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Department of Mechanical Engineering, National University of Singapore, 10 Kent Ridge Crescent, Singapore 119260, Singapore
School of Mechanical Engineering, University of Western Australia, MDBP M050, 35 Stirling Highway, Crawley WA 6009, Australia
Received 23 July 2004; received in revised form 23 November 2004; accepted 28 November 2004
Available online 7 April 2005
Abstract
We experimentally show that for the same heat exchanger inventory allocation, a four-bed adsorption chiller delivers a 12%
higher ultimate cooling capacity than its two-bed counterpart. In addition it delivers a significantly improved quality of
instantaneous cooling than a two-bed chiller at the same cooling capacity. The COP-enhancing feature of a passive heat
recovery scheme that does not involve additional pumping action or valves is experimentally proven. It improves the COPs of a
two-bed chiller and a four-bed chiller by as much as 38 and 25%, respectively, without any effect on their cooling capacities.
The highest COPs achieved with a two-bed and four-bed chillers are 0.46G0.02 and 0.45G0.02, respectively. These are
measured at a hot-water inlet temperature of 85 8C, cooling-water inlet temperature of 29.4 8C and chilled-water inlet
temperature of 12.2 8C.
q 2004 Elsevier Ltd and IIR. All rights reserved.
Keywords: Adsorption systems; Water; Silica gel; Experiment; Heat recovery; Improvement; COP
1. Introduction
Silica gelwater adsorption chillers are proven to be an
effective way to harness the potential of low-grade waste
heat [110], and solar energy [11,12] for useful cooling.
This genre of adsorption chiller uses an environmentally
benign refrigerant and, in its standard form, can be driven by
* Corresponding author.
E-mail address: htchua@mech.uwa.edu.au (H.T. Chua).
0140-7007/$35.00 q 2004 Elsevier Ltd and IIR. All rights reserved.
doi:10.1016/j.ijrefrig.2004.11.011
chiller to improve the chiller COP [19]. Liu et al. [20] noted
the high cost of refrigerant gas valves and did away with the
need for them in their design. They also incorporated a
water-circulation scheme and a variant of the standard massrecovery scheme to improve both the COP and cooling
capacity. The aforementioned recirculation strategies are
considered an open-loop design as the various schemes are
connected to the external heat source and cooling tower. A
fully independent fluid recirculation loop, operated either
continuously or only during the switching period, could also
improve the COP of some types of adsorption chiller [21
23] and in particular multi-bed chillers [24], but is
predicated on the use of a high-temperature heat source
which precludes its use in silica gelwater adsorption
chillers. Such a scheme can also be complemented by a
mass-recovery scheme [25].
We had earlier proposed a multi-bed adsorption chiller
that aims to boost the maximum cooling capacity for a given
heat exchanger inventory allocation and reduce the temporal
fluctuation of the chilled water outlet temperature vis-a`-vis a
two-bed chiller [2628]. One objective of this article is to
experimentally demonstrate the aforementioned virtues of a
four-bed chiller in relation to a two-bed chiller. A combined
multi-stage, multi-bed chiller that took advantage of the
availability of very low-temperature waste heat and a singlestage three-bed chiller were subsequently studied by Saha
et al. [29,30].
Our second objective is to experimentally demonstrate
the substantial COP enhancement to the two- and four-bed
chillers of a passive heat recovery scheme that does not
employ additional pumping power or valves other than those
already found in a standard adsorption chiller. This is to
control the manufacturing cost [31]. It will be shown that
this scheme is achieved simply by controlling the watervalve opening schedule. The COPs of the two-bed chiller
and that of the four-bed chiller will be shown to be improved
by as much as 38 and 25%, respectively.
757
758
759
Fig. 3. Performance comparison between the standard two-bed and four-bed modes.
Fig. 4. A comparison of chilled-water temporal temperature profiles and the instantaneous cooling capacities of the standard two-bed and fourbed scheme.
760
time period. This is to enable the water from the cool bed to
return to the cooling tower and the water from the hot bed to
the heat source. The optimal time period is reached when the
waters emanating from the hot and cool beds have identical
temperatures, at which point in time the status of the water
valve changes. Since this regenerative scheme only
concerns how the waters emanating from the beds are
being channeled while leaving the refrigerant-side of the
chiller and the speed of operation untouched, the chiller
specific cooling power should not be affected at all. The
experimental confirmation will be demonstrated later.
Referring specifically to our four-bed test facility, Fig. 6
encapsulates the essence of the passive heat-recovery
scheme as applied to a two-bed chiller and a four-bed
chiller. This succinct mode of presentation is an adaptation
of the depiction of Wade et al. [34]. Each of the circled
numbers (14) represents one of the four beds in the test
facility. The source of the heating input and the sink for the
heating rejection are the hot water supply system, whereas
the source of the cooling input and the sink for the cooling
rejection are the cooling tower. Referring to the two-bed
operation, for a substantial time period, beds 1 and 2 are
heated by the hot water and the water from these two beds is
sent back to the hot water supply system. Concomitantly,
beds 3 and 4 are cooled by the cooling water and the water
from these two beds is returned to the cooling tower. During
the bed switching period, cooling water is sent to precool
beds 1 and 2 and the water from these two beds is directed to
the hot water supply system. Simultaneously, hot water is
used to preheat beds 3 and 4 and the water from these two
beds is channeled to the cooling tower. This water
channeling scheme remains unchanged for a certain time
period even after the bed switching has ended until the
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Table 1
Water channeling schemes for the standard two-bed mode and the modified two-bed mode with a passive heat recovery scheme (*C#a/b, C:
normal operating period of a cycle, #a/b: 1a/b to 2a/b refer to the various stages of the normal operating period; sw: bed switching)
Water channeling strategies
Standard two-bed mode
*
C1b
sw
*
C2a
C2b
sw
*
C1a
C1b
Hot water
Cooling water
Hot water
Cooling water
V9/bed3/V16
V11/bed4/V14
V5/bed1/V20
V7/bed2/V18
V5/bed1/V20
V7/bed2/V18
V5/bed1/V20
V7/bed2/V18
V9/bed3/V16
V11/bed4/V14
V9/bed3/V16
V11/bed4/V14
V9/bed3/V16
V11/bed4/V14
V6/bed1/V19
V8/bed2/V17
V10/bed3/V15
V12/bed4/V13
V10/bed3/V15
V12/bed4/V13
V10/bed3/V15
V12/bed4/V13
V6/bed1/V19
V8/bed2/V17
V6/bed1/V19
V8/bed2/V17
V6/bed1/V19
V8/bed2/V17
V9/bed3/V16
V11/bed4/V14
V5/bed1/V19
V7/bed2/V17
V5/bed1/V19
V7/bed2/V17
V5/bed1/V20
V7/bed2/V18
V9/bed3/V15
V11/bed4/V13
V9/bed3/V15
V11/bed4/V13
V9/bed3/V16
V11/bed4/V14
V6/bed1/V19
V8/bed2/V17
V10/bed3/V16
V12/bed4/V14
V10/bed3/V16
V12/bed4/V14
V10/bed3/V15
V12/bed4/V13
V6/bed1/V20
V8/bed2/V18
V6/bed1/V20
V8/bed2/V18
V6/bed1/V19
V8/bed2/V17
specifies the routes taken by the cooling and hot waters via
the valves and the beds over the entire cycle time.
Fig. 7 presents the COP boosting achieved by the passive
heat recovery scheme for the two-bed operation mode. The
cycle time is 600 s and the bed switching time is 40 s. The
changeover of the water-valves status is delayed by 75 s
after bed switching commences. This achieves a near
optimal effect in enhancing the chiller performance.
Referring to Table 1, this set of conditions would correspond
to sw and C#a (#: 1, 2) being 40 and 35 s, respectively. The
specific cooling power with and without heat recovery is
97.2 W/kg. On the other hand, the specific heat input
Fig. 7. The energy-reduction effect of a passive heat recovery scheme on a two-bed chiller.
763
Fig. 8. The efficacy of a passive heat recovery scheme over an assortment of cycle times for a two-bed chiller.
Table 2
Water channeling schemes for the standard four-bed mode and the modified four-bed mode equipped with a passive heat recovery scheme
(*C#a/b, C: normal operating period during a cycle, #a/b: 1a/b to 4a/b refer to the various stages of the normal operating period; sw, bed
switching)
Water channeling strategies
Standard four-bed mode
*
C1b
sw
*
C2a
C2b
sw
*
C3a
C3b
sw
*
C4a
C4b
sw
*
C1a
C1b
Hot water
Cooling water
Hot water
Cooling water
V9/bed3/V3/bed4/
V14
V11/bed4/V4/bed1/
V20
V11/bed4/V4/bed1/
V20
V11/bed4/V4/bed1/
V20
V5/bed1/V1/bed2/
V18
V5/bed1/V1/bed2/
V18
V5/bed1/V1/bed2/
V18
V7/bed2/V2/bed3/
V16
V7/bed2/V2/bed3/
V16
V7/bed2/V2/bed3/
V16
V9/bed3/V3/bed4/
V14
V9/bed3/V3/bed4/
V14
V9/bed3/V3/bed4/
V14
V6/bed1/V1/bed2/
V17
V8/bed2/V2/bed3/
V15
V8/bed2/V2/bed3/
V15
V8/bed2/V2/bed3/
V15
V10/bed3/V3/bed4/
V13
V10/bed3/V3/bed4/
V13
V10/bed3/V3/bed4/
V13
V12/bed4/V4/bed1/
V19
V12/bed4/V4/bed1/
V19
V12/bed4/V4/bed1/
V19
V6/bed1/V1/bed2/
V17
V6/bed1/V1/bed2/
V17
V6/bed1/V1/bed2/
V17
V9/bed3/V3/bed4/
V14
V11/bed4/V4/bed1/
V19
V11/bed4/V4/bed1/
V19
V11/bed4/V4/bed1/
V20
V5/bed1/V1/bed2/
V17
V5/bed1/V1/bed2/
V17
V5/bed1/V1/bed2/
V18
V7/bed2/V2/bed3/
V15
V7/bed2/V2/bed3/
V15
V7/bed2/V2/bed3/
V16
V9/bed3/V3/bed4/
V13
V9/bed3/V3/bed4/
V13
V9/bed3/V3/bed4/
V14
V6/bed1/V1/bed2/
V17
V8/bed2/V2/bed3/
V16
V8/bed2/V2/bed3/
V16
V8/bed2/V2/bed3/
V15
V10/bed3/V3/bed4/
V14
V10/bed3/V3/bed4/
V14
V10/bed3/V3/bed4/
V13
V12/bed4/V4/bed1/
V20
V12/bed4/V4/bed1/
V20
V12/bed4/V4/bed1/
V19
V6/bed1/V1/bed2/
V18
V6/bed1/V1/bed2/
V18
V6/bed1/V1/bed2/
V17
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Fig. 9. The energy-reduction effect of a passive heat recovery scheme on a four-bed chiller.
Acknowledgements
The generous financial supports of the National Science
and Technology Board of Singapore, the National University of Singapore, Cyclect Holdings Pte. Ltd, the Tokyo
University of Agriculture and Technology and the New
Energy Development Organization (NEDO) of Japan are
gratefully acknowledged. The excellent technical support
offered by Mayekawa Manufacturing Company Limited is
also gratefully acknowledged.
References
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