Mata Pelajaran

Nama Mata
DESIGN OF MACHINE ELEMENTS
Pelajaran
ME 3120
Kod
Major
Taraf
Jam Kredit
3
Semester diajar Semester 7
Mechanics of Materials and Material Science
Prasyarat
Kaedah penyampaian / pengendalian
Kuliah & Tutorial
Test 1
10 %
Sistem penilaian Test 2
10 %
dan pecahan
Assignment
10%
markah
Written Examination
70%
Jumlah 100%
Guru yang
mengajar

Mr. Alexander Chee

On
to:

Objektif Mata
Pelajaran

Senarai Hasil
Pembelajaran

Sinopsis Mata
Pelajaran

successful

completion

of

this

unit

students

will

be

able

1. apply stress analysis theory, fatigue theory and appropriate criteria of failure
to the design of machine elements including shafts and other torsion
members; machine columns; beams; springs; and bolted, rivetted and
welded joints
2. analyse forces and stresses within a spur gear system
3. design simple power transmission systems involving belts, chains, clutches,
brakes, couplings, keys and shafts
4. select appropriate sizes of bolts, screws, bearings, belts, pulleys, chains
and sprockets, gear boxes, couplings, ropes, etc from manufacturers'
catalogues
5. design springs, plain bearings and fluid seals
6. specify the appropriate use of adhesives
7. appreciate the use of codes and standards
8. communicate the results of a design assignment effectively by means of
drawings and a full design report
9. make use of available computer aided design software

At the end of the subject, student should be able to :

Demonstrate the understanding of the designing mechanism of some components.
Understand and apply the methods to solve design problems.
Apply the concepts of designing machine components in actual conditions.
Design for static strength, Design for fatigue strength, The Design of Screws,
Fasteners, and Connection, Welded, Brazed, and Bonded Joints, Mechanical
Springs, Rolling Contact Bearings, Journal Bearings, Belt and Chain Drives, Sphur
Gears, Shafts and Shaft Fittings, Brakes and Clutches.
(Rekabentuk kekuatan static, Rekabentuk kekuatan lesu, Rakabentuk skru, kancing
dan penyambungan, Sambungan kimpal, pateri dan terikat, Pegas mekanikal,
Galas sentuh guling, Galas jurnal, Pemacu tali sawat dan rantai, Gear Sphur, Aci
dan pemasangan aci, Brek dan cekam.)

Jam
Kuliah

Tutorial

Struktur
Mata
Pelajaran

Design for Static Strength

Static Strength, Static Loads and Factor of Safety, Theory of
Failure, Failure of Ductile Materials, Failure of Brittle Mateirals,
Stress Concentration, Stress Concentration Factors, Stress
Concentration Chart

Rolling Contact Bearings

Bearing Types, Bearing Life and Load, Selection of Ball and
Straight Roller Bearings, Selection of Tapered Roller
Bearing, Lubrication

Belt and Chain Drives

Belts, Flat-Belt Drives, V-Belts, Roller Chain, Rope Drives, Wire
Rope

Jumlah Jam Kuliah & Tutorial

28

21

Jumlah Persamaan Jam Kuliah

28

14

Design for Fatigue Strength

Introduction, The S-N Diagrams, Low-Cycle Fatigue, HighCycle Fatigue, Endurance-Limit Modifying Factors, Surface
Finish, Size Effects, Reliability
The Design of Screws, Fasteners, and Connection
Thread Standards and Definitions, The Mechanics of Power
Screws, Thread Stresses, Threaded Fasteners, Bolted Joints in
Tension, Compression of Bolted Members, Torque
requirements, Strength Specifications, Bolt Preload, Selecting
the Nut, Fatigue Loading, Gasketed Joints, Bolted and Riveted
Joints Loaded in Shear, Keys, Pins, and Retainers.
Welded, Brazed, and Bonded Joints
Welding, Butt and Fillet Welds, Torsion in Welded Joints,
Bending in Welded Joints, The Strength of Welded Joints,
Resistance Welding, Bonded Joints.
Mechanical Springs
Stresses in Helical Springs, Deflection of Helical Springs,
Extension Springs, Compression Springs, Spring Materials,
Design of Helical Springs, Belleville Springs, Miscellaneous
Springs.

Sphur Gears
Nomenclature, Conjugate Action, Fundamentals, Interference,
Basic Tooth Dimensions, Gear Trains, Tooth Stresses,
Estimating Gear Size.
Brakes and Clutches
Internal-Expanding Rim Clutches and Brakes, ExternalContracting Rim Clutches and Brakes, BandType Clutches and Brakes, Frictional Contact
Axial Clutches, Cone Clutches and Brakes.

Jumlah Keseluruhan

42

Jam Kredit

Utama

Tambahan

1. Shigley, J.E., Mischke, C.R., brown, T.H., and Brown

Jr., T.H., 2004, Standard Handbook of Machine
Design, MCGraw Hill.
2. Hamrock, B.J., Schmid, S.R., and Jacobson, B.O.,
2005, Fundamentals of Machine Elements, McGraw
Hill.
3. Saxena, A. and Sahay, B., 2005, Computer Aided
Machine Design, Anamaya Publisher.
4. Hannah, G.G., 2002, Elements of Design,
Priceton Architectural Press.