Chapter 2 COOLING SYSTEM

1. Specifications.......................................................................................... 2-1
2. Structure.................................................................................................. 2-2
3. Removal and Installation........................................................................ 2-3
3.1 Fan Belt Removal....................................................................................................2-3
3.2 Suggestions for Removal ........................................................................................2-3 3.3
Installation ...............................................................................................................2-3

4. Inspection and Adjustment.................................................................... 2-4

4.1
4.2
4.3
4.4
4.5
4.6

Fan Belt Inspection..................................................................................................2-4

Fan Belt Tension .....................................................................................................2-4
Connecting Hoses...................................................................................................2-4
Unit Layout ..............................................................................................................2-5
Coolant....................................................................................................................2-5
Radiator Cap ...........................................................................................................2-5

COOLING SYSTEM

1. Specificatio
ns

Chapter 2 COOLING SYSTEM

Items
Cooling method
Cooling system

Radiator

Truck class
1 ton class

2 ton class

3 ton class

Water-cooled, forced circulation

Corrugated fin (pressure) type

Water pump

Centrifugal type

Thermostat

Wax pellet type

2-1

COOLING SYSTEM

2. Structure

COOLING SYSTEM

2-2

3. Removal and Installation 3.1

Fan Belt Removal

1
2

Tension pulley assembly, bolt

Belt

3.2Suggestions for Removal

(1) Loosen the tension pulley lock bolt by three or four
turns.
If the bolt is loosened insufficiently, the tension pulley
will not move.
Note: Do not loosen the lock bolt to such an extent that
the bolt would be removed.
(2) Move the tension pulley fully toward the fan, then
remove the belt.

2-3

3.3Installation
To install, follow the removal sequence in reverse.
Also follow the instructions given below.
(1) Before installing the belt, turn the fan to check for
smooth rotation. Replace the bearing if it
generates unusual noises.
(2) After installing the belt, push it to make sure that
the tension pulley moves, then tighten the pulley
lock bolt firmly.

COOLING SYSTEM

4. Inspection and Adjustment

4.1Fan Belt Inspection
(1) Check the belt for contamination from oil, grease
or dust. Replace the belt if required. When the
contamination is slight, clean the belt with a rag or
paper towel. Do not use gasoline, oil or any other
solvent to clean the belt.
(2) During the engine overhaul or belt tension
adjustment, check the condition of the belt.
Replace the belt if it has any damage.

4.2Fan Belt Tension

Apply force of 98 N (10 kgf) [22.0 lbf] perpendicularly
to the belt midway between the fan pulley and tension
pulley. Adjust the belt tension between 11 to 13 mm
(0.43 to 0.51 in.).

4.3Connecting Hoses
When connecting the hoses to the radiator, fit their
ends fully on the fittings and secure them with clamps.
Make sure that each hose is correctly connected and
over the flare of the fitting.

COOLING SYSTEM

2-4

4.4Unit Layout

4.5Coolant
Fill the radiator with coolant containing antifreeze.
After starting the engine and letting it warm up during
operation, check for abnormal noises. Check the
coolant level in the reserve tank to ensure it meets the
specification.
Coolant quantity
Unit: liter (cu.in.)
Item

Truck class
1 ton class

2 ton class

3 ton class

Reservoir tank (FULL level)

0.65 (39.7)

0.65 (39.7)

0.65 (39.7)

Total quantity of coolant

(including coolant in hoses)

6.8 (415.0)

7.4 (451.6)

8.7 (530.9)

4.6Radiator Cap
Unit: kPa (kgf/cm 2) [psi]

2-5

Opening pressure

Vacuum valve

88 14.7
(0.90 0.15)
[12.8 2.1]
0 to 4.9
(0 to 0.05)
[0 to 0.71]