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KTM Ball Valves

KTM manufactures the most complete line of quality ball valves,


and can provide the exact ball valves and actuators to meet the
most demanding application requirements.
KTM markets a complete line of ball
valves for the most demanding
application requirements of the oil and
gas, power, chemical, petrochemical
and other process industries. Types
include floating and trunnion, 3-way,
diverting and control along with premier
specialty products with unique features.
They feature several proprietary seat
designs, and offer a wide range of
performance; the E-seat, PTFE/PFE
copolymer, Gratite high temperature
seat with tight shut-off and Metaltite
metal seat.
KTM has developed a reputation for
high quality, dependable valves backed
by excellent service. Each valve is
precision manufactured from foundry
casting to final assembly.
Special options are available, including
stem extensions, body coating and
double block and bleed. Testing is also
available for chlorine service, oxygen
service, vacuum service, liquid
penetrant, magnetic particle, ultra-sonic
and x-ray.

Advantages
The most complete line of ball valves
in either a manual or an automated
mode of operation.
Standard, off-the-shelf, special and
custom-made valves.
Mill Test Reports (MTRs) available on
all valves.
Material traceability.
Continuing source guarantees.
Product warranties.
Strategically located sales, service
and distribution centers provide rapid
delivery, service and repair.
Qualified service and engineering
support.

Flow Control

Floating/Trunnion
1/2" to 30"
Size Range:
ASME Class:
150 and 2500
Temperature Rating: -328F to 932F
3-way
1/2" to 14"
Size Range:
ASME Class:
150, 300, and 600
3-way Patterns:
L, T, and Y
Temperature Rating: -20F to 932F

Single V, VS11
Size Range:
ASME Class:
Control Valve Range:
Temperature Rating:

1" to 20"
150 and 300
100:1 rangeability
-20F to 518F

Dual V
Size Range:
ASME Class:
Control Valve Range:
Temperature Rating:

1" to 8"
150 and 300
250:1
-20F to 518F

KTM is either a trademark or registered trademark of Tyco International Services AG or its affiliates in
the United States and/or other countries. All other brand names, product names, or trademarks belong
to their respective holders.
Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550-US-0906

KTM Ball Valves

Contents
Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
SB11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Omni II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
Metal Seated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
Energy Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-37
Low Temperature and
Cryogenic Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-44
Process, Production, Floating and Trunnion Valves . . . . . . . . . . . . . . . . . . . . . 45-52
Single V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-56
VS Rotary Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-62
Dual V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-66
Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-79
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-81
Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550

KTM Ball Valves

Experience and Reputation


For over 60 years, we have developed a
reputation for high quality, dependable
valves and outstanding service for our
customers.

Special Options and


Testings are Available
Options
Stem extension
Body coating

Totally Integrated
Manufacturing Facility
You can count on KTM ball valves for
lasting, dependable service. Each valve
is precision manufactured from foundry
casting to final assembly. By controlling
every component of manufacturing, we
maintain total quality control.

Dependable Quality
and Performance
In addition, unique design features help
add to the life and performance of our
valves, such as an incredibly high degree
of accuracy that is machined into every
ball a sphericity of 0.0008" and a
4 RMS finish.

Double block and bleed

Tests
Chlorine service
Oxygen service
Vacuum service
Liquid penetrant
Magnetic particle
Ultra-sonic
X-ray

Process and Quality Control


(S.P.Q.C.)
KTM is committed to Statistical Process
Quality Control. Products are manufactured
utilizing S.P.Q.C. as a powerful tool for
producing quality products.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
3

KTM Ball Valves

SB11
(Pages 9-12)

Omni II
(Pages 13-21)

Model Number

SB11

EB100/EB800/EB100-PL

Type

Bore
Pressure Class

Split Body
Floating Ball
Bi-directional
RF Flanged Ends
Full
ANSI 150 lb

Size Range

1/2"

Body Material

Carbon Steel
316 SS

Trim Options

316 SS

Split Body
Floating Ball
Bi-directional
RF Flanged Ends
Full and Reduced
ANSI 150 lb
ANSI 300 lb
1/2" to 8" (Full)
6" to 10" (Reduced)
Carbon Steel
316 SS
304 SS
Alloy 20
Monel
Special Alloys
316 SS
304 SS
Monel
Alloy 20
Hastelloy C
Special Alloys

Maximum
Working
Pressure
Temperature
Range
Seat Options
Features

to 8"

285 psi

285 psi/720 psi

-20F up to 420F

-50F up to 932F

E
Anti-static Electricity
Blow-out Proof Stem
Cavity Relief
Fire-safe
ISO Integral Mounting Flange
Locking Device
Positive Flow Stem Indicator
Positive Shut-off
NACE MR01.75

E, K, F, M, T
Anti-static Electricity
Blow-out Proof Stem
Cavity Relief
Cold-flow Resistance Seat
Fire-safe
Fugitive Emission Control Device
ISO Integral Mounting Flange
Locking Device
Positive Flow Stem Indicator
Positive Shut-off
NACE MR01.75

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
4

KTM Ball Valves

Metal Seated
(Pages 24-26)

Floating

Energy Process
(Pages 27-28)

Trunnion

Model Number EB100/EO100


Type
Split Body
Floating Ball
RF Flanged Ends
Class V Seat Leakage
Bi-directional
Bore
Full
Pressure Class ANSI 150 lb
ANSI 300 lb
ANSI 600 lb (Uni-directional)
1/2" to 8" (150/300)
Size Range
1/2" to 11/2" (600)
Body Material Carbon Steel
316 SS
Special Alloys
Trim Options
316 SS/329 SS
Monel
Hastelloy C
Special Alloys
Maximum
Working
285 psi/720 psi/1440 psi
Pressure
Temperature
-20F up to 932F
Range
Seat Options
M
Features
Anti-static Electricity
Blow-out Proof Stem
Cavity Relief
Fire-safe
Fugitive Emission Control Device
Locking Device
Positive Flow Stem Indicator

EO1200
Split Body
Trunnion
Bi-directional
RF Flanged Ends
Class 5Seat Leakage
Full
ANSI 150 lb
ANSI 300 lb
ANSI 600 lb
2" to 20" (150/300)
2" to 18" (600)
Carbon Steel
316 SS

EB100/EO100
Split Body
Floating Ball
Bi-directional
SE/SW Ends
Full
ANSI 300 lb
ANSI 600 lb (also available in Flange
End, sizes 1/2" to 4")
1/2" to 2"

316 SS/329 SS
Monel
Hastelloy C
Special Alloys

Carbon Steel
316 SS
Special Alloys
316 SS/329 SS
Monel
Hastelloy C
Special Alloys

285 psi/720 psi/1440 psi

285 psi/720 psi/1440 psi

-20F up to 932F

-50F up to 932F

M
Anti-static Electricity
Blow-out Proof Stem
Cavity Relief
Fire-safe
Fugitive Emission Control Device
Positive Flow Stem Indicator
Positive Flow Stem Indicator

F
Anti-static Electricity
Blow-out Proof Stem
Fire-safe
Fugitive Emission Control Device
Locking Device
Positive Shut-off
NACE MR01.75

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
5

KTM Ball Valves

3-Way
(Pages 29-37)

Model Number

EO3100/EO3800

E3200/E3900

EB100/EO100/EO1200

Type

3-Way, 2-Seats
Floating Ball
L Port
RF Flanged Ends
Trunnion Available
Full and Reduced
ANSI 150 lb
ANSI 300 lb
ANSI 600 lb
11/2" to 8" (Full)
6" to 10" (Reduced)
10" to 12" (Trunnion)
Carbon Steel
316 SS
Special Alloys
316 SS
Monel
Hastelloy C
Special Alloys

3-Way, 4-Seats
Floating Ball
L Port
T Port

Split Body
Floating Ball
Trunnion

Full and Reduced


ANSI 150 lb (E3900 only)
ANSI 300 lb (E3200)
ANSI 600 lb
1/2" to 8" (Full)
6" to 8" (Reduced)

Full
ANSI 150 lb
ANSI 300 lb
ANSI 600 lb
1/2 to 30

Carbon Steel
316 SS

Carbon Steel (LCC, LCB)


316 SS

316 SS
Monel
Hastelloy C
Special Alloys

304 SS
316 SS

285 psi/720 psi/1440 psi

285 psi/720 psi/1440 psi

285 psi/720 psi/1440 psi

-94F up to 550 (932F)

-20F up to 300F

-196F to -320F

E, G, K, T (F)
Anti-static Electricity
Blow-out Proof Stem
Cavity Relief
Fugitive Emission Control Device
Locking Device
Positive Flow Stem Indicator
Positive Shut-off
NACE MR01.75

T, G, E
Anti-static Electricity
Blow-out Proof Stem
Cavity Relief
Fugitive Emission Control Device
Locking Device
Positive Flow Stem Indicator
Positive Shut-off
NACE MR01.75

E, T, H
Anti-static Electricity
Block and Bleed
Blow-out Proof Stem
Cavity Relief
Fire-safe
Fugitive Emission Control Device
NACE MR01.75
Shell MESC 77/306
BS 6755, BS 6364
(valves for cryogenic service)

Bore
Pressure Class

Size Range

Body Material

Trim Options

Maximum
Working
Pressure
Temperature
Range
Seat Options
Features

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
6

KTM Ball Valves

Low Temperature and


Cryogenic Valves
(Pages 38-44)

Process, Production, Floating and


Trunnion Valves
(Pages 45-52)

EB100/EO100/EO1200
Split Body
Floating Ball
Trunnion
T Port
Full
ANSI 150 lb
ANSI 300 lb
ANSI 600 lb

Model Number EO1200/EO8200


Type
Split Body
Trunnion
Bi-directional
RF/RTJ/BW
Bore
Full and Reduced
Pressure Class ANSI 150 lb
ANSI 300 lb
ANSI 600 lb
ANSI 900 lb
ANSI 1500 lb

Size Range

1/2"

Size Range

Body Material

Carbon Steel (LCC, LCB) Body Material


316 SS
304 SS
Trim Options
316 SS

Model Number
Type

Bore
Pressure Class

Trim Options

Maximum
Working
Pressure
Temperature
Range
Seat Options
Features

to 30"

Maximum
285 psi/720 psi/1440 psi Working
Pressure
Temperature
-196F to -320F
Range
E, T, H
Seat Options
Anti-static Electricity
Features
Block and Bleed
Blow-out Proof Stem
Cavity Relief
Fire-safe
Fugitive Emission Control Device
NACE MR01.75
Shell MESC 77/306
BS 6755, BS 6364
(valves for cryogenic service)

2" to 20" (150/300)


2" to 26" (600)
11/2" to 20" (900/1500)

Carbon Steel
316 SS
316 SS
ENP
HCR

EO1100/EO8100/EO100
Split Body
Trunnion and Floating Ball
Bi-directional
RF/RTJ/BW
Full and Reduced
ANSI 150 lb
ANSI 300 lb
ANSI 600 lb
ANSI 900 lb
ANSI 1500 lb
ANSI 2500 lb
1/2" to 11/2" (600, Floating)
2" to 20" (600)
1/2" to 1" (900/1500, Floating)
11/2" to 20" (900/1500)
1/2" to 8" (2500)
2" to 30" (150/300)
Carbon Steel
316 SS
Carbon Steel
316 SS
ENP
HCR

285 psi/720 psi


1440 psi/2220 psi/3600 psi

285 psi/720 psi/1440 psi


2220 psi/3600 psi/6000 psi

-20F up to 500F

-20F up to 300F

H, K
Anti-static Electricity
Block and Bleed
Blow-out Proof Stem
Cavity Relief
Fire-safe
Fugitive Emission Control Device
Positive Flow Stem Indicator
Positive Shut-off
NACE MR01.75

H
Anti-static Electricity
Block and Bleed
Blow-out Proof Stem
Cavity Relief
Fire-safe
Fugitive Emission Control Device
Positive Flow Stem Indicator
Positive Shut-off
NACE MR01.75

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
7

KTM Ball Valves

Single V
(Pages 53-56)

Dual V
(Pages 63-66)

Model Number WO400/WO600/VS Type

WA Series

Type

One-Piece Body
Trunnion
Uni-directional
RF Flanged Ends/Wafer Ends
Class V Seat Leakage

Split Body
Trunnion
Uni-directional
RF Flanged Ends
Class II, IV Seat Leakage
VS Type - ISA S75.4
Bore
Full and Reduced
Pressure Class ANSI 150 lb
ANSI 300 lb
ANSI 600 lb
ISA
Size Range
1" to 20"
Body Material Carbon Steel
316 SS
Trim Options
316 SS/HCr
316 SS Stellited
Maximum
Working
285 psi/720 psi/1440 psi
Pressure
Temperature
-20F up to 482F
Range
Seat Options
L, S
Features
Locking Device
Positive Flow Stem Indicator
NACE MR01.75
Positive Flow Stem Indicator
NACE MR01.75

Copyright 2009 Tyco Flow Control. All rights reserved.

Reduced
ANSI 150 lb
ANSI 300 lb

1" to 8"
316 SS
316 SS/HCr

275 psi/720 psi

-20F up to 518F
M (316 SS Stellited)
Fugitive Emission Control Device
ISO Integral Mounting Flange
Locking Device

KTMMC-0550
8

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body


Features
Designed and manufactured to major
international standards.
Designed for zero leakage with
standard E-seat technology.
Pure white E-seat seal helps relieve
concern over product contamination
and possible popcorning in reactive
monomer applications.
Anti-cold flow-integral seat lip
designed to eliminate seat
deformation and cold flow.
Fire-safe tested to API 607 4th Edition.
Secondary fire-safe metal-to-metal
seat is standard.
Blow-out proof stem.
Static electricity grounding device.
CE marking to PED 97/23/EC.
ISO 5211 mounting pad.
SealMaster technology on packing
area to meet most fugitive emission
requirements.
Low operating torque for ease of
operation and reduced actuator cost.
Automatic cavity pressure relief.

Special Options
Stem extensions.
Special trim configurations for
corrosive applications.
Special alloy body materials available
upon request.

General Applications

Standards

Pulp and paper

API 598

Chemical

ANSI B16.5, B16.10 and B16.34

Reactive monomers

Fire-safe approved, API 607 4th


Edition

Oil and gas productions


Fire-safe and flammables

CE marking to PED 97/23/EC

Food and beverage


Steam

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
9

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

Handle for valve size


21/2" to 8" [65 to 200 mm]

20
24

19

15

21

17

22

23

Handle for valve size


1/2" to 2" [15 to 50 mm]

15
17

14

23

13
12
11
1
7
7a

18

10
9

6
5
2

4
16

Parts and Materials


No. Part

Materials
Stainless Steel Body
WCB Body

1
2
3
4
5
61
7
7a
8
9
101
111
12
13
14
15
16
17
18
19
20
21
22
23
24

A351 Gr. CF8M


A351 Gr. CF8M
A351 Gr. CF8M
A 276 Type 316
PTFE/PFA Copolymer
PTFE
A 193 Gr. B8
A 194 Gr. 8
50% SS/ 50% PTFE
SUS 316
PTFE/ PFA Copolymer
PTFE
PEEK
SUS 304
SUS 301
SUS 304
SUS 304
SUS 304
SUS 304
SUS 304
Vinyl
SGP Zn Plating
CF8 (21/2" to 4")
SUS 304
SUS 304

Body
Cap
Ball
Stem
Seat
Body seal
Stud
Nut
Lower tost washer
Compress ring
Upper tost washer
V-ring stem packing
Tost washer
Gland
Belleville washer
Stem nut
Static ball
Lock saddle
Stop bolt
Handle (1/2" to 2")
Handle sleeve (1/2" to 2")
Handle (21/2" to 8")
Handle adapter (21/2" to 8")
Triangle stopper
Bolt (21/2" to 8")

Copyright 2009 Tyco Flow Control. All rights reserved.

Notes:Notes
Qty

A216 Gr. WCB


A216 Gr. WCB
A351 Gr. CF8M
A 276 Type 316
PTFE/PFA Copolymer
PTFE
A 193 Gr. B7
A 194 Gr. 2H
50% SS/ 50% PTFE
SUS 316
PTFE/ PFA Copolymer
PTFE
PEEK
SUS 304
SUS 301
SUS 304
SUS 304
SUS 304
SUS 304
SUS 304
Vinyl
SGP Zn Plating
A536 (6" to 8")
SUS 304
SUS 304

1
1
1
1
2
1
4 - 12
4 - 12
1
1
1
1 set
1
1
2
1-2
1
1
1
1
1
1
1
1
1

KTMMC-0550
10

1. Option For fire tested to API 607 4th Edition,


packing material will be changed to Graphite.
2. Other body materials available.

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body

D:
C:
g:
f:
d:
T:
N:
m:

Flange outside diameter


Bolt pitch circle
Raised face diameter
Raised face height
Bore diameter
Flange thickness
Number of bolts
Bolt hole diameter

U
H2
H1
H3

d g C D
SW

f
N-m

1/2"

21/2" to 8" [65 - 200 mm]

to 2" [15 - 50 mm]

Flange End

Top Works

ANSI Class 150 Dimensions


Valve
Size
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"
6"
8"

d
0.59
0.79
1.00
1.50
2.00
2.50
3.00
4.00
6.00
8.00

L
4.25
4.62
5.00
6.50
7.00
7.50
8.00
9.00
15.50
18.00

H
3.54
3.68
4.09
4.90
5.24
6.38
6.77
7.76
11.06
12.48

W
4.92
4.92
5.94
7.24
7.24
19.49
19.49
23.43
31.50
43.31

3.50
3.86
4.25
5.00
5.99
7.01
7.48
9.02
10.98
13.50

2.38
2.76
3.13
3.88
4.74
5.49
6.00
7.50
9.51
11.75

H1

H2

H3

SW

ISO

Wt.
Lbs.

1.38
1.69
2.01
2.87
3.62
4.13
5.00
6.18
8.50
10.63

0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06

0.44
0.44
0.44
0.56
0.63
0.69
0.75
0.94
1.00
1.13

4
4
4
4
4
4
4
8
8
8

0.63
0.63
0.63
0.63
0.75
0.75
0.75
0.75
0.87
0.87

0.89
0.87
0.93
1.06
1.06
1.81
1.81
2.05
2.68
2.68

0.47
0.49
0.51
0.55
0.55
0.96
0.98
1.18
1.61
1.61

0.08
0.08
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12

0.25
0.25
0.31
0.37
0.37
0.67
0.67
0.67
0.91
0.91

1.18
1.18
1.38
2.17
2.17
2.76
2.76
2.76
3.35
3.35

F04
F04
F05
F07
F07
F10
F10
F10
F12
F12

M5
4
M5
7
M6
9
M8
15
M8
18
M10 31
M10 40
M10 60
M12 165
M12 282

35
43
51
73
92
105
127
157
216
270

1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6

11.2
11.2
11.2
14.3
15.9
17.5
19.1
23.9
25.4
28.6

4
4
4
4
4
4
4
8
8
8

16
16
16
16
19
19
19
19
22
22

22.5
22.0
23.5
27.0
27.0
46.0
46.0
52.0
68.0
68.0

12.0
12.5
13.0
14.0
14.0
24.5
25.0
30.0
41.0
41.0

2
2
3
3
3
3
3
3
3
3

30
30
35
55
55
70
70
70
85
85

F04
F04
F05
F07
F07
F10
F10
F10
F12
F12

M5
2
M5
3
M6
4
M8
7
M8
8
M10 14
M10 18
M10 27
M12 75
M12 128

ANSI Class 150 Dimensions [mm, kg]


15
20
25
38
50
64
76
100
150
201

108
117
127
165
178
190
203
229
394
457

90.0
93.5
104.0
124.5
133.0
162.0
172.0
197.0
280.0
315.0

125
125
151
184
184
495
495
595
800
1100

89
98
108
127
152
178
190
229
279
343

60.5
70.0
79.5
98.5
120.5
139.5
152.5
190.5
241.5
298.5

6.3
6.3
8.0
9.5
9.5
17.0
17.0
17.0
23.0
23.0

Pressure/Temperature Ratings
868
[6]
723
[5]

ANSI Class 300 Body Rating

Valve Size:
1/2"

Pressure, psi [MPa]

15
20
25
40
50
65
80
100
150
200

to 3/4" [15 to 20 mm]

579
[4]

1" to 21/2" [25 to 60 mm]

434
[3]
289
[2]

3" to 4" [80 to 100 mm]


ANSI Class 150 Body Rating

6" [150 mm]

145
[1]

8" [200 mm]

0
-20
[-29]

32
[0]

104
[40]

176
[80]

249
[120]

320
[160]

392
[200]

464
[240]

Temperature, F [C]
Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
11

KTM Ball Valves

SB11 ASME Floating Ball Valve, Cost-Effective, Two-Piece Split Body


Stem Sealing
SealMaster

Our extremely high cycle stem sealing design is accomplished


by a double sealing system. The high performance of KTM
ball valves is mainly due to the unique SealMaster stem seal
arrangement, which provides primary sealing. It has been
specially designed and constructed to prevent line fluid
permeation and resultant leakage. On top of this arrangement
are multiple layers of V-ring stem packing, which act as
secondary sealing. A set of Belleville washers automatically
and constantly compresses the seals to adjust for wear,
pressure and temperature fluctuations. Every KTM ball valve
is a stalwart barrier against fugitive emissions.

V-ring
Stem Packing
Belleville
Washers

Stem Sealing Details


4
1

A
5

View 1

View 2

View 3

View 4

View 5

View 6

C
6
3

Main Features of SealMaster


Patented Stem Seal Arrangement
Multiple sealings up to 6 areas (see Views 1-6) for
pressure and high vacuum.
Encapsulated Static sealing achieved on upper
tost seal.
Constant sealing force reflects to stem (see arrows
A) and makes stem primary sealing Positive.
Excellent wear resistance on lower tost seal (50% SS
filled PTFE), 1000 times greater than that of PTFE to
prolong the compensation of Belleville washers.

Copyright 2009 Tyco Flow Control. All rights reserved.

The live-loaded SealMaster is a combination of three


components: (A) a cup and cone PFA/TFE upper tost seal;
(B) a cup and cone sintered stainless steel 316 center load ring,
and (C) a flat stainless steel/TFE lower tost seal. When tightened,
the live loaded stem pulls up, compressing the stem tost seal.
As this happens, material from upper and lower tost seal
extrudes between stem and body enclosures (see Views 1-6).
The surfaces between the bottom of the lower tost seal and top
of the stem flange are smooth and all rotation occurs between
these two surfaces, leaving the stem tost seal static to create
the best possible seal. As rotation continues, components bed in
and keep seal performance constant with usage. As operating
wear takes place, the stem tost seal can be re-tightened to
recommended torques multiple times.

KTMMC-0550
12

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore
The KTM Omni II is available in three
basic style of seats soft, hard and
metal-to-metal. Each offers a range of
performance suitable to many
applications.

Seat Temperature Range


E-seat PTFE/PFA
copolymer (standard) -148F to 500F
F-Gratite hard seat

-50F to 932F

K-PEEK

-20F to 550F

M-Metal seat

-20F to 932F

Features
Superior valve design at a competitive
price.
Fugitive emissions control for
flammable and non-flammable
applications.
Machined ISO actuator mounting pad.
Designed for zero leakage with
standard E-seat.
Pure white E-seat seal helps relieve
concern over product contamination.
Positive alignment of split body.
Fire-safe design tested to API 607
4th Edition.
Secondary fire-safe metal-to-metal
seat is standard.
Blow-out proof stem.
Static electricity grounding device.
Sphericity tolerance of the balls,
0.0008", and a 4 RMS surface
finish are unsurpassed.
Reinforced PTFE bearing and packing
rings reduce friction.
Lower operating torque for ease of
operation and reduced actuator cost.

Special Options

Special Tests

Stem extension

Liquid penetrant

Special body coatings

Magnetic-particle

Can be outfitted for cryogenic,


chlorine, oxygen and vacuum
services

Ultra-sonic

General Applications

Positive position indication.

Pulp and paper

Meets NACE MR01.75 for sulfide


cracking resistance.

Reactive monomers
Oil and gas production

Locking device capable.


Steam
Bi-directional shut-off.
Hot gases
Toxic and lethal
Fire-safe and flammables

X-ray

Technical Data
Size range: EB100 Full bore 1/2" to 8"
EB800 Reduced bore
6" to 10"
Standards: API 6D and 598
ANSI B16.5, B16.10 and
B16.34
Fire-safe approved API 607
4th Edition, EXES 3-14-1-2A
BS6755 Part 2
BS5351

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
13

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Features

ISO5211 Actuator Mounting

Fugitive Emissions Control

Machined automation pad allows


precise mounting of actuator; mounting
bolts independent from stem-packing
gland bolts. Exact alignment reduces
torque requirements and helps prevent
out-of-line wear.

Multiple layers of adjustable


PTFE Chevron packing rings
for non-flammable service,
and Soft Carbon braided and
die-formed for flammable service.

Live Loaded Seals


Radial Tost Bearings

Belleville washer keeps constant


force on stem-seal packing for seal
integrity and extended valve life.

Radial loading absorbed, and friction


from axial stem loading reduced.
Dual tost bearings support stem
for extended cycle life and superior
thermal characteristics.

Blowout-proof Stem and


Primary Stem Seal
Stem shoulder is an integral part
of the stem, retained internally to
help prevent stem blowout from
pressure in body cavity. Primary
stem seal prevents leakage to
atmosphere, also serves as
low-torque bearing.

Precise, Smooth Ball


Ball sphericity and surface finish
are key factors in valve life,
pressure-holding capability,
and operating torque. KTM ball
specifications are unmatched:
Sphericity : to 0.0008" and
surface finish 4 microinches RMS.

Cast Bleed-port Boss


Provisions for drain bleed port if
desired. (not shown)

Anti-static Grounding
Retained wire-ring provides positive
ground for use with volatile or
flammable liquids. (not shown)

Rigid Split Body


Designed with extra bolts to assure
positive alignment and maximum
protection against bending stresses
in the piping and forces produced by
thermal distortion; seal is fire-safe
metal-to-metal.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
14

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Standard Primary Containment Seals
Fugitive Emission Control
For flammable services

For non-flammable services

Fire-safe tested per API 607 4th


Edition/EXES 3-14-1-2A. Braided Soft
Carbon for upper and lower rows,
die-formed Soft Carbon for middle seal.

Fire-safe design with multi-layered,


adjustable Chevron packing rings.

Standard bonnet

Optional Secondary Containment Seals


Fugitive Emission Control Toxic and Lethal Applications
For flammable services

For non-flammable services

Double packing gland elastomer seal


and lantern ring.

Double packing gland elastomer seal


and lantern ring.

Extended bonnet

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
15

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Seat Design Selection
The Omni II is available in three basic styles of seats soft, hard and metal, each
offering a range of performance suitable to many applications.

Soft Seat
Choose from three soft seat materials:
The standard E-seat PTFE/PFA
copolymer, PEEK and PTFE. Each type
of seat is retained in the same manner,
with the valve body machined with a
protective lip designed to eliminate seat
deformation and cold flow. This same
lip acts as a secondary back-up seal,
which forms a metal-to-metal contact in
the event the primary soft seal is
destroyed in a fire.
The E-seat offers process purity,
strength, integrity, low permeability
and high resiliency. It is composed of
a unique molecularly enhanced
copolymer of PTFE and PFA. It offers
a full range of properties formerly
requiring two separate materials. The
E-seat provides pressure and

temperature capabilities previously


available only with glass or carbon
fiber-reinforced PTFE. In hightemperature operations, the seat
remains white, eliminating the risk of
color contamination associated with
seats made from darker reinforced
materials. The E-seat is excellent on a
wide variety of applications but is
particularly recommended for use on
styrene and butadiene, where low
permeability is a performance factor;
and on low-pressure steam, where
flaking of virgin PTFE is a problem. It
s also recommended for use on food
and beverage, pharmaceutical and
biotech, paper, clean gas and any other
applications where product purity and
the lack of foreign fillers are critical to
success.

Burned
Seat

Seat

Body

Body
Ball

Lip

Ball

Lip

Fire-safe Seat Design

The Popcorn Factor


The photographs show a virgin PTFE
seat after attack by reactive monomers
(in this case, styrene). The materials
molecular matrix has been penetrated
by uninhibited monomers due to vapor
pressure, allowing a polymeric reaction
to take place. Commonly called
popcorn polymerization, this reaction
can totally destroy seat material.
In the second photograph, you can see
the results of a field test of the E-seat
copolymer by KTM. Using butadiene,

generally considered the worst-case


scenario due to its small molecular size,
the test ran for two years at 120 psi and
180F. The seats experienced minimum
distortion and, after the two-year period,
did not leak in service. Pressure tests
after removal, at 1.1 times design, also
showed no seat leakage. The photo
shows two of the seats tested and for
comparison, a new seat is shown in the
foreground.

Pressure/Temperature Ratings

900
800

300 lb

700

Pressure, psi

KTMs PTFE/PFA copolymer E-seat


offers the protection from color
contamination as with virgin PTFE
seats but, unlike virgin PTFE, it offers
equal or better strength, integrity,
permeability and resiliency previously
associated only with reinforced PTFE.

Rating

600
500
400
300

150 lb

200

t
ea
-S
G
at
at
se
se
EFE
PT

This graph shows pressure and


temperature ratings of the three seat
materials with a full bore of 3 and 4
inches and a reduced bore of 4 inches.
The E-seat provides characteristics
identical to the carbon-filled material,
while retaining its pure white color. The
same is true at full bores ranging from
1/2" to 8" and reduced bores of 6" to 10".

1000

Ratin
g

100
0
0

100

200

300

Temperature (F)
Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
16

400

500

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Seat Design Selection
Metaltite Metal Seat
KTM utilizes proprietary processes with special lapping technologies, enabling us to
provide a higher quality product with a superior level of performance. Suitable for a
temperature range from -50F to 932F, the Metaltite metal seat is bi-directional and
provides a high performance solution to many difficult applications. Precision lapping
of the ball-to-seat result in superior interfacing and a tight shut-off conforming to ANSI
FCI 70-2 Class V and Class VI. Available with two different ball coatings: Hard chrome
or Nickel alloy overlay. Durable stellited stainless seats are highly corrosion and
erosion resistant. RTFE or soft carbon stem seals are available.
For complete information on Metal Seat, see page 26.

Spring
Ball
Gasket

Ball

Seat

Seat

Body
Cap

Body

Hard Gratite Seat

Cushion
Seal
Ball

Gasket
Seat

A proprietary product for high-temperature, high-pressure, flammable and corrosive


critical-process applications, the KTM Gratite seat offers superior performance and
reliability. Patented (U.S. Patent 4,269,391), it is designed to operate within a
temperature range from -50F to 932F. Gratite is a bonded composite of hard
graphite material. The cushion seal provides resiliency during thermal expansioncontraction. The result is a seat with physical properties that are far superior to
conventional ball valve seats of carbon graphite construction.
More economical than Stellite.
High resistance to thermal shock.

Body

For complete information on


Gratite seat, see page 20.

-50F to 932F
Wide Temperature Range

Pressure/Temperature Ratings (Gratite)


CF8M-316 SS

ASTM-A216 WCB - Carbon Steel

800

800

700

700

ANSI Class 300


500
400

ANSI
Class 150

300

Pressure - psi

Pressure - psi

ANSI Class 300


600

600
500
400
300

200

200

100

100

-20

100 200 300 400 500 600 700 800 900 1000

Temperature - F

Copyright 2009 Tyco Flow Control. All rights reserved.

-20

ANSI
Class 150

100 200 300 400 500 600 700 800 900 1000

Temperature - F

KTMMC-0550
17

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Technical Information
Gear operator
W

133/4"

41/2"

235/8"

8" to 163/16"

dG C D

N-h

Sizes 1/2" to 1"

Sizes 1/2" to 2"

Sizes 21/2" to 3"

Sizes 4" to 8"

Stem Top

8" Gear operated

Flange diameter

150 lb. Class Dimensions, Full and Reduced Bore


Valve
Size (d) Bore
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"
6"
8"
10"

0.50
0.75
1.0
1.5
2.0
2.5
3.0
4.0
6.0
8.0

EB100 Full Bore


L
H
W
4.25
4.62
5.0
6.5
7.0
7.5
8.0
9.0
15.5
18.0

2.38
2.5
3.0
4.06
4.5
6.13
6.5
7.5
10.75
13.5

5.13
5.13
6.31
9.06
9.06
15.75
15.75
28.13
45.06
59.0

E
0.25
0.25
0.31
0.44
0.44
0.69
0.69
0.88
1.06
1.42

Weight
EB800 Reduced Bore
Lbs. (d) Bore L
H
W
5.0
6.5
10.0
17.0
23.0
42.0
51.0
74.0
151.0
238.0

Copyright 2009 Tyco Flow Control. All rights reserved.

5
6
8

10.5
11.5
13.0

10.0
10.75
15.94

28.13
45.06
59.45

Weight
Lbs.

1.06
1.25
1.42

121
182
267

KTMMC-0550
18

150 Lb. Flange


G
T

3.5
2.38 1.38
3.86 2.76 1.69
4.25 3.13 2.01
5.0
3.88 2.87
5.99 4.74 3.62
7.01 5.49 4.13
7.48 6.0
5.0
9.02 7.5
6.18
10.98 9.51 8.5
13.5 11.75 10.63
15.98 14.25 12.76

0.44
0.44
0.44
0.56
0.63
0.69
0.75
0.94
1.0
1.13
1.19

(N) - h
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(8)
(8)
(8)
(12)

5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
7/8
7/8

KTM Ball Valves

Omni II Split Body Floating Ball Valve - Full and Reduced Bore
Technical Information
300 lb. Class Dimensions, Full Bore
Valve
EB100 Full Bore
Size (d) Bore L
H
W
1/2"

0.5

3/4"

5.5

2.25

5.13

300 Lb. Flange


C
G

0.28

3.74

2.62

1.38

Weight
(N) - h Lbs.

T
0.56

(4) 5/8
3/4

7.0

5.5

0.75

6.0

2.5

5.13

0.28

4.61

3.25

1.69

0.63

(4)

1"

1.0

6.5

3.0

6.25

0.31

4.88

3.5

2.01

0.69

(4) 3/4

11.0

11/2"

1.5

7.5

3.75

9.5

0.47

6.14

4.51

2.87

0.81

(4) 7/8

24.0

2"

2.0

8.5

4.25

9.5

0.47

6.5

5.0

3.62

0.88

(8) 3/4

33.0

7/8

52.0
79.0

21/2"

2.5

9.5

5.5

15.75

0.67

7.48

5.87

4.13

1.0

(8)

3"

3.0

11.13

6.0

15.75

0.67

8.27

6.61

5.0

1.13

(8) 7/8

4"

4.0

12.0

7.0

27.5

0.87

10.0

7.87

6.18

1.25

(8) 7/8

91.0

6"

6.0

15.88

10.75

43.25

1.06

12.52

10.63

8.5

1.44

(12) 7/8

233.0

8"

8.0

19.75

13.5

59.0

1.42

15.0

12.99

10.63

1.63

(12) 1

267.0

Weights for 6" and 8" are lever operated valves. For gear operated, add 30 lbs. for 6" and 55 lbs. for 8".

Notes:
1. Lever handle standard up to 8". Gear operators
are available. KTM furnishes a lever handle for
sizes up to 10" due to low operating torque. Gear
operators are available at users option.
2. KTM ball valves comply with one or more of the
following standard specifications as to pressure,
temperature ratings and dimensions:
ANSI B1.20.1 Pipe Threads
ANSI B16.5 Steel Pipe Flanges
ANSI B16.10 Face-to-Face Dimensions
ANSI B16.34 Valves - Flanged,
threaded and welded end

Cv Values, Full and Reduced Bore


Valve Size
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"
6"
8"
10"

Full

Reduced

26
50
94
260
480
750
1300
2300
5400
10000

1800
2500
4500

Materials of Construction
Body:

Carbon Steel (A216, WCB)


304 SS (CF8), 316 SS (CF8M)

Ball:

304 SS (CF8), 316 SS (CF8M)

Stem:

304 SS, 316 SS

Seat:

PTFE/PFA Copolymer

Packing:

PTFE or Soft Carbon

Valve Class: 150 and 300


Test pressure per API 6D:
Shell (Hydrostatic)
Class 150 425 psig (30 kgf/cm2)
Class 300 1100 psig (77 kgf/cm2)
Seat
(Hydrostatic)
Class 150 300 psig (21 kgf/cm2)
Class 300 800 psig (56 kgf/cm2)
(Air)
Class 150 80 psig (6 kgf/cm2)
Class 300 80 psig (6 kgf/cm2)

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
19

KTM Ball Valves

Gratite Seat, Hi-Temp Ball Valves


Special Options
Extension bonnet

Special Tests
Liquid penetrant
X-ray

Standards
Design:

ASME B16.34

End connection: ASME B16.5

General Applications
Chemical plant
Oil refinery
Power plant
Pulp and paper
Steam
Dowtherm
Fused alkali
Fuel oil and gas

Technical Data
Models/Sizes:

ASME Class 150,


Full bore 1/2" to 8"
ASME Class 300,
Full bore 1/2" to 8"
ASME Class 600,
Full bore 1/2" to 4"

(Reduced bore available upon request)

KTMs Hi-Temp ball valves are designed


to operate within a temperature range
from -50F to 932F. They incorporate
valve seats of Gratite material
(a bonded composite of graphite)
formed with flexible graphite which is
used to cushion seal. The result is a
seat with physical properties that are
far superior to conventional ball valve
seats of carbon graphite construction.

Pressure rating: ASME Class 150,


300 and 600

Features
More economical than metal seat.

Temperature:

High resistance to thermal shock.

For Pressure/Temperature:
ANSI 150 and 300 refer to chart
on page 17.

High electro conductivity helps


eliminate need for grounding device.
Seats and seals are virtually
chemically inert.
Blow-out proof stem.
Two-piece body construction.
Fire-safe.
Easy actuator mounting.
Bi-directional flow.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
20

-50F to 932F

ANSI 600 refer to chart on page 28.

KTM Ball Valves

Gratite Seat Hi-Temp Ball Valves


D:
C:
G:
T:
N:

W
W

Handle for
Valve Size 3"

H H1

Outside diameter
Bolt circle diameter
Raised face diameter
Flange thickness
Number of bolts

h: Bolt hole size


d: Bore diameter
f: Raised face height

H1
W
d

d GC D

Handle for
Valve Size 4"
L1
L1

L
L

Sizes 6" to 8"

Sizes 1/2" to 4"

N-h

Flange Ends

150 lb Class Dimensions


Valve
Size

EB100 Full Bore


L1
H

(d) Bore

1"
11/2"
2"
3"
4"
6"

0.5
0.75
1.0
1.5
2.0
3.0
4.0
6.0

4.25
4.62
5.0
6.5
7.0
8.0
9.0
15.5

1.9
2.0
2.2
2.95
3.1
3.9
4.5
7.1

8"

8.0

18.0

8.9

1/2"
3/4"

H1

Weight
Lbs.

150 lb Flange
G
T

3.2
3.3
3.9
4.9
5.3
6.9
9.4
13.0

2.6
2.8
3.2
4.3
4.7

7.9
11.2

7.9
7.9
9.4
13.8
13.8
23.6
42.0
65.0

3.5
3.86
4.25
5.0
5.99
7.48
9.02
10.98

2.38
2.76
3.13
3.88
4.74
6.0
7.5
9.51

1.38
1.69
2.01
2.87
3.62
5.00
6.18
8.50

0.44
0.44
0.44
0.56
0.63
0.75
0.94
1.00

0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6

(4)
(4)
(4)
(4)
(4)
(4)
(8)
(8)

5/8

16.0

14.4

89.0

13.5

11.75

10.63

1.13

0.6

(8)

7/8

H1

Weight
Lbs.

(N) - h
5/8
5/8
5/8
3/4
3/4
3/4
7/8

300 lb Class Dimensions


Valve
Size

EB100 Full Bore


L1
H

300 lb Flange
G
T

(d) Bore

1"
11/2"
2"
3"
4"
6"

0.5
0.75
1.0
1.5
2.0
3.0
4.0
6.0

5.5
6.0
6.5
7.5
8.5
11.13
12.0
15.88

2.4
2.8
2.9
3.1
3.5
4.7
5.7
7.5

3.2
3.3
3.9
4.9
5.3
6.9
9.4
13.0

2.6
2.8
3.2
4.3
4.7

7.9
11.2

7.9
7.9
9.4
13.8
13.8
23.6
42.0
65.0

3.74
4.61
4.88
6.14
6.5
8.27
10.0
12.52

2.62
3.25
3.50
4.51
5.0
6.61
7.87
10.63

1.38
1.69
2.01
2.87
3.62
5.00
6.18
8.50

0.56
0.63
0.69
0.81
0.88
1.13
1.25
1.44

0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6

(4)
(4)
(4)
(4)
(8)
(8)
(8)
(12)

8"

8.0

19.75

9.3

16.0

14.4

89.0

15.0

12.99

10.63

1.63

0.6

(12) 1

1/2"
3/4"

Handle for
Valve Size 2"

H1

D:
C:
G:
T:
N:
h:
d:
f:

H
W

(N) - h
5/8
3/4
3/4
7/8
3/4
7/8
7/8
7/8

Outside diameter
Bolt circle diameter
Raised face diameter
Flange thickness
Number of bolts
Bolt hole size
Bore diameter
Raised face height

H1 H

H
H1

H2

H2

H2

H1

d GC D

L1
L

L1
L1

N-h

L
L

(Uni-directional flow)
Sizes 2" to 3"

Sizes 1/2" to 11/2"

f
T

(Uni-directional flow)
Sizes 4"

Flange Ends

600 lb Class Dimensions


Valve
Size
1/2"

(d) Bore

EO100 Full Bore


L1
H

1"
11/2"
2"
3"

0.5
0.75
1.0
1.5
2.0
3.0

6.5
7.5
8.5
9.5
11.5
14.0

2.9
3.4
3.9
4.4
5.7 {5.0}
7.0

4"

4.0

17.0

8.5

3/4"

H1

3.9
4.1
4.9
5.3
7.4 {7.0}
9.6 {8.8}
13.3

3.0
3.2
4.0
4.4
7.0 {6.7}
7.9 {7.1}
11.1

Weight
Lbs.

600 lb Flange
G
T

9.4
9.4
13.8
13.8
23.6
42.0

3.7
4.6
4.9
6.1
6.5
8.3

2.6
3.2
3.5
4.5
5.0
6.6

1.37
1.7
2.0
2.9
3.6
5.0

0.56
0.63
0.69
0.88
1.00
1.25

0.25
0.25
0.25
0.25
0.25
0.25

(4)-16
(4)-19
(4)-19
(4)-22
(8)-19
(8)-22

65.0

10.7

8.5

6.2

1.50

0.25

(8)-25

N-h

{ } Dimensions for Stainless Steel Body


Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
21

KTM Ball Valves

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style


This technology from KTM is superior
because:
The micro-space is designed to
severely restrict the area where
product can collect and build up
over time.
The mirror-finished interior helps
drastically reduce the potential for
bonding.
There is no excess material to flake
off with wear, helping reduce product
contamination.
Solidification of media is much more
manageable, should a severe
process change occur.
The stainless steel interior lasts much
longer, resulting in less down-time.
This, plus easy maintenance,
translates to a lower total cost of
ownership.

Applications
Styrene
Butadiene
Methylene chloride
Starches
Slurries
Food processing
Fermentation
Pharmaceuticals

Proprietary Micro-space
Design Helps Reduce
Reactive Buildup.
A frequent problem in processing
products ranging from reactive
monomers such as styrene and
butadiene to starches and slurries is
that they can, and do, build up and
polymerize or ferment within the
cavities or open spaces inside the
valves controlling the process.

A more complete solution is KTMs


NoFill valve. As its name implies, the
NoFill uses no filling material of any
kind. Instead, the cavity has been
completely eliminated except for the
micro-space required for ball movement
(shown here in red). Depending upon
the valve size, that micro-space ranges
from 0.5 to 1.0 millimeter. All wetted
surfaces are stainless steel, polished to
a mirror finish.

Until now the response to this problem


has been to fill the cavities with PFA,
FEP or another foreign material.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
22

KTM Ball Valves

NoFill Cavity Free Valve - Full Bore, EB100 Omni II Style


More Reasons to Choose
KTMs NoFill
The KTM NoFill features a bi-directional
floating design with maximum Cv values
that provide minimal pressure drop
through the valve.

The micro-space required for


ball movement is highlighted
in red for emphasis.

The NoFills spherical-shaped seats


help ensure 360 sealing. The seat itself
is KTMs E-seat, a unique molecularlyenhanced copolymer of PTFE and PFA.
This strong, low-permeability material
provides chemical resistance to reactive
monomers. In high temperature
operations, the seat remains white,
eliminating the risk of color
contamination associated with seats
made from darker reinforced materials.
For abrasive processes, the NoFill is
also available with metal seats.

Specifications
Full Bore,
EB100 Omni II Style
A-351, Gr. CF8M
Body Material
A-351, Gr. CF8
Ball/Stem
A-276, Tp. 316 SS
Material
A-276, Tp. 304 SS
Seat Material
PTFE/PFA Copolymer
Gland Packing TFE (Standard)
Material
GRAFOIL (Optional)
150
ANSI Class
300
Mounting Pad
ISO 5211 (not shown)
L = Lever
Operator
W = Oval Handwheel
G = Gear
Special Feature NoFill Micro-space Design
Size Range
0.5" to 8.0" Full Port
Valve Model

The NoFill valve comes in two-way and


Y-pattern diverter configurations.

1. Rugged stainless steel body design.


5

2. Bi-directional floating design.


1

3. Mirror-finish stainless steel surface on


all wetted areas.
4. Strict micro-space ball clearance
tolerances:
0.5 mm for valves sized 1/2" to 2"
1.0 mm for valves sized 21/2" to 8"
5. Spherically-shaped seats ensure
positive 360 sealing.
3

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
23

KTM Ball Valves

Metaltite Metal Seated Valves - 1/2" to 20"


General Applications
Clean liquids
Dirty liquids
High viscosity
Scaling liquids
Corrosive
Erosive
Waste treatment
Sludge
Pulp stock
Saturated steam
Superheated steam
Wet slurries:
- Pellets
- Monomers
- Abrasive
- Fibers
Dry slurries:
- Powder
- Polymer fluff
- Pellets
Clean gasses
Dirty gasses
High temperature
High velocity

Features
Superior quality and dependability:
We make sure the quality is built-in,
beginning at our own foundries and
through rigorous testing each step of
our fully integrated manufacturing
process. Every KTM valve is
serialized and comes with a complete
set of mill test reports that ensures its
quality and guarantees its
performance. Very few valve
manufacturers can match this feature.
Long life: Built rugged to withstand
the toughest operating conditions,
KTM valves have a documented
history of long, uninterrupted service.
Broad product range: We offer a wide
selection of specifications that allow
you to select the right valve to meet
the requirements of your operating
process.

Availability: Historically designed as


customized products to meet specific
customer needs, our metal seated
valves today are mass produced,
which means they are available off
the shelf. No long wait for delivery.
Experience: KTM has been making
metal seated valves for more than a
quarter of a century. Our worldwide
installed base is very large.
Conformance: Precision lapping of
ball to seat and high-precision
machining result in superior ball
and seat interfacing for tight shut-off,
conforming to ANSI FCI 70-2 Class V
and Class VI.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
24

KTM Ball Valves

Metaltite Metal Seated Valves - 1/2" to 20"


V-Port Valves for Dual Function,
On/Off or Modulating

Omni and Y-Pattern Valves for


On/Off Applications

KTMs Single V and Dual V are rugged


dual-function valves that can be used
in On/Off applications as well as
modulating applications. These valves
are designed to provide solutions to
specific operating needs.

KTMs Omni family of valves are


unmatched in general-purpose On/Off
applications. Our Y-Pattern valve adds
dependable diverter capabilities where
operations require them.

Omni II Offers:
Single V Offers:
Shearing action
Low torque
Upstream single-seat trunnion design
Non-clogging
100:1 rangeability
No body cavity
No downstream seat allows media
to flow freely and smoothly, help
prevent buildup

Fugitive emission control


Integral ISO mounting pad
Rugged split-body design
Live-loaded adjustable gland packing
Inherently fire-safe design
Anti-static grounding device
Blow-out proof stem
Radial tost bearing

Trunnion Offers:

Rugged split-body design

Double block and bleed

Adjustable gland packing

True trunnion design

Inherently fire-safe design

Rugged split-body design

Anti-static grounding device

Integral mounting pad

Blow-out proof stem

Adjustable gland packing

Dual V Offers:

Low torque

Shearing action

Inherently fire-Safe design

Low torque

Anti-static grounding device

Upstream single-seat trunnion design

Powder guard feature

Non-clogging

Blow-out proof stem

250:1 rangeability

Y-Pattern Offers:

No body cavity

Slurry diverter service

No downstream seat allows media


to flow freely and smoothly, helps
prevent buildup

Minimum body cavity

Compact unibody design


Class V shut-off
Integral ISO mounting pad
Easy installation, versatile end
connections

Polished bore
135 operation
Piggability
Top entry
Adjustable gland packing
Inherently fire-safe design

Adjustable gland packing

Anti-static grounding device

Inherently fire-safe design

Blow-out proof stem

Anti-static grounding device

No mixing of media when


changing flow

Flanged and wafer designs


Blow-out proof stem

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
25

KTM Ball Valves

Metaltite Metal Seated Valves - 1/2" to 20"


Valve Selection and Seat Designs

WonderWonder
ValveValve
(V-port)
(V-port)

Seat Design/
Seal Class:

A-2

A-1

Valve Type: Single V


Model No.: (WO 400/600)
A-1/Class IV
A-2/Class II

Characteristics:
Temp -20F to 482F, Single seat
Uni-directional Trunnion Design
ANSI 150/300, 1" to 20"
Modulating, On/Off

Class IV, Laminated seat

Class II, Thick seat

Valve Type: Dual V


Model No.: (WA Series)
Seat Design/Seal Class: B/Class V
Characteristics:
Temp -20F to 518F, Single seat
Uni-directional Trunnion Design
ANSI 150/300, 1" to 8"
Modulating, On/Off

Class V, Spring loaded stellited seat


Omni
Omni 22

C-2

C-1

Valve Type: Omni II


Model No.: (EB100)
Seat Design/Seal Class: C/Class V
Characteristics:
Temp -20F to 932F, Two seats
Bi-directional Floating Design
ANSI 150/300, 1/2" to 8"
On/Off

Bi-directional: Preferred flow is cap to body.


D-D
6" to 20"

E-E
2" to 4"

Valve Type: Trunnion


Model No.: (EO1200)
Seat Design/
Seal Class:

D/Class V
E/Class V
F/Class V
G/Class V

Scraper type with powder guard seals max. temp. 482F


G-G
F-F
6" to 20"

Characteristics:
Temp -20F to 932F, Two seats
Bi-directional or Single seat
Uni-directional Trunnion Design
ANSI 150/300, 2" to 20"
ANSI 600, 2" to 16"
On/Off

Valve Type: Y-Pattern Diverter


Model No.: (E3700)

Standard type
max. temp. 482F

Same seat applies to both sides.

Seat Design/Seal Class: H/Class V

Characteristics:
Temp -20F to 482F, Three seats
Trunnion Design
ANSI 150/300, 1" to 12"
ANSI 600, 1" to 3"
Diverting
Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
26

High temperature
applications max. temp.
932F

KTM Ball Valves

Energy and Process Valve - 1/2" to 2"


Features
Patented seat design has proven
performance in both energy and
process applications.
Valve seats are Gratite (a bonded
composite of hard graphite) which
forms the seat along with soft carbon
used for the cushion seal.
The result is a seat with physical
properties that are far superior to
conventional ball valve seats of
carbon graphite construction.
Designed for zero leakage (liquid
service).
Full bore.
Full ANSI rating and suitable for
ON-OFF service up to 932F.
Reduces energy costs.
Seats and seals virtually chemically
inert.
Blow-out proof stem.
Higher CV than gate or globe valves.
Inherently fire-safe.
Designed to resist thermal and
pressure shock.
Can be welded in line without
disassembly.
Easy parts replacement.
Two-piece body.
Sphericity tolerance of the balls,
0.0008", and a 4 RMS surface
finish are unsurpassed.

General Applications

Technical Data

Process:
Vacuum service
Refinery products
Slurry service
Viscous materials
Air
Water
Energy:
Steam
Hot liquids
Hot gases
BTU conservation

Size range:

Copyright 2009 Tyco Flow Control. All rights reserved.

Full bore
1/2" to 2"
ANSI Class 300 and 600

KTMMC-0550
27

KTM Ball Valves

Energy and Process Valve - 1/2" to 2"


Detail A

Material and Model Numbers

18
6

17

20
19

W
12
15
11
7
21
16
8
16
21
5
10

See Detail A

d
2
3
4
13
14
1

No.

Part

EB162-32/39FU-30

EB132-32/39FU-30

Body

Body Cap

A216 Gr. WCB


or A105
A216 Gr. WCB
or A105
316 SS
Soft Carbon
329 SS
Carbon
Carbon Steel
Soft Carbon
304 SS
316 SS
Carbon Steel
Ductile Iron
A193 Gr. B7
A194 Gr. 2H
Steel
316 SS
304 SS
316 SS
316 SS
Soft Carbon
Soft Carbon

Gr. CF8M
or 316 SS
A351 Gr. CF8M
or 316 SS
316 SS
Soft Carbon
329 SS
Carbon
304 SS
Soft Carbon
304 SS
316 SS
304 SS
Ductile Iron
304 SS
304 SS
304 SS
316 SS
304 SS
316 SS
316 SS
Soft Carbon
Soft Carbon

3
*4
5
*6
7
*8
9
10
11
12
13
14
15
16
17
*18
19
*20
*21

Ball
Gasket
Stem
Seat
Gland Flange
Gland Packing
Live Loading Spring
Tost Bearing
Stopper
Handle
Stud
Nut
Snap Ring
Tost Washer
Gland Bolt
Seat Retainer
Inner Ring
Cushion
Stem Bearing

L1
L

Notes:

Dimensions and CV Value

1. * Denotes Spare Parts

Valve
Size

2. After Model No. add SE for Screw Ends or


SW for Socket Weld

Bore (d)

L1

CV

0.50
0.75
1.00
1.50
2.00

5.51
5.98
6.50
7.48
8.50

2.76
3.00
3.50
3.86
4.25

2.60
2.76
3.23
4.33
4.72

7.87
7.87
9.45
13.78
13.78

0.28
0.28
0.31
0.47
0.47

26
50
94
260
480

1/2"

U.S. Patent 4,269,391

3/4"

1"
11/2"
2"

Pressure/Temperature Ratings
CF8M-316 SS

ASTM A216 WCB

1600

1600

1200
1000

Class

600

800
600

ANSI C

1400

ANSI

ANSI Class 30

400
200

Pressure - psi

Pressure - psi

1400

lass 60

1200

1000
800

ANSI Class

600

300

400
200

0
-20 100 200 300 400 500 600 700 800 900 1000

-20 100 200 300 400 500 600 700 800 900 1000

Temperature - F

Temperature - F

Note: ANSI B16.34 temperature limitation is 800F on WCB material.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
28

KTM Ball Valves

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, L Port
Features
A single KTM 3-way valve replaces
several 2-way valves, saving valuable
space and simplifying piping.
Designed for zero leakage with
standard E-seat.
Pure white E-seat seal helps relieve
concern over product contamination.
Suitable for high temperature
applications when equipped with
exclusive Gratite seat.
Positive alignment of body.
Blow-out proof stem.
More than 50% of stem length is
supported by bushing and valve
body.
Packing acts as seal instead of stem
support, minimizing stem leaks.
Stainless steel static grounding
device.
Sphericity tolerance of the balls,
0.0008", and a 4 RMS surface
finish are unsurpassed.
Reinforced PTFE bearing and packing
rings help reduce friction.
Two-seat design has lower operating
torque, easing operation and
reducing actuator cost.
Automatic cavity pressure relief.
Positive position indication.
Meets NACE MR01.75 for sulfide
cracking resistance.

General Applications

Standard Materials

Dividing or mixing of liquids

Locking device capable.

Special Tests

Body: Carbon Steel (A216, WCB)


304 SS (CF8)
316 SS (CF8M)

Liquid penetrant

Ball:

Magnetic-particle

304 SS (CF8)
316 SS (CF8M)

Ultra-sonic

Stem: 304 SS, 316 SS

X-ray

Seats: Choose from five seat materials


E-seat
-94F to 400F
(PTFE/PFA copolymer)
F-Gratite hard seat -50F to 932F
G-Reinforced PTFE -94F to 400F
PEEK
-20F to 550F
T-PTFE
-94F to 400F

Technical Data
Size range: EO3100 Full bore
11/2" to 8"
EO3800 Reduced bore
6" to 10"

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
29

KTM Ball Valves

3-Way Ball Valve, 2-Seats - EO3100 Full Bore and Reduced Bore, L Port
Seat Design Selection

Port Arrangements
A proprietary product for hightemperature, high-pressure, flammable
and corrosive critical-process
applications, the KTM Gratite seat
offers superior performance and
reliability. Patented (U.S. Patent
4,269,391), it is designed to operate
within a temperature range from
-50F to 932F. Gratite is a bonded
composite of hard graphite material
sealing surface the cushion seal,
providing resiliency. The result is a
seat with physical properties that are
far superior to conventional ball valve
seats of carbon graphite construction.

The EO3100 and EO3800 are available


with soft or hard seats. Each offers a
range of performance suitable to many
applications.
The standard soft seat is our E-seat
PTFE/PFA copolymer. You may also
choose PTFE. Each is retained in the
same manner.

Also available in
Hard Gratite Seat

3-Way L Port

Form 1

Form 2

-50F to 932F
Wide Temperature Range

CV Values, Full and Reduced Bore


Valve
Size

L
L2

Full
EO3100

11/2"
2"
21/2"
3"
4"
6"
8"

L2

Reduced
EO3800

53
102
144
247
425
970
1700

670
996

150 lb. Class Dimensions


Valve
Size (d) Bore L
11/2"
1.50
8.27
2"
2.00
8.66
21/2"
2.50
9.84
3"
3.00 10.24
4"
4.00 12.99
6"
6.00 16.93
8"
8.00 21.26

EO3100
L2
H
4.13
3.81
4.34
4.25
4.94
5.63
5.13
6.00
6.50
7.00
8.47 10.75
10.63 13.50

W
9.00
9.00
15.75
15.75
27.50
43.25
59.00

Wt./Lb (d) Bore L


21

29

42

56

97

187
5.00 16.93
264
6.00 21.26

EO3800
L2
H
W
Wt./Lb

8.47 10.00 43.25


155
10.63 10.75 43.25
215

150 Lb. Flange


D
C
G
T
5.00 3.88 2.87 0.56
5.99 4.74 3.62 0.63
7.01 5.49 4.13 0.69
7.48 6.00 5.00 0.75
9.02 7.50 6.18 0.94
10.98 9.51 8.50 1.00
13.50 11.75 10.63 1.13

(N) - h
(4) 5/8
(4) 3/4
(4) 3/4
(4) 3/4
(8) 3/4
(8) 7/8
(8) 7/8

300 Lb. Flange


C
G
T

(N) - h

300 lb. Class Dimensions


Valve
Size (d) Bore
11/2"
2"
21/2"
3"
4"
6"
8"

1.50
2.00
2.50
3.00
4.00
6.00
8.00

L
8.66
9.44
10.63
11.42
13.78
18.11
22.44

EO3100
L2
H
4.31
4.72
5.31
5.72
6.91
9.06
11.25

3.81
4.25
5.63
6.00
7.00
10.75
13.50

W
9.00
9.00
15.75
15.75
27.50
43.25
59.00

Wt./Lb (d) Bore


32
37
50
79
112
224
308

Copyright 2009 Tyco Flow Control. All rights reserved.

5.00
6.00

18.11
22.44

EO3800
L2
H

9.06 10.00 43.25


11.25 10.75 43.25

KTMMC-0550
30

Wt./Lb

180
253

6.14 4.51 2.87


6.50 5.00 3.62
7.48 5.87 4.13
8.27 6.61 5.00
10.00 7.87 6.18
12.52 10.63 8.50
15.00 12.99 10.63

0.81 (4) 7/8


0.88 (8) 3/4
1.00 (8) 7/8
1.13 (8) 7/8
1.25 (8) 7/8
1.44 (12) 1
1.63 (12) 1

KTM Ball Valves

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, L Port and T Port
Features
Equipped with 4-seats so either
port can be used as an inlet without
leakage.
A single KTM 3-way valve replaces
several 2-way valves, saving valuable
space and simplifying piping.
Positive alignment of body.
Blow-out proof stem.
More than 50% of stem length is
supported by bushing and valve
body.
Packing acts as seal instead of stem
support, minimizing stem leaks.
Stainless steel static grounding
device.
Sphericity tolerance of the balls,
0.0008", and a 4 RMS surface finish
are unsurpassed.
Reinforced PTFE bearing and packing
rings help reduce friction.
Automatic cavity pressure relief.
Positive position indication.
Meets NACE MR01.75 for sulfide
cracking resistance.
Locking device capable.

General Applications

Standard Materials

Dividing or mixing of liquids

Special Tests

Body: Carbon Steel (A216, WCB)


304 SS (CF8)
316 SS (CF8M)

Liquid penetrant

Ball:

Magnetic-particle

304 SS (CF8)
316 SS (CF8M)

Ultra-sonic

Stem: 304 SS
316 SS

X-ray

Seats: Select from these seat materials

Technical Data
Size range:

E3900 Full bore


1/2" to 8"

G-Reinforced PTFE
-20F to 300F
E-PTFA/PFA
-20F to 300F
T-PTFE
-20F to 300F

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
31

KTM Ball Valves

KTM 3-Way Ball Valve, 4-Seats - E3900 Full Bore, L Port and T Port
Port Arrangements

3-Way L Port
Form 1

Form 2

Form 3

Form 4

Form 1

Form 2

Form 3

Form 4

3-Way T Port

Cv Values

Size

L Port, Form 1, 2

T Port, Form 2, 3

8
14
22
57
110
160
260
446

6
13
20
50
100
150
240
400

1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"

T Port, Form 4
23
45
84
230
430
670
1170
2070

150 lb. Class Dimensions


Valve E3900
Size (d) Bore
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"
6"
8"

0.50
0.75
1.00
1.50
2.00
2.50
3.00
4.00
6.00
8.00

L
5.51
5.91
6.30
8.27
8.66
9.84
10.24
13.00
20.00
22.83

L2
2.76
2.95
3.15
4.13
4.33
4.92
5.12
6.50
10.00
11.50

H
2.76
3.39
3.46
5.20
5.39
6.38
6.69
9.01

15.70

Wt./Lb

6.30
9.06
9.06
15.75
15.75
27.56
27.56
43.30

10
12
15
30
40
55
75
125
420
537

150 Lb. Flange


D
C
G
3.50 2.38 1.38
3.86 2.76 1.69
4.25 3.13 2.01
5.00 3.88 2.87
5.99 4.74 3.62
7.01 5.49 4.13
7.48 6.00 5.00
9.02 7.50 6.18
10.98 9.51 8.50
13.50 11.75 10.63

(N) - h

0.44
0.44
0.44
0.56
0.63
0.69
0.75
0.94
1.00
1.13

(4)
(4)
(4)
(4)
(4)
(4)
(4)
(8)
(8)
(8)

5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
7/8
7/8

W
W
0.06"
[0.6 mm]

N-h

0.06"

0.6mm

1/2"

and 3/4"

Copyright 2009 Tyco Flow Control. All rights reserved.

L2

d
D

G
C
D

L2

1" to 8"
KTMMC-0550
32

KTM Ball Valves

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore L Port and T Port
Features
Equipped with 4-seats so either port
can be used as an inlet without
leakage.
A single KTM 3-way valve replaces
several 2-way valves, saving valuable
space and simplifying piping.
Blow-out proof stem.
More than 50% of stem length is
supported by bushing and valve
body.
Packing acts as seal instead of stem
support, minimizing stem leaks.
Stainless steel static grounding
device.
Sphericity tolerance of the balls,
0.0008", and a 4 RMS surface finish
are unsurpassed.
Reinforced PTFE bearing and packing
rings help reduce friction.
Automatic cavity pressure relief.
Positive position indication.
Meets NACE MR01.75 for sulfide
cracking resistance.
Locking device capable.

General Applications

Standard Materials

Dividing or mixing of liquids

Body: Carbon Steel (A216, WCB)


304 SS (CF8)
316 SS (CF8M)

Special Tests

Liquid penetrant
Magnetic-particle
Ultra-sonic
X-ray

Technical Data

Ball:

304 SS (CF)
316 SS (CF8M)

Stem: 304 SS
316 SS
Seats: Select from these seat materials

Size range:
6" to 8" Reduced Bore, ANSI 150
1/2" to 4" Full Bore, ANSI 300

Copyright 2009 Tyco Flow Control. All rights reserved.

G-Reinforced PTFE
-20F to 300F
E-PTFA/PFA
T-PTFE
-20F to 300F

KTMMC-0550
33

KTM Ball Valves

3-Way Top Entry Ball Valve, 4-Seats - E3200 Full Bore, Reduced Bore L Port and T Port
Port Arrangements
3-Way L Port

Form 2

Form 1

3-Way T Port
Form 2

Form 1

Form 3

Form 4

Cv Values

E3200 Reduced Bore


Size

L Port, Form 1, 2

6"
8"

T Port, Form 2, 3

738
1096

T Port, Form 4

660
990

1700
2250

150 lb. Class Dimensions


E3200 Reduced Bore
Valve
Size

d1

6"
8"

5.00
6.00

20.06
22.84

L2

10.03 14.61
11.41 16.38

Wt./Lb

33.50
59.00

344
375

150 Lb. Flange


C
G
T

(N) - h

10.98
9.51 8.50 1.00 (8)
13.50 11.75 10.63 1.13 (8)

7/8
7/8

T Port

L2

L2

d1

C
D

L Port

N-h
L2

.06"
[1.6mm]

Copyright 2009 Tyco Flow Control. All rights reserved.

L2

L2

KTMMC-0550
34

KTM Ball Valves

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore L Port and T Port
Model EO3100 and EO3800 ball valves
are used for diverting or mixing fluids.
The 2-seat design reduces torque
considerably when compared to 4-seat
design with standard soft seats. Can be
made suitable for high and low
temperature applications.

Model E3900 and E3200 ball valves are


used for diverting or mixing fluids. The
4-seat design offers additional port
arrangements. A greater Cv value is
achieved in most sizes. Media trapped
in the valve cavity is reduced
substantially with additional seats.

2-Seats

4-Seats

4-Seats

Model

EO3100

EO3800

E3900

E3200

Bore
Port Style
Pressure Class, Size Range
ANSI Class 150
ANSI Class 300
ANSI Class 600

Full
L Port

Reduced
L Port

Full
L Port, T Port

Full and Reduced


L Port, T Port

Body Materials1
Ball/Trim Options
Available Seat Materials
Maximum Temperature

Port Arrangements

11/2" to 12"
6" to 10"
11/2" to 12"
6" to 10"
11/2" to 4"
Carbon Steel
316 SS
316 SS
Alloy 20
Monel
Hastelloy C
Special
E-seat PTFE/PFA
-94F to 400F
F-Gratite hard seat
-50F to 932F
H-Reinforced PTFE with
316 SS retainer ring
-20F to 500F
PEEK
-20F to 550F

1/2"

to 8"

6" to 8" (Reduced)


1/2" to 4" (Full)

Carbon Steel
316 SS
316 SS
Alloy 20
Monel
Hastelloy C
Special
G-Reinforced PTFE
-20F to 300F
E-PTFE/PFA
-20F to 300F

Carbon Steel
316 SS
316 SS
Alloy 20
Monel
Hastelloy C
Special
G-Reinforced PTFE
-20F to 300F
H-Reinforced PTFE with
316 SS retainer ring
-20F to 300F
T-PTFE
-20F to 300F

3-Way L Port

3-Way L Port

Form 1

Form 2

Form 3

Form 4

Form 2

Form 3

Form 4

3-Way T Port
Form 1

Form 2

Form 1

Notes:
1. Other materials and trim combinations are available. For more information, please contact your sales representative.
2. For applications requiring increased velocity, reduced-bore valves are available in L Port as EO3800 (6" to 10") and in T Port as E3200/RB (6" to 8").

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
35

KTM Ball Valves

2-Seats Port Arrangements

4-Seats Port Arrangements

2-Seat Design
EO3100 L Port

4-Seat Design
E3900 / E3200

L Port

PB > PC
Form 1

PB < PC
Form 2

PB > PC
Form 1

PB < PC
Form 2

PB > PC
Form 3

PB < PC
Form 4

In the L port configuration, the 4-seat design has the capacity to function either as a diverter
valve or a block valve
As with all floating 3-way ball valve designs, flow path pressure must be slightly higher than
the shut-off pressure. For example on Form 2 and 4: PB < PC where PB = Pressure in line B
and Pc = Pressure in line C.
E3900 / E3200 T Port

Flow characteristics for

Inlet A

L Port when dividing flow


100

Percent of maximum flow

90
80

Form 1

Form 2

Form 1

Form 2

Form 3

Form 4

Form 2

Form 3

Form 4

Form 2

Form 3

Form 4

70

Total Flow
60

Inlet B

50
40
30

20

Form 1

10
0
10

20

30

40

50

60

70

80

90

Inlet C

100

Percent of L Port Stroke

The above shows the calculated flow to


each run port when splitting flow from inlet
port. Always specify operating forms
desired with either L or T port type ball

Cv Values, 2-Seats (L Port)

Size
inches
11/2"
2"
21/2"
3"
4"
6"
8"

E03100
Full Bore

E03800
Reduced Bore

L Port
Form 1, 2

L Port
Form 1, 2

53
102
144
247
425
970
1700

670
996

Copyright 2009 Tyco Flow Control. All rights reserved.

Form 1

Cv Values, 4-Seats (L and T Port)


Size
L Port
inches Form 1, 2
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"
6"
8"

8
14
22
57
110
160
260
446
1600
2800

E3900 Full Bore


T Port
T Port
Form 2, 3
Form 4
6
13
20
50
100
150
240
400
1400
2000

KTMMC-0550
36

23
45
84
230
430
670
1170
2070
5000
9000

E3200 Reduced Bore


L Port
T Port
T Port
Form 1, 2
Form 2, 3
Form 4

738
1096

660
990

1700
2250

KTM Ball Valves

KTM 3-Way Ball Valve Application Information - Full Bore, Reduced Bore L Port and T Port
Applications

Description

Flow Forms

L Port 2-Seats
Transflow valves allow the
operator to channel the pressure
from the failed safety valve to the
standby valve without shutting
down the system. The faulty
valve can then be replaced.

Transflow
EO3132L-32ET-15L
E3932L-32GT-15L
Form 2

Form 1

L Port 2- or 4-Seats
Change flow from one process to
another. Delivery of media from
multiple storage areas. Delivery
of multiple feedstocks to
storage.

Diversion

Process Unit

Tank
A

Tank
B

EO3132L-32ET-15L
E3932L-32GT-15L
Form 1

Form 2

L Port 2-Seats
Media A
Media A + B

Balancing,
Blending or
Proportioning

For temperature control,


blending of media or balancing
of flow rates.

EO3132L-32ET-15L
E3932L-32GT-15L

Media B

Dehydrator

T Port 4-Seats
Recirculation
or Recycling

Addition or removal of media


from a system.

Regenerator

E3932T-32GT-15L
Form 2

Form 1

T Port 4-Seats
Allows maintenance or calibration
without system shutdown. R
represents any meter, pump,
transducer, instrumentation, etc.

By-Pass
R

E3932T-32GT-15L
Form 4

Form 3

T Port 4-Seats
Tandem
Selector
Shut-off

Allows maintenance on equipment


that must remain in the system.
Allows two pieces of equipment to
be used simultaneously.

E3932T-32GT-15L
Form 2

Form 3

T Port 4-Seats
Fire-safe and
Fire-tested
Systems
Omni-II
OMNI-II
Fire Tested
Fire-tested
Omni-II
OMNI-II
Fire Tested
Fire-tested

EO3132L-32EU-15L
E3932L-32GU-15L
E3932T-32GU-15L

Form 1

Inherently 3-way valves alone cannot be


fire-safe because their multiport design
does not allow them to shut off. 3-way
valves are available with fire-safe gaskets
and gland packing. A fire-tested system
can be achieved by replacing the 3-way
with Omni II fire-tested (API 607 Rev. 4
and EXES 3-14-1-21) on two ports, thus
creating a 3-way L port or a T port.

(1) Please contact KTM for related article, High-Performance Ball Valves in Dual Relief Systems.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
37

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications


Special Tests
Liquid penetrant test
PMI test
X-ray test
Pressure test at low temperature

General Applications
Propane

-44F

Ethane

-128F

Ethylene

-155F

Methane

-260F

Liquefied natural gas (LNG) -260F


Oxygen

-297F

Nitrogen

-320F

Technical Data
Design type:

Floating, Trunnion

Sizes:

1/2"

to 30"

Pressure rating: ASME Class 150,


300 and 600
Temperature:

Room temperature
to -320F

Body material:

A352 Gr. LCC/LCB


(-50F)
A351 Gr. CF8/CF8M
(-320F)

KTM ball valves have been widely used


in low temperature and cryogenic
applications, including LNG (Liquefied
Natural Gas) which is fast becoming a
better alternative source of energy. With
a proven design and after many
successful references, the KTM brand
name continues to be preferred by endusers as the process quality ball valve
of choice.

Excellent seat and seal design


minimizes leakage.

Features

Standards

Extension bonnet protects the gland


packing. Two types of extension
bonnet (short and long) are available
to better locate the Gland Packing
at ambient temperature zone. This will
help protect it from freeze-damage
caused by low temperature fluid.

ASME B16.34, B16.5

Low operating torque for smoother


operations.
Fire-safe design.
Fugitive emission compliance.
Rigid body construction minimizes
thermal shrinkage.

BS 6755, BS 6364 (Valves for


cryogenic service)
Shell MESC 77/306
CE marking (PED) 97/23/EC

Cavity pressure relief.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
38

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications


Floating Type Ball Valve Structure (Long Bonnet)
Notes:

ASME Class 150 and 300


Sizes 1/2" to 8"
ASME Class 600
Sizes 1/2" to 11/2"
Gland
Packing

Materials of Construction
Body:

Carbon steel (LCB, LCC)


Stainless steel (CF8, CF8M)

Ball:

Stainless steel (CF8, CF8M)

Stem:

Stainless steel
(304 SS, 316 SS)

Seat:

PTFE

Packing: PTFE, Graphite


Extension
Bonnet

Stem

Seat

Seat

Ball

Body

Body
Cap

FLOW

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
39

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications


Trunnion Type Ball Valve Structure (Short Bonnet)
Notes:

ASME Class 150 and 300


Sizes 6" to 30"
ASME Class 600
Sizes 2" to 30"

Gland
Packing

Extension
Bonnet

Materials of Construction

Stem

Body:

Carbon steel (LCB, LCC)


Stainless steel (CF8, CF8M)

Ball:

Stainless steel (CF8, CF8M)

Stem:

Stainless steel
(304 SS, 316 SS)

Seat:

Reinforced PTFE

Packing: O-ring, PTFE, Graphite

Seat

Body

Ball
Lower
Stem

Seat

Body
Cap

FLOW

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
40

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications


Pressure - Temperature Classification (Floating type)

Working
Temperature

Category
A
A
B
C

-22F
-60F
-96F
-157F

to
to
to
to

-58F
-94F
-155F
-320F

Propane (-44F)

Valve
Size
1/2"

to
to
1/2" to
1/2" to
1/2"

8"
8"
8"
8"

ASME
Class
150
150
150
150

and
and
and
and

Extension
Bonnet
Length

Seat
Design

Maximum Allowable
Seat Leakage3 at
Cryogenic Temperatures
(cc/min/inch4)

Short1
Long2
Long2
Long2

Standard
Standard
Upstream spring
Upstream spring

0
0
255
506

300
300
300
300

Flow
Direction

Bi-directional (Gas)
Uni-directional (Liquid)
Uni-directional
Uni-directional

-32F

Notes:

-94F

2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

-155F

4. Leakage (cc) per valve size (inch) under room temperature at 1 atm
for 1 minute.

1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

Category A

3. Under test pressure of max. P by Nitrogen or Helium gas.

Ethane (-128F)

Category B

Ethylene (-155F)

Example:

Category B valve
4", ASME Class 150

LNG (-260F)

Max. allowable seat leakage

Category C

= 25 x 4

Nitrogen (-320F)

-320F

= 100 cc/minute
5. 25 cc/min for sizes up to 1".

8" (Valve size)

1/2"

6. 50 cc/min for sizes up to 1".

Pressure - Temperature Classification (Trunnion type)

Category

Working
Temperature

-22F to -51F

Valve
Size

ASME
Class

6" to 30"
to 30"
6" to 12"
1/2" to 12"
6" to 12"
1/2" to 12"

150 and 300


600
150 and 300
600
150 and 300
600

1/2"

-53F to -155F

-157F to -320F

Extension
Bonnet
Length

Seat
and
Seals
Reinforced PTFE
and O-ring
Reinforced PTFE
and PTFE U-ring
Reinforced PTFE
and Special Seat

Short1
Long2
Long2

-32F

Maximum Allowable
Seat Leakage3 at
Cryogenic Temperatures
Flow
(cc/min/inch4)
Direction
5

Bi-directional

255

Bi-directional

506

Uni-directional

Notes:
1. 4" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).
2. 8" to 16" (Valve dimensions and sizes are in accordance with Shell MESC).

Category A
-94F

Propane (-44F)

3. Under test pressure of max. P by Nitrogen or Helium gas.


4. Leakage (cc) per valve size (inch) under room temperature at 1 atm
for 1 minute.

Ethane (-128F)

Example:

Category B

Category C valve
10", ASME Class 150

Ethylene (-155F)

-155F

Out of
Production

Max. allowable seat leakage


= 50 x 10
= 500 cc/minute

LNG (-260F)

5. 25 cc/min for sizes up to 1".

Category C

6. 50 cc/min for sizes up to 1".

-320F

Nitrogen (-320F)

1/2"

12"

7. Floating type for sizes 1/2" to 11/2".

30" (Valve size)

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
41

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications


Test Rig for Low Temperature /Cryogenic Pressure Test

Temperature
Recorder
Iced Water

TC6

TC5

Pressure

Pressure

Gauge

Gauge

Regulator Vent

Insulated Cover
(Removable)

QC

A
1

Level
TC4
TC2

QC

TC3

Max. Liquid

TC1

Helium Gas [For -320F]


Nitrogen Gas [For -155F]
Insulated Test Tank

Thermocouples (Connections)
TC1 = Valve Body (Outside)
TC2 = Closure Member (Ball Near)
TC3 = Bonnet (Stuffing Box Near)
TC4 = Coolant
TC5 = Room Temperature
TC6 = Reference Coolant
QC = Quick Coupling

Copyright 2009 Tyco Flow Control. All rights reserved.

Measuring
Cylinder

KTMMC-0550
42

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications

E
H2

W1

H1

H1

H1

L
1/2"

21/2"

to 2"

4" to 8"

to 3"

3" to 12" Gear


Operated

Enclosed
Gear Operated

ASME Class 150 Dimensions, Full Bore


Valve
Size
1/2"

Trunnion

Floating

3/4"

1"
11/2"
2"
21/2"
3"
4"
6"
8"
6"
8"
10"
10"
12"

Bore

1/2"

4.3
4.6
1"
5.0
11/2" 6.5
2"
7.0
21/2" 7.5
3"
8.0
4"
9.0
6"
15.5
8"
18.0
6"
15.5
8"
18.0
10"
21.0
10"
21.0
12"
24.0
3/4"

H
Short Long1
7.1
7.3
7.8
9.8
10.4
12.4
12.8
15.4
19.9
22.8
20.9
25.0

11.1
11.2
11.7
14.7
15.3
18.3
18.7
21.3
26.8
29.7
27.8
31.9

H1
Short Long1
1.5
1.6
1.9
2.7
3.1
4.1
4.4
5.4
7.4
9.8
8.4
11.9
13.3 /13.02

1.5
1.6
1.9
2.7
3.1
4.1
4.4
5.4
7.4
9.8
8.4
11.9

13.0
15.4 /15.32 15.3

H2
Short Long1

15.2
15.6
16.5
20.0
23.2
21.0
25.4
23.7/ 27.42

25.7/ 30.82

21.1
21.5
22.4
26.9
30.1
27.9
32.3

36.3
38.7

E
Short Long1
4.0
4.0
4.0
5.0
5.0
6.0
6.0
6.0
7.0
7.0
7.0
7.0
8.0

8.0

8.0
8.0
8.0
10.0
10.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0

16.0
16.0

W1

W2

W3

Gear
Type

5.1
5.1
6.3
9.0
9.0
15.7
15.7
28.1
44.8
59.4
44.8
59.4

7.1
7.1
7.1
9.4
13.8
9.4
13.8
13.8
16.5
16.5

11.8
11.8
11.8
17.7
23.6
17.7
23.6
23.6
31.5
31.5

2.2
2.2
2.2
3.3
4.6
3.3
4.6
4.6
6.7
6.7

FO
FO
FO
FA
B
FA
B
B
C
C

W1

W2

W3

Gear
Type

5.1
5.1
6.3
9.0
9.0
15.7
15.7
28.1
44.8
59.4
44.8
59.4

7.1
7.1
7.1
9.4
13.8
9.4
13.8
13.8
16.5
16.5

11.8
11.8
11.8
17.7
23.6
17.7
23.6
23.6
31.5
31.5

2.2
2.2
2.2
3.3
4.6
3.3
4.6
4.6
6.7
6.7

FO
FO
FO
FA
B
FA
B
B
C
C

ASME Class 300 Dimensions, Full Bore


Valve
Size
1/2"

Trunnion

Floating

3/4"

1"
11/2"
2"
21/2"
3"
4"
6"
8"
6"
8"
10"
10"
12"

Bore
1/2"

5.5
6.0
1"
6.5
11/2" 7.5
2"
8.5
21/2" 9.5
3"
11.1
4"
12.0
6"
15.9
8"
19.8
6"
15.9
8"
19.8
10"
22.4
10"
22.4
12"
25.5
3/4"

H
Short Long1
7.1
7.3
7.8
9.8
10.4
12.4
12.8
15.4
19.9
22.8
20.9
25.0

11.1
11.2
11.7
14.7
15.3
18.3
18.7
21.3
26.8
29.7
27.8
31.9

H1
Short Long1
1.5
1.6
1.9
2.7
3.1
4.1
4.4
5.4
7.4
9.8
8.4
11.9
13.3 /13.02

15.4 /15.32

1.5
1.6
1.9
2.7
3.1
4.1
4.4
5.4
7.4
9.8
8.4
11.9

13.0
15.3

H2
Short Long1

15.2
15.6
16.5
20.0
23.2
21.0
25.4
23.7/ 27.42

25.7/ 30.82

21.1
21.5
22.4
26.9
30.1
27.9
32.3

36.3
38.7

E
Short Long1
4.0
4.0
4.0
5.0
5.0
6.0
6.0
6.0
7.0
7.0
7.0
7.0
8.0

8.0

8.0
8.0
8.0
10.0
10.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0

16.0
16.0

Notes:
1. Only Stainless steel body applicable.
2. Carbon steel body/Stainless steel body.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
43

KTM Ball Valves

Ball Valves for Low Temperature and Cryogenic Applications


ASME Class 150 Dimensions, Reduced Bore
Valve
Size
1/2"

Trunnion

Floating

3/4"

1"
11/2"
2"
3"
4"
6"
8"
6"
8"
10"
10"
12"
12"

Bore
(d x d1) 2 L
0.5 x 0.4
0.75 x 0.5
1 x 0.75
1.5 x 1
2 x 1.5
3 x2
4x3
6 x4
8x6
6 x4
8x6
10 x 8
10 x 8
12 x 10
12 x 10

4.3
4.6
5.0
6.5
7.0
8.0
9.0
10.5
11.5
15.5
18.0
21.0
21.0
24.0
24.0

H
Short Long1
6.5
6.9
7.1
8.9
9.8
12.4
12.8

18.2
20.9
25.0
25.0

10.5
10.9
11.0
13.9
14.8
18.3
18.7

25.1
27.8
31.9
31.9

H1
Short Long1
0.8
1.3
1.4
2.1
2.7
4.0
4.4
6.2
7.2

0.8
1.3
1.4
2.1
2.7
4.0
4.4
6.2
7.2
5.7
8.4
8.4
11.9

11.9
13.3 /13.03

13.0

H2
Short Long1

18.8
19.8
19.4
21.0
25.4

23.7/ 27.43

E
Short Long1

25.7
26.7
26.3
27.9

32.3

36.3

4.0
4.0
4.0
5.0
5.0
6.0
6.0
7.0
7.0
7.0
7.0
7.0

8.0

8.0
8.0
8.0
10.0
10.0
12.0
12.0
14.0
14.0
14.0
14.0

14.0

16.0

W1

W2

W3

Gear
Type

5.1
5.1
5.1
6.3
9.0
15.7
15.7
44.8
44.8
44.8
44.8

7.1
7.1
9.4
9.4
7.1
9.4
13.8
16.5
13.8
16.5

11.8
11.8
17.7
17.7
11.8
17.7
23.6
31.5
23.6
31.5

2.2
2.2
3.3
3.3
2.2
3.3
4.6
6.7
4.6
6.7

FO
FO
FA
FA
FO
FA
B
C
B
C

W1

W2

W3

Gear
Type

5.1
5.1
5.1
6.3
9.0
15.7
15.7
44.8
44.8
44.8
44.8

7.1
7.1
9.4
9.4
7.1
9.4
13.8
16.5
13.8
16.5

11.8
11.8
17.7
17.7
11.8
17.7
23.6
31.5
23.6
31.5

2.2
2.2
3.3
3.3
2.2
3.3
4.6
6.7
4.6
6.7

FO
FO
FA
FA
FO
FA
B
C
B
C

Notes:
1. Only Stainless steel body applicable
2. d: Inlet bore.
d1: Ball bore
3. Carbon steel body/Stainless steel body

ASME Class 300 Dimensions, Reduced Bore


Valve
Size
1/2"

Trunnion

Floating

3/4"

1"
11/2"
2"
3"
4"
6"
8"
6"
8"
10"
10"
12"
12"

Bore
(d x d1)2
0.5 x 0.4
0.75 x 0.5
1 x 0.75
1.5 x 1
2 x 1.5
3 x2
4x3
6x4
8x6
6 x4
8x6
10 x 8
10 x 8
12 x 10
12 x 10

L
5.5
6.0
6.5
7.5
8.5
11.1
12.0
15.9
16.5
15.9
16.53
18.03
18.03
25.5
25.5

H
Short Long1
6.5
6.9
7.1
8.9
9.8
12.4
12.8

18.2
20.9
25.0
25.0

10.5
10.9
11.0
13.9
14.8
18.3
18.7

25.1
27.8
31.9
31.9

H1
Short Long1
0.8
1.3
1.4
2.1
2.7
4.0
4.4
6.2
7.4
5.7
8.4
11.9

13.3 /13.04

0.8
1.3
1.4
2.1
2.7
4.0
4.4
6.2
7.2
5.7
8.4

11.9

13.0

H2
Short Long1

18.8
19.8
19.4
21.0
25.4

23.7/ 27.44

E
Short Long1

25.7
26.9
26.3
27.9

32.3

36.3

4.0
4.0
4.0
5.0
5.0
6.0
6.0
7.0
7.0
7.0
7.0
7.0

8.0

8.0
8.0
8.0
10.0
10.0
12.0
12.0
14.0
14.0
14.0
14.0

14.0

16.0

Cv Values

Notes:
1. Only Stainless steel body applicable

Valve Size

2. d: Inlet bore. d1: Ball bore

1/2"

3. Short pattern

3/4"

4. Carbon steel body/Stainless steel body

1"
11/2"
2"
21/2"
3"
4"
6"
8"
10"
12"
Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
44

Full Bore
26
50
94
260
480
750
1300
2300
5400
10000
16000
24000

Reduced Bore

420
770
1800
2500
4500
8000

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
Features
Designed to meet industrial standards
for ball valves.
Rugged two-piece body construction.
API 6D standards.
Spring-loaded reinforced Teflon seat
rings for positive sealing.
Suitable for block and bleed
applications.
Adjustable stem packing.
Positive alignment of two-piece body.
Fire-safe tested to API 607 and 6FA.
Secondary fire-safe metal-to-metal
seat is standard.

Sphericity tolerance of the balls,


0.0008", and a 4 RMS surface
finish are unsurpassed.
Trunnion-style ball stems are installed
in reinforced PTFE bearings, reducing
friction and absorbing radial tost.
Lower operating torque for ease of
operation and reduced actuator cost.
Automatic cavity pressure relief.
Positive position indication.
Meets NACE MR01.75 for sulfide
cracking resistance.
Locking device standard.
Sealant lubrication fittings.

General Applications

Technical Data

Chemical and petrochemical

Size range:

Special Tests
Liquid penetrant
Magnetic-particle

EO1200 Full Bore


ANSI 150, 300
2" to 20"
ANSI 600
2" to 20"
EO8200 Reduced bore
ANSI 150, 300
3" to 20"

Ultra-sonic
X-ray
Standards:

Copyright 2009 Tyco Flow Control. All rights reserved.

API 6D, ANSI B16.34

KTMMC-0550
45

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
Parts and Materials
No.

Part

304/CF8

316/CF8M

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Stem
Gland Flange
Gland
Packing
Tost Washer
Tost Bearing
Stem Bearing
Body
Ball
Spring
O-ring
Seat Retainer
Body Cap
Gasket
Seat
Lower Stem
Lower Stem Bearing
Tost Bearing
Shim
Gasket
Bottom Cover
Drain Plug (not shown)

304 SS
Ductile Iron
304 SS
TFE
316 SS
Reinforced TFE
Metal Backed TFE
A351 Gr. CF8
A351 Gr. CF8
Stainless Steel
Viton
304 SS
A351 Gr. CF8
Reinforced TFE
Reinforced TFE
304 SS
Metal Backed TFE
Reinforced TFE
316 SS
Reinforced TFE
304 SS
304 SS

316 SS
Ductile Iron
304 SS
TFE
316 SS
Reinforced TFE
Metal Backed TFE
A351 Gr. CF8M
A351 Gr. CF8M
Stainless Steel
Viton
316 SS
A351 Gr. CF8M
Reinforced TFE
Reinforced TFE
316 SS
Metal Backed TFE
Reinforced TFE
316 SS
Reinforced TFE
316 SS
316 SS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Notes:
17
18

1. Illustration is a typical design, 10" or larger.


Other sizes are of different design; however,
major parts are represented.

19

2. Part 14 is a Viton O-ring in smaller sizes.

20
21

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
46

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
K

H
F

CLOSED

OPEN

W1

H2
W

H1
H1

W-Dimension equals lever length

2", 3", 4" and 6", Full and Reduced Bore, Class 150 Dimensions*
Valve
Size
2"
3"
4"
6"

Bore

2.0
3.0
4.0

7.0
8.0
9.0

4.92
7.09
8.03

EO1200 Full Bore


H1
W
F
3.19
4.25
5.2

9.06
15.75
27.56

7.09
7.09

W1

H2

Bore

11.8
11.8

8.23
9.21

2.17
2.17

2.0
3.0
4.0

8.0
9.0
15.5

4.92
7.09
8.03

EO8200 Reduced Bore


H1
W
F

3.19
9.06
4.25 15.75
5.2
27.56

7.09
7.09

W1

11.8
11.8

H2

8.23
9.21

2.17
2.17

H2

8.23
9.21

2.17
2.17

2", 3", 4" and 6", Full and Reduced Bore, Class 300 Dimensions*
Valve
Size

Bore

2"
3"
4"
6"

2.0
3.0
4.0

8.5
11.12
12.0

4.92
7.09
8.03

EO1200 Full Bore


H1
W
F
3.19
4.25
5.2

9.06
15.75
27.56

7.09
7.09

W1

H2

Bore

11.8
11.8

8.23
9.21

2.17
2.17

2.0
3.0
4.0

11.13
12.0
15.88

4.92
7.09
8.03

EO8200 Reduced Bore


H1
W
F

3.19
9.06
4.25 15.75
5.2
27.56

7.09
7.09

W1

11.8
11.8

H
H

CLOSED

OPEN

H2
W1
HH11

H1
L
L

W
W-Dimension equals lever length

6", 8" and 10", Full and Reduced Bore, Class 150 Dimensions*
Valve
Size Bore
6"
8"
10"

6.0
8.0

L
15.5
18.0

H
11.69
15.04

EO1200 Full Bore


H1
W
F
8.07 43.31
10.43 59.06

9.5
13.8

W1
17.75
23.62

H2

Bore

12.48
17.4

3.37
4.55

6.0
8.0

EO8200 Reduced Bore


H1
W
F

18.0
11.69 8.07
20.98 15.04 10.43

43.31
59.06

9.5
13.8

W1

H2

17.75 12.48
23.62 17.32

3.37
4.56

6", 8" and 10", Full and Reduced Bore, Class 300 Dimensions*
Valve
Size Bore
6"
8"
10"

6.0
8.0

L
15.88
19.75

EO1200 Full Bore


H1
W
F

11.69 8.07 43.31


15.04 10.43 59.06

9.5
13.8

W1

H2

17.75 12.48
23.62 17.4

Bore

3.37
4.55

6.0
8.0

16.5
18.0

EO8200 Reduced Bore


H1
W
F

11.69 8.07
15.04 10.43

43.31
59.06

9.5
13.8

W1

17.75
23.62

H2

12.48
17.4

3.37
4.56

Note: * Flanges meet ANSI B16.5


Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
47

KTM Ball Valves

Process Ball Valves - Trunnion Mounted EO1200 Full Bore and EO8200 Reduced Bore
K

F
W1
H2

24" and 30" available on request

H1
H1
L

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 150 Dimensions*
Valve
Size

Bore

H1

10"
12"
14"
16"
18"
20"

10.00
12.00
13.25
15.25
17.25
19.25

21
24
27
30
34
36

13.25
15.25
17
18.5
20.37
23.23

EO1200 Full Bore


H2
F
19.5
22.87
24.62
28.35
30.20
33.07

13.8
16.5
16.5
15.8
15.8
15.8

W1

Lbs.

Bore

23.63
31.5
31.5
31.5
31.5
31.5

4.56
6.75
6.75
10.12
10.12
10.12

530
860
1124
1653
2161
2624

10.00
12.00
13.25
15.25
17.25

24
27
30
34
36

EO8200 Reduced Bore


H1
H2
F
W1

13.25 19.5
13.8
23.63
15.25 22.87
16.5
31.5
17
24.62
16.5
31.5
18.5
28.35
15.8
31.5
20.37 30.20
15.8
31.5

4.56
6.75
6.75
10.12
10.12

Lbs.

650
1036
1301
1742
2271

10", 12", 14", 16", 18" and 20", Full and Reduced Bore, Class 300 Dimensions*
Valve
Size

Bore

H1

10"
12"
14"
16"
18"
20"

10.00
12.00
13.25
15.25
17.25
19.25

22.38
25.5
30
33
36
39

13.25
15.25
17
18.5
20.37
23.23

EO1200 Full Bore


H2
F
19.5
22.87
24.62
28.35
30.2
33.07

13.8
16.5
16.5
15.8
15.8
15.8

W1

Lbs.

Bore

23.63
31.5
31.5
31.5
31.5
31.5

4.56
6.75
6.75
10.12
10.12
10.12

805
1168
1631
2271
2822
3395

10.00
12.00
13.25
15.25
17.25

25.5
30
33
36
39

EO8200 Reduced Bore


H1
H2
F
W1

13.25 19.5
13.8
23.63
15.25 22.88
16.5
31.5
17
24.63
16.5
31.5
18.5
28.38
15.8
31.5
20.37 30.25
15.8
31.5

Note: * Flanges meet ANSI B16.5

2", 3" and 4", Full Bore, Class 600 Dimensions


Valve
Size

Bore

2"
3"
4"

2
3
4

11.5
14
17

EO1200 Full Bore


CS Body
H1
H2
4.53
5.30
6.42

6.57
7.75
9.25

H2

SS Body
H2

Lbs.

6.50
7.13
11.14

55
108
177

H1

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
48

Lbs.

4.56
6.75
6.75
10.12
10.12

838
1279
1720
2227
3000

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
Features
Designed for rugged oil field and
pipeline applications.
Rugged two-piece body construction.
API 6D standards.
Spring-loaded reinforced Teflon seat
rings for positive sealing.
Suitable for block and bleed
applications.
O-ring stem seals.
Positive alignment of two-piece body.
Fire-safe design tested to API 6FA.
Secondary fire-safe metal-to-metal
seat is standard.
Sphericity tolerance of the balls,
0.0008", and a 4 RMS surface finish
are unsurpassed.
Trunnion-style ball stems are installed
in reinforced PTFE bearings, reducing
friction and absorbing radial tost.
Lower operating torque for ease of
operation and reduced actuator cost.
Automatic cavity pressure relief.
Positive position indication.
Meets NACE MR01.75 for sulfide
cracking resistance.
Locking device standard.
Sealant lubrication fittings.

General Applications

Technical Data

Chemical and petrochemical

Size range: EO1100 Full bore


ANSI 150, 300,
10" to 30"
ANSI 600, 2" to 20"
ANSI 1500, 11/2" to 20"

Oil and gas production

Special Tests
Liquid penetrant

EO8100 Reduced bore


ANSI 150, 300,
12" to 36"
ANSI 600, 3" to 20"
ANSI 1500, 2" to 24"

Magnetic-particle
Ultra-sonic
X-ray

Standards: API 6D

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
49

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
Parts

Material ASTM (AISI)

No.

Part

For normal temperature

For low temperature

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Body
Body cap
Ball
Seat retainer
Seat
Outer ring
Spring
Stem
Lower stem
Stem bearing
Tost bearing
Pivot
Bottom cover
Key
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Gland
Stud
Nut
Plug
Tost bearing
Gland bolt

A216 Gr. WCB


A216 Gr. WCB
316 SS1
316 SS
Reinforced TFE
316 SS
Stainless steel
316 SS1
316 SS
Metal backed TFE
Reinforced TFE
316 SS
A576 Gr. 1025
A576 Gr. 1045
NBR or Viton
NBR or Viton
NBR or Viton
NBR or Viton
NBR or Viton
NBR or Viton
A576 Gr. 1025
A193 Gr. B7M
A194 Gr. 2HM
A576 Gr. 1025
TFE
A193 Gr. B7M

A352 Gr. LCB


A352 Gr. LCB
316 SS
316 SS
Reinforced TFE
316 SS
Stainless steel
316 SS
316 SS
Metal Backed TFE
Reinforced TFE
316 SS
A350 LF2
329 SS
Low temp NBR
Low temp NBR
Low temp NBR
Low temp NBR
Low temp NBR
Low temp NBR
A350 LF2
A320 Gr. L7M
A194 Gr. 7M
304 SS
TFE
A320 Gr. L7M

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
50

Note:
1. Other materials available.

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
EO1100 Full Bore Sizes 10" to 20"
EO8100 Reduced Bore Sizes 12" to 20"
W1

Enclosed gear operator


H2

H1

CLOSED

OPEN

W3

W2
L

150 lb. Class Dimensions


Notes:
1. 24" available on request.
2. End flanges conform to ANSI B16.5.
3. Weights are with gear.

EO1100 Full Bore


Valve
Size

Ball
Bore

H1

H2

W1

W2

W3

Weight
Lbs.

10"
12"
14"
16"
18"
20"

10.0
12.0
13.25
15.25
17.25
19.25

21
24
27
30
34
36

12.75
14.38
15.75
17.38
19.75
21.88

16.0
17.88
19.25
21.75
24.5
26.75

4.56
6.75
6.75
10.13
10.13
10.13

23.63
31.5
31.5
31.5
31.5
31.5

13.8
16.5
16.5
15.8
15.8
15.8

660
980
1210
1770
2235
2805

EO8100 Reduced Bore


Valve
Size

Ball
Bore

H1

H2

W1

W2

W3

Weight
Lbs.

12"
14"
16"
18"
20"

10.0
12.0
13.25
15.25
17.25

24
27
30
34
36

12.75
14.38
15.75
17.38
19.75

16.0
17.88
19.25
21.75
24.5

4.56
6.75
6.75
10.13
10.13

23.63
31.5
31.5
31.5
31.5

13.8
16.5
16.5
15.8
15.8

680
1035
1300
1815
2280

300 lb. Class Dimensions


EO1100 Full Bore
Valve
Size

Ball
Bore

H1

H2

W1

W2

W3

Weight
Lbs.

10"
12"
14"
16"
18"
20"

10.0
12.0
13.25
15.25
17.25
19.25

22.37
25.5
30.0
33.0
36.0
39.0

12.75
14.38
15.75
17.38
19.75
21.88

16.0
17.88
19.25
21.75
24.5
26.75

4.56
6.75
6.75
10.13
10.13
10.13

23.63
31.5
31.5
31.5
31.5
31.5

13.8
16.5
16.5
15.8
15.8
15.8

805
1165
1630
2255
2805
3375

EO8100 Reduced Bore


Valve
Size

Ball
Bore

H1

H2

W1

W2

W3

Weight
Lbs.

12"
14"
16"
18"
20"

10.0
12.0
13.25
15.25
17.25

25.5
30.0
33.0
36.0
39.0

12.75
14.38
15.75
17.38
19.75

16.0
17.88
19.25
21.75
24.5

4.56
6.75
6.75
10.13
10.13

23.63
31.5
31.5
31.5
31.5

13.8
16.5
16.5
15.8
15.8

835
1275
1720
2320
2980

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
51

KTM Ball Valves

Production Ball Valves - Trunnion Mounted EO1100 Full Bore and EO8100 Reduced Bore
W1

EO1100 Full Bore 600# Sizes 8" to 20"


EO8100 Reduced Bore 600# Sizes 3" to 20"
EO1100 Full Bore 1500# Sizes 2" to12"
EO8100 Reduced Bore 1500# Sizes 3" to 12"
ANSI 900 and 2500 available on request

H2

600 lb. Class Dimensions


EO1100 Full Bore
Ball
Bore

RF-BW

L
RTJ

2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"

2.00
3.00
4.00
6.00
8.00
10.00
12.00
13.25
15.25
17.25
19.25

11.5
14
17
22
26
31
33
35
39
43
47

11.63
14.12
17.12
22.13
26.13
31.13
33.13
35.13
39.13
43.13
47.25

H1

H2

W1

W2

W3

Weight
Lbs.

4.5
5.25
6.25
8.5
11.63
14.38
16.5
18.63
19.88
22.63
24.75

6.63
7.75
9.25
12.88
14.88
17.5
20.13
22.25
24.13
29.5
31.88

4.56
6.75
6.75
10.13
10.13
10.13
5.94
5.94

17.75
27.56
43.31
23.63
31.5
31.5
31.5
31.5
31.5
23.63
23.63

13.75
16.5
16.5
15.75
15.75
15.75
16.25
16.25

55
108
176
540
880
1430
2035
2715
3640
4655
6085

H1

H2

W1

W2

W3

Weight
Lbs.

4.5
5.25
6.25
8.5
11.63
14.38
16.5
18.63
19.88
22.63

6.63
7.75
9.25
12.88
14.88
17.5
20.13
22.25
24.13
29.5

4.56
6.75
6.75
10.13
10.13
10.13
5.94

17.75
27.56
43.31
23.63
31.5
31.5
31.5
31.5
31.5
23.63

13.75
16.5
16.5
15.75
15.75
15.75
16.25

86
152
277
615
1080
1565
2190
2870
3815
4875

H1

H2

W1

W2

W3

Weight
Lbs.

6.25
7.5
8.5
11.75
14.88
19.5
22.5

9
11.63
11.75
14.5
18.75
22.88
27.63

4.56
6.75
10.13
10.13
5.94

27.56
43.31
23.63
31.5
31.5
31.5
31.5

13.75
16.5
15.75
15.75
16.25

200
320
495
1100
2000
3400
5200

H1

H2

W1

W2

W3

Weight
Lbs.

H1

OPEN

W3

CLOSED

Valve
Size

W2

EO8100 Reduced Bore


Valve
Size

Ball
Bore

RF-BW

L
RTJ

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"

2.00
3.00
4.00
6.00
8.00
10.00
12.00
13.25
15.25
17.25

14
17
22
26
31
33
35
39
43
47

14.12
17.12
22.13
26.13
31.13
33.13
35.13
39.13
43.13
47.25

Notes:
1. 24" and 30" available on request.
2. End flanges conform to ANSI B16.5.
3. Weight for 6" full bore and larger includes
gear.
4. Weight for 6" reduced bore and smaller
includes lever handle.
5. W2 is lever length for 2" to 6" reduced bore.

1500 lb. Class Dimensions


EO1100 Full Bore
Valve
Size

Ball
Bore

RF-BW

L
RTJ

2"
3"
4"
6"
8"
10"
12"

2.00
3.00
4.00
5.75
7.63
9.50
11.38

14.5
18.5
21.5
27.75
32.75
39
44.5

14.63
18.63
21.63
28
33.13
39.38
45.13

EO8100 Reduced Bore


Valve
Size

Ball
Bore

RF-BW

L
RTJ

3"
4"
6"
8"
10"
12"

2.00
3.00
4.00
5.75
7.63
9.50

18.5
21.5
27.75
32.75
39
44.5

18.63
21.63
28
33.13
39.38
45.13

6.25
7.5
8.5
11.75
14.88
19.5

9
11.63
11.75
14.5
18.75
22.88

Copyright 2009 Tyco Flow Control. All rights reserved.

4.56
6.75
10.13
10.13

27.56
43.31
23.63
31.5
31.5
31.5

13.75
16.5
15.75
15.75

255
350
770
1400
2700
4200

KTMMC-0550
52

Notes:
1. Larger sizes available on request.
2. End flanges conform to ANSI B16.5.
3. Weight for 4" full bore and larger includes
gear.
4. Weight for 4" reduced bore and smaller
includes lever handle.
5. W2 is lever length for 2" to 4" reduced bore.

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore


Features
Rotary-valve design provides shearing
action between the V-notch ball and
the seat, promoting a smooth, nonclogging operation.
Straight-through flow design
provides high capacity for fibrous
slurries, steam, liquids and gasses.
With a single-seat design, torque is
lower than typical trunnion design
valves, for ease of operation and
reduced actuator cost.
Two seat designs:
Laminated seat provides Class IV
shut-off and withstands tough
operating conditions.
Thick (solid) seat for high-velocity
and abrasive or erosive service.
Segmented, v-notched ball features
high rangeability and smooth throttling
action.
Choice of full and reduced port areas,
providing the right flow capacity for
every application at low cost.
Heavy-duty, stainless steel stem for
high strength and rigidity.
Sphericity tolerance of the balls,
0.0008", and a 4 RMS surface finish
are unsurpassed.
Multiple, adjustable ring packing allows
easy adjustment without requiring valve
disassembly or actuator removal.
Corrosion-resistant bearings assure
lasting, smooth and easy valve
operation.
ANSI 150 and 300 lb. bodies, both
available in stainless or carbon steel.
Fugitive emissions control for
flammable and non-flammable
applications.

Special Tests
Liquid penetrant
Magnetic-particle

Technical Data
Size range: W06 Full bore
1" to 16"

Ultra-sonic

W04 Reduced bore


11/2" to 20"

X-ray

Positive alignment of split body.


Static electricity grounding device.
Automatic cavity pressure relief.
Meets NACE MR01.75 for sulfide
cracking resistance.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
53

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore


16
16

15
15
13
13
12
12
10
10

11
11
14
14
9
9

88

25

17

7
7

3
3

4
4

5
5

6
6

22

18
19
21
21

Seat Selection

20

The KTM Single V is a single-seat


design. Torque is lower than typical
trunnion design valves resulting in
easier operation and reduced actuator
cost. Choose from two unique seat
designs:

22
22

23
23
24
24

Parts and Materials


No.

Part

Material

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Body
Body Cap
V-Ball
Gasket
Seat
Gasket
Stud
Stem
Bearing
Tost Washer
Nut
Gland Packing
Gland
Gland Bolt
Gland Flange
Nut
Lower Stem
Bearing
Tost Bearing
Shim
Pivot
Gasket
Bottom Cap
Bolt
Nut

Carbon steel or 316 SS


Carbon steel or 316 SS
316 SS hard chrome or 316 SS Stellited
RTFE
Laminated 316 SS or Thick (solid) 316 SS Stellited
RTFE
A193 Gr. B7M or B8
316 SS
RTFE
316 SS
A194 Gr. 2HM or 8
Standard PTFE V-Ring
304 SS
A193 Gr. B8
304 SS or Ductile Iron
A194 Gr. 8
316 SS
RTFE
RTFE
316 SS
316 SS
RTFE
Carbon steel or 316 SS
A193 Gr. B8
A194 Gr. 8

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
54

Laminated Seat: Provides tight shut-off


and withstands tough operating
conditions. ANSI Class IV shut-off.

Thick (solid) Seat: For high-velocity


and abrasive or erosive services.
ANSI Class II shut-off.

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore


Cv Values Full Port (Laminated Seat)
Valve
Size

10

20

30

1"
11/2"
2"
21/2"
3"
4"
5"
6"
8"
10"
12"

0.1
0.5
0.7
1.2
1.8
2.8
5.4
7.5
13.8
22.0
32.0

0.7
2.6
4.2
7.1
10.4
16.0
31.0
44.0
80.0
128.0
187.0

1.9
6.8
10.9
18.4
27.0
41.0
80.0
113.0
206.0
330.0
484.0

40

Percent Open
50
60

3.1
11.2
18.0
30.0
45.0
68.0
133.0
186.0
340.0
545.0
800.0

4.8
7.2
17.3
26.0
28.0
42.0
47.0
71.0
69.0 104.0
105.0 159.0
205.0 309.0
288.0 435.0
530.0 795.0
845.0 1270.0
1240.0 1865.0

70

80

90

100

10.3
37.0
60.0
101.0
150.0
230.0
443.0
620.0
1140.0
1820.0
2670.0

14.6
53.0
85.0
145.0
210.0
325.0
627.0
880.0
1610.0
2580.0
3780.0

19
70
112
190
279
425
830
1160
2130
3410
5000

25
90
145
245
360
550
1070
1500
2750
4400
6450

80

90

100

Cv Values Reduced Port (Laminated Seat)


Valve
Size

10

20

11/2"
2"
21/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"

0.1
0.5
0.7
1.2
1.8
2.8
5.4
7.5
13.8
22.0
32.0
45.0
60.0
76.0

0.7
2.6
4.2
7.1
10.4
16.0
31.0
44.0
80.0
128.0
187.0
260.0
350.0
440.0

30

40

Percent Open
50
60

1.9
3.1
6.8
11.2
10.9
18.0
18.4
30.0
27.0
45.0
41.0
68.0
80.0 133.0
113.0 186.0
206.0 340.0
330.0 545.0
484.0 800.0
675.0 1115.0
900.0 1490.0
1140.0 1885.0

4.8
17.3
28.0
47.0
69.0
105.0
205.0
288.0
530.0
845.0
1240.0
1730.0
2305.0
2920.0

7.2
26.0
42.0
71.0
104.0
159.0
309.0
435.0
795.0
1270.0
1865.0
2600.0
3470.0
4395.0

70
10.3
37.0
60.0
101.0
150.0
230.0
443.0
620.0
1140.0
1820.0
2670.0
3725.0
4970.0
6295.0

14.6
19
25
53.0
70
90
85.0
112
145
145.0
190
245
210.0
279
360
325.0
425
550
627.0
830 1070
880.0 1160 1500
1610.0 2130 2750
2580.0 3410 4400
3780.0 5000 6450
5275.0 6975 9000
7030.0 9300 12000
8905.0 11800 15200

Note: For Torques, refer to page 79

100

Inherent Flow Characteristics

80

% of Maximum C v

Single V valves maintain an inherent


flow characteristic, which is
approximately midway between linear
and equal percent.

60

40

20

20

40

60

80

100

% of Valve Opening

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
55

KTM Ball Valves

Single V Control Ball Valve - Full Bore and Reduced Bore


150 lb. Class Dimensions
Valve
Size
1"
11/2"
2"
21/2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"

W06 Full Bore


L
C
E
5.00 2.69
6.50 3.62
7.00 3.81
7.50 4.31
8.00 4.56
9.00 5.31
15.50 7.31
18.00 9.69
21.00 10.62
24.00 13.06

5.00
5.91
6.09
7.23
7.47
8.28
11.38
15.12
16.12
20.12

W04 Reduced Bore


L
C
E

6.50
7.00
7.50
8.00
9.00
10.50
11.50
13.00
19.75
22.50
24.00
26.00
28.00

2.69
3.62
3.81
4.31
4.56
6.88
7.31
9.69
10.62
13.06
14.06
16.06
17.06

5.00
5.91
6.09
7.23
7.47
10.88
11.37
15.12
16.12
20.12
21.12
23.44

D
4.25
5.00
5.99
7.01
7.48
9.02
10.98
13.50
15.98
19.02
20.98
23.50
25.00
27.48

150 Lb. Flange


B
G
T
3.13
3.88
4.75
5.50
6.00
7.50
9.50
11.75
14.25
17.00
18.75
21.25
22.75
25.00

2.01
2.87
3.62
4.13
5.00
6.18
8.50
10.63
12.76
15.00
16.26
18.50
20.98
22.99

0.44
0.56
0.63
0.69
0.75
0.94
1.00
1.13
1.19
1.25
1.38
1.44
1.56
1.69

(N) - h
(4)
(4)
(4)
(4)
(4)
(8)
(8)
(8)
(12)
(12)
(12)
(16)
(16)
(20)

3/4
3/4
3/4

3/4

3/4
3/4
7/8
7/8

1
1
11/8
11/8
11/4
11/4

300 lb. Class Dimensions


Valve
Size
1"
11/2"
2"
21/2"
3"
4"
6"
8"
10"

W06 Full Bore


L
C
E
6.50 2.69
7.50 3.62
8.50 3.81
9.50 4.31
11.12 4.56
12.00 5.31
15.88 7.31
19.75 9.69
22.38 10.62

5.00
5.91
6.09
7.23
7.47
8.28
11.38
15.12
16.12

W04 Reduced Bore


L
C
E

7.50
8.50
9.50
11.12
12.00
15.88
16.50
18.00

2.69
3.62
3.81
4.31
4.56
6.88
7.31
9.69

5.00
5.91
6.09
7.23
7.47
10.88
11.38
15.12

300 Lb. Flange


B
G
T

(N) - h

0.69 (4) 3/4


0.81 (4) 7/8
0.88 (8) 3/4
1.00 (8) 7/8
1.13 (8) 7/8
1.25 (8) 7/8
1.44 (12) 7/8
1.63 (12) 1
1.88 (16) 11/8

4.88
3.50
2.01
6.14
4.50
2.87
6.50
5.00
3.62
7.48
5.88
4.13
8.27
6.63
5.00
10.00
7.88
6.18
12.52 10.63
8.50
15.00 13.00 10.63
17.48 15.25 12.76

Order Information
W04

01

32

3L

Reduced Port Valve


Full Port Valve

Class Rating
01
02

ANSI Class 150


ANSI Class 300

Material Code
32
62

316 SS Body
Carbon Steel Body (Std.)

Hard Chrome Plated CF8M Disc/Laminated1 316 SS Seat


Stellited CF8M Disc/Stellited 316 SS Seat

Trim
3L
3S

Copyright 2009 Tyco Flow Control. All rights reserved.

Note:
1. Laminated Seat Material:
W0600: 1.0" to 12" (316 SS)
W0400: 1.5" to 14" (316 SS)

Valve Model
W04
W06

KTMMC-0550
56

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore


Features
Meticulous design of the V-notch
affords equal percentage
characteristics for precise control.
One-piece body provides structural
integrity and precise valve alignment.
KTM quality and precision machined
internals ensure smooth and precise
movement.
Rotary operation significantly reduces
emissions in comparison to linear
stem valves.
Meets ISA S75.4 face-to-face
dimensions.
Two metal seat designs:
Laminated - Class IV shut-off
Thick (solid) - Class II shut-off
Low friction stem bearings and
precise machining assure smooth
operation.
Engineered for long service life and
minimal maintenance.

General Applications

Technical Data

An ISO 5211 mounting pad combined


with a variety of power and/or manual
actuators offers a reliable, accurate
throttling or on/off control for many
different applications in the process
industries.

Model/Sizes:

VS 11
1" to 4" [25 to 100 mm]
VS 21
6" to 8" [150 to 200 mm]

Pressure rating: ASME Class 150


Rangeability:

100:1

Temperature:

-20F to 482F

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
57

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore


16

17

12

18

15

19

Seat Selection
The VS Series is a single-seat design.
Torque is lower than typical trunnion
design valves resulting in easier
operation and reduced actuator cost.
Choose from two unique seat designs:

14
13
5
27

Laminated Seat: Provides tight


shut-off and withstands tough
operating conditions.
ANSI/FCI-70-2 Class IV shut-off.

26
10
9
1
3
4
6
2
11
21, 22
23
8
20

Thick (solid) Seat: For high-velocity


and abrasive or erosive service.
ANSI/FCI-70-2 Class II shut-off.

25
24

Parts and Materials


No.

Part

Material

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Body
Seat Retainer
Disc
Seat
Stem
Lower stem
Gasket
Gasket
O-ring
Stem Bearing
Stem Bearing
Stem Bearing
Tost Washer
Gland Packing
Packing Washer
Gland Flange
Gland Bolt
Nut
Live Loaded Spring
Lower Cover
Tost Bearing
Shim
Pivot
Stud
Nut
Cross-recessed Head Screw
Spring Washer

A351 Gr. CF8M


A351 Gr. CF8M
A351 Gr. CF8M with hard chrome plated or Stellited
Laminated 316 SS or Thick (solid) 316 SS Stellited
316 SS
316 SS
Non asbestos joint sheet
Non asbestos joint sheet
Viton
Reinforced PTFE
Reinforced PTFE
PTFE
316 SS
PTFE
316 SS
304 SS
A193 Gr. B8
A194 Gr. 8
304 SS
316 SS
Reinforced PTFE
316 SS
316 SS
A193 Gr. B8
A194 Gr. 8
304 SS
304 SS

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
58

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore


* H and H1 are from valve center
90

D2

90

D1

D1

4-M TAP

D2

4-M TAP
d3
d3
d4

d4

d1
2-N
h3

2-N

d2

H1*

H1*

H*

H*

h4

d2

h5

h5

h1

h2

h4

h1

h3

d1

Sizes 6" to 8" [150 to 200 mm]

1" to 4" [25 to 100 mm]

Mounting Details, inches


Valve
d1
Size Max Min

d2
Max Min

d3
Max Min

d4

D1

D2

h1

h2

h3

h4

h5

H1

S
Max

W
Min

Full Bore
1"

0.549

0.548 0.591 0.589 1.378 1.374 1.30 2.60 1.97 1.04 0.49

0.63

0.08

0.55 3.44 2.40

M6

M8

1.89

0.31

0.314

0.313

2.03

11/2"

0.785

0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67

0.75

0.08

0.75 4.65 3.33

M8

M10

2.60

0.39

0.471

0.470

2.80

2"

0.785

0.784 0.827 0.825 2.165 2.161 1.81 3.58 2.76 1.32 0.67

0.75

0.08

0.75 4.84 3.52

M8

M10

2.60

0.39

0.471

0.470

2.80

3"

1.061

1.058 1.102 1.100 2.756 2.751 2.60 4.96 4.02 1.99 1.18

1.30

0.08

0.87 6.40 4.41

M10 M14

3.39

0.51

0.668

0.667

3.98

4"

1.335

1.333 1.378 1.376 2.756 2.751 2.60 4.96 4.02 2.01 1.18

1.26

0.08

0.87 7.22 5.22

M10 M14

3.39

0.51

0.865

0.863

3.98

Reduced Bore
6"

1.729

1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33

1.50

0.08

1.36 9.84 6.52

M16 M12

3.39

0.55

1.061

1.059

5.47

8"

1.729

1.727 1.772 1.769 3.937 3.931 2.83 6.93 5.51 3.33

1.50

0.08

1.36 10.33 7.01

M16 M12

3.39

0.55

1.061

1.059

5.47

Mounting Details [mm]


Valve
d1
Size Max Min

d2
Max Min

d3
Max Min

d4

D1

D2

h1

h2

h3

h4 h5

H1

S
Max Min

51.5

Full Bore
25

13.95

13.91

15

14.96

35

34.91

33

65

50

26.5

12.5

16

14

87.5

61.0

M6

M8

48

7.98

7.94

40

19.95

19.91

21

20.95

55

54.90

46

90

70

33.5

17

19

19

118.0

84.5

M8

M10

66

10

11.97

11.93

71

50

19.95

19.91

21

20.95

55

54.90

46

90

70

33.5

17

19

19

123.0

89.5

M8

M10

66

10

11.97

11.93

71

80
100

26.94
33.92

26.88
33.86

28
35

27.95
34.94

70
70

69.88
69.88

66
66

125
125

102
102

50.5
51.0

30
30

33
32

2
2

22
22

162.5
183.5

112.0
132.5

M10
M10

M14
M14

86
86

13
13

16.97
21.96

16.93 101
21.91 101

Reduced Bore
150

43.92

43.86

45

44.94

100

99.86

72

175

140

84.5

38

34.5 250.0

165.5

M16

M12

86

14

26.96

26.91 139

200

43.92

43.86

45

44.94

100

99.86

72

175

140

84.5

38

34.5 262.5

178.0

M16

M12

86

14

26.96

26.91 139

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
59

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore

Full Bore

Reduced Bore

Class 150 Dimensions, inches


Valve
Size
1"
11/2"
2"
3"
4"
6"
8"

VS11 Full Bore


L
H1
H2
4.02
4.50
4.88
6.50
7.62

2.40
3.35
3.54
4.41
5.24

2.76
3.74
3.94
4.53
5.31

VS21 Reduced Bore


L
H1
H2

9.00 6.54
9.56 7.01

6.89
7.28

H
3.46
4.65
4.84
6.42
7.24
9.84
10.35

do

L1

L2

1.00 1.89 0.55


1.50 2.32 0.55
2.00 2.56 0.55
3.00 3.19 0.55
4.00 3.58 0.67
6.00 5.00 4.17 1.06
8.00 6.00 4.37 1.14

L31

Thread

0.51
0.59
0.67
0.79
0.94
1.02
1.22

1/2-13UNC

1/2-13UNC
5/8-11UNC
5/8-11UNC
5/8-11UNC
3/4-10UNC
3/4-10UNC

Flange Dimensions (below)


C
G
T (N) - h

4.25 3.12 2.00


5.00 3.88 2.88
6.00 4.75 3.62
7.50 6.00 5.00
9.00 7.50 6.19
11.00 9.50 8.50
13.50 11.75 10.62

0.44
0.56
0.62
0.75
0.94
1.00
1.12

(4)
(4)
(4)
(4)
(8)
(8)
(8)

0.62
0.62
0.75
0.75
0.75
0.88
0.88

Class 150 Dimensions [mm]


Valve
Size
25
40
50
80
100
150
200

VS11 Full Bore


L
H1
H2
102
114
124
165
194

61
85
90
112
133

70
95
100
115
135

VS21 Reduced Bore


L
H1
H2

229
243

166
178

Notes:
1. Tapped lug thickness.
2. To get the minimum stud bolt length of
tapped flange side:
add the tapped screw depth
(Dimension L3)
add Body Cap thickness (Dimension L2)
add the counter flange thickness
(by customer).

175
185

H
88
118
123
163
184
250
263

L2

L31

Thread

25

48
38

59
51

65
76

81
102

91
152 127 106
203 152 111

14
14
14
14
17
27
29

13.0
15.0
17.0
20.0
24.0
26.0
31.0

1/2-13UNC

do

Valve Size
inches, [mm]

Weights,
Lbs. (kg)

1"
11/2"
2"
3"
4"
6"
8"

10
16
21
40
59
100
140

Copyright 2009 Tyco Flow Control. All rights reserved.

[25]
[40]
[50]
[80]
[100]
[150]
[200]

Flange Dimensions (below)


D
C
G
T (N) - h

L1

(4.5)
(7.3)
(9.5)
(18)
(27)
(45)
(64)

KTMMC-0550
60

1/2-13UNC
5/8-11UNC
5/8-11UNC
5/8-11UNC
3/4-10UNC
3/4-10UNC

108
127
152
190
229
279
343

Flange Ends

d G C D

N-h

79.5
98.5
120.5
152.2
190.5
241.5
298.5

D:
C:
G:
T:
N:
h:
d:
do:

51
73
92
127
157
216
270

11.2
14.3
15.9
19.1
23.9
25.4
28.6

(4)
(4)
(4)
(4)
(8)
(8)
(8)

16
16
19
19
19
22
22

Outside diameter
Bolt circle diameter
Raised face diameter
Flange thickness
Number of bolts
Bolt hole size
Bore diameter
Reduced bore diameter

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore


Cv Values (Laminated Seat)
Valve Size
inches [mm]

10

1"
[25]
11/2" [40]
2"
[50]
3"
[80]
4" [100]
6" [150]
8" [200]

0.13
0.79
1.09
3.8
5.5
10.7
15.0

20

30

0.88
2.4
4.1
8.8
6.5
13.8
16.2
34.2
24.8
52.3
46.2 102
67.5 143

40

Percent Open
50
60

3.9
14
22.6
55.8
85.3
166
233

6.0
21.6
34.8
86.4
132
257
360

9.0
32.4
52.2
130
198
385
540

70

80

12.8
17
45.9
61.2
74
98.8
184
245
281
374
546
728
765
1020

90

100

21.3
25
76.5
90
123
145
306
360
468
550
910
1070
1275
1500

Cv Values (Thick Seat)


Valve Size
inches [mm]

10

20

30

40

Percent Open
50
60

1"
[25]
11/2" [40]
2"
[50]
3"
[80]
4" [100]
6" [150]
8" [200]

0.17
0.95
1.2
3.9
5.8
11.3
16.5

1.5
4.7
7.2
17.6
26.1
50.9
74.3

3.1
10.0
15.2
37
55.1
107
157

5.1
16.3
24.8
60.5
89.9
175
256

7.9
25.2
38.4
93.6
139
271
396

11.9
37.8
57.6
140
209
407
594

70

80

16.8
22.4
53.6
71.4
81.6 108
199
265
296
394
576
768
842
1120

90

100

28.1
33
89.3 105
136
160
332
390
493
580
960
1130
1400
1650

Inherent Flow Characteristics


VS valves maintain an inherent flow characteristic, which is approximately midway
between linear and equal percent.

100

Flow Rate (%)

80

60

40

20

20

40

60

80

100

Valve Opening (%)

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
61

KTM Ball Valves

KTM VS Rotary Control Valve - Full Bore and Reduced Bore


Maximum Allowable Shut-off Pressure and Temperature
Valve Size, inches [mm]
VS 11
VS 21
Full bore
Reduced bore
1" [25]
11/2" [40]
2" [50]
3" [80]
4" [100]

Notes:

Max. Shut-off Pressure, psi [MPa]


Laminated
Thick
Seat1
Seat1
2752
2752
2752
2752
2752
2752
2462

6 [150]
8 [200]

2752
2752
2752
2752
2752
2752
2752

[1.9]
[1.9]
[1.9]
[1.9]
[1.9]
[1.9]
[1.7]

1. Maximum temperature 482F [250C].


2. According to ASME B16.34 Class 150.

[1.9]
[1.9]
[1.9]
[1.9]
[1.9]
[1.9]
[1.9]

Materials Selection
Temperature

Gland
packing

O-ring

-20F to 392F

PTFE

Viton

392F to 482F

Reinforced
PTFE

Special

Tost
bearing

Stem
bearing

Seat

316 SS/
Reinforced PTFE
316 SS/
PTFE

Reinforced
PTFE
Reinforced
PTFE

Laminated/
Thick
Laminated/
Thick

Test Pressure
ASME Class

Body

Seat

150

424 psi
[2.93 MPa]

Max. Operating Pressure x 1.1 or


72 psi [0.5 MPa] unless otherwise stated

Order Information
Example

VS

11

32

Bore
11 21 -

Full Bore
Reduced Bore

Body Material
32 -

316 SS

Ball
D
F

316 SS/HCR
316 SS Stellited

Seat
Q
V

316 SS Laminated
316 SS Stellited

Packing
C

Teflon/Non-asbestos Gasket

Note: For Torques, refer to page 79

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
62

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Features
Unique Dual V-ball features a
secondary (Small) V-notch allowing
extremely small, accurate flow rates.
The primary (Large) V-ball provides
straight through, non-clogging
flow, allowing a large amount of
heterogeneous fluid.
Dual V-ball allows rate changes and
controls fluids with a rangeability in
excess of 250:1.
Nearly equal percent flow
characteristic.
Rotary-valve design provides
shearing action between the V-notch
ball and the seat, promoting a
smooth, non-clogging operation.
Spring supported, stellited metal seat.
Class V shut-off.
Unibody design reduces stress.
Minimum body cavity reduces
build-up.
Fugitive emission package
available for both flammable and
non-flammable service.
Available in flangeless or flanged
construction.
Multiple, adjustable ring packing
allows easy adjustment without
requiring valve disassembly or
actuator removal.
Integral mounting pad.
Static electricity grounding device.
Positive position indication.
Meets NACE MR01.75 for sulfide
cracking resistance.

Special Tests

Technical Data

Liquid penetrant

Body style:

WA21F (Flanged)
WA20 (Flangeless)

Size range:

1" to 8"

Shut-off:

ANSI Class V,
FCI 70-2 (B16.104)

Magnetic-particle
Ultra-sonic
X-ray

General Applications
Slurry and viscous fluid
Powder and pellet

Face-to-face: 150# Flanged per


ANSI B16.10
Flangeless per I.S.A.

Sludge in water treatment and


pollution control processes
Chips and fibers in pulp and
paper process
Flow control in pipeline and
transmissions
Pressure control in oil and gas

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
63

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Design and Construction
Integral Mounting Pad

Fugitive Emissions
Control Packages

Machined actuator pad allows precise mounting


of actuator. Mounting bolts are independent from
the stem-packing gland bolts. This exact alignment
reduces torque and prevents out-of-line wear on
the stem and packing.

Stem to Disc Connection

Available for both flammable


and non-flammable service.

A tapered pin connection is


used to ensure accurate control
of flow, which also results in a
high resolution of 250:1.

Positive Locking,
End Cap Retention
Wire-ring with three point
locking device assures a
tight fit.

Versatile End-Connection
The Unibody design is
available in flangeless or
flanged construction and
meets I.S.A. S-75.04 and
ANSI B16.10 face-to-face
dimensions.

Minimum Body Cavity


Reduces build-up of transition
process materials and the
segmented V-ball eliminates
freeze-up.

Unique Dual-V Ball


A secondary (Small) V-notch allows
extremely small, accurate flow rates
with the additional benefit of the
primary (Large) V-ball providing straight
through, non-clogging flow which, if
necessary, will shear slurries and fibers.

Unibody Design
This proven structural design
enhances piping integrity by
reducing stress and additionally
eliminates potential leak paths.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
64

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Cv Values

1"
0.16
11/2" 0.45
2"
0.83
3"
1.80
4"
3.00
6"
6.50
8"
10.40

20

30

0.33
0.90
2.50
5.50
9.00
19.50
31.40

1.2
3.2
5.8
12.8
21.0
45.5
72.8

Percent Open
50
60
70

40
2.3
6.3
11.6
25.6
42.0
91.0
146.0

4.1
11.3
20.6
45.6
75.0
163.0
260.0

6.6
18.0
33.0
73.0
120.0
260.0
416.0

100

80

10.2
27.9
51.2
113.0
186.0
403.0
645.0

90

15.8
23.4
43.2
63.9
79.2 117.0
175.0 259.0
288.0 426.0
624.0 923.0
998.0 1480.0

100
33.0
90.0
165.0
365.0
600.0
1300.0
2000.0

80

Cv Value %

Valve
Size 10

Inherent Flow Characteristics

Operating Torque for Dual V with 20% Safety Factor


Valve
Size

100

1"
11/2"
2"
21/2"
3"
4"
5"
6"
8"

80
133
177
293
354
673
797
1682
2655

80
133
177
293
354
673
797
1682
2655

Differential Pressure, psi - inch - lbs


200
300
400
500
80
133
195
354
443
885
1107
2124
3363

85
169
266
531
655
1372
1593
4000
5045

110
222
355
665
845
1700
2040
3983
6640

135
280
440
825
1150
2125
2480
5050
8230

600

725

165
341
531
1062
1328
2540
3000
6151
10620

225
452
700
1328
1638
3275
3983
7957
14160

60

40

20

20

40

60

80

100

Valve Travel %

For BP trim, contact your local sales representative.

Order Information
WA
WA

21F
20

32
32

AT
AT

Class Rating
21F - 150# , Flanged
22F - 300# , Flanged
20 - Wafer

Body Material
32 - CF8M

31 - CF8

30 - CG8M

Trim Combination
See Available Trims table (below)

*Pressure Class needed for Wafer only


15 - 150# , Wafer
30 - 300# , Wafer

Available Trims
Application

General
Purpose

Abrasion
Resistant

Corrosion
Resistant

Corrosion and
Abrasion Resistant

Abrasion and High


Temp Resistant

Trim Combination
Operating
Temperature
Body Material
V-Ball
Material
Seat Material
Seat Seal Material
Stem Bearing
Packing

AV
-4F to 302F
[-20C to 150C]
CF8, CF8M, CG8M
CF8M+
Hard Chrome
316 SS + Stellite
Viton O-ring
Metal-backed Teflon
PTFE

BV
-4F to 302F
[-20C to 150C]
CF8, CF8M, CG8M
CF8M+ Nickel
Alloy Overlay
316 SS + Stellite
Viton O-ring
Metal-backed Teflon
PTFE

AT
-4F to 482F
[-20C to 250C]
CF8, CF8M, CG8M
CF8M+
Hard Chrome
316 SS + Stellite
Reinforced PTFE, U-ring
Metal-backed Teflon
Reinforced PTFE

BT
-4F to 482F
[-20C to 250C]
CF8, CF8M, CG8M
CF8M + Nickel
Alloy Overlay
316 SS + Stellite
Reinforced PTFE, U-ring
Metal-backed Teflon
Reinforced PTFE

BP
-4F to 518F
[-20C to 270C]
CF8, CF8M, CG8M
CF8M + Nickel
Alloy Overlay
316 SS + Stellite
PEEK U-ring
Stellited Bushing
Soft Carbon

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
65

KTM Ball Valves

Dual V High Performance Control Ball Valve - 1" to 8" Flanged and Flangeless
Flanged

Flangeless

H1
H1
d2
d
FLOW

d1

d2

d1

H
H
L1
L1
L

150 lb. Class Dimensions


Valve
Size

d1

1"
11/2"
2"
21/2"
3"
4"
5"
6"
8"

0.98
1.50
2.01
2.52
2.99
4.01
5.00
5.95
7.99

1.73
2.05
2.60
3.15
3.31
4.09
5.12
6.30
7.99

150 psi WA21F Flanged


H
H1
L
2.83
3.54
4.33
5.16
5.47
5.87
6.38
7.13
8.66

3.38
4.13
4.53
5.60
6.03
7.01
7.60
9.80
10.79

5.00
6.50
7.01
7.48
7.99
9.02
10.00
10.51
11.50

L1

d2

d1

2.40
3.58
3.86
3.94
3.74
4.41
5.00
5.26
5.75

4.25
5.00
6.00
7.00
7.50
9.00
10.00
11.00
13.50

0.98
1.50
2.01
2.52
2.99
4.02
5.00
5.98
7.99

1.73
2.05
2.60
3.15
3.31
4.09
5.12
6.22
7.99

150 psi WA20 Wafer


d2
H
H1
2.56
3.23
3.94
4.65
5.12
6.14
7.32
8.50
10.39

2.83
3.54
4.33
5.16
5.47
5.87
6.38
7.13
8.66

3.38
4.13
4.53
5.60
6.03
7.01
7.60
9.80
10.79

L
4.02
4.49
4.88
5.63
6.50
7.64
8.39
9.02
9.57

L1
1.42
1.57
1.73
2.09
2.24
3.03
3.07
3.90
4.17

Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.

300 lb. Class Dimensions, inches


Valve
Size
1"
11/2"
2"
21/2"
3"
4"
5"
6"
8"

d1

0.98
1.50
2.01
2.52
2.99
4.01
5.00
5.95
7.99

1.73
2.05
2.60
3.15
3.31
4.09
5.12
6.30
7.99

300 psi WA21F Flanged


H
H1
L
2.83
3.54
4.33
5.16
5.47
5.87
6.38
7.13
8.66

3.38
4.13
4.53
5.60
6.03
7.01
7.60
9.80
10.79

5.00
6.50
7.01
7.48
7.99
9.02
10.00
10.51
11.50

L1

d2

d1

2.40
3.58
3.86
3.94
3.74
4.41
5.00
5.26
5.75

4.88
6.13
6.50
7.50
8.25
10.00
11.00
12.50
15.00

0.98
1.50
2.01
2.52
2.99
4.02
5.00
5.98
7.99

1.73
2.05
2.60
3.15
3.31
4.09
5.12
6.22
7.99

Note: H1 dimension is for reference only. Actual dimension is dependent on actuator.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
66

300 psi WA20 Wafer


d2
H
H1
2.56
3.23
3.94
4.65
5.12
6.14
7.32
8.50
10.39

2.83
3.54
4.33
5.16
5.47
5.87
6.38
7.13
8.66

3.38
4.13
4.53
5.60
6.03
7.07
7.60
9.80
10.79

L
4.02
4.49
4.88
5.63
6.50
7.64
8.39
9.02
9.57

L1
1.42
1.57
1.73
2.09
2.24
3.03
3.07
3.90
4.17

KTM Ball Valves

Engineering Data

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
67

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure/Temperature Ratings
The body rating is independent of the seat rating and is shown below by dotted lines. Seat ratings for high-temperature valves with
Gratite seats are identical to ANSI body ratings. Refer to page 18.

Full Bore: 1/2", 3/4", 1"

Full Bore: 11/2" to 21/2"


Reduced Bore: 3"

1000

1000

1000

900

900

900

800

800

800

700

400

100

500

0
0

100

Temperature (F)

200

300

400

500

Full Bore: 8"


Reduced Bore: 10"

900

900

4000

800

800

3500

700

ating

Pressure, psi

500
Ga
Se

400

e
T-S
at

300

E-

at

TS

300

ea

Se

200

at

-S

ea

900 lb Rating

2000
600 lb Rating

1500
1000

300 lb Rating

ea
-S

t
150 lb
Rating

2500

SG

Rating

500
G-

500

3000

ating

400

400

1500 lb Rating

at
Se
Hat
Se
T-

150 lb

200

Se

300 lb R

600

Pressure, psi

300 lb R

300

ANSI 150, 300 (10" to 30")


ANSI 600 (1/2" to 24")
ANSI 900, 1500 (1/2" to 24")

1000

600

200

Temperature (F)

1000

700

100

Temperature (F)

Full Bore: 6"


Reduced Bore: 6" to 8"

300

Rat in
g

ea

200

1 5 0 lb

200

E-S

100

at

300

Rat in
g

100

400

at

200

100
0

1 5 0 lb

500
Se

ating

G-

Ratin

300 lb R

600

e
T-S

300

200

400

at
-Se

ea

-S

150 lb

300

500

eat

at

400

600

G-S
at

Se
Gt
ea

500

ating

e
T-S

600

700

300 lb R

Pressure, psi

ating

Pressure, psi

300 lb R
T-S

Pressure, psi

700

Pressure, psi

Full Bore: 3" to 4"


Reduced Bore: 4"

100

100

100

200

300

400

500

500

100

Temperature (F)

200

300

400

500

150 lb Rating

0
0

50

100 150 200 250 300 350 400 450

Temperature (F)

Temperature (F)
NBR
O-ring

Notes:
1. The E-seat is the same pressure and temperature characteristics as
the G-seat, except without reinforcing material.
2. Shaded area for 6", 8" and 10" ANSI 300 valves is limited to service
applications. If continuous service condition is in shaded area,
Trunnion type KTM ball valves are recommended. Temperature
limitations of
O-ring should be considered when making seat selection.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
68

Viton
O-ring

Teflon
U-ring

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure Drop vs. Flow - KTM Full Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0
5.0

1/ 2

3/4

1 1/ 2

2 2 1/ 2 3

10

P psi

1.0

0.0

12
14
16
18
20

0.1

0.05

0.01
1

10

50

100

500

1,000

5,000

10,000

50,000 100,000

Flow GPM Water F

Pressure Drop vs. Flow - KTM Reduced Bore Ball Valves (ANSI 150 and 300 Class Valves)
10.0
5.0

6 8

10

16
18
20

1.0

P psi

12
14

0.5

0.1

0.05

0.01
1

10

50

100

500

1,000

5,000

10,000

50,000 100,000

Flow GPM Water F

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
69

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves
Pressure Drop vs. Flow - KTM 3-Way Model EO3100 Valves, L Port (2-Seats)
Full Bore 11/2" to 8", Reduced 6" and 8"

1 1/ 2

2 2 1/ 2 3

ed
duc

Re

5.0

Re

duc

ed

10.0

P psi

1.0

0.5

0.1

0.05

0.01
0.1

0.5

10

50

100

500

1,000

5,000 10,000

Flow GPM Water F

Pressure Drop vs. Flow - KTM 3-Way Model E3200 or E3900 Ball Valves, L Port (4-Seats)
Full Bore 1/2" to 8", Reduced 6" and 8"

Re d
u

5.0

6
1/2

3/4

1 1/2

2 1/2

Re d
u

ce d

ce d

10.0

P psi

1.0

0.5

0.1

0.05

0.01
0.1

0.5

10

50

100

Flow GPM Water F


Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
70

500

1,000

5,000 10,000

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves
Ball Valve Sizing Formulas

Where:

Flow coefficient, or Cv, by definition is


the volume of water in gallons per
minute that will flow through a given
opening with a pressure drop of one
psi. All Cv values shown for KTM ball
valves are based on water at 60F.

Cv = Valve flow coefficient


G = Specific gravity at flowing
temperature (Water 1.0 at 60F)
Q = Liquid rate (g.p.m.)
Q = Gas flow rate at 14.7 psia and
temperature 60F (scfh)

Formulas shown below will assist in


obtaining the correct Cv for other fluids,
gas, and steam.

Notes:
1. For gas or steam service when
P1
P2 <
P (P1 + P2) = 0.87P1
2
2. For gas service, no temperature
correction is necessary between 32F
and 149F, but at any other temperature a
correction is necessary.

W = Flow rate (lb./hr.)


P1 = Upstream pressure (psia)
P2 = Downstream pressure (psia)
P = Pressure drop P1 - P2 (psia)
T

= Flowing temperature (F)

Tsh = Steam superheat (F)

Unknown Data

Known Data

Cv

Q, W, P1, P2, G, Tsh

Cv
Temperature
Correction

Q, P1, P2, G, T

Q.W.

Cv, P1, P2, G, Tsh

Q
Temperature
Correction

Cv, P1, P2, G, T

Liquid
Q

Cv

Gas
Q

42.2

P(P1+P2)

963

G (T + 460)

P(P1+P2)

42.2 Cv

P(P1+P2)

963 Cv

P(P1+P2)

G (T + 460)

Saturated Steam

Superheated Vapor

2.1 P(P1+P2)

(1+0.0007 Tsh)W

2.1 P(P1+P2)

2.1 Cv

Copyright 2009 Tyco Flow Control. All rights reserved.

P(P1+P2)

2.1 Cv P(P1+P2)

(1+0.0007 Tsh)

KTMMC-0550
71

KTM Ball Valves

Engineering data for the sizing, selection and specification of KTM Ball Valves
Flow Characteristics and Sizing Coefficients

The two tables below, one for full bore


and the other for reduced bore, are
provided to assist in sizing KTM ball
valves for control applications.

100

Percent of Maximum Cv

Since KTM ball valves have inherent


equal percentage flow characteristics,
they are ideally suited for control
applications over the widest possible
range of flow. Equal percentage flow
characteristics, in simple terms, means
that a given percentage change in the
valve opening will produce the same
percentage change in flow.

90
80
70
60
50
40
30
20
10
0

10 20 30 40 50 60 70 80 90 100

Percent of Ball Opening

Full Bore Valves


Valve Size:
Cv

1/2"

3/4"

1"

11/2"

2"

21/2"

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

26

50

94

260

480

750

1300

2300

5400

10000

16000

24000

31400

43000

57000

73000

Reduced Bore Valves


Valve Size:

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

Cv

420

770

1800

2500

4500

8000

12000

14000

18000

22000

KTM Pre-Vac Seal Ball Valves, 1/2" to 12"


(full bore) are recommended for vacuum
services down to 20 microns. When
ordering, specify Vacuum Service.
Both T and G seats are available for
vacuum services.
When KTM ball valves are for higher
vacuum service, the valves must be
thoroughly cleaned, more precisely
machined, and subjected to a leakage
test. For high vacuum applications,
please contact your sales
representative.

Ball Valve Leakage Allowance


When KTM standard valves are used for
vacuum service, 0.01 to 1.00 Lusec
(1 Hg/sec.) of body leakage will be
detected for sizes 1/2" to 12" (full bore).
Major causes of leakage are penetration
through body casting of gas or steam
from oil and water deposited on
components or contained in the casting.
Seat leakage is negligible for actual
services.

Pre-Vac Seal Standard Ball


Valve Body Leakage Allowance
1.00

Leakage - Lusec ( Hg/sec.)

Pre-Vac Seal Ball Valves for Vacuum Service

0.10

0.01

12 3 "
4

/ 1" 11/2" 2"

3" 4" 6" 8"10" 12"

Valve Size (inches)


Model EB100 Full Bore

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
72

KTM Ball Valves

E-seat Valve Technology


General Information
Composed of a unique molecularly
enhanced copolymer of PTFE and PFA,
KTMs E-seat offers a full range of
properties formerly requiring two separate
materials. The E-seat copolymer provides
pressure available only with glass fiber
filament or carbon-reinforced PTFE. In
high-temperature operations, the seat
remains white, eliminating the risk of color
contamination associated with seats
made from darker reinforced materials.
Standard in all KTM floating-style ball
valves, the E-seat is excellent on a wide
variety of applications but is particularly
recommended for use on styrene and
butadiene, where low permeability is a
performance factor; and on low-pressure
steam, where flaking of virgin PTFE is a
problem. It is also recommended for use
on food and beverage, pharmaceutical
and biotech, paper, clean gas and any
other applications where product purity
and the lack of foreign fillers such as
glass are critical to the user.

Figure 1
Virgin
PTFE

PTFE/PFA
Copolymer
(E-seat)

Reinforced
PTFE 10-20%
Carbon Filled

4480
16.7

3556 - 4267
5

3485
5.5

8.4

2.7

(1095)
(626)
55

(1863)
(1181)
60

(1721)
(1053)
65

12.6

13.9

7.8

15,001

7500 - 9643

13

7000

3500 - 4500

2.14 - 2.17

2.14 - 2.20

2.06 - 2.12

0.05 - 0.08

0.05 - 0.08

0.07 - 0.10

Seat Material
Tensile Strength psi
Compressive Creep
Percentage1

24 hours

Permanent
Deformation
0.2% Off Set
Compressive Stress psi
1% Deformation
Hardness (Shore Durometer)
Coefficient of linear thermal
expansion 77F to 302F
Coefficient of Wear K
inch2 sec x 10-8
lb ft hr
cm2 sec x 10-6
kg m hr
Specific Gravity
Stationary Static Coefficient
of Friction
Notes:
1. 73F 1991 psi

2. ( ) Direction of perpendicular to molding direction.

Properties and Performance


Figure 1 compares the performance of the
E-seat with seats made from virgin PTFE
and 10-20% carbon-filled PTFE. Note that
the E-seat has:
A tensile strength greater than or
comparable to the other two.
Greater compressive strength than
the others.
The least creep percentage of the three
materials, which gives it the least
distortion that causes cold flow.
Greater hardness (Shore Durometer)
than virgin PTFE.
The highest coefficient of linear thermal
expansion, translating into better
flexibility.

Figure 2 - Characteristics for Compressive Creep of Seats


Seat Model

77F

212F

Temperature
302F

392F

482F

T
G
E

18.7
11.9
10.3

33.7
28.0
23.3

42.7
36.2
32.6

50.0
44.2
41.0

67.2
52.7
55.2

Figure 2 data show the E-seat to have superior characteristics throughout the full
range of temperatures. Data was collected over a 24-hour period with a fixed pressure
of 1991 psi. Because compressive creep is of such major importance in a valve seat,
results from a wider range of temperatures are shown.

A coefficient of wear significantly below


that of virgin PTFE.
A specific gravity and friction coefficient
equal to that of virgin PTFE.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
73

KTM Ball Valves

SB11 Valve Torque Data for Actuator Sizing (Torque Unit = inch-lbs)
Valve Break Torque for E-Seat
Gland Packing: T
Differential Pressure: psi
Size

100

200

300

1/2"*

96
124
153
182
246
417
492
795
2068
4104

98
130
153
187
249
451
559
860
2135
4445

98
134
160
191
256
489
685
1085
2257
5198

98
136
164
200
276
506
846
1440
2696
6915

3/4"*

1"
11/2"
2"
21/2"
3"
4"
6"
8"

Valve Break Torque for E-Seat


Gland Packing: Graphite
Differential Pressure: psi
Size

100

200

300

1/2"*

105
137
168
200
271
458
542
876
2272
4514

108
142
168
206
273
493
608
940
2340
4856

108
146
175
211
281
531
735
1166
2464
5609

108
147
179
218
301
547
896
1522
2901
7318

3/4"*

1"
11/2"
2"
21/2"
3"
4"
6"
8"

Fluid Condition
Clean Liquid: Use Chart
Solvent, High Viscosity, or Dry Gas: Chart X 1.32

* Torques will not change for 1/2" and 3/4" in


case of Solvents, Viscous or Dry Gas

Note: 20% Safety Factor is included in charts.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
74

KTM Ball Valves

EB100 ANSI 150 and 300 Operating Torque (Torque Unit = inch-lbs)
Actuator Sizing with Applied Safety Factor
Gland Packing: T
Fluid
Factor
Size
inch
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"
5"
6"
8"

Differential Pressure: psi


A

0
B

85
117
146
108
149
186
139
191
239
239
329
412
339
467
584
616
850 1062
924 1275 1593
1694 2337 2921
3090 4248 5310
4775 6586 8232
7700 10620 13275

150
B

85
117
146
108
149
186
139
191
239
246
340
425
347
478
597
631
871 1089
1063 1466 1832
1925 2655 3319
3543 4886 6108
5852 8071 10089
11089 15295 19119

300
B

85
117
146
109
151
186
145
200
250
262
361
451
370
510
637
693
956 1195
1201 1657 2071
2233 3080 3850
4080 5628 7035
6930 9559 11949
14785 20393 25491

450
B

600
B

740
B

86
119
149
89
123
154
102
140
175
111
153
191
117
161
202
131
181
226
154
212
266
162
223
279
185
255
319
270
372
465
308
425
531
385
531
664
416
574
717
493
680
850
616
850 1062
785 1083 1354
932 1285 1606 1078 1487 1859
1371 1891 2363 1540 2124 2655 1771 2443 3054
2464 3399 4248 2849 3930 4912 3234 4461 5576
4775 6586 8232
8315 11470 14337 Contact your sales representative
18789 25915 32394

Actuator Sizing with Applied Safety Factor


Gland Packing: Graphite
Fluid
Factor
Size
inch
1/2"
3/4"
1"
11/2"
2"
21/2"
3"
4"
5"
6"
8"

Differential Pressure: psi


A

0
B

139
191
239
162
223
279
216
297
372
439
605
757
539
743
929
1001 1381 1726
1309 1806 2257
2310 3186 3983
3835 5290 6612
5427 7486 9357
8684 11978 14973

150
B

139
191
239
162
223
279
216
297
372
447
616
770
547
754
943
1016 1402 1752
1448 1997 2496
2541 3505 4381
4270 5890 7362
6440 8882 11103
11869 16370 20463

300
B

139
191
239
163
225
281
222
306
382
462
637
797
570
786
982
1078 1487 1859
1586 2188 2735
2849 3930 4912
4776 6588 8235
8394 11578 14472
15342 21161 26451

450
B

600
B

740
B

140
193
242
143
198
247
156
215
268
165
227
284
171
236
295
185
255 319
231
319
398
239
329
412
262
361
451
470
648
810
508
701
876
585
807 1009
616
850 1062
693
956 1195
816 1126 1407
1170 1614 2018 1317 1816 2270 1463 2018 2522
1756 2422 3027 1925 2655 3319 2156 2974 3717
3080 4248 5310 3465 4779 5974 3850 5310 6638
5427 7486 9357
8756 12077 15096 Contact your sales representative
19105 26352 32940

Conditions
A:

For clean liquids

B:

For solvents, high viscosity, cry gas

C:

For slurry

Note: Safety Factor is included in charts.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
75

KTM Ball Valves

Operating Torque for 3-Way EO3100, EO3800, E3900, E3200 (Torque Unit = inch-lbs)
Gland Packing: T
Valve
Size
F.B.
R.B.
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"

6"
8"

Differential Pressure: psi

3"
4"

6"
8"
10"

100

300

400

58
73
94
158
229
360
504
941
1440
2256
4320

58
73
94
158
230
427
605
1152
1920
3024
6144

58
74
98
173
251
470
826
1536
2832
4800
9984

59
76
101
182
271
516
888
1680
3168
5376
11328

600

740

61
71
80
94
113
130
218
265
350
437
634
730
1056
1152
1968
2074
3734
3898
Contact your sales
representative

Model Number

Factor
I

USE Chart

For Solvents OR Dry Gas . . . . . . Factor II

EO3100 and EO3800

II
III

1.7 X Chart
2.27 X Chart

For Slurry use . . . . . . . . . . . . . . . . Factor III

2.4 X Chart

E3900 and E3200

II
III

3.6 X Chart
4.8 X Chart

For Clean Liquids use . . . . . . . . . Factor I

Operating Torque for Floating Ball Valves EB100 PEEK and Gratite Seats (Torque Unit = inch-lbs)
ANSI 150 and 300
Valve
Size
F.B. R.B.
1/2"
3/4"

1"
11/2"
2"
21/2"
3"
4"

6"
8"

3"
4"

6"
8"
10"

Differential Pressure: psi


0

100

300

400

600

740

173
220
281
475
688
1080
1512
2822
4320
6768
12960

173
220
281
475
691
1282
1814
3456
5760
9072
18432

173
223
295
518
752
1411
2477
4608
8496
14400
29952

176
227
302
547
814
1548
2664
5040
9504
16128
33984

184
241
338
655
1051
1901
3168
5904
11203
18518
45792

212
281
389
796
1310
2189
3456
6221
11693
19584
50112

Note: Safety Factor is included in charts.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
76

KTM Ball Valves

Operating Torque for Trunnion Mounted Ball Valves EO1100, EO8100, EO1200 and EO8200 (Sizes 2" to 24")
The enclosed valve torques are intended as a guide for the selection of the proper
actuator for us on KTM ball valves. The torques reflect net peak (no safety factor) at
breakaway. Normally, running is 25% less and seating is 10% less.

Procedure for Torque Selection


1. From the Pressure/Temperature charts (Contact your sales representative),
determine which seat should be used.
2. Select valve torque Factor I, II, or III from the following table.

Factor

Condition
of Fluid

Temperature

Clean Liquid
(see Note)

-4F to Seal Limit


(for Pressure/Temperature chart, contact your sales representative)

II

Solvent or Dry Gas -4F to Seal Limit


(see Note)
(for Pressure/Temperature chart, contact your sales representative)

III

Clean Liquid

-58F to -4F

Slurry

-4F to Seal Limit


(for Pressure/Temperature chart, contact your sales representative)

Solvent or Dry Gas -58F to -4F

Note:

Example Clean Liquid = Water or Oil (Lubricant Effect)


Example Solvent = Gasoline or Kerosene (Washing Effect)

Example:
Service conditions = 10" line, handling natural gas at a maximum differential pressure
of 800 psi, and a maximum temperature of 100F. Customer desires full bore ball
valve, flange ends, 600 ANSI.
From Factor Chart above, Dry Gas has a torque of Factor II.
On Factor II Chart (page 78), locate 800 psi column under Differential Pressure.
Proceed downward until 10" Full Bore (F.B.) row is intersected. Torque in this block
reads 17,200 in/lbs. This is net peak torque at breakaway.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
77

KTM Ball Valves

Operating Torques for Trunnion Mounted Ball Valves (Torque Unit = inch-lbs)
Factor I
Valve
Size
F.B. R.B.
2
3
4
6
8
10
12
14
16
18
20
24

3
4
6
8
10
12
14
16
18
20
24
30

Differential Pressure: psi


0
392
702
1125
2142
3690
6300
10,260
14,850
20,520
26,100
34,200
54,000

200
468
864
1395
2610
4680
7740
12,600
18,000
25,650
32,400
42,300
66,600

400

600

800

1000

1200

1400

1600

1800

2000

540
648
747
864
1008
1170
1350
1575
1845
1062
1260
1512
1782
2034
2340
2745
3195
3735
1710
2115
2565
3015
3510
4050
4752
5562
6462
3222
3951
4770
5580
6480
7560
8820 10,350 12,150
5760
7020
8550 10,350 12,150 14,220 16,560 18,720 21,420
9540 11,880 14,400 17,100 20,250 23,400 27,000 31,500 36,450
15,300 18,900 23,040 27,900 32,400 37,800 43,650 50,400 58,500
22,320 27,000 32,400 38,520 45,000 53,820 62,730 72,000 83,700
31,500 38,700 46,800 55,800 64,800 75,600 87,300 101,700 117,000
40,500 50,400 61,200 72,900 83,700 97,200 111,600 130,500 151,200
52,200 63,900 77,400 90,000 106,200 122,400 144,000 171,000 206,100
82,800 102,600 122,400 144,000 169,200 196,200 229,500 270,000 322,200

2200

2400

2600

2800

3000

3200

3400

3600

1980
4140
7020
13,320
23,400
39,600
64,800
90,000
127,800
166,500
225,000
351,000

2196
4500
7740
14,400
25,650
44,100
70,200
99,000
140,400
184,500
244,800
387,000

2412
4860
8460
15,750
27,900
48,510
76,500
108,000
153,000
202,500
270,000
432,000

2610
5310
9360
17,100
30,600
53,100
82,800
118,800
166,500
225,000
297,000
477,000

2880
5850
10,260
18,720
33,300
58,500
90,000
130,500
180,000
250,200
324,000
522,000

3132
6390
11,160
20,250
36,900
63,000
99,000
142,200
198,000
270,000
351,000
567,000

3420
6930
12,150
22,320
39,600
68,400
108,000
153,000
216,000
288,000
387,000
612,000

3690
7470
13,050
24,300
43,200
73,800
117,000
162,000
234,000
315,000
414,000
666,000

2200

2400

2600

2800

3000

3200

3400

3600

2880
5840
10,240
18,800
33,600
57,600
92,000
129,600
184,000
240,000
320,000
512,000

3120
6400
11,200
20,400
36,800
62,800
100,000
142,400
200,000
264,000
352,000
568,000

3440
7040
12,320
22,240
40,800
68,800
108,800
153,600
222,400
292,000
468,000
624,000

3760
7600
13,200
24,000
44,000
75,200
118,400
168,000
238,400
316,000
424,000
672,000

4080
8320
14,400
26,400
48,000
80,000
128,000
180,000
256,000
344,000
456,000
736,000

4400
8960
15,600
28,800
51,280
86,4000
140,000
196,000
280,000
376,000
496,000
800,000

3200

3400

3600

Clean Liquid: -4F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).

Factor II
Valve
Size
F.B. R.B.
2
3
4
6
8
10
12
14
16
18
20
24

3
4
6
8
10
12
14
16
18
20
24
30

Differential Pressure: psi


0
464
856
1344
2480
4400
7520
12,240
17,600
24,400
31,200
40,800
64,000

200
560
1040
1640
3080
5520
9200
15,040
21,600
30,400
39,200
50,400
80,000

400

600

800

1000

1200

1400

1600

1800

2000

656
760
896
1040
1200
1392
1600
1880
1240
1480
1760
2080
2400
2760
3240
3760
2040
2480
3040
3560
4160
4800
5600
6560
3800
4720
5760
6640
7760
9120 10,560 12,400
6880
8400 10,320 12,160 14,400 16,800 19,600 22,400
11,360 14,240 17,200 20,400 24,000 28,000 32,640 37,600
18,400 22,560 27,600 32,800 38,800 45,600 52,800 60,800
26,400 32,400 38,800 45,600 53,600 64,000 74,400 86,400
37,600 45,600 56,000 66,400 76,800 89,600 104,000 120,000
48,000 59,200 72,000 86,400 100,000 116,000 134,400 156,000
62,400 76,800 92,000 108,000 126,400 145,600 172,000 204,000
97,600 120,000 145,600 174,400 200,000 232,000 272,000 320,000

2160
4400
7680
12,800
25,600
44,000
70,400
100,000
140,000
180,800
240,000
384,000

2400
2600
4880
5360
8400
9200
15,840 17,300
28,000 30,800
48,000 52,800
76,800 84,000
108,000 118,400
153,600 168,0000
200,000 220,000
264,000 292,000
424,000 464,000

Solvent or Dry Gas: -4F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).
Clean Liquid: -58F to -4F

Factor III
Valve
Size
F.B. R.B.
2
3
4
6
8
10
12
14
16
18
20
24

3
4
6
8
10
12
14
16
18
20
24
30

Differential Pressure: psi


800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

696
832
976
1152
1344
1264
1544
1840
2240
2680
2000
2480
3032
3640
4480
3680
4640
5744
7120
8640
5840
8320 10,240 12,720 15,280
11,200 13,920 17,120 21,200 26,000
18,000 22,240 27,200 33,600 41,440
26,000 32,800 40,000 48,800 58,400
36,000 45,600 56,800 68,800 84,000
46,400 57,600 72,000 91,200 110,400
60,800 76,000 94,400 112,400 139,200
96,000 118,400 147,200 182,400 220,000

200

400

600

1552
3120
5296
10,000
18,240
30,800
49,440
68,640
100,000
128,000
164,000
256,000

1800
3640
6224
11,600
21,440
35,840
57,600
80,000
116,000
148,000
188,000
296,000

2080
4240
7200
13,600
25,200
41,600
67,200
94,400
134,400
172,000
220,000
344,000

2400
4944
8400
15,920
29,200
48,800
78,240
110,400
156,000
200,000
256,000
408,000

2800
5600
9760
18,400
33,600
56,000
91,200
128,000
180,000
232,000
304,000
480,000

3200
6560
11,440
21,600
38,400
64,800
104,000
148,000
212,000
272,000
364,000
568,000

3520
7200
12,640
23,600
41,600
71,200
113,600
160,000
230,400
296,000
400,000
630,400

3840
7920
13,680
25,600
45,600
77,600
124,000
176,000
252,000
328,000
440,000
704,000

4240
8800
15,200
28,000
49,600
86,400
136,000
192,000
272,000
352,640
480,000
784,000

4640
9520
16,640
30,400
54,400
94,400
148,000
208,000
300,000
392,000
528,000
880,000

3000

5120
5600
6080
6640
10,400
11,200
12,240
13,440
18,000
19,600
21,440
23,200
33,200
36,000
40,000
43,200
59,200
64,800
70,400
76,800
102,400 112,000 120,000 132,000
164,000 176,000 192,000 204,000
228,000 248,000 268,000 288,000
328,000 356,000 384,000 416,000
432,000 472,000 512,000 560,000
576,000 624,000 680,000 664,000
944,000 1,024,000 1,104,000 1,184,000

Slurry: -4F ~ seal limit (for Pressure/Temperature chart, contact your sales representative).

Notes:

Clean Liquid: -58F to -4F

1. Torques are net peak (no safety factor).


Select actuator output torque with safety
factor based on actuator type and consider
all operating conditions such as temperature,
differential pressure, type of fluid, and
operating frequency.

Torque values provided in this catalog


are under standard conditions of
clean liquid and ambient temperature.

Copyright 2009 Tyco Flow Control. All rights reserved.

2. Seat = H (Reinforced PTFE with Metal


Carrier Ring)

KTMMC-0550
78

KTM Ball Valves

Operating Torques for Control Ball Valves


Operating Torque for WO400 and WO600 with 20% Safety Factor
Valve Size
Full Reduced
Bore Bore
1"
11/2"
2"
21/2"
3"
4"
5"
6"
8"
10"

1.5"
2"
2.5"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"

Differential Pressure, psi - inch - lbs


0

125
160
205
235
455
675
975
1595
2480
3720
6195
11500
12280
28765

100

200

290

400

500

600

725

156
248
354
445
975
1465
1950
3186
4868
8235
15845
24780
39825
66375

260
346
576
755
1593
2301
3100
5310
8410
15576
25665
48675
78680
141600

319
452
770
1110
2213
3275
4602
7525
13275
21685
38940
70800
132750
212400

363
525
975
1510
3100
4425
6195
11505

399
570
1151
1682
3810
5576
7877
14160

410
585
1239
1947
4248
6640
9735
15930

410
600
1330
2124
4956
7788
11065
19470

Operating Torque for VS11 with 20% Safety Factor


Valve
Size

100

1"
11/2"
2"
21/2"
3"
4"
6"
8"
10"

125
160
205
235
455
675
975
1595
2480

156
248
354
445
975
1465
1950
3186
4868

Differential Pressure, psi - inch - lbs


200
290
400
500
600
260
346
576
755
1593
2301
3100
5310
8410

319
452
770
1110
2213
3275
4602
7525
13275

363
525
975
1510
3100
4425
6195
11505

399
570
1151
1682
3810
5576
7877
14160

410
585
1239
1947
4248
6640
9735
15930

725
410
600
1330
2124
4956
7788
11065
19470

Limitation of Laminated Seat is 572F

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
79

KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Example:

Body Style

Body
Materials

EB1

32

Special
Feature

Ball/Stem
Materials*

Ball
Coating

32

Seat
Stem
Materials Packing

Pressure
Class

15

Manual
Connection Special
Operator

- S

Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS;
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Code
EO100SB11
EB800R
EB1
EB8
E071
E078
E011
E081
E012
E082
E031
E038
E39
E32

Code
30
31
32
33
34
36
39
41
42
43
44
45
46
50
51
52
53
54
62
64
68
69
72
99

Body Style (see page 82 for details)


Full bore, floating ball, split body, ISO
Reduced bore, floating ball, one piece unibody
Full bore, floating, split body
Reduced bore, floating, split body
Jacketed, end entry, over size flanged, full bore
Jacketed, end entry, over size flanged,
reduced bore
Full bore, trunnion mounted ball,
O-ring stem seal
Reduced bore, trunnion mounted ball,
O-ring stem seal
Full bore, trunnion mounted ball,
adjustable gland
Reduced bore, trunnion mounted ball,
adjustable gland
3-way L Port, 2-seats, full bore
3-way L Port, 2-seats, reduced bore
3-way L or T Port, full bore, 4-seats
3-way L or T Port, 4-seats, full and reduced
bore available
Body Materials
317 SS - CG8M
304 SS - CF8
316 SS - CF8M
316L - CF3M
304L - CF3
Alloy 20-CN7M
Duplex S.S.-CD4MCU
Hastelloy B"-N12MV
Hastelloy C-CW12MV
Monel-M-35-1
Inconel-CY40
Titanium
Nickel-CZ100
LCB
LC1
LC2
LCC
LC3
WCB or A 105
WCC
WC1-F1
LF2
API-6A Type II
Other Materials

Copyright 2009 Tyco Flow Control. All rights reserved.

Code
L
T
U

Special Feature
L Port for 3-way
T Port for 3-way
B7M/2HM Bolting for SS and Alloy Bodies

Code
30
31
32
33
34
35
36
37
38
39
41
42
43
44
45
46
50
52
53
54
62
63
69
71
72
99

Ball/Stem Materials*
317 SS - CG8M
304 SS - CF8
316 SS - CF8M
316L - CF3M
304L - CF3
420 S.S.
Alloy 20
410 SS
403 SS
329 SS
Hastelloy B
Hastelloy C
Monel
Inconel
Titanium
Nickel
LCB
LC2
LCC
LC3
WCB or A105
Cr-Mo Steel
LF2
AISI 4137
AISI 4135
Other Materials

* When stem material is different than ball material, the code number for the
stem material should follow the code number for the ball material.
32/39-Ball = CF8M or 316SS, Stem = 329SS

Code
E
C
N

KTMMC-0550
80

Ball Coating
ENP (Electroless Nickel Plated) 3 mils
Hard Chrome Plated
Nickel Alloy Overlay

KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Example:

Body Style

Body
Materials

EB1

32

Special
Feature

Ball/Stem
Materials*

Ball
Coating

Seat
Stem
Materials Packing

32

Pressure
Class

15

Manual
Connection Special
Operator

- S

Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS;
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Code
T
G
G
H
A
F
M
K
P
E
S

Seat Materials
PTFE
Reinforced PTFE (carbon fiber reinforce)
Special reinforced T.F.E.
Same as G but with a metal carrier ring
Reinforced Nylon (ANSI 2500, API 6A)
Hard Graphite
Metal Seat
Peek
UHMW Polyethylene
PTFE-PFA Copolymer
Moly/Glass T.F.E.

Code
T
N
N
V
U
G

Stem Packing or Seals


PTFE
NBR
Hydrin or Low Temp. NBR
Viton
GRAFOIL
Reinforced PTFE

Code
15
30
60
90
150
250

Pressure Class
ANSI 150 lb.
ANSI 300 lb.
ANSI 600 lb.
ANSI 900 lb.
ANSI 1500 lb.
ANSI 2500 lb.

Code
L
G
W

Manual Operator Type


Lever Handle
Worm Gear Operator
Oval Handwheel

Code
--RTJ
BW
SE
SW
FF

Connection
Raised Face Standard (specify for all others)
Ring Type Joint
Butt-weld End
Screwed End
Socket Weld End
Flat Face

Code
SB11
EXT
SVB

Special
Special give complete detail
Extended Bonnet for cryogenic service
Special Vented Ball (Uni-directional flow
required)
Fugitive Emission Double Gland Packing and
Lantern Ring
Exxon Partial Burn Valve
Exxon Full Burn Valve
DuPont Coded
Cavity-Free/No Fill/Pocketless

X
ZP
Z
D
PL

When other than lever or gear operators are desired, a complete description
of the actuator should follow the valve coding number.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
81

KTM Ball Valves

Ordering Instructions (When ordering: Quantity and Valve Size should precede KTM Code Number)

Example:

Body Style

Body
Materials

EB1

32

Special
Feature

Ball/Stem
Materials*

Ball
Coating

32

Seat
Stem
Materials Packing

Pressure
Class

15

Manual
Connection Special
Operator

- S

Body Style: full bore, floating ball, split body, fugitive emission option; Body Material: 316 SS; Ball-Stem Material: 316 SS;
Seat Material: PTFE-PFA Copolymer; Stem Packing: PTFE; Pressure class: ANSI 150; Manual Operator: Lever handle

Body Styles
Floating Ball Valves
Code
SB11
EB800R
EB1
EB8
E03
E02
E071
E078

Body Style
Floating Ball, Split Body, Fire-safe
Floating Ball, One-Piece Body,
Fire-safe
Floating Ball, Split Body,
Fugitive Emission Option
Floating Ball, Split Body,
Fugitive Emission Option
Bar Stock Type, 3 Piece Design
Bar Stock Type, 3 Piece Design
Jacketed, End Entry
Jacketed, End Entry

Connection
Full Bore
Reduced Bore

Flanged
Flanged

Pressure Class
150 ANSI
150-300 ANSI

1/2"

Sizes
to 8"
1/2" to 8"

Full Bore

Flanged

150-300 ANSI

1/2"

Reduced Bore

Flanged

150 ANSI

6" to 10"

Full Bore
Reduced Bore
Full Bore
Reduced Bore

Screwed or Socket Weld


Screwed or Socket Weld
Over Sized Flanged
Over Sized

Max 1500 WOG


Max 1500 WOG
150-300 ANSI
150-300 ANSI

1/2"

Connection
Full Bore
Full Bore
Full Bore
Reduced Bore
Reduced Bore
Reduced Bore
Full Bore
Full Bore
Full Bore
Reduced Bore
Reduced Bore
Reduced Bore

Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged

Pressure Class
150-300 ANSI
600 ANSI
900-1500 ANSI
150-300 ANSI
600 ANSI
900-1500 ANSI
150-300 ANSI
600 ANSI
900-1500 ANSI
150-300 ANSI
600 ANSI
900-1500 ANSI

Sizes
10" to 30"
2" to 24"
11/2" to 20"
12" to 36"
3" to 26"
2" to 24"
2" to 30"
2" to 24"
11/2" to 20"
3" to 36"
3" to 26"
3" to 24"

Connection
Full Bore
Full Bore
Reduced Bore
Full Bore
Reduced Bore
Full Bore
Full Bore

Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged

Pressure Class
150-300 ANSI
600 ANSI
150-300 ANSI
150 ANSI
150 ANSI
300 ANSI
600 ANSI

Sizes
11/2" to 12"
11/2" to 6"
6" to 10"
1/2" to 8"
6" and 8"
1/2" to 4"
1/2" to 11/2"

to 8"

to 11/2"
to 2"
1/2" to 8"
3" to 8"
1/2"

Trunnion Ball Valves


Code
E011

Body Style
Trunnion Mounted Ball, Split Body

E081

Trunnion Mounted Ball, Split Body

E012

Trunnion Mounted Ball, Split Body,


Adjustable Gland

E082

Trunnion Mounted Ball, Split Body,


Adjustable Gland

3-Way Ball Valves


Code
E031

Body Style
3-way L Port 2-seats

E038
E39
E32

3-way L Port, 2-seats


3-way L or T Port, 4-seats
3-way L or T Port, 4-seats

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
82

KTM Ball Valves

Standards and Approvals


KTM Ball Valves are manufactured in strict accordance with
worldwide industry standards.
ANSI
B16.5
B16.10
B16.34
B16.25
FCI 70-2

Title
Steel pipe flanges and flanged fittings
Face-to-Face and End-to-End dimensions
Valves flanged, threaded and welded end
Butt-welded ends
Control valve seat leakage

API
6D
598
607
RP6F
6FA
608

Title
Pipeline valve specifications
Valve inspection and test
Fire-tested for soft-seated valves (4th Edition) and EXES 3-14-1-2A
Fire test for valves
Fire test for valves
Metal ball valves flanged and butt-welded ends

MSS
SP-6

Title
Standard finishes for contact faces of pipe flanges and connecting-end
flanges of valves and fittings
Standard marking system for valves, fittings, flanges and unions
Quality standard for steel castings for valves, flanges and fittings
(visual method)
Pressure testing of steel valves
Ball valves with flanged or butt-welded ends for general services

SP-25
SP-55
SP-61
SP-72

NACE
Title
MR-01-75 Sulfide stress-cracking resistant metallic materials for oilfield equipment
BS
5351
5146

Title
Steel ball valve for the petroleum, petrochemical and allied industries
Inspection and testing

Details on acceptance of KTM products with other organizations are available


upon request.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
83

KTM Ball Valves

Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services.
Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO
REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO
THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING
INCIDENTAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco
reserves the right to change product designs and specifications without notice. All registered trademarks are the property of their respective owners. Printed in the USA.

Copyright 2009 Tyco Flow Control. All rights reserved.

KTMMC-0550
84

www.tycoflowcontrol.com

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