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MINISTRY OF DEFENCE
JOINT SERVICES SPECIFICATION
ON
DETAIL SPECIFICATION
FOR
FUSE HOLDERS, BLOCK TYPE
JSS 52502 : 1974
Reaffirmed 1997
MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011
ON
DETAIL SPECIFICATION
FOR
FUSE HOLDERS, BLOCK TYPE
MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011
i
Date
Amendment
pertains to :
Sl. No./Para No./
Column No.
Authority
Amended by
Name & Appointment
(IN BLOCK LETTERS)
ii
Signature
&
Date
FOREWARD
SCOPE
2.
RELATED SPECIFICATIONS
3.
4.
5.
PATENTS
6.
DEFINITIONS
7.
8.
MARKING
9.
PACKAGING
11.
12.
TEST PROCEDURE
13.
TEST DETAILS
LIST OF PATTERNS
16
15
TECHNICAL NOTES
16
16
LIST OF STANDARDS
16
17.
39
APPENDIX A
40
APPENDIX B
41
APPENDIX C
42
REPLACEMENT GUIDE
43
iii
FOREWORD
0.1
This specification has been prepared by the Electronic Components
Standardisation Organisation (LCSO) on behalf of the Electronic Standardisation SubCommittee (LSSC) on the authority of the Standardisation Committee, Ministry of
Defence.
0.2
This specification is approved by the Ministry of Defence and is
mandatory for use by the Defence Services.
0.3
This specification shall be used to guide design, manufacture, quality
assurance and procurement of the item.
0.4
Quality Assurance Authorities for the item covered by this specification
are CQA (L) for Army, DQA (N) for Navy and DGAQA for Air Force. Enquiries
regarding this specification relating to any contractual conditions, shall be addressed to
the Quality Assurance Authority named in the tender or contract. Other technical
enquiries shall be referred to : The Officer-in-Charge
Electronic Components Standardisation Organisation,
Electronic and Radar Development Establishment,
Ministry of Defence,
DRDO Complex,
CV Raman Nagar,
Bangalore - 560 093
0.5
0.6
issued.
This specification holds good only for the supply order for which it is
SCOPE
1.1
This specification relates to the detail requirements for fuse holders, block
type. It is to be used in conjunction with JSS 52500 General requirements for fuse
holders. It gives details of dimensions, ratings and other requirements peculiar to the
range of standards defined.
2.
2.1
2.1.1
General Specification
2.1.2
General
holders.
requirements
for
for
fuse
Detailed Specifications
Other Specification
IS 4218 : 1976
(Part 2)
IS 10673 : 1983
2.3
Source of Supply
2.3.1
2.3.2
Indian Standards are obtainable on payment from :Bureau of Indian Standards Manak Bhavan
9, Bahadur Shah Zagar Marg
New Delhi-110 002
Or their branch offices)
3.
3.1
When ordering components to this specification, it is essential to quote the
relevant defence stores catalogue number, style reference and this specification.
4.
4.1
5.
PATENTS
5.1
As in 5 of JSS 52500.
3
DEFINITIONS
6.1
Style Reference
a)
b)
c)
d)
e)
Code Letter
Unsealed
Sealed
01
Fuse Holder
Block Type
Outline drawing
Unsealed
Single Pole
7.
7.1
As in 7 of JSS 52500.
8.
MARKING
8.1
As in 8 of JSS 52500.
9.
PACKAGING
9.1
As in 9 of JSS 52500.
AND
MAINTENANCE
OF
10.0
Qualification approval and maintenance of qualification approval shall be
obtained as in JSS 52500 together with the following.
10.1
Provision of Samples. The manufacturer shall submit 25 specimens in
each style of component for which approval is desired.
10.2
in Table 1.
NUMBER
OF
SPECIMENS
All
10.3
TITLE OF TEST
TEST
NUMBER
Visual examination
Dimensions (outline)
Weight
Compatibility assurance
Contact resistance
Voltage proof
Insulation resistance
Sealing
13.1.1
13.1.2
12.1.4
13.2
13.4
13.5
13.6
13.7
13.1.3
Solderability
Robustness of terminations
Impact (bump0
Vibration
Impact (shock)
Acceleration (steady state)
Temperature cycling
Climatic
13.8
13.9
13.10
13.11
13.12
13.13
13.14
13.15
13.16
Life (mechanical)
Life (electrical)
Overload
Temperature rise
13.17
13.18
13.19
13.20
Mould growth
13.22
13.24
11.0
As in 11 of JSS 52500.
11.1
11.2
100 Percent Acceptance Tests. These tests shall be performed in the
order given in Table 2.
TABLE 2 : 100 PERCENT ACCEPTANCE TESTS
(Clause 11.2)
TEST NUMBER
TITLE OF TEST
13.1.1
Visual examination
13.2
Compatibility assurance
13.5.2
13.7
Sealing
11.3
11.3.1
Table 3.
TITLE OF TEST
Dimensions (outline)
Contact resistance
Insulation resistance
AQL
(PERCENT
DEFECTIVE)
INSPECTION
LEVEL
1.0
II
TITLE OF TEST
AQL
(PERCENT
DEFECTIVE)
INSPEC
TION
LEVEL
D/N
Subgroup 1
13.1.3
Subgroup 2
13.18
Subgroup 3
13.8
..
..
..
4.0
S3
4.0
S3
13.9
13.10
13.15
12.
TEST PROCEDURE
12.1
As in 12 of JSS 52500.
12.2
12.2.1
Contact Resistance Measurement. The measuring apparatus shall
ensure an accuracy of
TEST DETAILS
13.0
Wherever the term as specified occurs against the specific test conditions or requirements it indicates that details
are given in the corresponding clauses of JSS 52500. Test conditions and requirements peculiar to the range of standards defined
herein are given below
Test Number
13.1
13.1.1
13.1.2
13.1.3
13.1.4
Title of Test
General Examination
Visual Examination
Dimensions (Outline)
Dimensions (Detail) and Materials
Weight
As specified
As in 16
As specified
As specified
13.2
Compatibility Assurance
As specified
As specified
13.3
Not applicable.
13.4
Contact Resistance
As specified
13.5
Voltage Proof
As specified
13.5.1
13.5.2
Requirements
Title of Test
Requirements
13.6
Insulation Resistance
13.7
13.8
Solderability
13.9
Robustness of Termination
As specified
As specified
As specified
Impact (Bump)
As specified
13.10.1
Preliminary
As specified
13.10.2
Electrical Loading
As specified
13.10.3
Intermediate Measurements
As specified
13.10.4
Final Examination
As specified
13.10.4.1
Visual examination
As specified
10
As specified
As specified
Title of Test
13.11
Vibration
13.11.1
Preliminary
As specified
13.11.2
Electrical Loading
As specified
13.11.3
Intermediate Measurements
As specified
13.11.4
Final Examination
As specified
13.11.4.1
Visual examination
As specified
13.12
Impact (Bump)
13.12.1
Preliminary
As specified
13.12.2
Electrical Loading
As specified
13.12.3
Intermediate Measurements
As specified
13.12.4
Final Examination
As specified
13.12.4.1
Visual examination
As specified
13.13
13.13.1
Preliminary
As specified
13.13.2
Electrical Loading
As specified
13.13.3
Intermediate Measurements
As specified
13.13.4
Final Examination
As specified
13.13.4.1
Visual examination
As specified
11
Requirements
As specified
As specified
As specified
As specified
As specified
As specified
Title of Test
13.14
Temperature Cycling
13.14.1
Preliminary
As specified
13.14.2
Final Measurements
As specified
13.14.2.1
Visual examination
As specified
13.15
Climatic
13.15.1
Preliminary
As specified
13.15.2
Intermediate Measurements
As specified
13.15.2.1
Visual examination
As specified
13.15.3
As specified
13.15.4
As specified
13.15.5
As specified
13.15.6
As specified
13.15.6.1
Voltage proof
13.15.7
13.15.7.1
As specified
As specified
12
Requirements
As specified
As specified
Title of Test
Specific Test Conditions
Damp heat (cyclic) (severity H 13 only) As specified
a) Insulation resistance
As specified
Final Measurements
As specified
13.15.8.1
Visual examination
As specified
13.15.8.2
13.15.8.3
Contact resistance
Voltage proof
As specified
As in 13.5
13.15.8.4
13.15.8.5
13.16
13.16.1
13.16.2
Insulation resistance
Sealing
Damp Heat (Steady State)
Preliminary
Intermediate Measurements
As specified
As specified
As specified at the severity shown in 16
As specified
As specified
13.16.3
13.16.3.1
13.16.3.2
Final Measurements
Visual examination
Contact resistance
As specified
As specified
As specified.
13.16.3.3
Voltage proof
As in 13.5
13.16.3.4
Insulation resistance
As specified
13.16.3.5
13.16.3.6
Sealing
Solderability
As specified
As specified
13
Requirements
The value shall be not less
than 100 megohms.
As specified
The value shall not exceed
20 milliohms
As specified
The value shall be not less
than 100 megohms
As specified
Title of Test
Requirements
13.17
Life (Mechanical)
13.17.1
Final Measurements
As specified
13.17.1.1
Visual examination
As specified
As specified
13.17.1.2
Contact resistance
As specified
13.18
Life (Electrical)
As specified
13.18.1
Final Measurements
As specified
13.18.1.1
Visual examination
As specified
As specified
13.18.1.2
Contact resistance
As specified.
13.18.1.3
Voltage proof
As in 13.5
As specified
13.18.1.4
Insulation resistance
As in 13.6
13.19
Overload
As specified
As specified
14
Title of Test
Temperature Rise
13.21
Short Circuit
Not applicable
13.22
Mould Growth
As specified
13.23
Not applicable
13.24
13.24.1
13.24.1.1
13.24.1.2
As specified
As specified
As specified
As specified
13.25
Fixing Torque
Not applicable.
15
As specified
As specified
The value shall not exceed
20 milliohms.
LIST OF PATTERNS
14.1
Preferred
PAGE
NUMBER
Pattern FHB 01
Pattern FHB 02
Pattern FHB 03
Pattern FHB 04
Pattern FHB 05
Pattern FHB 06
Pattern FHB 07
Pattern FHB 08
Pattern FHB 09
Pattern FHB 10
Pattern FHB 11
Pattern FHB 12
Pattern FHB 13
14.2
15.
TECHNICAL NOTES
15.1
Warning. A potentially hazardous situation could develop in some of the test
procedures specified in this specification. Precautions should therefore be taken to ensure that
test personnel are adequately protected and observe the necessary safety measures at all times.
16.
LIST OF STANDARDS
16.0
This list gives details of fuse holders, block type which have been selected as
standards for use in Service electronic equipment.
16
16.1
16.1.1
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.1.2
NOTE
NOTE
NOTE
16.1.3
16.1.3.1
16.1.3.2
Electrical Characteristics
Current rating. 2A, 250V ac.
Fuse accommodation
JSS 51901 Pattern : FA 04
Rating : 2A, 250V
Voltage proof. 400V ac (rms) at air pressure (low)
List of Standards
16.1.3.3
16.1.4
Style Reference
FHB 01-X1
FHB 01-X2
FHB 01-X3
FHB 01-X4
FHB 01-X5
FHB 01-X6
17
Type of
Termination
Solder
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.2.2
NOTE
NOTE
NOTE
16.2.3
Electrical Characteristics
16.2.3.1
16.2.3.2
Fuse accommodation
JSS 51901 Pattern : FA 04
Rating : 30A, 250V
18
16.2.4
List of Standards
Style Reference
5920-920050
FHB 02-X1
5920-920051
FHB 02-X2
5920-920052
FHB 02-X3
5920-920053
FHB 02-X4
5920-920054
FHB 02-X5
5920-920055
FHB 02-X6
19
Type of
Termination
Screw
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.3.2
NOTE
NOTE
NOTE
16.3.3
16.3.3.1
16.3.3.2
Electrical Characteristics
Current rating. 20A, 250V ac.
Fuse accommodation
JSS 51901 Pattern : FA 04
Rating : 15A, 250V
Voltage proof. 400V ac (rms) at air pressure (low)
List of Standards
16.3.3.3
16.3.4
Style Reference
FHB 03-X1
FHB 03-X2
FHB 03-X3
FHB 03-X4
FHB 03-X5
FHB 03-X6
20
Type of
Termination
Solder
16.4
16.4.1
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.4.2
NOTE
NOTE
NOTE
21
Electrical Characteristics
16.4.3.1
16.4.3.2
Fuse accommodation
JSS 51901 Pattern : FA 05
Rating : 30A, 250V
16.4.3.3
16.4.4
List of Standards
Style Reference
5920-920150
FHB 04-X1
5920-920151
FHB 04-X2
5920-920152
FHB 04-X3
5920-920153
FHB 04-X4
5920-920154
FHB 04-X5
5920-920155
FHB 04-X6
22
Type of
Termination
Screw
16.5
16.5.1
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.5.2
NOTE
NOTE
NOTE
16.5.3
16.5.3.1
16.5.3.2
Electrical Characteristics
Current rating. 30A, 250V ac.
Fuse accommodation
JSS 51901 Pattern : FA 06
Rating : 30A, 250V
Voltage proof. 400V ac (rms) at air pressure (low)
List of Standards
16.5.3.3
16.5.4
Style Reference
FHB 05-X1
FHB 05-X2
FHB 05-X3
FHB 05-X4
FHB 05-X5
FHB 05-X6
23
Type of
Termination
Solder
T 65/125
H 13
P 16 : 8.5 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.6.2
NOTE
NOTE
Electrical Characteristics
16.6.3.1
16.6.3.2
16.6.3.3
16.6.4
List of Standards
Style Reference
5920-920250
FHB 06-X1
5920-920251
FHB 06-X2
5920-920252
FHB 06-X3
25
Type of
Termination
Screw
T 65/125
H 13
P 16 : 8.5 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.7.2
NOTE
NOTE
Electrical Characteristics
16.7.3.1
16.7.3.2
16.7.3.3
16.7.4
List of Standards
Style Reference
5920-920300
FHB 07-X1
5920-920301
FHB 07-X2
5920-920302
FHB 07-X3
27
Type of
Termination
Screw
T 58/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
28
16.8.3
Electrical Characteristics
16.8.3.1
16.8.3.2
Fuse accommodation
JSS 51901 pattern : FA 10
Rating : 15A,440V ac
16.8.3.3
16.8.4
List of Standards
Style Reference
Type of
Termination
5920-920350
5920-920351
Type of
Connection
Front connected
FHB 08-X1
Screw
5920-920352
Back connected
Bus bar mounting
29
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
30
Electrical Characteristics
16.9.3.1
16.9.3.2
Fuse accommodation
JSS 51901 pattern : FA 11
Rating : 30A, 500V ac
16.9.3.3
16.9.4
List of Standards
Style Reference
Type of
Termination
FHB 09-X1
Screw
5920-920400
5920-920401
5920-920402
31
16.10.2
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
32
Electrical Characteristics
16.10.3.1
16.10.3.2
Fuse accommodation
JSS 51901 pattern : FA 12
Rating : 60A, 500V ac
16.10.3.3
16.10.4
List of Standards
Defence Stores
Catalogue Number
Style
Reference
Type of
Termination
5920-920450
5920-920451
Type of
Connection
Front connected
FHB 10-X1
Screw
5920-920452
Back connected
Bus bar mounting
33
16.11.2
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
34
Electrical Characteristics
16.11.3.1
16.11.3.2
Fuse accommodation
JSS 51901 pattern : FA 13
Rating : 100A, 500V ac
16.11.3.3
16.11.4
List of Standards
Defence Stores
Catalogue Number
Style
Reference
Type of
Termination
5920-920500
5920-920501
Type of
Connection
Front connected
FHB 11-X1
Screw
5920-920502
Back connected
Bus bar mounting
35
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.12.2
NOTE
NOTE
36
Electrical Characteristics
16.12.3.1
16.12.3.2
Fuse accommodation
JSS 51901 pattern : FA 04
Rating : 10A, 500V
16.12.3.3
16.12.4
List of Standards
Style
Reference
Type of
Termination
5920-920550
FHB 12-X1
Solder
37
T 55/85
H 13
P 14 : 30 kPa
A 10 : 170 m/s2
V 11 : 10 to 500 Hz
S 12 : 500 m/s2
16.13.2
NOTE
NOTE
16.13.3
Electrical Characteristics
16.13.3.1
16.13.3.2
Fuse accommodation
JSS 51901 pattern : FA 02
Rating : 10A, 500V
16.13.3.3
16.13.4
List of Standards
Style
Reference
Type of
Termination
5920-920600
FHB 13-X1
Solder
38
17.1
The Director,
Directorate of Standardisation,
Ministry of Defence,
H Block, DHQ PO,
New Delhi-110 011.
39
PART
CURRENT
NUMBER RATING
A
A
MAX
FC21A
12.7
B
MIN
5.84
C
MAX
8.38
D
MIN
5.84
E
MAX
8.64
3.33
0.51
FC21B
.13
14.73
8.13
10.92
8.89
10.92
4.34
FC21C
20.32
11.94
11.68
9.14
12.95
4.98
FC21D
24.38
13.72
15.49
13.21
16.76
30
0.71
.71
5.56
.38
FC21E
NOTE
NOTE
60
33.27
19.30
19.30
15.49
40
22.86
1.14
6.73
PART
CURRENT
NUMBER RATING
A
A
MAX
FC22A
12.7
B
MIN
5.84
C
MAX
8.38
Cx
15.75
D
MIN
5.84
E
MAX
8.64
3.33
0.51
FC22B
14.73
8.13
10.92
14.99
8.89
10.92
4.34
FC22C
20.32
11.94
11.68
19.30
9.14
12.95
4.98
FC22D
24.38
13.72
15.49
22.35
13.21
16.76
0.71
5.56
33.27
19.30
19.30
22.35
15.49
22.86
1.14
6.73
30
FC22E
NOTE
NOTE
NOTE
60
PART
CURRENT
NUMBER RATING
A
A
MAX
FC23A
12.7
B
MIN
5.84
C
MAX
8.38
Cx
15.75
D
MIN
5.84
E
MAX
8.64
3.33
0.51
FC23B
14.73
8.13
10.92
14.99
8.89
10.92
4.34
FC23C
20.32
11.94
11.68
19.30
9.14
12.95
4.98
FC23D
24.38
13.72
15.49
22.35
13.21
16.76
0.71
5.56
33.27
19.30
19.30
22.35
15.49
22.86
1.14
6.73
30
FC23E
NOTE
NOTE
NOTE
60
JSS Pattern
MIL Style
FHB 01
FHB 02
FHB 03
FHB 04
FHB 05
FHB 06
FHB 07
FHB 08
FHB 09
FHB 10
FHB 1
FHB 12
FHB 13
FH 21
FH 22
FH 23
FH 25
FH 26
MS 24000
MS 24000
..
..
..
..
..
..
43