8 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table of Contents Page Foreword ‘Scope Normative references... Symbols and abbreviations. Coating general requirements Exterior coating material selection ... Prevention of corrosion under insulation and corrosion under fireproofing 61. Carbon steel 6.2. Austenitic stainless steel........ a leeeeseceeeeesicinennnncceeenae eae ene 7. Finish color selection 8 Identification and labeling 8.1. Piping and equipment 8.2. Vessels and tanks... sensi ‘Annex A (Normative) Coating system selection for exterior surfaces Annex B (Normative) Coating system details SSSeYNYBDBOH4aN List of Figures Figure 1 - Stenciling on vessels and tanks List of Tables Table 1 - Color selection 9 Table 2 - Piping and equipment labeling... Table 3 - Coating system selection ...... Table 4 - Coating system BP-1B (to 250°F) ) 14 Table 5 - Coating system BP-1C (to 250°F) 15 Table 6 - Coating system BP-2B (10 400°F) ssssssseusssassnenn st naen severe snnann see 1S Table 7 - Coating system BP-2S (to 250°F) 16 Table 8 - Coating system BP-4A (400°F-750°F). 16 Table 9 - Coating system BP-4B (to 1,200°F) 7 Table 10 - Coating system BP-4C (Insulated 400°F—1,000°F; 1,200°F Intermittent) wsssssnnssue 17 Table 11 - Coating system BP-S (to 250°F) (Note 1) 18 5 Page 3 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 12 - Coating system BP-7 (10 400°F)...e:sssennsaennstenn sine Table 13 - Coating system BP-8A (insulated to 450°F) (Note 1) Table 14 - Coating system BP-9C (to 250°F) (Note 1) Table 15 - Coating system BP-9G (to 250°F) (Note 1) Table 16 - Coating system BP-9S (to 250°F) (Note 1). Table 17 - Coating system BP-11 (to 1,000°F; 1,100°F intermittent) (Note 1) Table 18 - Coating system BP-12 (10 650°F).w:ssssennsaennstenn seine Table 19 - Coating system BP-13 (to 250°F). Table 20 - Coating system BP-15 (to 250°F). Table 21 - Coating system BP-17 (t0 250°F) (Note 1) ..seesstseen Table 22 - Coating system BP-TSA (to 1000°F).....enssenstennssiee 18 18 9 9 19 20 20 20 24 24 21 Page 4 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) 1. Scope This GP provides details of the coating systems to be applied in accordance with TCR-GIS 06-601-1 External coating systems are specified for all atmospheric, corrosion under insulation (CUD, and corrosion under fireproofing (CUF) service conditions for equipment and structures. The specified systems are based on those used previously at TCR with consistently good results. ‘This GP does not include coating requirements for underground pipe, fireproofing, or internal coatings and linings for tanks, vessels, and concrete secondary containment. Normative references The following normative documents contain requirements that, through reference in this text, constitute requirements of this technical practice. For dated references, subsequent amendments to, of revisions of any of these publications do not apply. However, parties to agreements based on this technical practice are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. BP TCR-GIS 06-601-1 Application of Protective Coatings and Internal Linings for Above Ground Equipment and Structures (Supersedes ETP). American Society for Testing and Materials (ASTM) ASTM D-520 Standard Specification for Zinc Dust Pigment. General Services Administration FED-STD-595B Colors Used in Government Procurement. American National Standards Institute (ANSI) ANSI 7535.1 Safety Color Code Society for Protective Coatings (SSPC)/ National Association of Corrosion Engineers (NACE) / American Welding Society (AWS) SSPC-SP 1 Solvent Cleaning Hand Too! Cleaning. Power Tool Cleaning sspc-s 1 White Metal Blast Cleaning SSPC-SP 6/ NACE No.3 Commercial Blast Cleaning. SSPC-SP 7/ NACE No. 4 Brush-Off Blast Cleaning. SSPC-SP 10/ NACE No.2 ‘Near-White Blast Cleaning. SSPC-SP 11 Power Tool Cleaning to Bare Metal SSPC-SP 14/ NACE No. 8 Industrial Blast Cleaning, SSPC-CS 23/ NACE No.12/ AWS C2.23M Specification for Application of Thermal Spray Coatings (Metalizing) 5 Page 5 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) "3. Symbols and abbreviations For the purpose of this GP, the following symbols and abbreviations apply: CUF Corrosion under fireproofing, cul Corrosion under insulation, DFT Dry film thickness (of a coating). ES External stress corrosion cracking. LMC Liquid metal cracking. MDEA Methyl Diethanolamine HSSE Health, Safety, Security, and Environmental, 4. Coating general requirements All coating systems shall be applied in accordance with the requirements in this GP as well as, the following documentation: 1. Manufacturer’s recommendations 2. TCR-GIS 06-601-1 for application requirements, 3. TCR-SIP 66 for inspection requirements. 4. Applicable standards referenced in this GP. 5 Federal, state, and local codes that address the handling, storage, application and disposal of abrasives, protective coatings, and coating related materials. b. Compliance with health, safety, security, and environmental (HS! consideration of the following: F) regulations requires 1, Use of coatings with less than: a) 0.01% lead (zine dust used in inorganic zine primers shall comply with the requirements of ASTM D-520, Type I) b) 0.01% hexavalent chromium. ©) 0.01% cadmium, 4) 0.01% arsenic 2. Prohibition of coatings containing: a) Coal tar filler (coal tar epoxies). b) Residual amounts of carbon tetrachloride (chlorinated rubbers). 3. Prohibition of products that present unusual toxic or environmental hazards. 5. Exterior coating material selection a. The coating systems appropriate for particular applications are detailed in Annex A. 5 Page 6 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) b, Annex B details the following for each coating system 1. The required SSPC surface preparation standard. 2. The list of proven products 3. The surface profile requirement. 4, The coating thickness of each coat within the system, ©. The specific coating products listed in Annex B represent TCR’s approved products. This list shall be used as a guide for selection of external coatings, with the following exceptions 1. Ifa coating system is required for a specific project or service that is not covered in Annex B, approval from the BP Coating Specialist shall be obtained. 2. Ifhealth and safety restrictions apply, materials other than those specified in Annex B may be used. The compliant materials shall have comparable performance to those specified in Annex B, and approval from the BP Coating Specialist is required. 6. Prevention of corrosion under insulation and corrosion under fireproofing Corrosion under thermal insulation or fireproofing has typically been found in services that operate under 300°F or in cyclic conditions, particularly at industrial facilities located in coastal regions or that produce chemicals containing chlorides. Equipment design and proper selection of coating and insulation materials should be used to prevent corrosion under thermal insulation (CUI) or corrosion under fireproofing (CUF) in accordance with TCR- GP 06-25. “64. Carbon steel a. In services susceptible to CUI or CUF, inorganic zinc or galvanize shall not be used for protection of carbon steel. These products provide inadequate corrosion protection in a closed or wet environment b. Inorganic zine or galvanize found during CUI or CUF inspections shall be either completely removed or, as a minimum, completely encapsulated utilizing the coating systems specified in Annex A in accordance with the requirements of TCR-GIS 06-601-1 Galvanic reversion of zinc products has occurred in service temperatures above ambient, and zinc products have been found to accelerate corrosion rates rather than inhibiting corrosion of carbon steel under insulation 6.2. Austenitic stainless steel Insulated austenitic stainless steel can be subject to external stress corrosion cracking or, when coated with a material containing a low melting-point metal, liquid metal cracking, a. Proper selection of coating materials shall be used to prevent extemal stress corrosion cracking (ESC) or liquid metal cracking (LMC) in insulated austenitic stainless steel. For the services listed in Annex A, the appropriate coatings listed in Annex B shall be used. b. Coatings selected for austenitic stainless stcel shall not contain zinc, lead, or copper compounds and shall not contain free soluble chlorides or other halides after curing. 5 Page 7 of 218 January 2009 TCR-GP 06-60-1 6.3. z Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Thermal Spray Aluminium (TSA) a. Thermally sprayed aluminium coatings shall be considered for CUI service or high temperature lines exposed to constant wetted service from cooling tower drift zones. Advantages are the service life expectancy is beyond those achievable with organic coatings and has a quick turn around due to the TSA material doesn’t need time to dry. Industry experience indicates that thermally sprayed aluminium is capable of providing superior performance compared to traditional organic coatings, In general thermally sprayed aluminium is more expensive to apply than organic coatings but is more attractive on a whole life-cycle cost basis. b. Thermally sprayed aluminium coatings shall comply with the following: 1, Surface preparation to an SSPC SP-5 2. A minimum sharp angular surface profile of 3 - 5 mils (75 to 125 microns) 3. Aminimum thickness of 12 to 14 mils (300 1 to 355 u) for the protection of steel operating up to 1,000°F (540°C) 4, A sealer coat shall be considered if improved performance is required: a) An epoxy-based sealer for service up to 250°F (120°C). b) _A.silicone aluminium sealer for temperatures higher than 250°F (120°C) c. There are some situations where TSA is not feasible or permissible. Following are scenarios where the selection of TSA for the coating system should be given careful consideration to avoid added cost and schedule duration, 1. Closely nested piping where TSA application to either the piping, field welds or other equipment configurations result in a clearance of less than 12” all around. 2. Locations where abrasive blasting and/or exposed arc or flame are not feasible or permissible. Finish color selection a. Table I lists color requirements at TCR. Deviations to these requirements shall be subject to the approval of the BP Coating Specialist. The information in Table I replaces the color selection table in the ACES specification RR b. Colors in Table 1 are specified with a color number in accordance with FED-STD-59SB, which lists the colors used in government procurement. Page 8 of 21TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 1 - Color selection Service Color FED-STD-5956 pigment Firewater/deluge systems Red 11120 Firewater pipe Red 11120 Nitrogen Orange 12473 Cooling water systems and steam condensate Green 14110 Potable Green 14110 with white letters “Potable” 17875 Relief valves and relief system block valves Blue 15180 \Valves in the flow path that require chain locking open Fluorescent orange 12743 General hyérocarbon White 17875 ‘Oxygen service Brown 10055 ‘Acid White 17875 with black letters “Acid” 17083 ‘Caustic White 17875 with black letters “Caustic” 17083 Methyl Diethanolamine (MDEA) White 17875 with black letters “MDEA” 17083 ‘Aqueous Ammonia Yellow 13655 With black letters 17083 “Ammonia” General Light gray 16515 ‘Tanks, heavy oil Black 17038 ‘Tanks, general White 17875 General White 17875 Hand rails, ladder cages Yeliow 13655 Page 9 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) “8. Identification and labeling ‘84. Piping and equipment a. Labels for piping shall indicate the contents of the piping with lettering on a contrasting background in accordance with Table 2. Table 2 - Piping and equipment labeling Pipe diameter (NPS) | Letter height (in) 4/2 through 3/4 318 1 through 2 1/2 34 3 through 4 142 6 and larger 3 b. Color and labeling requirements shall be used for all service drops and manifolds on process piping to aid in identilying the service. In order to promote greater safety and lessen the chances of error or confusion or inaction especially in times of emergencies, a uniform system for the identification of piping contents shall be established to warn personnel of potential process piping hazards, a2, Vessels and tanks a. The coating system information shown in Figure 1 shall be stenciled in black paint on the external surface of vessels and tanks, Stenciling shall be applied using 1 1/2 in leters (or smaller size to accommodate small equipment) within 2 feet of horizontal manways or nozzles. Figure 1 - Stenciling on vessels and tanks 3000000000000 ¢_______— Coating manufacturer SP: ,00000000 PC: x00 << Product description IC: x00:00000 «+ Level of surface preparation << Product description FC: 0000000 <0.01% lead in dry mm ———— Prot dsrition mmiddiyyyy sovooKx Date of completion <—__________ Name of contractor b, Any vessel or storage tank that is internally lined shall be ste BURN. TANK OR VESSEL IS INTERNALLY LINED" 5 Page 10 of 21 iled “DO NOT WELD OR8 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) ¢. Iequipment is to be insulated or fireprooted, the information shown Figure 1 shall be applied both to the equipment and to any external covering 5 Page 11 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Annex A (Normative) Coating system selection for exterior surfaces Table 3 - Coating system selectior ‘Stainless steel Equipment type and temperature (Note 1) Carbon steel (Note 2) eee Uninsulated below 250°F, including steam out BP-1C or BP-4B, BP4B Uninsulated 250°F to 400°F P28 BT Uninsulated 400°F to 750°F BPA PAB Uninsulated 400°F to 1,000°F BP4B PAB Insulated to 40°F BPA BP-11 Insulated 400°F to 1,000°F EP-AC BP-11 Uninsulated to 250" BP-1C of BP-1B. BP-1B Wind girders BPAC NA, Floating roofs (uninsulated) BP-2S PB ‘Stairways and rallings (nongalvanized) EP-1C NA. ‘Structural steel and platforms up to 250°F BP-1C of BP-1B, NA. ‘Stacks, breeching, fumace body 250°F to 400°F P28 NA, ‘Stacks, breaching, fumace body 400°F to 750°F PAA NA, ‘Stacks, breeching, fumace body 500°F to 1,000°F BP-4B NA. eed Equipment not coated by manufacturer: Uninsulated to 250°F, including steam out BP-1C of BPE, PAB Uninsulated 250°F to 400°F P28 PT Uninsulated 400°F to 750°F PAA, P48 Uninsulated 40°F to 1,000°F PAB PAB Equipment supplied with manufacturer's standard coating: Uninsulated to 250°F BP-15 BP-15 Uninsulated 250°F to 400°F P28 BP-7 Uninsulated 400°F to 750°F PAA P46 Uninsulated 400°F to 1,000°F P46 P48 Exhaust ducts: Externally insulated exhaust ducts to 400" PBA BP Externally insulated exhaust ducts 400°F to 1,000°F BRAC BP Page 12 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Wet or Sweating service of piping or equipment to 250°F (Note 3) BP-5- BP-S Encapsulate inorganic zinc coatings (to prevent CUI or CUF) (Note 8) BP-7 NA Aged galvanized surfaces requiring overcoating BP-9G NAL 1 Temperatures given are operating teraperatres, not design temperatures 2 Stainless steel that contains more than 58% nickel is considered essentially immine to chloride induced stress corrosion cracking and dees not require cvating ‘This is for piping that connects to cooling towers that stay ina wetted service or equipment or piping in a sweating service 4 Sleeper racks include paping that may be subject to immersion conditions or have contact with the ground, and any puping that runs horzontally within 36 m of ground surfaces Typical types ae found inside firewalls 5. Cooling tower dif 20 wind divection Jude any areas wathin a 200 ft radius from the penmeter ofa cooling tower in the prevatlng {5 Temperature indicating patnt i used as an early warning of equipment overheating in the 400*F to 650°F range (typically used on reftactory med equipment) 7 Moisture cured products are used for maintenance applications to munimuze work stoppages due to adverse weather conditions These products can withstand operating temperatures up to 250°F 8 Surface preparation requiremen's for encapsulation of morganie zine or galvanize coated surfaces can be found in TCR-GIS 06-601-1 9 Primer tobe used under epoxy imtumescent fireproofing shouldbe specified hy the manufacturer of the ufunsescent fireproofing material 10 The TSA material can be used fo application ofa seal coat C 5 Page 13 of 21 atmospheric high temperature service in wetted areas such as dit zones wath the also be used for ground Flare header piping8 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Annex B (Normative) Coating system details Table 4 - Coating system BP-1B (to 250°F) Optional top spc DET | coat for drift surface ‘Ast coat! 2nd coat! 3rdcoat | total | zones! prep. | Manufacturer DET (mil) DFT (mil) DET (mi) | (mit) | DFT (iy ‘Sherwin Mactopoxy 646/ | Macropory 646/ | Acrolon 218/ XLE 80! witiams | 2% 40-60 40-60 2040 | 18] 3080 Carboguard | Carboguard | Carbothane Carboxane Caroline | 23 89386 89386) 1a4HG! | 10-15] 20001 40-60 40-60 20-30 20-50 ‘Amercoat sP6 PPG ‘Amerock 2/400/ | Amerlock 2/4001 PSX 700/ P10 | Amercoat | 29 40-60 40-60 Aso | 10-15] “5050 2.0-80 Interseal Interthane tniemational | 2-3 | g7onsr | Intereals7OHs! | 'osorisy” | so-as | Inerng 878! 40-60 220-30 Bar Rust231) | BarRust231/ | Devihane 389 Devoe 23 c Rust 2 rust 2 wane 3881 1 1015 | None Page 14 of 218 January 2008 ToR.cP 0660-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 5 - Coating system BP-1C (to 250°F) Options! | Optional topecatfor | prima for ssc surtace rt | Grcones! | spot repairs ‘surface profile | 1stcoat) | 2ndcoat/ | 3rdcoat/ | total | DFT (mil DFT (mil) prep. | Manufacturer | (mil) DFT (mil) DFT (mil) | DFT (mil) | (mil) (Note 1) (Note 2) Wazopory | Asolo Sherwin Zine Gi reso | Zne ces wr 2s Se | Sia | ss vars Beso | oe, zt soso | “zo20 Catore | Caoqura | Cabrnare Caborre | Gapoare cavaine | 2a | mr | geseer™ | seer” | ase | Seon” | Maes 2050 | gov | zoo zoso | 2630 a er en | Ameroat ares, | za | mare’ | Sener | “aso” [ests| Pextoor | Sate 310 asuo | doo | 200 oe Tnezine | Ineseat | Ttemare vasrine | moenesn viematinal | 2-3 | 38" | Browe) | “sows” |ssta| “arr | tenes 2840 | aoa | 2030 20-30 Use ss catha.coat | earrust | Devtare species pews | as | Sima | Pai | PSR Joss] none | prime cont 233 | aoso | 2030 rcpt ropa Te Table 3) 1 Thiss an optional Siloxane top coat tat should he used in cocling tower deft zones for added protection (See Note S below 2. This optional pumer can he brush applied over an SP 11 and wsed on spot repairs or to prise welded joints where abrasive blasting cannot be performed. Table 6 - Coating system BP-2B (to 400°F) espe Surace OFT surece prote | — tstcoas and cons aeacous | tia rep | Manutacurer | Pent” | _ oe tt ory aera | tai sain Wire Zine Gas | Kemti-Tomp soo" | Kem H-Tenp 0 She wu 2 20-40 1.0-4.5 10-15 aT Gateane wy | Theraline 40080 | Themalne 50057 capsine | 1-2 | Saboine eae "eae | 57 (vee) ise) ; Diets | Arora 74H) | Arena 876757 co10 | pecameroa | 12 | Pipes oat 8 coat SHS) | a5 7 Tatrane 227 | iotborm 77 | ero 78 wieratonar [12 | line? charm irom | ase Caine coat vee | v2 | “stan Ha, ia, | ase aes : Ne 1 For Thermaline 4900/4700, heat curing above 300°F 1 recommended to add strength and mtegrtyto the coating Page 15 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 7 - Coating system BP-2S (to 250°F) ssPc Surface DFT surface profile Ast coat! 2nd coat! 3rd coat! total prop. | Manufacturer | — (mil) DFT (mi) DFT (mit) DFT (mit) (il) ‘Sherwin Macropoxy 646 (Alumy/ | Macropoxy 646/ XLE 80/ Willams a 5.0-70 5.0-70 30-60 ie Carbomastic 15 (Alumy | Carboguard 8838G/ | Carboxane 2000/ | 4, spo L_cataiee_| 28 gate 18 guard 8 sgxare 2 13-19 SP3 PPG 2-3 | Amertock 2/400 (alumy | Ameriock 2/400/ PSX 700/ 1349 P68 | _Amercoat 50-70 50-70 3.0-5.0 SP 10 Pit 7 7 Bar Rust 231/ Devihane 389/ 7 Devoe 23 eae ah 13419 Interseal 670 HS Interseal 670 HSI Interne 878/ Intemational | 2-3 (Aum 13.19 gr 50-70 3.0-50 Table 8 - Coating system BP-4A (400°F-750°F) ‘SSPC ‘Surface surface profile ‘4st coal 2nd coat! DFT prep. | Manufacturer | (mil) DFT (mil) DET (mil) total (mil) Kem Hi-Temp ‘Sherwin Zine Clad Il! 12 ‘12001 36 williams, 20-40 eo Thermaline 4700 Carbozine 117 Carboline 12 (black and atumy | 35-5 20-380 tanga PPG Dimetcote 9/ ‘Armercoat 878/ sP-10 | _Amercoat 2 25-40 0.75-1.0 325-5 Interzinc 22/ Intertherm 507, Intemational | 1-2 zine er 35-6 Catha-Coat 304/ HT 107 Devoe 12 =Goat oe 3545 Thurmalox 245) | Thurmalox 2301 Dampney 12 earn re 35-55 A Page 16 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 9 - Coating system BP-4B (to 1,000°F) SSPC Surface DFT surface profile 2nd coat! total prep. | Manufacturer | (mil) DFT (mil) (il) Sherwin Kem Hi-Temp 1200/ Kem Hi-Temp 1200/ Wiliams 2 15-20 15-20 “4 in 2 _| Thermaline 4700 (black and alumy | Thermaline 4700 (black and alumy Carboline 12 ve ee we (a a4 ‘Amercoat 878) ‘Amercoat 878/ P10 | ppGAmercoat | 1-2 wee wee 153 SP7 Intertherm 50/| Intertherm S0/ Intemational | 1-2 ‘enherm s trtnerm 15-3 Thurmalox 225 HOY Thurmatox 230) Dampney 12 40-50 4.0-20 57 (Note 1) (Note 2) Notes 1 Thurmalox 225 HD can be applied directly to het metal surfaces operating at temperatures up to 450°F For applications between 30)"F and 450°F. the product should not be catalyzed 2. Thurmalox 230 topcoats recommended for a temperature range of $00°F to 1,000°F Table 10 - Coating system BP-4C (Insulated 400°F-1,000°F; 1,200°F Intermittent) cope surtace OFT strace wrotte | tstcoat ana coat sracoas | tol wrap | Manutacturer | “ety | oer Ber ima Berea | toy Truss 205 ADT Thuealox 250 se10 | daneney | 1-2 BOO | Thumatoxz2s Hor | TTDI | 4 9 (Note 1) (Note 2) Trglox 2511 ean be ape ot meta iees opting attempts upto 48°F For aplaons ween 2 Theron for anor nore and apo he mec sprang tpt ns that ome sch maton 3 Thumaon 25 HD eqea tng 3 A Page 17 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 11 - Coating system BP-5 (to 250°F) (Note 1) SSPC Surface DFT surface Profile ‘Astcoal 2nd coat! 3rd coat, total prop. | Manufacturer | (mil) OFT (mil) DET (mil) DFT (mil) (nit) Interzone 954 HS/ | Interzone 954HS/ | _ Interne 8787 P10 | Intemational 23 one oss zone Sos ering 87 18.23 Note 1 Ths systems for piping mn constant weted service or sncating service Interzone 954 HS wil cute underwater ater 15 muntes of drying Table 12 - Coating system BP-7 (to 400°F) ssPC ‘Surface DFT surface Profile ‘Ast coat 2nd coat! total prep. | Manufacturer | (mil) DFT (mi) DFT (mil) (en) ‘Sherwin Epo-Phen Hi-Temp! Epo-Phen Hi-Templ Srewin | 23 35-45 35-45 19 (Note 1) (Note 1) Phenaline 187/Thermaline 450) | Phenoline 187/Thermaline 450/ Catone | 23 40-60 40-60 an (Note 2) (Note 2) sP 10 PPG “Amnercoat SOHSY “Amnercoat SOHS/ Amercoat_ | 23 40-60 40-60 ee “i Intertherm 2287 Intertherm 228) International | 2-3 therm 2 einer 2 a HT4037 HT 4037 Devoe 23 aoa tr a0 an Note 1 For Epo-Phen Hi-Texap coatings, donot apply over 9 0 ml of tal DFT for serice above 300° 2. Thermahine 450 ss for spray application only, with the exception of spot repairs Table 13 - Coating system BP-8A (insulated to 450°F) (Note 1) 3rd.coat) ssPC Surface ardeoatt | DFT (mil) | DFT surface profile | tstcoay | 2ndcoay | DFT (mi) | (hot surfaces, | total prep. | Manufacturer | ‘(rity | DET (mi) | DFT (mi) | (amb—200"F) | 200°F-500°F) | (mil Thurmalox | Thurmalox | Thurmalox | Thurmalox 2181 2191 2171 260) sp10 | Dampney ) 2-3 40-50 40-50 20-25 2025 | 1-125 (Note 1) (Note 1) {Note 2) (Note 2) Notes 1 Thurmalox 218/219 system cam be aphid del toot meal surfaces operating at temperatures up (50°F 2 The third coats foe anges, nozzles, and supports nthe specified operating emperotre range that protrude through insulation for UV protection The 217 should not e applied to any surfaces hoter than 200°F The 260 tap coat ean he applied to bat surfaces up t 500°F A Page 18 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 14 - Coating system BP-8C (to 250°F) (Note 1) ‘SsPC ‘Surface DFT surface Profile 4st coat! 2nd coat! 3rd coat! total prep. Manufacturer (nity DFT (mil) DFT (mil) DFT (mil) (nity MC-Zine! Mc-FeroxB/ | MC-Luster! SP 10 Wasser 28 oars ees ae 314 Note 1 This system is for carbon steel surfaces The Wasser material can be applied at 20°F with no dew porn restrictions and is surtable for application to damp or wet surfaces (immediatly ater ar lowdown) Table 15 - Coating system BP-9G (to 250°F) (Note 1) 1 Thus system is for galvanized areas The Wasser material can be applied sec Surace OFT strfoce wrote | tsteoas | andcoay | ardcoau | tua prep. Manufacturer (mil) DFT (mil) DFT (mil) DFT (mil) (mil) sP2 wemtozins | Meprepbona | wetuser |, ses | Wasser | 2 200 2040 pose” | Tre 28 20° F with no dew point restnctions and i suitable for Table 16 - Coating system BP-9S (to 250°F) (Note 1) sare Sur OFT tote rot tstcow | andcoay | srdeow | to prep. Manufacturer (mil) DFT (mil) DFT (mil) DFT (mil) (mill) sP2 wepreppona | MeMonetio | Meuse sea | wor | 28 pots 2050 sous” | 78 Xe 1 This systems for stamnless ste! surfaces The Wasser matenal can be applied at 20" F with no dew point restrictions and is suitable for application to damp or wet surfaces (mimediately after ar blowdown) 19 0f 248 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 17 - Coating system BP-11 (to 1,000°F) (Note 1) ‘ssPC DFT surface ‘Surface 2nd coat! total prep. Manufacturer | profile (mil) (rity Pit-Thenm! Pit-Therm! PPG Amercoat 2 eo ten +4 sP7 Thurmalox 70) ‘Thurmalox 70! Dampney 2 15-20 15-20 4 (Note 2) (Note 2) Notes 1 For insulated stainless stel where stess corosion cracking isa concemn Thurmalox 70 isthe prefered product for 300 senesstanless see! under nsulation (product color s black) Thurmalox “70 Colors” shall be used for coating ununsulated 300 series stamnless steel for UV protection Table 18 - Coating system BP-12 (to 650°F) ‘ssPc DFT surface Surface Ast coal 2nd coat! total prop. Manufacturer | profile (mil) DFT (mil) DET (mil) (rit) SP 10 Dane 12 Thurmalox2600-TC/ | Thummoxze00-TIey [4g Table 19 - Coating system BP-13 (to 250°F) SSPC ‘Surface DFT surface Ast coal 2nd coat! 3rd coal total prep. | Manufacturer | (mil) DFT (mil) DFT (mil) DFT (mil) (ity Rameo 'AA.201-01 Primer | AA007-01 Acid | AA00T-01 Acid SP2 (et) NA. #315) Detecting! Detecting! 575 20-35 15-20 15-20 Note 1 Manufacturer's contact information RAMCO Manufacturing Company, Ine (972) 298-6706 A Page 20 of 218 January 2009 TCR-GP 06-60-1 Selection of Protective Coatings for Atmospheric Equipment and Structures (Supersedes ETP) Table 20 - Coating system BP-15 (to 250° Optional top sere surface ver | chattorant strfece wrote | tstcoav aracoa | tora | “zones prep. Manufacturer (mil) DFT (mil) DFT (mil) (mill) DFT (mil) : a | Wecrony 6887 Aarin 218 ‘LE aor Sheriniians | 1s | MaopoR vaon2iay | gay | EBD Carboqurd 89356) | Carothane 134 HG! Carboxare 200 cer [_commie [roa | made ere 1 oo | Catone? sP2 Amerlock 2/400/ Amercoat 450 H/ PSX 700/ SP3 PPG Amercoat 183 4,0-6.0 2.0-3.0 ee 3.0-5.0 spt Interseal 670 HS! | _Interthane 990 HS/ Interfine 878/ wromatona’ | 15-3 | Meseag7 hae eo | Merce BarRust2si) | Dethane 387 None pewe | rss | bafusta vane 3 oe Table 21 - Coating system BP-17 (to 250°F) (Note 1) Optional ip ssrc surface spotprime | center aah sree wotle andcow | vet | areacl” | “tones! prep. | Manufacturer | (mil) DFT (mil) total (mil) | OFT (mil) DFT (mil) Caratane 18 Carbomests | Carpoxane cpr | caraine | wa | Ruston! nee | osas | OS 2000) 2050 soso | 2080 2 WA | retox ; Tanetock ses | peo Sener’ | Areroatssow | 5 45 | “Sener | sx 700! SPT 05-15 40-60 ii WA Taetare Ttesea $14 | temaoral rnewonseoo! | "sory | as4s | enone’ | Instng 7a 20-30 “oe 1s below 250°F 1 Thus system can be used over ighly adhered, aged coatings with DPT over 16 mul where the operating tempera Table 22 - Coating system BP-TSA (to 1000°F) ‘SSPC DFT surface Surface ‘Ast coal Sealer coat! total prep. Product profile (mil) DFT (mil) DET (mil) (i) ‘Thermal Spray TSA) See Note 1/ SPs ‘Aluminum “ 120-140 10-25 15-165 Nee 1 Scalers can be applied te improve corrosion resistance ot for aesthetics sfeolr is desired Contact Coating Specialists for deta 2. Ths system works wel on high temperature nes that ares constant wetted service such asdf zones A Page 21 of 21