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619 Audio Bridge

Applications Document

Handbook Index No. 71


Copyright 2005
Omnitronics Pty. Ltd.
All rights reserved
This document or any parts thereof may not be reproduced in any form, on any media, or for any
purpose, without prior written approval by Omnitronics.
Omnitronics reserves the right to make changes to any product herein to improve reliability,
function or design. All specifications are subject to change without notice

omnitronics
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15 HECTOR ST., OSBORNE PARK
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619 Audio Bridge Applications Document

This page purposely left blank

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619 Audio Bridge Applications Document

Foreword
This document was produced by Omnitronics Pty Ltd, referred to here as the Company. The
Company reserves the right to vary specifications of the product or system described within it
without notice. The reader therefore may wish to establish the issue and revision status and the
position titles of the personnel responsible for its preparation and approval. This information can be
found on the Revision Status page. Not withstanding any specific policy contained herein, the
Company will review the content of the document as and when a change to the product or system it
describes warrants it.
Further, if this document is issued in electronic format, and the currency of it is established as an
earlier revision, the reader may wish to contact Omnitronics Pty Ltd for the latest revision.

Omnitronics Handbooks

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619 Audio Bridge Applications Document

Revision Status
Prepared by: C.M. Cole
Authorised by:
Rev No

Date

1.10

03/05/2005

Affected
Pages
All

1.11

10/06/2005

25 onwards

Revision Description

Approved

Original Print.
Inserted new information supplied by Alan
Parker.

Note: Rev No = n.nn (issue. Revision)


Please report any errors or omissions in this manual to Omnitronics Pty Ltd so that they may be
corrected in later issues.

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Contents
THE 619 PRODUCT RANGE

WHAT IS AUDIO BRIDGING?

10

THE BRIDGING MATRIX


A RADIO APPLICATION

10
11

SIGNALLING EXPLAINED

12

TRANSFORMER BALANCED AUDIO


E&M
CTCSS
SELCAL
IN-BAND KEYING
DTMF
V.23 MODULATION

12
12
12
12
12
13
13

E&M CONFIGURATIONS

13

E-LEAD MUTE (COS) INPUT OPTIONS


USING RELAY CONTACTS AS EXAMPLES
M-LEAD (PTT) OUTPUT OPTIONS
USING RELAY COILS AS EXAMPLES
E&M OPTIONS (USING COMPONENTS AS EXAMPLES)
E-LEAD MUTE (COS) INPUT OPTIONS
M-LEAD (PTT) OUTPUT OPTIONS
CONNECTING TO +5V SUPPLIES

13
14
15
15
16
16
17
18

AUDIO INTERFACING

19

BALANCED/UNBALANCED CONNECTIONS
IMPEDANCE CONSIDERATIONS
AUDIO LEVELS

19
19
19

619EI

20

HARDWARE
FEATURES
ADVANTAGES
BENEFITS
COMPETITIVE ADVANTAGE
TARGET MARKETS
SETUP & OPERATION
LEVEL ADJUSTMENTS
BRIDGE CONFIGURATION
LEVEL METER
MUTE (COS) ENABLE SWITCH
INDICATORS
DIP SWITCH SETTINGS

20
21
21
21
21
21
22
22
22
23
23
23
24
5

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619BR BRIDGE ROUTER

24

619SRI

27

INTEROPERABILITY & REMOTE CONFIGURATION


THE MONITORING AND CONTROL OF A REPEATER SITE
REMOTE AUDIO LEVEL ADJUSTMENT
HARDWARE
FEATURES
ADVANTAGES
BENEFITS
COMPETITIVE ADVANTAGE
TARGET MARKETS
FUNCTIONAL OVERVIEW
LINE AUDIO IN/OUT
MICROCONTROLLER
VOX/CTCSS/IN-BAND DECODERS
CTCSS/IN-BAND ENCODERS
DTMF
SELCAL DECODER
V.23 MODEM
TONE GENERATOR
REAL-TIME CLOCK
FRONT PANEL USER INTERFACE
AUXILIARY I/O
DATA PORT
DIAGNOSTIC I/O
DYNAMIC HUB CONFIGURATION
SOFTWARE FEATURES
LINK PATH CONFIGURATION (PRIMARY)
LINK PATH CONFIGURATION (OPTION A)
INPUT SIGNAL REQUIREMENTS
OUTPUT SIGNALLING
TIMINGS
HEARTBEAT/VOTING
AUDIO LEVELS

27
27
28
28
29
29
29
29
29
30
30
30
30
30
30
30
31
31
31
31
31
31
31
32
32
32
33
33
34
35
35
36

TYPICAL 619SRI APPLICATIONS

37

SYSTEM SPLITTING ON-DEMAND


YOUR NEED
OMNITRONICS SOLUTION
FAST LINK KEYING
YOUR NEED
OMNITRONICS SOLUTION
SYSTEM TUNING IN VOTING NETWORKS
YOUR NEED
OMNITRONICS SOLUTION
CONVERSION OF KEYING/SQUELCH MECHANISMS
YOUR NEED
OMNITRONICS SOLUTION

37
37
37
38
38
38
39
39
39
40
40
40

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Acronyms used in this handbook

COS
CCIR
CTCSS
DHC
DTMF
E&M
FSK
GUI
HF
LCD
LED
I/O
PC
PTT
RU
RX
SELCAL
SRI
TX
UHF
VHF
VOX

Carrier Operated Squelch (also known as COR Carrier Operated Relay)


International Radio Consultative Committee
Continuous Tone Coded Squelch System (also known as QT Kenwood systems)
Dynamic Hub Configuration
Dual Tone Multi Frequency
Ear and Mouth
Frequency Shift Keying
Graphical User Interface
High Frequency
Liquid Crystal Display
Light Emitting Diode
Input Output
Personal Computer
Push To Talk
Rack Unit
Received Signalling
SELective CALling System
Smart Radio Interface
Transmit Signalling
Ultra High Frequency
Very High Frequency
Voice Operated Switch

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619EI Audio Bridge (front view)

619EI Audio Bridge (rear view)

619SRI Audio Bridge (front view)

619SRI Audio Bridge (rear view)

The 619SRI is
software driven

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The 619 Product Range


The 619 Series of Audio Bridges are a family of products designed to help Systems Integrators and
fleet operators build and manage radio communications networks.
There are two main versions of 619 Audio Bridges:
The 619EI
The 619SRI
Each device has ports that support four-wire audio and E and M signalling. The audio ports are
balanced with 600-Ohm transformer coupling. This provides isolation between devices and virtually
eliminates ground noise and induced signals. The E & M facilities also provide isolation and can be
configured for relay control or opto (voltage) input/output. Links also allow both inputs and outputs
to be configured to source or sink power.
The 619EI is a six-port device with manual setup through front panel switches and level adjustment
pots. It provides basic interoperability and remote re-configuration through add-on devices.
The 619SRI is a fully featured eight-port device that incorporates a variety of signal processing and
control techniques, and is user configurable through PC software. It supports CTCSS steering, in-band keying
and VOX operation. It can also be controlled through SELCAL and DTMF commands and be re-configured
over the air using FSK data.
The following table highlights the differences between the two versions of product.

Features
Number of ports
4-Wire audio
E & M options
Level adjustment
Status indication
Input-to-output setup
CTCSS detection/steering
In-band Keying
VOX operation
SELCAL & DTMF control
RS-232/485
Microprocessor control
Site monitoring inputs

Heartbeat voting
Tone generator
Real-time clock
V.23 modem (FSK data)
1 RU size
Relay Outputs

619EI
6
Y
Y
Hardware
Front panel LEDs
via front panel switches
N
N
N
N
N
N
N

N
N
N
N
Y
N

619SRI
8
Y
Y
Software
Text based LCD
via GUI software
Y
Y
Y
Y
Y
Y
Y (2 Analog inputs 0 to
16Vdc, & 8 Voltage digital
inputs +5V to +30Vdc)
Y
Y
Y
Y
Y
Y (2 Relay Outputs)

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What is Audio Bridging?


Audio bridging comprises audio mixing and audio routing. Fundamentally, audio bridging is the
function of combining (or mixing) a number of analog audio signal sources together to form a
mixed product. Additionally, bridging must allow for balancing the levels of the different audio
sources prior to mixing. In radio systems, audio bridging also involves combining control signals,
such as the Mute (COS) output from each source radio to form a control PTT signal.
Omnitronics audio bridges extend these basic functions even further to provide audio routing.
Audio bridging, on its own, is of limited value. However, by incorporating a switching matrix,
Omnitronics audio bridges add value by providing a programmable routing function. This allows
users to setup a number of input to output configurations and change these configurations, easily,
when required.

The Bridging Matrix


At the core of every Omnitronics Audio Bridge is a bridging matrix. The bridging matrix comprises
a switch matrix with transmit-side mixers. The following diagram shows this concept, in simple
form, using a four-port bridge.

GAIN CONTROL
4-1

GAIN CONTROL
MIXERS

1-1

PORT 1 IN

PORT 1 OUT
4-2

PORT 2 IN

PORT 2 OUT
4-3

PORT 3 IN

PORT 3 OUT

PORT 4 IN

PORT 4 OUT

Each input (Port n IN) can be considered to be the received audio and the COS signal from a source
such as a radio. In the centre is the matrix that specifies the routing configuration and controls the
transmit-side mixers. The output side can be considered to comprise of the transmit-audio and PTT
signal. In this example, we see that (Port-4 OUT) is configured to transmit the mixed received audio
from (Ports 1, 2 and 3 IN) through switches 4-1, 4-2 and 4-3. Furthermore, the (Port 1 IN) received
audio is routed through switch 1-1 to (Port 1 OUT) [repeater function] and to (Port 4 Out) through
switch 4-1.
By changing the configuration of the switches, the mixing products and routing destinations can be
altered. With the 619 range of bridges the switching matrix may be set manually by the user or
controlled through software, depending on the version of product used.

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619 Audio Bridge Applications Document

A Radio Application
The Omnitronics 619 Audio Bridges can be used for a multitude of applications but their primary
application is the combining and linking of repeaters, links and other audio sources at remote sites.
A typical application may involve the bridging of radio systems from different manufacturers and in
different bands. Each radio may be part of a link or repeater and may also use different electrical
interfaces. This is a typical requirement for interoperability and can be implemented in any 619
Audio Bridge.

Nokia
Microwave

Kenwood
UHF

Motorola GM3xx
UHF

Voltage E&M
Switched GND
& Power

MTR 2000
VHF Repeater

Audio Bearer
Contact E
Voltage M

11.516V
+ -

500mA

Port 6
8

Port 5
1

Port 1 - 6 Connections

Contact E&M

Port 4
1

1,2 PTT contact (M)

Port 3
8
3,6 Tx Audio

Voltage E&M

Port 2
1

4,5 Rx Audio

Electrical Interface

Port 1
8

Sub Audible & I/O

7,8 Mute Signal (E)

619EI
The audio and control ports of the 619 range support a variety of electrical interfaces. No matter
what the application is or what type of radio system is involved, the 619 Audio Bridge will provide
a standardised way of interconnecting devices.

11

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Signalling Explained
Transformer Balanced Audio
The four-wire E&M ports of each product in the 619-range use balanced 600ohm audio, through
transformer coupling. Each pair of wires provides either a transmit or receive path, and enables
full-duplex communications. There is a dedicated pair for transmit and a dedicated pair for
receive.
There are several advantages in using transformer coupling. Firstly, it provides the most flexible
way of interconnecting different types of equipment and can easily convert balanced signals to
unbalanced signals. Secondly, it significantly reduces ground noise and unwanted induced signals.
Thirdly, it electrically isolates equipment from each other, thereby reducing the risk of damage.
The use of 600ohm impedance derives from its historical success in the telephony world where long
lines could be driven with minimum losses and acceptable echo performance. These days, the
benefit of using 600ohm impedances is that it provides an internationally standardised method of
interconnecting equipment from different manufacturers without worrying about mismatched line
levels.

E&M
E&M signalling is a telephony term derived from Ear & Mouth. For each port, the M lead is for
signalling out and the E lead is for signalling in (from the remote device).
In typical E&M installations, the E and M leads are open during inactivity. When signalling out, the
M lead is connected to ground. When the remote device wishes to signal in, it grounds the E lead.
With the 619 range, various other methods of controlling and detecting E and M signals are also
available.

CTCSS
Continuous Tone Coded Sub-audible Squelch (CTCSS) is a method used to prevent interference
from signals on the same frequency and increase loading capacity within a network. Specifically,
CTCSS is used to qualify a received signal. Transmitting the voice or data signal with a tone below
300 Hz and then having the receiver look for the tone does this. Typically, CTCSS tones range
from 67 Hz to 254 Hz.

SELCAL
Selective Calling (SELCAL) is a scheme that uses a sequence of tones to address (or select) a radio
or group of radios within a network. A SELCAL sequence usually consists of five sequential
audible tones, each with a fixed duration of 20mS to 100mS. There are several schemes available
but the most popular is 20mS CCIR.
SELCAL is also a convenient way of transmitting simple commands and device status. This feature
is used in the 619SRI for remote control.

In-band Keying
In-band keying is a method that is used to effectively send a PTT signal on the same channel (or
wire) as the voice or data signal. The in-band PTT signal is usually a tone in the upper region of the
audio band. Typical values used include 2500, 2600 and 2970 Hz.
In-band keying is commonly used in networks that support 2-wire leased or private line connections
and four wire applications to base or repeater sites.
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619 Audio Bridge Applications Document

DTMF
Dual Tone Multi-frequency (DTMF) is normally used to send dialling information over the
telephone system by encoding each digit in a mixed pair of audible tone frequencies. Since DTMF
provides a reliable means of transmitting digits, it is also suitable for use in radio systems and is
readily available on most radios and consoles.
DTMF sequences can be used to control certain functionality of the 619SRI and to report status.

V.23 Modulation
V.23 is an FSK modulation scheme that was introduced by CCITT. It provides a mechanism to send
data over a radio by encoding binary values into two distinct tones. V.23 modems convert serial
data at 1200 baud into radio tones and vice-versa.
The 619SRI is equipped with a V.23 modem to facilitate device configuration and control over the
air, from a host computer.

*******

E&M Configurations
The following information applies to both the 619EI and the 619SRI. It shows how the E & M lines
of the 619 range can be interfaced to various types of equipment. The information is presented on
two levels:
A conceptual level using relay contacts and coils
A practical level using typical circuitry

E-lead Mute (COS) Input Options


The options available for the E-Lead Mute (COS) inputs are configured using Link A and Link B. A
configuration diagram and rear panel view of each option is shown below. Individual options may be
configured for each available port.
All ports use RJ45 US Modular 8-way connectors

RJ45
US Modular 8-way Connector
(arrow shows direction of plug to socket)

See the diagrams on the following pages


13

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Using Relay Contacts as Examples

Warning, incorrect link settings can connect an external supply to ground


External to 619 Audio Bridge

Internal of 619 Audio Bridge


+10V

Link A

CONTACT

RJ45
Pin 7

E
(Mute I/P)

Link B

Header
1

0V
Opto

Pin 8

3
D C B A

D C

0V

+10V

VOLTAGE
(default)

Header

Link A

E
(Mute I/P)

RJ45
Link B

Pin 7

0V

External supply
+5V to +30V

Opto
Pin 8

3
D C B A

D C

0V

+10V

Header

Link A

SWITCHED GROUND

RJ45
OPEN

Pin 7

Link B

0V

E
(Mute I/P)

D C B A

Opto

External switched ground


Pin 8

D C

0V

A
+10V

0V

Header
Link A

RJ45

SWITCHED POWER

OPEN

+V

Link B

Pin 7

0V

External supply
+5V to +30V

Opto
Pin 8

0V

E
(Mute I/P)
Note:
Configurations A & B require
a common return path for 0 volts
0V

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3
D C B A

D C

619 Audio Bridge Applications Document

M-lead (PTT) Output Options


The options available for the M-Lead (PTT) outputs are configured using Link C and Link D. A
configuration diagram and rear panel view of each option is shown below. Individual options may be
configured for each available port
Using Relay Coils as Examples

Warning, incorrect link settings can connect an external supply to ground


External to 619 Audio Bridge

+V

Internal of 619 Audio Bridge

External Supply (Max +30V)


+10V

M
(PTT Out)

CONTACT
(default)

Link C

RJ45

Header

Pin 2
Link D

3
D C B A

D C

0V
Pin 1

+10V
Link C

VOLTAGE

Header

RJ45
Pin 2
Link D

M
(PTT Out)

3
D C B A

D C

0V
Pin 1

+10V

SWITCHED GROUND
+V

External Supply (Max +30V)

Header

Link C

RJ45
Pin 2
OPEN
Link D

M
(PTT Out)

2
3

3
D C B A

D C

0V
Pin 1

+10V
Link C

Header

RJ45
OPEN

Pin 2
Link D

SWITCHED POWER

3
D C B A

D C

0V
Pin 1

M
(PTT Out)

Note:
Configurations A & B require
a common return path for 0 volts
0V

15

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E&M options (using components as examples)


E-lead Mute (COS) Input Options
The options available for the E-Lead Mute (COS) inputs are configured using Link A and Link B. A
configuration diagram and rear panel view of each option is shown below. Individual options may be
configured for each available port

Warning, incorrect link settings can connect an external supply to ground


External to 619 Audio Bridge

Internal of 619 Audio Bridge


+10V

Link A

CONTACT

RJ45
Pin 7
Link B

Header
1

0V
Opto

E
(Mute I/P)

Pin 8

D C

0V

VOLTAGE
(default)

+10V

+V

Header

Link A

RJ45
Link B

Pin 7

External supply
+5V to +30V

0V

E
(Mute I/P)

3
D C B A

Pin 8

3
D C B A

Opto

D C

0V

+10V

Header

Link A

RJ45
OPEN

Pin 7

Link B

SWITCHED GROUND

0V
D C B A

Opto

Pin 8

D C

0V

E
(Mute I/P)

+10V

Header

0V

SWITCHED POWER

Link A

RJ45
OPEN

Link B

Pin 7

External supply
+5V to +30V

+V

0V
Opto
Pin 8

0V

B
E
(Mute I/P)
0V

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Note:
Configurations A & B require
a common return path for 0 volts

16

3
D C B A

D C

619 Audio Bridge Applications Document


M-lead (PTT) Output Options
The options available for the M-Lead (PTT) outputs are configured using Link C and Link D. A
configuration diagram and rear panel view of each option is shown below. Individual options may be
configured for each available port

Warning, incorrect link settings can connect an external supply to ground


External to 619 Audio Bridge

Internal of 619 Audio Bridge

+V

CONTACT
(default)

+10V

Link C

RJ45

Header

Pin 2

M
(PTT Out)

External Supply
(Max +30V)

Link D

3
D C B A

D C

0V
Pin 1

+10V

VOLTAGE

Link C

OPTO

Header

RJ45
Pin 2
Link D

M
(PTT Out)

3
D C B A

D C

0V
Pin 1

+10V

SWITCHED GROUND
Header

Link C

RJ45

+V

Pin 2
OPEN
Link D

2
3

3
D C B A

D C

0V
Pin 1

M
(PTT Out)

External Supply
(Max +30V)

+10V
Link C

Header

RJ45

0V

OPEN

SWITCHED POWER

Pin 2
Link D

OPTO

3
D C B A

D C

0V
Pin 1

M
(PTT Out)

B
0V

Note:
Configurations A & B require
a common return path for 0 volts

17

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Connecting to +5V Supplies
In the event that a connection from the audio bridge to an open collector configuration (active low)
with a +5 volt supply is required, the following configuration may be used.

External to 619 Audio Bridge

Internal of 619 Audio Bridge


+10V

Header

Link A

+5V

RJ45
Pin 7

Link B

0V
Opto
Pin 8

E
(Mute I/P)
0V

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18

0V

D C B A

D C

619 Audio Bridge Applications Document

Audio Interfacing
Balanced/Unbalanced Connections
The simplest audio connection is when the equipment to be connected has 600ohm balanced line
input and output audio connections.

Equipment to be connected

RJ45
Pin 4
Pin 5

619 EI/SRI
Audio
In

RJ45
Pin 3
Pin 6

Audio
Out

If the equipment to be connected has unbalanced inputs and outputs, the connections are made as
shown below.

Equipment to be connected

0V or GND or -ve

RJ45
Pin 4
Pin 5

619 EI/SRI
Audio
In

RJ45
Pin 3
Pin 6

Audio
Out

Impedance Considerations
The 619 bridge is designed to connect to 600ohm lines on the input and output. If the customers
equipment has a high impedance input, the level from the bridge may need to be decreased to avoid
distortion. Conversely, If the customers equipment has a low impedance output, the attenuation on
the bridge output may need to be increased.

Audio levels
The best level for the 619EI is around 13dBm but it can have anything from -20dBm to +4dBm.
A level of 13dBm is approximately 0.5 volt peak to peak or 175mVrms, when the impedance is
600ohms

19

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619EI
The 619EI unit has six independent 4 Wire plus E & M ports. Each of the ports provides input level
adjustment and output level adjustment. Using links, the E & M lines are fully client configurable
for the various combinations of electrical protocol. These E & M links are accessed via removal of
the rear panel of the product.
Indicators are available on the front panel to show the devices status. There is an LED level meter
and individual LEDs for each Mute (COS) and PTT input and output. The level meter is also a very
useful tool for aligning the system to connected equipment.
The 619EI also has a remote control interface port, accessed via the rear of the product. A DB37
connector provides external control of each of the units switching combinations.

Hardware
Front View

Front View with front panel removed

Rear View

Rear View with rear panel removed

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Features

Six independent audio ports


Balanced four-wire audio with E&M signalling
Isolated inputs/outputs with transformers, relays and opto-couplers
Input-to-output configuration (bridging) via front panel switches
Input and output levels adjustable from the front panel
Calibrated LED bar graph with switch selectable audio source
Remote control via rear panel DB37
Mute (COS) disable facility for audio bearer circuits
Single 12V DC supply

Advantages
Allows various types of radios and audio equipment to be easily interfaced together.
Provides isolation between connected devices
Configuration can be done on site using simple tools and the built-in display

Benefits
Provides a standardised method of interfacing radio equipment
Provides an affordable level of interoperability between different organisations and disparate
radio systems.

Competitive Advantage

Easy to understand
Simple to configure
Proven reliability
Low cost

Target Markets

Emergency services/public safety


Power/Water utilities
Telecommunications providers
Mining companies

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Setup & Operation


Level Adjustments
The transmit and receive signal levels are factory set to -20dBm. All adjustments can be made
externally via potentiometers accessible from the front panel when the cover plate has been
removed.
Front View with front panel removed

For each port there are input & output


Audio Level adjustment pots (TX & RX)

Bridge Configuration
The bridges mixing and routing configuration determine the input to output links. However, the
619EI allows this to be easily setup through DIP switches on the front panel. There is a bank of DIP
switches for each input. To route inputs to outputs set the appropriate switch to the ON position.
See the example on page 24

For each port there is an 8-way DIP switch


that sets up the links

Port 1

Port 2

Port 3

Port 4

Port 5

Port 6

Input Port #1

Input Port #2

Input Port #3

Input Port #4

Input Port #5

Input Port #6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

ON

ON

ON

ON

ON

ON

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

619EI DIP Switches

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Level Meter
The level meter indicates the level from a single input or from multiple inputs as selected by the
DIP switches labelled 'Meter'. Where multiple inputs are monitored the meter will indicate the
algebraic sum (both voltage and phase are significant) of the input levels.

Level Meter. Source audio is


controlled via DIP switches

Mute (COS) Enable Switch


Normally, audio should be routed to output ports only when the input Mute (COS) is active. This
function prevents noisy lines being permanently connected to the bridge. This is controlled via the
input ports Mute (COS) Enable DIP switch.
However, disabling this function on a port allows audio bearer circuits to be mixed and routed,
without an active Mute (COS) input. A very useful feature when connecting HF radios where there
is no mute output.

Switch 7 is the Mute (COS)


Enable switch (1 for each port)

Indicators
The LEDs on the front panel provide an indication of:
Power
Mute (COS) inputs active
PTT outputs active

Status LEDs

LED Level
Meter

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DIP Switch Settings
Example
PTT
Outputs
Port 1 Port 2 Port 3 Port 4 Port 5 Port 6
Port 1
Port 2
Port 3

Mute
Inputs

Port 4
Port 5
Port 6

Port 1

Port 2

Port 3

Port 4

Port 5

Port 6

Input Port #1

Input Port #2

Input Port #3

Input Port #4

Input Port #5

Input Port #6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

ON

ON

ON

ON

ON

ON

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Switch 7
(Mute Enable)

Switch 8
(Meter)

In the example shown above, Mute (COS) Input Port 1 will generate a PTT Output on Ports 2, 3, 4
and 5. Mute (COS) Input Port 2 will generate a PTT Output on Ports 2 and 6 while a Mute (COS)
Input on Port 3 will generate a PTT Output on Ports 4 and 5. The DIP switch settings relate to the
matrix shown above the DIP switches.

619BR Bridge Router

The 619BR Bridge Router interfaces to the 619EI and when installed is contained within the 619EI
enclosure. Essentially the router is a 6-channel diode and link matrix that allows for a hard wired
configuration to be set up in place of one that can be setup via the DIP switches located on the front
panel of the 619EI. Note that when the router is installed the channel DIP switches on the front
panel of the 619EI are all set to OFF. Switches 7 & 8 are set to ON, for the ports in use.
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619 Audio Bridge Applications Document


Provided on the bridge router is a single pin that, when connected to ground, can change the
configuration of the 619EI bridge. This very simple operation allows the bridge to carry out a basic
change in audio configuration.

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619 Audio Bridge Applications Document

619SRI
The 619SRI is an eight-port smart radio interface/interconnect. It is a third generation product that
has evolved from Omnitronics successful and proven line of audio bridges. Expanding on the basic
functionality of the 619EI, this device provides a number of powerful and useful features that can
be used to build, maintain and add value to both fixed and dynamic radio networks.
Using Omnitronics proprietary technology called DHC (Dynamic Hub Configuration), the
device brings together CTCSS, In-band keying, VOX, SELCAL and DTMF, with a number of
programmable configuration overlays. This provides users with the ability to dynamically configure
radio networks to suit operational requirements and, through a Windows graphical user interface,
makes radio interconnection easier than ever.
Interoperability & Remote Configuration
Industry & Public Safety organisations demand efficient communications networks where
interoperability between networks and between communications medium is of paramount
importance. The 619SRI bridge provides the capability to interconnect radio networks and
communications mediums simply, reliably and cost effectively. The bridge is completely
independent of radio manufacturer, radio frequency band and of communications medium.
Therefore interconnection between radios, microwave bearers, satellite-links, and phone networks
are all possible using the bridge. This level of interoperability is ideally suited to all existing radio
networks that require a simple upgrade to converge the immediate demands of communications
networks.
Once the bridge configuration software program has been loaded, control of the network will
normally be through the bridge ports and from remote devices. This interoperability and
functionality can be organised in such a way as to achieve local control (at the scene of an
accident), or even states-wide to manage a natural disaster.
At the touch of a button, a supervisor's radio or mobile can easily change the communications
operating mode of a bridge to join, or to separate network operation. This means that a supervisor
will not require hardware extra to his radio a radio with SELCAL or DTMF capabilities.
The Monitoring and Control of a Repeater Site
The 619SRI bridge has been designed with local inputs and outputs. When installed at a repeater
site, critical site functions can be monitored and controlled without the need for additional
equipment. Digital and analogue inputs can monitor base radio and site functions, ie a battery alarm
and RF output power to name just two. This information can be collected and centralised in a single
location using the existing radio infrastructure. This means that the operational status of a network
can be reported to a system supervisor periodically.
Relay control functions in the bridge gives a supervisor the ability to change the operational mode
of a repeater site. For example, to change a main base-radio to standby-radio for testing, check
battery voltage, or even to start up a generator.
The 619SRI diagnostic functionality provides a supervisor with a monitoring and control
functionality that is simple to use; is without the need for additional hardware and does not consume
valuable sub-rack space at a repeater site. See Omnitronics web site and documentation for further
information on centralised reporting options.

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Remote Audio Level Adjustment
Most repeater sites are placed at remote locations and can be difficult to service. The 619SRI bridge
is capable of being configured remotely through an existing radio network, or via the telephone
network. Network audio level adjustment is now simplified and can be adjusted from a supervisor's
workshop. Thus saving a technician's valuable time and the fuel costs incurred in visits to a repeater
site.
When using the radio network for configuration changes, telemetry audio in-band FSK data is used.
There is no additional network infrastructure required for this mode of operation. If a repeater site
has access to the telephone network via a landline or GSM, then standard modems can be used to
provide an RS232 link to the 619SRI bridge. The front panel programming port becomes a simple
interface to the remote location.
The 619SRI software program provides the ability to dial a telephone number and access all
features of the bridge, as if the bridge was connected locally. This method of configuration provides
a high level of security for configuration changes with additional security provided by enabling the
'security key' check-box in the software program. An added feature is that no additional 'traffic load'
is added to a busy network.
The ability to configure remotely the 619SRI bridge provides a communication manager with a
system tool that has unparalleled flexibility and network control options.

Hardware
Front View

Access to
diagnostics signals

Simple menu control


buttons

RS232 for
programming &
configuration

2-line by 16character
LCD display

Rear View

12Vdc power

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4-wire E&M ports for radio connection

28

I/O for auxiliary monitoring

619 Audio Bridge Applications Document

Features

Eight audio ports


4-wire balanced 600 ohm audio with E&M signalling
Isolated inputs/outputs
Multiple input/output electrical configurations
Supports CTCSS, DTMF and SELCAL
Audio level settings, digital & remote
VOX operation
DHC technology provides dynamic linking across ports
Software configuration over radio or RS-232 LCD front panel

Advantages

Interconnect radio equipment with disparate electrical interfaces


Interconnect disparate radio networks (ie. HF, VHF, UHF)
Supports multiple/independent CTCSS and in-band tone devices
Change a radio networks configuration dynamically
Perform fast CTCSS input to output keying
Can be controlled via remote SELCAL or DTMF
Adjust timings on individual ports to suit the radio network
Control network functions according to the time of day
Remotely control and maintain the unit via existing links
Compatible with the Omnitronics Argus Telemetry system.
Software is field re-programmable

Benefits
Provides a standardised method of interfacing radio equipment
Provides an affordable level of interoperability between different organisations and disparate
radio systems.
Reduces the cost of adding additional hardware and increases system flexibility
Reduces traffic at repeater sites thereby improving system performance.
Allows networks to be re-configured to meet peak or after hours traffic demands
Eliminates long delays in multi-hop links, thereby increasing performance.
Reduces the time required to perform maintenance and improve the performance of voting
networks

Competitive Advantage

High level of flexibility


Remote configuration via existing audio links
Easy to configure the devices operation
Proven reliability from the same product family
Highly cost effective

Target Markets

Emergency services/public safety


Power/Water utilities
Telecommunications providers
Mining companies

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Functional Overview
8 Lines

8 Lines
8x8
Bridge Matrix

Gain/Attenuation.

VU Meter

8-line
VOX
CTCSS/In-band
DECODE

Real time clock

8-line

SELCAL
DECODE

Microcontroller

CTCSS/In-band
ENCODE

TONE
GENERATOR

DTMF
DECODE

DTMF
ENCODE

V.23
DECODE

V.23
ENCODE

Diagnostic Input/Output

Aux. Input/Output

Audio In/Out, PTT Analog, Digital In, Relay Out

LCD + Keys

RS-232/485

User I/F

Front Panel DB9

Line Audio In/Out


Receive and transmit audio for each of the eight ports have programmable level adjustment over
a wide range of levels. Adjustments can be made remotely over the air or through a data link. E&M
options cater for many Mute (COS) and PTT configurations.
Microcontroller
The microcontroller uses FLASH memory and the software is field upgradable.
VOX/CTCSS/In-band Decoders
Each port has a dedicated signal detector that supports CTCSS and in-band keying tones. It also
provides a VOX function for use with HF radios or audio bearers. The CTCSS tones are
programmable on a per-port basis.
CTCSS/In-band Encoders
Each port has a dedicated signal generator that can transmit programmable CTCSS and in-band
keying tones. The transmitter section works independently of the receiver section, allowing CTCSS
translation and signal protocol conversion.
DTMF
A DTMF transceiver provides the ability to control functions of the 619SRI remotely. The decoder
acts on the mixed audio input to the unit. The encoder can be switched into one or more of the
output ports.
SELCAL Decoder
In a similar manner to the DTMF function, the signal detector of Port-8 can be configured to
remotely control the 619SRI. The decoder uses the mixed audio input to the unit.
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V.23 Modem
The V.23 modem enables packet data to be transmitted to the unit through the radio at 1200 baud.
This allows users to re-configure the 619SRI remotely from a personal computer using the
Omnitronics 619SRI Graphical User Interface. The modem also allows the on-board inputs and
outputs to be monitored or controlled using a telemetry system.
Tone Generator
A dual fixed tone generator provides two common frequencies: 460Hz and 700Hz. These are used
by the system to provide audible confirmation for remote requests.
Real-time Clock
The real-time clock enables the user to schedule heartbeat or voting tones over a specific 24-hour
period.
Front Panel User Interface
A two line, 16-character-back-lit LCD panel shows the status of the system. It displays the inputs
active, outputs active, current configuration and received audio level (mixed). Simple menu/display
control is achieved through three buttons near the LCD.
Auxiliary I/O
There are two analog and eight opto-isolated digital inputs. The digital inputs may be optionally
used to perform dynamic switching functions. However, they can also be used with the analog
inputs for site monitoring purposes. Two relay outputs are also available for pre-programmed
functions or for manual remote control.
Data Port
The data port provides a 9600-baud communications over either RS-232 or RS-485. This is the
main method used to configure the unit from a PC.
Diagnostic I/O
Front panel connectors provide access to the radio network for the technician on site. Received
audio may be monitored and a microphone /PTT input allows the technician to transmit to one of
the eight ports. An internal transmit test tone facility can also be initiated through the user
interface.

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Dynamic Hub Configuration


The 619SRI may be programmed with eight input-to-output configurations, as opposed to the single
standard configuration of the 619EI. However, the real difference between the two products lies in
the way in which configurations are implemented. Using DHC technology, 619SRI configurations
may be altered dynamically according to input conditions thereby allowing the device to perform
functions such as CTCSS steering.
Fundamentally, DHC technology provides two base configurations and six overlays. The overlays
can be invoked by Change Events to dynamically make or break link paths in the base
configuration. A change event can be a digital input, a received CTCSS tone, a received in-band
keying tone (ie. 2600Hz) or a DTMF or SELCAL command.

Software Features
To achieve such a high level of flexibility, the 619SRI provides a multitude of hardware and
software features that are programmed into the device using a Windows application. This section
provides a quick overview of the 619SRI Graphical User Interface the tool that is used to
configure all of the functions of the 619SRI including link paths, input signal requirements, output
signalling, delays and audio levels.

Link Path Configuration (Primary)

The above example shows a base configuration (Primary) with all ports in a repeater mode. In this
example all input ports are linked to their associated output ports. Mute (COS) Input port 1 is linked
to PTT Output port 1; Mute (COS) Input port 2 is linked to PTT Output port 2 etc.
See also the example on the following page.

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Link Path Configuration (Option A)

The above example shows configuration (Option A). In this example Mute (COS) Input ports 1 to 4
are as shown in the previous example. However, in the example shown above the link between
Mute (COS) Input port 5 and PTT Output port 5 is now broken as are the links between Mute
(COS) Input ports 6 to 8 and PTT Output ports 6 to 8. Mute (COS) Input ports 5 to 8 are now all
linked to PTT Output port 1.
The two Base configurations are known as Primary and Secondary. The optional (overlay)
configurations are known as Option-A through to Option-F.
The Secondary configuration has special significance as it can be easily invoked through remote
commands and is governed by the System Split feature.
Input Signal Requirements
As part of input control, the Port Functions tab controls two fundamental operations:
Determines whether an input needs to be qualified
Specifies whether the audio matrix should be dynamically altered

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Input Qualification
Each input signal can be accepted based on Mute (COS) alone or on reception of a preset CTCSS
tone, digital CTCSS or in-band keying frequency.
Dynamic Switching
Once a signal is qualified, it can be configured to cause a temporary change in the base
configuration by invoking one of the six optional overlays. The change will, generally, remain in
effect until the input is removed.
Other options covered by this section include the ability to perform fast CTCSS keying for links
and the ability to group a number of ports together on a First-In-First-Served basis.
Output Signalling
The output Control tab allows the user to specify whether a tone should be mixed in with the
outgoing audio. The tone can be specified as a CTCSS tone or as an in-band tone.

The user can also specify that the outgoing tone should be the same as the tone that was detected
(Follow Input). The actual signal that is generated depends on the input condition that caused the
output PTT to activate. For example, if an in-band qualified input causes the PTT to activate then
the same in-band signal will be generated on the output. Similarly, if a CTCSS qualified input
causes the PTT to activate then the same CTCSS frequency will be generated on the output.

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Timings

For each port, the user can add delays to the incoming Mute (COS) signal or the outgoing PTT
signal. This is useful in networks where some form of voting is used.
Other features include the ability to apply a Soft key-off to CTCSS enabled outputs and a System
Split timer. The System Split timer allows the system to automatically revert back to the
Primary configuration after a preset period of time.
Heartbeat/Voting

The user can setup a heartbeat or voting schedule on required ports. When enabled, the system will
generate a PTT with or without an audible tone. The interval and duration of the tone is
configurable. In addition, each output can be selectively tagged with a CTCSS or in-band
frequency.
Transmissions can be scheduled to run around the clock or during certain periods only. For example
voting transmissions can be disabled during the off-peak hours of 8.00pm and 6.30am to conserve
power at solar sites.

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Audio Levels
The 619SRI uses digital potentiometers to provide gain or attenuation of all receive and transmit
levels. These are set through the Levels tab. Port receive inputs, transmit outputs and
CTCSS/in-band TX levels for each port are displayed in decibels. DTMF, V.23 and HI/LO tone
levels are also set at this tab.

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Typical 619SRI Applications


System Splitting On-demand
Your Need
Temporarily change the configuration of a radio network remotely to meet some pre-determined
operational requirement.
Omnitronics Solution
The 619SRI provides natural support for this function through the System Split feature. Two base
configurations (link paths) can be programmed, with the Secondary configuration set to reflect the
alternative network structure that is required. Network operators are then capable of switching
between configurations with ease.
Features
Remote configuration selection through SELCAL or DTMF
Split System timer feature for automatic reversion to the Primary configuration.
Benefits
Radio network can be re-configured to meet peak traffic demands

The link to the


repeater was
split on demand
UHF Repeater
Link

Link

TX/RX

TX/RX

Port 5
GND 12VDC

+ -

omnitronics

PORT 8
8
1

PORT 7
8
1

PORT 6
8
1

Port 1 - 8 Connections

PORT 5
8
1

1,2 PTT contact (M)

Port 3
PORT 4
8
1

3,6 Tx Audio

PORT 3
8
1

4,5 Rx Audio

Port 1
PORT 2
8
1

PORT 1
8
1

GND

7,8 Mute Signal (E)

619SRI
Example
In a typical repeater/link system, there are occasions where it is desirable to temporarily disconnect
the repeater from the link.
In this example, Ports 1 and 5 are connected to the link and are configured to receive and transmit
audio through Port-3, the repeater port, using the Primary configuration. However, the
Secondary configuration can be setup to unlink Port-3 from the other two ports.
Therefore, when required, the Secondary configuration can be installed by sending either a DTMF
tone sequence or a SELCAL code. Once installed, the Secondary configuration ensures that link
traffic passes through the 619SRI without interference from the traffic on the repeater port.
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Once the Secondary configuration is installed, it will act as the base configuration for all 619SRI
operations. This means that it is possible to overlay optional configurations (using CTCSS steering,
for example).
To reconnect the repeater, two methods are available. Firstly, a DTMF or SELCAL sequence can be
sent to re-install the Primary configuration. Or alternatively, a timer can be setup to cause the
system to automatically revert back to the Primary configuration after a number of minutes.

Fast Link Keying


Your Need
Eliminate long delays in multi-hop links that require CTCSS keying.
Omnitronics Solution
The 619SRI incorporates a fast CTCSS mode that significantly reduces delays in multi-hop links.
When configured correctly, fast CTCSS causes the PTT to be asserted in anticipation of a forthcoming CTCSS tone. And to reduce the effects of possible false triggering, a temporary lockout
feature can also be applied.
Features
Fast CTCSS output on COS
Programmable tone detect period
Programmable false trigger lockout
Benefits
Dramatically increases system performance.

The link to the


repeater was
split on demand
UHF Repeater
Link

Link

TX/RX

TX/RX

Port 5
GND 12VDC

+ -

PORT 8
8
1

PORT 7
8
1

PORT 6
8
1

Port 1 - 8 Connections

omnitronics

Port 3

PORT 5
8
1

PORT 4
8
1

1,2 PTT contact (M)

3,6 Tx Audio

PORT 3
8
1

4,5 Rx Audio

Port 1
PORT 2
8
1

GND

PORT 1
8
1

7,8 Mute Signal (E)

619SRI

Link

Link

TX/RX

TX/RX

AUDIO

SRI

Mic.

Aud io
Out

TX/RX

FUNCTION
PTT

MENU

SMART RADIO
INTERFACE
8 Way 4 Wire + E & M

TX/RX

AUDIO
Seria l Port

SRI

Mic.

Audio
Out

SRI

Mic.

Aud io
Out

FUNCTION
PTT

MENU

Serial Port

SMART RADIO
INTERFACE
8 Way 4 Wire + E & M

619SRI
CTCSS fast keying (100.0Hz)

See the next page

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TX/RX

AUDIO
Serial Port

MENU

SMART RAD
IO INTERFACE
8Way 4 Wi re + E & M

619SRI

TX/RX

FUNCTION
PTT

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619SRI

619 Audio Bridge Applications Document


Example
In the example shown on the previous page, the link backbone is to be keyed as fast as possible,
using a given CTCSS tone (100.0Hz). The link ports are configured as Ports 1 and 5. Port-3 is used
to connect a repeater network. All three ports are setup for Fast CTCSS on frequency 100.0Hz.
Each port is also configured to generate 100.0Hz.
When the COS input of Port-1 activates, PTTs are immediately activated on Ports 3 and 5, and a
100.0Hz CTCSS tone is generated on each of those ports. If the required CTCSS tone is not
detected within a given time period then the outputs are deactivated, regardless of the COS input
state. If the tone is detected the outputs will remain active until either the COS is removed or the
tone is lost.

System Tuning in Voting Networks


Your Need
Remotely tune parameters at repeater sites that form part of a voting network, to maintain optimum
performance.
Omnitronics Solution
Through the 619SRI Graphical User Interface, audio levels and PTT key-up times can be reconfigured at selected devices. Line input and output levels of each port of the 619SRI can be
adjusted by around 17dB, using digital pots. Adjustments can be made remotely over, either a
dedicated RS-232 link or a multi-drop RS485. Alternatively, adjustments can also be made over the
radio network by using a V.23 modem adaptor.
Features
Remotely adjustable line input and output levels
Programmable delays on PTT output
619SRIs are addressable
Benefits
Saves maintenance time by allowing voting networks to be tweaked remotely
Ensures that repeater sites are synchronised, thereby improving the performance of mobile
voting systems

UHF Repeater

UHF Repeater

P1

P1
FUNCTION

AUDIO

SRI

Mic.

Au dio
Out

PTT

MEN U

UHF Repeater

SMART RADIO INTERFACE

SRI

Mic.

Au dio
Out

P1

FUNCTION

AUDIO
Serial Port

PTT

MEN U

SMART RADIO INTERFACE

8 Way 4 Wire + E & M

SRI

Mic.

Au dio
Out

PTT

MEN U

Serial Port

SMART RADIO INTERFACE

8 Way 4 Wire + E & M

8 Way 4 Wire + E & M

P2

P2

619SRI #1

FUNCTION

AUDIO
Serial Port

619SRI #2

P2

619SRI #3

Voter
Link

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Example
In this example shown on the previous page, a voting system can be tuned, on-line, by adjusting the
relative repeater analog outputs. To do this, the repeaters are connected to Port-1 of the 619SRI and
a straightforward back-to-back link to Port-2 is created using the Primary configuration. Port-2 is
assumed to connect back to the voter.
The network engineer then has the option of either adjusting the input level on Port-1 or the output
level on Port-2. By setting a unique address for each 619SRI, each unit can be controlled remotely.
This allows the network to be tuned by adjusting the relative analog output levels into the link to
compensate for signal strength differences and variations in repeater outputs.

Conversion of Keying/Squelch Mechanisms


Your Need
Interface private or leased lines to multiple groups of mobile users. Where each mobile group is
serviced by different repeaters and with different CTCSS frequencies and the lines use in-band
keying.
Omnitronics Solution
The 619SRI can be programmed to accept audio that is qualified with a specific in-band keying
tone, such as 2600Hz, or a CTCSS frequency. The audio can be routed to desired ports and, on
transmission, a specified CTCSS tone can be mixed in with out-going audio.
Features
Independent sub-audible and in-band tone transceivers
CTCSS Translation
Programmable detection and generation of sub-audible
Benefits
Improves network flexibility
Provides interconnection between different equipment
Saves on the cost of extra hardware.
See the example on the following page

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Mobile Group B
(parcels)
CTCSS = 118.8Hz
Mobile Group A
(bikes)
CTCSS = 100Hz

Mobile Group C
(heavy items)
CTCSS = 136.5Hz

UHF Repeater

T2 = 118.8Hz

T3 = 136.5Hz UHF Repeater

UHF Repeater T1 = 100Hz


Private 2-W Line
(2600Hz keying)

GND 12VDC

+ -

omnitronics

PORT 8
8
1

PORT 7
8
1

PORT 6
8
1

Port 1 - 8 Connections

PORT 5
8
1

1,2 PTT contact (M)

PORT 4
8
1

3,6 Tx Audio

PORT 3
8
1

4,5 Rx Audio

PORT 2
8
1

PORT 1
8
1

DX64
Bus

GND

7,8 Mute Signal (E)

619 Smart Radio Interface

Example
In this example, a large courier company has three groups of mobile users communicating through
three repeater networks. Each network uses a different CTCSS frequency to prevent unwanted
interruptions. A dispatch operator at the base can talk and monitor each group of users. This is done
through a private 2-wire line that uses a 2600Hz keying tone.
The 619SRI will automatically perform tone to CTCSS conversion to enable the dispatcher to talk
to the mobile fleet. Conversely, the device also performs CTCSS to tone conversion, so that when
mobiles talk, the dispatcher can listen to their conversations. When more than one network is active,
the 619SRI will mix the received signals for the operator, regardless of the incoming CTCSS tones.
Since the keying tone and CTCSS frequencies are all programmable within the 619SRI, this results
in an efficient radio system with minimal cost expenditure.

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