTES

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Roll Crusher.xls

General Confidential

INDEX

?
Page 1 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER

DS-MV21REV. 0

Rev. No.
Date
Engr
Chkd
Appvd

Job No.
Project
Client
Site Location
Reqn No.

CRUSHER DATA

GENERAL DATA
Manufacturer
Model Number
Type
Number of Rolls
Number of Stages
HOUSING
Material of Construction
Thickness
0

Feed Inlet Size- Flange Type/Rating


Discharge Size- Flange Type/Rating

SIDE WEAR PLATES


Material
Thickness
Hardness x Depth
BREAKER PLATE
Material
Thickness
Hardness x Depth
0

Special Mach'ng for Long Tooth Pattern

CRUSHER ROLL
Number
Face Diameter x Width
Teeth Pattern
Number of Segments
Mounting method - Describe
Roll Shell Material
Roll Core Material
Teeth Material
0

Teeth Hardness x Depth of Hardness

Wk2 Rotating Mass


Tensioing Device
Method of Attachment to Roll Shaft
CRUSHER (MAIN) BEARINGS
Manufacturer
Model Number
Quantity
Type
Size
Type of Seal
L10 life
DRIVE ASSEMBLY
Motor Horsepower
Main Motor
Lube System
NEMA Design and Slip
Notes
0

Roll Crusher.xls

General Confidential

Page 2 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER

DS-MV21REV. 0

Rev. No.
Date
Engr
Chkd
Appvd

CRUSHER DATA
(cont'd)

Job No.
Project
Client
Site Location
Reqn No.

DRIVE ASSEMBLY (cont'd)


Gear Reducer
Couplings - High Speed/Low Speed
Roll Shaft
Diameter - Minimum x Maximum
Length
Number of Keys
Material
Wk2 Rotating Mass
Rotation Speed, rpm
Counter Shaft
Diameter - Minimum x Maximum
Length
Number of Keys
Material
Wk2 Rotating Mass
Rotation Speed, rpm
Shaft Bearings
Manaufacturer
Model Number
Quantity
Type
Size
Type of Seal
L10 Life
Drive Pinion
Size - Pitch Diameter x Width
Number of Teeth
0

Teeth Hardness x Depth of Hardness

Material
Driven Gear
Size - Pitch Diameter x Width
Number of Teeth
0

Teeth Hardness x Depth of Hardness

Material
Drive Sheave
Manufacturer
Size - Diameter x Width
Number of Grooves
Material
Angle of Belt Wrap
Driven Sheave/Flywheel
Manufacturer
Size - Diameter x Width
Number of Grooves
Material
Wk2 Rotating Mass
0

Notes

Roll Crusher.xls

General Confidential

Page 3 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER

DS-MV21REV. 0

Rev. No.
Date
Engr
Chkd
Appvd

Job No.
Project
Client
Site Location
Reqn No.

CRUSHER DATA
(cont'd)

DRIVE ASSEMBLY (cont'd)


Belts
Manufacturer
Type
Number of Belts
Size
Static Conditioning
Service Factor
Drive Guards per OSHA Standard
LUBRICATION SYSTEM
Type
Lubricant
Bearings
Seals
Gears an Pinions
Base Assembly
Base Assembly
Piping, Tubing, Valves, Fittings
Piping, Tubing, Valves, Fittings
Piping, Tubing, Valves Material
SPECIAL FEATURES
0

Tramp Iron/Non-Crushable Protection

Clean-Out Doors - Sellers Standard


Maintenance Access Panel
Product Size Stting Adjustment

Crusher Feed and Discharge Hopper


Inlet and Discharge Flexible Connector
Reversing Starter (Momentary Rev Jog)

WEIGHTS &
DIMENSIONS

Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

Empty

Operating
kg
kg

Test
kg
kg

kg
kg
m

NOISE LEVEL
UTILITIES
REQUIRED

TESTING

INSTRUMENTS &
CONTROLS

Maximum Noise Level


Power:

dBA
@ 1 meter
V
PH
V
PH
Nm3/h @
kPaG

Controls
Motors

Compressed Air

Type
Criteria
Witnessed
Description / Function
Vibration Monitor
Temperature Transmitters
VFD
Speed Transmitter
Contact Type
Contact Rating
Enclosure (Minimum)
UL Label

Hz /
Hz /

kVA
kVA

Criticality:
Yes
Type

No
Mfr

Model No.

By

Roll Crusher.xls

SPDT
Amps
NEMA
Yes
Notes

General Confidential

DPDT

SPST
DPST
Volts
Hermetically Sealed Contacts

No

Page 4 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER

DS-MV21REV. 0

Rev. No.
Date
Engr
Chkd
Appvd

Job No.
Project
Client
Site Location
Reqn No.

DRIVE
MOTOR
0

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
kw
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
0

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No

UL

FM

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.


1

Roll Crusher.xls

General Confidential

Page 5 of 7

YERP-RC-ENG (05/08)

DATA SHEET

ROLL CRUSHER

DS-MV21REV. 0

Rev. No.
Date
Engr
Chkd
Appvd

Job No.
Project
Client
Site Location
Reqn No.

Particle Size Distribution


Oulet Size Distribution (Typical)

1.2

WT %

0.8

0.6

0.4

0.2

MICRONS

Particle
Size Range
(microns)

Sample
Weight
(%)

0.00

Roll Crusher.xls

General Confidential

Page 6 of 7

YERP-RC-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

ROLL CRUSHER
DATA SHEET
SI UNITS
Value

DS-MV21-

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-REACTORS-ENG (05/08)
Page 1 of 8

REACTORS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Revisions

Number
Date
By
Chk
Appd
Client

Quality Purpose

0
1-Jan-05
xxx
yyy
zzz
aaa
bbb

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision
Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number

Description

100-YER-PE-YSS-0437
100-YER-PE-YSS-0449

YERP-32-SAMSS-004 Manufacture of Pressure Vessels


YERP-32-SAMSS-020 Manufacture of Trays and Packing

100-YER-PE-YSS-0456

YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers


YERP-SAES-D-001 Design Criteria for Pressure Vessels
YERP-SAEP-325 Inspection Requirements for Pressurized Equipment

100-YER-PE-YSS-0057

100-YER-PE-YSS-0031

Revision
Issued

YERP-SAES-A-004 General Requirements for Pressure Testing


YERP-SAES-A-112 Meterorological and Seismic Design Data

REFERENCES CONTINUED ON FOLLOWING PAGE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the
express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all
such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-REACTORS-ENG (05/08)
Page 2 of 8

REACTORS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS - CONTINUED


Rev

Document Number

Description

100-YER-PE-YSS-0521

YERP-SAES-A-206 Positive Material Identification


YERP-Form 175-321900 Manufacture of Pressure Vessels

100-YER-PE-YSS-0248
100-YER-PE-YSS-0231
100-YER-PE-YSS-0232

YERP-SAES-W-010 Welding Requirements for Pressure Vessels


YERP-SAES-A-112 Meterorological and Seismic Design Data
YERP-SAES-A-113 Geotechnical Engineering Requirements
YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials
YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature
Service

100-YER-PE-YSS-0523
100-YER-PE-YSS-0524
100-YER-PE-YSS-0525
100-YER-PE-YSS-0526
100-YER-PE-YSS-0080
100-YER-PE-YSS-0081

YERP-00-SAIP-07 Positive Material Identification Requirements


YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI)
YERP-SAEP-1143 Radiographic Examination
YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components
YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components
YERP-SAEP-1146 Manual Ultrasonic Thickness Testing
YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment
YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings
YERP-AC-036915 Fireproofing for Column and Vessel Skirts
YERP-SAES-N -001 Basic Criteria, Industrial Insulation
PIP VEFV1101 Vessel; Nameplate Bracket
PIP VEFV1102 Vessel: Tolerances (Elevation)
PIP VEFV1103 Vessel: Grounding Lug
PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets
PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and Gussets
PIP VEFV1117 Vessel; Manway Vertical Davit
PIP VEFV1118 Vessel; Manway Horizontal Davit
PIP VEFV1119 Vessel; Column Davit
PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports
PIP VEFV1124 Vessel: Vortex Breakers
PIP VEFV1125 Vessel: Internal Ladders
PIP STF05501 Fixed Ladders and Cages
PIP STF05521 Details for Angle Railings for Walking and Working Surfaces
PIP STF05535 Vessel Circular Platform Details

General Confidential

Revision
Issued

YERP-REACTORS-ENG (05/08)
Page 3 of 8

REACTORS DATA SHEET


Document Number
YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

DESIGN DATA

Rev

Design Conditions

Rev

Job Number
Client

Internal
External

bar (g)
bar

C
C

Minimum Design Metal Temp


Operating Conditions Internal

C (MDMT)
bar (g)

bar (g)
C

Corrosion Allowance
Liquid Specific Gravity
Pressure Drop Through Internals
PWHT Required
Alloy Verification
Radiography Requirements
Shop Hydrotest Pressure
Field Hydrotest Pressure
Painting Per
Insulation
Fireproofing
Erection Weight
Empty Weight
Operating Weight
Test Weight
Vessel Designed For Wind
Vessel Designed For Earthquake
Moment At POS
Wind
Shear Force At POS Wind
Moment At POS
Earthquake
Shear Force At POS Earthquake

mm
bar

Service PWHT No

mm
mm (Inside & Outside Skirt)
kg (Includes
kg (Start-Up Ready)
kg
kg

Nm
N
Nm (Operating)
N (Operating)

Nm (Empty)
N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS


Construction Code
Materials for Pressure Components and Parts Welded to Pressure Components:
Shell and Heads
Standard ANSI Weld Neck and LWN Flanges
Fittings
Self Reinforcing & Special Forgings
Nozzle Necks
Upper 1000 mm of Skirt
Shell Attachments
Plate
Pipe
Structural Shapes
Materials for Parts Not Welded to Pressure Components:
Base Rings / Chairs
Plate
Pipe
Pressure Bolting
Trays
Internal Bolting
Internal Piping
Other Internals
Demister Pad
Pressure Gaskets
Gaskets
Non-pressure Gaskets

General Confidential

Code Stamp

No

National
National Board
Registration

No

YERP-REACTORS-ENG (05/08)
Page 4 of 8

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REACTORS DATA SHEET

GENERAL NOTES

Rev

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted.
Substitutions of materials will not be allowed without YERP''s prior approval. This approval can only be obtained
at the time Vessel Supplier submits his quotation.
The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum.
Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit
or hinge and internal manhole grip.
Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head.
Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required
to be insulated or fireproofed.
All internal elevations are to top of support ring (if required).
All removable internals shall pass through the vessel manholes.
Vessel Supplier to provide vessel grounding lugs.
Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME
Section VIII, Division 1, Appendix 2.
Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier.
Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material
specification shown for plate, pipe or forgings on Page 2 of this data sheet.
Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on
drawing
. This includes the skirt to head attachment weld specified in Detail " ".
For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-REACTORS-ENG (05/08)
Page 5 of 8

Document Number
Job Number

REACTORS DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TABLE OF CONNECTIONS

Rev

General Notes for Table of Connections:


A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor.
B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 PARA. 8.0
C. All pressure connections are to be flanged.
D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise.
E. For hill side connections see plan or plan view.
F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10).
G. All flange faces shall have a stock finish.
H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark

Size Rating Face

Service

Elevation Orient

General Confidential

Specific Notes

YERP-REACTORS-ENG (05/08)
Page 6 of 8

Document Number
Job Number

REACTORS DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections)
Use this information for quotation purpose only.
Supply blind flange, bolts, nuts and gasket.
Elevation is given to the face of flange.
Nozzle size listed is minimum inside diameter of nozzle neck.
Furnish davit in accordance with drawing PIP VEFV1117.
Furnish hinge in accordance with drawing PIP VEFV1116.
Furnish internal pipe support in accordance with drawing
.
Furnish internal plate flange in accordance with drawing
.
Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124.
Furnish inlet hood baffle in accordance with drawing
.
Furnish inlet distributor in accordance with drawing
With internal pipe per xxxxxx.
Davit on right side facing manhole.
Davit on left side facing manhole.
Hinge on right side facing manhole.
Hinge on left side facing manhole.

General Confidential

YERP-REACTORS-ENG (05/08)
Page 7 of 8

Document Number
Job Number

REACTORS DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-REACTORS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

REACTORS DATA SHEET


DATA SHEET
SI UNITS
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

AAA-B-CCCC

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Manufacturer Name
Model Number
Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No
Capacity
Certification Number
Certification Date
Certification Requirements
Certifying Authority
Design Setting
Hydrostatic Test Pressure
Hydrostatic Test Temperature
Length T-T
MAWP
Material
Maximum Diameter
Maximum Operating Pressure
Maximum Operating Temperature
Minimum Diameter
Minimum Operating Temperature
NACE
Pipe Inlet/Outlet
Pressure Rating
Purchase order Line No
Set Pressure
Shape
Size
Status
Tag Number of Parent Skid
Weight
Weight Dry / Empty
Year built

The Manufacturer details of the item


The Model Number assigned to the item
Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time


The number of certificate as issued by certifying authority
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The test or certifying authority for an item
The Certifying Authority for hazardous area equipment
Design set point for presure relief devices

Maximum Allowable Working Pressure


The physical composition of material/s for an item

The maximum Operating Temperature of the item


The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

MFR/SELLER
SIZE
MODEL

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

ITEM No.
SERVICE
No. REQD

SITE & UTILITIES


DATA

Area Classification
Location

Cl.

Div.

See Site & Utilities


Data Sheet

Nonhazardous

Grp
or
Outdoor

Indoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

BULK
MATERIAL
PROPERTIES

Name/Description
Bulk Density / Packed
Particle Size
Angle of Repose
Surcharge Angle

OPERATING and
ENVIRONMENT

Equipment Fed By
Discharges to

kg/m3
mm
(
Fr Horiz:
Fr Horiz:

kg/m3
microns)
Poured
Drained

See Solids Product Data Sheet for more material properties.

Minimum

CONDITIONS
Mat'l Flowrates
MTPH
Duty
Environment Conditions
0

MECHANICAL
DESIGN CONDS

Temperature, Max. / Min.


Max. Wind Speed
Max. Precipitation
Max. Seismic Intensity
Applicable Codes and Standards

PERFORMANCE

Maximum

Normal

Design

Continuous
Intermittent
Very Severe Duty
Wet
Dusty
Acid Fumes
Steam
High Temp.
High Altitude
C /
C
m/s
mm
ANSI
CMAA
References correspond to CMAA sections & paragraphs.

Reclaim Rate
Max Reach Span / Boom Length
Traveling Distance / Slewing Radii
Wheel Diameter / Scraper Width
Max. Pile Height of material
Total Power loaded / Weight

MTPH
m
m
/
m
/
m
KW /

m
m
m
MT

MATERIALS OF
CONSTRUCTION

Scraper / Chain / Bucket


Tansfer Chute / Lining
Wheels / Rail
Main Frame Structure

SURFACE
FINISH

External Surface Finish


Priming/Painting

/
/
/

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Reclaimer.xls

General Confidential

INDEX

?
Page 1 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

ACCESSORIES

CONSTRUCTION
1

-1

harrow
Transfer Chute
Dust Collection
Dust Suppression
Rails
Rail Wipers
Cable trench
Cable tray
General
Reclaimer Type

Collision Limit
Position Limit
Festooned cable
Cable Drum
Control Cab
Alarm Beacon
PLC Control
Communication
Bridge

Bucket
Scraper

Reclaimer is Installed in
Main Structure Crosssection
Stair Way / Width
Total Wind Resistent Area
Top of runway rail Height from grade
Tolerance of Runway Rail Vibration
No. of Reclaimer on Runway
Equpt. Erection, Install & Alignment By:
Rail Installation & Alignment
By:
Field Testing
By:
Boom / Girder
GirderType

Traveling Mechanism / End Truck


Traveling Track
Radii / Span (CL to CL of Rail)
Traveling Drive No. / Mfr.
Traveling Brake Type
Traveling Brake Torque / Time
Traveling Brake No. / Mfr
Variable Speed
Traveling Speed Max. / Min.
Wheel Diameter / No.
Foot Style
Max. Wheel Pressure
Bearing Housing
Bearing No. / Mfr.
Equalizing
Compensating
Approx. Runway Length
Rail Model

Dome
Pavilion
Closed Building
Boxed Frame
Truss
Other
Checked
Grid Plate
m2
m
Frequency
Hz
Displacement

Opened

Seller
Seller
Seller

mm

Buyer
Buyer
Buyer

Boxed Frame
Single Girder

One
Two
m

Main Crosssection Dimension


Walk way / Width
Length of Cantilever

Reclaimer.xls

Belt Conveyor
Drag Chain Conveyor
Other Conveyor:
Handrails, ladders, platforms
Anchor Divice
End Bumper & Stopper
Maintenance Hoists
Housing / Dome
Boom Protal SemiProtal
Other

Circle

Truss
Dual Girder
m
m

Linear
m
/

/
Cam

Disc
Electric
N.m

Hydraulic
s

/
Yes

No
By:
Seller
m/s /
m/s
mm
Conical
Single Rim
kPaG

Cylinder

Buyer

Dual Rim

/
Yes
Yes

General Confidential

No
No
m
1

By:

Seller

Buyer

Page 2 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

CONSTRUCTION
(cont)

Slewing Mechanism
Slewing Drive Type
Slewing Drive No. / Mfr.
Slewing Speed Max. / Min
Slewing Bearing Type / Dimension
No. of Slewing Bearing / Mfr
Extreme Slewing Angle
Luffing Mechanism
Luffing Drive Type
Luffing Drive No. / Mfr.
Luffing Speed Max. / Min
Extreme Luffing Angle
Extreme Height of Pile Max. / Min.
Conterweight
Adjusting
Conterweight Material
Safety Guard
Anchor
End Stopper / Bumper
Tie-Down Column
Reclaiming / Conveying Equipments
Type
Belt Conveyor
Trough Angle
Max. Incline
No. Drives
Drive Location
Drive Wrap, Total
Belt:
Width
Max. Tension
Rated Tension
Type / No. Plies
Carcass
Grade
Construction
Cover Thickness Top / Bottom
Cover Mat'l Top / Bottom
Edges
Breakers
Total Thickness
Splice
Manufacturer
Idlers:
Diameter
Style (Inline / Offset)
Spacing
No. Reqd
CEMA Class
Angle of Transfer Idlers
No. Reqd

Reclaimer.xls

Hydraulic Motor
Motor, Gear/Rack
/
rpm /
rpm
Ball
Roller
wheels

/
Clockwise
Counterclockwise
Rope

Gear/Rack

Hydraulic

/
rpm /
rpm
Above Hori.
Below Hori.

+
m
/
+
m
m
Auto Adjustable Balance
Fixed
Four Bar Linkage
Rope
Hydraulic
Cast Iron
Concrete
0

Auto
Manual
Steel Frame
Rubber
Yes
No
Scraper
Other:
Troughing
20

Interlocked with Traveling


Spring
Hydraulic

Bucket Wheel

Belt Conveyor

Sidewall
35

Flat
45

Head

Tail

Snub

Nm3/h
kg
of width
kg
of width
/
Woven Fabric
Steel Cable
Grade 1
Grade 2
mm /

mm
/

Yes

No
mm

Vulcanized
Troughing

Trough Training

mm

mm

mm

mm

General Confidential

Mechanical
Return

Ret. Training
mm

mm

Nm3/h

mm

Page 3 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

CONSTRUCTION
(cont)

Pulleys:
Material
Diameter,
Width,
Lagging
Shaft Diameter,
Shaft Mat'l
Bearing Mfr
Bearing Mounting
Bearing Seals
Take up
Takeup Type

HEAD

TAIL

SNUB

TAKEUP

BEND

mm
mm
mm

Location / Travel
Belt Cleaner Type

Flange
Labyrinth

Pillowblock
Lip

Manual
Pneumatic

Auto
Screw

Scraper:
Rotary:
Belt

Driven By
Mfr / Model
Weather Cover:
Type
Fastener Type
Chutes:
Min. Valley Angle
Min. Thickness
Lining Thickness
Skirtboards:
Min. Thickness
Wiper Type / Material

Gravity
Hyd
Electric
Ratchet
/
mm
One Blade
Multiple Blade
Brush
Blade
Motor

/
Bolts

Clamps

mm
mm
mm
/

Drag Chain Conveyor


Chain:
Type / Mfr.
No. Strands
Working Strength
Flights:
Type / Mfr.
Width x Height
Mounting
Terminals:
Sprocket Size
Shaft Size
Bearing Type
Bearing Size
Takeup Type
Takeup Movement
Holdback
Chain Cleaner
0

kg

mm

mm

HEAD

TAIL

BEND

mm

Harrow
Angle to Horizontal / Adjustable ?
Cover Area / Teeth Length
6

Yes

No
m2

mm

Reclaimer.xls

General Confidential

Page 4 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

CONSTRUCTION
(cont)

Bucket Wheel
Wheel Diameter Rim / Max.
Bucket Capacity / No.
Rolling Drive Type
Rolling Drive Power / VFD ?
Rolling Drive unit Mfr.
Traveling Drive Type
Traveling Drive Power / VFD ?
Traveling Drive unit Mfr.
Max. Rolling / Traveling Speed
0

Transfer Chute / Hopper


Transfer Chute / Hopper Capacity
Min. Valley Angle
Material / Thickness

-1

Dust Collection/ Suppression


Dust Collection:
Efficiency
Pressure Drop (entire unit)
Media Type
Surface Area
Air/Cloth Ratio
Media Cleaning Method
Media Remove
Hopper Vol. / Dims.
Expl. /Press Relief Method
SET / MAX PRESS.
Resettable
EXH. Fan Design Data
Dust Suppression:
Efficiency
Recoverable
Fluid Pressure
Air Pressure
Fluid / Wetting Agent
Dilution Ration, Max. / Min.
Proportioning Device Type
Mixing Tank Size / Volume
Pump Type
Mfr / Model
Rating
Operating Power
Pie Size / Schedule
Hydraulic Power Unit
Type of Pump / Flow Rate
Pressure Rate
Working Pressure
Power of Drive unit
Media Oil / Capacity of Tank
Cooler / Heater

Reclaimer.xls

m
/
m3 /
Hydraulic Motor
KW /
Yes
No

by:

Hydraulic Motor
KW /
Yes
No

by:

Motor

Motor

rpm /
Yes

m/s

No

m3

mm
Collection

Clean:
Cartridges

Suppression
%@
MT
Bags
m2

Both

(microns)
Dirty:

MT

(actual)
Pulse Jet
Back Flow
Shaker
Rapper
Man.
TOP
SIDE
m3
mm HI
FR. Horiz.
Rupture Panel
Door
/
kPaG
kPaG

YES
NO
0
@
MT
KW
% Non-Airborne
% Retained with Material
kPaG
kPaG (for air-driven nozzles)
/
/
Control Valves
Meter Pump
mm dia. x
mm high /

0
0
mm /
Vane

Yes

General Confidential

mm TDH

Piston

No

m3

/
kPaG
kPaG
KW
/
/

kg

m3
Yes

No

Page 5 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

CONSTRUCTION
(cont)

Control Cab
Control Cab Location
Traveling with Boom?
Equiped with

Communication
WEIGHTS &
DIMENSIONS

Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)
0

UTILITIES
REQUIRED

TESTING

INSTR &
CONTROLS

Power:

Controls
High Volt Motors
Low Volt Motors
Communication Terminal
Compressed Air
Type
Criteria
Witnessed
Control Method
Integrated w/ System PLC
Type of Control:
Main Traveling
Bucket Traveling
Slewing
Luffing
Control Enclosures (Min.)
Sensors
Motion Switch (Low speed Sw.)
Pull Cord Switches
Level Switches (Plugged Chute)
Misalignment Switches
Loose Chain Detector
Reclaimer Position Detector
Collision limit
VFD Controller
Contacts
Contact Type
Contact Rating
UL Label
Special wiring conditions or codes:
Power Suply Conductor Type
Runway Conductor Type
Mfr
Furnished By
0

Reclaimer.xls

Yes
No
Air Conditioning
Isolation and Soundproofing
Safety Glass Windows (Windshields)
Windshield Wipers and Washers
Windshield Defrosting System
Driver's Seat
Instructor's Seat
Curtain
Auto Balanced
Life Elevator
Access, Ladder, Cage, Landing and Handrails
Door interlock with operation
Telephone cable
Video Monitoring system
Optical Cable
Wireless
Empty
Test
Operating
kg
kg
kg
kg
kg
kg
m
V
Ph
Hz /
V
Ph
Hz /
V
Ph
Hz /
Telephone cable
Optical Cable
Nm3/h @
kPaG

kVA
kVA
kVA
Wireless

Criticality:
Yes
Cab
Yes

NEMA
Type

SPDT
Amps
Yes

Insulated
Buyer

General Confidential

No
Floor
No

(Ref. 5.4.7.1)
Mfr

DPDT

Hermetically Sealed Contacts

Model No.

SPST
Volts

By

DPST

No

Bare Wire

Angle

Seller

Page 6 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

Sketch -- Diagram
(Complete/modify sketch below making special note of any obstructions which may interfere with the equi., or reference separate drawings)

Indicate cab or pendant location, relative locations of max. reach extreme angle, runway conductor location, adjacent equi., etc.
Dimensions: (Dimensions are Approximate)
A
mm
H
mm
O
mm
V
mm
P
mm
W
mm
B
mm
I
mm
Q
mm
X
mm
C
mm
J
mm
R
mm
Y
mm
D
mm
K
mm
S
mm
Z
mm
E
mm
L
mm
M
mm
T
mm
mm
F
mm
N
mm
U
mm
G
mm
0

Notes

Reclaimer.xls

General Confidential

Page 7 of 9

YERP-RECLAIMER-ENG (05/08)

DATA SHEET

Reclaimer

DS-MV41
Rev.

DRIVE
MOTOR

MECHANICAL
POWER
TRANSMISSION

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure
Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr
Belts & Chains
Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Reclaimer.xls

General Confidential

Page 8 of 9

YERP-RECLAIMER-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

RECLAIMER
DATA SHEET
SI UNITS
Value

DS-MV41

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in
conjunction with the operator. Multiple attributes for different purposes related to the criticality (production
criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES

DS-MV39Rev. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd

SITE & UTILITIES


DATA

Area Classification
Location

Cl.

Div.
Indoor

See Site & Utilities


Data Sheet

Grp
or
Outdoor

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

BULK
MATERIAL
PROPERTIES

Name/Description
Bulk Density
Particle Size
Angle of Repose

See Solids Product


Data Sheet

kg/m3
mm
(
Fr Horiz:

microns)
Poured

Drained

See Solids Product Data Sheet for more material properties.

OPERATING
CONDITIONS

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved
Pressure
Temperature
Viscosity

Continuous

Minimum

Capacity per Rev.


Speed (Range)
Fill Efficiency
Leakage
Operating / Motor Power
Maximum Differential Press. Rating

MATERIALS OF
CONSTRUCTION

Product Contact Parts


Housing / Endplates
Rotor / Tips
Gaskets
Shaft Seals
Line Injectors
Shear Protectors

SURFACE
FINISH

Internal Surface Finish


External Surface Finish
Priming / Painting

Intermittent

kPaG
C
cP

Flow Rates
Mat'l, kg/h
Pressure (Valve Body)
Differential Pressure
Temperature
Applicable Codes / Standards

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

Maximum

Normal

Design

kPaG
kPa
C
m3/Rev
RPM
%
Nm3/h @
KW
/
kPa

kPa
KW

Diff. Press.

/
/

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Rotary Valves.xls.xls

General Confidential

INDEX

Page 1 of 5

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES

DS-MV39Rev. 0

ACCESSORIES

CONSTRUCTION

INSTRUMENTS &
CONTROLS

UTILITIES
REQUIRED

Large Radius Pockets


Shear Protector
Speed Switch
Line Injector
Chain Tensioner
Tachometer
Vent Filter
Cutter Blades
Purge Kit (Note 1)
Feeder Type
Side-Entry
Drop-Through
Rotor End Type
Open
Closed
No. of Vanes
per Rotor
Tip Design
Adjustable
Replaceable
Tip Surface
Hard
Soft
Tip Geometry
Beveled
Raked
Tip Speed
m/s
Bearing Type
Antifriction
Bearing Mounting
Outboard
Seal Type
Sq Packing
Chevron Packing
Lip Seal
Purging
Seals
Endplates
None
Chain Guard Type
Enclosed Oil-Bath
Open
Variable Speed
Yes
No
Face-to-Face Dimension
mm
Size
Type
Connections: (List below or see Pg 4)
mm
Inlet
mm
Outlet
mm
Vent Filter
Description/Function
Speed Switches
VFD Controller
Tachometer
Rotameters
Pressure Regulator
Solenoid Valve
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:
Controls
Motors
Compressed Air

NOISE LEVEL
TESTING

WEIGHTS &
DIMENSIONS

Type

Mfr

Model No.

By

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph
Hz /
kVA
V
Ph
Hz /
kVA
Nm3/h @
kPaG

Maximum Noise Level

dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

@ 1 meter

Criticality:
Yes
Empty

No
Operating
kg
kg

Test
kg
kg

kg
kg
m

Notes

Rotary Valves.xls.xls

General Confidential

Page 2 of 5

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES

DS-MV39Rev. 0

DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.15
1.0
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Rotary Valves.xls.xls

General Confidential

Page 3 of 5

YERP-RV-ENG (05/08)

DATA SHEET

ROTARY VALVES

DS-MV39Rev. 0

Sketch - Diagram

(Sketch layout or reference separate drawings)

DIMENSIONS

CONNECTION
SCHEDULE

Mark
NP
A
B
C
D1-D4
E1, E2

H
L
Y
W
Z
Rating

Description
Nameplate
Inlet
Discharge
Vent
Purge
Pickup Tee Connections

mm
mm
mm
mm
mm

Facing

Size

Qty

Nozzle

mm
mm
mm
mm
mm
Note

Notes

Rotary Valves.xls.xls

General Confidential

Page 4 of 5

YERP-RV-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

ROTARY VALVES
DATA SHEET
SI UNITS
Value

DS-MV39-

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-SCIM>200HP-ENG (05/08)
J6491 LVMotor 02 (102007)

SQUIRREL CAGE INDUCTION MOTOR DATA


SHEET (LESS THAN 200 HP)

REVISIONS

NUMBER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

F1

F2

F3

DOCUMENT NUMBER

DATE

CLIENT DOCUMENT NUMBER

ORIGINATOR

JOB NUMBER

REVIEWED

CLIENT

ELECTRICAL

LOCATION

APPROVED
CLIENT

ITEM NUMBER

OF

UNIT
REQ NUMBER

SERVICE

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER
APPLICABLE TO:
PROPOSAL
PURCHASE
AS BUILT

Manufacturer:
Driven Equipment Type:

PAGE

BY PURCHASER OR MAN1

Model:

Serial No:
NEMA Frame:
Driven Equipment Item No:
Quantity:
OPERATING CONDITIONS
Installation:
Indoor
Outdoor
Site Data:
Altitude:
Less than
(1000 m)
Other (m)
Operating Mode:
Continuous
Standby
Intermittent
(C)
Electrical Area Classification:
Unclassified
Ambient Temperature
Electrical Characteristics:
Zone
Group
Temp. Class.
Volts
Phase
Hertz
Unusual Conditions:
Dust
Corrosive
Starting Voltage:
Full
Reduced
%
Atmospheric Mixture:
Hose Down
Volt Dip
%
Loaded
Unloaded
Ignition Temp:
(C)
Temp Code
PERFORMANCE
Nameplate: Power
(kW) RPM
S.F.
No Load Current:
(Amps)
Load
Current (Amps)
Efficiency
Power Factor
Starts per Hour:
Hot;
Cold
Full
Full Load Torque:
(N-m)
75%
L. R. Torque:
Breakdown Torque:
%FLT
50%
L. R. Time @ Max. Operating Temperature: (C)
Seconds
Locked Rotor
Acceleration Time:
Seconds
CONSTRUCTION FEATURES
Enclosure:
TEFC
Space Heater:
Watts
WP I
WP II
Explosion Proof
Other
Volts
Phase
Hertz
Insulation: Class
B
Other
Max. Sheath Temperature
(C)
F
Non-hygroscopic
Tropicalized
Winding Temperature Dectectors;
Temperature Rise:
(C) above
(C)
No. per Phase
Type
by:
@
S.F.
Bearing Temperature Detectors:
NEMA Torque Design:
A
B
C
D
Location
Type
Locked Rotor kVA Code:
Separate JB for Space Heater, Winding/Bearing Detectors
Mounting:
Horizontal
Adjustable Frequency Drive
Foot Mounted
Flange Mounted
Speed Range: from
(rpm) ; to
(rpm)
Vertical
Shaft Up
Shaft Down
Materials of Construction:
Shaft:
Hollow
Solid
Frame
Canopy Required for Weather Protection
Junction Box
Coupling:
Supplied By
Mounted by
Copper Bar Rotor
Suitable for belt drive
Gear
Stainless Steel Filters
Bearing Type:
Ball
Roller
Sleeve
Differential Pressure Switch for Inlet Filters
Bearing Lubrication:
Grease
Ring Oil
Oil Mist
Vertical Jackscrews
Ground Connection:
Grease Fitting:
Plugged
Alemite
Other
Drilled and Tapped Hole in Conduit Box
Bearing Shielding:
Single
Double
Sealed for Life
Motor Rotation: (facing end opposite shaft extension)
Ground Lug
Size
(mm)
CW
CCW
Bidirectional
(kW)
Motor Thrust Load:
None
Fan:
Reversible
Unidirectional
Thrust Direction:
Toward Away from coupling
Non-sparking
Aluminum
(kW)
Non-Metallic
Motor Thrust Rating:
Main Terminal Box Location:
F-1
F-2
Nameplate Material:
316 SS
Other
TESTING & MISCELLANEOUS
(kg) Net
Testing:
Required
Witness
Weight
Shipping
Routine Test - NEMA MG 1
Painting:
Mfr Std
IEEE 841
Heat Run & Efficiency
Noise Design:
(@ 1 m)
Noise Test
Max Sound Pressure Level
dBA
(@ 1 m)
Certified Test Results
Expected Sound Pressure Level
dBA
Remarks:

53
54
55
56
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publicatio
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SCIM>200HP-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SQUIRREL CAGE INDUCTION MOTOR


DATA SHEET (LESS THAN 200 HP)
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, cor

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Air Supply Check
Alignment
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check

Parent Tag Number

The System Code Number assigned to the item


Vendor Name

General Confidential

YERP-SCIM-ENG (05/08)

SQUIRREL CAGE INDUCTION MOTOR DATA


SHEET (375 kW AND LESS)
REVISIONS

NUMBER

JOB NUMBER

PAGE

CLIENT
LOCATION
UNIT

ELECTRICAL
APPROVED
CLIENT

ITEM NUMBER
SERVICE
DATA SHEET NUMBER

DESIGN, MANUFACTURE & TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED : BY PURCHASER
BY MANUFACTURER
0

Manufacturer:
Driven Equipment Type:

OF

YERP
Yanbu, Saudi Arabia

DATE
ORIGINATOR
REVIEWED

BY PURCHASER OR MANUFACTURER

Model:

Serial No:
NEMA Frame:
Driven Equipment Item No
Quantity:
OPERATING CONDITIONS
x Outdoor
Site Data:
Installation:
Indoor
Other (m)
Operating Mode:
Continuous
Standby
Intermittent
Altitude:
Less than 1000 m
Ambient Temperature (C)
Electrical Area Classification:
Unclassified
Electrical Characteristics:
Class
Group
Division
Volts
Phase
Hertz
Unusual Conditions:
Dust
Fumes
Starting Voltage:
Full
Reduced
%
Atmospheric Mixture:
Volt Dip
%
Loaded
Unloaded
Ignition Temp:
Temp Code
(C)
PERFORMANCE
Nameplate Power
kW; RPM
S.F.
No Load Current:
(Amps)
Load
Current (Amps)
Efficiency
Power Factor
Starts per Hour:
Hot;
Cold
Full
Full Load Torque:
(N-m)
Locked Rotor Torque:
%FLT
75%
50%
Breakdown Torque:
%FLT
Locked Rotor
Acceleration Time:
Seconds
CONSTRUCTION FEATURES
Enclosure:
TEFC
WP I
WP II
Space Heater:
Watts
Explosion Proof
Other
Volts
Phase
Hertz
Insulation: Class
B
F
Other
Max. Sheath Temperature
(C)
Non-hygroscopic
Tropicalized
Winding Temperature Dectectors;
Temperature Rise:
(C) above
(C)
No. per Phase
Type
by:
@
S.F.
Bearing Temperature Detectors:
Location
Type
NEMA Torque Design:
A
B
C
D
Locked Rotor kVA Code:
Separate JB for Space Heater, Winding/Bearing Detectors
Mounting:
Horizontal
Adjustable Frequency Drive
Foot Mounted
Flange Mounted
Speed Range: from
rpm; to
rpm
Vertical
Shaft Up
Shaft Down
Materials of Construction:
Canopy Required for Weather Protection
Frame
Junction Box
Coupling:
Supplied By
Mounted by
Copper Bar Rotor
Suitable for belt drive
Stainless Steel Filters
Bearing Type:
Ball
Roller
Sleeve
Differential Pressure Switch for Inlet Filters
Bearing Lubrication:
Grease
Ring Oil
Oil Mist
Vertical Jackscrews
Grease Fitting:
Plugged
Alemite
Other
Ground Connection:
Sealed for Life
Drilled and Tapped Hole in Conduit Box
Bearing Shielding:
Single
Double
Size
(mm)
Motor Rotation: (facing end opposite shaft extension)
Ground Lug
CW
CCW
Bidirectional
Motor Thrust Load:
None
(kg)
Fan:
Reversible
Unidirectional
Thrust Direction:
Toward Away from coupling
Non-sparking
Aluminum
Non-Metallic
Motor Thrust Rating:
(kg)
Main Terminal Box Location:
F-1
F-2
Nameplate Material:
316 SS
Other
TESTING & MISCELLANEOUS
Testing:
Required
Witness
Weight (kg):
Net
Shipping
Routine Test - NEMA MG 1
Painting:
Mfr Std
IEEE 841
Complete Test - IEEE 112
Noise Design:
Max Sound Pressure Level @ 1 m
dBA
Noise Test
Expected Sound Pressure Level @ 1 m
dBA
Certified Test Results
Remarks:
0

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.
1

General Confidential

INDEX

YERP-SCIM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SQUIRREL CAGE INDUCTION MOTOR (375 kW AND LESS)


DATA SHEET
SI UNITS (bar)
Attribute Name
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion

SCE (Safety Critical Element)


SRD (Safety Related Device)
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc
Certificate Number
Certification
Full Load Test
Functionality Test
Noise Level Check
Pre-Startup Safety Review
Run Test
Signal Tubing Check

PAGE

General Arrangement Drawing Number


Location / Layout drawing reference

The number of certificate as issued by certifying authority.

General Confidential

OF

YERP-SCP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
RESP005D-DM SEALLESS CENTRIFUGAL PUMP
CLIENT
DATA SHEET
LOCATION
UNIT NO.
SI UNITS (bar)
ITEM NO.
SERVICE
APPLICABLE TO:
PROPOSAL
PURCHASE
AS BUILT REQ'N NO.
J6491 Sealless Cent Pump (112007)

1
2
3
4
5
6
7
8
9
10

DESIGN, MANUFACTUR
0

MJ35-1E

INFORMATION TO BE COMPLETED

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

BY PURCHASER

BY MANUFACTURER

GENERAL
Pump Manufacturer
Model
Number Pumps Required
Pump Size
Number Motor Driven
Number Turbine Driven
Motor Item Number
Turbine Item Number
Motor Provided by
Turbine Provided by
Motor Mounted by
Turbine Mounted by
OPERATING CONDITIONS
RATED

11
12

MAX.

NORM.

MIN.

OF

OTHER
BY PURCHASER OR MANUFACTURER
0

Serial Number
Type
Gearbox Item Number
Gearbox Provided by
Gearbox Mounted by
CONNECTIONS

PERFORMANCE CURVE NO
MEASURED AT CAPY.:
RATED
ROTOR:
IMPELLER DIAMETER:
NPSH REQ'D:
EFFICIENCY:
HYDRAULIC:
MAGNETIC:
TOTAL:

CAPACITY:
(m/h)
SUCTION PRESSURE:
(barG)
DISCHARGE PRESSURE:
(barG)
DIFFERENTIAL PRESSURE:
(bar)
DIFFERENTIAL HEAD:
(m)
@ MINIMUM S.G.
HYDRAULIC POWER:
(kW)
AT DESIGNATED CAPACITY: RATED MAX. NORM. MIN.
OPERATING TIME:
%
NPSH AVAILABLE:
(m)
SYSTEM DESIGN:
STAND ALONE OPERATION
PARALLEL OPERATION
SERIES OPERATION WITH ITEM NUMB
SUCTION PRESSURE:
MIN./M
/
(barG)
SERVICE:
CONTINUOUS
INTERMITTENT:
STARTS/DAY
SYSTEM CONTROL METHOD:
SPEED
FLOW
LEVEL
TEMPERATURE
PRESSURE
PIPE FRICTION RESISTANCE ONLY

PAGE

MAX.

NORM

MIN.
RPM
(mm)
(m)
%
(kW)
(kW)
(kW)

SUCTION SPECIFIC SPEED:


BEST EFFICIENCY POINT FOR RATED IMPELLER:

(m/h)

MINIMUM CONTINUOUS FLOW WITHOUT EXTERNAL FLUSHING:


THERMAL:
(m/h)
STABLE:
(m/h)
MINIMUM CONTINUOUS FLOW WITH EXTERNAL FLUSHING:
THERMAL:
(m/h)
STABLE:
(m/h)
MAX. DIFFERENTIAL HEAD @ RATED IMPELLER:
(m)

30

PUMPED FLUID

31
32

SITE CONDITIONS

PUMPED FLUID:

LOCATION:
INDOOR
HEATED
UNDER ROOF
OUTDOOR
UNHEATED
PARTIAL SIDES
ALTITUDE:
(m)
RANGE OF AMBIENT TEMPS.:
MIN./MAX.
/
ELECTRICAL CLASSIFICATION:
ZONE.
GR.:
TEMP CODE.:
NON HAZARDOUS

RATED

MAX.

NORM.

MIN.

34

PUMPING TEMP.:

35

AT DESIGNATED TEM RATED

MAX.

NORM.

MIN.

36

SPECIFIC GRAVITY:
VAPOR PRESSURE:
(barA)
VISCOSITY:
(mPa-s)
SPECIFIC HEAT:
(kJ/kg C)
VAPOR PRESSURE VS TEMPERATURE CURVE PROVIDED
LIQUID:
HAZARDOUS
FLAMMABLE
NOTES:
CORROSIVE / EROSIVE AGENT:
CHLORIDE CONCENTRATION:
PPM
H2S CONCENTRATION:
PPM
OTHER:
% SOLIDS:
MAX. PARTICLE SIZE:
(mm)

33

37
38
39
40
41
42
43
44
45
46

(C)

(C)

47
48

NOTES:

49
50
51
52
53
54
55
56
57
58
59
60
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SCP-ENG (05/08)
1

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

SERVICE:

1
2
3
4
5
6
7

JOB NO.
PAGE

RESP005D-DM SEALLESS CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)
MAGNETIC DRIVE PUMPS
MAGNETIC COUPLING
EDDY CURRENT
SOFT START REQUIRED
MAGNET SIZED TO HANDLE:
RATED CAPACITY
BEP
CONTAINMENT SHELL:

OF

ITEM NO.
REQ'N NO.

MOTOR DRIVER

MANUFACTURER:
POWER:
FRAME:
TYPE:
FULL LOCKED MOTOR TORQ. REMARKS:

SPEED:
ENCLOSURE:
SERVICE FACTOR

(kW)

RPM

8
9
10
11
12
13

RADIAL CLEARANCE TO OUTER MAGNET RING:


RADIAL CLEARANCE TO INNER ROTOR:
MAGNET & BEARING FLUSHING (INT. / EXT.):
EDDY CURRENT LOSSES THROUGH SHELL:
HEAT GENERATION IN THE SHELL:
DECOUPLE TORQ.:
(N-m)
SAFETY FACTOR
(N-m)
LOCKED ROTOR TORQUE:

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

MECHANICAL DATA

(mm)

(mm) PUMP MUST MEET ASME B73.3 DIMENSIONAL REQUIREMENTS:

YES
NO
NOZZLE CONNECTIONS:
(kW)
SIZE
CLASS
TYPE
FACING
SUCTION:
DISCHARGE
DRAIN:
VENT:
IMPELLER TYPE:
(C)
CLOSED
OPEN
SEMI-OPEN
OTHER:
CASING MOUNTING:
(N-m)
FOOT
CENTERLINE
VERTICAL IN-LINE
CONTAINMENT SHELL / STATOR LINER PRESSURE RATING:
MAX. ALLOWABLE WORKING PRESS.
(barG)
(C)
HYDROSTATIC TEST PRESSURE:
(barG)
0

(kW)

OUTER
INNER
MOUNTING METHOD:
TEMP. LIMITATION:
HERMETICALLY SEALED:
NUMBER OF MAGNETS:
TOTAL TORQUE:
EXTERNAL ROTOR BEARINGS:
MANUFACTURER:
COUPLING END BEARING TYPE / NO.:
IMPELLER END BEARING TYPE / NO.:
LUBRICATION:
GREASE
CONSTANT LEVEL OILER
FLOOD
SEALED (GREASE)
SHIELDED (GREASE)
PURE MIST
PURGE MIST
BEARING ISOLATORS:
OIL VISCOSITY ISO GRADE:
COUPLING:

PAINT AND SHIPMENT PREPARATION


PUMP:
BASEPLATE:
MANUFACTURERS STD.
MANUFACTURERS STD.
OTHER:
OTHER:
SHIPMENT:
DOMESTIC
EXPORT
EXPORT BOXING REQ'D.
NUMBER OF MONTHS OF STORAGE:
TOTAL WEIGHT
(kg)
0

INSPECTION AND TESTING

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

MANUFACTURER:
SIZE:
SPACER LENGTH:
COUPLING GUARD:

TYPE:
MODEL:

FINAL INSPECTION REQUIRED


DAYS NOTIFICATION REQUIRED:
(mm)
TEST:
NON.-WITNESSEDWITNESSED CERTIFICATE
MANUFACTURERS STANDARD
HYDROSTATIC:
NON-SPARK CPG GUARD REQ'D
PERFORMANCE:
MATERIAL IF NOT SPECIFIED BY PURCHASER:
NPSHR:
REMARKS:
VIBRATION:
OTHER:
CANNED MOTOR PUMPS
DISMANTLE AND INSPECT AFTER TEST
SOFT START REQD
CASTING REPAIR PROCEDURE APPROVAL REQUIRED
STATOR LINER: SECONDARY CONTAINMENT TO FULL PRESSURE MATERIAL CERTIFICATION REQUIRED:
SECONDARY CONTAINMENT TO FULL PRESS. RATING REQ'D
CASING
COVER
IMPELLER
SHAFT
RADIAL CLEARANCE TO ROTOR:
(mm)
OTHER:
LINER TO CASING SEALING METHOD:
INSPECTION REQUIRED FOR CONNECTION WELDS:
SEAL WELDED
OTHER:
MANUFACTURERS STANDARD
NDT INSPECTION
HEAT GENERATION IN THE LINER:
Cal./Hr.
INSPECTION REQUIRED FOR CASTINGS:
LOCKED ROTOR TORQUE:
(N-m)
MANUFACTURERS STANDARD
NDT INSPECTION
STATOR CAVITY:
OTHER:
DRY
OIL FILLED
OTHER:
MANUFACTURER DOCUMENTATION REQUIREMENTS
ROTOR BEARINGS:
IMPELLER END BEARING TYPE:
FOR SUPPLIER DATA REQUIREMENTS REFER TO:
OUTBOARD END BEARING TYPE:
REMARKS:
0

55
56

REMARKS:

57
58
59
60
61
62
63
64
65
66

General Confidential

YERP-SCP-ENG (05/08)
1

SERVICE:

RESP005D-DM SEALLESS CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)
1

COOLING OR HEATING PIPING


NAME OF FLUID:
INLET TEMP.:
OUTLET TEMP.:
RATED FLOW:
SUPPLY PRESSURE:
MAX. ALLOWABLE P:

2
3
4
5
6
7
8

GALVANIZED PIPE
STAINLESS STEEL TUBING
SIGHT FLOW INDICATOR
OUTLET SHUT-OFF VALVE
REMARKS:

9
10
11
12
13
14
15
16
17

PIPING PLANS: ASME B73.3


HEATING AND COOLING PIPING PLAN:
PUMP FLUID CIRCULATION PLAN:

18

MATERIALS

19
20
21
22
23
24
25

26
27
28
29
30
31
32
33
34
35

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
JOB NO.
PAGE

OF

ITEM NO.
REQ'N NO.

INSTRUMENTATION
LEAK DETECTOR - SECONDAY CONTAINMENT BY:
(C)
PURCHASER
SUPPLIER
(C)
MAKE / MODEL:
(m/h) VIBRATION MONITORING BY:
(barG)
PURCHASER
SUPPLIER
(bar)
MAKE / MODEL:
MOTOR LOAD PROTECTION BY:
PURCHASER
SUPPLIER
MAKE / MODEL:
MINIMUM FLOW BYPASS PROVIDED BY PURCHASER
TEMPERATURE & PRESSURE:
TEMPERATURE GAUGES
THERMOWELLS
PRESSURE GAUGES
CONTAINMENT SHELL TEMPERATURE PROBES ONLY
CANNED MOTOR WINDING THERMOSTATS
BEARING WEAR INDICATOR
OTHER:
0

MATERIAL CLASS CODE:


CASING:
IMPELLER:
CASE/IMPELLER WEAR RINGS
SHAFT:
CONTAINMENT SHELL:
STATOR LINER:
MAGNET (OUTER DRIVE RING)
INNER ROTOR:
SLEEVE BEARING:
THRUST BEARING:
DRIVER BEARING HOUSING:
WETTED FASTENERS:
BASEPLATE:
COUPLING GUARD:
ELEC. PENETRATION SEALNT

36
37

NOTES:

38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

General Confidential

YERP-SCP-ENG (05/08)
DOCUMENT NUMBER:

SERVICE:

CLIENT DOCUMENT NUMBER:


REVISION
DATE

RESP005D-DM SEALLESS CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)

JOB NO.
PAGE

ITEM NO.

OF

REQ'N NO.

1
2
3
4
5
6
7
8
9
10

CENTRIFUGAL PUMP PERFORMANCE CURVES

11
12
13
14
15
16
17
18

When this requisition is issued for purchase, the suppliers proposed curves for
the selected pump will be inserted here as a substitute for this sheet.

19
20
21

The pump performance and characteristics as given on this performance curve will be
a part of the suppliers contractual obligation within the tolerances agreed upon.

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

General Confidential

YERP-SCP-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

RESP005D-DM SEALLESS CENTRIFUGAL PUMP


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Detail Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Certification Date
Corrosion Allowance / Protection
Coupling Detail
Element Detail
Gasket Type
Purchase order Line No
Size
Start Loss
Tag Number of Parent Skid

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
General Arrangement Drawing Number
Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The manufacturer, type and size of the coupling
The manufacturer, type and size for filter elements
The Type of gasket required for sealing the mechanical connections of the instrument
Nominal Size

General Confidential

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Page 1 of 4

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Equip. No.:

Section

Specific Requirements

GENERAL

V
Seismic Zone per UBC:
Hz
Space Heaters (Y/N):
CPT(s) for Space Heaters(Y/N):
Phase
Tropicalization (Y/N):
A Power Bus
Fungus Treated (Y/N):
C Design Temp, Max/Min/Site
Marine Shipping (Y/N):
%Relative Humidity Max/Min
Battery System Required (Y/N):
ft/m Altitude
Line 1

Item
Overall

Line 2

Tripping Circuit (V):


Closing Circuit (V):
Interrupting
Rating (kA):
Momentary
Rating (kA):

Line 3

NAMEPLATES

UNITS

General

Load

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
Circuit Breaker Amperes
Ckt Bkr Type (Vac/Air/SF6)
HP / kW / kVA
Full Load Amperes
Locked Rotor Amperes
Acc Time @
___ %V
Exciter Voltage
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size

Power
Connection

Phase CT's
PT's

Metering &
Relaying
Transformers

Number
Ratio
Number
Ratio

Fuses
Xfmr Differential Number
CT's
Ratio
Zero Sequence Number
Ratio
CT's
Self-Balancing Number
Ratio
CT's
Scheme Number

Other

One High/Two High


Configuration
Remote Opening/Closing
Remote Racking
Arc Resistant Switchgear

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients
to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Page 2 of 4

Job:
Line

Section

1
2
3
4
5
6
7

GENERAL

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Specific Requirements

Equip. No.:

See Page 1.

Item
Overall

Line 1

Line 2

Line 3

NAMEPLATES

UNITS

General

Load

Power
Connection

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
Circuit Breaker Amperes
Ckt Bkr Type (Vac/Air/SF6)
HP / kW / kVA
Full Load Amperes
Locked Rotor Amperes
Acc Time @
___ %V
Exciter Voltage
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size

Phase CT's
PT's

Metering &
Relaying
Transformers

Number
Ratio
Number
Ratio

Fuses
Xfmr Differential Number
CT's
Ratio
Zero Sequence Number
CT's
Ratio
Self-Balancing
Number
CT's
Ratio
Scheme Number

Other

One High/Two High


Configuration
Remote Opening/Closing
Remote Racking
Arc Resistant Switchgear

General Confidential

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Job:
Relaying & Metering Schemes

Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Scheme Number
Application

Metering

Transducers
(Qty,
Output)

I1
A1
G1
Incoming Auxiliary & Power
Bus
Generator
Line

Equip. No.:
TB1
Tie
Breaker

AM - amperes
AS - positions
VM - kV
VS - positions
WHD - minutes
WM - MW
VARM - MVAR
PFM
FM
AX
VX
WX
VARX
VAX
PFX
FX
Pushbuttons
Indicating Lights

Control

25 - Sync Check
27 - Undervoltage
32 - Reverse Power
37 - Undercurrent/pwr
40 - Field
46 - Phase Balance
47 - Phase Seq V
48 - Incomplete Seq
49 - RTD
49 - Thermal
50/51 - Overcurrent
50N/51N
50GS - Ground Sensor
51G1/51G2
51V - Voltage restraint
Relaying
55 - Power Factor
59 - Overvoltage
60I - Current Balance
60V - Voltage Balance
67 - Directional O/C
81 - Frequency
86 - Lockout
87 - Differential
86T2 - Lockout
94 - Transfer Tripping

56 Notes:
57
58
59
60
61
62

General Confidential

F1
Power
Feeder

IM1
Induction
Motor

SM1
Sync.
Motor

Page 3 of 4

YERP-SG(4.16kV)-ENG (05/08)

Technical Data Sheet

4.16 kV SWITCHGEAR
Job:
1 Notes(Continuation):
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

General Confidential

Page 4 of 4

YERP-SG(13.8kV)-ENG (05/08)
Technical Data Sheet

13.8 kV SWITCHGEAR
Page 1 of 5

Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Equip. No.:

Section

Specific Requirements

GENERAL

kV
Seismic Zone per UBC:
Space Heaters (Y/N):
Hz
Phase
CPT(s) for Space Heaters(Y/N):
A Power Bus
Tropicalization (Y/N):
Fungus Treated (Y/N):
C Design Temp, Max/Min/Site
Marine Shipping (Y/N):
%Relative Humidity Max/Min
Battery System Required (Y/N):
ft/m Altitude
Item
Overall
1
2
3
4

NAMEPLATES

UNITS

General

Load

Line 3

HP / kW / MVA
Full Load Amperes
Locked Rotor Amperes
Acc Time @
___ %V
Exciter Voltage
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size

Phase CT's
PT's

Other

Line 2

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
Circuit Breaker Amperes
Ckt Bkr Type (Vac/Air/SF6)

Power
Connection

Metering &
Relaying
Transformers

Line 1

Tripping Circuit (V):


Closing Circuit (V):
Interrupting
Rating (kA):
Momentary
Rating (kA):

Number
Ratio
Number
Ratio

Fuses
Bus Differential Number
CT's
Ratio
Xfmr Differential Number
Ratio
CT's
Zero Sequence Number
CT's
Ratio
Number
Self-Balancing
Ratio
CT's
Scheme Number
One High/Two High
Configuration
Remote Opening/Closing
Remote Racking
Arc Resistant Switchgear
Surge Arrestor
Key Interlock

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job:
Line

Section

1
2
3
4
5
6
7

GENERAL

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Specific Requirements

Item

Line 1

Page 2 of 5

Equip. No.:

Line 2

Line 3

NAMEPLATES

UNITS

General

Load

Power
Connection

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
Circuit Breaker Amperes
Ckt Bkr Type (Vac/Air/SF6)
HP / kW / MVA
Full Load Amperes
Locked Rotor Amperes
Acc Time @
___ %V
Exciter Voltage
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size

Phase CT's
PT's

Metering &
Relaying
Transformers

Other

Number
Ratio
Number
Ratio

Fuses
Bus Differential Number
CT's
Ratio
Xfmr Differential Number
CT's
Ratio
Zero Sequence Number
CT's
Ratio
Self-Balancing
Number
Ratio
CT's
Scheme Number
One High/Two High
Configuration
Remote Opening/Closing
Remote Racking
Arc Resistant Switchgear
Surge Arrestor
Key Interlock

General Confidential

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job:
Line

Section

1
2
3
4
5
6
7

GENERAL

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Specific Requirements

Page 3 of 5

Equip. No.:

See Page 1.

Item

Line 1

Line 2

Line 3

NAMEPLATES

UNITS

General

Load

Power
Connection

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
Circuit Breaker Amperes
Ckt Bkr Type (Vac/Air/SF6)
HP / kW / kVA
Full Load Amperes
Locked Rotor Amperes
Acc Time @
___ %V
Exciter Voltage
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size

Phase CT's
PT's

Metering &
Relaying
Transformers

Other

Number
Ratio
Number
Ratio

Fuses
Bus Differential Number
Ratio
CT's
Xfmr Differential Number
CT's
Ratio
Zero Sequence Number
CT's
Ratio
Self-Balancing
CT's
Scheme Number
One High/Two High
Configuration
Remote Opening/Closing
Remote Racking
Arc Resistant Switchgear
Surge Arrestor
Key Interlock

General Confidential

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job:
Line

Section

1
2
3
4
5
6
7

GENERAL

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Specific Requirements

Page 4 of 5

Equip. No.:

See Page 1.

Line 1

Item

Line 2

Line 3

NAMEPLATES

UNITS

General

Load

Power
Connection

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
Circuit Breaker Amperes
Ckt Bkr Type (Vac/Air/SF6)
HP / kW / kVA
Full Load Amperes
Locked Rotor Amperes
Acc Time @
___ %V
Exciter Voltage
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size

Phase CT's
PT's

Metering &
Relaying
Transformers

Other

Number
Ratio
Number
Ratio

Fuses
Bus Differential Number
CT's
Ratio
Xfmr Differential Number
CT's
Ratio
Zero Sequence Number
CT's
Ratio
Self-Balancing
CT's
Scheme Number
One High/Two High
Configuration
Remote Opening/Closing
Remote Racking
Arc Resistant Switchgear
Surge Arrestor
Key Interlock

General Confidential

YERP-SG(13.8kV)-ENG (05/08)

Technical Data Sheet

13.8 kV SWITCHGEAR
Job:

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

Equip. No.:

Relaying & Metering Schemes

Line
Scheme Number
Application

Metering

Transducers
(Qty,
Output)

Control

I1
A1
G1
Incoming Auxiliary & Power
Line
Bus
Generator

TB1
Tie
Breaker

AM - amperes
AS - positions
VM - kV
VS - positions
WHD - minutes
WM - MW
VARM - MVAR
PFM
FM
AX
VX
WX
VARX
VAX
PFX
FX
Pushbuttons
Indicating Lights
Motor Space Heater
Meter

25 - Sync Check
27 - Undervoltage
32 - Reverse Power
37 - Undercurrent/pwr
38 - Bearing Protection
40 - Field
46 - Phase Balance
47 - Phase Seq V
48 - Incomplete Seq
49 - RTD
49 - Thermal
50/51 - Overcurrent
50N/51N
50GS -Ground Sensor
51G1/51G2
51V -Voltage restraint
Relaying
55 - Power Factor
59 - Overvoltage
60I - Current Balance
60V -Voltage Balance
67 - Directional O/C
81 - Frequency
86 - Lockout
86T1 - Lockout
86T2 - Lockout
87 - Bus Differential
87- Xfmr Differential
87L - Line Protection
87M - Motor
Differential Protection
94L - Transfer Tripping

57 Notes:
58
59
60
61
62
63
64

General Confidential

F1
Power
Feeder

IM1
Induction
Motor

SM1
Sync.
Motor

Page 5 of 5

YERP-SG(480kV)-ENG (05/08)

Technical Data Sheet

480 V SWITCHGEAR
Job:
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Section

Specific Requirements

GENERAL

Phase
Seismic Zone per UBC:
V
Hz
Space Heaters(Y/N):
kA (Sym) Power Bus S.C. Rating
A Power Bus
CPT(s) for Space Heaters(Y/N):
Fungus Treated (Y/N):
C Design Temp, Max/Min/Site
Marine Shipping (Y/N):
%Relative Humidity Max/Min
High Res. Gnd. System (Y/N):
ft/m Altitude
Item
Overall

Line 1

Page 1 of 3

Equip. No.:

Line 2

Tropicalization (Y/N):
Tripping Circuit (V):
Closing Circuit (V):

Line 3

NAMEPLATES

UNITS

General

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
CB Continuous Rating (A)
Electric/Manual
Current-Limiting Fuses
Sensor Rating (A)
Trip Plug Rating (A)
Long Time
Short Time
Instantaneous
Ground Fault
HP / kW / kVA
Full Load Amperes
Space Heater

Solid State Trip

Load

Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size

Power
Connection

Number
Ratio
Number
PT's
Ratio
CPT Secondary
AM - amperes
VM - kV
WM - watts
WHD - minutes
PFM
50/51
27
25
86
86T2
94 - Transfer Tripping

Phase CT's

Metering &
Relays

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to
make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SG(480kV)-ENG (05/08)

Technical Data Sheet

480 V SWITCHGEAR
Page 2 of 3

Job:
Line

Section

1
2
3
4
5
6
7

GENERAL

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Specific Requirements

Equip. No.:

See Page 1.

Item
Overall

Line 1

Line 2

Line 3

NAMEPLATES

UNITS

General

Solid State Trip

Load

Power
Connection

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
CB Continuous Rating (A)
Electric/Manual
Current-Limiting Fuses
Sensor Rating (A)
Trip Plug Rating (A)
Long Time
Short Time
Instantaneous
Ground Fault
HP / kW / kVA
Full Load Amperes
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size
Number
Ratio
Number
PT's
Ratio
CPT Secondary
AM - amperes
VM - kV
WM - watts
WHD - minutes
PFM
50/51
27
25
86
86T2
94 - Transfer Tripping

Phase CT's

Metering &
Relays

General Confidential

YERP-SG(480kV)-ENG (05/08)

Technical Data Sheet

480 V SWITCHGEAR
Job:
Line

Section

1
2
3
4
5
6
7

GENERAL

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Specific Requirements

Page 3 of 3

Equip. No.:

See Page 1.

Item
Overall

Line 1

Line 2
See Page 1.

Line 3

NAMEPLATES

UNITS

General

Solid State Trip

Load

Power
Connection

Service Codes: A - Auxiliary Unit, F - General Feeder, G - Generator, I - Incoming Line, IM - Induction Motor,
SM - Synchronous Motor, TB - Tie Breaker
Item
Unit Number
Breaker Number
Service Code
CB Continuous Rating (A)
Electric/Manual
Current-Limiting Fuses
Sensor Rating (A)
Trip Plug Rating (A)
Long Time
Short Time
Instantaneous
Ground Fault
HP / kW / kVA
Full Load Amperes
Space Heater
Cable/Cable Bus
Number per Phase
Conductor Size
Entry (Top/Bottom)
Conduit Size
Number
Ratio
Number
PT's
Ratio
CPT Secondary
AM - amperes
VM - kV
WM - watts
WHD - minutes
PFM
50/51
27
25
86
86T2
94 - Transfer Tripping

Phase CT's

Metering &
Relays

56 Notes:
57
58
59
60
61

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:

J6491 SyncGen (092007)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)
1
2
3
4

Facility Name / Location:


Item Name:
Equipment Tag Number:
Supplier:

REV/APPR
CLIENT

Job No.
Page

OF

11

Item No.
Req'n No.

Purchaser Project Number:


Purchase Order Number:
Supplier Project Number:

GENERAL

6
7

APPLICABLE TO:

Basic Data:
Applicable Standards:
North American (ie., ANSI, NEMA)
International (ie., IEC, ISO)
Special Purpose Paragraphs Apply (1.1.2.)
Volts
Phase
Hertz
Duty:
Continuous
Other
Nameplate Rating (2.2.1.1)
(kW)
Service Factor (2.2.1.3)
Synchronous RPM
Rated PF
Insul Class
Voltage and Frequency Variations (2.2.4)
Stator Temperature Rise (2.3.1.1)
(C)
(C)
Rotor Temperature Rise
(C)
(C)
Sealed Exciter Windings Required (2.3.2.2.2)
Manufacturer's Type
Frame Size
Other:
Rotor Wk 2
Minimum % Overspeed 2.1.4, 2.4.5.2.7
(kg-m)

9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28

PROPOSAL

PURCHASE

AS-BUILT

Site Data (2.1.2):


Area Classification (2.1.7):

Class
Zone
Group
Nonclassified
Class
Group
Division
Temperature Code
Ignition Temperature (If Less Than 250C)
(C)
Site Elevation
Ambient Temperature:
Max
(C)
Min (C)
Relative Humidity:
Max
%
Min %
Generator Location:
Indoor
Building Temperature Controlled:
Yes
No
Outdoor
Roof Over Motor
No Roof Over Motor
Nonmassive Foundation (2.4.6.1.2), Description

(m)

29
31
32
33
34

Unusual Conditions:
Dust (2.4.1.2.2, c)
Seismic Loading (2.4.2.2)
Other:

Chemicals (2.1.2)
Corrosive Agents (2.4.10.1.2)

43

Enclosure (2.4.1.2.1):
Explosion Proof
TEFC (2.4.1.2.3)
Weather Protected (2.4.1.2.2)
Type 1
TEPV
TEWAC (2.4.1.2.4)
TEAAC, Tubes (2.410.8, a):
Copper
Stainless Steel Fasteners (2.4.1.1, c)
Degree of Protection IP
Other

46

Notes:

48

Denotes information to be furnished by Supplier with the Proposal


Denotes required information to be furnished by Supplier upon receipt of Purchase Order.
Or absence of any symbol denotes information to be furnished by Purchaser with Request for Proposal
Remarks:

36
37
38
39
40
41
42

49
50
51

Open-Drip-proof
Type II
Other
Aluminum
Stainless Steel
Provision for Purging (2.4.1.1, f)
Cooling System

52
53
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients
to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1
2
3
4
5
6
7
8
9

ITEM NO.
OF

11

REQ'N NO.

GENERAL (CONT)
Mounting:
Foot Mounted
Engine Type:
Double Shaft
Single Bearing
No Bearing
Shaft Furnished By
Bearing Furnished By
Baseplate: Furnished By (2.4.2.6)
Soleplate: Furnished By (2.4.2.6)
Axial Stator Shift Required (2.4.2.16)
Epoxy Grout To Be Used (2.4.2.7.4) Type
Special Connections for Field Piping (2.4.3.1)
When Rotor Dynamic Analysis Is Specified, List of Foundation Data Required from Purchaser (2.4.6.1.2):

10
11
12
13
14
15
16

Electrical System:
Primary Power:
Volts
Phase
Short-Circuit MVA at Generator Bus (2.2.5.2, b)
Method of System Grounding (3.6.2.2)
Other
Parallel Operation Requirements with Existing Equipment, Define

Hertz
X/R Ratio
Maximum Ground Fault Amperes

17
18
19
20
21
22

Special Conditions:
Special Vibration Requirements (4.3.3.10)
Evaluation Factor (EF) (6.1.1)
$/ (kW) applied at
Federal, State, or Local Codes (2.1.7):
Any External Forces on Motor Housing That May Affect Site Performance (2.1.13, 2.4.4):

(kW)

23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

DRIVER INFORMATION
Prime Mover Equipment Tag No.:
Furnish Performance Curves, Curve Numbers (6.1.4)
Calculated Efficiency
Direct Connected
Speed-Increasing-Reducing Gear (2.2.3.2, c):
Ratio
Gear WK (2.2.3.2, c)
(kg-m)at
RPM
Driver WK (2.2.3.2, c)
(kg-m)at
RPM
Type of Coupling (2.4.9.4):
Manufacturer's Standard
Per API 671 Mfr
Taper Fit
Cylindrical Fit
Flange
Other Coupling Data
Coupling WK (2.2.3.2, c)
(kg-m)at
RPM
Mass Moment of Coupling Half (2.4.6.2.2.1, f)
(N-m)
Supplied By:
Generator Mfr
Driver Equipment Mfr
Purchaser
Mounted By:
Generator Mfr
Driver Equipment Mfr
Purchaser

Model

Others
Others

GENERATOR DATA
Rotation required by Driver When Facing Generator Non Driven End:
Rotor Construction:
Solid Cylindrical
Salient-Pole "Star" Punching Type, Shrunk Onto Shaft
Salient-Pole Dove-Tail or T-Tail Attachment To Shaft
Remarks:

46
47
48
49
50
51

General Confidential

Clockwise
Laminated Cylindrical
Other

Counterclockwise

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

3
4
5
6
7
8
9
10

OF

11

REQ'N NO.

GENERATOR DATA (CONT)

1
2

ITEM NO.
3

Calculated Expected Data (6.1.4.1' f) at the Following Loads: Winding Temperature


1/2
3/4
Full
Amperes
Power Factor
Efficiency
Guaranteed Efficiency at
PF and
Load:
Reactive Capacity Curve No.
Rated Generator Field:
Amps
Volts
Rated Exciter Field:
Amps
Volts
0

C
SF

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Generator Parameters (State Per Unit Values. Generator


X,
Armature Leakage Reactance
Xad
Direct Axis Armature Reactance
Xd
Direct Axis Synchronous Reactance (Saturated)
Xp
Potier Reactance
Rf
Field Resistance
X'd
Direct Axis Transient Reactance (Saturated)
X"d
Direct Axis Subtransient Reactance (Saturated)
Ra
Stator Armature Resistance/ Phase
Xaq
Quadrature Axis Armature Reactance
Xq
Quadrature Axis Synchronous Reactance (Saturated)
Xf
Field Leakage Reactance
X'q
Quadrature Axis Transient Reactance (Saturated)
X"q
Quadrature Axis Subtransient Reactance (Saturated)
Rkq
Quadrature Axis Amortisseur Resistance
Rkd
Direct Axis Amortisseur Resistance
Xkq
Quadrature Axis Amortisseur Reactance
Xkd
Direct Axis Amortisseur Reactance
Ro
Zero Sequence Resistance
R1
Positive Sequence Resistance
R2
Negative Sequence Resistance
X0
Zero Sequence Reactance
X2
Negative Sequence Reactance (Saturated)
Ta
Armature Short-Circuit Time Constant, Sec
T'd0
Direct Axis Transient Open-Circuit Time Constant, Sec
T'q0
Quadrature Axis Transient Open-Circuit Time Constant, Sec
T''d0
Direct Axis Subtransient Open-Circuit Time Constant, Sec
T''q0
Quadrature Axis Subtransient Open-Circuit Time Constant, Sec
T'd
Direct Axis Transient Short-Circuit Time Constant, Sec
T''d
Direct Axis Subtransient Short-Circuit Time Constant, Sec
0

43

It
Cw

44

Remarks:

42

Limit
Winding Capacitance to Ground, Microfarads/Phase

45
46
47
48
49
50
51

General Confidential

kVA Base at Rated Voltage and 25C):

Un-Saturated

Un-Saturated
Un-Saturated

Un-Saturated
Un-Saturated
Un-Saturated

Un-Saturated

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

3
4
5
6
7
8
9
10
11
12
13
14

OF

11

REQ'N NO.

GENERATOR DATA (CONT)

1
2

ITEM NO.
4

Bearings:
Bearing Type Required:
Hydrodynamic (2.4.7.1)
Oil Rings Required (2.4.8.1)
Thrust Bearings, Maximum Connected Equipment Thrust (2.4.7.10)
Bearing, Coupling End:Type
Capable of Self-Lube
Bore Length
(mm) Bore Diameter:
Min
(mm)
Design Clearance with Shaft:
Min
(mm) Max
Bearing Loading:
(bar) Manufacturer
Thrust Bearing:
Top
Bottom
Manufacturer
Bearing, Outboard End:Type
Capable of Self-Lube
Bore Length
(mm) Bore Diameter:
Min
(mm)
Design Clearance with Shaft:
Min
(mm) Max
Bearing Loading:
(bar) Manufacturer
Special Seals for Gas Purge (2.4.7.21)

Antifriction (2.4.7.2)

Max
(mm)
Part No.
Part No.

(mm)

Max
(mm)
Part No.

(mm)

16

LUBRICATION SYSTEM

17

Pressure or Flood Lube (2.4.8.4):


System Supplied By (2.4.8.4)
Common With Driven Equip (2.4.8.4; 2.4.8.5)
Per API 614 (2.4.8.7)
Mfr's Standard (2.4.8.8)
Type of Oil
Pressure (2.4.8.8.2)
(barG)
Oil Viscosity
Bearing Oil Requirements (6.1.5):
(m/h)
(barG)
Heat Loss To Be Removed
(kJ/hr)
Main Oil Pump Required:
Integral Shaft Driven (2.4.8.8.3)
Separate
If Separate:
Vertical
Horizontal
Type of Drive:
Steam Turbine
Electric Motor
Standby Oil Pump Required (2.4.8.8.5):
Vertical
Horizontal
Type of Drive:
Steam Turbine
Motor
Turbine Driver
Pressure
(barG)
Temperature Range
(C)
to
(C)
Electric Motor Driver:
AC
Volts
AC
Phase
DC
Volts
Filter Element (2.4.8.8.7)
Single
Duplex Oil Filters Required (2.4.8.8.7)
Manufacturer
Model
Oil Cooler Required (2.4.8.8.6):
Water Cooled
Air Cooled
Construction Details
Self-Lube:
Bearing Housing Heaters Required (2.4.8.3)
Bearing Constant-Level Sight Feed Oilers Required (2.4.7.12): Type Type
Oil Mist for Antifriction Bearings (2.4.7.14)
Antifriction Bearings:
Grease Type:

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

36

ACCESSORY EQUIPMENT

37
38
39
40
41
42
43
44
45
46
47
48

TEWAC Heat Exchanger:


Exchanger Location (2.4.1.2.4, c)
Redundant Coolers Required (2.4.1.2.4, b):
Yes
No
If Cooling Water Conditions Not Per (2.4.1.2.4, a): Specify Differences
Water Press (barG) Min
Max
Water Flow
(m/h) Min
Tube Material (2.4.1.2.4 e, 2.4.10.8, b)
Tube Construction (2.4.1.2.4, e)
Double Tube
Single Tube
Air Temperature Sensor Required (2.4.1.2.4, h)
Description:
Flow Sensor Local Indicator Required (2.4.1.2.4, g)
Relay Contacts
NO
Leak Detection Required (2.4.1.2.4, c)
Type and Description
High Flow Alarm Set Point
(m/h)
Low Flow Shutdown Set Point

49
50
51
52
53

Air Filters L3.5);


Provision Only (3.5.2)
Manufacturer
Remarks:

Required (3.5.4)
Type

54
55
56

General Confidential

Max

NC
(m/h)

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.

ITEM NO.
5

PAGE

11

REQ'N NO.

LUBRICATION SYSTEM (CONT)

1
2

OF

Diff

Provisions Only

Manufacturer

Differential Pressure Gauge


Type

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Main Conduit Box Sized For (3.1.1):


Main Leads:
Conductor Size
Type
Insulation
Quantity Per Phase
Entering From (3.1.4):
Top
Bottom
Both Ends of Stator Winding Brought Out to Terminal Box (2.2.2.1)
Terminations and Interior Jumpers:
Insulated
Uninsulated
Surge Capacitors (3.1.6, i; 3.6.2.1):
Microfarads
Supplied By
Mounted By
Surge Arresters (3.1.6, i; 3.6.2.2):
kV Rated
Supplied By
Mounted By
Current Transformers (3.1.6, j) For Ammeter
Accuracy Class
Quantity
Ratio
Supplied By
Mounted By
Current Transformers for Differential Protection (3.1.6, j):
Accuracy Class
Quantity
Ratio
Supplied By
Mounted By
Potential Transformers (3.1.6, I) For Voltmeter
Accuracy Class
Quantity
Ratio
Fuses Required
Supplied By
Mounted By
Bushing Studs or Receptacles (3.1.6, h)
Space For Stress Cones (3.1.6, g)
Space Heaters (3.1.6, b):
Volts
Phase
(kW)
Maximum Sheath Temperature, C or Temperature Code
Thermal Insulation (3.1.6, a)
Breathers (3.1.6, d)
Drain Holes (3.1.6, c)
Provision for Purging (3.1.6, e)
Removable Links (3.1.6, f)
Silver-Plated Bus Joints (3.1.6, k)
Fault Withstand (3.1.2)
Ground Bus (3.1.6.m)
Other Terminal Box Requirements (3.1.6)

Side

32
33
34
35
36
37
38
39
40

Stator Space Heaters (3.4.1. 3.42):


Volts
Phase
(kW)
Maximum Sheath Temperature, C or Temperature Code
Sheath Material
Bearing Heaters (2.4.8.3: 2.4.8.8.8):
Type:
Volts
Phase
(kW)
Maximum Sheath Temperature, C or Temperature Code

Exciter Space Heaters


Volts

Phase

(kW)

41
42
43
44
45
46

Winding -Temperature Detectors (3.2.1: 3.5.5):


RTD's: Qty/Phase
Material
Ground One Lead (3.2.1.2)
Yes
No
Thermocouples:
Qty/Phase
Type
Stator Winding Temperature Switch Recommended Settings:

Ohms @

47
48

(C)

Type:

3-Wire

2-Wire

Remarks:

49
50
51
52
53
54
55
56

General Confidential

Alarm

(C)

Shutdown

(C)

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

3
4
5
6
7
8
9
10
11

OF

11

REQ'N NO.

ACCESSORY EQUIPMENT (CONT)

1
2

ITEM NO.
6

Hvdrodynamic & Thrust Bearing Temperature Devices (3.3):


Provision Only
Manufacturer's Standard
API 670
Other
RTD
Detector Material
Ohms @
(C)
Type:
Thermocouple:
Type
Dial Type Thermometers (2.4.7.19):
Alarm Contacts
Number of Contacts
Location
Description
Terminal Head or Box (3.1.11)
Bearing Temperature Recommended Settings:
Alarm
(C)
Shutdown
Thrust Bearing Temp. Recommended Settings:
Alarm
(C)
Shutdown
0

3-Wire
4-Wire
NO

2-Wire
NC

(C)
(C)

12
13
14
15
16
17
18
19
20
21
22
23

Vibration Detectors (3.8):


Noncontacting Probes (3.8.1)
Installed
Provisions Only
Qty/Brg:
Two (3.8.1)
Probe Type
Model
Probe Furnished By
Oscillator/Demodulator Model
Oscillator/Demodulator Furnished By
Bearing Housing Seismic Sensors (3.8.3)
Provisions Only
Installed
Qty/Bearing
Location (H, V, A)
Sensor Type
Model
Output Transducer Model
Sensor Furnished By
Transducer Furnished By
Vibration Switch:
Manual Reset
Electric Reset
Switch Type
Model
Terminal Head or Box (3.1.11)

Four (3.8.2)

24

CONTROLS

25
26
27

IEEE Type
Excitation System
Excitation System Voltage Response Ratio (Over A 0.5 Second Interval), Using the IEEE 421A Definition

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Excitation System Voltage Response Time (Per IEEE 421A), Sec


Exciter Ceiling Voltage, When Loaded by the Main Generator Rotor Field Resistance (at 100 C)
Generator Vendor to Furnish:
Synchronous Machine Regulator (Voltage Regulator) Mfr
Model
Excitation System:

Permanent Magnet Generator Excitation Source


High Initial Response Excitation System Required
Short circuit currents vs time for three phase fault conditions, line to line and line to ground fault conditions

Curve No.
Transient (momentary) voltage regulation during sudden application and removal of specified load"
Load KV
KVAR
OVReg
Total and single harmonic voltages expressed in percent of fundamental voltage for line to line and line to neutral
while unit opeating at rate's voltage, frequency and no load

Power System Stabilizer Required (Applied to the Synchronous Machine Regulator)


Other
Manufacturer's Standard Excitation Control (Including Application & Protection) Package
Mount Excitation Control Package in:
Purchaser's Switchgear
Vendor Furnished Control Panel
Remarks:

47
48
49
50
51
52
53
54
55

General Confidential

V DC

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
7

OF

11

REQ'N NO.

CONTROLS (CONT)

Separate Control Devices, as Checked, for Mounting in:


Purchaser's Switchgear
Vendor Furnished Control Panel
Completely Assembled Control Panel with Devices as Checked (3.6.4.2)
Devices Mounted on Front of Panel. Labeled as Indicated:
Frequency
Hz Scale
Ammeter (0 - 5 A), 0 A Scale
Voltmeter (0 - 150 VAC), 0 kV Scale, "GENERATOR VOLTAGE"
"POWER FACTOR" Meter, 0.80 - 1 - 0.80 Scale or
Scale
Ammeter, 0 ADC Scale, "EXCITER FIELD AMPERES"
Potentiometer, "EXCITER FIELD"
EXCITER FIELD ON-OFF Test Switch
Generator Field- Ground Relay, "MAIN FIELD GROUND" Type
Overcurrent Relays (3), Instantaneous, 0.5 -2 A Range
Manufacturer
Catalog No.
Overtemperature Relay, 50 - 190 C Range, For Use with Ohm RTD, "STATOR TEMPERATURE"
Manufacturer
Catalog No.
Quantity
Type
Alarm Panel
Automatic Power-Factor Controller
VAR Controller
Vibration Probe Monitors: Manufacturer
Model
Temperature Indicator,
(C)
Synchronoscope, With Lights
Synchronism-Check Relay, Type
Automatic Synchronizer, Type
Automatic Voltage Regulator (Synchronous Machine Regulator)
Single
Dual with Null Adjustment
Dual with Automatic Matching Feature
Volts/ Hertz Limiter
Other
Devices Mounted Inside Panel, Labeled to Coincide with Drawing Identification:
Control Power Transformer, Constant Voltage,
kVA,
V-120 V Rated to Maintain 95%
Secondary Voltage with 50% Dip of Primary Voltage
Full-Wave Bridge, Silicon Rectifiers
A (Min of 125% of Exciter Field Amperes), Convection Cooled
Contactor, Exciter Field Current
Field Monitor Relay, to Switch and Signal on Loss of Field or Out of Step Condition
Auxiliary and Timing Relays, as Required
Surge Suppressors and Fuses, as Required
Terminal Blocks, Heavy Duty, Identified by Unique Numbers, Number as Req'd with 20% Spares
Switches Required for Alarm and Control Devices (3.6.1): Contacts:
AC
DC
Control Panel Wiring Entrance:
Top
Bottom
Side
Other

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

General Confidential

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

OF

REQ'N NO.

11

MISCELLANEOUS

1
2

ITEM NO.
8

Painting:
Supplier's Standard

Extra Coat At Shipment

User's Special Paint (4.4.3.1)

4
5
6
7
8

Shipment:
Domestic
Export
Export Boxing Required
Special Shipping Bearings (4.4.3.9)
Special Winterizing Requirements (6.1.16)

Outdoor Storage for More Than Six Months (4.4.1)


Piping Assembled (4.4.5)
Mounted on Skid (4.4.3.6)

9
10
11
12
13
14
15
16
17

Miscellaneous:
Stator Net Weight
(kg)
Total Weight
(kg)
Generator Outline Drawing No.
Test Report Reference Number
Maximum Sound Pressure Level (2.1.3)
dBA
Quantity of Special Tools Required (2.1.11,2.4.2.14)
Special Low-Temperature Materials Requirements (2.4.10.4)

Rotor Weight
Shipping Weight
Other

18
19

List of Materials To Be Identified With Applicable ANSI, ASTM, or ASME Numbers (6.1.19)

20

26

Special Identification for Transmittals (6.2.1.2, e)


Nameplate Material (2.4.11.1):
Stainless Steel
Monel
Other
Separate Nameplate with Purchaser's Information (2.4.11.4)
Commissioning Assistance Required (6.1.18)
Outline for Special Weather Protection (6.1.16)
Detailed Data Required on they Generator,
Excitation System, Prime Mover, and Governor in Order to Perform
y

28

Other:

21
22
23
24
25

29

STATOR AND ROTOR WINDING REPAIR DATA

30
31
32
33
34

Stator Coil Informatlon:


Total Copper Weight
Number of Strands Per Coil Turn
Number of Turns Per Coil

(kg)

Copper Strand Size


Turn Insulation Description
Coil Ground-Wall Insulation Description

Insulation

35
36
37
38
39
40

Finished Coil Dimension in Slot Region, W x H x L (Also Give Tolerances):


Total Number of Stator Slots
Winding Throw
Slot Filter Description - Thickness: Top
Side
Special End - Turn Bracing
Other Information

Winding Connection
Between Top - Bottom Coils

41
42
43
44
45

Rotor Winding Information:


Total Copper Weight
(kg)
Strand or Bar Size
Insulation Description
General Description of Winding (Number of Turns, Formed Coil, Size, Etc,)

46
47

Damper Winding Description, If Applicable

48
49
50
51
52

Retaining Ring Alloy, If Applicable


Shaft Material
Other:
Remarks:

53
54
55
56
57
58
59

General Confidential

Conductor Material

(kg)
(kg)

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

OF

11

REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS

2
3

ITEM NO.
9

Acceptance Criteria (2.1.12: 6.2.3.2.,b):


Design Audit
Torsional Analysis (2.4.6.2.3) By
Lateral Critical Speed Analysis (2.4.6.2.2)
Shop Inspection
Review of Quality Control Program (4.2.3.5)
Inspection for Cleanliness Per API 614 (4.2.3.2; 4.2.3.3)
Observance of Assembly/Dismantling (4.3.1.1)
Demonstrate Accuracy of Test Equipment (4.3.1.13)
Stator Core Test (4.3.4.1)
Surge Comparison Test (4.3.4.2)
Special Surge Test of Coils (4.3.4.2.1)
Balance in Minimum of 3 Planes (2.4.6.3.1)
Final Balance (4.2.3.6.)
Balance Device (Sensitivity) Test (4.2.3.6)
Residual Unbalance Verification Test (Appendix C) (4.2.3.6)
Balance Check with Half Coupling (2.4.6.3.4)
Running Tests with Coupling Half (4.3.1.5)
Stator Inspection Prior to VPI (4.2.3.6)
Sealed Winding Conformance Test (4.3.4.4)
Power Factor Tip-Up Test (4.3.4.3)
Manufacturers Standard Shop and Routine Test (4.3.2)
Insulation Resistance Using Preferred Table 6 Values (4.3.2.1, d)
Bearing Dimensional & Alignment Checks Before Tests (4.3.2.1, i)
Vibration Recording (4.3.3.12)
Complete Test (4.3.5.1.1)
Efficiency (4.3.5.1.1, a)
Open/Short-Circuit Saturation (4.3.5.1.1, c)
Heat Run (4.3.5.1.1, d)
Exciter Heat Run (4.3.5.1.1, e)
No Load V-Curve (4.3.5.1.1, f)
Sound Pressure Level Test (4.3.5.1.1, g)
Bearing Dimensional Checks After Tests (4.3.5.1.2)
DC High-Potential Test (4.3.5.1.3)
Rated Rotor Temperature-Vibration Test (For Generators Not
Receiving Complete Test (4.3.5.2.1)
Unbalance Response (4.3.5.4)
Bearing Housing Natural Frequency Tests (4.3.5.5)
Optional Material Tests To Be Proposed By Vendor (2.4.10.1.4)
Certification of Materials (4.2.1.1, a)
Remarks:

Required
(4.1.1; 4.1.3; 4.1.3.3)

44
45
46
47
48
49
50
51
52
53

General Confidential

Witnessed
(4.1.3.1)

Observed
(4.1.3.2)

YERP-SG-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

4
5
6
7
8
9
10
11
12
13

Acceptance Criteria (2.1.12: 6.2.3.2.,b):


Final Assembly Running Clearances (4.2.1.1,e)
Painting Deferred (4.2.1.2)
Surface and Subsurface Inspection of Parts (4.2.1.3, 4.2.2.1)
Radiographic Test (4.2.2.2) Parts
Ultrasonic Test (4.2.2.3) Parts
Magnetic Particle Test (4.2.2.4) Parts
Liquid Penetrant Test (4.2.2.5) Parts
Hardness Test (4.2.3.4) Parts
Certified Data Prior to Shipment (4.3.1.12; 6.2.3.2, b)
Other

11

Required
(4.1.1; 4.1.3; 4.1.3.3)

14
15
16
18

OF

REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS (CONT)

2
3

ITEM NO.
10

COMMENTS

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

General Confidential

Witnessed
(4.1.3.1)

Observed
(4.1.3.2)

YERP-SG-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SYNCHRONOUS GENERATOR (API 546)


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

11

OF

11

Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
One Line Diagram Doc No
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grnd Resistance Check (Meggar)
Grounding System Check
Noise Level Check
Power Cable Run
Pre-Startup Safety Review
Protective/Safety Device Setting
Contactor Rating
ContactorTrip Rating
Overload Protection Device
Overload Rating and Type
Overload Trip Rating
Switchgear Protection Rating
Total Voltage
Voltage Rating
kVA Rating

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
Document number of the One Line Diagram containing this equipment

The load protection level on the system equipment


The total voltage for a battery
The maximum and minimum voltage rating for equipment
The Voltage ampere rating for the equipment

General Confidential

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES

DS-MV84REV. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
1

4
5
6
7

SITE & UTILITIES


DATA

11

See Solids Product

12

Data Sheet

13

OPERATING
CONDITIONS

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

MECHANICAL
DESIGN
CONDITIONS

30
31

PERFORMANCE

32
33
34
35
36
37
38
39

PURCHASE

AS BUILT

MATERIALS
OF
CONSTRUCTION

40
41

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.

Grp
or
Outdoor

Indoor

See Site & Utilities


Data Sheet

10

INQUIRY

Mfr/Seller
Size
Model

BULK
MATERIAL
PROPERTIES

Job No.
Project
Client
Site
Reqn No.

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name/Description
Bulk Density
Particle Size
Angle of Repose

kg/m3
cm
(
Fr Horiz:

Poured

microns)
Drained

See Solids Product Data Sheet for more material properties

Duty
Equipment Fed By
Discharges to
Installed In (Line type)
Function
Valve Position (Line orientation)
Fluid Involved
Fluid Pressure Upstream
Fluid Pressure Downstream
Temperature
Viscosity
Flow Rates
Fluid, Nm3/h
Mat'l, kg/h
Pressure
Temperature
Applicable Codes / Standards
Code Stamp
Failure Position
On (Failure Cause)
Maximum Diff. Pressure
Leakage @ Pressure Diff.
Connection Size (Inside dims)
Actuation

Continuous

Gravity
Isolation
Horizontal
kPaG
kPaG

Intermittent

Pressure
Vacuum
Modulation
Vertical
(Open)
(Open)

kPaG
kPaG

(Closed)
(Closed)

C
cP
Minimum

Maximum

Normal

Design

kPaG
C
Yes
Open
Electrical

Remote

Product Contact Parts


Body / Blade / Seats
Seals, Packing
Gaskets
Bolting / Tubing

No
Closed
Last
Air
Both
kPa
Nm3/h @
mm
Local
/

kPa

42
43
44

SURFACE
FINISH

45

Internal Surface Finish


External Surface Finish
Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Slide Gate Valves.xls

General Confidential

INDEX

Page 1 of 5

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES

DS-MV84REV. 0

ACCESSORIES

Press. regulator/filter set


Lubricator
Position switches

CONSTRUCTION

Type of Valve
Features

2
3

Volume bottle
Rotameter
Solenoid valve

Handwheel
Seal Purge

4
5
6

Knife
Enclosed, Non-Jam
Split Body
Self-Cleaning Bore & Chest Areas
Guided Slide Plate
Resilient Seat
Bubble-Tight Shutoff
Bi-Directional
Full Bore
V-Port
O-Port

7
8
9

Blade cutting Edge Shape


Connection Shape
Connection Type
Tapped Holes
Face-to-Face Dimension
Seal Type

10
11
12
13
14
15

Round
Flanged
Yes
Lip

Square
Lugs
No
mm
Sq Packing

Rectangular
Wafer
Thru-Body
See Dimension Page
Chevron Pkg

16

Actuator:
Actuator Type

17
18

Air Cylinder
Air Motor

19

Mfr / Model Number


Air Cylinder Type
Stroke / Bore
Cushioned
Adjustable Stops
Positioner
Electric Position Feedback By
Force / Torque
Solenoid Valve Features

20
21
22
23
24
25
26
27
28

Hyd Cyl
Elect. Motor
Diaph.
Hyd. Motor
/
Double Acting
Spring Ret
mm /
mm
Yes
No
Yes
No
Yes
No
Limit Switches
Positioner Signal
kg
/
m-kg
Continuous Energization
Manual Override

29
30
31
32

INSTR &
CONTROLS

33
34
35
36
37
38
39
40
41

UTILITIES
REQUIRED

42
43

NOISE LEVEL

44

TESTING

45
46
47
48

WEIGHTS &
DIMENSIONS

49
50

Slide Gate Valves.xls

Closes with Full Chute


Description/Function
Limit Switches
Solenoid Valve
Pressure Regulator
Positioner
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:
Controls
Motors
Compressed Air

Yes
Type

(Not Flowing)
Mfr
Model No.

By

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph
Hz /
kVA
V
Ph
Hz /
kVA
Nm3/h @
kPaG

Maximum Noise Level


Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

No

dBA

@ 1 meter

Criticality
Yes
Empty

General Confidential

No
Operating
kg
kg

Test
kg
kg

kg
kg
m

Page 2 of 5

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES

DS-MV84REV. 0

DIMENSIONS

4
5

(Sketch layout or reference separate drawings)


0

C (top) L (bot)
4" Spaces

ENCLOSED NON-JAMMING

F (top)
P (bot)
H (top)
R (bot)

B (top) K (bot)

7
8
9
10
11

A (top) J (bot)

12

4" Spaces

D (top) M (bot)

1 1/2"

13
14

15

1 1/2"

A
B
C
D
F
H
K
L
M
P
R
S
W

16
17
18

19
20
21

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

BOLTS:
TOP & BOTTOM
QTY
DIA.
mm

22
23
24
25
26

KNIFE

A
B
C

27
28

29
30

C
B

31

F
G

mm
mm
mm
mm
mm
mm

32

BOLTS:
TOP & BOTTOM
QTY
DIA.
mm

33
34
35
36
37

38
39

40
41
42
43
44

Notes

45
46
47
48
49
50
51
52
53
54
55
56

Slide Gate Valves.xls

General Confidential

Page 3 of 5

YERP-SGV-ENG (05/08)

DATA SHEET

SLIDE GATE VALVES

DS-MV84REV. 0

1
2

Valve No.

3
4

Equip. No.
(Installed on)

VALVE LIST
Pressure, mm W.C.
@ Inlet
@ Outlet
Open
Closed
Open
Closed

Gas Flow
Operating
Nm3/h

Solids Flow
Operating
kg/h

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

Slide Gate Valves.xls

General Confidential

Page 4 of 5

YERP-SGV-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

SLIDE GATE VALVES


DATA SHEET
SI UNITS
Value

DS-MV84-

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

MFR/SELLER
SIZE
MODEL

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

ITEM No.
SERVICE
No. REQD

SITE & UTILITIES


DATA

Area Classification
Location

Cl.

Div.

Grp
Outdoor

Indoor

See Site & Utilities


Data Sheet

or

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

BULK
MATERIAL
PROPERTIES

Name/Description
Bulk Density / Packed
Particle Size
Angle of Repose
Surcharge Angle

UNITS / PKGS
PROPERTIES
& DIMENSIONS

Name / Description
Load, Maximum / Normal
Maximum Size

OPERATING and
ENVIRONMENT

Equipment Fed By
Discharges to

kg/m3
mm
(
Fr Horiz:
Fr Horiz:

kg/m3
microns)
Poured
Drained

See Solids Product Data Sheet for more material properties.

Bags

Minimum

CONDITIONS
Mat'l Flowrates
Duty

MECHANICAL
DESIGN CONDS

MATERIALS OF
CONSTRUCTION
SURFACE
FINISH

Temperature, Max. / Min.


Max. Wind Speed
Max. Precipitation
Max. Seismic Intensity

kg

Maximum

Continuous
Very Severe Duty
Wet
Dusty
High Temp.
C /
m/s
mm

Applicable Codes and Standards

PERFORMANCE

Bulk

Normal

Design

MTPH

Environment Conditions
0

Barrels
kg
/
m

Loading Rate
Hatch Shifting Time
minutes
Max Reach Area
(LW)
Clearence Highest / Lowest
Total Power loaded / Weight
Sized for Ship Rating
DWT

Intermittent
Precise Load Handling
Acid Fumes
Steam
High Altitude
C

ANSI B30.2.0
CMAA 70
References correspond to CMAA sections & paragraphs.

Max

Handysize
10k-40k

Chute / Lining
Wheels / Rail
Main Frame Structure
External Surface Finish
Priming/Painting

MTPH
Min
m
m
/
KW /
Handymax
40k-60k

Average
m
m
MT
0

Panamax
60k-80k

Capesize
80k-365k

/
/

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Ship Loader.xls

General Confidential

INDEX

Page 1 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

ACCESSORIES
0

CONSTRUCTION

Telescope Chute
Material Distributor
Surge Bin
Rails
Dust Collection
Dust Suppression
Scale
Flop Gate

Collision Limit
Position Limit
Festooned cable
Cable Drum
Control Cab
Elevator
PLC Control
Communication
Slewing

General
Shiploader Type

Fixed/Polar
Mobile

Approx. Runway Length


Total Wind Resistent Area
No. of Shiploader on Runway

m
m2

Main Frame Structure


Structure Type

Fixed Tower
Anchored Slewing Gantry
Triple Support Portal
Four Support Portal
Boxed Frame
Truss
Tubular Colume
Checked
Grid Plate
m

Belt Conveyor
Screw Conveyor
Drag Chain Conveyor
Conveyor Wash-Down
Handrails, ladders, platforms
Anchor Divice
End Bumper & Stopper
Maintenance Hoists
Tie-Down Support
Luffing
Shuttling

Crosssection
Stair Way / Width
Boom
GirderType

Truss
Tubular
Boxed Frame
Double Girder
Single Girde

m or
One
Two
m
m
m
0

Main Crosssection Dimension


Walk way / Width
Length of Cantilever Max. / Min.
Traveling Mechanism
Traveling Track
Traveling Drive No. / Mfr.
Traveling Brake Type
Traveling Brake Torque / Time
Traveling Brake No. / Mfr
Variable Speed
Traveling Speed Max. / Min.
Wheel Diameter / No.
Foot Style
Max. Wheel Pressure
Bearing Housing
Bearing No. / Mfr.
Rail Model
Shuttle Mechanism
Shuttle Drive Type
Shuttle Drive No. / Mfr.
Variable Speed
Shuttling Speed Max. / Min.
Shuttle Distance
Boom Reach Max./ Min.

Ship Loader.xls

Quadran
Linear
Dual-Linear
/
Cam
Disc
Electric
Hydraulic
N.m
s
/
Yes
No
By:
Seller
m/s /
m/s
mm
Cylinder
Conical
Single Rim
kPaG
0

Twin-Orbiting

Buyer

Dual Rim

/
By:

Rope

Seller

Gear/Rack

Hydraulic

No
m/s
m
m

Seller
m/s

Buyer

/
Yes

General Confidential

By:

Buyer

Page 2 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

CONSTRUCTION
(cont)

Slewing Mechanism
Slewing Drive Type
Slewing Drive No. / Mfr.
Slewing 1 Speed Max. / Min
Slewing 2 Speed Max. / Min
Slewing Bearing Type / Dimension
No. of Slewing Bearing / Mfr
Extreme Slewing Angle
Luffing Mechanism
Luffing Drive Type
Luffing Drive No. / Mfr.
Luffing Speed Max. / Min
Extreme Luffing Angle

Gear/Rack
rpm /
rpm /
Roller

Ball

rpm
rpm
wheels

Counterclockwise

Clockwise
Rope

Gear/Rack

Hydraulic

/
rpm /

Above Hori.

rpm
Below Hori.

Auto Adjustable Balance


Rope
Hydraulic
Cast Iron
Concrete

Conterweight
Adjusting
Conterweight Material
Safety Guard
Anchor
End Stopper / Bumper
Tie-Down Column
Feeding Tripper
Propelled By:
Pulleys:
Diameter,
mm
Width,
mm
Lagging
Belt Cleaner Type

Auto
Manual
Steel Frame
Rubber
Yes
No
0

Motor
HEAD

Belt Cleaner Driven By


Belt Cleaner Mfr / Model
Chutes:
Minimum Valley Angle
Minimum Thickness
Lining
Discharge
Discharge Gate Type
Discharge Gate Drive By:
Rail Clamping Device Type
Rail Clamping Device Mfr.
Conveying Equipments
Conveying Equipment Type
Total Length of conveyor
Power for Material Conveying
Belt Conveyor
Trough Angle
Max. Incline
No. Drives
Drive Location
Drive Wrap, Total

Ship Loader.xls

Hydraulic
/

Scraper:
Rotary:
Belt

Belt
TAIL

Fixed
Four Bar Linkage

Interlocked with Traveling


Spring
Hydraulic

Cable
SNUB

One Blade
Brush
Motor

TAKEUP

BEND

Multiple Blades
Blade

From Horizontal

mm
One Way
Slide Gate
Hand
Hand

Two Way
Three Way
Flop Gate
Curve Gate
Electric
Pneumatic
Electric
Pneumatic

Screw

Scraper
Belt Conveyor
m
KW
Sidewall
Flat
35
45

Troughing
20

Head

General Confidential

Tail

Snub

Page 3 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

CONSTRUCTION
(cont)

Belt:
Width
Max. Tension
Rated Tension
Type / No. Plies
Carcass
Grade
Construction
Cover Thickness Top / Bottom
Cover Mat'l Top / Bottom
Edges
Breakers
Total Thickness
Splice
Manufacturer

Idlers:
Diameter
Style (Inline / Offset)
Spacing
No. Reqd
CEMA Class
Angle of Transfer Idlers
No. Reqd
Pulleys:
Material
Diameter,
Width,
Lagging
Shaft Diameter,
Shaft Mat'l
Bearing Mfr
Bearing Mounting
Bearing Seals
Take up
Takeup Type
Location / Travel
Belt Cleaner Type
Driven By
Mfr / Model
Weather Cover:
Type
Fastener Type
Chutes:
Min. Valley Angle
Min. Thickness
Lining Thickness
Skirtboards:
Min. Thickness
Wiper Type

Ship Loader.xls

Nm3/h
kg
of width
kg
of width
/
Woven Fabric
Steel Cable
Grade 1
Grade 2
mm /

mm
/

Yes

No
mm

Vulcanized
Troughing

Mechanical

Trough Training

mm

mm

mm

mm

HEAD

Return

mm

Nm3/h

TAIL

Ret. Training
mm

mm

SNUB

TAKEUP

BEND

mm
mm
mm
Flange
Labyrinth

Pillowblock
Lip

Manual
Pneumatic

Auto
Screw

Scraper:
Rotary:
Belt

Gravity
Hyd
Electric
Ratchet
/
mm
One Blade
Multiple Blade
Brush
Blade
Motor

/
Bolts

Clamps

mm
mm
mm

General Confidential

Page 4 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

CONSTRUCTION
(cont)

Screw Conveyor
Section Length
Screw Dia.(s)/Taper
Screw Pitch
Screw Hand (RT/LFT)
Bare @ Discharge
Bare Type
Flight Thkns.
Special Clearance
Pipe Size
Trough Type / Thkns
Cover Type / Thkns
Fastener Type
CEMA Enclosure Class
CEMA Weld Finish Class
Hanger Type / Spacing
Hanger Bearings
End BRG. Type / Mfr.
End BRG. Mounting
Seal Type
Seal Purge
DRIVE MOUNTING
Drag Chain Conveyor
Chain:
Type / Mfr.
No. Strands
Working Strength
Flights:
Type / Mfr.
Spacing
Mounting
Troughs:
Width x Height
Thickness, Side
Thickness, Bottom
Side Wearplate Thkns.
Bottom WP Thkns.
Terminals:
Sprocket Size
Shaft Size
Bearing Type
Bearing Size
Takeup Type
Takeup Movement
Holdback
Chain Cleaner
-1

Section 1

Section 2

YES
Helicoid
@ ROOT:

NO
Sectional

Section 3

Section 4

m
mm
mm

mm

Cut/Fold
@ TIP:

Ribbon

mm

mm
mm

DIA.
"U"
Hip
Bolts

Flared
Flat

TUBE
Dome
Claps

216
Lubed

226

SCHED.
/
Shrd

mm
/

mm

270
Nonlube

mm

Purged

/
Pillow BLK
FLG.
LIP
SQ PKG
CHEV PKG
YES
NO
Shaft
CONV
Floor

kg

mm

CARRY

RETURN

mm
mm
mm
mm
mm

HEAD

mm
mm
mm
mm
mm

TAIL

BEND

mm

Discharge Chute
Discharge Chute Type
Crosssection Dimension
Highest Clearence / Max. Stretch
Material / Thickness

Ship Loader.xls

Yes
Fixed
0

General Confidential

No
Telescope
m
m

Helicoid Downspouting
m
m

mm

Page 5 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

CONSTRUCTION
(cont)

Yes
Catapult
Auto

Distributor / Sprayer
Type
Dirction Shifting
Scale
Scale Capacity
Scale Increment
Accuracy (minimum)
Safe Overload
Type of Suspension
Data Printed
Calibration
Adjustable Zero
Install Position

-1

kg
kg

%
0

Dust Collection/ Suppression


Dust Collection:
Efficiency
Pressure Drop (entire unit)
Media Type
Surface Area
Air/Cloth Ratio
Media Cleaning Method
Media Remove
Hopper Vol. / Dims.
Expl. /Press Relief Method
SET / MAX PRESS.
Resettable
EXH. Fan Design Data
Dust Suppression:
Efficiency
Recoverable
Fluid Pressure
Air Pressure
Fluid / Wetting Agent
Dilution Ration, Max. / Min.
Proportioning Device Type
Mixing Tank Size / Volume
Pump Type
Mfr / Model
Rating
Operating Power
Pie Size / Schedule
Hydraulic Power Unit
Type of Pump / Flow Rate
Pressure Rate
Working Pressure
Power of Drive unit
Media Oil / Capacity of Tank
Cooler / Heater

Ship Loader.xls

No
Belt Conveying
Manual

kg
Full Load Cells
Wt
Seq. No.
Yes
No
Yes
No

Load Cells & Levers

Auto Date/Time

Collection

Clean:
Cartridges

Man. D/T

By:
By:
Suppression

%@
MT
Bags
m2

Both

(microns)
Dirty:

MT

(actual)
Pulse Jet
Back Flow
Shaker
Rapper
Man.
TOP
SIDE
m3
mm HI
FR. Horiz.
Rupture Panel
Door
kPaG
/
kPaG

YES
NO
0
@
MT
KW
0

% Non-Airborne
% Retained with Material
kPaG
kPaG (for air-driven nozzles)
/
/
Control Valves
Meter Pump
mm dia. x
mm high /

0
0
mm /
Vane

Yes

General Confidential

mm TDH

Piston

No

m3

/
kPaG
kPaG
KW
/
/

kg

m3
Yes

No

Page 6 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

CONSTRUCTION
(cont)

Control Cab
Control Cab Location
Traveling with Boom?
Equiped with

WEIGHTS &
DIMENSIONS

Communication
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

UTILITIES
REQUIRED

TESTING

INSTR &
CONTROLS

Power:

Controls
High Volt Motors
Low Volt Motors
Communication Terminal
Compressed Air
Type
Criteria
Witnessed
Control Method
Control Location
Integrated w/ System PLC
Type of Control:
Main Traveling
Shuttling
Slewing
Luffing
Control Enclosures (Min.)
Sensors
Motion Switch (Low speed Sw.)
Pull Cord Switches
Level Switches (Plugged Chute)
Misalignment Switches
Loose Chain Detector
Collision limit
VFD Controller
Contacts
Contact Type
Contact Rating
UL Label
Special wiring conditions or codes:
Power Suply Conductor Type
Runway Conductor Type
Mfr
Furnished By
0

Ship Loader.xls

End of Boom
Platform of Main Frame
Transfer tower
Yes
No
Air Conditioning
Windshield Scraper
Traveling with Boom
Auto Balanced
Heat Isolation
Curtain
Door interlock with operation
Life Elevator
Telephone cable
Optical Cable
Wireless
Empty
Test
Operating
kg
kg
kg
kg
kg
kg
m
V
Ph
Hz /
V
Ph
Hz /
V
Ph
Hz /
Telephone cable
Optical Cable
Nm3/h @
kPaG

kVA
kVA
kVA
Wireless

Criticality:
Yes
No
Cab
Floor
End of Crane
Center
Yes
No
0

NEMA
Type

SPDT
Amps
Yes

Insulated
Buyer

General Confidential

(Ref. 5.4.7.1)
Mfr

DPDT

Hermetically Sealed Contacts

Model No.

SPST
Volts

By

DPST

No

Bare Wire

Angle

Seller

Page 7 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

Sketch -- Diagram
(Complete/modify sketch below making special note of any obstructions which may interfere with the equi., or reference separate drawings)

Indicate cab or pendant location, relative locations of max. reach extreme angle, runway conductor location, adjacent equi., et
Dimensions: (Dimensions are Approximate)
A
mm
H
mm
O
mm
V
mm
P
mm
W
mm
B
mm
I
mm
Q
mm
X
mm
C
mm
J
mm
R
mm
Y
mm
D
mm
K
mm
S
mm
Z
mm
E
mm
L
mm
M
mm
T
mm
mm
F
mm
N
mm
U
mm
G
mm
0

Notes

Ship Loader.xls

General Confidential

Page 8 of 10

YERP-SL-ENG (05/08)

DATA SHEET

SHIP LOADER

DS-MV41
Rev.

DRIVE
MOTOR

MECHANICAL
POWER
TRANSMISSION

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure
Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr
Belts & Chains
Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Ship Loader.xls

General Confidential

Page 9 of 10

YERP-SL-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

SHIP LOADER
DATA SHEET
SI UNITS
Value

DS-MV41

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

10

OF

10

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-SLS-ENG (05/08)
DOCUMENT NUMBER:

J6491 Lift Station (012008)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

SANITARY LIFT STATION


DATA SHEET
SI UNITS (bar)
1 APPLICABLE TO:

PROPOSAL

CLIENT
JOB NO.

ITEM NO.

PAGE

PURCHASE

OF

AS BUILT

2 FOR

UNIT

3 SITE

NUMBER REQUIRED:

4 SERVICE

MODEL NUMBER:

5 MANUFACTURER

SERIAL NO.

6 NOTE: INFORMATION TO BE COMPLETED BY:

REQ'N NO.

PURCHASER

MANUFACTURER

PURCHASER OR MANUFACTURER

7 DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO SPECIFICATION:


OPERATING PARAMETERS

8
9

FLUID PUMPED:

10

PUMPING TEMPERATURE:

11

SPECIFIC GRAVUTY @ MAX. TEMPERATURE:

12

CAPACITY

13

NPSHA AT GRADE LEVEL:

14

VAPOR PRESSURE AT PUMPING TEMP.:

(C)

(m/h) NORMAL:

RATED:

PRESSURE

(barG)

SUCTION-

MAX.:

RATED:

DISCHARGE-

NORM.:

RATED:

DIFFERENTIAL-

NORM.:

RATED:

DIFFERENTIAL HEAD:

(m)

(m)

VISCOSITY AT PUMPING TEMP.:

(mPa-s)

PUMP

15

WET WELL

16

Item Number:

17

Quantity:

Quantity:

18

Mfr / Model No.:

ABOVE GRADE

19

Type:

CAPACITY OF EACH WELL:

20

RPM:

21

Minimum Continuous Flow:

22

Brake Power: (kW)

23

Efficiency (%) Norm:

24

Impeller Diameter:

Item Number:

TYPE OF WELL COVER:

NPSHR:

MANHOLE IN WELL COVER

(m/h)

MAX.:

BELOW GRADE
(m)

RATED:
RATED:

SIZE: (mm)

QTY:

DIMENSIONS

(m)

DIAMETER:

WEIGHT (kg)

OPERATING:

HEIGHT:
SHIPPING:

VENT TO ATMOSPHERE

(mm)

MATERIALS OF CONSTRUCTION

25
26 PUMP-

WET WELL:

27

CASING:

IMPELLER:

28

DISCHARGE PIPE:

COLUMN:

29

SHAFT:

STRAINER:

COVER:

CONSTRUCTION DETAILS

30

NOZZLES:

31
32

BEARINGS-

33

COUPLING:

34

SEAL:

RADIAL:

THRUST:

SIZE

RATING

FACING

LOCATION

SUCTION
DISCHARGE
API FLUSH PLAN:

API CODE:

ACCESSORIES

35
36

CATHODIC PROTECTION- TYPE:

BLOCK VALVE AND CHECK VALVE

LEVEL TRANSMITTER (LIT)

CONTROL PANEL

37

HANDS-OFF-AUTO SWITCH

PUMP SELECTOR SWITCHES

GROUNDING LUG

INDICATING LIGHTS

38

ELECTRICAL CLASSIFICATIONS

HAZARDOUS

NON-HAZRDOUS

39

CLASS

GROUP

DIVISION

40

ZONE

GAS GROUP

TEMP. CLA

41 NOTES:
42
43
44
45
46
47
48
49
50
51
52
53
54
55
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SLS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE

SANITARY LIFT STATION


DATA SHEET
SI UNITS (bar)
1

JOB NO.
PAGE

ITEM NO.
2

OF

REQ'N NO

The Supplier shall furnish as a minimum the equipment and components shown in the sketch and as called for on the data sheet.

2
3
4
5
6
7
8

To Sanitary Treatment Unit


LIT

Bubbler

10

Vent

11
12

Grade

13

Grade

14

(m)

15
16
17

ALARM CONDITION
High High Level

18
19

Pump ON

20

High Level

(m)
(m)

21

(m)

22

(m)

23
24
25

Pump Off

26

Low Level

(mm)

27
28
29

(m)

30
31
32
33

Package Limits

Typical Arrangement

34
35
36
37
38
39

Connection
a
b
c

Size

Rating

Facing

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

General Confidential

YERP-SLS-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SANITARY LIFT STATION


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:

J6491 SyncMot 03 (092007)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
ELECTRICAL
REV/APPR

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)
1
2
3
4

CLIENT

Job No.
Page

Facility Name / Location:


Item Name:
Equipment Tag Number:
Supplier:

OF

11

Item No.
Req'n No.

/
Purchaser Project Number:
Purchase Order Number:
Supplier Project Number:

GENERAL

5
6

APPLICABLE TO:

Basic Data:
Applicable Standards:
North American (ie., ANSI, NEMA)
International (ie., IEC, ISO)
Special Purpose Paragraphs Apply (1.1.2.)
Volts
Phase
Hertz
Duty:
Continuous
Other
Nameplate Rating (2.2.1.1)
(kW)
Service Factor (2.2.1.3)
Synchronous RPM
Rated PF
Insul Class
Voltage and Frequency Variations (2.2.4)
Stator Temperature Rise (2.3.1.1)
C Above
C By
Rotor Temperature Rise
C Above
C By Resistance
Sealed Exciter Windings Required (2.3.2.2.2)
Manufacturer's Type
Frame Size
Other:

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PROPOSAL

PURCHASE

AS-BUILT

Site Data (2.1.2):


Area Classification (2.1.7): Class
Group
Division
Nonclassified
Zone
Class
Group
Temperature Code
Ignition Temperature, If Less Than 250C
C
Site Elevation
Ambient Temperature:
Max
(C)
Min (C)
Relative Humidity:
Max
%
Min %
Motor Location:
Indoor
Building Temperature Controlled:
Yes
No
Outdoor
Roof Over Motor
No Roof Over Motor
Nonmassive Foundation (2.4.6.1.2), Description

(m)

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Unusual Conditions:
Dust (2.4.1.2.2, c)
Seismic Loading (2.4.2.2)
Other:

Chemicals (2.1.2)
Corrosive Agents (2.4.10.1.2)

Enclosure (2.4.1.2.1):
Explosion Proof
TEFC (2.4.1.2.3)
Weather Protected (2.4.1.2.2)
Type 1
TEPV
TEWAC (2.4.1.2.4)
TEAAC, Tubes (2.410.8, a):
Copper
Stainless Steel Fasteners (2.4.1.1, c)
Degree of Protection IP
Mounting:
Horizontal
Foot Mounted
Engine Type:
Notes:

Vertical
Shaft Up
Pedestal
Bearings Furnished By

Open-Drip-proof
Type II
Other
Aluminum
Stainless Steel
Provision for Purging (2.4.1.1, f)
Cooling System
Shaft Down
Flange Mounted
Shaft Furnished By

Denotes information to be furnished by Supplier with the Proposal


Denotes required information to be furnished by Supplier upon receipt of Purchase Order.
Or absence of any symbol denotes information to be furnished by Purchaser with Request for Proposal
Remarks:
0

47
48
49
50
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for
recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

3
4
5

OF 11

REQ'N NO.

GENERAL (CONT)

1
2

ITEM NO.
2

Baseplate: Furnished By (2.4.2.6)


Soleplate: Furnished By (2.4.2.6)
Axial Stator Shift Required (2.4.2.16)
Epoxy Grout To Be Used (2.4.2.7.4) Type
Special Connections for Field Piping (2.4.3.1)
When Rotor Dynamic Analysis Is Specified, List of Foundation Data Required from Purchaser (2.4.6.1.2):

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Electrical System:
Primary Power Source:
Max S.C. MVA at Motor Bus (3.1.2)
Min S.C. at Motor Bus (2.2.5.2, b)

Volts

Phase

Hertz
It Let-Through Energy (3.1.2)
kVbase
MVA at
X/R Ratio

Method of System Grounding (3.6.2.2)


Maximum Ground Fault Amperes
Other
Motor Starting:
Full Voltage
Reduced Voltage
%
Type
Other Starting Method
Voltage Dip at Locked Rotor - Max %
At KVA Inrush
Loaded
Unloaded
Partially Loaded
Starting Torques in Excess of NEMA or IEC (2.2.5.1)
Number of Full Voltage Starts If Not 5000
(2.2.6.2, 2.4.5.1.1)
Load Reacceleration Required (2.2.3.2, b):
Yes
No
If Yes Complete the Following:
Max Voltage Interruption
Sec
Voltage at Motor Terminals
Volts
Reacceleration Curve No.
Special Conditions:
Special Vibration Requirements (4.3.3.10)
Evaluation Factor (EF) (6.1.1)
$/ (kW) applied at
(kW)
Federal, State, or Local Codes (2.1.7):
Any External Forces on Motor Housing That May Affect Site Performance (2.1.13, 2.4.4):

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

DRIVEN EQUIPMENT INFORMATION


Driven Equipment Tag No.:
Type:
Pump
Centrifugal Compressor
Other
Reciprocating Compressor. Compressor Factor "C"
Crank-Effort Data No.
Max Current Pulsation (NEMA Defined) (2.2.7.1, c):
40%
66%
Other
Calculated Efficiency Based on Current-Pulsation Operating Conditions (6.1.4.1, f)
Direct Connected
Speed-Increasing-Reducing Gear (2.2.3.2, c):
Ratio
Gear WK (2.2.3.2, c)
(kg-m)at
Type of Coupling (2.4.9.4):
Manufacturer's Standard
Per API 671
Mfr
Model
Taper Fit
Cylindrical Fit
Flange
Other Coupling Data
Coupling WK (2.2.3.2, c)
(kg-m)at
RPM
Mass Moment of Coupling Half (2.4.6.2.2.1, f)
(N-m)
Supplied By:
Motor Mfr
Driven Equipment Mfr
Purchaser
Others
Mounted By:
Motor Mfr
Driven Equipment Mfr
Purchaser
Others
Rotation of Motor Viewed from Motor Exciter End:
Clockwise
Counterclockwise
Total Driven-Equipment WK (2.2.3.2, c)
(kg-m) at
RPM
Load Speed-Torque Curve No. (2.2.3.2, a)
Remarks:

49
50
51
52

General Confidential

RPM

Bidirectional

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

OF 11

REQ'N NO.

MOTOR DATA

1
2

ITEM NO.
3

Rotor Construction:
Solid Cylindrical
Laminated Cylindrical
Salient-Pole "Star" Punching Type, Shrunk Onto Shaft
Salient-Pole Dove-Tail or T-Tail Attachment To Shaft
Other
Minimum % Overspeed (2.1.4, 2.4.5.2.7)
Rotor WK (6.1.4.1, c)
Full-Load Torque (FLT)
(N-m)
Locked-Rotor Torque
Pull-In Torque
% FLT
Pull-Out Torque
Provide Motor Starting Data at 100%,
%&
Motor Speed-Torque (6.1.4.1.a) Curve No.
Motor Speed - Pulsating Torque (6.1.4.1.a) Curve No.
Motor Speed-Current (6.1.4.1, b), Curve No.
Motor Speed - Power Factor Curve No.
Acceleration Curve No.
Estimated Acceleration Time (6.1.4.1, d) at 100% Voltage
Sec; at
Locked Rotor Withstand Time, Cold, (6.1.4.1, e) at 100% Voltage
Sec; at
Locked Rotor Withstand Time, Rated Temp, (6.1.4.1, e) at 100% Voltage
Sec; at
Locked Rotor Current at 100% Voltage
Amps; at
% Voltage
Amps
0

(kg-m) at
% FLT
% FLT
% Voltages

RPM

% Voltage
% Voltage
% Voltage
Locker Rotor PF

Sec
Sec
Sec
%

18
19
20
21
22
23
24
25
26
27

Calculated Expected Data (6.1.4.1' f) at the Following Loads:


1/2
3/4
Amperes
Power Factor
Efficiency
Guaranteed Efficiency at
PF and
Load:
For Current-Pulsation Operating Cond. (6.1.4.1, g), Calc. Eff.
Rated Motor Field:
Amps
Volts
Rated Exciter Field:
Amps
Volts

Full

SF

Calc. Current Pulsation

28

47

Motor Parameters (State Per Unit Values. Motor


X, Armature Leakage Reactance
Xad Direct Axis Armature Reactance
Xd Direct Axis Synchronous Reactance (Saturated)
Xp Potier Reactance
X'd Direct Axis Transient Reactance (Saturated)
X"d Direct Axis Subtransient Reactance (Saturated)
Xaq Quadrature Axis Armature Reactance
Xq Quadrature Axis Synchronous Reactance (Saturated)
Xf Field Leakage Reactance
X'q Quadrature Axis Transient Reactance (Saturated)
X"q Quadrature Axis Subtransient Reactance (Saturated)
Xkq Quadrature Axis Amortisseur Reactance (Slip = 1.0)
XkdDirect Axis Amortisseur Reactance (Slip = 1.0)
XkdDirect Axis Amortisseur Reactance (Slip = 1.0)
X0 Zero Sequence Reactance
X2 Negative Sequence Reactance (Saturated)
Ra Stator Armature Resistance/Phase
Rf Field Resistance (Without FDRs)

48

Remarks:

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

49
50
51
52
53
54

General Confidential

kVA Base at Rated Voltage and 25C):

Un-Saturated
Un-Saturated
Un-Saturated
Un-Saturated
Un-Saturated
Un-Saturated

Un-Saturated

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Rfr
Rkq
Rkd
R0
R1
R2
Ta
T'd0
T'q0
T''d0
T''q0
T'd
T''d
Pr
Cw

33
34
35
36
37
38
39
40
41
42
43
44
45
46

REQ'N NO.

Field Resistance (With FDRs)


Quadrature Axis Amortisseur Resistance (Slip = 1.0)
Direct Axis Amortisseur Resistance (Slip = 1.0)
Zero Sequence Resistance
Positive Sequence Resistance
Negative Sequence Resistance
Armature Short-Circuit Time Constant, Sec
Direct Axis Transient Open-Circuit Time Constant, Sec
Quadrature Axis Transient Open-Circuit Time Constant, Sec
Direct Axis Subtransient Open-Circuit Time Constant, Sec
Quadrature Axis Subtransient Open-Circuit Time Constant, Sec
Direct Axis Transient Short-Circuit Time Constant, Sec
Direct Axis Subtransient Short-Circuit Time Constant, Sec
Synchronizing Torque Coefficient, kW/Radian (For reciprocating loads only)
Winding Capacitance to Ground, Microfarads/Phase

It
Limit
Bearings:
Bearing Type Required:
Hydrodynamic (2.4.7.1)
Oil Rings Required (2.4.8.1)
Thrust Bearings, Maximum Connected Equipment Thrust (2.4.7.10)
Bearing, Coupling End:Type
Capable of Self-Lube
Bore Length
(mm) Bore Diameter:
Min
(mm)
Design Clearance with Shaft:
Min
(mm) Max
Bearing Loading:
(bar) Manufacturer
Thrust Bearing:
Top
Bottom
Manufacturer
Bearing, Outboard End:Type
Capable of Self-Lube
Bore Length
(mm) Bore Diameter:
Min
(mm)
Design Clearance with Shaft:
Min
(mm) Max
Bearing Loading:
(bar) Manufacturer
Special Seals for Gas Purge (2.4.7.21)

Antifriction (2.4.7.2)

Max
(mm)
Part No.
Part No.

(mm)

Max
(mm)
Part No.

(mm)

LUBRICATION SYSTEM

31
32

OF 11

MOTOR DATA (CONT)

1
2

ITEM NO.
4

Pressure or Flood Lube (2.4.8.4):


System Supplied By (2.4.8.4)
Common With Driven Equip (2.4.8.4; 2.4.8.5)
Per API 614 (2.4.8.7)
Mfr's Standard (2.4.8.8)
Type of Oil
Pressure (2.4.8.8.2)
(barG)
Oil Viscosity
Bearing Oil Requirements (6.1.5):
(m/h)
(barG)
Heat Loss To Be Removed
(kJ/hr)
Main Oil Pump Required:
Integral Shaft Driven (2.4.8.8.3)
Separate
If Separate:
Vertical
Horizontal
Type of Drive:
Steam Turbine
Motor
Standby Oil Pump Required (2.4.8.8.5):
Vertical
Horizontal
Type of Drive:
Steam Turbine
Motor
Turbine Driver
Pressure
(barG)
Temperature Range
(C)
to
(C)
Electric Motor Driver:
Volts
Phase
Hertz
Filter Element (2.4.8.8.7)
Single
Duplex Oil Filters Required (2.4.8.8.7)
Manufacturer
Model
Oil Cooler Required (2.4.8.8.6):
Water Cooled
Air Cooled
Construction Details
Remarks:
0

47
48
49
50
51
52
53

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

ITEM NO.
5

OF 11

LUBRICATION SYSTEM (CONT)

Self-Lube:
Bearing Housing Heaters Required (2.4.8.3)
Bearing Constant-Level Sight Feed Oilers Required (2.4.7.12): Type
Oil Mist for Antifriction Bearings (2.4.7.14)
Antifriction Bearings:
Grease Type:

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

REQ'N NO.

ACCESSORY EQUIPMENT
TEWAC Heat Exchanger:
Exchanger Location (2.4.1.2.4, c)
Redundant Coolers Required (2.4.1.2.4, b):
Yes
No
If Cooling Water Conditions Not Per (2.4.1.2.4, a): Specify Differences
Water Press (barG) Min
Max
Water Flow
(m/h) Min
Tube Material (2.4.1.2.4 e, 2.4.10.8, b)
Tube Construction (2.4.1.2.4, e)
Double Tube
Single Tube
Air Temperature Sensor Required (2.4.1.2.4, h)
Description:
Flow Sensor Local Indicator Required (2.4.1.2.4, g)
Relay Contacts
NO
Leak Detection Required (2.4.1.2.4, c)
Type and Description
High Flow Alarm Set Point
(m/h)
Low Flow Shutdown Set Point

Max

NC
(m/h)

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Air Filters L3.5);


Provision Only (3.5.2)
Required (3.5.4)
Manufacturer
Type
Differential Pressure Switch
Provisions Only
Differential Pressure Gauge
Manufacturer
Type
Main Conduit Box Sized For (3.1.1):
Feeder Cable:
Conductor Size
Type
Insulation
Quantity Per Phase
Entering From (3.1.4):
Top
Bottom
Both Ends of Stator Winding Brought Out to Terminal Box (2.2.2.1)
Terminations and Interior Jumpers:
Insulated
Uninsulated
Current Transformers for Differential Protection (2.2.2.1; 3.1.6, j; 3.1.8; 3.6.3):
Type:
Core Balance
Full Differential
Accuracy Class
Quantity
Ratio
Supplied By
Mounted By
Surge Capacitors (3.1.6, i; 3.6.2.1):
Microfarads
Supplied By
Mounted By
Surge Arresters (3.1.6, i; 3.6.2.2):
kV Rated
Supplied By
Mounted By
Current Transformers (3.1.6, j) For Ammeter
Accuracy Class
Quantity
Ratio
Supplied By
Mounted By
Potential Transformers (3.1.6, I) For Voltmeter
Accuracy Class
Quantity
Ratio
Fuses Required
Supplied By
Mounted By
Bushing Studs or Receptacles (3.1.6, h)
Space For Stress Cones (3.1.6, g)
Thermal Insulation (3.1.6, a)
Space Heaters (3.1.6, b):
Volts
Phase
kW
Remarks:

48
49
50
51
52
53
54

General Confidential

Side

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

3
4
5
6
7

OF 11

REQ'N NO.

ACCESSORY EQUIPMENT (CONT)

1
2

ITEM NO.
6

Maximum Sheath Temperature, C or Temperature Code


Breathers (3.1.6, d)
Drain Holes (3.1.6, c)
Removable Links (3.1.6, f)
Fault Withstand (3.1.2)
Ground Bus (3.1.6.m)
Other Terminal Box Requirements (3.1.6)

Provision for Purging (3.1.6, e)


Silver-Plated Bus Joints (3.1.6, k)

8
9
10
11
12
13
14
15
16

Stator Space Heaters (3.4.1. 3.42):


Volts
Phase
kW
Maximum Sheath Temperature, C or Temperature Code
Sheath Material, If Not Mfr Standard
Bearing Heaters (2.4.8.3: 2.4.8.8.8):
Type:
Volts
Phase
kW
Maximum Sheath Temperature, C or Temperature Code

Exciter Space Heaters


Volts

Phase

kW

17
18
19
20
21
22

Winding -Temperature Detectors (3.2.1: 3.5.5):


RTD's: Qty/Phase
Material
Ground One Lead (3.2.1.2)
Yes
No
Thermocouples:
Qty/Phase
Type
Stator Winding Temperature Switch Recommended Settings:

Ohms @

Alarm

Type:

3-Wire

2-Wire

Shutdown

23
24
25
26
27
28
29
30
31
32
33

Hvdrodynamic & Thrust Bearing Temperature Devices (3.3):


Provision Only
Manufacturer's Standard
API 670
Other
RTD
Detector Material
Ohms @
C
Type:
Thermocouple:
Type
Dial Type Thermometers (2.4.7.19):
Alarm Contacts
Number of Contacts
Location
Description
Bearing Temperature Recommended Settings:
Alarm
C
Shutdown
Thrust Bearing Temp. Recommended Settings:
Alarm
C
Shutdown
Terminal Head or Box (3.1.11)

3-Wire
NO

2-Wire
NC

C
C

34
35
36
37
38
39
40
41
42
43
44
45

Vibration Detectors (3.8):


Noncontacting Probes (3.8.1)
Installed
Provisions Only
Qty/Brg:
Two (3.8.1)
Probe Type
Model
Probe Furnished By
Oscillator/Demodulator Model
Oscillator/Demodulator Furnished By
Bearing Housing Seismic Sensors (3.8.3)
Provisions Only
Installed
Qty/Bearing
Location (H, V, A)
Sensor Type
Model
Output Transducer Model
Sensor Furnished By
Transducer Furnished By
Vibration Switch:
Manual Reset
Electric Reset
Switch Type
Model
Terminal Head or Box (3.1.11)
0

46
47

Remarks:

48
49
50
51
52
53
54

General Confidential

Four (3.8.2)

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

ITEM NO.
7

OF 11

REQ'N NO.

CONTROLS
Motor Vendor to Furnish:
Manufacturer's Standard Excitation Control (Including Application & Protection) Package for Mounting in:
Purchaser's Switchgear
Vendor Furnished Control Panel
Separate Control Devices, as Checked, for Mounting in:
Purchaser's Switchgear
Vendor Furnished Control Panel
Completely Assembled Control Panel with Devices as Checked (3.6.4.2)
Devices Mounted on Front of Panel. Labeled as Indicated:
Motor "START-STOP" Switch
Pilot Lights:
"RUN"
"STOP"
Ammeter (0 - 5 A), 0 A Scale, "MOTOR AMPERES"
Voltmeter (0 - 150 VAC), 0 kV Scale, "MOTOR VOLTAGE"
"POWER FACTOR" Meter, 0.80 - 1 - 0.80 Scale or
Scale
Ammeter, 0 Amps Scale, "EXCITER FIELD AMPERES"
Rheostat, 0 VAC, Scale
A, "EXCITER FIELD"
Potentiometer, "EXCITER FIELD"
EXCITER FIELD ON-OFF Test Switch
Timer, 0 Sec Sec, On Delay, "INCOMPLETE SEQUENCE"
Timer, 0 Sec Sec, Off Delay, "OUT-OF-STEP"
Overcurrent Relays (3), Instantaneous, 0.5 - 2 A Range, "DIFFERENTIAL PROTECTION": Type:
Overtemperature Relay, 50 - 190 C Range, For Use with Ohm RTD, "STATOR TEMPERATURE"
Quantity
Type
Alarm Panel
Automatic Power-Factor Controller
VAR Controller
Vibration Probe Monitors: Manufacturer
Model
Temperature Indicator,
C
Other

"READY"

25
26
27
28
29
30
31
32
33
34
35
36

Devices Mounted Inside Panel, Labeled to Coincide with Drawing Identification:


Control Power Transformer, Constant Voltage,
kVA,
V-120 V Rated to Maintain 95%
Secondary Voltage with 50% Dip of Primary Voltage
Full-Wave Bridge, Silicon Rectifiers
A (Min of 125% of Exciter Field Amperes), Convection Cooled
Contactor, Exciter Field Current
Field Monitor Relay, to Switch and Signal on Loss of Field or Out of Step Condition
Auxiliary and Timing Relays, as Required
Surge Suppressors and Fuses, as Required
Terminal Blocks, Heavy Duty, Identified by Unique Numbers, Number as Req'd with 20% Spares
Switches Required for Alarm and Control Devices (3.6.1): Contacts:
AC
DC
Control Panel Wiring Entrance:
Top
Bottom
Side
Other

37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

General Confidential

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

OF 11

REQ'N NO.

MISCELLANEOUS

1
2

ITEM NO.
8

Painting:
Supplier's Standard

Extra Coat

User's Special Paint (4.4.3.1)

4
5
6
7
8

Shipment:
Domestic
Export
Export Boxing Required
Special Shipping Bearings (4.4.3.9)
Special Winterizing Requirements (6.1.16)

Outdoor Storage for More Than Six Months (4.4.1)


Piping Assembled (4.4.5)
Mounted on Skid (4.4.3.6)

9
10
11
12
13
14
15

Miscellaneous:
Net Weight
(kg)
Rotor Weight
Maximum Sound Pressure Level (2.1.3)
dBA
Quantity of Special Tools Required (2.1.11,2.4.2.14)
Proof of Nonsparking, Corrosion-Resistant Fan (2.4.10.6)
Special Low-Temperature Materials Requirements (2.4.10.4)

(kg)

Stator Weight

16
17

List of Materials To Be Identified With Applicable ANSI, ASTM, or ASME Numbers (6.1.19)

18
19
20
21
22
23

Special Identification for Transmittals (6.2.1.2, e)


Nameplate Material (2.4.11.1):
Stainless Steel
Separate Nameplate with Purchaser's Information (2.4.11.4)
Outline for Special Weather Protection (6.1.16)
Other:

26
27
28
29
30
31
32
33
34

Other

Commissioning Assistance Required (6.1.18)

STATOR AND ROTOR WINDING REPAIR DATA

24
25

Monel

Stator Coil Informatlon:


Total Copper Weight
(kg)
Copper Strand Size
Insulation
Number of Strands Per Coil Turn
Turn Insulation Description
Number of Turns Per Coil
Coil Ground-Wall Insulation Description
Coil Configuration
Rows by
Columns
Finished Coil Dimension in Slot Region, W x H x L (Also Give Tolerances):
Total Number of Stator Slots
Winding Throw
Winding Connection
Slot Filter Description - Thickness: Top
Side
Between Top - Bottom Coils
Special End - Turn Bracing
Other Information

35
36
37
38
39

Rotor Winding Information:


Total Copper Weight
(kg)
Strand or Bar Size
Insulation Description
General Description of Winding (Number of Turns, Formed Coil, Size, Etc,)

40
41

Damper Winding Description, If Applicable

42
43
44
45
46

Retaining Ring Alloy, If Applicable


Shaft Material
Other:
Remarks:

47
48
49
50
51
52
53

General Confidential

Conductor Material

(kg)

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

OF 11

REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS

2
3

ITEM NO.
9

Acceptance Criteria (2.1.12: 6.2.3.2.,b):


Design Audit
Torsional Analysis (2.4.6.2.3) By
Lateral Critical Speed Analysis (2.4.6.2.2)
Shop Inspection
Review of Quality Control Program (4.2.3.5)
Inspection for Cleanliness Per API 614 (4.2.3.2; 4.2.3.3)
Observance of Assembly/Dismantling (4.3.1.1)
Demonstrate Accuracy of Test Equipment (4.3.1.13)
Stator Core Test (4.3.4.1)
Surge Comparison Test (4.3.4.2)
Special Surge Test of Coils (4.3.4.2.1)
Balance in Minimum of 3 Planes (2.4.6.3.1)
Final Balance (4.2.3.6.)
Balance Device (Sensitivity) Test (4.2.3.6)
Residual Unbalance Verification Test (Appendix C) (4.2.3.6)
Balance Check with Half Coupling (2.4.6.3.4)
Running Tests with Coupling Half (4.3.1.5)
Stator Inspection Prior to VPI (4.2.3.6)
Sealed Winding Conformance Test (4.3.4.4)
Power Factor Tip-Up Test (4.3.4.3)
Manufacturers Standard Shop and Routine Test (4.3.2)
Insulation Resistance Using Preferred Table 6 Values (4.3.2.1, d)
Bearing Dimensional & Alignment Checks Before Tests (4.3.2.1, i)
Vibration Recording (4.3.3.12)
Complete Test (4.3.5.1.1)
Efficiency (4.3.5.1.1, a)
Locked Rotor (4.3.5.1.1, b)
Open/Short-Circuit Saturation (4.3.5.1.1, c)
Heat Run (4.3.5.1.1, d)
Exciter Heat Run (4.3.5.1.1, e)
No Load V-Curve (4.3.5.1.1, f)
Sound Pressure Level Test (4.3.5.1.1, g)
Bearing Dimensional Checks After Tests (4.3.5.1.2)
DC High-Potential Test (4.3.5.1.3)
Rated Rotor Temperature-Vibration Test
(For Motors Not Receiving Complete Test) (4.3.5.2.1)
Unbalance Response (4.3.5.4)
Bearing Housing Natural Frequency Tests (4.3.5.5)
Optional Material Tests To Be Proposed By Vendor (2.4.10.1.4)
Certification of Materials (4.2.1.1, a)
Remarks:

Required
(4.1.1; 4.1.3; 4.1.3.3)

45
46
47
48
49
50
51
52
53
54

General Confidential

Witnessed
(4.1.3.1)

Observed
(4.1.3.2)

YERP-SM-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
ELECTRICAL

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)

REV/APPR
CLIENT
JOB NO.
PAGE

4
5
6
7
8
9
10
11
12
13

Acceptance Criteria (2.1.12: 6.2.3.2.,b):


Final Assembly Running Clearances (4.2.1.1,e) o o a
Painting Deferred (4.2.1.2)
Surface and Subsurface Inspection of Parts (4.2.1.3, 4.2.2.1)
Radiographic Test (4.2.2.2) Parts
Ultrasonic Test (4.2.2.3) Parts
Magnetic Particle Test (4.2.2.4) Parts
Liquid Penetrant Test (4.2.2.5) Parts
Hardness Test (4.2.3.4) Parts
Certified Data Prior to Shipment (4.3.1.12; 6.2.3.2, b)
Other

Required
(4.1.1; 4.1.3; 4.1.3.3)

14
15
16
17

OF 11

REQ'N NO.

ANALYSIS, SHOP INSPECTION, AND TESTS (CONT)

2
3

ITEM NO.
10

COMMENTS

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

General Confidential

Witnessed
(4.1.3.1)

Observed
(4.1.3.2)

YERP-SM-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SYNCHRONOUS MOTOR (API 546)


DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

11

OF

11

Description

Criticality Rating

Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Wiring Diagram Doc No
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grnd Resistance Check (Meggar)
Grounding System Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Contactor Rating
ContactorTrip Rating
Frequency
Overload Protection Device
Overload Rating and Type
Overload Trip Rating
Voltage Rating
kVA Rating

Parent Tag Number

The System Code Number assigned to the item


Vendor Name
The Data Sheet Number as recorded in the Data Sheet register
Wiring diagram for the equipment

The operating power frequency for the equipment

The maximum and minimum voltage rating for equipment


The Voltage ampere rating for the equipment

General Confidential

YERP-SMIXER-ENG (05/08)

J6491 Static Mixer (012008)

STATIC MIXER
DATA SHEET
SI UNITS (bar)
APPLICABLE TO:
1
2

PROPOSAL

PURCHASE

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
AS BUILT REQ'N NO.

DESIGN, MANUFACTURE, AND TESTING SHALL CONFORM TO SPECIFICATION


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

PROPERTIES:
Fluid
Flow Rate (m/h)
Operating Pressure (barG)
Operating Temperature (C)
Density @ Operating Temp. (kg/m)
Viscosity @ Operating Temp. (cP)
psig
lb/ft3

OF

BY PURCHASER OR MANUFACTURER

Service:
4 Manufacturer:

No. Req'd.
Serial No.

PAGE

OPERATING CONDITIONS
STREAM 1
STREAM 2

STREAM 3

STREAM 4

cP
MECHANICAL DESIGN
Codes:
ASME Design w/o Stamp
ASME Design w/ Stamp [Note 2]
Other:
(barG) @
(C)
Max. Allowable Work. Press:
Corrosion Allowance (mm) [Note 1]
(barG)
Hydrotest:
100% Radiograph
Spot Radiograph
Shop Inspection
MATERIALS OF CONSTRUCTION
CONNECTIONS
Description
ASTM Number
NO
SIZE RATING FACING
TYPE
Housing
Inlet 1
Elements
Inlet 2
Nozzles
Inlet 3
Gaskets
Outlet
Instrument
Notes:
Instrument
All connections 1-1/2" and larger shall be flanged.
MISCELLANEOUS
MANUFACTURER'S DATA
Horizontal
Vertical
Mixer Model
Element Style
Shop Coat
Housing Diameter: (mm) in
No. of Elements
Sandblast:
Housing Length: (mm)
Element Held by:
Pressure Drop Flange to Flange
(bar)
Primer:
(C) [Note 3]
Finish Coat:
Min. Design Metal Temp
Insulation:
Shipping Weight (kg)
Operating weight (kg)

35
36
37
38

NOTES:
1. Specified corrosion allowance applies for all pressure retaining parts.
2. ASME design refers to latest ASME Code, Section VIII, Division 1 and all mandatory addenda.
3. Design temperature of mixer housing shall not be limited by gasket material.

39
40
41 Sketch:
42
43
44
45
46
47
48
49
50
51
52
53
54
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary
in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SMIXER-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

STATIC MIXER
DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-SP-ENG (05/08)

DATA SHEET

SOLIDS PRODUCT DATA

DS-MVRev. 0

Rev. No.
Date
Engr
Checked
Appvd
Client
ISSUED FOR:
UNITS:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Job No.
Project
Client
Site
Reqn No.
INQUIRY
SI

PURCHASE

AS BUILT

Material Properties
Product (Name/Description)
Batch No./ Designation
General Composition (per CEMA)
Bulk Density, Loose (not fluidized) kg/m3
Bulk Density, Settled
kg/m3
Mat'l Specific Gravity (amorphous)
Angle of Repose:
Poured
Degrees fr. Horiz.
Drained
Degrees fr. Horiz.
Internal Angle of Friction,
Degrees
Wall Friction Angle,
Degrees
Moisture Content,
Wt %
Volatile Content,
Wt %
Temperature,
C
Flowability
Particle Shape (per CEMA)
Particle Void Fraction,
%
Particle Density,
kg/m3
Particle Surface (Hard, Soft)
Nominal Particle Size,
Microns
Particle Size Distribution - See Analysis Curve or:
% Wt. Over
mm
% Wt. Over
mm
% Wt. Over
mm
% Wt. Over
mm
% Wt. Over
mm
% Wt. Over
mm
Material Characteristics (Highly, Mildly, Slightly, etc.)
Corrosive
Abrasive
Hygroscopic
Friable / Brittle
Degradable
Dusty
Sticky / Agglomerates
Hard, Soft, Spongy
Fluidizable
Toxic
Combustible
Explosive
Consolidates w/ Time
Electrostatic Hazard
Miscellaneous
End Use
Allowable Contamination
Allowable Temperature,

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Solids Product Data.xls

General Confidential

INDEX

Page 1 of 4

YERP-SP-ENG (05/08)

DATA SHEET

SOLIDS PRODUCT DATA

DS-MVRev. 0

1
2

Additives

Function

Material Properties
Purpose
Description

3
4

Mfr

Melting
Point
C

Bulk
Density
kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

kg/m3

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Notes

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

Solids Product Data.xls

General Confidential

Page 2 of 4

YERP-SP-ENG (05/08)

DATA SHEET

SOLIDS PRODUCT DATA

DS-MVRev. 0

Rheological Properties

Product (Name/Description)
3
Batch No./ Designation
4
Melt Density (Specific Gravity)
5
Melting Point Temp.,
C
6
Softening Point. Temp.,
C
7
Coeff. of Linear Thermal Expansion,
8
cm/cm/C
9
Heat of Crystallization,
J/g
10 Thermal Conductivity,
J/sec-cm-C
11 Specific Heat,
J/g-C
2

12
13
14
15
16
17
18
19
20
21

Polymer Melt Flow Rates (per ASTM D1238)


kg/min.
@ Condition
kg/min.
@ Condition
kg/min.
@ Condition
kg/min.
@ Condition
kg/min.
@ Condition
Viscosity,
cP
Max. Shear Rate thru Die,
1/SEC
Normal Shear Stress,
kPa/cm

22
23
24
25
26
27

Notes

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

Solids Product Data.xls

General Confidential

Page 3 of 4

YERP-SP-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

SOLIDS PRODUCT DATA


DATA SHEET
SI UNITS
Value

DS-MV-

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Manufacturer Name
Model Number
Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

The Manufacturer details of the item


The Model Number assigned to the item
Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:

J6491 SPSteamTur 01 (072007)

CLIENT DOCUMENT NUMBER:


REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
PROPOSAL

CLIENT
JOB NO.

ITEM NO.

PAGE

PURCHASE

APPLICABLE TO:

FOR

UNIT

SITE

SERIAL NO.

SERVICE

MANUFACTURER

DRIVEN EQUIPMENT TYPE:

NOTE: INFORMATION TO BE COMPLETED BY:

NO. REQUIRED
MODEL

DRIVEN EQUIP. ITEM NO.

COMPRESSOR

OPERATING POINTS

10

GENERATOR

OTHER

PURCHASER

SHAFT

AS APPL.

POWER

11

MANUFACTURER

INLET

PURCHASER OR MANUFACTURER

FLOW

PRESS

(rpm)

(kg/h)

(barG)

(kW)
RATED

13

NORMAL (3.26)(6.1.4)

14

MINIMUM

15

*UNLESS OTHERWISE SPECIFIED, ALL PRESSURE UNITS ARE GAUGE.

16

STEAM RATE,

17

(kg/kW-hr)

INDUCT./EXTRACT

SPEED

12

(3.44):

TEMP
(C)

NORMAL

(TT)

EXHAUST

FLOW

PRESS

TEMP

PRESS

(kg/h)

(barG)

(C) (TT)

(barG)

RATED

POTENTIAL MAXIMUM POWER (3.30)

19

TEMP

ENTHALPY

(C) (TT)

(kJ/kg)

INDUCTION

CONTROLLED

UNCONTROLLED

EXTRACTION

CONTROLLED

UNCONTROLLED

STEAM CONDITIONS

20

INLET

EXHAUST

21
22

EXTRACTION

EXTRACTION

EXTRACTION

INDUCTION

INDUCTION

INDUCTION

MAXIMUM

23

FLOW

NORMAL

(kg/h)

24
25

MINIMUM

PRESSURE

MAXIMUM

(barG)

26

NORMAL

27

MINIMUM

28

MAXIMUM

29

TEMPERATURE
(C)

30

(TT)

NORMAL
MINIMUM
SITE AND UTILITY DATA

31
32

LOCATION:

(6.1.17)

ELECTRIC:

33

INDOOR

HEATED

UNDER ROOF

OUTDOOR

34

UNHEATED

PARTIAL SIDES

GRADE

MEZZANNE

35

OTHER:

36

WINTERIZATION REQ'D.

TROPICALIZATION REQ'D

HERTZ

37

LOW TEMPERATURE

CORROSIVE AGENTS

KW A AVAIL

38

ELECT. AREA CLASSIFICATION:

39
40

HEATING

INST./

ALARM/

CONTROL

SHUTDOWN

VOLTS

(6.1.16)

COOLING WATER:

CLASS

GROUP

DIVISION

INLET TEMP.

ZONE

GROUP

TEMPERATURE RATING

PRESS. NORM.:

SITE DATA:

(C)

MAX RETURN

(barG)

(C)

DESIGN:

(barG)

MINIMUM RETURN PRESSURE

ELEVATION

42

WINTER TEMP.

(C) SUMMER TEMP.

(C)

43

REL. HUMIDITY

(C)

44

UNUSUAL CONDITIONS:
0

DRIVERS

PHASE

41

(m)

BAR

(barA)/HgA

DESIGN WET BULB


DUST

FUMES

(barG)

MAXIMUM ALLOWABLE PRESS. DROP:

(bar)

WATER SOURCE
VELOCITY,

(m/s)

MIN

MAX

FOULING FACTOR:

OTHER

(hr m C/kJ)

UTILITY CONSUMPTION:

UTILITY CONDITIONS:

47

AUXILIARY STEAM:

48

INIT. PRESSURE

49

INITIAL TEMP

50

EXH PRESS (barG)

51

INSTRUMENT AIR

52

INSTRUMENT AIR DEW POINT:

53

REQ'N NO.

PERFORMANCE

46

12

AS-BUILT

45

OF

MAX

NORM

MIN

(barG)

COOLING WATER:

(L/min)

AUX. STM:

(kg/h)

AUX. DRIVERS:

(C)

HEATER(S):

(barG)

NORMAL

NORM

MIN

ELEC.

INST. AIR

(m/h)

MAXIMUM

(kW) STEAM

(kg/h)
(kW)

(kW) OTHER:

MAX
(C)

REMARKS:

54
55
56
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication
without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the
intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
1

APPLICABLE SPECIFICATIONS:

ISO 10437 (API 612), SPECIAL PURPOSE STEAM TURBINES

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

NOISE SPECIFICATIONS:
APPLICABLE TO MACHINE:

OTHER

SEE SPECIFICATION:

APPLICABLE TO NEIGHBORHOOD:

VENDOR HAVING UNIT RESPONSIBILITY (3.47):

SEE SPECIFICATION:

ACOUSTICAL TREATMENT

GOVERNING SPECIFICATION, IF DIFFERENT:

YES

NO

TYPE

8
CONSTRUCTION FEATURES

9
10
11

TURBINE TYPE
0

BACKPRESSURE

CONDENSING

INDUCTION

SPEEDS:
(rpm)

OTHER

FIRST CRITICAL

(rpm)

SECOND CRITICAL

(rpm)

THIRD CRITICAL

(rpm)

MODE

FOURTH CRITICAL

(rpm)

(rpm)

MODE

LATERAL ANALYSIS REPORT REQUIRED

THIRD CRITICAL

(rpm)

MODE

FOURTH CRITICAL

(rpm)

MODE

12

MAX CONT.

(rpm)

13

MAX ALLOW.

(rpm)

14

LATERAL CRITICAL SPEEDS (DAMPED) (9.2)

15

FIRST CRITICAL

(rpm)

16

SECOND CRITICAL

17
18
19

TRIP

VIBRATION

INDIVIDUAL BODY

TRAIN

UNDAMPED STIFFNESS MAP REQUIRED (9.2.3.b)

mil (PEAK TO PEAK)

TRAIN TORSIONAL ANALYSIS REPORT REQUIRED (9.51)

20

TRAIN TORSIONAL PERFORMED BY


CASINGS, NOZZLES & DIAPHRAGMS

21
22

EXTRACTION

TORSIONAL CRITICAL SPEEDS: (9.5)

MAWP (3.17)(7.1.3)

23

INLET SECTION

24

HYDROSTATIC TEST PRESSURE (16.3.2.2)


(barG)

EXH. SECTION

(barG)

HP CASING

INDUCTION/EXTRACT. SECTION

(barG)

EXHAUST CASING

(barG)

WELDED NOZZLE RING (7.3.1)

25

OTHER

26

MAX OPERATING TEMP. (3.16)(3.21)

27

INLET SECTION

28

INDUCTION/EXTRACTION SECTION

29

MINIMUM DESIGN METAL TEMEPERATURE (11.1.15)

30

RELIEF VALVE SETTING:

31
32

EXTRACTION

33

CASING CONNECTIONS

(C) EXH. SECTION

(C)

(barG)

OTHER

(barG)

NOZZLE RING

%ADM.

INTEGRALLY CAST

WELDED (7.3.2)

OTHER

(C)

INLET

DIAPHRAGM AXIAL LOCATION:

INDIVIDUALLY

STACKED

(psig)

(barG)

OTHER

(barG)

*UNLESS OTHERWISE SPECIFIED, ALL PRESSURE UNITS ARE GAUGE

FLANGED

CONNECTION

MID CASING

(barG)

DIAPH. BLADE ATTACH.:

34
35

(barG)

MIN

STEAM

STEAM

36

STUDDED

BY VENDOR

FLOW

FLOW

37

(7.2.1) (7.2.3)

(7.2.7.d)

(kg/h)

(kg/h)

39

EXHAUST

40

EXTRACTION

41

INDUCTION

POSTION

MAX

& GASKET

INLET

FACING

MATING FLG.

OR

38

SIZE

42
43
44

AUX. SCRWD. PIPE CONN.:

TAPERED

STRAIGHT

MAIN CASING JOINT STUDS/ NUTS DESIGNED FOR HYD. TENSIONING (7.1.15.f)

ALLOWABLE FORCES & MOMENTS

45

ROTATION:(VIEWED FROM INLET END)

INLET

46
47
48

PARALLEL

49

TO SHAFT

50

VERTICAL

51

HORZ. 90

EXHAUST

EXTRAC/INDUCT.

FORCE

MOMENT

FORCE

MOMENT

(kg)

(N-m)

(kg)

(N-m)

FORCE
(kg)

CW

CCW

MOMENT
(N-m)
VIEW

52
53
54
55
56
57
58

General Confidential

STEAM

*
*

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
1

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

MATERIALS-CASINGS & APPURTENANCES:

HIGH PRESSURE CASING

DIAPHRAGM/BLADE CARRIERS

MID PRESSURE CASING

DIAPHRAGM NOZZLES

EXHAUST CASING

OTHER

STEAM CHEST

NOZZLE RING

STEAM CONTAMINANTS (11.1.6)

STEAM PATH COMPONENTS < HRC 22 (11.1.9)

9
10

ROTATING ELEMENTS (8)

11

SHAFT TYPE:

12

13

INTEGRAL WHEELS

14

NO. STAGES

15

SHAFT MATERIAL

16

BUILT-UP (8.1.2)

COMBINATION

SHAFT ENDS: DIA, @ COUPLING

DOUBLE EXTENDED
BEARING SPAN

(mm)

STRAIGHT

TAPER

KEYED

SINGLE

HYDRAULIC FIT

BLADES(BUCKETS):

MAX TIP SPEED

17

FINAL STG. BLADE LENGTH

18

REMARKS:

(m/hr)
(mm)MAX.

DOUBLE
INTEGRAL FLANGE

FIELD BALANCING RINGS REQUIRED (8.1.4)

(mm)

19

(mm)
(mm/m)

DESCRIPTION OF FIELD BALANCING PROVISIONS:

REMARKS:

20
21
22
23

WHEEL MATERIAL

24

BLADE MATERIAL

25

BLADE ROOT TYPE

26

CLOSURE PIECE TYPE

27

TIE WIRE MATERIAL

28

SHROUD MATERIAL

29

SHROUD ATTACH.

30

PITCH DIAMETER

(mm)

31

BLADE HEIGHT

(mm)

32

BLADE TYPE

STAGE

STAGE

INLET

EXHAUST

STAGE

STAGE

STAGE

STAGE

33
34

35

SHAFT SEALS (10.5)

36
37

MAX SEAL PRESS

(psig)

38

STEAM LEAKAGE

39

AIR LEAKAGE (m/h) (std cond.)

40

SHAFT DIA @ SEAL

41

STATIONARY LABY. TYPE

42

ROTATING LABY. TYPE

43

MATERIAL

CASING END SEALS (10.5.1):

(kg/h)

TYPE:

LABYRINTH (10.5.1)

MATERIAL:

(mm)

INTERSTAGE SEALS (10.5.2)


TYPE:

44

LABYRINTH
OTHER

45

MATERIAL:

46
47

*UNLESS OTHERWISE SPECIFIED, ALL PRESSURE UNITS ARE GAUGE.

48

REMARKS:

49
50
51
52
53
54
55
56
57

General Confidential

OTHER

STAGE

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
1

BEARINGS AND BEARING HOUSINGS

RADIAL (10.1.1)(10.1.2)

TYPE

MANUFACTURER

INLET

CLIENT
JOB NO.

ITEM NO.

PAGE

OF

12

REQ'N NO.

EXHAUST
THRUST (10.2.1)(10.2.2)
ACTIVE

LENGTH (mm)

INACTIVE

TYPE

SHAFT DIAMETER

UNIT LOAD (ACT/ALLOW)

(mm)

MANUFACTURER
UNIT LOADING MAX

BASE MATERIAL

UNIT LOAD ULTIMATE

BABBIT THICKNESS

10

NUMBER OF PADS

AREA

11

LOAD: BETWEEN/ON PAD

PIVOT: CENTER/OFFSET, %

12

PIVOT: CENTER/OFFSET %

(mm)

(bar)
(bar)

NUMBER OF PADS
(mm)

PAD BASE MATERIAL

13

LUBRICATION:

FLOODED

DIRECTED

14

THRUST COLLAR:

INTEGRAL

REPLACEABLE

15
16

BEARING TEMPERATURE DEVICES:


THERMOCOUPLES

17
18

VIBRATION DETECTORS:
TYPE

TYPE

SELECTOR SWITCH & INDICATOR BY:

PURCH

MFR

RESISTANCE TEMP DETECTORS

19

LOCATION-JOURNAL BEARING

22

TOTAL

23

PURCH

MFR

LOCATION

LOCATION

SHUTDOWN

ENCLOSURE

MFR

SCALE RANGE

24

TOTAL NO.

OHMS MONITOR SUPPLIED BY

SELECTOR SWITCH & INDICATOR BY:

21

MODEL

NO. AT EACH SHAFT BRG

RESISTANCE MATL

20

MANUFACTURER

ALARM
SET @

MODEL

SCALE RGE
SET @

(C)

DELAY

(C)
S

ALARM

SHTDWN:

SET @

SET @

(m)

LOCATION-THRUST BEARING

TYPE

MODEL

26

ACTIVE SIDE

MFR

NO. REQ'D

27

TOTAL

28

INACTIVE SIDE

29

TOTAL

30

SCALE RANGE
SHUTDOWN

32

OSCILLATOR-DEMOD. SUPPLIED BY
MFR

LOCATION

31

ALARM
SET @

SET @

(C)

DELAY

MONITOR SUPPLIED BY:

33

LOCATION

34

MFR.

MODEL

MONITOR SUPPLIED BY
(C)

LOCATION

MFR

ENCLOSURE
0

SCALE RGE
ENCLOSURE
MODEL

SEC

AXIAL POSITION DETECTORS:

25

LOCATION

(m)

DELAY

MODEL

ALARM

SHTDWN

SET @

SET @
(m)

(m)

DELAY

SEC

PROVISION FOR ACCELEROMETER MOUNTED ON BRG HOUSINGS.

35

KEYPHASOR:

36

REMARKS:

STEAM TURBINE

GEAR

DRIVEN EQUIP.

37

38

LUBRICATION AND CONTROL OIL SYSTEM (15.5)

39

REFRENCE SPECIFICATIONS:

40

FURNISHED BY

41
42

OIL REQUIREMENTS:

TURBINE MFR

OTHERS

NOMINAL FLOW,

SEPARATE FOR TURBINE ONLY

TRANSIENT FLOW,

COMMON W/DRV. EQUIPMENT & INCL (15.5.2)(15.5.5)

PRESSURE, (barG)

43
44

CTRL OIL
U.S. gal/min

TURBINE MFR TO SUPPLY:

U.S. gal/min

TEMPERATURE,

(C)

TOT. HEAT REJ,

(BTU/hr)

45

CONTROL OIL OR ACCUMULATOR

OIL TYPE, HYDROCARBON/SYNTHETIC

46

STAINLESS STEEL OIL SUPPLY HEADING PIPING

VISCOSITY,

47

OIL DRAIN HEADER PIPING

FILTRATION, MICRONS

48
49
50

STAINLESS STEEL
0

CARBON STEEL

SIGHT FLOW INDICATORS

CONTROL OIL FILTERS

SINGLE

DUAL

51
52
53
54
55
56
57

General Confidential

SSU @

100 (C)

LUBE OIL

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

1
COUPLINGS AND GUARDS (15.1)

NOTE: SEE ROTATING ELEMENTS-SHAFT ENDS

SEE ATTACHED API-671 DATA SHEET

COUPLING FURNISHED BY

MANUFACTURER

OF

12

TYPE

COUPLING GUARD FURNISHED BY

TYPE

COUPLING DETAILS

FULLY ENCLOSED

10

MAX O.D. (mm)

11

HUB WEIGHT (kg)

12

SPACER LENGTH (mm)

REQ'N NO.

13

SPACER MASS

SEMI OPEN

MODEL

OTHER

VENDOR MOUNT HALF COUPLING (15.1.8)


MASS SIMULATOR (15.1.6)

IDLING ADAPTER REQUIRED (15.1.7)

LUBRICATION REQUIREMENTS

(kg)

GREASE

14

CONT. OIL LUBE

NONE

QUANTITY PER HUB

15

MOUNTING PLATES (15.3)

16

BASEPLATES FURNISHED BY:

17

UNDER TURBINE ONLY

18

OPEN

19
0

NON-SKID DECKING (15.3.2.8)

THICKNESS
DRIP RIM

(mm)

SUITABLE FOR OPTICAL ALIGN

HOLD-DOWN BOLTS FURNISHED BY

SINGLE SECTION

MULTI- SECTION

EPOXY PRIMER VENDOR (15.3.1.7)

COLUMN MOUNTING (15.3.2.2)

SUB PLATES REQ'D (15.3.2.7)

22

LEVELING (CHOCK) BLOCKS REQ'D

SUPPLIED BY:

GEAR UNIT (15.2)

24

FURNISHED BY:

OR U.S. gal/min

SUBPLATES REQUIRED (15.3.2.7)

LEVELING PADS (15.3.2.3)

23

lbs

SOLEPLATES FURNISHED BY:


OTHER (15.3.2.1)

21

25

ACCESSORIES

20

ITEM NO.

PAGE

ANCHOR BOLTS FURNISHED BY: (15.3.1.9)

REFERENCE API 613

OTHER

SEE ATTACHED GEAR DATA SHEETS

26

CONTROL AND INSTRUMENTATION (12)

27

INSTRUMENTS AND CONTROL PANELS SHALL BE

28

IN ACCORDANCE WITH THE FOLLOWING

API 670, PAGES

29

ATTACHED DATA SHEETS :

PURCHASER'S DATA SHEETS

API-614, PAGES

30
31

PROTECTIVE DEVICES

32

EXHAUST RELIEF

EXTRACT./INDUCT.

VACUUM

NON-RETURN

THERMAL RELIEF

33

VALVE

RELIEF VALVE

BREAKER

VALVE

VALVE (S)

34

(7.1.3)(15.4.1)(15.4.2)

(7.1.3)(15.4.1)(15.4.2)

(12.3.1.3)

(12.3.1.4)

(15.4.4)

35

MOUNTING LOCATION

36

SET RELIEF PRESS.

(barG)

37

CAPACITY,

STEAM

38

VALVE MANUFACTURER

39

VALVE TYPE

40

VALVE SIZE/RATING

41

FLANGE FACING (FF,RF)

42

FURNISHED BY

43

QUANTITY

(kg/h)

44
45

REMARKS:

46
47
48
49
50
51
52
53
54
55
56
57

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
TRIP

CLIENT
JOB NO.

ITEM NO.

PAGE

TRIP & THROTTLE VALVES (12.3.4)

OF

12

REQ'N NO.

DUPLICATE TRIP / TRIP AND THROTTLE VALVES REQUIRED (12.3.4.2)

LOCATION:

MAIN INLET

INDUCTION

STRAINER: OPENING SIZE

PROVIDED BY:

VENDOR

PURCHASER

MATERIAL

(mm)

MODEL

TEMPORARY START-UP STRAINER

MANUFACTURER

SIZE

RATING

FACING

MATERIAL

SIZE

RATING

FACING

STEM MATL

HARDNESS

SIZE

RATING

FACING

SEAT MATL

HARDNESS

PACKING MATL

LEAKOFF

CONSTRUCTION FEATURES:

RESET:

MANUAL

10

TRIP:

LOCAL (MANUAL)

11

EXERCISER:

12

INLET

INDUCT.

HYDRAULIC

RC
RC
(kg/h)

SPRING SUPPORT OF VALVE REQUIRED

REMOTE

LOCAL (MANUAL)

(MESH)

BY VENDOR

BY PURCHASER

REMOTE

FULLY OIL OPERATED

13

GOVERNOR- CONTROLLED VALVE(S):

14

LOCATION

MAIN INLET

INDUCTION

15
16

TRIP POSTION (OPEN/CLOSED)

17

NUMBER OF VALVES

18

CONNECTION SIZE

19

RATING

20

FACING (RF, RTJ, OTHER)

21

ACTION (CAM,BAR, OTHER)

22

STEM MATERIAL

23

STEM MATERIAL HARDNESS, RC

24

SEAT MATERIAL

25

SEAT MATERIAL HARDNESS, RC

26

PACKING MATERIAL

27

PACKING LEAKOFF,

INDUCTION

INDUCTION

EXTRACTION

EXTRACTION

NOTES

(kg/h)

28
29
30
31
32

TURNING GEAR (15.8)

MISCELLANEOUS

33

TURNING GEAR REQUIRED (15.8.1)

START-UP ASSISTANCE

34

FURNISHED BY

VENDOR'S REVIEW & COMMENTS ON PURCHASER'S

35

TYPE (15.8.5)

36

ENGAGEMENT (15.8.2)(15.8.3)(15.8.4):

37

(rpm)

SPEED

MFR

AUTO

MOUNTED BY

39

DRIVER: REF. SPEC:

40

DRIVEN BY:

ELECTRIC MOTOR

41

(15.8.5)

HYD./PNEU. MOTOR

42

OPERATOR STATION (15.8.7)

43

INSULATION & JACKETING (15.7)


BLANKET

45

JACKETING

46

CARBON STEEL

47

EXTENT

VENDOR WITNESS INITIAL ALIGNMENT (6.1.9)

MODEL

38

44

PIPING AND FOUNDATION DRAWINGS (6.1.9)

MANUAL

"Y" TYPE STRAINER


WATER WASHING CONNECTIONS
STATIC CONDUCTING BRUSHES
STEAM TURBINE

SHUTDOWN ACTIVATES EXHAUST VACUUM BREAKER (12.3.1.3)

OTHER:
LOCAL

REMOTE
SPECIAL TOOLS (15.9)

OTHER

COUPLING RING AND PLUG GAUGE


HYDRAULIC COUPLING MOUNTING/REMOVAL KIT
STAINLESS STEEL

OTHER
0

SPREADER BEAM(S) (15.9.3)

48

ON LOAN

49

PURCHASE

50
51
52
53
54
55
56
57
58

General Confidential

(days)

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
1

GOVENOR (12.2)

TYPE

JOB NO.
PAGE

ITEM NO.
7

OF

12

REQ'N NO.

DIGITAL PROCESSOR BASED

OTHER

SIMPLEX

CLIENT

MFR
MULTI-CPU

MODEL

SUPPLIED BY

STEAM TURBINE TYPE

SINGLE VALVE SINGLE STAGE

DOUBLE AUTOMATIC EXTRACTION

SINGLE VALVE MULTISTAGE

SINGLE AUTOMATIC EXTRACTION/INDUCTION

MULTIVALVE MULTISTAGE

DOUBLE AUTO EXTRACTION/INDUCTION

SINGLE AUTO EXTRACTION

OTHER

10

DRIVEN EQUIPMENT TYPE

11

CENTRIFUGAL COMPRESSOR

12

AXIAL COMPRESSOR

SYNCHRONOUS GENERATOR
INDUCTION GENERATOR

13

CENTRIFUGAL PUMP

OTHER

14

SERVICE REQUIREMENTS

15

MECHANICAL DRIVE

GENERATOR DRIVE

16

SPEED CONTROL BY:

17

PROCESS VARIABLE

PRESSURE

FLOW

FREQ. CONTROL

DROOP CONTROL

18

EXTRACTION

PRESSURE

FLOW

LOAD CONTROL

19

INDUCTION

PRESSURE

FLOW

KW CONTROL

20

TURBINE INLET

PRESSURE

FLOW

KW IMPORT/EXPORT CONTROL

21

TURBINE EXHAUST

PRESSURE

FLOW

LOAD SHEDDING

22

OTHER

AUTO SYNCHRONIZATION

23

AUTO VOLTAGE REGULATION

24

TURBINE INLET PRESSURE LIMITING


INLET PRESSURE LIMITER

25
26

MINIMUM INPUT/OUTPUT REQUIREMENTS

27

DISCRETE INPUTS

DISCRETE OUTPUTS

28

START OR RESET

COMMON SHUTDOWN

29

NORMAL STOP

COMMON ALARM

30

EMERGENCY TRIP

OVERSPEED TRIP

31

RAISE SPEED

REMOTE SPEED SETPOINT ENABLED

32

LOWER SPEED

PRESSURE CONTROL ENABLED

33

ENABLE/DISABLE REMOTE SPEED SETPOINT

FLOW CONTROL ENABLED

34

RAMP TO MINIMUM CONTINUOUS

EXTRACTION CONTROL ENABLED

35

OVERSPEED TEST ENABLE

INDUCTION CONTROL ENABLED

36

ENABLE PRESSURE CONTROL

SPEED PICKUP ALARM

37

ENABLE EXTRACTION CONTROL

OTHER

38

REMOTE ALARM CLEAR/ACKNOWLEDGE

39

ENABLE AUTO SYNCH.

40

CASCADE RAISE/LOWER

41

OTHER

42

ANALOG ACCESSORY OUTPUTS (4-20mA)


SPEED
SPEED SETPOINT

ANALOG INPUTS (4-20mA)

43

REMOTE SET POINT

REMOTE SPEED SETPOINT

44

PROCESS PRESSURE

EXTRACTION PRESSURE

45

EXTRACTION

PRESSURE

FLOW

EXTRACTION PRESSURE SETPOINT

46

KW IND. LOAD

PRESSURE

FLOW

ACTUATOR POSITION

47

KW IMPORT/EXPORT

PROCESS PRESSURE

48

OTHER

KW

49

KW IMPORT/EXPORT

50
51
52
53
54

General Confidential

(rpm)

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
1

GOVERNOR INSTALLATION REQUIREMENTS

LOCATION

CLIENT
JOB NO.

ITEM NO.

PAGE

LOCAL (AT TURBINE)

MOUNTING

REMOTE (CONTROL ROOM)

OTHER

POWER SOURCE

AREA CLASSIFICATION

120 VAC

ENCLOSURE

REQ'N NO.

GROUP

DIVISION

ZONE

GROUP

TEMP.RATING:

SINGLE

DUAL

220 VAC

IP65

125 VDC
24 VDC

NEMA 4

NEMA 4X
OTHER

10

LOCAL GOVERNOR CONTROL PANEL

11

LOCATION

REQUIRED

LOCAL (AT TURBINE)

NOT REQUIRED
ENCLOSURE

IP65

12

REMOTE CONTROL ROOM

NEMA 4

13

OTHER

OTHER

14

NEMA 4X

AREA CLASSIFICATION
OUTPUTS FROM PANEL TO GOVERNOR
0

15

SURFACE MOUNT

VERTICAL RACK

CLASS

12

FLUSH MOUNT IN PANEL

OF

START
TRIP

CLASS

GROUP

DIVISION

ZONE

GROUP

TEMP.RATING:

INPUTS TO PANEL FROM GOVERNOR

16

RAISE

17

LOWER

COMMON ALARM TRIP


TRIP LAMP

18

OVERSPEED TEST

REMOTE SETPOINT ENABLED LAMP

19

RAMP TO MINIMUM CONTINUOUS

SPEED SETPOINT METER

20

REMOTE SETPOINT ENABLE/DISABLE

OTHER

21

RESET

22
23

OTHER

24

MISCELLANEOUS GOVERNOR DETAILS

25

GOVERNOR ACTION ON LOSS OF REMOTE SIGNAL

LOCKS ON LAST VALUE

26

GOES TO MINIMUM CONTINUOUS

27

GOES TO MAXIMUM CONTINUOUS

28
29

EXTERNAL INTERFACE DEVICE TYPE:

PRINTER

FORMAT:

GRAPHIC DISPLAY

30

CRT

TABULAR DATA

31

MODEM

TRENDING (REAL TIME)

32
33
34

HISTORICAL ARCHIVING
DISTRIBUTIVE CONTROL SYSTEM MANUFACTURER
DATA TRANSMISSION

MODEL

DATA LINK

PROTOCOL

35

DISCRETE I/O

36

NETWORK TYPE

37
38

GOVERNOR SPEED PICKUP SENSORS (12.2.6):

39

MANUFACTURER

40

MODEL

INSTALLATION:

DUAL

TRIPLE

INSTALLED SPARE

NUMBER OF TEETH IN SPEED SENSING SURFACE

41

ACTUATOR (S):

SUPPLIED BY

42

ACTUATOR TYPE

HYDRAULIC

MANUFACTURER
PNEUMATIC

SINGLE COIL

MULTI COIL

MODEL
OTHER

43
44

TURBINE MOUNTED ACCESSORIES

45

TACHOMETER

46

MANUFACTURER

MODEL

LOCATION(S)

47
48
49
50
51
52
53
54

General Confidential

NO. REQ'D.

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
1

CLIENT
JOB NO.
PAGE

ITEM NO.
9

OF

12

REQ'N NO.

OVERSPEED SHUTDOWN SYSTEM (12.3)

FURNISHED BY

MFR

NUMBER OF TEETH IN SPEED SENSING SURFACE

ELECTRONIC, SET POINT

OVERSPEED SHUTDOWN REQUIREMENTS

2 OUT OF 3 VOTING LOGIC (12.3.2.1)

OTHER

MODEL

SOLENOIDS SHALL:

DE-ENERGIZE TO TRIP

CONTACTS SHALL BE:

NORMALLY OPEN

(rpm)

ENERGIZE TO TRIP

NORMALLY CLOSED
VOLTAGE LEVEL:

8
9
11

GLAND SEALING AND VACUUM SYSTEM(15.6)

12

SYSTEM PER:

ANNEX G.1

13
14

ANNEX G.2

VACUUM SYSTEM FURNISHED BY

OTHER

SHIP LOOSE

AVAIL. HEADER PRESS.

(barG)

TEMP

(C)

SKID MOUNTED

OTHER

15

AVAIL. SEAL STEAM SUPPLY PRESS.

16

AVAIL. SEAL STEAM SUPPLY TEMP.

(barG)

17

SEALING STM. PRESS.

18

SEALING STM. RELIEF VALVE SET PRESS.

19

FURNISHED BY

CONDENSATE RECEIVER

20

FLOW ADJUSTING VALVES, TYPE

LOOP SEAL HEIGHT

21

FURNISHED BY

(barG)

FLOW

STEAM EJECTOR
(kg/h)

MECHANICAL RUNNING TEST (16.3.3)

25

EXTENT:

CONTRACT ROTOR

26

OBSVD

REFERENCE INSPECTION CHECKLIST (ANNEX 1) (16.1.7)

SPARE ROTOR

27

30

TEST TAPE RECORD. REQ'D.

FINAL ASSEMBLY RECORDS REQUIRED (16.2.1.1.f)

TEST TAPE GIVEN TO PURCH.

SPECIAL MAT'L INSP. & TESTING REQUIREMENTS (16.1.7)


MAG PART

DYE PEN

R.T.

POLAR PLOTS REQUIRED

COMPONENT

32

TRIP & T & T

33

VALVE

34

STM CHEST

35

CASING

PERFORMANCE (16.3.4.2)

36

PIPING

COMPLETE UNIT (16.3.4.3)

37

ROTOR

U.T.

OBSVD

WIT

TEST W/JOB L.O. CONSOLE


OPTIONAL TESTS (16.3.4)
OBSVD

38

AUX. EQUIPMENT (16.3.4.4)

39

HEAT STABILITY (16.2.2)

TRIP/T & T VALVE

40

CLEANLINESS (16.2.3.3)

GLAND SEAL SYSTEM

41

HARDNESS (16.2.3.4)

GLAND VACUUM SYSTEM

42

HYDROSTATIC TESTS (16.3.2)

RELIEF VALVES

44

BLADE SHAKER (STATIC)


STANDARD (9.6.1)(9.6.2)

CASING INTERNAL INSP (16.3.4.5)

45

HIGH SPEED (9.6.3)

COUPLING TO SHAFT FIT (ISO 10441)

46

LOW SPEED PRIOR TO HIGH SPEED (9.6.6)

TURNING GEAR

47

LOW SPEED RESIDUAL UNBALANCE CHECK (9.6.7)

OVERSPEED SHUTDOWN SYS.

ROTOR BALANCE

48

FINAL SURFACE INSPECTION (16.4.3)

GOVERNOR RESPONSE (16.3.4.10)

49

CRATING INSPECTION (16.4.1)

SOUND (16.3.4.11)

50

SPARE ROTOR FIT

SPARE PARTS TESTS (16.3.4.7)

51

CASING JOINT LEAK TEST (16.3.2.3)

52

WIT

TEST W/JOB COUPLING


INSPECTION AND MATERIAL TESTING

31

43

(m)

INSPECTION AND TESTING (16.2)(16.3)


GENERAL
SHOP INSPECTION (16.1.4)

29

FTT

VACUUM PUMP (15.6.2), SEE SPEC.

24

28

(barG)

STM. PRESS
STM. TEMP

(barG)

22
23

GLAND CONDENSOR, SEE SPEC

(C)

53
54
55
56
57
58

General Confidential

WIT

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.

ITEM NO.

PAGE

10

OF

12

REQ'N NO.

MISCELLANEOUS

1
2

PAINTING

WEIGHTS:

MANUFACTURER'S STANDARD

TURGINE

(kg)

OTHER

ROTOR

(kg)

TURBINE UPPER HALF CASING

(kg)

MAX. FOR MAINT. (IDENTIFY)

(kg)

TRIP/T & T VALVE

(kg)

SHIPMENT (16.4.1)(16.4.3.j)

DOMESTIC

EXP BOXING REQUIRED

10

WATERPROOF BOXING REQUIRED

11

SPARE ROTOR ASSEMBLY PACKAGED FOR:

12

EXPORT
OUTDOOR STORAGE OVER 6 MONTHS

HORIZONTAL STORAGE

13

MISC.

(kg)

TOTAL SHIPPING WEIGHT

(kg)

VERTICAL STORAGE (16.4.3.j)

SPACE REQUIREMENTS:

VENDOR DWG & DATA REQUIREMENTS (17)

14

COMPLETE UNIT:

(mm)

(mm)

(mm)

APPENDIX J

15

CONTROL PANEL: L

(mm)

(mm)

(mm)

OTHER

16

OTHER:

(mm)

(mm)

(mm)

17

OTHER:

(mm)

(mm)

(mm)

18
19

REMARKS AND ADDITIONAL REQUIREMENTS:


0

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)

CLIENT
JOB NO.
PAGE

ITEM NO.
11

OF

12

REQ'N NO.

STEAM TURBINE PERFORMANCE CURVES

When this requisition is issued for purchase, the supplier's proposed curves for
the selected steam turbine will be inserted here as a substitute for this sheet.

The steam turbine performance and characteristics as given on this performance


curve will be a part of the supplier's contractual obligation within the tolerances
agreed upon.

General Confidential

YERP-SPST-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

SPECIAL-PURPOSE STEAM TURBINE


(API 612-6TH) DATA SHEET
SI UNITS (bar)
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

12

OF

12

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion).

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-SSDC-ENG (05/08)
(Eff Date 3-99)

PAGE NO.

JOB NO.
PROJ. NAME

Yanbu Export Refinery Project

DOCUMENT NO.

LOCATION

Yanbu, Saudi Arabia

REQUISITION NO:

1 OF 2

P&ID(s)

UNIT

P&ID SPECIALTY ITEM


DATA SHEET

SP NO.
QUANTITY
SERVICE
APPLICATION
DESIGN PRESS
DESIGN TEMP
DESCRIPTION:

SUPPLIER
CONNECTIONS
TYPE OR MODEL NO.
MATERIALS

PROCESS INLET

ACCESSORIES:

PROCESS RETURN LINE


COOLING WATER SUPPLY
COOLING WATER RETURN TO OWS
VENT TO FLARE

ACCESSORIES/NOTES:
1)
2)

ISSUE OR REV.

NO
DATE
BY/CHK
APPD
YERP
ISSUED

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or
publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients
to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-SSDC-ENG (05/08)

Page 2 of 2

2 of 2
SAMPLE STATION DESIGN CONDITIONS:
SP ITEM NUMBER
119-SX-0001
119-SX-0002
119-SX-0003
119-SX-0004
119-SX-0005
119-SX-0006
119-SX-0007
119-SX-0008
119-SX-0009
119-SX-0010
119-SX-0011
119-SX-0012
119-SX-0013
119-SX-0014
119-SX-0500
119-SX-0501
119-SX-0502
119-SX-0503
119-SX-0504
119-SX-0505
119-SX-0507
119-SX-0508

DESIGN PRESSURE (BARG)


17.2
11.0
24.5
19.0
10.5
13.3
8.0
18.0
10.0
7.4
13.0
10.0
24.5
3.5
30.0
30.0
10.0
12.0
12.2
4.0
4.0
7.0

Licensor Confidential

DESIGN TEMP. (deg C)


75
110
125
135
75
75
85
85
205
155
75
75
70
125
70
225
75
75
90
90
90
55

YERP-STDSS-ENG (05/08)

DATA SHEET

SPRAY TYPE DUST


SUPPRESION SYSTEMS

DS-MV51Rev. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd

SITE & UTILITIES


DATA

Area Classification
Location

Cl.

Div.
Indoor

See Site & Utilities


Data Sheet

Grp
or
Outdoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

BULK
MATERIAL
PROPERTIES

Name / Description
Bulk Density
Particle Size Range
Angle of Repose

kg/m3
cm
(
from Horiz.

microns)
Poured

Drained

See Solids Product Data Sheet for more material properties

OPERATING
CONDITIONS

Duty
Fluid
Pressure
Temperature
Viscosity

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

Continuous
Water
kPag
C
cP

Flow Rates
Fluid, m3/min.
Mat'l, mt/day
Dust.
kg/mt
Pressure
Temperature
Applicable Codes, Standards
Code Stamped
Efficiency
Recoverable
Pressure at Nozzles
Air Pressure
Liquid Flow / Nozzle
Total No. of Nozzles
No. of Nozzles / Item
Fluid / Wetting Agent
Dilution Ration, Max. / Min.

MATERIALS OF
CONSTRUCTION

Wetted Parts
Nozzles
Pump
Mixing Tank
Agitator
Filter
Piping

SURFACE
FINISH

Internal Surface Finish


External Surface Finish
Priming / Painting

Minimum

Intermittent

Maximum

Normal

kPag
C
Yes

No
% Non-Airborne
% Retained with Material
kPag
kPag
(for air-driven nozzles)
m3/min.

/
/
/

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Spray Type Dust Suppression Sys.xls

Design

General Confidential

INDEX

?
Page 1 of 5

YERP-STDSS-ENG (05/08)

DATA SHEET

SPRAY TYPE DUST


SUPPRESION SYSTEMS

DS-MV51Rev. 0

ACCESSORIES
CONSTRUCTION

Supply pump
Metering pump
Proportioning Device
Type
Operating Power (Pump)
Liquid Filter
Type
Mfr / Model
Size: Volume / Area
Element Rating
Mixing Tank
Size
Volume
Pump (Supply)
Type
Mfr / Model
Rating
Operating Power
Pie Size / Schedule
Fittings

Air compressor
Agitator
Control Valves
kw

m3 /
microns

UTILITIES
REQUIRED

TESTING

WEIGHTS &
DIMENSIONS

Controls
Motors

Mfr

Model No.

By

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph
Hz /
kVA
V
Ph
Hz /
kVA
Nm3/h @
kPag
dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)
Largest Component (L x W x H)

mm TDH

Type

Maximum Noise Level

@ 1 meter
Criticality:

Yes
Empty

Spray Type Dust Suppression Sys.xls

mm high

m3/min. @
kw
mm /
150# Flgs
NPT

Compressed Air
NOISE LEVEL

m2

mm dia. x
m3

Description/Function
Pressure Gauges
Solenoid Valves
Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:

Meter Pump

Eqp. Item / Dust Source


Mat'l Flow Rate, mt/day
Nozzle Type / No.
Flow / Nozzle, m3/min.
Control Device Type
Adjustment (Automatic / Manual)
Control Valves
Liquid, Mfr / Model
Air, Mfr / Model
INSTRUMENTS &
CONTROLS

Mixing tank
Day Tank

General Confidential

No
Operating
kg
kg

Test
kg

kg
m
m

Page 2 of 5

YERP-STDSS-ENG (05/08)

DATA SHEET

SPRAY TYPE DUST


SUPPRESION SYSTEMS

DS-MV51Rev. 0

Sketch

Day Tank
Agitator
Metering Pump

Mixing
Tank

Supply
Pump

Nozzles

Eqp Item # 1

Eqp Item # 2

Eqp Item # 3

Typical Scheme - Revise per Scope


Notes

Spray Type Dust Suppression Sys.xls

General Confidential

Page 3 of 5

YERP-STDSS-ENG (05/08)

DATA SHEET

SPRAY TYPE DUST


SUPPRESION SYSTEMS

DS-MV51Rev. 0

DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
kw
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No
UL

FM

Direct

V-Belt

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
kw
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Spray Type Dust Suppression Sys.xls

General Confidential

Page 4 of 5

YERP-STDSS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

DS-MV51-

SPRAY TYPE DUST SUPPRESION SYSTEMS


DATA SHEET
SI UNIT
Attribute Name
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

PAGE

OF

YERP-TOWERS-ENG (05/08)
Page 1 of 8

TOWERS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Revisions

Number
Date
By
Chk
Appd
Client

Quality Purpose

0
1-Jan-05
xxx
yyy
zzz
aaa
bbb

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision
Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0437
100-YER-PE-YSS-0449
100-YER-PE-YSS-0456
100-YER-PE-YSS-0057

100-YER-PE-YSS-0031
100-YER-PE-YSS-0521
100-YER-QA-Q15-0001
100-YER-QA-Q15-0002
100-YER-QA-Q26-0001
100-YER-PE-YSS-0010
100-YER-PE-YSS-0248
100-YER-PE-YSS-0251

Description

Revision
Issued

YERP-32-SAMSS-004 Manufacture of Pressure Vessels


YERP-32-SAMSS-020 Manufacture of Trays and Packing
YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers
YERP-SAES-D-001 Design Criteria for Pressure Vessels
YERP-SAEP-325 Inspection Requirements for Pressurized Equipment
YERP-SAES-A-004 General Requirements for Pressure Testing
YERP-SAES-A-112 Meterorological and Seismic Design Data
YERP-SAES-A-206 Positive Material Identification
YERP-SAIP-06 Pressure Test Requirements
YERP-Form 175-321900 Manufacture of Pressure Vessels
YERP-SAIP-10 Non-Conformance Reports
YERP-SAEP-352 Welding Procedures Review and Approval
YERP-SAES-W-010 Welding Requirements for Pressure Vessels
YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials
YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High Temperature
Service

REFERENCES CONTINUED ON FOLLOWING PAGE


This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the
express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all
such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-TOWERS-ENG (05/08)
Page 2 of 8

TOWERS DATA SHEET


REFERENCE DOCUMENT SUMMARY
Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS - CONTINUED


Rev

Document Number

100-YER-PE-YSS-0523
100-YER-PE-YSS-0524
100-YER-PE-YSS-0525
100-YER-PE-YSS-0526
100-YER-PE-YSS-0080
100-YER-PE-YSS-0081
100-KBR-PU-G02-0010
YERP-SAEP-302
YERP-SAEP-334
YERP-7919-1
YERP-AC-036915
100-KBR-PE-YSS-0144
PIP VEFV1101
PIP VEFV1102
PIP VEFV1103
PIP VEFV1108
PIP VEFV1110
PIP VEFV1117
PIP VEFV1118
PIP VEFV1119
PIP VEFV1119
PIP VEFV1119
PIP VEFV1125
PIP STF05501
PIP STF05521
PIP STF05535

Description
YERP-00-SAIP-07 Positive Material Identification Requirements
YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI)
YERP-SAEP-1143 Radiographic Examination
YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components
YERP-SAEP-1145 Liquid Penetrant Examination of Welds and Components
YERP-SAEP-1146 Manual Ultrasonic Thickness Testing
YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and Equipment
YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings
YERP-PU-MD1-4TS Export Protection and Packaging: Convertors, Reactors, Regenerators and
Pressure Vessels
YERP-SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering
Document
YERP-SAEP-334 Retrieval, Certification and Submittal Of Saudi Aramco Engineering & Vendor
Drawings
Nonmaterial Requirements Pressure Vessels
YERP-AC-036915 Fireproofing for Column and Vessel Skirts
YERP-SAES-N -001 Basic Criteria, Industrial Insulation
PIP VEFV1101 Vessel; Nameplate Bracket
PIP VEFV1102 Vessel: Tolerances (Elevation)
PIP VEFV1103 Vessel: Grounding Lug
PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets
PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and Gussets
PIP VEFV1117 Vessel; Manway Vertical Davit
PIP VEFV1118 Vessel; Manway Horizontal Davit
PIP VEFV1119 Vessel; Column Davit
PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports
PIP VEFV1124 Vessel: Vortex Breakers
PIP VEFV1125 Vessel: Internal Ladders
PIP STF05501 Fixed Ladders and Cages
PIP STF05521 Details for Angle Railings for Walking and Working Surfaces
PIP STF05535 Vessel Circular Platform Details

General Confidential

Revision
Issued

0
0
0
0
0
0

0
0
0

YERP-TOWERS-ENG (05/08)
Page 3 of 8

TOWERS DATA SHEET


Document Number
YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

DESIGN DATA

Rev

Design Conditions

Rev

Job Number
Client

Internal
External

bar (g)
bar

at
at

C
C

Minimum Design Metal Temp


Operating Conditions Internal

C (MDMT)
bar (g)

at
at

bar (g)
C

Corrosion Allowance
Liquid Specific Gravity
Pressure Drop Through Internals
PWHT Required
Alloy Verification
Radiography Requirements
Shop Hydrotest Pressure
Field Hydrotest Pressure
Painting Per
Insulation
Fireproofing
Erection Weight
Empty Weight
Operating Weight
Test Weight
Vessel Designed For Wind
Vessel Designed For Earthquake
Moment At POS
Wind
Shear Force At POS Wind
Moment At POS
Earthquake
Shear Force At POS Earthquake

mm
bar

Service PWHT No

mm
mm (Inside & Outside Skirt)
kg (Includes
kg (Start-Up Ready)
kg
kg

Nm
N
Nm (Operating)
N (Operating)

Nm (Empty)
N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS


Construction Code
Materials for Pressure Components and Parts Welded to Pressure Components:
Shell and Heads
Standard ANSI Weld Neck and LWN Flanges
Fittings
Self Reinforcing & Special Forgings
Nozzle Necks
Upper 1000 mm of Skirt
Shell Attachments
Plate
Pipe
Structural Shapes
Materials for Parts Not Welded to Pressure Components:
Base Rings / Chairs
Plate
Pipe
Pressure Bolting
Trays
Internal Bolting
Internal Piping
Other Internals
Demister Pad
Pressure Gaskets
Gaskets
Non-pressure Gaskets

General Confidential

Code Stamp

Yes

National Board
Registration

No

YERP-TOWERS-ENG (05/08)
Page 4 of 8

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TOWERS DATA SHEET

GENERAL NOTES

Rev

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

All materials shown on this data sheet are to be furnished and installed by the Vessel Supplier unless otherwise noted.
Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained
at the time Vessel Supplier submits his quotation.
The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum.
Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit
or hinge and internal manhole grip.
Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head.
Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required
to be insulated or fireproofed.
All internal elevations are to top of support ring (if required).
All removable internals shall pass through the vessel manholes.
Vessel Supplier to provide vessel grounding lugs.
Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME
Section VIII, Division 1, Appendix 2.
Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier.
Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material
specification shown for plate, pipe or forgings on Page 2 of this data sheet.
Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on
drawing
. This includes the skirt to head attachment weld specified in Detail " ".
For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-TOWERS-ENG (05/08)
Page 5 of 8

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TOWERS DATA SHEET

TABLE OF CONNECTIONS

Rev

General Notes for Table of Connections:


A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor..
B. Nozzle projection to be determined by EPC Contractor in acccordance with Project Specification 100-YER-PE-YSS-0434 para. 8.0
C. All pressure connections are to be flanged.
D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise.
E. For hill side connections see plan or plan view.
F. Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10).
G. All flange faces shall have a stock finish.
H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark

Size Rating Face

Service

Elevation Orient

TABLE CONTINUED ON FOLLOWING PAGE

General Confidential

Specific Notes

YERP-TOWERS-ENG (05/08)
Page 6 of 8

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TOWERS DATA SHEET

TABLE OF CONNECTIONS - CONTINUED

Rev

Mark

Size Rating Face

Service

Elevation Orient

Specific Notes

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

(All Notes Listed Hereunder Shall Apply Only If Called For By Number In The Table Of Connections)
Use this information for quotation purpose only.
Supply blind flange, bolts, nuts and gasket.
Elevation is given to the face of flange.
Nozzle size listed is minimum inside diameter of nozzle neck.
Furnish davit in accordance with drawing PIP VEFV1117.
Furnish hinge in accordance with drawing PIP VEFV1116.
Furnish internal pipe support in accordance with drawing
Furnish internal plate flange in accordance with drawing
Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124.
Furnish inlet hood baffle in accordance with drawing
Furnish inlet distributor in accordance with drawing
With internal pipe per
Davit on right side facing manhole.
Davit on left side facing manhole.
Hinge on right side facing manhole.
Hinge on left side facing manhole.

General Confidential

YERP-TOWERS-ENG (05/08)
Page 7 of 8

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TOWERS DATA SHEET

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-TOWERS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

TOWERS DATA SHEET


DATA SHEET
SI UNITS
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

AAA-B-CCCC

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Manufacturer Name
Model Number
Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No
Capacity
Certification Number
Certification Date
Certification Requirements
Certifying Authority
Design Setting
Hydrostatic Test Pressure
Hydrostatic Test Temperature
Length T-T
MAWP
Material
Maximum Diameter
Maximum Operating Pressure
Maximum Operating Temperature
Minimum Diameter
Minimum Operating Temperature
NACE
Pipe Inlet/Outlet
Pressure Rating
Purchase order Line No
Set Pressure
Shape
Size
Status
Tag Number of Parent Skid
Weight
Weight Dry / Empty
Year built

The Manufacturer details of the item


The Model Number assigned to the item
Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time


The number of certificate as issued by certifying authority
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The test or certifying authority for an item
The Certifying Authority for hazardous area equipment
Design set point for presure relief devices

Maximum Allowable Working Pressure


The physical composition of material/s for an item

The maximum Operating Temperature of the item


The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-TS-ENG (05/08)

DATA SHEET

TRUCK SCALES

DS-MV39Rev. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

PERFORMANCE

Div.
Indoor

See Site & Utilities


Data Sheet

OPERATING
CONDITIONS

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Grp
or
Outdoor

Nonhazardous

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Duty
Vehicle Type
Vehicle Dimensions
Frequency
Empty Weight
Gross Weight
Applicable Codes / Standards
Government Entity w/ Jurisdiction
Capacity
Accuracy:
Linearity
Repeatability
Basis

MATERIALS OF
CONSTRUCTION

Platform

SURFACE
FINISH

External Surface Finish


Priming / Painting

Continuous

Intermittent
m

Trucks/Hr
kg
kg

Trucks/Day

MT

%
kg
Full Truck

Notes

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Truck Scales.xls

General Confidential

INDEX

?
Page 1 of 4

YERP-TS-ENG (05/08)

DATA SHEET

TRUCK SCALES

DS-MV39Rev. 0

Auto tare
Set point tare
Zero tracking
Net / gross switch

ACCESSORIES

CONSTRUCTION

Wt units selector
Loackout switch
Motion detector
Print switch

Type
Installation
Platform:
Length / Width / Depth
No. Sections
Manholes
Weigh Elements:
No. Reqd
Mfr / Model
Type Load Cell
Capacity, ea.
Data Collection Terminal:
Type
Location
Indicator Type
Indicator Range
Indicator Graduations
Remote Readout

Above Ground

UTILITIES
REQUIRED

Local
Digital

TESTING

WEIGHTS &
DIMENSIONS

Hydraulic

Control Room
Analog

Yes

No

Identifier
Net Wt
Price

Logo
Control No.
Gross Wt
Date
Units of Wt
P.O. No.

Type

Controls
Motors

Mfr

Maximum Noise Level

dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

Time
Prod. No.

Model No.

By

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph
Hz /
kVA
V
Ph
Hz /
kVA
Nm3/h @
kPaG
@ 1 meter
Criticality:
Yes
Empty

Truck Scales.xls

kg
kg

Compressed Air
NOISE LEVEL

/
Strain Gage
kg

Description/Function
Load Cells

Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:

In Pit

Printer:
Type
Record Method
Preprinted Data
Measured Data
Operator-Entered Data
INSTRUMENTS &
CONTROLS

Totalizing
RF protection
Traffic signal
Control cables

General Confidential

No
Operating
kg
kg

Test
kg
kg

kg
kg
m

Page 2 of 4

YERP-TS-ENG (05/08)

DATA SHEET

TRUCK SCALES

DS-MV39Rev. 0

Sketch - Diagram
(Sketch layout or reference separate drawings)

Notes

Truck Scales.xls

General Confidential

Page 3 of 4

YERP-TS-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

TRUCK SCALES
DATA SHEET
SI UNITS
Value

DS-MV39-

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-UPS-ENG (05/08)
Technical Data Sheet

UNINTERRUPTIBLE POWER SUPPLIES


Job:
Line
1
2
3
4
5
6
7

Section

Page 1 of 2

Specific Requirements
C Design Temp, Max/Min/Site
% Relative Humidity Max/Min
Tropicalization
Fungus Treated
Space heaters
Other Special Conditions:
____

General

Seismic Zone per UBC:


Altitude ( Ft. / M)
Marine Shipping (Y/N):
Battery System Required (Y/N):

DESCRIPTION
8

UPS EQUIPMENT NO.s

9
10
11
12
13
14

Line 1
Line 2
Line 3
KVA RATING
UPS SYSTEM INPUT

15

Input Voltage

16
17
18
19
20

480V Earthing / Grounding


Input Transient Voltage Dip (Max.)
S/C Rating (Min.)
UPS SYSTEM OUTPUT

21

Output Voltage

22

Earthing / Grounding

23
24

UPS SYSTEM

25

Type UPS System Required

26
27
28
29

31

80% Recharge Time


Maximum AC Voltage Ripple
Heat Produced by Equipment @ Rated Load
Power Consumed by Inverter @ No-Load
Ethernet or ModBus RTU on RS-232 / RS-485 to
Be Supplied (Y/N)
Control System Type

32

UPS Perfomance Requirements

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Maintenance Bypass Switch Required (Y/N)

30

48
49
50

BYPASS ISOLATION TRANSFORMER


Provided by UPS Supplier (Y/N)
Shielded, Isolation, Dry Type (Y/N)
Input Voltage
Output Voltage
Insulation System
Winding Temperature Rise (Max.)
Hot Spot Winding Temperature (Max.)
Winding Material
Earthing / Grounding
Available Fault Current
UPS Bypass AC Line Transformer K-Factor
BATTERIES EQUIPMENT NOs.
Provided by UPS Supplier (Y/N)
Battery Manufacturer

51

Type

52
53
54
55
56
57
58
59
60
61

Voltage (nominal)
Battery Bank Backup Time @ Full Load (Note 1)
Expected Battery Life @ 25C
C/B Enclosure
Battery Enclosure / Rack Type
Spill Containment
Ship Cells Dry (Y/N)
DC Short Circuit Rating
Number of Battery Cells

Revision No.
Date
By/Checked
Approved
YERP EE
YERP PE
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written permission of
the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for
appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-UPS-ENG (05/08)

Technical Data Sheet

UNINTERRUPTIBLE POWER SUPPLIES


Job:

DESCRIPTION
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114

KVA RATING
WIRING
Power
Control

TERMINAL BLOCKS
Control Wiring:
Type
Lug
Spare Points
Power Wiring:
Type
Lug
SPACE HEATERS
Required (Y/N)
Control
Supply Voltage
Indication Type
NAMEPLATES
Fastening Outside Cabinet
Fastening Inside Cabinet
Material
Lanquage
Warning Plates
Warning Plate Lanquage
UPS ENCLOSURE
Enclosure Minimum Degree of Protection
Design Life
Time Before First Component Replacement
Natural or Forced Ventilation
Access Method (Doors/Panels)
Paint Color
Maintenance Access (Front/Rear)
Audible Noise (Max)
Cabinet Filters
UPS Cabinet No.1 Dimensions (In./mm)
UPS Cabinet No.2 Dimensions (In./mm)
UPS Cabinet No.1 Weight (Lbs./kg)
UPS Cabinet No.2 Weight (Lbs./kg)
Battery Bank No.1 Weight (Lbs./kg)
Battery Bank No.2 Weight (Lbs./kg)
DOCUMENTATION
Unit of Measure
Language

NOTES:

General Confidential

Page 2 of 2

YERP-VCF-ENG (05/08)

DATA SHEET

VIBRATING CONVEYORS /
FEEDERS

DS-MV21REV. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
SI
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

OPERATING
CONDITIONS

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

MATERIALS
OF
CONSTRUCTION

SURFACE
FINISH

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

Cl.

Div.

Nonhazardous

Grp
or
Outdoor

Indoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name/Description
Bulk Density
Particle Size
Angle of Repose

kg/m3
mm
(
Fr Horiz:

Poured

microns)
Drained

See Solids Product Data Sheet for more material properties.

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved
Pressure
Temperature
Viscosity
Flow Rates
Fluid, Nm3/h
Mat'l, kg/h
Pressure
Temperature
Applicable Codes / Standards

Continuous

Intermittent

kPaG
C
cP
Minimum

Maximum

Normal

Design

kPaG
C

Capacity
Mat'l Depth, Maximum
Mat'l Depth, Average
Mat'l Conveying Speed
Operating / Motor Power

kg/h
mm
mm
m/s
KW

Product Contact Parts


Trough / Cover
Wear Plates
Jackets
Springs
Base / Supports
Flexible Connectors
Clamps / Fasteners

KW

Internal Surface Finish


External Surface Finish
Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Vibrating Conveyors Feeders.xls

General Confidential

INDEX

?
Page 1 of 7

YERP-VCF-ENG (05/08)

DATA SHEET

VIBRATING CONVEYORS /
FEEDERS

DS-MV21REV. 0

Outlet Valve(s)
Flex. Connectors
Hinged Top Inspection Doors
Type

ACCESSORIES

CONSTRUCTION

Mounting
Drive Arrangement
Stroke / Frequency
Trough Cross-section Shape
Trough Length / Incline
Trough Dimensions:
Bottom Width
Bottom Tickness
Wear Plate Thickness
Side Width
Side Thickness
Wear Plate Thickness
Spring Type
Spring Spacing
Fabrication
Cover Type
Covert Thickness
Fastener Type
Drive Type / No.
Eccentric Adjustment
Jacketing
Weir No. / Height
Description/Function
Motion Switches
Over Stroke Switches
Level Switches
Limit Switches
Solenoid Valves

INSTR &
CONTROLS

UTILITIES
REQUIRED

Contact Type
Contact Rating
Enclosures (Minimum)
UL Label
Power:

Controls
Motors

Compressed Air
NOISE LEVEL
TESTING

WEIGHTS &
DIMENSIONS

Quick Releases
Base Grounding Lug
Lifting Lugs
Fixed Base
Isolated & Balanced
Isolated & Weighted Base
Fixed Base
Cable
Suspended Base
mm
Rectangular
Feed

Leaf

Degs from Horizontal


Discharge
mm
mm
mm
mm
mm
mm

Coil

Welded
Bolted
Hip
Dome
Flat
mm
Bolts
Clamps
Eccentrics
Magnetic
Yes
No
By
Ea.

Type

mm
Mfr

Model No.

By

SPDT
DPDT
SPST
DPST
Amps
Volts
NEMA
Hermetically Sealed Contacts
Yes
No
V
Ph
Hz /
kVA
V
Ph
Hz /
kVA
Nm3/h @
kPaG
dBA

Type
Criteria
Witnessed
Weights
Total
Heaviest Component
Skid Dimensions (L x W x H)

CPS

mm

Maximum Noise Level

@ 1 meter

Criticality:
Yes
Empty

Vibrating Conveyors Feeders.xls

@
Round
mm
/

General Confidential

No
Operating
kg
kg

Test
kg
kg

kg
kg
m

Page 2 of 7

YERP-VCF-ENG (05/08)

DATA SHEET

VIBRATING CONVEYORS /
FEEDERS

DS-MV21REV. 0

DRIVE
MOTOR

Motor Tag Number


For
Manufacturer
Type
Furnished by
Electrical Power
Enclosure

MECHANICAL
POWER
TRANSMISSION

Induction
Buyer
Seller
V
Ph
Hz
TEFC
TENV
EXPLPRF
OPEN/DRIPPRF
1.0
1.15
KW
RPM
Yes
No
VFD
DC
By:
Seller

Service Factor
Power
Speed
Variable Speed
Var. Speed Control
Turndown Ratio
Full Load Current
Thermal Overload Protection
Mounting
Brake
Frame Size
Label
Mfr
Type
Model Nbr

WPII

Buyer

AMPS
Yes
No
Horizontal
Vertical
Yes
No

Belts & Chains


Sheave Pitch Dia.
Sprocket Nbr of Teeth
Hub Type
Bushing Type
V-Belt Nbr/Section
Chain Nbr/Size
V-Belt Length
Chain Length
Gear Reducer:
Mfr
Model
Type/Size
Class/S.F.
Ratio
Output Speed
Thermal Power Rating
Coupling(s):
Mfr
Model
Type
Size

UL

FM

Direct

V-Belt

Chain

Gearbox
DRIVEN

DRIVER
mm

mm

/
/
mm
Pitches

/
/
RPM
KW
High-Speed

Low-Speed

Notes

DUPLICATE THIS SHEET AS REQUIRED FOR EQUIPMENT WITH MULTIPLE DRIVES.

Vibrating Conveyors Feeders.xls

General Confidential

Page 3 of 7

YERP-VCF-ENG (05/08)

DATA SHEET

VIBRATING CONVEYORS /
FEEDERS

DS-MV21REV. 0

Sketch - Diagram
(Sketch layout or reference separate drawings)

CONNECTION
SCHEDULE

Mark
NP
A
B
C
D1-D4

Description
Nameplate
Inlet
Discharge
Vent
Purge

Rating

Facing

Size

Qty

Nozzle

Note

Notes

Vibrating Conveyors Feeders.xls

General Confidential

Page 4 of 7

YERP-VCF-ENG (05/08)

VIBRATING CONVEYORS /
FEEDERS

DATA SHEET

DS-MV21REV. 0

Inlet Chute

Bed Depth
~1"

Product Flow
(PRIMARY INLET)

Inlet Chute

~1"
Bed Depth
Bed Depth X 2
Product Flow
(MULTIPLE INLETS)

UNMETERED FEED RATE

Standard Infeed Arrangement and Flexible Connections - Unmetered Feed Rate

Vibrating Conveyors Feeders.xls

General Confidential

Page 5 of 7

YERP-VCF-ENG (05/08)

DATA SHEET

VIBRATING CONVEYORS /
FEEDERS

DS-MV21REV. 0

Chute Size
D1

Opening Size
D2

Notes:
1. For Non-Isolated & Balanced Conveyors,
"L" May be decreased by eliminating 2nd term.

Flex. Conn.
Unsupported Length
L

3" - 9"

D1 + 2 SH + 1"

D1 + 8 SH*

10" - 20"

D1 + 2 SH + 2"

D1 + 4 SH*

OVER 20"

D1 + 2 SH + 3"

D1 + 2 SH*

2. All measurements taken at mid-stroke.

Round Chute
Square Chute

* Substitute SV for SH if SV > SH


D1 = 1.414 W

Shroud
W

Inlet Chute
~5/32" R

Round (or Oval) Shroud

Clamping Surface

Clamp (Typ. 2)

2"

Round Rod
Retention Lip

Clamp Crossection
D2

Flexible Connection
(Total Free Length = L+4")

L
W

3"

D1
D2

2 1/2"

1/2" Min.
S (S troke Length)
SV
S H (Horizontal Component)

Vibrating Conveyor

(Vertical Component)

METERED FEED RATE

Standard Infeed Arrangement and Flexible Connections - Metered Feed Rate

Vibrating Conveyors Feeders.xls

General Confidential

Page 6 of 7

YERP-VCF-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

DS-MV21-

VIBRATING CONVEYORS / FEEDERS


DATA SHEET
SI UNITS
Value
Attribute Name

JOB NO.
ITEM NO.
REQ'N NO.
Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

PAGE

OF

YERP-VE-ENG (05/08)

J6491 Vacuum Ejector (102007)

VACUUM EJECTOR
DATA SHEET
SI UNITS (bar)

APPLICABLE TO:

PROPOSAL

PURCHASE

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
REQ'N NO.
AS BUILT MANUFACTURER

PAGE

OF 5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
31
32

CUSTOMER CONNECTION SUMMARY

33
34
35

No.

SIZE RATING FACING

NOTES

36

37

38

37

40

SERVICE

6
This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third
parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly
necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-VE-ENG (05/08)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16
17
18
19
20
21

22

23
24
25

26
27
28

29
30

31
32
33
34

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
PAGE
2
OF 5
EJECTOR
CLIENT
LOCATION
DATA SHEET
UNIT NO.
SI UNITS (bar)
ITEM NO.
SERVICE
REQ'N NO.
DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO MWK SPECIFICATIO
INFORMATION TO BE COMPLETED BY
PURCHASER
MANUFACTURER
PURCHASER OR MANUFACTURER
Purpose
Number Required :
Manufacturer
Serial Number
Type
Installation
Indoor
Outdoor
OPERATING PARAMETERS
Fluid Handled
Capacity (lb/h)
o
Suction Temp ( C)
Press (kpa.a)
Discharge Condition
Molecular Weight
Velocity at Discharge (ft/s)
Motive Fluid
Vapor Density (lb/ft3)
o
Temp ( F)
Press (psig)
Viscosity (cP)
Consumption (lb/h)
Corrosive Agents
CONSTRUCTION
CONNECTIONS
DESIGN
Size
Rating
Location
Facing
Design per
HEI
Others :
o
Design Temp ( C)
Motive (a)
:
Inlet (b)
Design Press (barg) :
Outlet (c)
Hydro Test Press. (barg) :
Motive Steam, barg/oC: Max:
MATERIAL OF CONSTRUCTION
INSPECTION
Shop Inspection
Final Inspection Only
DESCRIPTION
ASTM NO.
HEI
Other
Testing per
Suction Chamber
TESTS
Non-Witness
Body
Witness
Performance Testing
Diffuser
Nozzles
Hydrotest
Gaskets
Piping / Flanges
Valves
Radiography
100%
Spot
Hardness Test
Painting
Diffuser to be hardened by Nitriding
Mfr Standard
Other :
Major Components
Material Certificate of Compliance
Material Test Report
Alloy Verification
WEIGHTS AND DIMENSIONS
Shipping Weight (kg)
PREPARATION FOR SHIPMENT
Domestic
Export
Export Boxing
Ejector Dimension L x W x H (in.)
x
x
Notes :

35
36
37
38
39

40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

General Confidential

YERP-VE-ENG (05/08)

1
2
3
4

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CONDENSER
CLIENT
LOCATION
DATA SHEET
UNIT NO.
ITEM NO.
SI UNITS (bar)
SERVICE
REQ'N NO.
DESIGN, MANUFACTURE, INSPECTION AND TESTING SHALL CONFORM TO MWK SPECIFICATI
INFORMATION TO BE COMPLETED BY BY PURCHASER
BY MANUFACTURER
Service
:
Number Required
Manufacture :
Serial Number

9
10
11
12
13
14
15
16
17
18

OPERATING CONDITION

CONSTRUCTION

20

22
23
24
25
26
27
28
29
30
31
32
33
34
35

Tube Side
Shell Side
Design Pressure (psig)
Design Temp. (oF)
Hydrotest Press. (psig)
(BWG)
Tubes : OD (in) :
Thk (average) :
Number :
Length (in) :
Type :
Shell : OD (in) :
Thk (average) :
(in)
No. Of Passes/Shell :
2
Eff. Surface Area per Unit (ft )
2
Eff. Surface/Shell (ft )
Chatodic Protection - Number/Type :
ASME Design w/o Stamp
ASME Design w/ Stamp
TEMA "C"
TYPE
sketch:

MATERIAL OF CONSTRUCTION
Description
ASTM No.

Shell
Tubes
Tube Sheet
Nozzles
Lining
Gaskets (Shell)
Gaskets (Tube)
* Bonnet
INSPECTION/CERTIFICATION REQUIREMENTS
Inspection
Hydrotest
Post Weld Heat Treatment
Spot Radiography
Alloy Verification Required
Material Test Reports
Traceability
0

a
b
c
d
e
f
g
h

36
37
38
39
40
41
42
43
44

TUBE SIDE

SHELL SIDE
Fluid Name
Fluid Quantity, Total (lb/hr)
Oper. Press. (psia)
Oper. Temp. (inlet/outlet) (oF)
(in / out)
Specific Gravity @ Oper. Temp.
Viscosity @ Oper. Temp (cP)
(in / out)
Velocity (allowable/calc)(ft/sec)
Press. Drop (allowable/calc) (psi)
Min. Fouling Resistance (hr-ft 2-oF/Cal)
o
MTD (Corrected/Weighted) ( F) :
Heat Exchanged (btu/hr)
Heat Transfer Rate (BTU/hr sqft deg F)

19

21

OF 5

PAGE

REMARKS :

45
46
47
48
49
50

General Confidential

CONNECTIONS
Shell Vapor Inlet
Shell Inert Outlet
Tube Inlet
Tube Outlet
Cond. Out
Drain
Vent (w/ blind)
Test Conn

No.

Size

Rating/Facing/Type

YERP-VE-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:
REVISION
DATE
BY
REV/APPR
CLIENT
JOB NO.
CLIENT
LOCATION
UNIT NO.
ITEM NO.
SERVICE
REQ'N NO.

CONDENSER
DATA SHEET
SI UNITS (bar)
1
2
3
4
5
6
7
8
9

OF 5

DESIGN, MANUFACTURE, INSPECTION & TESTING SHALL CONFORM TO KBR SPECIFIC


INFORMATION TO BE COMPLETED :
BY PURCHASER
BY MANUFACTURER
0

GENERAL
Description of Equipment:
Indoor
Outdoor
Under Roof
Partial Sides
Other:
Grade
Mezzanine
Other:
EQUIPMENT DESCRIPTION
The Noise Data Provided Shall be a Composite of the Following Equipment:
(Indicate all that Apply)
Item No.
Type of Equipment
Description of Equipment
Manufacturer Model No.
Manufacturer:
Loaction of Equipment:
Elevation of Equipment:

10

(Pump, Motor, Valve, etc.)

11
12
13
14

PAGE

15
16
17

(Power, Flow Rate, etc.)

Driven Equipment
Gear
Driver
Other:
Other:
Other:
Other:
SOUND PRESSURE LEVELS
Sound Pressure Level (SPL) Decibels @ 1 meter

18
19
20
21
22
23
24
25

Octave Band Center Frequency (Hz)


Maximum Allowable
Standard equipment
Equipment with Noise Abatement *
Optional Design

A-Weighted

31.5

63

125

250

500

1000

2000

4000

8000

26
27
28
29
30
31
32
33
34
35
36

Sound Pressure Level Remarks:


Has the Noise Data Presented been Corrected to Predict the Expected Maximum Noise Level at the Installation Site?
Yes
No
Estimate the Correction to Predict the Expected Maximum Noise Level at the Installation Site:
Add / Subtract:
dB
Source of Data:
Test Stand
Field
Shop Floor
Computation
No Data Available
Computational Basis:
Test Data
Field Data
Shop Data
Theory
By Subvendor
By Consultant
Data Condition:
Semi-Reverberant
Reverberant
Indoor
Outdoor
Free Field
Loaded
Unloaded
Averaged
Maximum
Includes Safety Factor of
dB
Additional Remarks:
0

37
38
39
40
41
42
43

* Description of Noise Abatement:

44
45
46

Notes:

47
48

General Confidential

YERP-VE-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

Attribute Name

VACUUM EJECTOR
DATA SHEET
SI UNITS (bar)
Value

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction
with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety
criticality, cor

Model Number
Parent Tag
Service Description
SCE (Safety Critical Element)
SRD (Safety Related Device)
System Number
Vendor Name
Datasheet Doc No
Capacity
Alignment
Design Setting
Covers, Doors and Guards In Place
Electrical Termination
Full Load Test
Functionality Test
Grounding System Check
Leak Test
Luke Check
Noise Level Check
Pre-Startup Safety Review
Protective/Safety Device Setting
Rotation Check
Run test
Signal Tubing Check
Vibration Check
MAWP
Maximum Operating Pressure
Pipe Inlet/Outlet
Pressure Rating
Set Pressure
Size
Weight

The Model Number assigned to the item


Parent Tag Number
Service / Item description details of the item

The System Code Number assigned to the item


Vendor Name
The volume of fluid/medium held or capable of being moved in a given time
Design set point for pressure relief devices

Maximum Allowable Working Pressure

Pressure rating for the device

General Confidential

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS

DS-MV61REV. 0

Rev. No.
Date
Engr
Chkd
Appvd
Client
ISSUED FOR:
UNITS:
0

Job No.
Project
Client
Site
Reqn No.
INQUIRY
SI

PURCHASE

AS BUILT

Mfr/Seller
Size
Model

SITE & UTILITIES


DATA

See Solids Product


Data Sheet

OPERATING
CONDITIONS

MECHANICAL
DESIGN
CONDITIONS
PERFORMANCE

MATERIALS OF
CONSTRUCTION

= Data must be completed/verified by Bidder with quote.


= Data to be completed by Supplier after purchase.

Item No.
Service
No. Reqd
Area Classification
Location

Cl.

Div.
Indoor

See Site & Utilities


Data Sheet

BULK
MATERIAL
PROPERTIES

Grp

Nonhazardous

or

Outdoor

See Site & Utilities Data Sheet for more utility data and
anticipated environmental conditions at the site.

Name/Description
Bulk Density
Particle Size
Angle of Repose
Internal Friction Angle
Wall Friction Angle

kg/m3
mm
(
Fr Horiz:
Fr Horiz:
Fr Horiz:

Duty
Equipment Fed By
Discharges to
Exhausts to
Fluid Involved
Pressure
Temperature
Viscosity

Continuous

Drained

Intermittent

kPaG
C
cP

Flowrates
Fluid, Nm3/h
Mat'l
kg/h
Pressure
Temperature
Applicable Codes / Standards
Code Stamp
Capacity
Working Volume
Total Volume
MAWP, Internal / External

Minimum

Maximum

Normal

Design

kPaG
C
Yes

Content Contact Parts


Shell / Roof / Hopper
Nozzles / Flanges
Internals
Ladders/Platforms/Handrails
Supports
Gaskets
Bolting Internal / External

SURFACE
FINISH

microns)
Poured

No
kg
m3
m3
kPaG

kPaG

/
/

Internal Surface Finish


External Surface Finish
Priming / Painting

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any
disclosure to third parties or publication without the express written permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those
portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be returned to YERP PMT for appropriate
disposal after completion of such use.

Vertical Fabricated Bins.xls

General Confidential

INDEX

Page 1 of 5

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS

DS-MV61REV. 0

Vent Filter
Relief Valve
Level Controls
Platforms/Ladders/Handrail
Expl. Relief Panels/Doors
Insulation Supports

ACCESSORIES

CONSTRUCTION

WEIGHTS &
DIMENSIONS

Vibrators
Live Bottom
Aerators
Live Bottom
Discharge Valve
Discharge Feeder

Corrosion Allowance
Minimum Thickness
Roof Load
Shell Load
Hopper Load
Eqp & Piping Sizes (Height x width):
Top-Mounted
Side-Mounted
Bottom-Mounted
Support Type

Internals
Wash Water Nozzles
WW Header/Valves
Lifting Lugs
Grounding Lugs

mm
mm (Shell)

mm (Roof)

mm (Hopper)

kg
kg
kg
x
mm
Projected area:
x
mm
Projected area:
x
mm
Projected area:
Lugs w/ 3/4" mounting holes on BC same as bin dia.
Empty

Weights
Total
Heaviest Component
Skid Dimensions (LxWxH)

Operating
kg
kg

m2
m2
m2

Test
kg
kg

kg
kg
m

UTILITIES
REQUIRED

Power:

Controls
Motors

V
V
Nm3/h

Compressed Air
TESTING

INSTRUMENTS &
CONTROLS

Type
Criteria
Witnessed
Description / Function

Contact Type
Contact Rating
Enclosure (Minimum)
UL Label

Vertical Fabricated Bins.xls

Ph
Ph

Hz /
Hz /

kVA
kVA

kPaG
Criticality:

Yes
Type

SPDT
Amps
NEMA
Yes
Notes

General Confidential

No
Mfr

DPDT

Model No.

By

SPST
DPST
Volts
Hermetically Sealed Contacts

No

Page 2 of 5

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS

DS-MV61REV. 0

Sketch - Diagram
(Sketch layout or reference separate drawings)

L1

7.0'
5.0'

11.7'

EXAMPLE
60

L2
1.0'
CONNECTION
SCHEDULE

Mark
NP
A
B
C
D
F
G
L1, L2
M

Vertical Fabricated Bins.xls

Description
Nameplate
Inlet
Discharge
Exhaust

Rating
N/A

Facing
N/A

Size

Qty
1

Nozzle
N/A

Note

Level Switches
Manway

General Confidential

Page 3 of 5

YERP-VFB-ENG (05/08)

DATA SHEET

VERTICAL FABRICATED BINS

DS-MV61REV. 0

Sketch - Diagram
(Sketch layout or reference separate drawings)

1.8'

L1
1.5'

1.8'

EXAMPLE
45

45

0.4'

L2

1.5'

NOZZLE ORIENTATIONS (Preliminary)

Vertical Fabricated Bins.xls

General Confidential

Page 4 of 5

YERP-VFB-ENG (05/08)
DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER

Attribute Name

VERTICAL FABRICATED BINS


DATA SHEET
SI UNITS
Value

DS-MV61-

JOB NO.
ITEM NO.
REQ'N NO.
Description

PAGE

OF

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with
the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality,
corrosion)

Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No

Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 1 of 7

VERTICAL PRESSURE VESSEL DATA SHEET (COLUMN)


REFERENCE DOCUMENT SUMMARY
Revisions

Number
Date
By
Chk
Appd
Client

Quality Purpose

0
1-Jan-05
xxx
yyy
zzz
aaa
bbb

Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

REFERENCE DATA SHEETS & DRAWINGS


Rev

Document Number

Description

Revision
Issued

REFERENCE SPECIFICATIONS & STANDARD DRAWINGS


Rev

Document Number
100-YER-PE-YSS-0437
100-YER-PE-YSS-0456
100-YER-PE-YSS-0057

100-YER-PE-YSS-0031
100-YER-PE-YSS-0032
100-YER-PE-YSS-0521
100-YER-PE-YSS-0248

100-YER-PE-YSS-0523
100-YER-PE-YSS-0524
100-YER-PE-YSS-0525
100-YER-PE-YSS-0526

Description

Revision
Issued

YERP-32-SAMSS-004 Manufacture of Pressure Vessels


YERP-32-SAMSS-031 Manufacturer of Clad Vessels and Heat Exchangers
YERP-SAES-D-001 Design Criteria for Pressure Vessels
YERP-SAEP-325 Inspection Requirements for Pressurized Equipment
YERP-SAES-A-004 General Requirements for Pressure Testing
YERP-SAES-A-112 Meterorological and Seismic Design Data
YERP-SAES-A-113 Geotechnical Engineering Requirements
YERP-SAES-A-206 Positive Material Identification
YERP-Form 175-321900 Manufacture of Pressure Vessels
YERP-SAES-W-010 Welding Requirements for Pressure Vessels
YERP-SAES-W-014 Weld Overlays and Welding of Clad Materials
YERP-02-SAMSS-011 Forged Steel Weld Neck Flanges For Low, Intermiediate and High
Temperature Service
YERP-00-SAIP-07 Positive Material Identification Requirements
YERP-175-320300 Inspection Requirements: Positive Material Identification (PMI)
YERP-SAEP-1143 Radiographic Examination
YERP-SAEP-1144 Magnetic Particle Examination of Welds and Components
YERP-SAEP-1144 Liquid Penetrant Examination of Welds and Components
YERP-SAEP-1146 Manual Ultrasonic Thickness Testing
YERP-SAES-H-101 Approved Protective Coating Systems for Industrial Plants and
YERP-SAES-H-101V Approved Saudi Aramco Data Sheets-Paints and Coatings
YERP-AC-036915 Fireproofing for Column and Vessel Skirts
YERP-SAES-N -001 Basic Criteria, Industrial Insulation
PIP VEFV1101 Vessel; Nameplate Bracket
PIP VEFV1102 Vessel: Tolerances (Elevation)
PIP VEFV1103 Vessel: Grounding Lug
PIP VEFV1108 Vessel: Vertical, Type "B" Base Plate w/ Cap Plate and Gussets
PIP VEFV1110 Vessel: Vertical, Type "D" Base Plate w/ Top Ring and
PIP VEFV1117 Vessel; Manway Vertical Davit
PIP VEFV1118 Vessel; Manway Horizontal Davit
PIP VEFV 1123 Vessel; Vertical, Insulation and Fireproofing Supports
PIP VEFV1124 Vessel: Vortex Breakers
PIP VEFV1125 Vessel: Internal Ladders
PIP STF05501 Fixed Ladders and Cages
PIP STF05521 Details for Angle Railings for Walking and Working Surfaces
PIP STF05535 Vessel Circular Platform Details

This document contains confidential information that is only to be used for the Yanbu Export Refinery Project (YERP) and it is not intended for any other use or any disclosure to third parties or publication without the express written
permission of the YERP Project Management Team (PMT). Any reproduction is restricted to those portions and copies strictly necessary in order for recipients to make the intended and permitted use and all such copies shall be
returned to YERP PMT for appropriate disposal after completion of such use.

General Confidential

INDEX

YERP-VPVCOLUMN-ENG (05/08)
Page 2 of 7

VERTICAL PRESSURE VESSEL DATA SHEET


Document Number
Job Number
Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

DESIGN DATA

Rev

Design Conditions

Internal
External

Minimum Design Metal Temp


Operating Conditions Internal
Corrosion Allowance
Liquid Specific Gravity
Pressure Drop Through Internals
PWHT Required
Alloy Verification
Radiography Requirements
Shop Hydrotest Pressure
Field Hydrotest Pressure
Painting Per
Insulation
Fireproofing
Erection Weight
Empty Weight
Operating Weight
Test Weight
Vessel Designed For Wind
Vessel Designed For Earthquake
Moment At POS
Wind
Shear Force At POS Wind
Moment At POS
Earthquake
Shear Force At POS Earthquake

bar (g)
bar

at
at

C
C

C (MDMT)
bar (g)

at
at

bar (g)
C
mm

bar

Service PWHT No

mm
mm (Inside & Outside Skirt)
kg (Includes
kg (Start-Up Ready)
kg
kg

Nm
N
Nm (Operating)
N (Operating)

Nm (Empty)
N (Empty)

DESIGN CODE & MATERIAL SPECIFICATIONS

Rev

Code Stamp

Construction Code
Materials for Pressure Components and Parts Welded to Pressure Components:
Shell and Heads
Standard ANSI Weld Neck and LWN Flanges
Fittings
Self Reinforcing & Special Forgings
Nozzle Necks
Upper 1000 mm of Skirt
Shell Attachments
Plate
Pipe
Structural Shapes
Materials for Parts Not Welded to Pressure Components:
Base Rings / Chairs
Plate
Pipe
Pressure Bolting
Trays
Internal Bolting
Internal Piping
Other Internals
Demister Pad
Gaskets
Pressure Gaskets
Non-pressure Gaskets

General Confidential

Yes

National Board
Registration

No

YERP-VPVCOLUMN-ENG (05/08)
Page 3 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

GENERAL NOTES

Rev

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

bbb
Substitutions of materials will not be allowed without YERP's prior approval. This approval can only be obtained
at the time Vessel Supplier submits his quotation.
The inside diameter of manholes shall be equal to the size specified in the table of connections for 24" (610 mm) minimum.
Manholes and handholes shall be furnished with blind flange, bolts and gasket. Each manhole shall be provided with a davit
or hinge and internal manhole grip.
Internal ladder rungs shall be provided below the lowest shell manway on vertical vessels to permit access to the bottom head.
Supports for vessel insulation and fireproofing shall be furnished and installed by the Vessel Supplier when vessel is required
to be insulated or fireproofed.
All internal elevations are to top of support ring (if required).
All removable internals shall pass through the vessel manholes.
Vessel Supplier to provide vessel grounding lugs.
Flange design calculations are required for ASME B16.47 flanges for both design and gasket seating conditions per ASME
Section VIII, Division 1, Appendix 2.
Lifting and Tailing Lugs are to be designed and furnished by Vessel Supplier.
Materials for piping weld fittings shall be in accordance with Code requirements for the pressure component material
specification shown for plate, pipe or forgings on Page 2 of this data sheet.
Vessel Supplier to provide skirt vents, access openings and skirt sleeves in accordance with the details shown on
drawing
. This includes the skirt to head attachment weld specified in Detail " ".
For PIP (Process Industry Practices) drawings see web site http://www.pip.org

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 4 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

TABLE OF CONNECTIONS

Rev

Genera bbb
A. Connections shown in sketch are diagrammatic only. True location to be determined by EPC Contractor..
B. Nozzle projections to be determined by EPC Contractor in accordance with Project Specification 100-YER-PE-YSS-0437 para. 8.0
C. All pressure connections are to be flanged.
D. Elevations in the table are from bottom TL to centerline of connection or face of flange unless noted otherwise.
E. For hill side connections see plan or plan view.
F.
Flanges over 24" shall be per ASME B16.47 Series A (See General note VM-10).
G. All flange faces shall have a stock finish.
H. For specific notes to TABLE OF CONNECTIONS see next page.
Mark

Size Rating Face

Service

Elevation Orient

General Confidential

Specific Notes

YERP-VPVCOLUMN-ENG (05/08)
Page 5 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

SPECIFIC NOTES TO TABLE OF CONNECTIONS


Rev

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

bbb
Use this information for quotation purpose only.
Supply blind flange, bolts, nuts and gasket.
Elevation is given to the face of flange.
Nozzle size listed is minimum inside diameter of nozzle neck.
Furnish davit in accordance with drawing PIP VEFV1117.
Furnish hinge in accordance with drawing PIP VEFV1116.
Furnish internal pipe support in accordance with drawing
.
Furnish internal plate flange in accordance with drawing
.
Furnish anti-swirl baffle in accordance with drawing PIP VEFV1124.
Furnish inlet hood baffle in accordance with drawing
.
Furnish inlet distributor in accordance with drawing
With internal pipe per xxxxxx.
Davit on right side facing manhole.
Davit on left side facing manhole.
Hinge on right side facing manhole.
Hinge on left side facing manhole.

General Confidential

YERP-VPVCOLUMN-ENG (05/08)
Page 6 of 7

Document Number
Job Number

VERTICAL PRESSURE VESSEL DATA SHEET

Client

YERP

Location
Item Number
Item Name

Yanbu, Saudi Arabia


AAA-B-CCCC
NAME

bbb

Additional blank page for use to add more Sheet/Analytical Sketches

General Confidential

YERP-VPVCOLUMN-ENG (05/08)

DOCUMENT NUMBER:
CLIENT DOCUMENT NUMBER:

VERTICAL PRESSURE VESSEL DATA SHEET


DATA SHEET
SI UNITS
Attribute Name

Value

JOB NO.
ITEM NO.
REQ'N NO.

PAGE

OF

AAA-B-CCCC

Description

Area
Criticality Rating

The Area Code Assigned to the item. Also know as Location.


Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the
operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion)

Manufacturer Name
Model Number
Parent Tag
SCE (Safety Critical Element)
SRD (Safety Related Device)
Serial Number
System Number
Vendor Name
Detail Drawing Doc No
Elevation Drawing Doc No
General Arrangement Drawing Doc No
Layout Drawing Doc No
Purchase order Doc No
SCE Datasheet Doc No
SRD Datasheet Doc No
Vendor Datasheet Doc No
Vessel Design Calculation Doc No
Vessel Detail Drawing Doc No
Capacity
Certification Number
Certification Date
Certification Requirements
Certifying Authority
Design Setting
Hydrostatic Test Pressure
Hydrostatic Test Temperature
Length T-T
MAWP
Material
Maximum Diameter
Maximum Operating Pressure
Maximum Operating Temperature
Minimum Diameter
Minimum Operating Temperature
NACE
Pipe Inlet/Outlet
Pressure Rating
Purchase order Line No
Set Pressure
Shape
Size
Status
Tag Number of Parent Skid
Weight
Weight Dry / Empty
Year built

The Manufacturer details of the item


The Model Number assigned to the item
Parent Tag Number

Unique number of the instrument provided by the manufacturer


The System Code Number assigned to the item
Vendor Name

General Arrangement Drawing Number


Location / Layout drawing reference
The Purchase Order Number placed on Vendor

The volume of fluid/medium held or capable of being moved in a given time


The number of certificate as issued by certifying authority
The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs
The test or certifying authority for an item
The Certifying Authority for hazardous area equipment
Design set point for presure relief devices

Maximum Allowable Working Pressure


The physical composition of material/s for an item

The maximum Operating Temperature of the item


The minimum Operating Temperature of the item

Pressure rating for the device

Nominal Size
Status

Weight of components or assemblies of their dry installed condition

General Confidential

YERP-00-SAIP-07 PMI REPORT FORM 11/07

Attachment I PMI Report Form


POSITIVE MATERIAL
IDENTIFICATION REPORT

Request No.

Plant/P.O.:

Date: / /
Location of Test:

Equipment/Line No.:

Report No.:
Sheet ______of________
Drawing No: (e.g., Equipment or ISO)

Item Type:( weld, valve, pipe, etc.)

Item Description: (Manufacturer & Heat #)

Type of Instrument Used:


Model:
Serial No.:
Date of Calibration:
Analysis Result:
Equipment
/Line No.
P.O.&
Line item

SubItem

Elements for verification


C

Cr

Ni

Mo

Nb

Result of Analysis
Accept

Reject

Pending
chemical
analysis

Color code
(Refer to 00SAIP-07)
Attachment III
and PFI ES-22)

This is to certify that the above materials verification is done in accordance with the requirement of
SAES-A-206 and the above alloying element percentages were evaluated in accordance with the
criteria stated in the above-mentioned standard and this SAIP procedure. The items above were also
color coded/marked in accordance with above two documents.

PMI Operator /Plant


Inspector

Date

Signature

Verified by Inspector
(Name &ID#)

Date

YERP-00-SAIP-08 PMI LOG SHEET 11/07

Attachment II PMI Log Sheet


LOG
NO.

Plant/P.O. #

Equipment/
Line#

Item Description

PMI Report No.& Date

Remarks

PRESSURE TEST INFORMATION SHEET


YERP-2642-1-ENG (11/07)
Date:
Equipment/Pipe Description

Type/Model

Identification No.

Shop/Purchase Order No.

BI/JD or Work Order No.

Hydrostatic Test Diagram No.

Location of Test

Type of Test

Safety Instruction Sheet No.

Verbal Report Given To

At

Service

Test Procedure in Accordance With

Limiting Factor

PRESSURE TEST CHECK LIST


Y
N
1. Discs and Flappers removed from check valves.
7. Temperature Equilibrium established
between test fluid and system.
2. Vents and Drains Installed
3. Bleed Valve Installed.

8. Lab analysis of water chemistry made.

4. Isolation Valve Installed.


9. Approval obtained an Safety Precautions
enforced for Air/Gas tests.

5. Pressure, Temperature, Recorder Installed.


6. Flushing Procedure reviewed and approved.

TEST RESULTS
Strength Test Pressure

_______________________________

Recorder/Gauge Calib. Date _____________________________

Strength Test Duration _______________________________

Type of Test Fluid

Tightness Test Pressure _______________________________

Lay Up Procedure (ACS-A-7) _____________________________

Service Test Pressure

_______________________________

Test Fluid Temperature

_____________________________

Relief Valve Setting

_______________________________

Duration of Test

_____________________________

Relief Valve Cal. Date _______________________________

REMARKS:

_____________________________

YERP-4719-A-ENG (12/07)

Requested by:
Contractor

BI / JO No.

NDE Log No.

Contact Phone No.


Drawing No. / Equipment No. or Other Information:

LOP
BTA
CRK
SLG

=
=
=
=

RADIOGRAPHY REQUEST / REPORT SHEET

Processing Time

No. of Weld/Weld Size/Thickness

Tech. Used

Location / KM Reference

Page

Size Film

of

Date

Wall Thickness

Date Received

Supvr. Signature:

Interpreted By:

Date:

Date:

REMARKS / TYPE DEFECT

Received by NDE

Code/SAES/Specific

Dev. Time __________ Temp. __________

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

WELD WELDER AREA OF RESULTS


NO. SYMBOL INTEREST ACC. REJ.

Fig. _______

Type Film

Completed by Inspector 24 hours prior to schedule

Plant No. / Name

Radiographers

1.
2.
3.
4.
5.

DISTRIBUTION:

REMARKS / TYPE DEFECT

Lack of Penetration
Burn Through Area
Crack
Slag

DEFECT CODES
Excess Penetration
Internal Undercut
Porosity
Hollow Bead
Lack or Incomplete Fusion

min. _______ sec. _______

Source to Film Dist. Exp. Time

Date Completed

Source Type & Strength

Date Assigned Work

IQI (Wire Size)

=
=
=
=
=

WELD WELDER AREA OF RESULTS


NO. SYMBOL INTEREST ACC. REJ.

EXP
IUC
POR
HBD
LF/IF

Radiographer

REMARKS / TYPE DEFECT

Date

RADIOGRAPHY REQUEST / REPORT SHEET (Continuation)


Log No.

YERP-4719-A1-ENG (12/07)

WELD WELDER AREA OF RESULTS


NO. SYMBOL INTEREST ACC. REJ.

Approved by Inspection

WELD WELDER AREA OF RESULTS


NO. SYMBOL INTEREST ACC. REJ.

Page

Phone No.

of

Date

REMARKS / TYPE DEFECT

YANBU EXPORT REFINERY PROJECT

Mechanical Completion Exception Item List YERP-6133 (02/08)

No.
Item
No.

Date Prepared

Revision

Prepared By

Engineer

Approved By

Date

Jo No.
Item Description

Unit
Item
Entry
Date

System No.
Scheduled
date for
completion

Required
For Start-up

Covered
By
Project

Date

Unit
Accepted By:
Requested
By

Completed
BY (Initials)

Remarks

YANBU EXPORT REFINERY PROJECT


YERP-7213 (02/08)

MECHANICAL COMPLETION CERTIFICATE


UNIT. No.

SYSTEM No.

Date:

Partial / Final Completion (Circle one)

Description:

I hereby certify that this facility, or portion thereof, has been completed in accordance
with the approved Expenditure Request, project drawings, and specifications except
as noted below:
CONSTRUCTION CONTRACTOR PROJECT MANAGER:
MAINTENANCE REPRESENTATIVE :
ACCEPTANCE COMMITTEE CHAIRMAN:

Date:
Date:
Date:

I hereby certify that this facility has been inspected and that it complies with all
applicable safety environmental and fire protection requirements except as noted
below:
LOSS PREVENTION REPRESENTATIVE:
FIRE PREVENTION REPRESENTATIVE:
ENVIRONMENTAL PROTECTION REPRESENTATIVE:

Date:
Date:
Date:

I hereby certify that this facility or portion thereof, has been inspected and that all
materials meet applicable Yanbu Export Refinery Standards, and that it is constructed
in agreement with pertinent design and engineering specifications.
ENGINEERING REPRESENTATIVE:

Date:

I hereby certify that the facility or portion thereof has been checked, pre-commissioned
and that all electrical work meets the pertinent standards. It can be energized without
hazard to the power system.
POWER DISTRIBUTION DEPT. REPRESENTATIVE:

Date:

I hereby certify that tests have been conducted and witnessed demonstrating that this
project is mechanically complete and ready for commissioning and start-up, that I have
received adequate operating instructions including safety requirements have been
received, and that this project conforms to the approved Expenditure Request, project
drawings, and specifications except as noted below:
COMMISSIONING REPRESENTATIVE:

Date:

PROJECT MANAGEMENT TEAM REPRESENTATIVE:


EXCEPTIONS:
Original to : Acceptance Committee Chairman 1st Copy : Project Management Team 2nd Copy :
Operating Company Representative 3rd Copy : YERP Commissioning Representative 4th Copy:
Maintenance Representative 5th Copy : Construction Contractor Project Manager 6th Copy :
Engineering Representative 7th Copy : Loss Prevention Representative 8th Copy : Environmental
Protection Representative 9th Copy : YERP Power Distribution Department Representative

YANBU EXPORT REFINERY PROJECT


YERP-7214 (02/08)

PERFORMANCE ACCEPTANCE CERTIFICATE


UNIT. No.

SYSTEM No.

Date:

Partial / Final Completion (Circle one)

Description:

I hereby certify that the equipment installed on this project has been demonstrated to
perform within YERP standards and project drawings and specifications.
CONSTRUCTION COTRACTOR PROJECT MANAGER:
MAINTENANCE REPRESENTATIVE :
OPERATIONS ENGINEERING REPRESENTATIVE:

Date:
Date:
Date:

I hereby certify that I have witnessed or conducted operating tests demonstrating the
operability of the facility, that I have received adequate operating instructions including
safety requirements, and that this project conforms to the approved Expenditure
Request and project drawings and specifications except as noted below.
COMMISSIONING REPRESENTATIVE:
REPRESENTATIVE:

Date:
Date:

EXCEPTIONS:

Original to : Acceptance Committee Chairman 1st Copy : Project Management Team 2nd Copy :
Operating Company Representative 3rd Copy : Commissioning Representative 4th Copy:
Maintenance Representative 5th Copy : Construction Company Project Manager 6th Copy :

YANBU EXPORT REFINERY PROJECT

YERP-0203A-HSE (01/08)

Page 1 of 1

NON-COMPLIANCE WITH HSE REQUIREMENTS


Date:
TO:

On ____________________, an inspection was made in your area of work. Our inspection


revealed you were in violation of HSE Procedures established by the Yanbu Export Refinery
Project. This notice confirms the oral warning given to you on the following violations.

Please indicate below the corrective actions you intend to take on each of the cited violations
and the dates by which each item will be corrected.
Return this form to the YERP HSE Manager by:
Date

___________________________________
YERP HSE Manager
CORRECTIVE ACTION TO BE TAKEN:

___________________________________
Name
___________________________________
Title

YERP-0203B-HSE (01/08)

Page 1 of 1

VERBAL CONFERENCE REPORT


Name:
Date:
Badge No.:
Job Title:
Company Name:
Immediate Supervisor Name:
CONGRATULATORY
Subject Discussed:

Warnings/Potential Disciplinary Action: (If Applicable)

Immediate Supervisor Signature:


Date:

DISCIPLINARY

YERP-0203C-HSE (01/08)

Page 1 of 1

WRITTEN CONFERENCE REPORT


Name:
Date:
Badge No.:
Job Title:
Company Name:
Immediate Supervisor Name:
CONGRATULATORY
II. Statement Of What Occurred:

DISCIPLINARY

III. Acknowledgement/Plan Of Action:

IV. Supervisor's Comments/Recommendations/Disciplinary Action:

Follow Up Date:
Employee Signature:
Supervisor Signature:
Witness:

DATE: ___________________
DATE: ___________________
DATE: ___________________

YANBU EXPORT REFINERY PROJECT

YERP-0206A-HSE (11/07)

Page 1 of 6

HEALTH, SAFETY and ENVIRONMENTAL


INCIDENT REPORT
PART 1 INITIAL INCIDENT REPORT FORM
To be used to complete an initial report of the incident. Complete Section 1 for all Incident Types and any other Section in Part 1 as appropriate.
Part 2 of the Form is to be used for providing updated information and details of the investigation and Close Out Actions.

Section 1 General Information


Note: Any incident may have more than one type. For instance a Vehicle Incident may result in an injury to the driver/passenger. For reporting
purposes if a vehicle is involved then the PRIMARY incident type will be vehicle and the SECONDARY incident type will be injury.
Are you reporting a Near Miss? (Note: If reporting a Near Miss, only complete Section 1 of Part 1. Complete Part 2 as appropriate)

Primary Incident Type


Vehicle

Environmental

Injury

Illness

Property/Equipment Damage

Fire

External Assessment

Theft

Sabotage

Security

Radiation Involved?

Explosives Involved?

Other (describe):

Briefly Describe Incident: Describe what happened (DO NOT use peoples names or any medical diagnosis):

Date and Time information

dd-Mmm-yyyy

24-hr clock

Occurrence Date and Time:


Date and Time Reported:

Form
Completed by:

Name:

Supervisor of
Work Detail:

Name:

Phone:

Phone:

Location
Occurrence Site:
th

th

Detailed description of location (e.g. corner of 5 and 6 Avenue):

Location Type (refer to Guidance Note 6.3):


Secondary Incident Type:

Check all that apply

Vehicle

Environmental

Injury

Illness

Property/Equipment Damage

Fire

External Assessment

Theft

Sabotage

Security

Radiation Involved?

Explosives Involved?

Other (describe):

Actual Severity refer to Note 6.5

Potential Severity refer to Note 6.5

Category I

Category IV

Category I

Category IV

Category II

Category V

Category II

Category V

Category III

Category III

Organization responsible for work activity at time of incident:


YERP

Contractor

Subcontractor

Other

YANBU EXPORT REFINERY PROJECT

YERP-0206A-HSE (11/07)

Page 2 of 6

Section 2 - Injury / Illness Details For Additional Injuries with this incident make copies of this page
Check the one that applies:
Company Employee

Casual / Temp / Contract Employee

Client Employee

Subcontractor Employee

Public

JV Employee

Injured Party Details:


Last Name:

First Name:

ID/Badge No.

Job Task/Activity at time of Incident:

Body Part (s) (refer to Guidance Note 6.1):


Left

Right

Both

Left

Right

Both

Nature of Injury (refer to Guidance Note 6.2):

Cause of Injury (refer to Guidance Note 6.4):


Injury Classification:
Fatality

Medical Case

Non Occupational Fatality

Non Occupational Restricted

Lost Time

First Aid

Non Occupational Lost Time

Non Occupational Medical

Restricted

If First Aid, Was Treatment Administered by a Doctor?

Non Occupational First Aid

Non Employee Details:


Name of Company / JV / Client / Member of Public:
Address of Company / JV / Client / Member of Public:

First Aid Classification Justification (This list indicates those treatments that constitute first aid treatment):
Use of a non prescription medication at non prescription strength
Administering tetanus immunisation
Cleaning, flushing or soaking wounds on the surface of the skin
Using wound coverings such as bandages, gauze pads or butterfly bandages
Use of hot or cold therapy
Using any non rigid means of support (i.e. elastic bandages)
Use of a temporary immobilisation device for transportation
Drilling of a fingernail or toenail to relieve pressure or draining fluid from a blister
Using eye patches
Removing foreign bodies from the eye using only irrigation or a cotton swab
Removing splinters or foreign material from areas other than the eye by simple means
Using finger guards
Using massages
Drinking fluids for the relief of heat stress
No treatment given (Diagnostic only)

Other Details
Lost Time, estimate number of days:

Injured Party lost consciousness

Restricted Case, estimate number of days:

Injury resulted in transfer to another job

YANBU EXPORT REFINERY PROJECT

YERP-0206A-HSE (11/07)

Section 3 - Vehicle Details

Page 3 of 6

If more than one company / non company vehicle was involved, make additional copies of this page

Company Vehicle Involved

Non Company vehicle Involved

Company Vehicle Information


Vehicle VIN Number:

Vehicle Make:

Company Number:

Vehicle Model:

Licence Plate Number:

Vehicle Type:

Light Duty Passenger

Body Load Truck

Registration:
Tractor

Sports Utility

Other (specify)

Description of Damage to Vehicle:

Company Vehicle Driver Information


Last Name:

First Name:

ID/Badge Number:

Address / Phone No. if Non Company Driver:


Drivers Licence Number:

Country:

Expiry Date (dd Mmm yyyy):

City/Province nearest the place where the incident occurred:

Seat Belt Worn

Yes

No

Descriptors of Incident
Yes

No Vehicle was a rental vehicle (Rental company and agreement number):

Yes

No

Company vehicle towed from scene?

Yes

No

Yes

No

Non Company vehicle towed from scene?

Yes

No

Vehicle designed to carry 16 + passengers?

Yes

No

Hazardous Chemicals Spilled (other than fuel from

Yes

No

Were there any fatalities? (if yes complete Section 2)

Yes

No

Any party receive medical treatment away from

Yes

No

Was Company Driver cited?

Vehicle weight more than 10,000 lbs (4550 kg)?

fuel tanks)? (if yes complete Section 5)


scene? (if yes complete Section 2)

Vehicle Descriptors of Incident


Road Conditions

Dry

Wet

Ice

Snow

Mud

Vehicle Motion

Forward

Reversing

Stationary

Turning Left

Turning Right

Incident Type

Multiple

Struck other

Other vehicle struck our vehicle

Ran off

Struck

roadway
Road Surface

Asphalt /

fixed object

Concrete /

Tarmac

Loose

Paved

vehicle
Loose Sand

Gravel

Packed

Packed Sand

Unimproved

Gravel

Company / Non Company Passenger Details


Company Employee

Yes No

Last Name

First Name

ID/Badge Number

Seat Belt Worn?

Passenger 1

Yes

No

Passenger 2

Yes

No

Passenger 3

Yes

No

Non Company Vehicle Details


Vehicle VIN Number:

Vehicle Make:

Licence Plate Number:

Registration:

Vehicle Type:

Light Duty Passenger

Body Load Truck

Vehicle Model:
Tractor

Sports Utility

Other (specify)

Description of Damage to Vehicle:

Non Company Vehicle Driver / Passenger Details


Last name

First name

Address

Tel No.

Drivers Licence No. & Country

Driver
Passenger 1
Passenger 2
Insurance Company:

Policy No:

YANBU EXPORT REFINERY PROJECT

YERP-0206A-HSE (11/07)

Page 4 of 6

Section 4 Property & Equipment Damage


Who owns the Property / Equipment?

Equipment Type (refer to Guidance Notes):

Company

Client

Employee

Third Party

Subcontractor

JV

Structural

Mechanical

Theft

Sabotage

Fire

Examples: Tank, building, Trailer, Fork lift, Vessel etc

Type of Damage
Process Failure

Natural Causes (Earthquake, Flood etc)

Description of Damage:

Provide details of the Type of Property and Equipment (with serial numbers etc if available) and describe what happened and the extent of damage.
If possible provide an estimate of the cost of the damage.

Section 5 Environmental Details


Check all that apply
Agent

Substance

Explosion

Light

Noise

Medium

Air

Soil

Surface Water

Ground Water

Effect

People

Animals

Vegetation

Structures

Radiation

Vibration

Equipment

Materials

Substance Information:
Name

Amount

1.
2.
3.

Describe Response Details:

Section 6 External Assessment


Check all that apply
Notice of Violation

Audit

Self Reported

Regulatory Visit

Inspection

Regulatory Investigation

Describe the Assessment (include Name and contact details of assessor)

Other
Describe:

Unit of Measure (i.e. LB)

YANBU EXPORT REFINERY PROJECT


YERP-0206A-HSE (11/07)

Page 5 of 6

HEALTH, SAFETY and ENVIRONMENTAL


INCIDENT REPORT
PART 2 FOLLOW-UP, INVESTIGATION & CORRECTIVE ACTIONS To be used for providing Follow-up and Investigation details.
Section 1 Incident Identification
Date format: dd-Mmm-yyyy

Incident Number:

Incident Date:

Detailed Description Additional details not provided as part of the Initial Incident Report:

Updated Injury / Illness Details


Last Name:

First Name:

ID/Badge No.

Recordable Injury Class:


Fatality

Medical Case

Non Occupational Fatality

Non Occupational Restricted

Lost Time

First Aid

Non Occupational Lost Time

Non Occupational Medical

Restricted

If First Aid, Was Treatment Administered by a Doctor?

If Lost Time

Number of Lost Days

If Restricted Work Case

Number of Restricted Days

Witness Details
Name:

Address:

Phone:

Comments:

Witness 1
Witness 2
Witness 3
External Investigator
(if applicable)
Organization/Company

Incident Costs Where possible provide actual or estimated costs for the incident.
Cost Type (i.e. Medical, Investigation Time, Ops Down Time, Legal etc

Amount

Unit of Measure (i.e. SAR, US$)

YANBU EXPORT REFINERY PROJECT


YERP-0206A-HSE (11/07)

Page 5 of 6

Section 2 Causal Factors


Root Cause Information (refer to Guidance Note 6.6 and indicate codes) NOTE: Only ONE can be Primary
Causal Group

Causal Factors

Primary

Causal Group

Causal Factors

Primary

Yes

Yes

Yes

Yes

Yes

Yes

Investigation Findings
Findings Details (if more than one finding make copies of this page)
What is the Status of the Finding?

Complete

Scheduled Close Date (dd-Mmm-yyyy)

In Progress

Actual Close Date (dd-Mmm-yyyy)

Under Review
Finding Description (e.g. No HSE training provided on project):

Recommendation (e.g. Provide HSE training):

Risk Assessment of Finding (refer to Halliburton Risk Matrix):


Severity

Catastrophic

Critical

Marginal

Negligible

Likelihood

Improbable

Remote

Occasional

Reasonably Probable

Action(s) (describe actions taken):

Scheduled Close Date

Frequent

Actual Close Date

1.
Person Responsible for Action:

Last Name

Ops Personnel

HSE Manager

First Name

Site Management

Project Manager

SAP EMP No.

Site Supervision

PL Manager

Last Name

Ops Personnel

HSE Manager

First Name

Site Management

Project Manager

SAP EMP No.

Site Supervision

PL Manager

2.
Person Responsible for Action:

3.
Person Responsible for Action:

Last Name

Ops Personnel

HSE Manager

First Name

Site Management

Project Manager

SAP EMP No.

Site Supervision

PL Manager

CLOSE OUT SIGNATURES


To be completed when all Findings and Actions resulting form the incident have been closed to the satisfaction of Site / Local Management and
Responsible Officer.
Last Name:

First Name:

Position:

Date (dd Mmm yyyy)

Signature:

..
..
..

YANBU EXPORT REFINERY PROJECT

HEALTH, SAFETY and ENVIRONMENTAL


INCIDENT REPORT
Guidance Notes
1.

Page 1 of 4

The Incident Report is divided into two Parts. Part 1 must be

5.

completed and submitted by shift end on the day of

5.a

st

occurrence or Contractor 1 becoming aware of incident and

2.

onset of illness.
5.b

results in workdays on which the employee was assigned to

Section 1 of Part 1 of the Form must be completed for all incidents

another job on a temporary basis, worked a permanent job less

/ near miss. Other than for very complex incidents it will not be

than full time or worked at a permanently assigned job but could

injury incident it will only be necessary to complete Sections 1 and

4.

Restricted Work Activity Case - A work related injury / illness that

normally not more than 48 hrs.

not perform all duties connected with it.

necessary to complete all sections for every incident (eg for an

3.

Lost Time Injury A work related injury / illness that results in


days away from work (does not include the day of the injury or

deals with the initial report of the Incident. Part 2 should be


completed as soon as possible after the incident has occurred, but

Definitions:

5.c

Medical Treatment Case A work related injury involving

2 of Part 1 of the Form)

treatment other than first aid (refer to Part 1; Section 2 First Aid

Indicate whether the report is applicable to an incident or a near

Case Justification for definition of treatment that constitutes first

miss. An incident is defined as an event resulting in damage or

aid). Any other treatment regardless of who provides the

loss. A near miss is an event where there was the potential for

treatment not included on this list is considered to be Medical

damage or loss but none actually occurred.

Treatment.

Choose one of the values from the following lists as appropriate


when completing the incident report form.

6.1 BODY PARTS:


Head - Multiple Head Injury

Neck - Vertebrae

Finger(s)

Trunk - Internal Organs

Head - Skull

Neck - Disc

Thumb

Trunk - Abdomen

Head - Brain

Neck - Spinal Cord

Trunk - Multiple Trunk

Trunk - Heart

Head - Ear(s)

Neck - Larynx

Trunk - Upper Back Area

Multiple Lower Extremities

Head - Eye(s)

Neck - Soft Tissue

Trunk - Chest (Ribs, Sternum, Soft Tissue)

Hip

Head - Nose

Neck - Trachea

Trunk - Sacrum & Coccyx

Thigh

Head - Teeth

Multiple Upper Extremities

Trunk - Buttocks

Knee

Head - Mouth

Upper Arm

Trunk - Pelvis

Lower Leg

Head - Other Facial Soft Tissue

Elbow

Trunk - Groin

Ankle

Head - Facial Bones

Lower Arm

Trunk - Spinal Cord

Foot

Neck - Multiple Injury

Wrist

Trunk - Lower Back Area

Toe(s)

Hand

Trunk - Disc

Multiple Body Parts

Abrasion

Decomp Sickness Type 1

Enucleation (To Remove Tumour, Eye


etc.)

Rupture

Amputation

Decomp Sickness Type 2

Hearing Loss (Traumatic Only)

Severance

6.2 NATURE OF INJURY:

Angina Pectoris (Heart Disease)

Dislocation

Heat Prostration

Sprain

Asphyxiation

Electric Shock

Inflammation

Strain

Burn

Foreign Body

Irritation

Vascular Loss

Concussion

Fracture

Laceration

Vision Loss

Contusion

Freezing

Myocardial Infarction (Heart Attack)

All Other Specific Injuries

Crushing

Hernia

Puncture

6.3 INCIDENT LOCATION TYPE:


Airport / Heliport

Manufacturing Area

Private Road / Haul Road

Vessel

Construction Site

Office

Public Highway / Road

Warehouse

Dock / Quayside

Offshore Platform

Shop

Waste Storage / Disposal Area

Fabrication Area

On-Shore Well Site

Vehicle Parking Area

Yard

Laboratory

Operating Area

YANBU EXPORT REFINERY PROJECT


Guidance Notes

Page 2 of 4

6.4 CAUSE OF INJURY:


Struck by - Injured by moving parts
of machine
Struck by - Injured by object being
lifted
Struck by - injured by object handled
by others

Burn - Acid Chemicals

Fall from different level

Strain - Pushing or pulling

Burn - Contact with hot objects


Burn - From ambient temperature
extremes

Fall from ladder scaffolding

Strain - Reaching

Fall / Slip from liquid / grease spill

Strain - Using tool or machine

Burn - Fire or Flame

Fall / slip on same level

Strain - Misc

Struck by - Misc

Burn - Steam or Hot fluids

Fall / Slipped did not fall

Misc - Contact with electric current

Burn - Welding operations


Burn - Misc (burn, scald, heat, cold
exposure)

Fall - Misc (fall or slip injury)

Strain - Climbing
Strike - step on moving parts of
machine

Misc - Explosion or flare back

Caught in machine or machinery

MV - Collision with a fixed object

Strike by object being handled


Strike - Sanding / scraping /
cleaning operations

Caught in object handled


Caught - Misc (caught in or
between)

MV - Crash of airplane

Strike / Step on stationary object

Misc - Robbery or criminal assault

MV - Vehicle upset

Strike - Stepping on sharp object

Misc - Cumulative (all other)

Cut, Puncture - Broken glass


Cut, Puncture - Hand tool / utensil
- not powered
Cut, Puncture - Powered hand
tool / appliance
Cut, Puncture - Misc (cut puncture,
scrape)

MV - Misc (Motor vehicle)

Misc - Other

Strain - Holding or carrying

Strike - Misc
Struck by - Falling or flying
object
Struck by - Injured by hand tool /
machine in use

Strain - Lifting

Struck by - motor vehicle

MV - Collision with another vehicle

Strain - Jumping

Misc - Animal or insect

Misc - Foreign body in eye

Personal (Non Job Related)


Non - Burn Chemical / Gas
Exposure

6.5 INCIDENT SEVERITY CATEGORIES


INCIDENT EVALUATION
Severity
(Consequ
ence)
Category

I
II
III
IV
V

Severity (Consequence) Actual or Potential

Probability

Injury / Illness

Loss or
Penalty
(Vehicle /
Equipment)

Reputation
Impact

Environmental

Death
Disabling Injury
Serious Injury / Illness
Moderate Injury / Illness
Minor or No Injury /Illness

>$1M
>$200,000
>$50,000
>$5,000
<$5,000

Global Impact
Regional Impact
National Impact
Local Impact
No Impact

Massive Effect
Major Effect
Local Effect
Minor Effect
No or Slight Effect

Probability Rating
A: FREQUENT Likely to occur repeatedly during operations
B: REASONABLY PROBABLE Likely to occur several times
C: OCCASIONAL Likely to occur sometimes

D: REMOTE Not Likely but Possible


E: EXTREMELY IMPROBABLE Probability of
Occurrence can not be distinguished from zero

H
M
L

Severity / Risk
H - High
M - Medium
L - Low

Disabling Injury / Illness: Is an incident that results in or has the potential to result in a permanent injury (disability / disfigurement) that the injured party will
never recover completely from loss of sight / loss of hearing / loss of limb / paralysis etc.
Serious Injury / Illness: Is an incident that results in or has the potential to result in an injury that given time the injured person is likely to recover completely
from temporary hearing or vision impairment / certain classes of biological exposure / fractures etc. The injury may result in days away from work or on
restricted duty.
Moderate Injury / Illness: Is an incident that results in or has the potential to result in an injury requiring medical treatment (not affecting work performance or
causing disability).
Minor or No Injury / Illness: Is an incident that results in or has the potential to result in first aid treatment or no injury.
Loss or Penalty: Is to be used for incidents where there are or potentially are no injuries. In particular use the Loss or Penalty Consequence for vehicle
incidents if there are no injuries.
Massive Environmental Effects: Any incident that potential harms or adversely affects the general public, causing widespread public concern. Can result in
major economic loss or liability to the Company. Constant breaches of statutory or prescribed limits.
Major Environmental Effect: Severe environmental damage, requiring extensive measures to restore contaminated environment to original state. Requires
specialised expertise and resource for correction. Extended breaches of statutory or prescribed limits.
Local Environmental Effect: Incident that presents limited environmental harm to the local area and neighbourhood. Requires general expertise and
resources for correction. May involve repeated breaches in statutory or prescribed limits.
Minor Environmental Effect: Damage sufficiently large to harm environment of localised area. May involve a single breach of statutory or prescribed limits.
No or Slight Environmental Effect: Any incident that presents limited harm to the environment but may require minor corrective actions.
In circumstances where an incident results in or potentially results in more than one consequence then assign the higher Severity Category as appropriate.
This is more likely when dealing with vehicle incidents involving a injury and / or environmental issue.

YANBU EXPORT REFINERY PROJECT


Guidance Notes

Page 3 of 4

6.6 INVESTIGATION ROOT CAUSE INFORMATION


Cause Group

Causal Factor

3A. Natural Disaster /

3A.01 Natural Disaster

Sabotage

3A.02 Sabotage
3A.03 Other

3C. Communication

3C.02 None or Not Timely

3C.05 Turnover

3C.09 Misunderstood

3C.035 Communication System NI

3C.06 No Standard Turnover Process

3C.10 Standard Terminology Not Used

3C.04 Communication Late

3C.07 Turnover Process Not Used

3C.105 Standard Terminology NI

3C.08 Turnover Process NI

3C.11 Repeat Back Not Used


3C.12 Long Message
3C.13 Noisy Environment

3E. Equipment

3E.06 Management System

3E.11 Design

3E.03 No PM for Equip

3E.08 Corrective Actions Not

3E.13 Design Specs NI

3E.04 PM for Equip NI

Implemented

3E.14 Design Not to Spec

3E.05 Repeat Failure

3E.09 Corrective Action NI

3E.15 Problem Not Anticipated

3E.95 Trending NI

3E.16 Equip Env Not Considered

3E.01

Preventative

Predictive

Maintenance

3E.17 Design Review

3E.19 Equipment / Parts Defective

3E.18 Independent Review NI

3E.20 Procurement

3E.185 Management of Change NI

3E.21 Manufacture

3E.187 Hazard Analysis NI

3E.22 Handling
3E.23 Storage
3E.24 Quality Control

3H. Human Engineering

3H.02 Machine Interface

3H.11 Work Environment

3H.19 Complex Systems

3H.03 Labels NI

3H.12 Housekeeping NI

3H.20

3H.04 Arrangement / Placement

3H.13 Hot / Cold

Required

3H.05 Displays NI

3H.145 Wet / Slick

3H.215 Monitoring Too Many Items

3H.06 Controls NI

3H.155 Lights NI

3H.23 Errors Not Detectable

3H.07 Monitoring Alertness

3H.165 Noisy

3H.24 Errors Not Recoverable

3H.08 Plant / Unit Differences

3H.17 High Radiation / Contamination

3H.09 Excessive Lifting

3H.175 Obstruction

3H.10 Tools / Instrument NI

3H.18 Cramped Quarters

Knowledge

Based

Decision

3H.185 Equip Guard NI

3M. Management Systems

3M.08 Not Used SPAC

3M.14 Oversight / Employee Relations

3M.03 No SPAC

3M.09 Communication NI

3M.15 Infrequent A&E

3M.04 SPAC not Strict Enough

3M.10 Recently Changed

3M.16 A&E Lack Depth

3M.05 Confusing or Incomplete

3M.11 No Way to Implement

3M.17 A&E Not Independent

3M.06 Technical Error

3M.12 Accountability NI

3M.18 Employee Communications NI

3M.02 Standards, Procedures & Admin


Controls (SPAC)

3M.07 Drawings / Prints NI


3M. 20 Corrective Actions
3M.21 Corrective Actions NI
3M.22 Corrective Actions Not Yet
Implemented
3M.23 Trending NI

3M.19 No Employee Feedback

YANBU EXPORT REFINERY PROJECT


Guidance Notes
3P. Procedures

Page 4 of 4
3P.02Not Used / Followed

3P.065 Procedure Wrong

3P.125 Procedure Followed Incorrectly

3P.03 No Procedure

3P.07 Typo Error

3P.13 Format Confusing

3P.04 Not available or inconvenient

3P.08 Sequence Wrong

3P.14 >1 Action Step

3P.05 Difficult to use

3P.09 Facts Wrong

3P.15 Excess References

3P.06 Use not required but should be

3P.10 Situation not covered

3P.16 Multiunit References

3P.11 Wrong Revision Used

3P.17 Limits NI

3P.12 Second Checker Needed

3P.18 Details NI
3P.19 Data/Computation
Wrong/Incomplete
3P.20 Graphics
3P.21 No Check Off
3P.22 Check Off Miss Used
3P.23 Miss Used Second Checker
3P.24 Ambiguous Instructions
3P.25 Equipment ID NI

3Q. Quality Control

3Q.02 No Inspection

3Q.06 Quality Control NI

3Q.03 Inspection Not Required

3Q.07 Inspection Instructions NI

3Q.04 No Hold Point

3Q.08 Inspection Techniques NI

3Q.05 Hold Point Not Performed

3Q.09 Foreign Material Exclusion During


Work NI

3T. Training

3T.02 No Training

3T.06 Understanding NI

3T.03 Task not analysed

3T.07 Learning objectives NI

3T.04 Decided not to train

3T.08 Lesson plan NI

3T.05 No Training Objective

3T.09 Instruction NI
3T.10 Practice / Repetition NI
3T.11 Testing NI
3T.12 Continuing training NI

3W. Work Direction

3W.02 Preparation

3W.10 Worker Selection

3W.16 Supervision

3W.03 No preparation

3W.11 Not Qualified

3W.17 No Supervision

3W.04 Work package / Permit NI

3W.12 Fatigued

3W.18 Crew Teamwork NI

3W.05 Pre-Job briefing NI

3W.13 Upset

3W.06 Walk-thru NI

3W.15 Team Selection NI

3W.07 Scheduling NI
3W.08 Lock Out / Tag Out
3W.09 Fall Protection NI

3Z. Other

3Z.01 Other
Specify

YERP-0206B-HSE (11/07)

Page 1 of 1

MONTHLY HSE PERFORMANCE SUMMARY


Report Period:

Contractor:
Current Report Period
1.
2.
3.
4.
5.
5a.

Year To Date

Work Hours
First Aid Cases
Medical Treatment Cases
Restricted Workday Cases
Lost Time Cases
Lost Time Case Incident Rate
(Cases X 200,000 / Work Hours)

6. Fatalities
7. Total Recordable Cases
(3+4+5+6)

7a. Total Recordable Incident Rate


(Cases X 200,000 / Work Hours)

8. Days Away From Work


8a. Lost Time Case Severity Rate
(Days Away X 200,000 / Work Hours)

9.
10.
11.
12.
13.
14.

Fire Incidents
Environmental Incidents
Equipment Incidents
Vehicle Incidents
Property Damage Incidents
Near Miss Incidents

Leading Indicator Summary:

Comments:

Completed By:

Date:

Project To Date

YERP-0215-HSE (08/07)

Page 1 of 1

COMPETENT PERSON DESIGNATION


Contractor Name:
An evaluation has determined that the person named below has knowledge of the systems, equipment,
conditions and procedures, proper use, inspection, manufacturers recommendations and instructions,
and maintenance for the activities designated below. Consequently, this person has been designated as
a Competent Person per YERP Doc. No.: 100-YER-PM-PPM-0215, Competent Person Designation and
delegated the responsibility and authority for coordinating activities and operations covered by the
designation(s).

Competent Person Name:

Job Title/Position:

Competent Person Designation(s):


Lifting/Rigging Equipment Inspections
Calibrate Air Monitoring Equipment
Assured Equipment Grounding Conductor Program
Issue Permits for Confined Space Entry
Supervise Equipment Near Overhead Lines
Perform Atmospheric Testing
Perform Personal Fall Arrest Equipment Inspections
Supervise Use of Powder Actuated Tools/Fasteners
Supervise Crane Suspended Platform Activities
Supervise Pneumatic/Hydrostatic Testing

Supervise Lockout/Tag-out
Assign Equipment Operators
Perform Carbon Monoxide Monitoring
Perform Ladder Inspections
Perform Fire Extinguisher Inspections
Perform Life Line Inspections
Excavation Inspections
Supervise Scaffold Activities
Supervise Aerial Work Platform Use
Other

Verification of Designation(s)
Formal Training (describe & year completed):
Experience (number of years):

On-the-Job Performance (OJT, OJE)

Informal Training (describe):


Other (describe):

Approval Signatures
Title:
(Competent Person)

(Date)

(Contractor Manager)

(Date)

(Contractor HSE Manager)

(Date)

(YERP HSE Manager)

(Date)

YANBU EXPORT REFINERY PROJECT

YERP-0216-HSE (12/07)

Page 1 of 1

WASTE MANIFEST
Waste Originator:
I confirm that ________________________ (quantity) of __________________________________(type of waste) was loaded

P
A
R
T

on

_______________________________(date

&

time)

from

___________________________________(originating

Contractor) and will be transported to __________________________________ (location).

Name, ID No., Signature & Tel. No. of Waste Originator Representative

Waste Transporter:
Contract No:______________________

P
A
R
T

I shall transport the aforementioned waste to __________________________________________ (location).

Name, ID No., Signature & Tel. No. of Waste Originator Representative

Waste Receiver:
Contract No:_____________________
I confirm receipt of the stated waste____________________(quantity) on_____________________ (date & time) at the above

P
A
R
T

location and will dispose of/treat the waste as approved by EED. Method of disposal/treatment is _______________________
(e.g., Landfarm, TEL weathering, Incineration, Class I Landfill, etc.)

Name, ID/Iqamah No. and Signature of Receiver

Notes:
1. The Waste Originator shall fill in Part 1 of this form, retain one copy for reference and follow up and fax a copy to the waste receiver.
2. The Waste Transporter shall complete Part 2 and deliver the original and 2 copies to the Waste Receiver.
3. Waste Receiver shall complete part 3 of this form (original); retain one copy and distribute the remaining copies as follows:

Original (fully completed) to Waste Originator

One (1) copy to Waste Transporter


4. If the signed original has not been received within 2 weeks, the Waste Originator shall contact the Waste Receiver and/or Waste
Transporter to determine the fate of the waste.

YERP-0223-HSE (08/07)

Page 1 of 1

ELEVATED AERIAL WORK PLATFORM EXIT PERMIT


Contractor:

Date:

Responsible Supervisor:

Craft:

Personnel signed below will exit/re-enter the Aerial Lift Platform while it is in an elevated
position.
Description of Work Activity:

Exiting the elevated platform is deemed safer than other means of access to the work area
because:

The following safe work measures are in place:

Qualified Operator

Daily Pre-Operational Inspection

Safe Work Plan

Person(s) exiting the Aerial Work Platform to an elevated work area, not otherwise protected by
guardrails, floors, or other means of primary fall protection, shall secure a personal fall arrest
prior to disconnecting their lanyard
lanyard to
from the Aerial Work Platform manufacturers designated fall protection anchorage. Upon reentry from an unprotected location, personnel shall connect their lanyard to the Aerial Work
Platforms designated anchorage prior to disconnecting their lanyard from the unprotected area.
I agree to exit/enter the Aerial Lift Platform as discussed in the Safe Work Plan (attached) and
as stated in this approved Aerial Work Platform Exit Permit:
(workers signature)

(workers signature)

(workers signature)

(workers signature)

Responsible Supervisor:

Date:
(signature)

Approval
Contractor Site Manager:
(name)

signature

(name)

signature

Contractor HSE Manager:

YERP-0224A-HSE (02/08)

Page 1 of 1

AIR /ELECTRIC TUGGER PULL-PLAN CHECKLIST


Contractor Performing Work:
Date:
1. Have alternative lifting devices been considered to perform this task? YES ____
2. Item(s) to be pulled:
3. Location of item(s) to be pulled:
4. Maximum intended weight of pull:
5. Size and rating of slings to be used:
6. Size and rating of pulleys / snatch blocks:
7. Is all equipment currently inspected?
8. Tugger size:
9. Condition of load line:
10. All safety guards in place:
11. Are softeners in place?
12. Have area personnel been notified?
13. Qualified Flagman name(s):
14. Orange vest for Flagman?
15. Required barricades and signs in place?
16. Qualified Operator name:
17. Qualified Inspector inspected task:
18. Responsible Supervisor overseeing task:
19. Safe Working Plan Developed?
Date:
Flag Person signature:
Tugger Operator signature:
Qualified Inspector signature:
Task Supervisor signature:
YERP Representative signature:

NO ____

YERP-0224B-HSE (08/07)

Page 1 of 1

AIR/ELECTRIC TUGGER NON-CRITICAL LIFT LOG


Crane Type:

Make:

Contractor:

Model:

Date

Description of Load

Load
Weight

Rigging
Weight

Radius

Capacity
at Radius

Area
No
Barricaded Obstacle

Operator
Initials

YERP-0225-HSE (08/07)

Page 1 of 1

ALTERED and JOB-MADE TOOL APPROVAL


Contractor requesting approval:
Tool to be altered:
Tool to be made:
Describe purpose of altered/job-made tool:

Who will use the altered/job-made tool (department/specific craft/specific individual):

1. Has a drawing/sketch of the Job-Made Tool been prepared?


Yes No
If yes attach a copy to this form.
2. Has the design of the altered/job-made tool been approved by a Professional Engineer
competent in the subject field?
Yes No
3. Has the Manufacturers Approval been obtained for altering/modifying tool? Yes No
If yes attach a copy to this form.
4. Has a Hazard Review been performed describing why the altered/modified tool is
required; potential hazards of use, and hazard controls to be followed?
Yes No
If yes attach a copy to this form.
Approval Signatures
(Contractor Senior Site Manager)

(Date)

(Contractor HSE Manager)

(Date)

Job Title:
(Professional Engineer)

(Area of Expertise)

(YERP HSE Manager)

(Date)

(YERP Project Manager)

(Date)

YERP Comments:

(Date)

YERP-0228A-HSE (10/07)

Page 1 of 1

REQUEST FOR ELECTRICAL SHUTDOWN (To avoid an electrically hazardous task)


Unit or Area:
Equipment requested to be shut down:
Until work is complete
Temporarily while insulating barriers are being placed.
Will additional guarding be (If Yes, describe additional guarding)
needed? ___ Yes ___ No
The Prohibited Approach Boundary for ____________ volts is _______________ meters.
Is this pre-work for upcoming scheduled shutdown? ___ Yes ___ No
If so, what is the schedule impact of waiting for the shutdown to perform this task?
Can the equipment be shut down to install barriers? ___ Yes ___No
Yes
No
Risk and Exposure Analysis
Has the visual inspection been completed? If "NO", all work must stop until the visual
inspection is completed.
Are insulation and guards present and appear to be in good condition?
Do bolted terminations on energized conductors appear to be secured?
Is there only one source of energy present where the work will be performed?
Is the work in the Limited Approach Boundary only?
Is the Arc Flash Boundary less than 178 mm (7")?
Can the task be performed without heavy exertions, awkward body positions or
awkward postures?

Total
If more than 2 answers are checked "NO", the necessity of performing the work must be carefully
weighed by Contractor Management and YERP. If the work will be performed, the job plan must
specifically address these hazards.

Contractor performing work:


Planned Start Date & Time:
Expected duration:
Description of Work to be Performed:
Work Classification (see 26.0, Hazard/Risk Analysis Flow-Chart):
Limited Approach
Restricted Approach
Prohibited Approach
Boundaries
Boundaries
Boundaries
Requested by:
Title:
Date:
This section to be completed by the Facility Owner. The above equipment:
Will be shut down

Will NOT be shut down

If shutdown is denied, give reason(s) for denying this request:


When is the next available shut down?
Signature:

Title:

Date:

YERP-0228B-HSE (10/07)

Page 1 of 2

ELECTRICAL HAZARDOUS WORK PLAN


This Electrical Hazardous Work Plan is required for all work involving exposure to un-insulated energized
electrical parts with voltages greater than 50 volts to any reference point. Engineering approval is not required for
work on temporary construction electrical equipment, but all procedural safe practices and PPE requirements will
be followed:
Note: Work must stop and be re-evaluated if it cannot be executed as planned or if conditions change

Check all that are applicable


Hazard/Risk Analysis Flow Chart to classify the hazardous task (see Page 3 of 3).
Single Line Diagrams
Loop Sheets
Control Diagrams
Electrical Schematics
Client Substation Lockout Task Plan
No Backfeeds are present
No external sources of power are present
Describe Scope of Work:

Energized Equipment Where Work Will Be Performed:


Primary/Initial Task:
Secondary/Subsequent Task
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
Energized Cables in Raceway or
Energized Cables in Raceway or
Cable Trays?
Cable Trays?
Voltage Present:
Primary/Initial Task:
Secondary/Subsequent Task
________________________________
_________________________________
Upstream Class RK1 or J size 500 amps?
Upstream Class RK1 or J size 500 amps?
Upstream Class RK1 or J size 200 amps?
Upstream Class RK1 or J size 200 amps?
Locations of Locks & Tags
Primary/Initial Task:
Secondary/Subsequent Task
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
__________________________________
Shock Hazard Boundary for this Task
Limited Approach
Restricted Approach
Prohibited Approach
Personal Protective Equipment
Hazard/Risk Category Number:
-1
0
1
2
3
4
Required PPE:
Electrical Instruments to be used
Note: Single Function required for Testing for Absence of Voltage
Ideal Single function Model 080
Fluke Model 27 (for Honeywell)
AB Chance Phasing Meter
Amprobe Model Series RS-3
Other:
Other Protective Measures
Voltage Rated Blankets
Protective Barriers
Insulated Tools
Safety Ground
Note:

Grounds shall be used where induced voltage above 50 volts or stored energy exists, discharge grounds shall be
applied & removed in accordance with Section 23.0, De-Energizing Lines and Equipment for Personnel Protection of
100-YER-PM-PPM-0228, Electrical Safety.

Emergency Preparedness:
Nearest Phone: ______________________________________
Fire Extinguisher: _____________________________________

Checklist Prepared By:____________________________ Date:_____________________

YERP-0228B-HSE (10/07)

Page 2 of 2

HAZARD/RISK ANALYSIS FLOW-CHART


Start
Does task involve exposure to
energized electric components
with voltage greater than 50
volts to ground?
Yes

Voltage
is
level 2

No

Energy
level is
low.

No

Is the voltage greater


than 300 volts, phase
to phase or + to - ?

No
No
Yes

Yes

Does task involve high energy


circuits inside the flash zone
dimension?

Is there intentional contact of test


instruments, or tools with exposed
energized conductors or circuit parts?

Consider all other


hazards, such as
stored energy,
stability, chemical
exposure, etc.

Work class
is electrically
non-hazardous.*

No

Voltage is
level 1

Energy
level is
high.

Yes

Yes

Is the task only to measure


or sense voltage including
using phasing sticks?
No

Is the task removing energized fuses, installing or removing


insulating barriers on energized electrical conductors or circuit parts,
or working on stationary batteries?

Is the task intended to change ,


modify, remove, or install any
components including jumpering
and lifting leads?
Work class
is repair.

Yes

No

See
block
A
Select required procedures and
personal protective equipment.

Is there potential for disturbing


the electrical field; such as by
cleaning?
Are the approach distances used while
performing the task less than the
approach distances shown in
Table 2-3.3.5
No

Block
A

Are additional safeguards


required to limit persons
exposure to electrical shock,
are flash burns, or arc blasts?-

Is the task only


to remotely
sense voltage?

Yes

Work
class is
diagnostic.

No

Is the task only to measure current Yes


with a clamp-on ammeter?
Yes

No
Is the task removing or installing
insulating barriers near energized
components?

No
Is the energy level high and is the
task opening doors or removing
covers for observation only?

Yes

Yes

No

Yes

Work class is restricted.

No
Work class is electrically
Non-hazardous.

Consider all other hazards such as


stored energy, stability chemical
exposure etc.

Work class is
limited.

Select required procedures and


personal protective equipment.

Select required procedures and


personal equipment.

Yes

Work Class
is
diagnostic*

YERP-0228C-HSE (04/08)

Page 1 of 1

ENERGIZED MOTOR CONTROL CENTER


UNIT INSERTION PROCEDURE CHECKLIST
Note: When inserting units into the MCC, appropriate flash and shock PPE per Section 12.0 of 100-YER-PM-PPM-0228, Electrical Safety shall be worn

Before Insertion
1 Visual Inspection of the equipment, including, but not limited to, the following:

Initial

Operation and physical inspection of the disconnection means


Condition and clearances of the wiring harnesses
Condition, lubrication, and alignment of stabs
Presence and condition of grommets
Locations of self-tapping screws
Loose connections
Removed fuses
Signs of mistreatment
Structural integrity

Note: Visual inspection must include the interior of the receiving compartment with attention to the condition of the bus covering, signs of arcing or
smoke damage, and signs of mistreatment

2. Clearances

Ensure that clearance to the ground/floor is at least 2.54 centimeters (1 in)


When the door is open no energized parts are exposed

3. Megger Testing
Note: To dislodge any potentially loose component, before performing the megger test, close the switch, open the switch, then re-close the switch.

3.1 With the switch closed, megger test (2,500 volts dc minimum test voltage)

A phase to frame
B phase to frame
C phase to frame
A phase to B phase
A phase to C phase
B phase to C phase

Note: The intent of the megger test is to identify potential failure upon contact with the energized bus. Minimum acceptable resistance is normally five
megohms.

3.2 Repeat the megger test with the switch open

A phase to frame
B phase to frame
C phase to frame
A phase to B phase
A phase to C phase
B phase to C phase

3.3 Repeat the megger test on the fuse clips

A phase to frame
B phase to frame
C phase to frame
A phase to B phase
A phase to C phase
B phase to C phase

4. Safety Steps to Follow During the Insertion Task


Note: The electrical craft superintendent MUST witness the remainder of the task. All personnel within the flash hazard boundary must wear appropriate
PPE Section 12.0 of 100-YER-PM-PPM-0228, Electrical Safety. . At least one additional person shall be designated as a standby.

Verify that the switch is open by visual inspection.


Insert the unit in accordance with the manufacturer's instructions.
Close and latch the compartment door.
Close and open the switch to ensure proper operation.
Open the compartment door to verify that the switch is open.
Verify by visual inspection and test for absence of voltage on the load side of the switch.
Close and latch the compartment door.
Remove and store the protective equipment.
Install new identification labels.

YERP-0228D-HSE (04/08)

Page 1 of 1

ENERGIZED MOTOR CONTROL CENTER


UNIT REMOVAL PROCEDURE CHECKLIST
Withdrawing or removing equipment from an energized bus can be more hazardous than installing it due to the
impossibility of performing a complete visual inspection. For this reason, the electrical craft superintendent MUST witness
the entire operation.
Note: When removing units from the MCC, appropriate flash and shock PPE per Section 12.0 of 100-YER-PM-PPM-0228, Electrical Safety shall be
worn

1. Verification
Verify that the correct unit is identified by referring to the unit's label.
Verify that the switch is in the opened (OFF) position.
2.
Voltage Testing
Open the compartment door and immediately test for absence of voltage with a known valid and approved
voltage test instrument. Test both the line and load side of the fuses. The voltage tester must be a singlefunction tester.

Initial

Note: Identify ALL sources of potential backfeed. Verify the voltage tester on a known source before and after testing for voltage.

3. Interior Inspection

Note:

Use fuse pullers to remove all power fuses.


Keeping clear of the energized line side of the disconnect switch, thoroughly inspect the interior of the unit
for the following:
o corrosion of the backplate, mounting brackets, and mounting screws
o cracking of insulation
o signs of decomposition
o degradation of the wiring insulation

If any of these conditions are found, stop the task and determine detailed plans for each subsequent action. The preferred operation is to stop
the task until the main unit bus is de-energized. If a bus disconnect device is integral to the unit, open the bus disconnect.

4. Removing the Unit


Mark and disconnect control and load wiring.
Unlatch and remove the equipment according to the manufacturer's instructions.
Replace the bus covering.
Replace the compartment door with a manufactured blank, or cover the hole in the door with a temporary
cover of clean, dry plywood at least 1/2 inch (1.3 centimeters) thick. The temporary plywood cover must
cover the entire interior side of the door.
Close and latch the compartment door.
Remove and store protective clothing as appropriate

YANBU EXPORT REFINERY PROJECT


YERP-0233-HSE (10/07)

Page 1 of 2

CONFINED SPACE ENTRY PERMIT


Contractor Name:

Permit Number:

GENERAL INFORMATION

DURATION OF PERMIT:

Space to be entered:

Date:

Location/Building:

Craft/Department:

PURPOSE OF ENTRY:

Superintendent:

Time:

to

Entry Supervisor:
PERMIT SPACE HAZARDS

(INDICATE SPECIFIC HAZARDS WITH INITIALS)

_______ Oxygen (less than 19.5% or greater than 23.5%)


_______ Flammable gases or vapors (greater than 10% of LEL)
_______ Toxic gases or vapors (greater than PEL/TLV)

_______ Materials harmful to skin


_______ High temperature
_______ Mechanical hazards

Other (describe):
EQUIPMENT REQUIRED FOR ENTRY AND WORK
Specify as required:
Personal Protective Equipment
Faceshield

Goggles

PREPARATION FOR ENTRY


Re-Check after steps have been taken.
Isolation Methods:
Blind/Blank

Purge/Clean

Boots
Airline Respirator
SCBA
Gloves

Atmosphere Testing/Monitoring:
O2 Monitor

Chemical Resistant/Acid Suit


Full Encapsulated Suit
Chemical/Dust Respirator

Ventilate
Inert

Meter Calibration
Atmosphere Test
Double Block & Bleed

Other:

Personal Awareness:
Pre-Entry Briefing on specific hazards and control methods

LEL Monitor

Notify other contractors/personnel of permit and hazard conditions


Safe Work Plan developed with all related personnel

Emergency Notification:

Communication:

Barriers

Other:

Sample Tube(s):

Rescue Equipment:
Full Body Harness

Lockout/Tag/Try

Lifeline

Additional Permits: (required and/or attached)


Hot Work Blinding/Lockout
Cold Work

Mechanical Hoist

Other:

Vehicle Entry

Other:

Record atmospheric monitoring results every _____ hours for 02/LEL/Toxics.


TESTING

Acceptable Conditions

Oxygen

19.5

Flammability

0%

CO

25 PPM

H2S

10 PPM

SO2

5 PPM

Result/Time

Result/Time

List Pre-Entry Temperature


Result/Time

Result/Time

Result/Time

Result/Time

Result/Time

Other
Temp**
Entry preparation

O.K.

Equipment
Checked

O.K.

AUTHORIZATION FOR ENTRY: I certify that all required precautions have been taken and necessary equipment is provided for safe entry and work in confined space.
ENTRY SUPERVISOR

PRINT: ________________________________________ SIGN: ___________________________________________________ DATE: ___________________

HOLE WATCH NAME (print):


Signature:
ALTERNATE HOLEWATCH NAME:

APPROVED FOR ENTRYUNAPPROVED

UNAPPROVED

SAFETY DEPT. SIGN: _______________________________________________________

Signature:
PERMIT CLOSEOUT
Work has been completed and the Confined Space has been returned to a safe condition.
ENTRY SUPERVISOR

PRINT: ________________________________________ SIGN: ___________________________________________________ DATE: ___________________

YANBU EXPORT REFINERY PROJECT


YERP-0233-HSE (10/07)

Page 2 of 2

ATTENDANT INSTRUCTIONS
You should be thoroughly familiar with the following duties when you assume the responsibilities of Attendant for a person(s)
working inside a confined space.
YOUR PRIMARY RESPONSIBILITIES ARE:
1. The safety of personnel working in the vessel or confined space.
2. Maintaining the conditions and requirements listed on the work permit.
3. Evacuating the confined space if you observe any condition which you consider hazardous.
4. Getting help if an emergency develops. You shall never attempt to enter the confined space, even in an emergency.
5. Notifying the Entry Supervisor when unauthorized personnel enter/attempt to enter the confined space.
Circumstances and conditions will determine safety requirements and what your duties are, however, the following duties are
basic to all jobs:
1. Do not leave your assignment while personnel are inside the vessel or confined space. (The only exception is to get help in
an emergency. If other duties require you to leave your standby post, have all personnel evacuate the enclosure.)
2. If you have any questions regarding your job, check with your foreman.
3. Be alert, and try to anticipate and/or prevent any conditions that could be hazardous.
4. Prevent interference of air lines and/or lifelines.
5. If you are required to have respiratory equipment and lifelines, be sure you know how to use this equipment.
6. Upon completion of the job, clean and return all special equipment to its original location.

ENTRY/EXIT LOG
DATE: ______________ LOCATION: ____________________________________________________________
ATTENDANT NAME: _____________________________________ PERMIT NO.: ________________________
Name

Badge

Company

TIME
IN

TIME
OUT

TIME
IN

TIME
OUT

TIME
IN

TIME
OUT

TIME
IN

TIME
OUT

TIME
IN

TIME
OUT

YERP-0235A-HSE (10/07)

Page 1 of 1

CONTROL OF HAZARDOUS ENERGY AUDIT


Contractor/Area
Unit/Location
Equipment/Machine
Authorized
Person(s):

Inspectors:

Date of Inspection:
YES
1.

Were locks and lockouts properly installed to prevent the unexpected release of
energy?

2.

Was ownership of the locks and keys in accordance with established Hazardous
Energy Control procedures?

3.

Were tags used and properly filled out?

4.

Was the isolation log book properly kept and up to date?

5.

Was the transfer of ownership of locks, tags, and keys properly handled during
shift change; i.e., in accordance with Control of Hazardous Energy procedures?

NO

N/A

If any errors in following the Control of Hazardous Energy were detected, the area fails, i.e. any no answers
to the above questions constitutes a failure.
The Contractor/Area was inspected and:
PASSED

FAILED

If failed, retraining was completed on: _______________


For:___________________________________________

_____________________________________

_______________________________________________

_____________________________________

YERP-0235B-HSE (10/07)

Page 1 of 1

Contractor:
Equipment

Lock/Tag
Number

Location of
Isolation Device

HAZARDOUS ENERGY ISOLATION LOG


Unit/Area
Type of
Date/Time
Name of Person
Energy
Installed
Installing

Date/Time
Removed

Name of Person
Removing

YERP-0236-HSE (12/07)

Page 1 of 1

CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) PERMIT


Prior to use of any personnel platforms suspended from cranes or derricks for hoisting personnel, the highest level of Project
Management shall determine if the use of conventional means is more hazardous or not possible because of structural design or
worksite conditions. Reason shall be stated on line 3 below.

Reason for use:

This Permit to be filled out prior to using manbasket and shall be maintained in the cranes cab during such operations. When work
is complete it shall be retained in the Contractors HSE files.

Contractor:
Crane Model:
Crane Inspection Date:
Boom Length:
Names of Personnel in Basket:

Date of Lift:
Capacity:
Lift Location:
Boom Angle:

Radius:

Ft.:

1. Basket no.: _________________________


2. Weight of basket: __________________lbs.
3. Total weight of occupants, tools and equipment: __________ lbs.
4. Load block weight = ________________lbs.
5. Whip line ball weight = _____________lbs.
6. Working load capacity 2 + 3 + 4 + 5 = _________________lbs.
7. Chart rated capacity at operating radius _______________lbs.
8. Maximum load capacity 7 X 2 = _______________ lbs. Note: Because of the required safety factor, the working load
capacity 6., can not be greater than the maximum load
capacity 8..
Yes
No
9. Does Crane have controlled lowering capability?
____
____
10. Has basket and all rigging equipment been inspected?
____
____
11. Is safety line provided for basket?
____
____
12. Tag lines provided to control basket?
____
____
13. Area below basket barricaded?
____
____
14. Safety belts worn by employees inside basket?
____
____
15. Four (4) or less employees inside basket?
____
____
16. Crane set up on firm footing and level with outriggers in use, if equipped?
____
____
17. Has crane operator's inspection been performed?
____
____
18. Is working area for the crane free of power lines?
____
____
19. Radio communications provided if hand signals impossible?
____
____
20. Weather conditions good?
____
____
21. Anti two-blocking device or two block damage prevention feature functional?
____
____
22. Proof testing at 125% of rated capacity before lift?
____
____
Remarks:

Crane Operator Signature

Qualified Rigger Signature

Responsible Supervisor Signature

HSE Manager Signature

Senior Site Manger Signature

Date

YERP-0237-HSE (11/07)

Page 1 of 1

CRITICAL LIFT PLAN


Issue Date:____________________
1.

Contractor:

2. Plant/Area:

3.

5. Crane Manufacturer

6.

7. Serial Number

9. Max radius during lift

10. Swing Direction & Degrees of Swing

Model Number

13. Will Jib and/or Boom Ext be used? ___Yes ___No


Erected
Stowed
If Yes:

Lift Date:

4. Lift Location:

8. Total Boom, Boom Ext and/or Jib


length at time of lift:
___________________________
11. Lift Elevation (ft)
12. Boom Angle
______Max. ______Min.
______Pick ______Set
14. Cranes rated capacity from chart at configuration (blocks 8/13)

Length (ft)
Weight (lb)

15. Component Weights:

16. Load Description and Weight

Jib / Boom Extension:

Wt. ______

Headache Ball:

Size______

Wt. ______

Load Block:

Size______

Wt. ______

17. Who determined weight of load and lift?

Auxiliary Boom Head:

Wt. ______

Name:__________________________________________________

Weight of Cable:

Wt. ______

How Determined:__________________________________________

Slings, Rigging, Shackles, etc.:

Wt. ______

Lifting Beam/Bars:

Wt. ______

Dimensions:________

Allowance for Unaccounted Material and Equip.

Wt. ______

Other:________________________________

Wt. ______

18. Total Lift Load


(Block 15 + 16):

19.

20. Rigging Safety Factor 5 to 1?

21. Rigging accessories size/condition:

____Yes
Total Weight
22. Tag Line Required
____Yes ____No

____No

___________

23. Parts of Wire Rope on Block


& Single-Line Capacity of Wire Rope:

Load % of Crane capacity


(divide Block 18 by 14)

Slings:__________ / __________
Shackles:________ / __________

24. Soil Conditions?

Other:__________ / ___________
________Poor
________Good

Calculations?

_____Required

_____Not Required

Crane Mats?

_____Required
26.

_____Not Required
Inspection/Testing

25. Hazards
Electrical?

____Yes

____No

If Yes, Explain:_________________________________

Load Test Date:____________

Overhead?

____Yes

____No

If Yes, Explain:_________________________________

Periodic Inspection Date:

Wind Speed

____Yes

____No

If Yes, Explain:_________________________________

_________________________

(If wind speed > 56 kph (35 mph), lift is prohibited)


Underground?
Others?
27. Pre-Lift Meeting
Date:
_________________

____Yes

____No

If Yes, Explain:_________________________________

Test Lift:
Remote Area_____________

Lift Location______________
____Yes
____No If Yes, Explain:_________________________________
28. Attachments
29. Pipe Rack/ Electric Line Inventory & Isolation Points Completed

Plan View
______Yes ______No

Elevation View
Responsible Supervisor:_____________________________________

Other Attachments

30. Signatures
Supervisor Responsible for Lift

Date

YERP PMT Construction Engineer

Date

Contractor Rigging Superintendent

Date

YERP PMT Construction Manager

Date

Contractor Crane Operator

Date

YERP HSE Representative

Date

Contractor HSE Manager

Date

Contractor Site Manager

Date

YERP-0238-HSE (03/08)

Page 1 of 2

DEMOLITION WORK PLANNING CHECKLIST


This checklist provides practical advice to assessing the planning and conducting of demolition work.
Yes
A. Has the demolition work been planned?
1. Has a Hazardous Work Plan been developed for the demolition work?
2. Does the Hazardous Work Plan include an identification and assessment of hazards
and control measures to be implemented?
B. Has the building or structure been cleared of hazardous and toxic substances and
materials?
1. Is the building free of asbestos?
2. Have other likely hazardous contaminants been identified? (Hazardous
contaminants/substances are frequently found inside buildings or structures, also they
can be found within the surrounding soil. The previous use of the building can give a
guide to the likely containments which may be present.)
3. Has the risk posed from biological hazards been investigated? (include the old
internal plumbing and waste systems, damp areas with fungi or moulds, animals and
their droppings)
C. Have all utility services been identified?
1. Have all electric power lines and cables, gas lines, telecommunication lines, water,
waste and sewerage pipes been located?
2. Have the structural condition and contents of any septic or underground storage tanks
been looked for and identified? (Don't rely on original site plans or drawings; obtain
expert help from a suitable qualified person or the local utilities supply and distribution
companies)
3. Have all the utilities services been removed and made safe? (Confirm that electrical
power and gas has been completely disconnected by the utilities companies; Check
that electricity and gas meters have been removed and that no overhead cables
remain connected to the structure)
4. Have all outlets been checked to ensure that all electricity and gas supplies have
stopped?
5. Have all residual gas, in the premises pipes, been safely flushed out?
6. Have septic or underground tanks been pumped out and the contents disposed of
safely?
D. Are fire services provided?
1. Where fire services exist, can lines and hoses be kept in place for as long as possible
and only progressively removed as necessary?
2. Are adequate temporary fire services provided where hot work is being undertaken?
3. Has local fire department been contacted for advice?
E. Has structural stability been considered in demolition plan? (The sequence in which a
building/structure is demolished can significantly impact on its structural stability and is
critical to the safety of the workers and personnel not involved with the work)
1. Has expert advice from a specialist such as an experienced demolition rigger or
structural engineer been sourced? (When in doubt, or if when dealing with an unusual
structure or structures incorporating pre-stressed concrete reinforced members, get
expert advice)

No

YERP-0238-HSE (03/08)

Page 2 of 2

F. Are suspended floors safe for the loads?


1. Has a structural engineer determined the loading capacity of floors before placing
earthmoving equipment, heavy plant or building rubble on them?
2. Does the floor capacity need to be increased by back-propping the floors with shoring
frames or rigidly connected systems of adjustable building props?
3. Will regular monitoring of floor loading be needed?
G. Are demolition tools and equipment being used safely?
1. Are compressors, jackhammers and other pneumatic tools properly maintained and
fully serviceable?
2. Are all air-hose connections secured with safety pins to prevent dangerous blowouts?
3. Will gasoline or diesel-driven compressors or equipment be used in cellars or any
poorly ventilated areas?
4. Has concrete cutting equipment been checked that it is the right sort for the tasks?
5. Have oxygen/fuel gas cutting equipment been checked that it is in good condition,
properly secured and when in use fire extinguishers are readily available?
6. Are workers provided with the right personal protective equipment for the tools and
tasks, such as hearing protection, respirators, protective glasses, head protection,
gloves, or leather welder jackets/sleeves to prevent burns?
H. Are electric tools and equipment being used safely?
1. Have all portable electrical cords and power tools been tested and provided with the
current months color-code?
2. Do tool and equipment users understand their inspection responsibilities?
2. Are extension cords supported above the ground and run on hangers or stands, with
sufficient height clearance for personnel and vehicles, to provide a safe route through
the work area and passageways?
3. Are all electrical equipment and extension cords protected by Ground Fault Circuit
Interrupters (GFCIs).
I. Are workers protected from falls?
1. Are adequate fall prevention/protection methods in place for workers where they are
exposed to falls of 2 meters or more which may include: securely covering or
barricading all floor or roof penetrations, shaft entrances and doorways where
staircases are to be removed?
2. Are properly constructed heavy duty scaffolds provided?
3. Where safety harnesses are necessary, are they serviceable, properly worn and
securely fixed to adequate anchorages.
4. Are trenches, pits and excavations adequately barricaded?
J. Is the public or non-involved personnel properly protected?
1. Are non-involved personnel protected from risks associated with the demolition
process, including:
Securely fencing off the demolition site to restrict access to the area and providing
appropriate warning signs.
Buildings or structures adjacent or close to other work areas have a full-height
heavy duty perimeter scaffold to safely contain any debris.
Where demolition work is being carried out from a scaffold, sheeting from the
working platform to the guardrail to contain debris on the platform.
Where necessary, provide properly designed and constructed overhead protection
or covered ways over footpaths.
K. Is rigging work being done safely?
1. Are only qualified and properly supervised workers involved with the use of rigging
equipment (such as air winches, creeper winches, chain blocks, and cranes) in
demolition work?
2. Are all rigging equipment and slings in serviceable condition, inspected and provided
with the correct inspection period color-code markings?.
Checklist Completed By:

Date:

YERP-0239A-HSE (11/07)

Page 1 of 1

JOURNEY MANAGEMENT PLAN


1. General information and approvals( if under a current security alert, YERP Site
Manager must approve*)
OffProject
OffProject Delivery Of
Other Specify:
Travel Purpose:
Delivery Of
Materials
Personnel
Security Driving
Destination:
Alert
___Yes ___No
Is journey necessary?
Is there an alternative method of transport?
___yes ___no
___yes ___no
Department Manager*
Transportation Manager
HSE Manager
Primary Driver

Secondary Driver

Alternate Driver

2. Trips/Routes And Hazards


List all hazards that are likely to be encountered during the journey and can pose
significant hazards to the occupants of vehicle and material being transported
1.
2.
3.

4.

For each hazard listed above, identify the precautionary measure that will be taken or
followed to prevent injury or damage during the journey.
1.
2.
3.

4.

3. Driving/Road Conditions
Dual Highway
Paved
Dual Highway Private
Dirt Road Traversing Hills
Public
Road
Weather
Sunny
Rainy
Cloudy Wind
Other:
Conditions
List precautions that should be taken/followed by the driver(s) due to the route,
weather, and road conditions.

YANBU EXPORT REFINERY PROJECT

YERP-0239B-HSE (11/07)

Page 1 of 2

DRIVERS PERMITAPPLICATION AND REGISTRATION


Name: _______________________________
Area Supervisor: _______________________
Date of Hire: __________________________
Drivers License Country of Origin: _________
Drivers License # :
Did you have formal driving instructions? Yes/No

Date: ______/______/___________
Badge # ______________________
Employee # ___________________
Exp. Date: ____________________
Exp. Date:

During your instructions did you drive a vehicle? ____________________________


How long have you had a drivers license? _________________________________
Do you wear glasses, contact lenses or hearing aides? _______________________
When was your last vision test? _________________________________________
Have you had a motor vehicle accident in the last 5 Years? _______________________________
Describe:
Has your drivers license ever been revoked for any reason? ___________________
How many traffic violations have you received in the past 3 year? _______________
Is there any other reason you should not receive a project drivers permit? ________
____________________________________________________________________
Driver Education Instructor ______________________________________________
Date Course Completed _____ /_____/_____ Instructor Signature _________________________
YERP Driving Policy Received Yes/No Project Driving Rules Yes/No
I have read and understand the contents of the YERP Driving Policy and all
other Driver Education course material, including the Project Driving Rules, and agree
to abide by their provisions and assume responsibility while operating a vehicle.
Approval Signatures:
_______________________
Applicant
print name _______________

______________________
Manager/Supervisor
print name ____________________

__________________________
HS&E Supervisor
print name ____________

YERP-0239C-HSE (11/07)

Page 1 of 4

DRIVING/TRAFFIC HAZARD CHECKLIST


Project Driving/Traffic Risk Analysis & Pre-Mobilization Hazard Identification Checklist
REVIEW JOB SCOPE
Item
1

Will Exist?

Rating
Scale

Scope of Vehicle Use / Drivers Exposure:


(Scale: 1 - Minor Issue; 2 - Significant Issue; 3- Major Issue
Standard Onsite/Off-Site Driving Traffic & Employee Parking/Traffic
Crowded / Hazardous Access and Parking
Other:

Standard Material Delivery and Local Traffic Issues


Extensive Material Delivery and Local Traffic Issues
Major Equipment Transport / Modules
Material / Load - Serious Hazard - being delivered
Extreme Traffic Hazards for Delivery of Expensive Loads
Modules delivered over Roadways - Traffic Hazards
Heavy Traffic around Site(s) Could Damage Public Roads
Other

Multiple Shifts - Scheduling of Traffic Flow

Bussing of Workforce to site(s)


From YERP Designated local site
From multiple, Contractor located sites
From over 10 Miles

Traffic between close local site locations (w/in 1 Mi.)


Multiple Sites with significant traffic between them
Highway Driving Included
Extended Cross Country(International) Driving Included
Behavioral Issues Long Hours - Fatigue / Distraction concerns

Potential for Driver - Vehicle Injury/Loss


Civil Unrest Potential or Exists
Armed Robbery/Attack/Theft Potential

Communications
Electronic communications provided/reliable for emergency use?
Provided in vehicles, on Driver or at roadside locations?
Mobile Phones?
Telephones?
Driver can easily contact Base?

YERP-0239C-HSE (11/07)

Ite
m
8

Will
Exist
?

Page 2 of 4

Ratin
g
Scale

Scope of Vehicle Use / Drivers Exposure:


(Scale: 1 - Minor Issue; 2 - Significant Issue; 3- Major Issue
Local Road/Traffic Conditions & Controls
Road Conditions - Typical
Road Conditions Hazardous / Inadequate for Traffic
Hills & curves, Blind areas
Extreme vertical changes / hairpin turns
Roads not Maintained
Extreme Weather / Night Shift Impacts
Wet/Muddy Impassable Roads Frequently / Periodically
Minimal/No Roads available- Jungle/Pristine environment
Sites Located in Congested / City or Residential Traffic Areas
Pedestrian Hazards to Vehicles or to themselves

Driver/Vehicle/Traffic Controls of Country/State


Adequate Driver/Vehicle Condition/Traffic Controls of Country
Lacking or Inadequate Traffic Management System
Level of Police or Local Enforcement Inadequate
Inadequate Traffic Signage, Layout, No. lanes for traffic usage
Driver Licensing/Screening/Training/Controls Lack of Skilled Drivers
Local Governmental Licensing/Traffic Issues
Describe:__________________________________________________
_____
Cultural Issues - Driving Behaviors
Traffic Accident Issues - Reporting / Emergency Care / Security

10

YERP/Contractor/Subcontractor Security Assessment Conducted


Date:______________ Security Supervisor:______________________
Company:_________________________________________________
Description of Findings:

YERP-0239C-HSE (11/07)

HAZARD ASSESSMENT MATRIX

Page 3 of 4

YERP-0239C-HSE (11/07)

Page 4 of 4

RISK ASSESSMENT MATRIX

Using evaluations above determine the following:


Number of Vehicles Exposed by
Level
L=1
L =2
L=3

Vehicle Use Types and Exposure Levels


Level 1: Low Exposure Vehicles/Driving & Semi-controlled
Conditions
Onsite Only Use or local traffic only YERP Staff Project Traffic
Hazards in benign locations local buying, mail, etc.
Project Traffic between Sites separated by less than 10 Miles/or
with significant Hazards on Roads or other Conditions
- TOTAL Vehicles at Level - 1 No Monitors
- Number of Potential Drivers / Including multiple shifts?
Level 2: Moderate Exposure Vehicles/Driving & Uncontrolled
Conditions
Significant Offsite Traffic of YERP Staff Employees &
Transportation to various sites over Moderate distances on
Inadequately Controlled Roads/Highways
Significant Offsite Traffic of YERP Staff Employees or
Transportation to Site over significant distances on Inadequately
Controlled Roads/Highways
Significant Offsite Town Runner Traffic Significant distances/
major city driving
- TOTAL Vehicles Using Level 2 Passive Monitors
Number of Potential Drivers / Including multiple shifts?
Level 3: Extreme Hazard Exposure Vehicles/Drivers & Uncontrolled
Hazardous Road /Travel Conditions
Long Distance Project Driving of YERP Employees over Inadequate
&/or Uncontrolled, Hazardous Highways(especially in undeveloped
countries)
High Value/Hazardous Materials Transportation over inadequately
Controlled / Monitored roads
Client or Project Scope/Logistics mandates use of Level 3 Vehicle
Monitoring Devices to monitor and communicate/control Vehicles &
Driver
TOTAL Vehicles Using Level 3 Active Monitors
No. of Potential Drivers / Including multiple shifts?

YERP-0239D-HSE (11/07)

Page 1 of 1

VEHICLE INSPECTION CHECKLIST


Project
Make

Date
Year

Vehicle Number

Location

Driver

ITEMS

Initial Check
OK

Mandatory Applicable Equipment (Seat belts (F/R), Rearview


mirrors (internal/external: both sides); Lights (head & tail, stop,
turn signal & emergency warning); Emergency kit:
Flares/Reflective warning triangle; Tire changing equipment,
incl. lug wrench/jack capable of handling vehicles wt; Spare
tire meeting manufacturers specs; Fire Extinguisher DO
NOT USE IF MISSING ANY OF THE ABOVE!
First Aid Kits for vehicles that are used for significant offsite
transportation.
Visual Inspection of Exterior of Vehicle, including condition of
all tires, including spare (tread depth and pressure) and
general condition of vehicle
Under Hood Visual Inspection, Fluid levels, Belts
Windshield, all windows & exterior light lenses, cleanliness
and visibility all lights operational, including headlights,
stoplights, taillights, turn signals, four-way flasher, running
clearance, & back-up lights (verify headlight alignment)
Hood, Trunk, Gas Cap secured
Vehicle Registration, Insurance Card (if applicable)
Door Latches secure
Instrument Panel and Warning Lights
Windshield Wipers and Washers operational
Sun Visors
Climate Control and window defogger operational
Mirrors and Seat adjusted for driver
Service and Parking Brakes operational
Interior of vehicle clean and free of loose items and debris;
cargo (if applicable) secured
Seat Belts and/or shoulder harness operational
Head Restraint properly adjusted
Horn and Back-up Alarm
360 Walk-Around before vehicle movement

Re- Check
X

OK

YERP-0239E-HSE (11/07)

Page 1 of 1

DRIVERS DAILY CHECKLIST


DRIVERS NAME: __________________________
DATE: _______________
VEHICLE REG NO: _________________________
SITE: ________________
TYPE OF VEHICLE: ___________________ SIGNATURE ______________________
S/N ITEM (U = Unsatisfactory S + Satisfactory)
U S N/A Remarks
1.

General road worthy condition (cabin, doors, windows)

2.

Tire condition

3.

Light condition

4.

Brake system

5.

Steering system

6.

Availability of spare tires and related tools

7.

Availability of spare fuses

8.

Availability of triangle

9.

Back mirrors condition

10.

Wipers and washer condition

11.

Maintenance sticker available and updated

12.

Verify compliance with scheduled maintenance

13.

Check of leaks

14.

General status of fluid levels

15.

Availability of fire extinguisher

16.

Status of seat belts

17.

Hazard lights

18.

Cargo properly loaded and secured

YERP-0239F-HSE (11/07)

Page 1 of 1

DRIVING OBSERVATION CHECKLIST


Driving Observation Checklist
Drivers Name:

Employee No.:

Dept./Section:

Driving License Type:

Issued:

Expires:

Driving Experience: ________ Yr


Date of Check:_______________

Duration of Check (Minutes): __________________

Overall Rating:

Unsatisfactory(U)

Satisfactory (S)

Good (G)

Starting and Stopping


U

Checks right, left and behind before starting

Applies brakes early and smoothly

Follows two second rule when pulling out


Anticipates need to stop well in advance
General Driving
Maintains safe distance (four-second rule)
Allows adequate space cushion
Yields to oncoming traffic
Maintains safe speed
Stays out of other drivers blind spot
Maintains firm grip on wheel
Centers well in lane
Approaching junctions and Intersections

Stops well behind vehicles in front


Comes to a complete stop at red lights
U

Observes right-of-way rules

Checks mirrors regularly


Uses horn when appropriate
Uses inside lane when safe
Uses turn signals when changing lanes
Alert for pedestrians especially children
Times for cars leaving parking spaces
Alert for cars leaving parking spaces

Adjusts speed to avoid collision should


oncoming driver fail to stop

Adjusts speed to avoid collision should side


street driver fail to stop
Turning and Exiting
U
Givers proper signals well in advance
Gets into proper lane well ahead of turning or exit point
Does not interrupt flow of oncoming traffic
Turns into proper lane
Passing
U

Makes turn from correct land


Turns slowly enough to be safe
Steers smoothly

Uses mirrors
Checks blind spot

Uses horn when necessary


Has adequate visibility of road ahead

Uses turn signals

Does not cut back into line too soon

Return completed form to the HSE Department.


Comments:______________________________________________________________________________________________
________________________________________________________________________________________________________

YERP-0240A-HSE (09/07)

Page 1 of 1

Medical Examination
For Heavy Equipment Operators
EMPLOYEE NAME:
(Please Print)

CONTRACTOR NAME:

DATE:
(Please Print)

VISION
1. The vision shall not be less than 20/40 in each eye separately,
with or without the use of eyeglasses or contact lenses.
2

NORMAL ABNORMAL

Color vision and visual fields should be normal.

Diplopia is UNACCEPTABLE.
HEARING
4 Hearing shall be adequate for normal speech communication
with or without a hearing aid.
POTENTIAL SUDDEN INCAPACITY
5 Any condition likely to cause sudden incapacity is
UNACCEPTABLE. This includes, but is not limited to, a history of
seizures after the age of 5 years, vestibular disorders, heart
disease, and diabetes mellitus.
MISCELLANEOUS The following must be considered:
6
7

Impairment of musculo-skeletal capacities.


Coordination and progressive or disabling neurological disease.

A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL
NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects.


FIT TO WORK? (circle as appropriate)

YES

Physician Remarks:

Signature:

Physicians Name:
(Please Print)

Facility Name:

Facility Location:

Telephone #:
Note: Any listed condition identified as abnormal shall be a disqualifying factor.

NO

YERP-0240B-HSE (09/07)

Page 1 of 1

HEAVY EQUIPMENT OPERATOR DAILY INSPECTION CHECKLIST


Contractor Name
Equipment Manufacturer

Equipment ID #

Carrier

Hour Meter Start

3.0 CRANE SAFETY DEVICE(S)


& HYDRAULIC SYSTEM CHECKS

2.0 ENGINE START-UP CHECKS

1.0 PRE-START WALK-AROUND CHECKS

PHASE

ITEM
NO.

Hour Meter Finish


ITEM NAME

1.1

Inspection Sticker

1.2

Carrier Doors/Panels/Mirrors

1.3

Spark Arrester

1.4

Under-Chassis Leak Check

1.5

Air Reservoir

1.6

Tire Condition Pressure/Tread/Sidewalls

1.7

Tracks/Drive Chains

1.8

Deck - Housekeeping/Leaks

1.9

Coolant Level (Radiator)

1.10

Engine Oil Level

1.11

Engine Oil Leak Check

1.12

Wire Rope - Condition/Drum Lay

1.13

Sheaves/Hook Block/Headache Ball

1.14

Swingaway Jib

1.15

Cab Doors/Glass/Mirrors/Housekeeping

1.16

Seat Belts

1.17

Load Chart(s) - Accessible/Readable

1.18

Fire Extinguisher(s) Mounted/Inspected

1.19

Hydraulic Oil Level

1.20

Battery Terminals/Cables/Electrolite

1.21

Fan Belts

2.1

Engine Start

2.2

Voltmeter/Ammeter/Tachometer (RPM Gauge)

2.3

Turn Signals/4-Way Flasher Switch/Beacon Light(s)

2.4

Horn/Lights/Wipers

2.5

Engine Oil Pressure Gauge

2.6

Transmission/Converter Temperature Gauges

2.7

Engine Coolant Temperature Gauge

2.8

Fuel Gauge Level

2.9

Braking System(s)

2.10

Transmission Oil Level

2.11

Air Filter/Restriction Condition

2.12

Hydraulic Filter Condition

2.13

Suspension System

3.1

Anti-Two Block/Two Block Damage Prevention

3.2

Rated Capacity (Load) Limiter (RCL)

3.3

Outriggers/Stabilizers/Float Pads

3.4

Bubble Check

3.5

Steering System

3.6

Rear Axle/Oscillation/Lockout System

3.7

Boom Extension/Lift Controls/Lift Operations

3.8

Hoist Controls/Hoist Operations

3.9

Positive Swing Lock/Swing Controls/Operation

3.10

Back-Up Alarm

Operator Name:

Location/Unit/Area

Date

Model

Capacity

Crane

Hour Meter Start


OK

NOT
OK

Hour Meter Finish

N/A

DEFICIENCY

Supervisor Name:
(Please Print)

Signature

(Please Print)

Signature

YERP-0243-HSE (09/07)

Page 1 of 1

EXCAVATION PERMIT
SECTION A
Contractor: __________________________________
Supervisor Responsible for Work: _________________________________
Competent Person: __________________________________ Job Title: _______________________________________________
* The Competent Person must inspect the excavation daily (Section C) prior to entry of personnel and when conditions change.
Specific Location Of Work: ____________________________________________________________________________________
____________________________________________________________________________________________________________
Drawing/Sketch Of Location Attached? YES ______
NO ______
Size Of Excavation/Trench: _________ Meter(s) Long _________ Meters Wide
_________ Meter(s) Deep (deepest point)
SECTION B
Drawings - Electrical, Instrument, Piping, As-Built, Civil, Etc. - Checked For Underground Lines/Obstructions?
YES ______
NO ______
None Available? ______
Property/Utility Owner contacted for potential underground lines or to provide location of buried lines?
YES ______
NO ______ If No, Why Not? _____________________________________________________________
Lines/Cables in vicinity of work?
Hot/Live?
Electric-Power: ______ Voltage = ________kV
Process: ______ Service Type: __________________________________
Instrument: ______ Service Type: ________________________________
Sewer: ______ In Use? ______________________
Water: ______ In Use? ____________________ Other Utilities/Obstructions: _________________________________________
Utilities Owner: ____________________________________________________ Owner Contact: __________________________
Other Known Obstructions Suspected/Identified? - Clearance From Digging?
1. Footings: ______ Clearance: ______ Meter(s)
2. Pilings: ______
Clearance: ______ Meter(s)
3. Other (describe): __________________________________________________________________ Clearance: ______ Meter(s)
Soil Type(s) Involved? A ______
B ______
C ______
Layered? (from top): ______/______/______/______
Describe Protective System: ___________________________________________________________________________________
___________________________________________________________________________________________________________
___________________________________________________________________________________________________________
Precautions To Be Taken
1. ______ Line Located By Detector
2. ______ De-Energize Lines
3. ______ Hand Excavate/Probe
4. ______ Exploratory Trench Around Unit/Property
5. ______ De-Energize Lines
6. ______ Insulate Operator
7. ______ Safe Access Within 7.6 Meters 7. ______ Spoil At Least 1 Meter From Edge
Potential for Toxic/Flammable Gas/02 Deficiency?
YES ______
NO ______
If Yes, Testing Results: O2% ______ Combustible ______
LEL% ______ CO ______
Other: ________ Time: _______
O2% ______ Combustible ______
LEL% ______ CO ______
Other: ________ Time: _______
PPE / Other Hazard Controls: _________________________________________________________________________________
SECTION C
Approval Signatures
Engineering: __________________________________________
Elect./Instr.: _______________________________________
Piping: _______________________________________________
Client/Owner: ______________________________________
Responsible Supervisor: _________________________________
Safety Rep (for Gas Test): ____________________________
Competent Person: ___________________________________ Inspection/Re-Inspection: Date: _________ Time: ______ Init:_____
Date: _________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____
Date: _________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____ Date:_________ Time: ______ Init:_____
This Permit must be available at the work site.
The completed Permit must be returned to Safety Department.
SECTION D
Work Completed/Permit Closed Date: ______________________ By: ________________________________________________

YERP-0244-HSE (09/07)

Page 1 of 1

FALL PROTECTION EQUIPMENT INSPECTION RECORD


Contractor Name:
Inspection Date:

Project:
Competent Person:
(print name)

(signature)

Harnesses visually inspect stitching, rivets, buckles, shock absorber, buckle tabs, D rings for cuts, tears, rust,
abrasion, and burns, other damage and general appearance.
Lanyards visually inspect for frayed strands, broken strands, rot, burns cuts, other damage and general appearance.

COMMENTS:

SNAP-HOOK
& SAFETY
LATCH

SHOCK
ABSORBER

LANYARD

for GOOD or OK, or an X for BAD, REPAIR or REPLACE


BODY PADS

D RINGS &
BUCKLES

RIVETS &
EYELETS

ALL
STITCHING

HARNESSES
& LANYARDS
ID NUMBERS

BELT
WEBBING

In the appropriate boxes, place a

COMMENTS

YERP-0246-HSE (09/07)

Page 1 of 1

FLOORING REMOVAL PERMIT


Contractor:

Date:

General Information

Supervisor Requesting Approval:


Work Area/Unit:
Specific Location:
Reason for Flooring Removal:

Craft:

Craft/Contractor Performing Work:


Planned Duration Of Work:
Supervisor Signature:
This flooring removal request has been reviewed. Removing the flooring is required to
accomplish the work. The checklist below has been completed and the final approval for
the work will be made by signature below after all requirements have been completed.
(HSE Manager Signature)

(Area/Craft Superintendent signature)

Pre-Approval Checklist

Actions To Take
Primary Barricade
Temporary Hole Cover
100% Fall Protection
Warning Sign at Lower Levels
Warning Sign at Work Area
Work Area Ownership Tag
Dedicated Hole-Watch
Secondary Barricade
Hole Cover Availability
Hole Cover Design Needed
Hole Cover Modifications Required

Yes
__
__
__
__
__
__
__
__
__
__
__

No
__
__
__
__
__
__
__
__
__
__
__

Comments
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________
_______________________

Final Approval

All preparations are in place and flooring removal can proceed.


(HSE Manager Signature)

(Area/Craft Superintendent Signature)

Permit Close-Out

Work is complete and work area has been restored to original condition.
Date:
(Supervisor Responsible for Work Signature)

YERP-0247-HSE (09/07)

Page 1 of 1

CHEMICAL USE APPROVAL


Contractor
Error! Bookmark not defined.Chemical Name

Synonyms

Area Where Used

Number of Persons Working With


Chemical

Chemical Use (Cooling Tower Additive, Gasket Material, etc.)


How Used (Manually Handled, Enclosed Systems, etc.)
New Chemical

Yes No

Name of Chemical Being Replaced

MSDS Attached Vendor Contacted for Current For Trial Basis For One-time Use
Copy Yes No
Yes No
Yes No
Yes No
Amount of Current Chemical on Inventory for Disposition (Drums, Gallons, etc.,)

For Contractor Use Only


Yes No

Expected Disposition of Current Chemical (How, Date)


New Chemical Maximum Inventory

Minimum Inventory

Is vendor willing to accept unused chemical back into stock?


Yes No

Storage Vessel Equipment Number

If not, give reason

Route of Exposure (e.g., Skin, Inhalation, etc.)


Personal Protective Equipment Required
Training (Employee Training Completed, Who, When, What, etc.)

Engineering (Ventilation, etc.) or Administrative Controls

Requested By:

Date:

Reviewed and Approved By


Contractor Site Manager

Date:

Contractor HSE Manager

Date:

Contractor IH Representative:

Date:

YERP HSE Manager Approval (for carcinogens/reproductive toxins):

Date:

Un-Approved By:

Date:

Reason for Un-Approval:

YERP-0250A-HSE (11/07)

Page 1 of 2

HOT-TAP/TIE-IN CHECKLIST
Owner: __________________________
Job No.:
Contractor: ____________________
Tie-In No.:
Hot Tap Subcontractor:
Engineering Data Sheet Reference:
Yes
1. Verify line no. or item is correct and location correct
2. Verify valve is full opening type seat ring lugs should be removed if required
for hot tap machine
3. Verify valve pressure tested (closure and packing) and leak tight
4. Verify hot tap machine pressure-temperature rating suitable
5. Verify hot tap machine materials and seals are compatible and suitable for
fluid service for extended time
6. Verify work area isolation plan is written
7. Verify welding procedure approved
8. Verify welder qualified and instructed in technique
9. Verify all personnel are properly trained in fit and use of respiratory
protection required and personnel are approved for use of same
10. Attach approved hot tap authorization
11. Verify hot tap equipment in good condition
12. Verify hot work, and confined space entry permit secured from YERP
Operations representative
PRE-FITUP FOR WELDING
1. Verify pressure reduced to requirement (by YERP operators)
2. Verify unnecessary personnel cleared from area
3. Verify fire extinguisher and/or pressurized firewater hose required by permit
ready and watches posted
4. Verify flow maintained in lines (by YERP operators)
5. Verify escape route planned and all personnel involved understand
6. Verify personnel have required breathing apparatus
7. Communications with operations established
8. Verify Personal Protective Equipment specified and utilized.
POST BRANCH OR NOZZLE WELDING
1. Visual examination
2. LPE ____ MPE ____ UT ____ RE ____
3. Pressure test ____
POST REINFORCEMENT PAD WELDING
1. Visual examination
2. LPE ____ MPE ____ UT ____ RE ____
3. Pressure test with hot tap machine mounted

No

YERP-0250A-HSE(11/07)

Page 2 of 2

Yes
PRE-HOT TAP
1. Cutter and pilot bit are satisfactory and coupon retractor functional
2. Required strainer in place
3. Purge gas established & at required rate
4. Hot tap machine bleeder outlet piped as required
5. Unnecessary personnel cleared from area
6. Hot work permit re-established
7. Fire extinguisher and/or pressurized firewater hose required by permit ready
8. Line operating conditions established
9. Recheck calculations for boring machine travel to verify coupon will be fully
cut and opposite wall will not be cut.
10. Check alignment of hot tap machine
11. Move travel in and out several times to verify boring bar does not jam or drag
12. Stop on hot tap machine set correct and locked
13. Communications with operations established
POST HOT TAP
1. Boring machine retracted and valve closed
2. Verify coupon retracted (do not fish for coupon. Notify owner's operators
immediately if coupon was not retracted so they can look for coupon and
verify successful hot tap)
3. Bleeder valve opened
4. Coupon attached to block valve

No

YERP-0250B-HSE (11/07)

Page 1 of 1

HOT TAP DATA SHEET


Contractor:
Date:
Tie-In No.:
Data Sheet Reference:
Header/Line No.:_______________ Size:_____ Schedule/Weight:
Fluid:_______________________ Pressure:_______________ Temperature:
Branch or Nozzle Size:____________ Schedule/Weight:
Location of branch or nozzle:
Required minimum thickness of hot tap area:
Line pressure reduction required: YES ____ NO ____ To:
Line temperature reduction required: YES ____ NO ____ To:
Temporary strainer required: YES ____ NO ____ Designate type and location of temporary
strainer if not on drawing:
Flow rate limits: MIN:_______ MAX:_______
Purge gas required: YES____ NO ____ NITROGEN _______ ARGON _______
Purge gas special requirements such as dew point and purity (Normally Not Required):
Hot tap machine bleeder outlet: To Atmosphere ____ Pipe To Remote Area ____ Pipe To
Closed Blowdown System: ________ Designate Where:
Branch Or Nozzle Weld Examination Required
Radiography: __________ Ultrasonic: ____________ Magnetic Particle: __________
Liquid Penetrant: __________ High Temperature Liquid Penetrant: __________
Pressure Leak Test Required
Hydrostatic: __________ Pneumatic: __________ Nitrogen: __________ Air: __________
Bubble Formation: __________ Or Ultrasonic Detector: __________
Test Pressure:________________________
Special Requirements:

YERP Operations Representative:


Gas Masks Required: YES____ NO ____
Wear: YES____ NO ____ or Available For Immediate Use: YES ____ NO ____
Self Contained Breathing Apparatus Required: YES ____ NO ____
Other Special Requirements:
YERP Representative's Approval:
Contractor Representative:

Date:
Date:

YERP-0250C-HSE (11/07)

Page 1 of 1

HOT-TAP PRE-WELDING INSPECTION


Date:
Contractor:
Tie-In No.:________________ Engineering Data Sheet Reference:
Ultrasonic examine the area where the branch or nozzle will be attached for wall thickness and
laminations. The area inspected shall include one inch inside the branch id and three inches
outside the branch od.
If a reinforcement pad is required, also examine the header where the pad will be welded on its
periphery.
Original Thickness Specified: ___________Inches
Measured Minimum Thickness: ___________inches
Are laminations present?
YES ____
Are existing weld seams at least 3 inches from hot tap od?
YES ____
Is the location suitable for welding? YES ____
NO ____
Printed name and signature of inspector:
Date of Inspection: ______________ Name of Company:
If original location is not suitable, examine area to left or right as appropriate for relocation.
Describe or sketch suggested relocation and attach.
Relocation measured minimum thickness: ___________inches
Are laminations present? YES ____ NO ____
Are existing weld seams at least 3 inches from hot tap od? YES ____ NO ____
Is The Location Suitable For Welding? YES ____ NO ____
Relocation per sketch is suitable for welding? YES ____ NO ____
Printed name and signature of inspector:
Date of Inspection: ______________ Name of Company:

YERP-0250D-HSE (11/07)

Contractor:

Page 1 of 1

TIE-IN AUTHORIZATION

Unit:
Tie-In Number:
YERP requests that process piping and equipment be prepared to allow this tie-in connection
to be completed. The attached tie-in procedure, P&ID, and isometric drawing describe the
process for making this connection.
Restrictions/Comments:

Requested by:________________________
Contractor Representative

Date:

Authorization to proceed ________________________


YERP Operations Supervisor

Date:

The Tie-In(s) is completed, and is accepted__________________________ Date:


YERP Operations Supervisor
Blinds used to make this tie-in have been removed and (check one)
____ The Operations Supervisor has been notified of the work completion. An email has been
sent to the Operations Supervisor, and control returned to the unit.
____ The Lead Operator has been notified of the work completion. Information has been
communicated to the operating unit by internal plant tools (Blind Lists, Logbooks, Daily
Instructions (DIs), etc.) and control has been returned to the unit.
Signed by ___________________________
Contractor Representative

Date:

YERP-0252A-HSE (11/07)

Page 1 of 2

LINE BREAK PERMIT


Contractor Name
Subcontractor/Lower-tier Name (if applicable)
Project
Contract/PO/Release
Location (i.e., building, area, etc.)
Date of Line Break
Time
Service Being Broken
Line Number
Hazards (list all types of potential hazardous energy; also list all hazardous chemicals/material thought to ever have been in the line)
Special Instructions

PROTECTIVE MEASURES
Personal Protective Equipment
Required

Check
Yes

No

Date
Complete

Other Protection Methods

Boots Rubber

Barricade

Radius

Coveralls Cloth

Blanks to be Installed

Coveralls Tyvek

Block Valve Shut

Dosimetry Radiation (specify)

Blower

Film Badge Chemical (specify)

Fire Extinguisher

Gloves Leather

Grating, Floor Opening Covered

Gloves Long

Lockout/Tagout Required

Gloves Rubber

Monitoring (specify)

Goggles

Nonsparking Tools

Hood Acid

Piping Support Installed/Needed

Respirator Full Face

Pump Locked Out

Respirator Half Face

Spark Proof Tiles

Respirator Air Supplied

Standby Person (required for first time

Respirator SCBA

System Flushed

Shield Face

System Less than 100 C (212 F)

Shield Special Shielding

System Vented

Suit Acid

Valve Locked Out

Suit Hot

Ventilation Exhaust

Suit Rain

Ventilation Dilution/General

Other:

Water Hose

Other:

Other:

Other:

Other:

Check
Yes

Date
No Complete

YERP-0252A-HSE (11/07)

Page 2 of 2

LINE BREAK PERMIT


1.
2.

PLANNING ITEMS FOR LINE BREAKS


Depressurizing, Cleaning, and Venting Check
Nearest Safety Shower Location
(if greater than 15.2 meters (50 feet), water hose must be provided)

3.
4.
5.
6.
7.
8.
9.

Nearest Eyewash Location


Cold Pak Location
Scott Air Pak Location
Fire Extinguisher Location
Fire Alarm Location
Stretcher Location
Planned Escape Route
SIGNATURES

Contractor Construction Manager

Date

Contractor HSE Manager

Date

Subcontractor (if applicable)

Date

Lower-tier Contractor (if applicable)

Date

YERP HSE Manager

Date

YERP Representative

Date

RELAXING PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS


Date

Time

Personal protective equipment reduced to items listed below following first line break (if applicable)

LINE
SIZE

TAG
NO.

THICK

BLIND

MASTER BLIND LIST

RATING

PRESSURE

SERVICE

LOCATION

SYSTEM/UNIT _________________

(DATE)

INSTALLED BY

PAGE____OF____

(DATE)

REMOVED BY

YERP-0252B (11/07)

YERP
Page 1 of 1

MAINT.

OPERATIONS

YERP

MAINT.

OPERATIONS

YERP-0253A-HSE (08/07)

Page 1 of 1

Medical Examination
For Mobile Crane Operators
EMPLOYEE NAME:
(Please Print)

CONTRACTOR NAME:

DATE:
(Please Print)

VISION
1. The vision shall not be less than 20/40 in each eye separately,
with or without the use of eyeglasses or contact lenses.
2

NORMAL ABNORMAL

Color vision and visual fields should be normal.

Diplopia is UNACCEPTABLE.
HEARING
4 Hearing shall be adequate for normal speech communication
with or without a hearing aid.
POTENTIAL SUDDEN INCAPACITY
5 Any condition likely to cause sudden incapacity is
UNACCEPTABLE. This includes, but is not limited to, a history of
seizures after the age of 5 years, vestibular disorders, heart
disease, and diabetes mellitus.
MISCELLANEOUS The following must be considered:
6
7

Impairment of musculo-skeletal capacities.


Coordination and progressive or disabling neurological disease.

A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL
NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects.


FIT TO WORK? (circle as appropriate)

YES

Physician Remarks:

Signature:

Physicians Name:
(Please Print)

Facility Name:

Facility Location:

Telephone #:
Note: Any listed condition identified as abnormal shall be a disqualifying factor.

NO

YERP-0253B-HSE (08/07)

Page 1 of 1

MOBILE CRANE NON-CRITICAL LIFT LOG


Crane Type:

Make:

Contractor:

Model:

Date

Description of Load

Load

Rigging

Weight

Weight

Radius

Capacity
@ Radius

% of

Wind

Operator

Chart

Speed

Initials

YERP-0253C-HSE (08/07)

Page 1 of 1

MOBILE CRANE OPERATOR DAILY INSPECTION CHECKLIST


Contractor Name
Crane Manufacturer

Equipment ID #

Carrier

Hour Meter Start

3.0 CRANE SAFETY DEVICE(S)


& HYDRAULIC SYSTEM CHECKS

2.0 ENGINE START-UP CHECKS

1.0 PRE-START WALK-AROUND CHECKS

PHASE

ITEM
NO.

Hour Meter Finish


ITEM NAME

1.1

Inspection Sticker

1.2

Carrier Doors/Panels/Mirrors

1.3

Spark Arrester

1.4

Under-Chassis Leak Check

1.5

Air Reservoir

1.6

Tire Condition Pressure/Tread/Sidewalls

1.7

Tracks/Drive Chains

1.8

Deck - Housekeeping/Leaks

1.9

Coolant Level (Radiator)

1.10

Engine Oil Level

1.11

Engine Oil Leak Check

1.12

Wire Rope - Condition/Drum Lay

1.13

Sheaves/Hook Block/Headache Ball

1.14

Swingaway Jib

1.15

Cab Doors/Glass/Mirrors/Housekeeping

1.16

Seat Belts

1.17

Load Chart(s) - Accessible/Readable

1.18

Fire Extinguisher(s) Mounted/Inspected

1.19

Hydraulic Oil Level

1.20

Battery Terminals/Cables/Electrolite

1.21

Fan Belts

2.1

Engine Start

2.2

Voltmeter/Ammeter/Tachometer (RPM Gauge)

2.3

Turn Signals/4-Way Flasher Switch/Beacon Light(s)

2.4

Horn/Lights/Wipers

2.5

Engine Oil Pressure Gauge

2.6

Transmission/Converter Temperature Gauges

2.7

Engine Coolant Temperature Gauge

2.8

Fuel Gauge Level

2.9

Braking System(s)

2.10

Transmission Oil Level

2.11

Air Filter/Restriction Condition

2.12

Hydraulic Filter Condition

2.13

Suspension System

3.1

Anti-Two Block/Two Block Damage Prevention

3.2

Rated Capacity (Load) Limiter (RCL)

3.3

Outriggers/Stabilizers/Float Pads

3.4

Bubble Check

3.5

Steering System

3.6

Rear Axle/Oscillation/Lockout System

3.7

Boom Extension/Lift Controls/Lift Operations

3.8

Hoist Controls/Hoist Operations

3.9

Positive Swing Lock/Swing Controls/Operation

3.10

Back-Up Alarm

Operator Name:

Location/Unit/Area

Date

Model

Capacity

Crane

Hour Meter Start


OK

NOT
OK

Hour Meter Finish

N/A

DEFICIENCY

Supervisor Name:
(Please Print)

Signature

(Please Print)

Distribution: Original Supervisor/Crane Maintenance Records; Copy (current day) Operator/Crane Log Book

Signature

YERP-0255-HSE (10/07)

Page 1 of 1

CLOSE PROXIMITY PERMIT


This permit is required when equipment such as, but not limited to, cranes, aerial work
platforms, etc. are operated within 6 meters (20 ft.) of overhead electrical lines and/or process
piping.
Contractor Performing Work:
Date Requested:
Area:
Line Voltage:
Piping Contents:
Work To Be Performed:

Distance Boom/Platform Will Be From Energized Electrical Lines/Piping:


Special Precautions:

Contractor Supervisor Responsible for Work:


Signature:
Contractors Electrical Superintendent:
Signature
Contractor HSE Manager:
Signature:
Contractor Site Manager:
Signature:

YERP-0259A-HSE (11/07)

Page 1 of 1

PNEUMATIC/HYDROSTATIC TESTING PERMIT


Date:
Contractor:
(Note: When testing through equipment an authorized representative of the design engineer
must sign the permit for air or gas test).
A.
Project or System Number:
Test Package Number(s):
B
Description of System:
New
Revised
Piping:
Service Type

C.

D.

Pipe Spec

Sched/Size

Type

Material

Linear Feet
Test Pressure Design Pressure
Stored Energy (for pneumatic tests):_____________
Pressure Source: Type ______________________ At _____ psi
Required NDE and PWHT, if applicable, satisfied: ______
Install The Following From Pressure Source To System:
Shutoff Valve:
Type __________Rating __________
Regulator Valve: Type __________Rating __________ (At pressure source/manifold)
Relief Valve:
Type __________Rating __________
Pressure Gauge: Type__________ Rating __________
Blow-down Valve: Type _________ Rating __________
Special Requirements:
Exclusion Zone established _______Exclusion Distance (in feet):__________
Barricade and warning signs posted: ______________
Restraints and lashing required: ___________________
Minimum metal temperature confirmed: _____________
All systems must be relieved of pressure before leaks are repaired.
Note: Flanged connections may be tightened without relieving the pressure from the
system provided employees remain clear of the gasket plane projection.

Authorization/Approval Signatures:
Pipe Superintendent:
Contractor Site Manager:
Contractor HSE Manager:
Design Engineer Authorized Representative:
YERP Representative:

YERP-0259B-HSE (11/07)

Page 1 of 3

CHECKLIST FOR PRESSURE TESTING SAFELY


( = Yes or satisfactory X = No or not satisfactory NA = Not Applicable)

BEFORE START OF TEST


A. Assign Responsibility
Contractor has assigned persons responsible for the test.
For major tests, representatives from Inspection, YERP, and HSE Department monitor testing.
B. Issue Written, Approved Procedures
Written, YERP approved procedures at worksite (if required).
Procedures approved by proper authority
Procedures include minimum requirements as follows:
Pressure test or hydrostatic test diagram
Test manifold arrangement
Location of blind flanges and isolation valves
Location of check valves (flappers to be removed, if necessary)
Location of lowest rated component that determines test pressure
Location of air vents
Relief valve size and set pressure
Vacuum valve size and set pressure
Test medium
Test pressures
Special support requirements
Chemical additives
Test sequence
Minimum temperature allowed
Inspection requirements
Areas to be kept free of people
Location of barricades
Location of warning signs and markings for test area
Test medium disposal method
Additional or special personnel safety equipment required
Safety Instruction sheets
Emergency communication required and the methods
C. Use Proper Test Medium
Is water the test medium?
If not, is the use of a test medium other than water justified?
If water is not the test medium, precautions are taken to prevent hazardous conditions?
Personnel have personal protective equipment for protection against burning from hot water.
D. Select And Treat Hydrostatic Test Water
YERP-SAES-A-007 followed for selection and treatment of hydrostatic test water.
E. Use Appropriate Test Equipment
Equipment includes minimum requirements as follows:
Relief valve tested in accordance with YERP-SAEP-319, tagged "TEST' with set pressure
and date.
Relief valve has adequate capacity.
Relief valve has proper set pressure.
No block valve in relief valve's outlet.
No block valve in relief valve's inlet.
(Exception: Relief valve may be installed on existing valved connection if removal of the valve is not practical
because of liquid in the system, but the valve must be sealed open during the test.)

Relief valve located in system under test and near test pump or other test medium supply.
Two or more accurate and reliable pressure gauges of proper range calibrated within 30 days
of the pressure test.

YERP-0259B-HSE (11/07)

Page 2 of 3

Pressure gauges have block and bleed valves.


Pressure gauges are in proper locations.
Pressure gauges at the test pump or test medium supply can be read by the operator.
Blow-down valve on test piping.
Isolation valve on test piping.
Blow-down valve on system under test readily accessible and piped or draining to a
designated location, drain or area.
Test piping pressure tested to at least 20 percent above test pressure of the system under
test.
(Exception: Final connection between test manifold and system under test may be tested to maximum system test
pressure only if a higher test pressure is impractical.)

F. Isolate Equipment Not Adequate For Test Pressure


Appurtenances that are not part of the test are isolated during the test.
Provisions made to ensure that no over-pressuring can occur in equipment that is not being
tested.
G. Prevent Overloads From Weight Of Liquid
Will the weight of the test liquid overload the system?
If so, are temporary supports or other means provided to prevent overload?
H. Handle Chemicals Safely
Personnel use protective equipment for handling chemicals according to the Material Safety Data
Sheets.
I.

Avoid Failure By Brittle Fracture


Temperature of the test medium is above the temperature at which the impact requirements are
met by the material to avoid a brittle fracture, as per YERP-SAES-A-004, Pressure Testing.
J. Control Access To The Site
The test area is marked and warning signs are posted to alert approaching personnel.
Personnel are posted to keep the test area clear of all people not connected with the test.
For systems outside of plant areas, warning signs are placed at locations where people could be
exposed.
For a pipeline crossing underneath a road, traffic is diverted or stopped during the test, or
personnel are posted.
For an above ground pipeline parallel to a road within 30 m (100 ft), traffic is diverted or stopped
during the test, or a waiver is granted.
K. Advise YERP PMT Of Non-YERP Exposures
If non-YERP facilities will be exposed in a pressure test of YERP facilities, YERP PMT
representative will be notified.
L. Notify YERP Security Of Tests Requiring Traffic Control
YERP Security is notified of tests requiring their involvement in controlling traffic at the test site.
M. Publicize Tests Interfering With Traffic
Tests that will interfere with traffic are publicized in the Saudi Aramco Highlights and Notices. The
time of the test should not occur during peak traffic hours, if possible.
During And After Test
A. Remove Air Before Pressurizing (Liquid Test)
High point vents open while system is filled at the low point.
Vents are closed after air is removed from the system.
(Exception: Pipelines having air removed with scrapers are not vented and filled per the above.)

B. Control Pressure Rise


Pressure is increased gradually with at least 10-minute holds at each step in a strength test.

YERP-0259B-HSE (11/07)

Page 3 of 3

Weaknesses are repaired and leaks are stopped before exceeding 50 % of the strength test
pressure for tests using liquid or 173 kPag (25 psig)/50 % of the strength test pressure, whichever
is the smaller, for any tests using air or other gas as the test medium.
In strength tests using air or other gas, the pressure is increased in steps no greater than onetenth of the strength test pressure after reaching 50 % of the test pressure.
In strength tests using liquid, the pressure is increased in steps no greater than one-fifth of the
test pressure after reaching 50 % of the test pressure.
Weaknesses are repaired and leaks are stopped before proceeding to any higher pressure.
C. Depressurize Before Stopping Leaks Or Repairing
Pressure is removed, except pressure due to head of liquid, before stopping leaks or repairing,
including tightening of bolts.
(Exception: Bolts may be tightened in a tightness test if specifically approved by the responsible Supervisor)

D. Restrict Approach To The System


Vessels never previously tested, corroded vessels, or vessels with welds never previously
tested are not to be approached during the step-wise increase in pressure. The pressure at
which the system under test will be approached for close inspection shall be specified in the
test procedure.
Personnel carrying out the test shall be provided with a safe place from which the progress of
the test can be observed and controlled.
Review safety clearance distances for all pneumatic tests.
(except as per YERP-SAES-A-004) and all hydrostatic tests above ANSI Class 300 systems)

Only personnel involved with the test are allowed near the system at any time during the test.
The test pump is located such that the pump operator is not exposed to injury in the event of
a failure.
E. Depressurize Safely
Depressurizing valve and piping are arranged for safe discharge.
System will not be depressurized by loosening bolts or unscrewing fittings.
System is depressurized at a slow enough rate to prevent damage.
Heat exchangers are monitored with pressure gauges if necessary to prevent excessive
differential pressures.
F. Dispose Of Test Mediums Safely
Disposal procedures in accordance with YERP-SAEP-327, Pipeline Hydrotest Water Disposal,
and 100-YER-PM-PPM-0269, Sanitation and Waste Disposal as shown on the approved test
procedure are followed.
G. Follow Additional Safety Precautions
Temperature of the test medium is allowed to equalize with the environment to the extent
practical before pressurizing.
The test pump is not left unattended during the test unless isolated with a valve.
Temporary test piping is not allowed to remain pressurized unnecessarily.
System is not allowed to remain unattended when filled with liquid unless a vent is open.
Test relief valve is not removed until the test liquid has been drained.
Test liquid is drained slowly with vents open to prevent a possible vacuum.

Checklist Completed By:

Date:
(Test Superintendent)

YERP-0260-HSE (01/08)

Page 1 of 1

WELDING MACHINE EQUIPMENT INSPECTION RECORD


In the appropriate boxes, place a

for GOOD or OK, or an X for BAD, REPAIR or REPLACE

SERIAL
ELECTRODE
MANUFACTURER GROUNDING
CABLES CONNECTIONS
NUMBER
HOLDER

GENERAL COMMENTS:

COMMENTS

YERP-0261-HSE (12/07)

Page 1 of 1

POWDER ACTUATED TOOL/CARTRIDGE ISSUANCE CONTROL LOG


Cartridge Quantity
Received By
Returned Returned Returned
Tool Issued
Users
Issued
Date Issued
Name/Signature
Remarks
Used
Unused
Un-Exploded (Type/Model) Certificate No.
By

Note: Powder Actuated Tools and Cartridges can only be issued to personnel in possession of a valid users certificate.

YERP-0263A-HSE (09/07)

Page 1 of 1

Medical Examination
For Forklift Operators
EMPLOYEE NAME:
(Please Print)

CONTRACTOR NAME:

DATE:
(Please Print)

VISION
1. The vision shall not be less than 20/40 in each eye separately,
with or without the use of eyeglasses or contact lenses.
2

NORMAL ABNORMAL

Color vision and visual fields should be normal.

Diplopia is UNACCEPTABLE.
HEARING
4 Hearing shall be adequate for normal speech communication
with or without a hearing aid.
POTENTIAL SUDDEN INCAPACITY
5 Any condition likely to cause sudden incapacity is
UNACCEPTABLE. This includes, but is not limited to, a history of
seizures after the age of 5 years, vestibular disorders, heart
disease, and diabetes mellitus.
MISCELLANEOUS The following must be considered:
6
7

Impairment of musculo-skeletal capacities.


Coordination and progressive or disabling neurological disease.

A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL
NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects.


FIT TO WORK? (circle as appropriate)

YES

Physician Remarks:

Signature:

Physicians Name:
(Please Print)

Facility Name:

Facility Location:

Telephone #:
Note: Any listed condition identified as abnormal shall be a disqualifying factor.

NO

YERP-0263B-HSE (09/07)

Page 1 of 1

FORKLIFT OPERATORS DAILY INSPECTION CHECKLIST


Contractor Name
Equipment Manufacturer

Equipment ID #
ITEM NAME

OK

Location/Unit/Area

Date

Model

Capacity

NOT
OK

N/A

DEFICIENCY

Battery: Charge OK; Electrolyte / Water Full


Engine Oil: Full; Not due for change
Transmission Fluid: Full; Fluid Clean
Engine Belts: Operate Smoothly; No pieces missing
Radiator level: Full
Brake Fluid: Full; Fluid Clean
Air Cleaner: Not plugged
Markings & Warning Decals: Securely Attached & Readable
Data Plate: Securely attached & readable
Overhead Guard: Securely Attached
Operator Seat Belt: Fully functional & Securely attached
Body Sheet metal: Not Dented or Scratched
No Fuel Odor Present.
No Visible Leaks.
Tires: Good Condition & Fully Inflated
Brakes, Service: Function smoothly; Do not Fade
Brakes, Parking: Function smoothly; hold securely
Accelerator linkage: Functions Smoothly
Lights (Head, Tail, Operating, Warning): work properly
Hydraulic Fluid: Full; Fluid Clean
Hydraulic Hoses: No signs of wear
Hydraulic system: Hydraulics do not drift.
Mast chains and stops: In good condition / function properly
Fuel: Tanks fastened securely; covers & connections in place
Operator's Manual: In truck
Operators' Checklist Blanks: In truck
Steering: Operates smoothly
Drive Direction: Forward & Reverse Smoothly
Tilt: Operates smoothly in both directions
Hoist: Operates smoothly in both directions
Forks: Attached Securely; Not bent; Not damaged
Attachment: Operates Smoothly
Ammeter: Functions Properly
Engine Oil Pressure Gauge: Functions Properly
Fuel Level Gauge: Functions properly
Temperature Gauge: Functions Properly
Operating Hours Meter: Functions properly
Horn: Operational
Backup Alarm: Operational
Operator Name:

Supervisor Name:
(Please Print)

Signature

(Please Print)

Signature

YERP-0264-HSE (11/07)

Page 1 of 1

WATER HANDLER PERSONAL HYGIENE FORM


Contractor:
Water Handlers Name:
ID/Badge Number:
Supervisory
Examination

Water Handling Techniques


for Site

( )

( )

Water, Electrolyte
Protection
Procedures

Hazards Related to
Poor Hygiene and
Practices

Employee Compliance With


Requirements for Water
Hauling

( )

( )

( )

Satisfactory

Not Satisfactory

________________________

( )

( )

Significant Upper
Respiratory Symptoms

Satisfactory

Not Satisfactory

( )

( )

Exposed Skin

Satisfactory

Not Satisfactory

( )

( )

Contamination

Satisfactory

Not Satisfactory

(nails, face, hands)

( )

( )

Hygiene Examination
( )

Exams:

General Health
(absence of apparent illness)

(open lesions, boils sores)

Medic/Supervisor
________________________
Date
________________________
Medic/Supervisor
________________________
Date

YERP-0265A-HSE (12/07)

To:

Page 1 of 1

REQUEST FOR TEMPORARY RADIOACTIVE SOURCE STORAGE PERMIT


YERP Inspection Department
Date:________________

Cc: Inspection Dept. Radiation Protection Officer


Project Title:
BI/JO:
Project Location:
Contact Name
Phone:

Fax:

Expected Duration:
Prime Contractor:
Contact Name
Phone:

Fax:

Storage Location:
NDT Contractor:
Address:
1st Emergency Contact

Phone: Alt:

2nd Emergency Contact

Phone: Alt:

YANBU EXPORT REFINERY PROJECT

YERP-0265B-HSE (12/07)

Name:

DATE

Page 1 of 1

PERSONAL RADIATION EXPOSURE RECORD


ID:
Month of:
DOSIMETER
DOSE
OUT
IN
REC'D

TLD
BADGE

PRINCIPAL
CO-WORKER

COLOR

NAME

REVIEWED
ID

BY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
REVIEWED BY:

ID:

DATE:

DATE

YERP-0265C-HSE (12/07)

Page 1 of 1

IONIZING RADIATION PRODUCING EQUIPMENT/MATERIAL


UTILIZATION and TRACKING LOG
Month:
Date
Time

Equipment

S/N

Issued To

Issued By

Vehicle

Destination

ETA

Page:___ of ___
Received By
Time

YANBU EXPORT REFINERY PROJECT


YERP-0265D-HSE (12/07)

Page 1 of 1

RADIATION INCIDENT NOTIFICATION


Incident date:
Incident Type:

Time:

Area:

Personal Radiation Exposure


Source Disconnect

Source Stuck (Hang-up)


Malfunction

Damaged Exposure Device (Projector)


Lost

Damaged Radiation Monitoring Equipment


Fire

Vehicle Accident while transporting a radioactive source


Technicians:

Saudi Aramco Employee

Service Order Technician

3rd Party NDT Co.

Name:

ID:

Permit

Emp:

Dose

Name:

ID:

Permit

Emp:

Dose

Name:

ID:

Permit

Emp:

Dose

Name:

ID:

Permit

Emp:

Dose

Source data:

Projector data:

Type:

Activity:

S/N

Owner Co:

Phone:

Type:

S/N

Incident
Location

Brief
Description
of Incident

Brief
Description
of Action Taken

Notification by:

Name:

ID:

Employer/Org:
Instructions:

Complete notification form (Clear Print or Type)


Inspection Dept. Radiation Protection Officer (ID-RPO)
Representative and YERP HSE Manager

Phone:
Date/Time
Report by phone to the Contractor and YERP
Report by phone to the YERP Contractor

YERP-0266A-HSE (12/07)

Page 1 of 1

QUALITATIVE RESPIRATOR FIT TEST DOCUMENTATION


Users Name:

Test Date:

Contractor:

Badge No.

Testers Name:
Irritant Fume
Isoamyl Acetate
Sodium Saccharin
Bitrex
Test Protocol:
Note: Qualitative Fit Testing Protocols shall follow 100-YER-PM-PPM-0266, Respiratory
Protection Program, Appendix A Fit Testing Protocols.
Respirator Selection
Respirator Type:
Model & Approval #:
Size:

Small

Medium

Large

Test Data
Sensitivity Test (smell/taste of test agent detected:
EXERCISE
Normal Breathing
Deep Breathing
Side To Side Movement
Up And Down Movement
Talking (Rainbow Passage)
Jogging Or Touch Toes
Normal Breathing

One Size Fits All


Passed

DURATION
1 Minute
1 Minute
1 Minute
1 Minute
1 Minute
1 Minute
1 Minute

Failed
PASSED

FAILED

User Skills Demonstration:


User demonstrated how to inspect, put on and remove, use, and check the seal on the
respirator.
Remarks:

Signature Of Tester:
Users Signature:

Date:

YERP-0266B-HSE (12/07)

Page 1 of 6

Employee Name: _______________________ Today's Date:__________________


Employee Identification Number: _________________________

RESPIRATOR MEDICAL EVALUATION QUESTIONNAIRE "RMEQ"


CONFIDENTIAL
This area for use only by RMEQ Administrator after employee completes questionnaire.

Further medical evaluation required


Further medical evaluation NOT required:
To RMEQ Administrator:
(1) Administer this questionnaire to each employee who is assigned to wear a respirator at any time during their employment.
(2) Check appropriate box above after questionnaire completed.
(3) The "Respirator Approval Section" of the Kellogg Brown & Root (KBR) Physical Examination
Record (Form # 13214) must be completed after the employee is
medically qualified to use the respirator.
(4) If further medical evaluation is required, seal the RMEQ in a confidential
envelope and send to Medical Surveillance Department.

To the employee (PLEASE PRINT:


Your work facility or project name:_____________________________ Job No. _______
Nearest City or Town: ________________________________________________ State _________
1. Your age (to nearest year): __________________
2. Your height: ___________ ft. ___________ in.
3. Your weight: ___________________ lbs.
4. Your job title:_______________________________________________________________________
5. A telephone number where you can be reached by the health care professional who reviews this questionnaire : _______________________
6. The best time to phone you at this number: ____________________ AM PM
Other telephone number: _________________________________________
8. Has your employer told you how to contact the health care professional who will review this questionnaire (circle one): Yes No
9. Check the type of respirator you will use (you can check more than one category):
a. _______ N, R, or P disposable respirator (filter-mask, non-cartridge type only).
b. _______ Other type (for example, half-face or full-face piece type, powered-air purifying, supplied-air, self-contained breathing apparatus).
10. Have you worn a respirator (circle one):

Yes

No

If "yes," what type(s)? (check appropriate lines below)

Disposable (half-face, paper-type, no cartridges)

___

Half-face (rubberized face piece) with cartridges

___

Full-face (covers eyes, nose, and mouth) with cartridges

___

PAPR (filters and blower fan unit worn on belt)

___

Air-line (air supplied thru hose from tanks or compressor)

___

SCBA (air supplied from tank worn on user's back)

___

Escape Only (mouth bit cartridge with nose clip)

___

Employee Name: ______________________

Todays Date: ____________________

General Business Confidential


Page 1 of 6

YERP-0266B-HSE (12/07)

Page 2 of 6

Employee Name: ______________________

Question 1.

Question 2.

CONFIDENTIAL

Todays Date: ____________________


Please circle
Y or N
1 2 3 4
Do you currently smoke tobacco, or have you smoked tobacco in the last month?
Y N
If yes answer the question below:
Have you smoked one pack of cigarettes or more per day, consistently
over the last five years?
Y N

Have you ever had any of the following conditions:


(a) Seizures (fits)?
If yes to (a), answer the question below:
Have you had a seizure within the last 12 months?
(b) Diabetes (sugar disease)?
If yes to (b), answer the question below:
Has the diabetes ever resulted in a diabetic coma or insulin shock
within the last 5 years?

Question 3.

N
Y N

N
Y N

(c) Allergic reactions that interfere with your breathing?

Y N

(d) Claustrophobia (fear of closed-in places)?

Y N

(e) Trouble smelling odors?

Y N

Have you ever had any of the following pulmonary or lung problems?
(a) Asbestosis?

Y N

(b) Asthma?
If yes to (b), answer both questions below:
Have you had an asthmatic attack within the last 5 years?
Are you currently taking asthma medication?

Y N

(c) Chronic Bronchitis?


If yes to (c), answer both questions below:
Have you been seen by a doctor or been hospitalized for chronic
bronchitis within the last 5 years?
Are you currently taking medication for bronchitis?

Y N

(d) Emphysema?
If yes to (d), answer both questions below:
Have you been seen by a doctor or been hospitalized for
emphysema within the last 5 years?
Are you currently taking medication for emphysema?

Y N

Y N
Y N

Y N
Y N

Y N
Y N

(e) Pneumonia?
If yes to (e), answer both questions below:
Has the pneumonia occurred in the last 3 years?
Is there any lung damage from the pneumonia?

Y N

(f) Tuberculosis (TB)?


If yes to (f), answer the three questions below:
Has the tuberculosis occurred within the last 3 years?
Are you currently taking medication for tuberculosis?
Is there any lung damage from the tuberculosis?

Y N

(g) Silicosis?

Y N

General Business Confidential


Page 2 of 6

Y N
Y N

Y N
Y N
Y N

YERP-0266B-HSE (12/07)

Page 3 of 6

Employee Name: ______________________

Question 4.

CONFIDENTIAL

Todays Date: ____________________

(h) Pneumothorax (collapsed lung)?


If yes to (h), answer both questions below:
Has the collapsed lung occurred in the last 5 years?
Has there been any resulting shortness of breath or permanent
lung damage as a result of chest injury or surgery?

Y N
1 2

(i) Lung cancer?

Y N

(j) Broken ribs?


If yes to (j), answer both questions below:
Were the ribs broken within the last 5 years?
Has there been any resulting shortness of breath or permanent
lung damage as a result of chest injury or surgery?

Y N

(k) Any chest injuries or surgeries?


If yes to (k), answer both questions below:
Was the injury or surgery within the last 5 years?
Has there been any resulting shortness of breath or permanent
lung damage as a result of chest injury or surgery?

Y N

3 4
Y N
Y N

Y N
Y N

Y N
Y N

(l) Any other lung problem that youve been told about?

Y N

Do you currently have any of the following symptoms of pulmonary or lung illness?
(a) Shortness of breath

Y N

(b) Shortness of breath when walking fast on level ground or walking up a slight hill
or incline?

Y N

(c) Shortness of breath when walking with other people at an ordinary pace on level
ground?

Y N

(d) Have to stop for breath when walking at your own pace on level ground?

Y N

(e) Shortness of breath when washing or dressing yourself?

Y N

(f) Shortness of breath that interferes with your job?

Y N

(g) Coughing that produces phlegm (thick sputum)?


If yes to any of the questions (a) through (g) above, answer both
questions below:
Have you been seen by a doctor or hospitalized for coughing up phlegm in the
last 3 years?
Are you taking any medications for the cough?

Y N

(h) Coughing that wakes you early in the morning?


If yes to (h), answer both questions below:
In the last 3 years, have you been seen by a doctor or hospitalized for
coughing that wakes you up early in the morning?
Are you taking any medications for the cough?

Y N

(i) Coughing that occurs mostly when you are lying down?
If yes to (I), answer both questions below:
In the last 3 years, have you been seen by a doctor or hospitalized for
coughing that occurs mostly when you are lying down?
Are you taking medications for the cough?

Y N

YERP-0266B-HSE (12/07)

Y N
Y N

Y N
Y N

Y N
Y N
Page 4 of 6

Employee Name: ______________________


CONFIDENTIAL
Todays Date: ____________________
(j) Coughing up blood in the last month?
Y N
If yes to (j), answer the three questions below:
In the last 3 years, have you been seen by a doctor or hospitalized for
1 2 3 4

General Business Confidential


Page 3 of 6

coughing up blood?
Is the coughing up blood due to anything other than acute or chronic bronchitis?
Are you taking any medications for coughing up blood?

Question 5.

(k) Wheezing?

Y N

(l) Wheezing that interferes with your job?

Y N

(m) Chest pain when you breathe deeply?

Y N

(n) Any other symptoms that you think may be related to lung problems?

Y N

Have you ever had any of the following cardiovascular or heart problems?
(a) Heart attack
If yes to (a), answer both questions below:
Have you been hospitalized in the last 5 years for a heart attack?
Are you currently taking any medications for a heart attack?
(b) Stroke
If yes to (b), answer both questions below:
Have you been hospitalized in the last 5 years for a stroke?
Are you currently taking any medications for a stroke?

Question 6.

Y N
Y N
Y N

Y N
Y N
Y N
Y N
Y N
Y N

(c) Angina

Y N

(d) Heart failure

Y N

(e) Swelling in your legs or feet (not caused by walking)


If yes to (e), answer the three questions below:
Is the swelling in your legs related to heart or lung problems?
Does it keep you from performing the functions of your job?
Are you currently taking any medications for the swelling?
(f) Heart arrhythmia (heart beating irregularly)

Y N

(g) High blood pressure


If yes to (g), answer both questions below:
Are you currently taking any medications for the high blood pressure?
Is the high blood pressure under control?

Y N

Y
Y
Y
Y

Y N
Y N

(h) Any other heart problem that youve been told about?

Y N

Have you ever had any of the following cardiovascular or heart symptoms?
(a) Frequent pain or tightness in your chest

Y N

(b) Pain or tightness in your chest during physical activity

Y N

(c) Pain or tightness in your chest that interferes with your job

Y N

(d) In the past two years, have you noticed your heart skipping or missing a beat

Y N

(e) Heartburn or indigestion that is not related to eating

Y N

(f) Any other symptoms that you think may be related to heart or circulation problems

Y N

YERP-0266B-HSE (12/07)

Page 5 of 6

Employee Name: ______________________


Question 7.

N
N
N
N

CONFIDENTIAL

Todays Date: ____________________

Do you currently take medication for any of the following problems?


(a) Breathing or lung problems

1 2

3 4
Y N

(b) Heart trouble

Y N

(c) Blood pressure

Y N

General Business Confidential


Page 4 of 6

(d) Seizures (fits)


Question 8.

Y N

If you have never used a respirator, check this box and go to question 9 (below)
If you have used a respirator, have you ever had any of the following problems
because of wearing a respirator?
a) Eye irritation
b) Skin allergies or rashes
c) Anxiety
d) General weakness or fatigue
e) Any other problem that interferes with your use of a respirator

Y
Y
Y
Y
Y

Would you like to talk to the health care professional who will review this questionnaire
about your answers to this questionnaire?

Y N

Question 10.

Have you ever lost vision in either eye (temporarily or permanently)?

Y N

Question 11.

Do you currently have any of the following vision problems?


(a) Wear contact lenses?

Question 9.

Y N

(b) Wear glasses?


(c) Color Blind?

Y N

(d) Any other eye or vision problem?


If yes to any of the questions (a) or (b) or (d) above, answer the
question below:
Are you unable to perform the functions of your job as a result of this problem?

Y N

Y N

Y N

Question 12.

Have you ever had an injury to your ears, including a broken ear drum?

Question 13.

Do you currently have any of the following hearing problems?


(a) Difficulty hearing

Y N

(b) Wear a hearing aid

Y N

(c) Any other hearing or ear problem?


If yes to any of the questions (a) or (b) or (c) above, answer the
question below:
Are you unable to perform the functions of your job as a result of this problem?

Y N

Have you ever had a back injury?


If yes answer the question below:
Are you unable to perform the functions of your job as a result of this
problem?

Y N

Question 14.

N
N
N
N
N

General Business Confidential


Page 5 of 6

Y N

Y N

Y N

YERP-0266B-HSE (12/07)

Page 6 of 6

Employee Name: ______________________


Question 15.

CONFIDENTIAL

Todays Date: ____________________

Do you currently have any of the following musculoskeletal problems?


(a) Weakness in any of the arms, hands, legs, or feet?

1 2
Y N

(b) Back pain?

Y N

(c) Difficulty fully moving your arms and legs?

Y N

(d) Pain or stiffness when you lean forward or backward at the waist?

Y N

(e) Difficulty fully moving your head up or down?

Y N

(f) Difficulty moving your head side to side?

Y N

(g) Difficulty bending at your knees?

Y N

(h) Difficulty squatting to the ground?

Y N

(i) Climbing a flight of stairs or a ladder carrying more than 25 lbs.?

Y N

(j) Any other muscle or skeletal problem that interferes with a respirator?
If yes to any of the questions (a) through (j) above, answer the
question below:
Are you unable to perform the functions of your job as a result of this
problem?

Y N

Y N

I certify that the foregoing statements are true to the best of my knowledge. I hereby authorize the company
To investigate the facts claimed by me on this questionnaire.
_________________________________________________________________________
Signature
END OF QUESTIONNAIRE. THANK YOU FOR YOUR TIME.

General Business Confidential


Page 6 of 6

_____________________
Date

YERP-0268A-HSE (11/07)

Page 1 of 2

SAFE WORKING PLAN


Contractor:
Task Description:

Date:

Emergency Action Plan


Area or Unit:
Alarm Code:

Nearest Safe Shelter/Assembly Area Identified?

Emergency Phone Contact:


Evacuation Route Is:

Personal Protective Equipment


____ Head Protection
____ Gloves/Glove Matl _________
____ Respirator-Type ___________
____ Hearing Protection
____ Safety Glasses, Goggles, Face
Shield
____ Chemical Resistant Clothing
____ Rubber Boots
____ Fall Protection ____________
____ Other ___________________
_____________________________
Hazards (Environmental)
____ Airborne Particulates
____ Electrical Shock
____ Heat Stress
____ Heavy Objects
____ Hot/Cold Surfaces
____ Restricted Lighting
____ Noise
____ Restricted Access/Egress
____ Sharp Objects
____ Other ___________________
_____________________________
_____________________________

Hazard Communication
____ Discuss Physical Hazards
____ Discuss Health Hazards
____ MSDS Available
Unit Specific Training
____ Known Potential Hazards
Related To Job Task

____
____
____
____
____

General Requirements
Post Warning Signs
Relocate Flammable
Materials From Work Area
Barricades
Use Ventilation/Exhaust
Emergency Eye Wash

Hazards (Body)
____ Fall Potential
____ Pinch Points
____ Slip/Trip Potential
____ Other __________________
_____________________________

Employee Involvement

Specialized Operations
____ Line Breaking
____ Lock Out/Tag Out
____ Confined Space Entry
____ Excavations & Shoring
____ Hot Tap
____ Crane Suspended Work
Platform
____ Asbestos Abatement
____ Crane Lift Study
____ Working on Energized
Electrical
____ Scaffolding
____ Other Notify Management
for Procedures and Review
Housekeeping
____ Walkway Clean/Work Area
Clean
____ Tools, Materials & Equipment
Stored Properly
____ Trash & Scrap Metal Placed
in Correct Containers
____ Other ___________________
_____________________________
_____________________________

Given At Task Location

Task Specific Requirements:


List All Equipment Needed for Job Task.
(Grinder, Fork Lift, Come-Along, Hydro Blaster, Skill Saw, etc.)

Task Performer Comments

YERP-0268A-HSE (11/07)

Page 2 of 2

SAFE WORK PLAN


The development of a Safe Work Plan is an important accident prevention tool that works by finding hazards and
eliminating or minimizing them before the job is performed and before they have a chance to become incidents.
Use your Safe Work Plan for job clarification and hazard awareness.
Action or Procedure to Eliminate or
Sequence of Basic Job Steps
Potential Hazards
Control Potential Hazards

Supervisor Signature:
I acknowledge receiving these instructions, understanding the instructions, and agree to follow comply the assigned
task requirements.
Task Performer Signatures:

YERP-0268B-HSE (11/07)

Page 1 of 2

MONTHLY SAFE WORKING PLAN REVIEW


1) To ensure the Safe Working Plan Process is being applied in a consistent and routine manner,
this form is to be completed by Contractor Middle Management on a monthly basis for each Front
Line Supervisor for whom they are responsible.
2) To ensure improvement, if an unacceptable condition is noted during a Monthly Review, a
corrective action is to be agreed with the FLS being reviewed.
3) To ensure corrective action is implemented in a timely manner, a written record of the corrective
action is to be entered into a tracking database that is regularly reviewed.
Instructions: Identify FLS to be reviewed and select a crew working under his direction. Approach
the work location and observe a Safe Working Plan being performed by the FLS; interview the FLS as
well as a Task Performer, to verify the Safe Working Plan is being conducted in accordance with
requirements. Review the Safe Working Plan form completed by the FLS and the Task Performers to
verify proper completion. For each FLS, check YES or NO for the 30 questions. All NO
responses will require a Corrective Action to be written and agreed by the Reviewer and FLS; the
corrective action shall be hand-written on the bottom of the Review form in the space provided.
Finally, summarize the results for all FLSs in the table below.
When the Monthly Review is finalized, Middle Management is to submit completed Monthly Safe
Working Plan Review reports and written corrective actions to the Contractor Site Manager for
review and appropriate action. Following appropriate action corrective actions are to be entered into
a tracking database, and completed Review reports are to be filed with the HSE Department and
maintained for the life of the project.
Reviewers Name:
Month: Jan Feb
Review Date

Mar

FLS Name

Apr

May

Jun

Jul

Task Performer
Name

Number of FLS observed: ______


Aug Sep Oct Nov Dec
Number of Responses
Date
Yes
No
Implemented

YERP-0268B-HSE (11/07)

Page 2 of 2

Name of FLS reviewed: ___________________________________________Date: ____/____/____


QUESTIONS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.

Yes

No

Was Safe Work Plan conducted with the crew at the task location?
Was completed Safe Work Plan form located at/near task location?
Was the Contractor name identified?
Was the Craft / Department identified?
Was the current date on the form?
Were all Recognized Hazards listed?
Does the Task Description contain only a single task?
Was the Area / Unit identified in the Emergency Action Plan?
Was the Alarm Code section accurately completed?
Was the correct Emergency telephone number on the form?
Was the Evacuation Route identified?
Was the Nearest Safety Shelter Location accurately completed?
Was the Assembly Area accurately discussed?
Were Safety Showers & Eye Washers located and discussed with crew?
Was the Sequence of Basic Task Steps accurately completed?
Were all identified Recognized Hazards transferred to Potential Hazards list?
Were all Eliminate / Control Hazards adequate?
Were all Physical Hazards identified?
Were all Health Hazards identified?
Were all Environmental Hazards identified?
Did the Standard Equipment / Tools Requirements fit the task?
Were Special Equipment / Tools listed?
Were Support Crafts or Third Party requirements discussed?
Were Safe Work Practices identified and aligned with the specific task?
Were Basic Safeguards identified?
Was PPE properly identified to fit the needs of the task?
Did FLS / FLS-Designee discuss Stop Work Conditions?
Were there any FLS, Employee Comments included?
Were all Task Performer Signatures present on the form?
Was the Front Line Supervisors Signature on the form?

Name of FLS reviewed: ___________________________________________ Date: ____/____/____


Agreed Corrective Action & Implementation:

Comments:
Reviewers Signature: __________________________________________ Date Completed: ____/____/____

YERP-0268C-HSE (11/07)

Page 1 of 1

QUARTERLY SAFE WORKING PLAN AUDIT REPORT

For: Q1 Q2 Q3 Q4
1) The Contractor HSE Manager is responsible to audit the Safe Working Plan Process on a Quarterly
basis.
2) During the Safe Working Plan Execution portion of the audit, significant problems that are identified
during the audit should be addressed by immediately stopping the work activity and contacting the
appropriate Front Line Supervisor (FLS) for resolution.
3) The Safe Working Plan Execution section reflects a collective assessment of the entire Safe
Working Plan Process being performed by all FLS and all Task Performers
4) To ensure improvement, if an unacceptable condition is noted during a Quarterly Internal Safe
Working Plan Audit, a written Corrective Action is to be agreed with the FLS being audited.
5) To ensure corrective actions are implemented in a timely manner, the corrective action is to be
entered into a tracking database that is regularly reviewed.
Instructions:
For the administration section, review records as indicated. For the execution section, observe all FLSs
and associated Task Performers to arrive at a collective determination. In the acceptable column, enter
YES or NO next to each process. In every case, a YES answer indicates a 100% proper
Administrative or Execution process, a NO answer indicates a concern for which a corrective action
shall be written.
When completed, a copy of this Report and written corrective actions shall be delivered to the Site
Manager who is responsible to ensure necessary improvements are implemented. After being reported,
corrective actions are to be entered into a tracking data-base which is reviewed regularly to ensure
timely implementation. Completed Audit Reports are to be filed with the HSE Department and
maintained for the life of the project.
ITEM AUDITED
ACCEPTABLE?
Safe Working Plan Administration
Site Manager Leadership/Commitment
Middle Management Leadership/Commitment
Safe Working Plan Training
Middle Mgt Monthly Reviews
Corrective Actions Implemented
Safe Working Plan Execution
Conducted at work location
All FLS conducting Safe Working Plan
All crews conducting Safe Working Plan
FLS delivers partial Safe Working Plan to crew
Crew fills in remainder of Safe Working Plan
FLS & crew finalize Safe Working Plan at site
FLS follow-up with crew
Form remains at task site
Crews STOP WORK if change
FLS collecting forms daily

COMMENTS

Agreed Corrective Action & Implementation:

Signature of Auditor ____________________________________________

Date ___/ ___/ ___

YERP-0270A-HSE (01/08)

Page 1 of 2

SCAFFOLD PLAN COMPLETENESS CHECKLIST


Scaffold Location / Description:
SECTION A: FOR SCAFFOLDS OVER 12.2 m (40 ft) TALL
CHECK TO INDICATE IF IN SCAFFOLD PLAN

1a
1b
1c

Scope of Work
Brief description of work to be performed from the scaffold
Duration of work
Exact location where the scaffold will be erected

2a
2b
2c
2d
2e
2f
2g
2h
2i
2j
2k
2l
2m
2n
2o
2p
2q
2r
2s
2t
2u
2v
2w

Scaffold Drawings
Height of scaffold shown
Length and width of scaffold at base shown
Type of scaffold (tube & coupler, fabricated tubular frame, system, etc.) noted
Light-duty, Medium-duty, or Special-duty load rating noted and used for design of scaffold
Maximum intended load (personnel, equipment, tools, and materials) per working level noted
Total number of planked/platformed levels noted
Maximum number of working levels noted
Tubing size (diameter, wall thickness) and material specification (including yield stress) noted
Platform units type, size, and material specified
Drawings adequately show complete construction information and details for the scaffold:
Posts, bearers, runners, horizontal (plan) and vertical bracing, etc.
Attachments or ties to buildings or structures / guy wires and their anchors
Ladders or other access to all working levels
Guardrail systems locations, dimensions, and top-rail, mid-rail and toe-board sizes
Base support details, including base plates and sills
Drawn to scale on at least A3 size paper and scale noted on drawings
Scaffold fully and properly dimensioned
Plan views show complete layout of all horizontal members (bearers, runners, horizontal bracing, etc.)
Elevation views show complete layout of all vertical members (posts, braces, etc.)
All potential obstructions and interferences (piping, cable trays, platforms, etc.) shown and cleared
All areas to remain free of scaffold obstructions shown (roads, corridors, etc.)
If stairs are used, adequate handrails are provided and detailed
Note or signature on drawings to show they have been checked for accuracy

3a
3b

Other information
Manufacturers specifications and technical data for materials, planks, fittings, etc., included
Names and contact phone numbers for the Contractor and Scaffold Erector organizations

SECTION B: FOR SPECIAL SCAFFOLDS Including over 38 m (125 ft) tall


CHECK IF IN SCAFFOLD PLAN

4a
4b
4c
4d
4e
4f
4g

Structural Calculations
Design loads, including uniformly distributed and concentrated loads and locations
Complete design calculations provided verifying safety factor of 4 for scaffold and all components
Calculations verifying foundation and/or existing support structure capacity
If required, wind load analysis for all critical wind directions per YERP-SAES-A-112
Calculations prepared as YERP-SAES-A-204 -including plots if computer program printouts submitted)
Calculations legible and in English
Calculations checked and approved by a qualified civil/structural engineer

Support Information/Technical Data

5a
Load Tables for posts, bearers, planks, etc.
5b
Coupler Safe Working Loads (SWL)
Other:
5c
The needed information, shown above, has been verified as being contained within this scaffold plan package:

Scaffold Erector

Signature
Print Name
Organization
Date
Telephone Number
Plan Complete? (Y/N)

Contractor

YERP HSE Manager

YERP-0270A-HSE (01/08)

Page 2 of 2

SCAFFOLD PLAN COMPLETENESS CHECKLIST


Explanatory notes
Purpose of this checklist: To help the Scaffold Erector, Contractor, and YERP HSE verify that the scaffold
plan is complete (contains all necessary information) when it is submitted for YERP review. Signature(s) at
bottom of the checklist only indicate that scaffold plan is complete and ready for review. Signature(s) do
not indicate that the scaffold plan is correct or otherwise approved for erection.
Scaffolds over 12.2 meters (40 feet) tall: Scaffold Erectors representative shall complete section A and
sign at the bottom of checklist confirming that scaffold plan is complete, before submittal of scaffold plan
(with checklist attached) to the Contractor. Contractor shall verify scaffold plan is complete and sign at
bottom, before submittal to the YERP HSE for review. YERP HSE review is required for all scaffolds over
12.2 m (40 ft) tall and for Special Scaffolds.
Special Scaffolds, including scaffolds over 38 m (125 ft) tall: Scaffold Erectors representative shall
complete both sections A and B. Contractor shall verify both sections before submittal of scaffold plan to
YERP HSE. For Special Scaffolds, review of scaffold plan by YERP Civil Engineering Department is
required, after review by YERP HSE is complete.
Scaffold Drawings:
2a) Height of scaffold - height measured from the foundation to the uppermost (highest) platform.
2b) Length of scaffold - measured between the extreme posts (standards) along the runners (ledgers).
Width of scaffold - measured between the outside and inside posts (standards) along the bearers
(putlog or transom) or at right angles to the runners (ledgers).
2c) Type of scaffold:
Tube and coupler
System, with manufacturers brand name noted (e.g., typical system scaffolds used include SGB
Cuplok, SSF Kwikstage, and Layher Allround)
2d) Each scaffold must have a Load Rating, as follows:
Light-duty - maximum uniformly distributed load on the platform shall not exceed 120 kg/m2 (25
psf). Commonly used for inspection, painting, access and light cleaning.
Medium-duty - maximum uniformly distributed load on the platform shall not exceed 240 kg/m2 (50
psf). Used when light materials are deposited on the platforms.
Special-duty - maximum uniformly distributed load on the platform exceeds 240 kg/m2 (50 psf).
Used when scaffold is required to carry heavy loads, such as masonry, piping, or equipment.
2e) Maximum total weight (personnel, equipment, tools, materials, etc.) that each platform needs to support.
2f) The maximum, total number of levels that will be planked or decked at one time.
2g) The maximum number of platforms that will be in use by workmen at one time (working levels).
2h) Diameter and wall thickness of tubing to be used, tubing material specification (i.e., ASTM, BS) and
minimum specified yield stress (Fy) noted.
2i) Planking or scaffold deck (fabricated) type, size, and material specification.
2k) Are locations and spacing for all posts (standards), bearers (putlogs, transoms), and runners (ledgers)
clearly shown on the drawing(s)?
2l) Are all attachments or ties to buildings or structures clearly shown and detailed on the drawing(s)?
2m) Are ladders, stairs, or other access to all working levels clearly shown on the drawing(s)?
2n) Are guardrail (top-rail, mid-rail, and toe-board) locations, dimensions, and sizes clearly shown?
2o) Are foundations and other supports, including base plates and sills, fully detailed?
2p) Are drawings drawn to scale on at least size A3 paper (297 x 420 mm) and the scale noted?
2q) Are complete dimensions shown to fully locate all scaffold components?
2t) Are all potential obstructions and interferences clearly shown? Will they prevent the construction of the
scaffold exactly as shown? In most cases, this will require a site visit to confirm.
2u) Have areas that should remain free of scaffold obstructions, such as roads, corridors and excavations,
been adequately considered? This may require a site visit to verify.
3a) Are specifications, technical data, brochures or other manufacturers information for scaffold
components and fittings included in the submitted package?
Note:
Special Scaffold Either: (a) higher than 38 m [125 ft] or exceeds the maximum height limits in
section 7.1 of 100-YER-PM-PPM-0270, Scaffolds; (b) cantilevered by more than 3 m [10 ft]; (c)
over 30 square meters [320 sq ft] total platform area and supported by or hung from an existing
structure or building (e.g., roof, pipe rack, offshore platform); (d) supporting loads greater than 240
2
kg/m [50 psf], including piping, equipment, masonry, new or existing structures, or loads other than
workers and their materials; (e) supported by or hung from one or more outrigger beams; or (f)
supported by or hung from wind girders or roofs of floating roof tanks.

YERP-0270B-HSE (01/08)

Page 1 of 4

BASE-SUPPORTED, NON-MOVABLE
SCAFFOLD FIELD INSPECTION CHECKLIST

SCAFFOLD Tube & Coupler System Other (Specify)


TYPE

SCAFFOLD DESCRIPTION / LOCATION:


Inspected By (signature):
Scaffold Accepted & Tagged With:
(check appropriate box)

Print Name:
Green Tag

Yellow Tag

Certificate/Badge No.:
Date (XX/MON/XXXX):

Light
Duty
(25 psf)

Scaffold
Dimensions
(meters)

Foundation

Parts

FIELD INSPECTION CHECKLIST FOR A BASE SUPPORTED, FIXED SCAFFOLD


Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness?
Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion?
Are timber sills, at least 765 mm (30) long, 225 mm (9) wide, and 38 mm (1-1/2) thick, used for sand, asphalt, or other soft surfaces?
Are scaffold posts (standards) mounted on steel base plates at least 150 mm x 150 mm (6 in. x 6 in.) by 6 mm (1/4-inch) thick?
If used, are screw-jacks adjusted to not more than two-thirds (2/3) of their threaded length?
Is the scaffold not supported by or hung from a guardrail or handrail? (Note: Scaffolds shall not be supported by a guardrail or handrail.)
Are scaffold posts (standards) or frames (for fabricated tubular frame scaffolds) vertical, plumb, straight, and not bent or deformed?
Posts

Are posts (standards) located at least 1.5 times the depth of excavation away from the edge of excavation?
If not, have adequate precautions been taken to prevent cave-in of excavation?
For a tube and coupler scaffold, are joints in posts (standards) staggered (adjacent joints do not occur in the same lift)?
For a tube and coupler scaffold, are all joints in posts (standards) connected with a joint pin or end-to-end (sleeve) coupler?
For a system scaffold, are all joints in posts (standards) connected using a spigot?
Are runners (ledgers) and bearers (transoms) spaced vertically not more than 2 meters (6-6) apart (2 meter maximum lift height)?
Are runners (ledgers) and bearers (transoms) installed in both directions at each lift along every line of posts (standards)?
Lifts

LOAD RATING
Medium Special
Duty
Duty
(50 psf) (>50 psf)

Is the base lift (lowest runners and bearers) installed approximately 150 mm (6) above the scaffold base?
Are bearers (transoms) and board bearers (intermediate transoms) installed on top of (and not underneath) supporting runners (ledgers)?
For a tube and coupler scaffold, do bearers and board bearers extend at least 100 mm (4 inches) beyond the runner and post centerline?

Height

Base
Width

Base
Length

Yes

No

N/A

YERP-0270B-HSE

Lifts

Where bearers (transoms) are coupled to runners (ledgers), are they coupled not more than 300 mm (12 inches) from the posts (standards)?
Are joints in adjacent runners (ledgers) and bearers (transoms) not in the same bay?
Are joints in runners and bearers, which are made using end-to-end (sleeve) couplers, located less than 300 mm (12) from a post?
Are spliced joints in runners and bearers, which are made by overlapping a parallel tube, not in the middle 1/3 of the runner or bearer span?

Light-Duty Tube & Coupler

For light-duty tube and coupler scaffolds, are posts (standards) transversely spaced either 1 meter (3-3) or 1.2 meters (4 feet) apart?
If transverse post spacing is 1 meter and embossed tubes used, are posts spaced not over 2.7 meters (9 feet) apart longitudinally?
If transverse post spacing is 1 meter and non-embossed tubes used, are posts spaced not over 2.3 meters (7-6) apart longitudinally?
If transverse post spacing is 1.2 meters and embossed tubes used, are posts spaced not over 2.4 meters (8 feet) apart longitudinally?
If transverse post spacing is 1.2 meters and non-embossed tubes used, are posts spaced not over 1.8 meters (6 feet) apart longitudinally?
For Light-duty tube and coupler scaffold with 3 working levels, are there no other levels where planks are installed?
For Light-duty tube and coupler scaffold with 2 working levels, are there not over 6 total levels where planks are installed?
For Light-duty tube and coupler scaffold with 1 working level, are there not over 9 total levels where planks are installed?
For Light-duty tube and coupler scaffold with 3 working levels, is the scaffold height not over 28 meters (91 ft.) unless a Special Scaffold?
For Light-duty tube and coupler scaffold with less than 3 working levels, is the scaffold height not over 38 meters (125 ft.) unless Special?
For Medium-duty tube and coupler scaffold, are all tubes embossed with ASTM A500 (Gr. B), ASTM A53 (Gr. B), BS1139 or EN 10219?
Medium Duty

For Medium-duty tube and coupler, are posts spaced not over 1.2 m (4 ft.) apart transversely and not over 1.8 m (6 ft.) apart longitudinally?
For Medium-duty, is at least one board bearer (intermediate transom) installed in each bay of every platform (planked) level?
For Medium-duty tube and coupler scaffold with 2 working levels, are there no other levels where planks are installed?
For Medium-duty tube and coupler scaffold with 1 working level, are there not over 7 total levels where planks are installed?
For Medium-duty tube and coupler scaffold with 1 working level, is scaffold height not over 38 meters (125 ft.) unless a Special Scaffold?
For Medium-duty tube and coupler scaffold with 2 working levels, is scaffold height not over 24 meters (78 ft.) unless a Special Scaffold?

Stability

Is vertical diagonal bracing provided in both directions for the full height of the scaffold?
Are braces attached as close as possible to, not more than 300 mm (12 inches) from, the node point (bearer/runner and post intersection)?
Are joints in braces made with end-to-end (sleeve) couplers, or adjustable (swivel) couplers joining two overlapped parallel braces?
If adjustable (swivel) couplers are used to join two overlapping braces, do brace ends overlap by at least 300 mm (12 inches)?
For a tower scaffold (only 4 posts), is plan (horizontal) bracing installed at the base, at the top, and at every third lift to prevent rocking?

Page 2 of 4

YERP0270B-HSE (01/08

If the scaffold height is more than 4 times its minimum base dimension, is lateral restraint provided by ties, guys, or equivalent means?
If ties or guys are used, are some installed at the closest horizontal member to the height of 4 times the minimum base dimension?
If ties or guys are used, are they spaced vertically up the scaffold not more than 8 meters (26 feet) (4 lifts) apart?
If ties or guys are used, are some installed as close as feasible to the top of the scaffold?
If ties or guys are used, are some located at both the ends of the scaffold?

Stability

If ties or guys are used, are they spaced horizontally along the scaffold length not more than 9 meters (30 feet) apart?
If ties are used, is each tie tube connected to at least 2 posts (standards) or 2 horizontal members (e.g., runners) of the scaffold?
If guys are used, are they installed on both sides of the scaffold and sloped at an angle of about 45 degrees above the horizontal?
If reveal tubes are used, are they used at less than 1/2 the total number of tie points?
If reveal tubes are used, are they securely wedged using reveal pins between opposing surfaces?
If outrigger frames are used, are they installed on both sides of the narrow direction of the scaffold?
If rakers are used, is every raker a single scaffold tube (without splices) not more than 6.4 meters (21 feet) long?
If rakers are used, is the bottom and midpoint of every raker tied back to the scaffold by a horizontal tube coupled to the raker and 2 posts?
If rakers are used, is the base of every raker firmly anchored against movement in all directions (including uplift)?
If rakers are used, is there not more than one (1) scaffold lift installed above the raker tie-in point?
Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)?

Guardrail System

Is a guardrail system provided along all edges of platforms that are more than 360 mm (14 inches) from the face of a wall or structure?
Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface?
Are mid-rails located half way between the top-rails and the platform walking/working surface?
Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights (posts) that are spaced not over 2.7 meters (9 feet) apart?
Are guardrails sufficiently anchored and strong enough to stop a fall?
If some top-rails, mid-rails, or planks cannot be completely installed, is a yellow scaffold tag attached near all points of access?
If yellow scaffold tag is used, are there adequate and strong enough anchorages to attach full body harness lanyards for all workers?
Platforms

Is protective mesh installed between top-rail and platform to prevent objects from falling onto persons working/walking below?
Are all working levels fully planked with scaffold planks or fabricated platform units?
Are the supports (bearers/board bearers) for wood planks with a thickness of 38 mm (1-1/2 inches) not over 1.5 meters (5 feet) apart?
Are the supports (bearers/board bearers) for wood planks with a thickness of 50 mm (2 inches) not over 2.4 meters (8 feet) apart?

Page 3 of 4

YERP-0270.B-HSE (01/08)

Are there any openings or gaps between planks or platform units that are more than 25 mm (1 inch) wide?
Are gaps between planks less than 600 millimeters (2 feet) wide covered with 20 mm (3/4-inch) thick plywood held in place with cleats?
Are gaps between planks that are larger than 600 millimeters (2 feet) wide covered with cross planks (not nailed in place)?
Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide?
Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms?
Platforms

If plank ends are split, are cracks less than 300 mm (1 foot) long if the end is banded or less than 25 mm (1 inch) without banding?
For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible?
For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges?
Are all planks firmly secured in place at both ends against movement?
Do planks extend over their end support bearer(s) by at least 150 mm (6 inches), unless cleated?
Do planks extend over their end support bearer(s) by not more than 300 mm (12 inches)?
For planks placed end-to-end (not overlapped), is each end independently supported by bearers or board bearers (intermediate transoms)?
When planks are overlapped, are the overlaps at least 300 mm (12 inches) long and occur over supporting bearers or board bearers?
Are work platforms clean, free of oil, sand, or other slippery surfaces and tripping hazards?
Is there adequate room on every platform for men to pass other men or materials?
Is safe access provided to all working platforms by ladders, stairs, ramps, or walkways?
Are ladders free from defects, missing rungs, or broken side rails?
Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)?
Access

Do straight (including extension) ladders extend at least 0.9 meter (3 feet) (3 rungs) above the top platform or landing?
If straight ladders (including extension ladders) are used, are they positioned at a 4:1 slope and rigidly attached at the top of the ladder?
If not, are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder?
Are safe landings provided at the top of all ladders and at least every 9 meters (30 feet) of ladder height?
Are ladder or stair landings fully decked and a proper guardrail system provided?
Is there adequate clearance for safe use provided around each ladder for its entire length?
Are ladder access holes through platforms adequately protected by a sturdy guardrail system or hatch cover (trapdoor)?
Note: N/A means the requirement is not applicable to the scaffold being inspected.

Page 4 of 4

YERP-0270C-HSE (01/08)

Page 1 of 2

MOBILE SCAFFOLD
FIELD INSPECTION CHECKLIST

SCAFFOLD Tube & Coupler System Other (Specify)


TYPE

Light
Duty
(25 psf)

SCAFFOLD DESCRIPTION / LOCATION:


Inspected By (signature):

Print Name:

Scaffold Accepted & Tagged With:


(check appropriate box)

Green Tag

Yellow Tag

Certificate/Badge No.:
Date (XX/MON/XXXX):

Scaffold
Dimensions
(meters)

Posts

Foundation

Parts

FIELD INSPECTION CHECKLIST FOR A MOBILE SCAFFOLD


Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness?
Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion?
Are casters for Light-duty mobile scaffolds at least 120 mm (5 inches) in diameter?
For Medium-duty mobile scaffolds, are heavy-duty steel casters used that are at least 170 mm (7 inches) in diameter?
Are all casters provided with a positive wheel lock that cannot be accidentally released?
Are casters securely fixed to the bottom of scaffold posts (standards) or screw-jacks with locking pins?
Are scaffold posts (standards) or frames (for fabricated tubular frame scaffolds) vertical, plumb, straight, and not bent or deformed?
Are all joints in posts (standards) connected with a joint pin, sleeve coupler, or spigot?
Are runners (ledgers) and bearers (transoms) spaced vertically not more than 2 meters (6-6) apart (2 meter maximum lift height)?
Lifts

Are runners (ledgers) and bearers (transoms) installed in both directions at each lift along every line of posts (standards)?
Are the lowest runners (ledgers) and bearers (transoms) installed as close as possible to the scaffold base, not more than 150 mm (6)?
Are bearers (transoms) and board bearers (intermediate transoms) installed on top of (and not underneath) supporting runners (ledgers)?
For a tube and coupler scaffold, do bearers and board bearers extend at least 100 mm (4 inches) beyond the runner and post centerline?
Post Spacing

LOAD RATING
Medium Special
Duty
Duty
(50 psf) (>50 psf)

For Light-duty scaffold with only 4 posts, if all tubing is embossed are posts spaced not over 2 meters (6-6) apart in both directions?
If so, are at least two equally spaced bearers (intermediate transoms) installed under the platform between runners (ledgers)?
For Light-duty scaffold with 4 posts, if non-embossed tubing is used are posts spaced not over 1.7 meters (5-6) apart in both directions?
For Medium-duty scaffold with only 4 posts, is all tubing embossed and are posts spaced not over 1.5 m (5 ft) apart in both directions?

Height

Base
Width

Base
Length

Yes

No

N/A

YERP-0270C-HSE (01/08)

Is vertical bracing provided on all four sides of the mobile scaffold for the full height of the scaffold?
Stability

Are braces attached as close as possible to, not more than 300 mm (12 inches) from, the node point (bearer/runner and post intersection)?
Is plan (horizontal) bracing installed at the base, at the top, and at every third lift to prevent racking (twisting)?
Is the height of the scaffold less than 4 times the minimum base dimension?
If not, are outrigger frames, guys, or anchors used as required to prevent the mobile scaffold from tipping?
If outrigger frames are used, do they increase the scaffold base dimension(s) to more than 1/4 of the scaffold height?

Guardrail

Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)?
Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface?
Are mid-rails located half way between the toprails and the platform walking/working surface?
Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights (posts)?
Are guardrails sufficiently anchored and strong enough to stop a fall?
Is the working platform(s) fully planked with scaffold planks or fabricated platform units?
Are there any openings or gaps between planks or platform units more than 25 mm (1 inch) wide?
Platforms

Does any part of the mobile scaffold work platform(s) extend outward beyond the scaffold base?
Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide?
Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms?
For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible?
For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges?
Are all planks firmly secured in place at both ends against movement?
Do planks extend over their end support bearer(s) by at least 150 mm (6 inches) and not more than 300 mm (12 inches)?

Access

Is safe access provided by ladder(s) to the working platform(s)?


Are ladders free from defects, missing rungs, or broken side rails?
Do straight ladders extend at least 0.9 meter (3 feet) (3 rungs) above platform or landing?
Are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder?
Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)?
Note: N/A means the requirement is not applicable to the scaffold being inspected.

Page 2 of 2

YERP-0270D-HSE (01/08)

Page 1 of 2

UNDERHUNG (SUSPENDED) SCAFFOLD


FIELD INSPECTION CHECKLIST

SCAFFOLD Tube & Coupler System Other (Specify)


TYPE

SCAFFOLD DESCRIPTION / LOCATION:


Inspected By (signature):
Scaffold Accepted & Tagged With:
(check appropriate box)

Print Name:
Green Tag

Yellow Tag

Certificate/Badge No.:
Date (XX/MON/XXXX):

Light
Duty
(25 psf)

Scaffold
Dimensions
(meters)

UNDERHUNG SCAFFOLD CONSTRUCTION

FIELD INSPECTION CHECKLIST FOR AN UNDERHUNG (SUSPENDED) SCAFFOLD

HANGER TUBE SPACING

LOAD RATING
Medium Special
Duty
Duty
(50 psf) (>50 psf)

Are scaffold tubes made of steel pipe that has a 48.3 mm (1.9) actual outside diameter and at least a 3.2 mm (1/8) wall thickness?
Are only tube and coupler scaffold components used for underhung scaffolds? (Note: system scaffold components shall not be used.)
Are all scaffold components (including couplers) in good condition, and free of defects and detrimental corrosion?
Are only drop-forged (and not pressed) girder couplers used to support an underhung scaffold?
Are there any joints in vertical hanger tubes used to hang the scaffold platform(s)? (Note: Joints in hanger tubes should be avoided.)
Are only right-angle couplers (not adjustable couplers) used to attach runners (ledgers) and bearers (transoms) to hanger tubes?
Where bearers (transoms) are coupled to hanger tubes, do the bearers couplers rest directly on the runners couplers?
Where bearers (transoms) are coupled to runners (ledgers), are they coupled not more than 300 mm (12) from the vertical hanger tubes?
Do bearers and board bearers (intermediate transoms) extend at least 100 mm (4 inches) beyond the supporting runner (ledger) centerline?
Are suspension points of hanger tubes securely fixed to prevent their being dislodged by all potential forces acting upon them?
Are trapeze tubes installed approximately 600 mm (2 feet) below the lowest runners (ledgers)?
Are additional check couplers (safety couplers) installed at the top and bottom of all hanger tubes (to prevent slippage)?
Is at least one board bearer (intermediate transom) installed when the longitudinal distance between hangers is more than 1.5 meters (5 ft.)?
Is plan (horizontal) bracing installed below the working platform(s) to prevent racking (twisting)?
For a Light-duty (25 psf) scaffold, are hangers (suspension points) transversely spaced either 1 meter (3-3) or 1.5 meters (4 ft) apart?
If transverse hanger spacing is 1 meter and embossed tubing is used, are hangers spaced not over 2.7 meters (9 ft) apart longitudinally?
If transverse spacing is 1 meter and non-embossed tubing is used , are hangers spaced not over 2.3 meters (7-6) apart longitudinally?
If transverse spacing is 1.2 meters and embossed tubing is used, are hangers spaced not over 2.4 meters (8 ft) apart longitudinally?
If transverse spacing is 1.2 meters and non-embossed tubing is used, are hangers spaced not over 1.8 meters (6 ft) apart longitudinally?
For Medium-duty tube and coupler scaffold, are all tubes embossed with ASTM A500 (Gr. B), ASTM A53 (Gr. B), BS1139 or EN 10219?
For Medium-duty, are hanger supports spaced not over 1.2 m (4 ft) apart transversely and not over 1.8 m (6 ft) apart longitudinally?
For Medium-duty, is at least one board bearer (intermediate transom) installed in each bay of every platform (planked) level?
If scaffold is Special-duty (>50 psf) or has a platform area over 30 sq. m. (320 sq. ft.), has the scaffold plan been accepted by YERP?

Platform
Width

Yes

No

Platform
Length

N/A

Access

PLATFORMS

GUARDRAILS

YERP-0270D-HSE (01/08)

Are top-rails, mid-rails, and toe-boards installed along all open sides and ends of platforms where a person could fall over 1.8 meters (6 feet)?
Is a guardrail system provided along all edges of platforms that are more than 360 mm (14 inches) from the face of a wall or structure?
Are top-rails located between 0.95 meter (38 inches) and 1.15 meters (45 inches) above the platform walking/working surface?
Are mid-rails located half way between the top-rails and the platform walking/working surface?
Are top-rails, mid-rails, and toe-boards secured to the inside of support uprights that are spaced not more than 2.7 meters (9 feet) apart?
Are guardrails sufficiently anchored and strong enough to stop a fall?
If some top-rails, mid-rails, or planks cannot be completely installed, is a yellow scaffold tag attached near all points of access?
If yellow scaffold tag is used, are there adequate and strong enough anchorages to attach full body harness lanyards for all workers?
Are all working levels fully planked with scaffold planks or fabricated platform units?
Are there any openings or gaps between planks or platform units that are more than 25 mm (1 inch) wide?
Are gaps between planks less than 600 millimeters (2 feet) wide covered with 20 mm (3/4-inch) thick plywood held in place with cleats?
Are gaps between planks that are larger than 600 millimeters (2 feet) wide covered with cross planks (not nailed in place)?
Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and 225 mm (9 inches) wide?
Are there any damaged, decayed, defective, cracked, painted (which can hide defects), or twisted planks used for working platforms?
If plank ends are split, are cracks less than 300 mm (12 inches) long if the end is banded or less than 25 mm (1 inch) without banding?
For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible?
For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges?
Are all planks firmly secured in place at both ends against movement?
Do planks extend over their end support bearer(s) by at least 150 mm (6 inches), unless cleated?
Do planks extend over their end support bearer(s) by not more than 300 mm (12 inches)?
For planks placed end-to-end (not overlapped), is each end independently supported by bearers or board bearers (intermediate transoms)?
When planks are overlapped, are the overlaps at least 300 mm (12 inches) long and occur over supporting bearers or board bearers?
Are work platforms clean, free of oil, sand, or other slippery surfaces and tripping hazards?
Is there adequate room on every platform for men to pass other men or materials?
Is safe access provided to all working platforms by ladders, stairs, ramps, or walkways?
Are ladders free from defects, missing rungs, or broken side rails?
Do straight (including extension) ladders extend at least 0.9 meter (3 feet) (3 rungs) above the top platform or landing?
If straight ladders (including extension ladders) are used, are they positioned at a 4:1 slope and rigidly attached at the top of the ladder?
If not, are straight ladders positioned vertically and both side rails rigidly attached at the top, middle, and bottom of the ladder?
Are ladders exceeding 3.6 meters (12 feet) provided with a self-retracting lanyard (retractable lifeline)?
Are safe landings provided at the top of all ladders and at least every 9 meters (30 feet) of ladder height?
Are ladder or stair landings fully decked and a proper guardrail system provided?
Note: N/A means the requirement is not applicable to the scaffold being inspected.

Page 2 of 2

YERP-0270E-HSE (01/08)

Page 1 of 1

BRACKET SCAFFOLD FIELD INSPECTION CHECKLIST


SCAFFOLD DESCRIPTION / LOCATION:
Inspected By (signature):
Scaffold Accepted & Tagged With:
(check appropriate box)

Print Name:
Green Tag

Yellow Tag

Certificate/Badge No.:

BRACKET SCAFFOLD
DIMENSIONS (meters)
Platform Width

Date (XX/MON/XXXX):

FIELD INSPECTION CHECKLIST FOR BRACKET (TANK BUILDERS) SCAFFOLD

GENERAL REQUIREMENTS

Platform Length

Are all bracket scaffold components (including brackets, planks, and ladders) free from detrimental corrosion, damage, or other defects?
Have all bracket straps been welded to the tank wall by Saudi Aramco certified welder(s)?
Have the completed bracket strap welds to the tank wall been inspected and approved by a Saudi Aramco certified welding inspector?
Are bracket straps at least 250 x 75 x 10 mm (10 x 3 x 3/8 inch) in size?
Do brackets fit inside bracket strap gaps with not more than a 3 mm (1/8") clearance at the front or back faces?
Are brackets installed in a vertical and plumb position?
Are the supports (bearers/board bearers) for wood planks with a thickness of 38 mm (1-1/2 inches) not over 1.5 meters (5 feet) apart?
Are the supports (bearers/board bearers) for wood planks with a thickness of 50 mm (2 inches) not over 2.4 meters (8 feet) apart?
Is a guardrail system (including top-rails and mid-rails) installed along the outside edge of all platforms?
Is a guardrail system provided along the inside edge of all platforms that are more than 360 mm (14 inches) from the face of the tank?
Are guardrails constructed from scaffold tubes or wire ropes at least 10 mm (3/8-inch) in diameter?
If top-rails are made of scaffold tubes, are connections made only at support uprights (no mid-span end-to-end connections)?
If wire rope guardrails are used, are they securely fixed and kept tight?
Are top-rails between 0.95 meters and 1.15 meters (38 inches 45 inches) above the platform walking/working surface?
Are guardrail support uprights made of scaffold grade tube or structural angle welded or adequately secured to the brackets?
If guardrail support uprights are not welded to brackets, are their support sleeves at least 150 mm (6 inches) in height and welded in place?
Is falling object protection provided (i.e., toe-boards, barricades, wire screen, nets, etc.)?
Is the working platform between 450 mm 680 mm (18" - 27") wide and fully planked, with no gaps larger than 25 mm (1 inch)?
Are planks or platform units secured to the brackets to prevent movement?
If plank ends are split, are cracks less than 300 mm (12 inches) long if the end is banded or less than 25 mm (1 inch) without banding?
Are all wood scaffold planks at least 38 mm (1-1/2 inches) thick and at least 225 mm (9 inches) wide?
For solid sawn wood planks, is a Scaffold Grade stamp from an accepted lumber grading/inspection association visible?
For laminated veneer lumber (LVL) planks, is Proof Tested Scaffold Plank and OSHA continuously embossed along both edges?
Are planks overlapped in one direction only and overlapped a minimum of 300 mm (12 inches)?
Note: N/A means the requirement is not applicable to the scaffold being inspected.

Yes

No

N/A

YERP-0276A-HSE (02/08)

Page 1 of 1

Medical Examination
For Tower & Trolley Crane Operators
EMPLOYEE NAME:
(Please Print)

CONTRACTOR NAME:

DATE:
(Please Print)

VISION
1. The vision shall not be less than 20/40 in each eye separately,
with or without the use of eyeglasses or contact lenses.
2

NORMAL ABNORMAL

Color vision and visual fields should be normal.

Diplopia is UNACCEPTABLE.
HEARING
4 Hearing shall be adequate for normal speech communication
with or without a hearing aid.
POTENTIAL SUDDEN INCAPACITY
5 Any condition likely to cause sudden incapacity is
UNACCEPTABLE. This includes, but is not limited to, a history of
seizures after the age of 5 years, vestibular disorders, heart
disease, and diabetes mellitus.
MISCELLANEOUS The following must be considered:
6
7

Impairment of musculo-skeletal capacities.


Coordination and progressive or disabling neurological disease.

A history of psychiatric illness or emotional instability.

NORMAL ABNORMAL
NORMAL ABNORMAL

NORMAL ABNORMAL

9 Medication and its side effects.


FIT TO WORK? (circle as appropriate)

YES

Physician Remarks:

Signature:

Physicians Name:
(Please Print)

Facility Name:

Facility Location:

Telephone #:
Note: Any listed condition identified as abnormal shall be a disqualifying factor.

NO

YERP-0276B-HSE (02/08)

Page 1 of 1

TOWER & TROLLEY CRANE NON-CRITICAL LIFT LOG


Crane Type:

Make:

Contractor:

Model:

Date

Description of Load

Load

Rigging

Weight

Weight

Radius

Capacity
@ Radius

% of

Wind

Operator

Chart

Speed

Initials

YERP-0276C-HSE (02/08)

Page 1 of 1

TOWER & TROLLEY CRANE OPERATOR DAILY INSPECTION CHECKLIST


Contractor Name
Crane Manufacturer

Equipment ID #

Carrier

Hour Meter Start

3.0 CRANE SAFETY DEVICE(S)


& HYDRAULIC SYSTEM CHECKS

2.0 ENGINE START-UP CHECKS

1.0 PRE-START WALK-AROUND CHECKS

PHASE

ITEM
NO.

Hour Meter Finish


ITEM NAME

1.1

Inspection Sticker

1.2

Carrier Doors/Panels/Mirrors

1.3

Spark Arrester

1.4

Under-Chassis Leak Check

1.5

Air Reservoir

1.6

Tire Condition Pressure/Tread/Sidewalls

1.7

Tracks/Drive Chains

1.8

Deck - Housekeeping/Leaks

1.9

Coolant Level (Radiator)

1.10

Engine Oil Level

1.11

Engine Oil Leak Check

1.12

Wire Rope - Condition/Drum Lay

1.13

Sheaves/Hook Block/Headache Ball

1.14

Swingaway Jib

1.15

Cab Doors/Glass/Mirrors/Housekeeping

1.16

Seat Belts

1.17

Load Chart(s) - Accessible/Readable

1.18

Fire Extinguisher(s) Mounted/Inspected

1.19

Hydraulic Oil Level

1.20

Battery Terminals/Cables/Electrolite

1.21

Fan Belts

2.1

Engine Start

2.2

Voltmeter/Ammeter/Tachometer (RPM Gauge)

2.3

Turn Signals/4-Way Flasher Switch/Beacon Light(s)

2.4

Horn/Lights/Wipers

2.5

Engine Oil Pressure Gauge

2.6

Transmission/Converter Temperature Gauges

2.7

Engine Coolant Temperature Gauge

2.8

Fuel Gauge Level

2.9

Braking System(s)

2.10

Transmission Oil Level

2.11

Air Filter/Restriction Condition

2.12

Hydraulic Filter Condition

2.13

Suspension System

3.1

Anti-Two Block/Two Block Damage Prevention

3.2

Rated Capacity (Load) Limiter (RCL)

3.3

Outriggers/Stabilizers/Float Pads

3.4

Bubble Check

3.5

Steering System

3.6

Rear Axle/Oscillation/Lockout System

3.7

Boom Extension/Lift Controls/Lift Operations

3.8

Hoist Controls/Hoist Operations

3.9

Positive Swing Lock/Swing Controls/Operation

3.10

Back-Up Alarm

Operator Name:

Location/Unit/Area

Date

Model

Capacity

Crane

Hour Meter Start


OK

NOT
OK

Hour Meter Finish

N/A

DEFICIENCY

Supervisor Name:
(Please Print)

Signature

(Please Print)

Distribution: Original Supervisor/Crane Maintenance Records; Copy (current day) Operator/Crane Log Book

Signature

YERP-0278-HSE (02/08)

Page 1 of 1

WELDING AND FIREBOX REQUIREMENTS CHECKLIST


Firebox shall be enclosed with fire blanket, without holes and gaps. Blanket must
extend at least 1.1 meter (42 in) above the piece being welded, (cut, brazed, etc.)
on, and big enough to encompass work and craftsmen.
Fire blanket must be dry and hydrocarbon free.
Firebox must allow easy access and egress. The floor of the firebox is to be
constructed so that at no time is there more than a 1 1/2 step up. (Uneven Work
Surface)
No wire is to be used to secure fire blankets. Plastic tie-wraps shall be used.
Both welding leads must be inside the box and ground wire attached to piece
being welded. Piece being welded must be inside the box.
All drains, sewers and sewer hubs in the general area and possible leak sources
within 35of the area must be checked with an analyzer for flammable gasses.
Fireboxes must not be built over vents.
Fireboxes shall be accessible without having to crawl, walk or straddle piping.
Roofs over fireboxes must be fire proof and must not interfere with the ventilation
of the firebox. If there must be a totally enclosed firebox, special precautions shall
be taken with breathing air applications used, contact safety support for guidance.
Fire extinguisher, 13 Kg (30lb) A:B:C, must be operational, inspected and located
at the site where welding is to be performed.
Scaffolding shall be inspected each shift by a competent person. The scaffold user,
regardless of craft, shall inspect the firebox for hazards such as holes in the deck
or missing or loose handrails before performing any work activity.
Fire watches shall be posted. Fire watches shall be able to turn off welding
machines and oxy/fuel cutting equipment, if needed.
Fire blanket shall not be installed without a top handrail minimum being present.
If the possibility exists that fire blanket must be installed w/o a handrail in place,
each instance will have to be reviewed by the foreman, safety department, and the
craftsman involved in the installation. If a fire blanket has been installed w/o a
handrail in place and an open side hazard exists, warning devices such as red,
black & white danger tags must be put in place to warn of the missing handrail and
fall potential. Yellow 5/8 poly rope spanning the open side, at the height of the
missing handrail, can be used to hang the tag from along with small tie wraps.
Supervisors Signature:
Date: ________________

Area:

YERP-0723-HSE (02/08)

YANBU EXPORT REFINERY PROJECT

REQUEST FOR WAIVER FROM YERP SANITARY CODE REQUIREMENTS


User Instructions
This application to request a grant of variance to a particular YERP Sanitary Code must be submitted to the YERP PMT
Environmental Representative for approval. A request for a grant of variance will only be considered where documented
circumstances render a particular Code requirement impractical. The variance is not granted until the request is approved by
the YERP PMT Environmental Representative and YERP PMT Director.
Requesting Organization Name and Contract Number (if applicable)

Standard Affected

Justification

(3)

(1)

and Variance Requested

(2)

(attach additional sheets if necessary)

for Waiver Request (attached addition sheets if necessary)

Statement of Intent

(4)

I/We hereby agree to comply with the intent and detail of the variance, if granted, now and for as long as the variance is in effect
and I/We also hereby agree to cease and desist should unforeseen consequences of the variance adversely impact the
environment or public health as advised by the YERP PMT.
Originator Organization:

_____________________________

Originators Manger:

Name: _______________________
Signature: ____________________

Title: ______________________
Date: ______________________

Notes:
1.

Specify relevant sub-sections of the YERP Sanitary Code.

2.

If the request involves constructional work of any kind, detailed plans and specifications shall be submitted along with the
application. In the case of plant and machinery, operating plans and procedures should be submitted.

3.

Provide such technical facts which demonstrate that the variance will not adversely impact the environment or affect the
health and wellbeing of project employees and their dependents or that of the public.

4. Before an application for variance can be considered, all applicants must read and sign the statement of intent.

For Use by YERP


Recommended:
YERP PMT Environmental
Representative

Signature: _______________
Date: ___________________

Page 1 of 1

Approved Signature: _______________


YERP PMT
Director
Date: ___________________

YERP-0776-HSE (02/08)

APPLICATION TO DISPOSE OF WASTEWATER FROM CLEANING, FLUSHING AND


HYDROSTATIC TEST ACTIVITIES
User Instructions
This application to dispose of wastewater generated from cleaning, flushing and hydrostatic test activities must be
submitted to the YERP PMT Director for approval at least 60 days prior to the planned disposal date. No
wastewater shall be released without the receipt of an approved application authorized by the YERP PMT
Environmental Representative and YERP PMT Director.

Requesting Organization Name and Contract Number (if applicable)

Source Data
Equipment Type:

[ ] Tank

[ ] Vessel

[ ] Pipeline

Service:

[ ] Oil

[ ] Gas

[ ] Other

If Other, describe ______________________________________


Condition:

[ ] New

[ ] Existing

Activity:

[ ] Cleaning

[ ] Flushing

[ ] Hydrostatic Test

Location: Attach plot plan or map identifying specific equipment item


Source Water Data
Water Source:

____________________________________________________

Source Water Conductivity or Total Dissolved Solids Content: ___________________ (inlcude units)
Wastewater Data
Volume: _______________________ (inlcude units)
Chemical Additives:
Additive

Concentration

Purpose

____________________

____________

_____________________________________

____________________

____________

_____________________________________

____________________

____________

_____________________________________

Expected Contamination

[ ] Oil

[ ] TSS

Page 1 of 2

YERP-0776-HSE (02/08)

APPLICATION TO DISPOSE OF WASTEWATER FROM CLEANING, FLUSHING AND


HYDROSTATIC TEST ACTIVITIES (Continued)
Disposal Plan
Schedule: Attach schedule of activities and expected date of wastewater disposal.
Wastewater Disposition:

Attach details on the planned disposition of the wastewater including specific


location of release and the potential media that could be affected.

Will a catch basin be provided:

[ ] Yes

[ ] No

If Yes, attach design details of the basin and the plan for managing
recovered oil and solids, and for ultimate closure of the basin.
Statement of Intent
By signing and submitting this application, I/We hereby agree to comply with the intent and details of the
wastewater disposal plan as defined herein, and hereby agree to cease and desist the disposal of wastewater
should unforeseen consequences of the release adversely impact the environment or the public health as advised
by the YERP PMT.
Originators Organization: _______________________________________
Originators Manager:

Name: ____________________

Title ______________________

Signature: __________________________

Date: _________

For Use by YERP


Recommended:
Signature: _________________________
YERP PMT Environmental
Representative
Approved:
YERP PMT Director

Date: _________

Signature __________________________

Page 2 of 2

Date: _________

Potrebbero piacerti anche