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October 1 2008

The company name


was changed to

2-16-46, Minami-Kamata, Ohta-Ku,


Tokyo 144-8551, JAPAN
TEL.+81-3-3732-2111
FAX.+81-3-3736-0261
http://www.tokyo-keiki.co.jp/

Check Valves
F
1

CHECKL VALVES

Check Valves
Function
&
'

Model
(

Maximum
0
1
Working
2%34
Pressure
 

Rated
Flow 
,-./










Page





 

+$


Inline Check


(Threaded
Connection)

 




Angle Check


(Threaded
Connection)





Angle Check

(Gasket Mounting)








Angle Check

(Flange Mounting)

 







Pilot-Operated Check









Pilot-Operated Check







CHECKL VALVES


Pilot-Operated Check

 
 



 



Shuttle

 







Shuttle

 






!"

Modular Shuttle

 









##$ %

For Relief Valve

!"











    


 


































In-line type check valves DT8P1

Simple installation, can be used as a pipe coupling.


Low pressure line (10/11 design), high pressure (20 design)
types.
Functional Symbol

Model Code
2

CHECKL VALVES

DT8P1 - 06 - 5 -11- JA - (S22) -J


6

(F3) - DT8P1 - 06 - 5 - JA - 20 - (S22) - J


1

1 Fluid
Omit for mineral oil, water glycol
(water glycol fluids, 20 design only)
F3: phosphate ester (20 design only)
2 Inline check valve(threaded connection)
3 Size
See 'Specifications'

4 Cracking pressure
See 'Specifications'
5 Design no. (See Notes on Use)
10: DT8P1-02,03
11: DT8P1-06,10,12
20: DT8P1-03,04,06,08,10
6 Special feature
S22: no spring type

Specifications
Model

DT8P1-02
DT8P1-03
DT8P1-04/06
DT8P1-08/10/12

Max. Working
Pressure
MPa

Size

02
03
04/06
08/10/12

Code
Cracking
Pressure
MPa

Weight
kg

Rated
Flow L/min

20
40
80
200

21

0.2
0.2(0.5)
0.7(1.6)
2.3(4.0)
( )refers to 20 design

15

20

25

30

50

65

125

0.035

0.11

0.14

0.18

0.21

0.35

0.46

0.88

Note: some cracking pressures may not be applicable for certain sizes. See page F-4 Spring Table.

Performance Curves (at 20 mm2/s)


Press. Drop Characteristics (cracking pressure 0.035 Mpa)

Pressure

Drop

Flow

Flow

Flow

Flow

Notes on Use
10, 11 design, as shown in the circuit, should be used only for low
pressure line or to stop static pressure under high pressure.
Use 20 design for high pressure line
10, 11 design cannot be used with water-glycol fluids
Mount S22 (no spring) type so A port is at bottom (free flow inlet).
DT8P1 Design No. 10, 11 Application Example

Dimensions

port
(free
flow outlet)

F
4

CHECKL VALVES

Model

DT8P1-02-**-10-JA-J
DT8P1-03-**-10-JA-J
DT8P1-06-**-11-JA-J
DT8P1-10-**-11-JA-J
DT8P1-12-**-11-JA-J

C
1/4
3/8
3/4
1-1/4
1-1/2

A
57.1
76.2
98.4
133.4
133.4

B
22
25.4
38
63
63

Model
DT8P1-03-**-JA-20-J
DT8P1-04-**-JA-20-J
DT8P1-06-**-JA-20-J
DT8P1-08-**-JA-20-J
DT8P1-10-**-JA-20-J

C
3/8
1/2
3/4
1
1-1/4

A
93

B
32

131.7

46

178

67

port

(free
flow inlet)

port

(free
flow outlet)

port

(free
flow inlet)

Construction
Springs
DT8P1-02-10

10/11 Design

No.

5
15
50
65

Part No.

VP113559
40016779
40022160
40031356

DT8P1-03-20
DT8P1-03-10

DT8P1-04/06-20
DT8P1-06-11

No.

No.

5
20
30
65

Part No.

VP123761
40015761
VA12224
VP123760

5
15
20
30
50
65
125

Part No.

VP125779
VA15935
VA11721
VA14342
VA28508
VP125780
VA10383

O-Rings (20 Design)

Model

DT8P1-03-20
DT8P1-04/06-20
DT8P1-08/10-20

Part No.

007990819
007991619
007992419

Standard
Qty

AS568-908(NBR,Hs90) 1
AS568-916(NBR,Hs90) 1
AS568-924(NBR,Hs90) 1

20 Design

DT8P1-08/10-20
DT8P1-10/12-11
No.

5
15
20
25
30
65

Part No.

VP125631
VA16021
VA11722
VA11490
VA11571
VP125632

Angle type check valves(taper thread port type)C2


Angle check valve allows maintenance
without removing piping.

Functional Symbols

F
5

CHECKL VALVES

Model Code
(F3) - C2 - 805 - (S3) - JA - (S26) -J
5

1 Fluid
Omit for mineral oil, water glycol
F3: phosphate ester
2 Angle check (thd connection)
3 Size
See 'Specifications'

4 Cracking pressure
See 'Specifications'
5 Special feature
S26: pilot operated type
S12: bypass orifice

Specifications

Model

Size

C2-800
C2-805
C2-815
C2-820
C2-825
C2-830

02
03
06
08
10
12

Maximum

Working

Pressure
MPa

Rated
Flow

L/min

Weight

kg

21

20
40
80
125
250
315

1.5
1.5
2.5
3.5
4.5
4.5

Code

Omitted
,S12

S20

S19

S2

S3

S8

S17

S34

S22

Cracking
Pressure MPa

0.035

0.004

0.14

0.25

0.35

0.53

0.88

1.05

No spring

Note: some cracking pressures may not be applicable for certain sizes. See Spring Table on page F7.

Performance Curves (at 20 mm2/s)


Pressure drop characteristics (cracking pressure 0.035 MPa)

Pressure

Drop

Flow

Flow

Flow

Flow

Notes on Use
Mount S22 (no spring) type so A port is at bottom
(free flow inlet).
With S26 (pilot operated) type, pilot pressure is applied
to close valve.
Be careful as pilot pressure will leak to B port.
With S12 (with bypass orifice) type, orifice is incorporated
in the poppet.
Orifice size for C2-800 and C2-805 is 1.0 and for
others, 1.2.

Dimensions

port (S26)

Arrow
indicates

free
flow direction

Arrow
indicates

free
flow direction

port

port

port

port (S26)

port (S26)

port

Arrow
indicates

free
flow direction

Arrow
indicates

free
flow direction

CHECKL VALVES

port (S26)

port

port

port

port

Construction
Springs

C2-800/805
Code

Omitted

S3
S8
S12
S17
S19
S20

C2-820
Part No.

VP2978
VP35298
VP55233
VP2978
VP112407
VA4906
VP140804

C2-815

Part No.

VP2990
VP19767
VA3284
VP2990
VA27400
VA20100
VA25993

C2-825/830
Part No.

VP2943
VA10075
VP25896
VP32999
VP2943
VP84235
VP2287
VA10102
VA10716

Code

Omitted

S2
S3
S8
S12
S17
S19
S20
S34

Part No.

VP2284
VP2953
VP29059
VP39778
VP2284
VA13278
VP106669
VP2950
VA10008

Inserted in body 7

O-Rings

Model

C2-800/805
C2-815
C2-820
C2-825/830

Part No.

007901919
007921619
007922219
007922319

Qty
Standard

AS568-019(NBR,Hs90) 1
AS568-216(NBR,Hs90) 1
AS568-222(NBR,Hs90) 1
AS568-223(NBR,Hs90) 1

F
7

CHECKL VALVES

S12

Code

Omitted

S2
S3
S8
S12
S17
S19
S20
S34

Code

Omitted

S3
S8
S12
S17
S19
S20

Angle type check valves (subplate mounting type)


C2G/C5G

Functional Symbol

F
8

Model Code

CHECKL VALVES

(F3) - C5G - 825 - (S3) - JA - (11) - (S160) - (M)


1

6 Special feature
S51: adj. opening (for C2G-805)
S160: adj. opening (for C2G-815,C5G-825)
7 Mounting bolts
Omitted: unified thread (3/4-10UNC)
M: metric bolts (M20)
Only for C5G-825, Omitted code applicable for
all others

1 Fluid
Omit for mineral oil, water glycol
F3: phosphate ester
2 Angle check (gasket mount)
3 Size
See 'Specifications'
4 Cracking pressure
See 'Specifications'
5 Design no.
Used only for C2G-805

Specifications
Model

Size

Maximum

Working

Pressure
MPa

C2G-805
C5G-815
C5G-825

03
06
10

21

Rated
Flow

Weight

L/min

kg

40
80
380

1.5
3.0
6.0

Note: max. working pressure of S51, S160 special suffix valves is 14 MPa.

Model

Omitted
,S12

S20

S19

S2

S3

S8

S17

S34

S22

Cracking
Pressure MPa

0.035

0.004

0.14

0.25

0.35

0.53

0.88

1.05

No spring

Note: cracking pressures may not be applicable depending on valve size. See Spring Table on page F11.

Performance Curves (at 20 mm2/s)


Pressure Drop Characteristics (cracking pressure 0.035 MPa)

Pressure

Drop

Pressure

Drop

Pressure

Drop

Flow

Flow

Flow

Notes on Use

Subplate

S22 (no spring) type should


be mounted horizontally
with gasket surface down.
S12 (w/bypass orifice) type
has orifice in the poppet.
Orifice diameter for C2-800
and C2-805 is 1.0 and for
others, 1.2.

C5G-815
C5G-825

Mounting Bolts (JIS B1176,Strength Class 12.9)


Valve
Model

Hex Socket Bolts

Metric
Unified

C2G-805
C5G-815
C5G-825

5/16-18UNC38.1
5/8-11UNC44.5
3/4-10UNC88.9

M840
M1645
M2090

C2GM-800-JA-10-J
C2GM-805-JA-10-J
C4GM-815-JA-J
C5GM-825-JA-J

C2G-805

Connection
Port Dia.
Rc
1/4
3/8
3/4
1-1/4

Subplate

Valve
Model

Subplate must be ordered separately.


Hex socket bolts are included (unified thread).
See page Q5 for dimensions.

Qty

4
4
4

Order mounting bolts separately.


Mounting bolt tightening torque:
C2G-805: 27~33Nm
C5G-815: 90~110Nm
C5G-825: 180~220Nm

Mounting
Dimensions

deep

port

deep
or

port

deep

counterbore

hole

Valve
opening adj. handwheel

Max.


locating pin

Locknut 4 across flats

CHECKL VALVES

Dimensions

Dimensions
Mounting
Dimensions

port

port

deep

deep

or

deep


counterbore


hole

Valve
opening adj. handwheel

Max.

CHECKL VALVES

10

Locknut
32 across flats

locating pin

Mounting Dimensions

port

port

deep

counterbore

or
deep

deep

counterbore

hole
or

hole (M)

Locknut
32 across flats


locating pin

Valve
opening adj. handwheel

Max.

Construction
Springs

C2G-805
No.

Omitted

S3
S8
S12
S17
S19
S20

Part No.

VP2978
VP35298
VP55233
VP2978
VP112407
VA4906
VP140804

C5G-815

No.

Omitted

S2
S3
S8
S12
S17
S19
S20
S34

O-Rings
C2G-805

2
7
8
18
19

Part No.

VP2284
VP2953
VP29059
VP39778
VP2284
VA13278
VP106669
VP2950
VA10008

C5G-815
Part No.

007991019
007911519
007911719
007991019
007900919

Standard

AS568-910(NBR,Hs90)
AS568-115(NBR,Hs90)
AS568-117(NBR,Hs90)
AS568-910(NBR,Hs90)
AS568-009(NBR,Hs90)

Qty

1
1
1
1
1

Part No.

007992019
007922319
007922219
007992019
007901119

Standard

AS568-920(NBR,Hs90)
AS568-223(NBR,Hs90)
AS568-222(NBR,Hs90)
AS568-920(NBR,Hs90)
AS568-011(NBR,Hs90)

Qty

C5G-825
No.

VP2943
VA10075
VP25896
VP32999
VP2943
VP84235
VP2287
VA10102
VA10716

C5G-825

(Inserted in body 6 )

No.

2
7
8
18
19

Part No.

1
1
1
1
1

No.

2
7
18
19

Part No.

007991619
007921619
007991619
007901119

Standard

AS568-916(NBR,Hs90)
AS568-216(NBR,Hs90)
AS568-916(NBR,Hs90)
AS568-011(NBR,Hs90)

Qty

1
2
1
1

11
CHECKL VALVES

No.

Omitted
S2
S3
S8
S12
S17
S19
S20
S34

Angle type check valves (flange port type)DF10P1


Flange mounted type
check valve for large
flows.

Functional Symbol

12

Model Code

CHECKL VALVES

(F3) - DF1OP - 16 - 5 - 20 - JA - (S22)


1

1 Fluid
Omit for mineral oil, water glycol
F3: phosphate ester
2 Angle check valve (flange connection)
3 Size
See 'Specifications'

4 Cracking pressure
See 'Specifications'
5 Design no.
6 Special feature
S12: orifice (1.2)
S22: no spring type

Specifications
Model

Size

Maximum

Working

Pressure
MPa

Rated
Flow

L/min

Weight

DF10P1-16
DF10P1-24

16
24

21

500
1200

13
65.5

kg

Code

(std)
5()

10

20

25

30

50

65

80

100

Cracking
Pressure MPa

0.035

0.05

0.07

0.14

0.18

0.21

0.35

0.46

0.56

0.7

Note: some cracking pressures may not be applicable for certain sizes. See Spring Table on page F14.

Performance Curves (at 20 mm2/s)


Pressure Drop Characteristics (cracking pressure 0.035 MPa)

Pressure

Drop

Pressure
Drop

Flow

Flow

Notes on Use
S22 (no spring) type should be mounted horizontally with gasket surface down.

Flange
Valve
Model

Flange

Connection

Port Dia.
Rc

Threaded

1-1/2
2
2-1/2
3

DF10P1-16
DF10P1-24

Straight
Flange

Size

Welded

Straight Flange

FL-12-PS-20-JA-J
FL-16-PS-20-JA-J
FL-20-PS-20-JA-J
FL-24-PS-20-JA-J

1-1/2
2
2-1/2
3

FL-12-TS-20-JA-S18
FL-16-TS-20-JA-S18
FL-20-TS-20-JA-S18
FL-24-TS-20-JA-S18

Flange must be ordered separately.


Mounting bolts, spring washer, O rings are included with flanges.
See page Q14 for dimensions.

Mounting bolt tightening torque


DF10P1-16: 108~132 Nm
DF10P1-24: 200~300 Nm

Dimensions

13

CHECKL VALVES

port

deep

port (flange mounting surface)

Dimensions same as B port

port

port (flange mounting surface)

Dimensions same as B port

deep

Construction
Springs
DF10P1-24

DF10P1-16

Code

5
10
20
30
50
65
80
100

Part No.

VA17001
VP285636

VP20898
VA18774
VP271580
VP230660
VA18796
VP117683

Code

5
7
10
20
25
30
65

Part No.

VP46563
VA12693
VP212147
VP236242
VA14148
VA14099
VP117684

O-Rings

No.

14

CHECKL VALVES

(Inserted in body 8 )

DF10P1-24
DF10P1-16
Standard
Standard
Part No.
Qty
Qty

007923019 AS568-230(NBR,Hs90) 1 007924219 AS568-242(NBR,Hs90) 1


Part No.

Pilot operated check valves 4CG

External Drain

Internal Drain

Model Code

(F3) - 4CG - 03 -(D) A- 20 - (GE5) - JA - (S100) - J


1

1 Fluid
Omitted for mineral oil, water glycol
F3:phosphate ester
2 Pilot operated check valve
4CG:Gasket mounting
3 Size
See 'Specifications'
4 Decompression function
Omitted, standard
D:Decompression type
5 Cracking pressure
A:0.21Mpa
C:0.53Mpa
F:1.05Mpa
6 Design no.
See right Table
7 Drain
Omitted for internal drain
GE5:External drain
8 Code
See right Table

Model

4CG-03
4CG-03-D
4CG-03-GE5
4CG-03-D-GE5
4CT-03
4CT-03-D
4CT-03-GE5
4CT-03-D-GE5
4CG-06
4CG-06-D
4CG-06-GE5
4CG-06-D-GE5
4CT-06
4CT-06-D
4CT-06-GE5
4CT-06-D-GE5
4CG-10
4CG-10-D
4CG-10-GE5
4CG-10-D-GE5
4CT-10
4CT-10-D
4CT-10-GE5
4CT-10-D-GE5

Design No.

20
20
21
21
20
20
21
21
20
20
21
21
20
20
21
21
20
20
20
20
20
20
20
20

Control
Code

S100
S100
(omitted)

(omitted)

S100
S100

S100
S100
(omitted)

(omitted)

S100
S100

(omitted)

(omitted)

(omitted)

S2

S2
S2

15
CHECKL VALVES

Valve can function to provide free


flow in one direction and also flow
in reverse direction with external
pilot pressure.
Decompression type with poppet
opening before main valveavailable.

Functional Symbols

Specifications
Rated
Cracking

Wkg.

Weight
Max.
Flow

Size
Pressure

L/min Pressure kg

Model

MPa

4CG-03
4CT-03
4CG-06
4CT-06
4CG-10
4CT-10

MPa

03

50

06

21

125

10

315

3.5
2.5
7.0
5.5
12
12

Performance Curves (at 20 mm /s)


2

Pressure Drop Characteristics (free flow direction, cracking pressure 0.21 MPa)

16

CHECKL VALVES

4CT/G-03-GE5
4CG-03-GE5
4CT/G-03-D-GE5
4CG-03-D-GE5

Px : pilot pressure
PA: A side pressure
PB: B side pressure
PC: cracking pressure
4CT/G-03
4CG-03
4CT/G-03-D
4CG-03-D

Pressure

Drop

Pilot pressure (for decompression


type, pressure to actuate the
small poppet) necessary to open
valve and allow flow from B to A
can be calculated from the
following:

Model

4CG-03-A
4CG-06-A
4CG-10-A

Pilot Pressure

4CT/G-06
4CG-06
4CT/G-06-D
4CG-06-D

4CT/G-06-GE5
4CG-06-GE5
4CT/G-06-D-GE5
4CG-06-D-GE5

4CT/G-10
4CG-10
4CT/G-10-D
4CG-10-D

Flow

4CT/G-10-GE5
4CG-10-GE5
4CT/G-10-D-GE5
4CG-10-D-GE5

Formula

P X > 0.28( P B P C)0.72 P A


P X > 0.03 P B0.97 P A0.28 P C
P X > 0.28( P B P C)0.03 P A
P X > 0.03 P B0.22 P A0.28 P C
P X > 0.29( P B P C)0.71 P A
P X > 0.02 P B0.98 P A0.29 P C
P X > 0.29( P B P C)0.04 P A
P X > 0.02 P B0.23 P A0.29 P C
P X > 0.39( P B P C)0.61 P A
P X > 0.01 P B0.99 P A0.39 P C
P X > 0.39( P B P C)0.14 P A
P X > 0.01 P B0.24 P A0.39 P C

Notes on Use
In case of back pressure in A port caused by
counterbalance valve or flow control valve, high pilot
pressure will be necessary to open the valve. If the

Mounting Bolts (JIS B1176,Strength Class 12.9)


Valve
Model

4CG-03
4CG-06
4CG-10

high pilot pressure Px as calculated from the equation


cannot be achieved, use external drain type.
Sudden opening of actuator line pressure may result
in shock. In this case use decompression type valve
where the small poppet opens before the main valve to
bleed B port pressure.

Hex Socket Bolts

Metric
Unified

M1070
M1085
M10110

3/8-16UNC69.8
3/8-16UNC82.5
3/8-16UNC107.9

Order mounting bolts separately.


Mounting bolt tightening torque:
4CG-03/06/10: 54~66Nm

Qty

4
4
6

Subplate
Valve
Model

4CG-03
4CG-06
4CG-10

Subplate

RXGM-03-20-JA-J
RXGM-03X-20-JA-J
RXGM-06-20-JA-J
RXGM-06X-20-JA-J
RXGM-10-20-JA-J
RXGM-10X-20-JA-J

Connection
Port Dia.
Rc
3/8
1/2
3/4
1
1-1/4
1-1/2

Subplate must be ordered separately.


Hex socket bolts are included (unified thread).
See page Q4 for dimensions.

Dimensions

port

Press.
gauge port

port

Press.
gauge port

port (drain)

(also
opp. side)
(plug
side not used)

internal drain type


external drain type

(opposite
side) X port (pilot)
internal drain

(external
drain type only)

external drain

CHECKL VALVES

port

(external
drain type only)

Press.
gauge port

port
(also
oppsite side)
(plug
side not used)

internal drain type

external drain type

Press.
gauge port

NOT AVAILABLE

port (drain)

(opposite
side) X port (pilot)

port

Press.
gauge port

Press.
gauge port

(opposite
side) X port (pilot)

17

port (drain)

(external drain type only)

port

(plug
side not used)

Dimensions
Mounting
Dimensions

Press.
gauge port

port (drain)

(external
drain type only)

deep

or
deep

hole

counterbore

port (pilot)

deep

port

Internal
drain
External
drain


locating pin

Mounting
Dimensions

deep

Press.
gauge port

port (drain)

or

deep

(external
drain type only)

hole

counterbore

port (pilot)

Press.
gauge port (pilot)

Internal
drain

External
drain

locating pin

deep

port

port

CHECKL VALVES

Press.
gauge port (pilot)

Internal
drain

External
drain

port

18

Dimensions

Mounting Dimensions

port (drain)

(external
drain type only)

port

Press.
gauge port

deep

deep
or

hole

counterbore

Press.
gauge port (pilot)


locating pin

deep

19
CHECKL VALVES

port (pilot)

port

Construction

Decompression type

Standard type

20
CHECKL VALVES

Seat 7 inserted in 8 body


O-Rings
4CG/T-03

No.

Part No.

Standard

3
10
11
17
18
24

007912117
007911517
007911117
007902017
007901017
007902417

AS568-121(NBR,Hs70)
AS568-115(NBR,Hs70)
AS568-111(NBR,Hs70)
AS568-020(NBR,Hs70)
AS568-010(NBR,Hs70)
AS568-024(NBR,Hs70)

Quantity

Int. Dr.
Ext. Dr.

1
2
1
1
1
1

1
2
2

2
1

Note: last digit of O-ring part nos. for external drain type is "9" (Hs90).
For external drain 4CT,O-ring 18 is1pc.
4CG/T-06

Internal drain type


Piston, cover subassembly

External drain type

No.

Part No.

Standard

3
10
11
17
18
24

007912517
007921617
007911417
007902417
007901117
007902817

AS568-125(NBR,Hs70)
AS568-216(NBR,Hs70)
AS568-114(NBR,Hs70)
AS568-024(NBR,Hs70)
AS568-011(NBR,Hs70)
AS568-028(NBR,Hs70)

Quantity

Int. Dr.
Ext. Dr.

1
2
1
1
1
1

1
2
2

2
1

Note: last digit of O-ring part nos. for external drain type is "9" (Hs90).
For external drain 4CT,O-ring 18 is1pc.
4CG/T-10

21 4CT
not used in 4CT.
also used with 4CG-10.
23 4CG-10
also used in 4CG/T-03/06/10 external drain type.
24 4CG/T-03/06/10

No.

Part No.

Standard

3
10
11
15
17
18
24

007922317
007922017
007911417
007911317
007921817
007901517
007922317

AS568-223(NBR,Hs70)
AS568-220(NBR,Hs70)
AS568-114(NBR,Hs70)
AS568-113(NBR,Hs70)
AS568-218(NBR,Hs70)
AS568-015(NBR,Hs70)
AS568-223(NBR,Hs70)

Quantity

Int. Dr.
Ext. Dr.

1
2
1

1
1
1

1
2
2
1
1
1
1

Pilot operated check valvesTHPCG

Valve can function to provide free flow in one direction and


also flow in reverse direction with external pilot pressure.
Functional Symbols

CHECKL VALVES

External
Drain Type

Internal
Drain Type

Model Code

(F3) - THPCG - 06 - C -(E) - 10


1

1 Fluid
Omit for mineral oil, water glycol
F3: phosphate ester
2 Pilot operated check
3 Size
See 'Specifications'

4 Cracking pressure
See 'Specifications'
5 Drain
Omitted: internal drain
E: external drain
6 Design no.

Specifications

Pilot pressure

Model

Size

Max.
Wkg.

Pressure

MPa

THPCG-03
THPCG-06

03
06

35

Rated

21

Flow

L/min

Weight
kg

50
140

1.6
3.6

Code

Cracking
Pressure MPa

0.21

0.52

1.02

Pilot pressure necessary to


open valve and allow flow from
B to A can be calculated from
the following:
Px : pilot pressure
PA: A side pressure
PB: B side pressure
PC: cracking pressure
Model

THPCG-03
THPCG-03-E
THPCG-06
THPCG-06-E

Formula

P X > 0.36( P B P C)0.64 P A


P X > 0.36( P B P C)0.18 P A
P X > 0.36( P B P C)0.64 P A
P X > 0.36( P B P C)0.23 P A

Performance Curves (at 20 mm2/s)


Pressure Drop Characteristics (free flow)

Pressure

Drop

Pressure

Pressure


Drop

Drop


Flow

Flow

Notes on Use

Mounting Bolts (JIS B1176,Strength Class 12.9)


Model

THPCG-03
THPCG-06

Mounting
Bolts

M840
M1045

Quantity

4
4

Subplate
Manifold block mounting (subplate not available).

Order mounting bolts separately.


Mounting bolt tightening torque:
THPCG-03: 27~33Nm
THPCG-06: 54~66Nm

Dimensions
Mounting
Dimensions

port (drain)

hole

counterbore

port

port (pilot)

port

locating pin


deep

deep

CHECKL VALVES

In case of back pressure in A port caused by counterbalance


valve or flow control valve, high pilot pressure will be
necessary to open the valve. If the high pilot pressure
Px as calculated from the equation cannot be achieved,
use external drain type.

22

Flow

Pressure Drop Characteristics (pilot operation)

Dimensions

hole

port (drain)

port

deep

port (pilot)


counterbore

port

deep

23

CHECKL VALVES

locating pin

Construction
O-Rings
THPCG-03
No.

3
9
12
14

Part No.

Standard

Qty

007902119

AS568-021(NBR,Hs90)

007911419
007901119

AS568-114(NBR,Hs90)
AS568-011(NBR,Hs90)

1
1
2
2

Springs

THPCG-03
Code

A
C
F

Part No.

VA18712
VA18713
VA18714

Seat 6 inserted in 7 body

O-Rings
THPCG-06
No.

3
9
12
14

Springs

THPCG-06

Part No.

Standard

007902419

AS568-024(NBR,Hs90)

007921219
007901119

AS568-212(NBR,Hs90)
AS568-011(NBR,Hs90)

Qty

1
1
2
2

Code

A
C
F

Part No.

VA18723
VA18724
VA18725

Pilot operated check valves C2PG/C5PG

Functional Symbols

Model Code

(F3) - C5PG - 815 - (S3) - 10 - (S1)


1

5 Design no.
10: C5PG-815, C5PG-825
11: C2PG-805
6 Special feature
S1: O-ring seal against pilot pressure internal leakage
S5: notched poppet to reduce shock
(cracking pressure 0.035 MPa, 0.35 MPa )
(excluding C2PG-805)

1 Fluid
Omit for mineral oil, water glycol
F3: phosphate ester
2 Pilot operated check
3 Size
See 'Specifications'
4 Cracking pressure
See 'Specifications'

Pressure Required to Open and Close Valve

Specifications
Model

Size

Max.
Wkg.

Pressure

MPa

C2PG-805
C5PG-815
C5PG-825

03
06
10

21

Code

Omitted
S19
(St'd)
()

S2

S3

Rated
Flow
L/min

Weight
kg

40
80
380

1.5
4.5
8.6

S8

S17 S34

S22

Pilot pressure necessary to open valve


and allow flow from B to A can be calcu
lated from the following:
Px : pilot pressure
PA: A side pressure
PB: B side pressure
PC: cracking pressure
C2PG-805

Cracking
Pressure MPa 0.035 0.14 0.25 0.35 0.53 0.88 1.05 No
spring

Cracking pressure value


indicated is from A to B, free
flow. For cracking pressure
from B to A, multiply values
in the table by the coefficient
in the table at right.

Model

C2PG-805
C5PG-815
C5PG-825

Coefficient

1.1
1.1
1.3

Cracking pressure for C2PG-805 per Omitted code


and S3 only.

C5PG-815

C5PG-825

CHECKL VALVES

Normal free flow in both directions. External pilot


pressure to close flow in both directions.

24

Req'dpressuretoopen
(AB)

P A > 1.89 P X - 0.89 P B P C

Req'dpressuretoopen
(BA)

P B > 2.13 P X1.13( P C- P A)

Req'd pressure to close

P X > 0.53( P A- P C)0.47 P B

Req'dpressuretoopen
(AB)

P A > 1.93 P X0.93 P B P C

Req'dpressuretoopen
P B > 2.07 P X1.07( P C- P A)
(BA)
Req'd pressure to close
P X > 0.52( P A- P C)0.48 P B

Req'dpressuretoopen
(AB)

P A > 1.77 P X0.77 P B P C

Req'dpressuretoopen
(BA)

P B > 2.29 P X1.29( P C- P A)

Req'd pressure to close

P X > 0.56( P A- P C)0.44 P B

Performance Curves (at 20 mm2/s)


Pressure Drop Characteristics

Pressure

Pressure

Drop

Drop

Drop

Pressure

Flow

Flow

Flow

Mounting Bolts (JIS B1176,Strength Class 12.9)

Notes on Use

Hex Socket Bolts

Unified
Metric

Model

C2PG-805
C5PG-815
C5PG-825

Qty

5/16-18UNC38.1
5/8-11UNC57.1
3/4-10UNC101.6

M8 40
M1660
M20100

4
4
4

Order mounting bolts separately.


Mounting bolt tightening torque:
C2PG-805: 27~33 Nm
C2PG-815: 90~110 Nm
C5PG-825: 180~220 Nm

Subplate
Manifold block mounting (subplate not available).

Dimensions
Mounting
Dimensions

deep

port

deep

deep
or

port

1/16
NPT hole is

machined
for

orifice
insertion

port (pilot)

locating pin

counterbore

hole

25
CHECKL VALVES

S22 (no spring) type should be mounted horizontally


with gasket surface down.
When pilot pressure closes the valve, be careful as
pilot pressure will leak to B port. If B port pressure is
low because of such leakage, pilot pressure will fall
and the closed A to B position may be unstable. If no
leakage is necessary, use special suffix S1 type.

Dimensions

Mounting
Dimensions

port (pilot)

port

deep

port

or
deep

deep


hole

counterbore

26

CHECKL VALVES


locating pin

Mounting Dimensions

port

port (pilot)

deep

or

deep
deep


locating pin

hole

counterbore

port

Construction

Springs

C2PG-805
Code

Omitted
S3

Part No.

VA23287
VA28602

C5PG-815

(inserted in body 6 )

Part No.

VP2943
VA10075
VP25896
VP32999
VP84235
VP2287
VA10716

27
CHECKL VALVES

Code

Omitted
S2
S3
S8
S17
S19
S34
C5PG-825
Code

Omitted
S2
S3
S8
S17
S19
S34

O-Rings
C2PG-805
No.

2
9
10
11

2
7
9
10
11

VP2284
VP2953
VP29059
VP39778
VA13278
VP106669
VA10008

C5PG-815
Part No.

007991019
007901419
007911519
007911719

Standard

AS568-910(NBR,Hs90)
AS568-014(NBR,Hs90)
AS568-115(NBR,Hs90)
AS568-117(NBR,Hs90)

Qty

No.

1
1
1
1

2
9
10
11

Part No.

007992019
40031170
007901219
007922319
007922219

Standard

AS568-920(NBR,Hs90)
(NBR,Hs70)
AS568-012(NBR,Hs90)
AS568-223(NBR,Hs90)
AS568-222(NBR,Hs90)

Qty

C5PG-825

No.

Part No.

1
1
1
1
1

Part No.
007991619
007901219
007921619
007921619

Standard
AS568-916(NBR,Hs90)
AS568-012(NBR,Hs90)
AS568-216(NBR,Hs90)
AS568-216(NBR,Hs90)

Qty

1
1
1
1

Shuttle valves CVSH

28

Functional Symbols

CHECKL VALVES

Solenoid directional valve

Model Code

Specifications

CVSH - 3 - 10
1

Max.
Wkg.

Pressure
MPa
21
21
21

Model

CVSH-3-10
CVSH-01-11
CVSH-MD-11

1 Shuttle valve
2 Size
3 : 1/4
O1 : 318
MD: 1/4 (solenoid valve stack module)
3 Design no.

Hex Socket Bolts

Qty

M550
M660

4
4

Order mounting bolts separately.


Mounting bolt tightening torque:
CVSH-3: 7~8 Nm
CVSH-01: 12~15Nm

Rated
Flow

L/min

Weight

10
50
10

0.8
2.1
1.5

kg

Subplate

Mounting Bolts (JIS B1176,Strength Class 12.9)


Valve
Model

CVSH-3
CVSH-01

Pressure from the higher of A


port or B port will be directed
to P port.
Used if constant pilot pressure
must be maintained.

Valve
Model

CVSH-3

Subplate

Side Piping

Bottom Piping

DGMS-3-1E-10-T-JA-J
DGVM-3-10-T-JA-J

Subplate must be ordered separately.


See page Q8 for dimensions.

Connecti
on Port Dia.

Rc

3/8

Dimensions

Mounting Dimensions

deep

port

port

port


hole

Mounting Dimensions
hole

port

counterbore

port

deep

Mounting Dimensions

port

port

port

deep

port

port

port

(within dashed lines)

Interface
machined
to ISO 4401-03.

CHECKL VALVES

port

29

Construction

O-Rings
Code

3
8

Part No.

007901319
007901219

Standard

AS568-013(NBR,Hs90)
AS568-012(NBR,Hs90)

Qty

1
3

Inserted in body 7

30
CHECKL VALVES

Inserted in body 8
Inserted in body 8
Part
Name
Standard
Qty
Part No.
Code

3
1
Backup ring
008101702 JIS B 2407 T2-P18
4 O-ring
1
008001717 JIS B 2401 1A-P18
9 O-ring
007901417 AS568-014(NBR,Hs70) 3

Check valve modules (for relief valves)URMC

Used with relief valve to prevent reverse flow at pump start up.

CHECKL VALVES

Model Code

Specifications

(F3) - URMC - 03 - 10 - S1
1

Model

Size

Max.
Wkg.

Pressure
MPa

Rated
Flow
L/min

URMC-03
URMC-06
URMC-10

03
06
10

21

40
100
250

4.0
5.9
11

1 Fluid
Omit for mineral oil, water glycol
F3: phosphate ester
2 Modular check valve(for relief valve)
3 Size
See 'Specifications'
4 Design no.
10: URMC-03,10
11: URMC-06
5 Cracking pressure
See 'Specifications'

Code

Cracking
Pressure MPa

Weight
kg

(Note)
S1()

S2

S3

S4

0.035

0.35

0.53

0.88

Note: URMC-10-10-S cracking pressure is 0.05 MPa.

Performance Curves (at 20 mm2/s)


Pressure Drop Characteristics

Pressure

Drop

Flow

Flow

Pressure

Drop

Pressure

31

Functional Symbol

Drop

Flow

Note on Use
Vent port of relief valve cannot be interfaced with gasket
surface. If remote control or multistage pressure
setting is required, use piping connection or solenoid
multistage relief valve, TCG50-80 series.

(example, TCG50)

Mounting Bolts (JIS B1176,Strength Class 12.9)

Stacked
Relief Valves

Model

TCG20-03
TCG50TCG80-03

URMC-03

CG-03-15

32
URMC-10

Qty

2
4
2
4
2
4
2
4

1/2-13UNC57.1
1/2-13UNC127
1/2-13UNC57.1
1/2-13UNC101.6
5/8-11UNC63.5
5/8-11UNC139.7
5/8-11UNC76.2
3/4-10UNC165.1

Order mounting bolts separately.


Mounting bolt tightening torque:
URMC-03: 72~88Nm
URMC-06: 90~110Nm
URMC-10
M16, 5/8-11UNC: 90~110Nm
M20, 3/4-10UNC: 180~220Nm

Subplate
Manifold block mounting (subplate not available).

Dimensions
Mounting Dimensions

deep

port

or
deep


deep

port

port (drain)


locating pin

counterbore

hole

port

hole

CHECKL VALVES

TCG20-06
TCG50TCG80-06
TCG20-10
TCG50TCG80-10

URMC-06

Hex Socket Bolts

Unified

M1255
M12130
M1255
M12100
M1660
M16140
M1675
M20170

Metric

Dimensions

Mounting
Dimensions

port


hole

counterbore

deep

deep

port (drain)

or
deep

deep

hole

port

locating pin

CHECKL VALVES

33

Mounting Dimensions

deep

port

hole

deep

port

port

deep


counterbore

or

deep

port (drain)

deep


locating pin

hole

or

31 deep

Construction
Springs

URMC-03
Code

S1
S2
S3
S4

Inserted in body 8

Part No.

VP2978
VP35298
VP55233
VP112407

URMC-06
Code

S1
S2
S3
S4

Part No.

VP2943
VP25896
VP32999
VP84235

URMC-10

Code

S1
S3
S4

34
CHECKL VALVES

3
9
10

Part No.

007991019
007901119
007911519

Standard

AS568-910(NBR,Hs90)
AS568-011(NBR,Hs90)
AS568-115(NBR,Hs90)

Qty

No.

1
1
3

Part No.

007991619
007911119
007921619

Standard

AS568-916(NBR,Hs90)
AS568-111(NBR,Hs90)
AS568-216(NBR,Hs90)

Qty

Part No.

007922017
007901219
007922019

Standard

AS568-220(NBR,Hs70)
AS568-012(NBR,Hs90)
AS568-220(NBR,Hs90)

Qty

URMC-06
No.

3
9
10

1
1
3

URMC-10
No.

3
9
10

VP2284
40022109
40014039

Backup Ring
URMC-10

O-Rings
URMC-03
No.

Part No.

1
1
3

Part No.

48197637

Standard

MS28774-220

Qty

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