Te

echn
nicaalSSub
bmitttall
Pro
opla
ast CM
M100
0

One
e compone
ent, high sttrength pre
e-mixed ce
ementitious
s plaster
(Formerly known as Aylaplast 100)

By:DCPSaaudi

Contents
1. TechnicalDatasheet
2. MethodStatement
3. MaterialSafetyDatasheet
4. TestReports
5. PreviousApprovals
6. ReferenceJobs

Technical
Datasheet

Method
Statement

Pro
oplaastCM
M10
00

Metho
M od Sttatem
ment

Re
ef:MS01100
012012


Ref:MS030012012

Meethod Staatement

Section A : General Commentss

High tem
mperature woorking

Itissugggestedthat,ffortemperaturesabove
e35C,thefoollowingguiidelinesareadoptedasgood
workingpractice:

(i)
Sttore unmixe
ed materialss in a cool (preferably temperature controlleed) environm
ment,
avvoidingexpo
osuretodire
ectsunlight.
(ii)

Keepequipm
mentcool,arrangingshadeprotectioonifnecessaary.Itisespeciallyimpo
ortant
to
okeepcool thosesurfaccesoftheequipment,w
whichwillco
omeintodirrectcontacttwith
th
hematerialiitself.

(iii)

Trytoavoidaapplicationd
duringtheh
hottesttimessofthedayy,arrangetemporaryshaading
assnecessary.

(iv)

Make
M
sufficie
ent material, plant and
d labour avvailable to eensure that application
n is a
co
ontinuousprocess.

Equipmeent
Itissuggestedthatthefollowingglistofequip
pmentisadooptedasam
minimumreq
quirement:

Protectiveclo
othing

Protectiveooveralls

Goodqualittygloves,googglesandfa
acemask

Preparationeequipment

Wirebrush,,Proprietaryyblastingeq
quipment

Mixingequipm
M
ment

Measuringjjug

1KWslowsspeeddrill,4400or500rp
pm,plussuittable

Powerwhisskandsuitabblysizedmixxingvessel,o
or

Forcedactioonmixer,fitttedwithasuitablepadd
dle,

Applicationequipment

Woodfloat

SteelTroweels


Ref:MS030012012

Meethod Staatement

Applicatiion - points of
o note
DCPoperratesapolicyytoencouraggetheuse,w
wherepossiblee,ofapproveedorlicensedapplicatorss.This
ensuresthatrepairsarecompleted
dsatisfactorillysothattheelongtermp
performance ofthematerrialsis
assured. Forcontracto
orswhowish
htoapplythe
ematerialsthhemselvesDC
CPisalsoableetooffertechnical
assistance
eandtrainingg,eitheronsiiteoratitsTrrainingCentreeintheUniteedKingdom.

Section B : Applicattion Methodd

1.0

Surface prepaaration

Attention
n to full an
nd proper preparation of the subsstrate is esssential for ccomplete pllaster
adhesion
n.

1.1

BlockSurfacess:
1.1.1

1.2

Oilandgre
easedepositssarebestrem
movedbysteaamcleaning, detergentscrubbingorth
heuse
ofaproprrietarydegreaaser.Theefffectivenesso fdecontamin
nationshould
dbeassessed
dbya
pullofftesst.

ConcreteSurfaaces:
1.2.1

Fully clean
n the concre
ete surfaces to
t remove laaitence and o
other contam
minants. Dam
maged
concretesurfacesneed
dtobebrokedowntoasooundsubstratte.

1.2.2

Mechanicaal methods shall

s
be used
d to create aa profile on host substraate such as chisel
chippingo
orsandblastin
ng.

1.2.3

Makesure
ethatconcrettesurfacesarrecleanandssaturatedsurffacedrypriorrtoapplicatio
on.

2. Prim
ming

2.1

Concretebockkandroughcconcretesurffaces:


Ref:MS030012012

Meethod Staatement
2.1.1

The substrate sho

ould be soakked with waater 1 to 2 hours prior to applicatio
on to
provid
deasaturatedsurfacedryycondition

2.2

Faairfacedconcrete:
2.2.1 Thoroughlysaturaatethesurfaceoftheconcretetoprrovideasatu
uratedsurfaccedry
condittion.
f faceconncreteas keyy bonding co
oat using Pro
oplast
2.2.2 Apply fullrush coaat over the fair
0whichwille
enhancedram
maticallythebondofplassterwithsmo
oothsubstrattes.
RC100
2.2.3 ApplytheProplasttRC100usinggatyrolean boxorapow
werspraygu
unattherateeof5
hickness
kg/mfor3mmth
2.2.4 ProplaastRC100sho
ouldbecure
edinasimilarrmannertocementbaseedmaterials;;soak
theap
ppliedsurface
eswithwater23timesadayafterssetting.
2.2.5 Appliccation of sub
bsequent plaaster (Proplaast CM100) sshould take place after three
days or
o more from
m the date of
o applying tthe rush coaat, also it is recommended to
checkthebondbe
etweentherushcoatanddtheconcrettesurfacebeeforeapplyin
ngthe
ProplaastCM100.

3. Mixiing
Forbestresults,mixiingshouldbedoneasfo
ollows:

3.1
3.2

3.3
3.4

3.5

3.6

Amechanicallypoweredm
mixerordrillffittedwithsuuitablepaddlleshouldbeused.

our4.8to5.2
2litresofcoo
olcleanfresh
hwaterintotthemixingveessel..
Po
Mixthetwoco
M
omponentsffortwominu
utesuntilhom
mogeneousm
mixisobtaineed.

Sllowlyaddthe
e25kgbago
ofProplastCM
M100intothhewater,whiilstcontinuou
uslymixing.
Mixsteadilyfo
M
or35minute
esuntilahom
mogenousm
mixisachieved
d.
Ensurethatm
mixingisarraangedtopro
ovideacontinuousappliccationoftheeproduct.Donot
mixmateriali
m
nquantitiesw
whichcanno
otbeappliedwithintheflowtimeoftheproduct.


Ref:MS030012012

Meethod Staatement
4. Appllication
Goodsite
eorganizatio
onisessentialsothatre
equiredthickknessisachievedinoneapplication.

4.1
Prior to placem
ment, ensure
e that all surfa
aces are satu
urated and su
urface dry.

hould not exxceed 25mm

m thickness, in case of h
higher
4.2
Eaach layer thickness of application sh
th
hickness;use
ewetonwetttechniqueaandstandarddplasterapp
plicationtechniquestoacchieve
th
herequiredtthickness.No
ote:makesccratchpatterrnsinbetweeenlayerspriortoapplyin
ng2nd
an
ndanyneede
ednumbero
oflayers.

4.3
In
nsurefollowinginternatio
onalbestplassteringpractiicesthroughusingplasteraccessoriesssuch
assedgeplaste
erstops,angleaccessories,jointpiecees,etc.

4.4
Fiinishingandlevelingshalllbecarriedo
outbyastraigghtaluminum
medge.

4.5
Fiinalfinishingshallbecarrriedoutusinggasteeltrow
wel.

5.

Curing:
C

5.1 Thrree days curing should be maintained by soakking the Pro

oplast CM10
00 with watter at
leastthreetim
mesperday,watercuringgisveryimpportanttoallowthePro
oplastCM10
00full
stre
engthgainin
ng.
5.2 Alte
ernativelyusseanacryliccbasedcurin
ngcompoun dthatwillallowforfurttherrenderss
app
plicationsuchasSetsealAWorCempatchAB.

6.

High
H Temperrature Considderations

6.1

Caare should be
b taken wh
hile working in high temperatures since the worrking time w
will be
significantlyre
educed.

6.2

As a precauttion, store unmixed materials

m
in a cool shaded temperature contrrolled
en
nvironment.Avoidappliccationinmiddaywhereteemperaturessarehighandrising.


Ref:MS030012012

Meethod Staatement
7. Cleaning
7.1

Alltoolsmustbecleaned
dimmediate
elyafterappplicationwitthwater.Iftthematerialsets
onthetools,thenmechanicalcleanin
ngwillberequired.

Section C : Approvaal and variattions

Thismeth
hodstatemen
ntisofferedb
byDCPasastandardpropposalforthe applicationo
ofProplastCM
M100.
ItremainsstheresponsibilityoftheEngineertod
determinetheecorrectmetthodforanyggivenapplicattion.
Where altternative me
ethods are to
o be used, these must be submitted to
o DCP for ap
pproval, in writing,
priortocommenceme
entofanywo
ork.DCPwill notacceptreesponsibility orliabilityfo
orvariationsttothe
ethodstateme
entunderanyyothercondiition.
aboveme

Material
Safety Data
Sheet
(MSDS)

Material SAFETY DATA SHEET

Proplast CM100
1:

PRODUCT AND COMPANY IDENTIFICATION

Product Name:

Proplast CM100

Chemical Family:

Ready to use plaster

Manufacturer:

Ayla Construction Chemicals

P.O. Box 1117, Amman 11118 Jordan
Tel. + 962 6 5338891

Fax: + 962 6 5338829

www.dcp-int.com
Date Prepared:

27.08.08

MSDS Number:

DCP/11/02/06

2:

COMPOSITION / INFORMATION ON INGREDIENTS

Composition:

Portland cements, silica sand and polymers.

Hazardous ingredient(s)

Symbol

Risk Phrases

CAS No.

Cement

Xi

R36/37/38

65997-15-1

20-35

Refer to Section 8 for Occupational Exposure Limits.

3:

HAZARDS IDENTIFICATION

Hazard information:

Irritating to eyes, SKIN AND respiratory system.

Classification:

Xi. R36/37/38

4:

FIRST AID MEASURES

Eyes:

Irrigate immediately with copious quantities of water for several minutes.

Obtain medical attention if necessary.
Remove contaminated clothing immediately. Wash immediately with
copious quantities of water. Obtain medical advice if skin disorders
develop.
Remove from dust contaminated zone, obtain medical attention if
necessary.
Wash out mouth with water. Obtain medical attention. Do not induce
vomiting.

Skin:
Inhalation:
Ingestion:

Issue No.:

01

Rev. No.:

00

Proplast CM100

Page

1 of 4

5:

FIRE FIGHTING MEASURES

Flash point:

None.

Lower explosive limit:

None.

Extinguishing media:

Same as surrounding fire.

Personal protective equipment:

None.

6: ACCIDENTAL RELEASE MEASURES

Personal Precautions:

Wear rubber boots in addition to the recommended protective clothing.

Environmental Precautions:

Prevent entry into drains, sewers and water courses.

Decontamination Procedures:

Avoid the creation of dust in atmosphere. Gather into containers.

7:

HANDLING AND STORAGE

Handling:

Avoid creating dust. Avoid breathing dust. In case of insufficient

ventilation, wear suitable respiratory equipment. Avoid skin and eye
contact.
Store in cool and dry area.

Storage:

8:

EXPOSUR CONTROLS AND PERSONAL PROTECTION

Ingestion:

Prevent eating, drinking or smoking in the area of product use.

Eye contact:

Safety glasses/goggles which can be tightly sealed.

Skin contact:

Protective gloves. Dustproof working clothes.

Respiratory protection:

Approved dust mask.

Engineering controls:

Use only in well ventilated areas. Local exhaust ventilation

recommended.
Avoid skin and eye contact.

Hygiene measures:

is

Exposure limits:
WEL (8 Hours TWA)

Name

Total inhalable dust (mg/m3)

Respirable dust (mg/m3)

10

Cement - Portland

Issue No.:

01

Rev. No.:

00

Proplast CM100

Page

2 of 4

9:

PHYSICAL AND CHEMICAL PROPERTIES

Form:

Powder

Color:

Grey and white

Odour:

Odorless

pH (concentrate):

Not applicable

Boiling Point ( C):

Not applicable

Flash Point (closed cup) (oC):

None

Autoflammability (oC):

Not determined

Water Solubility:

Can be mixed with water

10: STABILITY AND REACTIVITY

Stability:

Stable.

Conditions to Avoid:

Exposure to air. Contamination with water.

Chemical incompatibility:

Strong acids.

Hazardous Decomposition Products: None.

11: TOXICOLOGICAL INFORMATION

Health Effects
On Eyes:

Irritating and may injure eye tissue if not removed promptly.

On Skin:

Irritation. See chronic effects.

By Inhalation:

Irritation to respiratory system. Inflammation of the nasal mucous

membrane by exposure to cement dust.
May cause irritation of mouth, throat and digestive tract.

By Ingestion:
Chronic:

Cement, cementitious grouts and mortars are known to cause both irritant
and allergic contact dermatitis. Prolonged skin contact can result in
chemical burns.

12: ECOLOGICAL INFORMATION

Environmental Assessment:
Mobility:

Little detailed information is available on the ecological effects of this

product, but its overall environmental impact is not regarded as
significant.
Can be mixed with water.

Degradability:

Not readily biodegradable.

Bioaccumulation:

Not expected to be bioaccumulate.

Acute fish toxicity:

Not expected to be ecotoxic to fish/daphnia/algae.

Issue No.:

01

Rev. No.:

00

Proplast CM100

Page

3 of 4

13: DISPOSAL CONSIDERATION

Disposal must be in accordance with local and national legislation.

Unused Product:
Used/ Contaminated Product:

Dispose off in an approved manner. Small quantities maybe mixed with

water, allowed to harden and dispose of as low hazard waste.
As for unused product.

Packaging:

The method of disposal must be acceptable to the local authority.

14: TRANSPORT INFORMATION

This product is NOT classified as dangerous for transport.

15: REGULATORY INFORMATION

Hazard Label Data:

Xi

Irritant

Named Ingredients:

Cement powders

Symbol (s):

Xi

Risk Phrases:
Safety Phrases:

R36/37/38

Irritating to eyes, skin and respiratory system.

S22
S24/25
S26

Do not breathe dust.

Avoid contact with skin and eyes.
In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
Wear suitable protective clothing, gloves and eye/face
protection.

S36/37/39

16: OTHER INFORMATION

Issue Date:

27/08/2008

Disclaimer:

The information contained herein is derived from the best available sources and is
believed to be accurate. However, no guarantee is expressed or implied regarding
the accuracy of the data given in the use of this product.

Issue No.:

01

Rev. No.:

00

Revised Date:

Proplast CM100

Page

4 of 4

Test Reports

Previous
Approvals

Material Status:
Specified
Discipline: Architectural

0 Alternative

Parcel No.: 2.09, 2.14, 4.07/4.08

Building:

Country of Origin: K.S.A

Delivery ProgramEx-Wor1<Total Duration
Date Material Required on Site
We certify that the above submitted Itemshave been reviewed in detail and are correct and In strict conformity with the con
otherwise stated; also that the material sources indicated above have been reviewed and that they will supply the submitted

ms i

For the ContractorName: Eng. Fralh Haddad

A'1 L4trflA\~
t~

,~O~

A1'Yft.oveb

kf~1:'IX

fAp",c.r ~ ~
AQWeV~ 1rS~-fi
Name: ..~

...

~~,J

ACTION CODE
A 0 Approved

~..

Rejected - Resubmit

....;a (

A \A41t.

4 vJ~N-J

H~ f1.~

~s

~.~.
8~pproved

Signature: ~

.....

As Noted

E 0 Receipt Acknowledged

C 0 Revise - Resubmit
.,

....................

Date:.L'1

..

!ULOla

Approval shall not relieve the Contractor of its obligations and liabilities under the Contract or constitute abthorizatton of any cnarge to Contract
Documents. and therefore. shall not imply any recognition whatsoever of additional time or cost to the Contract.
Distribution
Owner

To Contractor
Received For:

Reference
Jobs

Reference Jobs
ProjectName

Consultant

Contractor

AlBarakahCommercial
Center

Ministryofpublic
works

MasannatContracting ShoppingMall

ProplastCM100

Plastering

JORDAN

E'emarConstruction
Company

Others

ProplastCM100

Buildingproducts

JORDAN

KingAbdullahFinancial
District

DarAlRiyadh

SaudiBinladinGroup

ProplastCM100

Plastering

KSA

KingAbdullahFinancial
District

DarAlRiyadh

RaqoubEst.

ProplastCM100

Plastering

KSA

KingAbdullahFinancial
District

DarAlRiyadh

SewarEst.

ProplastCM100

Plastering

KSA

KingSaudUniversityfor
HealthSciences

DarAlHandasah

SaudiBinladinGroup

Education

ProplastCM100

Plastering

KSA

SarayaAlAqaba

ACEPO

OmarAbuSaad&
Sons

ProplastCM100

Plastering

KSA

PrivateVilla

OwnerBasemAlFadel AlFadelforCont

ProplastCM100

Plastering

KSA

AzraqGardens

AmmanMunicipality

COMATIC

ProplastCM100

Plastering

KSA

NationalSecurityCenter

RoyalCourt

MidContracting

ProplastCM100

Plastering

KSA

ArenaBoxingProject

Aces

KhalefaInternational
CompanyforCont

ProplastCM100

Plastering

KSA

ALRayaGardens

ProjectType ProductsUsed Application

Country