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An experimental based ANN approach in mapping performanceemission characteristics of a diesel engine operating in dual-fuel mode
with LPG
Amitav Chakraborty, Sumit Roy*, Rahul Banerjee
Department of Mechanical Engineering, NIT, Agartala, Tripura, India
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 19 May 2015
Received in revised form
19 October 2015
Accepted 12 November 2015
Available online 18 November 2015
The present study tries to harness the synergistic exploits of diesel-LPG dual fuel platform coupled with
articial neural network for addressing the environmental intimidation due to pollution, rigorous
emission legislatives and the future energy insecurity. The dual fuel operation resulted in higher brake
thermal efciency at high load, and injection duration, which recorded a maximum rise of 11% compared
to base line operation. At 25%, 50% and 75% load and optimal dual fuel operation with injection duration
of 15,000 ms registered a 52%, 29% and 13% higher BSFC compared to base line diesel operation similar to
BSEC. Also higher rates of LPG energy share can be observed with highest injection duration of 15,000 ms.
A lower emission rate of 45%, 65%, 27% NOx and Soot is also registered in dual fuel platform with injection duration of 15,000 ms with the penalty of higher HC and CO emission. An ANN model was
developed to predict BSFC, BTE, NOx, PM, HC and CO based on the experimental results, with load and
injection duration as input parameters for the network. The developed ANN model was capable of
predicting the performance and emission parameters with commendable accuracy and resulted in
relative values of (R2), RMSE and MAPE of 0.99878, 0.020254 & 4.02% for BSFC, 0.99999, 0.61806 and
0.331536% for NOx 0.991299, 0.013617 & 4.31% for CO 0.99999, 1.24 & 0.443% for HC and nally 0.99918,
0.37011 & 1.71% for Soot.
2015 Elsevier B.V. All rights reserved.
Keywords:
Dual-fuel
LPG
Diesel
ANN
Soot
NOx
1. Introduction
The efciency of diesel engines in transportation domain is well
established (Elnajjar et al., 2013; Shi and Reitz, 2010; Saravanan
et al., 2010). However due to the tougher emission perspective
and future energy insecurity issues the existing dominancy of
diesel engines is at stake (Salman et al., 2004; Roy et al., 2014a,
2014b). On contrasting the present day threats faced by depletion
of conventional fossil fuels and an alarming rise in the levels of
pollution certainly destabilizes the foundation of existence of the
future energy system. Alternative fuel denitely is a forerunner in
Abbreviations: ANN, Articial neural network; BP, Brake power; BSFC, Brake
specic fuel consumption; BTDC, Before top dead centre; BTE, Brake thermal efciency; CI, Compression ignition; DI, Direct injection; HC, Hydro carbon; IC, Internal
combustion; LPG, Liquid petroleum gas; MAPE, Mean absolute percentage error;
MSE, Mean square error; NOx, Oxides of nitrogen; PM, Particulate matter; ppm,
Parts Per Million; R, Correlation coefcient; RMSE, Root mean square error.
* Corresponding author.
E-mail address: sumitroy@hotmail.de (S. Roy).
http://dx.doi.org/10.1016/j.jngse.2015.11.024
1875-5100/ 2015 Elsevier B.V. All rights reserved.
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2. Experimental investigation
2.1. Experimental setup
To detail the experimental setup consisted of a control panel for
monitoring the engine loading, temperature at various input and
output points, and the fuel consumption parameters. The engine is
loaded with an air cooled electrical resistance dynamometer. The
fuel tank for providing continuous fuel supply to the engine was
tted with control panel. A burette and a fuel sensor with the fuel
circuit to measure the fuel consumption formed the integral part
the control panel and provided input to the computer through data
acquisition system. A pressure transducer (Kistler) was mounted on
the engine head to measure the cylinder pressure variations with
load. A crank angle encoder was connected to the output shaft to
record the crank angle and feed the same to data acquisition system. All the combustion parameters such as the peak pressure, time
of occurrence of peak pressure, heat release rate and ignition delay
were obtained with the help of software provided by supplier. Atmospheric air enters the intake manifold of the engine through an
air lter and an air box so as to provide surge free air supply to the
engine. An air ow sensor is tted with the air box for recording the
inlet air consumption of the engine. For measurement of the temperature of exhaust gases a thermocouple in conjunction with a
temperature indicator was connected to the exhaust pipe. For
measurement of gaseous emissions and soot an AVL DiGas 444
emission analyzer and an AVL 415S exhaust gas analyzer was used.
The LPG was inducted to the engine through the inlet manifold
with the help of LPG injector and a continuous supply of LPG is
provided from a domestic LPG cylinder through the LPG manifold
injection kit. A schematic diagram of the experimental setup is
detailed in Fig. 6.
2.2. Methodology
The present experiment was conducted on an existing watercooled, single-cylinder, four-stroke direct injection diesel engine
(Fig. 1) as detailed in Table 1. The engine is coupled to an air-cooled
eddy current dynamometer of Power Mag make. The LPG was
stored in a 14.2 Kg domestic LPG cylinder compressed at 6e7 Kg/
Cm2 Table and was routed to the Kirloskar (SUPER JIGAR) make AV-1
single cylinder four stroke diesel engine through the inlet manifold
from a LPG manifold induction kit (Fig. 2) detailed in Table 2. An
open loop Electronic Control Unit (OPECU) was provided with the
LPG manifold injection kit to decide the injection start angle and
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Table 1
Specication of test Engine.
Make/Model
Type
No. of cylinders
Bore
Stroke
Cubic Capacity
Compression Ratio
Cooling system
Inlet Valve Opening
Inlet Valve Closing
Exhaust Valve opening
Exhaust Valve closing
Table 2
Technical details of LPG Manifold Injection Kit.
Entry pipe tting
LPG Filter
Solenoid Valve
Reducer heating
system
Reducer 1 Stage
Outlet tting
Outlet pressure
regulation
Pressure relief valve
Injector
Crank Angle Sensor
ECU
Fuel Measurement
Weight
Max. inlet pressure
Outlet pressure
Solenoid voltage
Solenoid power
dissipation
A. Chakraborty et al. / Journal of Natural Gas Science and Engineering 28 (2016) 15e30
Table 3
Specication of LPG Injector rail.
Table 6
Experimental readings for NOx emission.
Make
Type
Working Pressure
Maximum Pressure
Supply Voltage
Inlet Gas ttings
Outlet Gas ttings
Temp. range
Resistance
Minimum injection pulse
Opening
Closing
Table 4
Specication of AVL Di-Gas 444 analyzer.
Make
Type
Power supply
Warm up time
Connector gas in
Response time
Operating temperature
Storage temperature
Relative humidity
Inclination:
Dimension (w d h)
Weight
Interfaces
19
AVL
AVL Di-Gas 444
11.2 voltage 25 W
z7 min.
180 I/h, max. overpressure 450 hPa
T95 15s
5e45 C
0 to 50 C
95%, non-condensing
0 - 90
270 mm 320 mm 85 mm
4.5 kg net weight without accessories
RS 232C, Pick up, Oil temperature probe.
Observation no. ni
1
2
3
4
5
6
20
20
20
20
20
20
183
182
180
180
185
182
Table 7
Average standard deviation & average TSU values.
Sampled emission
NOx
Soot
TUHC
9.01
0.63
0.205
2.03
4.65
4.42
Table 5
Specication of AVL 415S Smoke meter.
Measurement principle
Measured value output
Measurement range
Detection limit
Resolution
Exhaust pressure ranges
Power supply
Power consumption
Compressed air (for compressed air option)
Compressed air quality required
Weight
Dimensions (w h d)
Sample ow
Ambient conditions
Repeatability
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the energy consumption for all the injection durations can be noted
after 25% load range. The lowest energy consumption was recorded
at an injection duration of 10,000 ms with full load operation which
is almost 11.4% lower compared to base diesel operation. So it can
be penned down here that compared to base line diesel the brake
specic energy consumption was higher for dual fuel operation in
line with equivalent brake specic fuel consumption.
3.1.4. Gas air equivalence ratio (LPG)
The Gas air equivalence ratio (LPG) can be dened as the ratio of
stoichiometric mass of air required for the combustion of gas alone
to the difference between the total air mass and the mass required
for complete combustion of pilot diesel fuel. By judging this ratio
the actual propensity of any gas for taking part in combustion reaction can be investigated.
As summarized in Fig. 10 it can be observed that initially with all
the injection durations the (LPG) increased, and this rate of increase varied directly with injection durations. Particularly for the
injection durations of 12,500 and 15,000 ms the rate increase is
pronounced more clearly compared to the other lower injection
durations of 10,000, 7500 and 5000 ms. Also the maximum (LPG) is
recorded with highest injection duration of 15,000 ms at 25% load
and the minimum (LPG) is found with lowest injection duration at
25% load. It is also noticed from the Figure that with highest injection duration of 15,000 ms the (LPG) increased up to 25% load
beyond that there is dipping trend in the (LPG) and ultimately this
trend goes out on at rate indicating a minimum change in the
(LPG). Hence from here it can be summarized that by increasing
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3.2.4. SOOT
By analyzing the Fig. 17 depicting Soot-load characteristics no
persistent trend could be recorded. However the maximum soot in
neat diesel operation was recorded at full load case, and there is
substantial increase in soot emission levels with the injection durations of 12,500 and 15,000 ms.
And all the other injection durations recorded lower value of
soot compared to base diesel operation. The maximum soot emission was recorded with the injection duration of 15,000 ms, which is
about 7.3% higher compared to neat diesel operation. The minimum
soot was found with injection duration of 7500 ms which is about
57% lower than that of the base diesel value at 25% load. So in a nut
shell it can be suggested that by inducting LPG with lower injection
duration soot emission level can be reduced compared to base line
diesel in dual fuel operation.
3.2.5. Carbon dioxide (CO2)
On examining the Fig. 18 summarizing CO2-Load behavior it can
be adjudged that the CO2 emission level reects an increasing trend
for every LPG injection duration cases. However this trend reduced
after 75% load range. Also it can be found that the minimum CO2
emission level occurred with base diesel operation. On reaching full
load operation the minimum CO2 emission was recorded with an
injection duration of 15,000 ms which is approximately 1.5% lower
than the emission level obtained with base diesel operation. Finally
the maximum CO2 emission was found with 5000 ms injection
duration at full load range.
4. Articial neural network modeling
On subsequent analysis of the experimental results it can be
concluded that there was signicance variation in the performance
parameters of BSFC(EQ) and that of the emission parameters of NOX,
HC, PM, SOOT and CO, corresponding to the variation of LPG ow
rate and load. This sets itself a challenge to suitably establish a
robust and credible system identication tool to embody the performance and emission characteristics of a LPG-Diesel dual fuel
operation simultaneously on a meta-modeling platform. Though
such variations can be studied with great delity as per computational uid domains, the exorbitant computational cost involved
deters such an endeavor. Keeping in view the observed exploits of
metamodeling strategies in other branches of engineering it provides a credible yet computationally economic endeavor to capture
the underling physical multi physics relationships between the
chosen input variables of load and LPG injection duration and the
performance and the emission criteria under study. To this end an
Fig. 14. Relation between Load and Nitrogen dioxide (NOX) emission.
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Fig. 15. Relation between Load and Hydro carbon (HC) emission.
Fig. 16. Relation between Load and Carbon monoxide (CO) emission.
interpreting human behavior, linguistic, learning, reasoning, solving problems and so on. According to (Kalogirou, 2003), ANN may
be collectively dened as a collection of small individually interconnected processing units, and information is passed among these
units through the interconnections. A typical ANN architecture is
shown in Fig. 19. In the present experimental work, an ANN model
was developed to predict the relationship between BSFC(EQ), NOx,
CO, PM and HC with load LPG injection duration and LPG energy
share as inputs. For the present study a multilayer feed-forward
neural network model is used to predict the output parameters.
A. Chakraborty et al. / Journal of Natural Gas Science and Engineering 28 (2016) 15e30
25
Fig. 18. Relation between Load and Carbon dioxide (CO2) emission.
BPn t o 2 C
B i1 i
i C
R2 1 B P
C
n
@
oi 2 A
(1)
i1
v
u n
u1 X
RMSE t
t oi 2
n i1 i
(2)
MAPE
n
1X
ti oi 100
n i1 ti
(3)
where,
n number of pattern in the data set
t actual output
o predicted output value
In the current study, an optimal network topology search have
been performed consisting of one hidden layer which was concurrent with the studies encapsulated in the research work of (Roy
et al., 2014d). Also here the number of hidden nodes varied from
two to twenty for each of the optimal iterations (Yusaf et al., 2010;
Naja et al., 2009). According to the selection of the network topology the iterations of the neural network have been performed
subject to the loss function and stop training criteria which have
been encapsulated in table of data set.
The training of the network has been stopped when the error
resulting from validation started to increase in order to avoid over
learning of the network. Here ANN architecture with two neurons
in input layer, one hidden layer with fourteen neurons and ve
neurons in output layer (3e14e5) was found to be the most optimal
architecture. For the present study MATLAB was chosen as the
operating platform of ANN (Table 8).
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Table 8
Details of network parameters developed on MATLAB.
MAT LAB
Topology
Data
Activation function
Training algorithm
Loss function criteria
Stopping criteria
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0.331536%.
The relation between ANN predicted value and experimental
value of Carbon monoxide (CO) is given by Fig. 23 (a & b). Upon
close inspection of the Figures it can be successfully concluded that
the coefcient of determination (R2) value which have yielded from
it is 0.991299, followed by a (RMSE) value of 0.013617 and nally
the comparison provided a MAPE value of 4.31%.
Again for Hydro carbon (HC) the relation between ANN predicted value and experimental data is provided by the Fig. 24 (a &
b). On examining the same it is clear that it yields a coefcient of
determination (R2) value of 0.99999, root mean square error
(RMSE) of 1.24 and mean absolute percentage error (MAPE) value of
0.443%.
The ANN model predicted value and the experimentally determined value of SOOT is reected by the Fig. 25 (a & b). From which
it is found that the value of coefcient of determination (R2) comes
out to be 0.99918 it also gives a root mean square error (RMSE)
value of 0.37011 and nally the mean absolute percentage error
(MAPE) value appeared to be 1.71%.
6. Conclusions
From the subsequent study and experimental exploits of LPG
acting as an alternative fuel in diesel LPG dual fuel platform the
following salient facts can be concluded within the scope of the
present study.
There was perceptible increase in the brake thermal efciency in
dual fuel mode compared to base line diesel operation, at
maximum loads for every LPG induction strategy.
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