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limited to:
1.6.2.1
safe and timely
completion of work.
personnel,
1.6.2.5
Regular monitoring of work ensuring the qualification of
equipment and material.
drawings,
1.6.2.6
Ensure the quality of work as per the shop drawings / design
Specification, Quality Procedure and coordinate with QA/QC Engineer to
advice for the areas to be raised for inspection.
project Reporting of any non conformance to QA/QC Engineer and to the
1.6.2.7
manager.
1.6.2.8 Stage inspection and notification to Client for Inspection.
1.6.2.9 Closing of non conformances issued by Client.
1.6.2.10 Ensuring that tool box talks are conducted regularly by
supervisors.
1.6.2.11 Ensure
implemented
at site.
that method statement is followed strictly and
1.6.3 Painting Supervisor
1.6.3.1 Conducting Tool Box talks to explain the work procedure and
maintain
safety guidelines.
1.6.3.2 Manage the Paint storage container and Paint material stored.
1.6.3.3 Plan and allocate blasters and painters, paint materials and tools.
1.6.3.4 Measure, Monitor and Maintain Relative Humidity Records.
1.6.3.5 Supervise the blasting and painting activities
1.6.3.6 Measure and Record WFT and DFT.
1.6.3.7 Ensure correct procedures, materials and documentation are
applied in
coordination with QA/QC Engineer.
1.6.5
Scaffolding Foreman & Scaffolding erectors
Scaffolding Foreman will be trained and hold Scaffolding Certificate. He
will
be responsible for inspection, verification and Tagging all the scaffolding
materials and supervise erection of scaffold. He shall conduct TBT for all
scaffold erectors and monitor their erection activities.
1.6.6
Blaster
Responsible for performing blasting operation; connect and check the
integrity of connections of blasting hoses, nozzles; abrasives storage and
handling; cleaning and clearing of spent abrasives. Report to Blasting and
Painting Manager.
1.6.7
Painter
Responsible for performing paint application as per paint manufacturers
recommendations, Technical Data Sheets and this method statement.
Maintain the Airless Spray machine and Spray Gun by thoroughly cleaning
before and after painting operation. Report to Blasting and Painting
Manager.
1.6.8
Stand by man for Blaster / Painter
Responsible for acting on the signals issued by Blaster/ Painter and
operate
the Air Compressor and Blasting/ Painting Equipment. He shall maintain
visible contact with Blaster/ Painter at all times and shall not leave the site
during operation.
1.7.
MATERIALS
2.1.2. Connect the blasting hoses and check the moisture separator and
adjust the
drain of moisture separator so that a constant clean and dry air is
discharged at required pressure.
2.1.3. Cover all nozzle faces with wooden blanks to protect from damage
due to
blasting.
2.1.4. All personnel working shall be wearing PPE. Blaster shall wear
brothering
apparatus.
2.1.5. Garnet shall be used as abrasive for cleaning (GMA Garnet
Australia).
2.1.6. Abrasives for blasting shall be preserved only in its original bag
packing and
placed on wooden planks / pallets.
2.1.7. The paints shall be stored in 20 ft. container fitted with air
conditioner and
fire extinguisher (CO2, Dry Powder, Water spray). MSDS (as per directive
1999/45/EC) for the paints shall be pasted on the storage container door.
2.1.8. In Case of spill: Contain spillage with non-combustible, absorbent
material
like sand, earth, vermiculite and place in separate container for disposal.
Do
not allow to enter drains or water courses.
2.1.9.
Risk phrases :
- Causes burns
- May cause sensitization by skin contact
2.1.12. Fix heavy duty exhaust fans on shell man holes S05 (24),
S06/36), S08
(16) and S10 (16) for ventilation during blasting and painting.
2.1.13. Lay scaffolding all around the tank shell both inside and outside at
750mm
away from the shell. Lay wooden working platforms at every 2 mtr level
and
ladders for access to blaster / painter all around the shell.
2.1.14. The entire outside of the tank shell scaffolding will be laid with
green
knitted cloth to contain and prevent blasting dust / paint vapor to spread
around the worker.
2.1.15. The top of the shell (Roof not fitted during tank shell blasting and
painting)
will also be laid with green knitted cloth to prevent dust spreading to the
atmosphere.
2.2.5 The roof with structures shall be blast cleaned and painted on
ground before
erection. The welding area between roof & shell shall not be painted and
masked with masking tape. This area shall be blast cleaned and painted
after
erection and welding.
2.2.6 There shall be at least 6 of overlap on either side of weld area. This
overlap
area will be sweep blasted to crate rough surface (not complete blasting)
for
adhesion of paint.
2.2.7 The abrasives after blasting will be collected manually from the
work area
and packed in the same bag as supplied and disposed off through Trucks
from Muscat Municipality according to local regulations.
2.3
Cleaning of Tanks
2.3.1 Remove all visible oil, grease, dirt, dust and other contaminants
from inside
and outside the tank by high pressure jet washer.
2.3.2 Surface imperfections such as sharp fins, sharp edges, weld spatter,
or
burning slag should be removed by grinding / chipping / wire brushing.
2.3.3 Perform Blasting to SSPC-SP-10/NACE No.2 by using Dry abrasive
blasting using compressed air, blast nozzles and abrasives.
2.3.4 Blasting shall not be performed if one or more of the following
conditions
exist:
2.3.5 Relative humidity is greater than 85%
2.3.6 There is a risk of any of the above condition during the blast
cleaning
2.3.7 Spent abrasives, dust and loose residues shall be removed from
prepared
surfaces and thoroughly cleaned by brush or by compressed air.
2.3.8 Visually Inspect the entire surface to comply with the degree of
cleaning
specified i.e. Near White Metal Blast Cleaned Surface according to SSPC-
SP10/NACE No.2.
2.4
Coating Application
2.4.1 The Coating shall not be applied when the metal surface
temperature is
less than 3C above the dew point.
2.4.2 The minimum temperature and temperature of paint should be
above
10C/50F.
2.4.3 Surface should be clean and dry.
2.4.4 Relative humidity of the air max 85%.
2.4.5 All weld joints and corners shall be given a stripe coat by
brush prior to
spray
coating applications.
shaken before use. Stir until lump free and pass through a 60 mesh sieve.
Pot life (23C) 8 hours.(Reduced at higher temp.)
Pressure at nozzle 10 MPa (100 kp/cm, 1400 psi)
Nozzle tip 0.46-0.58 mm (0.018-0.023")
Penguard Primer:Mixing ratio (volume) 4:1
Mixing 4 parts Penguard Primer Comp. A (base) to be mixed thoroughly
with 1 part
Penguard, Comp. B (curing agent).
Induction time 30 minutes
Pot life (23C) 8 hours. (Reduced at higher temp.)
Pressure at nozzle 15 MPa (150 kp/cm, 2100 psi)
Nozzle tip 0.46 - 0.58 mm (0.018-0.023")
Jotamastic 87 Aluminium:Mixing ratio (volume) Std Comp. B: 5,5:1
Mixing 5.5 parts Comp. A ( base) to be mixed thoroughly with 1 part
Jotamastic 87, Std Comp. B (curing agent)
2.5.2 The dry film thickness shall be within the minimum and maximum
limits
allowed
2.5.3 Generally free of application related defects such as sags, drips, dry
spray
or foreign matter in the approved coating system.
2.5.4 Areas with blisters, cracks, pores or below the minimum dry film
thickness
shall be repaired.
2.5.5
Uniform in appearance.
2.5.6
All coated Tank shall be holiday tested according to AWWA
D102- 06,Sec.
A.8.3 : The Standard does not require holiday testing for inside nonimmersed surfaces above the TCL (Top Capacity Level) and other nonimmersion surfaces.
Low Voltage Wet Sponge Tester with Voltages ranging from 5 t0
90 V DC
shall be used and Holiday Testing performed according to NACE Standard
RP0188-99; Item No. 21038 Standard Recommended Practice
Discontinuity (Holiday) Testing of New Protective Coatings on
Conductive
Substrates.
2.6 First Anniversary Inspection:The Interior and Exterior surfaces shall be inspected within one year after
coating work has been completed as per AWWA D102-06.Remedial
Work. Any location where layers of coating have peeled off, bubbled, or
cracked, and any location where rusting is evident, shall be considered to
be a failure of the coating system. Rust stains emanating from
inaccessible
areas, such as un-welded roof plate lap joints and where roof plate
lap
cross supporting members, are acceptable as the rust stains do not affect
the integrity of the coating surface. Repairs shall be made at points where
failures are observed by
the surface, and recoating with the same coating system. The
manufacturers cure time requirements for coating repair shall be
portion of the tank surface, then for that portion, the entire coating
system
shall be removed and that section recoated. For purposes of determining
the need for complete recoating, the following separate area, and
any
individual accessories not specifically identified, shall each be
considered
differently:
3.3.2
Fire Extinguishers
Exposure control
Reduce the chance of contact with skin or eyes:
segregate clean and dirty areas to reduce the spread of
contamination;
Ex
Types
of PPE
chemical protective gloves;
coveralls;
protective footwear;
face or eye shields;
respiratory protective equipment (RPE).