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Thermostatic Control
engineering aDvantage
Three-way mixing valve, with or without presetting, for mixing volume flows in heating and
cooling systems.
technical description
Three-way mixing valve, with or without presetting, for mixing volume flows in heating
and cooling systems, made of gunmetal, with protection cap.
stainless spindle with double o-ring sealing. outer o-ring can be exchanged without
draining the system.
models: flat sealing, and flat sealing with T-piece. connection with threaded, soldering,
or welding nipples.
models: conically sealing Dn 15, G 3/4 male thread. connection with heimeier compression fittings for plastic, copper, precision steel, or multi-layer pipes.
operating temperature 2 c to 120 c; with protection cap or actuator up to 100c.
admissible operating over-pressure PB 10 bar.
max. admissible differential pressure:
Dn 15 = 1.20 bar
Dn 20 = 0.75 bar
Dn 25 = 0.50 bar
Dn 32 = 0.25 bar
assembly
three-way mixing valve
(black protection cap)
AB
1. Thermostatic insert
2. corrosion-resistant gunmetal body
3. Thermostatic insert with presetting
4. setting key
AB
Function
Thermostatic heads (brochure: Thermostatic head K with contact or immersion sensor and/or thermostatic heads) are used for
proportional control without auxiliary power. when the temperature rises, the angled B-aB passage is closed, and the straight
a-aB passage is opened. The emo 1, emo eiB, emolon, and/or emo 3 / emo 3/230 motorized actuators are used for proportional and/or three-step control with auxiliary power (brochure: emo, emo eiB, emolon). The emo T (brochure: emo T)
thermal actuator is used for two-step control with auxiliary power. in the model normally open (no), the angled B-aB passage
is open without, and the straight a-aB passage is closed without current. in the model, normally closed (nc), the angled B-aB
passage is closed without current, and the straight a-aB passage is open without current. The models with continuously adjustable presetting enable the adjustment of the necessary volume flow in the aB outlet. To preset, the setting key is slipped onto
the valve insert, and the desired value is set. The setting values are displayed on the front of the valve insert. without an instrument, the presetting cannot be manipulated by unauthorised persons.
application
Principle - heating mode1)
with emo T thermal actuator normally
open (no), or with motorized actuator
emo 1/3/eiB/lon2)
Mixing function
admixture control in heating or cooling systems. variable volume flow in
the primary circuit. constant volume
flow in the secondary circuit.
Mixing function
Mixing function
Distributing function
Power control in heating or cooling
systems by means of flow rate control.
constant volume flow in the primary
circuit. variable volume flow in the
secondary circuit.
Distributing function
AB
AB
Distributing function3)
AB
AB
Sample application
C
A
B
D
1. Globo P
2. Floor heating circuit manifold
3. oil/gas boiler
4. radiator
5. Fan/coil unit
6. solid-fuel boiler
7. solar collector
8. combined solar storage tank
9. Primary circuit
10. secondary circuit
E
Information
To prevent damage and incrustation in hot water heating systems, the composition of the heat transfer medium should meet
vDi [German engineer association] directive 2035. The instruction leaflet of the vdTv [German association of Technical
inspection authorities] 1466/aGFw Fw 510 must be observed for industrial and long-distance energy systems. mineral oil
or mineral-oil based lubricants of all kinds in the heat transfer medium lead to considerable swelling and, in most cases, to a
failure of ePDm seals. when using non-nitrite anti-freeze and anti-corrosive agents based on ethylene glycol, please read the
respective particulars-especially on the concentration of the individual additives-in the manufacturers documentation.
articles
three-way mixing valve without presetting
(black protection cap)
Dn
art. no.
Flat sealing
15
20
25
32
4170-02.000
4170-03.000
4170-04.000
4170-05.000
Dn
art. no.
Dn
art. no.
art. no.
Flat sealing
15
20
4175-02.000
4175-03.000
Dn
art. no.
Dn
art. no.
accessories
Setting key
for activating the three-way mixing
valve with presetting. For thermostatic
valve body also v-exakt/F-exakt.
V-exakt
F-exakt
Lufthahn
Universal key
as an alternative to the setting key
(art. no. 3501-02.142), for activating the three-way mixing valve with
presetting. also for thermostatic valve
bodies v-exakt/F-exakt, thermostatic
head B (temperature setting), regulux
lockshield, vekolux double connection
fitting, and radiator air vents.
art. no.
3501-02.142
art. no.
0530-01.433
Dn valve
threaded nipple
15 (1/2)
20 (3/4)
25 (1)
32 (1 1/4)
Soldered nipple
15 (1/2)
15 (1/2)
15 (1/2)
20 (3/4)
25 (1)
32 /1 1/4)
melded nipple
15 (1/2)
20 (3/4)
25 (1)
32 (1 1/4)
Pipe
art. no.
r 1/2
r 3/4
r1
r 1 1/4
4160-02.010
4160-03.010
4160-04.010
4160-05.010
15
16
18
22
28
35
4160-15.039
4160-16.039
4160-18.039
4160-22.039
4160-28.039
4160-35.039
20,8
26,3
33,2
41,8
4160-02.043
4160-03.043
4160-04.043
4160-05.043
Compression fitting
for copper or precision steel pipes. soft
sealed. Brass nickel plated. male thread
connection G 3/4.
Compression fitting
for plastic pipes. Brass, nickel plated.
male thread connection G 3/4.
Compression fitting
for multi-layer pipes. nickel-plated brass.
Pipe
art. no.
12
15
16
18
3831-12.351
3831-15.351
3831-16.351
3831-18.351
Pipe
art. no.
25,0
26,0
26,3
26,8
12
15
16
18
1300-12.170
1300-12.170
1300-18.170
1300-18.170
Pipe
art. no.
15
18
1313-15.351
1313-18.351
Pipe
art. no.
14x2
16x2
17x2
18x2
20x2
1311-14.351
1311-16.351
1311-17.351
1311-18.351
1311-20.351
Pipe
art. no.
16x2
1331-16.351
technical data
Diagram three-way mixing valve, kvs values
DN 32 ( 6,40)
DN 25 ( 4,60)
DN 20 ( 3,50)
5000
30
300
3000
20
200
2000
10
100
1000
50
500
30
300
20
200
10
100
0,5
50
0,3
30
0,2
20
0,1
50
100
200 300
500
1000
1
2000 3000 5000
10
p [mm WS]
500
p [mbar]
p [kPa]
DN 15 ( 2,50)
50
Dn 15
Dn 15
Dn 20
Dn 20
Dn 25
Dn 32
1)
2)
with T-piece
with T-piece
kv value with
thermostatic
head 1)
Kvs 2)
Permitted operating
temperature
tB [C]
Permitted operating
over-pressure
PB [bar]
Permitted differential
pressure under which
the valve still closes
p [bar]
1,40
1,40
1,90
1,90
2,60
3,50
2,50
2,50
3,50
3,50
4,60
6,40
120
120
120
120
120
120
10
10
10
10
10
10
1,20
1,20
0,75
0,75
0,50
0,25
The kv value corresponds with the flow in angular direction B-aB or in straight direction a-aB when the valve cone is in the
middle respectively. The mixing ratio is then 50 %.
The Kvs value corresponds with the flow in angular direction B-aB when the valve is fully open, or with the flow in straight
direction a-aB when the valve is closed.
Calculation example
required: Pressure loss pv
Given:
solution:
Dn 15
50
kvs [m3/h]
500
50
30
300
30
300
20
200
20
200
10
4 5
100
45
100
10
50
50
30
30
20
20
10
10
0,5
0,5
0,3
0,3
0,2
0,2
3
2
10
20
50
30
100
p [kPa]
0,1
1
500
200 300
0,1
10
20
30
50
100
200 300
500
1000
p [mbar]
p [mbar]
p [kPa]
kvs [m3/h]
500
2000
[kg/h]
Presetting
Permitted operating
temperature
tB [C]
Permitted operating
over-pressure
PB [bar]
Admissible differential
pressure under which
the valve still closes
p [bar]
Dn 15
kv value with thermostatic head 1)
0,03
0,08
0,13
0,29
0,37
0,58
120
10
1,20
kvs value 2)
0,05
0,15
0,25
0,56
0,70
1,10
120
10
1,20
Dn 20
kv value with thermostatic head 1)
0,16
0,28
0,47
0,75
0,85
1,15
120
10
0,75
kvs value 2)
0,32
0,55
0,92
1,42
1,61
2,11
120
10
0,75
The kv value corresponds with the flow in angular direction B-aB or in straight direction a-aB when the valve cone is in the
middle respectively. The mixing ratio is then 50 %.
2)
The Kvs value corresponds with the flow in angular direction B-aB when the valve is fully open, or with the flow in straight
direction a-aB when the valve is closed.
1)
Calculation example
required: Presetting value for three-way mixing valve Dn 20 with actuator (admixture control)
Given:
solution:
heat flow
supply temperature primary circuit
return temperature secondary circuit
Pressure loss
tv
tr
pv
= 5930 w
= 70 c
= 40 c
= 34 mbar
k
cv = v
0,86
kv = cv 0,86
Dimensions
flat sealing
SW
conically sealing
H
D
D
D
D
D
L2
L4
L1
SW
D
L
L3
Dn
l1
l2
l3
l4
Sw
15
20
25
32
G3/4
G1
G1 1/4
G1 1/2
62
71
84
98
25,5
35,5
42,0
49,0
40
60
58
23,5
26,0
31,0
33,5
33,5
30
37
47
52
threaded nipple
r1/2
27,5
r3/4
30,5
r1
33
r1 1/4 36,5
13,2
14,5
16,8
19,1
Soldering nipple
15
18
16
19
18
20
22
23
28
27
35
32
12
13
14
17
20
25
welding nipple
20,8
35
26,3
40
33,2
45
41,8
45
17
22
28
34
The products, texts, photographs, graphics and diagrams in this document may be subject to alteration by TA Hydronics
without prior notice or reasons being given.
For the most up to date information about our products and specifications, please visit www.tahydronics.com.
3110-18.483 02.2012