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Tank No.
: T-30A1
Legend :
ITP
NO.
Date :
17-Aug-11
REV :
ACCEPTANCE CRITERIA
APPLICABLE
CODE/STANDARD
ITP
METHOD
SAMPLE SIZE /
FREQUENCY
ITP METHOD / BY
3rd-Party
Signature
Date
RECORD
FORM No.
REMARKS
Shop Fabrication
1.0
Material
2.0
3.0
Pre-fabrication
-DEP 34.51.01.31-GEN.
-EN 14015 : 2004
-EN 10029 : 1991
To be accomplished
on each surveillance
Visual
I, II
[I]
Mill Cert. of
Materials
Vernier Caliper
or UTM Gauge
Visual
I, III
(R)
QA-F06B
Throughout fabrication
QA-T-33
Throughout fabrication
II
None
II
[ II ]
As per TREL11402-WP-005
IV, P
IV, P
R, A
R
QA-W-00,
QA-W-02
I, II, III,
IV, P
[W]
QA-T-01, QA-T-02,
QA-T-03
QA-T-20
TREL-11402-WP-005
-ENTS-QWI-09
-ASME SECTION IX
Visual
-DEP 34.51.01.31-GEN
-DEP 64.51.01.31-GEN.
Measuring Tape
Full inspection
Template,
Measuring Tape
QA-T-05
Page 1 of 6
Prepared By :
Tank No.
: T-30A1
Legend :
ITP
NO.
Date :
17-Aug-11
REV :
ACCEPTANCE CRITERIA
- As per AFC. drawing and EN 14015 : 2004
(a) Shall be punched on the inside top
edge in every 1/3 plate length.
(b) Markings, such as number of tank,
piece, die-stamping
heat, and thickness.
(ccourse,
) Low stress
min.radius of
0.25mm. ,not suitable for plates less than
6mm.thick
- Manhole tolerance: ID.min.600mm.
- 3 mm for O.D. of flange and neck.
- +3 mm / -0 mm for flange Thk.
- 1 for inclination of flg. face to neck.
Nozzle tolerance :
- 0.5 for inclination of flg. face to neck.
- As per AFC drawing and EN 14015 : 2004
APPLICABLE
CODE/STANDARD
-Para 15.4 & 15.11 EN
14015 : 2004
ITP
METHOD
Visual
Visual
Square,
Measuring Tape
After welding
Square, Weld
Gauge,
Measuring Tape
Full inspection
Full Inspection
Full Inspection
c) Holding time
d) Calibration / certification
5.0
6.0
SAMPLE SIZE /
FREQUENCY
ITP METHOD / BY
Signature
Date
RECORD
FORM No.
I, II
P
[I]
R
3rd-Party
-
III, P
[ III ], R
QA-T-04
QA-G-01,QA-S-01
PWHT Chart
REMARKS
QA-T-33
I, III, P
R
I, II, III,
[W]
R
I, W, R
I, III, P
(W)
IV, P
(W), R, A
PT or MT report
I, III, P
[W]
QA-F-11B
Min. TC of 3 pcs
Heating <Max. 120 oC /hr /
Cooling < Max. 140 oC/hr
Min. 60 mins
Certificates
-DEP 30.48.00.31-GEN.
-TOSS-48-001
Visual
MT/PT methods
Visual
Profile Gauge
DFT Gauge
Page 2 of 6
100% of welds
100% for steel yield strength
355N/mm2
QA-T-04,QA-T-10
Prepared By :
Tank No.
: T-30A1
Legend :
ITP
NO.
7.0
17-Aug-11
REV :
I = Inspection by visual, II = Inspection by Surveillance, III = Inspection by Measurement, IV = Inspection by Testing, P = Prepare, R = Review Record, A = Approve Record, W = Witness, ( ) = Spot,
ACCEPTANCE CRITERIA
APPLICABLE
CODE/STANDARD
ITP
METHOD
SAMPLE SIZE /
FREQUENCY
ITP METHOD / BY
3rd-Party
Signature
Date
RECORD
FORM No.
I, W, A
- Elevation differences of foundation shall not
exceed 3 mm. In 3 m. From the main level and shall
Level Transit
- 0.1% of radius
I, P
QA-T-30
Visual
III, P
QA-T-06
I, P
QA-T-10
I, P
QA-T-10
III, P
W, A
QA-T-08
III, P
W, A
QA-T-32
I, III,
[W]
QA-T-10
- Para 8.4.1/Figuer 3c EN
14015 : 2004
- Para 16.6 EN 14015
:103:1032004
Each Overlap plate
Visual
- Para 4.1.2 DEP
34.51.01.31-Gen
-Table 24 EN 14015 : 2004 Measurement
Insied radius mesuasured
minimum 8 point holizontally at a height 200 mm.
above the bottom of the shell
Measurement minimum 8 point
- not exceed 25% of Tank diameter Max.100 mm.- Para 16.6 EN 14015 : 2004Level Transit
( c ) Fit up
with Annular plate
- 3mm.Maximum gap
- Minimum width 600 mm.
Both side
I, P
[W]
QA-T-10
I, P
[ W ], R
QA-T-10
I, P
[ W ], R
QA-T-10
II, P
QA-T-09
( d ) After Welding
7.3 Shell course ( Fit up and visual )
a) Shell Fit-Up Inspection By Vertical
REMARKS
Date :
(b) Surface
(c) Underside of Shell Plate
: 2004
- not exceed 20% of thk. Of upper plate max.3mm.
Visual
Plumb Block
Measuring Tape
& Try Square
Page 3 of 6
Plumbness Inspection
TREL QC to Check all
and Client to Witness
only the first & Final Shell
course after Welding.
Prepared By :
Tank No.
: T-30A1
Legend :
ITP
NO.
8.0
Date :
17-Aug-11
REV :
ACCEPTANCE CRITERIA
APPLICABLE
CODE/STANDARD
- Table 27 EN 14015 :
- Maximun 10 mm. for plate thk. Up to 12.5 mm. 2004
ITP
METHOD
SAMPLE SIZE /
FREQUENCY
ITP METHOD / BY
3rd-Party
Horizontal &
III,
vertical sweep
vertical and
Boards 1 m.
long.
-DEP 64.51.01.31-GEN.
Visual
All
- EN 14015 : 2004
Inspection
-TREL-11402-QP-003
Measuring Tape
Signature
Date
RECORD
FORM No.
QA-T-07
W, R
QA-T-12
(W), R
REMARKS
horizontal side of
Manholes / Nozzles
8.2 Trial Fit - Up Inspection of
Manholes / Nozzles
III,
P
All
III,
P
QA-T-11
- Roof plate
11.0
Visual,
measuring tape
- Vertical attachment welds shall not be located - Para 13.5.2 EN
within 150 mm. of any main vertical seam and 14015:2004
horizontal attachment welds shall not be made
on top of any main horizontal seam
- Temporary attachment the requirement same - Para 13.16 EN 14015:2004
as permanent attachment
- Tack weld shall be cleaned to remove all rust and paint
- As per AFC. drawing and EN 14015 : 2004
-Para 19.11 EN 14015 :
- Accordance Table 32-Imperfection acceptance criteria
2004
- min. 2 layers, throat thk.shell be equal 0.7
-Para 4.2, 4.3 DEP
time of annular thickness
34.51.01.31-Gen
- Minimum throat thk. Of each fillet shall be
- Para 8.4.5 EN 14015 :
equal to thk. Of plate , need not exceed 9.5 mm. 2004
All
I, III, P
(W), R
QA-G-01
Visual
weldment
I ,P
[W]
QA-T-10
measuring tape
Both side
H, A
QA-T-14
[ W ], A
PT Report
H,A
QA-T-18
weldment
weldment
- No leak indication with minimun pressure of 30 kPa gauge and soapy water
All weldments
IV,
IV,
P
IV,
Page 4 of 6
Prepared By :
Tank No.
: T-30A1
Legend :
ITP
NO.
Date :
17-Aug-11
REV :
ACCEPTANCE CRITERIA
APPLICABLE
CODE/STANDARD
ITP
METHOD
SAMPLE SIZE /
FREQUENCY
ITP METHOD / BY
3rd-Party
Signature
Date
RECORD
FORM No.
REMARKS
IV,
[ W ], A
MT Report
100% weldment
100% for steel yield strength
355N/mm2
Accordance
with
table
Imperfection
acceptance criteria
-- Addition
there
shell
be 32at least
one
examination
- Table 30 EN 14015 : 2004 Visual &
1. For each welding process on first
IV, P
[ W ], A
QA-T-15
R, A
IV,P
( Gamma Ray )
( d ) Horizontal seam
( e ) Additional if imperfections are found
100% weldment
I, P
IV,P
[W]
QA-T-00
QA-T-30
QA-T-35
QA-T-00
Visual
QA-T-30
IV,P
Monitoring stage 1 to 4
I, P
(W)
QA-T-25
[W]
QA-G-01
IV,
H,A
QA-T-18
I, P
QA-T-00
IV,P
I ,P
H
[W]
QA-T-30
QA-T-35
All weldment
IV, P
QA-G-01
Visual
- TOSS-48-001
-DEP 30.48.00.31-GEN
Profile Gauge
Visual
DFT Gauge
Page 5 of 6
area
10 points of the plate surface
and spot for other tank
components.
attached surveillance
reports from representative
I, III, P
[W]
QA-F-11B
paint manufacturer
Prepared By :
Tank No.
: T-30A1
Legend :
ITP
NO.
Date :
17-Aug-11
REV :
ACCEPTANCE CRITERIA
- Perform visual inspection for tank
APPLICABLE
CODE/STANDARD
ITP
METHOD
- TOSS-48-001
Visual
-DEP 30.48.00.31-GEN
Inspection
-DEP 64.51.01.31-GEN.
project requirements
-DEN 34.51.01.31-GEN.
SAMPLE SIZE /
FREQUENCY
Full
ITP METHOD / BY
3rd-Party
I
- Completeness
Date
RECORD
FORM No.
- EN 14015 : 2004
23.0 Review of MDR
Signature
Review
Page 6 of 6
Full
P/
R
H, A
REMARKS