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The World Copper Factbook 2015

AboutICSG

ThecurrentmembersofICSGare:

TheInternationalCopperStudyGroup(ICSG)wasformallyestablished
as an autonomous intergovernmental organization on 23 January
1992,followingaseriesofAdHocmeetingssponsoredbytheUnited
Nations (UNCTAD) in 1986 and 1987 to review the world situation of
copperanddiscusstheneedforsuchabody.ICSGservestoincrease
copper market transparency and promote international discussions
andcooperationonissuesrelatedtocopper.
In order to fulfill its mandate, the Study Group has three main
objectives:

Increase market transparency by promoting an exchange of


informationonproduction,consumption,stocks,trade,andprices
of copper, by forecasting production and consumption, and by
assessing the present and future capacities of copper mines,
plants,smeltersandrefineries.
Promoteinternationalcooperationonmattersrelatedtocopper,
such as health and the environment, research, technology
transfer,regulationsandtrade.
Provideaglobalforumwhereindustryandgovernmentscanmeet
and discuss common problems/objectives. The ICSG is the only
intergovernmentforumsolelydedicatedtocopper.

Australia

Japan

Belgium
Chile
China
European
Union
Finland
France
Germany
Greece
India

Luxembourg
Mexico
Peru

Iran

UnitedStates

Italy

Zambia

Poland
Portugal
RussianFederation
Serbia
Spain
Sweden

As part of its mandate to provide a global forum where industry and


governmentscanmeetanddiscusscommonproblemsandobjectives,
ICSGmeetingsareheldtwiceperyear,typicallyintheSpringandFall
at ICSG Headquarters in Lisbon, Portugal. The meetings of the Study
Groupareopentogovernmentmembers,theirindustryadvisorsand
invitedobservers.

International Copper Study Group

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The World Copper Factbook 2015

ICSGOfficersandSecretariat
INTERNATIONAL COPPER STUDY GROUP OFFICERS FOR 2015
Chairman

Mr Sergio Hernandez (Chile)

Vice-Chairman

Mr Bian Gang (China)

STATISTICAL COMMITTEE
Chairman

Mr Mark Brininstool (U.S.A.)

Vice-Chairman

Ms Marion Finney (Germany)

Vice-Chairman

Mr Li Yusheng (China)

STANDING COMMITTEE
INDUSTRY ADVISORY PANEL
Chairman

Mr Salim Bhabhrawala (U.S.A.)

Vice-Chairman

Ms Yoriko Akashi (Japan)

Finance Committee Chairman

Mr Henrique Santos (Portugal)

Chairman

Mr Mark Loveitt (IWCC)

SECRETARIAT
ENVIRONMENTAL AND ECONOMIC COMMITTEE
Secretary-General

Mr Don Smale

Chairman

Mr Piotr Krawczyk (Poland)

Director of Market Research and Statistics

Ms Ana Rebelo

Vice-Chairman

Mr K D Diwan (India)

Director of Economics and Environment

Mr Carlos Risopatron

Manager of Statistical Analysis

Mr Shairaz Ahmed

Secretary

Ms Fatima Cascalho

Contacts:
InternationalCopperStudyGroup
RuaAlmiranteBarroso,386
1000013Lisbon,Portugal
Tel:+351213513870
Fax:+351213524035
email:mail@icsg.org
website:www.icsg.org

International Copper Study Group

AcknowledgementsandCopyright:
ICSG would like to thank the International Wrought Copper Council, the
International Copper Association, the Copper Development Association,
the European Copper Institute, the U.S. Geological Survey, the U.S.
National Park Service, the British Museum and Mr Luis Hernn Herreros
InfantefortheircontributionstotheFactbook.
TheInternationalCopperStudyGroup'sWorldCopperFactbook2015is
publishedbytheICSG.

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The World Copper Factbook 2015

ICSGPublications
COPPERBULLETIN(monthly).TheICSGCopperBulletinincludesannual
andmonthlystatisticsoncopperandcopperproducts,theirproduction,
usage and trade by country, as well as stocks and exchange prices,
providing a global view of supply and demand. Subscribers to the
Copper Bulletin receive the Yearbook as part of their annual
subscription.
ICSG 2015 STATISTICAL YEARBOOK (October 2015). The ICSG Copper
Bulletin yearbook includes annual statistics on copper and copper
products,theirproduction,usageandtradebycountry,aswellasstocks
andexchangeprices,providingaglobalviewofsupplyanddemandfor
thepast10years.TheYearbookservesasausefultoolforconsultations
and analysis on the longer term evolution of world copper production,
usage,stocksandprices.SubscriberstotheCopperBulletinreceivethe
Yearbookaspartoftheirannualsubscription.
DIRECTORY OF COPPER MINES AND PLANTS (July 2015 edition). The
Directory of Copper Mines and Plants highlights current capacity and
provides a five year outlook of forecasted capacity for over 1,000
existingandplannedcoppermines,plantsandrefineriesonacountryby
countrybasis,includingseparatetablesforSXEWplants.Salientdetails
foreachoperationareincludedandtheDirectoryseparatesoperations
between Operating & Developing and Exploration & Feasibility stages.
TheDirectoryispublishedtwiceperyear.
ICSG STATISTICAL DATABASE. The ICSG maintains one of the world's
mostcompletehistoricalandcurrentdatabaseswithstatisticsoncopper
productioncapacities,dataoncopperproduction,consumption,stocks,
prices, recycling and trade for copper products. In 2012 ICSG launched
itsonlinestatisticaldatabasethatgivessubscribersdirectaccesstoICSG
historicaldata.Italsoprovidessubscriberswithspecificextractiontools
fordownloadingthedata.

International Copper Study Group

DIRECTORY OF COPPER & COPPER ALLOY FABRICATORS (FIRST USE)


(2015 edition). This directory provides a global overview of companies
and plants involved in the first use of copper. First users are mainly
semisfabricatorsthatprocessrefineryshapesintosemifinishedcopper
andcopperalloyproducts.PublishedSeptember2015.
MARKET STUDY: FABRICATION AND COPPER USE IN INDIAN
SUBCONTINENT, ASEAN AND OCEANIA (2015). A study focusing on
providing a complete picture of fabrication and copper use in Indian
Subcontinent,ASEANandOceania.PublishedMay2015.
MARKETSTUDY:FABRICATIONANDCOPPERUSEINTHEMIDDLEEAST
AND NORTH AFRICA (2014). A study focusing on providing a complete
pictureoffabricationandcopperuseintheMiddleEast,EgyptandIndia.
PublishedJuly2014.
SURVEY OF BRASS MILLS, COPPER PRODUCTS AND FOUNDRIES IN
CHINA (2014). The survey provides a detailed overview of Chinas
industrial use of refined copper and scrap in the brass mills and
foundriessectors.PublishedMarch2014.
COPPER AND COPPER ALLOY SCRAP SUPPLY SURVEY IN EU27 (2013).
The study compares scrap trade statistics of EUROSTAT and UN
COMTRADE databases. Differences in numbers are revealed and
explained by EUROSTAT and selected interviews with scrap collectors
and traders. It also gives an analysis on material availability, copper
contentintradeandtheeconomiclogicofcopperscrapdismantling.
TAXATION,ROYALTIESANDOTHERFISCALMEASURESAPPLIEDTOTHE
NONFERROUS METALS INDUSTRY (2013). A joint report by the ICSG,
ILZSG and INSG, providing information on fiscal measures applied to
miningandmetalsacrossvariousjurisdictionswithaparticularfocuson
copper,lead,zincandnickel.

FormoreinformationaboutICSGandICSGpublications,pleasevisitour
websiteatwww.icsg.org

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The World Copper Factbook 2015

TableofContents

AboutICSG
ICSGOfficersandSecretariat
ICSGPublications

i
ii
iii

TableofContents

Chapter1:CuBasics
WhatisCopper?
CopperPropertiesandBenefits
SelectedCopperDefinitions
CopperinHistory
CopperToday

2
2
3
4
5
6

Chapter2:CopperResourcesandLongTermAvailabilityofCopper
CopperReservesandResources
AreWeGoingtoRunOutofCopper

7
7
9

Chapter3:CopperProduction
HowisCopperProduced?
CopperMineProduction:WorldCopperMineProduction,19002014
CopperMineProductionbyRegion:1960,1980&2014
CopperMineProductionbyCountry:Top20Countriesin2014
TrendsincopperMiningCapacity,19982018
Top20CopperMinesbyCapacity,basis2015
ConstraintsonCopperSupply
CopperSmelterProduction:WorldCopperSmelterProduction1980
2014
TrendsinCopperSmeltingCapacity,19982018
CopperSmelterProductionbyRegion,19902014
CopperSmelterProductionbyCountry:Top20Countriesin2014
Top20CopperSmeltersbyCapacity,basis2015
WorldRefinedCopperProduction,19602014
TrendsinRefinedCapacity,19982018
RefinedCopperProductionbyRegion,19902014
RefinedCopperProductionbyCountry:Top20Countriesin2014
Top20CopperRefineriesbyCapacity,basis2015
WorldCopper&CopperAlloySemisProduction,19802014

International Copper Study Group

10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

CopperandCopperAlloySemisProductionbyRegion,1980&2014
CopperandCopperAlloySemisCapacitybyRegion&Product2015
CopperandCopperAlloySemisProductionbyCountry:Top20
Countries,2015

28
29

Chapter4:CopperTrade
MajorInternationalTradeFlowsofCopperOresandConcentrates
MajorInternationalTradeFlowsofCopperBlisterandAnode
MajorInternationalTraeFlowsofRefinedCopper
LeadingExportersandImportersofSemiFabricatedCopper
Products,2014
TheGlobalCopperMarketandtheCommodity"Copper"
CopperStocks,PricesandUsage(Jan2001May2015)

31
32
33
34

Chapter5:CopperUsage
HowisCopperUsed?
WorldRefinedCopperUsage,19002014
RefinedCopperUsagebyRegion,1960,1980&2014
WorldRefinedCopperUsageperCapita:19502014
IntensityofRefinedCopperUsage
TotalCopperUsage,IncludingCopperScrap,20032013
MajorUsesofCopper:Electrical
MajorUsesofCopper:ElectronicsandCommunications
MajorUsesofCopper:Construction
MajorUsesofCopper:Transportation
MajorUsesofCopper:IndustrialMachineryandEquiptment
MajorUsesofCopper:ConsumerandGeneralProducts
MajorUsesofCopper:UsagebyEndUseSectorandRegion,2014

38
38
39
40
41
42
43
44
45
46
47
48
49
50

Chapter6:CopperRecycling
CopperRecyclingRateDefinitions
GlobalCopperRecyclablesUse,20052013
ICSGGlobalCopperScrapResearchProjectandrecentscrapreports
TheFlowofCopper
IndustryGlobalFlowsofCopper(2013)andDerivedRecyclingRates

51
52
53
54
55
57

ANNEX
WorldCopperProductionandUsage,19602014

58

30

35
36
37

The World Copper Factbook 2015

Chapter1:CuBasics
WhatisCopper?
Copperisamalleableandductilemetallicelementthatisanexcellent
conductor of heat and electricity as well as being corrosion resistant
and antimicrobial. Copper occurs naturally in the Earths crust in a
variety of forms. It can be found in sulfide deposits (as chalcopyrite,
bornite, chalcocite, covellite), in carbonate deposits (as azurite and
malachite), in silicate deposits (as chrysycolla and dioptase) and as
pure"native"copper.
Copper also occurs naturally in humans, animals and plants. Organic
life forms have evolved in an environment containing copper. As a
nutrient and essential element, copper is vital to maintaining health.
Lifesustainingfunctionsdependoncopper.
Copper and copperbased alloys are used in a variety of applications
that are necessary for a reasonable standard of living. Its continued
productionanduseisessentialforsociety'sdevelopment.Howsociety
exploitsandusesitsresources,whileensuringthattomorrow'sneeds
are not compromised, is an important factor in ensuring society's
sustainabledevelopment.

Copper is one of the most recycled of all metals. It is our ability to


recycle metals over and over again that makes them a material of
choice.Recycledcopper(alsoknownassecondarycopper)cannotbe
distinguished from primary copper (copper originating from ores),
once reprocessed. Recycling copper extends the efficiency of use of
themetal,resultsinenergysavingsandcontributestoensuringthat
wehaveasustainablesourceofmetalforfuturegenerations.
The demand for copper will continue to be met by the discovery of
new deposits, technological improvements, efficient design, and by
taking advantage of the renewable nature of copper through reuse
and recycling. As well, competition between materials, and supply
and demand principles, contribute to ensuring that materials are
usedefficientlyandeffectively.
Copper is an important contributor to the national economies of
mature, newly developed and developing countries. Mining,
processing, recycling and the transformation of metal into a
multitude of products creates jobs and generates wealth. These
activities contribute to building and maintaining a country's
infrastructure, and create trade and investment opportunities.
Copperwillcontinuetocontributetosocietysdevelopmentwellinto
thefuture.

ImagescourtesyoftheCopperDevelopmentAssociation.

International Copper Study Group

The World Copper Factbook 2015

Key Physical Properties of Copper

CopperPropertiesandBenefits
Chemical Symbol

Cu

Atomic Number

29

Atomic Weight

63.54

Density

8960 kg m-3

Melting point

1356 K

Specific Heat cp (at 293 K)

0.383 kJ kg-1 K-1

Thermal conductivity

394 W m-1 K-1

Coefficient of linear expansion

16.5 x 10-6 K-1

Young's Modulus of Elasticity

110 x 109 N m-2

Electrical Conductivity (% IACS)

1.673 x 10-8 ohm-m

Crystal Structure

Face-Centered Cubic

Coppermakesvitalcontributionstosustainingandimprovingsociety.
Copper'schemical,physicalandaestheticpropertiesmakeitamaterial
ofchoiceinawiderangeofdomestic,industrialandhightechnology
applications.

Alloyed with other metals, such as zinc (to form brass), aluminum or
tin (to form bronzes), or nickel, for example, it can acquire new
characteristics for use in highly specialized applications. In fact,
society'sinfrastructureisbased,inpart,oncopper.

International Copper Study Group

Butcoppersbenefitsextendbeyondmechanicalcharacteristics:

Copper is essential to the health of plants, animal and humans.


Deficiencies,aswellasexcesses,canbedetrimentaltohealth.
Antimicrobial Properties. Due to coppers antimicrobial
properties, copper and copper alloy products can be used to
eliminatepathogensandreducethespreadofdiseases.
Recycling. Copper is one of the most recycled of all metals.
Virtually all products made from copper can be recycled and
recycledcopperlosesnoneofitschemicalorphysicalproperties.
Energy Efficiency. Copper can improve the efficiency of energy
productionanddistributionsystems.

The World Copper Factbook 2015

SelectedCopperDefinitions

Anode. The positive terminal in an electrolytic cell where


electrons leave a device to enter the external circuit. A copper
anodeat99percentpuritywilldissolve.
Blister.Theproductofaconvertingfurnace.Itisanintermediate,
more concentrated (with respect to the desired metal) material
than matte, from which it is made, and is usually transferred to
anotherfurnaceforfurtherconcentration.
Cathode. The negative terminal in an electrolytic cell where
copper is plated during electrowinning or electrolytic refining.
Copper so plated is referred to as cathode and is generally
about99.99percentpure.
ContainedCopper.Containedcopperisdefinedastheanalytical
amountofcopperoutputtedinconcentratesandprecipitates.
Copper concentrate. A product of flotation milling. It composes
sulfide minerals and entrained material and contains onethird
each copper, iron, and sulfur. It can be processed
pyrometallurgically in a smelter to produce matte or
hydrometallurgically (pressure leaching) to produce pregnant
leach solution, both products requiring further processing to
obtaincoppermetal.
Direct melt scrap. Directmelt, or remelt scrap is secondary
material that can be used directly in a furnace without cleanup
throughtheuseoffluxesandpolingandrerefining.
Electrorefining. An electrolytic refining process where less pure
copperanodeisdissolvedandhighpuritycopperisplatedatthe
cathode.

Sources:ICSGandUSGS.

Electrowinning.Anelectrolyticrefiningprocesswheretheanode
is inert, and rich (copperloaded) electrolyte continually replaces
lean (copperdepleted) electrolyte as copper is plated at the
cathode.
Firerefinedcopper.Theproductofafirerefiningfurnace.Itisan
intermediate, more concentrated (with respect to the desired
metal) material than blister, from which it is made. Firerefined
copper contains about 99 percent copper, the exact percentage
dependingontheprocessparameters.
Primary copper. Copper extracted from ores and recovered as
coppermetalorcopperbearingchemicals.
Secondary refined material. Secondary refined material
represents scrap that has been firerefined, or that has been
converted toanodeatthesmelterlevelandthenelectrolytically
refined.
Solvent extraction. A method of separating one or more metals
from a leach solution by treating with a solvent that will extract
the required metal, leaving the others. The metal is recovered
fromthesolventbyfurthertreatment.
Stocks. ICSG reports refined copper stocks as those held by the
exchanges, consumers, producers and governments. Merchant
stocks are included where it is certain that these are
nonduplicativetothosealreadyreported.Onlyrefinedproducts
atplantsitesareincluded.Itemssuchaswirerod,tubeandother
semifabricatedformsarenotincluded.
Usage. Copper usage represents refined copper used by
semifabricators. Usage data is either directly reported, or ICSG
estimatesanapparentusageusingthefollowingformula:Refined
copper production + refined imports refined exports + refined
beginningstocksendingstocks.

International Copper Study Group

The World Copper Factbook 2015

CopperinHistory
Archaeological evidence demonstrates that copper was one of the first metals used by humans and was used at least 10,000
years ago for items such as coins and ornaments in western Asia. During the prehistoric Chalcolithic Period (derived from
chalkos, the Greek word for copper), man discovered how to extract and use copper to produce ornaments and implements. As
early as the 4th to 3rd millennium BC, workers extracted copper from Spain's Huelva region.
The discovery that copper, when alloyed with tin, produces bronze, led to the Bronze Age, c. 2,500 BC. Israel's Timna Valley
provided copper to the Pharaohs (an Egyptian papyrus records the use of copper to treat infections and to sterilize water).
Cyprus supplied much of the Phoenician, Greek and Roman needs for copper. "Copper" is derived from the latin Cyprium,
literally Cyprian metal. The Greeks of Aristotle's era were familiar with brass as a valued copper alloy. In South America, the
pre-Columbian Maya, Aztec and Inca civilizations exploited copper, in addition to gold and silver. During the Middle Ages,
copper and bronze works flourished in China, India and Japan.
The discoveries and inventions relating to electricity and magnetism of the late 18th and early 19th centuries by scientists
such as Ampere, Faraday and Ohm, and the products manufactured from copper, helped launch the Industrial Revolution
and propel copper into a new era. Today, copper continues to serve society's needs. Although copper has been in use for at
least 10,000 years, innovative applications for copper are still being developed as evidenced by the development of the copper
chip by the semi-conductors industry.

ImagescourtesyoftheBritishMuseum,theCopperDevelopmentAssociation andICSG.

International Copper Study Group

The World Copper Factbook 2015

CopperToday

Theglobaldemandforcoppercontinuestogrow:worldrefinedusagehasmorethantripledinthelast50yearsthankstoexpandingsectorssuchas
electrical and electronic products, building construction, industrial machinery and equipment, transportation equipment, and consumer and

general products. Some of the highlights of 2014 copper production and usage are listed below. In the chapters that follow, more indepth
information is presented on copper production, trade, usage, and recycling. For the most uptodate information on the global copper market,

pleasevisitourwebsiteatwww.icsg.org.
CopperProductionHighlights
Preliminary figures indicate that global
copper mine production in 2014 reached
18.7 million tonnes. The largest producer
of mined copper was Chile (almost 5.8
milliontonnes).

Smelter production in 2014 reached


around 18 million tonnes. China was the
largestproducerofblister&anodein2014
(over6.5milliontonnes)

Refinery Production in 2014 increased to


22.5 million tonnes, including 3.9 million
tonnesofsecondaryrefinedproduction.

CopperUsageHighlights
Refinedcopperusage(usagebysemisplantsorthe
first users of copper) in 2014 reached 22.9 million
tonnes. China was also the largest consumer of
refined copper in 2014 with apparent usage of
around11.0milliontonnes.

According to the International Copper Association


(ICA), equipment was the largest copper enduse
sector last year, followed by building construction
andinfrastructure.

New copper applications being developed include


antimicrobialcoppertouchsurfaces,leadfreebrass
plumbing, high tech copper wire, heat exchangers,
andnewconsumerproductsaswell.

ImagescourtesyofCDAandLuisHernnHerrerosfromwww.visnu.cl,CopyrightAngloAmerican(FaenaLosBroncesyMantosBlancos Chile)

International Copper Study Group

The World Copper Factbook 2015

Chapter2:CopperResourcesandLongTermAvailabilityofCopper
CopperReservesandResources

Typically, the future availability of minerals is based on the concept of


reserves and resources. Reserves are deposits that have been discovered,
evaluatedandassessedtobeeconomicallyprofitabletomine.Resourcesare

far bigger and include reserves, discovered deposits that are potentially
profitable, and undiscovered deposits that are predicted based on
preliminarygeologicalsurveys.(seedefinitionsbelow)

According to the United States Geological Survey (USGS), copper reserves


currently amount to around 700 million tonnes (Mt) and identified and
undiscovered copper resources are estimated to be around 2,100 Mt and
3,500 Mt, respectively. The latter does not take into account the vast
amountsofcopperfoundindeepseanodulesandlandbasedandsubmarine
massivesulphides.Currentandfuture explorationopportunitieswillleadto
increasesinbothreservesandknownresources.

Definitions(http://minerals.usgs.gov/minerals/pubs/mcs/2014/mcsapp2014.pdf)

Resource:Aconcentrationofnaturallyoccurringsolid,liquid,orgaseousmaterialinoronthe

Earths crust in such form and amount that economic extraction of a commodity from the

concentrationiscurrentlyorpotentiallyfeasible.

Identified Resources: Resources whose location, grade, quality, and quantity are known or

estimatedfromspecificgeologicevidence.Identifiedresourcesincludeeconomic,marginally
economic,andsubeconomiccomponents.

UndiscoveredResources:Resources,theexistenceofwhichareonlypostulated,comprising
deposits that are separate from identified resources. Undiscovered resources may be
postulated in deposits of such grade and physical location as to render them economic,
marginallyeconomic,orsubeconomic.
Reserves:Thatpartofthereservebase(partofanidentifiedresourcethatmeetsspecified
minimumphysicalandchemicalcriteriarelatedtocurrentminingandproductionpractices,
including those for grade, quality, thickness, and depth) which could be economically
extractedorproducedatthetimeofdetermination.Thetermreservesneednotsignifythat
extractionfacilitiesareinplaceandoperative.

International Copper Study Group

2014 WorldCopperReserves&MineProduction1/
(undiscoveredresourcesnotincludingdeepseanodulesandlandbasedand
submarinemassivesulfidescontainedcopper)

TotalResources
(identifiedandundiscovered)
5,600milliontonnes(Mt)

IdentifiedResources
2,100Mt

Reserves
700Mt
MineCapacity
21.7Mt
Mine
Production
18.7Mt

(nottoscale)

1/Source:USGS(resources/reservesdata)andICSG(capacity/productiondata)

The World Copper Factbook 2015

GlobalDistributionofIdentifiedandUndiscoveredCopperResources

inPorphyryandSedimenthostedStrataboundCopperDeposits1/

2/.
In2013theU.S.GeologicalSurvey(USGS)completedageologybased,cooperativeinternationalassessmentofcopperresourcesoftheworld

TheUSGS
assessedundiscoveredcopperintwodeposittypesthataccountforabout80%oftheworldscoppersupply.Porphyrycopperdepositsaccountforabout

60%oftheworldscopper.Inporphyrycopperdeposits,copperoremineralsaredisseminatedinigneousintrusions.Sedimenthostedstrataboundcopper
deposits,inwhichcopperisconcentratedinlayersinsedimentaryrocks,accountforabout20%oftheworldsidentifiedcopper.Themeanundiscovered

totalsforporphyryandsedimenthosteddepositsare3,100and400Mtrespectively,resultinginaglobaltotalof3,500Mtofcopper.Withidentifiedcopper
resourcescurrentlyestimatedat2,100Mt,totalcopperresources(undiscovered+identified)areestimatedat5,600Mt.

A.IdentifiedCopperResources

B.UndiscoveredCopperResources
Africaandthe
WesternEurope,
MiddleEast,5%
EasternEurope
3%
and
Southwestern
Asia,7%
Australia,1%

Africaandthe
WesternEurope, MiddleEast,8%
4%
EasternEurope
and
Southwestern
Asia,6%
Australia,1%

SouthAmerica,
39%

SoutheastAsia
Archipelagos,9%

SoutheastAsia
Archipelagos,6%

SouthAmerica,
21%

CentralAmerica
andthe
Caribbean,5%

SouthCentral
Asiaand
Indochina,3%
SouthCentral
Asiaand
Indochina,15%

NorthCentral
Asia,8%
NortheastAsia,
0%
>1%
NorthAmerica,
23%

CentralAmerica
andthe
Caribbean,2%

NorthAmerica,
13%

NorthCentral
Asia,14%

NortheastAsia,
7%

1/UndiscoveredCopperResourcesAGlobalAssessment,April2014,PresentationatICSGmeeting,Lisbon,byMrsJaneM.Hammarstrom(USGSGlobalMineralResourceAssessmentTeam)

2/Supportingstudies,includingdocumentationoftheassessmentmethodologyanddescriptionsofindividualtracts,areavailableontheUSGSMineralResourcesProgramWebsite,at
http://minerals.usgs.gov/global/.

International Copper Study Group

The World Copper Factbook 2015

AreWeGoingtoRunOutofCopper1?
It is highly improbable. Since 1950, based on the then current rate of
demand,therehasalwaysbeen,onaverage,40yearsofreserves,and
significantly greater amounts of known resources (USGS data). In
addition, recycling, innovation and mining exploration continue to
contributetothelongtermavailabilityofcopper.
Despite increased demand for copper produced from ore in recent
years, increases in reserves have grown, and there is more identified
copperavailabletotheworldthanatanyothertimeinhistory.

800

USGS Reported World


Copper Reserves

In addition copper recycling plays an important role in copper


availability since todays primary copper is tomorrows recycled
material. Unlike other commodities such as energy or food, copper is
notconsumed.Copperisoneofthefewrawmaterialswhichcanbe
recycled repeatedly without any loss of performance, and key
stakeholderssuchaspolicymakers,scrapcollectors,copperproducers
and recyclers must all focus on ensuring that yesterdays metal is
recycledandreused.
Whilethiswillensureaprogressivemovetowardsamoresustainable
economy, the loop cannot be completely closed for two reasons.
Firstly, demand will continue to increase due to population growth,
product innovation and economic development. Secondly in most
applications,copperstaysinusefordecades.

700
Million Tons Cu

Technologyhasakeyroletoplayinaddressingmanyofthechallenges
faced by new copper production. Known and as yet unknown
innovationswillensurenewmineproductioncontinuestoprovidevital
coppersupplies.

600
500
400
300
200
100
0
1930

1960

1980

2000

2014

In the period 20042014, 178 million tonnes of copper have been


mined. In that same period however, reserves have grown by 230
million tonnes. This reflects additional exploration, technological
advancesandtheevolvingeconomicsofmining.

Consequently,meetingfuturemetalsdemandwillcontinuetorequirea
combination of primary raw materials, coming from mines, as well as
recycled materials, while innovative policies and technology should
continuetocontributetoimprovementsinrecyclingperformanceand
resourceefficiency.
Basedonthelatestknowledgeongeologicalavailabilityandcontinuous
industryinnovationtherearegoodreasonstobelievethatcopperwill
continuetobeavitalandpositivecontributortosocietywellintothe
future.

1/BasedontheInternationalCopperAssociationbriefingnoteoncopperslongtermavailability.Seemoreathttp://copperalliance.org/coreinitiatives/sd/availability/

International Copper Study Group

The World Copper Factbook 2015

Chapter3:CopperProduction
HowisCopperProduced?
Geologists look for signs and/or anomalies that would indicate the
presence of a mineral deposit. Under the right geological, economic,
environmentalandlegalconditions,miningcanproceed.
Primary copper production starts with the extraction of copperbearing
ores.Therearethreebasicwaysofcoppermining:surface,underground
miningandleaching.Openpitminingisthepredominantminingmethod
intheworld.
After the ore has been mined, it is crushed and ground followed by a
concentration by flotation. The obtained copper concentrates typically
contain around 30% of copper, but grades can range from 20 to 40 per
cent.Inthefollowingsmeltingprocess,sometimesprecededbyaroasting
step,copperistransformedintoamattecontaining5070%copper.The
molten matte is processed in a converter resulting in a socalled blister
copperof98.599.5%coppercontent.Inthenextstep,theblistercopper
isfirerefinedinthetraditionalprocessroute,or,increasingly,remelted
andcastintoanodesforelectrorefining.

International Copper Study Group

The output of electrorefining is refined copper cathodes, assaying over


99.99%ofcopper.
Alternatively, in the hydrometallurgical route, copper is extracted from
mainly low grade oxide ores and also some sulphide ores, through
leaching (solvent extraction) and electrowinning (SXEW process). The
outputisthesameasthroughtheelectrorefiningrouterefinedcopper
cathodes. ICSG estimates that in 2014, refined copper production from
SXEWrepresented17%oftotalcopperrefinedproduction.
Refined copper production derived from mine production (either from
metallurgical treatment of concentrates or SXEW) is referred to as
primarycopperproduction,asobtainablefromaprimaryrawmaterial
source. However, there is another important source of raw material
whichisscrap.Copperscrapderivesfromeithermetalsdiscardedinsemis
fabricationorfinishedproductmanufacturingprocesses(newscrap)or
obsolete endoflife products (old scrap). Refined copper production
attributable to recycled scrap feed is classified as secondary copper
production. Secondary producers use processes similar to those
employed for primary production. ICSG estimates that in 2014, at the
refinerylevel, secondarycopperrefinedproductionreached17%oftotal
copperrefinedproduction.

10

The World Copper Factbook 2015

CopperMineProduction
WorldCopperMineProduction, 19002014
(thousandmetrictonnescopper)
Source:ICSG
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
1900

1910

1920

1930

1940

1950

Concentrates

1960

1970

1980

1990

2000

2010

SX-EW

Since1900,whenworldproductionwaslessthan500thousandtonnescopper,worldcoppermineproductionhasgrownby3.2%peryearto18.7
milliontonnesin2014.SXEWproduction,virtuallynonexistentbeforethe1960s,reached3.9milliontonnesin2014.
International Copper Study Group

11

The World Copper Factbook 2015

CopperMineProductionbyRegion,1960versus2014
Thousandmetrictonnescopper
Source:ICSG

2014

1960
19%

3%

6%

Oceania
10%

Africa

25%
40%

6%

13%

Europe
NorthAmerica
Asia

11%
36%

14%
17%

LatinAmerica

Fromlessthan750,000tonnescopperin1960,coppermineproductioninLatinAmericasurgedtoover7.5milliontonnesin
2014,representing40%oftheglobaltotal.Asiahasalsoexhibitedsignificantgrowth.Theregionsshareofglobalproduction
hasincreasedfromjust6%to17%overtherespectiveperiod.

International Copper Study Group

12

The World Copper Factbook 2015

Copper Mine Production by Country: Top 20 Countries in 2014


(Thousand metric tonnes)
Source: ICSG
Chile
China
United States
Peru
Australia
Congo, D.R.
Russian Fed.
Zambia
Canada
Mexico
Kazakhstan
Poland
Indonesia
Brazil
Mongolia
Iran
Laos
Scandinavia
Turkey
Bulgaria

1,000

2,000

3,000

4,000

5,000

6,000

Chileaccountedforalmostonethirdofworldcoppermineproductionin2014withmineoutputof5.75milliontonnescopper.

International Copper Study Group

13

The World Copper Factbook 2015

TrendsinCopperMiningCapacity,19982018
Thousandmetrictonnes(Bars)andAnnualpercentagechange(Line)
Source:ICSGDirectoryofCopperMinesandPlants July2015

12.0%

25,000

Concentrates

18.0%

7,000

SXEW

16.0%

20152018:
+6.8%

6.0%

15,000

20102014:
+3.3%

4.0%

19982003:
+2.1%

10,000

20042009:
+3.0%

5,000

2.0%

14.0%
5,000

12.0%

%growth

%growth

8.0%

6,000

19982003:
+7.2%

10.0%

4,000
20042009:
+7.1%

8.0%
6.0%

3,000

20102014:
+2.0%
20152018:
+4.9%

4.0%

1,000

2.0%

0.0%

1998

2002

2006

2010

2014

2018

2,000

Thousandmetrictonnescopper

20,000

Thousandmetrictonnescopper

10.0%

0.0%
1998

2002

2006

2010

2014

2018

Copperminingcapacityisestimatedtoreach27.5milliontonnescopperin2018,with21%beingSXEWproduction.Thiswillbe26%
higherthancapacityof21.7milliontonnescopperrecordedin2014.Growthincopperminecapacityisexpectedtoaccelerategoing
forward,asnewcapacityisaddedatexistingandsomenewoperations.Thiswillbemostacuteforconcentratecapacitywhichis
expectedtogrowby6.8%peryearbetween2015and2018.

International Copper Study Group

14

The World Copper Factbook 2015

Top20CopperMinesbyCapacity(basis2015)
Thousandmetrictonnescopper
Source:ICSG DirectoryofCopperMinesandPlants July2015

ConstraintsonCopperSupply

Rank

Mine

Country

Owner(s)

Source

Capacity

1
2
3

Escondida
Grasberg
Morenci

Chile
Indonesia
United States

BHP Billiton (57.5%), Rio Tinto Corp. (30%), Japan Escondida (12.5%)
P.T. Freeport Indonesia Co. (PT-FI), Rio Tinto
Freeport-McMoRan Inc 85%, 15% affiliates of Sumitomo Corporation

Concs & SX-EW


Concentrates
Concs & SX-EW

1,205
780
520

Los Bronces
Collahuasi

Chile

Anglo Amercian 50.1%, Mitsubishi Corp. 20.4%, Codelco 20%, Mitsui 9.5%

Concs & SX-EW

462

Chile

Anglo American (44%), Glencore plc (44%), Mitsui (8.4%), JX Holdings (3.6%)
BHP Billiton (33.75%), Teck (22.5%), Glencore plc (33.75%), Mitsubishi Corp.

Concs & SX-EW

450

Concentrates

450

Norilsk Nickel

Concs & SX-EW

430

Concs & SX-EW

422

5
5
7

Antamina
Peru
Polar Division (Norilsk/ Talnakh
Russia
Mills)

El Teniente

Chile

Codelco

9
10
11

Chile
Chile
Chile

Antofagasta Plc (60%), Nippon Mining (25%), Mitsubishi Materials (15%)


Codelco
Codelco

Concentrates
Concentrates
SX-EW

420
400
360

Mexico

Grupo Mexico

Concentrates

300

13

Los Pelambres
Radomiro Tomic
Chuquicamata
Buenavista del Cobre (former
Cananea)
Kansanshi

Zambia

First Quantum Minerals Ltd (80%), ZCCM (20%)

Concs & SX-EW

285

14

Bingham Canyon

United States

Concentrates

280

14

Batu Hijau

Indonesia

Kennecott
Pt Newmont Nusa Tenggara (PT Pukuafu 20%, Newmont 41.5%, Sumitomo

Concentrates

280

16

Andina

Chile

Codelco

Concs & SX-EW

250

17

Kamoto

Congo

Concentrates

245

18

Cerro Verde II (Sulphide)

Peru

Concs & SX-EW

240

19
20

Olympic Dam
Mina Ministro Hales

Australia
Chile

Katanga Mining Ltd (74.4% Glencore plc) 75%, Gecamines 25%


Freeport-McMoRan Copper & Gold Inc. 54%, Compaia de Minas Buenaventura
19.58%, Sumitomo 21%
BHP Billiton
Codelco

Concs & SX-EW


Concentrates

225
220

12

International Copper Study Group

15

The World Copper Factbook 2015

ConstraintsonCopperSupply

Withcopperconcentrateinstrongdemand,therehasbeengrowinginterest
in understanding the obstacles that can prevent copper mine supply from

coming onstream. Below are some of the operational and financial


constraints identified from the study. For more information about ICSG
research related to constraints on copper supply, please contact the ICSG
Secretariatatmail@icsg.org

Declining ore grades: a serious issue in developed copper areas


suchastheUSAandChile

Projectfinance:prolongedeconomicandpricevolatilitymayhave
significantimpactoncostofcapital
Tax&investmentregimes:recentresearchindicatestheseareless
importantthangeologicalendowments

Other cost issues: lower capital expenditure may have adverse


longtermeffectoncoppersupply;operatingcostescalation

Watersupply:acriticalissueindryminingdistricts

Energy: coal is the fuel chosen to power main copper mines and

processesclimatechangemayincreasecosts

Other environmental issues: governments are becoming more


awareoftheimpactofminingtothesurroundingenvironmentin
recent years. In countries like Peru and the Philippines, the
relationshipwithindigenouscommunityisalsoakeyfactor.
Resource nationalism: It has become a priority for certain
governments to develop their mineral resources that have not
been exploited until now. While willing to develop their natural
resources, countries might be seeking to extract strong revenue
flowsfromthem.Itwillbeimportanttobalanceroyalty/taxation
levels with the need to encourage capital investment to develop
theirrisingindustries.
Sulphuricacidsupplyandprice:16%costfactorforSXEWprojects
Skilled labor: open labor markets would help address this
constraint
Labor strikes: tend to increase when refined prices are high and
GDP is growing faster, but tend to be longer and less frequent
otherwise
HighdomesticcostsifthereisDutchdisease(resultinginhigher
exchangeratesdueinparttostrongexports)
Ratebetweenimportedinputsanddomesticinputcostsaffected
bythecurrencystrengthoftheproducer
Politicalrisks:Securityandtransportaccessibilityiscrucialtomine
operation

International Copper Study Group

16

The World Copper Factbook 2015

CopperSmelterProduction
World Copper Smelter Production, 1980-2014
Thousand metric tonnes copper
Source: ICSG
20,000
17,500
15,000
12,500
10,000
7,500
5,000
2,500
0

1980

1985

1990

1995

Primary Feed

2000

2005

2010

Secondary Feed

Smeltingisthepyrometallurgicalprocessusedtoproducecoppermetal.In2014,worldcoppersmelterproductionreached18.0milliontonnes
copper.Recently,thetrendtorecovercopperdirectlyfromoresthroughleachingprocesseshasbeenontheincrease.Primarysmeltersusemine
concentratesastheirmainsourceoffeed(althoughsomeusecopperscrapaswell).Secondarycoppersmeltersusecopperscrapastheirfeed.
International Copper Study Group

17

The World Copper Factbook 2015

TrendsinCopperSmeltingCapacity,1998and2018
Percentageshareoftotalcapacity,bytechnologytype
Source:ICSGDirectoryofCopperMinesandPlants July2015

1998
6.4%

2018

1.0%

4% 0% 3%

14.3%

9%
15%

56.4%

21.8%

69%
Flash/Continuous
ModifiedReverb/Convert
LowGradeEW

Reverb/Blast/Rotary
Electric
Unkown

TheuseofFlash/Continuoustechnologyaccountedfor56%intotalcoppersmeltingcapacityin1998.Thissharerosetoalmost70%in
2014.Itisexpectedtoremainaroundthisleveluntil2018.

International Copper Study Group

18

The World Copper Factbook 2015

Copper Smelter Production by Region, 1990-2014


Thousand metric tonnes
Source: ICSG

12,000
10,000
8,000
6,000
4,000
2,000
0
1990

1992

Africa

1994

1996

1999

America

2001

2003

Asia

2005

2007

Europe

2009

2011

2013

Oceania

Asiasshareofworldcoppersmelteroutputjumpedfrom27%in1990to59%in2014assmelterproductioninChinaexpandedrapidly.
International Copper Study Group

19

The World Copper Factbook 2015

CopperSmelterProduction byCountry:Top20Countriesin2014
Thousandmetrictonnes
Source:ICSG
China
Japan
Chile
Russian Fed.
India
Korean Rep.
Poland
Zambia
United States
Germany
Australia
Bulgaria
Kazakhstan
Peru
Canada
Indonesia
Brazil
Mexico
Spain
Iran

1,000

2,000

3,000

4,000

5,000

6,000

7,000

In2014,Chinaaccountedforoverathirdofworldcoppersmelterproduction,followedbyJapan(9%),Chile(8%)andtheRussian
Federation(5%).
International Copper Study Group

20

The World Copper Factbook 2015

Top20CopperSmeltersbyCapacity(basis2015)
Thousandmetrictonnescopper
Source:ICSG DirectoryofCopperMinesandPlants July2015
Rank

Smelter

Country

Operator/Owner(s)

Guixi (smelter)

China

Jiangxi Copper Corp.

Birla Copper (Dahej)

India

Birla Group

Besshi/ Ehime (Toyo)

Japan

3
3
6
6
6

Process

Capacity
900

Sumitomo Metal Mining Co. Ltd.

Outokumpu Flash
Outokumpu Flash, Ausmelt, Mitsubishi
Continuous
Outokumpu Flash

Saganoseki/ Ooita (smelter) Japan

Pan Pacific Copper Co. Ltd

Outokumpu Flash

450

Hamburg
Jinchuan (Fangchenggang
smelter)
Jinchuan (smelter)

Germany

Aurubis

Outokumpu, Contimelt, Electric

450

China

Jinchuan Non- Ferrous Metal Co. Ltd

Flash Smelter

400

China

Jinchuan Non- Ferrous Metal Co. Ltd

Reverberatory/ Kaldo Conv.

400

China

Tongling Nonferrous Metals Group

Flash Smelter

400

Outokumpu Flash

400

500
450

China

Yanggu Xiangguang Copper Co.

Jinguan (smelter)
Xiangguang Copper
(smelter)
Sterlite Smelter (Tuticorin)

India

Vedanta

Isasmelt Process

400

Norilsk (Nikelevy, Medny)

India

Norilsk Nickel

Reverb, Electric, Vanyukov

400

12

El Teniente (Caletones)

Chile

Codelco Chile

Reverberatory/ Teniente Conv.

370

13

Pirdop (smelter)

Bulgaria

Aurubis (99.77%)

Outokumpu Flash

360

13

Ilo Smelter

Peru

Southern Copper Corp. (Grupo Mexico 75.1%) Isasmelt Process

360

15

Onahama/ Fukushima

Chile

Mitsubishi Materials Corps. (49.29%), Dowa


Metals & Mining Co. Ltd (31.5%), Furukawa
Metals & Resources Co. Ltd. (12.67%)

Mitsubishi/ Reverb.

354

16

Jinlong (Tongdu)

China

Tongling Nonferrous Metals Corp. (57.4%),


Sumitomo (35%), Pingguo Aluminium Co.

Flash Smelter

350

16

Yunnan

China

Yunnan Copper Industry Group (Local


Government)

Isasmelt Process

350

16

Codelco Norte (smelter)


Naoshima/ Kagawa
(smelter)
Huelva

Chile

Codelco

Outokumpu/ Teniente Converter

350

Japan

Mitsubishi Materials Corp.

Mitsubishi Continuous

342

Spain

Atlantic Copper S.A. (Freeport McMoran)

Outokumpu Flash

320

19
20

International Copper Study Group

21

The World Copper Factbook 2015

RefinedCopperProduction
WorldRefinedCopperProduction,19602014
Thousandmetrictonnes
Source:ICSG
25,000

20,000

15,000

10,000

5,000

0
1960 1964 1968 1972 1976 1980 1984 1988 1992 1996 2000 2004 2008 2012
Refinery Primary

Refinery Secondary

Refinery SX-EW

Withtheemergenceofsolventextractionelectrowinning,(SXEW)technology,refinedcopperproducedfromleachingoreshasbeenontherise,
increasingfromlessthan1%ofworldrefinedcopperproductioninthelate1960sto17%ofworldoutputin2014.
International Copper Study Group

22

The World Copper Factbook 2015

Trends in Refined Capacity, 1998-2018


Thousand metric tonnes copper
Source: ICSG Directory of Copper Mines and Plants - July 2015
35,000

30,000

25,000

20,000

15,000

10,000

5,000

1998

2000

2002

2004

Electrolytic

2006

2008

2010

Electrowinning

2012

2014

2016

2018

Fire Refining

Thischartshowsworldcopperrefinerycapacitybyrefiningprocess.Theratiobetweenproductionandcapacityiscalledthecapacityutilizationrate.
Theworldrefinerycapacityutilizationratewasaround82%in2014.
International Copper Study Group

23

The World Copper Factbook 2015

Refined Copper Production by Region, 1990-2014


Thousand metric tonnes
Source: ICSG

25,000

20,000

15,000

10,000

5,000

0
1990 1992 1994 1996 1999 2001 2003 2005 2007 2009 2011 2013

Africa

America

Asia

Europe

Oceania

Regionswiththehighestoutputofrefinedcopperin1990:theAmericas(4,250kt),followedbyEurope(3,000kt)
Leadingregionintheworldin2014:Asia(11,650kt)ascomparedto2,500ktin1990.

International Copper Study Group

24

The World Copper Factbook 2015

RefinedCopperProductionbyCountry:Top20Countriesin2014
Thousand metrictonnes
Source:ICSG
China
Chile
Japan
United States
Russian Fed.
Congo
India
Germany
Korean Rep.
Poland
Zambia
Australia
Spain
Mexico
Belgium
Peru
Canada
Kazakhstan
Brazil
Bulgaria
0

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

9,000

In2014,Chinaaccountedforoverathirdofworldcopperrefinedproduction,followedbyChile(12%),Japan(7%)andtheUnitedStates(5%).
International Copper Study Group

25

The World Copper Factbook 2015

Top20CopperRefineriesbyCapacity(basis2015)
Thousandmetrictonnescopper
Source:ICSG DirectoryofCopperMinesandPlants July2015

Rank

Refinery

Country

Owner(s)

Process

Capacity

Guixi

China

Jiangxi Copper Corporation

Electrolytic

900

Jinchuan

China

Jinchuan Non Ferrous Co.

Electrolytic

650

Daye/ Hubei (refinery)

China

Daye Non-Ferrous Metals Co.

Electrolytic

600

Chuquicamata Refinery

Chile

Codelco

Electrolytic

600

Yunnan Copper

China

Yunnan Copper Industry Group (64.8%)

Electrolytic

500

Birla

India

Birla Group Hidalco

Electrolytic

500

Pyshma Refinery

Russia

UMMC (Urals Mining & Metallurgical Co.)

Electrolytic

460

Toyo/Niihama (Besshi)

Japan

Sumitomo Metal Mining Co. Ltd.

Electrolytic

450

Amarillo

United States

Grupo Mexico

Electrolytic

450

10

Onsan Refinery I

Korean Republic LS-Nikko Co. (LS, Nippon Mining)

Electrolytic

440

11

Hamburg (refinery)

Germany

Aurubis

Electrolytic

416

12

El Paso (refinery)

United States

Freeport-McMoRan Copper & Gold Inc.

Electrolytic

415

13

Las Ventanas

Chile

Codelco

Electrolytic

410

14

Jinguan (refinery)

China

Electrolytic

400

14

Jinlong (Tongdu) (refinery)

China

Electrolytic

400

14

Xiangguang Copper
(Shandong
fi
) Fangyuan
(Jinchuan
fi
) (Fangchenggang

China

Tongling Non-Ferrous Metals Group


Tongling NonFerrous Metal Corp. 52 %, Sharpline
International 13%, Sumitomo Corp. 7.5%, Itochu Corp.
7.5%
Yanggu Xiangguang Copper Co

Electrolytic

400

China

Dongying, Shandong

Electrolytic

400

China

Jinchuan Non-Ferrous Metal Co.

Electrolytic

400

14

Sterlite Refinery

India

Vedanta

Electrolytic

400

20

CCR Refinery (Montreal)

Canada

Glencore plc

Electrolytic

370

14
14

refinery)

International Copper Study Group

26

The World Copper Factbook 2015

WorldCopperandCopperAlloySemisProduction

WorldCopperandCopperAlloySemis Production,19802014P
Thousandmetrictonnes
Source:ICSG

30,000
27,000
24,000
21,000
18,000
15,000
12,000
9,000
6,000
3,000
0
1980

1984

1988

1992

1996

2000

2004

2008

2012

Semisfabricatorsprocessrefineryshapessuchascathodes,wirebar,ingot,billetslabandcakeintosemifinishedcopperandcopperalloyproductsusing
bothunwroughtcoppermaterialsanddirectmeltscrapasrawmaterialfeed.Semisfabricatorsareconsideredtobethefirstusersofrefinedcopper
andincludewirerodplantsandbrassmills.
P/Preliminary.Forsomecountriesstillincomplete

International Copper Study Group

27

The World Copper Factbook 2015

CopperandCopperAlloySemisProductionbyRegion,1980&2014P
Thousandmetrictonnes
Source:ICSG
24,000
21,000
1980

2014

18,000
15,000
12,000
9,000
6,000
3,000
0
Africa

Asia

Europe

North America

Oceania

South America

Asiaaccountedfor81%(oralmost21.4millionmetrictonnes)ofsemisoutputin2014,comparedto23%in1980.
P/Preliminary.Forsomecountriesstillincomplete

International Copper Study Group

28

The World Copper Factbook 2015

Copper&CopperAlloySemisProductionCapacitybyRegion&Product
Source:ICSGDirectoryofCopperandCopperAlloyFabricators2015
SemisProductionCapacitybyRegion,2015(%)
Source:ICSG
OtherAfrica
1%

Semis Production Capacity by Product,


2014 vs 2015 (million tonnes gross weight)
Source: ICSG
60

Asia(ex.China)&
Oceania
21%

50

China
38%

40
30

MiddleEast&North
Africa
5%

20
10

Americas
14%
EasternEurope&
CentralAsia
6%

2014
WesternEurope
15%

In2015,Chinawillaccountforthelargestshareof
worldsemisproductioncapacity(38%)andthelargest
numberofsemisplants(567).
International Copper Study Group

Wire Rod
Tubes
Foil

2015
PSS
Alloy Wire
Powder

RBS
Ingots
Not Classified

Wirerodplantsareestimatedtoaccountfor54%of
worldfirstusecapacityin2015,or28.3milliontonnes.

29

The World Copper Factbook 2015

CopperandCopperAlloySemisProduction Capacity byCountry:


Top20Countries, 2015
Thousandmetrictonnes
Source:ICSGDirectoryofCopperandCopperAlloyFabricators2015
China
United States
Japan
Germany
Korean Rep.
Italy
India
Russian Fed.
Brazil
Taiwan (China)
Turkey
Mexico
Thailand
France
Spain
Iran
Indonesia
Malaysia
United Arab Emirates
Ukraine

International Copper Study Group

4,000

8,000

12,000

16,000

20,000

24,000

30

The World Copper Factbook 2015

Chapter4:CopperTrade

World Copper Imports by Product Category, 2014 /2


Thousand metric tonnes copper (unless otherwise noted)
Source: ICSG

Copper products across the value chain are traded internationally. Often,
countrieswhereupstreamcopperproductioncapacityexceedsdownstream
production capacity will import the raw materials needed to meet their
productionneeds,andviceversa.Majorproductcategoriesofcoppertraded
internationallyinclude:

Concentrates
Blister & Anode
Refined Copper

Copperconcentrates
Copperblisterandanode
Coppercathodeandingots
Copperscrapand
Coppersemis

Copper Scrap /1
Copper & Copper
Alloy Semis /1
0

Copper powders and compounds are also traded globally, but typically in
much smaller quantities. In additional, copper is contained in enduse
products that are traded globally including automobiles, appliances,
electronicequipmentandotherproducts.Changesintraderegulations,such
as import duties or export quotas, can have significant impacts on the
internationaltradeofcopper.Formoreinformationabouttheinternational
trade of copper and changes in regulations that can affect the trade of
copper,pleasecontacttheICSGSecretariatatmail@icsg.org1

2,000

4,000

6,000

8,000

World Copper Exports by Product Category, 2014 /2


Thousand metric tonnes copper (unless otherwise noted)
Source: ICSG

Concentrates
Blister & Anode
Refined Copper
Copper Scrap /1

1
2

Gross metal weight.


Exports and Imports might not match due to under-reporting or product
misclassification

International Copper Study Group

Copper & Copper


Alloy Semis /1
0

2,000

4,000

6,000

8,000

31

The World Copper Factbook 2015

1
Major International Trade
Major
Trade Flows
FlowsofofCopper
CopperOres and Concentrates
Ores and Concentrates1

MajorExporters of
CopperOresand
Concentrates,2014
1.
2.
3.
4.
5.
6.

7.
8.
9.
10.

MajorImportersof
CopperOresand
Concentrates,2014

Chile
Peru
Australia
Canada
UnitedStates
Mongolia
Brazil
Spain
Mexico
Indonesia

1. China
2. Japan
3. India
4. Spain
5. KoreanRep.
6. Germany
7. Bulgaria
8. Brazil
9. RussianFed.
10. Finland

ImagecourtesyoftheCopperDevelopmentAssociation.

Figure is intended to illustrate trade flows but not actual trade routes.

International Copper Study Group

Detailed trade matrices are available in ICSG Statistical Yearbook.

32

The World Copper Factbook 2015

Major International Trade of Copper Blister


Major International
Trade Flows of Copper Blister and Anode1
1
and Anode
MajorExporters of
CopperBlisterand
Anode,2014

MajorImportersof
CopperBlisterand
Anode,2014

1. Chile
2. Bulgaria
3. Spain
4. Belgium
5. Netherlands
6. UnitedStates
7. Armenia
8. Germany
9. Italy
10. Finland

1. China
2. Belgium
3. KoreanRep.
4. Australia
5. Canada
6. Germany
7. India
8. Austria
9. Netherlands
10. Sweden

Figure is intended to illustrate trade flows but not actual trade routes. Detailed trade matrices are available in ICSG Statistical Yearbook.

International Copper Study Group

33

The World Copper Factbook 2015

Major International Trade Flows of Refined


Major International
Trade Flows of Refined Copper1
1
Copper
MajorExporters of
RefinedCopper,
2014

MajorImportersof
RefinedCopper,
2014

1. Chile
2. Japan
3. Australia
4. India
5. Poland
6. RussianFed.
7. Peru
8. China
9. Kazakhstan
10. Canada

1. China
2. Germany
3. Italy
4. UnitedStates
5. Taiwan
6. Turkey
7. KoreanRep.
8. Malaysia
9. Thailand
10. France

Figure is intended to illustrate trade flows but not actual trade routes. Detailed trade matrices are available in ICSG Statistical Yearbook.

International Copper Study Group

34

The World Copper Factbook 2015

LeadingExportersandImportersofSemiFabricatedCopperProducts,2014
1,200
1,000

Thousandmetrictonnes,Source:ICSG

Importers

800
600
400
200
0

1,200
1,000

Exporters

800
600
400
200
0

International Copper Study Group

35

The World Copper Factbook 2015

TheGlobalCopperMarketandthe
CommodityCopper
Copper,asanyothergoodormerchandise,istradedbetweenproducers
and consumers. Producers sell their present or future production to
clients, who transform the metal into shapes or alloys, so that
downstream fabricators can transform these into different enduse
products.Oneofthemostimportantfactorsintradingacommoditysuch
as copper is the settlement price for the present day (spot price) or for
futuredays.
Exchanges
The role of a commodity exchange is to facilitate and make transparent
the process of settling prices. Three commodity exchanges provide the
facilities to trade copper: The London Metal Exchange (LME), the
Commodity Exchange Division of the New York Mercantile Exchange
(COMEX/NYMEX) and the Shanghai Futures Exchange (SHFE). In these
exchanges, prices are settled by bid and offer, reflecting the market's
perceptionofsupplyanddemandofacommodityonaparticularday.On
the LME, copper is traded in 25 tonne lots and quoted in US dollars per
tonne;onCOMEX,copperistradedinlotsof25,000poundsandquoted
in US cents per pound; and on the SHFE, copper is traded in lots of 5
tonnesandquotedinRenminbipertonne.Morerecently,minicontracts
ofsmallerlotssizeshavebeenintroducedattheexchanges.

Exchanges also provide for the trading of futures and options contracts.
These allow producers and consumers to fix a price in the future, thus
providingahedgeagainstpricevariations.Inthisprocesstheparticipation
of speculators, who are ready to buy the risk of price variation in
exchangeformonetaryreward,givesliquiditytothemarket.Afuturesor
options contract defines the quality of the product, the size of the lot,
delivery dates, delivery warehouses and other aspects related to the
tradingprocess.Contractsareuniqueforeachexchange.Theexistenceof
futures contracts also allows producers and their clients to agree on
differentpricesettlingschemestoaccommodatedifferentinterests.
Exchanges also provide for warehousing facilities that enable market
participants to make or take physical delivery of copper in accordance
witheachexchange'scriteria.
AverageAnnualCopperPrices(LME,GradeA,Cash),19602014

US$pertonne
Source:ICSG

10,000
9,000
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
0

1960 1964 1968 1972 1976 1980 1984 1988 1992 1996 2000 2004 2008 2012

Current $

International Copper Study Group

Constant 2009 $

36

The World Copper Factbook 2015

CopperStocks,PricesandUsage(Jan2001May2015)
ThousandmetrictonnesandUScents/pound
Source:ICSG
3,375

450

3,000

400

2,625

350

2,250

300

1,875

250

1,500

200

1,125

150

750

100

375

50

Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan Jul Jan
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15

Exchanges

Producers

International Copper Study Group

Merchants

Consumers

3 mth moving average copper usage seasonally adjusted

Price LME (US cents/pound)

Thousand metric tonnes, copper

Price LME (UScents/pound)

37

The World Copper Factbook 2015

Chapter5:CopperUsage

HowIsCopperUsed?
Copper is shipped to fabricators mainly as cathode, wire rod, billet, cake (slab) or ingot. Through extrusion, drawing, rolling, forging,

melting,electrolysisoratomization,fabricatorsformwire,rod,tube,sheet,plate,strip,castings,powderandothershapes.Thefabricators
oftheseshapesarecalledthefirstusersofcopper.Thetotaluseofcopperincludescopperscrapthatisdirectlymeltedbythefirstusersof
coppertoproducecoppersemis.

Copper and copper alloy semis can be further transformed by downstream industries for use in end use products such as automobiles,

appliances,electronics,andawholerangeofothercopperdependentproductsinordertomeetsocietysneeds.Thissectionprovidesa
rangeofinformationaboutrefinedcopperusage,totaluse,majorusesofcopperandenduse.

Forthemostuptodateinformationonrefinedcopperusage,pleasevisittheICSGwebsiteatwww.icsg.org

International Copper Study Group

38

The World Copper Factbook 2015

WorldRefinedCopperUsage,19002014
24,000

Thousandmetrictonnes
Source:ICSG

22,000
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0

Since1900,apparentusageforrefinedcopperhasincreasedfromlessthan500thousandtonnesto22.9millionmetrictonnesin2014as
usageovertheperiodgrewbyacompoundannualgrowthrateof3.4%peryear.

International Copper Study Group

39

The World Copper Factbook 2015

RefinedCopperUsagebyRegion,1960,1980&2014

Thousand Metric Tonnes Copper

Thousandmetrictonnes
Source:ICSG

18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
1960
Europe

Africa

1980
Asia

Latin America

2014
North America

Oceania

ThekeydrivertoglobalrefinedcopperusagehasbeenAsia,wheredemandhasexpandedalmosteightfoldoverthelast30years.

International Copper Study Group

40

The World Copper Factbook 2015

WorldRefinedCopperUsage*perCapita:19502014
Sources:ICSGandUSCensusBureau
8

3.5

3.0

2.5

5
2.0
4
1.5
3

kg per person

Population (bln)

1.0

0.5

1
0

0.0
1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010
World Population

Refined Copper Usage per Capita

*Refinedcopperistypicallyconsumedbysemisfabricatorsorthefirstusersofrefinedcopper,includingingotmakers,masteralloyplants,wirerod
plants,brassmills,alloywiremills,foundriesandfoilmills.Asaresult,percapitaconsumptionofrefinedcopperreferstotheamountofcopper
consumedbyindustrydividedbythetotalpopulationanddoesnotrepresentconsumptionofcopperinfinishedproductsperperson.
International Copper Study Group

41

The World Copper Factbook 2015

IntensityofRefinedCopperUsage*
Sources:ICSGandInternationalMonetaryFund
GDP per capita (US$) Intensity (tonnes/US$bln)
61220
15.531
47722
462.568
11604
164.685
50398
87.212
14477
367.487
7589
1,058.365
3304
488.069
44538
66.741
47590
301.860
1627
214.686
3534
264.467
5183
341.495
35823
267.724
36332
232.375
28101
528.601
10803
670.024
10715
272.857
14379
507.429
12926
328.932
24454
251.172
30278
247.360
58494
206.973
22598
877.964
5445
676.855
10482
535.288
43179
871.412
54597
100.661
2053
655.741
1474
1,083.810

IntensityofCopperUsage2014
1200

Copper usage per GDP (tonnes/ US$ bln)

2014 data
Australia
Belgium
Brazil
Canada
Chile
China
Egypt
France
Germany
India
Indonesia
Iran
Italy
Japan
Korean Rep.
Malaysia
Mexico
Poland
Russian Fed.
Saudi Arabia
Spain
Sweden
Taiwan
Thailand
Turkey
United Arab Emirates
United States
Vietnam
Zambia

Zambia

1000

China
UnitedArabEmbirates

Taiwan

800
Thailand
Malaysia
Vietnam

600

Egypt
400
Iran
Indonesia
India

200

Turkey
Poland

KoreanRep.
Belgium

Chile
Russia
Mexico

Spain

Italy
Japan

Germany

SaudiArabia

Brazil

France
0

10,000

20,000

30,000

40,000

Sweden
UnitedStates
Canada
Australia

50,000

60,000

70,000

GDP per capita (US$)

*Refinedcopperistypicallyconsumedbysemisfabricatorsorthefirstusersofrefinedcopper,includingingotmakers,masteralloyplants,wirerod
plants,brassmills,alloywiremills,foundriesandfoilmills.Asaresult,percapitaconsumptionofrefinedcopperreferstotheamountofcopper
consumedbyindustrydividedbythetotalpopulationanddoesnotrepresentconsumptionofcopperinfinishedproductsperperson.
International Copper Study Group

42

The World Copper Factbook 2015

TotalCopperUsage,IncludingDirectMeltedCopperScrap,20032013
Thousandmetrictonnescopper
Source:ICSGRecyclablesSurveyApril2015

30,000

Direct melt scrap

Refined usage

25,000
20,000
15,000
10,000
5,000
0
2003
International Copper Study Group

2005

2007

2009

2011

2013
43

The World Copper Factbook 2015

MajorUsesofCopper:Electrical
Copper is the best non
precious metal conductor of
electricity as it encounters
much
less
resistance
compared
with
other
commonlyusedmetals.Itsets
the standard to which other
conductorsarecompared.

sources such as solar, wind, geothermal, fuel cells and other


technologies areall heavily reliant on copperdue to its excellent
conductivity.
ICSG, in partnership with the Common Fund for Commodities,
the International Copper Association and the International
Copper Promotion Council (India), is supervising the Transfer of
TechnologyforHighPressureCopperDieCastinginIndiaproject.
The project is designed to facilitate the transfer of technology
relatedtothemanufactureofrotors,motorsandmotorsystems
usingmoreenergyefficienthighpressurecopperdiecastings.

Copper is also used in power cables, either insulated or


uninsulated,forhigh,mediumandlowvoltageapplications.
Inaddition,copper'sexceptionalstrength,ductilityandresistance
to creeping and corrosion makes it the preferred and safest
conductorforcommercialandresidentialbuildingwiring.
Copper is an essential
component of energy
efficient generators,
motors, transformers
and renewable energy
production
systems.
Renewable
energy

International Copper Study Group

Images courtesyoftheCopperDevelopmentAssociation.

44

The World Copper Factbook 2015

MajorUsesofCopper:Electronicsand
Communications

Copper plays a key role in


worldwide information and
communications technologies.
HDSL (High Digital Subscriber
Line) and ADSL (Asymmetrical
Digital
Subscriber
Line)
technology allows for highspeed
data transmission, including
internet service, through the
existingcopperinfrastructureofordinarytelephonewire.

Semiconductor manufacturers
have launched a revolutionary
"copper chip." By using copper
for circuitry in silicon chips,
microprocessors are able to
operateathigherspeeds,using
less energy. Copper heat sinks
help remove heat from transistors and keep computer
processors operating at peak efficiency. Copper is also
used extensively in other electronic equipment in the
formofwires,transformers,connectorsandswitches.

Copper and copper alloy products are used in domestic


subscriber lines, wide and local area networks, mobile
phonesandpersonalcomputers.

ImagescourtesyoftheCopperDevelopmentAssociationandEuropeanCopperInstitute.

International Copper Study Group

45

The World Copper Factbook 2015

MajorUsesofCopper:Construction
Copper and brass are the
materials of choice for
plumbing, taps, valves and
fittings.Thanksinparttoits
aesthetic appeal, copper
and its alloys, such as
architectural bronze, is
usedinavarietyofsettings
to build facades, canopies,
doorsandwindowframes.
Unlike plastic tubing,
copperdoesnotburn,melt
or release noxious or toxic
fumes in the event of a fire. Copper tubes also help
protect water systems from potentially lethal bacteria
such as legionella. Copper fire sprinkler systems are a
valuablesafetyfeatureinbuildings.

The use of copper


doorknobs and plates
exploits
copper's
biostatic properties to
helppreventthetransferofdiseaseandmicrobes.
Copper roofing, in addition
to being attractive, is well
known for its resistance to
extreme
weather
conditions. Major public
buildings,
commercial
buildings and homes use
copper for their rainwater
goods and roofing needs.
The telltale green patina
finish, that gives copper the classic look of warmth and
richness,istheresultofnaturalweathering.

ImagescourtesyoftheCopperDevelopmentAssociationandtheInternationalCopperAssociation.
International Copper Study Group

46

The World Copper Factbook 2015

MajorUsesofCopper:Transportation
All major forms of transportation depend on copper to
performcriticalfunctions.

Coppernickel alloys are used on the


hulls of boats and ships to reduce
marine biofouling, thereby reducing
dragandimprovingfuelconsumption.

Automobiles and trucks rely on copper


motors, wiring, radiators, connectors, brakes and
bearings. Today, the average midsize automobile
contains about 22.5 kg (50 lbs) of copper, while luxury
cars on average contain around 1,500 copper wires
totalingabout1.6km(1mile)inlength.

Electric and hybrid vehicles can contain even higher


levelsofcopper.Copper'ssuperiorthermalconductivity,
strength, corrosion resistance and recyclability make it
ideal for automotive and truck radiators. New
manufacturing technologies, processes and innovative
designs are resulting in lighter, smaller and more
efficientradiators.

Copper is also used extensively in new generation


airplanes and trains. New highspeed trains can use
anywhere from 2 to 4 tonnes of copper, significantly
higherthanthe1to2tonnesusedintraditionalelectric
trains.

ImagescourtesyoftheCopperDevelopmentAssociationandtheEuropeanCopperInstitute.

International Copper Study Group

47

The World Copper Factbook 2015

MajorUsesofCopper:IndustrialMachinery
andEquipment

Whereverindustrialmachineryandequipmentisfound,it
isasafebetthatcopperanditsalloysarepresent.Dueto
theirdurability,machinabilityandabilitytobecastwith
highprecisionandtolerances,copperalloysareidealfor
making products such as gears, bearings and turbine
blades.

The corrosion resistant properties of copper and copper


alloys (such as brass, bronze, and coppernickel) make
them especially suitable for use in marine and other
demandingenvironments.

Copper'ssuperior heattransfercapabilitiesandabilityto
withstandextremeenvironmentsmakesitanidealchoice
forheatexchangeequipment,pressurevesselsandvats.

Vessels, tanks, and piping exposed to seawater,


propellers, oil platforms and coastal power stations, all
dependoncopper'scorrosionresistanceforprotection

ImagescourtesyoftheCopperDevelopmentAssociation.

International Copper Study Group

48

The World Copper Factbook 2015

Major Uses of Copper: Consumer and General


Products
From the beginning of civilization copper has been used
byvarioussocietiestomakecoinsforcurrency.

Today, countries are replacing


lower denomination bills with
copperbased coins, as these
coins last 10, 20 and even 50
timeslonger.

In the United States, one cent


coins and five cent coins contain 2.5% and 75% copper,
respectively,whileotherU.S.coinscontainapurecopper
core and 75% copper face.1 In the recently expanded
EuropeanUnion,theEurocoins,firstintroducedin2002,
alsocontaincopper.

Copper and copperbased products are used in offices,


households and workplaces. Computers, electrical
appliances,cookware,brassware,andlocksandkeysare
justsomeoftheproductsexploitingcopper'sadvantages.

Inaddition,inareasknowntobecopperdeficient,copper
isusedbyfarmerstosupplementlivestockandcropfeed.

ImagescourtesyoftheInternationalCopperAssociationandtheCopperDevelopmentAssociation.

Source: U.S. Department of the Treasury.

International Copper Study Group

49

The World Copper Factbook 2015

MajorUsesofCopper:UsagebyRegionandEndUseSector,2014
Basis:coppercontent,thousandmetrictonnes
Source:InternationalWroughtCopperCouncil(IWCC)andInternationalCopperAssociation(ICA)

Europe
19%

Industrial
12%

Americas
14%
Equipment
31%

Transport
12%

ROW
5%

Infrastructure
15%

Asia
62%

International Copper Study Group

Building
Construction
30%

50

The World Copper Factbook 2015

Chapter6:CopperRecycling

Copper is among the few


materials that do not degrade or
lose their chemical or physical
properties in the recycling
process. Considering this, the
existing copper reservoir in use
can well be considered a
legitimate part of world copper reserves. In the recent
decades, an increasing emphasis has been placed on the
sustainability of material uses in which the concept of
reuse and recycling of metals plays an important role in
the material choice and acceptance of products. If
appropriately managed, recycling has the potential to
extendtheuseofresources,andtominimizeenergyuse,
someemissions,andwastedisposal.

Closingmetalloopsthroughincreasedreuseandrecycling
enhancestheoverallresourceproductivityandtherefore
representsoneofthekeyelementsofsocietystransition
towards more sustainable production and consumption
patterns. It is widely recognized that recycling is not in
opposition to primary metal production, but is a
necessaryandbeneficialcomplement.
In 2013, ICSG estimates that more than 30% of copper
consumptioncamefromrecycledcopper.Somecountries'
copper requirements greatly depend on recycled copper
to meet internal demands. However, recycled copper
alone cannot meet society's needs, so we also rely on
copperproducedfromtheprocessingofmineralores.

ImagescourtesyoftheEuropeanCopperInstitute.
International Copper Study Group

51

The World Copper Factbook 2015

Copper Recycling Rate Definitions


The recycling performance of copper-bearing products
can be measured and demonstrated in various ways
depending, among other things, on objectives, scope,
data availability and target audience. The three
International Non-Ferrous Metal Study Groups in
conjunction with various metal industry associations
agreed on the common definitions of the three following
metal recycling rates:
The Recycling Input Rate (RIR) measures the
proportion of metal and metal products that are
produced from scrap and other metal-bearing lowgrade residues. The RIR is mainly a statistical
measurement for raw material availability and supply
rather than an indicator of recycling efficiency of
processes or products. The RIR has been in use in the
metals industry for a long time and is widely available
from statistical sources. Major target audiences for this
type of metallurgical indicator are the metal industry,
metal traders and resource policy makers. However,
given structural and process variables, it may have
limited use as a policy tool.
International Copper Study Group

The Overall Recycling Efficiency Rate (Overall


RER) indicates the efficiency with which end of life
(EOL) scrap, new scrap, and other metal-bearing
residues are collected and recycled by a network of
collectors, processors, and metal recyclers. The key
target audiences of this particular indicator are metal
industry, scrap processors and scrap generators.
The EOL Recycling Efficiency Rate (EOL RER)
indicates the efficiency with which EOL scrap from
obsolete products is recycled. This measure focuses
on end-of-life management performance of products
and provides important information to target audiences
such as metal and recycling industries, product
designers, life cycle analysts, and environmental
policy makers.

52

The World Copper Factbook 2015

ICSG Global Copper Recyclables Use, 2005-2013


Thousand metric tonnes
Source: ICSG Recyclables Survey April 2015

2005

2006

2007

2008

2009

2010

2011

2012

2013

Americas

1,339

1,264

1,511

1,280

1,173

1,054

1,199

1,134

1,133

Asia

3,339

3,799

4,369

4,245

4,817

4,962

5,293

4,910

5,008

Europe

2,495

2,580

2,519

2,528

2,054

2,193

2,272

2,349

2,304

49

40

25

17

44

32

32

54

41

World / Total Scrap Use

7,234

7,691

8,436

8,080

8,093

8,246

8,804

8,451

8491

Scrap use Annual Growth

3%

6%

10%

-4%

0%

2%

7%

-4%

1%

Secondary refined production

2,161

2,613

2,739

2,823

2,847

3,236

3,468

3,596

3,795

Cu content of Direct Melt

5,073

5,078

5,697

5,257

5,246

5,010

5,336

4,855

4,696

Refined Usage

16,564

16,934

18,049

17,896

17,903

19,137

19,705

20,456

21,354

Total copper usage

21,637

22,013

23,747

23,153

23,149

24,147

25,041

25,311

26,050

Recycling Input Rate (RIR)

33%

35%

36%

35%

35%

34%

35%

33%

33%

Asia

30%

30%

32%

30%

34%

35%

36%

36%

36%

Europe

42%

40%

41%

43%

45%

44%

43%

47%

47%

North America

30%

30%

35%

32%

34%

31%

32%

32%

31%

Rest of the World

31%

38%

35%

34%

31%

29%

31%

26%

26%

Africa & Oceania

International Copper Study Group

53

The World Copper Factbook 2015

ICSGGlobalCopperScrapResearchProjectandrecentscrapreports

Basedoninterestexpressedbymembercountries,ICSGlaunchedthecopperscrapmarketprojectin2007inordertoprovidegreatertransparencyonan

increasinglyvitalcomponentoftheworldcoppermarketatatimewhenglobalizationisreshapingthecopperscrapandcopperalloyrecyclingbusiness.The
finalreportoftheprojectwaspublishedinAugust2010.Inaddition,ICSGhascompletedanumberofnewdetailedreportsonNAFTA,European,Middle

EasternandChinesescraprecoveryandscrapsupplyinrecentyears.FormoreinformationaboutICSGworkrelatedtocopperscrap,pleasecontacttheICSG
Secretariatatmail@icsg.org

KeyDriversoftheGlobalCopperScrapMarket

ExpandingCopperMineProductionandRefinedCopper
Substitution
IndustrializationandEconomicGrowth
Prices
o CopperScrapPricesandSpreads
o RefinedCopperPricesandtheDemandforScrap
Chinesescrapmarketdevelopments
TheShiftinRegionalScrapProcessingCapacity
RegulationsonRecyclingandTrade
Technology

ICSGGlobalCopperScrapProjectReports

FabricationandCopperUseinIndianSubcontinent,ASEANand
Oceania(2015)

SurveyofBrassMills,CopperProductsandFoundriesinChina
(2014)

MiddleEastandNorthAfricaCopperUseStudy(2014)

CopperandCopperAlloyScrapSupplySurveyinEU27(2013)

CopperScrapMarketRecoveryinNAFTA(2012)

CopperScrapSupplySurveyinChina(2012)

SurveyonNonferrousMetalScrapandRefinedInputs&
ProductioninChineseSemisPlants(2012)

ICSGGlobalCopperScrapResearchProjectFinalReport(2010)

JapanScrapMarketReport

International Copper Study Group

54

The World Copper Factbook 2015

The Flow of Copper


Trade

Concentrates/
Matte

Blister/
Anode

Production

Mining

SX/EW

Mine

Smelter

Scrap
Recycling

Refinery

By-products/
slag/ashes

Tailings

Scrap for
Smelting
incl. low grade

International Copper Study Group

Wire rod

Refined
Usage

Chemicals

Hydromet.
Plant

Refined
Copper

Scrap for
Refining

Alloy
Ingot

Alloy
Metals

Semis
Net Trade

Fabrication
Wire rod plant /
Wire mill
Brass
mill
Foundry

Other Plants

Direct
Melt
987

Semis Supply

New Scrap
Low Grade
Residues

Ingot
Maker
scrap

alloys

refined
55

The World Copper Factbook 2015

The Flow of Copper (cont.)


Finished
Products

Semis
Import

Product
Supply

Construction

C&D
Finished
Products

Copper
Reservoir
in Use

EOL
Products

Abandoned/
Stored/
Reused
End-of-Life
Products

Consumer/ Gen.

WEEE
MSW & Other

Recycling
losses new
scrap

ELV

Other Uses

Low grade
from Fabr.

INEW
IEW

Transport

End-of-Life Management

Ind. equipment

(EOL Management
adjusted for
export/reuse after
collection)

EOL
Products

Product Use
(Lifetime)

Manufacture

E&E Equipment

Net
Trade

Dissipative
Uses

Disposal/
Other Uses

Recycling
New
Scrap

Recycling
International Copper Study Group

Old
Scrap
Scrap &
Low grade
Net Trade

Other Metal
Loops

56

The World Copper Factbook 2015

IndustryGlobalFlowsofCopper(2013)andDerivedRecyclingRates

FiguresproducedfortheInternationalCopperAssociationbyFraunhoferISIbasedonEnviron.Sci.Technol.47(12),pp.65646572(freely

availableunderhttp://dx.doi.org/10.1021/es400069b).

Recycling
Indicator value
indicator
(10-year avg)
Recycling input
35%
rate
EoL recycling
18%
input rate
EoL collection
64%
rate
EoL processing
68%
rate
EoL recycling
44%
rate
Overall
80%
processing rate
Overall recycling
61%
efficiency rate
Old scrap ratio
53%

International Copper Study Group

57

The World Copper Factbook 2015

ANNEX
World Copper Production and Usage, 1960-2014
Thousand Metric Tonnes
Source: ICSG

1960
1961
1962
1963
1964
1965
1966
1967
1968
1969
1970
1971
1972
1973
1974
1975
1976
1977
1978

Mine
Production
3,924
4,081
4,216
4,286
4,443
4,769
4,987
4,743
5,010
5,682
5,900
5,941
6,541
6,915
7,097
6,735
7,289
7,444
7,306

Refined
Production
4,998
5,127
5,296
5,400
5,739
6,059
6,324
6,004
6,653
7,212
7,592
7,404
8,100
8,544
8,759
8,187
8,632
8,884
9,030

Refined
Usage
4,738
5,050
5,048
5,500
5,995
6,193
6,445
6,195
6,523
7,137
7,291
7,296
7,942
8,740
8,310
7,445
8,539
9,057
9,527

International Copper Study Group

1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997

Mine
Production
7,371
7,227
7,721
7,745
7,824
8,135
8,288
8,295
8,620
8,773
9,086
9,227
9,373
9,497
9,571
9,539
10,070
11,084
11,514

Refined
Production
9,200
9,261
9,573
9,319
9,541
9,440
9,616
9,920
10,148
10,512
10,908
10,805
10,686
11,042
11,274
11,118
11,817
12,628
13,425

Refined
Usage
9,848
9,396
9,522
9,090
9,510
9,930
9,798
10,112
10,293
10,668
11,081
10,886
10,563
10,866
10,992
11,560
12,043
12,489
13,082

1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014p

Mine
Production
12,228
12,767
13,199
13,626
13,569
13,749
14,594
14,925
14,986
15,516
15,571
15,959
16,051
16,056
16,778
18,272
18,715

Refined
Refined
Production Usage
14,032
13,440
14,576
14,223
14,793
15,122
15,638
14,938
15,354
15,133
15,272
15,641
15,918
16,748
16,572
16,564
17,291
16,934
17,903
18,049
18,199
17,896
18,241
17,903
18,987
19,137
19,600
19,705
20,186
20,441
21,043
21,370
22,479
22,856
p - preliminary

58

International Copper Study Group


Rua Almirante Barroso 38 6th
1000-013 Lisbon, Portugal
Tel: +351-21-351-3870 Fax: +351-21-352-4035
e-mail: mail@icsg.org
Web site: www.icsg.org

International Copper Study Group

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