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Department of Education
PUBLIC TECHNICAL -VOCATIONAL
HIGH SCHOOLS
Unit of Competency:
Module No. 1
Table of Content
How to Use this Module .................................................................................... i
Introduction ..................................................................................................... 1
Technical Terms ............................................................................................... 2
Learning Outcome 1:
Prepare audio tools and workplace for maintenance/repair
of audio -products ....................................................................................... 4
Learning Outcome 2:
Diagnose Faults of Audio Products and System ......................................... 23
Learning Outcome 3:
Maintain and Repair of Audio Products and System......................30
Learning Experience 32
Program/Course
Unit of Competency
Module Title
INTRODUCTION:
This module contains information and suggested learning activities on
maintaining and repairing Audio Products and Systems. It covers attitudes
required to the knowledge, and skill.
Completion of this module will help you better understand the succeeding
module on performing computer operation.
This module consists of three learning outcomes. Each learning outcome
contains learning activities supported by instruction sheets. Before you perform
the instructions, read the information sheets and answer the self-check and
activities provided to ascertain to yourself and your instructor that you have
acquired the knowledge necessary to perform the skill portion of the particular
learning outcome.
Upon completing this module, report to your teacher for an assessment to
check your achievement of knowledge and skills requirements of this module. If
you pass the assessment, you will be given a certificate of completion.
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module you should be able to:
LO1 prepare audio tools and workplace for maintenance /repair of
audio products;
LO2 diagnose faults of audio products and system and
LO3 maintain / repair products and system.
TECHNICAL TERMS
Active State. A condition of a semi conductor device that is working
Ampere. A unit of electric current, or amount of electric charge per second
Capacitance. A measure of the amount of electric charge stored (or separated)
for a given electric potential
Conductance. A measure of how easily an electricity flows along a certain path
through an electrical element
Current. The flow (movement) of electric charge.
Decibel. A logarithmic unit of measurement that expresses the magnitude of a
physical quantity (usually power or intensity) relative to a specified
or implied reference level.
Digital. Use as discrete (that is, discontinuous) values to represent information
for input, processing, transmission, storage, etc
Duty Cycle. It is the proportion of time during which a component, device, or
system is operated.
Error. Refers to a difference between actual behavior or measurement and the
norms or expectations for the behavior or measurement
Farad. Defined as the amount of capacitance for which a potential difference of
one volt results in a static charge of one coulomb
Frequency. A measure of the number of occurrences of a repeating event per
unit of time.
Henry. The SI unit of inductance
Inductance. An electric current flowing around a circuit produces a magnetic
field and hence a magnetic flux through the circuit
Injury. Damage or harm caused to the structure or function of the body caused
by an outside agent or force, which may be physical or chemical
Insulation. A material that resists the flow of electric current
Ohm. (symbol: ) it is the SI unit of electrical impedance or, in the direct
current case, electrical resistance.
Potential Differences. In physics, the potential difference between two points is
the amount of work that would need to be done on a unit electric
charge to move it from one point to the other against an electric
field
Program/Course
Unit of Competency
Module Title
Equipment
-
AM Radio Receiver
MP3/MP4
Instruments
-
Signal Generator AF / RF
Oscilloscope
Power Supply
Distortion Analyzer
Soldering Iron
Soldering Stand
4
Desoldering Tool
Pliers
Diagonal pliers
Utility Knife
Cleaning Brush
Electronic Components
Soldering Lead
Wires
Silicon Grease
Soldering Flux
Requisition Slip
Accessories
Working clothes
Hand gloves
Mask
Goggles
Learning Materials
-
Work Plan
Service Manual
IC Manual
Learning Elements
2.
3.
4.
5.
6.
7.
Special Instructions
the
Sorting. Refers to the practice of going through all the tools, materials,
etc
2.
3.
You must get a score of 7-9 to have a rating of Very Good the teacher
assessment criteria 1-1.
TEACHER-CHECK SHEET 1.1
5S Application
Direction: The teacher will prepare a man-made activity for the students
to work on.
Item
no.
A
B
C
D
E
5S
70
Activity
75 80 85 90 95 100
Score
Sorting
Simplifying
Sweeping, Systematic
Cleaning, or Shining
Standardizing
Sustaining
Average
--------
Descriptive Grade
96-100
Excellent
86-95
Very good
81-85
Good
75-80
Fair
70-74
Poor
Driving Tools
Handle
Head or Tip
Torx Screw Driver Set is used to drive or fasten six pointed star screws. In
modern electrical appliances, they use screws with heads of non-standard
shape to prevent users of the device from easily disassembling them.
Hex (Allen Wrench) is used to drive or fasten hexagonal screws. The head has
hexagonal hole turned by an Allen key. An Allen key is a hexagonal shaped
wrench bended in letter-L. The Allen key was invented by an American, Gilbert
F. Heublein.
10
Soldering Tools
Soldering Iron is a device for applying heat to melt solder for attaching two
metal parts. A soldering iron is composed of a heated metal tip and an insulated
handle. Heating is often achieved electrically, by passing a current, supplied
through an electrical cord, through a heating element. For electrical work, wires
are usually soldered to printed circuit boards, other wires, or small terminals. A
low-power iron (15-30 Watts) is suitable for this work.
11
Some soldering irons have interchangeable tips for different types of work. Fine
round or chisel tips are typically used for electronics work. A new tip needs to
be coated, heated, and then covered with solder before its first use. This
procedure is called "tinning". The tinning forms a liquid layer which facilitates
the transfer of heat to the work piece. A dirty tip does not transfer heat well. The
tip needs to be kept coated with a shiny layer of solder by occasional wiping and
applying solder directly to the tip.
Soldering Tool Stand is a place of the soldering iron to keep them away from
flammable materials. The stand often comes with a sponge and flux pot for
cleaning the tip.
Splicing Tools
Long Nose is used for holding, bending and stretching the lead of electronics
component or connecting wire.
12
Side Cutters are wire-cutting pliers. Though they are not used to grab or turn
anything, they are useful to cut wire.
Wire Stripper is a pair of opposing blades much like scissors or wire cutters.
The addition of a center notch makes it easier to cut the insulation without
cutting the wire. This type of wire stripper is used by rotating it around the
insulation while applying pressure in order to make a cut around the insulation.
Since the insulation is not bonded to the wire, it then pulls easily off the end.
Notch
Boring Tools
12V Mini-Drill is used to bore or drill hole in the printed circuit board (pcb).
13
Portable Electric Drill is used for boring hole/s in the plastics chassis or metal
chassis with the used of drill bits.
Metal Files are hand tool used to shape metals by grinding. A file series of
sharp, parallel ridges or teeth. Most files have a narrow, pointed tang at one end
to which a handle can be fitted.
Flat Files are parallel in width and tapered in thickness They are used for flat
surfaces and edges.
Round File also called rat-tail files is gradually tapered and is used for many
tasks that require a round tool, such as enlarging round holes or cutting a
scalloped edge.
Narrow Pointed
Tang
Round File
Flat File
14
Hacksaw is a saw for cutting metal. Some of them have pistol grips which keep
the hacksaw firm and easy to grip. The small hand-held hacksaws consist of a
metal arch with a handle that fits around a narrow, rigid blade. The blade has
many small saw teeth along one side. It can either be attached such that the
teeth face away from the handle, resulting in sawing action by pushing. On the
push stroke, the arch will be bent a little, releasing the tension on the blade.
The blade is normally quite brittle, so care needs to be taken to prevent brittle
fracture of the blade.
Pistol Grip
Blade
Handle
Auxiliary Tools
Ball-peen Hammer is a type of hammer used in metalworking. The ball-peen
hammer remains useful for many tasks such as tapping punches and chisels.
The original function of the hammer was to "peen" riveted or welded material so
that it will exhibit the same elastic behavior as the surrounding material.
Specifically, striking the metal imparts a stress at the point of impact which
results in strain-hardening of that area. Strain hardening raises the elastic limit
of a material into the plastic range without affecting its ultimate strength. A
strain-hardened material will not deform under the same low stresses as a nonhardened material. Most metals can be "worked" by such methods until they
lose all of their ductile characteristics and become strong but brittle
15
Magnifying Glass with a convex lens is used to magnify an object. The lens is
usually mounted in a frame with a handle (see image). Roger Bacon is the
original inventor of the magnifying glass. A magnifying glass works by creating a
magnified virtual image of an object behind the lens. The distance between the
lens and the object must be shorter than the focal length of the lens for this to
occur. Otherwise, the image appears smaller and inverted, and can be used to
project images onto surfaces. The framed lens may be mounted on a stand,
keeping the lens at the right distance from the table, and therefore at the right
distance from the object on the table. The latter applies if the object is small and
also if the height is adjustable. Some magnifying glasses are foldable with builtin light.
Paint Brush made of bristles set in handle is used for cleaning dirty parts of a
circuit or an object.
16
Signal Generator
It is also known variously as a test signal generator, function generator,
Multimeter
It is known as a multi-tester or a volt/ohm meter or VOM.It is an
Analog Tester
Digital Tester
Digital Multimeter
Oscilloscope
An oscilloscope (sometimes abbreviated CRO, for cathode-ray oscilloscope,
or commonly just scope or O-scope) is a type of electronic test equipment that
allows signal voltages to be viewed, usually as a two-dimensional graph of one
or more electrical potential differences (vertical axis) plotted as a function of
time or of some other voltage (horizontal axis).
18
Analog type
An extra feature available in some analogue scopes is called 'storage'. This
feature allows the trace pattern that normally decays in a fraction of a second to
remain on the screen for several minutes or longer. An electrical circuit can
then be deliberately activated to store and to erase the trace on the screen.
Digital
The digital storage oscilloscope, or DSO for short, is now the preferred
type for most industrial applications, although simple analogue CROs are still
used by hobbyists. It replaces the unreliable storage method used in analogue
storage scopes with digital memory, which can store data as long as required
without degradation.
Digital Oscilloscope
Frequency Counter
A frequency counter is an electronic instrument, or component of one that
Frequency Counter
19
Instructions:
1. Do the preliminary set-up necessary before starting the use of
appropriate hand tools, test instruments and personal protective
equipment.
2. You must get five to six (5-6) Yes to have the rating of Very Good and
pass the self-check 1-2 based on assessment criteria 1-2.
20
Yes
No
NA
Descriptive Grade
Excellent
5-6
Very good
3-4
Good
1-2
Fair
Poor
21
Instruction s:
1. You should bring the following defective units:
2. Let the student surf the internet or buy from the reliable source.
3. Produce a printout of the Service Manual which will be collected
afterwards by your teacher. The teacher will use the assessment
criteria 1-3 in scoring.
4. You must get a score of 7-9 to have the rating of Very Good.
Score
Descriptive Grade
10
Excellent
9-7
Very good
6-4
Good
3-1
Fair
Poor
22
Program/Course
Unit of Competency
Module Title
Assessment Criteria:
1. Systematic pre-testing procedure is performed in accordance with the
manufacturers instructions.
2. System defects/fault symptoms are identified using the appropriate tools
and equipment and in accordance with the safety procedures.
3. Results of diagnosis and testing are documented.
4. Identified defects and faults are explained.
Conditions:
The following resources are needed:
Equipment
-
AM Radio Receiver
MP3/MP4
Instruments
-
Signal Generator AF / RF
Oscilloscope
Power Supply
Distortion Analyzer
Soldering Iron
Soldering Stand
Desoldering Tool
Pliers
o Long Nose
o Diagonal Pliers
Utility Knife
Cleaning Brush
Electronic Components
Soldering Lead
Wires
Silicon Grease
Soldering Flux
Requisition Slip
Accessories
- Working clothes
Learning Materials
-
Work Plan
Service Manual
IC Manual
Learning Elements
2.
3.
4.
5.
2. Listen as the teacher discuses the different service manuals and share
his/her troubleshooting experiences on audio equipment.
3. Analyze the defective unit and provide a write up to be submitted to
your teacher. You will be graded based on the analysis you made on
the defective unit.
4. Student should get the grade of 85 (Very Good) to pass the laboratory
activity based on the assessment criteria 2-1.
ADMISSION SLIP
UNIT BRAND : _________________________ Unit Model: ______________________
Owner: __________________________ Address: ________________________________
Direction:
ADMISSION SLIP
UNIT BRAND: _________________________ Unit Model: ______________________
Owner: __________________________ Address: ________________________________
Direction:
Item
no.
1
2
3
Score
Average
--------
Descriptive Grade
96-100
Excellent
86-95
Very good
81-85
Good
75-80
Fair
70-74
Poor
29
Program/Course
Unit of Competency
Module Title
Learning Outcome 3:
Maintain and Repair Audio Products and System
Assessment Criteria:
1. Defective parts/components are replaced with their appropriate
equivalent.
2. Repaired parts/components are soldered in accordance with current
best practices in industry.
3. Substitutions of parts are done in accordance with manufacturers
specifications.
4. Repair activity is performed within the required time frame.
5. Care and extreme precaution in handling the unit/product are
observed.
Conditions:
The following resources are needed:
Equipment
-
AM Radio Receiver
MP3/MP4
Instruments
-
Signal Generator AF / RF
Power Supply
30
Soldering Iron
Soldering Stand
Desoldering Tool
Pliers
Long Nose
Diagonal Pliers
Utility Knife
Cleaning Brush
Electronic Components
Soldering Lead
Wires
Requisition Slip
PPE Accessories
-
Working clothes
Hand Gloves
Mask
Goggles
Learning Materials
-
Work Plan
Service Manual
IC Manual
Learning Elements
31
2.
3.
4.
5.
32
based
on
the
output
production
activity
you
have
accomplished.
5. You should get a grade of 85 (Very Good) to pass the laboratory activity
based on Assessment Criteria 3-1.
33
ADMISSION SLIP
BRAND NAME : _________________________ Unit Model: ______________________
Owner: __________________________ Address: ________________________________
Direction: You will now test the unit with the use of electronic instruments,
hand tools and schematic diagrams.
CORRECTION/S: _________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
__________________________________________________________________________
REMARK/S : _______________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
34
Item
no.
1
2
3
Score
Average
--------
Descriptive Grade
96-100
Excellent
86-95
Very good
81-85
Good
75-80
Fair
70-74
Poor
35
ASSESSMENT PLAN
Title of Module
Observation
Portfolio
Demonstration
Unit of competency:
Third party
Report
Oral Questioning
Competency standard:
Written
Evidence Checklist
Date:
Checked by:
Date:
36
Observation Checklist
Students name:
Teachers name:
Assessment Center
Competency standards
Unit of competency:
Instructions for the assessor:
1. Observe the student in maintaining and repairing audio products and system
2. Describe the assessment activity and the date when it was undertaken.
3. Place a tick in the box to show that the student has completed each aspect of the
activity to the standard expected in the enterprise.
4. Complete the feedback sections of the form.
Date of observation
Description of the assessment activity
Location of the assessment activity
The student can
Yes
No
Teachers Feedback:
Teachers signature:
Date:
37
Yes
No
Demonstration
Students name:
Teachers name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
Instructions for demonstration
Given the necessary materials the trainee/student must be able to:
Materials and equipment:
Signal Generator
AM/FM Radio
Multitester
Distortion Analyzer
Soldering Lead
Oscilloscope
MP3/MP4
Soldering Iron
Power Supply
VCD/DVD Player
Soldering Stand
to show if
evidence is
demonstrated
Yes
No
N/
A
Not Satisfactory
39
Written report
Students name:
Teachers name:
Assessment Center
Competency standards
Unit of competency:
Task:
Your task is to:
Submission date:
Use the checklist below as a basis for judging whether the students report meets the
required competency standards.
The students report states that he/she can
Yes
No
Comments:
Students signature:
Date:
Teachers signature:
Date:
40
PERFORMANCE TEST
Student's Name
Date
Competency:
Directions:
Ask your teacher to assess
your performance in the
following critical task and
performance criteria below
You will be rated based on the
overall evaluation at the right
side.
1st
Test Attempt
2nd
3rd
OVERALL EVALUATION
Level
Achiev
PERFORMANCE LEVELS
ed
4 - Can perform this skill without direct
supervision and with initiative and adaptability
to problem situations.
3 - Can perform this skill satisfactorily without
direct assistance or supervision.
2 - Can perform this skill satisfactorily but
requires some assistance and/or supervision.
1 - Can perform parts of this skill satisfactorily,
but requires considerable assistance and/or
supervision.
Teacher will initial level achieved.
PERFORMANCE STANDARDS
For an acceptable achievement, check YES, for an unachieved
skill, check NO and for a skill displayed inappropriately check
N/A.
Yes
No
N/A
Work station was cleaned for repair activities in line with the
company requirements.
41
ACKNOWLEDGMENT
Copyright Department of Education 2008
First Published JUNE 2008
This module is based on the Competency-Based Curriculum-Contextual
Learning Matrix (CBC-CLM) and finalized on the Instructional Modules
Finalization Development Workshop conducted at the Development Academy of
the Philippines, Tagaytay City on May 6 -10, 2008
This learning instrument was developed by the following personnel:
Technology Teachers:
Contextual Teacher:
Facilitators:
Encoders:
ACKNOWLEDGMENT
Copyright Department of Education 2009
First Published JUNE 2008
This module is based on the Competency-Based Curriculum-Contextual
Learning Matrix (CBC-CLM) refined during the Writeshop on the Refinement
and Enrichment of Competency-Based Curriculum and Contextual Learning
Matrix of ARTS abd TRADES Specializations at Marikina Hotel, Marikina City on
April 20 25, 2009.
This learning instrument was refined and enriched by the following
educators:
Technology Teachers:
Contextual Teacher:
English
Mathematics
Mrs. Analiza Rosa P. Librada
Teacher I,-Mathematics Coordinator, San Pedro Relocation Center Natl. HS
San Pedro, Laguna
43
Science
Mrs. Gemma G. Vallarta
Teacher III Science Coordinator, San Pedro Relocation Center Natl. HS
San Pedro, Laguna
Facilitators:
Encoders:
Marisol E. Saldivar
44
Unit of Competency:
Module No:
TABLE OF CONTENTS
Page
How to Use this Module .................................................................................. 1
Introduction .................................................................................................... 2
Technical Terms .............................................................................................. 3
Learning Outcome 1:Prepare an audio-video unit, tools and workplace for
maintenance and repair of audio-video products and
sytem.4
Learning Experiences/Activities ............................................................. 5
Information Sheet 1.1 ............................................................................ 6
Information Sheet 1.2 .7
Information Sheet 1.3 ............................................................................ 8
Self-Check key 1.2 ............................................................................... 10
Learning Outcome 2: Diagnose faults of audio-video products and
system.11
Learning Experiences/Activities ........................................................... 12
Information Sheet 2.1 .......................................................................... 13
Operation Sheet 2.1...14
Job Sheet 2.1 ...................................................................................... 15
Operation Sheet 2.2 ............................................................................. 16
Learning Outcome 3: Maintain and repair audio-video products and
systems..17
Learning Experiences/Activities ........................................................... 18
Information Sheet 3.1 .......................................................................... 19
Operation Sheet 3.1...21
Job Sheet 3.1 ...................................................................................... 24
Operation Sheet 3.2 ............................................................................. 25
Job Sheet 3.2 ...................................................................................... 29
Program/Course
Unit of Competency
Module Title
INTRODUCTION:
This module contains information and suggested learning activities on
Maintaining and Repairing Video Products and systems. It covers the
knowledge, skills and attitudes required to maintain and repair this home
appliance.
Completion of this module will help you better understand the
succeeding module on maintaining and repairing video products and
systems.
This module consists of three (3) learning outcomes. Each learning
outcome contains learning activities supported by instructional sheets.
Before you perform the instructions, read the information sheets and answer
the self-check and activities provided to ascertain to yourself and your
teacher that you have acquired the knowledge necessary to perform the skill
portion of the particular learning outcome.
Upon completing this module, report to your teacher for an assessment
to check your achievement of knowledge and skills required this module. If
you pass the assessment, you will be given a certificate of completion.
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, you should be able to:
LO1 prepare an audio - video unit, tools and workplace for maintenance
and repair of audio - video products and system;
LO2 diagnose faults of audio - video products and system; and
LO3 maintain and repair audio - video products and system.
PREREQUISITES:
TECHNICAL TERMS
Potential Differences. In physics, it is the potential difference between two
points is the amount of work that would need to be done on a unit
electric charge to move it from one point to the other against an
electric field.
Siemens. It is the SI derived unit of electric conductance. It is equal to
inverse ohm. It is named after the German inventor and industrialist
Ernst Werner von Siemens, and is equivalent to the previously used
designation of this unit, the mho.
Solder. It is a fusible metal alloy with a melting point or melting range of
90 to 450 C (200 to 840 F), used in a process called soldering where
it is melted to join metallic surfaces. It is especially useful in
electronics and plumbing.
Troubleshooting. It is a form of problem solving. It is the systematic search
for the source of a problem so that it can be solved. It is often a
process of elimination - eliminating potential causes of a problem. It is
used in many fields such as system administration and electronics.
Voltage. It is also sometimes also called electric or electrical tension. It is
the difference of electrical potential between two points of an electrical
or electronic circuit, expressed in volts.
Voltage Drop. It is the reduction in voltage in an electrical circuit between
the source and load.
Resistor. I a component made of material that opposes the flow of current
and therefore has some value of resistance.
Rotary Switch. Electromechanical device that has a rotating shaft
connected to one terminal capable of making, breaking a connection to
one or more other terminals.
Schematic Diagram. Is an illustration of an electrical or electronic circuit
with the components represented by their symbol.
Secondary
Winding.
Is an output winding of a transformer. Winding that is
connected to a load.
Short Circuit. Is also called a short. Low resistance connection between
two points in a circuit typically causing excessive current.
Soldering. Is a process of joining two metallic surfaces to make an
electrical contact by melting solder (tin and lead) across them.
Soldering Iron. Is a tool with an internal heating element used to heat
surfaces being soldered to the point where the solder becomes molten.
Substrate Is a mechanical insulating support upon which a device is
fabricated.
Switch. Electrical device having two states, ON (closed) or OFF (open).
Test. Sequence of operations intended to verify the correct operation or
malfunctioning of a piece of equipment or system.
Transformer. Is an inductor with two or more windings.
Volt-Ohm-Meter. Is known as a multitester. Test equipment used to check
AC, DC voltages, current in a circuit and resistance of any
components out of the circuit.
Program/Course
Unit of Competency
Module Title
Learning Outcome 1: Prepare an audio video unit, tools and workplace for
maintenance and repair of audio video products
and system.
Assessment Criteria
1. Work station is cleaned/set for repair activities in line with the
workplace requirements.
2. Necessary tools, test instruments and personal protective equipment are
prepared in line with the job used as references.
3. Service manuals and service information required for
repair/maintenance are used as references.
Resources
1. Tan, Michael Q., Gantalao, Fred T., Lasala, Rommel M. Simple
Electronics; Andes Mountain Printers: 2004
2. Enriquez, Marcelo T. Electronics Technology IV; Souvenir Publications,
Inc.: 2003
3. Pagarigan, Marconi and Bandi, Sharif. Practical Electronics Solid State
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 1: Prepare an audio video unit, tools and
workplace for maintenance and repair of audio
video products and system.
Learning Activities
1. Read the Information Sheet 2.1
on work safety requirements.
2. Read the information sheet 2.2.
Special Instruction
OSCILLOSCOPE
It is an instrument
used to measure peak
to peak voltage and to
show the shape of a
voltage curve time.
Volt Ohm
Milliammeter is an
instrument used to
measure resistances,
voltage and ampere.
DIGITAL MULTI-TESTER
It is a tool with a point that is heated for melting and applying solder
SOLDERING IRON
It is a multi-tester that
has a digital
output display
DESOLDERING PUMP
It is a hand tool
used to pump
and suck a two
joining metal
_____________________8.)
______________________9.)
_____________________10.)
10
Program/Course
Unit of Competency
Module Title
11
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 2: Diagnose faults of audio - video products and
system
Learning Activities
Read the attached Information
Sheet 2.1 on work safety
requirements.
Special Instruction
12
No power
Stand by power
Intermittent power
AUDIO SECTION
HORIZONTAL SECTION
No sound
Intermittent sound
Distorted sound
VIDEO SECTION
No power
Vertical one line
W/ sound no power
VERTICAL SECTION
No picture
Intermittent picture
Distorted picture
Blurred picture
13
IF
Unit cannot be
turned-on.
POSSIBLE CAUSE
Is AC power cord
properly pluggedin?
HOW TO FIX
No picture
Intermittent
picture
Dim picture
Visually check
the AC power
cord if there is
loose connection
in power plug.
Plug-in properly
the AC cord.
Is matching
transformer
properly
connected to the
antenna
connector of the
CTV?
Is brightness
mode adjustment
on?
Is mute mode
off?
Visually check
the antenna
connector of CTV.
Match the
transformer and
re-connect the
balloon coil inside
the connector.
14
sound output.
Possible trouble
Cause of
trouble
Affected
components
Possible
Remedy
1.
______________________
2.
______________________
3.
______________________
4.
______________________
15
16
Program/Course
Unit of Competency
Module Title
References:
Tan, Michael Q., Gantalao, Fred T., Lasala, Rommel M. Simple
Electronics; Andes Mountain Printers: 2004
Enriquez, Marcelo T. Electronics Technology IV; Souvenir
Publications, Inc.: 2003
Pagarigan, Marconi and Bandi, Sharif. Practical Electronics Solid
17
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 3: Maintain and repair of audio - video products
and system.
Learning Activities
Read the attached Information
Sheet 3.1 on work safety
requirements.
Special Instruction
18
NOTE:
Resistor
All resistors are carbon 1/4w resistors unless marked as
follows:
Unit of resistance is OHM () (K= 1 000 000)
Capacitor
All capacitors are ceramic 50v capacitors unless marked as
follows:
Unit of capacitance is f unless otherwise noted.
Voltage measurement
Voltage is measured using DC voltmeter.
Conditions of the measurement are the following:
Power source..AC AUTO 110-240v, 50/60hz
Receiving signal.Colour Bar signal (RF)
All customers controlsMaximum positions
Number in red circle indicates waveform number.
19
Remarks:
The power circuit contains a circuit area which uses a separate power
supply to isolate the connection.
The circuit is defined by Hot and Cold indications in the schematic
diagram.
Take precautions.
Note:
All circuits, except the power circuit are cold.
Precautions:
Do not touch the hot part or the hot and cold parts at the same time
or you will be shocked.
Do not short circuit the hot and cold circuits or the fuse may blow and
parts may break.
Make sure to disconnect the power plug before removing the chassis.
20
Stay away from large and heavy transformers and avoid being
barefooted or wet when servicing any electronic device.
In case of doubt, keep the device unplugged from the AC outlet.
In USA where the outlet voltage is about 120V AC, there must be
about
140
to
170VDC
over
the
capacitor.
In countries like England where the voltage is 220V, there must be
about 280 to 340V over this capacitor. If there is no voltage over this
capacitor or the voltage is too low, there's no need to check the
switching power supply.
In these cases there is a relay which turns on the main power supply.
If the problem is the fly-back, the output voltage decreases. Check the
B+ pin of the fly-back from the PCB.
To check the Horizontal Output Tranformer, proceed the tests found
below.
Remove the TV set from TV AC outlet.
Set the analog multimeter to the 100 ohms scale, and place the red
probe on the collector and the black probe on the emitter as shown
below.
If you find low resistance, there is no problem in this case.
22
23
HORIZONTAL ONE
LINE
Procedure:
NO SOUND
Procedure:
24
Remove all screws marked with an arrow () from the back of the
television receiver.
Note: Use same hardware/ screws when reassembling and
disassembling the television receiver.
25
Hold the left and right side of the PCB and slowly pull it, as shown in
the picture below.
Isolate the defects with the use of the given tools and equipment.
26
After isolating the defects, remove the defective part(s) and replaced
with the same specification.
Get the receiver cover and fix the power cord to avoid hindrances.
27
28
29
ASSESSMENT PLAN
Portfolio
Title of Module
Demonstration
Third party
Report
Unit of competency:
Questioning
Observation
Competency standard:
Written
Evidence Checklist
30
Observation Checklist
Students name:
Teachers name:
Assessment Center
Competency
standards
Unit of
competency:
Instructions for the teacher:
1. Observe the student in maintaining and repairing audio video products and
system.
2. Describe the assessment activity and the date on which it was undertaken.
3. Place a tick in the box to show that the student has completed each aspect of
the activity to the standard expected in the enterprise.
4. Complete the feedback sections of the form.
Date of observation
Description of assessment
activity
Location of assessment
activity
The student has.
31
Yes
No
Date:
32
33
manufacturers specification
Yes
No
34
Demonstration
Students name:
Teachers name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
Instructions for demonstration
Given the necessary materials the trainee/student must be able to:
Logic probe
Pattern Generator
Long nose pliers
Side cutting pliers
Cleaning brush
to show if evidence is
demonstrated
Yes
No
N/A
Not Satisfactory
35
Written report
Students name:
Teachers name:
Assessment Center
Competency
standards
Unit of
competency:
Task:
Your task is to:
Submission date:
Use the checklist below as a basis for judging whether the students
report meets the required competency standards.
The students report shows that the student has If yes, tick the box
specified
troubles
possible causes
remedy
Yes
No
Comments:
Students
signature:
Date:
Teachers
signature:
Date:
36
PERFORMANCE TEST
Learner's Name
Date
Competency:
Test Attempt
1st
2nd
3rd
Directions:
Ask your teacher to assess
your performance in the
following critical task and
performance criteria below
You will be rated based on
the overall evaluation at
the right side.
OVERALL EVALUATION
Level
Achiev
PERFORMANCE LEVELS
ed
4 - Can perform this skill without direct
supervision and with initiative and
adaptability to problem situations.
3 - Can perform this skill satisfactorily
without direct assistance or supervision.
2 - Can perform this skill satisfactorily
but requires some assistance and/or
supervision.
1 - Can perform parts of this skill
satisfactorily, but requires considerable
assistance and/or supervision.
Instructor will put the initial at level achieved.
PERFORMANCE STANDARDS
For acceptable achievement, all items should
receive a "Yes" or "N/A" response.
Yes
No
N/A
37
38
ACKNOWLEDGMENT
Copyright Department of Education 2008
First Published JUNE 2008
This module is based on the Competency-Based CurriculumContextual Learning Matrix (CBC-CLM) and finalized on the Instructional
Modules Finalization Development Workshop conducted at
the
Development Academy of the Philippines, Tagaytay City on May 6 -10, 2008
This learning instrument was developed by the following personnel:
Technology Teachers:
Contextual Teacher:
Facilitators:
Dr. Edward dela Rosa
TEC-VOC Task Force
Encoders:
39
ACKNOWLEDGMENT
Copyright Department of Education 2009
First Published JUNE 2008
This module is based on the Competency-Based CurriculumContextual Learning Matrix (CBC-CLM) refined during the Writeshop on the
Refinement and Enrichment of Competency-Based Curriculum and
Contextual Learning Matrix of ARTS abd TRADES Specializations at
Marikina Hotel, Marikina City on April 20 25, 2009.
This learning instrument was refined and enriched by the following
educators:
Technology Teachers:
Contextual Teacher:
English
Mathematics
40
Science
o Mrs. Gemma G. Vallarta
Teacher III Science Coordinator, San Pedro Relocation Center Natl. HS
San Pedro, Laguna
Facilitators:
Encoders:
o Marisol E. Saldivar
41
TABLE OF CONTENTS
Page
How to Use this Module ......................................................................... iii
Introduction ...........................................................................................1
Technical Terms .....................................................................................2
Learning Outcome 1: Identify the parts of a low end cellular
phone unit and interpret a schematic diagram ..............................3
Learning Experiences/Activities ....................................................4
Information Sheet 1.1 ...................................................................5
Information Sheet 1.2 ...................................................................6
Information Sheet 1.3 ...................................................................7
Information Sheet 1.4 ...................................................................8
Self-Check 1.1 ..............................................................................9
Learning outcomes 2: diagnose a low-end cellular phone unit
and analyze the defects found .................................................10
Learning Experiences/Activities ......................................... 11
Information Sheet 2.1........................................................... 12
Operation Sheet 2.1 ........................................................... 13
Job sheet 2.1 ...................................................................... 14
Operation Sheet 2.2 ...................................................................15
Learning Outcomes 3: Maintain and repair a low-end cellular
phone unit ..................................................................................18
Learning Experiences/Activities ..................................................19
Information Sheet 3.1 .................................................................20
Self-Check 3.1 ............................................................................22
Information Sheet 3.2 .................................................................23
Job Sheet 3.1 ..............................................................................24
Learning Outcomes 4: Test a repaired low-end cellular phone ..............25
Learning Experience/Activities ....................................................26
Operation Sheet 4.1 ....................................................................27
Job Sheet 4.2 ..............................................................................30
Assessment Plan......................................................................... 31
Observation and Questioning Checklist ....................................... 33
Demonstration ........................................................................... 34
Written Report ............................................................................ 35
Performance test ..................................................................................36
Acknowledgement . 37
ii
Program/Course:
Unit of Competency:
Module Title:
INTRODUCTION:
This module contains information and suggested learning activities on
Servicing and Repairing Low-end Cellular Phones. It covers the
knowledge, skills and attitudes required to service and repair an
important gadget for communication.
This module consists of four (4) learning outcomes. Each learning
outcome contains learning activities supported by instructional sheets.
Before you perform the instructions, read the information sheets and
answer the self-check and activities provided to ascertain to yourself and
your teacher that you have acquired the knowledge necessary to perform
the skill portion of the particular learning outcome.
Upon completing this module, report to your teacher for assessment
to check your achievement of the knowledge and skills required in this
module. If you pass the assessment, you will be given a certificate of
completion.
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, you should be able to:
LO1 identify the parts of a low end cellular phone unit and interpret
the schematic diagram;
LO2 diagnose a low-end cellular phone unit and analyze the defects
found;
LO3 maintain and repair a low-end cellular phone unit; and
L04 test a repaired low-end cellular phone.
ASSESSMENT CRITERIA:
Refer to the assessment criteria of learning outcomes 1-4 of this
module.
PREREQUISITES:
Using Hand Tools.
Preparing and Interpreting Technical Drawing.
Applying Quality Standards.
TECHNICAL TERMS
Program/Course:
Unit of Competency:
Module Title:
http://uselessinfo.pwp.blueyonder.co.uk/SIEMENSdismantle.htm
http://uselessinfo.pwp.blueyonder.co.uk/index.htm
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome1: Identify the parts of a low-end cellular phone
unit and interpret the schematic diagram.
Learning Activities
1. Read the attached Information
Sheet 1.1 on low-end cellular
phone.
2. Answer the self check 1.1.
3. Check your answer go back to
the Information Sheet 1.4.
4. If you missed some of the
questions, go back to
information sheet 1.1 again.
5. If you have answered the
questions correctly, you are
ready to proceed to learning
outcome 2.
Special Instruction
Internal Parts
Open KX
Left click file
Select open
Under window open flash file to modify (MCU PPM)
Direction: Fill in the blanks with the missing steps necessary for feature
enhancement. Write your answer on a separate sheet of paper.
Modifying Alert Tone
Open KX
____________________
____________________
____________________
____________________
Program/Course:
Unit of Competency:
Module Title:
http://uselessinfo.pwp.blueyonder.co.uk/SIEMENSdismantle.htm
http://uselessinfo.pwp.blueyonder.co.uk/index.htm
10
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 2: Diagnose a low-end cellular phone unit and
analyze the defects found.
Learning Activities
1. Read the Information Sheet 2.1
on low-end cellular phone.
2. Answer the Self Check 2.1.
3. Compare your answers with the
model answers. If you missed
some of the questions, go back
again to Information Sheet 2.1.
4. Do the Operation Sheet 2.2 on
pre-testing procedure before
you work on Job Sheet 2.2.
5. Do the Operation Sheet 2.3 on
troubleshooting procedure.
Special Instruction
11
12
Keypad problem
No signal/No
network
No power
No display
No vibration
POSSIBLE CAUSE/S
Defective Battery
No contact between battery and circuit
board
Poor contact of external interface
On board charge IC
Defective battery
Power supply IC damage
Crystal oscillator shorted
Incompatible casing
Keypad contact
Keypad control interface. ( IC problem)
Area not covered by network
Poor contact of antenna
Power amplifier circuit damaged
IF IC damaged
Antenna circuit failure
Signal processor (33xx) damaged
Software problem
Bad contact of Simcard socket
Power supply IC module failure
Step-up diode, SIM card power supply
Unsolder of resistance and capacity
Network provider is locked
Power supply failure
Bad contact of battery tips
Battery tips damaged
ON?OFF key damaged
Software failure
Power supply IC failure
Display screen damaged
Bad contact of display screen interface
Bad contact of internal connector socket
Pins of power IC are unsoldered
Pins of CPU are unsoldered
Software Problem
No vibrator installed
Vibrator damaged
Bad contact between buzzer and board
Earphone damaged
Bad contact of internal interface
13
Software problem
Hardware/circuit failure
Failing to send
voice
Not ringing
Auto shut-off
Security code
problem
Contact service
Possible cause
Not charging
Fast drain battery
Keypad problem
No signal/No network
Sim card problem
No power
No display
No vibration
Ear phone no voice
Failing to send voice
Not ringing
Auto shut-off
Security code problem
Contact service
14
15
16
17
Program/Course:
Unit of Competency:
Module Title:
http://uselessinfo.pwp.blueyonder.co.uk/SIEMENSdismantle.htm
http://uselessinfo.pwp.blueyonder.co.uk/index.htm
18
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 3: Maintain and repair a low-end cellular phone
unit.
Learning Activities
1. Read the Information Sheet 3.1
on tools used in maintaining
and repairing a low-end cellular
phone.
2. Answer the Self Check 3.1.
3. Compare your answer with the
model answer in Information
Sheet 3.1.
4. Do the Operation Sheet 3.2 on
maintenance and repair
procedure of low-end cellular
unit before working on the Job
Sheet 3.2.
5. If you have answered the
question, you are ready to
proceed to learning outcome 4.
Special Instruction
Try to answer the Self-Check
without looking at the
information sheet.
19
Tweezers
Multi-Tester
DESCRIPTION
This is a convenient
tool to hold small
parts.
DRAWING
Multi-tester can
measure various
electric values such
as the measurement
of the resistor value,
the measurement of
the voltage, the
measurement of the
current, the
confirmation of the
polarity of the light
emitting diode.
20
Oscilloscope
Digital Multi-meter
Soldering Iron
Soldering Lead
The electronic
circuits which use a
transistor, IC and so
on cannot be directly
worked by AC100 V.
Usually; those
powers are from
several V to tens of V
in the direct current.
Therefore the power
supply unit becomes
needed to confirm
the operation of the
circuit that was
completed. The
power supply voltage
differs the circuit,
and then the power
unit that the voltage
is able to change is
convenient for the
power supply device.
This tool is used to
observe waveform of
the voltage.
This is the
measurement
receptacle which
displays the voltage,
the electric current,
the other
measurement result
in the digital.
Tool with an internal
heating element
used to heat
surfaces being
soldered to the point
where the solder
becomes molten.
It is a metallic alloy
used to join two
metal surfaces.
21
Solder pump
De-soldering wire
Magnifying glass
Needle Pliers
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
23
24
B. Repair Procedure
1. Case History. Make a short interview with the owner of the
defective receiver/appliances about when and how the defects
started.
2. Check all control settings. See to it that all control settings are in
their proper settings for normal operation.
3. Visual inspection. Remove all the metallic objects that might cause
short between terminal of electric components.
4. Check energy source to determine if it is connected and functional.
5. Isolate the problem from a single stage or circuit if possible.
6. Test semiconductor devices.
7. Make resistance checks on suspected components.
8. Make DC voltage measurement.
9. Replace defective component/components w/ specific part number.
10. Analyze the entire system for normal operation.
25
Program/Course:
Unit of Competency:
Module Title:
http://uselessinfo.pwp.blueyonder.co.uk/hints_nokia.htm
http://uselessinfo.pwp.blueyonder.co.uk/nokia-dismantle.htm
http://repair4mobilephone.org/cell_phone.html
www.mobile-hardware.net
5. www.twisterflasher.com
26
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 4: Test a repaired low-end cellular phone unit.
Learning Activities
1. Read the attached Information
Sheet 3.3 on low-end cellular
phone.
2. Answer the Self Check 3.3.
3. Compare your answer with the
model Answer Key.
4. If you missed some of the
question, go back to
Information Sheet 3.3 again.
5. If you have answered the
question, you are ready to
proceed to learning outcome.
Special Instruction
Try to answer the Self-Check
without looking at the
information sheet.
27
28
29
30
31
ASSESSMENT PLAN
Evidence Checklist
Competency standard
Unit of competency
Written
Portfolio
Demonstration
Observation
Third party
Report
Title of Module
Prepared by:
Date:
Checked by:
Date:
32
Observation Checklist
Students name:
Teachers name:
Assessment Center
Competency
standards
Unit of
competency:
Instructions for the teacher:
1. Observe the student in servicing and repairing a low end cellular phone
2. Describe the assessment activity and the date on which it was undertaken.
3. Place a tick in the box to show that the student completed each aspect of the
activity to the standard expected in the enterprise.
4. Complete the feedback sections of the form.
Date of observation
Description of assessment
activity
Location of assessment
activity
The student can.
If yes, tick the box
Identify parts of a low end cellular phone unit
based on the manual specifications.
Identify and explain functions of its parts.
Interpret schematic diagrams in accordance with
the manufacturers service manual.
Identify cellular phone for feature enhancements
based on the specifications of the unit.
Interview a customer to determine the possible
causes of defects of a
cellular phone unit.
Observe pre-testing of a cell in accordance with
manufacturers manual.
Conduct visual inspection of the internal
components for possible defects.
Can perform troubleshooting on the
manufacturers manual
Test components using appropriate tools and
equipment according to troubleshooting service
manual.
Replace defective parts/ components according to
the troubleshooting guide manual.
Handle properly parts in accordance with
manufacturers service manual
Perform cleaning of the unit.
Observe safety precaution in servicing and
repairing a low-end cellular phone.
Did the students overall performance meet the
Yes
No
standard?
Feedback to student:
Teacher signature:
Date:
33
and
Yes
No
34
Demonstration
Students name:
Teachers name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
Instructions for demonstration
Given the necessary materials the trainee/student must be able to: use appropriate
tools and equipment in servicing and repairing low-end cellular phones; and
diagnose and repair low-end cellular phone unit.
Materials and equipment:
Yes
No
N/A
Not Satisfactory
35
Written report
Students name:
Teachers name:
Assessment Center
Competency
standards
Unit of
competency:
Task:
Your task is to:
Service and repair a low end cellular phone.
Submission date:
Use the checklist below as a basis for judging whether the students
report meets the required competency standards.
The students report.
If yes, tick the box
Interpret schematic diagrams in accordance with the
manufacturers service manual.
Observe pre-testing of a cell in accordance with
manufacturers manual.
Can perform troubleshooting on the manufacturers manual
Test components using appropriate tools and equipment
according to troubleshooting service manual.
Replace defective parts/ components according to the
troubleshooting guide manual.
Yes
No
Comments:
Students
signature:
Teachers
signature:
Date:
Date:
36
PERFORMANCE TEST
Learner's Name
Competency:
Directions:
Ask your teacher to assess
your performance in the
following critical task and
performance criteria below.
You will be rated based on the
overall evaluation on the right
side.
Date
Test Attempt
1st
2nd
3rd
OVERALL EVALUATION
Level
Achiev
PERFORMANCE LEVELS
ed
4 - Can perform this skill without supervision
and with initiative and adaptability to problem
situations.
3 - Can perform this skill satisfactorily without
direct assistance or supervision.
2 - Can perform this skill satisfactorily but
requires some assistance and/or supervision.
1 - Can perform parts of this skill satisfactorily,
but requires considerable assistance and/or
supervision.
Teacher will initial level achieved.
PERFORMANCE STANDARDS
For acceptable achievement, all items should receive a YES, for
unachieved skill, check NO and for a skill displayed
inappropriately check N/A.
Identify parts of a low end cellular phone unit based on the
manual specifications.
Identify and explain functions of its parts.
Interpret schematic diagrams in accordance with the
manufacturers service manual.
Identify cellular phone for feature enhancements based on the
specifications of the unit.
Interview a customer to determine the possible causes of
defects of a
cellular phone unit.
Observe pre-testing of a cell in accordance with manufacturers
manual.
Conduct visual inspection of the internal components for
possible defects.
Can perform troubleshooting on the manufacturers manual
Test components using appropriate tools and equipment
according to troubleshooting service manual.
Replace defective parts/ components according to the
troubleshooting guide manual.
Handle properly parts in accordance with manufacturers
service manual
Perform cleaning of the unit.
Observe safety precaution in servicing and repairing a low-end
cellular phone.
Yes
No
N/A
37
ACKNOWLEDGMENT
Copyright Department of Education 2008
First Published JUNE 2008
This module is based on the Competency-Based CurriculumContextual Learning Matrix (CBC-CLM) and finalized on the Instructional
Modules Finalization Development Workshop conducted at
the
Development Academy of the Philippines, Tagaytay City on May 6 -10,
2008
This learning instrument was developed by the following personnel:
Technology Teachers:
Mr. Vic P. Diola Group Leader
Bauan Technical High School
Contextual Teacher:
Mrs. Daisy Carousel P. Cervantes
Don Alejandro Roses Sr. Science-Technology High School
Facilitators:
Dr. Edward dela Rosa
TEC-VOC Task Force
Encoders:
Mrs. Rosario D. Briones
Mr. Mhariel L. Echano
Mr. Jason O. Villena
ACKNOWLEDGMENT
Copyright Department of Education 2009
First Published JUNE 2008
This module is based on the Competency-Based CurriculumContextual Learning Matrix (CBC-CLM) refined during the Writeshop on
the Refinement and Enrichment of Competency-Based Curriculum and
Contextual Learning Matrix of ARTS abd TRADES Specializations at
Marikina Hotel, Marikina City on April 20 25, 2009.
This learning instrument was refined and enriched by the following
educators:
Technology Teachers:
Contextual Teacher:
English
GMA, Cavite
o Mrs. Charlie I. Soriano
Teacher I, Don Alejandro Roces Sr. Science-Technology HS
Quezon City
39
Mathematics
o Mrs. Analiza Rosa P. Librada
Teacher I,-Mathematics Coordinator, San Pedro Relocation
Center Natl. HS
San Pedro, Laguna
Science
o Mrs. Gemma G. Vallarta
Teacher III Science Coordinator, San Pedro Relocation
Center Natl. HS
San Pedro, Laguna
Mrs. Lenalyn Manzano
Teacher I, E A. Rodriguez Vocational High School
Nagtahan, Sampaloc, Manila
Facilitators:
40
Unit of Competency:
Module No. 4
TABLE OF CONTENTS
Page
How to Use this Module .................................................................................. 1
Introduction .................................................................................................... 2
Technical Terms .............................................................................................. 3
Learning Outcome 1: Identify the parts of a High-End Cellular
Phone Unit and Interpret the Schematic
diagram ......................................................................... 4
Learning Experiences/Activities ............................................................. 5
Information Sheet 1.1 ............................................................................ 6
Information Sheet 1.2 .......................................................................... 12
Information Sheet 1.3 .......................................................................... 18
Self-Check 1.1 ..................................................................................... 20
Self-Check Key 1.1............................................................................... 21
Learning outcomes 2: Diagnose and Analyze the Defects Found in
a High-End Cellular Phone Unit.................................................. 22
Learning Experiences/Activities ........................................................... 23
Information Sheet 2.1 .......................................................................... 24
Information Sheet 2.2 .......................................................................... 31
Operation sheet 2.1 ............................................................................. 34
Job sheet 2.1 ....................................................................................... 38
Self check 2.1 ...................................................................................... 39
Learning Outcomes 3: Maintain and Repair a High-End Cellular
Phone Unit................................................................. 40
Learning Experiences/Activities ........................................................... 41
Operation Sheet 3.1 ............................................................................. 42
Information Sheet 3.1 .......................................................................... 52
Job Sheet 3.1 ...................................................................................... 54
Learning Outcomes 4: Test a Repaired High-End Cellular Phone
Unit ........................................................................... 55
Learning Experiences/Activities ........................................................... 56
Job Sheet 4.1 ...................................................................................... 57
Job Sheet Checklist 4.1 ....................................................................... 57
Learning Outcomes 5: Install Additional Features ......................................... 58
Learning Experiences/Activities ........................................................... 59
Information Sheet 5.1 .......................................................................... 60
Job Sheet 5.1 ...................................................................................... 68
Observation Checklist ................................................................................... 69
Observation and Questioning Checklist ......................................................... 70
Demonstration .............................................................................................. 71
Written Report .............................................................................................. 72
Performance Test .......................................................................................... 73
Performance Standard .................................................................................. 73
Acknowledgement ......................................................................................... 74
Program/Course:
Unit of Competency:
Module Title:
INTRODUCTION:
This module contains information and suggested learning activities on
Servicing and Repairing of high End Cellular Phone. It covers the knowledge,
skills and attitudes required to service and repair high end cellular phone.
This module consists of five (5) learning outcomes. Each learning outcome
contains learning activities supported by instructional sheets. Before you
perform the instructions, read the information sheets and answer the self-check
and activities provided to ascertain to yourself and your teacher that you have
acquired the knowledge necessary to perform the skill portion of the particular
learning outcome.
Upon completing this module, report to your teacher for an assessment to
check your achievement of the knowledge and skills required in this module. If
you pass the assessment, you will be given a certificate of completion.
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, you should be able to:
LO1. identify the parts of a high end cellular phone unit and interpret the
schematic diagram;
LO2. diagnose and analyze the defects found in a high- end cellular phone
unit;
LO3. maintain and repair a high- end cellular phone unit;
LO4. test a repaired high- end cellular phone unit; and
LO5. install additional features.
PREREQUISITES:
Using hand tools
Preparing and interpreting technical drawing
Servicing and Repairing Low-end cellular phone
Applying Quality Standards
TECHNICAL TERMS
Tweezers. This is a convenient tool to hold small parts.
Multi-Tester. Multi-tester can measure various electric values such as the
measurement of the resistor value, the measurement of the voltage,
the measurement of the current, the confirmation of the polarity of
the light emitting diode.
Stabilized Power Unit .The electronic circuits which uses a transistor, IC and
cannot be directly worked by AC100 V. Usually, those powers are
from several V to tens of V in the direct current.
Oscilloscope. This tool is used to observe wave form of the voltage.
Digital Multi-meter. This is the measurement receptacle which displays the
voltage, the electric current, the other measurement result in the
digital.
Soldering Iron. It is a tool with an internal heating element used to heat
surfaces being soldered to the point where the solder becomes
molten.
Solder pump. This is a tool that can absorb the melted solder with the
repulsion power of the spring that was built in with the principle of
the piston.
Soldering Lead. It is a metallic alloy used to join two metal surfaces.
De-soldering wire. This is made of thin copper net wire like a screen cable in a
coaxial cable. Like water it inhales to cloth, the solder is absorbed
to the net wire by a capillary tube phenomenon.
Needle Pliers. This pliers with thin cutting tip is very convenient to restrain,
and also to hold the parts at narrow place. It is used to make
straight the component lead.
Wire Cutter (Nipper). This tool is used in cutting the wire or the component
lead. It isn't possible to use when the thickness of the wire doesn't
fit. Be careful so as not to be injured because the blade is sharp.
Volt-Ohm Meter. It is also known as a multitester. Test equipment used to
check AC DC Voltages current in a circuit and resistance of any
component out of the circuit.
Troubleshooting. It is a systematic approach to locate the cause of a fault in an
electronic circuit or system.
Schematic Diagram. It is an illustration of an electrical or electronic circuit
with the component represented by their symbols.
rogram/Course:
Unit of Competency:
Module Title:
Learning Outcome 1: Identify the parts of a high- end cellular phone unit and
interpret its schematic diagram.
Assessment Criteria
1. The functions of the parts of a high-end cellular phone are identified
and explained.
2. Enhancement features of the cellular phone are identified based on the
manuals specifications.
References
http://uselessinfo.pwp.blueyonder.co.uk/hints_nokia.htm
http://uselessinfo.pwp.blueyonder.co.uk/nokia-dismantle.htm
http://repair4mobilephone.org/cell_phone.html
www.mobile-hardware.net
www.twisterflasher.com
http://uselessinfo.pwp.blueyonder.co.uk/hints_moto.htm
http://uselessinfo.pwp.blueyonder.co.uk/SIEMENSdismantle.htm
http://uselessinfo.pwp.blueyonder.co.uk/index.htm
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 1. Identify the parts of a high- end cellular phone unit
and interpret the schematic diagram.
Learning Activities
1. Read the Information Sheet
1.1 on Parts of a Cellular
Phone.
2. Read the Information Sheet
1-2
on
Enhancement
Features of a common HighEnd Cellular Phone Unit.
Special Instruction
LCD
NAVIGATION
KEY
CASING
KEY PAD
INTERNAL PARTS
(Sample of a common high-end cellular phone
N6600)
Note: Refer to the first two references found on page 1 for the details
10
When dismantling any phone, great care should be taken to ensure that no
damage is caused any of the parts. Rough handling may result in severe
damage of many parts, and if proper anti-static procedures are not followed,
electrostatic damage may result in any electronic component.
Before commencing, it is recommended that the correct tools be purchased for
the job in hand at the very least. You will require a Torx T6 screwdriver.
Please remember that this is an exploded view and not a step-by-step guide;
however, so long as you're careful and take your time and follow the diagram
carefully you shouldn't have too many problems.
11
FEATURES (N95)
Feature
Release date
WCDMA
frequencies
North / Latin
America
Internal Dynamic
Memory (RAM)
Internal Flash
Memory
Memory card slot
Battery
Talk time (GSM)
Standby time
(GSM)
Screen
Dimensions
Mass
Camera lens
cover
N95 (N951)
March
2007
2100 MHz
N95 8GB
(N95-2)
August
2007
2100 MHz
N95 8GB
NAM (N95-4)
Jan 2008
no
N95 NAM
(N95-3)
September
2007
850/1900
MHz
yes
no
64 MB
128 MB
128 MB
128 MB
160 MB
8 GB
160 MB
8 GB
micro SD
950 mAh
4 hr
9.3 days
none
1200 mAh
5 hr
11.6 days
micro SD
1200 mAh
5 hr
10.4 days
none
1200 mAh
diagonal
2.6"
99x53x21
mm
120 g
sliding
diagonal
2.8"
99x53x21
mm
128 g
none
diagonal 2.6"
diagonal 2.8"
99x53x20.5
mm
124 g
none
none
850/1900
MHz
yes
12
FEATURES (N6600)
o Integrated (VGA 640x480) camera
o Video recorder with audio support (records up to 95 KB - from 9 to
27 seconds - with built-in recorder application)
o Streaming video and audio
o Wireless connectivity with Bluetooth and IrDA
o 6 MB internal memory
o Memory card slot for additional user memory and applications
o Java MIDP 2.0 and Symbian(series 60) applications
o Data synchronization with PC via PC Suite and iSync
o Tri-band operation in GSM E900/1800/1900 networks
NOKIA HINTS
UNLOCKING
Most non-BB5 Nokia handsets can be freely unlocked. There is a
free unlock calculator available on the extra page of the site, but
bear in mind that you only get five attempts to unlock the handset
via code after that you'll need to use a cabled solution.
CODES
These are generic codes that work on most Nokia handsets:
Show IMEI - *#06#
Show Firmware Version - *#0000#
Warranty Menu - *#92702689#
Activate EFR - *3370#
Deactivate EFR - #3370#
Activate HFR - *4720#
Deactivate HFR - #4720#
Display SIM Clock Status - *#746025625#
Reset Timers & Game Scores - *#73#
Production Serial Number - *#7760#
13
14
15
16
17
18
19
A.
PARTS OF A HIGH-END CELLULAR
PHONE
1. ___________________________
________________________________
2. ___________________________
________________________________
3. ___________________________
________________________________
4. ___________________________
________________________________
20
Direction: After the self check, identify each of the following criteria by
checking under the appropriate column. Write your answers on a
separate sheet of paper. Do not write anything in this module.
PRESENTATION STANDARD
Presentation Level
Presentation Criteria
Yes
No
NA
If all the items get a Yes or N/A response, the student can move on
to the next L.O.
21
Program/Course:
Unit of Competency:
Module Title:
Resources
http://uselessinfo.pwp.blueyonder.co.uk/hints_nokia.htm
http://uselessinfo.pwp.blueyonder.co.uk/nokia-dismantle.htm
http://repair4mobilephone.org/cell_phone.html
www.mobile-hardware.net
www.twisterflasher.com
22
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 2. : Diagnose and analyze the defects found in high
end
cellular phone units.
Learning Activities
1. Read the Information Sheet 2.1
on pre-testing procedure in
common high end cellular
phone.
2. Read the Information Sheet 2.2
on common symptoms/ defects
of a high end cellular phone.
Special Instruction
23
24
25
Audio function
Phone is dead
26
27
Insert SIM
SIM rejected
28
Audio faults
Microphone failure
29
Earpiece faults
30
Not charging
POSSIBLE CAUSES
Defective battery
No contact between battery and
circuit board.
Poor contact of external interface
On board charge IC
Defective battery
Damage on power supply IC
Crystal oscillator shorted
Keypad problem
Incompatible casing
Keypad contact
Keypad control interface (IC
problem)
No vibration
No vibrator installed.
Vibrator damaged.
Bad contact between buzzer and
board.
31
Auto shut-off
Battery failure.
T/r combiner failure.
ICs problem
Software problem
Not ringing
Buzzer damaged.
Bad contact of internal interface.
Audio
integrated
circuit
unsoldered/ damaged
Earphone no voice
Earphone is damaged.
Bad contact of internal interface.
Bad contact between main board
and earphone.
Pins unsoldered of an audio
integrated circuit
No display
No power
32
Contact service
Software problem.
Hardware / circuit failure.
33
2. Use small screwdriver (*sd), torx 6(*t6) and a small pin (*sp) for prying the
cover up.
3. Turn off phone, remove back cover, battery, mmc card and your simcard.
4. Insert the small screwdriver in one of these whole and "feel" the little tap
in there and then push. You will see the cover lifting a bit, next take the
pin and start at the bottom of the phone, pushing it in between the cover
and the phoneshell. Remember to keep constant pressure on the side
while prying along the bottom and lifting the cover taps.
34
5. When you get all around the phone to the next whole(red circles), remove
the sd from the other whole and insert it to the next. Apply pressure,
cover will lift, and you can pry it open with the sp. Again, remove the sd
from the whole and use it to lirk the cover moving towards the top of the
phone, one tap at the time, doing it on both sides.
35
7. After unscrewing the screws, four taps are holding the screen part and
the PCB in place.
8. Use either the sd or sp to lirk down the spaces between shell and screen
part. A little click tells you when you hit the tap. It doesn't require any
force, just find the tap and apply a little pressure. You should now be
looking at this:
36
9. In removing the PCB you need to turn it so that the PCB will be placed on
the table and gently press on the PCB, in the holes for the mmc and sim
card spaces. The result is this:
10.
37
Possible
Stage
cause of the affected/component
trouble
affected
Remarks
1. __________
2. __________
3. __________
4. __________
5. ___________
38
Direction: The student will perform the pre testing a high end cellular
phone. Write your answer on a separate sheet of paper. Do not write
anything in this module.
PRESENTATION STANDARD
Presentation Level
Presentation Criteria
Yes
No
NA
Descriptive Grade
Excellent
Very good
Good
Fair
Poor
39
Program/Course:
Unit of Competency:
Module Title:
Resources
1. http://uselessinfo.pwp.blueyonder.co.uk/hints_nokia.htm
2. http://uselessinfo.pwp.blueyonder.co.uk/nokia-dismantle.htm
3. http://repair4mobilephone.org/cell_phone.html
4. www.mobile-hardware.net
5. www.twisterflasher.com
40
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 3: Maintain and repair a high-end cellular phone unit.
Learning Activities
1. Read the Information Sheet 3.1
on repairing procedure on a
common
high-end
cellular
phone.
2. Read the Information Sheet 3.2
on tools, materials, and test
instrument used in maintaining
and repairing high end cellular
phone.
Special Instruction
41
When dismantling any phone, great care should be taken to ensure that
no damage is caused to any of the parts. Rough handling may result in severe
damage of many parts, and if proper anti-static procedures are not followed,
electrostatic damage may result in any electronic component.
Before commencing, it is recommended that the correct tools are
purchased for the job in hand at the very least. You will require a Torx T6
screwdriver.
Step 2. Remove the rear cover by pressing the release button (1), and
then sliding the cover towards the direction of (2).
Step 3. To remove the camera surround, use a plastic shim at point (1)
shown below, and twist the surround clockwise to release it.
42
Step 5. The fascia removal steps shown below are using a proper jig which is a
bit trickier. If you don't have access to the jig, take note of the two pins on the
picture shown below. Force the fascia and rear cover apart enough for you to
get a plastic shim in place. Take note of the green mark in the first picture, and
using your T6 screwdriver through the hole in the back of the phone chassis
instead of the pins on the jig. Insert your plastic shim (not too far in) and slide it
to the corner of the handset to release the first locking clip. Now, slide it to the
middle of the bottom of the fascia to release the second clip. Next, move to the
other side of the phone and repeat the procedure this will have released all the
clips at the bottom of the phone. With the bottom of the fascia unclipped, you
can use your plastic shim to release the remaining clips at the points shown in
the photos below. You should be able to release these clips by simply inserting
the shim at the points shown and gently but firmly pressing the clips.
43
Step 6. With all the clips separated, you can now lift the front fascia off the
phone.
44
Step 8. The joystick button easily lifts away from the phone.
Step 9. Remove the four Torx T6 screws in the order shown below.
Step 10. If you have used a jig (yeah, right, as if!), now is the time to take it out.
Step 11. The user interface support frame is helped in place by four clips as
shown below.
45
Step 12. Use your plastic shim to release the clips at one side of the phone.
Step 14. With the clips released, you can now lift the guts of the phone out of
the chassis and back cover.
Step 15. To separate the user interface from the main board, use a plastic shim
as shown below.
46
Step 16. You can now lift the main circuit board away.
Step 17. Use a small flat bladed screwdriver to release the clips holding the
metal LCD frame.
Step 18. Release the top clip using your plastic shim.
Step 19. With the clips released, you can now remove the metal LCD shield.
47
Step 20. Now that the metal shield is out of the way, the LCD can be carefully
removed.
Step 21. Use your plastic shim to remove the grounding clip.
Step 22. Use a small flat bladed screwdriver to release the three clips holding
the shielding gasket.
Step 23. The ear piece is easily removed, but take note of the guiding pin when
you reassemble.
48
Step 24. Use your Torx driver to pull down the ear piece.
Step 25. The following three pictures show the camera removal procedure. If
you don't have the correct tools to do the job, dont attempt to do so.
49
Step 27. The power button is easily lifted out from the chassis.
Step 28. As usual, the vibra motor is only held in place by a friction.
Step 29. Remove the infra red window taking note of the guiding pin for
reassembly.
Step 30. Use tweezers to lift out the main connector block.
50
Step 31. Push the microphone out with your Torx driver.
Step 32. To remove the locking lever, place it in the position shown, then apply
moderate force from the rear.
51
TOOL
Tweezers
Multi-Tester
Stabilized power
unit
Oscilloscope
DESCRIPTION
DRAWING
52
Digital Multimeter
Soldering Iron
Soldering Lead
Solder pump
Magnifying glass
Needle Pliers
Wire Cutter
(Nipper)
53
Yes
No
NA
Descriptive Grade
4-5
Excellent
Very good
Good
Fair
Poor
54
Program/Course:
Unit of Competency:
Module Title:
Reference
1. http://uselessinfo.pwp.blueyonder.co.uk/hints_nokia.htm
2. http://uselessinfo.pwp.blueyonder.co.uk/nokia-dismantle.htm
3. http://repair4mobilephone.org/cell_phone.html
4. www.mobile-hardware.net
5. www.twisterflasher.com
55
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 4.Test a repaired high-end cellular phone unit
Learning Activities
Special Instruction
56
Yes
No
NA
If all the items get Yes or N/A responses, you can move on
to the next lesson.
Assessment Criteria
Number Of Yes
Descriptive Grade
Excellent
Very good
Good
Poor
57
Program/Course:
Unit of Competency:
Module Title:
Resources
1. http://uselessinfo.pwp.blueyonder.co.uk/hints_nokia.htm
2. http://uselessinfo.pwp.blueyonder.co.uk/nokia-dismantle.htm
3. http://repair4mobilephone.org/cell_phone.html
4. www.mobile-hardware.net
5. www.twisterflasher.com
58
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 5: Install additional features.
Learning Activities
1. Read the Information Sheet 5.1
Special Instruction
Try to answer Job Sheet 5.1
59
60
61
62
63
64
65
66
67
Yes
No
NA
Descriptive Grade
Excellent
Very good
Good
Fair
Poor
68
Observation Checklist
Students name:
Teachers name:
Assessment Center
Competency
standards
Unit of
competency:
Instructions for the teacher:
1. Observe the student in servicing and repairing cellular phone
2. Describe the assessment activity and the date on which it was undertaken.
3. Place a tick in the box to show that the student completed each aspect of the
activity to the standard expected in the enterprise.
Date of observation
Description of assessment
activity
Location of assessment
activity
The student can .
Yes
No
Feedback to student:
Teacher signature:
Date:
69
Yes
No
Teachers Feedback:
Teachers Signature:
Date:
70
Demonstration
Students name:
Teachers name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
Instructions for demonstration
Given the necessary materials the trainee/student must be able to:
Service and repair high end cellular phone.
Materials and equipment:
Hot air soldering tools (rework station, leolus600)
Variable regulated power supply (6A,12A)
Soldering iron ( 0-40 watts variable temperature )
tweezers
Screw driver/star bit
Multi-tester (analog/digital)
Wire stripper
Test jig
Esd- free work bench with mirror
High grade magnifying glass with lamp
Cleaning brush (non static)
Soldering lead
Eraser (stedler, white)
Cleaning agent
Wires (stranded, solid #22)
Silicon grease
Board for reworks
Plate for reball/magnetic handle
to show if evidence is
demonstrated
Yes
No
N/A
Not Satisfactory
71
Written report
Students name:
Teachers name:
Assessment Center
Competency
standards
Unit of
competency:
Task:
Your task is to:
Maintain and repair high end cellular phone.
Submission date:
Use the checklist below as a basis for judging whether the students
report meets the required competency standards.
The students report about.
Yes
No
Comments:
Students
signature:
Date:
Teachers
signature:
Date:
72
PERFORMANCE TEST
Learner's Name
Date
Competency:
Directions:
Ask you teacher to
assess your performance
in the following critical
task and performance
criteria below.
You will be rated based
on the overall evaluation
on the right side.
Test Attempt
1st
2nd
3rd
OVERALL EVALUATION
Level
Achieved
PERFORMANCE LEVELS
4 - Can perform this skill without direct
supervision and with initiative and adaptability
to problem situations.
3 - Can perform this skill satisfactorily without
direct assistance or supervision.
2 - Can perform this skill satisfactorily but
requires some assistance and/or supervision.
1 - Can perform parts of this skill satisfactorily,
but requires considerable assistance and/or
supervision.
Instructor will put initial at level achieved.
PERFORMANCE STANDARDS
For an acceptable achievement check YES, for
unachieved skill, check NO and for a skill displayed
inappropriately check N/A
5. Software applications are identified according to
their uses based on the specification manual.
Yes
No
N/A
73
ACKNOWLEDGMENT
Copyright Department of Education 2008
First Published JUNE 2008
This module is based on the Competency-Based Curriculum-Contextual
Learning Matrix (CBC-CLM) and finalized on the Instructional Modules
Finalization Development Workshop conducted at the Development Academy of
the Philippines, Tagaytay City on May 6 -10, 2008
This learning instrument was developed by the following personnel:
Technology Teachers:
Contextual Teacher:
Facilitators:
Encoders:
74
ACKNOWLEDGMENT
Copyright Department of Education 2009
First Published JUNE 2008
This module is based on the Competency-Based Curriculum-Contextual
Learning Matrix (CBC-CLM) refined during the Writeshop on the Refinement
and Enrichment of Competency-Based Curriculum and Contextual Learning
Matrix of ARTS abd TRADES Specializations at Marikina Hotel, Marikina City on
April 20 25, 2009.
This learning instrument was refined and enriched by the following
educators:
Technology Teachers:
Contextual Teacher:
English
Mathematics
o Mrs. Analiza Rosa P. Librada
Teacher I,-Mathematics Coordinator, San Pedro Relocation Center Natl. HS
San Pedro, Laguna
Science
74
Facilitators:
Encoders:
o Marisol E. Saldivar
74