23A-1-2f

AUTOMATIC TRANSMISSION - Specifications

TRANSMISSION MODEL TABLE - MODEL 2001

Transmission model
EC

Gear ratio

Lockup
clutch

VCU

Speedometer
gear ratio

Vehicle model

Engine model

R4AW2-6-FHPD

22/6

K62T

4G63

V4AW2-6-QEHL

25/8

K74T

4D56 with turbocharger and intercooler

GEAR RATIO TABLE

Gear ratio
Transmission

Transfer

E Mitsubishi Motors Corporation

1st
2nd
3rd
4th
Reverse
High
Low

July 2000

2.826
1.493
1.000
0.688
2.703
-

2.826
1.493
1.000
0.730
2.703
-

2.826
1.493
1.000
0.688
2.703
1.000
1.944

2.826
1.493
1.000
0.688
2.703
1.000
1.925

2.826
1.493
1.000
0.730
2.703
1.000
1.925

PWEE8920-J

Revised

NOTES

NOTES

NOTES

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NOTES

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23C-1-1

V4AW4 - Specifications

1. SPECIFICATIONS
TRANSMISSION MODEL TABLE - MODEL 1999
Transmission models
EUR

EXP

MMAL

Vehicle model

Engine model

V4AW4-D-AG

H66W

4G93-GDI

V4AW4-D-AH

H66W

4G93-GDI

V4AW4-D-CJ

H65W

4G18-SOHC

V4AW4-D-AG

H66W, H76W

4G93-GDI

V4AW4-D-BH

H76W

4G93-SOHC

V4AW4-D-BH

H76W

4G93-SOHC

TRANSMISSION MODEL TABLE - MODEL 2001

Transmission models

Vehicle model

Engine model

EUR

V4AW4-D-D1

H67W, H77W

4G94-GDI

EXP

V4AW4-D-CJ

H65W

4G18-SOHC

V4AW4-D-AG

H66W, H76W

4G93-GDI

V4AW4-D-BH

H76W

4G93-SOHC

V4AW4-D-BH

H76W

4G93-SOHC

MMAL

E Mitsubishi Motors Corporation

July 2000

PWEE8920-J

Revised

23D-1-1

R4A51, V4A51 - Specifications

1. SPECIFICATIONS
TRANSMISSION MODEL TABLE - MODEL 2000
Transmission models
EUR

EXP

Vehicle model

Engine model

V4A51-5-DHA3

K96W

6G72

V4A51-5-DHA4

K96W

6G72

R4A51-5-DCA

K86W

6G72

R4A51-5-DEA

K86W

6G72

V4A51-5-DHA3

K96W

6G72

V4A51-5-DHA4

K96W

6G72

V4A51-5-QIA

K97W

4M40

V4A51-5-QIA1

K97W

4M40

TRANSMISSION MODEL TABLE - MODEL 2001

Transmission models
EUR

EXP

MMAL

E Mitsubishi Motors Corporation

Vehicle model

Engine model

V4A51-5-DHA3

K96W

6G72

V4A51-5-DHA4

K96W

6G72

V4A51-7-QBA

V66W, V76W

4M40

V4A51-7-DCA

V63W, V73W

6G72

V4A51-7-DCA1

V63W, V73W

6G72

R4A51-5-DCA

K86W

6G72

R4A51-5-DEA1

K86W

6G72

V4A51-5-DHA3

K96W

6G72

V4A51-5-DHA4

K96W

6G72

V4A51-5-QIA

K97W

4M40

V4A51-5-QIA1

K97W

4M40

R4A51-4-DHA

K66T

6G72

R4A51-4-GDA

K66T

6G72

V4A51-4-DIA

K76T

6G72

V4A51-5-DHA4

K96W

6G72

July 2000

PWEE8920-J

Revised

23D-14-1

R4A51, V4A51 - Transfer <V4A51>

14. TRANSFER <V4A51>

DISASSEMBLY AND ASSEMBLY - V4A51-4 PART TIME 4WD
35 Nm

34 Nm

34 Nm

3
10

11

4
5

35 Nm

1
6
7
8

12

35 Nm

13

Apply gear oil to all

moving parts before
installation.

14

15

Disassembly steps
1. 2-4WD detection switch
2. Gasket
3. H-L detection switch
4. Gasket
5. Steel ball
"LA 6. Plug
"PA 7. Spring
8. Steel ball

E Mitsubishi Motors Corporation

July 2000

"LA 9.
"PA 10.
11.
"LA 12.
"LA 13.
14.
"OA 15.

PWEE8920-J

18 Nm

Plug
Spring
Steel ball
Plug
Plug
Speedometer sleeve clamp
Speedometer gear

Revised

23D-14-3a

R4A51, V4A51 - Transfer <V4A51>

DISASSEMBLY AND ASSEMBLY - V4A51-5 PART TIME 4WD

35 Nm

34 Nm

34 Nm

3
10

11

4
5

35 Nm

1
6
7
8

12

35 Nm

13

Apply gear oil to all

moving parts before
installation.

14

15

Disassembly steps
1. 2-4WD detection switch
2. Gasket
3. H-L detection switch
4. Gasket
5. Steel ball
"LA 6. Plug
"PA 7. Spring
8. Steel ball

E Mitsubishi Motors Corporation

July 2000

"LA 9.
"PA 10.
11.
"LA 12.
"LA 13.
14.
"OA 15.

PWEE8920-J

18 Nm

Plug
Spring
Steel ball
Plug
Plug
Speedometer sleeve clamp
Speedometer gear

Revised

23D-14-3b

R4A51, V4A51 - Transfer <V4A51>

21 Nm
18 Nm

32
33
35 Nm

26

29

25
35 Nm

28
27
23

34

35 Nm

22
30

31

16

24
20

17

35 Nm

21

32 Nm

35 Nm

Apply gear oil to all

moving parts before
installation.

19
18
35 Nm

Disassembly steps
"NA 16. Transfer case plate
17. Needle bearing
18. Countershaft gear
"MA 19. Spacer
"LA 20. Plug
"KA 21. H-L shift rail plug
22. Low switch
23. Gasket
24. Dynamic damper
25. Harness bracket

E Mitsubishi Motors Corporation

July 2000

"JA
"IA
"IA
"HA
"QA
"GA

26.
27.
28.
29.
30.
31.
32.
"FA 33.
"EA 34.

PWEE8920-J

Control housing
Support pin
Return spring
Rear cover
Oil cover
Spacer
Dust seal guard
Oil seal
Spring pin (H-L shift fork)

Revised

23D-14-3c

R4A51, V4A51 - Transfer <V4A51>

47

44

45
44 43

35 Nm

46
40

39
42

35

41

49
48

8.8 Nm

51
36
52
50
37
38

54

Apply gear oil to all

moving parts before
installation.

55

53

AA" "EA
AA" "DA
"DA
"CA

Disassembly steps
35. H-L shift rail
36. Chain cover
37. H-L shift fork
38. H-L clutch sleeve
39. Interlock plunger
40. Spring pin
41. 2-4WD shift lug
42. Distance piece
43. E-clip
44. Spring seat
45. Spring

E Mitsubishi Motors Corporation

July 2000

AB" "BA
AB" "BA
AB" "BA

"AA

PWEE8920-J

46.
47.
48.
49.
50.
51.
52.
53.
54.
55.

2-4WD shift rail

2-4WD shift fork
Rear output shaft
Chain
Front output shaft
Side cover
Side cover gasket
Dust seal guard
Oil seal
Transfer case

Revised

23D-14-3d

R4A51, V4A51 - Transfer <V4A51>

DISASSEMBLY AND ASSEMBLY - V4A51-7 PART TIME 4WD

35 Nm

9
10
1

11

34 Nm

3
35 Nm

6
7
8

34 Nm

15

5
12

14
35 Nm

13

18 Nm

16

17

35 Nm

Disassembly steps
1. 4WD switch
2. Gasket
3. Transfer switch
4. Gasket
5. Steel ball
"LA 6. Plug
"PA 7. Spring
8. Steel ball
"LA 9. Plug

E Mitsubishi Motors Corporation

July 2000

35 Nm

"PA 10.
11.
"LA 12.
"LA 13.
14.
15.
16.
17.

PWEE8920-J

Apply gear oil to all

moving parts before
installation.

Spring
Steel ball
Plug
Plug
Dynamic damper
Dust seal guard
Vehicle speed sensor
Under guard

Revised

23D-14-3e

R4A51, V4A51 - Transfer <V4A51>

35 Nm
18 Nm

24

27

25

29

26
30
35 Nm

23

28
18

35 Nm

22
19

35 Nm

32 Nm

Apply gear oil to all

moving parts before
installation.

21
20
35 Nm

Disassembly steps
"NA 18. Transfer case plate
19. Needle bearing
20. Countershaft gear
"MA 21. Spacer
"LA 22. Plug
"KA 23. H-L shift rail plug
24. Low switch

E Mitsubishi Motors Corporation

July 2000

"JA
"HA
"GA
"FA
"EA

PWEE8920-J

25.
26.
27.
28.
29.
30.

Gasket
Control housing
Rear cover
Spacer
Oil seal
Spring pin (H-L shift fork)

Added

23D-14-3f

R4A51, V4A51 - Transfer <V4A51>

43

42

38

40

41
39
40

35 Nm

44

35

36

31

45

37

33
32
46
Apply gear oil to all
moving parts before
installation.

34

49
47

AA" "EA
AA" "DA
"DA
"CA

Disassembly steps
31. H-L shift rail
32. Chain cover
33. H-L shift fork
34. H-L clutch sleeve
35. Interlock plunger
36. Spring pin
37. 2-4WD shift lug
38. Distance piece
39. E-clip
40. Spring seat

E Mitsubishi Motors Corporation

July 2000

48

AB" "BA
AB" "BA
AB" "BA
"AA

PWEE8920-J

41.
42.
43.
44.
45.
46.
47.
48.
49.

Spring
2-4WD shift rail
2-4WD shift fork
Rear output shaft
Chain
Front output shaft
Dust seal guard
Oil seal
Transfer case

Added

23D-14-9

R4A51, V4A51 - Transfer <V4A51>

"QA OIL COVER INSTALLATION

Install the oil cover so that the oil hole is located as shown
in the illustration.

Oil hole

Oil cover

INSPECTION
2-4WD, H-L DETECTION SWITCH
Check for the continuity between the connector terminal and
switch body.
Switch state

Continuity

Switch end pressed

No

Switch end released

Yes

LOW RANGE OPERATION DETECTION SWITCH

Check for the continuity between the connector terminal and
switch body.

E Mitsubishi Motors Corporation

July 2000

Switch state

Continuity

Switch end pressed

Yes

Switch end released

No

PWEE8920-J

Revised

23D-15-1

R4A51, V4A51 - Transfer Case Plate <V4A51>

15. TRANSFER CASE PLATE <V4A51>

DISASSEMBLY AND ASSEMBLY <V4A51-4, 5>
18 Nm

Apply gear oil to all

moving parts before
installation.

1
2
3

6
5
4

Disassembly steps
"BA 1. Bolt
2. Bearing retainer
3. Transfer input gear
"AA 4. Oil seal
5. Baffle plate
6. Transfer case plate

E Mitsubishi Motors Corporation

July 2000

PWEE8920-J

Revised

R4A51, V4A51 -

Rear Output Shaft

<V4A51 - Part Time 4WD>

23D-18-1

18. REAR OUTPUT SHAFT <V4A51 - Part Time 4WD>

DISASSEMBLY AND ASSEMBLY <V4A51-4>

18

4
255 Nm

2
1
9

5
6

13

10
11
12

Apply gear oil to all

moving parts before
installation.

14
16

15

17

Disassembly steps
1. Snap ring
2. Clutch hub
3. Low speed gear
4. Needle bearing
AB" "DA 5. Jam nut
AC" "CA 6. Ball bearing
7. Oil guide
8. Sprocket spacer
9. Steel ball

"FA
AA" "EA

E Mitsubishi Motors Corporation

July 2000

10.
11.
12.
13.
14.
AD" "BA 15.
AD" "AA 16.
AD" "AA 17.
18.

PWEE8920-J

Drive sprocket
Needle bearing
Sprocket sleeve
Steel ball
Clutch sleeve
Clutch hub
Stopper plate
Ball bearing
Rear output shaft

Revised

23D-18-2

R4A51, V4A51 -

Rear Output Shaft

<V4A51 - Part Time 4WD>

DISASSEMBLY AND ASSEMBLY <V4A51-5, 7>

21

22
23
24

25
3
2

255 Nm

<V4A51-7>

10

12

6
8
<V4A51-5>

19
20

16
10

18

11
13
15

Apply gear oil to all

moving parts before
installation.

14

17

"FA
AA" "EA

AB" "DA
AC" "CA

Disassembly steps
1. Snap ring
2. Clutch hub
3. Low speed gear
4. Needle bearing
5. Snap ring (V4A51-7)
6. Rotor (V4A51-7)
7. Steel ball
8. Jam nut
9. Ball bearing
10. Spacer (V4A51-7)
Oil guide (V4A51-5)
11. Sprocket spacer
12. Steel ball

E Mitsubishi Motors Corporation

July 2000

13.
14.
15.
16.
17.
18.
19.
20.
21.
AD" "BA 22.
AD" "AA 23.
AD" "AA 24.
25.

PWEE8920-J

Drive sprocket
Needle bearing
Sprocket sleeve
Steel ball
Synchronizer inner ring
Synchronizer cone
Synchronizer outer ring
Synchronizer spring
Clutch sleeve
Clutch hub
Stopper plate
Ball bearing
Rear output shaft

Revised

R4A51, V4A51 - Speedometer Gear <R4A51-4, 5, V4A51-4, 5>

23D-20-1

20. SPEEDOMETER GEAR <R4A51-4, 5, V4A51-4, 5>

DISASSEMBLY AND ASSEMBLY
Apply gear oil to all
moving parts before
installation.

3
2
5

Disassembly steps
1. O-ring
"AA 2. Spring pin
3. Driven gear
4. O-ring
5. Sleeve

Slit

Spring
pin

E Mitsubishi Motors Corporation

July 2000

ASSEMBLY SERVICE POINT

"AA SPRING PIN INSTALLATION
Drive the spring pin in, while making sure that slit does not
face gear shaft.

PWEE8920-J

Revised