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5, Issue 3, 2016
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Research article
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ISSN 2277 9442
1. Introduction
In accordance with the increase of global population the amount of liquid wastes are also increasing due to
human activities. Our sewer system is designed in such a way that all types of wastewaters ultimately find
their way in natural reservoir of surface water. As a result, our water bodies are becoming severely polluted
day by day. Even it is being apprehended that war may occur in the demand of fresh water in near future.
To shore up this unexpected incident scientist have invented the method of re-using wastewater by various
treatment processes.
Water quality is actually a broad concept, which encompasses a lot of things such as; natural water should
not contain excess organic or inorganic nutrients, toxic, noxious or unacceptable substances. The pollutants
are removed inherently by the natural water reservoir to some extent. The microbes and other lower green
plants (e.g. algae) play the prominent role in the natural purification process. However, the ever-increasing
heavy load of population, urban life practices, excessive agricultural and industrial practices perturb the
natural removal of pollutants (Atlas and Bertha., 2000). An example can be mentioned in this respect, in
the major cities of India about 38554-million-liter sewage per day (MLD) is generated. Only 11786 MLD
sewage is treated while the rest is discharged in the environment without any treatment (Kaur et al., 2011).
These raw wastes are hampering the water quality severely. Therefore, we have to try our best to maintain
the quality of these water bodies. As it has been mentioned earlier, wastewater can be converted into
useable form through a proper treatment procedure. Besides the treated sewage discharge can save the
water bodies from further deterioration. Sewage treatment is a multistep process through which the amount
245
of undesired substances is minimized. The whole procedure can be discussed under 3 main section. In
primary (physical) treatment the sewage is passed through screens, traps and skimming devises so that the
suspended solids are removed. In secondary treatment, only a fraction of the dissolved organic matter is
mineralized and the larger part is converted to removable solids from dissolved state. A combination of
primary and secondary treatment reduces the original BOD of the sewage by 80-90%. The secondary
treatment depends on microbial activity.
It can be aerobic and anaerobic and may be carried out in a variety of devices (Atlas and Bertha., 2000).
Among them Sequencing Batch Reactor (SBR) is the most popular and potential option. SBR is the
modified version of activated sludge process. Here, the aeration, sedimentation and clarification are
performed in the same vessel which was performed in different vessels in conventional activated sludge
process (USEPA.,1986). Furthermore, conventional process has shown less efficiency in removing
nitrogen and sludge production is not uniform as well. It is also a time consuming process and takes more
space. On the other hand, in SBR wastewater is treated in a single tank time saving manner (Irvine et al.,
1979). Besides, filamentous bacterial growth and settling are easily controlled. So, biomass is not washed
out from SBR tank (Mace and Mata-Alvarez., 2002). SBR was first introduced by Arden and Lockett in
1914 (Arden and Lockett, 1914). The research on SBR was begun drastically after 1970 when the
discontinuous process was developed (Goronszy et al., 1978).
SBR is better known as fill and draw system in aerobic and anaerobic suspended growth wastewater
treatment process. Here, wastewater is first added in a single basin, then the undesirable contaminants are
treated and finally treated water is discarded for reuse. No extra basin is used for aeration, sedimentation
and decantation steps (Vigneswaran et al., 2007). SBR can be optimized to treat different kinds of
wastewater such as municipal, domestic, tannery, hyper saline, brewery, landfill leachates dairy
wastewaters etc. under different conditions.
Filling: During the filling phase, raw wastewater is added to the basin which act as the substrate for
microbial growth. It can be further typed based on aeration and mixing conditions.
Static fill: It is the initial start-up of the basin. Raw wastewaters are added to the basin where no aeration or
mixing is provided.
Mixed fill: In this filling phase, only mixing is active which promote anoxic conditions. Anoxic conditions
stimulate the de-nitrification. In addition to this anaerobic condition can be achieved where phosphorous will
release in the basin.
Aerated fill: Both aeration and mechanical mixing are activated in this step. So, the anoxic or anaerobic
zones are converted to aerobic zones and promote nitrification in this phase. (Poltak et al., 2005)
Reaction: This phase is better known as polishing step because the maximum carbonaceous BOD is reduced
in this step. No additional influent wastewater is added and both aeration and mixing units are on here.
Nitrification is also resumed in this step.
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Settling: Aeration is stopped in this phase to maintaina static condition. Biological flocs settle in the bottom
of the basin. If flocs do not settle rapidly, then some wasted activated sludge can be discarded in idle phase.
Decantation: After settling, decantation will start where treated supernatant is discarded from the SBR
basin. The time dedicated to draw supernatant ranges from 5->30 % of the total cycle time.
Idle: Waste activated sludge can be extracted in order to attain rapid settling (if required).
3. Performance of SBR
SBR can be used for treating a wide range of wastewater (Table 1) from chemical, dairy, industrial estate
wastewater, landfill leachate, paper and pulp, petrochemical, pharmaceutical, piggery, sewage, swine,
synthetic wastewater; tannery, textile industries by using lab scale, pilot scale and industrial scale models
(Patil et al., 2013).
source for better removal efficiency. After addition of acetic acid initial influent contained 443 mg/l COD,
71 mg/l TKN and 7 mg/l P-P. The final effluent was almost free from nutrients where phosphorus
concentration was <1mg of P/l and nitrogen concentrations was <12 mg of N/l. So it can be said that
external carbon source is effective for lab scale treatment of municipal wastewater (Bernardes and
Reyad Ranjon et al.,
Int. Journal of Applied Sciences and Engineering Research, Vol. 5, No. 3, 2016
247
Klapwijk., 1996). Phosphorous is mainly responsible for eutrophication and algal bloom so wastewater
should be made free from it before discharging to environment (Seviour et al., 2003). A lab scale SBR
study was designed to see SBR performance in COD and phosphorous removal while treating a mixture of
municipal and synthetic wastewater. Here, a modified anaerobic-aerobic/anoxic SBR reactor where 4
different operating phases were adopted (duration of time was 3-8 hours). The input COD and phosphate
concentration were varied, where COD concentration was between 250-1500 mg/l and phosphate
concentration was 4-60 mg/l. The result showed that 3 and 4 operating strategies were best suitable for
removal of COD (91.9% , 92.7%) and TP (84.4%, 86.9%). Intermittent aeration time was applied for both
3 (total aeration time was 180 min) and 4 strategy (total aeration time was 225 min) (Azhdarpoor et al.,
2014).
3.2 Industrial wastewater
A laboratory scale SBR was designed for treating industrial wastewater where wastewater came from a
milk factory. Here, three phases operating strategy were used which includes different aeration time,
organic loading and cycle periods. The result was quite satisfactory for COD removal around above 90 %
where initial COD concentration was 400 to 2500 mg/l. The reactor was maintained with dissolve oxygen
rate 2-3 mg/l, MLVSS was 3000 mg/l and optimum aeration time was 6 hr. This result proved that SBR can
be a good option for different concentration of dairy wastewater treatment (Bandpi and Bazari., 2004).
(Dohare et al., 2014) investigated a lab scale SBR where wastewater fed from water treatment plant at
Bhilai Steel Plant, Bhilai, Chhattisgarh, India. The size of the STP was 30 MLD. To evaluate the SBR
performance a lab scale SBR had set up where 20 litters were the maximum reactor volume. The authors
had carried out different aeration time and air flow to see the SBR performance. To bring down the
parameters in the permissible limit, the optimum aeration time was 180 min and air rate supply was 10
L/min. The results showed BOD, COD, TKN, Ammonia and phosphate removal efficiency was 92.1%,
91.27%, 82.6%, 68 %, 86.31 % respectively.
reactor was 24 liters operated at 2320C temperature and MLSS maintained as 3000 mg/l. The SBR was
operated (anoxic/aerobic) mode, where initially 2 hours were provided for anoxic phase, next 4 hours were
for aeration and 40 minutes for settling. The results showed that mild aeration promotes higher nitrification
Reyad Ranjon et al.,
Int. Journal of Applied Sciences and Engineering Research, Vol. 5, No. 3, 2016
248
emission. As
nitrogen, the SBR should operate on mild aeration to promote the higher nitrification.
The energy consumption and COD demand for nitrogen and phosphorus removal is depended on two
major constraints, one is simultaneous nitrification and de-nitrification (SND) and another is anaerobic
enhanced biological phosphorous removal (EBPR). A lab scale SBR was designed to find the solution of
those constraints. Here, an anaerobic-aerobic SBR with working volume 4 L was used with synthetic
wastewater. The operation cycle of SBR was consisted of 1 hr. anaerobic, 3 hr. aerobic and 43 min settling
time. SNDPR system easily removed considerable amount of N and P. The results showed that
end product of de-nitrification not the
was the
. Apart from that, N removal pathway was found via nitrite not
the nitrate where ammonia is oxidized and finally it is denitrified (Zeng et al., 2003).
Proper anoxic phase is an important aspect in SBR, because the de-nitrification rate depends upon anoxic
step. Keeping this in view a lab scale SBR was performed where a long 18 hr. anoxic phase was provided
per cycle followed by 5 hr. aerobic and 1 hr. settle/decant/refill. The SBR systems were operated for 180
days, where 20 days SRT, 24hr HRT and influent COD and Nitrate was 4000 mg/l and 1000 mg/l. The
influent wastewater prepared synthetically. The removal efficiency of COD, nitrate and phosphate was
72%, 98% and 86 % respectively attained in anoxic phase. The rest of 26 % COD removed in aerobic
phase (Jena et al, 2016).
249
1.18-2.36 kg COD/
250
Time (SRT) was used 35-60 days. The overall results showed that the reduction efficiency of suspended
solids, BOD, ammonia nitrogen and phosphorus were 99%, 97%, 97% and 88% respectively (Laitinen et
al., 2006).
Later on, a pilot study on Landfill leachate was done with only SBR. The aim of this study was to find
credibility of SBR for biological nitrogen removal. The total volume of the pilot plant was 1000L and
could be used to treat 220-300L landfill leachate daily. The SBR operating strategy was anoxic/aerobic
where three experimental methods were used. Initial period was adapting phase, then nitrification and
de-nitrification process and final one was stabilizing the nitrogen efficiency. The nitrogen removal
efficiency was 80% for this experiment. The results revealed that step anoxic/aerobic are suitable for
nitrogen removal and methanol can be useful as external carbon source while adapting the process
(Monclus et al., 2008).
Type of
Wastewater
Municipal
wastewater
Technology
adopted
Removal of
Removal
efficiency (%)
References
Lab Scale
SBR
BOD
Total
suspended
solids nitrogen
phosphorous
96%
92.74 %
75.67 %
71.79 %
Sayyad and
Wakode., 2014
92.1 %
91.27 %
82.6%
68 %
86.31 %
Dohareet al.,
2014
72%
98%
86 %
Industrial
wastewater
Lab Scale
SBR
BOD
COD
TKN
Ammonia
phosphate
Synthetic
wastewater
Lab Scale
SBR
COD
Nitrate
phosphate
251
Piggery
wastewater
Slaughterhouse
wastewater
Tannery
Wastewater
Landfill
Leachate
Lab
wastewater
COD
BOD
TKN
80 %
90%
(86-90%)
Sombatsompo
et al., 2011
COD
Nitrate
Ammonia
86-90 %
74.75 %
96.58 %
Mukherjee et
al., 2014
Lab Scale
(SBR+MBR)
COD
Nitrate
Ammonia
90%
100%
60-90%
Duraiand
Rajasimman.,
2011
Lab Scale
(SBR+MBR)
BOD
Suspended
solids
Ammonia
Phosphorus
97%
99 %
97 %
88%
Laitinen et al.,
2006
Lab Scale
SBR
COD
11 %
Benatti et al.,
2003
Lab Scale
(SBR+MBR)
Lab Scale
SBR
252
control. If microbes are depleted in one basin, the biomass from other basin may be transferred to continue
the process. Apart from that, smaller blower should be introduced in SBR basin to enhance operational
efficiency instead of one large blower (Poltak et al.,2005).
The fundamental biological kinetics of continuous flow can be applied in SBR design. SBR system can
vary with filling strategy, reactor shape, reactor configuration, aeration method and decanting mechanism.
Different SBR design consideration was reckoned to find operation time, biological capacity, reactor
volume, hydraulic capacity and settlement capacity. Those generic parameters are used in initial SBR
design, which are generated by trial and error methods. Furthermore, the reactor depth is divided by three
zones, which are decant zone, buffer zone and settled sludge zone (C.X Huo., 2004).
Table 2: Typical process parameters for SBR configurations. (Source: CPHEEO manual., 2012)
Continuous Flow &
Intermittent Decant
0.05-0.08
0.05-0.3
15-20
4-20
Sludge yield
Kg dry solids/kg
BOD
0.75-0.85
0.75-1
MLSS
mg/l
3000-4000
3500-5000
Cycle Time
hr.
4-8
2.5-6
Settling Time
hr.
>0.5
>0.5
Decant Depth
1.5
2.5
Fill volume
Base
Peak flow
Peak flow
Process
oxygen BOD
TKN
1.1
4.6
1.1
4.6
SI
Parameters
F/M
Sludge age
Units
Kg O2/kg BOD
Kg O2/kg TN
Advantages: 1) SBR can be easily constructed, operated, and controlled. 2) Plant shape can be adopted
according to requirement.3) Lesser number of pipe networks and channels required as compared to other
techniques. 4) Equalization, primary clarification, biological treatment and secondary clarification can be
done in a single basin. 5) Cost effective than other available options. 6) It can be adopted with continuous
variation of polluted wastewater. 7) Removal efficiency is comparatively higher than conventional
activated sludge process.
Disadvantages: 1) As SBR functions, a higher level of sophistication is required for time and control units.
2) Extra configuration is required for decantation of the treated effluent. 3) Batch feeding from storage or
bio-selectors is required to control bulking. 4) Maintenance of SBR is tough compared to conventional
systems because it needs more sophisticated controls, automated switches and automated valves. 5)
Potential plugging of aeration devices are problematic in SBR. 6) Depending on the downstream process,
an equalization basin may require.
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Int. Journal of Applied Sciences and Engineering Research, Vol. 5, No. 3, 2016
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5. Conclusions
Wastewaters of our daily domestic and professional activities are posing a potential threat to the
environment. A wide variety of known and unknown characters of raw wastewater are rendering the
treatment process progressively challenging. To cope with the nascent problems more modifications of the
existing methods have been introduced to enhance the treatment efficiency. More research should be done
to optimize SBR process for various types of wastewater. This review paper might help them who want to
work with SBR in near future with both lab scale and in-situ SBR.
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