SKILL

C3

REV.
01

FLEET
A330

A/C NO.

M/CHECK

PHASE

SEQ. CODE

SERIAL NO.

PRINT DATE
10/06/2016
PAGE: 1/19

SUBJECT: REMOVAL/INSTALLATION OF GREEN HYDRAULIC

ENGINE PUMP

S291151-A1-1

AMM
AMM
MAT C
MAT C
MAT C
MAT C
MAT C
MAT C
MAT A
MAT C
MAT C
ZON
PNL
PNL
PNL
PNL
PNL
PNL
M/H

CARD NO.
29055X

REV. DATE
10/05/2015

STEP NO.:

TYPE

JOB CARD

P/N:
S/N:
POS:
REMOVAL/INSTALLATION OF GREEN HYDRAULIC ENGINE PUMP
REMOVAL/INSTALLATION OF GREEN HYDRAULIC ENGINE PUMP
ZONE:415,417,425,427

RESOURCE CODE
29-11-51-000-804-A
29-11-51-400-804-A
MS27595014
MS27595016
MS27595018
NAS1611014
NAS1611016
NAS1611018
3022053000
624912
731178
400
197CB
415AL
417AL
425AL
427AL
811
2 * 3.00 H

EXT
EVA AIR
***RII***

QTY

DESCRIPTION

1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0

#$ RETAINER
RING,PACKING BACKUP
RING
*PACKING
PCAKING
*PACKING
!!PUMP, ENGINE DRIVEN
PACKING
WASHER
POWER PLANT

UOM

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

WORK ORDER NO.

JAN:

JCN:

DONE BY
DATE

ACCEPTED BY
DATE

(EV+IC)

FORM NO. EM0042-06

CARD NO.
29055X

EVENT NO.
JOB CARD CONTENT

M/CHECK

FLEET
A330

AMM PROCEDURE INDEX

29-11-51-000-804-A

A/C NO.
PAGE: 2/19

WORK INSTRUCTIONS
** ON A/C ALL
TASK 29-11-51-000-804-A
Removal of the Green Engine Hydraulic Pump
FIN: 4000-JG-1
WARNING:

OBEY THE HYDRAULIC SAFETY PROCEDURES.

WORK ON THE HYDRAULIC SYSTEMS CAN BE DANGEROUS.

WARNING:

DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS UNTIL THEY ARE COOL.
THE ENGINE COMPONENTS STAY HOT FOR SOME TIME AND CAN CAUSE INJURY.

WARNING:

DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR

MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES OR
MOUTH.

CAUTION:

DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC

FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.

1.

Reason for the Job

Self explanatory

2.

Job Set-up Information

A.

Fixtures, Tools, Test and Support Equipment

REFERENCE

QTY DESIGNATION

No specific

AR

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

CAP - PROTECTION

No specific

AR

CONTAINER 20L (5 USGAL)

No specific

AR

COVER - PROTECTION

No specific

AR

SAFETY CLIP - CIRCUIT BREAKER

No specific

AR

WARNING NOTICE(S)

B.

Work Zones and Access Panels

ZONE/ACCESS

ZONE DESCRIPTION

197CB, 811
FOR 4030-EM-1(DEMOUNTABLE POWER PLANT, ENG1)
415AL, 417AL
FOR 4030-EM-2(DEMOUNTABLE POWER PLANT, ENG2)
425AL, 427AL

C.

Referenced Information

INSP MECH

CARD NO.
29055X

EVENT NO.
JOB CARD CONTENT

M/CHECK

FLEET
A330

AMM PROCEDURE INDEX

29-11-51-000-804-A

A/C NO.
PAGE: 3/19

WORK INSTRUCTIONS
REFERENCE

INSP MECH

DESIGNATION

24-41-00-861-801-A

Energize the Aircraft Electrical Circuits from the External Power A

24-41-00-861-801-A-01

Energize the Aircraft Electrical Circuits from the APU (APU Started with APU BAT)

24-41-00-861-801-A-03

Energize the Aircraft Electrical Circuits from the External Power A and B

24-41-00-861-801-A-04

Energize the Aircraft Electrical Circuits from the APU (APU started with External
power A)

24-41-00-861-801-A-05

Energize the Aircraft Electrical Circuits from the External Power B

29-00-00-280-805-A

29-14-00-614-801-A

Check of the Green Hydraulic System after Operation of the Engine Pumps in Possible
Starvation or Cavitation condition.
Check of the Green Hydraulic System after Operation of the Engine Pumps in Possible
Starvation or Cavitation condition.
Put the Related Hydraulic System in the Depressurized Configuration before
Maintenance Action
Depressurization of the Green Hydraulic Reservoir with Ground Equipment

29-14-00-614-801-A-01

Depressurization of the Green Hydraulic Reservoir without Ground Equipment

78-31-00-040-802-A

Deactivation of the Thrust Reverser System for Maintenance

29-00-00-280-806-A
29-00-00-864-804-A

(Ref. Fig. Engine Hydraulic Pump (4000JG1))

FOR 4030-EM-1(DEMOUNTABLE POWER PLANT, ENG1)
71-13-00-010-803-A

Opening of the Fan Cowl Doors

78-36-00-010-802-A

Opening of the Thrust Reverser Cowl Doors

FOR 4030-EM-2(DEMOUNTABLE POWER PLANT, ENG2)

71-13-00-010-803-A

Opening of the Fan Cowl Doors

78-36-00-010-802-A

Opening of the Thrust Reverser Cowl Doors

3.

Job Set-up

Subtask 29-11-51-861-052-A
A.

Aircraft Maintenance Configuration

(1)

Energize the aircraft electrical circuits

(Ref. AMM TASK 24-41-00-861-801).

(2)

Make sure that the check of Green hydraulic system after operation of the engine
pump in cavitation condition has been performed (Ref. AMM TASK
29-00-00-280-805) (Ref. AMM TASK 29-00-00-280-806).

(3)

Put the Green hydraulic system in the depressurized configuration before maintenance
action (Ref. AMM TASK 29-00-00-864-804).

(4)

Depressurize the reservoir of the Green hydraulic system

(Ref. AMM TASK 29-14-00-614-801).

Subtask 29-11-51-941-053-A
B.

________

Safety Precautions
(1)

Make sure that the engine 1, (2) shutdown occurred not less than 5 minutes before
you do this procedure.

(2)

On the AIR control panel 225VU:

Make sure that the Auxiliary Power Unit (APU) BLEED pushbutton switch is
released (the ON legend is off).
Put a WARNING NOTICE(S) in position to tell persons not to use it.

(3)

Put a WARNING NOTICE(S) in position to tell the persons not to pressurize the
hydraulic system:

________

EVENT NO.
JOB CARD CONTENT

M/CHECK

CARD NO.
29055X

FLEET
A330

A/C NO.
PAGE: 4/19

AMM PROCEDURE INDEX

29-11-51-000-804-A

WORK INSTRUCTIONS

INSP MECH

On the HYD/FUEL control panel 245VU in the cockpit.

(4)

On the ENG MASTER control panel 125VU:

Make sure that the ENG MASTER switches for the two engines are in the OFF
position.
Put a WARNING NOTICE(S) in position to tell persons not to supply power to
the Electronic Control Unit (ECU).
________

Subtask 29-11-51-010-057-A
C.

Get Access to the Avionics Compartment

(1)

Open the access door 197CB and put a WARNING NOTICE(S) in position to tell
persons not to pressurize the hydraulic system.

(2)

Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the access
door 811.

(3)

Open the access door 811.

(4)

Open the protective door of the AC/DC emergency power-center 740VU.

________

Subtask 29-11-51-865-057-A
D.

Open, safety and tag this(these) circuit breaker(s):

PANEL

DESIGNATION

FIN

FOR FIN 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

721VU
HYD PUMP G CTL
9JV
721VU
HYD PUMP G ENG 1
14JG2
722VU
FADEC B ENG 1
13KS1
742VU
FADEC A ENG 1
12KS1
FOR FIN 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)
721VU
HYD PUMP G CTL
9JV
722VU
FADEC B ENG 2
13KS2
722VU
HYD PUMP G ENG 2
14JG1
742VU
FADEC A ENG 2
12KS2

LOCATION

U09
X11
D44
Q73
U09
K49
X45
Q74

Subtask 29-11-51-010-058-A
E.

Get Access
(1)

4.

Open the left fan-cowl door:

(a)

FOR 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

Open the door 415AL (Ref. AMM TASK 71-13-00-010-803).

(b)

FOR 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)

Open the door 425AL (Ref. AMM TASK 71-13-00-010-803).

(2)

Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK
78-31-00-040-802).

(3)

Open the left thrust-reverser door:

(a)

FOR 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

Open the door 417AL (Ref. AMM TASK 78-36-00-010-802).

(b)

FOR 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)

Open the door 427AL (Ref. AMM TASK 78-36-00-010-802).

Procedure
(Ref. Fig. Engine Hydraulic Pump (4000JG1))

________

EVENT NO.
JOB CARD CONTENT

M/CHECK

CARD NO.
29055X

FLEET
A330

AMM PROCEDURE INDEX

29-11-51-000-804-A

A/C NO.
PAGE: 5/19

WORK INSTRUCTIONS
Subtask 29-11-51-020-054-A
A.

INSP MECH
________

Removal of the Electrical Connector

CAUTION:

(1)

MAKE SURE YOU CONNECT THE CORRECT ELECTRICAL CONNECTOR TO

THE HYDRAULIC PUMP.
IF YOU DISCONNECT THE TWO PUMPS, MAKE A MARK ON ONE OF THE
CONNECTORS AND THE ASSOCIATED PUMP TO PREVENT WRONG
INSTALLATION.

Disconnect the electrical connector from the hydraulic pump (7).

NOTE: The higher hydraulic pump uses the electrical connector 4000JG1-A.

(2)

Install CAP - PROTECTION on the connector and on the receptacle on the pump.

Subtask 29-11-51-020-055-B
CAUTION:

B.

________

USE TWO WRENCHES TO APPLY COUNTERTORQUE TO THE NIPPLE WHEN

YOU DISCONNECT/CONNECT HYDRAULIC LINES ON NIPPLES.

Removal of the Hoses and the Tube from the Hydraulic Pump
NOTE: The reducer and the unions are parts of the hydraulic pump and do not need to be
added to it.
(1)

Put the CONTAINER 20L (5 USGAL) below the hydraulic pump (7).

(2)

Disconnect the self-sealing adapter (1) from the hydraulic pump.

(3)

Disconnect the pressure hose from the hydraulic pump.

(4)

Disconnect the case drain tube from the hydraulic pump.

(5)

Install CAP - PROTECTION in the self-sealing adapter (1), the pressure hose and the
case drain tube.

(6)

Install CAP - PROTECTION in the open ports of the hydraulic pump (7).

Subtask 29-11-51-020-056-A
C.

Removal of the Green Hydraulic Pump from the Accessory Gearbox

(1)

Loosen the four nuts (6) that attach the hydraulic pump (7) to the accessory gearbox.

(2)

Turn the hydraulic pump (7) clockwise until you can pull off the pump.

(3)

Remove the pump (7), the four nuts (6), the gasket (9) and the spline packing (8).

(4)

Discard the four nuts (6), the spline packing (8) and the gasket (9).

(5)

Install COVER - PROTECTION on the hydraulic pump (7) and the gearbox mount
pad.

________

CARD NO.
29055X

EVENT NO.
JOB CARD
CONTENT

FLEET
A330

PAGE: 6/19

AMM PROCEDURE INDEX

29-11-51-991-00600-B / Sheet 1

M/CHECK

A/C NO.

WORK INSTRUCTIONS

INSP MECH

A
A

PRESSURE
HOSE

CASE
DRAIN
TUBE

SUCTION
HOSE

STUD

ELECTRICAL
CONNECTOR
(4000JG1A)

4000JG1

F_MM_291151_4_RAN0_01_00

Figure 29-11-51-991-00600-B / Sheet 1

Engine Hydraulic Pump (4000JG1)

** ON A/C ALL

CARD NO.
29055X

EVENT NO.
JOB CARD CONTENT

M/CHECK

FLEET
A330

AMM PROCEDURE INDEX

29-11-51-400-804-A

A/C NO.
PAGE: 7/19

WORK INSTRUCTIONS
** ON A/C ALL
TASK 29-11-51-400-804-A
Installation of the Green Engine Hydraulic Pump
FIN: 4000-JG-1
WARNING:

OBEY THE HYDRAULIC SAFETY PROCEDURES.

WORK ON THE HYDRAULIC SYSTEMS CAN BE DANGEROUS.

WARNING:

DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS UNTIL THEY ARE COOL.
THE ENGINE COMPONENTS STAY HOT FOR SOME TIME AND CAN CAUSE INJURY.

WARNING:

DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR

MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES OR
MOUTH.

WARNING:

ISOPROPYL ALCOHOL IS A HAZARDOUS MATERIAL THAT CAN CAUSE INJURY OR

ILLNESS IF NOT USED CORRECTLY. BEFORE YOU USE THIS PRODUCT, READ THE
APPLICABLE MANUFACTURERS MATERIAL SAFETY DATA SHEET AND OBEY THE
SAFETY AND HEALTH PRECAUTIONS.

CAUTION:

DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC

FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.

1.

Reason for the Job

You can install this pump on all hydraulic systems and on all the engines.

2.

Job Set-up Information

A.

Fixtures, Tools, Test and Support Equipment

REFERENCE

QTY DESIGNATION

No specific

AR

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

BRUSH - BRISTLED

No specific

AR

CONTAINER 10 L(2 1/2 USGAL)

No specific

AR

PLIERS - CONNECTOR, JAW, SOFT

No specific

AR

WARNING NOTICE(S)

No specific

Torque wrench: range to between 300 and 320 lbf.in (3.39 and 3.62 m.daN)

No specific

Torque wrench: range to between 2.37 and 2.82 m.daN (17.48 and 20.80 lbf.ft)

No specific

Torque wrench: range to between 3.39 and 3.56 m.daN (25.00 and 26.25 lbf.ft)

No specific

Torque wrench: range to between 9.04 and 10.17 m.daN (66.67 and 75.00 lbf.ft)

No specific

Torque wrench: range to between 10.17 and 12.99 m.daN (75.00 and 95.80 lbf.ft)

B.

Consumable Materials

INSP MECH

EVENT NO.
JOB CARD CONTENT

M/CHECK

CARD NO.
29055X

FLEET
A330

AMM PROCEDURE INDEX

29-11-51-400-804-A

WORK INSTRUCTIONS
REFERENCE

DESIGNATION

03-ABA1

Synthetic base Lubricating Oil-Turbine Engine - -

08-BBD1

Non Aqueous Cleaner-- Isopropyl Alcohol -

C.

ZONE DESCRIPTION

197CB, 811
FOR 4030-EM-1(DEMOUNTABLE POWER PLANT, ENG1)
415AL, 417AL
FOR 4030-EM-2(DEMOUNTABLE POWER PLANT, ENG2)
425AL, 427AL

D.

Expendable Parts

FIG.ITEM

DESIGNATION

spline packing

29-11-51-01-020

nuts

29-11-51-21-020

gasket

29-11-51-21-030

E.

IPC-CSN

Referenced Information

REFERENCE

PAGE: 8/19

INSP MECH

Work Zones and Access Panels

ZONE/ACCESS

A/C NO.

DESIGNATION

12-12-29-611-801-A

Fill the Green Hydraulic Reservoir with a Hydraulic Service Cart

12-12-29-611-802-A

Fill the Green Hydraulic Reservoir with a Hand Pump

20-23-22-910-801-A

Marking of the Unions after Standard or Specific Tightening Torque Application

24-41-00-861-801-A

Energize the Aircraft Electrical Circuits from the External Power A

24-41-00-861-801-A-01

Energize the Aircraft Electrical Circuits from the APU (APU Started with APU BAT)

24-41-00-861-801-A-03

Energize the Aircraft Electrical Circuits from the External Power A and B

24-41-00-861-801-A-04

Energize the Aircraft Electrical Circuits from the APU (APU started with External
power A)

24-41-00-861-801-A-05

Energize the Aircraft Electrical Circuits from the External Power B

24-41-00-862-801-A

De-energize the Aircraft Electrical Circuits from the External Power A

24-41-00-862-801-A-01

De-energize the Aircraft Electrical Circuits from the APU

24-41-00-862-801-A-03

De-energize the Aircraft Electrical Circuits from the External Power A and B

24-41-00-862-801-A-04

De-energize the Aircraft Electrical Circuits from the External Power B

29-00-00-210-801-A

Check for Air in the Green/Blue/Yellow Hydraulic System

29-00-00-864-801-A

Depressurize the Green Hydraulic System (Pressurized with the Hydraulic Ground
Supply)

29-00-00-864-801-A-01

Depressurize the Green Hydraulic System (Pressurized with the Electric Pump)

29-11-00-710-802-A

Operational Test of the Green Engine Hydraulic-Pump Depressurization

29-11-00-710-803-B

Operational Test of the Green Hydraulic Fire Shut-Off Valves

29-11-00-870-801-A

Bleeding of the Green Hydraulic Sense Line

29-14-00-614-801-A

Depressurization of the Green Hydraulic Reservoir with Ground Equipment

29-14-00-614-801-A-01

Depressurization of the Green Hydraulic Reservoir without Ground Equipment

29-14-00-614-804-A

Pressurization of the Hydraulic Reservoirs with external bench

29-14-00-614-804-A-01

Pressurization of the Hydraulic Reservoirs with the APU

CARD NO.
29055X

EVENT NO.
JOB CARD CONTENT

M/CHECK

FLEET
A330

AMM PROCEDURE INDEX

29-11-51-400-804-A

A/C NO.
PAGE: 9/19

WORK INSTRUCTIONS
REFERENCE

DESIGNATION

29-31-00-200-801-A
71-00-00-720-829-A

Cross Check Fluid Level on each Reservoir, on ECAM Hydraulic Page and Ground
Service Panel Indicator
Engine Run-up Leak Check

72-65-41-000-801-A

Removal of the Hydraulic Pad Adapter

72-65-41-200-801-A

Inspection of the Accessory Gearbox

72-65-41-400-801-A

Installation of the Hydraulic Pad Adapter

78-31-00-040-802-A

Deactivation of the Thrust Reverser System for Maintenance

78-31-00-440-802-A
(Ref.
(Ref.
(Ref.
(Ref.

Fig.
Fig.
Fig.
Fig.

INSP MECH

Engine
Engine
Engine
Engine

Reactivation of the Thrust Reverser System after Maintenance

Hydraulic
Hydraulic
Hydraulic
Hydraulic

Pump
Pump
Pump
Pump

(4000JG1))
- Standard Tool Modification Instructions (PRE SB 29-010))
- Standard Tool Modification Instructions (POST SB 29-010))
Bleeding)

FOR 4030-EM-1(DEMOUNTABLE POWER PLANT, ENG1)

71-13-00-010-803-A

Opening of the Fan Cowl Doors

71-13-00-410-803-A

Closing of the Fan Cowl Doors

78-36-00-010-802-A

Opening of the Thrust Reverser Cowl Doors

78-36-00-410-802-A

Closing of the Thrust Reverser Cowl Doors

FOR 4030-EM-2(DEMOUNTABLE POWER PLANT, ENG2)

71-13-00-010-803-A

Opening of the Fan Cowl Doors

71-13-00-410-803-A

Closing of the Fan Cowl Doors

78-36-00-010-802-A

Opening of the Thrust Reverser Cowl Doors

78-36-00-410-802-A

Closing of the Thrust Reverser Cowl Doors

3.

Job Set-up

Subtask 29-11-51-860-054-A
A.

Aircraft Maintenance Configuration

(1)

Make sure that the aircraft electrical circuits are energized (Ref. AMM TASK
24-41-00-861-801).

(2)

Make sure that the Green hydraulic system is depressurized and put it in the
maintenance configuration.
(Ref. AMM TASK 29-00-00-864-801)

(3)

Make sure that the reservoir of the Green hydraulic system is depressurized
(Ref. AMM TASK 29-14-00-614-801).

(4)

Make sure that the engine 1 (2) shutdown occurred not less than 5 minutes before you
do this procedure.

(5)

On the AIR control panel 225VU:

Make sure that the Auxiliary Power Unit (APU) BLEED pushbutton switch is
released (the ON legend is off).
Make sure that the WARNING NOTICE(S) is in position to tell persons not to
use this switch.

(6)

Make sure that the WARNING NOTICE(S) is in position to tell persons not to
pressurize the hydraulic system:
On the HYD/FUEL control panel 245VU in the cockpit.

(7)

On the ENG MASTER control panel 125VU:

Make sure the ENG MASTER switches for the two engines are in the OFF

________

EVENT NO.
JOB CARD CONTENT

M/CHECK

CARD NO.
29055X

FLEET
A330

A/C NO.
PAGE: 10/19

AMM PROCEDURE INDEX

29-11-51-400-804-A

WORK INSTRUCTIONS

INSP MECH

position.
Make sure that the WARNING NOTICE(S) is in position to tell persons not to
supply power to the Electronic Control Unit (ECU).
________

Subtask 29-11-51-010-059-A
B.

Get Access to the Avionics Compartment

(1)

Make sure that the access door 197CB is open and that a WARNING NOTICE(S) is
in position to tell persons not to pressurize the hydraulic system.

(2)

Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position
at the access door 811.

(3)

Make sure that the access door 811 is open.

(4)

Make sure that the protective door of the AC/DC emergency power-center 740VU is
open.

(5)

Make sure that the left fan cowl door is open:

(a)

FOR 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

Make sure that the door 415AL is open (Ref. AMM TASK 71-13-00-010-803).

(b)

FOR 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)

Make sure that the door 425AL is open (Ref. AMM TASK 71-13-00-010-803).

(6)

Make sure that the thrust reverser is unserviceable for maintenance (Ref. AMM TASK
78-31-00-040-802).

(7)

Make sure that the left thrust-reverser door is open:

(a)

FOR 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

Make sure that the door 417AL is open (Ref. AMM TASK 78-36-00-010-802).

(b)

FOR 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)

Make sure that the door 427AL is open (Ref. AMM TASK 78-36-00-010-802).
________

Subtask 29-11-51-865-058-A
C.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

DESIGNATION

FIN

FOR FIN 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

721VU
HYD PUMP G CTL
9JV
721VU
HYD PUMP G ENG 1
14JG2
722VU
FADEC B ENG 1
13KS1
742VU
FADEC A ENG 1
12KS1
FOR FIN 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)
721VU
HYD PUMP G CTL
9JV
722VU
FADEC B ENG 2
13KS2
722VU
HYD PUMP G ENG 2
14JG1
742VU
FADEC A ENG 2
12KS2
4.

LOCATION

U09
X11
D44
Q73
U09
K49
X45
Q74

Procedure
(Ref. Fig. Engine Hydraulic Pump (4000JG1))

Subtask 29-11-51-560-050-B
A.

Preparation of the Hydraulic Pump

NOTE: The reducer and the unions are parts of the hydraulic pump and do not need to be
added to it.

________

CARD NO.
29055X

EVENT NO.
JOB CARD CONTENT

M/CHECK

FLEET
A330

AMM PROCEDURE INDEX

29-11-51-400-804-A

A/C NO.
PAGE: 11/19

WORK INSTRUCTIONS
(1)

Remove the protective cover from the hydraulic pump (7).

(2)

Lubricate the new IPC-CSN (29-11-51-01-020) spline packing (8) with Material No 03ABA1 (Synthetic base Lubricating Oil-Turbine Engine - -) .

(3)

Installation of the new spline packing

CAUTION:

(a)

INSP MECH

MAKE SURE THAT THE SPLINE PACKING IS IN THE CORRECT

LOCATION ON THE SPLINE SHAFT. IF THE SPLINE PACKING IS
NOT IN THE SQUARE SECTION GROOVE, THE SPLINE PACKING
CAN BE DAMAGED DURING INSTALLATION OF THE PUMP AND
THERE IS A RISK OF OIL LEAKAGE.

Install the new spline packing (8) in the groove on the hydraulic pump spline.
________

Subtask 29-11-51-420-065-A
B.

AGB Hydraulic Pad Adapter Check

(1)

Use a BRUSH - BRISTLED and Material No 08-BBD1 (Non Aqueous Cleaner-Isopropyl Alcohol -) to clean the stud threads on the engine AGB hydraulic pad
adapter. After cleaning, the stud threads must be free of dirt, debris and
contamination.

(2)

Inspect the condition of the engine AGB hydraulic pad adapter in accordance with
(Ref. AMM TASK 72-65-41-200-801).
(a)

If no stud thread damage, looseness or wear is present, the hydraulic pad

adapter is serviceable.

(b)

If the studs are damaged or free to move, the AGB hydraulic adapter must be
replaced or repaired (Ref. AMM TASK 72-65-41-000-801) and (Ref. AMM
TASK 72-65-41-400-801).

Subtask 29-11-51-420-055-A
CAUTION:

C.

IF YOU MUST INSTALL A SPLINE SHAFT ON A HYDRAULIC PUMP, MAKE SURE

THAT THIS SHAFT AGREES WITH SPECIFICATION OF CMM 29-10-41. IF THE
SHAFT IS NOT AS SPECIFIED, THERE IS A RISK OF OIL LEAKAGE.
USE ONLY A COUPLING SHAFT WITH A LENGTH OF 4.07 IN. (103.3778 MM).

Installation of the Hydraulic Pump on the Accessory Gearbox

NOTE: Taper the socket used to install the nuts. The taper gives the necessary clearance
between the pump body and socket. See Figure for the instructions to taper the
socket.
(Ref. Fig. Engine Hydraulic Pump - Standard Tool Modification Instructions (PRE
SB 29-010))
(Ref. Fig. Engine Hydraulic Pump - Standard Tool Modification Instructions
(POST SB 29-010))
(1)

Remove the protective cover from the gearbox mount pad.

(2)

Install the new IPC-CSN (29-11-51-21-030) gasket (9) on the gearbox with the bead
pointed AFT.

(3)

Loosely install new IPC-CSN (29-11-51-21-020) nuts (6) on the four studs on the
gearbox.

RII

________

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WORK INSTRUCTIONS
(4)

Install the hydraulic pump (7) on the four studs on the gearbox. Turn the pump
counterclockwise until the studs stop it.

(5)

Do a running torque of the four nuts (6) between 9.5 lbf.in (0.11 m.daN) and 80 lbf.in
(0.90 m.daN). Record the torque for each nut.

INSP MECH

NOTE: Make sure that the nuts do not touch the pump flange.
NOTE: Replace the nut if the running torque is not in the range of 9.5 lbf.in (0.11
m.daN) to 80 lbf.in (0.90 m.daN).
(6)

TORQUE the four nuts (6) to between 300 and 320 lbf.in (3.39 and 3.62 m.daN),
add the running torque value recorded in step (5).

Subtask 29-11-51-420-056-B
D.

________

Installation of the Hoses and the Tube on the Hydraulic Pump

CAUTION:

USE TWO WRENCHES TO APPLY COUNTERTORQUE TO THE NIPPLE

WHEN YOU DISCONNECT/CONNECT HYDRAULIC LINES ON NIPPLES.

(1)

Attach the case drain tube to the hydraulic pump (7).

(2)

TORQUE the fitting on the case drain tube to between 2.37 and 2.82 m.daN (17.48
and 20.80 lbf.ft).

(3)

Identify the tightened union nuts with a red line.

(Ref. AMM TASK 20-23-22-910-801).

(4)

Attach the pressure hose to the hydraulic pump (7).

(5)

TORQUE the fitting on the pressure hose to between 10.17 and 12.99 m.daN (75.00
and 95.80 lbf.ft).

(6)

Identify the tightened union nuts with a red line.

(Ref. AMM TASK 20-23-22-910-801).

(7)

Attach the self-sealing adapter (1) on the suction hose to the hydraulic pump (7).

(8)

TORQUE the fitting on the adapter to between 9.04 and 10.17 m.daN (66.67 and
75.00 lbf.ft).

(9)

Identify the tightened union nuts with a red line.

(Ref. AMM TASK 20-23-22-910-801).

Subtask 29-11-51-420-057-A
E.

RII

Connection of the Electrical Connector.

CAUTION:

MAKE SURE THE ELBOW AND THE WIRES OF THE ELECTRICAL

CONNECTOR ON THE HIGHER PUMP POINT INBOARD. THIS POSITION
WILL GIVE CLEARANCE WITH THE THRUST REVERSER DOOR. THE
THRUST REVERSER DOOR CAN CAUSE DAMAGE TO THE ELECTRICAL
CONNECTOR IF THE CONNECTOR IS IN AN INCORRECT POSITION.

CAUTION:

MAKE SURE THERE IS NO LOAD ON THE WIRE HARNESS.

YOU CAN CAUSE DAMAGE TO THE CONNECTOR AND THE WIRE

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WORK INSTRUCTIONS

INSP MECH

HARNESS IF THERE IS A LOAD ON THE CONNECTOR.

CAUTION:

(1)

MAKE SURE YOU CONNECT THE CORRECT ELECTRICAL CONNECTOR TO

THE HYDRAULIC PUMP.
IF YOU DISCONNECT THE TWO PUMPS, MAKE A MARK ON ONE OF THE
CONNECTORS AND THE ASSOCIATED PUMP TO PREVENT WRONG
INSTALLATION.

Remove the protective caps from the electrical connector and the receptacle on the
hydraulic pump (7). Connect the electrical connector to the hydraulic pump (7).
Tighten the connector ring with your hand.
NOTE: The higher hydraulic pump uses the electrical connector 4000JG1-A. The
lower hydraulic pump uses the electrical connector 4000JG2-A.

(2)

Turn the connector ring 1/8 to 1/4 turn with PLIERS - CONNECTOR, JAW, SOFT
until the connector ring locks.

Subtask 29-11-51-610-050-A
F.

Pressurize the Green Hydraulic Reservoirs (Ref. AMM TASK 29-14-00-614-804).

Subtask 29-11-51-870-051-A
G.

________

Bleeding
(Ref. Fig. Engine Hydraulic Pump Bleeding)
(1)

Do a check of the reservoir fluid level (Ref. AMM TASK 29-31-00-200-801).

(2)

On the emergency circuit breaker panel 742VU:

Open and close the circuit breaker 5JR.
NOTE: If a low level condition occurred on the reservoir of the Green hydraulic
system, on the ground or in flight with or without a caution or BITE
message:
A Hydraulic System Monitoring Unit (HSMU) logic operates a latch that
closes the two fire shut-off valves of the Green hydraulic system, or
depressurizes the two Green engine-hydraulic pumps at take off.
To do a reset of this latch, it is necessary to open and close the circuit
breaker 5JR.

(3)

Do a check of the reservoir fluid level again (Ref. AMM TASK 29-31-00-200-801).

(4)

On the ENG/FIRE control panel 255VU:

Push and release the ENG1/FIRE and ENG2/FIRE pushbutton switches.

(5)

On the Electronic Centralized Aircraft Monitoring (ECAM) System Display (SD):

Make sure that the fire shut-off valves are closed.

(6)

Disconnect the case drain tube at the connection with the case drain filter and put the
open end in a clean CONTAINER 10 L(2 1/2 USGAL) .

(7)

Pressurize the Green hydraulic reservoir (Ref. AMM TASK 29-14-00-614-804).

(8)

On the ENG/FIRE control panel 255VU:

Push the ENG1/FIRE and ENG2/FIRE pushbutton switches.
Make sure that the pushbutton switch guards go back to their initial position.

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AMM PROCEDURE INDEX

29-11-51-400-804-A

WORK INSTRUCTIONS
(9)

INSP MECH

On the ECAM SD:

Make sure that the fire shut-off valves are open.

(10) Bleed the line until the flow of hydraulic fluid has no air.
NOTE: During the bleeding, monitor the fluid in the Green hydraulic reservoir. Fill
the reservoir if necessary (Ref. AMM TASK 12-12-29-611-801) or (Ref.
AMM TASK 12-12-29-611-802). If the fluid is at low level in the Green
system, the fire shut-off valves close automatically.
(11) On the ENG/FIRE control panel 255VU:
Push and release the ENG1/FIRE and ENG2/FIRE pushbutton switches.
(12) On the ECAM SD:
Make sure that the fire shut-off valves are closed.
(13) Connect the tube of the case drain filter and tighten it.
(14) TORQUE the case drain hose to between 3.39 and 3.56 m.daN (25.00 and
26.25 lbf.ft).
(15) On the ENG/FIRE control panel 255VU:
Push the ENG1/FIRE and ENG2/FIRE pushbutton switches.
Make sure that the pushbutton switch guards go back to their initial position.
(16) On the ECAM SD:
Make sure that the fire shut-off valves are open.
(17) Make sure that the level of hydraulic fluid in the Green reservoir is correct. If
necessary, fill the reservoir (Ref. AMM TASK 12-12-29-611-801) or (Ref. AMM
TASK 12-12-29-611-802).
(18) Make sure that there is no air in the Green hydraulic system (Ref. AMM TASK
29-00-00-210-801).
________

Subtask 29-11-51-865-059-A
H.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

DESIGNATION

FIN

FOR FIN 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

721VU
HYD PUMP G CTL
9JV
721VU
HYD PUMP G ENG 1
14JG2
722VU
FADEC B ENG 1
13KS1
742VU
FADEC A ENG 1
12KS1
FOR FIN 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)
721VU
HYD PUMP G CTL
9JV
722VU
FADEC B ENG 2
13KS2
722VU
HYD PUMP G ENG 2
14JG1
742VU
FADEC A ENG 2
12KS2

LOCATION

U09
X11
D44
Q73
U09
K49
X45
Q74

Subtask 29-11-51-710-051-B
J.

Make sure that the Electrical Connector(s) is(are) Connected to the Correct Hydraulic Pump
(1)

Bleed the Green hydraulic sense line (Ref. AMM TASK 29-11-00-870-801).

(2)

Do the operational test of the Green hydraulic system (higher pump) (Ref. AMM
TASK 29-11-00-710-802).

(3)

Do the engine run-up leak check at 80 percent of N2 (Ref. AMM TASK

71-00-00-720-829).

________

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WORK INSTRUCTIONS
Subtask 29-11-51-710-059-A
K.
5.

A/C NO.
PAGE: 15/19

INSP MECH
________

Do the Operational Test of the Fire Shut-Off Valve (Ref. AMM TASK 29-11-00-710-803).

Close-up

Subtask 29-11-51-410-053-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tools and other items.

(2)

Close the left thrust-reverser door:

(a)

FOR 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

Close the door 417AL (Ref. AMM TASK 78-36-00-410-802).

(b)

FOR 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)

Close the door 427AL (Ref. AMM TASK 78-36-00-410-802).

(3)

Make the thrust reverser serviceable after maintenance (Ref. AMM TASK
78-31-00-440-802).

(4)

Close the left fan-cowl door:

(a)

FOR 4030-EM-1 (DEMOUNTABLE POWER PLANT, ENG1)

Close the door 415AL (Ref. AMM TASK 71-13-00-410-803).

(b)

FOR 4030-EM-2 (DEMOUNTABLE POWER PLANT, ENG2)

Close the door 425AL (Ref. AMM TASK 71-13-00-410-803).

(5)

Close the access door 811.

(6)

Close the access door 197CB of the ground service panel.

(7)

Remove the access platform(s).

Subtask 29-11-51-942-051-A
B.

________

Remove the warning notice(s).

(1)

Remove the safety precautions.

Subtask 29-11-51-862-055-A
C.

________

De-energize the aircraft electrical circuits

(Ref. AMM TASK 24-41-00-862-801).

________

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AMM PROCEDURE INDEX

29-11-51-991-00600-B / Sheet 1

M/CHECK

A/C NO.

WORK INSTRUCTIONS

INSP MECH

A
A

PRESSURE
HOSE

CASE
DRAIN
TUBE

SUCTION
HOSE

STUD

ELECTRICAL
CONNECTOR
(4000JG1A)

4000JG1

F_MM_291151_4_RAN0_01_00

Figure 29-11-51-991-00600-B / Sheet 1

Engine Hydraulic Pump (4000JG1)

** ON A/C ALL

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29-11-51-991-01500-A / Sheet 1

A/C NO.
PAGE: 17/19

WORK INSTRUCTIONS

INSP MECH

A
A

B
B

CASE DRAIN
TUBE

HYDRAULIC
PUMP
(4000JG1)

CASE DRAIN
FILTER
(5013JM1)

F_MM_291151_4_RBM0_01_00

Figure 29-11-51-991-01500-A / Sheet 1

Engine Hydraulic Pump Bleeding

** ON A/C ALL

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A/C NO.
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WORK INSTRUCTIONS

INSP MECH

7/16" FASTENER SIZE

.570

.200

.420

CF680E1
CF680E1 HYDRAULIC PUMP
ATTACHMENT NUT INSTALLATION
SHOP AID MODIFIED SOCKET
1/4" DRIVE

7/16"

TAPER THE SOCKET ALONG A .200in. (5,8mm) LENGTH TO A BEVEL

FROM .570in. (14,.47mm) TO .420in. (10,66mm) AT THE DRIVE OF THE SOCKET.

ceb16400
F_MM_291151_4_RAQ0_01_00

Figure 29-11-51-991-03300-A / Sheet 1

Engine Hydraulic Pump - Standard Tool Modification Instructions (PRE SB 29-010)

** ON A/C ALL

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AMM PROCEDURE INDEX

29-11-51-991-03500-A / Sheet 1

WORK INSTRUCTIONS

INSP MECH

9/16" FASTENER SIZE

.710

.400

.475

CF680E1
CF680E1 HYDRAULIC PUMP
ATTACHMENT NUT INSTALLATION
SHOP AID MODIFIED SOCKET
1/4" DRIVE

9/16

TAPER THE SOCKET ALONG A .400in. (10,16mm) LENGTH TO A BEVEL

FROM .710in. (18,03mm) TO .475in. (12,06mm) AT THE DRIVE OF THE SOCKET

ceb16500
F_MM_291151_4_RAP0_01_00

Figure 29-11-51-991-03500-A / Sheet 1

Engine Hydraulic Pump - Standard Tool Modification Instructions (POST SB 29-010)

** ON A/C ALL

***END OF WORK CARD***