AME INTERNATIONAL

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Thank You for Purchasing The

SuperLift Jack
Models
Model 100 Model 125 Model 150 Model 175 Model 200 Model 250 Model 300 Model 350 -

100 Ton Capacity

125 Ton Capacity
150 Ton Capacity
175 Ton Capacity
200 Ton Capacity
250 Ton Capacity
300 Ton Capacity
350 Ton Capacity

Specifically designed for the mining industry, the SuperLift heavy-duty

hydraulic jacks are the result of modern technology and are your best
choice when servicing and maintaining large off-road vehicles and
equipment.

The SuperLift jack lifts from the lowest lift point of your vehicle. If
necessary, the cylinder extension will give you ample elevation to raise
your vehicle from its highest point. The total lifting procedure involves
only one operator and can lift a 350 ton truck in minutes.

Trouble free and safe, SuperLift Jacks operate on the universally

accepted electric/hydraulic or air/hydraulic systems.
The SuperLift jack will operate from the standard 90 160 psi shop air
supply or the electric power, to suite your power specifications.
SuperLift Jacks are fitted with 16 or 18 diameter tires on tapered roller
bearings and are power driven, so that accurate positioning can be
achieved quickly and safely.
SuperLift jacks continue to prove themselves around the world and have
become recognized as a safe, reliable lifting device.

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SuperLift Jack
NOTES REGARDING MANUAL
This manual is not intended to teach basic principles of hydraulics and although
some explanations of functions are given, a certain level of expertise on the part
of the reader is assumed. This manual is intended to help explain the operation
of the system in and easy-to-understand language. It should prove useful for
personal to aid in trouble shooting.

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SuperLift Jack
WARRANTY CLAUSES

Jacks sold by Reliable Wheel Products warrants the jacks to be free from
defects in material and workmanship for a period of six (6) months from
the date of sale. This warranty is exclusive in lieu of all other warranties,
whether written, or oral.

Reliable Wheel Products warranty shall be limited to repair or exchange,

FOB the factory, except when at the request of Reliable Wheel Products,
the buyer shall make the units available for inspection by Reliable Wheel
Products personnel at a place designated by Reliable Wheel Products in
such a request.

Units repaired under this warranty and returned to the buyer shall be
warranted for the remainder of the original warranty period.

When conditions are such that a warranty claim is refused, our written
warranty provides that the unit be held for no more than thirty (30) days
from the date of such notification, pending disposition by you, the buyer in
absence of any further instructions from you, the unit will be returned to
the original shipper (collect) and any liability by Reliable Wheel Products
will be cease.

The above warranty does not cover conditions over which we have no
control, including but not limited to, foreign materials in the fluid system,
pressure and speed in excess of published and recommend maximum,
and products damaged, or subjected to accident abuse, or misuse after
shipment from the factory. Products altered or repaired by anyone not
authorized by Reliable Wheel Products are not covered.

There will be no acceptance of any charges of labor and/or parts

incidental to the removal and remounting of products repaired or replaced
under this warranty. Reliable Wheel Products will in no event be liable for
any special or consequential damage or penalties.

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SuperLift Jack
HYDRAULIC SYSTEM MANUAL
INDEX
Page
START-UP PROCEDURES. 6-7
LIFTING PROCEDURES..... 8-9
MAINTENANCE PROCEDURES.. 10-11
TROUBLE SHOOTING.. 12-17
PARTS LIST 18-28
Cylinder Replacement Parts
Safety Block Replacement Parts
Pump Parts
Control Valve
Miscellaneous Replacement Parts
MISCELLANEOUS INFORMATION29-31

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SuperLift Jack

START-UP
PROCEDURES

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SuperLift Jack
START-UP PROCEDURES
IMPORTANT:

Warranties are not valid unless proper starting

and maintenance procedures are followed.
*NO AIR LINE LUBRICATORS - WILL DAMAGE SEALS IN PUMP
1. Please read the maintenance manual over carefully before proceeding with startup of the system. In particular, familiarize yourself with the location of oil shut off
valve and the air inlet valve.
2. Visually check the equipment for any possible shipping damage. Should any
evidence of this be detected, please report it immediately to your supervisor
and/or www.reliablewheel.com. Send photographs if possible.
3. Familiarize yourself with the controls of the jack.
4. Remove the oil fill/vent; check the oil level, oil level should be easy to see. If oil
cant be seen, top off with AW32 hydraulic oil. Oil should be filled with jack in
the closed position.
5. Open oil supply valve, located next to the left tire (yellow handle).
6. Attach air supply to the valve at the top of the jack near the handle.
Important: keep the line free of debris and no air lubricators.
7. Turn air valve to the ON position the pump will begin to operate.
8. Move the lever to the up position, let the cylinder reach full stroke, then the pump
will slow down and sometimes stop pumping.
9. Move the lever down, and lower the cylinder into the closed position.
10. Notice the water separators beside the right tire, drain daily.
11. Before lifting refer to lifting procedures section.
12. Change filter element 6-12 hours after start-up.

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SuperLift Jack

LIFTING
PROCEDURES

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SuperLift Jack
LIFTING PROCEDURE

Insure you have finished the start-up procedures.

SuperLift jacks are designed to lift on a concrete surface.

Move the jack under the lifting point of the equipment your lifting, the
cylinder has a removable end cap this can be removed and a SuperLift
extension can be inserted to achieve the proper starting point. (Extra
extensions can be ordered to fit different equipment). Use only original
equipment extension for SAFETY due to the heavy loads. Never lift
without either end cap or extension in place.

Once the load is lifted turn OFF the air supply to the jack.

The jacks are designed to be pumped up and down.

All SuperLift jacks are designed with our patented Safety valve and will
prevent the jack from retracting due to hydraulic fluid loss.

Important: always use either the extension or the end cap on the jack
or damage to the cylinder rod will occur.

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SuperLift Jack

MAINTENANCE
PROCEDURES

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SuperLift Jack
MAINTENANCE PROCEDURES

DAILY

Make a visual walk-around to check for leaks and damage to hoses, fittings at
the start of each shift.

Make sure the top of the cylinder is free of debris to insure proper fit of cap and
extensions.

Familiarize yourself with the water separators beside the right tire, drain daily.

Operate the jack forward and back also fully extend and retract the ram at the
start of each day. Check the chrome rod for damage.

MONTHLY

Check the oil level in the down position (AW32 Hydraulic Oil).

Check air pressure in tires (not foam filled tires).

Check overall condition of jack.

Inspect cylinder rod for damage.

Lubricate chain drive.

Insure the vented fill plug is venting (blow through it).

Pressure wash.

6 MONTHS

Filter changes every 6 months is recommended.

YEARLY

Change oil annually or as environment dictates.

NOTE: To ensure product safety and reliability, it is recommended that you

repair or replace any broken parts when found.

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SuperLift Jack
MAINTENANCE PROCEDURES

FILTER CHANGES EVERY 6 MONTHS IS RECOMMENDED

CHANGE OIL ANNUALLY AS ENVIRONMENT DICTATES.

NOTE:

To ensure product safety and reliability, it is recommended

that you repair or replace any broken parts when found.

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SuperLift Jack

TROUBLE SHOOTING

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SuperLift Jack
TROUBLE SHOOTING

JACK STARTS LIFTING BUT STOPS AND THE PUMP CONTINUES

PUMPING
o Check oil supply, valve in vertical, on position
o Check oil level
JACK WONT GO DOWN (RETRACT) AND PUMP IS WORKING FINE
o Check oil supply valve in vertical, on position
o Check oil level
o

refer to locked load section

PUMP
Refer to pump section for symptoms and remedies

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SuperLift Jack
PROCEDURE FOR UNLOCKING A
LOADED JACK

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LOCKED LOAD

Is the pump working?

How is the oil level?
This procedure will unlock the safety block

Tools Required
o 14 mm open end wrench
o 4 mm Allen Key

LOCKED LOAD REPAIR

#1. Locate the safety block. Its
at the base of the cylinder.

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LOCKED LOAD RESET (CONTINUED)

#2. Locate the cartridge on the

side of the block as well as the
lock nut.

#3. Using the 14 mm open end

wrench loosen the lock nut (
turn counter clockwise).

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LOCKED LOAD RESET (CONTINUED)

#4. Using the 4 mm allen key,

turn the screw in with one
clockwise turn.

#5. Using 14 mm open end

wrench lock the nut by turning it
clockwise.

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SuperLift Jack

PARTS LIST

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SuperLift 100-38
MAINTENANCE PROCEDURES

PARTS INDEX
Your SuperLift Jack parts list is broken down into the following sections:

CYLINDER REPLACEMENT PARTS

SAFETY BLOCK REPLACEMENT PARTS

PUMPS PARTS

CONTROL VALVE

MISCELLANEOUS REPLACEMENT PARTS

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SuperLift Jack
PARTS LIST
Cylinder Replacement Parts
Top cap
Seal l Kit

SJ100-TOPCAP
S12581 - 100-38

Safety Block Replacement Parts

Complete Block
Relief Cartridge
Check Cartridge

MB2711
Sun repec-lan
Sun ckcb-xcn

Pump Parts
Complete Pump
Repair Kits for pump
Spool Kit
Air Drive Kit
Hydraulic Section
Check Valve Kit
Complete Spool Assembly

S-35-02
RPM 35/D Master
VP-54.01.13
VP-54.02.36
VP-54.04.00.03
CHK-PPOS/S
SPLVALASS-S

Control Valve

VDM6 - 100-38

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CYLINDER

ITEM No.

100 - 38

DESCRIPTION

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

BARREL WELDMENT
GLAND DETAIL
PISTON DETAIL
ROD DETAIL
ROD END PAD
ROD WIPER...(Included in Seal Kit)
WEAR RING...(Included in Seal Kit)
WEAR RING...(Included in Seal Kit)
O RING.......(Included in Seal Kit)
O RING....(Included in Seal Kit)
BU RING..(Included in Seal Kit)
TYPE B POLYPAK.. (Included in Seal Kit)
LOCK WASHER
GR8 HEX BOLT
GR8 HEX BOLT

1
1
1
1
1
1
1
2
1
1
1
1
18
6
12

16

169B SEAL

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S-35-02 PUMP

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S-35-02 Pump

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S-35-02 Pump

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S SERIES
PUMPS
Installation and Maintenance Manual
Model #
Serial #
Order #
Mfg. Date

When ordering spare parts please specify model, serial and order numbers.

COMPRESSED AIR SUPPLY

Do not use an air lubricator because the pump was lubricated with silicon free
grease when built. (Kluber Lube)
A compressed air filter is required and if the air is not dry, a water separator must
be used.
.The air pressure connection is a 1/2" FNPT and is located at the spool valve
housing.

HYDRAULIC SECTION
Attention! Never loosen the cap nut in the hydraulic seal area of the pump to
orient the pump for installation. This nut must always be tight to assure proper
operation of the high pressure seals.
The suction and discharge piping must be at least the same size or larger, as the
pump connections and properly rated for the pump being used.
The discharge and suction connections are in the sides of the pump head.

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S Series Pumps (continued)

INITIAL SET-UP

The pump will stop and maintain pressure for an indefinite period of time, at
about 100% to 110% of the ratio, assuming no air or hydraulic leaks.

MAINTENANCE

USE ONLY ORIGINAL SUPER LIFT SPARE PARTS

The air drives of all liquid pumps are factory pre-treated with silicon free grease
(Kluber Lube) and require no further lubrication except during routine
maintenance.
Pumps can be repaired at your local authorized service center or returned
directly to Reliable Wheel Products LTD.
Pumps returned for repair should be accompanied with the pumps model, serial
and order numbers as well as mfg. date and description of the problem /
symptom.

DESCRIPTION OF OPERATION
The automatically operated pump is controlled by a floating slide valve which
alternately applies air pressure to the piston and subsequently vents the air
again. The control system as such is operated with out springs and arresting
fixtures as pressure is alternately supplied to and vented from the front surfaces
of the pneumatically operated floating slide valve.
The main parts in the hydraulic section are the pump body, plunger, seals with
thrust rings and inlet and outlet check valves. The check valves are rated for full
flow with dynamic sealing.

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S Series Pumps (continued)

TROUBLE SHOOTING - PNEUMATIC SECTION

Symptom:
Cause:
Remedy:

Pump cannot be operated at low air pressure.

Excessive friction of O-rings on spool valve
Re-lubricate or replace the O-rings

Symptom:
Cause:
Remedy:

Pump can only be actuated at high air pressure.

Air escapes through the piston guide in the top air cap.
Replace O-ring on the piston extension.

Symptom:
Cause:
Remedy:

Pump runs slowly or not at all.

Exhaust or spool valve is icy.
Stop pump for a short while and, if necessary, clear air line and
supply of moisture.

Symptom:
Cause:
Remedy:

Pump will not run and air escapes through the exhaust muffler.
Pilot valve tappet is not sealing in top cap.
Clean and grease tappet, check for wear and replace if necessary.

Symptom:

Pump will not run and air escapes through small holes in the spool
valve housing.
Spool valve fails.
Clean spool valve and sleeve, check O-rings and sleeve, lubricate
and/or replace.

Cause:
Remedy:

Symptom:
Cause:
Remedy:

Pump will not run and escapes through the small holes in the
bottom cap.
Pilot valve tappet is not sealing in the bottom cap.
Clean and grease tappet, check for wear and re[lace if necessary.

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S Series Pumps (continued)

TROUBLE SHOOTING - HYDRAULIC SECTION

Symptom:
Cause:
Remedy:

Pump operates at a high frequency and short strokes.

Pilot valve defective.
Clean, check and lubricate pilot valve parts or replace if necessary.

Symptom: Pump does not have flow, operates irregularly or does not maintain
pressure.
Cause:
1.
Air in the hydraulic system.
2.
Failure of one of the check valves.
3.
Suction filter is blocked.
4.
High pressure seal is worn excessively.
Remedy:
1.1
Check suction line and pipe joints for leaks.
1.2
Check seals between air and high pressure sections.
1.3
Check both valve assemblies and clean or replace if
necessary.
1.4
Clean suction filter.
1.5
Replace seal.

Symptom:
Cause
Remedy:

Fluid escapes through the air exhaust.

Worn high pressure seal.
Clean fluid from air section, relubricate and replace seal.

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SuperLift Jack
PARTS LIST
CONTROL VALVE PARTS - VDM6
Complete 1 lever valve

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CONTROL VALVE MEASURMENTS

1-Spool-100-38

Main relief valve

setting 175 bar

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SuperLift Jack
PARTS LIST
Miscellaneous Replacement Parts

Ball Valve

FBV-75

Oil Filter

Zinga 200

Hub & Sprocket

HB-40A72-4 HOLE

Chain

TT40RIVLINK

Axel

100-38 AXEL

Valve

1-Spool

Extension Dollies (Optional)

TT22-Ext

Tire and Wheel Assembly 8

580 x 8

Water separators

WS

- 100-38

4 HOLE
100-38

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SuperLift Jack

MISCELLANEOUS
INFORMATION

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SuperLift Jack
DIAGRAM ASSEMBLY
HYDRAULIC JACK

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SuperLift Jack
DETERMINING EXTENSIONS FOR
EQUIPMENT

How to Select the Proper Extension Dollies:

1. Determine the lift point on equipment recommended by
manufacturer and measure the distance to the ground.
2. Do this process for the front and the rear.
3. Measure the jack height without top cap and subtract from the
lifting point. Minus another 2 to allow for tire wear.
4. I.e. If this Jack is 26 inches high and the lift point is 42 inch high,
the extension should be 14 inches high. Allowing 2 for tire wear.

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