Ak 95 Monitor - Service Manual

AK 95 / AK 95 S
Service Manual
A better way to better care
AK 95 / AK 95 S - Service manual
Contents:
Chapter 1 Installation guide
Chapter 2 Technical description
Chapter 3 Technical data
Chapter 4 Service technicians guide
Chapter 5 Maintenance manual
Chapter 6 Calibrations
Chapter 7 Spare parts list
Chapter 8 Cable survey
Chapter 9 Symbol description
Chapter 10 Replacements
Chapter 11 Electrical safety inspections
Preface
About this manual
This service manual provides the information
needed to install the AK 95 or AK 95 S
monitor and how to carry out maintenance
and calibrations.
It is a guidance how to identify and repair
faults that may occur.
All information, texts and figures, are valid
for AK 95 S. If the information is specific for
AK 95 only, it is stated in the corresponding
text.
Installation
Installation of the machine should be done in
accordance with the recommended procedures
in the Installation Guide.
When installing a new monitor kindly
remember to fill out the Installation / Out of
Box report and return it to:
Gambro Lundia AB
Monitor Division
Magistratsvgen 16
PO Box 10101
SE-220 10 Lund
Sweden
This is an important information and it will
assist us to improve the product for you. The
Out of Box system is not valid for products,
components or printed circuit boards that
isn't in its original delivered condition.
Complaint
equipment modifications are authorized in

writing by the manufacturer and carried out
by appropriately trained and suitable
qualified people; if the electrical installation
of the relevant room complies with all
applicable local electrical codes and, if
applicable, IEC requirements; and if the
equipment is used in accordance with the
published Operators Manual.
Maintenance
To ensure proper operation of the AK 95 /
AK 95 S, a qualified service technician must
perform a complete series of maintenance
procedures at regular intervals.
The maintenance and calibration information
that you need to use is provided in this
Service Manual.
It is mandatory to perform at least a
preventive maintenance every second year.
A yearly maintenance is recommended. The
rate of preventive maintenance might be
different due to variations of the operating
environment.
Competence of Service Engineers

There is a certain minimum level of
competence required for Service Engineers
who are to maintain and repair Gambro
products, summarized as follows.
A Service Engineer is considered suitable
qualified if he/she has:
If a complaint is raised it shall be

communicated to the relevant Gambro Sales
Company. In order for the Sales Company to
be able to determine the relevance of a
complaint, it is of vital importance that the
deviation is communicated to them as
comprehensive as the issue requires.
Complaints are important information and it
will assist Gambro to improve the product for
you. The Complaint system is not valid for
products, components or printed circuit
boards that isn't in its original delivered
condition.
1. Practical experience of the AK 95 S

monitor.
Disclaimer
5. Access to and understanding of the

AK 95 S Operator's Manual, HCEN9794
or AK 95 Operator's Manual, HCEN9542.
The manufacturer accepts responsibility for

the safety, reliability, and performance of this
equipment only if installation, operational
procedures, maintenance, calibrations, and
repairs are carried out by appropriately
trained and suitable qualified people; if all
2. Attended AK 95 S technical service course

and has been given a certificate stating
that the technician has passed the course.
3. Access to the recommended test
equipment and special tools detailed in
this Service Manual.
4. Access to the recommended spare parts,
see section Spare Parts List.
In general, this policy implies that training

will be carried out by Gambro Lundia AB:
Monitor Division, while local markets are
responsible for their own service
organization.
Repair
Parts which are sent for repair shall be sent to the
following address:
Gambro Lundia AB
Monitor Division
Workshop
Magistratsvgen 16
PO Box 10101
SE-220 10 Lund
Sweden
Technical support
For technical support please contact your local
Gambro Service representative.
Valid revision
Publication no.
HCEN9095, Rev. 10.2006
Denomination
AK 95 / AK 95 S Service Manual
The complete AK 95 / AK 95 S - Service Manual,

HCEN9095, consists of the following separate
chapters:
HCEN9133 Rev. 01. 2004
HCEN9134 Rev. 10. 2005
HCEN9369 Rev. 10. 2005
HCEN9135 Rev. 10. 2005
HCEN9136 Rev. 10. 2005
Installation Guide
Technical Description
Technical Data, AK 95S
Technical Data, AK 95
Service Technicians
Guide
HCEN12189 Rev. 10. 2006 Maintenance Manual
HCEN9138 Rev. 10. 2005 Calibrations
HCEN9094 Rev. 10. 2005 Spare Parts List
K16756
CO 25702
Cable Survey
HCEN9160 Rev. 10. 2005 Symbol Description
HCEN12078 Rev.10. 2005 Replacements
HCEN12190 Rev. 05. 2006 Electrical safety
inspections
All rights reserved.
Copyright Gambro Lundia AB, Sweden, 1996
Gambro Lundia AB
Monitor Division
Box 10101
SE-220 10 Lund
Sweden
Tel: +46 46 16 90 00
Fax: +46 46 16 96 96
www.gambro.com
This page is intentionally left blank
Installation Guide
AK 95 / AK 95 S
January 2004
Installation Guide
1. Installation Guide
Contents
Installation
Unpacking and inspection .......................... 1:2
Environment and ........................................ 1:2
Physical Data .............................................. 1:2
Operating Environment ........................ 1:2
Transport and Storage Environment .... 1:2
Physical Data ......................................... 1:2
Mains Voltage and Power ...................... 1:3
Consumption .......................................... 1:3
Service Outlets ....................................... 1:3
Line Fuses .............................................. 1:3
Mains Water Supply .............................. 1:3
Tools ............................................................. 1:3
Top Tray ....................................................... 1:3
Connection to the Water Supply ................ 1:4
Connection to the Power Supply ................ 1:4
Connection of the battery ........................... 1:4
How to remove the cover to
connect the battery ..................................... 1:5
Installation of RP 95 S ................................ 1:6
Back-up battery ........................................... 1:8
Turn on the AK 95 S .................................... 1:9
Functional check - Fch............................... 1:9
Recommended start-up procedure .............. 1:9
Checklist ..................................................... 1:11
Note!
This installation Guide provides the information needed to
install both AK 95 and AK 95 S.
The text from this point forward only states AK 95 S.
HCEN 9133 Rev. 01. 2004
1:1
Installation Guide
Installation
Unpacking and
inspection
Environment and
Physical Data
When unpacking, the equipment should be

checked. If the equipment is in any way damaged, proper operation cannot be guaranteed.
Please contact your Gambro Service
representative.
The AK 95 S can be installed in most environments if certain conditions as the temperature,

relative humidity, mains voltage etc. are met.
The packages contain the units and components

shown in Figure 1.
Operating Environment
AK 95 S:
Ambient temperature:
Relative humidity:
Air pressure:
+18 C to + 35 C
15 % - 85 %
70 - 106 kPa
AK 95:
Relative humidity:
Air pressure:
+10C to + 35 C
30% - 85 %
70 - 106 kPa
Transport and Storage Environment

Units being transported or stored must be kept
in their original packaging. Units must be
handled en route in accordance with special
instructions. Units can be transported or stored
in the following environment for up to 15 weeks:
Relative humidity:
Air pressure:
-20 C to +70 C
10 % - 96 %
50 - 106 kPa
Note! Units to be transported and/or stored for

more than 15 weeks may only be subjected to
the conditions specified under Operating Environment.
Figure 1. AK 95 S Units.
Ensure that the specified equipment has been
delivered. Do the packages contain the specified
monitor and options? Are there any units/
components missing? Check the additional
packing list (inside the additional package box).
If in doubt, please contact your Gambro Service representative.
Ensure that the voltage specified on the voltage
tag matches the mains voltage. If in doubt,
please contact your Gambro Service
representative.
Physical Data
AK 95 S:
Machine
Stand
Width
mm
Height
mm
Weight
kg
600
625
480
580
1270
78
(all options
included)
Depth
mm
Width
mm
Height
mm
Weight
kg
420
680
350
625
1270
62
AK 95:
Machine
Stand
1:2
Depth
mm
HCEN 9133 Rev. 01. 2004
Installation Guide
Mains Voltage and Power

Consumption
The AK 95 S must be plugged into a grounded
power point not more than 3 metres distant.
Tools
The tools listed below are needed during the
installation procedure.
Mains voltage:
100 V(at 50 Hz or 60 Hz)
110 V(at 50 Hz or 60 Hz)
230 V(at 50 Hz or 60 Hz) (12%)
Power consumption:
2025 W at 230 V
1575 W at 110 V
1275 W at 100 V
Top Tray
Service Outlets
Tube cutter, 113 500 084

Adjustable wrench, 113 003 009
Hexagon spanner set
Screwdriver, 1,2 x 8,0 - 175mm,
113 002 006
To avoid leakage into the machine, the top tray

must always be placed on the top of the machine, except during technical service.
One extra grounded power socket should be

available close to the AK 95 S, for troubleshooting and maintenance purposes.
Line Fuses
Never overload the line fuses and do not supply
too many systems via a single line fuse.
Mains Water Supply

Required quality:
Level of purity according to ASAIO and AAMI
recommended standards on feed water for
dialysis monitors.
Water for the dialysis unit has to be supplied
from a Reverse Osmosis purification system.
Pressure:
1.2 - 6 bar to the pressure regulator mounted in
the MM 95.
Note! The pressure should be measured with
the flow from the water supply.
B
Acetate
Lift points
Lift points
Temperature:+5 C to +30 C (treatment)

Consumption in treatment:
AK 95 S: 500 ml/min
AK 95: 550 ml/min
Note! Local ordanances may require the use of

special measures to protect against the possibility of back-siphonage from dialysis equipment
into the water supply. When installing the
AK 95 S, such ordanance should be observed.
HCEN 9133 Rev. 01. 2004
EN1075
Drain: Open type. Not more than 1.2 metres

above outlet from fluid monitor.
Figure 2. AK 95 S
1:3
Installation Guide
Connection to the Water

Supply
The water must fulfil all requirements set out
under Environment and Physical Data.
Connection of the Battery

The rechargeable 9V battery (100 224 006) is
used to drive the buzzer alarm during mains
power failure. The battery is not connected at
delivery.
Water in
Drain
NOTE! The battery must be connected during
the installation according to the instruction on
next page.
Connection to the Power

Supply
Fuses
Main switch,
ON/OFF
A discharged battery will be charged with

maximum 10 mA and it must be charged for at
least 50 hours to get completely charged. An allup charged battery will receive a maintaining
current of approximately 1,5 mA. The AK 95 S
charge the battery as long as the AC/DC converter is switched on, i.e. AK 95 S itself does not
need to be switched on.
The battery is tested during every functional
check to ensure that the capacity is enough in
the battery, otherwise an attention will be
given:
BATTERY FAILURE
Change battery or press SELECT
Mains power,
connected to a
grounded
power socket
1:4
NOTE! Jumper J200 on the Protective Driver

board must be mounted for the rechargeable
battery.
If use of an alkaline non-chargeable battery,
jumper J200 must be removed, if not, the
battery will be damaged.
HCEN 9133 Rev. 01. 2004
Installation Guide
How to remove the cover to connect

the battery.
1.
Loosen the three cover bolts, accessible

underneath the fluid part.
2.
Move the cover upwards and then backwards.
3.
Pull the cover to the right just 10 mm (if you

are positioned in front of the AK 95 S).
4.
Turn the cover backwards counter-clockwise

to pass the circuit boards and the cover can
be removed.
Cover
A
B
Acetate
5.
Connect the rechargeable battery to board

connector P205 on the Protective Driver
board.
HCEN 9133 Rev. 01. 2004
1070
Front
1:5
Installation Guide
Installation of RP 95 S
NOTE! This instruction is for AK 95 S equipped with RP 95 S at delivery.
RP 95 S can also be ordered and installed as a kit, K23054. Refer to rebuilding instruction K23055.
Step 1
1. Loosen the two screws (with

black plastic knobs) under the
service tray holder.
MB
2. Pull out the service tray holder

to its end position.
RO
3. Loosen the two hexagonal

socket screws.
4. Remove the service tray holder
complete.
5. Fasten the hexagonal socket
screws again.
GAMB
RO
1
GAM
BRO
6. Attach the plug to the rear hole

of the stand and fasten the
screw (with black plastic knob).
Step 2
1. Put the RP 95 S unit into the front hole
of the stand. Fasten it with the attached
spacer and screw ( M4, 16mm)
GAM
BRO
2. Fasten the screw (with black plastic

knob).
1:6
HCEN 9133 Rev. 01. 2004
Installation Guide
180
Step 3
1. Turn the RP 95 S 180 in counter
clockwise direction.
90
2. Rotate the RP 95 S 90 to be
parallel with the AK 95 S front.
GAM
BRO
GAM
BRO
Step 4
1. Fasten the cable on the right upper
part of the stand with the enclosed
cable holder and screw.
2. Fasten the cable even on the back
part of machine with the enclosed
cable holder - use an existing screw.
HCEN 9133 Rev. 01. 2004
1:7
Installation Guide
Back-up Battery
The optional back-up battery is pre-assembled
under the monitor stand at delivery.
Let the machine stay with the ACDC-unit in
power on mode over night in order to charge
the batteries.
Replacement of the lead acid batteries must be
done according to following electrical diagram.
Both lead acid batteries must be changed at the
same time and only batteries approved or
supplied by Gambro Lundia AB may be used.
Changed batteries must be recycled or disposed
of properly.
Fuse: T15 A
Running time: 30 minutes
The charge indicator on the power supply is lit
when the AK 95 S is equipped with the back-up
battery. The machine must be connected to
mains voltage and the mains switch must be on.
In a mains failure situation following attention
will be given.
POWER FAILURE, BATTERY OPERATION
Battery operated for x minutes
Before the battery is empty following attention
will be given.
LOW BATTERY POWER
Machine turnes off in one minute
1:8
HCEN 9133 Rev. 01. 2004
Installation Guide
Turn on the AK 95 S
The ON/OFF button on the Operators Panel is
used to turn the machine on and off.
The ON/OFF button must be pressed at least 3
sec. in order to switch the machine on and off.
The main switch on the power supply should
always be in ON position, even when the
machine is not in use. This Stand by mode is
indicated by a lit segment on the TIME display
on the operators panel.
h.min
Recommended start-up
procedure
First check:
That the 9V battery is connected.
That the mains cable is connected to power.
That the main switch on the rear of the
monitor is turned on.
That the machine is connected to the water
supply.
Time
If a power failure occurs when AK 95 S is working, the same segment in the TIME display is
flashing.
That the drain tube is properly connected to

the machine and placed with an air gap between
the drain tube and the drain.
That the dialysis fluid tubes are connected to
the safety couplings.
h.min
Time
Start the machine

1. Press the ON/OFF button for 3 seconds.
For further information about operating

instructions, please see:
AK 95 S Operator's Manual, HCEN 9794
or
AK 95 Operator's Manual, HCEN 9542.
2. Perform a Heat disinfection procedure according to the Operators Manual.

3. Perform a complete functional check according to the Operators Manual.
Functional check - Fch

Each time the AK 95 is started, the automatic
functional check, Fch, is carried out.
The functional check will be aborted if Rinse/
Drain or any of the disinfection modes are
selected.
HCEN 9133 Rev. 01. 2004
1:9
Installation Guide
1:10
HCEN 9133 Rev. 01. 2004
Installation Guide
Checklist -
Check if applicable
Yes Unpacking and inspection
Ensure that the voltage specified on the

voltage tag matches the mains voltage.
Check that the additional package box

contains the specified components.
Ensure that the machine is correctly

connected to the Power Supply.
Mains power must be connected to a
grounded power socket.
Check, by visual inspection that the

machine shows no sign of damage.
Environment and Physical Data
Checklist - filed by the Sevice Engineer responsible for the installation.
Connection to the Power Supply
Ensure that the specified equipment

has been delivered.
Connection of the Battery
Ensure that the Operating Environment

is according to the specifications.
Ensure that the rechargeable 9V battery is

correctly connected according to the instructions.
Interconnection
Connection of the dialysis fluid tubes
Ensure that the monitors are interconnected correctly.
Ensure that the dialysis fluid tubes are

connected to the safety couplings.
Top Tray
Start-up procedure
Ensure that the top tray is placed at

the top of the machine.
Ensure that the recommended

start-up procedure is followed.
Connection to the Water Supply
Out of box report

connected to the Water Supply.
Fill out the Installation / Out of

Box report and return it to:
Ensure that the water fulfils all requirements set out under Environment and
Physical Data.
connected to the drain.
Gambro Lundia AB
Monitor Division
Magistratsvgen 16
PO Box 10101
SE-220 10 Lund
Sweden
Note! If you have any remarks during installation, please contact your Gambro Service
representative.
This record is to be signed and filed by the Service Engineer responsible for the installation.
Date............................Signature........................................................................
Serial number: ..................................
HCEN 9133 Rev. 01. 2004
1:11
Installation Guide
1:12
HCEN 9133 Rev. 01. 2004
HCEN9133 Gambro Lundia AB,1996. Revision January 2004
Gambro Lundia AB, Monitor Division

Box 10101
SE-220 10 Lund
Sweden
Tel: +46 46 16 90 00
Fax: +46 46 16 96 96
www.gambro.com
2. Technical Description
Contents
Introduction
General ........................................................ 2:2
Protective system: .................................. 2:2
System and Treatment Parameters ........... 2:3
Fluid Part
Flow Diagram .............................................. 2:4
Valves .......................................................... 2:4
Flow Diagram with Service Variables ........ 2:5
Flow Diagram with Service Variables ........ 2:6
Treatment .................................................... 2:7
Fluid part: .............................................. 2:8
MM 95: ................................................... 2:9
Fluid part, continue: ............................ 2:11
Disinfection and rinse ............................... 2:13
Heat disinfection .................................. 2:13
Component Description ............................ 2:14
Relayboard ........................................... 2:14
Pressure regulator ............................... 2:14
Conductivity measuring unit .............. 2:14
Degassing chamber .............................. 2:14
Deairating chamber ............................. 2:14
Flow pump unit .................................... 2:14
Dialyzer connections ............................ 2:14
Safety coupling unit ............................. 2:14
UF measuring unit .............................. 2:14
FM I/O board ........................................ 2:14
Heater unit ........................................... 2:14
Blood leak detector .............................. 2:15
Suction pump ....................................... 2:15
Distribution board ............................... 2:15
CPU board ............................................ 2:15
Battery ................................................. 2:15
Expansion board .................................. 2:15
Prom module board .............................. 2:15
Fan ........................................................ 2:15
Driver board ......................................... 2:15
Rear printed circuit boards ....................... 2:16
HCEN 9134 Rev. 10.2005
Blood Part
Blood Flow Diagram .................................
Treatment ..................................................
Component Description ............................
Arterial pressure guard .......................
Blood pump unit ..................................
Heparin pump ......................................
Venous pressure transducer ................
Arterial pressure transducer (option) .
Air detector ..........................................
Priming detector ..................................
Operators panel .........................................
BPM ...........................................................
2:17
2:18
2:19
2:21
2:21
2:21
2:21
2:21
2:21
2:21
2:22
2:23
Power Supply
Design ........................................................ 2:24
Block Diagram Description ....................... 2:25
2:1
Introduction
General
The AK 95 S is designed to be used as a single
patient machine to perform conventional hemodialysis. The AK 95 S can be divided into three
parts:
Blood part
Fluid part
Operators panel
The blood part is used to control and monitor

the extra corporeal blood flow through the
dialyzer and, where applicable, to control the
addition of heparin to the blood before dialysis.
Both Single needle and Double needle treatment
are carried out with one blood pump.
Disposable blood lines are used for the blood
flow. The blood part includes the following main
functions:
Blood flow regulation

Venous blood pressure monitoring
Arterial pressure monitoring
Heparin flow regulation
Air detection
Priming detector
Arterial and venous line clamps control
The fluid part is used to produce dialysis fluid

(with the correct temperature and correct
conductivity) from water and concentrate, and to
transport the fluid through the dialyzer.
The fluid part maintains the dialysis flow
through the dialyzer with controlled ultrafiltration.
If a fault occurs, the fluid part bypasses the
dialyzer.
AK 95 S fluid part includes the following main
functions:
2:2
Inlet pressure monitoring.

Temperature monitoring and regulation.
Conductivity monitoring and regulation.
Degassing pressure and flow regulation.
UF measuring and regulation.
High pressure monitoring.
TMP monitoring.
Blood leak detection.
pH meassurement of the fluid, optional.
AK 95 S operates in either acetate- or

bicarbonate mode. In bicarbonate mode the
monitor mixes dialysis fluid from water and two
concentrates: acid and bicarbonate. The mode is
selected from the operator's panel.
A disinfection must be performed after every
treatment. Both heat disinfection and chemical
disinfection are available.
The power supply supplies the AK 95 S with the
necessary supply voltages. The mains voltage is
also used to supply the heater within the AK 95
S.
The AK 95 S is operated from the operators
panel located on the blood part. The panel has
an overlay translated into different languages.
For information about the use and function of
the panel, see the document AK 95 Operators
Manual, HCEN 9542 or AK 95 S Operators
Manual, HCEN 9794.
Protective system
AK 95 S is equiped with a protective system.
The main task is to supervise the dialyzing
process and if needed take correct action to
prevent hazard to the patient. The protective
system can take actions independently of the
control system. It is a separate system, with its
own sensors and electronics.
Protective system is responsible for setting the
AK 95 S in a patient safe state when any of the
supervised parameters exceed their approved
limits.
The control system has to start up the AK 95 S
in a controlled way when the hazardous situation is cleared.
The kind of action that is to be taken depends of
in which state the AK 95 S is, for example
treatment or disinfection.
Another task of protective system is to make a
function check of AK 95 S sub systems.
The protective system of AK 95 S is separated in
two parts, the blood part and the fluid part.
HCEN 9134 Rev. 10.2005
System and Treatment

Parameters
The system and treatment parameters can be
set at five different levels (table 1).
Level Type of parameters
Adjustable by...
Treatment parameters
Operator, nurse
Alarm limits and

defaults
Clinics technician
Clinic or customer
adaptions
Gambro technician or
Gambro subsidiary
Market adaptions
Gambro Head office
Safety limits
Fixed
Table 1. System and Treatment parameters
For information about the use and functions of

the parameters in level 2 and 3, see the chapter
Technicians Guide.
B
Acetate
1002
For information about the use and functions of

the parameters in level 4, see
AK 95 Operators Manual, HCEN 9542 or
AK 95 S Operators Manual, HCEN 9794.
Figure 1. AK 95 S.
HCEN 9134 Rev. 10.2005
2:3
Fluid Part
Flow Diagram
MM 95
B, Ac
Mixing Chamber
Feeding
Pumps
Cond.
Cell "A"
BiCart
Mixing Chamber
Cond.
Cell "B"
FLVA
T
Fluid connector
detection
pH-SENSOR
(Optional)
Safety by-pass
Unit
RIVA
SAGS
DRVA
M
REVA
INPS P
Water
Inlet
Drain
Pressure
regulator
PR 1
Flow
Restrictor
INVA
Flow
switch
AIVA
Degassing
pressure
transducer
P
Heater
PR 2
Expansion
chamber
Draining
Restrictor
Degassing
Chamber
Flow
Pump
Cond.
Cell P
Suction
Pump
Heat
exchanger
ZEVA
HPG
Blood Leak
Detector
Outlet
Restrictor
EVVA
Level
Detector
Pressure
Dialysis
(PD)
P
UF-measuring
Cell
Draining
Restrictor
Deairating
Chamber
TAVA
BYVA
DIVA
Particle
Filter
Flow diagram
AK 95 S
Dialyzer
Figure 2. AK 95 S Flow Diagram, Bicarbonate/BiCart
Valves
INVA
DRVA
RIVA
ZEVA
DIVA
2:4
Inlet valve
Degass restrictor valve
Rinse valve
Zero (UF) valve
Direct valve
BYVA
TAVA
EVVA
AIVA
REVA
FLVA
Bypass valve
Taration (UF) valve
Evacuation valve
Air inlet valve
Recirculation valve
Flush (BCH) valve
HCEN 9134 Rev. 10.2005
HCEN 9134 Rev. 10.2005
Drain
Water
Inlet
PR 2
(Inlet open)
INVA
SRL(17)
(Pressure within
limits)
Heat
exchanger
INPS P
SRL(33)
SRL(16)
Fluid connector
detection
Treg
Heater
SAGS activated = TRUE
Pressure
Dialysis
(PD)
SRP(4)
Particle
Filter
Level
Detector
Current: SRI(54)
Duty cycle: SRI(55)
TMP
SRP(1)
Outlet
Restrictor
SRI(31)
(Optional)
pH-SENSOR
FLVA
SRL(18)
with variable flow
SRI(18)
Deairating 0 = High
Chamber 1 = Mid
2 = Low
Blood Leak
Detector
SRI(53)
Draining
Restrictor
Expansion
chamber
SRI(15)
TAVA
SRL(30)
Dialyzer
Draining
Restrictor
Flow
Restrictor
SRI (59)*
DRVA
M
Cond.
Cell "B"
MM 95
SRI(24)
Mixing Chamber
*only active for machines
T
SRI(14)
SRL(31)
EVVA
SRL(4)
Energized = TRUE
SRI(13)
Cond.
Cell "A"
SRI(20)
Mixing Chamber
Rel. pump speed: SRI(22)
Feeding
Pumps
Heater duty cycle: SRI(11)

Flow
switch SRL(3)
Flow = TRUE
AIVA
SRL(34)
Suction
Pump
REVA
SAGS
P SRL(9)
(Both connectors NOT in the safety by-pass unit)
Flow diagram
AK 95 S
Pressure
regulator
PR 1
SRL(35)
SRL(36)
(Both connectors in the safety by-pass unit)
Safety by-pass
Unit
SRL(7) = TRUE
SRL(8) = TRUE
B, Ac
Rel. pump speed, BiC:SRI(26),

Rel. pump speed, Ac: SRI(27)
UF-rate
SRR(0)
BYVA
SRL(27)
SRR(2)
SRL(32)
ZEVA
SRP(2)
SRL(24)
DIVA
UF-measuring
Cell Taration timer:
SRI(39)
SRR(1)
HPG SRI (17), Pressure

P SRL(23), Alarm
Cond.
Cell P SRP(3)
Degassing
Chamber
RIVA SRL(21)
Flow
Pump Duty cycle: SRI(33)
Current: SRI(32)
Degassing
pressure
transducer
P SRI(34)
SRL(19)
(TRUE = Open)
BiCart
2:5
2:6
Drain
Water
Inlet
PR 2
(Inlet open)
INVA
SRL(17)
(Pressure within
limits)
Heat
exchanger
INPS P
SRL(33)
SRL(16)
Fluid connector
detection
Heater
Treg
Pressure
Dialysis
(PD)
SRP(4)
Particle
Filter
Level
Detector
Current: SRI(54)
Duty cycle: SRI(55)
TMP
SRP(1)
Outlet
Restrictor
SRI(31)
(Optional)
pH-SENSOR
FLVA
SRL(18)
with variable flow
SRI(18)
Deairating 0 = High
Chamber 1 = Mid
2 = Low
UF-rate
SRR(0)
Ultrafilter
U 8000 S
BYVA
SRL(27)
SRR(2)
SRL(32)
ZEVA
SRL(24)
DIVA
UF-measuring
SRI(39)
SRR(1)

P SRL(23), Alarm
T SRP(2)
Cond.
Cell P SRP(3)
Degassing
Chamber
RIVA SRL(21)
SRL(19)
(TRUE = Open)
BiCart
Flow
Current: SRI(32)
Degassing
pressure
transducer
P SRI(34)
FIVA
SRL(56)
Blood Leak
Detector
SRI(53)
Draining
Restrictor
Expansion
chamber
SRI(15)
TAVA
SRL(30)
Dialyzer
Draining
Restrictor
Flow
Restrictor
SRI (59)*
DRVA
Cond.
Cell "B"
MM 95
SRI(24)
Mixing Chamber
T
SRI(14)
SRL(31)
EVVA
SRL(4)
Energized = TRUE
SRI(13)
Cond.
Cell "A"
SRI(20)
Mixing Chamber
Feeding
Pumps

Flow
switch SRL(3)
Flow = TRUE
AIVA
SRL(34)
Suction
Pump
REVA
SAGS
P SRL(9)
Flow diagram
AK 95 S, UFD
Pressure
regulator
PR 1
SRL(35)
SRL(36)
Safety by-pass
Unit
SRL(7) = TRUE
SRL(8) = TRUE
B, Ac

HCEN 9134 Rev. 10.2005
Treatment
Fluid part:
This technical description of the AK 95 S is
based on the flow diagram on page 2:5.
Water is taken in through a pressure regulator,
PR 1, and a heat exchanger, before entering
the AK 95 S fluid-unit. The pressure regulator is
set to approximately 600 mmHg, measured after
the heat exchanger.
The inlet pressure switch, INPS, detects too
low pressure. If the inlet pressure is too low (less
than +99 mmHg), the inlet valve, INVA, is
closed, the heater is switched off and the
AK 95 S enters the fluid bypass mode. An attention will be given when the pressure is too low.
The inlet pressure should be constant, but
normally there are small fluctuations. The
second pressure regulator, PR 2, is used to
ensure a constant pressure, approximately
+130 mmHg. Normaly during treatment INVA
is open.
The TReg transducer is used in the fast temperature control loop. The set value for the loop is the
set value entered by the user adjusted for the
measured temperature drop to the conductivity
cell B.
The temperature drop is calculated when the
temperature measured at cond.cell B is stable.
The temperature considers to be stable when it
has been in a window of 0.25 C for one minute
or more.
The function of the flow switch is to sense if
there is fluid flow or not through the heater.
If the flow switch does not detect flow, the
heater will be switched off in order to protect the
heater from overheating.
There is a temperature transducer in each
conductivity cell, used for compensating the
conductivity calculation.
The main function of the temperature transducers in the AK 95 S is to measure the dialysis
fluid temperature and control the heat regulation. The regulating temperature transducer,
TReg, is located after the heater.
HCEN 9134 Rev. 10.2005
2:7
Pressure regulator, PR2
Heater
Conductivity cell P
Heater/
Flow switch
AIVA
REVA
INVA
Flow pump
RIVA
BYVA
DIVA
FM I/O board
ZEVA
TAVA
UF-measuring cell
EVVA
Suction pump
Blood leak detector
Expansion chamber
Degassing chamber
Deairating chamber
Variable flow unit
(Stepper motor)
Line clamp unit
Clamp house
Dialyzer connection
Figure 3. AK 95 S - Fluid part
2:8
HCEN 9134 Rev. 10.2005
MM 95:
The concentrate connectors are connected to the
water flow path by self-sealing valves.
The heated water flows through the feeding
pumps. The pumps are ceramic, and need a
constant flow of water through the pump element; this acts as a lubricant.
In Bicarbonate mode the acid concentrate is
taken up through the red A-concentrate connector by the A-pump and added to the water flow.
The acid/water mixture goes through a mixing
chamber, to prevent air from causing unstable
conductivity readings, before entering the Aconductivity cell. The measurement from the
A-cell is compared with the required conductivity and any difference between the two will
result in a change of the A-pump speed to correct
the difference. There is a temperature transducer in the conductivity cell to compensate the
conductivity calculation since it varies with
temperature, approximately +1,8 % per C.
The bicarbonate concentrate is taken up through
the B-concentrate connector by the B-pump and
added to the acid/water solution. The acid/
B, Ac
bicarbonate/water mixture goes through the

second mixing chamber, to prevent air from
causing unstable conductivity readings, before
entering the B- conductivity cell. The measurement from the B-cell is compared with the
required conductivity and any difference between the two will result in a change of the
B-pump speed to correct the difference. There is
a temperature transducer in the B-conductivity
cell to compensate the conductivity calculation
since it varies with temperature, approximately
+1,8 % per C.
When BiCart is mounted, the flushing valve,
FLVA, is used for priming of the BiCart cartridge. FLVA is also used during fill up of diluted chemical disinfection solution.
Note that in acetate mode the A conductivity cell
and A pump are not used. The acetate concentrate is taken up through the blue B-concentrate
connector.
The mixed fluid is then passing the (optional)
pH-sensor before leaving the MM 95.
MM 95
B
Mixing Chamber
Feeding
Pumps
Mixing Chamber
Cond.
Cell "A"
BiCart
Cond.Cell "B"
FLVA
T
pH-SENSOR
Figure 4. MM 95 - Flow diagram
HCEN 9134 Rev. 10.2005
2:9
A
Feeding
Pump
A
Mixing
Chambers B
Heat
Exchanger
FLVA
A
Conductivity
Cell
B
Figure 5. MM 95
2:10
HCEN 9134 Rev. 10.2005
Fluid part, continued:

The degassing chamber is used to separate air
from the dialysis fluid. A negative pressure is
created by means of the flow restrictor together with the flow pump. This degassing
pressure is presettable between -400 mmHg and
-700 mmHg, to adjust the degassing on high
altitudes.
The air expands in the expansion chamber. A
draining restrictor is integrated in the botton
of the expansion chamber.
The degassing pressure transducer, which
measures the negative pressure, is used to
control the flow pump in order to ensure the
correct degassing pressure. The air bubbles are
separated in the degassing chamber. When the
fluid level in the degassing chamber reaches the
minimum level depending on increased air
pressure, the float valve in the degassing chamber is opened and the air is led from the
degassing chamber to the drain via the suction
pump. When the fluid level in the degassing
chamber reaches the maximum level, the float
valve is closed. The dialysis fluid is taken out in
the bottom of the degassing chamber. The
rinsing valve, RIVA, is closed during treatment.
During disinfection the rinsing valve is open, in
order to fill the degassing chamber completely.
Figure 6. Flow pump and degassing chamber

The flow restrictor is also used to control the
main flow in the system. The main flow is variable between 300-700 ml/min in steps of 20 ml/
min. The degassing restrictor valve, DRVA, is
regulated to achieve correct flow. During disinfection and rinse this valve is completely open.
The third conductivity cell, Cond.Cell P, is only
used for the protective system.
There is a temperature transducer in the conductivity cell to compensate the conductivity
calculation since it varies with temperature,
approximately +1,8 % per C.
HCEN 9134 Rev. 10.2005
The treatment is carried out under controlled

ultrafiltration, UF. The UF- volume is a measure of the ultrafiltrate. The differential flow is
measured in the UF measuring cell. The
required UF-rate is selected by setting the
treatment time and the UF-volume. The actual
UF-rate is compared with the required UF-rate
and the suction pump is regulated so that the
desired UF-rate is obtained. If the actual value
is lower than the required value, the suction
pump will run faster. When the operator adjusts
the UF- volume or treatment time, the system
automatically calculates the UF-rate.
Every 30 minutes during treatment, the UF-cell
is automatically self-calibrated. This is called a
taration. This has to be done because waste
products in the fluid returned from the dialyzer
will be deposited in layers on the inside of the
measuring channel 2. The taration can be
divided into two phases:
Phase 1: Offset (Zerosetting) phase. The UF
measuring cell and the dialyzer are disconnected, i.e. there is no fluid passing through
neither of the two channels in the UF cell. The
offset of the two measurement channels can now
be measured.
During this phase the DIVA, BYVA and TAVA
valves are closed and the ZEVA valve is open.
The pressure in the flow path is controlled by
the suctionpump. The HPG-pressure is used and
the set value is the pressure measured just
before start of the self-calibration.
Phase 2: Coefficient (flow deviation) phase. The
dialysis fluid is led past the dialyzer but through
the UF unit, i.e. the same amount of fluid is
passing through both channels of the UF cell.
The DIVA, TAVA and ZEVA valves are closed
and the BYVA valve is open. The calibration
coefficient of channel 2 can now be calculated,
channel 1 is reference.
The taration takes totally about 60 seconds.
When the taration is completed, the treatment is
resumed.
Before the UF measuring cell there is a pressure transducer, HPG (high pressure guard).
INVA is closed if the pressure measured by the
HPG transducer is above or equal to +550 mmHg
(presetable).
2:11
For example, if there is a blockage somewhere in

the tubes, the HPG generates an alarm and the
AK 95 S enters the bypass mode.
Treg after the heater is used together with the
temperature transducer on conductivity cell B,
to control the heater.
The bypass unit includes two valves:
The direct valve, DIVA, is normally open during
treatment (if the temperature, pressure, conductivity etc. are within the predefined limits).
The direct valve is closed and the bypass valve,
BYVA, is opened when the dialysis fluid is
bypassed from the dialyzer. The dialysis fluid is
led past the dialyzer directly to the drain.
The dialysis fluid is forwarded to the dialyzer
via the output tube.
The dialysis fluid is led through channel 2 of the

UF measuring cell to the blood leak detector.
The blood leak detector detects any blood in the
fluid. In the event of leak between the blood side
and dialysis fluid side of the dialyzer, an alarm
will be activated and the machine enters the
bypass mode.
Most of the dialysis fluid (90 to 95%) is taken out
at the top of the blood leak detector. The rest is
let out via a drain restrictor. The reason for
this is that the blood leak detector has to be
completely emptied during drain phase.
Finally, the dialysis fluid is led to the drain, via
the suction pump, the outlet restrictor and
the drain-tube.
From the dialyzer the dialysis fluid (mixed with

waste products) is returned to the fluid unit via
the input tube. The input tube nipple is fitted
with a filter.
The Dialysis fluid pressure transducer, PD,
after the dialyzer measures the dialysis fluid
pressure. This pressure transducer is the most
important pressure transducer in the system.
PD is used for calculation of the transmembrane
pressure, TMP.
TMP is calculated by the system and presented
on the operators panel. If the TMP is not within
the predefined limits, an alarm is issued.
The dialysis fluid is fed to a deairating chamber, which is used to separate air from the fluid.
For example, a leakage may occur in the dialyzer
connection. It is important that the air bubbles
are separated from the dialysis fluid, otherwise
the UF measuring could be affected. When the
fluid level in the deairating chamber reaches the
minimum level, i.e. when there is too much air
in the deairating chamber, the evacuation valve,
EVVA, is opened and the air is released. When
the fluid level reaches over the minimum level,
the evacuation valve is closed and so on. The
degassed fluid is taken out in the bottom of the
deairating chamber.
The taration valve, TAVA, is normally open
during treatment. During calibration of the UF
measuring unit, the taration valve is closed.
TAVA is also closed when the protective system
demands a minimum of UF.
2:12
HCEN 9134 Rev. 10.2005
Disinfection and rinse

Chem disinfection
When Disinfection is selected by pressing the
CHEM DISINF key, the information display
will show three alternatives of disinfection
solutions.
The disinfectant fluid will be taken up by the Btube and if the B tube is not taken out of the
machine and/or if the A-tube is taken out, there
will be an attention.
Heat disinfection is selected with the HEAT

DISINF button. The remaining disinfection
time shows on the time display as soon the
disinfection starts. How many minutes a program lasts is seen below. Total time for Disinfection Programs are estimated and may vary.
Disinfection programs
Time [min]
230 V 110 V
100 V
35
39
49
Heat Citric acid 20% 52
57
67
Heat CleanCart
49
54
64
33
37
47
Heat Citric acid 20% 50
55
65
Heat CleanCart
51
61
With UFD installed
When the filling phase is finished the AK 95 S

will give an attention that requests you to place
the B-tube back in the monitor. When this is
done the disinfection solution is distributed in all
of the fluid path and the dwell time starts. As
soon as the dwell time is done, an automatic
rinse will start.
It is possible to end the Disinfection dwell
program before it is finished by pressing
RINSE/DRAIN key.
It is not possible to go from chemical disinfection
mode to treatment mode without a rinse. In case
of a power failure the monitor will save recovery
data and continue the disinfection when the
power returns.
Heat disinfection
During the heat disinfection program the inlet
water is heated and rinsed through the fluid
unit. The machine is then drained.
It is also possible to run the heat disinfection in
combination with Citric Acid 20% or with a
CleanCart installed.
For heat disinfection a heat exchanger is a
requirement. For 230V version the exchanger
must have an efficiency of minimum 60%. 110V
and 100 V requires 76% efficiency.
To get a proper heat disinfection, the fluid must
exceed 80C. The exchanger is not only necessarily to achieve proper temperature but it is also
important for stabilization of the heater control
system.
Heat
Without UFD
Heat
46
Four minutes before completion of the heatdisinfection, the program enters the drain phase
and the heat disinfection lamp is turned off. The
heat disinfection completes when the RINSE/
DRAIN key is flashing.
When pressing the flashing RINSE/DRAIN key
after a completed disinfection, the machine will
perform a functional check (Fch).
Rinse/Drain
Rinse mode will be started automatically after a
disinfection as described above or manually by
pressing the RINSE/DRAIN key. The display
shows the rinse time and allows you to change it
if you wish. The rinse program will run for the
set time. Both A- and B- pick-up tubes must be
placed in the monitor, otherwise there will be an
attention. During the final drain phase the air
intake valve, AIVA, is open. When rinse is
completed the RINSE/DRAIN key will be flashing.
The machine will perform a functional check
(Fch), when pressing the flashing RINSE/
DRAIN key after a completed disinfection.
There is a possibility to reset and preset the
chemical disinfection mode by enter the service
mode. For more information, see chapter 4,
Technicians guide.
HCEN 9134 Rev. 10.2005
2:13
Component Description
Heater relay board
Dialyzer connections
The heater relay board comprises the following:
Opto relay
Heater safety relay
Heater sensor (energized)
The input tube nipple is fitted with a particle

filter.
Pressure regulator, PR 2
The pressure regulator is adjusted to give correct pressure (approx.. +130 mmHg).
Conductivity measuring unit

The unit includes the following components:
Measuring cell.
Conductivity board, which is mounted

directly on the measuring cell. The conductivity board interfaces to the CPU
board, via a board connector and a flat
cable.
Temperature transducer.
Degassing chamber
The AK 95 S contains one degassing chamber
used to separate air from the dialysis fluid.
The degassing chamber comprises a mechanical
float valve.
Mixing chambers
The AK 95 S contains two mixing chambers used
to mix the concentrate with the water and
separate air from the dialysis fluid before entering the conductivity cell.
Deairating chamber
The deairating chamber comprises a level
detector and the dialysis fluid pressure transducer. The level detector interfaces to the FM I/
O board, via a cable. The pressure transducer is
connected to a pressure transducer board, via a
twisted cable. The pressure transducer board
interfaces directly to the FM I/O board.
Flow pump unit

The flow pump unit consists of the following:
Gearwheel pump driven by a DCmotor.
Pressure transducer with board. The

pressure transducer is connected to the
transducer board, via a twisted cable. The
transducer board interfaces directly to the
FM I/O board, via a board connector.
2:14
Safety coupling unit

The safety coupling unit comprises two tube
connections, which are used when the machine
is to be disinfected, and a pressostate SAGS,
which detects when the tubes are disconnected
from the safety coupling.
The AK 95 S is also equipped with a pair of
mechanical switches that sense if the dia connectors are attached to the bypass block.
UF measuring unit
The UF measuring unit consists of the following
components:
Measuring cell.
UF amplifier board.
UF driver board.
The boards are mounted on each side of the
measuring cell. The UF measuring unit interfaces to the Control Driver, via the UF amplifier
board, a board connector and a flat cable.
FM I/O board
The FM I/O board contains of 6 connectors to
pressure transducers and temp. transducers. It
also contains the running time meter.
Heater unit
The heater is connected to the relay board, via a
cable. It comprises a temperaturetransducer
TReg. The transducer is connected to a transducer
board, via a twisted cable. The transducer board
interfaces directly to the
FM I/O board, via a board connector.
NOTE! If the heater cartridge has been overheated, this must be exchanged and the leakage
current to earth measured before restart.
Flow Switch
A mechanical flow switch is mounted before the
heater. The flow switch will turn off the heater
in a no-flow situation.
HCEN 9134 Rev. 10.2005
Blood leak detector
CPU board
The blood leak detector includes the following

components:
Housing with cover.
Transmitter and Receiverboard
Blood leak detector board.
AK 95 S is equipped with one Control CPU board

and one Protective CPU board.
The CPU boards comprises among other things
the microcomputers. The spare parts list gives
the board connectors which reside on the CPU
boards.
The transmitter and receiver boards are connected to the blood leak detector board, via
twisted cables. The blood leak detector board
interfaces directly to the FM I/O board, via a
board connector.
Suction pump
The suction pump consists of a gearwheel pump
driven by a DC-motor.
Battery
The battery is a rechargeable 9V battery. The
battery is used to drive the buzzer alarm during
mains power failure. The battery is not connected at delivery.
NOTE! The battery must be connected during
the installation according to the instruction in
the Installations Guide.
MM I/O board
The MM I/O board is mounted in the mixing
module. It transfers control and data information received from the CPU boards to the various
electronic and electromechanical parts in the
mixing module. It also transmits sensor information from the mixing module up to the CPU
boards in the AK 95 S.
Fan
The drive motor (DC-motor) and the fan form a
single unit. The fan is connected to the driver
board, via a cable.
Driver board
AK 95 S is equiped with one Control Driver
board and one Protective Driver board, according
to the figure 8.
HCEN 9134 Rev. 10.2005
2:15
Rear printed circuit boards
Protective Driv
board
Protective
board
CPU
er
Contr
ol
board Driver
Cont
ro
boar l CPU
d
Figure 8 . AK 95 S CPU-boards and Driver boards.
2:16
HCEN 9134 Rev. 10.2005
Blood Part
Blood Flow Diagram
Arterial pressure
P transducer (optional)
Arterial line
clamp
Arterial
pressure guard
Arterial blood
pump
Arterial blood
line
Heparin pump
Patient
Venous blood
line
Dialyzer
Venous drip
chamber
Priming
detector
Air detector
Venous line
clamp
P
Venous pressure
transducer
Figure 9. AK 95 S - Blood Flow Diagram.
HCEN 9134 Rev. 10.2005
2:17
Treatment
Arterial blood is taken in via the arterial line
clamp. During treatment the line clamp is open.
If the venous pressure is too low, the cause may

be:
The arterial pressure guard is used to give an

alarm if the pressure becomes too low. For
example, if the needle or the arterial blood line
is blocked, an alarm will be given ( the blood
pump is stopped). The alarm is activated if there
is an increased negative pressure between the
patient and the blood pump,e.g:
A drop in blood pressure.

Altered positions of the arterial needle.
A kink in the arterial line between the
patient and the blood pump.
The function of the blood pump is to maintain

the extra corporeal blood flow. Blood is removed
from the patient, forwarded to the dialyzer and
then returned to the patient.
The blood pump can not be run when the pump
cover is open.
If necessary, the blood can be returned to the
patient manually.
The purpose of the heparin pump is to add
heparin to the blood.
An alarm is issued when the syringe is empty or
if the heparin line is kinked.
The heparin parameters can be adjusted by
pressing the heparin button.
The venous pressure transducer measures
the venous bloodpressure. The lamp in the
Venous pressure button is lit and the buzzer
sounds if the alarms are activated and the
venous bloodpressure is outside the alarm
limits. If the event of an alarm, the blood flow is
stopped.
If the venous pressure is too high, the cause may
be:
2:18
A line separation.
A drop in blood pressure.
A change in the patients position.
The air detector has the following function:

If the blood level in the venous drip chamber
is too low, an alarm is given and the blood flow is
stopped (the blood pump and heparin pump are
stopped and the venous line clamp is closed). The
venous drip chamber acts as an expansion chamber to even out pressure pulsations.
When the air detection alarm is generated, the
lamp in the Air detect button is lit and the
buzzer sounds. The lamp begins flashing when
the air detector does not detect air any longer.
The operator must reset the air detection alarm
by pressing the Air detect button. After pressing the Air detect button for 3 seconds, the air
detector alarm is bypassed for x seconds (presettable 0-120 sec.). Default it is disabled (0 seconds) and no override is possible.
The priming detector detects if there is blood

in the venous blood line. If no blood is detected,
it is not possible to start the treatment.
The blood is transported back to the patient via

the venous line clamp. The clamp is normally
open. But in the event of an alarm from the air
detector or the venous pressure transducer, the
line clamp clamps the blood line and stops the
blood flow (not during high pressure alarm).
An obstruction after the venous drip

chamber.
A change in the patients position.
HCEN 9134 Rev. 10.2005
Component Description
3
7
4
5
1076
Figure 10. AK 95 S Blood part - Outside components
1. Operators panel
2. Air detector
3. Venous pressure transducer
4. Arterial pressure transducer
5. Blood pump unit
6. Heparin pump unit
7. Expansion chamber holder
HCEN 9134 Rev. 10.2005
2:19
Figure 11 . AK 95 S Blood part - Inside components
1. Operators panel
2. Air detector
3. Venous pressure transducer
4. Arterial pressure transducer
5. Blood pump unit
6. Heparin pump unit
7. Expansion chamber holder
8. BM I/O Board
9. Level regulation
2:20
HCEN 9134 Rev. 10.2005
Line clamps
Venous pressure transducer (C+P)
The blood unit includes two line clamps: Arterial

line clamp and venous line clamp. The arterial
line clamp is located to the right and the venous
line clamp is located to the left when viewed
from the front. The clamp covers also have
different colour markings: The arterial clamp
cover is marked with a red dot and the venous
clamp cover is marked with a blue dot.
The line clamp unit consists of the following:
The blood unit is equipped with two pressure

transducers connected to one port, which are
used to measure the venous blood pressure. The
pressure transducers are mounted on a pressure
transducer board, which interfaces directly to
the BM I/O board, via a board connector. The
pressure transducers are connected to the
venous pressure transducer nipple (located on
the front), via a small tube.
Arterial pressure transducer
Housing with covers (mounted on the front

plate).
2 solenoids (as one unit).
Line clamp driver board.
2 clamp detectors.
The line clamp driver board interfaces to the

protective CPU board, via a board connector and
a flat cable.
Blood pump unit

The blood pump unit consists of the following:
Tube pump (self-threading).

24 V bruchless DC motor with an encoder
for velocity monitoring.
Gear box (1:50).
Cover detector.
AK 95 S can be equipped with a second pressure

transducer, named Arterial Pressure Transducer. This pressure will be displayed on the
arterial bargraph. The transducer is used for
true arterial pressure measurement or any other
pressure. The pressure transducer is mounted
on a pressure transducer board, which interfaces
directly to the BM I/O board, via a board connector.
Air detector
The air detector consists of an ultrasonic transmitter and receiver mounted in a head. The air
detector head is adjustable to accomodate most
drip chambers of 18-30 mm diameter. The air
detector interfaces to the BM I/O board and the
driver board via 2 cables.
Priming detector
The blood pump unit, except the tube pump, is
mounted on the back of the front plate. The
motor, cover detector and position board interface to the BM I/O board, via connectors and
cables.
Heparin pump
The heparin pump unit consists of the following
components:
The priming detector is intergrated in the Line

Clamp Unit. It has a detector board (on the back
of the front). The detector board contains a LED
and a phototransistor. The current through the
LED is indicating how much current that is
needed to get a certain light transmission
through the light guides to the receiver. The
lower the value is, the better.
Syringe pump. The diameter of the syringe can range between 10 to 30 mm

Stepping motor.
Gear box (1:120).
Heparin pump position board.
Heparin pump feedback potentiometer.
The stepping motor, heparin pump position

board and heparin pump potentiometer interface
to the BM I/O board, via cables.
HCEN 9134 Rev. 10.2005
2:21
Operators panel
The operators panel is a flat surface panel. It
comprises:
40 buttons visible and 3 hidden.

(LED luminated)
8 bar graph displays. (LED luminated)
1 alphanumerical display (LCD).
1 numerical display (LED).
2 knobs.
The panel interfaces to the protective driverboard, via 3 board connectors and 3 flat cables.
Figure 12. Operators panel
2:22
HCEN 9134 Rev. 10.2005
BPM
The BPM (Blood pressure monitor) is physically
placed in the MM95.
The BPM monitor is a passive measuring device
that can issue attentions and alarms but the
alarms will not interfere with the
AK 95 S treatment.
The intended use for the BPM is to measure the
patients blood pressure and to activate an alarm
if the patients blood pressure goes under an
alarm limit set by the operator. This will give
the nurses the possibility to take measures before the patient suffers the ill effects of hypotension (low blood pressure).
The BPM module includes the following components; air pump, bleed valve, dump valve, pressure transducers (control and protective) and
microprocessor board. The module includes control and protective systems.
The control system measures the pressure and
pulse wave to calculate the systolic, diastolic,
mean blood pressure and pulse rate. The air
pump, dump and bleed valves are controlled by
this system as well as external communication.
The relationship between the changes of cuff

pressure and its oscillation is used to determine
the blood pressure. When the BPM deflates the
cuff and the blood starts to pass the restriction,
the oscillation incline rapidly and the systolic
(high) pressure is measured. When the oscillation has peaked and is declining rapidly the diastolic (low) pressure is measured. The mean pressure is measured when the oscillation is peaking.
The heart rate is determined by using the pressure oscillations measured by the pressure transducer.
When to measure the diastolic pressure is determined by extensive experiments to establish an
algorithm, which is included in the BPM software.
In the field it is possible to perform a check of
the device to determine if it works or not.
The device has to be sent to Gambro for repair
incase of malfunction.
The protective system supervises the maximum

pressure and inflating time. Maximum pressure
is 320 10 mmHg and maximum inflating time
is 180 seconds. When these values exceed specified limits, dump and bleed valves are opened
and air pump is stopped by the protective system.
A self-calibration/auto zero function is included
in the module, which means that the offset for
the pressure transducers is calibrated/adjusted
each time the module is turned on.
The BPM measures and calculates the non-invasive blood pressure by using the oscillometric
method. This method uses the pulsation that
occurs in the artery in the arm when it is restricted by the inflated cuff. The noise or oscillation originates from the fact that when the cuff
restricts the vessel, the flow in the vessel becomes turbulent, instead of laminar. The pulsation causes the pressure in the cuff to oscillate
which the pressure transducer in the BPM module measures.
HCEN 9134 Rev. 10.2005
2:23
Power Supply
Design
Power supply to
heater relay board
External
Fuses: 12 AH
Power supply to
Control CPU board
T12AH
250AC
HALT
BACH
BACO
Contact
Fan Intake
Mains Switch
Figure 13. AK 95 S, AC/DC-unit
2:24
HCEN 9134 Rev. 10.2005
Block Diagram Description

External fuses
12AH
MAINS to heater rod
Filter
12AH
Internal fuses
AC
Filter
DC
+5VDC
+5VDC
12VDC
+24VDC
AC
+12VDC
DC
MAIN SWITCH
MAINS INPUT
Figure 14. Block diagram, power supply
The mains voltage is fed to an AC/DC converter

which generates different DC supplies to the
monitor.
Two +5 volt supplies, one for the control system
and the other for protective digital electronics.
12 volt is used for analog electronics.
+24 volt is used for lamps, displays, bloodpump, heparin pump, clamps, pumpmotor
(flow pump, suction pump), valves, fan and the
heating relay.
The lower +12 V is a standby voltage for the
ON/OFF logic.
HCEN 9134 Rev. 10.2005
Battery
24 V
The mains voltage also supplies the voltage to

the heating element.
In a mains power failure situation, the AK 95 S
gives an intermittent buzzer alarm and performs
a recovery, when the power returns. All the
settings and accumulated values are stored in
the machine. The treatment will be continued
from where it was interrupted.
AK 95 S will perform a recovery when the
monitor is in treatment or disinfection.
In service and preset mode the monitor will start
with a Fch.
2:25
This page is left intentionally blank.
2:26
HCEN 9134 Rev. 10.2005
Chapter 3
Technical data and specifications
Performance and specification - Control system . . . . . . . . . . . . . . . . .
Blood flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heparin administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blood pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blood Pressure Monitor (BPM) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dialysis fluid preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ultrafiltration control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Profiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disinfection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of external equipment . . . . . . . . . . . . . . . . . . . . . . . . .
Battery back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance and specification - Supervisory system . . . . . . . . . . . . .
Blood pressure supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extracorporeal blood loss to the environment . . . . . . . . . . . . . . . .
Air detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extracorporeal blood loss due to coagulation . . . . . . . . . . . . . . . . .
Dialysis fluid preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ultrafiltration supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blood leakage detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
pH-meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Infusion stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials in contact with dialysate, concentrates and water . . . . . . . .
Environmental data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HCEN9369 Revision.10.2005
Program version 12.xx
AK 95 S Service manual - Technical data and specifications
3:2
3:2
3:2
3:3
3:3
3:4
3:5
3:5
3:5
3:7
3:8
3:9
3:10
3:11
3:11
3:11
3:11
3:11
3:12
3:12
3:12
3:12
3:13
3:13
3:13
3:13
3:14
3:15
3:15
3:15
3:16
3:1
Performance and specification - Control

system
Blood flow control
Values for the blood pump(s) are based on a pressure of -150 mmHg
before the arterial blood pump with a pump segment of 7.9 mm. For
pediatric blood tubes with pump segment of 4.0 mm it is also possible
to set blood flow to 5, 10 or 15 ml/min.
Double needle
Flow rate:
Flow accuracy:
Accumulated blood volume:
Volume accuracy:
0 and 20 - 500 ml/min (-150 mmHg

prepump pressure, pump segment
diameter 7.9 mm)
10 ml/min or 15%, whichever is largest
0 - 327 litres
0.6 l
treatment time (h) or 15%
Single needle
Flow rate:
Flow accuracy:
Time control:
Pressure control:
Volume accuracy:
0 and 20 - 500 ml/min (-150 mmHg

prepump pressure, pump segment
diameter 7.9 mm)
10 ml/min or 18%, whichever is largest
2 - 20 seconds (1 sec.), arterial and
venous time. The actual clamp opening
time is depending on blood flow rate,
size of expansion chamber and pressure
limits.
10 - 500 mmHg (50 mmHg), venous
pressure control
0 to 327 litres
0.6 l
treatment time (h) or 18%
Heparin administration
Heparinization:
Syringe size:
Stop time:
Counter pressure:
Accumulated heparin
volume:
3:2
0 to 10 ml/h (1 ml/5 h or 5%) The

accuracy is based on tests with 20 ml and
30 ml syringes
Syringes shall comply with ISO 7886-2.
Upon delivery, the machine is set for a
20 ml Terumo syringe. Syringes of other
volumes and brands can be set.
Heparinization stops before end of
treatment 0.00 to 9.59 h
Maximum 400 mmHg
0 to 999.9 ml
Blood pressure control

Venous pressure:
Operating range
Alarm limits:
Accuracy:
-700 to 750 mmHg

10 to 500 mmHg in treatment mode, -100
to 500 mmHg in priming mode
-700 to -500 mmHg, 10% -500 to 500
mmHg, 5 mmHg or 3%, whichever is
largest 500 to 750 mmHg, 10%
Blood Pressure Monitor (BPM)

Systolic pressure range1
Low alarm limit, can be
preset (Default)
High alarm limit, can be
preset (Default)
60 - 250 mmHg
60 - 250 mmHg (100 mmHg)
Diastolic pressure range1

preset (Default)
preset (Default)
40 - 200 mmHg
40 - 200 mmHg (60 mmHg)
Mean pressure range1

preset (Default)
preset (Default)
45 - 235 mmHg
45 - 235 mmHg (75 mmHg)
Pulse rate range

preset (Default)
preset (Default)
40 - 200 bpm (2 bpm or 2% of reading)

40 - 200 bpm (40 bpm)
60 - 250 mmHg (150 mmHg)
40 - 200 mmHg (100 mmHg)
45 - 235 mmHg (115 mmHg)
40 - 200 bpm (150 bpm)
Meets ANSI/AAMI SP-10 (1992). Mean error 5 mmHg. Standard

deviation 8 mmHg
H CEN9369 Revision.10.2005
3:3
Dialysis fluid preparation

Pressure regulators:
After pressure regulator PR 1 and the

heat exchangers:
80 kPa (0.8 0.1 bar)
After pressure regulator PR 2:
130 10 mmHg
Temperature:
Alarm limits:
Accuracy:
Heater capacity:
Overheat protection:
Flow rate:
Accuracy:
300-700 ml/min in steps of 20 ml/min

10% or 50 ml/min whichever is largest
Degassing:
Accuracy:
By use of negative pressure, -610 mmHg.

Adjustable degassing pressure between
-300 and -700 mmHg (-650 mmHg with
700 ml/min flow rate).
40 mmHg
Dialysis fluid pressure:

Accuracy:
-400 to +300 mmHg.

10 mmHg or 5%
Proportioning of concentrates:
The proportioning of concentrate is

done through conductivity control. The
concentrates are pumped into the system
with one/two volume trically supervised
pumps. No minimum feeding pressure
is necessary, the fluid is sucked in.
Maximum feeding pressure, 150 kPa.
Na+ , 130 to 160 mmol/l, (3 mmol/l)
Na+ , 130 to 160 mmol/l, (6
mmol/l)HCO3- , 20 to 40 mmol/l,
(6 mmol/l)
13 to 16 mS/cm
5% of the calculated conductivity set
value
Acetate:
Bicarbonate:
Measuring range:
Alarm limits:
3:4
Adjustable 33 to 40 C. Accuracy is
valid only if dialysis fluid temperature is
greater or equal to ambient temperature.
Adjustable 33 to 40 C
+0.5/-1.5 C (+1,0/-2.5 C with UFD-kit)
at the dialysis fluid outlet from the
machine.
1000 W (+10% / -5%) at 100 V 1300 W
(+10% / -5%) at 110 V 1750 W (+10% /
-5%) at 230 V
Reg-temp 80 C or Cond A-temp 70 C
in treatment, software Reg-temp 99 C
in disinfection, software. The heater can
only be on if there is a flow through the
heater. The flow is detected by a flow
switch.
Ultrafiltration control
Volume control:
UF volume:
Accuracy of measured
volume:
UF coefficient:
UF rate:
Time:
Direct electromagnetic measurement of

dialysis fluid flow, before and after the
dialyzer.
Adjustable 0 to 10.00 l
50 ml/h or 1% whichever is largest
Maximum 85 ml/h/mmHg
0.0 to 4 l/h, given by the set values of UF
volume and treatment time.
Remaining treatment time control. 0.05
to 9.59 hour. minute (1 minute)
Profiling
UF-rate
Na+, Acetate mode
Na+, Bicarbonate mode
HCO3-, Bicarbonate mode
0.0 to 4 l/h
130 to 160 mmol/l
130 to 160 mmol/l
20 to 40 mmol/l
Disinfection and cleaning

Chemical disinfection
Peracetic Acid Program (presetable)
Concentration of disinfectant
Concentration in machine
Volume
Contact time between
treatments
Contact time overnight or
when not in use (recommended with UFD-kit)
Total time
3.5% peracetic acid

0.1%, i.e. diluted 1 + 34 (1:35)
approx. 85 ml (with UFD-kit approx. 92
ml)
10 minutes
Minimum 3h dwell time
30 minutes (with UFD-kit 59 minutes)
including 10 min. contact time
Hypochlorite Program (presetable)

Volume
treatments
when not in use
Total time
10% available chlorine

0.5%, i.e. diluted 1 + 19 (1:20)
Approx. 145 ml (with UFD-kit approx.
153 ml)
10 minutes
Maximum 20 min, not intended for
overnight disinfection!
including 10 min. contact time
3:5
Formaldehyde Program (presetable)

Concentration of disinfection
Volume
treatments
when not in use (recommended with UFD-kit)
Total time
37 % formaldehyde
3.7%, i.e. diluted 1 + 9 (1:10)
Approx. 275 ml (with UFD-kit approx.
290 ml)
20 min
including 20 min contact time
Heat disinfection
One of three alternatives for heat disinfection can be selected. The
second alternative is presetable for a combined heating program and
the third is a CleanCart / heating alternative. The default settings are
as follows.
AK 95 S
With UFD
installed
Without UFD
3:6
Disinfection
programs
Total Time [min]

230 V
110 V
100 V
Heat
35
39
49
Heat Citric acid 20 %
52
57
67
Heat CleanCart
49
54
64
Heat
33
37
47
Heat Citric acid 20 %
50
55
65
Heat CleanCart
46
51
61
Auto Heat disinfection

Auto Heat can be used with or without CleanCart. If the Auto Heat
shall be performed with CleanCart must the cartridge be installed
before the Auto Heat starts.
AK 95 S
With UFD
installed
Without
UFD
Total Time [min]

230 V
110 V
100 V
Heat
31
35
45
Heat CleanCart
43
49
58
Heat
31
35
45
Heat CleanCart
43
48
58
Temperature:
+93 C (measured after heating rod) 80

C (measured in the outlet before the heat
exchanger)
Note: The temperatures are verified at nominal values for the mains
voltage and at 20 C ambient temperature.
Rinse/Drain:
Rinse/Drain
Drain
10 minutes
4 minutes
Exterior cleaning:
All outside parts of the machine can

be cleaned with ethanol (70%) or
isopropanol (60%).
Note: Total Time for Disinfection Programs are estimated and may
vary.
Water supply
Flow rate:
Minimum inlet pressure:

Maximum inlet pressure:
Inlet temperature:
Connector in/outlet:
Quality:
During treatment: maximum 770

ml/minDuring disinfection and
rinse/drain: a maximum flow rate of 800
ml/min is required.
0.12 MPa (1.2 bar)
0.6 MPa (6 bar)
Treatment: +5 to +30 C Disinfection:
+5 to +90 C
Diameter 8 mm
Inlet water quality must comply with
local regulations and if no such regulation
is available follow ISO 13959. Level
for conductivity shall not exceed 0.1
mS/cm. It is possible to use water with
higher conductivity if it consists mainly
of sodium salts. This may however affect
the accuracy of the fluid composition.
3:7
Drain:
Length of drain tube:

High pressure guard
transducer:
Inlet pressure switch
(INPS):
Safety guard switch
(SAGS):
The drain tube outlet must be placed

between floor level and maximum 1.2
m above the outlet connection from the
fluid monitor. An air gap to atmospheric
pressure must always be arranged at the
tube outlet.
<10 m
500 mmHg, (10 mmHg or 5%,
whichever is largest)
Increasing: +150 mmHg, 20 mmHg
Decreasing: +99 mmHg, 20 mmHg
Increasing: -59 mmHg, 7 mmHg
Decreasing: -74 mmHg, 7 mmHg
Power supply
Mains voltage:
100 V (at 50 Hz or 60 Hz) , 110 V (at 50

Hz or 60 Hz) or 230 V (at 50 Hz or 60
Hz) (AC), (12%). The voltage has to
be specified before installation.
Note: The user must verify the quality of the protective earth in the
installation.
Power consumption:
Cable length:
Cable area:
External fuses:
Mains plug:
Maximum earth leakage
current:
Maximum patient leakage
current:
2025 W at 230 V 1575 W at 110 V 1275

W at 100 V
3m
AWG 14 at 100 V and 110 V 1 mm2 at
230 V
For 100/110 V, 2 x 12 AT for heater. For
230 V, 2 x 12 AT for heater.
For 100/110 V, Hospital grade, earth
plug, type IEC 83 A5-15 For 230 V, Dual
earth system plug, type IEC 83 C4
100 A (100 V) 125 A (110 V) 200 A
(230 V)
10 A (100 V) 10 A (110 V) 10 A
(230 V)
Note: All leakage currents specified are without external equipment

connected to the AK 95 S.
3:8
Connection of external equipment

External connector:
External equipment:
25 pin D-Sub with RS-232C or

RS-422/Current loop. Opto insulated
fulfilling IEC 60601-1-1.
External equipment intended for
connection to signal input, signal output
or other connectors, shall comply with
relevant IEC standard (e.g. IEC 60950
for IT equipment and the IEC 60601
series for medical electrical equipment).
In addition, all such combinations systems - shall comply with the standard
IEC 60601-1-1, Safety requirements for
medical electrical systems. Equipment
not complying to IEC 60601 shall be
kept outside the patient environment, as
defined in the standard. 1)Any person
who connects external equipment to
signal input, signal output or other
connectors has formed a system and is
therefore responsible for the system to
comply with the requirements of IEC
60601-1-1. If in doubt, contact qualified
technician or your local representative.1)
The normal distance can be mentioned
i.e. at least 1.5 m from the patient or the
patient support.
Extern alarm:
Max voltage:
24 V
AC or DC
Max current:
100 mA
AC or DC
RS-232C:
Max input voltage:
15 V
DC
High level min output

voltage:
5.0 V
DC
Low level max output

voltage:
-5.0 V
DC
Max output current:
5 mA
DC
RS-422/Current loop:
Typ current:
20 mA
DC
Max current:
50 mA
DC
3:9
Battery back-up
Battery back-up of power
supply
Running time
Fuse
3:10
24 volt, 6,5 Ah
>30 minutes
T 15 A
Performance and specification - Supervisory

system
Blood pressure supervision
Venous pressure:
Operating range
Alarm limits:
Accuracy:
-700 to 750 mmHg

10 to 500 mmHg in treatment mode, -100
to 500 mmHg in priming mode
-700 to -500 mmHg, 10% -500 to 500
Arterial pressure:
Operating range
Alarm limits:
Accuracy:
-700 to 750 mmHg

-700 to 750 mmHg
-700 to -500 mmHg, 10% -500 to 500
Extracorporeal blood loss to the environment

Detection method:
Venous pressure supervision
Air detection
Detection method:
Drip chamber size:

Sensitivity:
Ultrasonic detector placed at the venous

drip chamber. The detector has a two
channel structure and the function of the
detector is tested at the function test made
by the microcomputers.
Diameter 22 mm
Bubbles larger than 1 l will be trapped
by the drip chamber. An alarm will be
issued if the blood level falls below the
middle of the air detector.
Extracorporeal blood loss due to coagulation

Detection method:
Alarm:
Supervision of the stop time of the blood

pump
The attention BLOOD PUMP STOP
TIME EXPIRED, Start Blood pump.
3:11

Temperature:
Temperature alarm (fixed)
40 C (0.5 C)
The heater can only be on if there is a
flow through the heater. The flow is
detected by a flow switch.
Conductivity:
Alarm limits:
5 % of the calculated conductivity set

value
Ultrafiltration supervision
TMP:
Alarm limits:
Accuracy:
TMP is defined as the difference, Pb out P d out, where Pb out is the venous pressure
and P d out is the pressure measured in the
dialysis fluid, where it enters the machine
after the dialyzer.
-100 to 500 mmHg
500 ( 10 mmHg or 5 %, whichever is
largest )
Blood leakage detection

Detection method:
Sensitivity:
Infrared light detector.

Alarm will be given for 0.3 ml blood,
haematocrit 32%, per minute at 700
ml/min dialysis fluid flow. Time delay
for alarm, maximum 5 seconds (diffusion
mode).
pH-meter
Measuring range:
Accuracy:
Alarm limits:
3:12
1 - 9.9 pH, measured in the dialysis fluid

before dialyzer.
0.2 pH
5.0 to 9.0 pH
AK 95 S Service manual - Technical data and specificat
ions
Physical data
Dimensions and weight
Width:
Depth:
Height:
Weight:
Approx. Machine 480 mm, stand 580

mm.
Approx. Machine 600 mm, stand 625
mm.
Approx. 1270 mm (without infusion
stand).
Approx. 62-78 kg (depending on
options).
Infusion stand
Maximum total load:
2 kg
References
Assembly Drawing K23000
3:13
Materials in contact with dialysate,

concentrates and water
Polymers
Silicon rubber
Santroprene
PVC (Polyvinylchloride)
PEEK (Polyetherketone)
PEX (Polyethylene)
PP (Polypropylene)
PSU (Polysulphone)
PVDF (Polyvinylidene
fluoride)
PTFE (Polytetrafluoro
ethylene)
Metals
Stainless steel SS2343
Titanium
Platinum
Others
Carbon
Ceramic, Steatite 221
Ceramic, Aluminium oxide
(Al2O3)
Glass
3:14
Environmental data
Operation
If condensation occur when moving the equipment between locations
with different temperatures and high relative humidity (e.g. outdoor
and indoor locations), the inside of the equipment shall be allowed to
dry before switching on the equipment.
Ambient Temperature range +18 to +35 C
15 to 85% RH
Relative Humidity range
Air Pressure range ( atm.
700 to 1060 hPa
Pressure )
Transportation and storage

During transportation and storage the equipment has to be kept in
its original packing. If transportation or storage time is more than
15 weeks, the environmental data relating to the operation has to be
followed. The maximum ambient temperature for transportation and
storage in 96% Relative humidity is +40 C.
Ambient Temperature range -20 to +70 C
10 to 96% RH
Relative Humidity range
Air Pressure range ( atm.
500 to 1060 hPa
Pressure )
3:15
Standards
The machine complies with the following standards:
IEC 60601-1 General requirements for safety, Class I, type B
IEC 60601-2-16 Particular requirements for safety of haemodialysis,
haemodiafiltration and haemofiltration equipment
IEC 60601-1-1 Safety requirements for medical electrical systems
IEC 60601-1-2 Electromagnetic compatibility
IEC 60601-2-30 Particular requirements for the safety of automatic
cycling indirect blood pressure monitoring equipment
EN 1060-1 Non-invasive sphygmomanometers Part 1: General
requirements
EN 1060-3 Non-invasive sphygmomanometers Part 3: Supplementary
requirements for electromechanical blood pressure measuring systems
3:16
Technical Data
Chapter 3
Technical data and specifications for AK 95
AK 95 HCEN9135 Rev. 10.2005
3:1
Technical Data
Machine specification AK 95, K18022

Blood flow control
Double needle
Flow rate:
Flow accuracy:
Volume accuracy:
Single needle
Flow rate:
Flow accuracy:
Time control:
Pressure control:
Volume accuracy:
0 and 20 - 500 ml/min (-150 mmHg prepump pressure,

pump segment diameter 7.9 mm)
10 ml/min or 10 %, whichever is largest
0 - 999 litres
10 %
0 and 20 - 500 ml/min (-150 mmHg prepump pressure,

pump segment diameter 7.9 mm)
10 ml/min or 10 %, whichever is largest
2 - 20 seconds, arterial and venous time.
10 - 500 mmHg ( 5 mmHg or 3 %, whichever is largest),
venous pressure control
0 to 999 litres
10 %
Blood pressure supervision

Venous pressure:
Operating range
Alarm limits:
Accuracy:
Arterial pressure:
Operating range
Alarm limits:
Accuracy:
3:2
-700 to 750 mmHg

10 to 500 mmHg in treatment mode,
-100 to 500 mmHg in priming mode
-700 to -500 mmHg, 10 %
-500 to 500 mmHg, 5 mmHg or 3 %, whichever is largest
500 to 750 mmHg, 10 %
-700 to 750 mmHg

-700 to 750 mmHg
-700 to -500 mmHg, 10 %
-500 to 500 mmHg, 5 mmHg or 3 %, whichever is largest
500 to 750 mmHg, 10 %
AK 95 HCEN9135 Rev. 10.2005
Technical Data
Air detection
Detection method:
Drip chamber size:

Sensitivity:
Ultrasonic detector placed at the venous drip chamber. The

detector has a two channel structure and the function of the
detector is tested at the function test made by the
microcomputers.
Diameter 22 mm
Bubbles larger than 1 l will be trapped by the drip chamber.
An alarm will be issued if the blood level falls below the
middle of the air detector.
Heparin administration
Heparinization:
Syringe size:
Stop time:
Counter pressure:
Accumulated heparin volume:
0 to 10 ml/h (1 ml/5h or 5%) The accuracy is based on

tests with 20 ml and 30 ml syringes
Syringes shall comply with ISO 7886-2. Upon delivery, the
machine is set for a 20 ml Terumo syringe. Syringes of other
volumes and brands can be set.
Heparinization stops before end of treatment 0.00 to
9.59 h
Maximum 400 mmHg
0 to 999.9 ml
Water supply
Flow rate:
Minimum inlet pressure:

Maximum inlet pressure:
Inlet temperature:
Connector in/outlet:
Quality:
Drain:
Length of drain tube:

High pressure guard
transducer:
Inlet pressure switch (INPS):
AK 95 HCEN9135 Rev. 10.2005
During treatment: maximum 770 ml/min

During disinfection and rinse/drain: a maximum flow rate of
800 ml/min is required.
0.12 MPa (1.2 bar)
0.6 MPa (6 bar)
+5 to +30 C
Diameter 8 mm
Inlet water quality must comply with local regulations and if
no such regulation is available follow ISO 13959.
Level for conductivity shall not exceed 0.1 mS/cm.
It is possible to use water with higher conductivity if it
consists mainly of sodium salts. This may however affect the
accuracy of the fluid composition.
The drain tube outlet must be placed between floor level and
maximum 1.2 m above the outlet connection from the fluid
monitor. An air gap to atmospheric pressure must always be
arranged at the tube outlet.
<10 m
500 mmHg, (10 mmHg or 5 %, whichever is largest)
Increasing: +150 mmHg, 20 mmHg
Decreasing: +99 mmHg, 20 mmHg
3:3
Technical Data
Safety guard switch (SAGS):
Increasing: -59 mmHg, 7 mmHg

Decreasing: -74 mmHg, 7 mmHg
Profiling
UF-rate
Na+, Acetate mode
Na+, Bicarbonate mode
HCO3-, Bicarbonate mode
0.0 to 4 l/h
130 to 160 mmol/l
130 to 160 mmol/l
20 to 40 mmol/l

Pressure regulators:
After pressure regulator

PR 1 and the heat
80 kPa (0.8 0.1 bar)
exchangers:
After pressure regulator PR2: 130 10 mmHg
Temperature 1:
Alarm limits:
Fixed alarm limit at 40 C (0.5 C)
+0.5/-1.5 C (+1,0/-2.5 C with UFD-kit) at the dialysis
fluid outlet from the machine.
1000 W (+10 % / -5 %) at 100 V
1300 W (+10 % / -5 %) at 110 V
1750 W (+10 % / -5 %) at 230 V
Reg-temp 80 C or
CondA-temp 70 C in treatment, software
Reg-temp 99 C in disinfection, software
The heater can only be on if there is a flow through the
heater.
The flow is detected by a flow switch.
Accuracy:
Heater capacity:
Accuracy is valid only if dialysis fluid temperature is greater or equal to ambient temperature.
Flow rate:
Accuracy:
300-700 ml/min in steps of 20 ml/min

10% or 50 ml/min whichever is largest
Degassing:
By use of negative pressure , -610 mmHg. Adjustable

degassing pressure between 300 and 700 mmHg (-650
mmHg with 700 ml/min flow rate).
Dialysis fluid pressure:
-400 to +300 mmHg.
Proportioning of
concentrates:
The proportioning of concentrate is done through

conductivity control. The concentrates are pumped into the
system with one/two volumetrically supervised pumps. No
minimum feeding pressure is necessary, the fluid is sucked in.
Maximum feeding pressure, 150 kPa.
Acetate:
3:4
AK 95 HCEN9135 Rev. 10.2005
Technical Data
Measuring range:
Alarm limits:

HCO3- , 20 to 40 mmol/l, (6 mmol/l)
12 to 16 mS/cm
To 5 % of the calculated conductivity set value
pH-meter:
Accuracy:
Alarm limits:
1 9.9 pH, measured in the dialysis fluid before dialyzer.

0.2 pH
5.0 to 9.0 pH
Bicarbonate:
Ultrafiltration control
Volume control:
UF volume:
Accuracy of measured
volume:
UF coefficient :
UF rate:
Time:
TMP:
Alarm limits:
Accuracy:
Direct electromagnetic measurement of dialysis fluid flow,

before and after the dialyzer.
Adjustable 0 to 10.00 l
50 ml/h or 1 % whichever is largest
Maximum 85 ml/h/mmHg
0.0 to 4 l/h, given by the set values of UF volume and
treatment time.
Remaining treatment time control, adjustable up to 9 h 59
min.
TMP is defined as the difference, Pb out - P d out, where Pb out
is the venous pressure and P d out is the pressure measured in
the dialysis fluid, where it enters the machine after the
dialyzer.
-100 to 500 mmHg
500 ( 10 mmHg or 5 %, whichever is largest )
Blood leakage detection

Detection method:
Sensitivity:
Infrared light detector.

Alarm will be given for 0.3 ml blood, haematocrit 32%, per
minute at 700 ml/min dialysis fluid flow.
Time delay for alarm, maximum 5 seconds (diffusion mode).
Disinfection and cleaning

Chemical disinfection:
Peracetic Acid Program (presetable)
Volume
Contact time between treatments
Contact time overnight or when not in
use (recommended with UFD-kit)
Total time
AK 95 HCEN9135 Rev. 10.2005
3.5 % peracetic acid

0.1 %; i.e. diluted 1 + 34 (1:35)
approx. 85 ml (with UFD-kit approx. 92 ml)
10 minutes
3:5
Technical Data
Hypochlorite Program (presetable)

Volume
use
Total time
Formaldehyde Program (presetable)

Volume
use (recommended with UFD-kit)
Total time
Heat disinfection:
AK 95
With UFD
installed
Without UFD
3:6
10 % available chlorine
0.5 %; i.e. diluted 1 + 19 (1:20)
Approx. 145 ml (with UFD-kit approx. 153 ml)
10 minutes
Maximum 20 min, not intended for
overnight disinfection!
37 % formaldehyde
3.7 %; i.e. diluted 1 + 9 (1:10)
Approx. 275 ml (with UFD-kit approx. 290 ml)
20 min
One of three alternatives for heat disinfection can be selected.

The second alternative is presetable for a combined heating
program and the third is a CleanCart / heating alternative. The
default settings are as follows.
Total Time [min]

230 V 110 V
100 V
Heat
35
39
49
Heat Citric acid 20%
52
57
67
Heat CleanCart
49
54
64
Heat
33
37
47
Heat Citric acid 20%
50
55
65
Heat CleanCart
46
51
61
AK 95 HCEN9135 Rev. 10.2005
Technical Data
Auto Heat disinfection:
AK 95
Disinfection
programs
One of two alternatives for auto heat disinfection can be

selected.
230 V
Total Time [min]

110 V
100 V
With UFD
installed
Heat
31
35
45
Heat
CleanCart
43
49
58
Without UFD
Heat
31
35
45
Heat
CleanCart
43
48
58
Temperature:
Note:
Rinse/Drain :
Rinse/Drain
Drain
Exterior cleaning:
+93C (measured after heating rod)

80C (measured in the outlet before the heat exchanger )
The temperatures are verified at nominal values for the mains
voltage and at 20C ambient temperature.
10 minutes
4 minutes
All outside parts of the machine can be cleaned with ethanol
(70%) or isopropanol (60%).
Note ! Total Time for Disinfection Programs are estimated and may vary.
Power supply
Mains voltage:
Note:
Power consumption:
Cable length:
Cable area:
External fuses:
AK 95 HCEN9135 Rev. 10.2005
100 V(at 50 Hz or 60 Hz) , 110 V(at 50 Hz or 60 Hz) or

230 V(at 50 Hz or 60 Hz) (,AC), (12%). The voltage
has to be specified before installation.
The user must verify the quality of the protective earth in the
installation.
2025W at 230V
1575W at 110V
1275W at 100V
3m
AWG 16 at 100V and 110V
1 mm2 at 230V
For 100/110 V, 2 x 10AT for heater and 2 fuses specified by
Philips (se AC/DC unit K15740 008) For 230V, 2 x 10AT
for heater and 2 fuses specified by Philips (se AC/DC unit
K15740 007)
3:7
Technical Data
Mains plug:
Maximum earth leakage

current:
Maximum patient leakage

current:
Note:
For 100/110V, Hospital grade, earth plug, type IEC 83 A515

For 230V, Dual earth system plug, type IEC 83 C4
100 A (100V)
150 A (110V)
205 A (230V, 50 Hz )
400 A (230V, 60 Hz )
9 A (100V)
11 A (110V)
20 A (230V)
All leakage currents specified are without external equipment
connected to the AK 95.
Connection of external equipment

External connector:
External equipment:
25 pin D-Sub with RS-232C or RS-422/Current loop.

Opto insulated fulfilling IEC 60601-1-1.
External equipment intended for connection to signal input,
signal output or other connectors, shall comply with relevant
IEC standard (e.g. IEC 60950 for IT equipment and the IEC
60601 series for medical electrical equipment). In addition, all
such combinations systems shall comply with the
standard IEC 60601-1-1, Safety requirements for medical
electrical systems. Equipment not complying to IEC 60601
shall be kept outside the patient environment, as defined in
the standard. 1)
Any person who connects external equipment to signal input,
signal output or other connectors has formed a system and is
therefore responsible for the system to comply with the
requirements of IEC 60601-1-1. If in doubt, contact qualified
technician or your local representative.
1)
The normal distance can be mentioned i.e. at least 1.5 m

from the patient or the patient support.
Extern alarm:
Max voltage:
Max current :
24 V
100 mA
AC or DC
AC or DC
RS-232C:
Max input voltage:

High level min output voltage:
Low level max output voltage:
Max output current :
15 V
5.0 V
-5.0 V
5 mA
DC
DC
DC
DC
RS-422/Current loop :
Typ current :
Max current :
20 mA
50 mA
DC
DC
3:8
AK 95 HCEN9135 Rev. 10.2005
Technical Data
Dimensions and weight

Width:
Depth:
Height:
Weight:
Machine 350 mm, stand 625 mm.

Machine 420 mm, stand 680 mm.
1270 mm.
62 kg
Infusion stand
Maximum total load:
2 kg
Materials in contact with dialysate, concentrates and water

Polymers
Silicon rubber
Santroprene
PVC (Polyvinylchloride)
PEEK (Polyetherketone)
PEX (Polyethylene)
PP (Polypropylene)
PSU (Polysulphone)
PVDF (Polyvinylidene fluoride)
PTFE (Polytetrafluoro ethylene)
Metals
Titanium
Platinum
Others
Carbon
Ceramic, Steatite 221
Ceramic, Aluminium oxide (Al2O3)
Glass
Safety
The machine complies with :
IEC 60601-1 General requirements for safety, Class 1, type B
IEC 60601-2-16 Particular requirements for hemodialysis equipment
IEC 60601-1-1 Safety requirements for medical electrical systems
IEC 60601-1-2 Electromagnetic compatibility
Environmental data operation

Relative humidity:
Air pressure:
AK 95 HCEN9135 Rev. 10.2005
+10 to +35C.
30 to 85 %.RH
700 to 1060 hPa
3:9
Technical Data
Environmental data transportation and storage

Relative humidity:
Air pressure:
-20 to +70 C.
10 96 % RH
500 to 1060 hPa
If transportation or storage time is more than 15 weeks, the environmental data relating to the
operation has to be followed.
The maximum ambient temperature for transportation and storage in 96 % Relative humidity
(RH) is
+40 C
If condensation occur when moving the equipment between locations with different
temperatures and high relative humidity (e.g. outdoor and indoor locations), the inside of the
equipment shall be allowed to dry before switching on the equipment.
3:10
AK 95 HCEN9135 Rev. 10.2005
Service Technicians Guide
4. Service technicians guide

Introduction
Operators panel .......................................... 4:2
Hygiene group ........................................ 4:3
Mode group ............................................ 4:3
Treatment overview group .................... 4:3
Stand-by group ....................................... 4:3
Alarm buttons ........................................ 4:3
The flow paths ........................................ 4:4
Display and setting group ..................... 4:5
Main treatment parameters .................. 4:5
Setting parameters ................................ 4:5
Program version handling ..................... 4:5
Night light .............................................. 4:5
Technical error handling ............................ 4:6
Service maintenance menu

General handling ........................................ 4:7
Preset mode ................................................. 4:8
Manual preset ........................................ 4:9
External Preset ...................................... 4:9
Default preset ...................................... 4:10
Finish of Preset ................................... 4:10
Presetable parameters in Autopriming ................................................. 4:11
How to preset concentrate ................... 4:13
Service mode ............................................. 4:15
Service mode flow diagram .................. 4:16
Selection diagram ................................ 4:17
Utility flow diagram ............................ 4:18
Diagnostic flow diagram ...................... 4:19
BM diagnostics ..................................... 4:20
FM diagnostics ..................................... 4:21
Pump diagnostics ................................. 4:22
Variable flow diagnostics ..................... 4:23
UF diagnostics ..................................... 4:24
Valves diagnostics ................................ 4:24
Logging mode ............................................ 4:25
Logging mode flow diagram ................ 4:26
Error buffers in Logging mode ............ 4:27
Arrays ................................................... 4:28
HCEN 9136 Rev. 10.2005
4:1
Operators panel
The blood unit, the fluid unit and the mixing
unit are controlled and supervised from the
operators panel. The panel consists of a number
of buttons, bargraph displays, flow paths, a time
display, an information display, a blood flow
knob and one set knob.
If you want more detailed information about the

buttons and their functions, see Operators
manual.
1. Hygiene group: ON/OFF, Chem Disinf, Heat

disinf, Rinse/Drain, Auto Heat and Auto Rinse.
4. Stand-by: Blood pump, Reset, Mute, Fluid

bypass and Start UF Stop.
2. Mode group: Isol UF, SN, Acetate, Bicarbonate, and Volume Control.
5. Display/Setting: operator/machine communication, setting of parameters (Set-knob),

setting of blood flow (Blood flow-knob).
The panel is divided into five logical groups:
3. Treatment Overview group contains

bargraphs and buttons for:
- Venous pressure, Blood flow, SN Data (Single
Needle Treatment), Temperature and Conductivity.
- Arterial pressure, TMP, UF volume and UF
rate, Time (Remaining treatment time).
- Heparin, Priming, Auto Priming (Priming
functions) and Rinseback.
- Air detect, Attention, Technical alarm, pH, and
Blood leak.
- Profiling and BPM.
4:2
HCEN 9136 Rev. 10.2005
1. Hygiene group
These buttons are used to select machine modes
mainly related to disinfection, rinsing and
draining of the fluid unit and the mixing unit.
Any button in this group must be pressed for at
least 3 sec. before the function is activated. An
active mode is indicated by a lit button. For
draining of the AK 95 S, press the Rinse/Drain
button twice.
The five buttons in the center, have no Bargraph

displays, but the corresponding information for
heparin and time is displayed when the buttons
are pressed.
4. Stand-by group
These buttons can be used for direct control and
stand-by of certain functions.
Is used to stop and start the blood pump.
In the Hygiene-group, the buttons must be kept

depressed for at least 3 seconds to activate the
function.
2. Mode group
The buttons in this group are used to select
different treatment modes.
Any button in this group must be pressed for at
least 3 sec. before the function is activated. An
active mode is indicated by a lit button. In the
Mode group, the buttons must be kept depressed
for at least 3 seconds to activate the function.
3. Treatment overview group

This group graphically shows the status of the
treatment and allows for a complete overview of
all important treatment parameters.
3.1. Bargraph display
3.2. Flow diagram
3.3. Time display
Setting of a parameter can generally be described as follow:
1. Press the wanted parameter button.
The actual information will be displayed on the
information display.
2. Press the
(select key) until the parameter
you want to change is flashing.

Set the value by turning the Set knob.
Is used to silence the buzzer at an alarm.

If the alarm is serious the buzzer is muted only
for 30 seconds when the button is pressed.
Fluid
bypass
Is used to bypass the dialysis fluid from the
dialyzer.
START
UF
STOP
Is used for initiation and termination of

treatment. It should normally not be pressed
during treatment. In the Service mode this
button is used for storing calibration values.
Alarm buttons
The alarm buttons are placed to the right of the
flow picture. These are normally not lit.
If a buzzer signal is combined with
attention from the operator is required.

A buzzer signal combined with
, indicates a
technical error. For more information see page
4:6.
The buzzer will be silenced with
or with the
corresponding alarm key.
The Bar graph displays operate as follows:

Red bars for alarm limits
Yellow bars for actual value
Green bars for set value
For more details, see next page.
HCEN 9136 Rev. 10.2005
4:3
The flow paths

The flow paths for fluid and blood are shown in different colours on the panel:
Blood path
Ultrafiltration
path
Dialyzer
path
Bypass path
Blood path
The blood path ligths up (red) as soon as the
machine detects blood. Locks in blood mode
after 20 seconds.
Bypass path
The bypass path is lit when the dialysis fluid is
manually or automatically bypassing the dialyzer.
During certain alarm situations, and during the
self-calibration of the UF-system, the machine
will automatically bypass the dialyzer.
Treatment
Dialyzer path
The dialyzer path is lit when dialysis fluid
passes through the dialyzer.
Colours:
Green = Fluid is correct
Orange = Fluid incorrect
(wrong Temp and/or Cond)
Ultrafiltration path
The ultrafiltration path is yellow during isolated
UF and during bypass.
Treatment, fluid bypass, Isolated UF

Red
Red
Green
Yellow
Green
Red
Green
Treatment, fluid NOT OK
Green
Green
Standby, fluid OK/NOT OK
Yellow
Yellow
Orange
4:4
Orange
Green/Orange
Bypass
Green/Orange
HCEN 9136 Rev. 10.2005
5. Display and setting group
Setting parameters
The information display and its two buttons

together with the Set-knob is used for displaying
and setting all parameters exept the blood flow.
The blood flow is always directly controlled with
the Blood flow-knob.
5.1. Information display
5.2. Blood flow knob
5.3. Set knob
1. Press the
"Hold". If pressed when

the information display is
lit, the display is "held"
forever. If pressed again,
the display disappears.
and the text on the display will
flash.
2. Change the value with the Set-knob.
The Hold-button
is used to maintain the
text and values showed on the information

display. When you want to leave a hold position
and turn off the information display, press this
button again.
Information display - goes blank after

15 seconds, unless "Hold" is pressed.
Blood
flow
"Select " - selects

changeable values in
the information display
Set
Blood flow-knob ;
changes the blood flow
Set-knob; changes
a selected value
Main treatment parameters

Anytime the information display is dark, the
machine will display the main treatment parameters: Blood flow, Venous pressure, TMP, and
UF volume, when Select is pressed:
Bl:ml/min V p :mmHg TMP:mmH g UFV:l
0
0
0
0.00
If Select is pressed again, the dialysis fluid

flow will be displayed.
Fluid flow: ml/min
0
HCEN 9136 Rev. 10.2005
Program version handling

At start-up the program decides which PROM
has the latest status and reads out the valid
PROM-configurations. This will prevent the
possibility of mixing PROMS from different
program versions when installing/updating the
AK 95 S. If the configuration is invalid, an error
code will be issued.
The current program version will be displayed
for a few seconds at start-up.
Night light
All buttons and bar graphs become unlit if
Mute button is pressed for three seconds.
Any alarm or operator display activity will
deactivate the function. To activate Night-light
the preset-parameter 1-34 has to be set to true.
4:5
Technical error handling

For more information about the error message
refer to the Error Code List for AK 95 S,
HCEN 9091.
Note! It is important that the program version
on the Error Code List corresponds with the
AK 95 S PROM.
If a technical error appears, the AK 95 S places
an error code in a memory, called the error code
buffer. The buffer's content is kept after the
machine is switched off, allowing the technician
to view it at a later time.
When an error is generated, the machine
alarms, and the buffer can be accessed by pressing the Technical Error button.
The main groups can be interpreted as follows:
C CB ... are generated by Blood functions
C CC ... are generated by Common functions
C CF ... are generated by Fluid functions
C CO ... are generated by OpCom1) functions
P PTRA ... are generated by Ptransducer2)
functions
1)
2)
OpCom=Operators Communication
PTransducer= Protective system transducers.
All different error codes are available in the

Error Code List.
The position of the error in the buffer.

Total numbers of errors in the buffer.
Buf: 04
(07)
C COF 088 031
The error code.
4:6
27 Oct 05 6:43
Time stamp: When

did it happen.
HCEN 9136 Rev. 10.2005
Service maintenance menu

Below follows a description of how to use the
buttons in the Control group for preset, logging
and service mode. By way of introduction the
information display together with the two
control buttons are illustrated step by step.
Subsequent information are given in the different flow diagrams.
To step through the Service mode, use the Control

buttons as described below.
SET knob and SELECT key, to select.
General handling
To get the leading information on the display it
is necessary to press the
button and two
HOLD key, to step backward.
hidden buttons above the dialyser symbol at the

same time for 5 sec.
NOTE! The info. display must be dark.
The following will be displayed:
MAINTENANCE SUPPORT SELECTION

Logging
Service/Preset
Select mode with the Set knob and press
to
confirm.
To enter the Serv/Pres mode a code must be set.
ENTRY PRESET/SERVICE CODE

Code:
XX
XX
XX
Set the code with the Set knob (two digits for
each field). If you do not confirm the code
within 40 seconds, restart from the first figure is
required.
Choose the desired mode by turning the

Set knob.
When desired mode is blinking, confirm

with the
button.
START
UF
STOP
To store values or modes, press
To step backwards and finally exit from

the menu, press
HCEN 9136 Rev. 10.2005
4:7
Preset mode
In the Preset mode the set up of AK 95 S is
confirmed. Following choices are set in preset
mode:
Start up values
Configuration
Set values and limits
Override times
Auto priming parameters
Rinse Back
Disinfection parameters
Single needle paramers
Acetate concentrates
Bicarbonate concentrates
BPM settings
Profiling
Enter preset mode as follows:

Logging
Service/Preset
Select Service/Preset
MAINTENANCE SELECTION
Fch
Preset
Service
Select Preset and following dispalys shows up:
INITIALIZING PRESET MODE
SELECT PRESET TYPE

Manual Ext Default
Select "Manual" when AK 95 S is preseted from
the operatorspanel and select "Ext" when the
AK 95 S is connected to a PC and preseted via
the Gambro software GXP.
It is also possible to preset a AK 95 S machine
from another AK 95 S machine with a Monitor to
Monitor preset cable, K2 2753 001.
4:8
HCEN 9136 Rev. 10.2005
Manual preset
SELECT PRESET TYPE
Manual Ext Default
Select Manual with the SET knob and press
SELECT key.
External Preset
SELECT PRESET TYPE
Manual Ext Default
Select Ext with the SET knob and press
SELECT key and following display shows up:
The AK 95 S Presets are based on the concept of

groups. The main groups are:
SELECT EXTERNAL PRESET TYPE

0 Start up
1 Configuration
2 Set values and limits
3 Override times
4 Auto priming
5 Rinse Back
6 Disinfection
7 Single needle
8 Acetate concentrates
9 Bicarbonate concentrates
10 BPM setting
11 Profiling
Each main group contains a different number of
sub groups.
PC
Send
Receive
External preset in AK 95 S includes both presetting the machine from a PC connected to the
machine (PC preset), and presetting one
machine with the contents of another (duplicate
preset)
This set up is used for customising (within
certain limits) AK 95 S to each clinics wishes.
For more information, contact Gambro
Technichal Service.
How to preset manualy

1. Select main group with the SET knob.
2. Press
3. Select sub group with the SET knob.
4. Press
5. Select preset value with the SET knob.
6. Press
START
UF
STOP
to store the new value.
7. Continue with next preset.

Note!
Use
to step back in the preset menue.
HCEN 9136 Rev. 10.2005
4:9
Default preset
Finish of Preset
To complete the Presets menu, press
SELECT PRESET TYPE

Manual PC Default
When selecting the last group Default preset
following display appears:
SELECT DEFAULT PRESET TYPE

Complete
Partly
to step
backwards until following display shows up:

Fch
Preset Service
Set Fch and press
to perform a Functional
check.
Complete
Complete default means that all presets are
initiated to the default values.
Select Complete with the SET knob and press
the SELECT key following display appears:
WARNING!!! ALL PRESETS WILL BE

STORED AS DEFAULT VALUES
Press the HOLD key and the machine returns to
the first display in Manual preset mode.
NOTE!
All preset values and limits must be verified
before treatment start.
Preset concentrates must be verified by
laboratory test of the dialysate produced by the
AK 95 S.
Preset for pump segments must be verified by
comparing the pumped volume and a reference
volume.
Press START/UF/STOP key and all presets will

be initiated to the default values.
When ready the machine returns to the first
display in Manual preset mode.
Partly
Partly default sets all values to default values
except the values for concentrates that remain
intact.
Select Partly with the SET knob and press the
SELECT key following display appears:
WARNING!!! SOME PRESETS WILL BE

STORED AS DEFAULT VALUES
Press the HOLD key and the machine returns
to the first display in Manual preset mode.
Press START/UF/STOP key and all presets
except the concentrate presets will be initiated
to the default values.
When ready the machine returns to the first
display in Manual preset mode.
Note! When selecting Default preset, AK 95 will
perform a Chem Rinse at the next start up.
4:10
HCEN 9136 Rev. 10.2005
Presetable parameters in Autopriming

0
Auto priming install
Installed / Not installed
Auto priming fill flow

This is the initial flow rate when
filling the dialyzer and blood lines.
0 - 500 ml/min
Auto priming fill time

This is the time for filling the dialyzer
and blood lines completely.
0 - 300 s
Auto priming press build time

The venous clamp closes. This is the time for
building up the venous pressure alarm limit.
0 - 30 s
Auto priming press drop time

The measurement time for the pressure
drop when performing the leakage test
of the dialyzer.
0 - 60 s
Auto priming press drop

The acceptable pressure drop when performing the leakage test of the dialyzer.
0 - 100 mmHg
Auto priming prim flow

This is the flow rate during the priming
phase as well as during the flushing phases.
0 - 500 ml/min
Auto priming prim time

This is the required time for the priming
phase.
0 - 600 s
Auto priming cycle time

This time specifies the opening and closing
time of the venous clamp during the priming
phase.
0 - 60 s
Auto priming level time

This is the time necessary to fill up the
venous drip chamber to a correct level.
0 - 60 s
10 Auto priming flush time 1

During this time, the remaining air in
the dialyzer and blood lines will be expelled.
0 - 300 s
11
0 - 600 s
Auto priming flush time 2

If a second flush is requested, select this time.
12 Auto priming venous line time

The time when the venous clamp is open.
In order to expell any air bubbles in the
venous line.
0 - 120 s
13 Auto priming FM active
Avail / Not Avail
HCEN 9136 Rev. 10.2005
4:11
Preset parameter description

The presetable parameters for autopriming are
explained in following diagram. The priming
volume as a function of the time for the seven
different phases in autopriming:
Fill
Pressure test
Priming
Flush 1
Flush 2
Level adjustment in the venous drop chamber
Venous line fill
For instructions how to operate the autopriming

mode, refer to AK 95 S Operatorsmanual.
Before starting the autopriming, it is essential
that correct settings of the preset parameters
have been made, corresponding to the type of
dialyzer and blood lines used.
Make sure that the total volume of priming
solution is enough to cover the preset flow rate
and priming time.
The preset values must be set in accordance
with the respective users needs.
Priming
volume
Pressure
Venous pressure
alarm limit
Pressure drop
Pressure Pressure Time

build timedrop time
Flush 2
Level Venous
adjust- line fill
ment
Pressure test
Flush 1
Priming
Preset
parameter 1,2
4:12
Time
3,4,5
6,7,8
6,10
6,11
6,9
6,12
EN1078
Fill
HCEN 9136 Rev. 10.2005
How to preset concentrate

Enter Service maintenance menu:
The assignment of concentrates to the alternatives is open - any combination of concentrate

types can be used.

Logging
Service/Preset
Select Service/Preset
Fch
Preset
Service
Select Preset and following text is displayed:
All values which are going to be set are specified

at the label on the concentrate containers.
NOTE! If the values are present as both
concentrated and diluted concentrate, use
the concentrated values.
Example
Following example will show how to preset the
AK 95 S for Gambro BiCart together with Aconcentrate 201.
INITIALIZING PRESET MODE

Bicarbonate concentrates
9
SELECT PRESET TYPE
Manual Ext Default
Select Manual.
Scroll with the SET-knob:
Group 8 for presetting Acetate concentrates and
group 9 for Bicarbonate concentrates.
Press
1. Press
Bicarbonate alt. 1
9-0
2. Press
Liquid Bicarbonate 1
0 Start up
1 Configuration
2 Set values and limits
3 Override times
4 Auto priming
5 Rinse Back
6 Disinfection
7 Single needle
8 Acetate concentrates
9 Bicarbonate concentrates
AK 95 S has six memories, called alternatives
for concentrate presets - three for Acetate mode,
and three for Bicarbonate mode.
The default concentrates are:
Acetate mode:
Alt 1: D01
Alt 2: D94
Alt 3: D53
Bicarbonate mode:
Alt 1: 201 + BiCart
Alt 2: 203 + BiCart
Alt 3: D360 + D300 (Liquid bicarbonate)
HCEN 9136 Rev. 10.2005
9-0-0
BiCart 1
9-0-1
3. Select BiCart 1 and press
BiCart 1
[gram/l, molecule]
9-0-1-0
BiCart 1
[mmol/l, molecule]
9-0-1-1
BiCart 1
[mmol/l, ion]
9-0-1-2
4. Select one of these alternatives and preset the

concentrates according to the label on the concentrate container.
For example: BiCart 1 [gram/l, molecule]
and press
4:13
5. Place the alphanumerical overlay,

K1 5824 001, on the operatorspanel.
6. Edit correct values, press
7. Press
when all parameters are done
B b
Cc
Dd
Ee
O o
Ff
G g
Hh
I i
SHIFT
J j
to load the values into the EEPROM.

8. Press
L l
K k
after each
parameter.
START
UF
STOP
A a
Mm
0 = 1 &
P p Q q
N n
2 "
T t
R r
4 # 5 +
U u
S s
V v
Ww
X x
Y y
Z z
3 /
6 % 7
8 _
9
PRESETOVERLAY AK90s
to exit.
Following parameters are available in the concentrat preset:

Acetate concentrate
gram/l - molecule
mmol/l - molecule
mmol/l - ions
Label
CH3COONa
H2O with CH3COONa
NaCl
KCl
MgCl2
H2O with MgCl2
CaCl2
H2O with CaCl2
Label
CH3COONa
NaCl
KCl
MgCl2
CaCl2
Label
Na+
K+
Mg2+
Ca2+
ClCH3COO-
Label
Acid (CH3COOH)
CH3COONa
H2O with CH3COONa
NaCl
KCl
MgCl2
H2O with MgCl2
CaCl2
H2O with CaCl2
Label
Acid (CH3OOH)
CH3COONa
NaCl
KCl
MgCl2
CaCl2
Label
Na+
K+
Mg2+
Ca2+
ClCH3COOH+
NaHCO3
NaCl
CH3COONa
H2O with CH3COONa
NaHCO3
NaCl
CH3COONa
Na+
HCO3ClCH3COO-
BiCart
BiCart
BiCart
Ac
Bicarbonate concentrate
BiCart
4:14
HCEN 9136 Rev. 10.2005
Service mode
In the Service mode it is possible to change
values and the status of both the hardware and
the software.
To step through the Service mode, use the Control

buttons as described below.
SET knob and SELECT key, to select.
Before you enter the Service mode this is displayed:

Logging
Service/Preset
Select Service/Preset, set the service code and
enter the Service mode.
Following displayshows up:
Fch
Preset
HCEN 9136 Rev. 10.2005
HOLD key, to step backward.
Service
4:15
Service mode flow diagram
SELECT SERVICE MODE

Exit
Calib Utility Diagnose
See Diagnostic flow diagram
Fch
Preset
Service
See Utility flow diagram
SELECT CALIBRATION FACILITY

Transd AD-Conv Clock Other
SELECT CALIBRATION FACILITY

Variable flow
Estim.temp drop
SELECT FLOW SUPPORT
Extern Intern
UF
See Selection diagram See UF

calibration,
Chapter 6.
There is no flow
(pumps stopped)
in External mode.
Time now: 2005 Oct 20 Th 17:41

New time: 2005 Oct 20 Th 18:00
Year Month Date Day Time
In Internal AK 95 S
maintains a flow.
SELECT AD-CONVERTER
CPU C CPU P
CPU W
MM 95
See AD system calibration.
4:16
HCEN 9136 Rev. 10.2005
Selection diagram
Start
VENOUS PRESSURE TRANSDUCER CPU P
RUNTIME METER
pH TRANSDUCER
VENOUS PRESSURE TRANSDUCER CPU C
HPG PRESSURE TRANSDUCER

ARTERIAL PRESSURE TRANSDUCER
DEGASSING PRESSURE TRANSDUCER

PRIMING DETECTOR
DIALYSIS PRESSURE TRANSDUCER

BLOOD LEAK DETECTOR
CONDUCTIVITY A B P
TRANSDUCER
CONDUCTIVITY A TRANSDUCER
CONDUCTIVITY P TRANSDUCER
CONDUCTIVITY B TRANSDUCER
To step through the

Selection diagram (a loop),
use the SET knob.
HCEN 9136 Rev. 10.2005
Pressing the Select knob

opens the calibration display.
4:17
Utility flow diagram
SELECT SERVICE MODE

Exit
Calib
Utility
Diagnose
UTILITY SELECTION MENU

Dis/Calc Ext.Fch V.angle
Drain
To discontinue Chemicaldisinfection
DESINF/DECALCIF SELECTION MENU
ADJUST VIEWING ANGLE

Display
Bargraphs
Chem.sts Disinf/Decalc Attention
CHEM DISINF INDICATION ERASURE

Keep CHEM DIS pressed and wait
Extended Function Check

Interactive
Stand-alone
Erasing Chemical disinfection

indication
Chemicaldisinfection indication
is OFF!
REMOVE DISINF/DECALC ATTENTIONS

KEEP RINSE/DRN pressed and wait
Removing DISINF/DECALC ATTENTIONS
Disinfection and Decalcification

attentions are removed
4:18
HCEN 9136 Rev. 10.2005
Diagnostic flow diagram

To use all facilities in the Diagnostic Selection
Menu, a Gambro training course is recommended.
WARNING! In Diagnostics it is possible to
make settings far outside normal limits and
technical errors may appear. For more information, contact Gambro Service.
SELECT SERVICE MODE

Exit
Calib
Utility
Diagnose
DIAGNOSTICS SELECTION MENU

System BM
FM
See
FM diagnostics
DIAGNOSTICS SYSTEM MENU

COM
I2C
Errors
COMMUNICATION PORT TRANSMIT TEST

Press HOLD to abort
See
BM diagnostics
TECHNICAL ERROR SUPPORT SELECT

View
Erase
View is the same as in Internal logging, see
Error buffers in logging mode.
I2C
SELECT
TRANSD
Scan
Select Erase if you want to erase errors from a

buffer.
SCANNING I2C EEPROMS
ERASING DIAGNOSTIC BUFFER

Press SELECT to confirm
Press SELECT to confirm.
I2C EEPROM SCAN COMPLETED
DIAGNOSTIC ERROR BUFFER ERASED
Name of the
transducer:
XXXXX
EEPROM
ADDRESS ERROR
Update Escape
XXXXX
EEPROM
NOT INITIALIZED
Init
Escape
HCEN 9136 Rev. 10.2005
4:19
BM diagnostics
DIAGNOSTICS BM MENU
BPM Lamps Pumps
Language
The BPM can be tested for the following:
All texts for each
language can be scrolled
INFLATION, if the inflation time is out of limits

the pump is not effective enough or the system is
leaking.
DEFLATION, if the deflation time is out of limits
the valves in the BPM is not working correctly.
AIRLEAKAGE, if the leakage is out of limit from
the cuff or from the BPM to the cuff.
STATIC PRESSURE, the accuracy of the pressure
transducer is checked against an external reference
instrument.
How to set up the test see Chapter 6, Calibrations.
Press SELECT to view lamps

Any lamp not lit is defect
ART FREQ
00000
SET
00000
PUMP DIAGNOSTIC MENU

Art
HEPARIN PUMP DIAGNOSTIC

Counters
COUNTERS
4:20
Hep
SETFREQ EST-ACC ACC

00000
00000 00000
HCEN 9136 Rev. 10.2005
FM diagnostics
DIAGNOSTICS FM MENU
Var flow Pumps UF Valves
See Variable flow-diagnostics
See
Valves-diagnostics
See
UF-diagnostics
PUMP DIAGNOSTICS
Press direct keys to ctrl FM
See Pump diagnostics
HCEN 9136 Rev. 10.2005
4:21
Pump diagnostics
In Pump Diagnostics the AK 95 S enters normal treatment mode, starts the fluid part and
maintains a flow. It runs with the following set
values:
Conductivity
Temperature
Degass pressure
HPG pressure
14 mS/cm
37.5C
-610 mmHg
-100 mmHg
The machine uses concentrate pump A and

conductivity cell A to regulate the conductivity.
When the conductivity is stabilised (for 10 seconds) inside 5 % of the set value and the temperature is stabilised (for 10 seconds) inside 1C
of the set value the fluid path turns to green
instead of orange. The lit fluid path always
shows the bypass status.
Here follows a function description of the used
keys in diagnostic mode:
To regulate some useful parameters in Pump Diagnostics the following displays are available:
To adjust
Press
Display
Temp
TEMP
23.2
LOW
00.0
SET
37.5
HIGH
90.0
Cond
COND
6.26
LOW
0.00
SET
14.00
HIGH
25.00
TMP
HPG
-15
LOW
-700
SET
-100
HIGH
700
UF
volume
DEG PR
-610
LOW
-700
SET
-610
HIGH
0
Temperature
Conductivity
HPG pressure
Degass pressure
To display some useful parameters in Pump Diagnostics the following displays are available:
4:22
Press
Display
Venous
pressure
FL PUMP DTCY
485
40.5
CURR
109
Arterial
pressure
SUC PUMP DTCY

485
40.5
CURR
109
Blood
flow
FL PUMP SUC PUMP HPG PR DIAL PR

485
40.5
-250 -200
UF
rate
COND A
14.01
COND B
14.11
COND P
13.90
DEG PR
-602
HPG PR
-200
BLLEAK
005
HCEN 9136 Rev. 10.2005
Variable flow diagnostics

This mode can be used to check how many steps
the stepping motor needs to move to obtain a
flow of 500 ml/min.
1.
Start the AK 95 S, enter the Service menu

and select Calibrations.
2.
Place A-pickup tube in the concentrate

container.
3.
Select Other / Variable flow to initiate the

calibration.
DIAGNOSTIC FM MENU
Var flow Pumps UF
Valves
Following displays appears:

ADJUSTING VARIABLE DIALYSIS FLOW
Please wait XX seconds
STEPS
xx
FLOW
CALIB.STEPS
___ ml/min
yy
Steps: The position of the stepper motor

(steps). It can be adjusted with the set knob.
Flow: The average dialysis flow in the

AK 95 S.
Calibr. steps: The number of steps at

entrance to service/function check according
to a previous calibration.
Note: If variable flow is not installed following

attention will be displayed:
VARIABLE FLOW IS NOT INSTALLED
Check preset
When diagnostics is aborted (pressing HOLD)
the machine will re-position the motor to the
calibrated value and show the following information:
Please wait $$# seconds.
HCEN 9136 Rev. 10.2005
4:23
UF diagnostics
Valves diagnostics
DIAGNOSTIC FM MENU
Var flow Pumps UF
DIAGNOSTIC FM MENU
Var flow Pumps UF
Valves
Valves
Select UF with the SET knob and press the

SELECT key and following display appears:
Select Valves with the SET knob and press the

SELECT key and following display appears:
SELECT UF CELL TARATION

Complete
INLET VALVE (INVA)

Press SELECT key to toggle valve
Select Complete with the SET knob and press

the SELECT key and following display appears:
COMPLETE UF CELL TARATION

Please wait
A complete taration as in treatment is now
performed. When ready following display occurs:
COMPLETE UF CELL TARATION READY
Turn the SET knob and all the different valves

in the machine that are possible to turn on and
off will scroll on the Information display.
When the SELECT key is pressed the selected
valve toggles on or off. When the valves not are
selected they are off.
INLET VALVE
AIR INLET VALVE
RECIRCULATION VALVE
FLUSHING VALVE
RINSING VALVE
ZEROING VALVE
DIRECT VALVE CPU C
DIRECT VALVE CPU P
TARATION VALVE
EVACUATION VALVE
BYPASS VALVE CPU C
BYPASS VALVE CPU P
INVA
AIVA
REVA
FLVA
RIVA
ZEVA
DIVA
DIVA
TAVA
EVVA
BYVA
BYVA
Note! Be careful when open the AIVA to avoid

Fluid leakage into the monitor.
4:24
HCEN 9136 Rev. 10.2005
Logging mode
In the Logging mode it is possible to check the
condition and the status of both the hardware
and the software.
There are three types of logging facilities, internal logging (Intern), External logging (Extern)
and technical error logging (Errors).
To step backwards or exit, press
Before you enter the Logging mode this is displayed:

Logging
Service/Preset
Turn the set knob until the text "Logging" starts
blinking, confirm with
The actual information is shown on the information display, which is divided into three fields
(0 - 2).
It is possible to choose any AK 95 S parameter
for any of the three fields.
See Logging mode flow diagram.
field 0
HCEN 9136 Rev. 10.2005
field 1
field 2
4:25
Logging mode flow diagram

SELECT LOGGER FACILITY
Internal Errors
Time
Progver
When selecting logging

this information will be
displayed:
Shows program
version.
See next page,

Error buffers in
Logging mode
Shows total
run time
INTERNAL LOGGING SELECTION

Display Set-up A Set-up M
(See "Memory")
Display the logging parameters on the
information display see e.g. below:
LOGGING ORI-001
DISPLAY
xxx
ORB-000
xxx
ORB-000
xxx
This logging setup is automatically

stored and shows up next time
internal logging starts.
SET-UP PAR-INH
FIELD
Array
On
0
Display
name
FIELD
0
The logging setups is
automatically stored
in SAFERAM.
Parameter Select information display

inhibit.
field (0-2)
("ON or
"OFF")
ARRAY
SRI
INDEX
000
Use the Set knob when you want to

set the parameters.
Setting PAR-INH (PARameter
INHibit) to ON prevents the logging
display from disappearing if the
Blood Flow knob is touched or a
parameter button (Temp, Cond, etc)
is pressed.
FORMAT
1
Determines position of decimal
point (or displays in HEX). Not
necessary for S-arrays, see
"Arrays", page 4:28
Select array index (000 - 999).
Select the array to be displayed
(see "Arrays", page 4:27)
In which field the logged
parameter will appear.
4:26
HCEN 9136 Rev. 10.2005
Error buffers in Logging mode

SELECT LOGGER FACILITY
Internal Errors
Time
Progver
Select Errors:
Buf: 01 (11)
C COFB 088 043 20 Oct 05 16:37
For more information about the error message
refer to page 4:6 and the Error Code List for
AK 95 S, HCEN 9091.
HCEN 9136 Rev. 10.2005
4:27
Arrays
Use the set knob to select the array type.
The arrays used for service purpose are:
SRB
SRD
SRI
SRL
SRR
SRW
The different letters stands for:
First letter Second letter
S=Service R=RAM
Third letter
B=Byte
D=Double Word
I=Integer
L=Logical
R=Real
W=Word
Use the set knob to select arrays and press

to step backwards.
When it is necessary to look at two or three
different arrays at the same time, use the
possibility to choose a separate field on the
information display for each data.
Summary: 1. Set field
2. Set array
3. Set index
4. Push
twice to step back
5. Push display to see the logged

parameters.
4:28
HCEN 9136 Rev. 10.2005
Maintenance Manual
AK 95 / AK 95 S
October 2006
GAM
BRO
Maintenance Manual
Preventive maintenance procedures for

AK 95 / AK 95 S
General ........................................................... 5:2
Test equipment ............................................. 5:3
Preventive Maintenance: Base-kit ............
Parts ................................................................
How to exchange the parts included
in the Base-kit .................................................
Actions to carry out after the parts
have been exchanged ......................................
5:4
5:4
5:5
5:8
Preventive Maintenance: A-kit ...............

Parts ..............................................................
How to exchange the exterior parts
included in the A-kit ......................................
Actions to carry out after the parts have
been exchanged .............................................
5:14
5:14
Preventive Maintenance: B- and C-kit ...

Parts ..............................................................
How to exchange the parts included
in the B- and C-kit .........................................
been exchanged .............................................
5:17
5:17
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
5:15
5:16
5:18
5:20
5:1
Maintenance Manual
General
To ensure proper operation of AK 95 / AK 95 S,
a qualified service technician must perform a
complete series of preventive maintenance
procedures at regular intervals.
The maintenance and calibration information
that you need to use is provided in this manual.
The preventive maintenance procedures have
been devised to require a minimum of time while
ensuring that the machine is maintained in
optimum operation condition.
Included in the preventive maintenance procedures are checks to verify normal machine
operation. Should the machine fail to pass any of
these tests, repair or calibration might be
needed, then repeat the tests until the specifications are met.
Note!
All parts in the A-kit are possible to exchange
without opening the dialysis machine.
* The contents of the B-kit is the same as the
contents of the C-kit with one exception;
the C-kit contains complete 2- and 3-way valve
housings instead of separate valve membranes.
Therefore either select the B-kit or the C-kit.
Select the one that meets your specific need
best.
When performing preventive maintenance
procedures or calibrations, which require access
to the interior of the machine, you must have
proper electrostatic safety devices (i.e. wrist
grounding straps or grounding mats) in place to
prevent damage to electrostatic sensitive components within the machine.
It is mandatory to perform at least a preventive

maintenance every second year.
A yearly maintenance is recommended. The rate
of preventive maintenance might be different
due to variations of the operating environment.
The AK95 / AK 95 S will perform as designed
only if it is used and maintained in accordance
with Gambros instructions.
5:2
Any warranties made by Gambro with respect to

the AK 95 / AK 95 S are void if the equipment is
not used in accordance with the instructions
provided. Gambro will not accept responsibility
for any damage or injury resulting from improper use or maintenance or unauthorized
repair.
During repair of any of the parts in the flow

path, special care should be taken and a good
hygiene should be kept.
To fulfill the preventive maintenance procedures

for AK 95 / AK 95 S some parts must be exchanged. The necessary parts to be exchanged
are available in a Base-kit and three complementary kits:
Checklists are provided in the Spare Parts

Instruction that is included in the maintenancekits. The purpose of these checklists is to record
the work done.
Base-kit (K40182001)
A-kit (K40179001): Includes exterior parts
B-kit* (K40180001): Overhauling servicekit (with separate valve membranes)
C-kit* (K40181001): Overhauling servicekit (with complete 2- and 3-way valves)
Note! After maintenance a disinfection program

must be performed before a treatment is performed.
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Maintenance Manual
Test equipment
Test equipment needed to perform maintenance.
Test equipment:
Tolerance:
Manufacturer:
Gambro Order
number:
Conductivity measurement
Pressure measurement
0.1 mS/cm
2mmHg to 200mmHg
1% beyond 200mmHg
If BPM is installed:
0.8mmHg
MESA, IBP
MESA, IBP, Druck
Temperature measurement:
Digital Voltmeter
Measuring glass
Blood leak Calibration
Cover
Gauge pin kit for blood pump rollers
(including three different pins)
0.2C
0.5%
5 ml
N/A
MESA, IBP
Fluke
Gambro
K40169001
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)

T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Gambro
K40158001
Gambro
K40158002
K40158003
K40158004
K13983002
T = wall thickness of the blood tubing

Gauge pin kit for blood pump rollers
(to be ordered separately)
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)

T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Calibration tube kit

Drip chamber
Tube for calibration of
priming detector
Safety tester
N/A
N/A
N/A
Gambro
According to IEC 60601-1
*BPM test equipment

*BPM Cuff
*pH buffers
N/A
N/A
0.07 pH units
Rigel, Biotec,
Metron
Gambro
Gambro
Magnet for blood pump cover
Gambro
K22151001
100900141
pH 7 100810001
pH 9 100810002
K19049001
* If installed
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
5:3
Maintenance Manual
Base-kit
Preventive Maintenance: Base-kit

Parts
The Base-kit (K40182001) includes all parts
necessary to fulfill the mandatory preventive
maintenance procedures for AK 95 / AK 95 S.
Base-kit
Monitor
AC/DC
A K 95 S
AK 95 S
AK 95 S
AK 95 S
AK 9 5 S
Part No.
K23734001
K12966001
K16538A
100319061
100319060
K40136001
Qty
1
1
2
2
2
1
100319054
AK 95 S
AK 9 5 S
A K 95 S
AK 95 S
Denomination
Air filter, AC/DC
Air filter, cover
Concentrate filter, A and B-connector
O-ring, A and B-connector (male)
O-ring, A and B-connector (female)
Level detector, deairating chamber
O-ring, Level guard (deairating
chamber)
O-ring, degassing chamber (bottom)
O-ring, degassing chamber (top)
O-ring, dialyzer connectors
O-ring, ultrafilter holder (for UFD)
100319050
100319008
100319009
100319029
1
1
2
2
AK 95 S
Square ring, ultrafilter holder (for UFD)
K14920001
AK 95 S
AK 95 S
Sample port for 6 mm tube

Label
K20219002
K24092001
1
1
1
M M 95
O-ring, BiCart holder (upper and lower) 100319008
MM 95
MM 95
MM 95
Concentrate filter, from BiCart holder

O-ring, mixing chamber (bottom)
O-ring, mixing chamber (top)
1
2
2
AK 95 S
K16538A
100319050
100319008
Note!
As a complement to the Base-kit, three additional kits are available; A-, B- and C-kit.
5:4
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Maintenance Manual
Base-kit
How to exchange the parts included in

the Base-kit
1.
2.
First perform a combined heat disinfection

program with CleanCart C or liquid citric
acid.
Then perform a heat disinfection program
in combination with CleanCart A or a
Chemical disinfection program with sodium
hypochlorite. Refer to the AK 95 or AK 95 S
Operators Manual.
4.
Change concentrate filters, K16538A, on

the A and B-concentrate connectors.
5.
Change o-rings, 100319061, on the A and

B-concentrate connectors (male).
Change air filter, K23734001, in the

AC/DC - power supply unit.
100319061
6.
3.
Change air filter, K12966001, in the cover

of AK 95 / AK 95 S.
Change o-rings, 100319060, O-ring, A- and

B-connectors (female)
100319060
05
06
07
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
08 09
10
5:5
Maintenance Manual
7.
Change the level detector, K40136001, in

the deairating chamber.
Use the attached o-ring, 100319054.
10.
Change the O-rings, 100319029, and

square-ring, K14920001 in the ultrafilter
holder. (Only for AK 95 S with UFD-kit)
100319029
K40136001
K14920001
100319054
100319029
8.
Change both upper, 100319008, and lower

o-ring, 100319050, in the degassing
chamber.
11.
Change the sample port for 6 mm tube,

K20219002.
12.
Change both o-rings, 100319008, in the

BiCart holder (upper and lower).
100319008
100319050
9.
Change the O-rings, 100319009, in the

dialyzer connectors.
100319008
100319008
5:6
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Maintenance Manual
13.
Change concentrate filter, K16538 A, from

the BiCart holder inside the MM 95.
14.
Change both upper, 100319008, and lower

o-rings, 100319050, in the mixing
chambers.
100319008
100319050
15.
Mark month and year for the next

scheduled preventive maintenance. Attach
the label to the rear cover of the machine.
05
06
07
08 09
10
10
05
06
07
08
09
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
5:7
Maintenance Manual
Base-kit
Actions to carry out after the parts

have been exchanged
1.
Check that the screws for the blood pump

are tightened. (Both inside the BM and
behind the blood pump rotor)
8. BPM-test
Note!
Following text is valid for machines equipped
with the SunTech blood pressure module
(K24274001). For machines equipped with the
Colin blood pressure module (K23564001), refer
to HCEN9095, revision 10.2005 for technical and
maintenance information about BPM.
2.
Check that the screws for the hose clamps

on the water inlet and drain tube are
tightened.
3.
Check that the wheels are tightened.
4.
Perform the Protective Earth Test (PET)

according to instructions available in
HCEN12190, Electrical safety inspections
for AK-machines.
8.1 Test method:
Check the protective earth resistance:
Measure between TP 5 (Z0VL) on the

control CPU board and the metal on the
heater rod.
Measure in M, should be > 1 M. The
machine must be empty and switched off
during measurement.
Note! Mount the blood monitor on the

fluid monitor.
In the BPM service menu the following sub-tests

are included:
- Air leakage test: measures that the equipment
is airtight.
- Inflation speed test: measures the time to fill
the cuff with air.
- Static pressure: Check of pressure transducer
calibration
5.
6.
Erase the error code buffers. Enter service

menu > Diagnose > System > Errors >
Erase.
7.
Calibrate the A/D converters for AK 95 S,

see chapter "Calibrations" in the Service
manual.
Attach BPM cuff, 100900141, tight to the

BPM
test equipment, K22151001.
Start the AK 95 S with the main switch
and the ON/OFF button.
Enter Service mode.
Enter Diagnostics mode.
Select BM, Others, BPM
8.2 BPM sub-tests
Each of the tests can be carried out separately

but the above order for carrying out the sub-tests
is recommended.
Check that the results from the sub-tests not
exceed following limits:
- Air leakage: maximum 18 mmHg/ 3 min
- Inflation speed: 2 -11 s
- Static pressure: Maximum deviation from
reference to be within 3 mm Hg.
50 3 mmHg
150 3 mmHg
250 3 mmHg
5:8
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Base-kit
8.3 Check of air leakage

By entering this test mode the air leakage for
the BPM module, cuff hose and cuff will be tested
automatically.
Before entering the test mode cuff and cuff hose
to be connected to the AK 95 S.
Cuff to be wrapped tight to the BPM test equipment.
BPM test equipment is used to simulate the
patient arm circumference. The air leakage is
only tested for 90 sec but the value is recalculated for 3 minutes.
If the displayed value is above 18 mm Hg / 3
minutes, this indicates that there is a possible
air leakage in the system.
Maintenance Manual
8.5 Check of pressure transducer calibration and

measured pressure
By entering this test mode it will be possible to
check the actual pressure value for the BPM
pressure on the AK 95 S display.
Before entering the test mode, pressure transducer calibration tube kit K13983002 to be
connected to the BPM connector. No cuff and
cuff hose to be connected.
Note! The pressure transducer calibration tube
kit must be drained before being connected, to
make sure that no fluids or particles enters the
BPM connector or tubing's. This might otherwise
damage or destroy the sensitive BPM sensors.
It is of course also possible to perform this test

without the cuff and cuff hose connected but then
the test will only check for air leakage within the
AK 95 S. In this case replace the cuff and cuff
hose by a tube, which is closed.
When "Measured pressure" is displayed it is

possible to start applying the external reference
pressure.
8.4 Check of inflation speed
To check the actual pressure value, external

pressure reference instrument to be connected
and external pressure of 250, 150, 50 mm Hg to
be applied. Check deviation from reference
pressure instrument for displayed value.
By entering this test mode the capacity for the

pump within the module will be tested automatically. Before entering the test mode cuff and cuff
hose to be connected to the AK 95 S.
Note! Pressures shall be applied very carefully

so that no overpressures occur.
Cuff to be wrapped tight to the BPM test equipment. If the displayed time is above 11 seconds,
this test indicates that the pump is worn-out.
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
5:9
Maintenance Manual
9.
9.1
Priming detector calibration

9.2
Select Transducer, External and PRIMING

DETECTOR from the selection diagram.
9.3
Press "Select" to start the calibration

routine.
9.4
Insert an empty tube in the priming

detector and press "Select".
Use the normal tube from the bloodline.
9.5
The calibration is now done automatically

and the calibration factor is written into
the EEPROM.
9.6
When the info. display shows "EEPROM

STORAGE COMPLETED", the calibration
is completed.
9.7
10.
11.
Base-kit
Use following formula to calculate which

gage pin to use:
2 * wall thickness * 0,7 (mm)
Check the range between the blood pump
rollers and the path according to the
picture below.
= Measuring
Press "Hold" to exit.
Adjust range between the blood pump

rollers and the path if it is necessary.
Note! If a technical error is detected, the

calibration must be restarted, or the
priming detector replaced.
The GO pin should barely pass within the

calibrating area.
Measure the power on battery B1 on the

Protective driver board, exchange if the
value is below 2,6 V (Note! The machine
must be switched on when measuring).
Control of the blood pump occlusion
Check surface on the roller at the pump
rotor, if it is damaged exchange the unit.
The roller unit should easily go back to
upper end position when it has been
pressed down to end position, exchange
unit if it gets stuck in any position.
The STOP pin is NOT allowed to pass in

any point within the calibrating area.
Note! Put grease on the GO and STOP
pins when not used and store gage in
plastic bag to prevent it from corroding.
Note! The gauge pins can also be ordered
separately:
T=1.1 (white) K40158002
T=1.6 mm (red) K40158003
T=2.0 mm (blue) K40158004
Note! If the blood lines have a different

wall thickness, the occlusion of the blood
pump must be adjusted to the right size.
Use the gauge pins (stop/go) available in
the kit K40158001. The kit includes
following three different gauge pins:
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)
T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
5:10
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Maintenance Manual
Base-kit
12.
Enter Service/Calibr/Transducers/
External/ Arterial pressure transducer.
16.
12.1 Press "Select" to start calibration routine.

12.2 Make sure that nothing is connected to the
transducer (zero pressure)
12.3 Check zero level of the Arterial Pressure
Transducer.
Tolerance: 5 mmHg.
Calibrate if necessary (see chapter
calibration for details).
13.
Enter Service/Calibr/Transducers/
External/ Venous pressure transducer
CPU P.
Check the zero level of the three pressure

transducers:
- Degassing pressure transducer
- HPG pressure transducer
- Pressure Dialysis, PD
Note! To reach atmospheric pressure in
the transducer housing, disconnect the
corresponding tube.
17.
If installed: Calibrate the pH-sensor with a

buffer solution according to the Calibration
manual.
18.
Remove the blood leak detector cover and

clean the inside of the blood leak housing.
Mount a blood leak calibration cover. Make

sure that the filter is in horizontal position, start the AK 95 S.

transducer (zero pressure).
Enter the Service menu, select calibration,

transducer, intern and blood leak detector.
Place A-pickup tube in concentrate container.
13.3 Check zero level of the Venous Pressure

Transducer.
Tolerance: 5 mmHg.
Press "Select" to enter the blood leak

calibration routine.
13.4 Enter Service/Calibr/Transducers/

External/ Venous pressure transducer
CPU C.
Note! Let the machine stabilize in

conductivity and temperature (37.5 C) a
few minutes.

Wait for green fluid path.
transducer (zero pressure).
13.7 Check zero level of the Venous Pressure
Transducer.
Tolerance: 5 mmHg.
14.
Enter Diagnose/BM/Pumps and check that

the blood pump stops when the cover is
opened.
15.
Start the blood pump and let it run at

lowest possible speed. Open the blood
pump cover and place a magnet (1) on the
sensor for the cover. Stop the blood pump
rotor by manually grabbing the handle (2).
Check that the power to the blood pump
motor is switched off within 2 seconds.
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Check the blood leak detector limits 0 and

100 10.
19.
Drain the AK 95 S and replace the blood

leak calibration cover.
20.
Attach pressure reference instrument

before the heater. Use a silicon T.
Note! Be careful when opening the fluid
tubes. Put a piece of paper around the tube
connector to avoid leakage inside the
monitor.
5:11
Maintenance Manual
21.
22.
23.
24.
Base-kit
Start the machine using the following

settings: Suitable mode (Acetate or
Bicarbonate) UF
Temperature 37 C
Conductivity 14 mS/cm
28.
Perform a full calibration of the UF-cell

according to the Service manual.
29.
Place the blood monitor on the fluid

monitor. Let the machine pass Fch.
Run the machine for at least 30 minutes

with the fluid passing through the
measuring cell of the Reference Instrument before continuing with the check of
functions and calibrations. Meanwhile,
check the fluid path for air leakages, fluid
leakages and salt deposits.
30.
Start the heparin pump.
31.
Check the DC leakage between TP 5

(Z0VL) on the Control CPU board and the
metal on the heater rod. Measure in DC
Voltage, should be < 1 V.
32.
Place the blood monitor on the sideboard.
33.

cover of the suction pump motor. Measure
in DC Voltage, should be < 1 V.
34.

cover of the degassing pump motor.
Measure in DC Voltage, should be < 1 V.
35.

suction pump head. Measure in DC
36.

degassing pump head. Measure in DC
Adjust the second pressure regulator to

120-125 mmHg, before the heater,
according to the Service Manual.
Turn off the power supply main switch.
Disconnect the silicone T-connector.
Note! Be careful when opening the fluid
tubes. Put a piece of paper around the tube
connector to avoid leakage inside the
monitor.
25.
Turn on the power supply main switch

again and start the AK 95 S.
26.
Check the conductivity indications, at

approximately 14 mS/cm.
Use GXL - fluid monitor screen and a
reference instrument connected to the
dialysis fluid tubes.
The indicated conductivity values (for
cond.cell P) in GXL should correspond to
the indication on the reference instrument. The maximum deviation is 0.3 mS/
cm.
27.
Check the temperature indications, at

approximately 37 C.
Use GXL - fluid monitor screen and a
reference instrument connected to the
dialysis fluid tubes.
The indicated temperature value (at the
conductivity cell P) should correspond to
the indication on the reference instrument. The maximum deviation is 1.5 C.
If the deviation is more than the stated
tolerance; the affected temperature
transducer must be exchanged.
5:12
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Maintenance Manual
Base-kit
37. Simulated treatment

Note! The following test procedure should
preferably not be started or stopped during a
taration of the UF-system. In this case there
might be a small difference in volume.
Simulate a venous pressure of approx.
50 mm Hg by blocking the pressure port with a
blocked piece of tubing and turning the level
adjustment knob.
Insert the filled venous drip chamber in the air
detector.
Note! It is very important to do these things

more or less simultaneously i.e. within seconds.
Check the residual volume at TIME = 0:00.
Approved residual volume: 100 ml +/- 50 ml
Repeat the test if smaller deviations appear.
Note! All kind of fluid alarms (conductivity etc.)
has to be avoided.
38.
Check that the overload protection on the

heparin pump is working.
39.
Check the arterial clamp by attaching the

calibration tube set into the arterial clamp.
Enter priming mode and create a level
detector alarm to get the clamp closed.
Apply a pressure of 600 mmHg. Check that
the pressure does not fall more than 30
mmHg in 15 seconds.
40.
Check the venous clamp by attaching the

calibration tube set into the venous clamp.
Enter priming mode and create a level
detector alarm, by lowering the level in
the drip chamber, to get the clamp closed.
Apply a pressure of 600 mmHg.
Check that the pressure does not fall more
than 30 mmHg in 15 seconds.
41.
If installed: Check the battery backup by

disconnecting the mains plug. Let the
machine run for at least 1 minute.
Press fluid bypass-button (for bypass mode).

Connect a T-piece to the dialysis tubings. Make
sure that the tubing is long and thin enough to
create a TMP of approx. 200100 mm Hg during
the simulated treatment.
Press fluid bypass-button (for direct mode).
Put the end of the tube in a measuring glass
placed on the bottom tray.
Note! The position of the measuring glass will
affect the TMP.
Set the blood pump speed to 100 ml/min and
start the blood pump.
Set minimum UF-rate to 0.0 l/h.
Make sure the measuring glass is filled to 1.00 l
with water of 37.0 C.
Note! This is not a capacity test of the

backup batteries.
42.
Set a UF-volume of 0.9 l and treatment time of

1:00 h.
Perform the Earth Leakage Test (ELT) and

the Patient Earth Leakage Test (PLT)
according to instructions available in
HCEN12190, Electrical safety inspections
for AK-machines.
Check that the tube to the measuring glass is

filled with water and all air bubbles are evacuated. Let the UF-rate stabilize.
Simulate blood in the priming detector with a
piece of paper.
Reconnect the mains plug to the outlet

supply of an electrical safety tester.
43.
Perform heat/chemical disinfection.
Make sure (again) that the measuring glass is

filled to 1.00 liter.
Press the UF START/STOP button.
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
5:13
Maintenance Manual
A-kit
Preventive Maintenance: Supplementary A-kit

Parts
The A-kit is designed to be used as a complementary addition to the Base-kit for the preventive
maintenance procedures of AK 95 / AK 95 S.
The A-kit (K40179001) includes following exterior
parts:
A-kit
Monitor
A C/ D C
A K 95 S
AK 95 S
A K 95 S
AK 95 S
AK 95 S
AK 95 S
AK 95 S
AK 95 S
AK 95 S
Denomination
Air filter, AC/DC
Air filter, cover
Connector kit compl. (blue)
Connector kit compl. (red)
Dialyzer tubing kit compl. (blue)
Dialyzer tubing kit compl. (red)
Washer, blood pump rotor
Pick-up tube, A (white)
Pick-up tube, B (blue)
Pick-up tube, (yellow)
Part No.
K23734001
K12966001
K40183001
K40184001
K40185001
K40186001
K07316001
100850007
100850008
100850021
Qty
1
1
1
1
1
1
4
1
1
1
Note!
All parts in the A-kit are possible to exchange
without opening the dialysis machine.
5:14
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
A-kit
Maintenance Manual
How to exchange the exterior parts

included in the A-kit
1.
Change air filter, K23734001, in the

AC/DC - power supply unit.
4. Change the dialyzer tubings complete,

K40185001 (blue) and K40186001 (red).
K40186001
2.
Change air filter, K12966001, in the cover

of AK 95 S.
B
A c e ta te
K40185001
5. Add/change the washers for the blood pump

rotors.
K07316001
05
06
07
08 09
10
3. Change the connector kit complete,

K 40183001 (blue) and K 40184001 (red).
K40184001
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
6.
Change the Pick-up tubes.

- Pick-up tube, A (white) 100850007
- Pick-up tube, B (blue) 100850008
- Pick-up tube, (yellow) 100850021
B
A c e ta te
K40183001
5:15
Maintenance Manual
A-kit

been exchanged
1.
First perform a heat disinfection program.

Refer to the AK 95 or AK 95 S Operators
Manual.
2.
After the heat disinfection; re-tighten the

nuts of the dialyser connector set to the
machine.
B
A c e ta te
Check the range between the blood

pump rollers and the path according to
the picture below.
Nuts
= Measuring
Adjust range between the blood pump
rollers and the path if it is necessary.
The GO pin should barely pass within
the calibrating area.
3.
Let the machine pass FCH.
4.
Control of the blood pump occlusion

Check surface on the roller at the pump
rotor, if it is damaged exchange the unit.
The roller unit should easily go back to
upper end position when it has been pressed down to end position, exchange unit if
it gets stuck in any position.
Note! If the blood lines have a different
wall thickness, the occlusion of the blood
pump must be adjusted to the right size.
The STOP pin is NOT allowed to pass

in any point within the calibrating
area.
Note! Put grease on the GO and STOP
pins when not used and store gage in
plastic bag to prevent it from corroding.
Note! The gauge pins can also be
ordered separately:
T=1.1 (white) K40158002
T=1.6 mm (red) K40158003
T=2.0 mm (blue) K40158004
Use the gauge pins (stop/go) available in

the kit K40158001. The kit includes
following three different gauge pins:
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)
T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Use following formula to calculate which
gage pin to use:
5:16
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
B- and C-kit
Maintenance Manual
Preventive Maintenance: Supplementary B- and C-kit

Parts
The B- and C-kits are designed to be used as a
complementary addition to the Base-kit for the
preventive maintenance procedures of AK 95 /
AK 95 S.
The B-kit, K40180001, and the C-kit, K40181001,
includes following overhaul parts:
Note!
The contents of the B-kit is the same as the
contents of the C-kit with one exception;
the C-kit contains complete 2- and 3-way
valve housings instead of separate valve
membranes. Therefore either select the B-kit
or the C-kit. Select the one that meets your
specific need best.
B-kit
Monitor
AK 95 S
A K 95 S
Denomination
Arterial pressure line (compl.)
Venous line for level adjustment
Part No.
K15168001
K19459A
AK 95 S
Valve house complete, degassing chamber
K16952A
K08056C
100312141
100312032
100335001
1
4
4
100335001
K21557006
2
1
K23031004
AK 95 S
AK 95 S
AK 95 S
AK 95 S
M M 95
M M 95
MM 95
Valve membranes: AIVA, ZEVA, DIVA,

BYVA, TAVA, EVVA, FLVA
Santoprene tube (m)
Silicon tube (3x2mm) (m)
O-ring, (Parker coupling to and from INPS)
O-ring, (Parker coupling from heat exch.)
Spike kit, BiCart holder (lower)
Spike kit, BiCart holder (upper) incl. non
return valve
Qty
1
1
C-kit
Monitor
AK 9 5 S
AK 95 S
Denomination
Arterial pressure line (compl.)
Venous line for level adjustment
Part No.
K15168001
K19459A
AK 95 S
Valve house complete, degassing chamber
K16952A
AK 95 S
Complete 2-way valves:

AIVA, ZEVA, DIVA, BYVA, TAVA, EVVA
K15235A
AK 95 S
Complete 3-way valves:

FLVA
K21139003
AK 95 S
AK 95 S
AK 95 S
Santoprene tube (m)

Silicon tube (3x2mm) (m)
O-ring, (Parker coupling to and from INPS)
100312141
100312032
100335001
1
4
4
MM 95
MM 95
O-ring, (Parker coupling from heat exch.)

Spike kit, BiCart holder (lower)
Spike kit, BiCart holder (upper)
incl. non return valve
100335001
K21557006
2
1
K23031004
M M 95
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
Qty
1
1
5:17
Maintenance Manual
B-and C-kit
How to exchange the parts included in

the B- and C-kit.
1.
Change both the venous and arterial

pressure monitoring line, including disc
filter.
Arterial line: K15168001
Venous line for level adjustment: K19459A
3b.
C-kit only!
Change following complete 2-way valves,
K15235A: AIVA, ZEVA, DIVA, BYVA, TAVA
and EVVA.
K15235A
2.
3c.
Change the valve house complete,

K16952A, on the degassing chamber.
C-kit only!
Change the complete 3-way valve,
K21139003, for FLVA..
K21139003
3a.
5:18
B-kit only!
Change valve membranes, K08056C,
for following valves: AIVA, ZEVA, DIVA,
BYVA, TAVA, EVVA and FLVA.
See instructions on page 5:20.
4.
Change all the Santoprene tubes in the

fluid monitor.
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
Maintenance Manual
B- and C-kit
5.
Change all the Silicone tubes in the fluid

monitor.
8.
Change both the upper and the lower

spike kit in the BiCart-holder.
K23031004 (Upper)
K21557006 (Lower)
Assemble according to machine
configuration.
6.
Change the o-rings, 100335001, in the

parker couplings to and from INPS.
100335001
100335001
7.
Change the o-rings, 100335001, in the

parker couplings from the heat exchanger.
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
5:19
Maintenance Manual
B-and C-kit
Replacing valve membranes

Correct assembly procedure of the housing and
membrane is essential for proper function and
preventing future leaks.
Tighten the screws with a torque of

approximatly 0,7 Nm. Make sure that selflocking nuts are used.
Place the membrane in the valve housing with

the seam on the periphery of the silicone
membrane facing from the magnet of the valve.
Note! Do not overtighten the screws, this will

deform the valve housing and cause leakage.
Valve mounting tool K15391C

A special service tool for mounting of the valve
membrane correctly in the valve housing is
available.
5:20
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
B- and C-kit
Maintenance Manual

been exchanged
1.
First perform a heat disinfection program.

Refer to the AK 95 or AK 95 S Operators
Manual.
2.
AK 95 / AK 95 S HCEN12189 Rev. 10. 2006
5:21
Maintenance Manual
5:22
AK 95 / AK 95 S HCEN12189 Rev.10. 2006
HCEN12189 Gambro Lundia AB,1996, 2001. Revision October 2006

Box 10101
SE-220 10 Lund
Sweden
Tel:+46 46 16 90 00
Fax:+46 46 16 96 96
www.gambro.com
Calibrations
6. Calibrations
Contents
Calibrations
Technical Facilities ..................................... 6:2
Before calibration ........................................ 6:2
A/D Converters
A/D Converters ........................................... 6:3
Transducers
Calibration of linear transducers ............... 6:4
Selection diagram .................................. 6:4
Venous Pressure Transducer Calibr ...... 6:5
Arterial Pressure Transducer Calibr .... 6:6
Priming Detector calibration ................. 6:7
Occlusion adjustment, blood pump ....... 6:7
Blood Leak Detector calibration ............ 6:8
Conductivity Transducer calibration .... 6:9
Dialysis Pressure Transd Calibr ......... 6:10
Degassing Pressure Transd Calibr ...... 6:11
pH transducer calibration ................... 6:12
Pressure Regulator Calibr, PR 1 ......... 6:14
Pressure Regulator Calibr, PR 2 ......... 6:14
HPG Pressure Transducer Calibr ........ 6:15
Variable flow calibration ...................... 6:16
UF Calibration .......................................
General .................................................
Complete ..............................................
Intern ....................................................
Verify ....................................................
6:17
6:17
6:18
6:19
6:20
BPM test .................................................. 6:21
HCEN 9138 Rev. 10.2005
6:1
Calibrations
Calibration AK 95 S
Warning! After completing the calibrations, the conductivity value must always be confirmed by the
hospital laboratory.
Technical Facilities
The following instructions are based on the
availability of some technical facilities, listed
below.
Before calibration
To get information about the use of the
control buttons, read chapter 4; Service
Technicians Guide.
Ordering no:
UF - calibration:
UF-calibration box
K21908002
AD:
Digital voltmeter
Priming detector:
A piece of blood tube used at the hospital.
Blood leak detector
Calibration cover
K40169001
Pressure
Reference instrument
Calibration kit
300333001
K13983002
Special tool
For silicone tube connectors
K12755001
Calibration kit
6:2
HCEN 9138 Rev. 10.2005
Calibrations
AD Converters
1.

2.
Choose AD-converter.
5.
Set the AD REF VOLTAGE on the

display to the value shown on the voltmeter and press
When selecting AD-Converter from the display
CPU X AD
xx.xx mV
4.
START
UF
STOP
CPU X
MM95
Select an AD-converter with the SET knob

and press
Press
to load the value into the
EEPROM.
SELECT AD-CONVERTER
CPU-C
CPU-P
CPU-W
3.
6.
key following
with the SET knob and press

display appears:
7.
AD-REF VOLTAGE STORED
Press
to exit.
key.
LOW
xx.xx
REF SET
xx.xx
HIGH
xx.xx
Measure the voltage (using a 4.5 digit

voltmeter), between following testpoints or
across the resistor:
CPU
Testpoint Ref
CPU-C
CPU-P
CPU-W
MM 95
Tetspoint
TP 6
TP 1
TP 3
R 24
CPU C driver board
TP 5
TP 2
TP 4
R 24
Circuit board
Limits (mV)
Control Driver board

Protective Driver board
Protective CPU board
MM I/O board
45.00 - 55.00
45.00 - 55.00
4500 - 5500
45.00 - 55.00
AD ref voltage range:

45.00 to 55.00 mV

45.00 to 55.00 mV
PVREF
TP1
TP2
Z0VAD
TP 5
CPU C A/D ref
TP 6
Buzzer

4.500 to 5.500 V
TP3
WREF
CPU W PROM
TP4
Z0VRW
MM I/O AD ref voltage range:

45.00 to 55.00 mV
(TP1)
(TP2)
R24
CPU W
SafeRAM
pH plug
HCEN 9138 Rev. 10.2005
6:3
Calibrations
Transducers
Calibration of linear
transducers
1.
Start the AK 95 S, enter the Service

menu and select Calibrations.
2.
Choose Transducers
3.
Follow the instructions for each

calibration.
Select Extern for no flow

(pumps stopped).
Select Internal and the AK 95 S maintains a flow during the calibration.

Independently wich flow support is chosen
the Selection diagram turns up.
4.
When turning the SET knob all the

different transducers that are possible to
calibrate will scroll on the Information
display.
Selection diagram
VENOUS PRESSURE TRANSDUCER CPU P
Run Time Meter
VENOUS PRESSURE TRANSDUCER CPU C
pH TRANSDUCER
PRIMING DETECTOR
BLOOD LEAK DETECTOR
6:4
DIALYSIS PRESSURE TRANSDUCER
CONDUCTIVITY A B P TRANSDUCERS
HCEN 9138 Rev. 10.2005
Calibrations
Venous Pressure Transducer Calibration VEN PR

1.2
1.
2.
3.
4.
5.
Connect the Gambro reference instrument

(together with a calibration tube set) to
the venous pressure transducer on the
front of the AK 95 S, see fig. below.
Zeroset the reference instrument, wait for
stable reading.
Select Transducers, External and
VENOUS PRESSURE TRANSDUCER
CPU P from the selection diagram.
Press
to confirm the selected trans-
ducer.
6.
Apply zero pressure by opening the three

clamps A, B and C on the calibration tube
set. Set the REF SET value on the
AK 95 S to 0 mmHg.
7.
Press
8.
If the lit
to enter the setting.

START
UF
STOP
key is pressed at this time
the machine stores the offset for the

transducer in the EEPROM and updates
the checksum.
11.
LOW
-550
Set the REF SET value on the AK 95 S

to the reading on the reference instrument
and press
12.
REF SET HIGH

+500
550
Press
START
UF
STOP
.
to load the calibration values
into the EEPROM.

13.
When the EEPROM storage is ready,

press
to exit.
Continue with the venous pressure transducer

calibration for CPU C.
Follow this instruction except for paragraph 4,
where VENOUS PRESSURE TRANSDUCER
CPU C shall be selected instead of CPU P.
If a calibration error occurs:
Try to do the calibration again.
If the error occurs a second time:

Change the transducer and the transducer
board.
Report to your Gambro service representative the error message on the error display.
For the sensitivity calibration

(the slope):
Close clamp A. Apply a pressure of approx.
-500 mmHg, shown on the reference instrument. Close clamp B.
VEN PR
1.2
9.
LOW
-550

and press
10.
REF SET HIGH

+500
550
twice.
Open clamp A and B, then close clamp A

again. Apply a pressure of approx. +500
mmHg, shown on the reference instrument. Close clamp B.
C
B
A
HCEN 9138 Rev. 10.2005
6:5
Calibrations
Arterial Pressure Transducer Calibration

1.

(together with a calibration tube set) to
the arterial pressure transducer on the
front of the AK 95 S, see fig. below.
2.

stable reading.
3.

ART PR
1.2
11.
LOW
-550
HIGH
550

and press
12.
REF SET
+500
Press
START
UF
STOP
.
into the EEPROM.

4.
5.
Select Transducers, External and

from the selection diagram.
Press

press
to exit.
ducer.
6.
13.
Apply zero pressure by opening the three

clamps A, B and C on the calibration tube
AK 95 to 0 mmHg.
7.
Press
8.
If the lit
START
UF
STOP
key is pressed at this time

board.
the machine stores the offset for the

transducer in the EEPROM and updates
the checksum.
For the sensitivity calibration
(the slope):
-500 mmHg, shown on the reference instrument. Close clamp B.
ART PR
1.2
9.
LOW
-550
HIGH
550

and press
10.
REF SET
-500
twice.

6:6
HCEN 9138 Rev. 10.2005
Calibrations
Priming Detector calibration
Occlusion adjustment, blood pump/

infusion pump
1.

2.
Select Transducer, External and

PRIMING DETECTOR from the selection
diagram.
3.
Press
4.
The display shows:
to start calibration routine.
INSERT TUBE
Press SELECT to confirm
5.
Note! If the blood lines/infusion lines have a

different wall thickness, the occlusion of the
blood pump must be adjusted to the right size.
Use the gauge pins (stop/go) available in the kit
K40158001. The kit includes following three
different gauge pins:
Insert an empty tube in the priming

detector and press
Use the normal tube from the blood line.

6.
Check surface on the roller at the pump rotor, if

it is damaged exchange the unit. The roller unit
should easily go back to upper end position when
it has been pressed down to end position, exchange unit if it gets stuck in any position.
The calibration is now done automatically

and the calibration factor is writen into
the EEPROM.
7.
When the info. display shows EEPROM

STORAGE COMPLETED, the calibration
is completed.
8.
Press
T = 1.1 (Stop pin = 1.1*2*0.7 = 1.5mm)

T = 1.6 (Stop pin = 1.6*2*0.7 = 2.2mm)
T = 2.0 (Stop pin = 2.0*2*0.7 = 2.8mm)
Use following formula to calculate which gage
pin to use:
to exit.
If an technical error is detected, the calibration

must be restarted, or the priming detector
replaced.
Check the range between the blood pump rollers

and the path according to the picture below.
Adjust range between the blood pump rollers and
the path if it is necessary.
The GO pin should barely pass within the calibrating area.
The STOP pin is NOT allowed to pass in any
point within the calibrating area.
Note! Put grease on the GO and STOP pins
when not used and store gage in plastic bag to
prevent it from corroding.
= Measuring
HCEN 9138 Rev. 10.2005
6:7
Calibrations
Blood Leak Detector calibration

1.
2.
3.
Make sure there is no fluid in the AK 95 S

Monitor. If fluid in the monitor, press
Rinse/Drain.
Remove the blood leak detector cover and
clean the inside of the blood leak housing.
Mount a blood leak calibration cover
(K40169001), make sure that the filter is in
horisontal position .
Start the AK 95 S, wait until buzzertest is
done and bargraphs are lit.
4.

5.
Select Transducer, Intern and

BLOOD LEAK DETECTOR from the
selection diagram.
6.
Place A-pickup tube in the acetateconcentrate container.
7.
Press
Check the position of the calibration filter

and repeat from point 1.
If an error occurs after the 2nd try, change

the blood leak detector.
After calibration, clean the filter with

water.
Replace the filter when it has been used
for more than 10 times.
to enter the Blood leak calibra-
tion routine.
Let the machine stabilize in conductivity
and temperature (37.5 C) a few minutes.
Wait for green fluid path.
8.
9.
Make sure the filter is in horizontal

position and set REF SET to 0.
Press
when the BL LEAK value is
stable.
10.
11.
Turn the calibration filter to vertical

position and set REF SET to 100.
To continue, press
twice when the
BL LEAK value is stable.
6:8
START
UF
STOP
12.
Press
to store the calibration values.
13.
Wait until the display shows EEPROM

STORAGE COMPLETED.
14.
Press
15.
Drain the AK 95 S and remount the

standard blood leak cover.
to exit.
HCEN 9138 Rev. 10.2005
Calibrations
Conductivity Transducer calibration

The calibration is a two point calibration. The
two points are 0.0 mS/cm (RO-water) and
14.0 mS/cm (with concentrate).
NOTE!
Make sure the +500ml/min restrictor is mounted
before calibration.
5.

container. The AK 95 S will now regulate
conductivity to approx. 14 mS/cm. The
green fluid path must be lit.
6.
Let the conductivity stabilize for 20 minutes. (green fluid path)

Press TEMP to check that temperature
is 37,5C.
NOTE!
Before conductivity calibration, Chemical
cleaning must be performed, one with Citric acid
and one with Hypochlorite.
1.
2.
Enter the Service menu, Calib, Transd

and select Intern.
Set the display at the conductivity transducer to be calibrated.
The possible cond. cell calibrations are:
CONDUCTIVITY ABP TRANSDUCERS
to the dialyzer connectors.
Connect both the A- and B-pickup tubes to
the MM 95.
Set the temperature to 37,5C (by pressing

TEMP key) and let the AK 95 S and the reference instrument stabilize for at least 30 minutes.
to get back the conductivity
Press
calibration display.
7.
Set the REF. SET value on the AK 95 S

display to the same value shown on the
reference instrument.
8.
Press
9.
The machine will now ask you to confirm

to enter sensitivity calibration.
to enter the value.
Press
to confirm.
To exit: press
10.
Press
START
UF
STOP
(will stop calibration).
into the EEPROM.

All the transducers A, B and P are all calibrated
in this way.
Make sure that the machine is not in bypass, i.e.

the fluid bypass button is not lit. There must
be flow through the measuring cell.
3.
Press
4.
Wait until the reading on the reference

instrument has stabilized at 0.0 mS/cm.
Set REF SET to 00.0 with Set knob.
to enter the calibration routine.
Press TEMP and check that the temperature is 37,5C.

Press
to get back the conductivity
calibration display.
Press
HCEN 9138 Rev. 10.2005
to enter the value.
6:9
Calibrations
Dialysis Pressure Transducer Calibration

1.
Disconnect tube no. 46, 20 and the silicone

tube at the deairating chamber see fig.
below.
2.
Plug the two lower silicone connectors at

the deairating chamber. Use two plugs
from the calibration kit, see fig. below.
3.

to the silicone connector on the top of the
deairating chamber via the calibration
tube set. See fig. below.
4.

stable reading.
5.

6.

DIALYS PRESSURE TRANSDUCER
7.
Press
14.
Press
START
UF
STOP
into the EEPROM.

15.

press
to exit.

board.
ducer.
8.
Apply zero pressure by opening the two

clamps A, and B on the calibration tube
AK 95 S to 0 mmHg.
9.
Press
10.

-500 mmHg, shown on the reference
instrument. Close clamp B.
11.

and press
twice.
12.

again.
Apply a pressure of approx. +500 mmHg,
shown on the reference instrument. Close
clamp B.
13.

to the reading of the reference instrument
and press
6:10
HCEN 9138 Rev. 10.2005
Calibrations
Degassing Pressure Transducer Calibration

1.
2.
Disconnect tube no. 50 at the Expansion

chamber. Connect the Gambro reference
instrument to tube no. 50 via the calibration tube set. Use the angled-silicone
connector from the calibration kit.
Disconnect tube no. 11 at the degassing
chamber or at the outlet of the flow pump
and plug the silicone connector. Use a plug
from the calibration kit.
13.
Set the REF SET value on the AK 95 S to

the reading on the reference instrument
and press
START
UF
STOP
14.
Press
into the EEPROM.
15.

press
4.

stable reading.
5.

to exit.
6.

7.
Press
ducer.
8.

clamps A and B on the calibration tube
AK 95 S to 0 mmHg.
9.
Press
10.

11.

to the reading o the reference instrument
and press
12.

board.
to tube 50
twice .

again.
Apply a pressure of approx. +500 mmHg,
shown on the reference instrument. Close
clamp B.
HCEN 9138 Rev. 10.2005
6:11
Calibrations
pH transducer calibration
Calibration should be performed on a regular
basis to ensure optimum performance.
7.
Put the pH sensor in a cup with pH 7

buffer solution (ordering no. 100 810 001)
which must cover the glass membrane i.e.
the level in the cup should be at least
30mm from the bottom.
A complete calibration procedure consists

of the following steps:
1.
Offset calibration, with a buffer solution

(a solution with a very accurate and stable
pH-value) having a pH-value in the range
of pH 6.5-7.5, followed by:
8.
Stir in order to achieve balance in the

buffer solution. Do not let the pH sensor
lean against the bottom of the cup.
Wait for 2 minutes.
2.
Slope calibration with a buffer solution

having pH-value that differs at least 2 pHunits from the buffer used for offset calibration.
9.*
Press
to set the REF SET value on
the AK 95 S and wait until the calibration
display returns.
10.
Press
Calibration schedule:
An Offset calibration should be performed after one month in operation and
then every third month to verify the
performance.
START
UF
STOP
to load the calibration value
into the EEPROM.

11.
Clean the pH-sensor in RO-water.

Remount the pH sensor into the
pH sensorhousing.
A Complete calibration procedure

should be performed at installation and
then every 12 months.
Offset Calibration:
1.
Make sure there is no flow or fluid in the

AK 95 S. The inlet water must be closed.
2.

3.

pH TRANSDUCER from the selection
diagram.
4.
Press
5.
Remove the pH sensor from the pH sensor

housing by loosening the nut holding the
pH sensor and rinse the sensor in distilled
water.
6.
Check that the REF SET on the AK 95 S

displays pH 7.
6:12
HCEN 9138 Rev. 10.2005
Calibrations
Complete calibration:
1.
Make sure there is no flow or fluid in the

AK 95 S. The inlet water must be closed.
2.

3.

pH TRANSDUCER from the selection
diagram.
4.
Press
5.
Remove the pH sensor from the pH sensor

housing by loosening the nut holding the
pH sensor and rinse the sensor in distilled
water.
13.

buffer solution. The pH sensor must not
Wait for 2 minutes.
and wait.
14.* Press
The display shows: Entering sensitivity

calibration.
15.
Press
to confirm that the calibration
shall continue.
6.

displays pH 7.
7.

buffer solution (ordering no. 100 810 001),
or whatever reference solution available,
8.

buffer solution. Do not let the pH sensor
Wait for 2 minutes.
9.*
Press
16.
When the calibration display returns,

press
START
UF
STOP
into the EEPROM.

17.
Remount the pH-sensor into the pH sensor

housing.
If an error message is shown after this

step, check the buffer solutions, level in
the cup and repeat the procedure from
step 1. If there still is an error after 2nd
try, replace the pH-sensor.
NOTE! The pH-sensor should be changed every

eighteen month.
to set the REF SET value on
the AK 95 S and wait until the calibration

display returns.
10.
Rinse the pH sensor in distilled water.
11.

displays pH 9.
12.

buffer solution (ordering no. 100810002)
HCEN 9138 Rev. 10.2005
6:13
Calibrations
Pressure Regulator Calibration, PR 1
Pressure Regulator Calibration, PR 2
1.
1.
Disconnect tube no. 4 from the T-connector

at INVA.
2.
Install a T-connector in series with the prior.

Connect tube no.4 and the reference instrument to it. Use nipple K0 1515 002 to the
reference instrument connection.
3.
Zeroset the Reference instrument, wait for

stable reading.
4.
Start the AK 95 S.
5.
Perform a functional check and wait until

the conductivity and the temperature are
stable. The fluid path on the OP-panel must
be green before the calibration begins.
6.
Adjust the pressure regulator, PR 2, until

the pressure measured at the reference
instrument is 130 mmHg 10 mmHg.
7.
Perform a Drain.
8.
Reassemble to the normal silicone

T-connector.
Connect a pressure gauge just before the

Parker connector inside MM 95 according
to this picture.
PR 1
2.
Start the AK 95 S.
3.
Perform a functional check and wait until

the conductivity and the temperature are
stable. The fluid path on the OP-panel
must be green before the calibration
begins.
4.
Adjust the pressure regulator, PR 1, until

the pressure measured at the pressure
gauge is 600 mmHg 75 mmHg.
5.
Perform a Drain.
6.
Disconnect the pressure gauge.
Fluid connector
detection
Safety by-pass
Unit
SAGS
REVA
Treg
INPS P
Water
Inlet
Drain
Pressure
regulator
PR 1
Heater
PR 2
INVA
Flow
switch
AIVA
Suction
Pump
Heat
exchanger
Outlet
Restrictor
AK 95 S Inlet/Outlet Flow Diagram. The complete

Flow Diagram is showed at page 2:5.
6:14
HCEN 9138 Rev. 10.2005
Calibrations
HPG Pressure Transducer Calibration

1.
2.
3.
15.
Disconnect tube no. 23909 at the HPG

pressure transducer, see fig. below.
press
Plug the left side of the HPG pressure

transducer. Use a plug and a stright silicon
connector from the calibration kit.

stable reading.
5.

6.

7.
Press
to exit.

to the right side of HPG pressure transducer via the calibration tube set.
4.

board.
ducer.
8.

clamps A and B on the calibration tube
AK 95 S to 0 mmHg.
9.
Press
10.

11.

and press
twice.
12.

13.

to the reading of the reference instrument
and press
14.
START
UF
STOP
Press
into the EEPROM.
HCEN 9138 Rev. 10.2005
6:15
Calibrations
Variable flow calibration

This calibration will set the number of steps
needed to obtain a flow of 500 ml/min.
This value will then be used during functional
check and when entering service mode as the
flow always should be 500 ml/min in functional
check and service mode.
1.

2.

container.
3.
Select Other / Variable flow to initiate the

calibration.
Note: If variable flow is not installed following

attention will be displayed:
VARIABLE FLOW IS NOT INSTALLED

Check preset
4.
Following text will be displayed during the

calibration:
STEPS: XXX FLOW: ---- ml/min

Please wait. Press HOLD to abort
STEPS: the position of the stepper motor
FLOW: the average dialysis flow
5.
When the AK 95 S machine has found a

new calibration value it will automatically
store the value in the Safe-RAM.
Following text will automatically appear:

Please wait XX seconds
6.
At the end of the calibration the new

calibration data is displayed:
VAR. FLOW MOTOR POSITION STORED

NEW VALUE: XXX
OLD VALUE: YYY
7.
Press HOLD to finish the calibration.
Note: During this calibration it is possible to

supervise the conductivity and temperature.
6:16
HCEN 9138 Rev. 10.2005
Calibrations
UF Calibration
General
This section describes the calibration routine of
the UF-measuring unit.
The UF-measuring unit consists of two flow
measurement channels called channel 1 (CH 1)
and (CH 2). CH 1 is the channel used to measure
the main flow to the dialyser and CH 2 is used to
measure the flow from the dialyzer, i.e. the sum
of the main flow and the UF flow. The UF flow is
the difference between CH1 and CH2 flows. UF
flow is also called differential flow.
Perform both a disinfection and a cleaning
decalcification to remove both organic and
calcium precipitates, according to the AK 95 S
Operators Manual.
The calibration routine can be run in 3 different
modes. The modes are Complete, Intern and
Verify.
The Complete calibration routine is done with

the mainflow 500 ml/min. It requires that the
external UF calibration equipment is connected
to the AK 95 S, see fig.below. The equipment
contains a reference volume, a flow directing
valve (UFVA) and a UF- calibration box. The
UF calibration box controls the directing valve
by measuring low level and high level of the
reference volume and depending on the selected
UF box mode the valve will become closed or
opened when low or high level is detected.
UF calibration equipment, ordering no.
K2 1908 002
Note! Tubes used to connect the reference
volume to the monitor should not be longer than
standard tubes used for connection of dialysers.
The connection tubes should be routed so that
air traps are avoided.
Note!
Make sure the +500ml/min restrictor is mounted
before calibration.
- Select Complete for an automatic UF

calibration.
- Select Intern for an internal calibration
(taration but updating the EEPROM instead of
RAM). This is done without the external UF
calibration equipment connected to the
AK 95 S.
It is not possible to select Intern if not a
complete UF calibration has been done on the
UF cell before.
- Select Verify for a verification of the result
from the latest calibration.
High Level
AK
S
AK9590
V.ref.
Low Level
Flow in/out
UFVA
UF
Cal.
Box
Fig. The AK 95 S UF calibration system.
HCEN 9138 Rev. 10.2005
6:17
Calibrations
Complete
Turn on the equipment on the following
order:
During the UF-calibration:

The time display shows the time since the
calibration was started.
1. Plug in the UF calibration box.

Note! All electrical connections must be done
before the power for AK 95 S is turned on.
Be aware of that there is no main switch on the
UF calibration box.
Connect the UF calibration box to the
AK 95 S.
Use the UF calibration cable, K1 4036, to
connect the AK 95 S with the UF calibration
box. The part of the cable that is labeled UF
BOX should be connected to the UF calibration
box.
Note! The complete calibration will not run
(but nothing will get destroyed) if the cable is
reversed.
2. Start the AK 95 S with the main switch and
the ON/OFF button.
The information displays also shows the different

stages during the calibration:
Fluid preparation
UF stabilization
Main flow offset calibration
CH 1 flow calibration
Differential flow calibration
Verifying calibration of UF
Verifying calibration of Isolated UF

When the automatic UF calibration is
ready:
After the calibration AK 95 S continues to store
the calculated values. When the storage is
completed, the verification results are displayed.
First the display for UF Volume for 3 seconds:
UF VOL
1006.5
REF VOL VOL DIFF

1007.3 -0.28 %
3. Place B-pickup tube in the acetate-concentrate

container.
Then the display for Isolated UF Volume for 3

seconds:
4. Enter Service mode.
ISO VOL REF VOL VOL DIFF

1007.5 1007.3 +0.28 %
5. Connect the fluid tubes to the UF calibration

box.
6. Select Calibration.
7. Select Transducers.
Then the previous disply is showed again for

3 seconds and so on.
When ready, press
calibration.
to exit the Complete UF
8. Select UF.
9. Select Complete.
10. Set Reference volume with the SET knob.
(The Referense volume is labeled on the UFCalibration unit)
11. Press
to confirm.
Note! Perform a Rinse before leaving the

AK 95 S.
The equipment is turned off in the
following order:
1 AK 95 S ON/OFF button.
2 AK 95 S main switch.
3 UF calibration box.
After the Reference volume is confirmed the UF

calibration runs automatically, until the
calibration is finished.
6:18
HCEN 9138 Rev. 10.2005
Calibrations
Intern
the ON/OFF button.
When the internal UF calibration is ready:

After the calibration, AK 95 S displays:

container.
INTERNAL UF CALIBRATION READY

SELECT for info, HOLD to save

Press
to show more information.
Press
to save the calibrations values.
6. Select UF.
When the storage is completed, AK 95 S displays:
7. Select Intern.
The internal UF calibration runs automatically,
until the calibration is finished.
EEPROM STORAGE COMPLETED

Press HOLD to exit
When ready, press

calibration.
to exit the internal UF
Note! If the machine is equipped with a UFDkit,

change preset (1-26 UFD) to not inst before
entering calibration mode.
HCEN 9138 Rev. 10.2005
6:19
Calibrations
Verify
Turn on the equipment on the following
order:
1. Plug in the UF calibration box.
Note! All electrical connections must be done
before the power for AK 95 S is turned on.
Be aware of that there is no main switch on the
UF calibration box.
Connect the UF calibration box to the
AK 95 S.
Use the UF calibration cable, K1 4036, to
connect the AK 95S with the UF calibration box.
The part of the cable that is labeled UF BOX
should be connected to the UF calibration box.
Note! The verification will not run (but nothing
will get destroyed) if the cable is reversed.
The information displays also shows the different

stages during the calibration:
Fluid preparation
UF stabilization
Main flow offset calibration
CH 1 flow calibration
Differential flow calibration
Verifying calibration of UF
Verifying calibration of Isolated UF

When the verification of the UF cell
calibration is ready:
When the verification is completed, AK95
displays the results:
First the display for UF Volume for 3 seconds:
UF VOL
1006.5
REF VOL VOL DIFF

1007.3 -0.28 %

the ON/OFF button.
Then the display for Isolated UF Volume for 3

seconds:

container.
ISO VOL REF VOL VOL DIFF

1007.5 1007.3 +0.28 %

5. Connect the fluid tubes to the UF calibration
box.
Then the previous display is shown again in

3 seconds and so on.
When ready, press
to exit the verification of
the UF cell calibration.
Note! Perform a Rinse before leaving the
AK 95 S.
8. Select UF.
9. Select Verify.
10. Set Reference volume with the SET knob.
(The Referense volume is labeled on the UFCalibration unit)
11. Press
The equipment is turned off in the

following order:
1 AK 95 S ON/OFF button.
2 AK 95 S main switch.
3 UF calibration box.
to confirm.
After the Reference volume is confirmed the

verification of the UF cell calibration runs
automatically.
6:20
HCEN 9138 Rev. 10.2005
Calibrations
BPM-test
BPM sub-tests
The functionality of the blood pressure module,

BPM, is described in chapter 2, Technical description.
In the BPM service menu the following four

subtests are included:
The maintenance to be carried out for the module is to check the accuracy for the pressure
transducers, to check the air leakage, to check
the inflation speed and to check the deflation
speed.
By entering the service menu it is possible to
perform a check of the BPM device to determine
if it works correctly.
It is recommended to perform the test at least
every 12 months or after a repair/exchange of
the BPM.
Use following equipment:
- BPM Cuff no.3: 100 900 089
- BPM Tubing no. 1 (3,5 m): 100 900 094
- BPM test equipment: K2 2151 001 (100 mm
diameter rigid cylinder)
- Pressure transducer calibration tube kit:
K13 983 002.
- Pressure reference instrument: Measurement
accuracy of 0.8 mm Hg
Test method:
BPM DIAGNOSTIC MENU

Inf
Def
AirLeak
-
PrTest
Air leakage test: measures that the equipment is airtight.

Inflation speed test: measures the time to fill
the cuff with air.
Deflation speed: measures the speed of air
release from the cuff
Pressure test: Check of pressure transducer
calibration
Each of the tests can be carried out separately

but the above order for carrying out the subtests is recommended.
Check that the results from the sub-tests not
exceed following limits:
- Air leakage: maximum 18 mmHg/ 3 min
- Inflation speed: 2 -7 s
- Deflation speed: 4 - 6 mmHg/s
- Static pressure: Maximum deviation from
reference to be within 3 mm Hg.
50 3 mmHg
150 3 mmHg
250 3 mmHg
1. Attach cuff no. 3 tight to the BPM test equip

ment, according to the illustrations below:
the ON/OFF button.
4. Enter Diagnostics mode.
5. Select BM, BPM
12cm
CUFF No. (12cm)

23~33cm
HCEN 9138 Rev. 10.2005
6:21
Calibrations
Check of air leakage

By entering this test mode the air leakage for the
BPM module, cuff hose and cuff will be tested
automatically. Before entering the test mode cuff
no. 3 and cuff hose no. 1 to be connected to the
AK 95 S. Cuff no. 3 to be wrapped tight to the
BPM test equipment K2 2151 001.
Equipment K2 2151 001 to be used to simulate
the patient arm circumference. The air leakage is
tested for 3 minutes. If the displayed value is
above 18 mm Hg / 3 minutes, this indicates that
there is a possible air leakage in the system.
It is of course also possible to perform this test
without the cuff and cuff hose connected but then
the test will only check for air leakage within the
AK 95 S. In this case replace the cuff and cuff
hose by a tube, which is closed.
Check of inflation speed

By entering this test mode the capacity for the
pump within the module will be tested automatically.
Before entering the test mode cuff no. 3 and cuff
hose no. 1 to be connected to the AK 95 S.
Cuff no. 3 to be wrapped tight to the BPM test
equipment K2 2151 001. If the displayed time is
above 7 seconds, this test indicates that the pump
is worn-out.
Check of deflation speed

By entering this test mode the functionality of
the valves within the module will be tested
automatically. Before entering the test mode cuff
no. 3 and cuff hose no. 1 to be connected to the
AK 95 S. Cuff no. 3 to be wrapped tight to the
BPM test equipment K2 2151 001.
If the displayed value is below 4 mm Hg/second
this test indicates that there is a change in the
restriction for the valves affecting the time for
the air within cuff and cuff hose to be let out.
6:22
Check of pressure transducer

calibration and measured pressure
By entering this test mode it will be possible to
check the actual pressure value for the BPM
pressure on the AK 95 S display.
Before entering the test mode, pressure transducer calibration tube kit K1 3983 002 to be
connected to the BPM connector on the rear of
the AK 95 S. No cuff and cuff hose to be connected.
Note! The pressure transducer calibration tube
kit must be drained before being connected, to
make sure that no fluids or particles enters the
BPM connector or tubings.
When Measured pressure is displayed it is
possible to start applying the external reference
pressure.
To check the actual pressure value, external
pressure reference instrument to be connected
and external pressure of 250, 150, 50 mm Hg to
be applied. Check deviation from reference
pressure instrument for displayed value.
Trouble shooting:
If the value from the air leakage test is above 18
mmHg/ 3 minutes, it indicates an air leakage in
the BPM system. First check for any air leakage
on the cuff, cuff hose or the connectors. If the air
leakage does not come from the cuff, cuff hose or
the connectors it indicates that the valves inside
the BPM module are leaking. The BPM module
must then be replaced and sent to Gambro for
repair.
If the result from the inflation speed test exceeds the limit, first check for any air leakage in
the BPM system. A high value indicates that the
pump capacity in the BPM is too low and therefore the BPM module must be replaced and sent
to Gambro for repair.
If the result from the inflation speed test is
below the limit, check that the cuff hose is not
kinked or squeezed and that cuff no. 3 is connected.
HCEN 9138 Rev. 10.2005
Calibrations
If the result from the deflation speed test is

below the limit, check that the cuff hose is
correctly connected to the cuff and that the tube
is not kinked or squeezed.
Otherwise the failure is caused by the BPM
module and it must be replaced and sent to
Gambro for repair.
If the result from the pressure transducer calibration test is outside the limits, it indicates that
the self-calibration function within the BPM
module not is able to adjust the pressure transducer output within limits. Possible causes are
pressure transducer or electronic circuits malfunction. The BPM module must then be replaced and sent to Gambro for repair.
HCEN 9138 Rev. 10.2005
6:23
Calibrations
6:24
HCEN 9138 Rev. 10.2005
Spare Parts List

AK 95 & AK 95 S
October 2005
7Item
Denomination
Order no.
Spare Part List
Remarks
Spare Part List 10.2005
Contents :
Front panel outside ................................ 7-1
Front panel inside .................................. 7-2
Operators panel ..................................... 7-3
Blood pump ............................................ 7-4
Blood pump, Motor unit ......................... 7-5
Heparin pump ........................................ 7-6
Bottom box ............................................. 7-7
Magnetic Clamp unit ............................. 7-8
Blood leak det. Suction pump unit ........ 7-9
UF measuring unit ............................... 7-10
Bottom plate, Cond. cell ....................... 7-11
Bottom plate, Degassing pump .......... 7-12
Heater, Flow guard .............................. 7-13
Center plate, Valves ............................. 7-14
Center plate, Tubes.... ......................... 7-15
Variable flow unit.... .............................
Boards ...................................................
Rear box ................................................
Protective Covers .................................
AC / DC .................................................
7-16
7-17
7-18
7-19
7-20
MM95 with Stand ................................. 7-21

BPM, Battery backup - (Option), pH.....7-22
Inflow unit.......................................... 7-23
Front, MM95 ........................................ 7-24
MM I/O board ....................................... 7-25
Feeding pumps .....................................
Mixing chamber, Flushing valve .........
Conductivity cells .................................
BiCart holder ........................................
UFD (Option) ........................................
7-26
7-27
7-28
7-29
7-30
Remote panel (Option) ......................... 7-31

Boards and Cablings ............................. 7-32
/
HCEN9094 Rev.10 .2005
7-1 Front panel outside
1
12
19
5
5
5,24
21
20
22
23
14
2
3
17
7
16
4
15
26
30
27
28
29
9
10
13
11
18
25
/
HCEN9094 Rev. 10.2005
7- 1 Spare Part List

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Front panel
O-ring
Pin
Cabling, reciving
O-ring
K21747001
100318054
100320065
K21166001
100318064
AK 95: K21747002
6
7
8
9
10
PT-screw
Level detector door
Shaft
Spring
Roller
100366314
K15114002
K17529001
100346026
K12994001
11
12
13
14
15
Lundia 11 arm
Multi holder
Lundia Multi holder
Nut
Adjusting screw
K15541B
K20397003
N01870003
100390400
K04555001
16
17
18
19
20
Cabling, transmitting
Level detector complete
Insert
Screw
O-ring
K16734001
K40106001
100316027
100372616
100318055
21
22
23
24
25
Dripchamber holder
Locking pin
Washer
Tube holder
Knob
K14034004
100320058
100392905
K18527001
100300058
26
27
28
29
30
Locking washer
O-ring
Knob
Spring
Tube holder
100322003
100318091
K19458001
K14644001
K18196001
to P609 BM I/0 board
/
HCEN9094 Rev.10 .2005
7-2 Front panel inside
3
11
5
13
12
8
14
10
venous pressure sensor
7
8
3
4
5
10
arterial pressure sensor
2
22
8
1
8
8
8
22
24
23
18
15
19
20
16
17
21
16
17
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Protective cover
BM I/0 board
O-ring
Luer nut
Luer cone
K19412001
K40111002
100318064
K11830003
K18760001
6
7
8
9
10
Screw
Luer house
Screw
Arterial pressure line
Pressure transducer board
100368410
K16001003
100378406
K15168001
K16980001
11
12
13
14
15
Luer nut
Luer house
Cable clamp
Venous pressure line
Level regulation complete
K11830002
K16001002
100314173
K19459A
K14155001
16
17
18
19
20
Washer
Nut
Screw
Pin
Screw
100392902
100390400
100370450
100320020
100378408
21
22
23
24
Screw
Spacer
Spacer
Washer
100374416
100316092
100316223
K19586001
Remarks
red
red
to P612 BM I/O board
blue
blue
to BM I/O board P610 & P611
/
HCEN9094 Rev.10 .2005
7-3 Operator's panel
6
8
7
5
1
9
4
3
6
8
5
6
5
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Jointing ring
Operator's panel
Knob, blood flow
Knob, set
Screw
K12717001
K40138001
K14678C
K18670001
100378406
6
7
8
9
9
Washer, fiber
Holder, protective cover
Spacer
Overlay
Overlay
100322049
K18086001
100316074
K23802001
K23803001
English (AK 95 S)
Italian (AK 95 S)
9
9
9
9
9
Overlay
Overlay
Overlay
Overlay
Overlay
K23804001
K23805001
K23806001
K23807001
K23808001
Spanish (AK 95 S)
German (AK 95 S)
French (AK 95 S)
Swedish (AK 95 S)
Portuguese (AK 95 S)
9
9
9
9
9
Overlay
Overlay
Overlay
Overlay
Overlay
K23809001
K23810001
K23811001
K23812001
K23813001
Russian (AK 95 S)
Czech (AK 95 S)
Finnish (AK 95 S)
Danish (AK 95 S)
Slovak (AK 95 S)
9
9
9
9
9
Overlay
Overlay
Overlay
Overlay
Overlay
K23814001
K23815001
K23816001
K23817001
K23822001
NL / BE (AK 95 S)
Turkish (AK 95 S)
Polish (AK 95 S)
Japanese (AK 95 S)
English (AK 95)
9
9
9
9
9
Overlay
Overlay
Overlay
Overlay
Overlay
K23823001
K23824001
K23825001
K23826001
K23827001
Italian (AK 95)

Spanish (AK 95)
German (AK 95)
French (AK 95)
Swedish (AK 95)
9
9
9
9
9
Overlay
Overlay
Overlay
Overlay
Overlay
K23828001
K23829001
K23830001
K23831001
K23832001
Portuguese (AK 95)

Russian (AK 95)
Czech (AK 95)
Finnish (AK 95)
Danish (AK 95)
9
9
9
9
9
Overlay
Overlay
Overlay
Overlay
Overlay
K23833001
K23834001
K23835001
K23836001
K23837001
Slovak (AK 95)

NL / BE (AK 95)
Turkish (AK 95)
Polish (AK 95)
Japanese (AK 95)
Panel control board
K40129001
glue
glue
/
HCEN9094 Rev.10 .2005
7-4 Blood pump
10
2
8
3
5
9
4,7
1,6
12
11
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
Bearing unit, CCW rotation

O-ring
Race with cover
K15610001
100318112
K19694A
incl. item 4,6,7
PT-screw
100368226
Cover
K19693A
6
7
8
Magnet plate
Rotor guard bord
Screw
K15662001
K15670003
100379516
9
10
11
12
Cabling
Cover sensor PCB
Screw
Roller
K13054001
K20112001
100378416
K20891001
Pump rotor complete
K40164001
A=arterial B=venous
incl. item 5
A=arterial B=venous
incl. magnet
/
HCEN9094 Rev.10 .2005
7-5 Blood pump Motor unit
8
7
6
9
2
4
5
1
11
10
3
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Motor bracket
Motor compl.
Cablage motor BPA
Flexible mounting
Nut M6 M4
K16432001
K40168001
K23945001
100332013
100390400
6
7
8
9
10
Edging strip
Protecting cover
Screw MCS 3x4
Clutch half assembly
Encoder cable
100312070
K11859001
100370304
K04898003
K14140002
11
Screw
100378410
to front
incl. transmission
/
HCEN9094 Rev.10 .2005
7-6 Heparin pump
8
4
6
2
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Motor complete
Belt
Encoder unit complete
O-ring
Locking washer
K11792001
100329093
K16179001
100318112
100322011
6
7
8
Screw
Housing
Piston Holder
100378406
K15765002
K15782002
Heparin pump complete
K15761002
Remarks
incl. 1, 2, 3, 7, 8
/
HCEN9094 Rev.10 .2005
7-7 Bottom box
34
27,28
2
3
4
7
33
5
46
22
21
24
37
19
20
35
36
9
44
38
47
15
16
39
11
12
23
10
8
1
25
29
18
14
13
17
40
26,41,45
42
43
30,31
32
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Bottom box
Protective cap
Pressure switch ( SAGS )
O-ring
Safety bypass house
K19900B
100334283
K40115004
100319044
K12789001
AK 95: K19900A
6
7
8
9
10
PT-Screw
Washer
Nipple
Nut
Plug
100368410
K12957001
K14028002
100391002
100334219
11
12
13
14
15
Screw
Washer
Filter housing
Particle filter
O-ring
100378410
K17269001
K13735001
L50824001
100319046
16
17
18
19
20
Filter house
Nut
Nipple
Nut
Connector angled
K13736001
K12990004
K13739001
K13737001
K11982001
21
22
23
24
25
Tube no. 46
Tube no. 45
Locking washer
Connector, straight
Locking pin
K18083001
K19899001
100322011
K10986001
K15722A
incl. locking ring
26
27
28
29
30
Screw
Dialyzer connector set, red
Dialyzer connector set, blue
Nut
Sensor pin
100370408
K14081002
K14082002
K18487001
K18381001
locking fluid
Dialysis tube guard
31
32
33
34
35
Locking ring
Sealing
Tube
Cabling
Tube C
100330015
K18384001
K12857001
K13048002
K16457001
P516
to REVA
36
37
38
39
40
T - connector
Cabling, external com. AK 95
Screw
Locking ring
Nut
K12961001
K18610001
100203108
K22591001
100390200
41
42
43
44
45
Nut
Earth cable
Screw
Pot. equalization connector
Washer
100316046
K18592001
100370210
100202724
100322011
46
47
O-ring
Protective cap
100319009
100203201
Diaconnector guard
K40143001
incl. item 26,30-32,40-43,45
/
HCEN9094 Rev.10 .2005
7-8 Magnetic Clamp unit

19
1
2
7
8,12,16
9
10,11
15
4
5
14
13
17,18
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Screw
Clamp driver board
Double magnet
O-ring
Compression shoe
100378420
K11332001
K11866A
100318010
K04403003
6
7
8
9
10
Screw
PT-screw
PT-screw
Light guide 1
Light guide 2
100370416
100367308
100366258
K14834001
K14835001
11
12
13
14
15
O-ring
Priming detector board
Shaft
Roller
O-ring
100318111
K11335003
K18042001
K04402003
100318067
16
17
18
19
FK2 cabling
Blue dot
Red dot
Clamp cover
K11412001
K05009002
K05009001
K19844001
*
*
*
*
Clamp unit complete

Clamp unit front parts
Protective cover
Priming detector kit
K18049001
K18049002
K20433001
K40147001
Remarks
incl.item 8,9,10,11,12,15
/
HCEN9094 Rev.10 .2005
7-9 Blood leak det., Suction pump unit
17
13
18
6,7
15
14
24
10
16
13
11
20
22
21
23
16
16
14
25
12
28
19
29
5
26
27
31
1
30
2
3
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Pump unit
Screw
Gasket
Screw
Nipple
K18998001
100370450
K13572001
100370430
K14158001
glue
6
7
8
9
10
Cover
O-ring
Blood leak detector
Tube no. 29A
Flow reducer
K16215002
K16214001
K15943001
K16039001
K05314001
11
12
13
14
15
Washer
Connector straight
Tube no. 53
Connector angled
Tube no. 52
100392902
K10986001
K18658001
K12951001
K18916001
16
17
18
19
20
Tube
Tube no. 27
Connector T
Cabling
Screw
100312056
K12879001
K12961001
K12914001
100370410
21
22
23
24
25
Nipple
Tube, silicone
Flow reducer
Connector straight
Tube
K01515002
100312032
K05041001
K10986002
100312056
26
27
28
29
30
O-ring
Flat pin connector
Screw
Locking washer
Motor
100319056
100214082
100370408
100322011
K40126001
31
Pump head
K19157001
Pump repair kit
K19143001
30 mm
to EVVA
67 mm
incl. driving magnet
/
HCEN9094 Rev.10 .2005
7-10 UF measuring unit
8
10
14
17
7
11
9
16
15
1
13
21
18
12
6
9
19
20
/
HCEN9094 Rev. 10.2005
7-10 Spare Part List

Item
Denomination
Order no.
1
2
3
4
5
UF measuring unit compl.

FM I/0 board
Temp unit
Fluid protection
Connector angeled
K40139001
K40152001
K12781A
K20249001
K11982001
6
7
8
9
10
Tube no. 23
Tube no. 12B
Tube no. 31
T- Connector
Screw
K15268001
K12889001
K12883001
K12961001
100370306
11
12
13
14
15
Tube no. 32
Tube no. 14
Spacer
Spacer
PT-screw
K15270001
K12868001
100316124
100316212
100368410
16
17
18
19
20
Cabling
Cabling
Carbon connector
Washer
Screw
K13031001
K18189001
K21644001
100322010
100370314
21
Clip
K08502001
Remarks
to cond. cell, upper
to Relay board P930
/
HCEN9094 Rev.10 .2005
7-11 Bottom plate, Conductivity cell
5
6
7
8
10
16
4
3
2
1
11
20
22
12
19
21
18
17
14
13
27
25
46
26
9
14
15
1
14
29
25
28
30
28
31
1
43
37
28
14
32
33
34
35
25
36
23
24
45
14
38
25
44
09
239
42
41
40
39
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
PT-screw
Fluid protection
Screw
Clips
Fan complete
100369360
K13271001
100373408
100314181
K12753A
6
7
8
9
10
Tube
Clamp
Connector straight
Washer
Housing
100312093
100334203
100334040
100335002
K12789001
11
12
13
14
15
Nipple
O-ring
Cabling
Screw
Conductivity cell compl.
K16260002
100319044
K13030001
100370406
K40102002
16
17
18
19
20
Screw
Tube no. 12B
Pressure switch
Washer
Spacing screw
100372609
K12889001
K12763002
K12957001
100316135
21
22
23
24
25
Screw
Relay board
Washer
Screw
Washer
100368420
K40156001
100322047
100316039
100322011
26
27
28
29
30
Screw
Cable INPS
Connector angled
Earth cable
Tube
100378406
K13046002
K12951001
K18591001
100312056
31
32
33
34
35
Tube no. 44
PT-Screw
Screw
Washer
Earth wire
K17798001
100370408
100370410
K06180001
K24059001
36
37
38
39
40
Bottom plate
Housing
Earth cable
O-ring
Adapter
K17796A
K14041001
K12914001
100319007
K22547001
41
42
43
44
45
O-ring
Pressure transducer
Washer
Tube no. 23909
Tube no. 14
100319029
K21400001
K19013001
K23909001
K12868001
46
Earth cable
K18593001
Pressure Transducer Kit
K19282001
Remarks
to press.regulator
exl. item 9
INPS
INPS
to AC/DC
198 mm
to MM 95
to MM 95
HPG
to suction pump
HPG
/
HCEN9094 Rev.10 .2005
7-12 Bottom plate, Degassing pump

21
20
38
19
48
32
26
39
40
25
7
5
29,44,42,18
24
10
31
9
4
8
33
34
15
15
16
14
2
27
28
36
23
34
7
50
47
6
37
13
39
11
26
7
30
46
45
35
41
49
43
51
3
12
17
16
22
32
48
25
40
39
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Degassing chamber, compl.

Float complete
Screw
Tube
Tube no. 28
K12950002
K15848A
100370405
100312056
K12886001
6
7
8
9
10
O-ring
Screw
Connector, angled
O-ring
Distans screw
100319050
100370408
K12951001
100319008
100316102
11
12
13
14
15
Tube, silicone
Deairating chamber, complete
O-ring
Cabling
Tube no. 11
100312032
K12830003
100319054
K16724001
K15805001
16
17
18
19
20
Connector straight
Tube no. 46
Screw
Tube no. 50
T-connector
K10986001
K18083001
100370304
K19567001
K12961001
21
22
23
24
25
Tube no. 29
Tube no. 20
Nut
Housing
Pressure transducer
K16009001
K12874001
100390500
K14041001
K21400001
26
27
28
29
30
O-ring
Nipple
O-ring
Battery holder
Washer
100319007
K14158001
100319056
K18644001
K06180001
31
32
33
34
35
Valve housing
Adapter
Cabling clamp
Cabling clamp
Screw
K16952A
K22547001
100314173
100314178
100370430
36
37
38
39
40
Flat pin connector

Gasket
Tube no. 29 A
PT-screw
Washer
100214082
K13572001
K16039001
100369360
K19013001
41
42
43
44
45
Pump unit
Battery holder plate
Nipple
Screw
Locking washer
K18998001
K18642001
K01515002
100374306
100322011
Remarks
198 mm
80mm
004=without press.transducer
to P503 FM I/O board
incl. cabling
/
HCEN9094 Rev.10 .2005
7-12 Bottom plate, Degassing pump

21
20
38
19
48
32
26
39
40
25
7
5
29,44,42,18
24
10
31
9
4
8
33
34
15
15
16
14
2
27
28
36
23
34
7
50
47
6
37
13
39
11
26
7
30
46
45
35
41
49
43
51
3
12
17
16
22
32
48
25
40
39
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
46
47
48
49
50
Earth cable
Level guard
O-ring
Motor
Pump head
K18592001
K40136001
100319029
K40126001
K19157001
to dialysis tube guard
51
Mounting plate for

degassing chamber
K20463001
Degassing chamber complete

Pump repair kit
Battery
K12950002
K19143001
100224006
*
*
*
incl. driving magnet,pump head
rechargeable
/
HCEN9094 Rev.10 .2005
7-13 Heater, Flow guard
9
12
1
2
10
4
8
11
13
5
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
100370410
K40114001
K40114002
K40114004
100319055
100V, 1000W
115V, 1300W
230V, 3 x 580W
Screw
Heater compl.
Heater compl.
Heater compl.
O-ring
4
5
6
7
8
Tube no. 78
Connector T
Temp. transducer compl.
Tube no. 42
Holder
K19364001
K12961001
K12781A
K16698001
100314177
9
10
11
12
13
Screw
O-ring
Strap
Flow switch compl.
Cabling FK2 Priming
100389612
100319042
100314068
K19835001
K11412001
to MM95 tube no. 41
/
HCEN9094 Rev.10 .2005
7-14 Center plate, Valves
12
13
11
2
4
10
1
2
15
10
INVA
RIVA
6
4
10
14
DIVA
A
EVV
1
7
C
ZEVA
TAVA
2 1
14
12
15
11
AIVA
BYVA
12
10
A
REV
6
15
16
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Screw
Screw
Valve membrane
Nut
Valve housing complete
100378325
100378330
K08056C
100316082
K16617A
6
7
8
9
10
Solenoid valve
Tube no.15
Tube C
Screw
K15035001
K15581001
K16457001
K15235A
100378304
11
12
13
14
15
Tube
T-connector
Connector straight
Connector angled
Screw
100312056
K12961001
K10986001
K12951001
100370405
30 mm
16
Cabling
K16712001
from Control Driver board

P400 to all magnets+UFD
locking fluid
/
HCEN9094 Rev.10 .2005
7-15 Center plate, Tubes

2
23
13
21*
20
INVA
16
7
33
28
14
BYVA
4
16
27
18
DIVA
19
32
10
RIVA
29
11
22 21 20
14
30
ZEVA
14
20
22
TAVA
13
12
A
EVV
3
1
15
3
4
7
47
24
17
26
32
23
31
50
34
25
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Tube
Pressure regulator complete
Nippel
Tube
Connector straight
100312032
100313252
K01515002
100312056
K10986001
6
7
8
9
10
Connector angel
Center plate
Reducer
T-connector
K12951001
K16348A
K24016001
K12961001
K15235A
9 pcs.
11
12
13
14
15
Tube
Chamber complete
Strap
Tube no. 40
Tube, silicone
K15372001
K16884004
100314016
100312056
100312032
40 mm
to deairating chamber
16
17
18
19
20
Tube no. 4
Tube no. 7
Tube no. 16
Tube no. 22
Tube silicon
K16424001
K12862001
K12870001
K12876001
100312093
21
22
23
24
25
Clamp
Strap
Tube no. 78
Screw
Tube no. 50
100334203
100314058
K19364001
100370405
K19567001
26
27
28
29
30
Tube no. 47
Tube
Tube no. 14
Tube no. 15
Tube no. 20
K16699001
K19899001
K12868001
K12869001
K12874001
31
32
33
34
Tube no. 23
Tube no. 28
Tube no. 29
Tube no. 32
K15268001
K12886001
K16009001
K15270001
Pos.20 strapt to pos. 23 (tube no.78)
30 mm
locking fluid
to filternipple front
/
HCEN9094 Rev.10 .2005
7-16 Variable flow unit
2
to Step
driver board
8 1
4
3
5
12
13,14,15
4
9,10
11
6
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Motor holder
Cable
Flow restrictor
Screw
Tube
K15162001
K23957001
K24016001
100378330
100312056
6
7
8
9
10
Locking nut
Locking nut
Screw
Screw
Pin
100316082
100316046
100378430
100380304
100320079
11
12
13
14
15
Motor
Valvehouse Spec. complete
Spacer
Washer
Spring
K13403B
K24055001
K15049001
100322003
100346054
Variable flow unit
K40175001
Remarks
to step driver board
30 mm
incl. item 1, 6-12
/
HCEN9094 Rev.10 .2005
7-17 Boards
6
5
Protective
7
1
2
9
4
3
8
e
Protectiv
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Protective Driver board

Control CPU board
Control Driver board
Quick-acting lock
K17552003
K17553005
K17554006
K17555004
K04813001
with frame
with frame
with frame
with frame
6
7
8
9
PT-screw
Screw
Screw
Fiber washer
100368410
100370440
100370425
100322049
/
HCEN9094 Rev.10 .2005
7-18 Rear box
6
3
7
5
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Infusion stand,straight
Screw
Knob
Cover, rear
Air filter
K19073B
100388612
100300048
K18493B
K12966001
AK 95: K18493A
Rear cover
6
7
Infusion stand,angled
Filter holder
K19073A
K16963001
*
*
*
Insert holder, left

Insert holder, right
Pin
K12731A
K12963A
K12732001
Included in item 4
Included in item 4
Included in item 4
/
HCEN9094 Rev.10 .2005
7-19 Protective Covers
7
1
6
5
4
*The figures do not correspond to their actual sizes.
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Protective
Protective
Protective
Protective
Top tray
cover
cover
cover
cover
K17187001
K19412001
K23874001
K23857001
K19864001
operators panel, see 7: 3

BM I / O board
FM I/O board
Relay board
6
7
8
Protective cover
Protective cover
Protective cover
K19836001
K19844001
K20433001
AC/DC, see 7:19

Magnetic clamp unit, see 7-8
Priming det. board
/
HCEN9094 Rev.10 .2005
7-20 AC / DC
9
5
6
7
8
T12AH
250AC
HALT
BACH
BACO
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
AC / DC
Fuse 12AT
Filter
Clamp
Screw
K40130001
100213113
K23734001
100314011
100370408
6
7
8
9
Nut
Earth cable
Locking washer
Protective cover
100316046
K18591001
100322011
K19836001
*
*
*
*
*
Mains cable
Mains cable
Mains cable
Mains cable
Ferrit
K40159001
100220212
100220303
100220304
100120100
Remarks
to bottom plate, rear
100-115 V
230 V
230 V, For China (with ferrit)
230 V, For UK (with fuse and ferrit)
/
HCEN9094 Rev.10 .2005
7- 21 MM95 with Stand

6
8
9
10
21
7
19
11
18
2
15
19
22
1
4
5
3
6
7
31
33
32
17
13
20
23
12
16
28
14
14
26
30
24,25
29
27
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Screw
Front
Stand
Cover, left
Cover, right
100370410
K19840D
K16272B
K16494D
K16495004
6
7
8
9
10
Screw
Screw
Frame, upper complete
Screw
Plug
100378406
100370440
K16703D
100388812
100316206
11
12
13
14
15
Earth wire
Wheel
Frame, lower complete
Wheel with brake
Leadthrough
K24059001
100304124
K19838001
100304125
K17196001
16
17
18
19
20
Screw
Shelf
Locking washer
Washer
Tube no. 48
100388825
K19839001
100322011
K06180001
K16759001
21
22
23
24
25
Screw
Washer
Tube no. 41
Screw
Cap
100388510
K17269001
K16758001
100388612
100300046
26
27
28
29
30
Service tray
Front holder complete
Pick-up tube holder
Screw
Locking nut
K19557001
K19552001
K16513004
100374510
100316096
31
32
33
Cabling
Tube no. 44
Tube no. 43
K18136001
K17798001
K17764001
to heat exchanger
*
*
*
Adaption kit
Holder for WSF
Holder
K23919002
K23919003
K40161001
WRO 300, holder included

WSF - Water Softener
WRO 300
AK 95: K19840C
AK 95: K16494C
AK 95: K16495003
Locking fluid
AK 95: K16703C
Stainless
Stainless
to tube no. 47 DRVA
to tube no. 42
option
/
HCEN9094 Rev.10 .2005
7- 22 BPM, Battery backup - (Option), pH
7,8
2
9
1
13
5
14,41
15
12
29-40
26
11
27,28
3
10
4
6
16,17
18
19
20
21
22,23
24,25
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Blood pressure monitor board

BPM plate
Cabling
Protective cover
Protective cover
K40127001
K23504A
K23531001
K23555001
K23556001
BPM to PCB-BPM
6
7
8
9
10
Blood pressure module

Flat cable ferrite
Mounting clips
Spacer screw
Screw
K40128002
100120102
100120103
100316315
100370304
11
12
13
14
15
Screw
Screw
Screw
BPM connector
Silicone tube
100370306
100370405
100374406
100334255
100312032
16
17
18
19
20
Cable
Strap
Battery kit
Cable
Cable
K20396001
100314016
K40151001
K22728001
K22730001
21
22
23
24
25
Battery box
Fuse
Fuse insert
Screw
Washer
K20382001
100213092
100212007
100388612
100392903
26
27
28
29
30
Clip
Screw
Clip
pH-sensor
O-ring
100314197
100378408
100314156
K12299001
K14686001
31
32
33
34
35
Washer
Tube
Tube 8b
Tube connection
Connector, angled
K09974001
100312056
K15730001
K10986001
K12951001
36
37
38
39
40
Dummy
Cable clip
Screw
PT screw
Washer
K13884001
100314156
100370408
100366310
100392902
41
Cover plug
100316316
*
*
*
BPM complete
Cuff holder
Battery backup unit complete
K23564001
M6957575
K23246001
Incl. 2 batteries
15 AT
L = 105 mm
/
HCEN9094 Rev.10 .2005
7-23 Inflow unit

9
25
6
8
26
10
11
14
15
16
19
7
17
18
16
2
4
7
17
20
16
12
7
17
16
25
7
17
10
21 27
22
23
21
24
Left view
11
1
13
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Pressure regulator
Heat exchanger
Heat exchanger
Heat exchanger
Heat exchanger
100313254
K15876005
K15876006
K15876007
K15876008
110V
110V/220V
110V
110V
6
7
8
9
10
Holder
Holder
Clamp
Tube armoured
Tube armoured
K20194001
K16276001
100334203
100312093
100312093
260 mm
85 mm
11
12
13
14
15
Tube armoured
Tube armoured
Tube armoured
Connector, angled
Nipple
100312093
100312093
100312093
100334042
K16260002
16
17
18
19
20
Screw
Screw
Connector straight
Connector angled
Tube
100370612
100370406
K10986001
K12951001
100312056
68 mm
21
22
23
24
25
Nut
Nipple
Nipple
Tube
Tube no. 44
K18032001
K19219001
K16273002
K13231004
K17798001
to INPS
26
27
Tube no. 43
Tube
K17764001
100312012
80 mm
210 mm
35 mm
110 mm
/
HCEN9094 Rev.10 .2005
7-24 Front, MM95
7
18
15
14
20
8
4
6
2
19
10
9
11
21
16
14
13
17
12
15
1
17
3
13
12
15
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Front
Concentrate nipple
Concentrate nipple
Concentrate intake
Concentrate intake
K19840D
K17990007
K17990008
K17991007
K17991008
AK 95: K19840C
6
7
8
9
10
O-ring
Cabling PTBH AK 95
PT sensor board
Connector
Nipple
100319061
K18205001
K18254001
K17725001
K01515002
11
12
13
14
15
Screw
Concentrate filter
Nipple
Nut, plastic
Tube, silicone
100368408
K16538A
K15232001
100316061
100312032
16
17
18
18
18
Tube, silicone
Tube, silicone
Pick-up tube white
Pick-up tube blue
Pick-up tube yellow
100312032
100312032
100850007
100850008
100850021
100 mm
40 mm
19
20
21
Tube, silicone
Tube, silicone
Cap
100312032
100312032
L50669004
320 mm
190 mm
Concentrate connector kit
K18440002
to MM I/O board P703
500 mm
/
HCEN9094 Rev.10 .2005
7-25 MM I / O board
10
3
4
6
7
8
5
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Edgin strip
MM I/O board
Spacer
Spacer
Screw
100312029
K40090002
100316222
100316223
100370310
6
7
8
9
10
Protective cover
Screw
Locking washer
Locking nut
Mounting plate
K16763001
100370406
100322010
100316082
K16274001
Remarks
/
HCEN9094 Rev.10 .2005
7-26 Feeding pumps

15
18
14
16
10
18
7
10
19
2
3
4
5
20
13
9
11
7
12
14
17
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Tube, silicone
Motor unit
Nut
Flexible mounting
Screw
100312032
K14621001
100390400
K02691001
100388612
190 mm
incl. handle wheel
6
7
8
9
10
Screw
Tube, soft
Tube, silicone
Nipple
Tube, silicone
100378408
100312012
100312032
K01515002
100312032
11
12
13
14
15
Tube, silicone
Tube, silicone
T- Connector
Connector, angled
Tube no.41
100312032
100312032
K12961001
K12951001
K16758001
16
17
18
19
20
Tube no. 4
Tube no. 61
Cabling
Screw
Tube
K14735001
K20547001
K16725001
100370335
100312056
*
*
Feeding pump compl.

Pump head replacement kit
K21264001
K21095003
100 mm
300 mm
320 mm
300 mm
to MM I / O board P707
60 mm
incl. item 2-5
/
HCEN9094 Rev.10 .2005
7-27 Mixing chamber, Flushing valve

15
11
4
14
10
5
5
8
15
13
6
25
1
16
5
6
9
18
2
15
22
26
27
24
17
23
7
16
6
19
12
20
9
12
5
21
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
O- ring
Mounting bracket
Screw
Screw
Nipple
100319050
K13992001
100370406
100370410
K01515002
6
7
8
9
10
T- Connector
Connector, angled
Tubes, silicone
Tube
Tube no. 4
K12961001
K12951001
100312032
100312056
K14735001
11
12
13
14
15
Valve connector
Connector
Tube no. 10
O- ring
Tube, santoprene
K15937001
K10986002
K15731001
100319008
100312141
16
17
18
19
20
Tube, silicone
Nut
Tube no. 11
Tube
Filter
100312032
100316082
K15292001
K13231004
K16538A
200 mm
21
22
23
24
25
Tube, silicone
Solenoid valve
Screw
Screw
100312032
K21139003
K15035002
100378304
100378325
420 mm
incl. item 17, 25-27
26
27
Membrane
Washer
K08056C
K21486001
*
*
3-way valve unit complete

Mixing chamber complete
K15285005
K12950005
100 mm
245 mm
FLVA incl. item 22-24
/
HCEN9094 Rev.10 .2005
7-28 Conductivity cells

5
11
7
1
Conductivity
cell, left
14
4
8
6
13
10
9
12
11
7
Conductivity
cell, right
2
4
3
8
6
13
10
9
12
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Conductivity cell complete

Tube no. 48
Tube, santoprene
Nipple
Tube no. 10
K40102002
K16759001
100312141
K01515002
K15731001
250 mm
6
7
8
9
10
Fluid protection
Tube
PT-screw
Tube
Cabling
K13271001
K13231004
100369360
100312056
K11291001
11
12
13
14
T- Connector
Connector, angled
Screw
Tube, santoprene
K12961001
K12951001
100370408
100312141
245 mm
310 mm
/
HCEN9094 Rev.10 .2005
7-29 BiCart holder
19
12
5
16
17
13
15
18
4
8
6,9,10
19
16
11
17
12
3
12
13
7,9,10
2
12
16
17
13
14
4
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Arm, upper
Arm, lower
Sealing
Shaft
Spring
K23031002
K21557005
K17502001
K17481001
K17503001
6
7
8
9
10
Bypass nipple
BCH bypass valve
Cabling
O-ring
Retaining ring
K14908001
K14425001
K14910001
100319026
100330021
11
12
13
14
15
Tube, silicone
Magnet
T-connector
Tube, silicone
O-ring
100312032
K19049002
K17237001
100312032
100319032
16
17
18
19
O-ring
O-ring
Tube, silicone
Protective ring
100319008
100319046
100312032
K22829001
*
*
*
BiCart holder complete

Spikekit, upper
Spikekit, lower
K22390004
K23031004
K21557006
Remarks
4 pcs.
190 mm
420 mm
140 mm
/
HCEN9094 Rev.10 .2005
7-30 UFD (Option)
18
11
16
10
6
13
14
3
19
17
12
15
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
1
2
3
4
5
Valve unit
Filterholder complete
Mounting plate
Connector
Nut
K15078001
K17724005
K19484002
K16273002
K18032001
6
7
8
9
10
Connector angled
Connector straight
Connector, T
Tube 54
Tube 55
K12951001
K10986001
K12961001
K19876001
K19877001
11
12
13
14
15
Tube 56
Tube 57
Tube 62
Tube 63
Tube 64
K19878001
K19879001
K20671001
K20672001
K20673001
16
17
18
19
Tube 65
Cabling valves AK 95 S
Screw
Screw
K21507001
K16712001
100370406
100378530
Remarks
/
HCEN9094 Rev.10 .2005
7-31 Remote panel (Option)

14
6
18
12,7
7 8
15
16,17
11
4
1
10
13
22
23
24
25
26
19,20,21
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1
2
3
4
5
Front panel
Gasket
Blind panel
Holder
Spacer
K40140001
K12717001
K21648002
K21651001
100316307
incl. gasket
6
7
8
9
10
Cable strap
Washer
Screw
Protective cover
O-ring
100314312
100322011
100374408
K23184001
K23195001
11
12
13
14
15
Holder
Screw
Rear panel
Washer
Gasket
K23046001
100385408
K23191A
100322049
K23045001
16
17
18
19
20
Arm
Screw
Clip
Spacer
Screw
K40134002
100385308
100314307
K20245001
100378416
21
22
23
24
25
Screw
Screw
Baffle plate
Screw
Cable holder
100316093
100378406
K23192001
100378316
K23190001
26
Cable attachment kit
K40141001
Remote panel
K23054001
Incl. pos 7, 11-15 and pos 17
/
HCEN9094 Rev.10 .2005
10. Step driver board
EN1107
7-32 Boards and Cablings
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
1 Protective Driver Board K17552003 ( with frame )

P200 cabling
K18133001
to control Driver board P408
P201 cabling
K21166001
to air detector
P202 cabling
K18169001
to FM I/O board P509
P203
to protection CPU board P100
P204 cabling
K18170001
to BM I/O board P601
P205 cabling
K18644001
to battery, includes battery holder
P209
not used
P210 cabling
K13030001
to conductivity cell P
P211 cabling
K23449001
to Panel Control board P1
2 Protective CPU Board K17553005 ( with frame )
P100
to protective Driver board P203
P101
not used
P102
not used
P104 cabling
K18134001
to control CPU board P305
P105 cabling
K17801001
to clamp
P106 cabling
K18132001
P107 cabling
K18136001
to MM I/O board P705
P109 cabling
K18136001
to BPM board P2
P200
not used
3 Control Driver Board K17555004 ( with frame )
P400 cabling
K16712001
to solenoid valves
P401 cabling
to fan
P402 cabling
K13031001
to UF cell
P403
not used
P404
not used
P405
P406 cabling
K18190001
P407 cabling
K18135001
to BM I/O board P600
P408 cabling
K18133001
4 Control CPU Board K17554006 ( with frame )

P300 cabling
K18132001
to protective CPU board P106
P301 cabling
K18610001
to external communication connection
P302
P303
not used
P304 cabling
K18136001
to MM I/O P705
P305 cabling
K18134001
to protective CPU board P104
P306
P308
to AC/DC
P309
to AC/DC
P310*
for Step driver board
P311*
for Step driver board
P312 cabling
to AC/DC
P313
not used
* any of these can be used
5 Relay board K40156001
P930 cabling
K18189001
P931
P933
P934 cabling
K23899001

to AC/DC
to heater
/
HCEN9094 Rev.10 .2005
10. Step driver board
EN1107
7-32 Boards and Cablings
/
HCEN9094 Rev. 10.2005

Item
Denomination
Order no.
Remarks
6 MM I / O Board K40090002
P700
P701 cabling
K11291001
P702 cabling
K11291001
P703 cabling
K18205001
P704 cabling
K16727001
P705 cabling
K18136001
P706
P707 cabling
K16725001
to pH-electrode
to conductivity cell A
to conductivity cell B
to BiCart holder and pick-up tubes
to FLVA
to control CPU board P304 and protection CPU board P107
pH-sensor
to feeding pumps
7 FM I / O Board K40152001
P500 cabling
K18190001
P501 cabling
K18189001
P502 cabling
K13046002
P503 cabling
K16724001
P504 cabling
K11412001
P505
P506
P507
P508
P509 cabling
K18169001
P510
P511
P512
P513 cabling
K11412001
P514 cabling
P515
P516 cabling
K13048002
P517
P519 cabling
K23899001

to relay board P930
to inlet pressure switch INPS
to deairating chamber
to priming detector
to high pressure trancducer
to degassing pressure
to regulator temp
to degassing pump
not used
to dialysis pressure transducer
to blood leak detector
to flow switch
microswitch
to suction pump
SAGS
not used
to relay board P934
8 BM I / O Board
P600 cabling
P601 cabling
P603
P604 cabling
P605 cabling
P606
P607
P608 cabling
P609 cabling
P610
P611
P612
P613 cabling
P614 cabling

to heparin potentiometer
to blood pump tacho
to blood pump rotation indicator
to heparin pump motor
to heparin pump overload
to cover sensor
to air detector
to venous press.transducer, control system
to venous pressure transducer, protection system
to arterial pressure transducer
to arterial guard
to blood pump motor
K40111002
K18135001
K18170001
K14140002
K13054001
K16734001
K13059001
K23945001
9 Panel Control Board K40129001

P1
cabling
K23449001
P2
P3
P4

to panel P1
to panel P2
to panel P3
10 Step Driver Board K23927001

P2
cabling
K23957001
to Variable flow unit - motor
/
HCEN9094 Rev.10 .2005
HCEN9094 Gambro Lundia AB,1996. Revision October 2005

Box 10101
SE-220 10 Lund
Sweden
Tel: +46 46 16 90 00
Fax: +46 46 16 96 96
www.gambro.com
Chapter9
SymbolDescription
HCEN9160 Revision 10. 2005
Service Manual - Symbols
9:1
List of symbols
NOTE
All symbols in this list may not be represented on this product.
Description
Alternating current
Protective earth (ground)
Warning, consult accompanying documents
Off (power, disconnection from the mains)

On (power, connection to the mains)
Type B, applied part
Handle with care
This way up
Keep dry
Input /Output
Year of manufacturing
Heater power supply outlet

Conforms to requirements in EC Council Directive 93/42/EEC
concerning medical devices. 0086 identifies BSI, British Standards
Institution, as Notified Body.
CSA approved for Canada
HCEN9160 Revision 10.2005
9:2
CSA approved for Canada and USA

CSA-listed label manufacturer
Prohibited behaviour
Equipotentiality
Separate collection for electrical and electronic equipment
9:3
HCEN9160 Revision 10.2005
This page is left intentionally blank
9:4
HCEN9160 Revision 10. 2005
Replacements
Replacements
Replacement matrix...................................... 2
Changeactions ..................................................... 4
FM Flow Diagram ............................................... 5
AK 95 / AK 95 S HCEN12078 Rev.10.2005
10:1
Replacements
Replacement matrix
The actions to carry out after a component
replacement are brought together in a replacement matrix.
The numbers in the matrix show which actions
and in which order they will be done. It is important that the actions are done and in the correct
order.
In the matrix, BM stands for Blood Monitor and
FM stands for Fluid Monitor.
The replacementmatrix is only a guideline for
service technicians which actions to perform
when a component has been replaced.
10:2
AK 95 / AK 95 S HCEN12078 Rev.10.2005
Bloodleak
3
4
BPM
Conductivity Cell A
4
6
5
3A
4
6
5
3A
4
6
5
3A
Degassing Pressure Transducer

3
4
2A
Degassing pump
1
2
External pressure regulator

1
2
3
1
2
Feeding pump A
Remarks:
Not necassary to calibrate if new spare part is installed (factory calibrated)
B
Important to follow the order of the calibrations/actions for machine performance
Check BPM
Calibrate Priming detector
Calibrate Pressure transducer A
Occlusion
Calibrate A/D conv.
Calibrate clock
Check fluid flow
Calibrate variable flow
Calibrate External pressure regulator
Clean the machine from calcium

and then from proteins and fats
I2C scan
Total default
Load preset file
Calibrate Conductivity Cell A A
Calibrate Conductivity Cell B A
Calibrate Conductivity Cell P A
Calibrate pH
Calibrate Pressure Transducer A
Calibrate Bloodleak
Calibrate Internal pressure regulator
Fch
Heat Disinfection
Check conductivity value
Simulated treatment
Conductivity Cell B
AK 95 / AK 95 S HCEN12078 Rev.10.2005
Conductivity C ell P
Feeding pump B
1
2
Flow restrictor
2
1
3
FM I/O board
1
2
Heater
1
2
Variable flow unit (or parts)

2
1
HPG Transducer
3
4
2A
Internal pressure regulator

1
2
3
INPS
1
PD Transducer
3
4
2A
pH cell
2
3
Relay board
1
2
SAGS
1
2
Suction pump
1
2
UF-cell B
2
1
3
Blood pump motor unit

1
Blood pump rotor

1
BM I/O board
1
Clamp unit complete

1
Heparin pump
1
Level detector (Air detector)

1
Operator's panel
1
Pressure Transducer (V & A)

2A
Electronics
Control CPU board

3
4
6
5
1
2

3
1
2
Control driver board
Replaced BM components
P r ot ect iv e driv e r board
Replaced FM components
Priming detector
Checklist for component replacements on AK 95 / AK 95 S
Replacements
10:3
Actions to be done
Replacements
Change actions
A list of all actions and explanations how to
execute them is found below.
Clean the machine from calcium and then from
proteins and fats
Perform actions according to Operators manual.
I2C scan
Perform actions according to Service Manual,
Service Technicians Guide, Diagnostic Flow
diagram.
Total default
Perform actions according to instructions in
Service Manual, Service Technicians Guide.
Load preset file
Perform actions according to clinic demands.
Calibrate Conductivity Cell A
Perform actions according to calibration instructions in the Calibration Manual.
Calibrate Conductivity Cell B
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate Conductivity Cell P
Calibrate pH
Calibrate Pressure Transducer
Check conductivity value

Check conductivity value according to hospital
laboratory.
Simulated Treatment
Simulate a treatment according to check/calibration instructions in the Maintenance Manual.
Calibrate pressure according to Technical Data
the Service Manual, Calibration Manual, Technical Data and Specifications Manual.
Check BPM
Check according to BPM test instructions in the
Service Manual in the chapter Calibration
Manual.
Calibrate Priming Detector
Calibrate Pressure transducer
Occlusion
Calibrate A/D conv.
Calibrate clock
Calibrate Bloodleak
Check fluid flow

Start the machine and let it go to green path.
Press twice on the select button and check the
fluid flow.
Calibrate Internal Pressure Regulator

Calibrate variable flow

Fch
Start the machine and let it perform a Function
Check.
Heat disinfection
Perform a heating according to the Operators
Manual.
10:4
AK 95 / AK 95 S HCEN12078 Rev.10.2005
AK 95 / AK 95 S HCEN12078 Rev.10.2005
Drain
Water
Inlet
PR 2
(Inlet open)
INVA
SRL(17)
(Pressure within
limits)
Heat
exchanger
INPS P
SRL(33)
SRL(16)
Fluid connector
detection
Treg
Heater
Pressure
Dialysis
(PD)
SRP(4)
Particle
Filter
Level
Detector
Current: SRI(54)
Duty cycle: SRI(55)
TMP
SRP(1)
Outlet
Restrictor
SRI(31)
(Optional)
pH-SENSOR
FLVA
SRL(18)
with variable flow
SRI(18)
Deairating 0 = High
Chamber 1 = Mid
2 = Low
Blood Leak
Detector
SRI(53)
Draining
Restrictor
Expansion
chamber
SRI(15)
TAVA
SRL(30)
Dialyzer
Draining
Restrictor
Flow
Restrictor
SRI (59)*
DRVA
M
Cond.
Cell "B"
MM 95
SRI(24)
Mixing Chamber
T
SRI(14)
SRL(31)
EVVA
SRL(4)
Energized = TRUE
SRI(13)
Cond.
Cell "A"
SRI(20)
Mixing Chamber
Feeding
Pumps

Flow
switch SRL(3)
Flow = TRUE
AIVA
SRL(34)
Suction
Pump
REVA
SAGS
P SRL(9)
Flow diagram
AK 95 S
Pressure
regulator
PR 1
SRL(35)
SRL(36)
Safety by-pass
Unit
SRL(7) = TRUE
SRL(8) = TRUE
B, Ac

UF-rate
SRR(0)
BYVA
SRL(27)
SRR(2)
SRL(32)
ZEVA
SRL(24)
DIVA
UF-measuring
SRI(39)
SRR(1)

P SRL(23), Alarm
T SRP(2)
Cond.
Cell P SRP(3)
Degassing
Chamber
RIVA SRL(21)
Flow
Current: SRI(32)
Degassing
pressure
transducer
P SRI(34)
SRL(19)
(TRUE = Open)
BiCart
Replacements
FM Flow Diagram
10:5
Replacements
10:6
AK 95 / AK 95 S HCEN12078 Rev.10.2005
Electrical Safety Inspections

for AK-machines
Including following sub-tests:
- Visual inspection
- PET - Protective earth test
- ELT - Earth leakage current test
- PLT - Patient leakage current test
HCEN12190 Rev 05.2006
Electrical Safety Inspections for AK-machines
11:1
General information
To ensure proper operation, a qualified service technician must perform an Electrical Safety Inspection (ESI) of the AK-machine at regular intervals. The information needed to perform ESI is provided in
this manual.
Included in the ESI procedures are checks to verify normal machine
operation. Should the machine fail to pass any of these sub-tests, repair
or calibration might be needed, then repeat the tests until the specifications are met.
Following sub-tests are included in the ESI of the AK-machines:
- Visual inspection
- PET - Protective earth test
- ELT - Earth leakage current test
- PLT - Patient leakage current test
During the visual inspection of the equipment, the service engineer
shall look for potetial faults related to the electrical safety of the
machine.
The purpose of the PET test is to verify that the protective earthed parts
of the machine are properly connected to protective earth, providing a
safe low electrical potential on these in case of insulation failure.
The purposes of the ELT/PLT tests are to verify that non-functional
leakage currents to operator and patient are within safe limits.
ESI should be performed at every maintenance service (Base-service)
but also after replacements of some components in the AK-machine
according to the Service Manual, Chapter Replacements.
When performing the ESI, which requires access to the interior of the
machine, you must have proper electrostatic safety devices (i.e. wrist
grounding straps or grounding mats) in place to prevent damage to
electrostatic sensitive components within the machine.
During repair of any of the parts in the flow path, special care should
be taken and a good hygiene should be kept.
Checklists for each sub-test are included in the end of this manual. The
purpose of these checklists is to record the work done and to trend the
readings from the ELT/PLT- tests.
11:2
HCEN12190 Rev 05.2006
Visual inspection
The visual inspection is an important part of the electrical safety

inspections of the AK-machine.
The visual inspection is a procedure to make sure that the medical
equipment in use still confirms the specifications and has not suffered
from any external damage and/or contamination.
The visual inspection includes following steps:
HCEN12190 Rev 05.2006
1.
Exterior parts including covers: look for major damages, cracks

etc.
2.
Cablings: look for cuts, wrong connections etc.
3.
Fuse rating: check correct values after replacement.
4.
Markings and labeling: check the integrity
5.
Integrity of mechanical parts: check for any visual obstructions
11:3
PET - Protective Earth Test
NOTE
The machine shall not be connected to mains power during this test.
3.1
Test equipment for PET-test
Digital Multimeter:
Manufacturer: e.g. Fluke
Resistance: accuracy 0.5 %
3.2
11:4
PET for AK 95 / AK 95 S
1.
Check that the resistance between the grounding clips of the

mains plug and the exterior cover of the power supply is
< 0.3 Ohm.
2.

mains plug and the heater rod is < 0.3 Ohm.
3.

mains plug and the suction pump is < 0.3 Ohm.
4.

mains plug and the mounting plate to the diascan conductivity
cell is < 0.3 Ohm.
5.

mains plug and the stand of MM 95 (e.g. a screw to the heat
exchangers) is < 0.3 Ohm.
6.

mains plug and the front of MM 95 (e.g. a screw to the BiCartholder) is < 0.3 Ohm.
7.

mains plug and the heparin pump (rear plate) is < 0.3 Ohm.
8.

mains plug and the potential equalization connector is
< 0.3 Ohm.
HCEN12190 Rev 05.2006
3.3
HCEN12190 Rev 05.2006
PET for AK 200 / AK 200 ULTRA / AK 200 S /

AK 200 ULTRA S
1.

mains plug and the power supply (right side, through the ventholes of the bottom box) is < 0.3 Ohm.
2.

mains plug and the FM bottom plate is < 0.3 Ohm.
3.

mains plug and the heater rods outside the heating vessel is <0.3
Ohm.
For 115 V machines: Also check that the resistance between the
grounding clips of the mains plug for the heater rods and the
heater rods outside the heating vessel is < 0.3 Ohm.
4.

mains plug and the overheat protection of the heater rods is
< 0.3 Ohm.
5.

mains plug and the potential equalization connector is
< 0.3 Ohm.
6.

mains plug and the heparin pump (rear plate) is < 0.3 Ohm.
Note! Dont measure on the cable clip or its binding screw.
7.

mains plug and the rear plate of the BVS-unit is < 0.3 Ohm.
11:5
ELT / PLT
4.1
Test equipment
Safety tester:
According to IEC 60601-1
Suggested Manufacturer: Metron, Rigel, Biotec
4.2
General conditions for ELT / PLT
1.
The AK-monitor shall be connected to both feed water and drain.
2.
Connect the AK-monitor to the outlet supply of the safety tester.

Use a mains plug adapter for respective mains plug. If the AKmachine is equipped with two mains plugs, the measurements
shall be performed for each mains plug and the values shall be
added.
Feed water
Safety
tester
AK-machine
mains prot. earth
leakage current
earth enclosure
230 VAC
leakage current
alternative direct
equipment
differential alternative
patient
patient leakage current
Drain
lead to GND lead to lead
AC/DC
lead ISO
outlet power
Inlet Power
open E. open N.
ev. M.
Mains voltage to
the AK-machine
11:6
3.
Central concentrate delivery systems should not be used. Use

either liquid or non-liquid concentrates.
4.
No other external equipment than specified in this instruction

should be connected to the machine.
5.
The protective earth of the machine must not be in contact with

any external protective earth.
HCEN12190 Rev 05.2006
4.3
ELT - Earth Leakage Current Test
1.
2.
Measure the earth leakage current with the safety tester.
3.
Take the highest reading when the machine is running.
4.
Invert the phases of the mains voltage. The machine might

restart.
5.
Take the highest reading when the machine is running.
6.
Check that the highest measured readings dont exceed the limit
values in following table:
Limit values for ELT

AK 95 S (100V)
Max 500 A
Typical < 100 A
AK 95 S (110V)
Max 500 A
Typical < 125 A
AK 200 S (115V)*
Max 500 A
Typical < 100 A
AK 200 ULTRA S (115V)*
Max 500 A
Typical < 100 A
AK 95 S (230V)
Max 500 A
Typical < 200 A
AK 200 S (230V)
Max 500 A
Typical < 145 A
AK 200 ULTRA S (230V)
Max 500 A
Typical < 145 A
*The total earth leakage current is the sum of the readings from both
mains cables (to the heater rods and to the ACDC).
HCEN12190 Rev 05.2006
11:7
4.4
PLT - Patient Earth Leakage Current Test
NOTE
Make sure that the machine does not perform a taration (self calibration)
during the measurements.
1.
2.
The safety couplings of the dialysis fluid tubes shall be connected to the safety tester via an accesspoint.
Patient
leakage
current
AK-machine
Safety
tester
Dialysis fluid tubes

mains
prot. earth
leakage current
earth
Accesspoint
enclosure
230 VAC
leakage current
alternative direct
equipment
differential alternative
patient
patient leakage current
lead to GND lead to lead
AC/DC
lead ISO
outlet power
Inlet Power
open E.
open N.
ev. M.
Dialysis fluid tubes
Mains voltage to
the AK-machine
Note! There must be a main flow during this test. Check that the
Bypass button is switched off.
3.
Measure the patient leakage current with the safety tester.
4.
Take the highest AC-reading when the machine is running.
5.
Take the highest DC-reading when the machine is running.
6.
Invert the phases of the mains voltage. The machine might

restart.
7.
Take the highest AC-reading when the machine is running.
8.
Take the highest DC-reading when the machine is running.
9.
Check that the highest measured readings dont exceed the limit
values in following table:
Limit values for PLT
11:8
AC
DC
AK 95 S (100V)
Max 100A
Typical <10A
Max 10A
AK 95 S (110V)
Max 100A
Typical <10A
Max 10A
AK 200 S (115V)
Max 100A
Typical <10A
Max 10A
Max 100A
Typical <10A
Max 10A
AK 95 S (230V)
Max 100A
Typical <10A
Max 10A
AK 200 S (230V)
Max 100A
Typical <10A
Max 10A
Max 100A
Typical <10A
Max 10A
HCEN12190 Rev 05.2006
NOTE
For treatments with a central venous catheter (CVC), the patient leakage
current must be < 10A
HCEN12190 Rev 05.2006
11:9
11:10
HCEN12190 Rev 05.2006
Checklist
Electrical Safety Inspection for AK machines

- to be filed by the Service Engineer responsible
AK 95 / AK 95 S
AK 200 / AK 200 ULTRA / AK 200 S / AK 200 ULTRA S
Equipment ID:_______________Serial number:__________________
Run time (h):__________
Visual inspection
Visual inspection of the AK-machine according to section 2.
PET for AK 95, AK 95 S

(1) Resistance between the grounding clips of the mains plug and the exterior
cover of the power supply is < 0.3 Ohm.
(2) Resistance between the grounding clips of the mains plug and the heater
rod is < 0.3 Ohm.
(3) Resistance between the grounding clips of the mains plug and the suction
pump is < 0.3 Ohm.
(4) Resistance between the grounding clips of the mains plug and the mounting plate to the diascan conductivity cell is < 0.3 Ohm.
(5) Resistance between the grounding clips of the mains plug and the stand
of MM 95 (e.g. a screw to the heat exchangers) is < 0.3 Ohm.
(6) Resistance between the grounding clips of the mains plug and the front
of MM 95 (e.g. a screw to the BiCart-holder)
(7) Resistance between the grounding clips of the mains plug and the heparin
pump (rear plate) is < 0.3 Ohm.
(8) Resistance between the grounding clips of the mains plug and the potential equalization connector is < 0.3 Ohm.
PET for AK 200, AK 200 ULTRA, AK 200 S, AK 200 ULTRA S

(1) Resistance between the grounding clips of the mains plug and the power
supply (right side, through the ventholes of the bottom box) is < 0.3 Ohm.
(2) Resistance between the grounding clips of the mains plug and the FM
bottom plate is < 0.3 Ohm.
(3) Resistance between the grounding clips of the mains plug and the heater
rods outside the heating vessel is <0.3 Ohm.
(4) For 115 V machines: Resistance between the grounding clips of the
mains plug for the heater rods and the heater rods outside the heating vessel
is < 0.3 Ohm.
(5) Resistance between the grounding clips of the mains plug and the overheat protection of the heater rods is < 0.3 Ohm.
(6) Resistance between the grounding clips of the mains plug and the potential equalization connector is < 0.3 Ohm.
(7) Resistance between the grounding clips of the mains plug and the heparin
pump (rear plate) is < 0.3 Ohm.
(8) Resistance between the grounding clips of the mains plug and the rear
plate of the BVS-unit is < 0.3 Ohm.
HCEN12190 Rev 05.2006
11:11
ELT - Earth Leakage Current Test

File the highest earth leakage current value when the machine is running
according to section 4.3:
Earth leakage current value: _______ A
Note!
Check that the highest measured readings dont exceed the limit values
described in section 4:3
PLT - Patient Earth Leakage Current Test

File both the highest AC-reading and the highest DC-reading when the
machine is running according to section 4.4:
AC-reading: _______ A
DC-reading: _______ A
Note!
Check that the highest measured readings dont exceed the limit values
described in section 4:4
Date:__________________________
Signature:_______________________
Other comments:
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
11:12
HCEN12190 Rev 05.2006

Ak 95 Monitor - Service Manual

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AK 95 / AK 95 S

A better way to better care

equipment modifications are authorized in

Competence of Service Engineers

If a complaint is raised it shall be

1. Practical experience of the AK 95 S

5. Access to and understanding of the

The manufacturer accepts responsibility for

2. Attended AK 95 S technical service course

In general, this policy implies that training

The complete AK 95 / AK 95 S - Service Manual,

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When unpacking, the equipment should be

The AK 95 S can be installed in most environments if certain conditions as the temperature,

The packages contain the units and components

Transport and Storage Environment

Note! Units to be transported and/or stored for

Mains Voltage and Power

Tube cutter, 113 500 084

To avoid leakage into the machine, the top tray

One extra grounded power socket should be

Mains Water Supply

Temperature:+5 C to +30 C (treatment)

Note! Local ordanances may require the use of

Drain: Open type. Not more than 1.2 metres

Connection to the Water

Connection of the Battery

Connection to the Power

A discharged battery will be charged with

NOTE! Jumper J200 on the Protective Driver

How to remove the cover to connect

Loosen the three cover bolts, accessible

Move the cover upwards and then backwards.

Pull the cover to the right just 10 mm (if you

Turn the cover backwards counter-clockwise

Connect the rechargeable battery to board

1. Loosen the two screws (with

2. Pull out the service tray holder

3. Loosen the two hexagonal

6. Attach the plug to the rear hole

2. Fasten the screw (with black plastic

That the drain tube is properly connected to

Start the machine

For further information about operating

2. Perform a Heat disinfection procedure according to the Operators Manual.

Functional check - Fch

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Yes Unpacking and inspection

Ensure that the voltage specified on the

Check that the additional package box

Ensure that the machine is correctly

Check, by visual inspection that the

Environment and Physical Data

Checklist - filed by the Sevice Engineer responsible for the installation.

Connection to the Power Supply

Ensure that the specified equipment

Connection of the Battery

Ensure that the Operating Environment

Ensure that the rechargeable 9V battery is

Connection of the dialysis fluid tubes

Ensure that the monitors are interconnected correctly.

Ensure that the dialysis fluid tubes are

Ensure that the top tray is placed at