Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
PRESORTED
STANDARD
U.S. POSTAGE
PAID
DAYTON, OH
PERMIT NO. 1519
IN THIS ISSUE:
1
Subscription
32 Do Your VEERP?
Arnecia Williams, AVS
2
tors by integrating various business processes at
manufacturing site, supply and logistic chain. He
argues that open innovation with a blend of value
engineering has strengthened the company in managing material resources towards designing (new)
products that provide beer value to the customers
and stakeholders. As a result, Tata Motors is saving a
considerable amount of steel, aluminum and various
consumables materials used in the manufacturing
stage and accounting a remarkable benet in terms of
cost saving, and further, is able to gain more market
share in automotive industry.
The third paper, wrien by M.A. Berawi, B. Susantono, S. Dikun, T. Ilyas, H. Zetha, A.R.B Berawi,
T.Y. Zagloel, P. Miraj, and J.S. Petroceany, outlines
the use of VE method to improve project feasibility of
mega infrastructure project development. VE study
is used to identify additional functions, to provide
creative and innovative ideas to enhance value for
money for the project. The result of VE study on
Soekarno-Haa International Airport Rail Link
(SHIARL) indicates that SHIARL is an innovative
conceptual design to overcome congestion and ood
through the integration of airport rail link and MRT
line in one tunnel called Public Railway and Stormwater Infrastructure (PRASTI) Tunnel. Furthermore,
the life cycle cost (LCC) analysis has shown that the
feasibility of the proposed project is signicantly
increased.
The fourth paper, wrien by A. Williams, outlines
the use of value engineering process in managing Los
Angeles river ecosystem restoration project by optimizing and performing engineering-related activities
through the most cost-eective methods. During VE
study on the ecosystem restoration project, various
performance aributes were evaluated, including
habitat improvement and connectivity, sustainability,
water quality improvements, and public acceptability. As a result, more than 71 creative ideas and eight
solid combined proposals were developed from VE
study that enhancing creative decision-making and
utilization of suitable technology.
The last paper, wrien by K. Uchida, outlines the
use of methods of analysis and evaluation of esteem
function, in which she dened as a function related to
the users senses, such as preciousness or satisfaction
when they own certain products or receive certain
services, and the incorporation of the function into
VE job plans in the eld of medical services in Japan.
The author argue that by quantifying and evaluating esteem functions through sensitivity range, i.e.
the dierence between the maximum and minimum
Faculty of Engineering
University of Indonesia
16424 Jakarta
Indonesia
Keywords:
Value Engineering, Simulation, Decision Tool,
Function Analysis, VEAS
1. Introduction
The construction cost escalation and cost overrun cause detrimental eects on construction projects
and disturb development plans almost everywhere.
The cost escalation is related to ination and de-
Construction
Phase
TenderPhase
Subcomponents
Phase
Components
Phase
Function
Phase
Inception&
objectives
Phase
5
system involves parties that can select the best alternatives for accomplishment of project objectives. Figure 1 (previous page) shows the structural diagram
of the VEAS. The risks are systematically identied
and assessed at four stages starting from the project
inception to tender phase to ensure performance and
reduce uncertainty. The cost growth is controlled
at three dierent levels to ensure compliance with
the conceptual cost while achieving a successful
outcome. The project objectives and requirements
are used to generate project functions, component
decomposition and perform analyses using Function
Analysis System Technique (FAST). The Work Breakdown Structure (WBS) technique is used to develop
projects subcomponents, examine their elements and
evaluate their interrelations. The risk of cost overrun
during construction is prevented or minimized by
implementation of plans developed during design to
ensure performance, cost, and function value. Table
1 (below) summarizes the dierences between the
Table 1. Comparison between the traditional design system and the proposed VEAS
Traditional Design System
VEAS
Costs are hard to control and depends on the requirement presented by the client.
6
traditional design system and the VEAS. The VEAS
approach employs a task orientation focused on
function modeling, which is a revolutionary breakthrough by comparison with traditional approaches,
as the design process becomes a collective team interaction rather than depending on a single expert. This
allows a wide range of prospective during design
and contributes in eliminating large changes during
construction. The mechanism of VEAS emphasizes
How-Things-Should-Work.
3. VEAS Phases
Table 2 (below) shows the activities that are carried out in each phase.
1. Information
2. Function analysis
3. Speculation
4. Evaluation
1. Performance evaluation
2. Arrangement of components
3. Prioritizing of functions
4. Creation of WBS, cost and performance measurements, risk analysis, and rating of market prices
5. Detailed cost estimate within the allocated budget
Tender
Construction
dening project values. This improves Table 3. Example of performance attributes and rating scale
achievement of project objectives
and values by assessing alternatives
Rating
for selected project components and
Attribute
Denition
Scale
Measurement Unit
sub-components. Table 3 (right) shows
5
Less than 13 months
The time to coman example of performance aributes
4
13-14 months
plete the project
and a 5-point Likert scale for a typiProject
Project planning
3
15-16 months
cal project with maximum planned
Schedule
construction period:
2
17-18 months
construction period of 20 months. The
within 20 months
generation of the rating scale depends
1
19-20 months
on the denitions of the aributes and
5
No impact
Approximation of
the project requirements, e.g. if there
4
Very minor impact
temporary issues exis a requirement for the project to be
External
ternal to the project:
3
Minor impact
Impact
completed within at most 20 months,
trafc, dust, vibra2
Moderate impact
then any shorter period will give hightion noise, etc.
1
Major impact
er value to the client and users. The
5
Very low
Hazards that affect
same concept can be applied to other
the
success
of
the
aributes. VEAS allows the number of
4
Low
project, increasing
performance aributes to be selected
3
Moderate
Risk
costs and disputes,
by the design team, utilizing knowl2
High
and minimizing
edge about project size, environment,
values
1
Very high
and conditions. The risk is integrated
in the performance measuring system
in the design and construction stages. Table 4 (below)
shows the objectives of the risk analysis and management during the design and construction stages. In
Risk Management
2. Function phase
- Risk allocation
- Risk response outputs
3. Components phase
4. Sub-component phase
- Risk allocation.
- Detail project risk review
5. Tender phase
6. Construction phase
8
this phase, strategic risk factors are identied, categorized, and set as part of the performance measurement system, as shown in Table 3. Figure 2 (below)
shows the framework for identifying, categorizing
and controlling risks during the design and the con-
PROJECT DEFINITION
RISK IDENTIFICATION
INFORMATION
- Past projects
historical data
- Output from other
planning services
- Organization
knowledge and
experience of
participants
PARTICIPANTS
- Client
- Project team
members
RISK RESPONSE
TECHNIQUES
- Brainstorming
- Assumption analysis
- Delphi
- HAZOP studies
- Risk registers
- Check lists
QUALITATIVE ANALYSIS
TECHNIQUES
- Delphi
- Risk mapping
- Probability Impact tables
- Other
QUALITATIVE ANALYSIS
TECHNIQUES
- Decision trees
- Monte Carlo simulation
- Sensitivity analysis
- Other
A. Project
Schedule
A. Project Schedule
B. External
Impact
C. Risk
B. External Impact
Total
performance
attribute
Weight
%
33.33
33.33
33.33
100
C. Risk
Attribute
Weight
Project Schedule
33.3
External Impact
33.3
Risk
33.3
Concept
Performance
Rating Scale
1 2 3 4 5
Performance
33.3
Baseline
4
3
133.6
99.9
266.8
10
26.68
Baseline concept
Rating scale
Project Schedule
External Impact
External impact will be very minor as the designer has prepared complete plan to control the impact of the trafc, dust, and noise (Table 3)
Risk
10
Level 3
Required Secondary
Function
Level 4
Function
Components
Level 5
Function
Subcomponents
Component
Decomposition
Level 2
Secondary Function
Function
Decomposition
Level 1
Basic Function
the performance measuring system and project objectives. The features of the VEAS function diagram can
be summarized as follows:
The VEAS diagram provides full insight into the
functions of the project, components, and subcomponents, and how they relate to each other.
This includes not just basic or supporting functions but also how one function supports or creates another, and how changes to function components in terms of cost, performance, or value
aect other functions and the project as a whole.
The VEAS diagram forces all functions into a
how-why logic, using one scope line to contain
functions in a logical way in relation to components and subcomponents.
The VEAS diagram represents the cost and value
of functions, components and subcomponents.
The addition of cost data (actual or estimated)
to the diagram enhances the calculation of function/cost in relation to the elements causing the
changes.
The VEAS diagram highlights high-cost areas,
assists in providing cost distribution information
for decision-making, and pinpoints cost reduction
opportunities.
11
Level 1: Selection of
Function
Basic (1)
Secondary
R. Secondary
Components A
Level 4: Sub-Component
selection
Sub components
A
Sub
Components 1
Sub
Components 2
Components 1
Cost and value
Examination &
Analysis
Components 3
Components B
Sub components
B
Sub
Components 1
Final Performance
cost and value
examination
Sub
Components 2
Components 1
Components 2
Components 3
Scope of Work
Selection Process 1
Selection Process 2
For the selection process, the performance measuring system and risk analysis are then applied to the
proposed components. Alternatives are then weighed
and compared to components from the baseline concept for further cost comparison and value improvement (Table 8, below).
Performance
% of
Total Cost
Improvement (Million Dollars)
Value
Index
% Value
Improvement
266.8
control
10
26.68
control
Components Alternative 1
270
1.2%
10.5
25.71
-3.64%
Components Alternative 2
275
3.07%
9.5
28.95
8.51%
12
WBS
Section 1
Develop
Business
WBS
Section 2
WBS
Section 3
WBS
Section 4
1. Accommodate
Staff
1.1 Facilitate
place
1.1.1 Construct
office building
2. Control
Environment
2.1.1 Component 1
WBS
Section 5
1.1.1.1 Substructure
1.1.1.2 Superstructure
1.1.1.3 Structural Metal
1.1.1.4 Carpentry Works
1.1.1.5 Finishes and paints
2.1.2 Component 2
2.2 Control
Humidity
2.1.3 Component 3
2.1.1.1 Subcomponent 1
2.1.1.2 Subcomponent 2
2.1.1.3 Subcomponent 3
3. Connect
Services
4. Case Study
The case study concerns the design of a student
hostel at a private college in Muscat, Oman. The
objective of this project was to provide decent accommodation and recreation facilities for a thousand
students. The project was established as a designbid-build contract. The designer was an international consultant, with local mechanical, electrical,
and services sub-consultants. Design of the project
was managed by a project management and technical commiee comprising members from the client,
investors, designer and end-users, from dierent
disciplines that include civil, architectural, and
structural engineering, and associated value specialists. The main requirements were submied by the
client, and the VEAS model was applied as discussed
above. Project requirements were revised to properly
meet the objectives, and a performance measuring
system was prepared. Based on brainstorming of the
team, nine performance aributes were identied.
Table 9 (next page) shows performance aributes and
rating scales. Each aribute includes dierent factors
aecting cost and value. Figure 6 (page 14) shows the
13
Denition
Rating
Scales
Unit Measurement
5
4
3
2
1
< 12 months
12 15 months
15.1 18 months
18.1 21 months
21.1 24 months
Design Safety
5
4
3
2
1
Excellent
High
Moderate
Low
Very low/unavailable
Convenience for the user of ofce spaces, landscapes, availability of required facilities, and
usage suitability.
5
4
3
2
1
Excellent
High
Moderate
Low
Very low/unavailable
Constructability
5
4
3
2
1
Excellent
High
Moderate
Low
Very low/unavailable
5
4
3
2
1
Excellent
High
Moderate
Low
Very low
Maintenance Aspects
Availability of materials and tools in local market, availability of service agents, materials suitability, materials delivery period, spare parts.
5
4
3
2
1
Excellent
High
Moderate
Low
Very low
5
4
3
2
1
Excellent
High
Moderate
Low
Very low
5
4
3
2
1
Excellent
High
Moderate
Low
Very low
Risks
Hazards affecting successful delivery of the project, including project techniques, building and
labor safety, constructability, maintenance and
government interventions.
5
4
3
2
1
Construction Schedule
14
Construction Schedule
Design Safety
Constructability
Maintenance Aspects
Stakeholder Satisfaction
Total Score
A/E
4.49
B/F
8.5
19.10
C/D
C/E
C/G
11.24
D/I
11.24
4.49
F/I
13.48
G/I
15.73
H/I
8.99
11.24
44.5
100
Risks
Total
Weight
Low (4)
15
Total
Performance
% Performance
improvement
Total cost $
millions
Value index
(P/C)
% Value
improvement
Baseline Concept
284.27
Control
11.7
24.30
Control
Alternative 1
288.76
1.58 %
11.62
24.85
2.26 %
Alternative 2
388.76
36.76 %
11.67
33.31
37.08 %
Alternative 3
450.60
58.51 %
11.68
38.57
58.72 %
Alternative 4
429.21
50.99 %
11.43
37.55
54.53 %
Function
Design
Proposals
Accommodate students
25
15
Control environment
25
12
Connect services
13
Transfer power
23
10
Enclosed space
19
12
Prepare site
17
Total
122
63
30
14
16
HOW
High - order
Function
Improve
business
(Basic
Functions, Cost
Value)
Accommodate
students
Control
environment
WHY
(Secondary Functions, Cost Value)
Facilitate
place
Facilitate space
Heat space
Control
Circular
air
Remove
Illuminate
area
humid
Establish
security
waste
(Components
Cost Value)
Construction of building
Supply and
Fix HVAC
System
Supply
service
Connect
services
Construction of water
network and stations
Construction of power
station
H.V network connection
Transfer
power
Provide tech.
service
Enclosed space
Separate space
Construction of boundary
walls
Secure space
Construction of guard
Level pad
Prepare site
Transfer power
Establish earthworks
Landscape area
Prepare utilities
Functions
Terminal line 1
for selecting the
components
Scope of work
Components
Approve the
design
Attribute
Weights
Performance
Concept
Baseline Concept
4.49
19.10
13.47
Alternative 2
17.96
Alternative 3
17.96
Alternative 4
17.96
Alternative 1
76.40
Alternative 2
76.40
57.30
Alternative 3
11.24
5
4
Baseline Concept
Alternative 1
11.24
4.49
33.72
4
44.96
Alternative 3
44.96
Alternative 4
44.96
Baseline Concept
44.96
Alternative 2
33.72
5
Alternative 4
44.96
17.96
Alternative 1
17.96
Alternative 2
4
5
3
Alternative 1
8.99
53.92
53.92
Alternative 4
53.92
31.46
3
Alternative 2
47.19
4
62.92
Alternative 3
78.65
Alternative 4
78.65
Baseline Concept
26.97
Alternative 1
26.97
Alternative 2
Alternative 3
Baseline Concept
Alternative 1
11.24
53.92
Alternative 2
Alternative 4
Risks
22.45
Alternative 3
Baseline Concept
22.45
40.44
Alternative 1
15.73
17.96
5
Alternative 4
Stakeholder Satisfaction
56.20
Baseline Concept
Baseline Concept
13.48
44.96
Alternative 3
Maintenance Aspects
76.40
33.72
Alternative 3
Construction Impacts
95.50
Alternative 2
Alternative 1
Constructability
Total Performance
8.98
Alternative 4
Baseline Concept
Design Safety
Alternative 1
Construction Schedule
Alternative 2
35.96
35.96
5
44.95
22.48
33.72
4
44.96
Alternative 3
44.96
Alternative 4
44.96
18
Ideas Generated
Ideas Accepted
for Evaluation
Ideas Developed
Accommodate Staff
32
14
12
Control Environment
22
15
Connect Services
11
Transfer Power
Enclosed Space
15
12
Prepare Site
13
10
Total
98
63
42
Function
% Value
Improvement
Vlalue Index
(P/C)
Total Cost $
Millions
% Performance
Improvement
Total
Performance
6. References
5. Conclusion
In this research a revolutionary Value Engineering Advisory System (VEAS) was developed. The
VEAS presents a new procedure and techniques for
19
Jaapar A., Maznan N. A., Azmi N, and Zawawi M.
(2012). Implementation of Value Management in
Public projects, Procedia - Social and Behavioral
Sciences, v68, pp 7786.
Jong, K., Ho, K., Heung, R. (2009). Advanced Value
Metrics for Value Analysis of Construction Projects. SAVE International Journal, v9, Issue June.
Kaming, P., Olomlaiye, P., Holt, G., and Harris, F.
(1997). Factors inuencing construction time and
cost overruns on high-rise projects in Indonesia.
Construction. Management and Economy, v15,
pp8394.
Lee J. K. (2008). Cost overrun and cause in Korean
social overhead capital projects: Roads, rails,
airports and ports, Journal of Urban Planning and
Devision. v134, n2, pp5962.
Minnesota department of transportation (2012). Report on Cost Risk Assessment and Value Engineering Workshop, Oce of Project Management
and Technical Support, 395 John Ireland Blvd. MS
696, St. Paul, MN 55155, USA.
Perkins, R. A. (2009). Sources of changes in design/
build contracts for a governmental owner, management of engineering and technology, Portland International Centre for Publication, v5, n9,
pp21482153.
Ranesh A., Zillante G. and Chileshe N. (2012). Towards the integration of risk and value management, Australasian Journal of Construction
Economics and Building, Conference Series, v1,
n2, pp43-51.
20
SAVE International Journal, v12, Issue July.
Wu C., Hsieh T. and Cheng W., (2005).Statistical
analysis of causes for design change in highway
construction in Taiwan, International Journal of
Project Management, v23, n7, pp 554563.
Yu, T. W. (2007). A Value Management Framework
for Systematic Identication and Precise Representation of Client Requirements in the Brieng
Process, PhD. Dissertation. Department of Building and Real Estate, The Hong Kong Polytechnic
University, Hingham, Kowloon, Hong Kong.
Yuh, H. C. and Ching, S. L. (2005). Implementing the
Risk Analysis in Evaluation Phase to Increase the
Project Value. SAVE International Journal, v26,
Issue June.
21
1. Introduction
In the organizational context, innovation may be
linked to positive changes in eciency, productivity,
quality, competitiveness, market share, and others.
In todays tough market conditions, it has become indispensable for the industry to innovate for a sustainable business. Be it the business model, technology or
22
Android OS, which has an open-source market place
where individual developers can showcase their
applications. Nokia failed to foresee the possibilities
of the impact an open development environment
could make, which eventually did happen, taking
Nokia down from the market leader to a laggard in
the smart phone market. Similar fate was shared by
Research in Motions Blackberry as well, which once
occupied the podium in the corporate mobile segment, is now struggling for survival.
Having said that, its needless to say that old
models, therefore, arent agile enough to keep product pipelines stocked and dierentiate companies
from their peers through closed, insular models of
RandD-driven innovation alone. As a result, big
organizations like Tata Motors Ltd. have realized the
importance of restructuring themselves so as to ensure a synergy not only amongst its various organizational verticals but also with vendors and channel
partners, lest the lake of innovative ideas falls short
of water which is always dangerous to the business
sustainability. This lake of ideas mentioned above
is known by the term Open Innovation, which was
coined by Chesbrough and can be described as combining internal and external ideas as well as internal
and external paths to market to advance the development of new technologies. It turns out that Innovation Networks rather than Isolated Innovation Centers is the way forward where rms will co-innovate
with customers, expand RandD productivity through
partnerships, develop suppliers to match the innovation services required and last but most importantly,
scout for talent across national borders (Radjou).
Organizational Boundary
Target
Customer
Research
Projects
Research
Development
2.1
Closed Innovation
2.2
Open Innovation
Open Innovation is the business model which utilizes both internal and external ideas to create value
at dierent process nodes which are involved in the
value chain, right from conceiving the product to nal delivery and aftermarket support to the customer.
Normally, product design is intrinsic to the Company, however the requirement of today is to look
beyond the organizational boundaries and exploit
external resources at the time of product design (Vendor and Channel partners, customers, Technological
partnership etc.). This system helps in synchronizing
external technical changes with internal expertise for
product development.
The above picture (Figure 2) represents the way
to address target market (customer requirements)
23
Internal
Technology
Internal
Product
External
Technology
Target
Market
External
Development
Fig. 3
Fig. 4
2. Companies should also create value from interby leveraging technology and ideas from various
nally developed innovations that may not be imsources. Theisinternal
technology/ideas,
synergized
Open Innovation
based on
two core ideas:
mediately applicable in their current business.
with that of external sources, give an organization
provides a mindset
in innovations
dealing with a business
the operational
likeknowledge
access to vast
of
1. Companies
shouldadvantages
use external
andpool
technology
toItstrengthen
their own
environment
where
relevant
ideas are generated by
knowledge and technology, reduced time to market
internal
and
external
sources.
Value
is created by
2. Companies
should
also
create
value
from
internally
developed
innovations
that
may
not
be immediately
at overall minimum cost while enabling it in providcontinuously synchronizing internal and external
applicable in their current business.
ing the valued products and services to the target
development eorts.
market.
These factors
contribute
the
It provides
a mindset
in dealing
withina enhancing
business environment
where
generated
internal
A goodrelevant
exampleideas
of thisare
is the
Tata Nanoby
(Figure
and external
Value is created by continuously synchronizing
internal
& external
efforts.
overall sources.
product value.
4, above), the
worlds
cheapestdevelopment
car. This was possible
This process of open innovation (Figure 3, below)
for the
reason
Nano team
wasreason
able to connect
A good example of this is Tata Nano (Fig. 4), Worlds cheapest
car.
Thisthat
wasthe
possible
for the
that the
to the customer need and aordability with its venintegrates various design, manufacturing and busiNano team was able to connect to the customer need and affordability with its vendors integrated as a part of
dors integrated as a part of the process. This car was
ness processes
drive
innovationwith
at their
dierent
the process.
This cartowas
developed
a price
tag of Rs. 1 lakh which was possible only through innovation
developed with a price tag of Rs. 1 lakh which was
nodes.
at various
nodes of different processes right from engineering
to marketing. This was achieved by building
possible only through innovation at various nodes of
Open
Innovation
based
on two everyone
core ideas: in the same
partnerships
with
vendorsisand
bringing
boat
to generate
ideas to
and
make
dierent processes
right innovative
from engineering
marketimprovements. Suppliers were engaged in very early stage
design
to co-create
a lowpartnerships
cost yet reliable
ing.ofThis
was achieved
by building
with
1. Companies should use external knowledge and
product while meeting all the features and specifications for this
segment
of
the
market.
vendors
and
bringing
everyone
in
the
same
boat
to
technology to strengthen their own innovations
generate innovative ideas and make improvements.
Suppliers were engaged in very early stage of design
3. SUSTENANCE MODEL AT TATA MOTORS
to co-create a low cost yet reliable product while
meeting all the features and specications for this
Tata Motors is aligning its entire development & manufacturing
processes
including business process towards
segment
of the market.
business sustenance by integrating Value Methodology with Open innovation. This methodology is being
utilized to manage the 3Rs (Reduce, Reuse & Recycle) through rigorous people involvement by creating an
environment conducive to creativity and innovation. This is 3.
notSustenance
only helping in reducing
of delivery to
Modelthe
Atcost
Tata
the customers but also in reducing the consumption of natural resources through optimum resource utilization.
Motors
3.1 Reduce
3.2 Reuse
3.3 Recycle
Fig. Innovation
3
3.4 HR Involvement Fostering
at TML
24
to creativity and innovation. This
is not only helping in reducing the
cost of delivery to the customers but
also in reducing the consumption of
natural resources through optimum
resource utilization.
The sustenance model at Tata
Motors can be divided into four pillars:
De-specication
Material Substitution
Weight Reduction
Technical Levers
Design Leavers
Complexity Reduction
Parts Substitution
3.1 Reduce
3.2 Reuse
3.3 Recycle
3.4 HR Involvement Fostering
Innovation at TML
3.1 Reduce
Feature De-contenting
Modularization
Manufacturing
Levers
Commercial Levers
Supplier
Management
Levers
Key
Activities
Key
Activities
Idea generation
workshops cum
Benchmarking
Identification of
aggregate for
VA/VE Study
Detailed study
using VA/VE
systematic
approach JOB
PLAN
Idea Evaluation
Develop ideal
cost for each
element
Clean sheet ideal
cost build-up if
appropriate
Evaluate
feasibility/timing
of ideas
Verify potential
cost savings
Prepare
discussion/
negotiation
strategy for
suppliers
Identify
investment
required
Choice of projects to
pursue
Ideas for Commonization
of components
25
This helps in partnering for longer term and even in
contingent situation.
B.3.2 CFT for Direct Material reduction VA/VE:
In order to mitigate the increase in input raw material price and reduce the consumption of non-value
adding raw materials, CFT approach is practiced. The
recurring benet accrued contributes to the boom
line (i.e., prot line) thereby improving the selling
margin which is important for long term business
sustenance.
B.3.3 CFT for Logistic Cost Optimization: For an
automobile giant like Tata Motors, logistics is one
of the major non-value adding cost head. Especially
with its Go Green policy for long term sustenance,
its optimization is very critical. Thus, with the objective of reducing fuel consumption during outbound
logistics and improvement in supply chain, reduction
in inventory carrying cost and avoidance of transit
damage, CFT is working on creating a vendor park
near the company premises. TML, Pantnagar has established a vendor park nearby its premises and the
same concept is under implementation stage at TML,
Jamshedpur and is being horizontally deployed at
other locations.
Apart from this, for the vendors who are not
able to shift immediately we are trying to reduce the
logistic cost through optimization of logistic routes.
Consultants have been involved for such optimizaIdea
Syndication
Design &
Market Testing
Technical
feasibility
clarified
Go-ahead given
by all
stakeholders
o QA
o ADD
o Marketing
o Service
o ERC
Design drawings
approved
Supplier
contracts signed
Marketing &
service approval
obtain
Customer Focus
Test Reports
DML Release
Idea
Implementation
& Audit
Identify
implementation
requirements
Get change
approvals
Initiate
engineering
changes
Discuss savings
ideas with
suppliers and
agree on price
Idea installed
in vehicle
Bottom line
impact validated
EPA
Try out
Material
Clearance
MBPA
BOM updation
Cost audit by
Finance
26
tion. The improvement in logistics of goods not only
reduces the cost but also reduce the consumption of
fuel. This also helped in reducing the line interruption by just-in-time delivery of goods from various
vendors thereby delivering the required quantity to
our customer. It also reduces the pollution impact
to the surrounding which is important for long term
sustenance of the globe.
B.4 Awareness on VA/VE through Training: As a
part of induction training, all the new recruits have
to undergo compulsory training on VA/VE and TML
perspective of it. The training is imparted by a pool
of internally created Associate Value Specialists
through and internal training module to employees
at dierent levels (operator, supervisory and managerial level).
B.5 In-house KAIZEN Activities: In order to
reduce the non-value adding process steps and optimizing the necessary process steps thereby improving productivity, quality, delivery and reducing
waste generation, Tata Motors has a dedicated Kaizen
department, thereby helping providing beer value
to both internal and external customers. This process
is well aligned and integrated with our Balanced Score
Card (BSC) which takes care of monitoring, review
and the progress of corrective and preventive action
against identied key performance measures (KPMs)
from nancial, customer, process and learning and
sharing across location at all levels.
3.1.2 Involvement of External Resources
A) Vendors and Their Technology: For the entire new products introduction, the vendors are
involved very early at the conceptualization stage to
avoid unnecessary cost and value improvements. For
improving the value of already established products,
the central team organizes IGS wherein the related
suppliers are enrolled for their valuable suggestions.
TML systems allow passing on the cost benet if the
ideas are originated from suppliers end. This is how
the vendors motivation levels are kept up and, in
return, they suggest options which may be valuable
to both customers and the organization. Implementation of parabolic and value engineered springs
instead of conventional ones is one of the classic
cases of vendors and their technical and technological capability involvement.
A.1 Front Suspension with Parabolic Spring (Figure 6, above): This was developed for beer life, ride
and comfort, improvement in load carrying capacity
and KMPL thereby improved value. This also helped
in reducing consumption of spring steel by approxiFig.407percent
Parabolic
Spring
mately
and consequently
in consumption
Fig.
7 Parabolic
Figure 6. Parabolic
Spring
Spring
Figure 7. VE Spring
Fig. 8 VE Spring
27
3.2 Reuse
Tata Motors has a well laid down process to
ensure the reuse of parts with minor modication at
some other business unit (the second requirement of
Open Innovation). Tata Recon is a well-established
unit which is accountable for reconditioning of old
aggregates (engine, gear box, cooling systems) and is
sold as Recon exchange in the market. In this process
the old aggregates are brought in, dismantled and
segregated followed by inspection as per well-established Recon norms.
1. Items which can be directly consumed.
2. Items which can be used after salvaging and testing.
3. Items which cannot be used at all (scrapped
items).
Items which cannot be salvaged are replaced with
newly manufactured parts. Salvageable items undergo a well proven salvaging process and testing and
are used after rigorous testing. Recon products are at
par with the OE products and have similar warranty
period.
It is one of the key processes contributing to business sustainability by reducing the consumption of
natural resources in supply chain but also impacts
the boom line of the organization positively.
Major aggregates with almost 70 percent buy in
a vehicle (e.g. engine, gear box, turbocharger, cooling package etc.) are being reconditioned, reiterating
S.No
1 Long Block
2 Gear Box
3 Turbocharger
4 FIP
5 Power Steering
6 Oil Pump
7 Air Compressor
8 Clutch
Product
28
S.No
Product
9 Alternator
10 Starter Motor
11 Release BearingAssly-1.75
12 Carrier Housing
13 Air Dryer
14 Brake Actuator
15 Aux. Coolant Tank
16 Oil Separator
17 Brake Valve
18 Relay Valve
19 Brake Caliper
20 System Protection Valve
21 Quick Release Valve
22 Intercooler
23 Radiator with Frame
24 Tire
3.2 Recycle
Recycling is a key component of modern waste
reduction and is the third component of the Reduce,
Reuse, Recycle waste hierarchy.
Tata Motors has been promoting recycling activities both at in-house and suppliers end to enhance
the use value of items being scrapped. Major breakthrough has been recycling of paint sludge. The
worldwide accepted process for paint sludge disposal is incineration. However, Tata Motors pioneered
that project of developing useful products from this
hazardous non-biodegradable waste. These products
are being as casting sealers and anti-corrosive paint
being used for painting engines, truck chassis frames,
transmission housings and axle assemblies.
Benets obtained through this innovation are:
Air is cleaner by 207 tCo2e per annum
Natural resources are saved by 360 MT, which
otherwise would have been used in fresh paints
Incinerator load reduction by 85%
Energy savings : 87000KWH/ annum
Fuel savings: 42000 Liter/annum
A net value generated of Rs.1.35 Cr. /annum in
terms of direct material and not operating the
incinerator.
29
From employees
Team structures, Suggestion scheme, share
caf, idea generations, Job rotations, Systematic
employee movement within domestic and
international business, etc.
From customers
VOC, Customer clinic, Dealer/Distributor meets, key
accounts by leaders, Naka visits, Auto Expo, CRM,
etc.
From suppliers
Supplier meets, Technology day, SRM availability, etc. Advanced Break System, Hydro forming.
From community
Development of volunteers, Community centres,
Periodic group meetings, Government liaison,
Student community, etc.
30
Data analytics
Internal cross-functional
workshops
Suppliers
Experts
Competitors
Feature and specification
comparisons
4. Conclusion
The most common issue that is plaguing the
companies is to manage the proper utilization of
input materials while designing new products commensurate to its use value, complete exploitation
and enhancement of the use value of the already
used products. The concept of open innovation with
a blend of systematic approach of value engineering
has strengthened us in managing the above points
thereby providing beer value to the customer and
benets to all stake holders including nature.
Tata Motors is saving considerable amount of
steel, Aluminum and various consumables being
used in manufacturing and accounting the remarkable benets in terms of handsome money ( more
than Rs. 600 Crore every year) through management
of such blend as a byproduct. Open innovation model is helping us harness the knowledge and expertise
available with all our external channel partners and
Tata Motors is able to produce and deliver the right
References:
Embracing Open Innovation: A new approach to creating sustainable value by British Telecom
Mahesh Natarajan (Solution Architect), Ragavendra
Prabhakar (Design Analyst), VALUE CREATION THROUGH OPEN INNOVATION.
Navi Radjou Innovation Networks
Henry Chesbrough, Open Business Models: How to
Thrive in the New Innovation Landscape, Boston: Harvard Business School Press, 2006
31
Continued on page 46
32
line in one tunnel called Public Railway and Stormwater Infrastructure (PRASTI) Tunnel.
Keywords
Innovation; Mega Infrastructure; Airport Railway;
Mass Transportation; Value Engineering
1. Introduction
Priority of the infrastructure development in
Indonesia is an increase in transportation sector
of 1014 percent with investment projection up to
US$64 billion or 44.8 percent of the total infrastructure investment in 2010 2014. Railway infrastructure will play a signicant role in national economic
development by contributing 41.20 percent from
the transportation sector investment (Dikun, 2010).
Private sector is expected to contribute about 51.20
percent from the total railway project nancial.
Soekarno Haa Airport Rail Link (SHIARL)
is one of mega infrastructures in Indonesia railway
transportation. As one of the busiest airport in the
world, Soekarno Haa airport has signicant
growth of passengers around 14% per year and
serves 44 million passengers per year. Access to the
airport depends mainly on the intercity roads and
Sediyatmo highways, which naturally causes congestion and travel time uncertainty while in peak hours.
On the other hand, ooded highways near the airport
duringrainy season are worsening the accessibility
and potentially reducing the transportation sector
performance. In such condition, alternative mode
of transportation through railway construction is
2. Methodology
This research employed a combination of quantitative and qualitative approaches (Green & Caracelli,
1997). Quantitative approaches are characterized by
the use of control variables and objectivity that are
conducted through questionnaire survey and Life
Cycle Cost (LCC) analysis. Qualitative approaches
(Creswell, 1998) are conducted by using a participatory action research (participative action) which criticizing the assumptions and allowing for the learning process (Carr & Kemmis, 1986) and grounded
33
theory (Strauss & Corbin, 1998) through focus group
discussions.
The questionnaires were distributed by way of
online (soft copy) and oine (mail/hard copy) surveys and aimed to identify the stakeholders perception on the ideas generation produced by value
engineering process. The respondents for oine
questionnaires were government and private companies related to infrastructure development, including
PT Kereta Api Indonesia (KAI), PT Railink, PT INKA,
Ministry of Transportation, Ministry of Public Works,
PT Jasa Marga, PT Wijaya Karya, Bappenas, PT IIGF
(Indonesia Infrastructure Guarantee Fund), PT Sarana Multi Infrastructure (SMI), Special Commiee for
the Acceleration of Infrastructure Indonesia, and the
Investment Coordinating Board. While online survey
questionnaires were sent to the respondents via email to six mailing groups of construction industries
and value engineering practitioners in Indonesia. The
data collected from the questionnaire surveys was
then analyzed by using inferential statistics, Croncbachs Alpha and one sample T-test to determine
the respondents proportion and the reliability of the
responses to the questionnaires based on a 95 percent
condence level.
34
business centers and city checkin. Extra cost from
these additional functions to SHIARL project can be
tolerate up to 30 percent from the previous SHIARL
total investment. Questionnaire results also showed
that private sectors were expected to be much more
involved in nancial support with proportion of 40
percent government and 60 percent private sectors.
Focus group discussions (FGDs) also conrmed that
the questionnaire results on ood mitigation, ber
optic and transit-oriented development (TOD) as
potential additional functions to the project.
Innovative Ideas
Limited land
Underground infrastructure
Lack of public
transportation
Flood
Needs in
communication
Renewable
energy
Figure 1. FAST Diagram for Kereta API Bandara (Soekarno Hatta Airport Railway Link [SHIAARL])
35
the application of natural
resources to the project is
expected to increase efciency and quality of the
environment. These ideas
lead to the development of
FAST diagram as shown
in Figure 1 (previous page,
boom).
36
3.4. Construction,
Operational and
Maintenance Cost
of PRASTI Tunnel
The construction
cost for PRASTI tunnel will be divided
into four functions,
namely Flood, Transportation which
consists of airport
Initial Cost
1,636,545,679.70
78,554,192.63
a. Airport Train
44,161,875.00
622,575.00
b. MRT
49,055,625.00
720,450.00
143,400.00
10,687.50
Transportation Function
Telecommunication Function
Commercial Area Development Function
Total Initial Cost
382,678,365.83
7,653,567.32
2,112,584,945.53
87,561,472.45
4. Conclusion
Value engineering (VE) has been widely applied
to produce optimum result for projects development
through the fulllment of the required quality, application of advanced technology and achievement of
innovative ideas. VE application for mega infrastructure, particularly in SHIARL, has produced added
value to the project. This method improves the existing conceptual design of SHIARL project by creating
innovation through the development of Public Railway and Stormwater Infrastructure (PRASTI) Tunnel
that combined the following functions: 1) transportation function through airport train and MRT; 2);
ood function 3) telecommunication tunction, and
37
4) commercial area development function. Initial
cost for multifunction tunnel is US$2,112,584,945.53
with operational and maintenance costs about
US$87,561,472.45, increasing with annual ination
every year.
Acknowledgement
This research was fully supported by the University of Indonesia Research Grant and the Ministry of
Education, Republic of Indonesia.
References
Abdul-Rahman, H., Yahya I.A., Berawi M.A., WaiWah
L. (2008), A Conceptual Model for Mitigating
Delay in Construction Projects Using a Project
Learning Approach, Construction Management
and Economics.
Baumgartner, J.P. (2008), Prices and costs in the railway sector. Institut des transports et de planication.
Berawi, M.A., Susantono, B. (2013), Developing Conceptual Design of Mega Infrastructure Project: Creating Innovation and Added Value, Value World,
Vol. 35, Numver: 1, pp. 12-20, SAVE Press, USA.
Berawi, M.A.,Woodhead, R.M. (2005), Application of
Knowledge Management in Production Management, Human Factors and Ergonomics in Manufacturing, Vol. 15, No. 3, pp.249 257, Wiley and
Son.
Berawi, M.A.,Woodhead, R.M. (2008), Stimulating Innovation Using Function Models: Adding Product
Value, Value World, Volume: 31, Number: 2, pp.
4-7, SAVE Press, USA.
Carr, W.,Kemmis, S. (1986), Becoming Critical: Education, Knowledge and Action Research,Falmer
Press.
Chen, W.T., Chang, P.-Y., Huang, Y.-H., (2010), Assessing the overall performance of value engineering
workshops for construction projects. International
Journal of Project Management, 28, 514-527.
Creswell, J. (1998), Qualitative Inquiry and Research
Design; Choosing Among Five Traditions, Sage
Publications, London.
Dikun, S, (2010), The Interface Report: Substances to
Support the National Railway Master Plan.Jakarta
38
Greene, J. C.,Caracelli, V. J. (1997), Dening and
describing the paradigm issue in mixed-method
evaluation, in J. C. Greene and V. J. Caracelli (eds.),
Advances in mixed-method evaluation: The challenges and benets of integrating diverse paradigms, New Directions for Program Evaluation,
No. 74., pp. 5-18, San Francisco.
Ministry of Development Planning. (2013), Public Private Partnership (PPP) Infrastructure Project Plan
in Indonesia. Jakarta.
Sik-wah Fong, Shen, Q. P. (2000), Is the Hong Kong
construction industry ready for value management? International Journal of Project Management, 18, 317-326.
Statistics Indonesia (2013), Statistical Yearbook of Indonesia, Jakarta, Statistics Indonesia.
Strauss, A., & Corbin, J. (1998),Basics of qualitative research: Techniques and procedures for developing
grounded theory (2nd Ed.). Thousand Oaks, CA:
Sage Publications.
Woodhead, R.M.,Berawi, M.A. (2007), An Alternative
Theory to Idea Generation, International Journal of
Management Practice, Volume 3,No. 1, pp.1-19.
Yang, L.R., Chen, J.H., Wang, H.W. (2012), Assessing impacts of information technology on project
success through knowledge management practice.
Automation in Construction, 22, 182-191.
39
Do You VEERP?
Value Engineering for Ecosystem Restoration Projects
Arnecia Williams, AVS
Abstract
The objective of this paper is to explain the value
engineering processmanaging the methodology
objectives, study approaches and aributes, and barriers of ecosystem restoration projects. Additionally,
it will discuss encouring the VE team to pursue tools
that can enhance the traditional techniques. This
technical paper veries the ability to enhance creative
decision-making capability available in value engineering studies by explaining how environmental
and new techniques can enhance the study results.
This paper will discuss water quality, habitat improvements and connectivity, sustainability, public
acceptability, and team management. Improving the
function of a project includes employing qualitative
proposals. This paper will be intertwined with a real
case study situation. As always for value engineering,
this paper will introduce ways to create and maintain professional standards for ecosystem restoration
projects by optimizing and performing any engineering-related activities through the most cost-eective
methods.
Introduction
What are ecosystem restoration projects? Are
they recreation projects? Are they vegetation planting projects? Are they both? The goal of an ecosystem
restoration projects is to restore a damanged ecological system to a more stable and sustainable state by
returning the ecosystem to its original intent, restoring the operation of natural biogeochemical cycles.
This could include water purication, erosion prevention, habitat connectivity, and addition of community structures or recreation facilities.
Ecosystem restoration is growing across the
country. More agencies are producting projects that
provide ecological benets now than in the last 30
years. Virtually all of Earths ecosystems have been
signicantly transformed transformed through hu-
40
Geotechnical engineering
Hydraulics engineering
Environmental/biologist
Civil engineering
Cost engineering
Study Approach
Most U.S. Army Corps of Engineers (USACE)
ecosystem restoration projects require a study during the planning and design phases of the project. A
typical value engineering study following the Value
Methodology has the team to identify the function(s)
of the project and construct a FAST diagram through
41
42
3. What are the driving
factors regarding the
project?
4. What are possible
constraints with the
project?
Once the team has
common knowledge of
the project and the project objectives/aributes
are identied, the team
will brainstorm measures
to optimize and accomplish each objective or
aribute.
Study Attributes
Ecosystems operate from day-to-day by
exchanging energy. The
an ecosystem is recycled
between the physical and Figure 2. FAST Diagram Model
biological components.
The plants within an
ecosystem convert the suns energy into plant food,
the plants are in turn grazed upon by animals, and
animals are then consumed by predators. Microorganisms within an ecosystem, such as fungi and bacteria, also exchange energy within the ecosystem by
breaking down waste material to substances that can
be used by plants for food. In this way, each element
within the ecosystem depends upon the others for
survival (Anderson, 2000). The objectives or performance aributes for ecosystem restoration projects
include, but are not limited to, habitat improvements
and connectivity, sustainability, water quality improvements, and public acceptability.
Habitat Improvement involves the improvement
of all existing aquatic and non-aquatic habitat within
watershed or nearby tributaries. A watershed is an
area of land over which water ows to reach a common body of water. This can be accomplished by
adding additional habitat areas or by improving existing habitat. Areas in which habitat improvements
could be implemented include the lakes within the
system, the lioral zone and the bank zone. For nonaquatic habitat we refer to habitat connectivity. Habitat connectivity between signicant ecological areas
is critical for certain regions. Connectivity involves
43
considerable distances from urban centers. Understanding the relationship is important because the
ecosystems (living and non-living things) depend
upon and impact each other. Early coordination with
the public is important. The team must understand
and ensure that the developed ideas consider public
opinion.
Overcoming Barriers
Unfortunately for most ecosystem restoration
projects, there are only conceptual levels engineering designs directly associated with the ecosystem
improvements. More designs can be associated with
recreation construction. Nevertheless, you want to
ensure the agency that ecosystem restoration is the
primary focus. Additional roadblocks could include
land owner(s) and real estate concerns.
Coordination with the people and organizations
that may be aected by the project can help build
the support needed to get the project moving and
ensure long-term protection of the restored area. In
most ecosystem restoration studies there are more
project constraints then opportunities. Ways to reach
the goal of the value engineering study is to discuss
the constraints, opportunities and risk prior to the
studys Function phase. The risk can help identify
if the constraints are truly constraints. Additionally,
the team may explore alternative solutions. This allows for utilizing those ecological theories during the
creative phase of the job plan. The goal is to produce
a sustainable ecosystem that satises the needs of
nature and society.
Changes in ecosystem services aect people living in urban ecosystems both directly and indirectly.
Likewise, urban populations have strong impacts on
ecosystem services both in the local vicinity and at
44
discussed the purpose and primary aributes of the
project. One of the primary aributes of this project
was to provide habitat connectivity by establishing wildlife corridors. This project wanted to bring
multiple wildlife species such as the Canadian goose,
coyote, great blue heron, bobcat and red-tail hawk
to the restored area. The team discussed the areas
where these wildlife species would migrate from to
provide the most opportunity. In order to restore
connections to the adjacent Santa Monica Mountains,
nodal connections must be provided to the Verdugo
Hills, and connectivity through the nearby watershed
to the San Gabriel Mountains.
Secondly, the team discussed the sustainability of
the project. This project proposed to increase the riparian and marsh habitat. The team briey discussed
maintenance of these areas but more importantly
establishing native species which will help with selfsustainability and longevity. The project will have to
ensure that maintenance includes monitoring invasive species that could aect the ecosystems growth.
The LA River is listed as impaired according
to the Clean Act Section 303 due to pollutants such
as metals, ammonia, algae, and pesticides. Additionally, the water quality is signicantly aected by the
storm water runo. Keeping this in mind, the team
discussed the current ood control system to learn
the history and anticipate the future changes.
After completing the initial information phase,
which continues throughout the workshop, the team
evaluated the functions and current estimated cost
for the project. The team determined the higher-order, basic, and secondary functions. While reviewing
the cost model, the team assigned cost to the various
functions, then eliminated unnecessary functions
and combined functions when necessary. The VE
study team moved into the creative phase and brainstorm on the determined functions. Using the positive thinking approach, the facilitator listed all ideas
and encouraged out-of-the-box ideas. The study
team evaluated all ideas in the evaluation phase and
selected the most feasible ideas to move forward. A
handful of these ideas were combined and others
were rened to develop in the developmental phase.
The team documented advantages and disadvantages
for the proposed ideas as well as included sketches,
cost and justications.
The outcome from this value engineering study
was remarkable. The team came up with over 71
creative ideas and developed eight solid combined
proposals. During the preparation phase, the study
team discussed the FAST diagram, presented the nd-
Conclusion
The idea of restoring the land dates back centuries, but modern restoration ecology and its practice
began in the early 1900s. Ecological research on restoration has largely focused on community ecology
and ecosystem ecology, with particular aention to
plants. However, animal reintroduction, a common
element of conservation biology, is also essentially
restoration. When conducting a value engineering
study on ecosystem restoration projects, the team
should evaluate performance aributes that include
habitat improvements and connectivity, sustainability, water quality improvements, and public accept-
45
Appendix
Definitions
Bioengineering- application of concepts and methods
of biology using engineering analytical and synthetic methodologies.
Dissolved oxygen- is a relative measure of the
amount of oxygen that is dissolved or carried in a
given medium. It can be measured with a dissolved oxygen probe such as an oxygen sensor or
an optode in liquid media, usually water.
Ecology - the study of how living things relate to the
environment
Ecosystem a natural unit of living and non-living
parts that interact to produce a stable system
Exotic Plant A plant that is transported from its
place of origin and introduced into a new environment
ability. The team should understand the history
of the area and if the project is a re-establishment
or rehabilitation project. Despite this uncertainty,
ecological restoration is a rapidly growing eld that
represents a foundational change in our relationship
to the natural world.
References
Reid, W. V., Mooney, H. A., Cropper, A. Millennium
Ecosystem Assessment, 2005. Ecosystem and Human Well-Being: Synthesis. Island Press, Washington, DC.
Anderson, Paul A., University of South Florida. Project Oceanography. Neighborhood Water Quality.
hp://www.marine.usf.edu/pjocean/packets/f00/
nwq1.pdf
United States Environmental Protection Agency.
2012. Washington, DC. hp://water.epa.gov/type/
wetlands/restore/
SAVE International 2013. Dayton, OH. hp://www.
value-eng.org/value_engineering.php
Degenhardt, E. Clarence Cannon National Wildlife
Refuge Value Engineering study. 2011. USACE St.
Louis District.
46
Questions continued from page 31
are going because you might not get
there. Once you untangle that quote,
youll have to admit that Yogi was right. Its
especially important to know where youre
going before you ask a question, because
opening your mouth thoughtlessly can
put distance between you and the other
person. Think about what youre trying to
learn, as well as your motives and the possible effects of your question, before you
ask it. Remember, I-based questions are
often better left unasked.
The perception of a meaningful
underlying intent is vital to effective questioning, conrms Tumlin. If you believe
youre asking a good question but still
sense uncertainty in your conversational
partner, clear it up by saying something
like, Im trying to gure out how we might
improve our future client pitches, or, Id
like to know more about the way you work
so our collaboration can be more effective, or, I want to learn how the Smitheld
presentation went off track so we can try
to win them back.
Get and give permission. No one likes
to have their personal space invaded.
When youre asking questions, remember
that personal space isnt just physical. It
can extend to others memories, beliefs,
identities, motives, etc. Before entering
these territories conversationally, dont
overlook the simple idea of asking permission: May I ask you a question?
You can also tell the other person
he doesnt have to answer, comments
Tumlin. For instance, you might say, Can I
ask you some questions about the Smitheld account? You dont have to answer
them if you dont want to. Giving people a
sense of control in the conversation and a
choice about answering often helps them
feel like the conversational ground is safe
for responding.
Ask open questions whenever possible If you are trying to gather information and expand your understanding, youll
want to encourage the other person to talk
more, not less. Thats why open questions, which are designed to be answered
in paragraphs, not in a few words, are
so helpful. They give the other person
freedom to respond and help you to avoid
unintentionally shutting off helpful information.
Asking, Did you feel like the Acme
presentation went well? is structured to
produce a yes-or-no response, explains
Tumlin. Even if the respondent tells you
more, the question focuses attention on
the success of the past presentation,
when what you really need to talk about
may be something the presenter heard
the client say to a colleague or perhaps
a funny feeling the presenter has about
the clients new marketing director. These
47
Keywords
Esteem Function, Sense VE, Medical Services,
Dentistry, Classication
Introduction
The objective of VE is to study problems with
products or services from a customers viewpoint
and increase their value. The Society of Japanese
Value Engineering (SJVE) denes VE as concerted
eorts for studying certain products or services to
denitely achieve their required functions at the minimum life-cycle costs. In other words, VEs purpose
is to increase values for certain products or services
by representing their value in the relations between
their function and cost. Its formula is:
Value = Function/Cost
Wherein, generally, there are two functions: the
use function and the esteem function. Each of their performance is evaluated from a customers viewpoint.
The use function is a function related to the intended
purpose of certain products or services, whereas the
48
than 5 percent of the total. While there are various
improvement methods in the dental service industry,
VE is not among them. This competition-stricken
industry wanting something to change the current
situation is the one that benets the most from VE
introduction. It seems that the inadequate evaluation
of esteem function has rendered VE underutilized.
What it takes to raise its awareness is prominence of
the fact VE works, that is, It boosts values. Since
any new methods need to be not only eective but
also ecient, I have newly developed techniques to
analyze senses by adding two novel analysis methods such as introduction of original graphs to existing Sense VE.
1. Sense Value Analysis (by existing VE)
2. Sensibility Value Analysis
Quantication of VE
The application of Sense VE enables us to enhance repeatability of requirement for esteem functions, but there are still some shortcomings in its
quantication and evaluation. The use of the existing Sense VE was nothing more than a platform for
improvement. It is dicult to evaluate unquantiable
esteem function whereas use function can be described
by using quantiable objects. Development of methods for quantication and/or evaluation of esteem
function is called for.
Procedure
1.
2.
3.
4.
Actual cases
Status
49
Like
Dislike
2
Building
11
Dentists
Dental
Hygenists
Polite, Nice,
Crude, Skilled,
Pretty, Beautiful,
Handsom
53
Sound
Smell
Offensive, Scary,
Peculiar
36
Appointment
Flexible,
Troublesome
11
Time
25
Fee
Treatment
Facilities
Dentist
Human
Dental Hygienist
17
Sound
Dental Clinic
Five Senses
Smell
Time
Contents of
Treatment
Medical Treatment
Cost
65
64
Reservation
Amount of Time,
Number of Visits
50
Procedure
1. Draw users interest by Sense VE (See procedure
in Sense Value Analysis);
2. Specify items to improve;
3. Questionnaire;
4. Graph analysis;
5. Analysis
Case Analysis
In the following case, I chose dental check-up and
cleaning as the subject to study. Shown below is the
question I asked.
Assume that you are here for a dental check-up and
cleaning for every three months. Cleaning could be
very comfortable with no pain. Within how many
minutes do you feel it is short for cleaning? Over
how many minutes do you feel it is long for cleaning?
51
(the doed line). Take 22 minutes cleaning time for
example, 37 percent of the questioners felt it to be too
short, and 10 percent of them, too long. The intersection of the two lines gives the following information.
Sample values that have high satisfaction ratings
Variability of satisfaction ratings
The range of sample values with high satisfaction ratings is obtained from the horizontal axis, and
the variability of satisfaction ratings from the vertical
axis. For example, the range of cleaning time with
which 50 percent or more of the questioners are satised is from 22 minutes to 29 minutes, in which range
the satisfaction ratings assume various values. The
samples, 23 and 24 minutes have the mode, which
has only a 63 percent satisfaction rating.
The graphs for this application can be categorized
into the following three types:
Satisfactory Type: Graphs having no intersection
of lines (Figure 6, below);
Average Type: Graphs with the intersection sitting below the 30% line (Figure 7, below);
Unsatisfactory Type: Graphs with the intersection
siing above the 30% line (Figure 8, below).
I have found the following tendencies:
The lower the intersection is, the less dispersion
of parameter values there is.
The higher the lines are, the more dispersion of
parameter values there is.
I have found the following two facts by comparing these three types of graphs:
1. The longer the bars are, the beer.
2. The fewer the bars are, the beer.
The average type satises the both; the unsatisfactory type needs improvement. By this method, I have
successfully quantied esteem function, which was
52
so far an abstract concept. In this case of Time for
Dental Check-up and Cleaning, I evaluated esteem
function sensory time. Its graph shows that the
intersection appears below the 30 percent line, which
means it is Average Type. Thus, it can be concluded
that the cleaning time cited for this case satises
roughly half of all people.
Application of Sense VE
Incorporation of Sense VE into VE Procedures
I propose that VE be incorporated into existing
VE procedures. The ow varies with the methods of
analysis. Sence value analysis can use Step1 (information collection on VE objects) and Step 5 (evaluation
of function).
Sensibility value analysis can use Step 1 (information collection on VE objects) and Step 4 (cost analysis by function).
Future Outlook
The analysis method that I have developed can
help improve value by quantifying and evaluating
esteem functions. We can use this method to understand things relatively and can apply it to other VE
studies.
Conclusion
In this paper, I have described the following:
An analysis method for esteem functions and its
ow;
An evaluation method for quantifying esteem
functions which are sensitive to human feeling
and atmosphere and are considered dicult to
quantify;
VE that was rst introduced to the Japanese dental industry;
Findings of a way to correct the shortcoming of
the existing Sense VE;
A new VE method applicable to other VE studies.
I have developed an unprecedented method to
quantify esteem functions. I hope that this method
will be introduced to many other industries such as
the service sector. Indeed, VE has changed my own
work aitude. With the use of VE, I have found it
References
Mitsuo Nagamachi,1989, Sense Engineering, Kaibundo, Japan
Hiroshi Kobayashi, 1990, Introduction to Sense
Study, Sanno University Press, Japan
Koji Yamamoto, 1997, Target Cost Management and
Value Engineering for Sensitivity, Osaka Prefecture University Economics Study, Japan
Hirohiko Asano, 2001, The Practical Guide to Preference-based Design, Kaibundo, Japan
Ichirou Ueno, 2007, VE Handbook, SJVE, Japan
Hisaya Yokota, 2008, One-up Problem Solver: An Invitation to the Functional Approach for Switching
Your Gear, Discover Twenty-One, Japan
Hisaya Yokota, 2010, Functional Approach Introductory Book for Problem Solving, Discover TwentyOne, Japan
Hisaya Yokota, 2012, Functional Approach Chief Researcher Course Textbook, Functional Approach
Institute, Japan
SAVE INTERNATIONAL
136 SOUTH KEOWEE STREET
DAYTON, OHIO 45402 USA
PRESORTED
STANDARD
U.S. POSTAGE
PAID
DAYTON, OH
PERMIT NO. 1519
IN THIS ISSUE:
1
Subscription
32 Do Your VEERP?
Arnecia Williams, AVS