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The Velosi Group

Inspection Report

PT PERUSAHAAN GAS NEGARA


(Persero) Tbk

www.velosi.com

Client: : PT Rekayasa Industri

Vendor: PT Tracon Industri

Project:

Sub Vendor: Tubi Acciai Lombarda (TAL)

PO No.: LNGC-REK-1800-PG-PO-023 amdt 1

Location: Fiorenzuola Piacenza - Italy

Client Reference:

Assign No.:19340

Report No.: 01

SO No.:PO-13-034

Date of Visit: 04 Apr 2013

Vendor Ref.: 40-131132

Next Visit Date: end Apr 13

Client Contact:
Work Order No.:

MATERIAL INSPECTED THIS VISIT


Items

Size

Material

Pipes

Mtr.

The items inspected are detailed on next page

RESULTS OF
INSPECTION: *

Accepted

Non-compliance

ORDER STATUS:
*

Complete

Incomplete

1.0 SUMMARY:
As per instructions received and invitation letter dated 27 March 2013, Final inspection activities were performed on the
pipes detailed on next pages.
The result of the activities was satisfactory and the attached Inspection Release Certificate was issued.

RECORD OF HOURS
Vendor / Report Hours: 7.0/ 1.0

Travelling Hours: 2.0

Inspecting Engineer: G. Ramieri

Reviewed by: Tiziana Bertocchi


Issue Date: 08 Apr 2013

Date: 04 Apr 2013


L5-FMT-046 Rev. 01

Distance Travelled: 100 Kms

Page: 1 of 2

THE VELOSI GROUP


Inspection Report
Continued

PT PERUSAHAAN GAS NEGARA


(Persero) Tbk

Client: PT Rekayasa Industri

PO No.: LNGC-REK-1800-PG-PO-023 amdt 1

Page 2 of 7

Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on the Vendor
6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call.

* Strike through as applicable.


2.0 PERSONS PRESENT
Mr. Matteo Bronzini : TAL Q.C. Dept
Mr. G. Ramieri
: Velosi Inspector on behalf of PT Rekayasa
3.0 DOCUMENTATION USED / APPROVAL STATUS
ASME B36.10 : Seamless pipes
ASTM Book
: Steel materials
Job Specification no. LNGC-REK-1800-PG-PR-001 Rev. B : Colour code identification
4.0 INSPECTION CARRIED OUT:
Inspection activities were carried out on the following items:
MATERIAL INSPECTED THIS VISIT

Items
1

AC1

Size

Material

Pipes

Mtr.

168,3 X 7,11

ASTM A 106/API 5L/B

10
20
1
10
10
2
1
54
1

113,97
228,14
11,73
112,60
112,18
22,40
11,34
612,36
6,00

1
12

6,00
72,00

12
4

72,00
24,00

4
10

24,00
60,00

10
9
29
38
84
84
7
7

60,00
54,00
174,00
228,00
504,00
504,00
42,00
42,00

2 AC4

21,3 X 3,73

3 AC4

26,7 X 3,91

4 AC4

33,4 X 4,55

AC4

48,3 X 5,08

AC4

60,3 X 3,91

AC1

26,7 X 3,91

AC1

33,4 X 4,55

L5-FMT-046 Rev. 01

Total n.pipes & meters.


ASTM A106/API5L/B GALV. T&C ASTM A 53
(+ n1 coupling ASTM A105, heat n 1080100113)
Total n.pipes & meters.
ASTM A106/API5L/B GALV. T&C ASTM A 53
(+ n12 couplings ASTM A105, heat n D080100113)
Total n.pipes & meters.
ASTM A106/API5L/B GALV. T&C ASTM A 53
(+ n4 couplings ASTM A105, heat n 572724)
Total n.pipes & meters.
ASTM A106/API5L/B GALV. T&C ASTM A 53
(+ n10 coupling ASTM A105, heat n NAS)
Total n.pipes & meters.
ASTM A106/API5L/B GALV. ASTM A 53
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.

THE VELOSI GROUP


Inspection Report
Continued

PT PERUSAHAAN GAS NEGARA


(Persero) Tbk

Client: PT Rekayasa Industri

PO No.: LNGC-REK-1800-PG-PO-023 amdt 1

Page 3 of 7

Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on the Vendor
6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call.
9

AC1

60,3 X 3,91

ASTM A 106/API 5L/B

1
0

AC1

88,9 X 5,49

1
1

AC1

Total n.pipes & meters.


ASTM A 106/API 5L/B

50
2
52
11

300,00
12,00
312,00
129,80

114,3 X 6,02

Total n.pipes & meters.


ASTM A 106/API 5L/B

1
12
5

11,80
141,60
56,00

3
8
5

33,62
89,62
56,10

1
2

AC1

168,3 X 7,11

Total n.pipes & meters.


ASTM A 106/API 5L/B

1
3

AC1

219,1 X 8,18

Total n.pipes & meters.


ASTM A 106/API 5L/B

5
7

56,10
81,59

Total n.pipes & meters.


ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B

7
3
3
3
2
1
1
7
2
2
3
3
1
1
1
1
1
1
1
1
5
5
6
6
6
6
22
22
1
1
5
4
3
12
5
1

81,59
34,17
34,17
33,05
22,55
11,08
11,13
77,81
12,00
12,00
18,00
18,00
6,00
6,00
11,68
11,68
10,96
10,96
6,00
6,00
30,00
30,00
36,00
36,00
37,50
37,50
132,00
132,00
6,01
6,01
55,55
43,58
34,41
133,54
56,64
11,72

14

AC1

273,0 X 9,27

15

AC1

323,8 X 9,52

16

BC1

26,37 X 3,91

17

BC1

60,3 X 3,91

18

BC1

88,9 X 5,49

19

BC1

323,8 X 10,31

20

BC1

406,4 X 12,70

21

CC1

21,3 X 3,73

22

CC1

26,7 X 3,91

23

CC1

33,4 X 4,55

24

CC1

48,3 X 5,08

25

CC1

60,3 X 5,54

26

CC1

114,3 X 8,56

27

CC1

219,1 X 12,70

Total n.pipes & meters.


ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B
Total n.pipes & meters.
ASTM A 106/API 5L/B

28

CC1

273,0 X 15,09

Total n.pipes & meters.


ASTM A 106/API 5L/B

L5-FMT-046 Rev. 01

THE VELOSI GROUP


Inspection Report
Continued

PT PERUSAHAAN GAS NEGARA


(Persero) Tbk

Client: PT Rekayasa Industri

PO No.: LNGC-REK-1800-PG-PO-023 amdt 1

Page 4 of 7

Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on the Vendor
6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call.

29

CC1

406,4 X 21,44

33

AS1

26,7 X 2,87

34

AS1

33,4 X 3,38

35

AS1

48,3 X 3,68

36

AS1

60,3 X 2,77

37

AS1

88,9 X 3,05

38

BS1

21,3 X 2,77

39

BS 1

26,7 X 2,87

Total n.pipes & meters.


ASTM A 106/API 5L/B

Total n.pipes & meters.


SMLS ASTM A 312 TP316/316L
Total n.pipes & meters.
SMLS ASTM A 312 TP316/316L
Total n.pipes & meters.
SMLS ASTM A 312 TP316/316L
Total n.pipes & meters.
SMLS ASTM A 312 TP316/316L
Total n.pipes & meters.
SMLS ASTM A 312 TP316/316L
Total n.pipes & meters.
SMLS ASTM A 312 TP316/316L
Total n.pipes & meters.
SMLS ASTM A 312 TP316/316L
Total n.pipes & meters.

9
15
4
4
1
9
3
3
9
9
2
2
40
40
1
1
2
2
2
2

105,38
173,74
39,95
40,18
9,96
90,09
19,35
19,35
63,45
63,45
12,00
12,00
260,77
260,77
5,60
5,60
12,20
12,20
12,90
12,90

The following inspection activities were carried out during the visit:
4.1 VISUAL & DIMENSIONAL CHECK
Pipes were visually checked, to verify workmanship and finish and found in good condition, new, free from visual defects
and fully in compliance with a/m applicable documents.
Main dimensions: outside & inside diameters at ends, wall thickness, length , threaded ends were verified at 10% spot
basis with one pipe/item minimum, and found to be in compliance with a/m applicable documents.
Couplings main dimensions were also verified.
Result: satisfactory
4.2 MARKING & TRACEABILITY CHECK
Marking of pipes was checked and found to be in compliance with ASTM requirements. Each pipe was identified
with: material - diameter - thickness - heat no.
Colour code verfied in compliance with Job Specificatio
Traceability of all above data were verified against P.O. and TAL certification and no problem found.
Result: satisfactory
4.3 REVIEW OF FINAL DOCUMENTATION 100% BASIS
En 10204-3.1 certificates of fittings were reviewed and found to be in compliance with material specifications and P.O.
requirements.
L5-FMT-046 Rev. 01

THE VELOSI GROUP


Inspection Report
Continued

PT PERUSAHAAN GAS NEGARA


(Persero) Tbk

Client: PT Rekayasa Industri

PO No.: LNGC-REK-1800-PG-PO-023 amdt 1

Page 5 of 7

Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on the Vendor
6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call.

All certificates have been endorsed and signed with personal Velosi Inspector stamp no. 234
Result: satisfactory

CALIBRATION OF INSTRUMENTATION USED:


Calibration of measure instruments used for dimensional checks have been checked and found to be within the correct
period.
Each instrument was identified by label with identification number and calibration period for a fully traceability with
calibration certificates.
Result: satisfactory
5.0 HSE FEEDBACK ON VENDOR
H.S. & E. policies duly implemented in the production and testing process, no unsafe practices were noted during
the activities performed at vendor works. Vendor work-shop comply with the requirements of the National Safety
Law 81:2008.
6.0 RESULTS / CONCLUSIONS
All inspection activities were carried out with satisfactory results.
Material was accepted and the attached Inspection Release Note was issued.
7.0 OVERALL ORDER STATUS
Balance of the order was promised for the end of the Apr 2013, but the exact date to be confirmed later by TAL

DELIVERY:
PO Delivery Date

Current Scheduled Delivery


End of Apr 2013

Delivery Point
TAL Fiorenzuola

Comments

8.0 NEXT VISIT / EXIT CALL


By end of the Apr 2013 for balance of the order inspection; the exact date to be confirmed later by TAL
L5-FMT-046 Rev. 01

THE VELOSI GROUP


Inspection Report
Continued

PT PERUSAHAAN GAS NEGARA


(Persero) Tbk

Client: PT Rekayasa Industri

PO No.: LNGC-REK-1800-PG-PO-023 amdt 1

Page 6 of 7

Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on the Vendor
6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call.

ATTACHMENTS:
- Tal certification set (.pdf file)
- Inspection Release Certificate
- Pictures for information only on the next sheet

Some pictures of the inspected pipes


Some Carbon steel pipes

Some Galvanised pipes

L5-FMT-046 Rev. 01

THE VELOSI GROUP


PT PERUSAHAAN GAS NEGARA
(Persero) Tbk

Client: PT Rekayasa Industri

Inspection Report
Continued
PO No.: LNGC-REK-1800-PG-PO-023 amdt 1

Page 7 of 7

Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on the Vendor
6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call.

Some Stainless Steel pipes

L5-FMT-046 Rev. 01

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