Block de Motor - Especificaciones c15 PDF

6/8/2015
C15OnhighwayEngineSDP00001UP(SEBP441962)Sistemasycomponentes
Pantallaanterior
Bienvenido:r080thm6
Producto:TRUCKENGINE
Modelo:C15TRUCKENGINESDP
Configuracin:C15OnhighwayEngineSDP00001UP
Pautasdereutilizacinyrecuperacin
SpecificationsforCylinderBlockAssembliesonCSeriesEngines{1201}
NmerodemedioSEBF900726
Caterpillar:ConfidentialYellow
Fechadepublicacin04/06/2015
Fechadeactualizacin04/06/2015
i06193706
SpecificationsforCylinderBlockAssembliesonCSeriesEngines{1201}
SMCS1201
Engine:C10AllC9andC9AllC11AllC12andC12AllC13andC13AllC15andC15AllC16andC16AllC18andC18All
C27AllC32AllC7All
MarineEngine:
C30MARINE(S/N:CLX1UP)
Introduction
Table1
Revision
SummaryofChangesinSEBF9007
25
CorrectedconversionforC9blockspecificationsin2
24
r080thm6
Caterpillar:ConfidentialYellow
Addednewserialnumberprefixes.
CorrectedtolerancesforC13,C27/C32,andC30inRowDofTable2.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp
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6/8/2015
23
Updatedreferencestothermalspraydocuments
22
CorrectedtheSpecification(A)forC10,C11,C12,andC13enginesinTable2.
21
20
AddedIllustrations4and5toprovidebetterexamplesofmeasuringspecifications.Alsoupdatedandcheckedspecifications
inTable2.
1519
2015CaterpillarAllRightsReserved.ThisguidelineisfortheuseofCatdealersonly.Unauthorizeduseofthisdocumentorthe
proprietaryprocessesthereinwithoutpermissionmaybeviolationofintellectualpropertylaw.Informationcontainedinthisdocumentis
consideredCaterpillar:ConfidentialYellow.
ThisReuseandSalvageGuidelinecontainsthenecessaryinformationinordertoallowadealertoestablishapartsreusabilityprogram.
ReuseandsalvageinformationenablesCaterpillardealersandcustomerstobenefitfromcostreductions.Everyefforthasbeenmadein
ordertoprovidethemostcurrentinformationthatisknowntoCaterpillar.Continuingimprovementandadvancementofproductdesign
mighthavecausedchangestoyourproductwhicharenotincludedinthispublication.ThisReuseandSalvageGuidelinemustbeusedwith
thelatesttechnicalinformationthatisavailablefromCaterpillar.
Forquestionsoradditionalinformationconcerningthisguideline,submitaformforfeedbackintheServiceInformationSystem.Inorderto
addressanurgentissue,usethefollowingresourcesinordertocommunicateyourrequesttoCaterpillarRepairProcessEngineering:
CaterpillarDealerTechnicalCommunicator
DealerSolutionNetwork
CaterpillarTechnicalRepresentative
KnowledgeNetwork
CanceledPartNumbersandReplacedPartNumbers
Thisdocumentmayincludecanceledpartnumbersandreplacedpartnumbers.UseNPRonSISforinformationaboutcanceledpart
numbersandreplacedpartnumbers.NPRwillprovidethecurrentpartnumbersforreplacedparts.
ImportantSafetyInformation
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Illustration1
g02139237
Worksafely.Mostaccidentsthatinvolveproductoperation,maintenance,andrepairarecausedbyfailuretoobservebasicsafetyrulesor
precautions.Anaccidentcanoftenbeavoidedbyrecognizingpotentiallyhazardoussituationsbeforeanaccidentoccurs.Apersonmustbe
alerttopotentialhazards.Thispersonshouldalsohavethenecessarytraining,skills,andtoolsinordertoperformthesefunctionsproperly.
Safetyprecautionsandwarningsareprovidedinthisinstructionandontheproduct.Ifthesehazardwarningsarenotheeded,bodilyinjury
ordeathcouldoccurtoyouortootherpersons.Caterpillarcannotanticipateeverypossiblecircumstancethatmightinvolveapotential
hazard.Therefore,thewarningsinthispublicationandthewarningsthatareontheproductarenotallinclusive.Ifatool,aprocedure,a
workmethodoroperatingtechniquethatisnotspecificallyrecommendedbyCaterpillarisused,youmustensurethatitissafeforyouand
forotherpeopletouse.Youshouldensurethattheproductwillnotbedamagedortheproductwillnotbemadeunsafebytheoperation,
lubrication,maintenanceortherepairproceduresthatareused.
Improperoperation,lubrication,maintenanceorrepairofthisproduct
canbedangerousandcouldresultininjuryordeath.
Donotoperateorperformanylubrication,maintenanceorrepairon
thisproduct,untilyouhavereadandunderstoodtheoperation,
lubrication,maintenanceandrepairinformation.
Safetyprecautionsandwarningsareprovidedinthismanualandontheproduct.Ifthesehazardwarningsarenotheeded,bodilyinjuryor
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deathcouldoccurtoyouortootherpersons.
Thehazardsareidentifiedbythesafetyalertsymbolwhichisfollowedbyasignalwordsuchasdanger,warning,orcaution.The
"WARNING"safetyalertsymbolisshownbelow.
Illustration2
g00008666
Thissafetyalertsymbolmeans:
Payattention!
Becomealert!
Yoursafetyisinvolved.
Themessagethatappearsunderthesafetyalertsymbolexplainsthehazard.
Operationsthatmaycauseproductdamageareidentifiedby"NOTICE"labelsontheproductandinthispublication.
Caterpillarcannotanticipateeverypossiblecircumstancethatmightinvolveapotentialhazard.Thesafetyinformationinthis
documentandthesafetyinformationonthemachinearenotallinclusive.Youmustdeterminethatthetools,procedures,work
methods,andoperatingtechniquesaresafe.Youmustdeterminethattheoperation,lubrication,maintenance,andrepair
procedureswillnotdamagethemachine.Also,youmustdeterminethattheoperation,lubrication,maintenance,andrepair
procedureswillnotmakethemachineunsafe.
Theinformation,thespecifications,andtheillustrationsthatexistinthisguidelinearebasedoninformationwhichwasavailableatthetime
ofpublication.Thespecifications,torques,pressures,measurements,adjustments,illustrations,andotheritemscanchangeatanytime.
Thesechangescanaffecttheservicethatisgiventotheproduct.Obtainthecomplete,mostcurrentinformationbeforeyoustartanyjob.
Caterpillardealerscansupplythemostcurrentinformation.
Summary
Thisguidelinecontainsthespecificationsthatarenecessaryfordeterminingthereusabilityofacylinderblock.
Beforeyoureuseacylinderblockassembly,checkforleaks,forcracks,andforflatness.Allcomponentsofthecylinderblockmustmeet
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therecommendedspecificationsinthisguidelinebeforebeingreused.
References
ReferenceContaminationControlGuidelines,PEBJ0002,"CaterpillarDealerContaminationControlComplianceGuide".
ReferenceSpecialInstruction,REHS2133,"CylinderBlockSalvageProcedureForUsingBELZONACERAMICR".
ReferenceSpecifications,RENR9797,"C27IndustrialEnginesandC32IndustrialandPetroleumEngines".
ReferenceSpecifications,RENR9802,"C7EngineforCaterpillarBuiltMachines".
ReferenceReuseandSalvageGuidelines,SEBF2120,"ThermalSprayProceduresforEngineCylinderBlockTopDeckSurface".
ReferenceReuseandSalvageGuidelines,SEBF8068,"InspectionandReuseGuidelineofCylinderLinersinCatEngines".
ReferenceReuseandSalvageGuidelines,SEBF9008,"ProcedureforReconditioningCylinderBlockson3400andCSeriesEngines".
ReferenceReuseandSalvageGuidelines,SEBF9213,"MeasuringtheDistancetoTopDeckofC15,C16,C18,3400,C27andC32
Engines".
ReferenceReuseandSalvageGuidelines,SEBF9238,"FundamentalsofArcSprayforReconditioningComponents".
ReferenceReuseandSalvageGuidelines,SEBF9240,"FundamentalsofFlameSprayforReconditioningComponents".
ReferenceReuseandSalvageGuidelines,SELD0458,"CylinderBlockPitting".
ReferenceSpecifications,SENR9852,"C11andC13IndustrialEngines".
ReferenceSpecifications,SENR9867,"C9EngineforCaterpillarBuiltMachines".
ReferenceSpecifications,SENR5033,"3412EandC30Engines".
ReferenceSpecifications,SENR9812,"C15OnhighwayEngine".
ReferenceSpecialInstruction,SMHS8418,"CylinderBlockCleaningProcedure".
GeneralSpecifications
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6/8/2015
MainBearingBores
Checkthesizeofthemainbearingboresbyusingthe1P3537DialBoreGaugeGroup.CheckTable2inordertomakesurethatthebore
sizeforthemainbearingsmeetsthespecifications.Thisdimensionisusedafterthecrankshaftisremovedandthebearingcapsare
assembledandtightenedaccordingtothespecificationsinthisservicemanual.
RefertoIllustration3,4,5,6,and7withTable2foridentificationofseverallocationsanddimensionsthatarefrequentlyreferencedduring
thereconditioningofacylinderblock.
FrontFace
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Illustration3
g02221255
ThisisanexampleofaC7orC9CylinderBlock
RefertoTable2forspecificationsofthecylinderblock.
(A)Dimensionfromcenterlineofcrankshaftboretotopofblock
(B)CylinderLinerBoreSize
(C)Boreforfrontcamshaftbearing
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(D)Widthofcylinderblockformainbearingcap
(E)Boreformainbearings
(F)Dimensionfromcenterlineofcrankshaftboretopanrail
Illustration4
g03409923
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(D)Widthofmainbearingcap
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Illustration5
g03410063
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Illustration6
g02222355
ThisisanexampleofaC15,C16,orC18CylinderBlock.
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(C)Boreforfrontcamshaftbearing(notshown)Refertothecylinderheaddocument
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Illustration7
g02219394
ThisisanexampleofaC27,C32,orC30CylinderBlock
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Table2
DimensionsonFrontFaceofCylinderBlock(1)
Item
Description
C7
Dimensionfrom
centerlineofcrankshaft
boretotopofblock
322.00
0.17mm
(12.677
0.007inch)
C9/C9
C10/C
12
C11
C13
C15/C16/C
18/C18
C27/C32
C30
356.50
0.15mm
(14.035
0.006
inch)
387.00
0.15mm
(15.236
0.006
inch)
387.00
0.15mm
(15.236
0.006
inch)
387.00
0.15mm
(15.236
0.006
inch)
425.450.15
mm
(16.7500.006
inch)
419.10
0.15mm
(16.500
0.006
inch)
419.10
0.15mm
(16.500
0.006
inch)
Minimum
321.83mm
(12.670
inch)
356.35
mm
(14.029
inch)
386.85
mm
(15.230
inch)
386.85
mm
(15.230
inch)
386.85
mm
(15.230
inch)
425.02mm
(16.733inch)(2)
425.450.15
mm(16.750
0.006inch)(3)
418.80
mm
(16.488
inch)(1)
419.10
0.15mm
(16.500
0.006
inch)(2)
418.67
mm
(16.483
inch)
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Cylinderboreinblock
orboreforliner
Boreforfrontcamshaft
bearing
110.025+
0.025
0.010mm
(4.3317+
0.0010
0.0004inch)
129.00
0.03mm
(5.079
0.001
inch)
151.50
0.03mm
(5.965
0.001
inch)
151.50
0.03mm
(5.965
0.001
inch)
151.50
0.03mm
(5.965
0.001
inch)
70.000
70.000
0.025
0.025mm
mm
(2.7559
(2.7559
0.0010inch)
0.0010
inch)
80.950
0.025
mm
(3.18700
0.00098
inch)
85
0.015
mm
(3.34645
0.00059
inch)
85
0.025
mm
(3.34645
0.00098
inch)
70.000
69.000
0.038
0.038mm
mm
(2.7165
(2.7559
0.0015inch)
0.0015
inch)
80.950
0.025
mm
(3.18700
0.00098
inch)
85
0.015
mm
(3.34645
0.00059
inch)
85
0.025
mm
(3.34645
0.00098
inch)
175.000
0.020
mm
(6.8898
0.0008
inch)
175.000
0.020
mm
(6.8898
0.0008
inch)
178.00
0.020
mm
(7.008
0.0008
inch)
178.00
0.020
mm
(7.008
0.0008
inch)
178
178
Boreforremaining
camshaftbearings
Widthofmainbearing
cap
159.995
0.020mm
(6.2990
0.0008inch)
160.0mm
(6.29920
inch)
158.737 158.737
158.7370.025
0.025mm 0.025mm
mm
(6.2495 (6.2495
(6.24950.0010
0.0010
0.0010
inch)
inch)
inch)
76.835
0.018mm
(3.0250
0.0007
inch)
76.835
0.018mm
(3.0250
0.0007
inch)
76.835
0.018mm
(3.0250
0.0007
inch)
76.835
0.018mm
(3.0250
0.0007
inch)
215.9
215.90.02mm 0.02mm
(8.49998
(8.49998
0.00079inch) 0.00079
inch)
215.9
0.02mm
(8.49998
0.00079
inch)
Reference
Cylinderhead
Reference
Cylinderhead
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+
Widthofcylinderblock 0.018mm
formainbearingcap
(0.00071
inch)
0.023mm
(0.00091
inch)
Boreformainbearings
175.000
0.018
mm
(6.8898
0.0007
inch)
175.000
0.018
mm
(6.8898
0.0007
inch)
0.023
mm
(7.00786
0.00091
inch)
0.023
mm
(7.00786
0.00091
inch)
112.000
0.013
mm
(4.4094
0.0005
inch)
116.000
0.013
mm
(4.5669
0.0005
inch)
116.000
0.013
mm
(4.5669
0.0005
inch)
116.000
0.013
mm
(4.5669
0.0005
inch)
129.891 129.891
129.8910.013
0.013mm 0.013mm
mm
(5.1138 (5.1138
(5.11380.0005
0.0005
0.0005
inch)
inch)
inch)
95.508
0.013mm
NA
(3.7601
0.0005inch)
116.508
0.013
mm
(4.5869
0.0005
inch)
116.508
0.013
mm
(4.5869
0.0005
inch)
116.508
0.013
mm
(4.5869
0.0005
inch)
130.526 130.526
130.5260.013
0.013mm 0.013mm
mm
(5.1388 (5.1388
(5.13880.0005
0.0005
0.0005
inch)
inch)
inch)
110.00.10
mm
(4.33
0.004inch)
110.0
0.10mm
(4.33
0.004
inch)
120.00
0.20mm
(4.724
0.008
inch)
120.00
0.20mm
(4.724
0.008
inch)
120.00
0.20mm
(4.724
0.008
inch)
165.100.10
mm
(6.5000.004
inch)
165.10
0.10mm
(6.500
0.004
inch)
165.10
0.10mm
(6.500
0.004
inch)
3.2
micro
meters
125
micro
inches
3.2micro
meters
125
micro
inches
3.2micro
meters
125
micro
inches
3.2micro
meters
125
micro
inches
3.2micro
3.2micrometers meters
125microinches 125
micro
inches
3.2micro
meters
125
micro
inches
95.000
0.013mm
(3.7402
0.0005inch)
Boreforoversized
mainbearings
Dimensionfrom
centerlineofcrankshaft
boretopanrail
3.2micro
Surfacefinishofthetop meters
deck
125micro
inches
215.9
215.90.02mm 0.02mm
(8.49998
(8.49998
0.00079inch) 0.00079
inch)
215.9
0.02mm
(8.49998
0.00079
inch)
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6/8/2015
(1)
SpecificationsandtolerancesintheabovetablearefororiginalpartnumbersonlyanddonotapplytoRemanpartnumbers.
(2)
ForNONbrakeenginesonly.
(3)
ForCatBrakeenginesonly.
TighteningProcedureforMainBearingCapBolts
Installthebearingcapsinthecorrectorderofsequence.Thebearingcapsneedtobetightenedfromthefronttotherear.Checkthe
Identifyingmarksonthecapsandtheblockbeforetightening.
1. Lubricatetheboltthreadsandthewasherfacewith2P2506ThreadLubricant.
2. Tightentheboltsinaccordancewiththepropertorquespecifications.Refertotheappropriatespecificationsmanualforthetorque
specifications.
ReconditioningtheCylinderBlock
MeasurementofCylinderBlockTopDeck
Itisimportanttoknowifthedeckofthecylinderblockhaseverbeenmachined.Use6V7840DeckCheckingToolAstoaccurately
determinetheheightofthecylinderblock.Thetwomainbearingboresthatcontactthelowerbarmustbethesamesize.Specialcalculations
mustalsobemadeiftheseboreshavebeenmachinedforoversizedbearings.Formoreinformation,refertoSpecialInstruction,SEHS8187,
"Usingthe6V7840DeckCheckingToolAs".Also,refertoReuseandSalvageGuidelines,SEBF9213,"MeasuringtheDistancetothe
TopDeckofC15,C15,C16,C18,3400,C27,andC32Engines"
CylinderLinerProjection
RefertotheappropriateDisassemblyandAssemblymanualformoreinformationonestablishinglinerprojection.
RemovalofMaterial
Itiscriticaltomaintainthecompressionratiowhenthecylinderblockisreconditioned.Theratioisincreasedasmaterialisremovedfrom
thetopdeckofthecylinderblock.
Removetheminimumamountofmaterialwhenthetopdeckofthecylinderblockismachinedinordertoeliminatedamage.RefertoTable
2forreconditioningspecifications.
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RepairingtheTopDeckoftheCylinderBlockwithThermalSpray
Thermalspraycanbeusedtorestorethecontactsurfacestotheoriginaldimensions.AnacceptableprocessistheMETCO6PII
ThermospraySystem.Formoreinformation,refertothethermalspraydocumentsinthe""References""section.
Flatness
Theflatnessofthetopdeckmustbeheldfortheentiresurface.Therecanbenomorethan0.05mm(0.002inch)overany150.00mm
(6.000inch)span.
Note:The0.05mm(0.002inch)toleranceforflatnesscannotbeincreasedbyincreasingthe150.00mm(6.000inch)length.RefertoTable
2forspecifications.
SurfaceFinish
Themaximumsurfacefinishfortheentiretopdeckis3.2micrometers(125.00microinches).
Inspectthesurfaceofthetopdeckforanysignsofdamage.Thesurfacemustbefreeofnicks,gouges,oranydamagethatcouldcause
incorrectseatingofthelinerorincorrectsealingofthegasket.RefertoTable2forspecifications.
RepairDamagetotheBlock
Threemethodsofcastingrepairareavailable.Therearespecificapplicationsforeachmethod.onlyselectthemethodthatwasapprovedfor
therepairthatisneeded.Carefullyfollowtheguidelinesforeachrepairmethod.
Note:TheblockshouldalwaysbethoroughlycleanedfollowingLochNStichandCastIronWelding.
LockNStitch
HolesintheblockthatarecausedbyfailureofasinglerodorcracksinacastingmayberepairedusingLockNStitchrepairkits.These
repairkitsareavailablefromCaterpillar.Theserepairsshouldonlybemadeinareasthatarenotstructural.Permanentsealedrepairscanbe
achievedbyutilizingthismethod.Instructionsforusecanbefoundinthefollowingguideline:ReuseandSalvageGuidelines,SEBF8882,
"UsingLockNStitchProceduresforCastingRepair".
CastIronWelding
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AnewprocedureforcoldweldingthatwasdevelopedbyCaterpillarpermitsrepairbyweldingofCaterpillarcastings.Specialweldingrods
withahighcontentofnickelalloyarerequiredforasuccessfulrepair.TheseweldingrodsareavailablethroughCaterpillar.Instructionsand
partnumberstheelectrodesforweldingcracksandholesintheblockthatarenotstructuralissuesaregiveninSpecialInstruction,
SEHS8919,"SalvageWeldProcedureforCastIronCylinderBlocks".
BelzonaCeramicRMetal
Thismaterialisatwoelementpolymerwhichcanbeusedtorepairporosityorpittinginablock.Thiscompositeshouldonlybeusedin
theseapplicationsbecauseofthelowstrengthofthematerial.InstructionsforthismaterialcanbefoundinSpecialInstruction,SEHS8869,
"CylinderBlockSalvageProcedureUsingBelzonaCeramicRMetal".
RepairstotheblockwithBelzonaproductsshouldnotbeplacedincontactwithstrongcausticchemicalsatelevatedtemperatures.
Copyright19932015CaterpillarInc.
Todoslosderechosreservados.
RedprivadaparalicenciadosdelSIS.
ThuAug06201510:20:53GMT0500(Horaest.Pacfico,Sudamrica)
r080thm6
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