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Pipe flow
The pipe is completely filled
with the fluid being transported.
Open-channel flow
Water flows without
completely filling the pipe.
Types of Flow
Steady and Unsteady flow
The flow parameters such as velocity (v), pressure (P)
and density (r) of a fluid flow are independent of time
in a steady flow. In unsteady flow they are independent.
For a steady flow
v t x ,y ,z
v t x ,y ,z
v s t
v s t
Examples:
Turbulent flow:
The fluid particles do not move in orderly manner and they occupy different
relative positions in successive cross-sections.
There is a small fluctuation in magnitude and direction of the velocity of the
fluid particles
transitional flow
The flow occurs between laminar and turbulent flow
8
Increasing
flow
velocity
10
Reynolds Experiment
Reynold found that transition from laminar to turbulent
flow in a pipe depends not only on the velocity, but only
on the pipe diameter and the viscosity of the fluid.
This relationship between these variables is commonly
known as Reynolds number (NR)
VDr
VD
Inertial Forces
NR
Viscous Forces
It can be shown that the Reynolds number is a measure of
the ratio of the inertial forces to the viscous forces in the
flow
FV A
FI ma
11
Reynolds number
rVD VD
NR
where V:
D:
r:
:
:
12
13
14
low velocities
small length scales
high kinematic viscosities
high velocities
large length scales
NR < Critical NR
NR > Critical NR
dominant.
dominant
15
Example 3.1
40 mm diameter circular pipe carries water at 20oC.
Calculate the largest flow rate (Q) which laminar flow can
be expected.
D 0.04m
1106 at T 20o C
NR
VD
2000
Q V . A 0.05
V (0.04)
2000 V 0.05m / sec
6
110
17
dVol11'
dVol 2 2'
r.
r.
dt
dt
dS1
dS 2
r . A1
r . A2
r . A1.V1 r . A2 .V2 r .Q
dt
dt
Continuity equation for
Incompressible Steady flow
A1.V1 A2 .V2 Q
18
dV M V 2 M V1
F M a M dt
t
P1 A1 P2 A2 Fx Wx
Fx r.Q(Vx2 Vx1 )
F
F
r .Q(V y2 V y1 )
r .Q(Vz2 Vz1 )
F r.Q(V
V 1)
Conservation of
moment equation
19
Example 3.2
dA= 40 mm, dB= 20 mm, PA= 500,000 N/m2, Q=0.01m3/sec.
Determine the reaction force at the hinge.
20
21
. on section 1-1
22
Work W .h mg.h
m r .Volume A1 L A1V1dt
1
1
1
2
2
2
M .V2 M .V1 r. A1.V1.dt (V22 V1 )
2
2
2
The total work done by all forces is equal to the change in
kinetic energy:
1
2
P1.Q.dt P2 .Q.dt rg.Q.dt.(h1 h2 ) r.Q.dt (V22 V1 )
2
Dividing both sides by rgQdt
2
V1 P1
V
P
h1 2 2 h2
2g
2g
Bernoulli Equation
Energy per unit weight of water
OR: Energy Head
23
V2
P2
H2
h2
2g
Energy =
head
Kinetic
head
+ Pressure
head
Elevation
head
V
P
H1 1 1 h1
2g
Notice that:
In reality, certain amount of energy loss (hL) occurs when the
water mass flow from one section to another.
The energy relationship between two sections can be written
as:
2
2
V1
P1
V2
P2
h1
h2 hL
25
2g
2g
Example 3.4
The tank is being drained through 12 in pipe. The discharge = 3200 gpm, The
Total head loss = 11.5 ft. find the h?
26
Example
In the figure shown:
Where the discharge through the system is 0.05 m3/s, the total losses through
the pipe is 10 v2/2g where v is the velocity of water in 0.15 m diameter pipe,
the water in the final outlet exposed to atmosphere.
Example
In the figure shown:
Where the discharge through the system is 0.05 m3/s, the total losses through the pipe is 10 v2/2g
where v is the velocity of water in 0.15 m diameter pipe, the water in the final outlet exposed to
atmosphere. Calculate the required height (h =?)
below the tank
4 0.15
Q
A
Q
A
0.05
6.366m / s
2
4 0.10
p1 V12
p2 V22
z1
z 2 hL
rg 2 g
rg 2 g
2
2
6.366
102.83
0 0 (h 5) 0
20
2 * 9.81
h 21.147 m
2 * 9.81
30
Minor losses
Loss due to the change of
the velocity of the flowing
fluid in the magnitude or in
direction as it moves
through fitting like Valves,
Tees, Bends and Reducers.
31
33
Darcy-Weisbach Equation
2
L V
8f LQ
hL f
D 2 g g D5 2
Where:
f is the friction factor
L is pipe length
D is pipe diameter
Q is the flow rate
hL is the loss due to friction
rVD e
e
VD e
f F N R , F
, F
,
D
D
D
Renold number
Relative roughness
64
f
NR
For
0.316
f 1/ 4
NR
35
Friction Factor f
The thickness of the laminar sublayer decrease with an increase in NR
laminar flow
NR < 2000
f independent of relative
roughness e/D
Smooth
' 1.7e
pipe wall
64
NR
N f
1
2 log 10 R
f
2.51
pipe wall
e
1
2.51
D
2 log 10
3.7 N R f
f
Colebrook formula
turbulent flow
f independent of NR
NR > 4000
pipe wall
rough
0.08e
'
1
D
2 log 10 3.7
e
f
Moody diagram
A convenient chart was prepared by Lewis F. Moody and commonly
called the Moody diagram of friction factors for pipe flow,
There are 4 zones of pipe flow in the chart:
A laminar flow zone where f is simple linear function of NR
A critical zone (shaded) where values are uncertain because
the flow might be neither laminar nor truly turbulent
A transition zone where f is a function of both NR and relative
roughness
A zone of fully developed turbulence where the value of f
depends solely on the relative roughness and independent of
the Reynolds Number
38
Laminar
40
0.25
5.74
e
log10 3.7 D Re 0.9
41
head loss ?
Type 2:
Given the kind and size of pipe and the head loss
flow rate ?
Type 3:
Given the kind of pipe, the head loss and flow rate
size of pipe ?
Moody Diagram
Smooth pipes
Reynolds number
1/ 2
Resistance Coefficient f
N R f 1/ 2
D3 / 2 2 gh f
Example 1
The water flow in Asphalted cast Iron pipe (e = 0.12mm) has a diameter 20cm
at 20oC. Is 0.05 m3/s. determine the losses due to friction per 1 km
Type 1:
head loss ?
Given the kind and size of pipe and the flow rate
0.05m 3 /s
V
1.59m/s
2
2
/4 0.2 m
T 20o C 1.0110 6 m 2 /s
e 0.12mm
e 0.12mm
0.0006
D 200mm
VD 1.59 0.2
5
NR
314852
3
.
15
10
1.0110 6
2
L V2
1,000 m 1.59
hf f
0.018
2
D 2g
0.20 m 2 9.81 m/s
11.55 m
Moody
f = 0.018
45
Example 2
The water flow in commercial steel pipe (e = 0.045mm) has a diameter 0.5m
at 20oC. Q=0.4 m3/s. determine the losses due to friction per 1 km
Type 1:
Given the kind and size of pipe and the flow rate
head loss ?
Q
0.4
V
2.037 m / s
2
A 0.5
4
497 10 6
497 10 6
6
1
.
006
10
T 42.51.5 20 42.51.5
0.5 2.037
6
NR
1
.
012
10
1.006 10 6
e
0.045
5
10
D 0.5 103
Moody
f 0.013
2
1000 2.037
h f 0.013
5.5 m / km
0.5 2 9.81
Example 3
Cast iron pipe (e = 0.26), length = 2 km, diameter = 0.3m. Determine the
max. flow rate Q , If the allowable maximum head loss = 4.6m. T=10oC
Type 2:
Given the kind and size of pipe and the head loss
flow rate ?
LV
hF f
D 2g
V2
2000
0.3 2 9.81
0.0135
V2
1
f
4.6 f
497 10 6
497 10 6
6
1
.
31
10
T 42.51.5 10 42.51.5
0.3 V
6
NR
2
.
296
10
V
2
6
1.3110
e
0.26
5
8
.
67
10
0.00009
3
D 0.3 10
Trial 1
eq1
f 0.01
V 1.16 m/s
2
eq
N R 2.668 105
e
8.67 10 4
D
Moody
f 0.02
V2
0.0135
1
f
N R 2.296 106V
2
Trial 2
eq1
f 0.02
V 0.82 m/s
2
eq
N R 1.886 105
e
8.67 10 4
D
Moody
f 0.021
Example 3.5
Compute the discharge capacity of a 3-m diameter, wood stave
pipe in its best condition carrying water at 10oC. It is allowed to
have a head loss of 2m/km of pipe length.
Type 2:
Given the kind and size of pipe and the head loss
flow rate ?
Solution 1:
LV2
hf f
D 2g
2ghf 1/ 2 D 1/ 2
V
L f
2
0.12
1000 V
2
2 f
V
f
3 2(9.81)
Table 3.1 : wood stave pipe: e = 0.18 0.9 mm, take e = 0.3 mm
e 0.3
0.0001
D 3
At T= 10oC, = 1.31x10-6 m2/sec N R
VD
3V
6
2
.
29
10
.V
6
1.31 10
0.12
V
V 2.45m / sec
0.02
2
Iteration 2:
update f = 0.0122
V2
0.12
V 3.14m / sec
0.0122
NR
0.02
2.45
5.6106
0.0122
3.14
7.2106
0.0121
Convergence
V2 3.15 m/s
Solution: Q VA 3.15.
32
22.27 m3 /s
NR
1/ 2
Type 2. Given the kind and size of pipe and the head loss
flow rate ?
Given N R
1/ 2 1/ 2
LV2
2ghf
D
V
L f
1 D 3 / 2 2ghf 1/ 2
Re 1/ 2
f L
hf f
3/ 2
D 2 gh f
1/ 2
NR f
D 2g
VD
Re
1/ 2
unknowns
Moody Diagram
Smooth pipes
Reynolds number
1/ 2
Resistance Coefficient f
N R f 1/ 2
D3 / 2 2 gh f
Example 3.5
Compute the discharge capacity of a 3-m diameter, wood stave pipe in its best
condition carrying water at 10oC. It is allowed to have a head loss of 2m/km
of pipe length.
Type 2: Given the kind and size of pipe and the head loss
flow rate ?
Solution 2:
At T= 10oC, = 1.31x10-6 m2/sec
D 2 gh f
f
L
3/ 2
NR
1/ 2
(3)3 2
1.31 106
2(9.81)(3)
9.62 105
1000
Table 3.1 : wood pipe: e = 0.18 0.9 mm, take e = 0.3 mm e 0.3 0.0001
D 3
From moody Diagram: f 0.0121
1/ 2
2 gh f
LV
hf f
V
D 2g
L
2
1/ 2
D
f
32
22.27 m3 /s
f = 0.0121
Example (type 2)
1
H = 4 m, L = 200 m, and D = 0.05 m
H
2
L
= 10-6 m2/s
We can write the energy equation between the water surface in the reservoir and the
2
2
free jet at the end of the pipe:
p1
h1
V1
p
V
2 h2 2 hL
2g
2g
2
V2
L V
04000
f
2g
D 2g
V2
2g 4
78.5
1 4000 f
L
1 f
D
Example (continued)
Assume Initial value for f : fo = 0.026
Initial estimate for V:
78.5
0.865 m/sec
1 4000 0.026
DV
Iteration
78.5
0.819 m/sec
1 4000 0.029
NR
DV2
= 0.029
NR
0.026
0.865
4.3104
0.029
0.819
4.1104
0.0294
0.814
4.07104
0.0294
V 2 0.814 m/s
Solution:
Convergence
Q VA 0.814
0.05 2
1.60 103 m3 /s
fo = 0.026
e/D = 0.003
size of pipe ?
Use the Darcy Weisbach equation and guess an initial value for f
Solve for D
Calculate e/D
Calculate NR
Update f
Solve for D
If new D different from old D go to step 3, otherwise done
Example (Type 3)
A pipeline is designed to carry crude oil (S = 0.93, = 10-5 m2/s) with a discharge of 0.10
m3/s and a head loss per kilometer of 50 m. What diameter of steel pipe is needed?
Available pipe diameters are 20, 22, and 24 cm.
From Table 3.1 : Steel pipe: e = 0.045 mm
Darcy-Weisbach:
2
2
L V
hf f
D 2g
16 fLQ
D
2
2
g
h
f
Q
2
2
L A
1 16 fLQ2
L Q 4
hf f
f
5
2
4
D 2g
D 2 g 2
D 2g D
1/ 5
16 1000 0.102
D
2
2
9
.
81
50
fo = 0.015
1/ 5
f 1/ 5 0.440 f 1/ 5
Now we can calculate the relative roughness and the Reynolds number:
e 0.045 103
0.00024
D
D
NR
VD
Q D 4Q D 4Q 1
1
3
3
12
.
7
10
66
.
8
10
A D 2 D
D
update f
f = 0.021
f1 = 0.021
e/D = 0.00024
Example Contd
D 0.440 f 1/ 5
1
D
N R 12.7 103
Solution:
D = 0.203
D = 0.203 m
N R 62.5 103
e
0.00023
D
Iteration
NR
update f
e/D
0.015
0.190
66.8103 0.00024
0.021
0.203
0.021
62.5103 0.00023
Convergence
D = 22 cm
Example 3.6
Estimate the size of a uniform, horizontal welded-steel pipe installed to carry 14
ft3/sec of water of 70oF (20oC). The allowable pressure loss is 17 ft/mi of
pipe length.
Solution 2:
From Table : Steel pipe: ks = 0.046 mm
LV2
Darcy-Weisbach: hL f
D 2g
Q VA
8 f 5280 14
D
2
9
.
81
17
Q
2
L A
L Q 2 42
1 16fLQ 2
hL f
f
D 2g
D 2g 2D 4 D 5 2g 2
8 fLQ 2
D 2
g hL
1
/5
f 1/ 5 4.33 f 1/ 5
1/ 5
e 0.003
0.0012
D
2.5
VD
2.85 * 2.5
NR
6.6 *105
5
1.08 *10
We get f =0.021
64
Empirical Formulas 1
Hazen-Williams
D 5cm V 3.0m / sec
V 1.318CHW Rh0.63S 0.54
British Units
V 0.85CHW Rh
0.54
0.63
SI Units
Simplified
D 2
Rh hydraulic Radius
S
C HW
hf
10.7 L
1.852
Q
1.852
CHW
D 4.87
wetted A
D
4
wetted P
D
4
hf
L
Hazen Williams Coefficien t
SI Units
68
Vo
C Ho
0.081
Where:
CH = corrected value
CHo = value from table
Vo = velocity at CHo
V = actual velocity
69
Empirical Formulas 2
Manning Formula
This formula has extensively been used
for open channel designs
It is also quite commonly used for pipe
flows
70
Manning
1 2 / 3 1/ 2
V Rh S
n
Rh hydraulic Radius
Simplified
wetted A D
wetted P
4
hf
L
n Manning Coefficien t
10.3 L nQ
hf
D 5.33
SI Units
71
1 2/ 3 1/ 2
V Rh S
n
2
Q
h f 10.3n 2 L 16 / 3
D
L 2 2
h f 6.35 1.33 n V
D
n = Manning coefficient of roughness (See Table)
Rh and S are as defined for Hazen-William
formula.
72
73
74
Example
New Cast Iron (CHW = 130, n = 0.011) has length = 6 km and diameter = 30cm.
Q= 0.32 m3/s, T=30o. Calculate the head loss due to friction using:
a) Hazen-William Method
10.7 L
1.852
hf
Q
1.852
CHW
D 4.87
hf
10.7 6000
1.852
0
.
32
333m
1.852
4 .87
130
0.3
b) Manning Method
10.3 L nQ
hf
D 5.33
2
10.3 6000 0.011 0.32
hf
470 m
5 .33
0.3
2
Minor losses
It is due to the change
of the velocity of the
flowing fluid in the
magnitude
or
in
direction [turbulence
within bulk flow as it
moves through and
fitting]
76
77
Along centerline
V2
hc kc
2g
V2
hent K ent
2g
81
Reentrant
(embeded)
KL = 0.8
Sharp
edge
KL = 0.5
Slightly
rounded
KL = 0.2
Well
rounded
KL = 0.04
V2
hL K L
2g
82
V 22
hL K L
2g
2
V2
hL 0.5
2g
83
kc'
2
V2
hc' kc'
2g
85
(V1 V2 )
hE
2g
abrupt expansion
gradual expansion
V 12
hL K L
2g
A1
K L 1
A2
or :
hL
V1 V2
2g
88
V V2
hE' k E'
2g
2
1
hL K L
V2
2g
100
200
300
400
KL
0.39
0.80
1.00
1.06
90
Gibson tests
91
92
V2
hL
2g
KL = 1.0
KL = 1.0
KL = 1.0
V2
hb kb
2g
R/D
10
16
20
Kb
0.35
0.19
0.17
0.22
0.32
0.38
0.42
94
Miter bends
For situations in which space is limited,
95
V
hv K v
2g
96
97
98
Unless local effects are of particular interests the changes in the EGL and HGL are
often shown as abrupt changes (even though the loss occurs over some distance)
Example
Given: Figure
Find: Estimate the elevation required in the
upper reservoir to produce a water
discharge of 10 cfs in the system. What
is the minimum pressure in the pipeline
and what is the pressure there?
Solution:
V2 p
V2 p
1 1 1 z1 hL b b b zb
2g
2g
V2 p
V2 p
1 1 1 z1 hL 2 2 2 z2
2g
2g
0 0 z1 hL 0 0 z2
Vb2 pb
0 0 z1 hL 1 *
zb
2g
L V 2
hL K e 2 K b K E f
D 2g
pb
Vb2
L V 2
z1 zb
Ke Kb f
2g
D 2g
L
430
0.025 *
10.75
D
1
Q
10
12.73 ft / s
A / 4 * 12
12.73
133 ft
2 * 32.2
300 12.73
1 2 * 32.2
1.35 ft
pb 62.4 * ( 1.53) 0.59 psig
Re
VD
12.73 * 1
9 * 105
5
1.14 * 10
Example
In the figure shown two new cast iron pipes in series, D1 =0.6m ,
D2 =0.4m length of the two pipes is 300m, level at A =80m , Q
= 0.5m3/s (T=10oC).there are a sudden contraction between
Pipe 1 and 2, and Sharp entrance at pipe 1.
Fine the water level at B
e = 0.26mm
v = 1.3110-6
Q = 0.5 m3/s
Solution
Z A ZB hf
hL h f 1 h f 2 hent hc hexit
2
L1 V1
L2 V2
V1
V2
V22
hL f1
f2
kent
kc
kexit
D1 2 g
D2 2 g
2g
2g
2g
Q
0.5
Q
0.5
1.77 m/ sec , V2
3.98 m/ sec ,
A1
A2
0.62
0.42
4
4
VD
VD
Re1 1 1 8.1105 ,
Re 2 2 2 1.22 106 ,
0.26
0.00043,
0.00065,
D1 600
D1
V1
moody
f1 0.017
hent 0.5,
moody
f 2 0.018
hc 0.27,
hexit 1
L1 V1
L2 V2
V1
V2
V22
hL f1
f2
kent
kc
kexit
D1 2 g
D2 2 g
2g
2g
2g
2
2
300 1.77
300 3.98
h f 0.017
0.018
.
.
0.6 2 g
0.4 2 g
1.77 2
3.982 3.982
0.27
13.36m
0.5
2g
2g 2g
ZB = 80 13.36 = 66.64 m
Example
A pipe enlarge suddenly from D1=240mm to D2=480mm. the
H.G.L rises by 10 cm calculate the flow in the pipe
Solution
p1 V12
p2 V22
z1
z 2 hL
rg 2 g
rg 2 g
p2
p1
V12 V22
hL
z 2
z1
2g 2g
rg
rg
V12 V22 V1 V2
2g 2g
2g
V1 A1 V2 A2
V1
2
0
.
24
V2
4
V1 4V2
0.1
2
0
.
48
4
2g
2g
2g
0.1
6V2
0.1
2g
V2 0.57 m / s Q V2 A2 0.57 4 0.482 0.103m 3 / s
109