Nomor

Subject
Attachment
To:

: 191/DIV-QA&PD/XI/2015
: Invitation Letter of PQT AEC & CWC
: 2 set Time Table of PQT for AEC & CWC
PT. COOEC INDONESIA
Menara Standard Chartered, 32nd Floor
JL. Prof. Dr. Satrio No.164, Karet Semanggi, Jakarta 12930
Tel : +62 21 2553 2525 ext.124
Fax: +62 21 2553 2181

Attn:

Mr. Zhang Project Manager

Mr. Yubin/Mr. Yap Beng Long

Dear Sir,
Herewith we invite you to witness PQT Asphalt Enamel Coating (AEC) and Concrete Weight
Coating (CWC) which will perform as follows:

ASPHALT ENAMEL COATING on Wednesday, 2 December 2015, at 10.00 AM

CONCRETE WEIGHT COATING on Thursday, 3 December 2015, at 10.00 AM

Place of PQT at PT. KHI Pipe Industries Cilegon, Banten.

Thank you for your kind attention.
Regards
Cilegon, 30 November 2015
PT. KHI Pipe Industries

Suprapto
QA Coordinator
cc:
1. BOD PT. KHI
2. Project Manager KHI
3. Project Team
4. File

1 of 1

TIME TABLE OF PQT ASPHALT ENAMEL COATING

No.
1.0

Process Activity

Contract No.

: BD-PPL-C-002

Doc. No: TT-KHI-AEC-01

Customer

: PT. COOEC INDONESIA

Date: 30 November 2015

Project

: Madura BD Field Development

Description

Frequency

Pre-inspection meeting

2-Dec-15

3-Dec-15

4-Dec-15

5-Dec-15

4.1 Traceability
2.0 Incoming Rack Inspection

4.2 Surface contamination

10 Pipes

4.3 Visual Inspection

3.0 Blast Cleaning

Pipe Temperature & Humidity

1 during Blast Cleaning

6.1 Visual Blasted Surface

6.2 Blast Cleaned
4.0 Inspection After Blasting

6.3 Surface Roughness

10 pipes

6.4 Salt Contamination

6.5 Compressed Air Test

1 test

7.1 Steel Surface Temperature

7.2 Relative Humidity
5.0 Primer Application

7.3 Primer Drying

10 pipes

7.4 Visual Primer

7.5 DFT
8.1 Primed surface temperature
8.2 Relative Humidity
8.3 Temperature of Heating Kettles
6.0 Enamel Application

8.4 Visual
8.5 Application Temperature
8.6 Characteristics of Asphalt Enamel

7.0 Inner Wrap Application

8.0 Outer Wrap Application
9.0 Water Quenching

9.1 Overlap
9.2 Visual
10.1 Overlap
10.2 Width
11.1 Temperature

10 pipes
1st Heating Kettles
10 pipes
1 Test from 1st Batch and
1st Heating Kettles
10 pipes
10 pipes
Monitoring

12.1 Visual
10.0 Coating Final Inspection

12.2 Thickness
12.3 Holiday Inspection at 20 kV

10 pipes

12.4 Cut back

13.1 Continuity
11.0 Coating Testing & Adhesion Testing

13.2 Correct Placement

13.3 Thickness

10 pipes

13.4 Adhesion
12.0 Marking

Marking application

13.0 Coating Repair

Allowable repairs

14.0 Handling and Stacking

15.0 Documentation
16.0 Release

10 pipes
As required
As required
Completion of PQT

Prepared by,

6-Dec-15

1 of 1

TIME TABLE OF PQT CONCRETE WEIGHT COATING

Contract No.
Customer
Project

No.
1.0
2

3.0

4.0

5.0

5.0

6.0
7.0
8.0

location/ Production
Process

Description

Pre-inspection meeting

Receipt of Coating
Material

2.1 Cement
2.2 Aggregate
2.3 Wire Reinforcement
2.4 Water
- Check Heat Number & Pipe Number
- Check Wall Thickness
Receiving Anti-Corrosion
- Length
Coated Pipe & Incoming
- Check Quantity
Rack Inspection
- Visual Inspection
- Holiday Inspection
- Interval to appliying first and last coat
Concrete Coating
- Temperature of pipe, anti corrosion, reinforcement, or concrete
Application
- Interval for adding water to mix and final placing of concrete
5.1 Equipment
5.2 Moisture Content
Inspection and Test
5.3 Visual inspection
5.4. Dimensional Inspection
5.5. Weighing of Pipe
5.6. Compressive Strength
5.6.1 Cylindrical Molds
5.6.2 Core
Inspection and Test
5.7. Dry Density
5.8. Water Absorption
5.9. Negative Buoyancy
5.10. Reinforcement Spacing
5.11. Impact Testing
5.12. Anti Slip Test
5.13. Final Inspection
Marking
Marking application
Coating Repair
Allowable repairs
Handling and Stacking
-

9.0 Documentation
10.0 Release for shipment

: BD-PPL-C-002
: PT. COOEC INDONESIA
: Madura BD Field Development

Frequency

Doc. No: TT-KHI-CWC-01

Date: 30 November 2015

3rd

4th

5th

6th

7th

8th

Dec '2015
Jan' 16
9th 10th 11th 12th 13th 14th 15th 16th 17th 18th 19th 20th 21st 22nd 23rd 24th 25th 26th 27th 28th 29th 30th 31st
1st

1
1 Batch wich is used for PQT
1 Batch wich is used for PQT
1 Batch wich is used for PQT
1 Check

5 Pipes

5 Pipes
1
1
5 Pipes
5 Pipes
5 Pipes
5 Pipes. Each pipe 2 Sample (2 pcs for 7 days, and 2 pcs for 28 days)
5 Pipes. Each pipe 2 Sample (1 pc for 7 days, and 1 pc for 28 days)
5 Pipes
5 Pipes
5 Pipes
5 Pipes
1 Test every concrete thickness and random sampling 1 testing per
each thickness after completion of production and curing.
5 Pipes
5 Pipes
As required
5 Pipes
Completion PQT
Prepared by