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Bolt Inserts Sizes

Internal
Thread
Size

2-56
3-48
3-56
4-40
4-48
5-40

6-32

6-40

8-32

8-36

10-24

10-32

12-24

1/4"-20

1/4"-28

5/16"-18

5/16"-24

Bolt
Major
Dia

Insert
Length

(inches)

0.0860
0.0860
0.0990
0.0990
0.0990
0.0990
0.1120
0.1120
0.1120
0.1120
0.1120
0.1250
0.1250
0.1250
0.1380
0.1380
0.1380
0.1380
0.1380
0.1380
0.1640
0.1640
0.1640
0.1640
0.1640
0.1640
0.1900
0.1900
0.1900
0.1900
0.1900
0.1900
0.2160
0.2160
0.2160
0.2500
0.2500
0.2500
0.2500
0.2500
0.2500
0.3125
0.3125
0.3125
0.3125
0.3125

0.0860
0.1290
0.0990
0.1480
0.0990
0.1480
0.1120
0.1680
0.2240
0.1120
0.1680
0.1250
0.1880
0.2500
0.1380
0.2070
0.2760
0.1380
0.2070
0.2760
0.1640
0.2460
0.3280
0.1640
0.2460
0.3280
0.1900
0.2850
0.3800
0.1900
0.2850
0.3800
0.2160
0.3240
0.4320
0.2500
0.3750
0.5000
0.2500
0.3750
0.5000
0.3120
0.4690
0.6250
0.3120
0.4690

Insert
Length
Bolt Dia
1.0
1.5
1.0
1.5
1.0
1.5
1.0
1.5
2.0
1.0
1.5
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5
2.0
1.0
1.5

D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D

McMaster-Carr Item Numbers (Non-Certified Parts)


Drill Sizes
Drilling into:
Aluminum Steel

3/32

#41

7/64

#36

#37

#36

#31

#31

#31

#31

#29

#29

#26

#25

#26

#25

#17

#16

#17

#16

13/64

#5

#7

13/64

#1

#1

17/64

21/64

21/64

McMaster-Carr, SP08
Standard Inserts
Screw-Lock Inserts
Pkg. McMaster
Pkg. McMaster
Qty.
$ Per Pkg. Qty.
$ Per Pkg.
Part ID
Part ID
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

91732A203
91732A204
91732A205
91732A207
91732A001
91732A003
91732A351
91732A285
91732A701
91732A005
91732A007
91732A009
91732A010
91732A704
91732A355
91732A286
91732A707
91732A012
91732A014
91732A710
91732A359
91732A287
91732A713
91732A017
91732A019
91732A716
91732A364
91732A211
91732A719
91732A511
91732A231
91732A725
91732A021
91732A023
91732A731
91732A368
91732A212
91732A734
91732A515
91732A232
91732A737
91732A372
91732A213
91732A740
91732A519
91732A233

$4.21
$4.20
$4.10
$3.70
$4.32
$4.80
$4.10
$4.00
$5.29
$4.75
$4.80
$6.69
$6.53
$5.40
$4.10
$4.00
$5.18
$4.75
$4.80
$6.20
$4.10
$4.00
$5.29
$4.75
$4.80
$5.40
$3.13
$4.00
$5.29
$2.92
$4.10
$5.29
$4.75
$4.80
$5.40
$3.13
$4.00
$5.29
$4.21
$4.10
$5.40
$4.10
$5.50
$7.34
$4.64
$5.90

10
10
5
10
10
5
10
10
5
10
10
10
10
5
10
10
5
10
5
5
10
10
10
10
10
5
10
10
5
10
10
10
10
10

90296A094
90296A095
90296A184
90296A098
90296A012
90296A185
90296A101
90296A102
90296A103
90296A016
90296A018
90296A020
90296A022
90296A023
90296A106
90296A107
90296A108
90296A024
90296A189
90296A190
90296A111
90296A112
90296A551
90296A028
90296A030
90296A193
90296A116
90296A117
90296A118
90296A201
90296A202
90296A554
90296A032
90296A034

$5.62
$6.05
$4.50
$5.62
$6.16
$3.50
$5.62
$5.94
$3.61
$10.36
$6.48
$6.16
$7.13
$3.61
$5.62
$5.94
$3.61
$6.16
$3.49
$3.34
$5.62
$5.94
$7.02
$6.16
$6.48
$4.50
$5.62
$5.94
$3.61
$5.62
$5.94
$6.80
$9.12
$11.72

10
10
10
10
10
5
10
10
1
10
10

90296A121
90296A122
90296A557
90296A206
90296A207
90296A208
90296A126
90296A127
90296A128
90296A211
90296A212

$5.62
$5.94
$7.02
$5.62
$5.94
$3.61
$6.26
$7.67
$0.83
$6.59
$7.77

Shaded entries are the more common bolt sizes used at COSGC